TW201942067A - Ultrapure water production system and ultrapure water production method - Google Patents

Ultrapure water production system and ultrapure water production method Download PDF

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TW201942067A
TW201942067A TW108110769A TW108110769A TW201942067A TW 201942067 A TW201942067 A TW 201942067A TW 108110769 A TW108110769 A TW 108110769A TW 108110769 A TW108110769 A TW 108110769A TW 201942067 A TW201942067 A TW 201942067A
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membrane device
water
ultrafiltration membrane
ultrapure water
treated
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丹治輝
永田栞
野口幸男
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日商野村微科學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/14Ultrafiltration; Microfiltration
    • B01D61/145Ultrafiltration
    • B01D61/146Ultrafiltration comprising multiple ultrafiltration steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/14Ultrafiltration; Microfiltration
    • B01D61/18Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/58Multistep processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • B01D71/34Polyvinylidene fluoride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • B01D71/36Polytetrafluoroethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/70Treatment of water, waste water, or sewage by reduction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2317/00Membrane module arrangements within a plant or an apparatus
    • B01D2317/02Elements in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/02Details relating to pores or porosity of the membranes
    • B01D2325/0283Pore size
    • B01D2325/028321-10 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/02Details relating to pores or porosity of the membranes
    • B01D2325/0283Pore size
    • B01D2325/02833Pore size more than 10 and up to 100 nm
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/04Non-contaminated water, e.g. for industrial water supply for obtaining ultra-pure water

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Treatment Of Water By Ion Exchange (AREA)
  • Physical Water Treatments (AREA)
  • Removal Of Specific Substances (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)

Abstract

The purpose of the present invention is to provide an ultrapure water production system and an ultrapure water production method, which make it possible to produce high-purity pure water stably over a long period of time. Provided is an ultrapure water production system 1 that includes an ultrafiltration membrane device 2 and a filtration membrane device 3 which are connected in series, and that produces ultrapure water by treating treatment-water with the ultrafiltration membrane device 2 and the filtration membrane device 3, in that order, wherein: the ultrafiltration membrane device 2 has a removal rate of 99.99% or more of fine particles having a particle diameter of 20 nm or more; and the filtration membrane device 3 is oxidizing agent resistant, and is equipped with a filtration membrane having a pore size of 2-40 nm. Also provided is an ultrapure water production method.

Description

超純水製造系統及超純水製造方法Ultrapure water manufacturing system and method

本發明係有關超純水製造系統及超純水製造方法。The invention relates to an ultrapure water production system and an ultrapure water production method.

以往,在半導體製造工程所使用之超純水係使用超純水製造系統所製造。超純水製造系統係例如,由除去原水中的懸濁物質而得到前述處理水之前處理部,將前述處理水中之全有機碳(TOC)成分或離子成分,使用逆滲透膜裝置或離子交換裝置而除去,製造初級純水之初級純水製造部,及除去初級純水中之極微量的不純物,製造超純水之二次純水製造部所構成。作為原水係除了市水,井水,地下水,工業用水等之其他,加以使用在超純水之使用場所(例如,使用點:POU)所使用之使用結束之超純水(以下,稱為「回收水」)。Conventionally, ultrapure water used in semiconductor manufacturing processes has been manufactured using an ultrapure water manufacturing system. The ultrapure water production system is, for example, removing the suspended matter in the raw water to obtain the aforementioned treated water processing unit, and using a reverse osmosis membrane device or an ion exchange device to convert the total organic carbon (TOC) component or ionic component of the treated water. The primary pure water production department that removes and produces primary pure water, and the secondary pure water production department that removes a very small amount of impurities in primary pure water and produces ultrapure water. As the raw water system, in addition to municipal water, well water, groundwater, and industrial water, ultra-pure water (hereinafter, referred to as "" Recycled water ").

在二次純水製造部中,經由紫外線氧化裝置,離子交換純水裝置之超過濾膜(UF)裝置等而高度地處理初級純水,生成超純水。超過濾膜裝置係配置於此二次純水製造部的最後段附近,除去自離子交換樹脂等產生之微粒子。In the secondary pure water manufacturing department, primary pure water is highly processed through an ultraviolet oxidation device, an ultrafiltration membrane (UF) device of an ion exchange pure water device, and the like, to generate ultrapure water. The ultrafiltration membrane device is disposed near the last stage of the secondary pure water production unit, and removes particles generated from ion exchange resin and the like.

但,對於超純水係對於高純度化之要求則年年提高,例如,微粒子濃度係要求粒子徑為50nm以上之微粒子數,1000pcs./L以下。更且,要求水質係更有變為嚴格之傾向,而亦要求粒子徑為不足50nm,例如10nm程度之微粒子的降低。因此,提案有高度地除去粒子徑更小之微粒子的方法(例如,參照專例文獻1,2)。However, the requirements for high purity of ultrapure water systems are increasing year by year. For example, the concentration of microparticles requires the number of microparticles with a particle diameter of 50 nm or more and 1000 pcs./L or less. In addition, the water quality system is required to become more stringent, and the particle diameter is required to be less than 50 nm, for example, the reduction of fine particles of about 10 nm. Therefore, a method of highly removing fine particles having a smaller particle diameter has been proposed (for example, refer to Patent Documents 1 and 2).

