TWI564598B - A polarizing film, a circularly polarizing plate, and the like - Google Patents

A polarizing film, a circularly polarizing plate, and the like Download PDF

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TWI564598B
TWI564598B TW101137350A TW101137350A TWI564598B TW I564598 B TWI564598 B TW I564598B TW 101137350 A TW101137350 A TW 101137350A TW 101137350 A TW101137350 A TW 101137350A TW I564598 B TWI564598 B TW I564598B
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film
liquid crystal
formula
polarizing film
polarizing
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TW201321805A (en
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Nobuyuki Hatanaka
Haruki Okawa
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Sumitomo Chemical Co
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/52Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
    • C09K19/60Pleochroic dyes
    • C09K19/601Azoic
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details

Description

偏光膜、圓偏光板及其等之製造方法 Polarizing film, circular polarizing plate, and the like

本發明係關於一種偏光膜、圓偏光板及其等之製造方法等。 The present invention relates to a polarizing film, a circularly polarizing plate, a method of manufacturing the same, and the like.

液晶顯示裝置中所使用之偏光元件通常係使用經碘染色之包含聚乙烯醇之膜。另一方面,對於近年來之液晶顯示裝置,強烈要求其薄膜化,隨之,偏光元件亦要求更薄型者。關於薄型偏光元件所具備之薄型偏光膜例如於專利文獻1中記載有由含有聚合性向列型液晶化合物與二色性色素之組合物所形成者。又,作為該二色性色素,例如於專利文獻2中記載有特定之多偶氮系色素用作形成利用蒸鍍之偏光膜。 The polarizing element used in the liquid crystal display device is usually a film containing polyvinyl alcohol dyed with iodine. On the other hand, in recent years, liquid crystal display devices have been strongly required to be thinned, and accordingly, polarizing elements are also required to be thinner. The thin polarizing film of the thin polarizing element is described, for example, in Patent Document 1, which is formed of a composition containing a polymerizable nematic liquid crystal compound and a dichroic dye. Further, as the dichroic dye, for example, Patent Document 2 discloses that a specific polyazo dye is used as a polarizing film for forming vapor deposition.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特表2007-510946號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-510946

[專利文獻2]日本專利特開平8-278409號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 8-278409

要求更薄膜之偏光膜較理想的是偏光性能較高,尤其是二色比較高。 A polarizing film that requires a more film is preferable in that the polarizing performance is high, especially the two colors are relatively high.

本發明包含以下之發明。 The invention includes the following invention.

[1]一種偏光膜,其係由含有於波長400~800 nm之範 圍內具有吸收且以下述通式(1)表示之多偶氮系色素之至少1種、及聚合性近晶型液晶(smectic crystal)化合物之組合物所形成, [式(1)中,n為1或2;Ar1及Ar3分別獨立地表示選自下述所示之基中之基: Ar2表示選自下述所示之基中之基: A1及A2分別獨立地表示選自下述所示之基中之基: (m為0~10之整數,於同一基中有2個m之情形時,該2個m相互相同或不同)]。 [1] A polarizing film comprising at least one of a polyazo dye represented by the following general formula (1) and a polymerizable smectic liquid crystal (absorbed in a range of 400 to 800 nm); Smectic crystal) formed by a composition of a compound, [In the formula (1), n is 1 or 2; and Ar 1 and Ar 3 each independently represent a group selected from the group shown below: Ar 2 represents a group selected from the group shown below: A 1 and A 2 each independently represent a group selected from the group shown below: (m is an integer from 0 to 10, and when there are 2 m in the same base, the two m are identical or different)].

[2]如上述[1]之偏光膜,其中厚度為1 μm以上10 μm以下。 [2] The polarizing film according to [1] above, wherein the thickness is from 1 μm to 10 μm.

[3]如上述[1]或[2]之偏光膜,其中於X射線繞射測定中可獲得布拉格峰(Bragg peak)。 [3] The polarizing film according to [1] or [2] above, wherein a Bragg peak is obtained in the X-ray diffraction measurement.

[4]一種偏光元件,其依序具備如上述[1]至[3]中任一項之偏光膜、配向膜及透明基材。 [4] A polarizing element comprising the polarizing film, the alignment film, and the transparent substrate according to any one of [1] to [3] above.

[5]一種偏光元件之製造方法,其係製造依序具備如上述[1]至[3]中任一項之偏光膜、配向膜及透明基材之偏光元件的方法,且包括:準備於上述透明基材上具備上述配向膜之積層體的步驟;於上述積層體之上述配向膜上形成含有聚合性近晶型液晶化合物、於波長400~800 nm之範圍內具有吸收且以上述通式(1)表示之多偶氮系色素、聚合起始劑及溶劑之膜的步驟;將上述溶劑自上述膜中除去的步驟;使除去上述溶劑之膜中所含之上述聚合性近晶型液晶化合物成為近晶型液晶狀態的步驟;及於使上述聚合性近晶型液晶化合物保持上述近晶型液晶狀態的狀態下,使上述聚合性近晶型液晶化合物進行聚合,藉此於上述配向膜上形成偏光膜的步驟。 [5] A method of producing a polarizing element, comprising: a method of producing a polarizing film, an alignment film, and a polarizing element of a transparent substrate according to any one of [1] to [3] above, and comprising: preparing a step of providing the laminate of the alignment film on the transparent substrate; forming a polymerizable smectic liquid crystal compound on the alignment film of the laminate; and having absorption in a wavelength range of 400 to 800 nm and having the above formula (1) a step of forming a film of a polyazo dye, a polymerization initiator, and a solvent; a step of removing the solvent from the film; and the polymerizable smectic liquid crystal contained in the film from which the solvent is removed a step of bringing the compound into a smectic liquid crystal state; and allowing the polymerizable smectic liquid crystal compound to maintain the smectic liquid crystal state, and polymerizing the polymerizable smectic liquid crystal compound to form the alignment film A step of forming a polarizing film thereon.

[6]一種液晶顯示裝置,其具備如上述[1]至[3]中任一項之偏光膜。 [6] A liquid crystal display device comprising the polarizing film according to any one of [1] to [3] above.

[7]一種圓偏光板,其具備如上述[1]至[3]中任一項之 偏光膜、及λ/4層,且滿足以下之(A1)及(A2)之必要條件:(A1)上述偏光膜之吸收軸與上述λ/4層之遲相軸所成之角度為大致45°;(A2)以波長550 nm之光測定的上述λ/4層之正面延遲(Retardation)之值在100~150 nm之範圍。 [7] A circularly polarizing plate comprising the one of [1] to [3] above The polarizing film and the λ/4 layer satisfy the following conditions (A1) and (A2): (A1) the angle between the absorption axis of the polarizing film and the retardation axis of the λ/4 layer is approximately 45 (A2) The value of the front retardation (Retardation) of the above λ/4 layer measured by light having a wavelength of 550 nm is in the range of 100 to 150 nm.

[8]一種圓偏光板,其依序具備如上述[1]至[3]中任一項之偏光膜、λ/2層、及λ/4層,且滿足以下之(B1)、(B2)、(B3)及(B4)之必要條件:(B1)上述偏光膜之吸收軸與上述λ/2層之遲相軸所成之角度為大致15°;(B2)上述λ/2層之遲相軸與上述λ/4層之遲相軸所成之角度為大致60°;(B3)上述λ/2層以波長550 nm之光測定的上述λ/4層之正面延遲之值在200~300 nm之範圍;(B4)上述λ/4層以波長550 nm之光測定的上述λ/4層之正面延遲之值在100~150 nm之範圍。 [8] A circularly polarizing plate comprising the polarizing film, the λ/2 layer, and the λ/4 layer according to any one of the above [1] to [3], and satisfying the following (B1), (B2) (B3) and (B4): (B1) The angle between the absorption axis of the polarizing film and the retardation axis of the λ/2 layer is approximately 15°; (B2) the above λ/2 layer The angle between the slow phase axis and the late phase axis of the λ/4 layer is approximately 60°; (B3) the value of the front side delay of the above λ/4 layer measured by the light of the wavelength 550 nm in the above λ/2 layer is 200 The range of ~300 nm; (B4) The above λ/4 layer has a positive retardation value of 100 to 150 nm as measured by light of 550 nm.

[9]一種有機EL(electroluminescent,電致發光)顯示裝置,其具備如上述[7]或[8]之圓偏光板、及有機EL元件。 [9] An organic EL (electroluminescent) display device comprising the circular polarizing plate of [7] or [8] above, and an organic EL device.

根據本發明,可提供一種薄型且二色比較高之偏光膜、包含該偏光膜之偏光元件、液晶顯示裝置、圓偏光板及有機EL顯示裝置。 According to the present invention, it is possible to provide a polarizing film which is thin and has a relatively high two-color, a polarizing element including the polarizing film, a liquid crystal display device, a circularly polarizing plate, and an organic EL display device.

本發明之偏光膜(以下,視情況稱為「本偏光膜」)之特 徵在於:其係由含有上述式(1)所表示之多偶氮系色素、及聚合性近晶型液晶化合物之組合物(以下,視情況稱為「偏光膜形成用組合物」)所形成。本偏光膜不僅可較佳地用於液晶顯示裝置,而且亦可如下所述藉由使用本偏光膜,而製造可較佳地用於有機EL顯示裝置之偏光元件(以下,視情況稱為「本偏光元件」)或圓偏光板(以下,視情況稱為「本圓偏光板」)。以下,視需要一面參照圖式一面對本偏光膜及其製造方法、本偏光元件及其製造方法、以及本圓偏光板及其製造方法進行說明。再者,為了便於觀察,本說明書中所隨附之圖式之尺寸為任意。 The polarizing film of the present invention (hereinafter, referred to as "the present polarizing film" as the case may be) It is formed by a composition containing a polyazo dye represented by the above formula (1) and a polymerizable smectic liquid crystal compound (hereinafter, referred to as "a composition for forming a polarizing film"). . The polarizing film can be preferably used not only for a liquid crystal display device, but also a polarizing element which can be preferably used for an organic EL display device by using the polarizing film as follows (hereinafter, referred to as " The present polarizing element") or a circularly polarizing plate (hereinafter, referred to as "the present polarizing plate" as the case may be). Hereinafter, the polarizing film and its manufacturing method, the present polarizing element and its manufacturing method, and the present circular polarizing plate and a method for manufacturing the same will be described with reference to the drawings. Furthermore, the dimensions of the drawings attached to this specification are arbitrary for the convenience of observation.

<多偶氮系色素> <polyazo dyes>

本偏光膜之製造中所使用之多偶氮系色素(以下,視情況稱為「偶氮系色素(1)」)係以式(1)表示,偶氮系色素(1)於波長400~800 nm之範圍內具有吸收。 The polyazo dye (hereinafter referred to as "azo dye (1)") used in the production of the polarizing film is represented by the formula (1), and the azo dye (1) is at a wavelength of 400~. Absorption in the 800 nm range.

偶氮系色素(1)之偶氮苯部位之位置異構較佳為反式。 The positional isomerism of the azobenzene moiety of the azo dye (1) is preferably trans.

作為偶氮系色素(1),可列舉:式(1-1)~式(1-27)分別所表示之化合物等。 Examples of the azo dye (1) include compounds represented by the formulae (1-1) to (1-27), and the like.

於以上之偶氮系色素(1)之具體例之中,更佳為式(1-2)、式(1-5)、式(1-6)、式(1-8)、式(1-10)、式(1-12)、式(1-13)、式(1-15)、式(1-16)、式(1-19)、式(1-20)、式(1-21)、式(1-22)、式(1-23)、式(1-24)及式(1-26)分別所表示者,尤佳為式(1-2)、式(1-5)、式(1-8)、式(1-10)、式(1-15)、式(1-21)、式(1-22)及式(1-26)分別所表示者。 Among the specific examples of the above azo dye (1), the formula (1-2), the formula (1-5), the formula (1-6), the formula (1-8), and the formula (1) are more preferable. -10), formula (1-12), formula (1-13), formula (1-15), formula (1-16), formula (1-19), formula (1-20), formula (1- 21), the formula (1-22), the formula (1-23), the formula (1-24), and the formula (1-26) are respectively represented, and particularly preferably the formula (1-2), the formula (1-5) ), formula (1-8), formula (1-10), formula (1-15), formula (1-21), formula (1-22), and formula (1-26) are respectively indicated.

上述偏光膜形成用組合物中之偶氮系色素(1)之含量以相對於下述之聚合性近晶型液晶化合物100質量份之含量表示,較佳為50質量份以下,更佳為0.1質量份以上20質量份以下,進而較佳為0.1質量份以上10質量份以下。若在上述範圍內,則有偏光膜形成時,於使聚合性近晶型液 晶化合物進行聚合時,不會使其配向紊亂之優點。偏光膜形成用組合物中所含之偶氮系色素(1)可為1種,亦可為2種以上。於偏光膜形成用組合物中所含之偶氮系色素(1)為2種以上之情形時,其合計量只要在上述範圍內即可。 The content of the azo dye (1) in the composition for forming a polarizing film is preferably 100 parts by mass or less, more preferably 0.1 part by mass based on 100 parts by mass of the polymerizable smectic liquid crystal compound described below. The mass part is 20 parts by mass or less, more preferably 0.1 part by mass or more and 10 parts by mass or less. When it is in the above range, when a polarizing film is formed, a polymerizable smectic liquid is used. When the crystalline compound is polymerized, it does not have the advantage of aligning the alignment. The azo-based dye (1) to be contained in the composition for forming a polarizing film may be one type or two or more types. When the azo-based dye (1) contained in the composition for forming a polarizing film is two or more kinds, the total amount thereof may be within the above range.

<聚合性近晶型液晶化合物> <Polymerized smectic liquid crystal compound>

上述偏光膜形成用組合物中所含之聚合性近晶型液晶化合物係指具有聚合性基且顯示近晶相(smectic phase)之液晶狀態之化合物。聚合性基係指參與該聚合性近晶型液晶化合物之聚合反應之基。 The polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film refers to a compound having a polymerizable group and exhibiting a liquid crystal state of a smectic phase. The polymerizable group means a group which participates in the polymerization reaction of the polymerizable smectic liquid crystal compound.

上述聚合性近晶型液晶化合物所顯示之液晶狀態較佳為高次之近晶相。此處所謂之高次之近晶相係指近晶B相、近晶D相、近晶E相、近晶F相、近晶G相、近晶H相、近晶I相、近晶J相、近晶K相及近晶L相,其中,更佳為近晶B相、近晶F相及近晶I相。藉由聚合性近晶型液晶化合物所顯示之液晶狀態,可獲得配向有序度較高之本偏光膜。又,如此配向有序度較高之本偏光膜於X射線繞射測定中可獲得布拉格峰。 The liquid crystal state exhibited by the above polymerizable smectic liquid crystal compound is preferably a high order smectic phase. The high-order smectic phase referred to herein means smectic B phase, smectic D phase, smectic E phase, smectic F phase, smectic G phase, smectic H phase, smectic phase I, smectic J The phase, the smectic K phase, and the smectic L phase are more preferably a smectic B phase, a smectic F phase, and a smectic I phase. The present polarizing film having a high degree of alignment order can be obtained by the liquid crystal state exhibited by the polymerizable smectic liquid crystal compound. Further, the present polarizing film having such a high degree of alignment can obtain a Bragg peak in the X-ray diffraction measurement.

所謂布拉格峰,係指源自分子配向之面週期結構之波峰,藉由偏光膜形成用組合物,可獲得週期間隔為3.0~5.0 Å之本偏光膜。 The Bragg peak refers to a peak derived from the periodic structure of the surface of the molecular alignment, and the polarizing film forming composition can obtain a polarizing film having a periodic interval of 3.0 to 5.0 Å.

作為較佳之聚合性近晶型液晶化合物,例如可列舉:式(2)所表示之化合物(以下,視情況稱為「化合物(2)」)。 For example, a compound represented by the formula (2) (hereinafter, referred to as "compound (2)") is exemplified as the polymerizable smectic liquid crystal compound.

U1-V1-W1-X1-Y1-X2-Y2-X3-W2-V2-U2 (2)[式(2)中, X1、X2及X3相互獨立地表示可具有取代基之對伸苯基或可具有取代基之環己烷-1,4-二基。其中,X1、X2及X3中之至少一者為可具有取代基之對伸苯基。 U 1 -V 1 -W 1 -X 1 -Y 1 -X 2 -Y 2 -X 3 -W 2 -V 2 -U 2 (2) [In the formula (2), X 1 , X 2 and X 3 The para-phenyl group which may have a substituent or the cyclohexane-1,4-diyl group which may have a substituent is mutually independent. Wherein at least one of X 1 , X 2 and X 3 is a para-phenyl group which may have a substituent.

Y1及Y2相互獨立地表示-CH2CH2-、-CH2O-、-COO-、-OCOO-、單鍵、-N=N-、-CRa=CRb-、-C≡C-或-CRa=N-。Ra及Rb相互獨立地表示氫原子或碳數1~4之烷基。 Y 1 and Y 2 independently of each other represent -CH 2 CH 2 -, -CH 2 O-, -COO-, -OCOO-, a single bond, -N=N-, -CR a =CR b -, -C≡ C- or -CR a =N-. R a and R b each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.

U1表示氫原子或聚合性基。 U 1 represents a hydrogen atom or a polymerizable group.

U2表示聚合性基。 U 2 represents a polymerizable group.

W1及W2相互獨立地表示單鍵、-O-、-S-、-COO-或-OCOO-。 W 1 and W 2 independently of each other represent a single bond, -O-, -S-, -COO- or -OCOO-.

V1及V2相互獨立地表示可具有取代基之碳數1~20之烷二基,構成該烷二基之-CH2-亦可取代成-O-、-S-或-NH-]。 V 1 and V 2 independently of each other represent an alkanediyl group having 1 to 20 carbon atoms which may have a substituent, and -CH 2 - constituting the alkanediyl group may be substituted with -O-, -S- or -NH-] .

較佳為X1、X2及X3中至少兩者為可具有取代基之對伸苯基。 It is preferred that at least two of X 1 , X 2 and X 3 be a para-phenyl group which may have a substituent.

對伸苯基較佳為未經取代。環己烷-1,4-二基較佳為反式-環己烷-1,4-二基,更佳為該反式-環己烷-1,4-二基亦未經取代。 The phenylene group is preferably unsubstituted. The cyclohexane-1,4-diyl group is preferably a trans-cyclohexane-1,4-diyl group, and more preferably the trans-cyclohexane-1,4-diyl group is also unsubstituted.

作為對伸苯基或環己烷-1,4-二基所具有之取代基,可列舉:甲基、乙基及丁基等碳數1~4之烷基;氰基;鹵素原子等。再者,構成環己烷-1,4-二基之-CH2-亦可取代成-O-、-S-或-NR-。R為碳數1~6之烷基或苯基。 Examples of the substituent of the phenylene group or the cyclohexane-1,4-diyl group include an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group and a butyl group; a cyano group; and a halogen atom. Further, -CH 2 - constituting cyclohexane-1,4-diyl may be substituted with -O-, -S- or -NR-. R is an alkyl group having 1 to 6 carbon atoms or a phenyl group.

Y1較佳為-CH2CH2-、-COO-或單鍵,Y2較佳為-CH2CH2-或-CH2O-。 Y 1 is preferably -CH 2 CH 2 -, -COO- or a single bond, and Y 2 is preferably -CH 2 CH 2 - or -CH 2 O-.

U2為聚合性基。U1為氫原子或聚合性基,較佳為聚合性 基。較佳為U1及U2均為聚合性基。聚合性基較佳為光聚合性基。所謂光聚合性基,係指可藉由自下述之光聚合起始劑產生之活性自由基或酸等而參與聚合反應之基。若使用具有光聚合性基之聚合性近晶型液晶化合物,則就可於更低溫條件下使該聚合性近晶型液晶化合物聚合之方面而言亦較為有利。 U 2 is a polymerizable group. U 1 is a hydrogen atom or a polymerizable group, and is preferably a polymerizable group. Preferably, both U 1 and U 2 are polymerizable groups. The polymerizable group is preferably a photopolymerizable group. The photopolymerizable group refers to a group which can participate in a polymerization reaction by an active radical or an acid generated from a photopolymerization initiator described below. When a polymerizable smectic liquid crystal compound having a photopolymerizable group is used, it is also advantageous in terms of polymerizing the polymerizable smectic liquid crystal compound under lower temperature conditions.

U1及U2之聚合性基亦可相互不同,但較佳為相同種類之基。 The polymerizable groups of U 1 and U 2 may be different from each other, but are preferably the same kind of groups.

作為聚合性基,可列舉:乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、丙烯醯氧基、甲基丙烯醯氧基、環氧乙烷基、環氧丙烷基等。其中,較佳為丙烯醯氧基、甲基丙烯醯氧基、乙烯氧基、環氧乙烷基及環氧丙烷基,更佳為丙烯醯氧基。 Examples of the polymerizable group include a vinyl group, a vinyloxy group, a 1-chlorovinyl group, an isopropenyl group, a 4-vinylphenyl group, an acryloxy group, a methacryloxy group, and an oxiran group. An oxypropylene group or the like. Among them, an acryloxy group, a methacryloxy group, a vinyloxy group, an oxiranyl group, and an propylene oxide group are preferred, and an acryloxy group is more preferred.

作為V1及V2之烷二基,可列舉:亞甲基、伸乙基、丙烷-1,3-二基、丁烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、癸烷-1,10-二基、十四烷-1,14-二基及二十烷-1,20-二基等。V1及V2較佳為碳數2~12之烷二基,更佳為碳數6~12之烷二基。 Examples of the alkanediyl group of V 1 and V 2 include a methylene group, an ethylidene group, a propane-1,3-diyl group, a butane-1,3-diyl group, and a butane-1,4-diyl group. Pentane-1,5-diyl, hexane-1,6-diyl, heptane-1,7-diyl, octane-1,8-diyl, decane-1,10-diyl , tetradecane-1,14-diyl and eicosane-1,20-diyl and the like. V 1 and V 2 are preferably an alkanediyl group having 2 to 12 carbon atoms, more preferably an alkanediyl group having 6 to 12 carbon atoms.

作為烷二基所具有之取代基,可列舉:氰基及鹵素原子等。烷二基較佳為未經取代,更佳為未經取代且直鏈狀之烷二基。 Examples of the substituent of the alkanediyl group include a cyano group and a halogen atom. The alkanediyl group is preferably unsubstituted, more preferably an unsubstituted and linear alkanediyl group.

W1及W2相互獨立地較佳為單鍵或-O-。 W 1 and W 2 are preferably each a single bond or -O- independently of each other.

作為化合物(2),可列舉式(2-1)~式(2-24)分別所表示之 化合物等。於該化合物(2)之具體例具有環己烷-1,4-二基之情形時,該環己烷-1,4-二基較佳為反式體。 The compound (2) is represented by the formula (2-1) to the formula (2-24), respectively. Compounds, etc. In the case where the specific example of the compound (2) has a cyclohexane-1,4-diyl group, the cyclohexane-1,4-diyl group is preferably a trans form.

聚合性近晶型液晶化合物可單獨或混合2種以上而用於偏光膜形成用組合物。 The polymerizable smectic liquid crystal compound can be used alone or in combination of two or more kinds thereof for the composition for forming a polarizing film.

