TW201942362A - Top-blow lance and method for covering top-blow lance - Google Patents

Top-blow lance and method for covering top-blow lance Download PDF

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Publication number
TW201942362A
TW201942362A TW108109303A TW108109303A TW201942362A TW 201942362 A TW201942362 A TW 201942362A TW 108109303 A TW108109303 A TW 108109303A TW 108109303 A TW108109303 A TW 108109303A TW 201942362 A TW201942362 A TW 201942362A
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Taiwan
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spray gun
coating
blowing
coating material
cylindrical portion
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TW108109303A
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Chinese (zh)
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山田義博
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日商新日鐵住金股份有限公司
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Publication of TW201942362A publication Critical patent/TW201942362A/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/14Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
    • C23C4/16Wires; Tubes
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18After-treatment

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

To provide a top-blow lance and a method for covering a top-blow lance with which the adhesion of bare metal to the outer surface of a lance main body section can be reduced. A top-blow lance according to the present invention is a water-cooled top-blow lance comprising: a lance main body section; a nozzle section provide on the tip end of the lance main body section; and a cover section that is provided with respect to at least a portion of an outer tube of the lance main body section, and that contains copper and/or nickel and/or cobalt as a constituent element.

Description

頂吹噴槍及頂吹噴槍的被覆方法Top-blowing spray gun and coating method of top-blowing spray gun

發明領域
本發明是有關於一種對轉爐等處理容器內部供給氣體的頂吹噴槍及其被覆方法。
FIELD OF THE INVENTION The present invention relates to a top-blowing lance that supplies gas to the inside of a processing vessel such as a converter and a coating method thereof.

發明背景
使用於製鋼的處理容器大多會使用轉爐,並藉由從插入轉爐內部的噴槍所供給的氧氣,以去除轉爐內的熔融生鐵所含的磷及碳等不純物。例如,頂吹噴槍是藉由從上部插入轉爐等處理容器內來使用,並從熔融生鐵的上方噴附氧氣,以供給用於不純物去除的氧,並且作為攪拌熔融生鐵的動力源而作用,而具有重要的功能。通常,頂吹噴槍大多是鋼管製的。又,因為脫磷處理及脫碳處理中的轉爐內部為高溫,所以於頂吹噴槍設有用於防止由熱所造成的損傷的冷卻機構。
BACKGROUND OF THE INVENTION Most of the processing vessels used for steelmaking use a converter and remove the impurities such as phosphorus and carbon contained in molten pig iron in the converter by supplying oxygen from a spray gun inserted into the converter. For example, the top-blowing lance is used by being inserted into a processing container such as a converter from the upper part, and spraying oxygen from above the molten pig iron to supply oxygen for removing impurities, and functions as a power source for stirring the molten pig iron. Has important functions. Generally, top-blowing lances are mostly made of steel pipes. In addition, since the inside of the converter during the dephosphorization treatment and the decarburization treatment is at a high temperature, a cooling mechanism for preventing damage due to heat is provided in the top-blowing lance.

使用頂吹噴槍時,來自頂吹噴槍的氧供給速度較大時、或轉爐等的處理容器內的熔融生鐵以高速攪拌時,會增加熔融生鐵從熔融生鐵浴表面飛散的噴濺的產生,而產生原料金屬對處理容器內壁的附著。此時,不僅是處理容器內壁,連對插入處理容器內的頂吹噴槍的噴槍外筒也會附著原料金屬。又,為了提升不純物去除的效率而縮短熔融生鐵與噴槍的間隔時,會變得更易於在噴槍外筒上附著原料金屬。When the top-blowing lance is used, when the oxygen supply rate from the top-blowing lance is large, or when molten pig iron in a processing vessel such as a converter is stirred at a high speed, the spatter of molten pig iron scattered from the surface of the molten pig iron bath increases, and Adhesion of the raw metal to the inner wall of the processing container occurs. At this time, not only the inner wall of the processing container, but also the outer barrel of the top-blowing lance inserted into the processing container is also attached to the raw metal. In addition, when the interval between the molten pig iron and the spray gun is shortened in order to improve the efficiency of removing impurities, it becomes easier to attach the raw metal to the outer barrel of the spray gun.

若在噴槍外筒上附著原料金屬並大量堆積時,會有下述情形:在去除不純物的吹煉步驟完成後,從處理容器取出頂吹噴槍時,已堆積於噴槍外筒的原料金屬卡在處理容器上部的噴槍通過口,而變得無法從處理容器取出頂吹噴槍。以往的頂吹噴槍大多使用碳鋼,易於因噴濺而形成原料金屬附著。因此,必須頻繁地進行從頂吹噴槍去除原料金屬的作業,導致作業工時變多。又,在副孔噴槍中,若因原料金屬導致副孔被阻塞時,會導致來自副孔之氧噴射偏流,不僅無法得到在噴槍設置副孔的效果,還有副孔噴槍本身熔融損失而降低壽命的可能性。此外,因為附著在噴槍外筒的原料金屬是被作為廢料而回收,所以會降低製品成品率。If a large amount of raw metal is adhered to the outer barrel of the spray gun and there is a large amount of accumulation, the raw metal that has accumulated on the outer barrel of the spray gun is stuck when the top blowing spray gun is removed from the processing container after the blowing step for removing impurities is completed. The spray gun on the upper part of the processing container passes through the opening, and it becomes impossible to remove the top-blowing spray gun from the processing container. Most of the conventional top-blowing lances use carbon steel, and it is easy to form raw metal adhesion due to spraying. Therefore, the operation of removing the raw metal from the top-blowing lance must be performed frequently, resulting in an increase in the number of working hours. In addition, in the auxiliary hole spray gun, if the auxiliary hole is blocked due to the raw metal, the oxygen injection bias flow from the auxiliary hole will be caused. The possibility of life. In addition, because the raw metal attached to the outer barrel of the spray gun is recovered as waste, the product yield is reduced.

又,頂吹噴槍也有使用不銹鋼的情形,但是會使包含於不銹鋼的鉻(Cr)與在吹煉中所產生的CO氣體反應而在噴槍外筒的表面生成鉻碳化物。因為所產生的鉻碳化物較脆,所以有產生裂隙而造成頂吹噴槍損壞的可能性。Also, the top-blowing lance may use stainless steel, but the chromium (Cr) contained in the stainless steel reacts with the CO gas generated during the smelting to generate chromium carbide on the surface of the outer barrel of the lance. Because the chromium carbides produced are relatively brittle, there is a possibility of cracks that could cause damage to the top-blowing lance.

為了解決這種問題,已開發出防止原料金屬對噴槍的附著之方法。To solve this problem, methods have been developed to prevent the adhesion of the raw metal to the spray gun.

作為防止原料金屬對噴槍的附著之方法,而在例如以下的專利文獻1中揭示有一種噴槍,前述噴槍是將噴槍外筒的下半部設為銅管,並利用銅的高熱傳導率,而可在不會使原料金屬熔著於將熔鋼水冷的銅管之情形下,容易地讓原料金屬剝離。As a method for preventing the adhesion of the raw metal to the spray gun, for example, Patent Document 1 below discloses a spray gun. The spray gun uses a copper tube in the lower half of the outer barrel of the spray gun and uses the high thermal conductivity of copper. The raw metal can be easily peeled off without causing the raw metal to be fused to a copper pipe that is cooled by molten steel.

在以下的專利文獻2中揭示有一種氧氣噴槍,並藉由在具有水冷套管的氧氣噴槍中,對噴槍外筒的外表面施加平滑的表面精研磨加工,使傳熱係數變大,而將所附著的熔鋼急速冷卻來防止熔著在噴槍表面之情形。An oxygen spray gun is disclosed in Patent Document 2 below. In an oxygen spray gun with a water-cooled sleeve, a smooth surface finish grinding process is applied to the outer surface of the outer barrel of the spray gun to increase the heat transfer coefficient and increase the heat transfer coefficient. The attached molten steel is rapidly cooled to prevent melting on the surface of the spray gun.

在以下的專利文獻3中,揭示有一種轉爐吹煉用噴槍,其是在鋼管製外筒表面與銅製噴嘴外表面設有鑄鐵的熔射層,並藉由於鑄鐵表面所析出的石墨來阻礙原料金屬的附著。Patent Document 3 below discloses a spray gun for converter blowing, in which a cast iron spray layer is provided on the outer surface of a steel tube and the outer surface of a copper nozzle, and the raw material is blocked by graphite precipitated on the surface of the cast iron. Metal adhesion.

在以下的專利文獻4中,揭示有一種金屬冶煉用噴槍,其是在金屬冶煉用噴槍中,將包含由Co基合金或Ni基合金所構成的金屬成分與由TiN所構成的陶瓷成分之金屬陶瓷被膜藉由熔射來被覆形成於金屬母材上,藉此變得不附著熔融金屬且變得在被膜母材交界部中不產生剝離。
先前技術文獻
專利文獻
Patent Document 4 below discloses a metal smelting spray gun which is a metal including a metal component composed of a Co-based alloy or a Ni-based alloy and a ceramic component composed of TiN in the metal smelting spray gun. The ceramic film is formed by coating on the metal base material by thermal spraying, so that the molten metal is not adhered, and peeling does not occur in the film base material boundary portion.
Prior art literature patent literature

專利文獻1:日本專利特開平1-129920號公報
專利文獻2:日本專利實開平3-120544號公報
專利文獻3:日本專利特開平4-88109號公報
專利文獻4:日本專利特開平8-199221號公報
Patent Literature 1: Japanese Patent Laid-Open No. 1-129920 Patent Literature 2: Japanese Patent Laid-Open No. 3-120544 Patent Literature 3: Japanese Patent Laid-Open No. 4-88109 Patent Literature 4: Japanese Patent Laid-Open No. 8-199221 Bulletin

發明概要
發明欲解決之課題
然而,在專利文獻1中所揭示之將外筒的下半部設為銅管的噴槍,會因為銅管為降伏應力比鋼管小,所以有銅管之噴槍的下半部變形而無法獲得充分的噴槍壽命的可能性。
SUMMARY OF THE INVENTION Problems to be Solved by the Invention However, the spray gun disclosed in Patent Document 1 in which the lower half of the outer cylinder is a copper pipe has a lower stress than a steel pipe because the copper pipe has a lower stress than a steel pipe. The possibility that the half is deformed to obtain a sufficient gun life.

又,於專利文獻2及專利文獻3所揭示的噴槍,會因為由反應中產生的CO氣體而造成表面劣化並使放射率增加,所以會使噴槍外筒的表面溫度上升,而有變得易於讓原料金屬附著的可能性,且有無法獲得充分的作業工時減少效果的可能性。In addition, the spray guns disclosed in Patent Documents 2 and 3 cause surface deterioration due to CO gas generated during the reaction and increase the emissivity. Therefore, the temperature of the surface of the outer barrel of the spray gun is increased, which makes it easier. There is a possibility that the raw metal adheres, and there is a possibility that a sufficient working man-hour reduction effect cannot be obtained.

此外,專利文獻4之於金屬母材上被覆形成有金屬陶瓷被膜的噴槍,因為是在金屬陶瓷被膜的附著面中,相對於母材產生拉伸方向的熱應力,所以有時會使金屬陶瓷被膜剝離。又,會有下述情形:由於對金屬陶瓷被膜的微細龜裂部分等的應力集中,而使金屬陶瓷被膜剝離。因此,有下述可能性:在金屬陶瓷被膜的剝離部分附著及堆積原料金屬,而無法獲得充分的噴槍壽命、及作業工時的削減。In addition, the spray gun of Patent Document 4 in which a cermet coating is formed on a metal base material has thermal stress in the tensile direction with respect to the base material on the adhesion surface of the cermet coating, so it may cause cermets The film was peeled. In addition, there is a case where the cermet film is peeled off due to stress concentration on a fine cracked portion of the cermet film. Therefore, there is a possibility that the raw metal adheres and accumulates on the peeling part of the cermet film, and it is impossible to obtain a sufficient spray gun life and a reduction in working hours.

如以上,在以往的噴槍中,抑制原料金屬對噴槍本體部的外表面的堆積之作法並非充分,從維修保養作業的工時減少、噴槍的長壽命化、成品率降低的觀點來看,尚有改善的餘地。As described above, in the conventional spray gun, the method of suppressing the accumulation of raw metal on the outer surface of the spray gun main body is not sufficient. From the viewpoint of reducing the number of man-hours for maintenance work, extending the life of the spray gun, and reducing the yield, There is room for improvement.

於是,本發明是有鑒於上述問題而作成的發明,其目的是提供一種可更加抑制原料金屬對噴槍本體部的外表面的附著之頂吹噴槍及頂吹噴槍的被覆方法,。
用以解決課題之手段
Accordingly, the present invention has been made in view of the above problems, and an object thereof is to provide a top-blowing lance and a coating method of the top-blowing lance that can further suppress the adhesion of raw metal to the outer surface of the main body of the lance.
Means to solve the problem

本發明的發明人為了解決上述的課題,進行了專心致志研討的結果,得到了下述的知識見解:藉由對將噴槍本體部的外筒的至少一部分以包含規定的金屬作為構成元素的被覆部來被覆之作法進行構思,並設置所述的被覆部,可解決上述課題。
依據所述的知識見解而完成的本發明之要旨是如下所述。
In order to solve the above-mentioned problems, the inventors of the present invention conducted intensive studies and obtained the following knowledge. By covering at least a part of the outer barrel of the main body of the spray gun with a coating portion containing a predetermined metal as a constituent element, The above-mentioned problem can be solved by conceiving the covering method and providing the covering section.
The gist of this invention completed based on the said knowledge knowledge is as follows.