於將聚合性近晶型液晶化合物用於偏光膜形成用組合物之情形時,預先求出聚合性近晶型液晶化合物之相轉移溫度,於低於其相轉移溫度之溫度條件下,以使聚合性近晶型液晶化合物聚合之方式調整偏光膜形成用組合物之聚合性近晶型液晶化合物以外之成分。作為可控制此種聚合溫度之成分,可列舉下述之聚合起始劑、增感劑及聚合抑制劑等。藉由適當調節該等之種類及量,可控制聚合性近晶型液晶化合物之聚合溫度。再者,於將2種以上之聚合性近晶型液晶化合物用於偏光膜形成用組合物之情形時,求出該2種以上之聚合性近晶型液晶化合物之混合物的相轉移溫度之後,以與上述相同之方式控制聚合溫度。 When a polymerizable smectic liquid crystal compound is used for a composition for forming a polarizing film, the phase transition temperature of the polymerizable smectic liquid crystal compound is determined in advance, and the temperature is lower than the phase transition temperature. A component other than the polymerizable smectic liquid crystal compound of the composition for forming a polarizing film is adjusted in such a manner that the polymerizable smectic liquid crystal compound is polymerized. As a component which can control such a polymerization temperature, the following polymerization initiator, a sensitizer, a polymerization inhibitor, etc. are mentioned. The polymerization temperature of the polymerizable smectic liquid crystal compound can be controlled by appropriately adjusting the kinds and amounts of the above. In the case where two or more kinds of polymerizable smectic liquid crystal compounds are used in the composition for forming a polarizing film, the phase transition temperature of the mixture of the two or more polymerizable smectic liquid crystal compounds is determined. The polymerization temperature was controlled in the same manner as described above.

於所例示之化合物(2)之中,較佳為選自由分別以式(2-2)、式(2-3)、式(2-4)、式(2-6)、式(2-7)、式(2-8)、式(2-13)、式(2-14)、式(2-15)及式(2-24)表示者所組成之群中之至少1種。 Among the compound (2) exemplified, it is preferably selected from the group consisting of the formula (2-2), the formula (2-3), the formula (2-4), the formula (2-6), and the formula (2-). 7), at least one of the group consisting of the formula (2-8), the formula (2-13), the formula (2-14), the formula (2-15), and the formula (2-24).

聚合性近晶型液晶化合物較佳為可藉由進行混合或藉由與一併使用之聚合起始劑之相互作用,而容易地於低於相轉移溫度之溫度條件下,即於充分保持高次之近晶相之液晶狀態的狀態下進行聚合之化合物。更具體而言,聚合性 近晶型液晶化合物較佳為可藉由與聚合起始劑之相互作用,而於70℃以下、較佳為60℃以下之溫度條件下,於充分保持高次之近晶相之液晶狀態的狀態下進行聚合之化合物。 The polymerizable smectic liquid crystal compound is preferably easily mixed at a temperature lower than the phase transition temperature by mixing or by interaction with a polymerization initiator used together. The compound which is polymerized in the state of the liquid crystal state of the next smectic phase. More specifically, polymerizability The smectic liquid crystal compound preferably has a liquid crystal state in which a high-order smectic phase is sufficiently maintained at a temperature of 70 ° C or lower, preferably 60 ° C or lower, by interaction with a polymerization initiator. A compound which is polymerized in the state.

上述偏光膜形成用組合物中所含有之聚合性近晶型液晶化合物可為單獨1種,亦可為複數種,但較佳為複數種。 The polymerizable smectic liquid crystal compound contained in the polarizing film-forming composition may be used alone or in combination of plural kinds, but preferably plural.

上述偏光膜形成用組合物中之聚合性近晶型液晶化合物之含有比率相對於該偏光膜形成用組合物之固形物成分,較佳為70~99.9質量%,更佳為90~99.9質量%。若聚合性近晶型液晶化合物之含有比率在上述範圍內,則有聚合性近晶型液晶化合物之配向性變高之傾向。此處,所謂固形物成分,係指將溶劑等揮發性成分自該偏光膜形成用組合物中除去所得之成分之合計量。再者,於該偏光膜形成用組合物中含有複數種聚合性近晶型液晶化合物之情形時,只要其合計含有比率在上述之範圍內即可。 The content ratio of the polymerizable smectic liquid crystal compound in the composition for forming a polarizing film is preferably from 70 to 99.9% by mass, more preferably from 90 to 99.9% by mass, based on the solid content of the composition for forming a polarizing film. . When the content ratio of the polymerizable smectic liquid crystal compound is within the above range, the alignment property of the polymerizable smectic liquid crystal compound tends to be high. Here, the solid content component refers to a total amount of components obtained by removing a volatile component such as a solvent from the composition for forming a polarizing film. In the case where the polarizing film-forming composition contains a plurality of polymerizable smectic liquid crystal compounds, the total content ratio may be within the above range.

<溶劑> <solvent>

偏光膜形成用組合物亦可含有溶劑。通常,聚合性近晶型液晶化合物之黏度較高,因此多數情況下藉由含有溶劑而使塗佈變得容易,其結果,偏光膜之形成變得容易進行。作為溶劑,較佳為可使聚合性近晶型液晶化合物以及偶氮系色素(1)完全溶解之溶劑。又,較佳為對於偏光膜形成用組合物之聚合反應為惰性之溶劑。 The composition for forming a polarizing film may also contain a solvent. In general, since the polymerizable smectic liquid crystal compound has a high viscosity, coating is easily carried out by containing a solvent, and as a result, formation of a polarizing film is facilitated. The solvent is preferably a solvent which completely dissolves the polymerizable smectic liquid crystal compound and the azo dye (1). Further, a solvent which is inert to the polymerization reaction of the composition for forming a polarizing film is preferred.

作為溶劑,可列舉:甲醇、乙醇、乙二醇、異丙醇、丙二醇、乙二醇甲醚、乙二醇丁醚及丙二醇單甲醚等醇溶 劑;乙酸乙酯、乙酸丁酯、乙二醇甲醚乙酸酯、γ-丁內酯或丙二醇甲醚乙酸酯及乳酸乙酯等酯溶劑;丙酮、甲基乙基酮、環戊酮、環己酮、2-庚酮及甲基異丁基酮等酮溶劑;戊烷、己烷及庚烷等脂肪族烴溶劑;甲苯及二甲苯等芳香族烴溶劑;乙腈等腈溶劑;四氫呋喃及二甲氧基乙烷等醚溶劑;氯仿及氯苯等含有氯之溶劑。該等溶劑可單獨使用,亦可組合複數種而使用。 Examples of the solvent include alcoholic solvents such as methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, and propylene glycol monomethyl ether. Ester; ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone or propylene glycol methyl ether acetate and ester solvents such as ethyl lactate; acetone, methyl ethyl ketone, cyclopentanone , ketone solvents such as cyclohexanone, 2-heptanone and methyl isobutyl ketone; aliphatic hydrocarbon solvents such as pentane, hexane and heptane; aromatic hydrocarbon solvents such as toluene and xylene; nitrile solvents such as acetonitrile; tetrahydrofuran And an ether solvent such as dimethoxyethane; a solvent containing chlorine such as chloroform or chlorobenzene. These solvents may be used singly or in combination of plural kinds.

溶劑之含量相對於上述偏光膜形成用組合物之總量,較佳為50~98質量%。換言之,偏光膜形成用組合物中之固形物成分較佳為2~50質量%。若固形物成分為2質量%以上,則有更容易獲得作為本發明之目的之一的薄型之本偏光膜之傾向。另一方面,若該固形物成分為50質量%以下,則偏光膜形成用組合物之黏度變低,因此有偏光膜之厚度變得大致均勻而使該偏光膜變得不易產生不均之傾向。又,該固形物成分可以能夠形成下述之偏光膜之厚度之方式決定。 The content of the solvent is preferably from 50 to 98% by mass based on the total amount of the composition for forming a polarizing film. In other words, the solid content in the composition for forming a polarizing film is preferably from 2 to 50% by mass. When the solid content component is 2% by mass or more, the tendency of the thin-type polarizing film which is one of the objects of the present invention is more easily obtained. On the other hand, when the solid content component is 50% by mass or less, the viscosity of the polarizing film-forming composition is lowered, so that the thickness of the polarizing film is substantially uniform, and the polarizing film tends to be less likely to be uneven. . Further, the solid content component can be determined in such a manner that the thickness of the polarizing film described below can be formed.

<聚合反應助劑> <Polymerization Aid>

上述偏光膜形成用組合物較佳為含有聚合起始劑。該聚合起始劑為可使聚合性近晶型液晶化合物之聚合反應開始之化合物,就可於更低溫條件下使該聚合反應開始之方面而言,較佳為光聚合起始劑。具體而言,可使用可藉由光之作用而產生活性自由基或酸之化合物作為光聚合起始劑。於該光聚合起始劑之中,更佳為藉由光之作用而產生自由基者。 The polarizing film-forming composition preferably contains a polymerization initiator. The polymerization initiator is a compound which can start the polymerization reaction of the polymerizable smectic liquid crystal compound, and is preferably a photopolymerization initiator in terms of starting the polymerization reaction under lower temperature conditions. Specifically, a compound which can generate an active radical or an acid by the action of light can be used as a photopolymerization initiator. Among the photopolymerization initiators, those which generate radicals by the action of light are more preferred.

作為上述聚合起始劑,例如可列舉:安息香化合物、二苯甲酮化合物、烷基苯酮化合物、醯基氧化膦化合物、三化合物、錪鹽及鋶鹽等。 Examples of the polymerization initiator include a benzoin compound, a benzophenone compound, an alkylphenone compound, a mercaptophosphine oxide compound, and the like. Compounds, strontium salts and strontium salts.

以下,列舉該聚合起始劑之具體例。 Specific examples of the polymerization initiator are listed below.

作為安息香化合物,例如可列舉:安息香、安息香甲醚、安息香乙醚、安息香異丙醚及安息香異丁醚等。 Examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether.

作為二苯甲酮化合物,例如可列舉:二苯甲酮、鄰苯甲醯基苯甲酸甲酯、4-苯基二苯甲酮、4-苯甲醯基-4'-甲基二苯基硫醚、3,3',4,4'-四(第三丁基過氧化羰基)二苯甲酮及2,4,6-三甲基二苯甲酮等。 Examples of the benzophenone compound include benzophenone, methyl ortho-benzoylbenzoate, 4-phenylbenzophenone, and 4-benzylidene-4'-methyldiphenyl. Thioether, 3,3',4,4'-tetrakis(t-butylperoxycarbonyl)benzophenone and 2,4,6-trimethylbenzophenone.

作為烷基苯酮化合物,例如可列舉:二乙氧基苯乙酮、2-甲基-2-嗎啉基-1-(4-甲基噻吩基)丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)丁烷-1-酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、1,2-二苯基-2,2-二甲氧基乙烷-1-酮、2-羥基-2-甲基-1-[4-(2-羥基乙氧基)苯基]丙烷-1-酮、1-羥基環己基苯基酮及2-羥基-2-甲基-1-[4-(1-甲基乙烯基)苯基]丙烷-1-酮之低聚物等。 Examples of the alkylphenone compound include diethoxyacetophenone, 2-methyl-2-morpholinyl-1-(4-methylthienyl)propan-1-one, and 2-benzyl group. -2-dimethylamino-1-(4-morpholinylphenyl)butan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1,2- Diphenyl-2,2-dimethoxyethane-1-one, 2-hydroxy-2-methyl-1-[4-(2-hydroxyethoxy)phenyl]propan-1-one, An oligomer of 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-1-[4-(1-methylvinyl)phenyl]propan-1-one.

作為醯基氧化膦化合物,可列舉:2,4,6-三甲基苯甲醯基二苯基氧化膦及雙(2,4,6-三甲基苯甲醯基)苯基氧化膦等。 Examples of the fluorenylphosphine oxide compound include 2,4,6-trimethylbenzimidyldiphenylphosphine oxide and bis(2,4,6-trimethylbenzylidene)phenylphosphine oxide. .

作為三化合物,例如可列舉:2,4-雙(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三、2,4-雙(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三、2,4-雙(三氯甲基)-6-(4-甲氧基苯乙烯基)-1,3,5-三、2,4-雙(三氯甲基)-6-[2-(5-甲基呋喃-2-基)乙烯 基]-1,3,5-三、2,4-雙(三氯甲基)-6-[2-(呋喃-2-基)乙烯基]-1,3,5-三、2,4-雙(三氯甲基)-6-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-1,3,5-三及2,4-雙(三氯甲基)-6-[2-(3,4-二甲氧基苯基)乙烯基]-1,3,5-三等。 As three The compound may, for example, be 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-tri , 2,4-bis(trichloromethyl)-6-(4-methoxynaphthyl)-1,3,5-three 2,4-bis(trichloromethyl)-6-(4-methoxystyryl)-1,3,5-three , 2,4-bis(trichloromethyl)-6-[2-(5-methylfuran-2-yl)vinyl]-1,3,5-three , 2,4-bis(trichloromethyl)-6-[2-(furan-2-yl)vinyl]-1,3,5-three , 2,4-bis(trichloromethyl)-6-[2-(4-diethylamino-2-methylphenyl)vinyl]-1,3,5-three And 2,4-bis(trichloromethyl)-6-[2-(3,4-dimethoxyphenyl)vinyl]-1,3,5-tri Wait.

聚合起始劑亦可使用可自市場上容易地獲取者。作為市售之聚合起始劑,可列舉:「Irgacure 907」、「Irgacure 184」、「Irgacure 651」、「Irgacure 819」、「Irgacure 250」、「Irgacure 369」(Ciba Japan股份有限公司);「Seikuol BZ」、「Seikuol Z」、「Seikuol BEE」(精工化學股份有限公司);「Kayacure BP100」(日本化藥股份有限公司);「Kayacure UVI-6992」(Dow公司製造);「Adeka Optomer SP-152」、「Adeka Optomer SP-170」(ADEKA股份有限公司);「TAZ-A」、「TAZ-PP」(Nihon SiberHegner公司);及「TAZ-104」(Sanwa Chemical公司)等。 The polymerization initiator can also be used as it is readily available on the market. Examples of the commercially available polymerization initiators include "Irgacure 907", "Irgacure 184", "Irgacure 651", "Irgacure 819", "Irgacure 250", and "Irgacure 369" (Ciba Japan Co., Ltd.); Seikuol BZ", "Seikuol Z", "Seikuol BEE" (Seiko Chemical Co., Ltd.); "Kayacure BP100" (Japan Chemical Pharmaceutical Co., Ltd.); "Kayacure UVI-6992" (manufactured by Dow); "Adeka Optomer SP -152", "Adeka Optomer SP-170" (ADEKA Co., Ltd.); "TAZ-A", "TAZ-PP" (Nihon Siber Hegner); and "TAZ-104" (Sanwa Chemical).

於上述偏光膜形成用組合物含有聚合起始劑之情形時,其含量可根據該偏光膜形成用組合物中所含有之聚合性近晶型液晶化合物之種類及其量而適當調節,例如聚合起始劑相對於聚合性近晶型液晶化合物之合計100質量份的含量較佳為0.1~30質量份之範圍,更佳為0.5~10質量份之範圍,進而較佳為0.5~8質量份之範圍。若聚合性起始劑之含量在該範圍內,則可於不使聚合性近晶型液晶化合物之配向紊亂之情況下進行聚合,因此該聚合性近晶型液晶化合物可保持高次之近晶相之液晶狀態而直接聚合。 In the case where the composition for forming a polarizing film contains a polymerization initiator, the content thereof can be appropriately adjusted depending on the kind and amount of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film, for example, polymerization. The content of the total amount of the initiator in the amount of 100 parts by mass based on 100 parts by mass of the polymerizable smectic liquid crystal compound is preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, still more preferably 0.5 to 8 parts by mass. The scope. When the content of the polymerizable initiator is within this range, polymerization can be carried out without displacing the alignment of the polymerizable smectic liquid crystal compound, so that the polymerizable smectic liquid crystal compound can maintain high order smectic crystals. The liquid crystal state of the phase is directly polymerized.

於上述偏光膜形成用組合物含有聚合起始劑之情形時, 該偏光膜形成用組合物中亦可含有增感劑。作為增感劑,較佳為光增感劑。作為該增感劑,例如可列舉:氧雜蒽酮(xanthone)及硫雜蒽酮等氧雜蒽酮化合物(例如,2,4-二乙基硫雜蒽酮、2-異丙基硫雜蒽酮等);蒽及含有烷氧基之蒽(例如,二丁氧基蒽等)等蒽化合物;酚噻(phenothiazine)及紅螢烯(rubrene)等。 When the composition for forming a polarizing film contains a polymerization initiator, the composition for forming a polarizing film may further contain a sensitizer. As the sensitizer, a photosensitizer is preferred. Examples of the sensitizer include xanthone and xanthone compounds such as thioxanthone (for example, 2,4-diethylthiazinone, 2-isopropylsulfonate). Anthracene and the like; anthracene and anthracene-containing anthracene (for example, dibutoxyanthracene, etc.); (phenothiazine) and rubrene (rubrene) and the like.

於上述偏光膜形成用組合物為含有聚合起始劑及增感劑者之情形時,可更促進該偏光膜形成用組合物中所含有之聚合性近晶型液晶化合物之聚合反應。此種增感劑之使用量可根據併用之聚合起始劑及聚合性近晶型液晶化合物之種類及其量而適當調節,例如相對於聚合性近晶型液晶化合物之合計100質量份,較佳為0.1~30質量份之範圍,更佳為0.5~10質量份之範圍,進而較佳為0.5~8質量份之範圍。 When the composition for forming a polarizing film is a polymerization initiator or a sensitizer, the polymerization reaction of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film can be further promoted. The amount of the sensitizer to be used may be appropriately adjusted depending on the type and amount of the polymerization initiator and the polymerizable smectic liquid crystal compound to be used together, for example, 100 parts by mass based on the total of the polymerizable smectic liquid crystal compound. It is preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, still more preferably in the range of 0.5 to 8 parts by mass.

上文已對可藉由使上述偏光膜形成用組合物中含有增感劑而促進聚合性近晶型液晶化合物之聚合反應之情形進行說明,但為了使該聚合反應穩定地進行,亦可使該偏光膜形成用組合物中適度地含有聚合抑制劑。藉由含有聚合抑制劑,可控制聚合性近晶型液晶化合物之聚合反應之進行程度。 In the above, the polymerization reaction of the polymerizable smectic liquid crystal compound can be promoted by including the sensitizer in the composition for forming a polarizing film. However, in order to stably carry out the polymerization reaction, the polymerization reaction may be carried out. The composition for forming a polarizing film contains a polymerization inhibitor as appropriate. By containing a polymerization inhibitor, the degree of progress of the polymerization reaction of the polymerizable smectic liquid crystal compound can be controlled.

作為上述聚合抑制劑,例如可列舉:對苯二酚、含烷氧基之對苯二酚、含烷氧基之鄰苯二酚(例如,丁基鄰苯二酚等)、鄰苯三酚、2,2,6,6-四甲基-1-哌啶氧基自由基等自由基補充劑;苯硫酚類;β-萘胺類及β-萘酚類等。 於使上述偏光膜形成用組合物含有聚合抑制劑之情形時,其含量可根據所使用之聚合性近晶型液晶化合物之種類及其量、以及增感劑之使用量等而適當調節,例如聚合抑制劑相對於聚合性近晶型液晶化合物100質量份的含量較佳為0.1~30質量份之範圍,更佳為0.5~10質量份之範圍,進而較佳為0.5~8質量份之範圍。若聚合抑制劑之含量在該範圍內,則可於不使該偏光膜形成用組合物中所含有之聚合性近晶型液晶化合物之配向紊亂之情況下進行聚合,因此該聚合性近晶型液晶化合物可更進一步良好地保持高次之近晶相之液晶狀態而直接聚合。 Examples of the polymerization inhibitor include hydroquinone, alkoxy-containing hydroquinone, alkoxy-containing catechol (for example, butyl catechol, etc.), and pyrogallol. , 2,2,6,6-tetramethyl-1-piperidinyloxy radical and other free radical supplements; thiophenols; β-naphthylamines and β-naphthols. When the composition for forming a polarizing film contains a polymerization inhibitor, the content thereof can be appropriately adjusted depending on the type and amount of the polymerizable smectic liquid crystal compound to be used, the amount of the sensitizer used, and the like, for example. The content of the polymerization inhibitor relative to 100 parts by mass of the polymerizable smectic liquid crystal compound is preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, still more preferably in the range of 0.5 to 8 parts by mass. . When the content of the polymerization inhibitor is within this range, polymerization can be carried out without displacing the alignment of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film, and thus the polymerizable smectic type The liquid crystal compound can be directly polymerized by further maintaining the liquid crystal state of the high-order smectic phase.

<調平劑> <leveling agent>

上述偏光膜形成用組合物較佳為含有調平劑。該調平劑係指具有調整偏光膜形成用組合物之流動性,使塗佈偏光膜形成用組合物而獲得之塗佈膜更平坦之功能者,可列舉界面活性劑等。該調平劑進而較佳為選自由以聚丙烯酸酯化合物為主成分之調平劑及以含氟原子之化合物為主成分之調平劑所組成之群中之至少1種。 The polarizing film-forming composition preferably contains a leveling agent. The leveling agent is a function of adjusting the fluidity of the composition for forming a polarizing film and making the coating film obtained by coating the composition for forming a polarizing film flat, and examples thereof include a surfactant. Further, the leveling agent is preferably at least one selected from the group consisting of a leveling agent containing a polyacrylate compound as a main component and a leveling agent containing a fluorine atom-containing compound as a main component.

作為以聚丙烯酸酯化合物為主成分之調平劑,可列舉:「BYK-350」、「BYK-352」、「BYK-353」、「BYK-354」、「BYK-355」、「BYK-358N」、「BYK-361N」、「BYK-380」、「BYK-381」及「BYK-392」[BYK Chemie公司]等。 As a leveling agent containing a polyacrylate compound as a main component, "BYK-350", "BYK-352", "BYK-353", "BYK-354", "BYK-355", "BYK-" 358N", "BYK-361N", "BYK-380", "BYK-381" and "BYK-392" [BYK Chemie].

作為以含有氟原子之化合物為主成分之調平劑,可列舉:「Megafac R-08」、「Megafac R-30」、「Megafac R- 90」、「Megafac F-410」、「Megafac F-411」、「Megafac F-443」、「Megafac F-445」、「Megafac F-470」、「Megafac F-471」、「Megafac F-477」、「Megafac F-479」、「Megafac F-482」及「Megafac F-483」[DIC股份有限公司];「Surflon S-381」、「Surflon S-382」、「Surflon S-383」、「Surflon S-393」、「Surflon SC-101」、「Surflon SC-105」、「KH-40」及「SA-100」[AGC SEIMI CHEMICAL股份有限公司];「E1830」、「E5844」[大金精密化學研究所股份有限公司];「Eftop EF301」、「Eftop EF303」、「Eftop EF351」及「Eftop EF352」[三菱綜合材料電子化成(Mitsubishi Materials Electronic Chemicals)股份有限公司]等。 As a leveling agent containing a fluorine atom-containing compound as a main component, "Megafac R-08", "Megafac R-30", and "Megafac R-" are mentioned. 90", "Megafac F-410", "Megafac F-411", "Megafac F-443", "Megafac F-445", "Megafac F-470", "Megafac F-471", "Megafac F-477" "Megafac F-479", "Megafac F-482" and "Megafac F-483" [DIC Co., Ltd.]; "Surflon S-381", "Surflon S-382", "Surflon S-383", "Surflon S-393", "Surflon SC-101", "Surflon SC-105", "KH-40" and "SA-100" [AGC SEIMI CHEMICAL GmbH]; "E1830", "E5844" [Large Gold Precision Chemical Research Institute Co., Ltd.]; "Eftop EF301", "Eftop EF303", "Eftop EF351" and "Eftop EF352" [Mitsubishi Materials Electronic Chemicals Co., Ltd.].

於使上述偏光膜形成用組合物含有調平劑之情形時,其含量相對於聚合性近晶型液晶化合物100質量份,較佳為0.3質量份以上5質量份以下之範圍,進而較佳為0.5質量份以上3質量份以下之範圍。若調平劑之含量在上述之範圍內,則有容易使聚合性近晶型液晶化合物水平配向,且所獲得之偏光膜變得更平滑之傾向。若調平劑相對於聚合性近晶型液晶化合物的含量超過上述之範圍,則有所獲得之本偏光膜容易產生不均之傾向。再者,該偏光膜形成用組合物亦可含有2種以上之調平劑。 When the composition for forming a polarizing film contains a leveling agent, the content thereof is preferably from 0.3 parts by mass to 5 parts by mass per 100 parts by mass of the polymerizable smectic liquid crystal compound, and more preferably 0.5 parts by mass or more and 3 parts by mass or less. When the content of the leveling agent is within the above range, the polymerizable smectic liquid crystal compound tends to be aligned horizontally, and the obtained polarizing film tends to be smoother. When the content of the leveling agent relative to the polymerizable smectic liquid crystal compound exceeds the above range, the obtained polarizing film tends to be uneven. Further, the polarizing film-forming composition may contain two or more kinds of leveling agents.

<本偏光膜之形成方法> <Method of Forming the Polarizing Film>

其次,對由上述偏光膜形成用組合物形成本偏光膜之方法進行說明。於該方法中,較佳為藉由將該偏光膜形成用組合物塗佈於基材上、較佳為透明基材上而形成本偏光 膜。 Next, a method of forming the present polarizing film from the composition for forming a polarizing film will be described. In the method, it is preferred that the polarizing film forming composition is applied onto a substrate, preferably a transparent substrate, to form the polarized light. membrane.

<透明基材> <Transparent substrate>

上述透明基材係指具有可使光、尤其是可見光穿透之程度之透明性之基材。該透明性係指對遍及波長380~780 nm之光線之穿透率成為80%以上之特性。具體而言,若例示此種透明基材,則可列舉:玻璃基材、或塑膠製之透光性片及透光性膜。再者,作為構成該透光性片或透光性膜之塑膠,例如可列舉:聚乙烯、聚丙烯、降烯系聚合物等聚烯烴;環狀烯烴系樹脂;聚乙烯醇;聚對苯二甲酸乙二酯;聚甲基丙烯酸酯;聚丙烯酸酯;三乙酸纖維素、二乙酸纖維素及乙酸丙酸纖維素等纖維素酯;聚萘二甲酸乙二酯;聚碳酸酯;聚碸;聚醚碸;聚醚酮;聚苯硫醚及聚苯醚等之塑膠。於以上之透明基材之具體例之中,就較佳之塑膠製之透光性片及透光性膜而言,較佳為塑膠製之透光性膜即高分子膜。於該高分子膜之中,就可自市場上容易地獲取或透明性優異之方面而言,尤佳為包含纖維素酯、環狀烯烴系樹脂、聚對苯二甲酸乙二酯或聚甲基丙烯酸酯之高分子膜。於使用此種透明基材製造本偏光膜時,就搬運或保管該透明基材時不產生破裂等破損而可容易地操作之方面而言,亦可預先於該透明基材上黏附支持基材等。又,下文將進行敍述,於由本偏光膜製造圓偏光板時,有對該透明基材賦予相位差性之情況。於此情形時,只要準備高分子膜作為透明基材,藉由對該高分子膜進行延伸處理等而對該高分子膜賦予相位差性,製成相位差性膜之 後,使用該相位差性膜作為透明基材即可。再者,對透明基材(高分子膜)賦予相位差性之方法隨後進行說明。 The transparent substrate refers to a substrate having transparency to a degree that allows light, particularly visible light, to penetrate. This transparency means a characteristic that the transmittance of light passing through a wavelength of 380 to 780 nm is 80% or more. Specifically, examples of such a transparent substrate include a glass substrate, a translucent sheet made of plastic, and a translucent film. In addition, examples of the plastic constituting the light-transmitting sheet or the light-transmitting film include polyethylene, polypropylene, and Polyolefin such as olefin polymer; cyclic olefin resin; polyvinyl alcohol; polyethylene terephthalate; polymethacrylate; polyacrylate; cellulose triacetate, cellulose diacetate and propionic acid acetate Cellulose esters such as cellulose; polyethylene naphthalate; polycarbonate; polyfluorene; polyether oxime; polyether ketone; polyphenylene sulfide and polyphenylene ether. Among the specific examples of the transparent substrate described above, a preferred translucent sheet made of plastic and a translucent film are preferably a translucent film made of plastic. Among the polymer films, it is preferable to contain cellulose ester, cyclic olefin resin, polyethylene terephthalate or polymethylate from the viewpoint of easy availability on the market or excellent transparency. A polymer film of a acrylate. When the polarizing film is produced by using such a transparent substrate, the transparent substrate can be easily adhered to the transparent substrate without being damaged by breakage or the like when transporting or storing the transparent substrate. Wait. Further, as will be described later, when a circularly polarizing plate is produced from the present polarizing film, phase difference may be imparted to the transparent substrate. In this case, when the polymer film is prepared as a transparent substrate, the polymer film is subjected to elongation treatment or the like to impart phase difference to the polymer film, and the phase difference film is used, and the phase difference is used. The film can be used as a transparent substrate. Further, a method of imparting phase difference to a transparent substrate (polymer film) will be described later.

於上述高分子膜之中,於賦予相位差性之情形時,就容易控制其相位差值之方面而言,較佳為包含纖維素酯或環狀烯烴系樹脂之膜(纖維素酯膜、環狀烯烴系樹脂膜)。以下,對該2種高分子膜進行詳細敍述。 Among the above-mentioned polymer films, in the case where phase difference is imparted, it is preferable to control a phase difference value thereof, and a film containing a cellulose ester or a cyclic olefin resin (cellulose ester film, Cyclic olefin resin film). Hereinafter, the two types of polymer films will be described in detail.

構成纖維素酯膜之纖維素酯係纖維素中所含之羥基之至少一部分經乙酸酯化而成者。包含此種纖維素酯之纖維素酯膜可自市場上容易地獲取。作為市售之三乙酸纖維素膜,例如有「Fujitac Film」(富士膠片股份有限公司);「KC8UX2M」、「KC8UY」及「KC4UY」(Konica Minolta Opto股份有限公司)等。上述市售三乙酸纖維素膜可直接或視需要賦予相位差性後用作透明基材。又,可於對所準備之透明基材之表面實施防眩處理、硬塗層處理、抗靜電處理或抗反射處理等表面處理後用作透明基材1。 At least a part of the hydroxyl groups contained in the cellulose ester-based cellulose constituting the cellulose ester film is acetate-formed. Cellulose ester films comprising such cellulose esters are readily available on the market. As a commercially available cellulose triacetate film, for example, "Fujitac Film" (Fuji Film Co., Ltd.); "KC8UX2M", "KC8UY", and "KC4UY" (Konica Minolta Opto Co., Ltd.) are available. The above-mentioned commercially available cellulose triacetate film can be used as a transparent substrate as long as it imparts phase difference as needed. Moreover, the surface of the prepared transparent substrate can be used as the transparent substrate 1 after surface treatment such as antiglare treatment, hard coat treatment, antistatic treatment or antireflection treatment.

對高分子膜賦予相位差性時,如上所述,係利用對該高分子膜進行延伸等之方法。塑膠即包含熱塑性樹脂之高分子膜均可進行延伸處理,但就容易控制相位差性之方面而言,較佳為環狀烯烴系樹脂膜。所謂構成環狀烯烴系樹脂膜之環狀烯烴系樹脂,係指例如包含降烯或多環降烯系單體等環狀烯烴之聚合物或共聚物(環狀烯烴系樹脂)者,該環狀烯烴系樹脂亦可局部包含開環部。又,亦可為將包含開環部之環狀烯烴系樹脂進行氫化而成者。進而,就不顯著損及透明性之方面或不顯著增大吸濕性之方面而 言,該環狀烯烴系樹脂例如亦可為環狀烯烴與鏈狀烯烴或乙烯基化芳香族化合物(苯乙烯等)之共聚物。又,該環狀烯烴系樹脂亦可於其分子內導入極性基。 When the phase difference is imparted to the polymer film, as described above, a method of stretching the polymer film or the like is used. The plastic film, which is a thermoplastic resin, can be stretched. However, in terms of easily controlling the phase difference, a cyclic olefin resin film is preferred. The cyclic olefin-based resin constituting the cyclic olefin-based resin film means, for example, a lowering Alkene or polycyclic drop In the case of a polymer or a copolymer (cyclic olefin resin) of a cyclic olefin such as an olefinic monomer, the cyclic olefin resin may partially contain a ring-opening portion. Further, it may be a hydrogenated cyclic olefin resin containing an open ring portion. Further, the cyclic olefin-based resin may be, for example, a cyclic olefin and a chain olefin or a vinylated aromatic compound (benzene) in terms of not significantly impairing transparency or not significantly increasing hygroscopicity. Copolymer of ethylene, etc.). Further, the cyclic olefin resin may be introduced into a polar group in its molecule.

於環狀烯烴系樹脂為環狀烯烴與鏈狀烯烴或具有乙烯基之芳香族化合物之共聚物之情形時,作為該鏈狀烯烴,為乙烯或丙烯等,又,作為乙烯基化芳香族化合物,為苯乙烯、α-甲基苯乙烯及經烷基取代之苯乙烯等。於此種共聚物中,源自環狀烯烴之結構單元之含有比率相對於環狀烯烴系樹脂之全部結構單元,為50莫耳%以下、例如15~50莫耳%左右之範圍。於環狀烯烴系樹脂為由環狀烯烴、鏈狀烯烴、及乙烯基化芳香族化合物所獲得之三元共聚物之情形時,例如源自鏈狀烯烴之結構單元之含有比率相對於該環狀烯烴系樹脂之全部結構單元為5~80莫耳%左右,源自乙烯基化芳香族化合物之結構單元之含有比率為5~80莫耳%左右。此種三元共聚物之環狀烯烴系樹脂具有於製造該環狀烯烴系樹脂時可使價格昂貴之環狀烯烴之使用量相對較少之優點。 When the cyclic olefin-based resin is a copolymer of a cyclic olefin and a chain olefin or an aromatic compound having a vinyl group, the chain olefin is ethylene or propylene, and is also a vinylated aromatic compound. It is styrene, α-methylstyrene, and alkyl-substituted styrene. In such a copolymer, the content ratio of the structural unit derived from the cyclic olefin is in the range of about 50 mol% or less, for example, about 15 to 50 mol%, based on the total structural unit of the cyclic olefin resin. In the case where the cyclic olefin resin is a terpolymer obtained from a cyclic olefin, a chain olefin, and a vinylated aromatic compound, for example, a content ratio of a structural unit derived from a chain olefin is relative to the ring The total structural unit of the olefin-based resin is about 5 to 80 mol%, and the content ratio of the structural unit derived from the vinylated aromatic compound is about 5 to 80 mol%. The cyclic olefin-based resin of such a terpolymer has an advantage that the amount of the cyclic olefin which is expensive in the production of the cyclic olefin-based resin is relatively small.

可製造環狀烯烴系樹脂膜之環狀烯烴系樹脂可自市場上容易地獲取。作為市售之環狀烯烴系樹脂,可列舉:「Topas」[Ticona公司(獨資)];「ARTON」[JSR股份有限公司];「ZEONOR」及「ZEONEX」[日本ZEON股份有限公司];「APEL」[三井化學股份有限公司製造]等。可藉由例如溶劑鑄膜法或熔融擠出法等公知之製膜方法將上述環狀烯烴系樹脂進行製膜,而製成膜(環狀烯烴系樹脂膜)。 又,亦可使用已以膜之形態市售之環狀烯烴系樹脂膜。作為此種市售之環狀烯烴系樹脂膜,例如可列舉:「S-SINA」及「SCA40」[積水化學工業股份有限公司];「ZEONOR FILM」[Optronics股份有限公司];「ARTON膜」[JSR股份有限公司]等。 A cyclic olefin-based resin which can produce a cyclic olefin-based resin film can be easily obtained from the market. As a commercially available cyclic olefin resin, "Topas" [Ticona (sole proprietorship)]; "ARTON" [JSR Co., Ltd.]; "ZEONOR" and "ZEONEX" [Japan ZEON Co., Ltd.]; APEL" [manufactured by Mitsui Chemicals Co., Ltd.]. The cyclic olefin-based resin can be formed into a film (cyclic olefin-based resin film) by a known film forming method such as a solvent casting method or a melt extrusion method. Further, a cyclic olefin resin film which has been commercially available in the form of a film can also be used. Examples of such a commercially available cyclic olefin resin film include "S-SINA" and "SCA40" [Ji Shui Chemical Industry Co., Ltd.]; "ZEONOR FILM" [Optronics Co., Ltd.]; "ARTON film" [JSR Co., Ltd.] and so on.

繼而,簡單地說明對高分子膜賦予相位差性之方法。高分子膜可藉由公知之延伸方法而賦予相位差性。例如準備將高分子膜捲取於輥上之輥(捲取體),自該捲取體連續地捲出膜,將所捲出之膜搬送至加熱爐。加熱爐之設定溫度係設為高分子膜之玻璃轉移溫度附近(℃)~[玻璃轉移溫度+100](℃)之範圍,較佳為設為玻璃轉移溫度附近(℃)~[玻璃轉移溫度+50](℃)之範圍。於該加熱爐中,於向膜之行進方向或向與行進方向正交之方向延伸時,調整搬送方向或張力而使其傾斜任意之角度地進行單軸或雙軸之熱延伸處理。延伸之倍率通常為1.1~6倍左右之範圍,較佳為1.1~3.5倍左右之範圍。又,作為向傾斜方向進行延伸之方法,只要可連續地使配向軸傾斜所需之角度,則並無特別限定,可採用公知之延伸方法。此種延伸方法例如可列舉日本專利特開昭50-83482號公報或日本專利特開平2-113920號公報中所記載之方法。 Next, a method of imparting phase difference to the polymer film will be briefly described. The polymer film can impart phase difference by a known stretching method. For example, a roll (wound body) in which a polymer film is wound on a roll is prepared, a film is continuously wound up from the take-up body, and the wound film is conveyed to a heating furnace. The set temperature of the heating furnace is set to the range of the glass transition temperature (°C) to [glass transition temperature +100] (°C) of the polymer film, and is preferably set to be near the glass transition temperature (°C) to [glass transition temperature]. +50] (°C) range. In the heating furnace, when extending in the direction in which the film travels or in the direction orthogonal to the traveling direction, the conveying direction or the tension is adjusted and the uniaxial or biaxial heat stretching treatment is performed at an arbitrary angle. The magnification of the stretching is usually in the range of about 1.1 to 6 times, preferably in the range of about 1.1 to 3.5 times. Further, the method of extending in the oblique direction is not particularly limited as long as the angle required for the alignment axis can be continuously inclined, and a known extension method can be employed. For example, the method described in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei.

關於用作透明基材,就為可進行實用性操作之程度之重量之方面及可確保充分之透明性之方面而言,高分子膜之厚度越薄越好,但若過薄,則有強度降低,加工性較差之傾向。因此,該等膜之適當之厚度例如為5~300 μm左右, 較佳為20~200 μm。於使用本偏光膜作為下述之圓偏光板之情形時,就假定使用該圓偏光板之顯示裝置為移動用途而言,膜之厚度尤佳為20~100 μm左右。 Regarding the use as a transparent substrate, the thickness of the polymer film is preferably as small as possible in terms of the weight of the practical operation and the sufficient transparency, but if it is too thin, there is strength. Reduced, the tendency of poor processing. Therefore, the appropriate thickness of the films is, for example, about 5 to 300 μm. It is preferably 20 to 200 μm. In the case where the polarizing film is used as the circular polarizing plate described below, it is assumed that the display device using the circular polarizing plate has a thickness of preferably about 20 to 100 μm for mobile use.

再者,於藉由進行延伸而對膜賦予相位差性之情形時,延伸後之厚度係由延伸前之膜之厚度或延伸倍率所決定。 Further, in the case where phase difference is imparted to the film by stretching, the thickness after stretching is determined by the thickness or stretching ratio of the film before stretching.

<配向膜> <Alignment film>

較佳為於本偏光膜之製造中所使用之基材上形成配向膜。於此情形時,偏光膜形成用組合物會塗佈於配向膜上。因此,該配向膜較佳為具有不會因偏光膜形成用組合物之塗佈等而溶解之程度之耐溶劑性。又,較佳為具有用以除去溶劑或使液晶配向之加熱處理下之耐熱性。作為此種配向膜,可使用配向性聚合物。 It is preferred to form an alignment film on the substrate used in the production of the present polarizing film. In this case, the composition for forming a polarizing film is applied onto the alignment film. Therefore, the alignment film preferably has solvent resistance to such an extent that it is not dissolved by coating or the like of the composition for forming a polarizing film. Further, it is preferred to have heat resistance under heat treatment for removing the solvent or aligning the liquid crystal. As such an alignment film, an alignment polymer can be used.

作為上述配向性聚合物,例如可列舉:分子內具有醯胺鍵之聚醯胺或明膠類、分子內具有醯亞胺鍵之聚醯亞胺及作為其水解物之聚醯胺酸、聚乙烯醇、烷基改性聚乙烯醇、聚丙烯醯胺、聚唑、聚伸乙基亞胺、聚苯乙烯、聚乙烯吡咯啶酮、聚丙烯酸或聚丙烯酸酯類等聚合物。該等之中,較佳為聚乙烯醇。形成配向膜之該等配向性聚合物可單獨使用,亦可混合2種以上而使用。 Examples of the above-mentioned alignment polymer include polyamine or gelatin having a guanamine bond in the molecule, polyimine having a quinone bond in the molecule, and polyglycolic acid or polyethylene as a hydrolyzate thereof. Alcohol, alkyl modified polyvinyl alcohol, polypropylene decylamine, poly A polymer such as azole, polyethylenimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid or polyacrylate. Among these, polyvinyl alcohol is preferred. These alignment polymers which form an alignment film may be used singly or in combination of two or more.

配向性聚合物藉由以溶解於溶劑中之配向性聚合物組合物(包含配向性聚合物之溶液)之形式塗佈於基材上,可於該基材上形成配向膜。該配向性聚合物組合物中所使用之溶劑並無特別限制,具體而言,可列舉:水;甲醇、乙醇、乙二醇、異丙醇、丙二醇、甲基溶纖劑、丁基溶纖劑 及丙二醇單甲醚等醇溶劑;乙酸乙酯、乙酸丁酯、乙二醇甲醚乙酸酯、γ-丁內酯、丙二醇甲醚乙酸酯及乳酸乙酯等酯溶劑;丙酮、甲基乙基酮、環戊酮、環己酮、甲基戊基酮及甲基異丁基酮等酮溶劑;戊烷、己烷及庚烷等脂肪族烴溶劑;甲苯及二甲苯等芳香族烴溶劑;乙腈等腈溶劑;四氫呋喃及二甲氧基乙烷等醚溶劑;氯仿及氯苯等經氯取代之烴溶劑等。該等有機溶劑可單獨使用,亦可組合複數種而使用。 The alignment polymer can be formed on the substrate by coating it on the substrate in the form of an alignment polymer composition (solution containing the alignment polymer) dissolved in a solvent. The solvent to be used in the alignment polymer composition is not particularly limited, and specific examples thereof include water; methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, methyl cellosolve, and butyl cellosolve. And an alcohol solvent such as propylene glycol monomethyl ether; an ester solvent such as ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone, propylene glycol methyl ether acetate, and ethyl lactate; acetone, methyl Ketone solvents such as ethyl ketone, cyclopentanone, cyclohexanone, methyl amyl ketone and methyl isobutyl ketone; aliphatic hydrocarbon solvents such as pentane, hexane and heptane; aromatic hydrocarbons such as toluene and xylene Solvent; nitrile solvent such as acetonitrile; ether solvent such as tetrahydrofuran and dimethoxyethane; hydrocarbon solvent such as chloroform or chlorobenzene substituted by chlorine. These organic solvents may be used singly or in combination of plural kinds.

又,作為用以形成配向膜之配向性聚合物組合物,亦可直接使用市售之配向膜材料。作為市售之配向膜材料,可列舉:Sunever(註冊商標,日產化學工業股份有限公司製造)及Optomer(註冊商標,JSR股份有限公司製造)等。 Further, as the alignment polymer composition for forming the alignment film, a commercially available alignment film material can be used as it is. Examples of the commercially available alignment film material include Sunever (registered trademark, manufactured by Nissan Chemical Industries, Ltd.) and Optomer (registered trademark, manufactured by JSR Co., Ltd.).

作為於上述基材上形成配向膜之方法,例如可藉由於上述基材上塗佈上述配向性聚合物組合物或市售之配向膜材料,其後,進行退火處理,而於上述基材上形成配向膜。以此種方式獲得之配向膜之厚度例如為10 nm~10000 nm之範圍,較佳為10 nm~1000 nm之範圍。 As a method of forming an alignment film on the substrate, for example, the above-mentioned alignment polymer composition or a commercially available alignment film material may be applied onto the substrate, and then an annealing treatment may be performed on the substrate. An alignment film is formed. The thickness of the alignment film obtained in this manner is, for example, in the range of 10 nm to 10000 nm, preferably in the range of 10 nm to 1000 nm.

為了對上述配向膜賦予配向限制力,較佳為視需要進行摩擦(摩擦法)。藉由賦予配向限制力,可使聚合性近晶型液晶化合物於所需之方向上配向。 In order to impart an alignment regulating force to the alignment film, it is preferred to perform rubbing (friction method) as needed. By imparting an alignment limiting force, the polymerizable smectic liquid crystal compound can be aligned in a desired direction.

作為藉由摩擦法賦予配向限制力之方法,例如可列舉如下方法:準備捲曲有摩擦布且正在旋轉之摩擦輥,將基材上形成有配向膜形成用塗佈膜之積層體置於載台上,朝向正在旋轉之摩擦輥進行搬送,藉此使該配向膜形成用塗佈 膜與正在旋轉之摩擦輥接觸。 The method of imparting the alignment regulating force by the rubbing method is, for example, a method of preparing a laminated body in which a coating film for forming an alignment film is formed on a substrate by preparing a rubbing roll that is rubbed with a rubbing cloth and rotating. Upper, the transfer is performed toward the rotating rubbing roller, thereby forming the alignment film forming coating The membrane is in contact with the rotating friction roller.

又,亦可利用所謂之光配向膜。光配向膜亦有藉由形成光配向誘導層,並照射偏光(較佳為偏光UV(Ultraviolet,紫外線))而賦予配向限制力之情況。於形成光配向誘導層時,首先準備包含具有光反應性基之聚合物或單體及溶劑之組合物(以下,視情況稱為「光配向膜形成用組合物」)。所謂光反應性基,係指藉由照射光(光照射)而產生液晶配向能之基。具體而言係引起藉由照射光而產生之分子之配向誘導或異構化反應、二聚化反應、光交聯反應、或光分解反應之類的成為液晶配向能之起源之光反應者。於該光反應性基之中,就配向性優異,保持偏光膜形成時之近晶型液晶狀態之方面而言,較佳為利用二聚化反應或光交聯反應者。作為可產生如上之反應之光反應性基,較佳為具有不飽和鍵、尤其是雙鍵者,尤佳為具有選自由碳-碳雙鍵(C=C鍵)、碳-氮雙鍵(C=N鍵)、氮-氮雙鍵(N=N鍵)、及碳-氧雙鍵(C=O鍵)所組成之群中之至少一者之基。 Further, a so-called light alignment film can also be used. The photo-alignment film also has an alignment regulating force by forming a photo-alignment-inducing layer and irradiating a polarized light (preferably, polarized UV (ultraviolet)). When a photo-alignment-inducing layer is formed, a composition containing a photoreactive group-containing polymer or a monomer and a solvent (hereinafter, referred to as "photo-alignment film-forming composition" as appropriate) is prepared. The photoreactive group refers to a group which generates liquid crystal alignment energy by irradiation light (light irradiation). Specifically, it is a photoreactor that causes the origin of liquid crystal alignment energy such as an alignment induction or isomerization reaction, a dimerization reaction, a photocrosslinking reaction, or a photodecomposition reaction of a molecule generated by irradiation of light. Among the photoreactive groups, it is preferred to use a dimerization reaction or a photocrosslinking reaction in terms of excellent alignability and maintaining a smectic liquid crystal state at the time of formation of a polarizing film. As the photoreactive group capable of generating the above reaction, it is preferred to have an unsaturated bond, especially a double bond, and it is particularly preferred to have a carbon-carbon double bond (C=C bond) and a carbon-nitrogen double bond ( A group of at least one of a group consisting of C=N bond), a nitrogen-nitrogen double bond (N=N bond), and a carbon-oxygen double bond (C=O bond).