(1)一種頂吹噴槍,是水冷式的頂吹噴槍,並具備:噴槍本體部;噴嘴部,設在前述噴槍本體部的前端;及被覆部,相對於前述噴槍本體部的外筒的至少一部分而設置,且包含銅、鎳、鈷的至少任一種來作為構成元素。
(2)於(1)所記載之頂吹噴槍,前述被覆部的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra是3μm以下。
(3)於(1)或(2)所記載之頂吹噴槍,前述被覆部是在前述外筒中設置於可位於處理容器內的表面的至少一部分。
(4)於(1)至(3)中任一項所記載之頂吹噴槍,前述被覆部是設置成被覆可位在處理容器內的部分當中存在於前述外筒的至少一部分的熔接部。
(5)於(1)至(4)中任一項所記載之頂吹噴槍,前述被覆部是使用銅所形成,且前述被覆部的厚度為300μm以上。
(6)於(1)至(4)中任一項所記載之頂吹噴槍,前述被覆部是使用鎳所形成,且前述被覆部的厚度為180μm以上。
(7)於(1)至(4)中任一項所記載之頂吹噴槍,其中前述被覆部是使用鈷所形成,且前述被覆部的厚度為110μm以上。
(8)一種頂吹噴槍的被覆方法,是具備噴槍本體部、及設在前述噴槍本體部的前端的噴嘴部之水冷式的頂吹噴槍的被覆方法,其使用被覆材被覆前述噴槍本體部的外筒的至少一部分,且前述被覆材包含銅、鎳、鈷的至少任一種來作為構成元素。
(9)於(8)所記載之頂吹噴槍的被覆方法,是將前述外筒的至少一部分被覆成:被覆後的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下。
(10)於(8)或(9)所記載之頂吹噴槍的被覆方法,其中前述外筒的至少一部分是藉由熔射、堆焊、或鍍敷前述被覆材來進行被覆。
(11)於(10)所記載之頂吹噴槍的被覆方法,其中前述外筒的至少一部分是藉由熔射前述被覆材來進行被覆,且將由前述被覆材所形成的被覆部位機械加工成:表面之以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下。
(12)於(8)至(11)中任一項所記載之頂吹噴槍的被覆方法,其中由前述被覆材所形成的被覆部位是在前述外筒中之可位在處理容器內的表面的至少一部分。
(13)於(8)至(12)中任一項所記載之頂吹噴槍的被覆方法,其中由前述被覆材所形成的被覆部位是可位在處理容器內的部分當中存在於前述外筒的至少一部分的熔接部。
(14)於(8)至(13)中任一項所記載之頂吹噴槍的被覆方法,其使用以銅為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為300μm以上。
(15)於(8)至(13)中任一項所記載之頂吹噴槍的被覆方法,其使用以鎳為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為180μm以上。
(16)於(8)至(13)中任一項所記載之頂吹噴槍的被覆方法,其使用以鈷為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為110μm以上。
發明效果
(1) A top-blowing spray gun is a water-cooled top-blowing spray gun and includes: a spray gun body portion; a nozzle portion provided at a front end of the spray gun body portion; and a covering portion with respect to at least an outer cylinder of the spray gun body portion. It is partially provided, and contains at least any one of copper, nickel, and cobalt as a constituent element.
(2) In the top-blowing lance described in (1), the arithmetic average roughness Ra of the surface of the coating portion specified in JIS B0601: 2013 is 3 μm or less.
(3) In the top-blowing spray gun described in (1) or (2), the coating portion is at least a part of a surface that can be positioned in the processing container in the outer tube.
(4) The top-blowing lance described in any one of (1) to (3), wherein the covering portion is a welding portion provided to cover at least a part of the outer cylinder among portions that can be positioned in the processing container.
(5) The top-blowing lance described in any one of (1) to (4), wherein the covering portion is formed using copper, and the thickness of the covering portion is 300 μm or more.
(6) The top-blowing spray gun according to any one of (1) to (4), wherein the covering portion is formed using nickel, and the thickness of the covering portion is 180 μm or more.
(7) The top-blowing lance described in any one of (1) to (4), wherein the coating portion is formed using cobalt, and the thickness of the coating portion is 110 μm or more.
(8) A coating method for a top-blowing spray gun is a coating method for a water-cooled top-blowing spray gun including a spray gun main body and a nozzle portion provided at a front end of the spray gun main body, and using a coating material to cover the spray gun main body. At least a part of the outer tube, and the coating material includes at least any one of copper, nickel, and cobalt as a constituent element.
(9) The coating method for the top-blowing lance described in (8) is to coat at least a part of the outer cylinder such that the arithmetic average roughness Ra of the coated surface is 3 μm or less as specified in JIS B0601: 2013.
(10) The coating method of the top-blowing spray gun according to (8) or (9), wherein at least a part of the outer cylinder is covered by spraying, surfacing, or plating the coating material.
(11) The coating method of the top-blowing lance described in (10), wherein at least a part of the outer cylinder is covered by spraying the covering material, and the covering part formed by the covering material is machined into: The arithmetic mean roughness Ra of the surface according to JIS B0601: 2013 is 3 μm or less.
(12) The coating method of the top-blowing lance according to any one of (8) to (11), wherein the coating portion formed by the coating material is a surface of the outer cylinder that can be positioned on the surface of the processing container At least a part.
(13) The coating method of the top-blowing spray gun according to any one of (8) to (12), wherein the coating site formed by the aforementioned coating material is a part which can be positioned in the processing container and is present in the aforementioned outer cylinder At least a part of the weld.
(14) The coating method of the top-blowing spray gun according to any one of (8) to (13), which uses a coating material containing copper as a constituent element as the aforementioned coating material, and coats the aforementioned coating material into the final coating material. The thickness is 300 μm or more.
(15) The coating method of the top-blowing spray gun according to any one of (8) to (13), which uses a coating material containing nickel as a constituent element as the aforementioned coating material, and coats the aforementioned coating material into the final coating material. The thickness is 180 μm or more.
(16) The coating method of the top-blowing spray gun according to any one of (8) to (13), which uses a coating material containing cobalt as a constituent element as the aforementioned coating material, and coats the aforementioned coating material into a final The thickness is 110 μm or more.
Invention effect

如以上所說明地,依據本發明,可以更加抑制原料金屬對噴槍本體部的外表面的附著。As described above, according to the present invention, the adhesion of the raw metal to the outer surface of the spray gun body can be further suppressed.

用以實施發明之形態
以下,參照附圖並且針對本發明之較佳的實施形態詳細地說明。再者,在本說明書及圖式中,對於實質上具有相同的功能構成的構成要素會賦予相同的符號,藉此省略重複說明。
Embodiments for Implementing the Invention Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. In this specification and the drawings, constituent elements having substantially the same functional configuration are given the same reference numerals, and redundant descriptions are omitted here.

>頂吹轉爐設備之概要>
在以下所示之本發明的實施形態中,是設為下述形態:作為使用頂吹噴槍的處理容器,而舉頂吹轉爐為例來進行說明。首先,參照圖1,並針對頂吹轉爐設備之概略構成進行說明。圖1是顯示使用本實施形態之頂吹噴槍的頂吹轉爐設備的構成的概略說明圖。
> Overview of Top Blow Converter Equipment>
In the embodiment of the present invention described below, a description will be given by taking a top-blowing converter as an example of a processing container using a top-blowing lance. First, referring to Fig. 1, a schematic configuration of a top-blown converter facility will be described. FIG. 1 is a schematic explanatory diagram showing the configuration of a top-blown converter equipment using a top-blown lance of this embodiment.

轉爐設備具備:轉爐本體10,外殼為以鐵皮所構成,並對其內部進行耐火材料施工;及頂吹噴槍11,從轉爐本體10之上部的爐口12插入轉爐本體10的內部,並設置成可朝轉爐的上下方向移動。在轉爐本體10的爐口12連接有排氣罩20,轉爐本體10內部的氣體通過排氣罩20而排出。在排氣罩20設有噴槍通過口22,前述噴槍通過口22是用於在轉爐本體10上方將頂吹噴槍11插入轉爐內部或取出。The converter equipment includes: a converter body 10, the shell of which is made of iron sheet, and refractory construction is performed on the inside thereof; and a top-blowing spray gun 11, which is inserted into the converter body 10 from the furnace mouth 12 above the converter body 10 and is set to It can move up and down in the converter. An exhaust hood 20 is connected to the furnace mouth 12 of the converter body 10, and the gas inside the converter body 10 is exhausted through the exhaust hood 20. The exhaust hood 20 is provided with a spray gun passage opening 22 for inserting or removing the top-blowing spray gun 11 inside the converter above the converter body 10.

在製鋼步驟中,在轉爐本體10中是進行將包含在熔融生鐵5中的不純物去除的處理。轉爐本體10是收容含有不純物的熔融生鐵5。轉爐本體10內的熔融生鐵5是和從通過爐口12插入到轉爐本體10的內部之頂吹噴槍11所吹入的氧氣、以及從爐口12裝入的熔渣原料以及精煉劑反應,而將包含在熔融生鐵5的磷與碳等不純物從熔融生鐵5中去除。藉由此反應,從熔融生鐵5中去除的磷會形成熔渣9。又,熔融生鐵5所含的碳是成為CO氣體,CO氣體與氧氣反應而成為CO2 氣體,並從爐口12通過排氣罩20而排出到爐外。頂吹噴槍11的外筒表面會因此時產生的CO氣體而劣化。又,由於噴濺而使原料金屬7變得易於附著到轉爐本體10的內壁或頂吹噴槍11的噴槍本體部。In the steelmaking step, the converter body 10 is subjected to a process of removing impurities contained in the molten pig iron 5. The converter body 10 contains molten pig iron 5 containing impurities. The molten pig iron 5 in the converter body 10 reacts with oxygen blown from a top blowing lance 11 inserted into the converter body 10 through the furnace mouth 12 and slag raw materials and refining agents charged from the furnace mouth 12. Impurities such as phosphorus and carbon contained in the molten pig iron 5 are removed from the molten pig iron 5. By this reaction, the phosphorus removed from the molten pig iron 5 forms a slag 9. The carbon contained in the molten pig iron 5 becomes CO gas, and the CO gas reacts with oxygen to become CO 2 gas, and is discharged from the furnace mouth 12 through the exhaust hood 20 to the outside of the furnace. The outer cylinder surface of the top-blowing lance 11 is deteriorated by the CO gas generated from time to time. In addition, the raw metal 7 is easily attached to the inner wall of the converter body 10 or the spray gun body portion of the top-blowing spray gun 11 due to the splash.

於是,在本實施形態之頂吹噴槍中,如以下所詳述地,可實施防止原料金屬7對噴槍本體部的外筒的附著之類的處理。藉此,可抑制原料金屬7對頂吹噴槍的附著及堆積,而可減輕頂吹噴槍的修整等之作業負擔。Therefore, in the top-blowing spray gun of this embodiment, as described in detail below, a process such as preventing adhesion of the raw metal 7 to the outer cylinder of the spray gun body can be performed. Thereby, adhesion and accumulation of the raw metal 7 to the top-blowing lance can be suppressed, and work load such as trimming of the top-blowing lance can be reduced.

<頂吹噴槍100的詳細說明>
針對本實施形態之頂吹噴槍100的構成,一邊參照圖2及圖3一邊更詳細地進行說明。圖2是顯示本實施形態之頂吹噴槍100的概略構成的說明圖。圖3是顯示本實施形態之頂吹噴槍100的構成的構件的說明圖。
<Detailed Description of Top Blow Gun 100>
The configuration of the top-blowing lance 100 of this embodiment will be described in more detail with reference to FIGS. 2 and 3. FIG. 2 is an explanatory diagram showing a schematic configuration of the top-blowing lance 100 according to this embodiment. FIG. 3 is an explanatory diagram showing the components of the top-blowing lance 100 according to this embodiment.

本實施形態之頂吹噴槍100是水冷式噴槍,且如圖2所示,具備配置在同軸上的第1圓筒部110、第2圓筒部120與第3圓筒部130、及主孔102。此外,頂吹噴槍100在第3圓筒部130之外表面的至少一部分具有被覆部140。又,構成噴槍本體部151之第1圓筒部110、第2圓筒部120及第3圓筒部130是使用例如碳鋼或不銹鋼等所構成。又,噴嘴部153是使用例如銅所構成。以下,是如圖3所示,將頂吹噴槍100之由第1圓筒部110、第2圓筒部120及第3圓筒部130所構成的部分稱為噴槍本體部151,並將具備主孔102,且設在噴槍本體部151前端的部分稱為噴嘴部153。又,在第1圓筒部110、第2圓筒部120及第3圓筒部130中,將中心軸側之面作為內表面、並將外部側之面作為外表面來說明。The top-blowing spray gun 100 of this embodiment is a water-cooled spray gun, and as shown in FIG. 2, it includes a first cylindrical portion 110, a second cylindrical portion 120, a third cylindrical portion 130, and a main hole arranged coaxially. 102. In addition, the top-blowing lance 100 has a coating portion 140 on at least a part of the outer surface of the third cylindrical portion 130. The first cylindrical portion 110, the second cylindrical portion 120, and the third cylindrical portion 130 constituting the spray gun body portion 151 are configured using, for example, carbon steel or stainless steel. The nozzle portion 153 is made of, for example, copper. Hereinafter, as shown in FIG. 3, a portion of the top-blowing spray gun 100 composed of the first cylindrical portion 110, the second cylindrical portion 120, and the third cylindrical portion 130 is referred to as a spray gun body portion 151, and is provided with A portion of the main hole 102 provided at the front end of the spray gun body portion 151 is referred to as a nozzle portion 153. In the first cylindrical portion 110, the second cylindrical portion 120, and the third cylindrical portion 130, the surface on the center axis side is used as the inner surface, and the outer surface is used as the outer surface.