作為具有C=C鍵之光反應性基,例如可列舉:乙烯基、多烯基、茋基、苯乙烯基吡啶基、苯乙烯基吡啶鹽基(stilbazolium group)、查耳酮基及桂皮醯基等。作為具有C=N鍵之光反應性基,可列舉:具有芳香族希夫鹼(Schiff base)及芳香族腙等結構之基。作為具有N=N鍵之光反應性基,可列舉:偶氮苯基、偶氮萘基、芳香族雜環偶氮基、雙偶氮基及甲臢基等、或以氧偶氮苯為基本結構者。作為 具有C=O鍵之光反應性基,可列舉:二苯甲酮基、香豆素基、蒽醌基及順丁烯二醯亞胺基等。該等基亦可具有烷基、烷氧基、芳基、烯丙氧基、氰基、烷氧基羰基、羥基、磺酸基及鹵化烷基等取代基。 Examples of the photoreactive group having a C=C bond include a vinyl group, a polyalkenyl group, a decyl group, a styrylpyridyl group, a styrlbazolium group, a chalcone group, and a cinnabarinium. Base. Examples of the photoreactive group having a C=N bond include a group having a structure such as a Schiff base or an aromatic fluorene. Examples of the photoreactive group having an N=N bond include an azophenyl group, an azonaphthyl group, an aromatic heterocyclic azo group, a bisazo group, a formazan group, or the like, or an oxyazobenzene group. Basic structure. As Examples of the photoreactive group having a C=O bond include a benzophenone group, a coumarin group, a mercapto group, and a maleimide group. These groups may also have a substituent such as an alkyl group, an alkoxy group, an aryl group, an allyloxy group, a cyano group, an alkoxycarbonyl group, a hydroxyl group, a sulfonic acid group or a halogenated alkyl group.

其中,較佳為可產生光二聚化反應之光反應性基,桂皮醯基及查耳酮基就容易獲得光配向中所需之偏光照射量相對較少且熱穩定性或經時穩定性優異之光配向膜而言,故而較佳。進一步而言,作為具有光反應性基之聚合物,尤佳為如該聚合物側鏈之末端部成為桂皮酸結構之具有桂皮醯基者。 Among them, a photoreactive group capable of generating a photodimerization reaction is preferred, and a cinnabar sulfhydryl group and a chalcone group are required to have a relatively small amount of polarized light irradiation and excellent thermal stability or stability over time. The light alignment film is preferred. Further, as the polymer having a photoreactive group, it is particularly preferred that the terminal portion of the side chain of the polymer has a cinnamic acid structure having a cinnamic acid structure.

具有光反應性基之聚合物或單體可藉由以溶解於溶劑之光配向膜形成用組合物之形式塗佈於透明基材上,而於該透明基材上形成光配向誘導層(膜)。對於該組合物中所使用之溶劑,並無特別限定,可根據具有光反應性基之聚合物或單體之溶解性而應用如上述之配向性聚合物組合物所使用之溶劑。 The polymer or monomer having a photoreactive group can be coated on a transparent substrate in the form of a photo-alignment film-forming composition dissolved in a solvent to form a photo-alignment-inducing layer (film) on the transparent substrate. ). The solvent to be used in the composition is not particularly limited, and a solvent used in the above-mentioned alignment polymer composition can be used depending on the solubility of the polymer or monomer having a photoreactive group.

具有光反應性基之聚合物或單體相對於光配向膜形成用組合物的濃度可根據該具有光反應性基之聚合物或單體之種類或欲製造之光配向膜之厚度而適當調節,以固形物成分濃度表示,較佳為設為至少0.2質量%,尤佳為0.3~10質量%之範圍。又,於不顯著損及光配向膜之特性之範圍內,該光配向膜形成用組合物亦可含有聚乙烯醇或聚醯亞胺等高分子材料或增感劑。 The concentration of the photoreactive group-containing polymer or monomer relative to the photo-alignment film-forming composition can be appropriately adjusted depending on the kind of the photoreactive group-containing polymer or monomer or the thickness of the photo-alignment film to be produced. The concentration of the solid content component is preferably at least 0.2% by mass, and more preferably in the range of 0.3 to 10% by mass. Further, the photo-alignment film-forming composition may contain a polymer material such as polyvinyl alcohol or polyimine or a sensitizer, insofar as the characteristics of the photo-alignment film are not significantly impaired.

作為將上述配向性聚合物或具有光反應性基之聚合物或 單體塗佈於透明基材上之方法,可採用旋轉塗佈法、擠壓法、凹版塗佈法、模塗佈法、棒式塗佈法及敷料器法等塗佈法,或軟版法等印刷法等公知之方法。再者,於藉由下述之Roll to Roll(卷對卷)形式之連續製造方法實施本偏光膜製造之情形時,該塗佈方法通常係採用凹版塗佈法、模塗佈法或軟版法等印刷法。 As the above-mentioned orienting polymer or a polymer having a photoreactive group or The method of applying the monomer to the transparent substrate may be a coating method such as a spin coating method, an extrusion method, a gravure coating method, a die coating method, a bar coating method, or an applicator method, or a soft version. A well-known method such as a printing method such as law. Further, in the case where the polarizing film is produced by the continuous manufacturing method in the form of Roll to Roll described below, the coating method is usually performed by gravure coating, die coating or soft printing. Printing method such as law.

再者,於進行摩擦或偏光照射時,若進行遮蔽,則亦可形成配向方向不同之複數個區域(圖案)。 Further, when performing rubbing or polarized light irradiation, if a masking is performed, a plurality of regions (patterns) having different alignment directions may be formed.

<本偏光膜之製造方法> <Method of Manufacturing the Polarizing Film>

於上述(透明)基材上所形成之配向膜上塗佈本發明之偏光膜形成用組合物而獲得塗佈膜。作為於該配向膜上塗佈偏光膜形成用組合物之方法(塗佈方法),例如可列舉與作為將配向性聚合物或具有光反應性基之聚合物(單體)塗佈於透明基材上之方法而例示者相同之方法。 The composition for forming a polarizing film of the present invention is applied onto an alignment film formed on the above (transparent) substrate to obtain a coating film. The method (coating method) of applying the composition for forming a polarizing film on the alignment film is, for example, applied to a transparent group as a polymer (monomer) having an alignment polymer or a photoreactive group. The method of the material is exemplified by the same method.

其次,於不使該塗佈膜中所含之上述聚合性近晶型液晶化合物聚合之條件下將溶劑乾燥除去,藉此形成乾燥覆膜。作為乾燥方法,例如可列舉:自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等。此時,較佳為暫時使該乾燥覆膜中所含之聚合性近晶型液晶化合物之液晶狀態成為向列相(向列型液晶狀態)之後,使該向列相轉移為近晶相。為了如此經由向列相而形成近晶相,例如採用如下方法:加熱至乾燥覆膜中所含之聚合性近晶型液晶化合物相轉移為向列相之液晶狀態之溫度以上,繼而,冷卻直至該聚合性近晶型液晶化合物顯示近晶相之液晶狀態之溫度。 Then, the solvent is dried and removed without polymerizing the polymerizable smectic liquid crystal compound contained in the coating film, thereby forming a dried film. Examples of the drying method include a natural drying method, a ventilation drying method, a heat drying method, and a vacuum drying method. In this case, it is preferred that the liquid crystal state of the polymerizable smectic liquid crystal compound contained in the dried film is temporarily changed to a nematic phase (nematic liquid crystal state), and then the nematic phase is transferred to a smectic phase. In order to form the smectic phase via the nematic phase, for example, the method is as follows: heating to a temperature at which the polymerizable smectic liquid crystal compound phase contained in the dried film is transferred to a liquid crystal state of the nematic phase, and then cooling until The polymerizable smectic liquid crystal compound exhibits a temperature of a liquid crystal state of the smectic phase.

於使上述乾燥覆膜中之聚合性近晶型液晶化合物成為近晶型液晶狀態,或使該聚合性近晶型液晶化合物經由向列型液晶狀態而成為近晶型液晶狀態之情形時,藉由測定所使用之聚合性近晶型液晶化合物之相轉移溫度,可容易地求出控制液晶狀態之條件(加熱條件)。該相轉移溫度測定之測定條件於本申請案之實施例中進行說明。 When the polymerizable smectic liquid crystal compound in the dried film is in a smectic liquid crystal state, or when the polymerizable smectic liquid crystal compound is in a smectic liquid crystal state via a nematic liquid crystal state, The conditions (heating conditions) for controlling the liquid crystal state can be easily obtained from the phase transition temperature of the polymerizable smectic liquid crystal compound used for the measurement. The measurement conditions of the phase transition temperature measurement are described in the examples of the present application.

為了於使上述聚合性近晶型液晶化合物進行聚合時良好地保持近晶相之液晶狀態,亦較佳為使用包含2種以上之聚合性近晶型液晶化合物之偏光膜形成用組合物作為該聚合性近晶型液晶化合物。若使用該2種以上之聚合性近晶型液晶化合物之含量比經調整之偏光膜形成用組合物,則有如下優點:可於經由向列相而形成近晶相之液晶狀態之後,暫時形成過冷狀態,容易保持高次之近晶相之液晶狀態。 In order to maintain the liquid crystal state of the smectic phase well in the polymerization of the polymerizable smectic liquid crystal compound, it is preferred to use a composition for forming a polarizing film comprising two or more kinds of polymerizable smectic liquid crystal compounds. A polymerizable smectic liquid crystal compound. When the content of the two or more kinds of polymerizable smectic liquid crystal compounds is adjusted to be adjusted as a composition for forming a polarizing film, there is an advantage that the liquid crystal state of the smectic phase can be temporarily formed after passing through the nematic phase. In the supercooled state, it is easy to maintain the liquid crystal state of the high-order smectic phase.

其次,對聚合性近晶型液晶化合物之聚合步驟進行說明。此處,對上述偏光膜形成用組合物含有光聚合起始劑,使乾燥覆膜中之聚合性近晶型液晶化合物之液晶狀態成為近晶相之後,於保持該近晶相之液晶狀態的狀態下使該聚合性近晶型液晶化合物光聚合之方法進行詳細敍述。於光聚合中,作為對乾燥覆膜照射之光,可根據該乾燥覆膜中所含之光聚合起始劑之種類、或聚合性近晶型液晶化合物之種類(尤其是該聚合性近晶型液晶化合物所具有之光聚合基之種類)及其量而適當地藉由選自由可見光、紫外光及雷射光所組成之群中之光或活性電子束。該等之 中,就容易控制聚合反應之行進之方面,或可使用廣泛地用於本領域者作為光聚合之裝置之方面而言,較佳為紫外光。因此,較佳為以可藉由紫外光進行光聚合之方式預先選擇上述偏光膜形成用組合物中所含有之聚合性近晶型液晶化合物或光聚合起始劑之種類。又,於進行聚合時,亦可於紫外光照射之同時,藉由適當之冷卻方法對乾燥覆膜進行冷卻,藉此控制聚合溫度。若可藉由採用此種冷卻方法而於更低溫下實施聚合性近晶型液晶化合物之聚合,則有即便上述之透明基材使用耐熱性相對較低者,亦可適當地形成本偏光膜之優點。再者,於光聚合時,亦可藉由進行遮蔽或顯影等而獲得經圖案化之本偏光膜。 Next, the polymerization step of the polymerizable smectic liquid crystal compound will be described. Here, the polarizing film-forming composition contains a photopolymerization initiator, and the liquid crystal state of the polymerizable smectic liquid crystal compound in the dried film is a smectic phase, and the liquid crystal state of the smectic phase is maintained. The method of photopolymerizing the polymerizable smectic liquid crystal compound in the state will be described in detail. In the photopolymerization, the light to be irradiated to the dried film may be based on the type of the photopolymerization initiator contained in the dried film or the type of the polymerizable smectic liquid crystal compound (especially the polymerizable smectic crystal). The type of photopolymerizable group possessed by the liquid crystal compound and the amount thereof are suitably selected from light or active electron beams selected from the group consisting of visible light, ultraviolet light, and laser light. Such Among them, it is easy to control the progress of the polymerization reaction, or it can be used in a wide range of applications as a device for photopolymerization in the field, preferably ultraviolet light. Therefore, it is preferred to select the type of the polymerizable smectic liquid crystal compound or the photopolymerization initiator contained in the polarizing film-forming composition in advance by photopolymerization by ultraviolet light. Further, at the time of polymerization, the dry film may be cooled by an appropriate cooling method while irradiating with ultraviolet light, thereby controlling the polymerization temperature. When the polymerization of the polymerizable smectic liquid crystal compound can be carried out at a lower temperature by using such a cooling method, even if the above-mentioned transparent substrate is used in a relatively low heat resistance, the advantage of the polarizing film can be appropriately formed. . Further, at the time of photopolymerization, the patterned local polarizing film can also be obtained by masking or developing.

藉由進行如上之光聚合,而使上述聚合性近晶型液晶化合物於保持近晶相、較佳為如已例示之高次之近晶相之液晶狀態的狀態下進行聚合,從而形成本偏光膜。聚合性近晶型液晶化合物於保持近晶相之液晶狀態的狀態下進行聚合而獲得之本偏光膜亦隨著上述偶氮系色素(1)之作用而有偏光性能遠高於先前之主客體(Host guest)型偏光膜即於保持向列相之液晶狀態的狀態下使聚合性向列型液晶化合物等聚合而獲得之偏光膜之優點。進而,具有強度優於僅塗佈有二色性色素或溶致型液晶者之優點。 By performing photopolymerization as described above, the polymerizable smectic liquid crystal compound is polymerized in a state of maintaining a smectic phase, preferably a liquid crystal state of a higher order smectic phase as exemplified, thereby forming the present polarized light. membrane. The polarizing film obtained by polymerizing the polymerizable smectic liquid crystal compound in a state of maintaining the liquid crystal state of the smectic phase also has a polarizing performance much higher than that of the previous host and guest as a function of the above azo dye (1). The (Host guest) type polarizing film is an advantage of a polarizing film obtained by polymerizing a polymerizable nematic liquid crystal compound or the like while maintaining a liquid crystal state of a nematic phase. Further, it has an advantage that it is superior to those in which only a dichroic dye or a lyotropic liquid crystal is applied.

如此形成之本偏光膜之厚度較佳為0.5 μm以上5 μm以下之範圍,進而較佳為1 μm以上5 μm以下。因此,本偏光膜形成用之塗佈膜之厚度可考慮所獲得之本偏光膜之厚度而確定。再者,本偏光膜之厚度係利用干涉膜厚計或雷射顯 微鏡或觸針式膜厚計之測定而求出。 The thickness of the present polarizing film thus formed is preferably in the range of 0.5 μm or more and 5 μm or less, and more preferably 1 μm or more and 5 μm or less. Therefore, the thickness of the coating film for forming the polarizing film can be determined in consideration of the thickness of the obtained polarizing film. Furthermore, the thickness of the polarizing film is measured by an interference film thickness meter or a laser display. The measurement was performed by measurement of a micromirror or a stylus type film thickness meter.

又,如此形成之本偏光膜如上所述尤佳為於X射線繞射測定中可獲得布拉格峰者。作為此種可獲得布拉格峰之本偏光膜,例如可列舉:顯示源自六角相(hexatic phase)或結晶相(crystal phase)之繞射峰之本偏光膜。 Further, the present polarizing film thus formed is preferably a Bragg peak obtained by X-ray diffraction measurement as described above. As the present polarizing film in which the Bragg peak is obtained, for example, a polarizing film which exhibits a diffraction peak derived from a hexatic phase or a crystal phase can be cited.

於以上所說明之本偏光膜之製造中,成為依序具備本偏光膜/(光)配向膜/透明基材之構件。此種構件可直接成為液晶顯示裝置中所使用之偏光元件。若簡單地例示上文所說明之偏光元件之製造方法,則該製造方法包括以下之(1)~(5)。 In the production of the polarizing film described above, the polarizing film/(optical) alignment film/transparent substrate is provided in this order. Such a member can directly become a polarizing element used in a liquid crystal display device. If the method of manufacturing the polarizing element described above is simply exemplified, the manufacturing method includes the following (1) to (5).

(1)準備於透明基材上具備上述配向膜之積層體的步驟;(2)於上述積層體之上述配向膜上形成包含上述偏光膜形成用組合物之膜的步驟;(3)將溶劑自上述膜中除去的步驟;(4)使除去上述溶劑之膜中所含之上述聚合性近晶型液晶化合物成為近晶型液晶狀態的步驟;(5)於使上述聚合性近晶型液晶化合物保持上述近晶型液晶狀態的狀態下,使上述聚合性近晶型液晶化合物聚合,藉此於上述配向膜上形成偏光膜的步驟。 (1) a step of providing a laminate of the alignment film on a transparent substrate; (2) a step of forming a film containing the composition for forming a polarizing film on the alignment film of the laminate; (3) a solvent a step of removing the film from the film; (4) a step of bringing the polymerizable smectic liquid crystal compound contained in the film from which the solvent is removed into a smectic liquid crystal state; and (5) making the polymerizable smectic liquid crystal The step of forming a polarizing film on the alignment film by polymerizing the polymerizable smectic liquid crystal compound while the compound is maintained in the smectic liquid crystal state.

<本偏光膜之連續製造方法> <Continuous manufacturing method of the polarizing film>

以上,對本偏光膜之製造方法之概要進行說明,但於商業上製造本偏光膜時,要求可連續地製造本偏光膜之方法。此種連續之製造方法係基於Roll to Roll(卷對卷)形式 者,視情況稱為「本製造方法」。再者,於本製造方法中,以基材為透明基材之情形為中心進行說明。 As described above, the outline of the method for producing the polarizing film will be described. However, when the polarizing film is commercially produced, a method of continuously producing the polarizing film is required. This continuous manufacturing method is based on the Roll to Roll form. According to the situation, it is called "this manufacturing method." In the present manufacturing method, the case where the substrate is a transparent substrate will be mainly described.

本製造方法例如包括如下步驟:準備將透明基材捲取於第1卷芯上之第1輥的步驟;自該第1輥連續地送出該透明基材的步驟;塗佈含有具有上述光反應性基之聚合物與溶劑之組合物,而於該透明基材上連續地形成第1塗佈膜的步驟;將該溶劑自該第1塗佈膜乾燥除去,而於該透明基材上形成第1乾燥覆膜,連續地獲得第1積層體的步驟;藉由對該第1乾燥覆膜照射偏光UV,而形成光配向膜,連續地獲得第2積層體的步驟;於該光配向膜上塗佈含有聚合性近晶型液晶化合物、二色性色素及溶劑之組合物,而於該光配向膜上連續地形成第2塗佈膜的步驟;藉由將該第2塗佈膜於不會使該第2塗佈膜中所含之該聚合性近晶型液晶化合物聚合之條件下乾燥,而於該光配向膜上形成第2乾燥覆膜,連續地獲得第3積層體的步驟;使該第2乾燥覆膜中所含之該聚合性近晶型液晶化合物成為近晶型液晶狀態之後,於保持該近晶型液晶狀態的狀態下,使該聚合性近晶型液晶化合物進行聚合,藉此連續地獲得偏光膜的步驟;及將連續地獲得之偏光膜捲取於第2卷芯上,而獲得第2輥的步驟。此處,參照圖1,對本製造方法之主要部分進行說明。 The manufacturing method includes, for example, a step of preparing a first roll on which a transparent substrate is wound on a first core, a step of continuously feeding the transparent substrate from the first roll, and a coating containing the photoreaction described above a step of forming a first coating film continuously on the transparent substrate, and drying the solvent from the first coating film to form a composition on the transparent substrate a step of continuously obtaining a first layered body from the first dry film; a step of irradiating the first dry film with polarized light UV to form a photo-alignment film, and continuously obtaining a second layered body; and the photo-alignment film a step of applying a composition containing a polymerizable smectic liquid crystal compound, a dichroic dye, and a solvent to form a second coating film continuously on the photoalignment film; and applying the second coating film to the second coating film The step of drying the polymerizable smectic liquid crystal compound contained in the second coating film without drying, and forming a second dry film on the photo-alignment film to continuously obtain the third laminate The polymerizable smectic liquid crystal contained in the second dried film After the smectic liquid crystal state is maintained, the polymerizable smectic liquid crystal compound is polymerized in a state of maintaining the smectic liquid crystal state, thereby continuously obtaining a polarizing film; and continuously obtaining polarized light The film is taken up on the second core to obtain the second roll. Here, the main part of the manufacturing method will be described with reference to Fig. 1 .

將透明基材捲取於第1卷芯210A上之第1輥210例如可自市場上容易地獲取。作為此種可以輥之形態自市場上獲取之透明基材,於已例示之透明基材之中,可列舉包含纖維素酯、環狀烯烴系樹脂、聚對苯二甲酸乙二酯或聚甲基丙烯酸酯之膜等。又,於使用本偏光膜作為圓偏光板時,預先賦予有相位差性之透明基材亦可自市場上容易地獲取,例如可列舉包含纖維素酯或環狀烯烴系樹脂之相位差膜等。 The first roll 210 that winds the transparent substrate on the first core 210A can be easily obtained, for example, from the market. As a transparent substrate which can be obtained from the market in the form of such a roll, among the transparent base materials exemplified, a cellulose ester, a cyclic olefin resin, polyethylene terephthalate or polymethyl is included. A film of an acrylate or the like. In addition, when the polarizing film is used as the circularly polarizing plate, a transparent substrate having phase difference in advance can be easily obtained from the market, and examples thereof include a retardation film containing a cellulose ester or a cyclic olefin resin. .

繼而,自上述第1輥210捲出透明基材。捲出透明基材之方法係藉由於該第1輥210之卷芯210A上設置適當之旋轉機構,藉由該旋轉機構使第1輥210旋轉而進行。又,亦可為於自第1輥210搬送透明基材之方向上設置適當之輔助輥300,利用該輔助輥300之旋轉機構捲出透明基材之形式。進而,亦可為藉由與第1卷芯210A及輔助輥300一併設置旋轉機構而一面對透明基材賦予適度之張力一面捲出透明基材之形式。 Then, the transparent substrate is taken up from the first roll 210. The method of winding out the transparent substrate is performed by rotating the first roller 210 by the rotation mechanism by providing an appropriate rotation mechanism on the winding core 210A of the first roller 210. Further, an appropriate auxiliary roller 300 may be provided in the direction in which the transparent substrate is conveyed from the first roller 210, and the transparent substrate may be wound up by the rotating mechanism of the auxiliary roller 300. Further, it is also possible to form a transparent substrate by applying a rotation mechanism together with the first core 210A and the auxiliary roller 300 while applying an appropriate tension to the transparent substrate.

自上述第1輥210捲出之透明基材係於通過塗佈裝置211A時,藉由該塗佈裝置211A將上述光配向膜形成用組合物塗佈於其表面上。為了以此種方式連續地塗佈光配向膜形成用組合物,如上所述,該塗佈裝置211A為凹版塗佈法、模塗佈法、軟版等印刷法。 When the transparent substrate wound from the first roll 210 is passed through the coating device 211A, the photo-alignment film-forming composition is applied onto the surface by the coating device 211A. In order to continuously apply the composition for forming a photo-alignment film in this manner, as described above, the coating device 211A is a printing method such as a gravure coating method, a die coating method, or a soft plate.