第1圓筒部110是位在頂吹噴槍100的最內部的中空構件。第1圓筒部110是與頂吹噴槍100之前端部的主孔102連通,且從氧氣供給源(圖未示)所送入的氧氣是從主孔102供給至轉爐本體10的內部。The first cylindrical portion 110 is a hollow member positioned at the innermost portion of the top-blowing lance 100. The first cylindrical portion 110 communicates with the main hole 102 at the front end of the top-blowing lance 100, and the oxygen fed from an oxygen supply source (not shown) is supplied from the main hole 102 to the inside of the converter body 10.

第2圓筒部120是覆蓋第1圓筒部110之外表面的中空構件。如圖2所示,藉由第1圓筒部110的外表面與第2圓筒部120的內表面而形成有可供冷卻媒體流動的第1空間V1 。作為冷卻媒體,可使用例如水。第1空間V1 ,是在頂吹噴槍100之前端的噴嘴部153中與後述的第2空間V2 連通。The second cylindrical portion 120 is a hollow member that covers the outer surface of the first cylindrical portion 110. As shown in FIG. 2, a first space V 1 through which a cooling medium flows is formed by an outer surface of the first cylindrical portion 110 and an inner surface of the second cylindrical portion 120. As the cooling medium, for example, water can be used. The first space V 1 communicates with a second space V 2 described later in the nozzle portion 153 at the front end of the top-blowing lance 100.

如圖3所示,第1圓筒部110及第2圓筒部120是構成噴槍本體部151的內筒151a。As shown in FIG. 3, the first cylindrical portion 110 and the second cylindrical portion 120 are inner cylinders 151 a constituting the spray gun body portion 151.

第3圓筒部130是覆蓋第2圓筒部120之外表面的中空構件,並位在頂吹噴槍100的最外部。亦即,第2圓筒部120及第3圓筒部130是如圖3所示,構成噴槍本體部151當中覆蓋內筒151a的外筒151b。即,第3圓筒部130相當於外筒151b的外面。藉由第2圓筒部120的外表面與第3圓筒部130的內表面,可如圖2所示地形成有供冷卻媒體流動的第2空間V2 。如上述,第2空間V2 是在噴嘴部153中與第1空間V1 連通。在本實施形態之頂吹噴槍100中,如圖2所示,冷卻媒體是從上部側並從第1空間V1 流入,並在朝向噴嘴部153流動後,在噴嘴部153中從第1空間V1 流入到第2空間V2 ,而於第2空間V2 內從前端側朝向上部側流動。在第1空間V1 及第2空間V2 中使冷卻媒體循環,藉此冷卻頂吹噴槍100,防止頂吹噴槍100的熔融損失。The third cylindrical portion 130 is a hollow member that covers the outer surface of the second cylindrical portion 120 and is positioned at the outermost portion of the top-blowing lance 100. That is, as shown in FIG. 3, the second cylindrical portion 120 and the third cylindrical portion 130 constitute an outer cylinder 151 b that covers the inner cylinder 151 a of the spray gun body 151. That is, the third cylindrical portion 130 corresponds to the outer surface of the outer tube 151b. As shown in FIG. 2, an outer surface of the second cylindrical portion 120 and an inner surface of the third cylindrical portion 130 can form a second space V 2 through which a cooling medium flows. As described above, the second space V 2 is communicated with the first space V 1 in the nozzle portion 153. In the top-blowing lance 100 of this embodiment, as shown in FIG. 2, the cooling medium flows in from the upper side and from the first space V 1 and flows toward the nozzle portion 153, and then flows from the first space in the nozzle portion 153. V 1 flows into the second space V 2 and flows in the second space V 2 from the front end side toward the upper side. The cooling medium is circulated in the first space V 1 and the second space V 2 to cool the top-blowing lance 100 and prevent the melting loss of the top-blowing lance 100.

又,因為頂吹噴槍100是從轉爐本體10的上方插入的構成,所以為了插入需要充分的長度。因為為了實施吹煉而設成充分的長度的頂吹噴槍100,所以第1圓筒部110、第2圓筒部120及第3圓筒部130會有將鋼管熔接來製造之作法。從而,第1圓筒部110、第2圓筒部120及第3圓筒部130有時會有如圖4所示的熔接部135(在圖2、圖3中並未圖示)。圖4是示意地顯示外筒151b附近的示意圖,且是顯示存在於第3圓筒部130之熔接部135附著有原料金屬7之情形。In addition, since the top-blowing lance 100 is configured to be inserted from above the converter body 10, a sufficient length is required for insertion. Since the top-blowing lance 100 is set to a sufficient length for carrying out the blowing, the first cylindrical portion 110, the second cylindrical portion 120, and the third cylindrical portion 130 are manufactured by welding steel pipes. Therefore, the first cylindrical portion 110, the second cylindrical portion 120, and the third cylindrical portion 130 may have a welding portion 135 as shown in FIG. 4 (not shown in FIGS. 2 and 3). FIG. 4 is a schematic view schematically showing the vicinity of the outer tube 151b, and shows a state where the raw metal 7 is adhered to the welding portion 135 of the third cylindrical portion 130.

存在於第3圓筒部130之熔接部135,如圖4之以示意的方式所顯示地,大多是成為原料金屬7的附著的起點。於是,在本實施形態之頂吹噴槍100中,細節容後敘述,是如圖5所示,以覆蓋可位在轉爐本體10內之至少一部分的熔接部135的方式而設置被覆部140,且前述被覆部140包含規定的金屬元素來作為構成元素。藉此,變得可消除成為原料金屬7的附著的起點之熔接部135露出於原料金屬7的狀態,而可以抑制原料金屬7對熔接部135的附著。又,被覆部140因為具有原料金屬7難以附著的金屬元素來作為構成元素,所以可以抑制原料金屬7到被覆部140本身。又,即使原料金屬7附著在被覆部140,附著在被覆部140的原料金屬7仍會脫落至轉爐本體10內。The welding portion 135 existing in the third cylindrical portion 130 is, as shown schematically in FIG. 4, mostly the starting point of the attachment of the raw metal 7. Therefore, in the top-blowing lance 100 of this embodiment, the details will be described later, as shown in FIG. 5, the covering portion 140 is provided so as to cover at least a part of the welding portion 135 that can be located in the converter body 10, and The coating portion 140 includes a predetermined metal element as a constituent element. This makes it possible to eliminate the state where the welding portion 135 that is the starting point of the adhesion of the raw metal 7 is exposed to the raw metal 7, and to suppress the adhesion of the raw metal 7 to the welding portion 135. In addition, since the coating portion 140 has a metal element that is difficult to adhere to the raw metal 7 as a constituent element, the raw metal 7 can be suppressed from reaching the coating portion 140 itself. In addition, even if the raw metal 7 is adhered to the covering portion 140, the raw metal 7 adhered to the covering portion 140 may fall off into the converter body 10.

又,在頂吹噴槍100是具備副孔的副孔噴槍的情況下,可考慮下述情形:原料金屬7在吹煉中附著在噴槍本體部151的外筒151b的外表面,而將副孔堵塞。然而,如圖5所示,為了覆蓋可位在轉爐本體10內之至少一部分的熔接部135而設置被覆部140,藉此在吹煉完成後,原料金屬7會在每次加料時脫落至轉爐本體10內。藉此,不會有持續將副孔堵塞的狀態。其結果,因為既不會有在從副孔排出的氧噴射流上產生偏流的情形,也可以防止頂吹噴槍100的熔融損失,所以可以加長頂吹噴槍100本身的壽命。When the top-blowing lance 100 is a sub-hole spray gun having a sub-hole, the following cases may be considered: the raw metal 7 is adhered to the outer surface of the outer cylinder 151 b of the main body 151 of the spray gun during blowing, and the sub-hole is Clogged. However, as shown in FIG. 5, a covering portion 140 is provided in order to cover at least a part of the welding portion 135 that can be located in the converter body 10, so that after the blowing is completed, the raw metal 7 will fall off to the converter each time it is charged. Inside the body 10. Thereby, there is no state in which the auxiliary hole is continuously blocked. As a result, since a bias flow does not occur on the oxygen jet flow discharged from the auxiliary hole, and the melting loss of the top-blowing lance 100 can be prevented, the life of the top-blowing lance 100 can be extended.

被覆部140是為了防止原料金屬7對頂吹噴槍100的表面的附著,而設在第3圓筒部130之外表面的至少一部分。因此,被覆部140宜設置成在插入轉爐本體10之第3圓筒部130的外表面中,至少覆蓋熔接部135。又,細節容後敘述,被覆部140是以被覆材所形成,且前述被覆材是包含銅、鎳、鈷的至少其中一種來作為構成元素。The covering portion 140 is provided on at least a part of the outer surface of the third cylindrical portion 130 in order to prevent adhesion of the raw metal 7 to the surface of the top-blowing lance 100. Therefore, the covering portion 140 is preferably provided so as to cover at least the welding portion 135 on the outer surface of the third cylindrical portion 130 inserted into the converter body 10. The details will be described later, and the covering portion 140 is formed of a covering material, and the covering material includes at least one of copper, nickel, and cobalt as a constituent element.

熔接在噴槍本體部151的前端之噴嘴部153宜用熱傳導率高的銅來形成。藉由將噴嘴部153以熱傳導率高的銅來形成,且藉由水等冷卻媒體來冷卻,以讓噴嘴部153變得易於進行散熱。藉此,可以設成噴嘴部153是難以成為高溫的狀態,即使在高溫環境下也不使其熔融,而可以提高頂吹噴槍100的耐久性。從可將這種噴嘴部153維持冷卻的狀態之情形來看,在吹煉中也會成為原料金屬難以附著的狀態。The nozzle portion 153 welded to the front end of the spray gun body portion 151 is preferably formed of copper with high thermal conductivity. The nozzle portion 153 is formed of copper having high thermal conductivity, and is cooled by a cooling medium such as water, so that the nozzle portion 153 can be easily radiated. This makes it possible to provide the nozzle portion 153 in a state where it is difficult to become a high temperature, and does not melt it even in a high temperature environment, and the durability of the top-blowing lance 100 can be improved. From the viewpoint that the nozzle portion 153 can be maintained in a cooled state, the state in which the raw metal is difficult to adhere during the blowing can also occur.

主孔102是形成在頂吹噴槍100的前端的噴嘴部153的開口,且是在圓周方向上形成有1個或複數個。可藉由主孔102連通第1圓筒部110的內部與外界,並可將於第1圓筒部110流動過來的氧氣透過主孔102放出至外界。從主孔102所放出的氧氣是例如對轉爐本體10內的熔融生鐵5噴附。The main hole 102 is an opening of the nozzle portion 153 formed at the front end of the top-blowing lance 100, and is formed in the circumferential direction with one or a plurality of holes. The inside of the first cylindrical portion 110 and the outside can be communicated through the main hole 102, and the oxygen flowing through the first cylindrical portion 110 can be released to the outside through the main hole 102. The oxygen released from the main hole 102 is sprayed onto the molten pig iron 5 in the converter body 10, for example.

至此已詳細地說明了頂吹噴槍100。再者,在圖2及圖3中,作為頂吹噴槍100之將氧氣放出的部分,只有記載了主孔102,但是本發明並非限定於所述的例子,亦可例如具備有1個或複數個形成在噴槍本體部151的側面部的副孔(未圖示)。The top-blowing lance 100 has been described in detail so far. In addition, in FIG. 2 and FIG. 3, only the main hole 102 is described as a part of the top-blowing lance 100 that releases oxygen. However, the present invention is not limited to the example described above, and may include one or plural numbers, for example. Auxiliary holes (not shown) formed in the side surface portion of the spray gun body portion 151.

接著,針對形成在第3圓筒部130的外表面之被覆部140詳細地進行說明。Next, the covering portion 140 formed on the outer surface of the third cylindrical portion 130 will be described in detail.

<被覆部140的詳細說明>
(被覆部140的形成位置)
被覆部140是如上述,設在插入轉爐本體10的內部之第3圓筒部130的外表面的至少一部分。更詳細地說,所述的被覆部140宜設置成覆蓋熔接部135,其中前述熔接部135是存在於可位在轉爐本體10內的第3圓筒部130的外表面的至少一部分。
<Detailed description of the covering part 140>
(Formation position of the coating portion 140)
The covering portion 140 is at least a part of the outer surface of the third cylindrical portion 130 inserted into the converter body 10 as described above. In more detail, the covering portion 140 is preferably provided to cover the welding portion 135, wherein the welding portion 135 is at least a part of an outer surface of the third cylindrical portion 130 that can be positioned in the converter body 10.

本發明的發明人觀察了附著有原料金屬7之使用後的頂吹噴槍100後,發現了下述情形:原料金屬7是如圖4以示意的方式所顯示地,易於附著在存在於第3圓筒部130的熔接部135、及存在於第3圓筒部130與噴嘴部153之間的熔接部135之熔接部135。關於在熔接部135易於附著原料金屬7的理由,本發明的發明人如下地進行推測。亦即,相對於第3圓筒部130的放射率ε為0.7,熔接部135的放射率ε是從0.7增加至0.9,而變得易於使表面溫度上升。其結果,推測為在熔接部135變得易於附著原料金屬7。The inventor of the present invention observed the used top-blowing lance 100 after the raw metal 7 was attached, and found that the raw metal 7 is easily attached to the third metal layer as shown in FIG. 4 in a schematic manner. The welding portion 135 of the cylindrical portion 130 and the welding portion 135 of the welding portion 135 existing between the third cylindrical portion 130 and the nozzle portion 153. The reason why the raw metal 7 is liable to adhere to the welded portion 135 is estimated by the inventors of the present invention as follows. That is, the emissivity ε with respect to the third cylindrical portion 130 is 0.7, and the emissivity ε of the welding portion 135 increases from 0.7 to 0.9, and it becomes easy to increase the surface temperature. As a result, it is presumed that the raw metal 7 tends to adhere to the welding portion 135.

像這樣,原料金屬7會易於附著在第3圓筒部130的熔接部135。圖4是示意地顯示對存在於第3圓筒部130之熔接部135附著有原料金屬7之情形的示意圖。如圖5所示,第3圓筒部130具有熔接部135,被覆部140是形成為覆蓋熔接部135。像這樣,被覆部140宜設置成被覆可位在處理容器內的部分當中,存在於第3圓筒部130的熔接部135、以及第3圓筒部130及噴嘴部153的熔接部135之至少任一個熔接部135。可以藉由將被覆部140設在如上述的位置,以抑制原料金屬7往第3圓筒部130的附著。In this manner, the raw metal 7 is likely to adhere to the welding portion 135 of the third cylindrical portion 130. FIG. 4 is a schematic view schematically showing a state where the raw metal 7 is adhered to the welding portion 135 existing in the third cylindrical portion 130. As shown in FIG. 5, the third cylindrical portion 130 includes a welding portion 135, and the covering portion 140 is formed to cover the welding portion 135. As described above, the covering portion 140 should preferably be provided so as to cover at least the welding portion 135 of the third cylindrical portion 130 and the welding portion 135 of the third cylindrical portion 130 and the nozzle portion 153 among the portions that can be positioned in the processing container. Any one welding portion 135. The covering portion 140 can be provided at the position as described above to suppress the adhesion of the raw metal 7 to the third cylindrical portion 130.

又,設置被覆部140的位置並非限定於如上述的熔接部135之位置,而是可以形成在第3圓筒部130的各種位置上。例如,亦可將被覆部140形成為被覆可能存在於第3圓筒部130的龜裂等,亦可形成為被覆存在於第3圓筒部130的各種補修部分。又,亦可將被覆部140形成為被覆第3圓筒部130的整體。此外,亦可將被覆部140對噴嘴部153的至少一部分來形成。The position where the covering portion 140 is provided is not limited to the position of the welding portion 135 as described above, but may be formed at various positions of the third cylindrical portion 130. For example, the covering portion 140 may be formed to cover cracks or the like that may exist in the third cylindrical portion 130, or may be formed to cover various repair portions existing in the third cylindrical portion 130. The covering portion 140 may be formed to cover the entire third cylindrical portion 130. In addition, at least a part of the covering portion 140 to the nozzle portion 153 may be formed.

(被覆部140的素材)
本發明的發明人針對頂吹噴槍100的長壽命化及維修保養性進行檢討時,想到了下述作法:作為使噴槍長壽命化並減少維修保養作業的頻率之類的素材,而使用具有耐蝕性且相較於其他金屬比較低價的銅(Cu)、鎳(Ni)、鈷(Co)來被覆頂吹噴槍100的表面。
(Material of cover 140)
When the inventor of the present invention reviewed the long life and maintainability of the top-blowing spray gun 100, he thought of the following method: Use a material with corrosion resistance as a material to increase the life of the spray gun and reduce the frequency of maintenance work. Copper (Cu), nickel (Ni), and cobalt (Co), which are relatively low-cost compared to other metals, cover the surface of the top-blowing lance 100.

於是,本發明的發明人首先關注於被認為對頂吹噴槍100的長壽命化很重要的熱傳導率。這是由於考慮為若熱傳導率越大,越可藉由於頂吹噴槍100的第1空間V1 與第2空間V2 流動的冷卻媒體,將頂吹噴槍100表面急速冷卻,而防止原料金屬7的熔著之緣故。Therefore, the inventors of the present invention focused first on the thermal conductivity that is considered to be important for the long life of the top-blowing lance 100. This is because it is considered that if the thermal conductivity is larger, the surface of the top-blowing lance 100 can be rapidly cooled by the cooling medium flowing in the first space V 1 and the second space V 2 of the top-blowing lance 100 to prevent the raw metal 7 For the sake of fusing.

於圖6顯示有Cu、Ni、Co、及頂吹噴槍100的主構成材料的Fe、以及從以往至今使用在頂吹噴槍100的表面被覆上的金屬陶瓷及ZrO2 的熱傳導率。圖6所示的熱傳導率為文獻的數值,為刊載於例如「日本機械學會所編之傳熱工學資料」上的數值。Cu的熱傳導率為約400W/mK,Ni的熱傳導率為90W/mK,Co的熱傳導率為100W/mK。與Fe的熱傳導率(約40W/mK)相比較,這些元素的熱傳導率是形成為較大的值。從而,藉由形成從具有比Fe更大的熱傳導率的Cu、Ni、Co當中將其中至少任一種作為構成元素而包含的被覆部140,而變得可抑制原料金屬7的附著。特別是熱傳導率大的Cu可顯著得到由表面溫度的上升抑制所形成的原料金屬7的附著防止之效果。另一方面,以往在噴槍的被覆所使用的金屬陶瓷及ZrO2 與Fe相比較,因為熱傳導率較小,所以溫度易於上升,而被認為由表面溫度上升抑制所形成的減低原料金屬7的附著之效果會較小。FIG. 6 shows the thermal conductivity of Cu, Ni, Co, and Fe, the main constituent materials of the top-blowing lance 100, and the cermet and ZrO 2 used on the surface of the top-blowing lance 100. The thermal conductivity shown in FIG. 6 is a numerical value published in the literature, and is a value published in, for example, “Heat Transfer Engineering Materials compiled by the Japan Mechanical Society”. The thermal conductivity of Cu is about 400 W / mK, the thermal conductivity of Ni is 90 W / mK, and the thermal conductivity of Co is 100 W / mK. Compared with the thermal conductivity of Fe (approximately 40 W / mK), the thermal conductivity of these elements is formed to a large value. Therefore, the formation of the coating portion 140 including Cu, Ni, and Co having at least any one of them from Cu, Ni, and Co having a higher thermal conductivity than Fe makes it possible to suppress the adhesion of the source metal 7. In particular, Cu having a large thermal conductivity can remarkably obtain the effect of preventing the adhesion of the raw metal 7 formed by suppressing the rise in surface temperature. On the other hand, the cermet and ZrO 2 used in the coating of spray guns have a lower thermal conductivity than Fe, which tends to increase the temperature, and it is considered that the adhesion of the raw metal 7 is reduced by suppressing the increase in surface temperature The effect will be smaller.

接著,本發明的發明人針對在吹煉中附著於第3圓筒部130的原料金屬7在吹煉後的脫落機構進行檢討時,想到原料金屬7與第3圓筒部130的熱膨脹為主要因素之一。Next, when the inventors of the present invention reviewed the shedding mechanism of the raw metal 7 attached to the third cylindrical portion 130 during the blowing after the blowing, it was thought that the thermal expansion of the raw metal 7 and the third cylindrical portion 130 was mainly Factor.

在吹煉中,頂吹噴槍100雖然藉由讓冷卻媒體在第1空間V1及第2空間V2中循環而冷卻,但是因為第3圓筒部130的外表面的溫度為150℃左右的高溫,所以會進行熱膨脹。在吹煉中,原料金屬7會附著到正在熱膨脹的第3圓筒部130的外表面上。吹煉結束後,由於溫度降低,第3圓筒部130及被覆部140會收縮,而在被覆部140與原料金屬7之間形成空隙(以下稱為「空氣隙(air gap)」)。由於被覆部140以具有比原料金屬7的線膨脹係數更大的線膨張係數之金屬所構成,因此收縮時所形成的空氣隙會變得更大。其結果,可考慮為在吹煉結束後,原料金屬7變得易於從被覆部140的表面脫落。於是,本發明的發明人調查了由在吹煉中與吹煉後的溫度的不同所形成的Cu、Ni、Co的線膨脹係數。In the blowing, although the top-blowing lance 100 is cooled by circulating the cooling medium in the first space V1 and the second space V2, the temperature of the outer surface of the third cylindrical portion 130 is about 150 ° C. So thermal expansion occurs. During the blowing, the raw metal 7 adheres to the outer surface of the third cylindrical portion 130 that is thermally expanding. After the blowing is completed, the temperature decreases, the third cylindrical portion 130 and the covering portion 140 shrink, and a gap is formed between the covering portion 140 and the raw metal 7 (hereinafter referred to as "air gap"). Since the covering portion 140 is made of a metal having a coefficient of linear expansion larger than that of the raw metal 7, the air gap formed during shrinkage becomes larger. As a result, it is considered that the raw metal 7 becomes easy to fall off from the surface of the coating portion 140 after the completion of the blowing. Then, the inventors of the present invention investigated the linear expansion coefficients of Cu, Ni, and Co formed by the difference between the temperature during and after the blowing.

於圖7顯示了Cu、Fe、Ni、Co、金屬陶瓷、ZrO2 (二氧化鋯)的線膨脹係數。於圖7所示的熱膨脹係數為文獻數值,且為已刊載在例如「日本機械學會所編之傳熱工學資料」上的數值、或製造商所公布的數值。再者,一般來說,在物理特性值上會存在溫度相關性。然而,關於線膨脹係數,由於溫度相關性較低,圖7中所顯示的是在300K(常溫)中的熱膨脹係數。The linear expansion coefficients of Cu, Fe, Ni, Co, cermet, and ZrO 2 (zirconia) are shown in FIG. 7. The thermal expansion coefficient shown in FIG. 7 is a numerical value in the literature, and is a value published in, for example, the “Heat Transfer Engineering Materials compiled by the Japan Mechanical Society” or a value published by the manufacturer. Furthermore, in general, there is a temperature dependency on the physical property value. Regarding the linear expansion coefficient, however, the thermal expansion coefficient at 300K (normal temperature) is shown in FIG. 7 due to the low temperature dependence.

在此,由於接近於純鐵的原料金屬7具有與碳鋼相近的物理特性值,因此若將碳鋼的線膨脹係數視為Fe的線膨脹係數時,被覆部140只要使用比與原料金屬7相近的成分之Fe的線膨脹係數1.2×10-6 [/K]更大的素材來形成即可。依據這些觀點並參照圖7,可得知下述情形:作為具有比Fe的線膨脹係數更大的線膨脹係數的素材有Cu、Ni、Co。像這樣,從由空氣隙所形成的原料金屬7的附著抑制的觀點來看,可將Cu、Ni、Co使用於被覆部140。特別是,因為Cu的線膨脹係數與Fe的線膨脹係數比較,為顯著較大,所以在利用了空氣隙之原料金屬7的附著的抑制上更加有效果。另一方面,金屬陶瓷及二氧化鋯因為其線膨脹係數比Fe的線膨脹係數更小,所以藉由空氣隙所形成的原料金屬7的附著抑制效果會較小。Here, since the raw metal 7 that is close to pure iron has a physical property value similar to that of carbon steel, if the linear expansion coefficient of carbon steel is regarded as the linear expansion coefficient of Fe, the coating portion 140 only needs to use the ratio Fe, which has a similar coefficient of linear expansion coefficient of 1.2 × 10 -6 [/ K], may be formed. From these viewpoints and referring to FIG. 7, it can be seen that Cu, Ni, and Co are examples of materials having a linear expansion coefficient larger than that of Fe. As described above, from the viewpoint of suppressing the adhesion of the source metal 7 formed by the air gap, Cu, Ni, and Co can be used for the coating portion 140. In particular, since the linear expansion coefficient of Cu is significantly larger than the linear expansion coefficient of Fe, it is more effective in suppressing the adhesion of the raw metal 7 using the air gap. On the other hand, since the linear expansion coefficient of cermet and zirconium dioxide is smaller than the linear expansion coefficient of Fe, the effect of suppressing the adhesion of the raw metal 7 formed by the air gap is small.

此外,本發明的發明人認為被覆部140必須是即使在產生由反覆進行的轉爐處理所形成的溫度變化的情況下,也不從第3圓筒部130剝離之類的物質。於是,本發明的發明人調查了Cu、Ni、Co的熱應力。In addition, the inventor of the present invention believes that the coating portion 140 must be a substance that does not peel off from the third cylindrical portion 130 even if a temperature change is caused by a converter process performed repeatedly. Then, the inventors of the present invention investigated the thermal stress of Cu, Ni, and Co.

於圖8顯示針對銅熔射鋼管、金屬陶瓷熔射鋼管、二氧化鋯熔射鋼管的的每一個,於將鋼管溫度設為150℃時於鋼管上所產生的熱應力。圖8所示的熱應力是使用市售的熱傳分析應用程式來進行熱傳分析,並針對包夾熔射交界的2種物質(亦即,鋼管與熔射材料),計算熱膨脹係數與上升溫度相乘的熱應變(線膨脹係數×上升溫度),再對這2種物質的熱應變之差乘上彈性係數而算出。FIG. 8 shows the thermal stress generated on the steel tube when the temperature of the steel tube is set to 150 ° C. for each of the copper sprayed steel tube, the cermet sprayed steel tube, and the zirconia sprayed steel tube. The thermal stress shown in Figure 8 is a thermal transfer analysis using a commercially available thermal transfer analysis application, and the thermal expansion coefficient and rise are calculated for the two substances at the boundary of the sandwich shot (i.e., the steel pipe and the shot material). The thermal strain (linear expansion coefficient x rising temperature) multiplied by the temperature is calculated by multiplying the difference between the thermal strains of the two substances by the coefficient of elasticity.