經過塗佈裝置211A之膜相當於上述透明基材與第1塗佈膜之積層體。如此形成(積層)有第1塗佈膜之透明基材係搬送至乾燥爐212A,藉由該乾燥爐212A進行加熱,而轉化 為包含透明基材與第1乾燥覆膜之第1積層體。作為乾燥爐212A,例如可使用熱風式乾燥爐等。乾燥爐212A之設定溫度可根據藉由塗佈裝置211A塗佈之上述光配向膜形成用組合物中所含之溶劑之種類等而確定。又,乾燥爐212A可為區分成適當之區域並使所區分之複數個區域中設定溫度各不相同之形式,亦可為串聯地配置複數個乾燥爐並一面以相互不同之設定溫度使各乾燥爐運轉一面於該複數個乾燥爐中依序搬送膜之形式。 The film that has passed through the coating device 211A corresponds to a laminate of the transparent substrate and the first coating film. The transparent substrate in which the first coating film is formed (laminated) is transferred to the drying furnace 212A, and is heated by the drying furnace 212A to be converted. It is a 1st laminated body which consists of a transparent base material and a 1st dry film. As the drying furnace 212A, for example, a hot air drying oven or the like can be used. The set temperature of the drying furnace 212A can be determined based on the type of the solvent contained in the composition for forming an optical alignment film to be applied by the coating device 211A. Further, the drying furnace 212A may be in a form that is divided into appropriate regions and has different set temperatures in the plurality of divided regions, or may be configured such that a plurality of drying furnaces are arranged in series and each is dried at mutually different set temperatures. The furnace is operated in the form of a film sequentially transported in the plurality of drying furnaces.

藉由通過加熱爐212A而連續地形成之第1積層體繼而藉由偏光UV照射裝置213A對該積層體之第1乾燥覆膜側之表面或透明基材側之表面照射偏光UV而使該第1乾燥覆膜轉化為光偏光膜。此時,使膜之搬送方向D1與所形成之光配向膜之配向方向D2所成之角度成為大致45°。圖5係模式性地表示偏光UV照射後所形成之光配向膜之配向方向D2與膜之搬送方向D1之關係的圖。即,圖1表示對通過偏光UV照射裝置213A後之第1積層體之表面,觀察膜之搬送方向D1與光配向膜之配向方向D2時,其等所成之角度顯示大致45°。 The first layered body continuously formed by the heating furnace 212A is then irradiated with polarized light UV on the surface of the first dry film side or the surface of the transparent substrate side of the laminated body by the polarized UV irradiation device 213A. 1 The dried film is converted into a light polarizing film. At this time, the angle formed by the film transport direction D1 and the alignment direction D2 of the formed light alignment film is approximately 45°. Fig. 5 is a view schematically showing the relationship between the alignment direction D2 of the photo-alignment film formed after the polarized UV irradiation and the film transport direction D1. In other words, when the surface of the first layered body after passing through the polarized UV irradiation device 213A is observed, the angle between the film transport direction D1 and the alignment direction D2 of the light alignment film is approximately 45°.

如此連續地形成之第1積層體繼而通過塗佈裝置211B,藉此於該第1積層體之光配向膜上塗佈偏光膜形成用組合物,其後通過乾燥爐212B,藉此成為第2積層體或該第2積層體之第2乾燥覆膜中所含之聚合性近晶型液晶化合物形成近晶之液晶狀態之積層體。乾燥爐212B擔負將溶劑自塗佈於光配向膜上之上述偏光膜形成用組合物乾燥除去之作 用,並且擔負對該第2乾燥覆膜提供熱能以使上述第2乾燥覆膜中所含之聚合性近晶型液晶化合物成為近晶相之液晶狀態之作用。又,如已說明所述,為了使聚合性近晶型液晶化合物成為近晶相之液晶狀態,上述第1積層體必需藉由不同之加熱條件,對上述第1積層體進行多階段之加熱處理,以暫時使該聚合性近晶型液晶化合物成為向列相之液晶狀態。因此,乾燥爐212B較佳為如乾燥爐212A中所說明為包含相互不同之設定溫度之複數個區域者,或為準備複數個相互不同之設定溫度之乾燥爐並串聯地設置該複數個乾燥爐之形式。 The first layered body thus formed is passed through the coating device 211B, and the composition for forming a polarizing film is applied onto the photo-alignment film of the first layered body, and then passes through the drying furnace 212B, thereby becoming the second layer. The layered body or the polymerizable smectic liquid crystal compound contained in the second dried film of the second layered product forms a layered body of a smectic liquid crystal state. The drying furnace 212B is responsible for drying and removing the solvent for forming the composition for forming a polarizing film from the photo-alignment film. In addition, heat is applied to the second dry film to cause the polymerizable smectic liquid crystal compound contained in the second dry film to function as a liquid crystal state of the smectic phase. Further, as described above, in order to make the polymerizable smectic liquid crystal compound into a liquid crystal state of the smectic phase, the first layered body must be subjected to multi-stage heat treatment of the first layered body by different heating conditions. The liquid crystalline state in which the polymerizable smectic liquid crystal compound is temporarily made into a nematic phase. Therefore, the drying furnace 212B is preferably a plurality of regions including the set temperatures different from each other as described in the drying furnace 212A, or a plurality of drying furnaces in which a plurality of mutually different set temperatures are prepared and arranged in series. Form.

經過上述乾燥爐212B之膜係將偏光膜形成用組合物中所含之溶劑充分除去,以使第2乾燥覆膜中之聚合性近晶型液晶化合物保持近晶相之液晶狀態的狀態而搬送至光照射裝置213B。藉由利用該光照射裝置213B之光照射,而使該聚合性近晶型液晶化合物於保持上述液晶狀態的狀態下進行光聚合,從而使本偏光膜連續地形成於配向膜上。 The film of the drying oven 212B is sufficiently removed by the solvent contained in the composition for forming a polarizing film, and the polymerizable smectic liquid crystal compound in the second dried film is maintained in a liquid crystal state of the smectic phase. To the light irradiation device 213B. By the light irradiation by the light irradiation device 213B, the polymerizable smectic liquid crystal compound is photopolymerized while maintaining the liquid crystal state, whereby the present polarizing film is continuously formed on the alignment film.

如此連續地形成之本偏光膜係以包含透明基材及配向膜之積層體之形態捲取於第2卷芯220A上,而獲得第2輥220之形態。於捲取所形成之本偏光膜而獲得第2輥時,亦可進行使用適當之間隔件之同時捲取。 The present polarizing film thus formed is wound up on the second core 220A in the form of a laminate including a transparent substrate and an alignment film, and the second roll 220 is obtained. When the second polarizing film is obtained by winding up the formed polarizing film, it is also possible to perform simultaneous winding using a suitable separator.

如此,藉由使透明基材依序通過第1輥/塗佈裝置211A/乾燥爐212A/偏光UV照射裝置213A/塗佈裝置211B/乾燥爐212A/光照射裝置213A,而於透明基材上之光配向膜上連續地製造本偏光膜。 Thus, the transparent substrate is sequentially passed through the first roll/coating device 211A/drying furnace 212A/polarized UV irradiation device 213A/coating device 211B/drying furnace 212A/light irradiation device 213A on a transparent substrate. The polarizing film is continuously produced on the light alignment film.

又,於圖1所示之本製造方法中,例示由透明基材連續地製造本偏光膜之方法,但例如亦可將藉由使透明基材依序通過第1輥/塗佈裝置211A/乾燥爐212A/偏光UV照射裝置213A而連續地形成之第1積層體捲取於卷芯上,以輥之形態製造第1積層體,自該輥捲出第1積層體,使所捲出之第1積層體依序通過塗佈裝置211B/乾燥爐212A/光照射裝置213A,而製造本偏光膜。 Further, in the present production method shown in Fig. 1, a method of continuously producing the polarizing film from a transparent substrate is exemplified, but for example, the transparent substrate may be sequentially passed through the first roll/coating device 211A/ The first layered product continuously formed by the drying furnace 212A/polarized UV irradiation device 213A is wound around the core, and the first layered body is produced in the form of a roll, and the first layered body is taken up from the roll to be rolled up. The first laminate is sequentially passed through the coating device 211B/drying furnace 212A/light irradiation device 213A to produce the present polarizing film.

藉由本製造方法獲得之本偏光膜係其形狀為膜狀且長條狀者。該本偏光膜於下述之液晶顯示裝置等中使用之情形時,係根據該液晶顯示裝置之尺度等裁剪成所需之尺寸而使用。 The present polarizing film obtained by the present production method has a film shape and a long shape. When the present polarizing film is used in a liquid crystal display device or the like described below, it is used in accordance with the dimensions of the liquid crystal display device and the like to be cut into a desired size.

以上,以透明基材/光配向膜/本偏光膜之積層體之形態之情形為中心對本偏光膜之構成及製造方法進行說明,但如上所述,本偏光膜亦可將光配向膜或透明基材自上述積層體剝離,亦可成為該積層體中積層有透明基材/光配向膜/本偏光膜以外之層或膜之形態。作為該等層及膜,如已敍述,本偏光膜可進而具備相位差膜,亦可進而具備抗反射層或增亮膜。 In the above, the configuration and manufacturing method of the polarizing film will be described focusing on the case of the laminated body of the transparent substrate/light alignment film/the present polarizing film. However, as described above, the polarizing film may also be a light alignment film or a transparent film. The base material is peeled off from the laminated body, and may be in the form of a layer or a film other than the transparent substrate/photoalignment film/local polarizing film laminated in the laminate. As the layers and films, as described above, the polarizing film may further include a retardation film, and may further include an antireflection layer or a brightness enhancement film.

又,藉由使透明基材本身作為相位差膜,亦可製成相位差膜/光配向膜/本偏光膜之形態之圓偏光板或橢圓偏光板。例如,於使用經單軸延伸之1/4波長板作為相位差膜之情形時,藉由將偏光UV之照射方向設定成相對於透明基材之搬送方向為大致45°,可利用Roll-to-Roll(卷對卷)製作圓偏光板。如此製造圓偏光板時所使用之1/4波長板 較佳為具有對可見光之面內相位差值隨著波長變短而減小之特性者。 Further, by using the transparent substrate itself as a retardation film, a circularly polarizing plate or an elliptically polarizing plate in the form of a retardation film/optical alignment film/the present polarizing film can be obtained. For example, when a uniaxially extending quarter-wavelength plate is used as the retardation film, the direction of irradiation of the polarized light UV is set to be approximately 45° with respect to the transport direction of the transparent substrate, and Roll-to can be utilized. -Roll (volume to roll) to make a circular polarizer. The quarter-wavelength plate used in the manufacture of a circular polarizer It is preferable to have a characteristic that the in-plane retardation value with respect to visible light decreases as the wavelength becomes shorter.

又,使用1/2波長板作為相位差膜,製作使其遲相軸與偏光膜之吸收軸之角度偏移地設定之直線偏光板輥,於與形成有該偏光膜之面相反之側進而形成1/4波長板,藉此亦可製成寬頻帶之圓偏光板。 Moreover, a 1⁄2 wavelength plate is used as a retardation film, and a linear polarizing plate roll whose angular axis is shifted from the absorption axis of the polarizing film is formed on the opposite side to the surface on which the polarizing film is formed. A quarter-wavelength plate is formed, whereby a wide-band circular polarizing plate can also be produced.

<本偏光膜之用途> <Use of the polarizing film>

本偏光膜可用於各種顯示裝置。所謂顯示裝置,係指具有顯示元件之裝置,包含發光元件或發光裝置作為發光源。作為顯示裝置,例如可列舉:液晶顯示裝置、有機電致發光(EL,electroluminescence)顯示裝置、無機電致發光(EL)顯示裝置、電子發射顯示裝置(例如電場發射顯示裝置(FED,field emission display)、表面傳導電子發射顯示裝置(SED,Surface-conduction electron-emitter display))、電子紙(使用電子油墨或電泳元件之顯示裝置)、電漿顯示裝置、投射型顯示裝置(例如柵狀光閥成像系統(GLV,Grating Light Valve)顯示裝置、具有數位微鏡晶片(DMD,Digital Micro-mirror Device)之顯示裝置)及壓電陶瓷顯示器等。液晶顯示裝置亦包含穿透型液晶顯示裝置、半穿透型液晶顯示裝置、反射型液晶顯示裝置、直觀型液晶顯示裝置及投影型液晶顯示裝置等中之任一者。該等顯示裝置可為顯示二維圖像之顯示裝置,亦可為顯示三維圖像之立體顯示裝置。 The polarizing film can be used in various display devices. The display device refers to a device having a display element, and includes a light-emitting element or a light-emitting device as a light-emitting source. Examples of the display device include a liquid crystal display device, an organic electroluminescence (EL) display device, an inorganic electroluminescence (EL) display device, and an electron emission display device (for example, an electric field emission display device (FED). ), surface-conduction electron-emitter display (SED), electronic paper (display device using electronic ink or electrophoretic element), plasma display device, projection display device (eg, grating light valve) An imaging system (GLV, Grating Light Valve) display device, a display device having a digital micro-mirror device (DMD), a piezoelectric ceramic display, or the like. The liquid crystal display device also includes any of a transmissive liquid crystal display device, a transflective liquid crystal display device, a reflective liquid crystal display device, an intuitive liquid crystal display device, and a projection type liquid crystal display device. The display device may be a display device that displays a two-dimensional image or a stereoscopic display device that displays a three-dimensional image.

本偏光膜尤其可有效地用於有機電致發光(EL)顯示裝置 或無機電致發光(EL)顯示裝置之顯示裝置。 The polarizing film is particularly effective for an organic electroluminescence (EL) display device Or a display device of an inorganic electroluminescence (EL) display device.

圖2及圖5係模式性地表示使用本偏光膜之液晶顯示裝置(以下,視情況稱為「本液晶顯示裝置」)10之剖面構成的概略圖。液晶層17係由2片基板14a及基板14b夾持。 FIG. 2 and FIG. 5 are schematic diagrams showing a cross-sectional configuration of a liquid crystal display device (hereinafter, referred to as "the present liquid crystal display device") 10 using the polarizing film. The liquid crystal layer 17 is sandwiched between two substrates 14a and 14b.

圖8及圖10係模式性地表示使用本偏光膜之EL顯示裝置(以下,視情況稱為「本EL顯示裝置」)之剖面構成的概略圖。 FIG. 8 and FIG. 10 are schematic diagrams showing a cross-sectional configuration of an EL display device (hereinafter, referred to as "the present EL display device" as appropriate) using the polarizing film.

圖11係模式性地表示使用本偏光膜之投射型液晶顯示裝置之構成的概略圖。 Fig. 11 is a schematic view showing the configuration of a projection type liquid crystal display device using the present polarizing film.

首先,對圖2所示之本液晶顯示裝置10進行說明。 First, the liquid crystal display device 10 shown in Fig. 2 will be described.

於基板14a之液晶層17側配置有彩色濾光片15。彩色濾光片15配置於夾持液晶層17且與像素電極22對向之位置上,黑矩陣20配置於與像素電極間之邊界對向之位置上。透明電極16以覆蓋彩色濾光片15及黑矩陣20之方式配置於液晶層17側。再者,亦可於彩色濾光片15與透明電極16之間具有保護層(未圖示)。 A color filter 15 is disposed on the liquid crystal layer 17 side of the substrate 14a. The color filter 15 is disposed at a position sandwiching the liquid crystal layer 17 and facing the pixel electrode 22, and the black matrix 20 is disposed at a position opposed to the boundary between the pixel electrodes. The transparent electrode 16 is disposed on the liquid crystal layer 17 side so as to cover the color filter 15 and the black matrix 20. Further, a protective layer (not shown) may be provided between the color filter 15 and the transparent electrode 16.

於基板14b之液晶層17側規則整齊地配置有薄膜電晶體21與像素電極22。像素電極22配置於夾持液晶層17且與彩色濾光片15對向之位置上。於薄膜電晶體21與像素電極22之間配置有具有連接孔(未圖示)之層間絕緣膜18。 The thin film transistor 21 and the pixel electrode 22 are regularly arranged neatly on the liquid crystal layer 17 side of the substrate 14b. The pixel electrode 22 is disposed at a position sandwiching the liquid crystal layer 17 and facing the color filter 15. An interlayer insulating film 18 having a connection hole (not shown) is disposed between the thin film transistor 21 and the pixel electrode 22.

作為基板14a及基板14b,可使用玻璃基板及塑膠基板。上述玻璃基板或塑膠基板可採用與作為本偏光膜製造中所使用之透明基材所例示者相同材質者。又,本偏光膜之透明基板1亦可兼作基板14a及基板14b。於製造形成於基板 上之彩色濾光片15或薄膜電晶體21時,於必需加熱至高溫之步驟之情形時,較佳為玻璃基板或石英基板。 As the substrate 14a and the substrate 14b, a glass substrate and a plastic substrate can be used. The glass substrate or the plastic substrate may be the same as those exemplified as the transparent substrate used in the production of the polarizing film. Moreover, the transparent substrate 1 of the present polarizing film can also serve as the substrate 14a and the substrate 14b. Manufactured on a substrate When the color filter 15 or the thin film transistor 21 is applied, it is preferably a glass substrate or a quartz substrate in the case of a step of heating to a high temperature.

薄膜電晶體可根據基板14b之材質而採用最佳者。作為薄膜電晶體21,可列舉:形成於石英基板上之高溫多晶矽電晶體、形成於玻璃基板上之低溫多晶矽電晶體、形成於玻璃基板或塑膠基板上之非晶矽電晶體。為了使本液晶顯示裝置更小型化,亦可於基板14b上形成驅動IC(integrated circuit,積體電路)。 The thin film transistor can be optimally used depending on the material of the substrate 14b. Examples of the thin film transistor 21 include a high-temperature polycrystalline germanium transistor formed on a quartz substrate, a low-temperature polycrystalline germanium transistor formed on a glass substrate, and an amorphous germanium transistor formed on a glass substrate or a plastic substrate. In order to further reduce the size of the liquid crystal display device, a driver IC (integrated circuit) may be formed on the substrate 14b.

於透明電極16與像素電極22之間配置有液晶層17。於液晶層17上,為了使基板14a及基板14b間之距離保持固定而配置有間隔件23。再者,於圖2中,以柱狀之間隔件進行圖示,但該間隔件並不限定於柱狀,只要可使基板14a及基板14b間之距離保持固定,則其形狀為任意。 A liquid crystal layer 17 is disposed between the transparent electrode 16 and the pixel electrode 22. A spacer 23 is disposed on the liquid crystal layer 17 in order to keep the distance between the substrate 14a and the substrate 14b constant. In FIG. 2, the columnar spacer is illustrated. However, the spacer is not limited to the columnar shape, and the shape may be any as long as the distance between the substrate 14a and the substrate 14b is kept constant.

亦可於基板14a及基板14b上所形成之層中與液晶層17接觸之面上,分別配置用以使液晶向所需之方向配向之配向膜。再者,亦可將本偏光膜配置於液晶單元內部,即於與液晶層17接觸之面側配置本偏光膜。以下,將此種形式稱為「內置(in cell)形式」。該內置形式之詳情於下文進行敍述。 An alignment film for aligning the liquid crystal in a desired direction may be disposed on the surface of the layer formed on the substrate 14a and the substrate 14b in contact with the liquid crystal layer 17. Further, the present polarizing film may be disposed inside the liquid crystal cell, that is, the polarizing film may be disposed on the surface side in contact with the liquid crystal layer 17. Hereinafter, this form will be referred to as "in cell form". Details of this built-in form are described below.

各構件係以基板14a、彩色濾光片15及黑矩陣20、透明電極16、液晶層17、像素電極22、層間絕緣膜18及薄膜電晶體21、以及基板14b之順序積層。 Each member is laminated in the order of the substrate 14a, the color filter 15, the black matrix 20, the transparent electrode 16, the liquid crystal layer 17, the pixel electrode 22, the interlayer insulating film 18, the thin film transistor 21, and the substrate 14b.

於上述夾持有液晶層17之基板14a及基板14b中之基板14b之外側設置有偏光元件12a及12b,該等之中,至少1個 偏光元件中包含本偏光膜。 The polarizing elements 12a and 12b are provided on the outer side of the substrate 14a and the substrate 14b on which the liquid crystal layer 17 is sandwiched, and at least one of the polarizing elements 12a and 12b. The polarizing film includes the present polarizing film.

進而,較佳為積層相位差層(例如,1/4波長板或光學補償膜)13a及13b。藉由將本偏光膜配置於偏光元件12a及12b中之偏光元件12b中,可對本液晶顯示裝置10賦予將入射光轉換成直線偏光之功能。再者,根據液晶顯示裝置之構造或液晶層17中所含之液晶化合物之種類,亦可不配置相位差膜13a及13b,於使用透明基板為相位差膜且包含本偏光膜之圓偏光板之情形時,可將該相位差膜設為相位差層,因此亦可省略圖2之相位差層13a及/或13b。亦可於包含本偏光膜之偏光元件之光出射側(外側)進而設置偏光膜。 Further, a laminated retardation layer (for example, a quarter-wave plate or an optical compensation film) 13a and 13b is preferable. By arranging the present polarizing film in the polarizing element 12b among the polarizing elements 12a and 12b, the liquid crystal display device 10 can be provided with a function of converting incident light into linearly polarized light. Further, depending on the structure of the liquid crystal display device or the type of the liquid crystal compound contained in the liquid crystal layer 17, the retardation films 13a and 13b may not be disposed, and the transparent substrate may be a retardation film and include a circular polarizing plate of the present polarizing film. In this case, since the retardation film can be used as the retardation layer, the retardation layers 13a and/or 13b of FIG. 2 can be omitted. Further, a polarizing film may be further provided on the light exit side (outer side) of the polarizing element including the polarizing film.

又,亦可於包含本偏光膜之偏光元件之外側(於本偏光膜上進而設置偏光膜之情形時,於其外側)之外側配置用以防止外部光之反射之抗反射膜。 Further, an anti-reflection film for preventing reflection of external light may be disposed outside the polarizing element including the polarizing film (in the case where the polarizing film is further provided on the polarizing film).

如上所述,可於圖2之本液晶顯示裝置10之偏光元件12a或12b中使用本偏光膜。藉由將本偏光膜設置於偏光元件12a及/或12b而具有可達成本液晶顯示裝置10之薄型化之效果。 As described above, the present polarizing film can be used in the polarizing element 12a or 12b of the liquid crystal display device 10 of Fig. 2. By providing the polarizing film on the polarizing elements 12a and/or 12b, the effect of reducing the thickness of the liquid crystal display device 10 can be achieved.

於將本偏光膜用於偏光元件12a或12b之情形時,其積層順序並無特別限定。參照圖2之虛線所圍成之A及B之部分之放大圖而進行說明。 When the present polarizing film is used for the polarizing element 12a or 12b, the order of lamination is not particularly limited. An enlarged view of a portion of A and B surrounded by a broken line in Fig. 2 will be described.

圖3係圖2之A之部分之放大模式剖面圖。圖3之(A1)係表示於將偏光元件100用作偏光元件12a之情形時,設置為自相位差層13a側起依序配置本偏光膜3、光配向膜2及透明 基材1。又,圖3之(A2)係表示設置為自相位差層13a側起依序配置透明基材1、光配向膜2及本偏光膜3。 Figure 3 is an enlarged schematic cross-sectional view of a portion of A of Figure 2. (A1) of FIG. 3 is a case where the polarizing element 100 is used as the polarizing element 12a, and the polarizing film 3, the optical alignment film 2, and the transparent are disposed in this order from the side of the phase difference layer 13a. Substrate 1. Moreover, (A2) of FIG. 3 shows that the transparent substrate 1, the optical alignment film 2, and the present polarizing film 3 are disposed in order from the side of the phase difference layer 13a.

圖4係圖2之B之部分之放大模式圖。圖4之(B1)係於將偏光元件100用作偏光元件12b之情形時,設置為自相位差膜13b側起依序配置透明基材1、光配向膜2及本偏光膜3。圖4之(B2)係於將偏光元件100用作偏光元件12b之情形時,設置為自相位差膜13b側起依序配置本偏光膜3、光配向膜2及透明基材1。 Figure 4 is an enlarged schematic view of a portion of B of Figure 2. (B1) of FIG. 4 is a case where the polarizing element 100 is used as the polarizing element 12b, and the transparent substrate 1, the optical alignment film 2, and the present polarizing film 3 are disposed in order from the side of the retardation film 13b. (B2) of FIG. 4 is a case where the polarizing element 100 is used as the polarizing element 12b, and the polarizing film 3, the optical alignment film 2, and the transparent substrate 1 are disposed in this order from the side of the retardation film 13b.

於偏光元件12b之外側配置有作為發光源之背光單元19。背光單元19包含光源、導光體、反射板、擴散片及視角調整片。作為光源,可列舉:電致發光、冷陰極管、熱陰極管、發光二極體(LED,Light-Emitting Diode)、雷射光源及水銀燈等。又,可根據此種光源之特性而選擇本偏光膜之種類。 A backlight unit 19 as a light source is disposed outside the polarizing element 12b. The backlight unit 19 includes a light source, a light guide, a reflection plate, a diffusion sheet, and a viewing angle adjustment sheet. Examples of the light source include electroluminescence, a cold cathode tube, a hot cathode tube, a light-emitting diode (LED), a laser light source, and a mercury lamp. Further, the type of the polarizing film can be selected in accordance with the characteristics of such a light source.

於本液晶顯示裝置10為穿透型液晶顯示裝置之情形時,自背光單元19中之光源發出之白色光入射至導光體,藉由反射板改變行進路線並由擴散片擴散。擴散光係於藉由視角調整片調整為具有所需之指向性之後,自背光單元19入射至偏光元件12b。 When the liquid crystal display device 10 is a transmissive liquid crystal display device, white light emitted from a light source in the backlight unit 19 is incident on the light guide body, and the traveling path is changed by the reflecting plate and diffused by the diffusion sheet. The diffused light is incident on the polarizing element 12b from the backlight unit 19 after being adjusted to have a desired directivity by the viewing angle adjusting sheet.

無偏光的入射光之中,僅某一方向之直線偏光穿透液晶面板之偏光元件12b。該直線偏光藉由相位差層13b轉換成圓偏光或橢圓偏光,依序穿透基板14b、像素電極22等而到達液晶層17。 Among the incident light beams that are not polarized, only a linearly polarized light in one direction penetrates the polarizing element 12b of the liquid crystal panel. The linearly polarized light is converted into circularly polarized light or elliptically polarized light by the retardation layer 13b, and sequentially passes through the substrate 14b, the pixel electrode 22, and the like to reach the liquid crystal layer 17.

此處,根據像素電極22與對向之透明電極16之間之電位 差之有無,而使液晶層17中所含之液晶分子之配向狀態發生變化,控制自本液晶顯示裝置10出射之光之亮度。於液晶層17為使偏光直接穿透之配向狀態之情形時,該偏光穿透液晶層17、透明電極16,某特定之波長範圍之光穿透彩色濾光片15而到達偏光元件12a,液晶顯示裝置最亮地顯示由彩色濾光片決定之顏色。 Here, according to the potential between the pixel electrode 22 and the opposite transparent electrode 16 The alignment state of the liquid crystal molecules contained in the liquid crystal layer 17 is changed by the presence or absence of the difference, and the brightness of the light emitted from the liquid crystal display device 10 is controlled. When the liquid crystal layer 17 is in an alignment state in which the polarized light is directly penetrated, the polarized light penetrates the liquid crystal layer 17 and the transparent electrode 16, and light of a specific wavelength range penetrates the color filter 15 to reach the polarizing element 12a, and the liquid crystal The display device displays the color determined by the color filter most brightly.

反之,於液晶層17為對偏光進行轉換並使其穿透之配向狀態之情形時,穿透液晶層17、透明電極16及彩色濾光片15之光被偏光元件12a吸收。藉此,該像素顯示黑色。於該等2種狀態之中間之配向狀態下,自本液晶顯示裝置10出射之光之亮度亦成為上述兩者之中間,因此該像素顯示中間色。 On the other hand, when the liquid crystal layer 17 is in an alignment state in which the polarized light is converted and penetrated, the light that has passed through the liquid crystal layer 17, the transparent electrode 16, and the color filter 15 is absorbed by the polarizing element 12a. Thereby, the pixel displays black. In the alignment state between the two states, the brightness of the light emitted from the liquid crystal display device 10 is also intermediate between the two, so that the pixel displays the intermediate color.

於本液晶顯示裝置10為半穿透型液晶顯示裝置之情形時,較佳為使用於本偏光膜中進而積層有1/4波長板者(圓偏光板)。此時,像素電極22具有由透明材料形成之穿透部、及由使光反射之材料形成之反射部,於穿透部中,以與上述之穿透型液晶顯示裝置相同之方式顯示圖像。另一方面,於反射部中,外部光入射至液晶顯示裝置,藉由本偏光膜中進而具備之1/4波長板之作用,而使穿透本偏光膜之圓偏光通過液晶層17,藉由像素電極22反射而利用於顯示。 In the case where the liquid crystal display device 10 is a transflective liquid crystal display device, it is preferably used in the present polarizing film to laminate a quarter-wave plate (circular polarizing plate). At this time, the pixel electrode 22 has a penetrating portion formed of a transparent material and a reflecting portion formed of a material that reflects light, and the image is displayed in the penetrating portion in the same manner as the above-described transmissive liquid crystal display device. . On the other hand, in the reflection portion, external light is incident on the liquid crystal display device, and the circularly polarized light that has passed through the polarizing film passes through the liquid crystal layer 17 by the action of the quarter-wave plate further provided in the polarizing film. The pixel electrode 22 is reflected and used for display.

其次,參照圖5對使用本偏光膜的內置形式之較佳之液晶顯示裝置(本液晶顯示裝置24)進行說明。 Next, a preferred liquid crystal display device (the present liquid crystal display device 24) using the built-in type of the polarizing film will be described with reference to FIG.

於本液晶顯示裝置24中,依序積層有基板14a、偏光元 件12a、相位差膜13a、彩色濾光片15及黑矩陣20、透明電極16、液晶層17、像素電極22、層間絕緣膜18及薄膜電晶體21、相位差膜13b、偏光元件12b、基板14b、以及背光單元19,於該構成中,較佳為本偏光膜用作偏光元件12a。於該構成中,本偏光膜亦可以使位於偏光元件之透明基材兼作基板14a之方式依序配置透明基材1、光配向膜2及本偏光膜3。於此種構成中具備本偏光膜之本液晶顯示裝置24賦予使入射光變為直線偏光之功能。再者,與本液晶顯示裝置10同樣地,根據液晶層17中所含之液晶化合物之種類,亦可不配置相位差層13a及13b。 In the liquid crystal display device 24, a substrate 14a and a polarizing element are sequentially laminated. 12a, retardation film 13a, color filter 15 and black matrix 20, transparent electrode 16, liquid crystal layer 17, pixel electrode 22, interlayer insulating film 18, thin film transistor 21, retardation film 13b, polarizing element 12b, substrate In this configuration, it is preferable that the polarizing film is used as the polarizing element 12a. In this configuration, the polarizing film can also arrange the transparent substrate 1, the optical alignment film 2, and the present polarizing film 3 in this order so that the transparent substrate located on the polarizing element also serves as the substrate 14a. In the liquid crystal display device 24 having the present polarizing film in such a configuration, the incident light is linearly polarized. In the same manner as the liquid crystal display device 10 of the present invention, the retardation layers 13a and 13b may not be disposed depending on the type of the liquid crystal compound contained in the liquid crystal layer 17.

其次,參照圖8對使用本偏光膜的本EL顯示裝置30進行說明。於將本偏光膜用於本EL顯示裝置之情形時,較佳為將本偏光膜製成圓偏光板(以下,視情況稱為「本圓偏光板」)後使用。關於本圓偏光板有2個實施形態。因此,於說明本EL顯示裝置30之構成等之前,參照圖6對本圓偏光板之2個實施形態進行說明。 Next, the present EL display device 30 using the present polarizing film will be described with reference to Fig. 8 . In the case where the present polarizing film is used in the present EL display device, it is preferable to use the polarizing film as a circularly polarizing plate (hereinafter, referred to as "the present circular polarizing plate"). There are two embodiments of the present invention. Therefore, two embodiments of the present circular polarizing plate will be described with reference to FIG. 6 before explaining the configuration of the EL display device 30 and the like.

圖6之(A)係模式性地表示本圓偏光板110之第1實施形態之剖面圖。該第1實施形態係於偏光元件100中之本偏光膜3上進而設置有相位差層(相位差膜)4之本圓偏光板110。圖6之(B)係模式性地表示本圓偏光板110之第2實施形態之剖面圖。該第2實施形態係藉由使用預先賦予有相位差性之透明基材1(相位差膜4)作為製造偏光元件100時所使用之透明基材1,而使透明基材1本身成為兼具作為相位差層4之功能者的本圓偏光板110。 Fig. 6(A) is a cross-sectional view schematically showing the first embodiment of the circular polarizing plate 110. In the first embodiment, the present polarizing film 3 of the polarizing element 100 is further provided with a circular polarizing plate 110 of a retardation layer (retardation film) 4. Fig. 6(B) is a cross-sectional view schematically showing a second embodiment of the circular polarizing plate 110. In the second embodiment, the transparent substrate 1 (retardation film 4) to which phase difference is provided in advance is used as the transparent substrate 1 used for manufacturing the polarizing element 100, and the transparent substrate 1 itself is combined. The circular polarizing plate 110 which is a function of the phase difference layer 4.

此處,預先對本圓偏光板110之製造方法進行說明。圓偏光板110之第2實施形態如已說明所示,於製造本偏光膜100之本製造方法中,可藉由使用預先賦予有相位差性之透明基材1即相位差膜作為透明基材1而製造。圓偏光板110之第1實施形態只要藉由於利用本製造方法B製造之本偏光膜3上貼合相位差膜而形成相位差層4即可。再者,於藉由本製造方法B以第2輥220之形態製造本偏光膜100之情形時,可為自該第2輥220捲出本偏光膜100並裁剪成特定之尺寸後於裁剪所得之本偏光膜100上貼合相位差膜之形態,但亦可藉由準備將相位差膜捲取於卷芯上之第3輥而連續地製造形狀為膜狀且為長條狀之本圓偏光板110。 Here, a method of manufacturing the circular polarizing plate 110 will be described in advance. As described in the second embodiment of the circularly polarizing plate 110, in the present manufacturing method for producing the polarizing film 100, a retardation film which is a phase difference-preparing transparent substrate 1 is used as a transparent substrate. Made with 1. In the first embodiment of the circularly polarizing plate 110, the retardation film 4 may be formed by laminating the retardation film on the polarizing film 3 manufactured by the present manufacturing method B. In the case where the polarizing film 100 is produced in the form of the second roll 220 by the manufacturing method B, the polarizing film 100 can be taken up from the second roll 220 and cut into a specific size, and then obtained by cutting. Although the retardation film is bonded to the polarizing film 100, it is also possible to continuously produce a circularly polarized light having a shape of a film and a strip shape by winding a third retardation film on the winding core. Board 110.

參照圖7對連續地製造圓偏光板110之第1實施形態之方法進行說明。該製造方法包括如下步驟:自上述第2輥220連續地捲出本偏光膜100,並且自捲取有相位差膜之第3輥230連續地捲出上述相位差膜的步驟;將自上述第2輥220捲出之本偏光膜100中所設置之偏光膜、與自上述第3輥捲出之上述相位差膜連續地貼合而形成本圓偏光板110的步驟;及將所形成之本圓偏光板110捲取於第4之卷芯240A上,而獲得第4輥240的步驟。 A method of continuously manufacturing the circular polarizing plate 110 in the first embodiment will be described with reference to Fig. 7 . The manufacturing method includes the steps of continuously winding up the polarizing film 100 from the second roller 220, and continuously winding the retardation film from the third roller 230 wound with the retardation film; a polarizing film provided in the polarizing film 100 wound by the second roll 220 and a step of continuously bonding the phase difference film wound from the third roll to form the circular polarizing plate 110; and the formed The circular polarizing plate 110 is taken up on the fourth winding core 240A to obtain the fourth roller 240.

本圓偏光板之較佳之實施態樣例如可列舉以下之<X1>及<X2>等。 Preferred embodiments of the present invention include, for example, the following <X1> and <X2>.

<X1>具備本偏光膜、及λ/4層,且滿足以下之(A1)及(A2)之必要條件之本圓偏光板: (A1)本偏光膜之吸收軸與上述λ/4層之遲相軸所成之角度為大致45°;(A2)以波長550 nm之光測定的上述λ/4層之正面延遲之值在100~150 nm之範圍。 <X1> The present polarizing plate having the polarizing film and the λ/4 layer and satisfying the following conditions (A1) and (A2): (A1) The angle formed by the absorption axis of the polarizing film and the retardation axis of the λ/4 layer is substantially 45°; (A2) the value of the front retardation of the λ/4 layer measured by light having a wavelength of 550 nm is Range of 100~150 nm.

<X2>依序具備本偏光膜、λ/2層、及λ/4層,且滿足以下之(B1)~(B4)之任一必要條件之圓偏光板:(B1)上述偏光膜之吸收軸與上述λ/2層之遲相軸所成之角度為大致15°;(B2)上述λ/2層之遲相軸與上述λ/4層之遲相軸所成之角度為大致60°;(B3)上述λ/2層以波長550 nm之光測定的上述λ/4層之正面延遲之值在200~300 nm之範圍;(B4)上述λ/4層以波長550 nm之光測定的上述λ/4層之正面延遲之值在100~150 nm之範圍。 <X2> A circularly polarizing plate having the polarizing film, the λ/2 layer, and the λ/4 layer, and satisfying any of the following requirements (B1) to (B4): (B1) absorption of the above polarizing film The angle formed by the axis with the retardation axis of the λ/2 layer is approximately 15°; (B2) the angle between the slow phase axis of the λ/2 layer and the late phase axis of the λ/4 layer is approximately 60° (B3) The value of the front side retardation of the above λ/4 layer measured by the light of the wavelength of 550 nm in the above λ/2 layer is in the range of 200 to 300 nm; (B4) the above λ/4 layer is measured by the light of the wavelength of 550 nm. The value of the front side delay of the above λ/4 layer is in the range of 100 to 150 nm.

以上,對本圓偏光板110之第1實施形態之製造方法進行說明,但亦可於將偏光元件100中之本偏光膜3與相位差膜貼合時使用適當之黏著劑,經由由該黏著劑形成之黏著層而將本偏光膜3與相位差膜貼合。 In the above, the manufacturing method of the first embodiment of the circular polarizing plate 110 will be described. However, when the polarizing film 3 and the retardation film in the polarizing element 100 are bonded together, an appropriate adhesive may be used, and the adhesive may be used. The polarizing film 3 is formed to bond the polarizing film 3 to the retardation film.

繼而,參照圖8對具備本圓偏光板110之本EL顯示裝置進行說明。 Next, the present EL display device including the circular polarizing plate 110 will be described with reference to Fig. 8 .

本EL顯示裝置30係於形成有像素電極35之基板33上積層有作為發光源之有機功能層36、及陰極電極37者。於夾持基板33且與有機功能層36相反之側配置有圓偏光板31,並使用本圓偏光板110作為該圓偏光板31。對像素電極35施 加正電壓,對陰極電極37施加負電壓,從而於像素電極35及陰極電極37之間施加直流電流,藉此使有機功能層36發光。作為發光源之有機功能層36包含電子傳輸層、發光層及電洞傳輸層等。自有機功能層36出射之光通過像素電極35、層間絕緣膜34、基板33、圓偏光板31(本圓偏光板110)。對具有有機功能層36之有機EL顯示裝置進行說明,但亦可應用於具有無機功能層之無機EL顯示裝置。 The EL display device 30 is formed by laminating an organic functional layer 36 as a light-emitting source and a cathode electrode 37 on a substrate 33 on which a pixel electrode 35 is formed. A circularly polarizing plate 31 is disposed on the side opposite to the organic functional layer 36 on the substrate 33, and the circular polarizing plate 110 is used as the circular polarizing plate 31. Applying to the pixel electrode 35 When a positive voltage is applied and a negative voltage is applied to the cathode electrode 37, a direct current is applied between the pixel electrode 35 and the cathode electrode 37, whereby the organic functional layer 36 emits light. The organic functional layer 36 as a light source includes an electron transport layer, a light emitting layer, a hole transport layer, and the like. The light emitted from the organic functional layer 36 passes through the pixel electrode 35, the interlayer insulating film 34, the substrate 33, and the circularly polarizing plate 31 (the present circular polarizing plate 110). The organic EL display device having the organic functional layer 36 will be described, but it can also be applied to an inorganic EL display device having an inorganic functional layer.

於製造本EL顯示裝置30時,首先於基板33上使薄膜電晶體40形成為所需之形狀。然後,使層間絕緣膜34成膜,繼而利用濺鍍法使像素電極35成膜,並進行圖案化。其後,積層有機功能層36。 When the EL display device 30 is manufactured, the thin film transistor 40 is first formed on the substrate 33 in a desired shape. Then, the interlayer insulating film 34 is formed into a film, and then the pixel electrode 35 is formed into a film by sputtering to be patterned. Thereafter, the organic functional layer 36 is laminated.

其次,於基板33之與設置有薄膜電晶體40之面相反之面上設置圓偏光板31(本圓偏光板110)。 Next, a circular polarizing plate 31 (the present circular polarizing plate 110) is provided on the surface of the substrate 33 opposite to the surface on which the thin film transistor 40 is provided.

於使用本圓偏光板110作為圓偏光板31之情形時,參照圖8之虛線所圍成之C之部分之放大圖對其積層順序進行說明。於使用本圓偏光板110作為圓偏光板31之情形時,將位於該本圓偏光板110之相位差層4配置於基板33側。圖9之(C1)係使用本圓偏光板110之第1實施形態作為圓偏光板31之放大圖,圖9之(C2)係使用本圓偏光板110之第2實施形態作為圓偏光板31之放大圖。 In the case where the circular polarizing plate 110 is used as the circular polarizing plate 31, the order of lamination will be described with reference to an enlarged view of a portion of C surrounded by a broken line in Fig. 8. When the circular polarizing plate 110 is used as the circular polarizing plate 31, the phase difference layer 4 located on the circular polarizing plate 110 is disposed on the substrate 33 side. (C1) of FIG. 9 is an enlarged view of the circular polarizing plate 31 using the first embodiment of the circular polarizing plate 110, and (C2) is a circular polarizing plate 31 using the second embodiment of the circular polarizing plate 110. Magnified view.

其次,對本EL顯示裝置30之本偏光膜31(圓偏光板110)以外之構件進行簡單說明。 Next, members other than the present polarizing film 31 (circular polarizing plate 110) of the EL display device 30 will be briefly described.

作為基板33,可列舉:藍寶石玻璃基板、石英玻璃基板、鈉玻璃基板及氧化鋁等陶瓷基板;銅等金屬基板;塑 膠基板等。雖未圖示,但亦可於基板33上形成導熱性膜。作為導熱性膜,可列舉:金剛石薄膜(DLC(Diamond-like carbon,類鑽碳)等)等。於使像素電極35為反射型之情形時,光向與基板33相反之方向出射。因此,不僅可使用透明材料,而且亦可使用不鏽鋼等非穿透材料。基板可單一地形成,亦可利用接著劑貼合複數個基板製成積層基板而形成。又,該等基板並不限定於板狀者,亦可為膜。 Examples of the substrate 33 include a sapphire glass substrate, a quartz glass substrate, a soda glass substrate, and a ceramic substrate such as alumina; a metal substrate such as copper; Glue substrate, etc. Although not shown, a thermally conductive film may be formed on the substrate 33. Examples of the thermally conductive film include a diamond thin film (such as DLC (Diamond-like carbon)). When the pixel electrode 35 is of a reflective type, light is emitted in a direction opposite to the substrate 33. Therefore, not only a transparent material but also a non-penetrating material such as stainless steel can be used. The substrate may be formed singly or may be formed by laminating a plurality of substrates with an adhesive to form a laminated substrate. Moreover, these substrates are not limited to a plate shape, and may be a film.

作為薄膜電晶體40,例如只要使用多晶矽電晶體等即可。薄膜電晶體40係設置於像素電極35之端部,其大小為10~30 μm左右。再者,像素電極35之大小為20 μm×20 μm~300 μm×300 μm左右。 As the thin film transistor 40, for example, a polycrystalline germanium transistor or the like may be used. The thin film transistor 40 is provided at the end of the pixel electrode 35 and has a size of about 10 to 30 μm. Furthermore, the size of the pixel electrode 35 is about 20 μm × 20 μm to 300 μm × 300 μm.

於基板33上設置有薄膜電晶體40之配線電極。配線電極之電阻較低,具有與像素電極35電性連接而將電阻值抑制成較低之功能,通常,該配線電極可使用含有Al、Al及過渡金屬(其中,Ti除外)、Ti或氮化鈦(TiN)中之任1種或2種以上者。 A wiring electrode of the thin film transistor 40 is provided on the substrate 33. The wiring electrode has a low resistance and has a function of electrically connecting to the pixel electrode 35 to suppress the resistance value to a low level. Generally, the wiring electrode can be made of Al, Al, and a transition metal (excluding Ti), Ti or nitrogen. Any one or two or more kinds of titanium (TiN).

於薄膜電晶體40與像素電極35之間設置有層間絕緣膜34。層間絕緣膜34只要為利用濺鍍或真空蒸鍍使SiO2等氧化矽、氮化矽等無機系材料成膜而成者,由SOG(Spin-on-Glass,旋塗式玻璃)形成之氧化矽層,光阻、聚醯亞胺及丙烯酸系樹脂等樹脂系材料之塗膜等具有絕緣性者,則可為任一者。 An interlayer insulating film 34 is provided between the thin film transistor 40 and the pixel electrode 35. The interlayer insulating film 34 is formed by sputtering an inorganic material such as cerium oxide or tantalum nitride such as SiO 2 by sputtering or vacuum deposition, and is formed by SOG (Spin-on-Glass). Any one of insulating layers such as a coating layer of a resin material such as a barrier layer, a photoresist, a polyimide, or an acrylic resin may be used.

於層間絕緣膜34上形成肋部41。肋部41係配置於像素電極35之周邊部(鄰接像素間)。作為肋部41之材料,可列 舉:丙烯酸系樹脂及聚醯亞胺樹脂等。肋部41之厚度較佳為1.0 μm以上3.5 μm,更佳為1.5 μm以上2.5 μm以下。 A rib 41 is formed on the interlayer insulating film 34. The ribs 41 are disposed on the peripheral portion of the pixel electrode 35 (between adjacent pixels). As the material of the rib 41, it can be listed For example: acrylic resin and polyimide resin. The thickness of the rib 41 is preferably 1.0 μm or more and 3.5 μm, and more preferably 1.5 μm or more and 2.5 μm or less.

其次,對包含作為透明電極之像素電極35、作為發光源之有機功能層36、及陰極電極37之EL元件進行說明。有機功能層36具有分別至少1層之電洞傳輸層及發光層,例如依序具有電子注入傳輸層、發光層、電洞傳輸層及電洞注入層。 Next, an EL element including a pixel electrode 35 as a transparent electrode, an organic functional layer 36 as a light source, and a cathode electrode 37 will be described. The organic functional layer 36 has at least one layer of a hole transport layer and a light-emitting layer, for example, an electron injection transport layer, a light-emitting layer, a hole transport layer, and a hole injection layer.

作為像素電極35,例如可列舉:ITO(Indium Tin Oxides,氧化銦錫(摻雜有錫之氧化銦))、IZO(Indium Zinc Oxides,氧化銦鋅(摻雜有鋅之氧化銦))、IGZO(Indium Gallium Zinc Oxides,銦鎵鋅氧化物)、ZnO、SnO2及In2O3等,尤佳為ITO或IZO。像素電極35之厚度只要為具有可充分進行電洞注入之一定以上之厚度即可,較佳為設為10~500 nm左右。 Examples of the pixel electrode 35 include ITO (Indium Tin Oxides, indium tin oxide (indium oxide doped)), IZO (Indium Zinc Oxides, indium zinc oxide (indium oxide doped with zinc)), and IGZO. (Indium Gallium Zinc Oxides, indium gallium zinc oxide), ZnO, SnO 2 and In 2 O 3 , etc., particularly preferably ITO or IZO. The thickness of the pixel electrode 35 may be a thickness of a certain thickness or more sufficient for hole injection, and is preferably about 10 to 500 nm.