在圖8中,是將熱應力為相對於鋼管成為拉伸應力的情況以正值表示,並將熱應力相對於鋼管成為壓縮應力的情況設為負值來表示。銅熔射鋼管因為熱應力為約-90MPa,而相對於鋼管成為壓縮應力,所以在高溫狀態下,銅的被膜的剝離會難以產生。另一方面,在金屬陶瓷熔射鋼管中,因為是相對於鋼管為拉伸方向的熱應力作用,所以金屬陶瓷會易於從鋼管剝離。又,二氧化鋯熔射鋼管雖然是從被膜對鋼管來讓壓縮方向的熱應力作用,但是在二氧化鋯被膜的微細龜裂經常發生應力集中,因而易於破裂。從而,例如銅製的被覆部140的情況下,難以發生被覆部140剝離而使第3圓筒部130的外表面露出的情形,而可不使被覆部140剝離地維持抑制原料金屬7的附著的效果。In FIG. 8, the case where the thermal stress is a tensile stress with respect to the steel pipe is represented by a positive value, and the case where the thermal stress is a compressive stress with respect to the steel pipe is represented by a negative value. The copper shotgun steel pipe has a thermal stress of about -90 MPa and a compressive stress with respect to the steel pipe. Therefore, it is difficult to cause the peeling of the copper film in a high temperature state. On the other hand, in the cermet sprayed steel pipe, the cermet is easily peeled from the steel pipe because of the thermal stress acting in the tensile direction with respect to the steel pipe. In addition, although the zirconia molten shot steel pipe exerts thermal stress in the compression direction from the film to the steel pipe, the fine cracks in the zirconium dioxide film often cause stress concentration and are therefore prone to cracking. Therefore, for example, in the case of the copper coating portion 140, it is difficult for the coating portion 140 to peel and expose the outer surface of the third cylindrical portion 130, and the effect of suppressing the adhesion of the raw metal 7 can be maintained without peeling the coating portion 140. .

圖9是顯示使用銅或鎳的被覆部140的厚度、及在第3圓筒部130所產生的熱應力之關係的圖表。熱應力是將被覆厚度設為變數來進行熱傳分析,並用與上述之方法同樣的方法來求出。如圖9所示,使用銅的被覆部140的厚度為40mm時,熱應力為-100MPa左右,又,使用鎳的被覆部140的厚度為10mm時,熱應力為-50MPa左右。無論何者,對第3圓筒部130產生的熱應力皆為壓縮應力。從而,即使在被覆部140的厚度變厚的情況下,被覆部140的剝離也難以產生。FIG. 9 is a graph showing the relationship between the thickness of the coating portion 140 using copper or nickel and the thermal stress generated in the third cylindrical portion 130. The thermal stress was analyzed by heat transfer with the coating thickness as a variable, and was determined by the same method as described above. As shown in FIG. 9, when the thickness of the coating portion 140 using copper is 40 mm, the thermal stress is about −100 MPa, and when the thickness of the coating portion 140 using nickel is 10 mm, the thermal stress is about −50 MPa. In any case, the thermal stress generated to the third cylindrical portion 130 is a compressive stress. Therefore, even when the thickness of the covering portion 140 is increased, peeling of the covering portion 140 is unlikely to occur.

如上述,本實施形態之被覆部140是設成包含銅、鎳、鈷的至少任一種來作為構成元素。具體來說,被覆部140是設為除了將銅、鎳、鈷之任一種以單體方式來使用之情況以外,還包含使用以這些元素所構成的合金之情況、及使用由銅、鎳、鈷的至少任一種、與其他元素的至少一種所構成的合金之情況。As described above, the covering portion 140 of this embodiment is provided as a constituent element including at least any one of copper, nickel, and cobalt. Specifically, the coating portion 140 is provided in addition to the case where any one of copper, nickel, and cobalt is used as a single body, and also includes the case where an alloy composed of these elements is used, and the case where copper, nickel, or nickel is used. In the case of an alloy composed of at least one of cobalt and at least one of other elements.

又,第3圓筒部130的材質為碳鋼的情況下,可考慮為因在吹煉中產生的CO氣體,而使表面劣化,且放射率增加而使第3圓筒部130的表面溫度變得易於上升,且使原料金屬7熔著。從而,可藉由將被覆部140以難以因CO氣體而劣化的銅、鎳、鈷來構成,而抑制原料金屬7的附著。When the material of the third cylindrical portion 130 is carbon steel, it may be considered that the surface temperature of the third cylindrical portion 130 is degraded due to CO gas generated during the blowing, and the surface temperature of the third cylindrical portion 130 is increased. It becomes easy to rise, and the raw metal 7 is fused. Therefore, it is possible to suppress the adhesion of the source metal 7 by forming the coating portion 140 with copper, nickel, and cobalt that are hardly deteriorated by CO gas.

(被覆部140的厚度)
被覆部140的厚度可以因應於熔融生鐵5的處理所產生的磨耗的程度、被覆部140的表面溫度、使用的頂吹轉爐設備等來進行設定。
(Thickness of the coating portion 140)
The thickness of the coating part 140 can be set in accordance with the degree of abrasion caused by the processing of the molten pig iron 5, the surface temperature of the coating part 140, the top-blown converter equipment used, and the like.

本發明的發明人在檢討了因由轉爐所進行之熔融生鐵5的處理而產生的Cu的磨耗時,確認到下述情形:必須進行風口的更換之300次加料處理後的Cu的磨耗厚度為300μm。從而,被覆部140的厚度為:只要被覆部140的壽命為風口的壽命以上即可。例如,可以將使用了Cu時的被覆部140的厚度的下限設定為300μm。使用Cu時的被覆部140的厚度的上限,從成本的觀點來看,宜為例如500μm。像這樣,被覆部140的厚度的下限可以因應於被覆部140的耐磨耗性、風口及其他構成轉爐的裝置的壽命等來設定。When the inventor of the present invention reviewed the abrasion of Cu caused by the processing of the molten pig iron 5 by the converter, it was confirmed that the abrasion thickness of the Cu after 300 times of the feeding process, which required replacement of the tuyere, was 300 μm. . Therefore, the thickness of the covering portion 140 may be such that the life of the covering portion 140 is not less than the life of the tuyere. For example, the lower limit of the thickness of the coating portion 140 when Cu is used may be set to 300 μm. The upper limit of the thickness of the coating portion 140 when Cu is used is preferably 500 μm from the viewpoint of cost. In this manner, the lower limit of the thickness of the coating portion 140 can be set in accordance with the abrasion resistance of the coating portion 140, the life of the tuyere and other devices constituting the converter, and the like.

在此,於圖10顯示了Fe、Ni、Co之耐磨耗性對Cu的耐磨耗性之比值。圖10所示之耐磨耗比值是進行磨耗試驗而以實驗的方式所求出的值。磨耗試驗的結果為:Ni的耐磨耗比值為1.67,Co的耐磨耗比值為2.73。從而,例如於被覆部140使用了Ni時,被覆部140的厚度的下限可以依據使用Cu的情況的厚度的下限,而設定為300μm÷1.67≒180μm。使用Ni時之被覆部140的厚度的上限,較佳為200μm。同樣地,於被覆部140使用Co時,被覆部140的厚度的下限可以依據使用Cu的情況的厚度的下限,而設定為300μm÷2.73≒110μm。使用Co時的被覆部140的厚度的上限,較佳為150μm。Here, the ratio of the wear resistance of Fe, Ni, and Co to the wear resistance of Cu is shown in FIG. 10. The wear resistance ratio shown in FIG. 10 is a value obtained experimentally by performing an abrasion test. The results of the abrasion test are: the wear resistance ratio of Ni is 1.67, and the wear resistance ratio of Co is 2.73. Therefore, for example, when Ni is used for the coating part 140, the lower limit of the thickness of the coating part 140 can be set to 300 μm ÷ 1.67 to 180 μm according to the lower limit of the thickness when using Cu. The upper limit of the thickness of the coating portion 140 when Ni is used is preferably 200 μm. Similarly, when Co is used for the covering part 140, the lower limit of the thickness of the covering part 140 can be set to 300 μm ÷ 2.73 × 110 μm according to the lower limit of the thickness when using Cu. The upper limit of the thickness of the coating portion 140 when Co is used is preferably 150 μm.

又,被覆部140的厚度是越厚越可以抑制由磨耗所造成的第3圓筒部130的外表面的露出。然而,若被覆部140變得過厚時,會使從冷卻媒體到被覆部140的表面的距離變長、或被覆部140的表面溫度上升,而有在被覆部140附著原料金屬7的可能性。又,若第3圓筒部的外表面的溫度為175℃以上時,原料金屬7會有易於附著的傾向。於是,本發明的發明人算出被覆部140的各厚度中的溫度,並將所得到的結果顯示於圖11。外表面溫度是使用市售的熱傳分析應用程式來進行熱傳分析而算出。圖11是顯示被覆部140的厚度與被覆部140的表面溫度之關係的圖表。In addition, as the thickness of the coating portion 140 is increased, the exposure of the outer surface of the third cylindrical portion 130 due to abrasion can be suppressed. However, if the covering portion 140 becomes too thick, the distance from the cooling medium to the surface of the covering portion 140 becomes longer, or the surface temperature of the covering portion 140 increases, and the raw metal 7 may adhere to the covering portion 140. . When the temperature of the outer surface of the third cylindrical portion is 175 ° C or higher, the raw metal 7 tends to adhere easily. Then, the inventor of the present invention calculated the temperature in each thickness of the coating portion 140 and the results obtained are shown in FIG. 11. The outer surface temperature was calculated by performing a heat transfer analysis using a commercially available heat transfer analysis application. FIG. 11 is a graph showing the relationship between the thickness of the covering portion 140 and the surface temperature of the covering portion 140.

如圖11所示,使用了Cu的被覆部140在厚度25mm下為175℃左右,又,使用了Ni的被覆部140在厚度2mm下175℃左右。亦即,在銅的厚度25mm以下或鎳的厚度2mm以下的範圍中,被覆部140的表面溫度為175℃以下,在原料金屬7的附著抑制上具有充分的效果。因此,被覆部140的厚度只要可因應於轉爐本體10內的溫度、或熔融生鐵5與頂吹噴槍100的距離、在頂吹噴槍100之第1空間V1 與第2空間V2 中流動的冷卻媒體的速度等的熔融生鐵5的處理條件,而適當設定成使被覆部140的表面溫度成為175℃以下即可,從原料金屬附著抑制的觀點來看,宜以成為175℃以下的方式來設定厚度。As shown in FIG. 11, the coating portion 140 using Cu is about 175 ° C. at a thickness of 25 mm, and the coating portion 140 using Ni is about 175 ° C. at a thickness of 2 mm. That is, in a range of a thickness of copper of 25 mm or less or a thickness of nickel of 2 mm or less, the surface temperature of the coating portion 140 is 175 ° C. or less, and has a sufficient effect in suppressing the adhesion of the raw metal 7. Therefore, as long as the thickness of the covering part 140 can be adjusted according to the temperature in the converter body 10 or the distance between the molten pig iron 5 and the top-blowing lance 100, the thickness of the covering part 140 flows in the first space V 1 and the second space V 2 of the top-blowing lance 100. The processing conditions of the molten pig iron 5 such as the speed of the cooling medium may be appropriately set so that the surface temperature of the coated portion 140 becomes 175 ° C or lower. From the viewpoint of suppressing the adhesion of the raw metal, it is preferable to set the temperature to 175 ° C or lower. Set the thickness.

又,被覆部140的厚度的上限,只要考慮轉爐本體10的爐口12及排氣罩20的噴槍通過口22的大小,而設定成可使頂吹噴槍100從轉爐本體10取出即可。In addition, the upper limit of the thickness of the coating portion 140 may be set so that the top-blowing spray gun 100 can be taken out of the converter body 10 in consideration of the size of the furnace mouth 12 of the converter body 10 and the spray gun passage opening 22 of the exhaust hood 20.

又,本發明的發明人,為了更確實地抑制原料金屬7對被覆部140的附著,針對各種主要原因進行了進一步的驗證。接著,在使用設有被覆部140的頂吹噴槍100實際地進行操作中,觀察到原料金屬7附著在被覆部140的事例。於是,針對設有被覆部140之使用前的頂吹噴槍100與使用後的頂吹噴槍100,將使用前與使用後的被覆部140的表面粗糙度設為以JIS B0601:2013所規定的算術平均粗糙度Ra來進行測定。其結果,清楚得知使用前的算術平均粗糙度Ra為7~8μm左右,使用後的算術平均粗糙度Ra為7~9μm左右。由此結果,本發明的發明人判斷為:依被覆部140的表面的表面粗糙度,而有在被覆部140附著原料金屬7的可能性。In addition, the inventors of the present invention conducted further verifications for various factors in order to more reliably suppress the adhesion of the raw metal 7 to the coating portion 140. Next, in a practical operation using the top-blowing lance 100 provided with the coating portion 140, an example in which the raw metal 7 was attached to the coating portion 140 was observed. Therefore, for the top-blowing lance 100 before use and the top-blowing lance 100 after use, the surface roughness of the cover 140 before and after use is set to the arithmetic prescribed by JIS B0601: 2013. The average roughness Ra is measured. As a result, it was clear that the arithmetic average roughness Ra before use was about 7 to 8 μm, and the arithmetic average roughness Ra after use was about 7 to 9 μm. As a result, the inventor of the present invention determined that there is a possibility that the raw metal 7 may adhere to the coating portion 140 depending on the surface roughness of the surface of the coating portion 140.