像素電極35可藉由蒸鍍法(較佳為濺鍍法)而形成。作為濺鍍氣體,並無特別限制,只要使用Ar、He、Ne、Kr及Xe等惰性氣體、或該等之混合氣體即可。 The pixel electrode 35 can be formed by a vapor deposition method (preferably, a sputtering method). The sputtering gas is not particularly limited, and any inert gas such as Ar, He, Ne, Kr or Xe or a mixed gas thereof may be used.

作為陰極電極37之構成材料,例如只要使用K、Li、Na、Mg、La、Ce、Ca、Sr、Ba、Al、Ag、In、Sn、Zn及Zr等金屬元素即可,但為了提高電極之動作穩定性,較佳為使用選自所例示之金屬元素中之2種成分或3種成分之合金系。作為合金系,例如較佳為Ag-Mg(Ag:1~20 at%)、Al-Li(Li:0.3~14 at%)、In-Mg(Mg:50~80 at%)及Al-Ca(Ca:5~20 at%)等。 As a constituent material of the cathode electrode 37, for example, a metal element such as K, Li, Na, Mg, La, Ce, Ca, Sr, Ba, Al, Ag, In, Sn, Zn, or Zr may be used, but in order to improve the electrode The stability of the operation is preferably an alloy system selected from two or three of the metal elements exemplified. As the alloy system, for example, Ag-Mg (Ag: 1 to 20 at%), Al-Li (Li: 0.3 to 14 at%), In-Mg (Mg: 50 to 80 at%), and Al-Ca are preferable. (Ca: 5~20 at%), etc.

陰極電極37係藉由蒸鍍法及濺鍍法等而形成。陰極電極37之厚度較佳為0.1 nm以上、較佳為1~500 nm以上。 The cathode electrode 37 is formed by a vapor deposition method, a sputtering method, or the like. The thickness of the cathode electrode 37 is preferably 0.1 nm or more, preferably 1 to 500 nm or more.

電洞注入層具有使來自像素電極35之電洞之注入較為容易之功能,電洞傳輸層具有傳輸電洞之功能及阻斷電子之功能,亦稱為電荷注入層或電荷傳輸層。 The hole injection layer has a function of facilitating the injection of holes from the pixel electrode 35. The hole transport layer has a function of transmitting holes and a function of blocking electrons, and is also called a charge injection layer or a charge transport layer.

發光層之厚度、電洞注入層與電洞傳輸層之合計厚度、及電子注入傳輸層之厚度並無特別限定,根據形成方法而有所不同,較佳為設為5~100 nm左右。電洞注入層或電洞傳輸層中可使用各種有機化合物。於電洞注入傳輸層、發光層及電子注入傳輸層之形成時,就可形成均質之薄膜之方面而言,可使用真空蒸鍍法。 The thickness of the light-emitting layer, the total thickness of the hole injection layer and the hole transport layer, and the thickness of the electron injection transport layer are not particularly limited, and are preferably about 5 to 100 nm depending on the formation method. Various organic compounds can be used in the hole injection layer or the hole transport layer. In the case where a hole-forming transport layer, a light-emitting layer, and an electron injecting and transporting layer are formed, a vacuum thin film method can be used in terms of forming a homogeneous film.

作為發光源之有機功能層36,可使用利用自單重態激子之發光(螢光)者、利用自三重態激子之發光(磷光)者、包含利用自單重態激子之發光(螢光)者與利用自三重態激子之發光(磷光)者之有機功能層、藉由有機物形成者、包含藉由有機物形成者與藉由無機物形成者之有機功能層、高分子材料、低分子材料、包含高分子材料與低分子材料者等。但是,並不限定於此,可將使用作為EL元件用途而公知之各種者之有機功能層36用於本EL顯示裝置30。 As the organic functional layer 36 as the light-emitting source, those who emit light (fluorescence) from singlet excitons, those that emit light from triplet excitons (phosphorescence), and those that use self-single-state excitons (fluorescence) can be used. The organic functional layer of the person who uses the luminescence (phosphorescence) from the triplet exciton, the organic matter formed by the organic substance, the organic functional layer formed by the organic substance and the inorganic substance, the polymer material, the low molecular material , including polymer materials and low molecular materials. However, the present invention is not limited thereto, and the organic functional layer 36 using various types known as the use of the EL element can be used for the EL display device 30.

於陰極電極37與密封蓋39之空間中配置乾燥劑38。其原因在於,有機功能層36之耐濕性較弱。藉由乾燥劑38吸收水分而防止有機功能層36之劣化。 A desiccant 38 is disposed in the space between the cathode electrode 37 and the sealing cover 39. The reason for this is that the organic functional layer 36 is weak in moisture resistance. The deterioration of the organic functional layer 36 is prevented by the moisture absorbed by the desiccant 38.

圖10係表示本EL顯示裝置30之另一態樣之剖面構成的概略圖。該本EL顯示裝置30具有使用薄膜密封膜41之密封構 造,且亦可自陣列基板之相反面獲得出射光。 FIG. 10 is a schematic view showing a cross-sectional configuration of another aspect of the EL display device 30. The present EL display device 30 has a sealing structure using a film sealing film 41 It is also possible to obtain the emitted light from the opposite side of the array substrate.

作為薄膜密封膜41,較佳為使用於電解電容器之膜上蒸鍍有DLC(類鑽碳)之DLC膜。DLC膜具有水分滲透性極差之特性,防濕性能較高。又,亦可將DLC膜等直接蒸鍍於陰極電極37之表面而形成。又,亦可積層多層樹脂薄膜與金屬薄膜,而形成薄膜密封膜41。 As the film sealing film 41, a DLC film in which DLC (Diamond-Like Carbon) is vapor-deposited on a film of an electrolytic capacitor is preferable. The DLC film has a characteristic of poor moisture permeability and high moisture resistance. Further, a DLC film or the like may be directly deposited on the surface of the cathode electrode 37. Further, a multilayer resin film and a metal film may be laminated to form a film sealing film 41.

以如上所述之方式可提供本發明之新穎之偏光膜(本偏光膜)、及具備本偏光膜之新穎之顯示裝置(本液晶顯示裝置及本EL顯示裝置)。 The novel polarizing film (the present polarizing film) of the present invention and the novel display device (the present liquid crystal display device and the present EL display device) provided with the present polarizing film can be provided as described above.

最後,對使用本偏光膜之投射型液晶顯示裝置進行說明。 Finally, a projection type liquid crystal display device using the present polarizing film will be described.

圖11係表示使用本偏光膜之投射型液晶顯示裝置之概略圖。 Fig. 11 is a schematic view showing a projection type liquid crystal display device using the present polarizing film.

作為該投射型液晶顯示裝置之偏光元件142及/或偏光元件143,可使用本偏光膜。 As the polarizing element 142 and/or the polarizing element 143 of the projection type liquid crystal display device, the present polarizing film can be used.

自作為發光源之光源(例如,高壓水銀燈)111出射之光線束首先通過第1透鏡陣列112、第2透鏡陣列113、偏光轉換元件114、重疊透鏡115,藉此進行反光線束剖面中之亮度之均勻化與偏光化。 The light beam emitted from a light source (for example, a high-pressure mercury lamp) 111 as a light-emitting source first passes through the first lens array 112, the second lens array 113, the polarization conversion element 114, and the superimposing lens 115, thereby performing luminance in the cross-beam beam profile. Homogenization and polarization.

具體而言,自光源111出射之光線束係藉由使微小之透鏡112a形成為矩陣狀之第1透鏡陣列112而分割成多個微小之光線束。第2透鏡陣列113及重疊透鏡115係以使分割而成之各光線束對作為照明對象之3個液晶面板140R、140G、140B之整體照射之方式設置,因此,各液晶面板 入射側表面係整體成為大致均勻之照度。 Specifically, the light beam emitted from the light source 111 is divided into a plurality of minute light beams by the first lens array 112 in which the minute lenses 112a are formed in a matrix. The second lens array 113 and the superimposing lens 115 are provided so that the divided light beams are irradiated to the entire three liquid crystal panels 140R, 140G, and 140B to be illuminated. Therefore, each liquid crystal panel is provided. The incident side surface system as a whole has a substantially uniform illuminance.

偏光轉換元件114係藉由偏光分光鏡陣列而構成,配置於第2透鏡陣列113與重疊透鏡115之間。藉此,發揮將來自光源之無規偏光預先轉換成具有特定偏光方向之偏光,減少由下述之入射側偏光元件引起之光量損耗而提高畫面之亮度之作用。 The polarization conversion element 114 is configured by a polarizing beam splitter array, and is disposed between the second lens array 113 and the superimposing lens 115. Thereby, the random polarization from the light source is previously converted into a polarized light having a specific polarization direction, and the light loss due to the incident side polarizing element described below is reduced to improve the brightness of the screen.

如上所述經亮度均勻化及偏光化之光係經由反射鏡122藉由用以使光分離為RGB(red-green-blue,紅-綠-藍)三原色之分色鏡121、123、132,依序分離為紅色通路、綠色通路、藍色通路,分別入射至液晶面板140R、140G、140B。 The light uniformized and polarized by the brightness as described above is transmitted through the mirror 122 by the dichroic mirrors 121, 123, 132 for separating the light into three primary colors of RGB (red-green-blue). The red, green, and blue paths are sequentially separated into the liquid crystal panels 140R, 140G, and 140B, respectively.

液晶面板140R、140G、140B中,分別於其入射側配置有偏光元件142,於出射側配置有偏光元件143。該偏光元件142、偏光元件143中可使用本偏光膜。 In the liquid crystal panels 140R, 140G, and 140B, a polarizing element 142 is disposed on the incident side, and a polarizing element 143 is disposed on the exit side. The polarizing film can be used for the polarizing element 142 and the polarizing element 143.

配置於RGB各光路之偏光元件142及偏光元件143係以各自之吸收軸正交之方式配置。配置於各光路之各液晶面板140R、140G、140B具有將藉由圖像信號控制每一像素之偏光狀態轉換成光量之功能。 The polarizing element 142 and the polarizing element 143 disposed in each of the RGB optical paths are arranged such that their absorption axes are orthogonal to each other. Each of the liquid crystal panels 140R, 140G, and 140B disposed in each of the optical paths has a function of converting a polarization state of each pixel by an image signal into a light amount.

本偏光膜100係藉由選擇適合所對應之通路之二色性色素之種類,而於藍色通路、綠色通路及紅色通路之任一光路中,均可用作耐久性優異之偏光膜。 The polarizing film 100 can be used as a polarizing film excellent in durability in any of the blue passage, the green passage, and the red passage by selecting the type of the dichroic dye suitable for the corresponding passage.

藉由根據液晶面板140R、140G、140B之圖像資料,以每一像素不同之穿透率使入射光穿透而製成的光學影像係藉由合光稜鏡150而合成,藉由投影透鏡170而放大投影於 螢幕180。 The optical image made by penetrating the incident light at different transmittances of each pixel according to the image data of the liquid crystal panels 140R, 140G, and 140B is synthesized by the combining aperture 150 by the projection lens. 170 and magnified projection Screen 180.

作為電子紙,可列舉:藉由光學各向異性與染料分子配向之類的分子而顯示者,藉由電泳、粒子移動、粒子旋轉、相變化之類的粒子而顯示者,藉由使膜之一端移動而顯示者,藉由分子之顯色/相變化而顯示者,藉由分子之光吸收而顯示者,藉由電子與電洞結合而藉由自發光所顯示者等。更具體而言,可列舉:微膠囊型電泳、水平移動型電泳、垂直移動型電泳、球狀扭轉球、磁性扭轉球、圓柱扭轉球方式、帶電增色劑、電子粉流體、磁泳型、磁感熱式、電潤濕式、光散射(透明/白濁變化)、膽固醇狀液晶/光導電層、膽固醇狀液晶、雙穩定性向列型液晶、鐵電液晶、二色性色素-液晶分散型、可動膜、利用隱色染料之顯色消色、光致變色、電子呈色、電沈積、軟性有機EL等。電子紙不僅為個人利用視訊或圖像者,而且亦可為廣告顯示(Signage,標牌)所利用者等。根據本偏光膜,可使電子紙之厚度變薄。 Examples of the electronic paper include those which are displayed by molecules such as optical anisotropy and dye molecule alignment, and are displayed by particles such as electrophoresis, particle movement, particle rotation, and phase change, by making the film A person who moves at one end and displays, is displayed by the color development/phase change of the molecule, is displayed by light absorption of the molecule, and is displayed by self-luminescence by combining electrons with the hole. More specifically, examples thereof include microcapsule electrophoresis, horizontal movement electrophoresis, vertical movement electrophoresis, spherical torsion sphere, magnetic torsion sphere, cylindrical torsion sphere method, charged toner, electronic powder fluid, magnetophoresis type, magnetic Thermal, electrowetting, light scattering (transparent/white turbidity change), cholesteric liquid crystal/photoconductive layer, cholesteric liquid crystal, bistable nematic liquid crystal, ferroelectric liquid crystal, dichroic dye-liquid crystal dispersion type, movable Membrane, color development and color reduction using leuco dyes, photochromism, electron coloration, electrodeposition, soft organic EL, and the like. Electronic paper is not only used by individuals for video or image, but also for advertisement display (Signage, signage). According to the polarizing film, the thickness of the electronic paper can be made thin.

作為立體顯示裝置,例如提出有如微桿方式交替排列不同之相位差膜之方法(日本專利特開2002-185983號公報),但若使用本發明之光學膜作為偏光膜,則藉由印刷、噴墨、光微影等容易進行圖案化,因此可縮短顯示裝置之製造步驟,且不需要相位差膜。 As a stereoscopic display device, for example, a method of alternately arranging different retardation films in a micro-rod manner has been proposed (Japanese Patent Laid-Open Publication No. 2002-185983). However, if the optical film of the present invention is used as a polarizing film, printing and spraying are employed. Since ink, photolithography, and the like are easily patterned, the manufacturing steps of the display device can be shortened, and a retardation film is not required.

[實施例] [Examples]

以下,藉由實施例對本發明進行進而詳細之說明。例中之「%」及「份」只要未特別說明,則為質量%及質量 份。 Hereinafter, the present invention will be described in further detail by way of examples. In the example, "%" and "parts" are % by mass and quality unless otherwise specified. Share.

於本實施例中,係使用下述之聚合性近晶型液晶化合物。 In the present embodiment, the following polymerizable smectic liquid crystal compound was used.

化合物(2-6)(下述式(2-6)所表示之化合物) Compound (2-6) (a compound represented by the following formula (2-6))

化合物(2-6)係利用Lub et al.Recl.Trav.Chim.Pays-Bas,115,321-328(1996)記載之方法合成。 Compound (2-6) was synthesized by the method described in Lub et al. Recl. Trav. Chim. Pays-Bas, 115, 321-328 (1996).

[相轉移溫度之測定] [Measurement of phase transition temperature]

化合物(2-6)之相轉移溫度係藉由求出包含化合物(2-6)之膜之相轉移溫度而確認。其操作如下所述。 The phase transition temperature of the compound (2-6) was confirmed by determining the phase transition temperature of the film containing the compound (2-6). Its operation is as follows.

於形成有配向膜之玻璃基板上形成包含化合物(2-6)之膜,一面進行加熱,一面藉由利用偏光顯微鏡(BX-51,Olympus公司製造)之質構(texture)觀察來確認相轉移溫度。確認包含化合物(2-6)之膜係升溫至120℃之後,於降溫時,於112℃下相轉移為向列相,於110℃下相轉移為近晶A相,於94℃下相轉移為近晶B相。 The film containing the compound (2-6) was formed on the glass substrate on which the alignment film was formed, and the phase transition was confirmed by texture observation using a polarizing microscope (BX-51, manufactured by Olympus Co., Ltd.) while heating. temperature. After confirming that the film system containing the compound (2-6) was heated to 120 ° C, the phase was transferred to a nematic phase at 112 ° C when the temperature was lowered, and the phase was transferred to a smectic A phase at 110 ° C, and the phase was transferred at 94 ° C. It is a smectic B phase.

化合物(2-8)(下述式(2-8)所表示之化合物) Compound (2-8) (compound represented by the following formula (2-8))

化合物(2-8)係以上述之化合物(2-6)之合成作為參考而合成。 The compound (2-8) is synthesized by the synthesis of the above compound (2-6) as a reference.

[相轉移溫度之測定] [Measurement of phase transition temperature]

以與化合物(2-6)之相轉移溫度測定相同之方式,確認化 合物(2-8)之相轉移溫度。確認化合物(2-8)係升溫至140℃之後,於降溫時,於131℃下相轉移為向列相,於80℃下相轉移為近晶A相,於68℃下相轉移為近晶B相。 Confirmation in the same manner as the phase transition temperature measurement of the compound (2-6) The phase transition temperature of the compound (2-8). After confirming that the compound (2-8) was heated to 140 ° C, the phase was transferred to a nematic phase at 131 ° C when the temperature was lowered, and the phase was transferred to a smectic A phase at 80 ° C, and the phase was transferred to smectic at 68 ° C. Phase B.

實施例1 Example 1 [偏光膜形成用組合物之製備] [Preparation of Composition for Forming Polarizing Film]

將下述之成分進行混合,於80℃下攪拌1小時,藉此獲得偏光膜形成用組合物。 The components described below were mixed and stirred at 80 ° C for 1 hour to obtain a composition for forming a polarizing film.

日本專利特開平8-278409號記載之D10之色素 D10 pigment described in Japanese Patent Laid-Open No. Hei 8-278409

[相轉移溫度之測定] [Measurement of phase transition temperature]

將化合物(2-6)及化合物(2-8)以質量比為75份:25份之比率進行混合。 The compound (2-6) and the compound (2-8) were mixed at a mass ratio of 75 parts: 25 parts.

與化合物(2-6)及化合物(2-8)之情形同樣地,求出以如上所述之方式製備之混合物之相轉移溫度。確認該混合物係 升溫至140℃之後,於降溫時,於115℃相轉移為向列相,於105℃下相轉移為近晶A相,於75℃下相轉移為近晶B相。 The phase transition temperature of the mixture prepared as described above was determined in the same manner as in the case of the compound (2-6) and the compound (2-8). Confirm the mixture After the temperature was raised to 140 ° C, the phase was transferred to a nematic phase at 115 ° C during the temperature drop, and the phase was transferred to a smectic A phase at 105 ° C, and the phase was transferred to a smectic B phase at 75 ° C.

[本偏光膜之製造及評價] [Manufacture and evaluation of this polarizing film] 1.配向膜之形成 1. Formation of alignment film

使用玻璃基板作為透明基材。 A glass substrate was used as the transparent substrate.

於該玻璃基板上,藉由旋轉塗佈法塗佈聚乙烯醇(Polyvinyl alcohol 1000完全皂化型,和光純藥工業股份有限公司製造)之2質量%水溶液(配向性聚合物組合物),乾燥後,形成厚度100 nm之膜。繼而,對所獲得之膜之表面實施摩擦處理,藉此形成配向膜。摩擦處理係使用半自動摩擦裝置(商品名:LQ-008型,常陽工學股份有限公司製造),藉由布(商品名:YA-20-RW,吉川化工股份有限公司製造),於壓入量0.15 mm、轉速500 rpm、16.7 mm/s之條件下進行。藉由該摩擦處理,而獲得於玻璃基板上形成有配向膜之積層體1。 On the glass substrate, a 2% by mass aqueous solution (orientomer polymer composition) of polyvinyl alcohol (Polyvinyl alcohol 1000 completely saponified, manufactured by Wako Pure Chemical Industries, Ltd.) was applied by a spin coating method, and dried. Form a film with a thickness of 100 nm. Then, the surface of the obtained film was subjected to a rubbing treatment, thereby forming an alignment film. The friction treatment system uses a semi-automatic friction device (trade name: LQ-008 type, manufactured by Changyang Engineering Co., Ltd.), and the cloth is used (trade name: YA-20-RW, manufactured by Yoshikawa Chemical Co., Ltd.) at a press-in amount of 0.15. Mm, speed 500 rpm, 16.7 mm / s. By this rubbing treatment, the laminated body 1 in which the alignment film was formed on the glass substrate was obtained.

2.偏光膜之形成 2. Formation of polarizing film

於積層體1之配向膜上,藉由旋轉塗佈法塗佈上述偏光膜形成用組合物,於120℃之加熱板上進行3分鐘加熱乾燥之後,迅速冷卻至室溫,而於上述配向膜上形成乾燥覆膜。於該乾燥覆膜中,聚合性近晶型液晶化合物之液晶狀態為近晶B相。繼而,使用UV照射裝置(SPOT CURE SP-7;Ushio電機股份有限公司製造),以曝光量2400 mJ/cm2(365 nm基準)對乾燥覆膜照射紫外線,藉此使該乾燥覆膜中所含之聚合性近晶型液晶化合物於保持液晶狀態 的狀態下進行聚合,由該乾燥覆膜形成偏光膜。藉由雷射顯微鏡(Olympus股份有限公司製造之OLS3000)對此時之偏光膜之厚度進行測定,結果為1.7 μm。 The polarizing film-forming composition was applied onto the alignment film of the laminate 1 by a spin coating method, and dried by heating on a hot plate at 120 ° C for 3 minutes, and then rapidly cooled to room temperature to be applied to the alignment film. A dry film is formed on the film. In the dried film, the liquid crystal state of the polymerizable smectic liquid crystal compound is a smectic B phase. Then, using a UV irradiation device (SPOT CURE SP-7; manufactured by Ushio Electric Co., Ltd.), the dried film was irradiated with ultraviolet rays at an exposure amount of 2400 mJ/cm 2 (365 nm basis), whereby the dried film was used. The polymerizable smectic liquid crystal compound contained therein is polymerized while maintaining a liquid crystal state, and a polarizing film is formed from the dried film. The thickness of the polarizing film at this time was measured by a laser microscope (OLS 3000 manufactured by Olympus Co., Ltd.), and it was 1.7 μm.

3. X射線繞射測定 3. X-ray diffraction measurement

使用X射線繞射裝置X'Pert PRO MPD(Spectris股份有限公司製造)對所獲得之積層體2之偏光膜進行X射線繞射測定。使用Cu作為靶材,使於X射線管電流40 mA、X射線管電壓45 kV之條件下產生之X射線經由固定發散狹縫1/2°而自摩擦方向(預先求出位於偏光膜下之配向膜之摩擦方向)入射,於掃描範圍2θ=4.0~40.0°之範圍內以2θ=0.01671°之間隔(step)進行掃描而進行測定,結果於2θ=20.08°附近獲得波峰半高寬(FWHM,Full Width at Half Maxium)=約0.312°之陡峭之繞射峰。又,即便自與摩擦垂直之方向之入射,亦獲得同等之結果。可知根據波峰位置求出之秩序週期(d)為約4.42 Å,形成反映高次近晶相之結構。 The obtained polarizing film of the laminated body 2 was subjected to X-ray diffraction measurement using an X-ray diffraction apparatus X'Pert PRO MPD (manufactured by Spectris Co., Ltd.). Using Cu as a target, the X-ray generated under the conditions of an X-ray tube current of 40 mA and an X-ray tube voltage of 45 kV is self-friction direction by a fixed divergence slit of 1/2° (predetermined under the polarizing film) The rubbing direction of the alignment film is incident, and scanning is performed at a range of 2θ=0.01671° in the range of the scanning range 2θ=4.0 to 40.0°, and the peak half-height width (FWHM) is obtained in the vicinity of 2θ=20.08°. , Full Width at Half Maxium) = a steep diffraction peak of about 0.312°. Moreover, even if it is incident from the direction perpendicular to the rubbing, the same result is obtained. It can be seen that the order period (d) obtained from the peak position is about 4.42 Å, and a structure reflecting the high-order smectic phase is formed.