於是,使用在各處的頂吹轉爐設備來進行進一步的驗證的結果,已清楚得知下述情形:在未發生原料金屬的附著的頂吹轉爐設備中,頂吹噴槍100中的被覆部140的表面粗糙度的算術平均粗糙度Ra為3μm以下,另一方面,在已發生原料金屬的附著的頂吹轉爐設備中,頂吹噴槍100中的被覆部140的表面粗糙度的算術平均粗糙度Ra為15μm。從這樣的驗證結果,本發明的發明人已可以得到下述的知識見解:在被覆部140的表面,藉由讓以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下,便可以更確實地抑制原料金屬7對被覆部140的附著。Therefore, as a result of further verification using top-blown converter equipment in various places, it has been clearly known that in the top-blown converter equipment in which no adhesion of raw metal occurs, the coating portion 140 in the top-blown lance 100 The arithmetic average roughness Ra of the surface roughness is 3 μm or less. On the other hand, in the top-blown converter equipment where the adhesion of the raw metal has occurred, the arithmetic average roughness of the surface roughness of the coating portion 140 in the top-blowing lance 100 Ra is 15 μm. From the results of such verification, the inventors of the present invention have obtained the following knowledge: By making the arithmetic average roughness Ra specified in JIS B0601: 2013 of 3 μm or less on the surface of the coating portion 140, it is possible to further improve The adhesion of the raw metal 7 to the coating portion 140 is reliably suppressed.

依據這樣的知識見解,在本實施形態之頂吹噴槍100中,宜將被覆部140的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra設為3μm以下。藉此,變得可更確實地抑制原料金屬7對被覆部140的附著。再者,在被覆部140表面的算術平均粗糙度Ra是越小越佳,其下限值並沒有特別的規定。Based on such knowledge and knowledge, in the top-blowing lance 100 of the present embodiment, it is preferable that the arithmetic average roughness Ra of the surface of the coating portion 140 specified in JIS B0601: 2013 is 3 μm or less. This makes it possible to more reliably suppress the adhesion of the source metal 7 to the coating portion 140. It should be noted that the smaller the arithmetic mean roughness Ra on the surface of the covering portion 140 is, the better, and the lower limit value is not particularly defined.

在此,被覆部140的表面之算術平均粗糙度Ra,可以藉由使用依照JIS B0601:2013的表面粗糙度測定裝置,沿著頂吹噴槍100的管軸方向或管周方向測定頂吹噴槍中的所關注的被覆部140的表面來特定。Here, the arithmetic average roughness Ra of the surface of the coating portion 140 can be measured along the tube axis direction or the tube peripheral direction of the top-blowing lance 100 by using a surface roughness measuring device according to JIS B0601: 2013. The surface of the covered part 140 of interest is specified.

以上,針對本實施形態之頂吹噴槍100,已詳細地進行說明。The top-blowing lance 100 of this embodiment has been described in detail.

(頂吹噴槍100的被覆方法)
接著,針對頂吹噴槍100的被覆方法(更詳細地說,是被覆部140的形成方法)來說明。
(Coating method of the top-blowing lance 100)
Next, a covering method (more specifically, a forming method of the covering portion 140) of the top-blowing lance 100 will be described.

本實施形態之頂吹噴槍的被覆方法是具備噴槍本體部與設在噴槍本體部的前端的噴嘴部之水冷式的頂吹噴槍的被覆方法,其使用被覆材被覆噴槍本體部的外筒的至少一部分,前述被覆材包含銅、鎳、鈷的至少任一種來作為構成元素。亦即,在本實施形態之頂吹噴槍的被覆方法中,是使用包含銅、鎳、鈷的至少任一種來作為構成元素的被覆材,並對頂吹噴槍中的第3圓筒部130的表面的至少一部分進行被覆。藉由以所述的被覆方法來形成被覆部140,而變得可抑制原料金屬對噴槍本體部的外表面的附著。The coating method of the top-blowing spray gun of this embodiment is a coating method of a water-cooled top-blowing spray gun including a spray gun main body portion and a nozzle portion provided at the front end of the spray gun main body portion. In some cases, the coating material includes at least any one of copper, nickel, and cobalt as a constituent element. That is, in the coating method of the top-blowing lance of this embodiment, a coating material containing at least any one of copper, nickel, and cobalt is used as a constituent element. At least a part of the surface is covered. By forming the coating portion 140 by the coating method described above, it is possible to suppress the adhesion of the raw metal to the outer surface of the spray gun body portion.

又,如先前所提到地,於被覆第3圓筒部130的表面的至少一部分時,宜將第3圓筒部130的表面的至少一部分被覆成被覆後的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下。藉此,變得可更確實地抑制原料金屬7對被覆部140的附著。As mentioned above, when covering at least a part of the surface of the third cylindrical portion 130, it is preferable to cover at least a part of the surface of the third cylindrical portion 130 to the coated surface according to JIS B0601: 2013. The predetermined arithmetic average roughness Ra is 3 μm or less. This makes it possible to more reliably suppress the adhesion of the source metal 7 to the coating portion 140.

關於使用包含銅、鎳、鈷的至少任一種來作為構成元素的被覆材來對第3圓筒部130的表面進行被覆的方法,並沒有特別限定,可適當使用周知的各種被覆方法。作為這種被覆方法,可以列舉例如熔射、堆焊、鍍敷等施工方法。The method of coating the surface of the third cylindrical portion 130 using a coating material containing at least any one of copper, nickel, and cobalt as a constituent element is not particularly limited, and various known coating methods can be appropriately used. Examples of such a coating method include construction methods such as thermal spraying, surfacing, and plating.

再者,關於由被覆材所形成之被覆部位的位置、或在第3圓筒部130中的被覆材的最終厚度,是如先前所說明的。It should be noted that the position of the covering portion formed by the covering material or the final thickness of the covering material in the third cylindrical portion 130 is as described above.

關於藉由熔射所進行之被覆部140的形成方法的詳細內容,只要對第3圓筒部130的外表面的被覆對象處可得到原料金屬7的附著抑制效果即可,並未特別限定。例如,只要可使用周知的熔射裝置來將如上述的被覆材對欲形成被覆部140的第3圓筒部130的表面進行噴射即可,從被覆設備的觀點來看,也可簡便地實施。The details of the method of forming the coating portion 140 by spraying are not particularly limited as long as the effect of suppressing the adhesion of the raw metal 7 can be obtained on the coating object on the outer surface of the third cylindrical portion 130. For example, as long as a known spraying device can be used to spray the coating material as described above on the surface of the third cylindrical portion 130 where the coating portion 140 is to be formed, it can be easily implemented from the viewpoint of coating equipment. .

在此,欲形成被覆部140的第3圓筒部130的表面,亦可因應於需要而進行清潔化、粗糙面化、遮罩、基底熔射等前處理。清潔化亦可藉由使用了溶劑、酸性清潔劑、鹼性清潔劑之擦除洗淨、浸漬洗淨、噴霧洗淨等的化學性的清潔法、或藉由噴砂處理、超音波洗淨、高壓液噴射方法等物理性的清潔法來實施。又,粗糙面化亦可對第3圓筒部130的外表面藉由噴砂處理等來進行。此外,亦可因應於需要並為了第3圓筒部130表面的氧化防止、或與被覆部140的密合性提升,而用Ni-Al合金等進行基底熔射。Here, the surface of the third cylindrical portion 130 where the coating portion 140 is to be formed may be subjected to pretreatments such as cleaning, roughening, masking, and thermal spraying as needed. Cleaning can also be performed by chemical cleaning methods such as erasing and washing, dipping washing, spray washing using solvents, acidic cleaning agents, and alkaline cleaning agents, or by sandblasting, ultrasonic cleaning, It is implemented by a physical cleaning method such as a high-pressure liquid ejection method. The roughening may be performed on the outer surface of the third cylindrical portion 130 by sandblasting or the like. In addition, in order to prevent the oxidation of the surface of the third cylindrical portion 130 or to improve the adhesion with the coating portion 140, it is also possible to perform a base shot by using a Ni-Al alloy or the like in accordance with need.

又,在藉由熔射來形成被覆部140的情況下,藉由被覆材所被覆的部位宜進行機械加工(例如施行研磨加工或磨削加工等),以讓表面之算術平均粗糙度Ra成為3μm以下。又,在實施機械加工時,宜考慮有藉由機械加工而去除的被覆材存在之情形,而先將被覆材被覆成變得比所期望的最終厚度更厚。In the case where the coating portion 140 is formed by thermal spraying, it is desirable to perform mechanical processing (for example, performing a grinding process or a grinding process) on the portion covered by the coating material so that the arithmetic average roughness Ra of the surface becomes 3 μm or less. When machining is performed, it may be appropriate to consider the existence of a coating material removed by machining, and to first cover the coating material to be thicker than a desired final thickness.

又,關於藉由鍍敷所進行之被覆部140的形成方法的詳細內容,只要對第3圓筒部130的外表面的被覆對象處而言可得到原料金屬7的附著抑制效果即可,並未特別限定,且可以因應於作業性或被覆用金屬的種類等,而適當適用熔融鍍敷、氣相鍍敷、電氣鍍敷、化學鍍敷等。In addition, as for the details of the method of forming the coating portion 140 by plating, as long as the effect of suppressing the adhesion of the raw metal 7 can be obtained on the coated object on the outer surface of the third cylindrical portion 130, and It is not particularly limited, and can be suitably applied to fusion plating, vapor phase plating, electric plating, chemical plating, etc., depending on the workability, the type of coating metal, and the like.

又,關於藉由堆焊所進行之被覆部140的形成方法的詳細內容,只要對第3圓筒部130的外表面的被覆對象處而言可得到原料金屬7的附著抑制效果即可,並未特別限定,且可以適用周知的各種堆焊法。In addition, as for the details of the method of forming the coating portion 140 by overlay welding, it is only necessary to obtain the effect of suppressing the adhesion of the raw metal 7 to the coated object on the outer surface of the third cylindrical portion 130, and It is not particularly limited, and various known overlay welding methods can be applied.

再者,在如上述之熔射、鍍敷、堆焊之施工方法當中,從因為變得可將對第3圓筒部130的熱影響變得更少,因而抑制相對於全長之彎曲的產生的觀點來看,以採用藉由熔射所進行的形成方法的情況為更佳。又,藉由使用由熔射所進行的形成方法,因為變得可更簡便地實現可承受如上述之機械加工的細密的被覆狀態,所以從作業性的觀點來看,也是以由熔射所進行的形成方法為宜。In addition, in the above-mentioned construction methods of spraying, plating, and overlay welding, since the thermal influence on the third cylindrical portion 130 can be reduced, it is possible to suppress the occurrence of bending over the entire length. From a viewpoint, it is more preferable to use a formation method by spraying. In addition, by using the formation method by spraying, it is possible to more easily achieve a fine coating state that can withstand the above-mentioned machining. Therefore, from the viewpoint of workability, it is also possible to use spraying. The formation method is preferably performed.

以上,針對本實施形態之頂吹噴槍的被覆方法進行了說明。The covering method of the top-blowing lance of this embodiment has been described above.

(總結)
如上述,在本實施形態之頂吹噴槍及頂吹噴槍的被覆方法中,藉由在噴槍本體部151中的第3圓筒部130的外表面具有以包含銅、鎳、鈷之至少任一種來作為構成元素之被覆用金屬所覆蓋的被覆部,而可以抑制原料金屬7對第3圓筒部130的附著。
(to sum up)
As described above, in the top-blowing lance and the coating method of the top-blowing lance of this embodiment, the outer surface of the third cylindrical portion 130 in the lance main body 151 has at least one of copper, nickel, and cobalt. As a covering portion covered with the covering metal as a constituent element, adhesion of the raw metal 7 to the third cylindrical portion 130 can be suppressed.

又,因為附著在第3圓筒部130的原料金屬7可在每次加料時脫落,所以可以減少在吹煉結束後去除附著在噴槍本體部151之原料金屬7的原料金屬修整工時。此外,因為可防止原料金屬7對頂吹噴槍100的附著,所以可以改善成品率。
[實施例]
In addition, since the raw metal 7 attached to the third cylindrical portion 130 can fall off each time the material is fed, it is possible to reduce the number of trimming work of the raw metal 7 to remove the raw metal 7 attached to the spray gun body portion 151 after the blowing is completed. In addition, since the adhesion of the raw metal 7 to the top-blowing lance 100 can be prevented, the yield can be improved.
[Example]

(實驗例1)
在對第3圓筒部130的表面的至少一部分進行研磨的情況下,針對熔射了銅的情況及熔射了陶瓷的情況的每一種情況調查了進行原料金屬修整以前的吹煉數。因為考慮為在所述調査之前,第3圓筒部130的外表面的溫度會因外表面的狀態而大幅改變,所以調查了第3圓筒部130的外表面之由放射率的不同所形成的表面溫度。例如,在將第3圓筒部130精研磨而具有光澤的情況下,其放射率會較小,由輻射所造成的溫度上升會較小。然而,若外表面因吹煉中的磨耗與CO氣體等而劣化時,因為會使放射率變大,且表面溫度會變高,所以可考慮為原料金屬7變得易於熔著。
(Experimental example 1)
When at least a part of the surface of the third cylindrical portion 130 is polished, the number of blows before the trimming of the raw metal is investigated for each of the case where copper is sprayed and the case where ceramics are sprayed. Since it was considered that the temperature of the outer surface of the third cylindrical portion 130 may change greatly depending on the state of the outer surface before the survey, the outer surface of the third cylindrical portion 130 was investigated due to the difference in emissivity. Surface temperature. For example, when the third cylindrical portion 130 is finely polished to have gloss, its emissivity will be small, and the temperature rise due to radiation will be small. However, if the outer surface is deteriorated due to abrasion during blowing and CO gas, etc., since the emissivity becomes large and the surface temperature becomes high, it can be considered that the raw metal 7 becomes easily fused.