4.二色比之測定 4. Determination of dichroic ratio

為了確認本偏光元件之有用性,而以如下方式測定二色比。 In order to confirm the usefulness of the present polarizing element, the dichroic ratio was measured in the following manner.

使用分光光度計(島津製作所股份有限公司製造之UV-3150)中設置有附有偏光元件之光罩夾之裝置,利用雙光束法測定極大吸收波長下之穿透軸方向之吸光度(A1)及吸收軸方向之吸光度(A2)。該光罩夾於參考(reference)側設置有將光量截止50%之篩網。根據所測定之穿透軸方向之吸光度(A1)及吸收軸方向之吸光度(A2)之值,算出比(A2/A1),設為二色比。將結果示於表中。可認為,二色比 越高,越可用作偏光膜。將吸收軸方向之吸光度(A2)之極大吸收波長以及該波長下之二色比之測定結果示於表1。 The absorbance (A 1 ) of the transmission axis direction at the maximum absorption wavelength was measured by a two-beam method using a spectrophotometer (UV-3150 manufactured by Shimadzu Corporation) equipped with a mask clip with a polarizing element. And absorbance in the direction of the absorption axis (A 2 ). The reticle is placed on the reference side with a screen that cuts the amount of light by 50%. The measured absorbance of the transmission axis direction (A 1) and the absorption axis direction of the absorbance (A 2) the value calculated ratio (A 2 / A 1), the dichroic ratio is set. The results are shown in the table. It can be considered that the higher the dichroic ratio, the more it can be used as a polarizing film. The measurement results of the maximum absorption wavelength of the absorbance (A 2 ) in the absorption axis direction and the dichroic ratio at the wavelength are shown in Table 1.

實施例2~9以及比較例1~3、參考例1~4亦除改變偶氮系色素(1)之種類以外,以與實施例1相同之方式製作偏光膜,測定吸收軸方向之吸光度(A2)之極大吸收波長λMAX以及該波長下之二色比。將其結果示於表1。 In each of Examples 2 to 9 and Comparative Examples 1 to 3 and Reference Examples 1 to 4, a polarizing film was produced in the same manner as in Example 1 except that the type of the azo dye (1) was changed, and the absorbance in the absorption axis direction was measured ( The maximum absorption wavelength λMAX of A 2 ) and the dichroic ratio at this wavelength. The results are shown in Table 1.

實施例10 Example 10

作為聚合性近晶型液晶化合物,係使用化合物(2-14)代替化合物(2-6),使用化合物(2-24)代替化合物(2-8),除此以外,以與實施例1相同之方式形成偏光膜,結果λMAX=518 nm時之二色比為36。 The polymerizable smectic liquid crystal compound is the same as in the first embodiment except that the compound (2-14) is used instead of the compound (2-6), and the compound (2-24) is used instead of the compound (2-8). In the manner of forming a polarizing film, the dichromatic ratio at λMAX = 518 nm was 36.

實施例11 Example 11

作為聚合性近晶型液晶化合物,係使用化合物(2-14)代替化合物(2-6),使用化合物(2-24)代替化合物(2-8),除此以外,以與實施例2相同之方式形成偏光膜,結果λMAX=392 nm時之二色比為22。 The polymerizable smectic liquid crystal compound is the same as in Example 2 except that the compound (2-14) is used instead of the compound (2-6), and the compound (2-24) is used instead of the compound (2-8). The polarizing film was formed in such a manner that the dichroic ratio at λMAX = 392 nm was 22.

實施例12 Example 12

作為聚合性近晶型液晶化合物,係使用化合物(2-14)代替化合物(2-6),使用化合物(2-24)代替化合物(2-8),除此以外,以與實施例3相同之方式形成偏光膜,結果λMAX=536 nm時之二色比為40。 The polymerizable smectic liquid crystal compound is the same as in Example 3 except that the compound (2-14) is used instead of the compound (2-6), and the compound (2-24) is used instead of the compound (2-8). The polarizing film was formed in such a manner that the dichroic ratio at λMAX = 536 nm was 40.

實施例13 Example 13 [偏光膜形成用組合物之製備] [Preparation of Composition for Forming Polarizing Film]

將下述之成分進行混合,於80℃下攪拌1小時,藉此獲得偏光膜形成用組合物。 The components described below were mixed and stirred at 80 ° C for 1 hour to obtain a composition for forming a polarizing film.

聚合性近晶型液晶化合物:化合物(2-6) 75份 Polymeric smectic liquid crystal compound: compound (2-6) 75 parts

[於相位差膜上之光配向膜之製作] [Production of photoalignment film on retardation film]

使用相位差膜(單軸延伸膜WRF-S(改性聚碳酸酯系樹脂),相位差值137.1 nm,厚度50 μm,帝人化成股份有限公司製造)作為透明基材,藉由棒式塗佈法塗佈使下述式(3)之光配向聚合物於環戊酮中溶解5%而成之溶液(光配向膜形成用組合物),於120℃下進行乾燥而獲得乾燥覆膜。於該乾燥覆膜上向相對於該相位差膜之遲相軸為45°之方向照射偏光UV而獲得光配向膜。偏光UV處理係使用UV照射裝置(SPOT CURE SP-7;Ushio電機股份有限公司製造),於波長365 nm下測定之強度為100 mJ之條件下進行。 A retardation film (uniaxially stretched film WRF-S (modified polycarbonate resin), phase difference of 137.1 nm, thickness: 50 μm, manufactured by Teijin Chemicals Co., Ltd.) was used as a transparent substrate by bar coating. The solution was prepared by dissolving the light of the following formula (3) in a solution in which the polymer was dissolved in cyclopentanone to 5% (photo-alignment film-forming composition), and drying at 120 ° C to obtain a dried film. The polarized film was irradiated onto the dried film in a direction of 45° with respect to the retardation axis of the retardation film to obtain a photoalignment film. The polarized UV treatment was carried out under the conditions of a measurement intensity of 100 mJ at a wavelength of 365 nm using a UV irradiation apparatus (SPOT CURE SP-7; manufactured by Ushio Electric Co., Ltd.).

[圓偏光板之製作] [Production of circular polarizer]

於該光配向膜上,藉由棒式塗佈法塗佈上述偏光膜形成用組合物,利用120℃之乾燥烘箱加熱乾燥1分鐘之後,冷卻至室溫。該乾燥覆膜中所含之聚合性近晶型液晶化合物之液晶狀態為近晶B相。繼而,使用UV照射裝置(SPOT CURE SP-7;Ushio電機股份有限公司製造),對由偏光膜形成用組合物形成之層照射曝光量2400 mJ/cm2(365 nm基準)之紫外線,藉此使該乾燥覆膜中所含之聚合性近晶型液晶化合物於保持上述聚合性近晶型液晶化合物之液晶狀態的狀態下進行聚合,而由該乾燥覆膜形成偏光膜。藉由雷射顯微鏡(Olympus股份有限公司製造之OLS3000)測定此時之偏光膜之膜厚,結果為1.6 μm。 The polarizing film-forming composition was applied onto the photo-alignment film by a bar coating method, and dried by heating in a drying oven at 120 ° C for 1 minute, and then cooled to room temperature. The liquid crystal state of the polymerizable smectic liquid crystal compound contained in the dried film is a smectic B phase. Then, a layer formed of the composition for forming a polarizing film was irradiated with ultraviolet rays having an exposure amount of 2400 mJ/cm 2 (365 nm basis) by using a UV irradiation device (SPOT CURE SP-7; manufactured by Ushio Electric Co., Ltd.). The polymerizable smectic liquid crystal compound contained in the dried film is polymerized while maintaining the liquid crystal state of the polymerizable smectic liquid crystal compound, and a polarizing film is formed from the dried film. The film thickness of the polarizing film at this time was measured by a laser microscope (OLS3000, manufactured by Olympus Co., Ltd.), and found to be 1.6 μm.

<光學特性之測定> <Measurement of optical characteristics>

對上述獲得之圓偏光板測定波長450.9 nm、498.6 nm、549.4 nm、587.7 nm、627.8 nm下之橢圓率,結果確認於任一波長下均成為大致圓偏光。 The ellipticity at wavelengths of 450.9 nm, 498.6 nm, 549.4 nm, 587.7 nm, and 627.8 nm was measured for the circularly polarizing plate obtained above, and it was confirmed that the polarized light was substantially circularly polarized at any wavelength.

450.9 nm:a/b=0.841 450.9 nm: a/b=0.841

498.6 nm=a/b=0.889 498.6 nm=a/b=0.889

549.4 nm=a/b=0.968 549.4 nm=a/b=0.968

587.7 nm=a/b=0.924 587.7 nm=a/b=0.924

627.8 nm=a/b=0.852 627.8 nm=a/b=0.852

[產業上之可利用性] [Industrial availability]

本偏光膜於製造液晶顯示裝置、(有機)EL顯示裝置及投射型液晶顯示裝置之方面上極為有用。 The polarizing film is extremely useful in the production of a liquid crystal display device, an (organic) EL display device, and a projection type liquid crystal display device.

1‧‧‧透明基材 1‧‧‧Transparent substrate

2‧‧‧光配向膜 2‧‧‧Light alignment film

3‧‧‧本偏光膜 3‧‧‧This polarizing film

10‧‧‧液晶顯示裝置 10‧‧‧Liquid crystal display device

12a、12b‧‧‧偏光膜 12a, 12b‧‧‧ polarizing film

13a、13b‧‧‧相位差膜 13a, 13b‧‧‧ phase difference film

14a、14b‧‧‧基板 14a, 14b‧‧‧substrate

15‧‧‧彩色濾光片 15‧‧‧Color filters

16‧‧‧透明電極 16‧‧‧Transparent electrode

17‧‧‧液晶層 17‧‧‧Liquid layer

18‧‧‧層間絕緣膜 18‧‧‧Interlayer insulating film

19‧‧‧背光單元 19‧‧‧Backlight unit

20‧‧‧黑矩陣 20‧‧‧Black matrix

21‧‧‧薄膜電晶體 21‧‧‧film transistor

22‧‧‧像素電極 22‧‧‧pixel electrode

23‧‧‧間隔件 23‧‧‧ spacers

24‧‧‧液晶顯示裝置 24‧‧‧Liquid crystal display device

30‧‧‧EL顯示裝置 30‧‧‧EL display device

31‧‧‧偏光膜 31‧‧‧ polarizing film

32‧‧‧相位差膜 32‧‧‧ phase difference film

33‧‧‧基板 33‧‧‧Substrate

34‧‧‧層間絕緣膜 34‧‧‧Interlayer insulating film

35‧‧‧像素電極 35‧‧‧pixel electrode

36‧‧‧發光層 36‧‧‧Lighting layer

37‧‧‧陰極電極 37‧‧‧Cathode electrode

38‧‧‧乾燥劑 38‧‧‧Drying agent

39‧‧‧密封蓋 39‧‧‧ Sealing cover

40‧‧‧薄膜電晶體 40‧‧‧film transistor

41‧‧‧肋部 41‧‧‧ ribs

42‧‧‧薄膜密封膜 42‧‧‧film sealing film

44‧‧‧EL顯示裝置 44‧‧‧EL display device

100‧‧‧偏光元件 100‧‧‧Polarized elements

101‧‧‧第1積層體 101‧‧‧1st laminate

102‧‧‧第2積層體 102‧‧‧2nd layered body

103‧‧‧第3積層體 103‧‧‧3rd layer body

111‧‧‧光源 111‧‧‧Light source

112‧‧‧第1透鏡陣列 112‧‧‧1st lens array

112a‧‧‧透鏡 112a‧‧ lens

113‧‧‧第2透鏡陣列 113‧‧‧2nd lens array

114‧‧‧偏光轉換元件 114‧‧‧Polarized light conversion element

115‧‧‧重疊透鏡 115‧‧‧Overlapping lens

121‧‧‧分色鏡 121‧‧‧ dichroic mirror

122‧‧‧反射鏡 122‧‧‧Mirror

123‧‧‧分色鏡 123‧‧‧ dichroic mirror

132‧‧‧分色鏡 132‧‧‧ dichroic mirror

140R‧‧‧液晶面板 140R‧‧‧ LCD panel

140G‧‧‧液晶面板 140G‧‧‧LCD panel

140B‧‧‧液晶面板 140B‧‧‧LCD panel

142、143‧‧‧偏光元件 142, 143‧‧‧ polarizing elements

150‧‧‧合光稜鏡 150‧‧‧合光稜鏡

170‧‧‧投影透鏡 170‧‧‧Projection lens

180‧‧‧螢幕 180‧‧‧ screen

210‧‧‧第1輥 210‧‧‧1st roll

210A‧‧‧卷芯 210A‧‧‧core

211A、211B‧‧‧塗佈裝置 211A, 211B‧‧‧ coating device

212A、212B‧‧‧乾燥爐 212A, 212B‧‧‧ drying oven

213A‧‧‧偏光UV照射裝置 213A‧‧‧Polarized UV irradiation device

213B‧‧‧光照射裝置 213B‧‧‧Lighting device

220‧‧‧第2輥 220‧‧‧second roller

220A‧‧‧卷芯 220A‧‧‧core

300‧‧‧輔助輥 300‧‧‧Auxiliary roller

圖1係表示本偏光膜之連續製造方法(Roll to Roll(卷對卷)形式)之主要部分的模式剖面圖。 Fig. 1 is a schematic cross-sectional view showing a main part of a continuous manufacturing method (Roll to Roll) of the present polarizing film.

圖2係表示使用包含本偏光膜之偏光元件之液晶顯示裝置之剖面構成的模式剖面圖。 Fig. 2 is a schematic cross-sectional view showing a cross-sectional structure of a liquid crystal display device using a polarizing element including the polarizing film.

圖3(A1)、(A2)係表示設置於液晶顯示裝置中之包含本偏光膜之偏光元件之層順序的放大模式剖面圖。 3(A1) and (A2) are enlarged schematic cross-sectional views showing the order of layers of a polarizing element including the present polarizing film provided in a liquid crystal display device.

圖4(B1)、(B2)係表示設置於液晶顯示裝置中之包含本偏光膜之偏光元件之層順序的放大模式剖面圖。 4(B1) and (B2) are enlarged schematic cross-sectional views showing the order of layers of the polarizing element including the present polarizing film provided in the liquid crystal display device.

圖5係表示使用包含本偏光膜之偏光元件之液晶顯示裝置(內置形式)之剖面構成的模式剖面圖。 Fig. 5 is a schematic cross-sectional view showing a cross-sectional configuration of a liquid crystal display device (inside form) using a polarizing element including the polarizing film.

圖6(A)、(B)係表示包含本偏光膜之圓偏光板之最簡單之構成的剖面模式圖。 6(A) and 6(B) are schematic cross-sectional views showing the simplest configuration of a circularly polarizing plate including the present polarizing film.

圖7係表示包含本偏光膜之圓偏光板之連續製造方法之主要部分的模式剖面圖。 Fig. 7 is a schematic cross-sectional view showing a main part of a continuous manufacturing method of a circularly polarizing plate including the present polarizing film.

圖8係表示使用包含本偏光膜之圓偏光板之EL顯示裝置之剖面構成的模式剖面圖。 Fig. 8 is a schematic cross-sectional view showing a cross-sectional structure of an EL display device using a circularly polarizing plate including the polarizing film.

圖9(C1)、(C2)係表示設置於EL顯示裝置中之包含本偏光膜之圓偏光板之層順序的放大模式剖面圖。 9(C1) and (C2) are enlarged schematic cross-sectional views showing the order of layers of a circularly polarizing plate including the present polarizing film provided in the EL display device.

圖10係表示使用包含本偏光膜之圓偏光板之EL顯示裝置之剖面構成的模式剖面圖。 Fig. 10 is a schematic cross-sectional view showing a cross-sectional configuration of an EL display device using a circularly polarizing plate including the polarizing film.

圖11係表示使用包含本偏光膜之偏光元件之投射型液晶顯示裝置之剖面構成的模式剖面圖。 Fig. 11 is a schematic cross-sectional view showing a cross-sectional configuration of a projection type liquid crystal display device using a polarizing element including the polarizing film.

Claims (10)

一種偏光膜,其係由含有於波長400~800nm之範圍內具有吸收且以下述通式(1)表示之多偶氮系色素之至少1種、及聚合性近晶型液晶化合物之組合物所形成, [式(1)中,n為1或2;Ar1及Ar3分別獨立地表示選自式(1-A)~式(1-D)所示之基中之基: Ar2表示選自式(1-E)~式(1-G)所示之基中之基: Ar1及Ar3為式(1-A)所示之基時,Ar2為式(1-F)或式(1-G)所示之基,Ar2為式(1-E)所示之基時,Ar1及Ar3中至少一者為選自式(1-B)~式(1-D)所示之基中之基,A1及A2分別獨立地表示選自下述所示之基中之基: (m為0~10之整數,於同一基中有2個m之情形時,該2個m相互相同或不同)]。 A polarizing film comprising at least one of a polyazo dye represented by the following general formula (1) and a composition of a polymerizable smectic liquid crystal compound, which is contained in a range of from 400 to 800 nm in wavelength. form, [In the formula (1), n is 1 or 2; and Ar 1 and Ar 3 each independently represent a group selected from the group represented by the formula (1-A) to the formula (1-D): Ar 2 represents a group selected from the group represented by the formula (1-E) to the formula (1-G): When Ar 1 and Ar 3 are a group represented by the formula (1-A), Ar 2 is a group represented by the formula (1-F) or the formula (1-G), and Ar 2 is represented by the formula (1-E). At least one of Ar 1 and Ar 3 is a group selected from the group represented by formula (1-B) to formula (1-D), and A 1 and A 2 are each independently selected from the group consisting of The base of the base shown: (m is an integer from 0 to 10, and when there are 2 m in the same base, the two m are identical or different)]. 如請求項1之偏光膜,其厚度為1μm以上5μm以下。 The polarizing film of claim 1 has a thickness of from 1 μm to 5 μm. 如請求項1或2之偏光膜,其於X射線繞射測定中可獲得布拉格峰。 A polarizing film according to claim 1 or 2, which obtains a Bragg peak in an X-ray diffraction measurement. 一種偏光元件,其依序具備如請求項1至3中任一項之偏光膜、配向膜及透明基材。 A polarizing element comprising the polarizing film, the alignment film, and the transparent substrate according to any one of claims 1 to 3 in that order. 一種偏光元件之製造方法,其係製造依序具備如請求項1至3中任一項之偏光膜、配向膜及透明基材之偏光元件之方法,且包括:準備於上述透明基材上具備上述配向膜之積層體的步驟;於上述積層體之上述配向膜上形成含有聚合性近晶型液晶化合物、於波長400~800nm之範圍內具有吸收且以上述通式(1)表示之多偶氮系色素、聚合起始劑及溶劑之膜的步驟;將上述溶劑自上述膜中除去的步驟;使除去上述溶劑之膜中所含之上述聚合性近晶型液晶 化合物成為近晶型液晶狀態的步驟;及於使上述聚合性近晶型液晶化合物保持上述近晶型液晶狀態的狀態下,使上述聚合性近晶型液晶化合物進行聚合,藉此於上述配向膜上形成偏光膜的步驟。 A method of producing a polarizing element, comprising the method of providing a polarizing film, an alignment film, and a polarizing element of a transparent substrate according to any one of claims 1 to 3, comprising: preparing the transparent substrate a step of forming a laminate of the alignment film; forming a polymerizable smectic liquid crystal compound on the alignment film of the laminate, and having absorption in a wavelength range of 400 to 800 nm and having a polybutan represented by the above formula (1) a step of removing a film of a nitrogen-based dye, a polymerization initiator and a solvent; a step of removing the solvent from the film; and the polymerizable smectic liquid crystal contained in the film from which the solvent is removed a step of bringing the compound into a smectic liquid crystal state; and allowing the polymerizable smectic liquid crystal compound to maintain the smectic liquid crystal state, and polymerizing the polymerizable smectic liquid crystal compound to form the alignment film A step of forming a polarizing film thereon. 一種液晶顯示裝置,其具備如請求項1至3中任一項之偏光膜。 A liquid crystal display device comprising the polarizing film according to any one of claims 1 to 3. 一種圓偏光板,其具備如請求項1至3中任一項之偏光膜、及λ/4層,且滿足以下之(A1)及(A2)之必要條件:(A1)上述偏光膜之吸收軸與上述λ/4層之遲相軸所成之角度為大致45°;(A2)以波長550nm之光測定的上述λ/4層之正面延遲之值為100~150nm之範圍。 A circularly polarizing plate comprising the polarizing film according to any one of claims 1 to 3, and a λ/4 layer, and satisfying the following conditions (A1) and (A2): (A1) absorption of the above polarizing film The angle formed by the axis and the retardation axis of the λ/4 layer is approximately 45°; (A2) The value of the front retardation of the λ/4 layer measured by light having a wavelength of 550 nm is in the range of 100 to 150 nm. 一種圓偏光板,其依序具備如請求項1至3中任一項之偏光膜、λ/2層、及λ/4層,且滿足以下之(B1)、(B2)、(B3)及(B4)之必要條件:(B1)上述偏光膜之吸收軸與上述λ/2層之遲相軸所成之角度為大致15°;(B2)上述λ/2層之遲相軸與上述λ/4層之遲相軸所成之角度為大致60°;(B3)上述λ/2層以波長550nm之光測定的上述λ/4層之正面延遲之值在200~300nm之範圍;(B4)上述λ/4層以波長550nm之光測定的上述λ/4層之正面延遲之值在100~150nm之範圍。 A circularly polarizing plate comprising the polarizing film, the λ/2 layer, and the λ/4 layer according to any one of claims 1 to 3, and satisfying the following (B1), (B2), (B3), and (B4) Necessary conditions: (B1) The absorption axis of the polarizing film and the late phase axis of the λ/2 layer are formed at an angle of approximately 15°; (B2) the retardation axis of the λ/2 layer and the λ The angle formed by the retardation axis of the /4 layer is approximately 60°; (B3) the value of the front retardation of the above λ/4 layer measured by the light of the wavelength of 550 nm in the above λ/2 layer is in the range of 200 to 300 nm; The value of the front side retardation of the above λ/4 layer measured by the light of 550 nm in the above λ/4 layer is in the range of 100 to 150 nm. 一種有機EL(電致發光)顯示裝置,其具備如請求項7或8 之圓偏光板、及有機EL元件。 An organic EL (electroluminescence) display device having the request item 7 or 8 A circular polarizing plate and an organic EL element. 一種組合物,其含有於波長400~800nm之範圍內具有吸收且以下述通式(1)表示之多偶氮系色素之至少1種、及聚合性近晶型液晶化合物, [式(1)中,n為1或2;Ar1及Ar3分別獨立地表示選自式(1-A)~式(1-D)所示之基中之基: Ar2表示選自式(1-E)~式(1-G)所示之基中之基: Ar1及Ar3為式(1-A)所示之基時,Ar2為式(1-F)或式(1-G)所示之基,Ar2為式(1-E)所示之基時,Ar1及Ar3中至少一者為選自式(1-B)~式(1-D)所示之基中之基,A1及A2分別獨立地表示選自下述所示之基中之基: (m為0~10之整數,於同一基中有2個m之情形時,該2個m相互相同或不同)]。 a composition comprising at least one of a polyazo dye represented by the following general formula (1) and a polymerizable smectic liquid crystal compound having absorption in a wavelength range of 400 to 800 nm; [In the formula (1), n is 1 or 2; and Ar 1 and Ar 3 each independently represent a group selected from the group represented by the formula (1-A) to the formula (1-D): Ar 2 represents a group selected from the group represented by the formula (1-E) to the formula (1-G): When Ar 1 and Ar 3 are a group represented by the formula (1-A), Ar 2 is a group represented by the formula (1-F) or the formula (1-G), and Ar 2 is represented by the formula (1-E). At least one of Ar 1 and Ar 3 is a group selected from the group represented by formula (1-B) to formula (1-D), and A 1 and A 2 are each independently selected from the group consisting of The base of the base shown: (m is an integer from 0 to 10, and when there are 2 m in the same base, the two m are identical or different)].
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