圖12是顯示由放射率所造成的第3圓筒部130之溫度的不同的圖表。在此,各溫度是使用市售的熱傳分析應用程式Fluent,並藉由將放射率ε設為變數的熱傳分析而計算出。其結果,放射率ε為0.7時的第3圓筒部130之外表面的溫度是成為150℃。另一方面,放射率ε為0.9時的第3圓筒部130之外表面的溫度是成為約175℃,為與放射率為0.7的情況相比較而變得較高溫。又,使用了銅之被覆部140的溫度是與放射率ε為0.7時的鋼管同樣而為150℃。銅是因為表面難以劣化,又,由在吹煉中產生的CO氣體所造成的銅的劣化也難以產生,所以放射率會難以上升。因此,變得清楚可知的是,可藉由在被覆部140使用銅而抑制原料金屬7的附著。又,關於鎳、鈷,也具有與銅同樣的劣化抑制效果,而可同樣地計算。FIG. 12 is a graph showing a difference in temperature of the third cylindrical portion 130 due to emissivity. Here, each temperature was calculated using a commercially available heat transfer analysis application Fluent, and the heat transfer analysis was performed with the emissivity ε as a variable. As a result, the temperature of the outer surface of the third cylindrical portion 130 when the emissivity ε was 0.7 was 150 ° C. On the other hand, when the emissivity ε is 0.9, the temperature of the outer surface of the third cylindrical portion 130 becomes about 175 ° C, which is higher than the case where the emissivity is 0.7. The temperature of the coated portion 140 using copper is 150 ° C., which is the same as that of the steel pipe when the emissivity ε is 0.7. Copper is difficult to deteriorate on the surface, and copper is hardly deteriorated due to CO gas generated during the smelting. Therefore, it is difficult to increase the emissivity. Therefore, it became clear that the adhesion of the source metal 7 can be suppressed by using copper in the coating portion 140. In addition, nickel and cobalt have the same effect of suppressing deterioration as copper, and can be calculated similarly.

以使用了藉由以往的鋼管所製造出的頂吹噴槍100之進行原料金屬修整以前的吹煉數作為基準,針對頂吹噴槍100之第3圓筒部130的外表面,並針對已研磨表面的情況、已熔射銅的情況及已熔射陶瓷的情況的每一個情況來計算出進行原料金屬修整以前的吹煉數之比值。將所得到的結果顯示於圖13。圖13是將以往的吹煉數設為1,來顯示已規格化的數值。表面研磨噴槍是已施加拋光研磨的噴槍,銅熔射噴槍是將銅熔射而提供厚度300μm的被覆部140之噴槍,陶瓷熔射噴槍是將二氧化鋯熔射而提供厚度300μm的被覆部140之噴槍。The outer surface of the third cylindrical portion 130 of the top-blowing lance 100 and the polished surface are based on the number of blows before the raw metal is trimmed using the top-blowing lance 100 manufactured from a conventional steel pipe. The ratio of the number of blows before the trimming of the raw metal is calculated for each of the conditions of the case of molten copper and the case of molten metal. The obtained results are shown in FIG. 13. FIG. 13 shows a normalized value by setting the conventional number of blows to 1. The surface grinding spray gun is a spray gun that has been polished. The copper spray gun is a spray gun that sprays copper to provide a coating portion 140 with a thickness of 300 μm. The ceramic spray gun sprays a zirconium dioxide to provide a coating portion 140 with a thickness of 300 μm. Spray gun.

針對具有使用了銅的被覆部140的頂吹噴槍100,與以往的頂吹噴槍100比較,進行附著在噴槍本體部151之原料金屬7修整以前的吹煉數是成為10倍。另一方面,針對已進行表面研磨的頂吹噴槍100及具有由陶瓷熔射所形成的被覆部140之頂吹噴槍100,吹煉數各自成為2倍及1.8倍。Compared with the conventional top-blowing lance 100, the top-blowing lance 100 having the coating part 140 using copper has 10 times the number of blows before trimming the raw metal 7 attached to the lance main body 151. On the other hand, with respect to the top-blowing lance 100 that has been surface-polished and the top-blowing lance 100 having the coating portion 140 formed by ceramic melting shot, the number of blows has been doubled and 1.8 times, respectively.

使用了銅的被覆部140已確認到下述情形:與表面研磨及陶瓷熔射相比較,具有顯著的效果。作為其原因可考慮為:已進行表面研磨的頂吹噴槍100隨著重複進行吹煉而使表面劣化且附著原料金屬7,此外,隨著吹煉數變多,而在所附著的部分促進原料金屬7的堆積。又,可考慮為:具有由陶瓷熔射所形成的被覆部140之頂吹噴槍100會因應力集中而使被覆部140破裂並剝離,並在剝離部分附著原料金屬7而進行堆積。使用了銅的被覆部140是因為劣化的進行較慢,因而得到了充分的原料金屬7的附著抑制效果。可考慮為:在被覆部140使用鎳或鈷而將被覆部140的厚度各自設為200μm及150μm的情況下的原料金屬7的附著抑制效果,與使用銅來形成厚度300μm的被覆部140的情況下的效果同等。The coating portion 140 using copper has been confirmed to have a significant effect compared to surface polishing and ceramic spraying. The reason for this may be that the surface-blown top-blowing lance 100 deteriorates the surface and adheres to the raw metal 7 as the blowing is repeated, and as the number of blowing increases, the raw material is promoted in the adhered portion. Accumulation of metal 7. In addition, it is conceivable that the top-blowing lance 100 having the coating portion 140 formed by ceramic spraying may rupture and peel the coating portion 140 due to stress concentration, and deposit and deposit the raw metal 7 on the peeling portion. Since the coating portion 140 using copper progresses slowly, a sufficient adhesion suppressing effect of the raw metal 7 is obtained. It is conceivable that when the covering portion 140 uses nickel or cobalt and the thickness of the covering portion 140 is set to 200 μm and 150 μm, respectively, the effect of suppressing the adhesion of the raw metal 7 and the case where copper is used to form the covering portion 140 with a thickness of 300 μm The effect is the same.

(實驗例2)
為了對在實驗例1所得到的知識見解進一步進行驗證,本發明的發明人使用一般所使用之具有碳鋼的噴槍外筒之頂吹噴槍,並在變更各種條件時,從吹煉數比及相對於全長的彎曲的觀點,進行了驗證。
(Experimental example 2)
In order to further verify the knowledge and insights obtained in Experimental Example 1, the inventors of the present invention used a general-used top-blowing spray gun with a carbon steel spray gun outer cylinder, and changed various conditions from the blowing ratio and The viewpoint of bending with respect to the full length was verified.

在此,作為用於形成被覆部的被覆材,而準備了以Cu為構成元素的被覆材、以Ni為構成元素的被覆材、以Co為構成元素的被覆材、使用了陶瓷的被覆材。又,作為被覆材的被覆方法,而設為使用熔射、堆焊的任一種。Here, as a coating material for forming a coating portion, a coating material using Cu as a constituent element, a coating material using Ni as a constituent element, a coating material using Co as a constituent element, and a ceramic coating material are prepared. Moreover, as a coating method of a coating material, it is set to use either spraying or overlay welding.

熔射是藉由機械加工而磨削相當於形成之被覆部的厚度的量,之後以火焰熔射將被覆材熔射成熔射部(亦即形成被覆部的部位)。作為被覆材,在被覆銅的情況下是使用粉末銅,在被覆鎳的情況下是使用粉末鎳,在被覆鈷的情況下是使用粉末鈷,在被覆陶瓷的情況下是使用粉末狀的陶瓷。在熔射後,將所得到的表面磨削成平坦。The shot is ground by machining to an amount equivalent to the thickness of the formed coating portion, and then the coating material is shot into the shot portion (ie, the portion where the coating portion is formed) by flame spraying. As the coating material, powdered copper is used in the case of copper coating, powdered nickel is used in the case of nickel coating, powdered cobalt is used in the case of cobalt coating, and powdered ceramic is used in the case of ceramic coating. After the shot, the resulting surface was ground to be flat.

堆焊是將堆焊部預熱至500℃左右,並用TIG熔接機一邊將TIG熔接棒(JIS Z3341 YCu)熔化一邊熔接,且在冷卻後將表面磨削成平坦。The surfacing welding is to preheat the surfacing part to about 500 ° C., and use a TIG welding machine to melt the TIG welding rod (JIS Z3341 YCu) while melting, and then grind the surface to be flat after cooling.

對於所得到的各個頂吹噴槍,是按照先前所說明的方法,並使用依照JIS B0601:2013之泰勒霍普森(TaylorHobson)公司製的FormTalysurfSeries50mmIntra2,而在管軸方向上測定被覆部的算術平均粗糙度Ra。For each of the obtained top-blowing lances, the arithmetic average roughness of the coating portion was measured in the direction of the tube axis using the FormTalysurf Series 50mm Intra2 manufactured by Taylor Hobson Company in accordance with JIS B0601: 2013 in accordance with the method described previously. Degrees Ra.

又,為了調查因被覆方法的不同所造成的熱影響的不同,進行了下述驗證:彎曲是否相對於全長成為容許值(0.3%)以下。具體來說,是如以下地進行而測定所得到的各個頂吹噴槍的彎曲,並進行所得到的彎曲的大小與容許值的比較。In addition, in order to investigate the difference in thermal influence caused by the different coating methods, the following verification was performed to determine whether the bending is less than the allowable value (0.3%) with respect to the total length. Specifically, the bending of each of the obtained top-blowing lances was measured as follows, and the magnitude of the obtained bending was compared with the allowable value.

在此,如上述的頂吹噴槍的彎曲的測量順序是如以下所述。
首先,以目視方式將頂吹噴槍設置成可量測彎曲較大的方向。之後,以目視方式從彎曲凹陷的方向相對於頂吹噴槍的管軸方向平行地拉線,並測定噴槍長度L0。又,在中間的3點以上的位置上,測定從線到噴槍的距離,將所得到的3個以上的距離當中最大的距離設為L1。在此情況下,關注的頂吹噴槍的彎曲即為L1。使用所得到的測定值L0、L1,並計算比率(L1/L0),且將所得到的比率以百分比表示法來表示。
Here, the measurement sequence of the bending of the top-blowing lance is as follows.
First, the top-blowing spray gun is set visually to measure the direction of large bending. Thereafter, a line was drawn visually from the direction of the curved depression with respect to the tube axis direction of the top-blowing spray gun, and the length L0 of the spray gun was measured. The distance from the line to the spray gun was measured at three or more points in the middle, and the maximum distance among the three or more obtained distances was set to L1. In this case, the curvature of the top-blowing lance of interest is L1. Using the obtained measured values L0 and L1, a ratio (L1 / L0) was calculated, and the obtained ratio was expressed in percentage notation.

所得到的比率為容許值(0.3%)以下的情況下,是判定為評分「A」,所得到的彎曲超過容許值的情況下,是判定為評分「B」。When the obtained ratio is less than the allowable value (0.3%), it is judged as the score "A", and when the obtained bending exceeds the allowable value, it is judged as the score "B".

此外,將所得到的各個頂吹噴槍使用於同一個頂吹轉爐設備的作業上,並計算出吹煉數比。吹煉數比是以使用了未設有被覆部之比較例1的頂吹噴槍的情況的進行原料金屬修整以前的吹煉數為基準,來對各頂吹噴槍中的進行原料金屬修整以前的吹煉數進行規格化。In addition, each of the obtained top-blowing lances was used in the operation of the same top-blowing converter equipment, and the blowing ratio was calculated. The blow ratio is based on the number of blows before the trimming of the raw metal in the case of using the top blow lance of Comparative Example 1 which is not provided with a coating part. The number of blows is normalized.

進行原料金屬修整以前的吹煉數是設為在吹煉後變得必須進行原料金屬修整之原料金屬的重量為成為2噸以上、或是原料金屬直徑成為噴槍直徑的約1.1倍以前的吹煉數。The number of blows before the metal trimming is performed before the weight of the metal after the metal trimming becomes necessary to be 2 tons or more, or when the diameter of the metal is about 1.1 times the diameter of the spray gun. number.

將所得到的結果一起顯示於以下的表1。The obtained results are shown together in Table 1 below.

[表1]
表1
[Table 1]
Table 1

如從上述表1可清楚得知地,在本發明之設有被覆部的頂吹噴槍(實施例1~實施例7)中,會使吹煉數比顯著地提升。可考慮為這是因為原料金屬的附著已受到抑制的結果而延長了頂吹噴槍的壽命的緣故。又,如將實施例1與實施例6、及實施例2與實施例7各自進行比較時即可清楚得知地,藉由被覆部的算術平均粗糙度Ra成為3μm以下,確實使吹煉數比更加提升。此外,可確認到下述情形:作為被覆方法而選擇熔射的情況,與選擇堆焊的情況比較,可讓相對於全長的彎曲成為容許值以下,且可藉由使用熔射而抑制熱影響。As is clear from Table 1 above, in the top-blowing lance (Example 1 to Example 7) provided with a coating portion of the present invention, the blowing ratio is significantly improved. It is considered that this is because the life of the top-blowing lance is prolonged because the adhesion of the raw metal has been suppressed. In addition, when comparing Example 1 and Example 6, and Example 2 and Example 7 respectively, it can be clearly understood that the arithmetic mean roughness Ra of the coating portion is 3 μm or less, and the number of blows is surely made. Better than that. In addition, it has been confirmed that when the shot is selected as the coating method, compared with the case where the overlay is selected, the bending with respect to the entire length can be made less than the allowable value, and the heat effect can be suppressed by using the shot. .

另一方面,在使用陶瓷作為被覆材的比較例2中,吹煉數比未超過1.1,並無法防止原料金屬的附著。On the other hand, in Comparative Example 2 using ceramics as the coating material, the ratio of the number of blows did not exceed 1.1, and the adhesion of the raw metal could not be prevented.

以上,雖然已參照附圖來詳細地說明本發明之較佳的實施形態,但是本發明並不限定於所述的例子。只要是本發明所屬技術領域中具有通常知識者,在申請專利範圍所記載的技術思想之範疇內,顯然可設想到各種變更例或修正例之情形,關於該等變更例或修正例當然也應被理解為屬於本發明的技術範圍。As mentioned above, although the preferred embodiment of this invention was described in detail with reference to drawings, this invention is not limited to the said example. As long as it is a person with ordinary knowledge in the technical field to which the present invention belongs, it is obvious that various modifications or amendments can be conceived within the scope of the technical ideas described in the scope of patent application. It is understood to belong to the technical scope of the present invention.

例如,在上述實施形態中,針對轉爐設備的頂吹噴槍進行了說明,但是本發明並不限定於所述的例子。例如,本發明的頂吹噴槍也可適用於轉爐設備以外,例如亦可作為在熔融爐的熔融還原處理、在魚雷車(Torpedo car)中的熔融生鐵預備處理、使用了真空爐的二次精煉等中所使用的噴槍來使用。又,在上述實施形態中,是以在頂吹轉爐設備中從上方對熔融生鐵噴附氧氣的頂吹噴槍為例而進行了說明,但是本發明並不限定於所述的例子。例如,對於浸漬在熔融生鐵而使用的浸漬噴槍等,本技術也可適用。For example, in the above-mentioned embodiment, the top-blowing spray gun of the converter equipment was described, but the present invention is not limited to the above-mentioned examples. For example, the top-blowing lance of the present invention can also be applied to other than converter equipment. For example, it can be used as a smelting reduction process in a melting furnace, a molten pig iron preparation process in a torpedo car, and a secondary refining using a vacuum furnace. To use the spray gun used in this. Moreover, in the said embodiment, although the top-blowing lance which sprayed oxygen from the top of the molten pig iron in the top-blowing converter facility was demonstrated as an example, this invention is not limited to the said example. For example, this technique is also applicable to an immersion spray gun used for immersion in molten pig iron.

5‧‧‧熔融生鐵5‧‧‧ molten pig iron

7‧‧‧原料金屬 7‧‧‧ raw metal

9‧‧‧熔渣 9‧‧‧ slag

10‧‧‧轉爐本體 10‧‧‧Converter body

11‧‧‧頂吹噴槍 11‧‧‧Top blowing spray gun

12‧‧‧爐口 12‧‧‧furnace mouth

20‧‧‧排氣罩 20‧‧‧Exhaust hood

22‧‧‧噴槍通過口 22‧‧‧ spray gun through the mouth

100‧‧‧頂吹噴槍 100‧‧‧Top Blow Gun

102‧‧‧主孔 102‧‧‧Main hole

110‧‧‧第1圓筒部 110‧‧‧The first cylindrical part

120‧‧‧第2圓筒部 120‧‧‧ 2nd cylindrical section

130‧‧‧第3圓筒部 130‧‧‧ the third cylindrical part

135‧‧‧熔接部 135‧‧‧ Welding Department

140‧‧‧被覆部 140‧‧‧ Covered Department

151‧‧‧噴槍本體部 151‧‧‧Brush body

151a‧‧‧內筒 151a‧‧‧Inner tube

151b‧‧‧外筒 151b‧‧‧Outer tube

153‧‧‧噴嘴部 153‧‧‧Nozzle

V1‧‧‧第1空間V 1 ‧‧‧First Space

V2‧‧‧第2空間V 2 ‧‧‧ 2nd space

圖1是顯示使用本發明的一個實施形態之頂吹噴槍100的頂吹轉爐設備之概略構成的概略說明圖。FIG. 1 is a schematic explanatory diagram showing a schematic configuration of a top-blown converter equipment using a top-blown lance 100 according to an embodiment of the present invention.

圖2是顯示同實施形態之頂吹噴槍100的概略構成的說明圖。 FIG. 2 is an explanatory diagram showing a schematic configuration of the top-blowing lance 100 according to the same embodiment.

圖3是顯示同實施形態之頂吹噴槍100的構成的構件的說明圖。 FIG. 3 is an explanatory diagram showing the components of the top-blowing lance 100 according to the embodiment.

圖4是顯示於頂吹噴槍100附著有原料金屬7之情形的一例的說明圖。 FIG. 4 is an explanatory diagram showing an example of a case where the raw metal 7 is attached to the top-blowing lance 100.

圖5是示意地顯示同實施形態之頂吹噴槍100的第3圓筒部130附近的示意圖。 FIG. 5 is a schematic diagram showing the vicinity of the third cylindrical portion 130 of the top-blowing lance 100 of the same embodiment.

圖6是顯示可以作為被覆部140的素材而使用之材質的熱傳導率的圖表之圖。 FIG. 6 is a diagram showing a graph of a thermal conductivity of a material that can be used as a material of the covering portion 140.

圖7是顯示各材質的線膨脹係數的圖表之圖。 FIG. 7 is a graph showing a linear expansion coefficient of each material.

圖8是顯示施加在第3圓筒部130之外表面的熱應力的圖表之圖。 FIG. 8 is a graph showing a thermal stress applied to the outer surface of the third cylindrical portion 130.

圖9是顯示銅、鐵、鎳、鈷的耐磨耗性的圖表之圖。 FIG. 9 is a graph showing the wear resistance of copper, iron, nickel, and cobalt.

圖10是顯示被覆部140的厚度與被覆部140表面的溫度之關係的圖表之圖。 FIG. 10 is a graph showing a relationship between the thickness of the covering portion 140 and the temperature of the surface of the covering portion 140.

圖11是顯示被覆部140的厚度與熱應力之關係的圖表之圖。 FIG. 11 is a graph showing the relationship between the thickness of the coating portion 140 and the thermal stress.

圖12是顯示在鋼管表面及銅熔射鋼管表面之外筒的外表面溫度與內表面溫度的圖表之圖。 FIG. 12 is a graph showing a graph of the outer surface temperature and the inner surface temperature of the cylinder outside the surface of the steel pipe and the surface of the copper-sprayed steel pipe.

圖13是顯示第3圓筒部130的外表面的各表面處理中的進行原料金屬修整以前的吹煉數比的圖表之圖。 FIG. 13 is a graph showing a ratio of the number of blows before the raw metal trimming is performed in each surface treatment of the outer surface of the third cylindrical portion 130.

Claims (16)

一種頂吹噴槍,是水冷式的頂吹噴槍,並具備: 噴槍本體部; 噴嘴部,設在前述噴槍本體部的前端;及 被覆部,相對於前述噴槍本體部的外筒的至少一部分而設置,且包含銅、鎳、鈷的至少任一種來作為構成元素。A top-blowing spray gun is a water-cooled top-blowing spray gun and has: Spray gun body A nozzle portion provided at a front end of the spray gun body portion; and The covering portion is provided with respect to at least a part of the outer cylinder of the spray gun body portion, and contains at least any one of copper, nickel, and cobalt as a constituent element. 如請求項1之頂吹噴槍,其中前述被覆部的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra是3μm以下。For example, the top-blowing spray gun of claim 1, wherein the arithmetic average roughness Ra of the surface of the aforementioned coating portion as specified in JIS B0601: 2013 is 3 μm or less. 如請求項1或2之頂吹噴槍,其中前述被覆部在前述外筒中設置於可位於處理容器內的表面的至少一部分。The top-blowing spray gun according to claim 1 or 2, wherein the coating portion is provided in the outer cylinder at least a part of a surface that can be located inside the processing container. 如請求項1至3中任一項之頂吹噴槍,其中前述被覆部是設置成被覆可位在處理容器內的部分當中存在於前述外筒的至少一部分的熔接部。The top-blowing spray gun according to any one of claims 1 to 3, wherein the coating portion is a welding portion provided to cover at least a part of the outer cylinder among portions that can be positioned in the processing container. 如請求項1至4中任一項之頂吹噴槍,其中前述被覆部是使用銅所形成,且前述被覆部的厚度為300μm以上。The top-blowing spray gun according to any one of claims 1 to 4, wherein the covering portion is formed using copper, and the thickness of the covering portion is 300 μm or more. 如請求項1至4中任一項之頂吹噴槍,其中前述被覆部是使用鎳所形成,且前述被覆部的厚度為180μm以上。The top-blowing spray gun according to any one of claims 1 to 4, wherein the covering portion is formed using nickel, and the thickness of the covering portion is 180 μm or more. 如請求項1至4中任一項之頂吹噴槍,其中前述被覆部是使用鈷所形成,且前述被覆部的厚度為110μm以上。The top-blowing spray gun according to any one of claims 1 to 4, wherein the coating portion is formed using cobalt, and the thickness of the coating portion is 110 μm or more. 一種頂吹噴槍的被覆方法,是具備噴槍本體部、及設在前述噴槍本體部的前端的噴嘴部之水冷式的頂吹噴槍的被覆方法,其使用被覆材來被覆前述噴槍本體部的外筒的至少一部分,且前述被覆材包含銅、鎳、鈷的至少任一種來作為構成元素。A coating method for a top-blowing spray gun is a coating method for a water-cooled top-blowing spray gun including a spray gun main body and a nozzle portion provided at a front end of the spray gun main body. And at least a part of the coating material, the coating material includes at least any one of copper, nickel, and cobalt as a constituent element. 如請求項8之頂吹噴槍的被覆方法,其是將前述外筒的至少一部分被覆成:被覆後的表面之以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下。If the coating method of the top-blowing lance of claim 8 is to coat at least a part of the outer cylinder, the arithmetic average roughness Ra of the coated surface shall be 3 μm or less in accordance with JIS B0601: 2013. 如請求項8或9之頂吹噴槍的被覆方法,其中前述外筒的至少一部分是藉由熔射、堆焊、或鍍敷前述被覆材來進行被覆。The coating method of the top-blowing spray gun according to claim 8 or 9, wherein at least a part of the outer cylinder is coated by spraying, surfacing, or plating the coating material. 如請求項10之頂吹噴槍的被覆方法,其中前述外筒的至少一部分是藉由熔射前述被覆材來進行被覆, 且將由前述被覆材所形成的被覆部位機械加工成:表面之以JIS B0601:2013所規定的算術平均粗糙度Ra成為3μm以下。For example, the coating method of the top-blowing spray gun of claim 10, wherein at least a part of the outer cylinder is covered by spraying the coating material, In addition, a coating portion formed of the coating material is machined such that the arithmetic average roughness Ra of the surface is 3 μm or less in accordance with JIS B0601: 2013. 如請求項8至11中任一項之頂吹噴槍的被覆方法,其中由前述被覆材所形成的被覆部位是在前述外筒中之可位在處理容器內的表面的至少一部分。The coating method of the top-blowing lance according to any one of claims 8 to 11, wherein the coating site formed by the aforementioned coating material is at least a part of a surface in the aforementioned outer cylinder that can be positioned inside the processing container. 如請求項8至12中任一項之頂吹噴槍的被覆方法,其中由前述被覆材所形成的被覆部位是可位在處理容器內的部分當中存在於前述外筒的至少一部分的熔接部。The coating method of the top-blowing lance according to any one of claims 8 to 12, wherein the coating site formed by the aforementioned coating material is a welded portion that is present in at least a part of the outer cylinder among the parts that can be positioned in the processing container. 如請求項8至13中任一項之頂吹噴槍的被覆方法,其使用以銅為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為300μm以上。According to the coating method of the top-blowing spray gun according to any one of claims 8 to 13, a coating material using copper as a constituent element is used as the coating material, and the coating material is coated to a final thickness of 300 μm or more. 如請求項8至13中任一項之頂吹噴槍的被覆方法,其使用以鎳為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為180μm以上。According to the coating method of the top-blowing spray gun according to any one of claims 8 to 13, a coating material using nickel as a constituent element is used as the coating material, and the coating material is coated to a final thickness of 180 μm or more. 如請求項8至13中任一項之頂吹噴槍的被覆方法,其使用以鈷為構成元素的被覆材來作為前述被覆材,並將前述被覆材被覆成最終的厚度成為110μm以上。According to the coating method of the top-blowing spray gun according to any one of claims 8 to 13, a coating material using cobalt as a constituent element is used as the coating material, and the coating material is coated to a final thickness of 110 μm or more.
TW108109303A 2018-03-27 2019-03-19 Top-blow lance and method for covering top-blow lance TW201942362A (en)

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GB1431061A (en) * 1973-04-25 1976-04-07 Foseco Int Treatment of molten metals
AT331285B (en) * 1973-11-27 1976-08-10 Voest Ag WATER-COOLED LANCE FOR METALLURGICAL FURNACE
JPS59165447U (en) * 1983-04-19 1984-11-06 日本鋼管株式会社 sublance nozzle
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