另外,將超純水水質的提升作為目的,亦有提案以配置於最末端的超過濾膜裝置而除去在超純水設備的上流產生之汙染部分或粒形形狀成分的方法(例如,參照專例文獻3)。
[先前技術文獻]
[專利文獻]
In addition, for the purpose of improving the water quality of ultrapure water, there is also a method for removing contaminated parts or granular shape components generated in the upstream of ultrapure water equipment by using an ultrafiltration membrane device arranged at the extreme end (for example, refer to Example Document 3).
[Prior technical literature]
[Patent Literature]

[專利文獻1] 日本特開2016-64342號公報
[專利文獻2] 國際公開第2015/050125號
[專利文獻3] 日本特開平10-99855號公報
[Patent Document 1] Japanese Patent Laid-Open No. 2016-64342
[Patent Document 2] International Publication No. 2015/050125
[Patent Document 3] Japanese Patent Application Laid-Open No. 10-99855

[發明欲解決之課題][Questions to be Solved by the Invention]

但,使用於以往微細微粒子之除去的超過濾膜裝置係對於氧化劑之耐性並不充份之故,而經由水中的過氧化氫而緩慢產生劣化,亦了解到超過濾膜裝置本身產生廢材者。因此,有著長期間不易得到降低微粒子之超純水的課題。However, the conventional ultrafiltration membrane device used for the removal of fine particles has insufficient resistance to oxidants, and gradually deteriorates through hydrogen peroxide in water. It is also known that the ultrafiltration membrane device itself generates waste materials. . Therefore, there is a problem that it is difficult to obtain ultrapure water with reduced particles for a long period of time.

本發明之目的係提供可長期間得到降低微粒子之超純水之超純水製造系統及超純水製造方法者。

[為了解決課題之手段]
An object of the present invention is to provide an ultrapure water production system and an ultrapure water production method that can obtain ultrapure water with reduced particles over a long period of time.

[Means for solving problems]

本發明之超純水製造系統係具有:超過濾膜裝置與串聯地連接於該超過濾膜之過濾膜裝置,將被處理水,在前述超過濾膜裝置與前述過濾膜裝置依序進行處理而製造超純水之超純水製造系統,其特徵為前述超過濾膜裝置係粒子徑20nm以上之微粒子的除去率為99.8%以上,而前述過濾膜裝置係具備:為耐氧化劑性,孔徑為2~40 nm之過濾膜者。The ultrapure water manufacturing system of the present invention includes an ultrafiltration membrane device and a filtration membrane device connected to the ultrafiltration membrane in series, and the treated water is sequentially processed in the ultrafiltration membrane device and the filtration membrane device. The ultrapure water production system for producing ultrapure water is characterized in that the removal rate of the fine particles having a particle diameter of 20 nm or more in the ultrafiltration membrane device is 99.8% or more, and the filter membrane device is provided with: oxidant resistance and a pore size of 2 Filter film of ~ 40 nm.

在本發明之超純水製造系統中,前述超過濾膜裝置係具有截留分子量為3000~10000之超過濾膜者為佳。另外,前述超過濾膜裝置係具有將聚碸,聚偏二氟乙烯或聚四氟乙烯作為材料之超過濾膜者為佳。In the ultrapure water production system of the present invention, it is preferable that the ultrafiltration membrane device has an ultrafiltration membrane with a molecular weight cut-off of 3000 to 10,000. The ultrafiltration membrane device is preferably an ultrafiltration membrane using polyfluorene, polyvinylidene fluoride, or polytetrafluoroethylene as a material.

在本發明之超純水製造系統中,前述過濾膜裝置係具有將聚偏二氟乙烯或聚四氟乙烯作為材料之過濾膜者為佳。In the ultrapure water production system of the present invention, it is preferable that the filter membrane device has a filter membrane using polyvinylidene fluoride or polytetrafluoroethylene as a material.

本發明之超純水製造系統係於前述超過濾膜裝置之上流,更具有過氧化氫除去裝置,將前述過氧化氫除去裝置之處理水作為前述被處理水而可在前述超過濾膜裝置與前述過濾膜裝置依序進行處理者為佳。The ultrapure water manufacturing system of the present invention is provided on the above-mentioned ultrafiltration membrane device, and further has a hydrogen peroxide removal device. The treated water of the hydrogen peroxide removal device is used as the to-be-processed water, and can be used in the ultrafiltration membrane device and It is preferable that the above-mentioned filter membrane device sequentially processes.

本發明之超純水製造系統係於前述超過濾膜裝置之上流,依此紫外線氧化裝置,過氧化氫除去裝置,脫氣膜裝置及非再生型混床式離子交換樹脂裝置順序具備,將前述非再生型混床式離子交換樹脂裝置之處理水作為被處理水而可在前述超過濾膜裝置與前述過濾膜裝置依序進行處理者為佳。The ultrapure water production system of the present invention is provided on the above-mentioned ultrafiltration membrane device, and according to this, an ultraviolet oxidation device, a hydrogen peroxide removal device, a degassing membrane device, and a non-renewable mixed-bed ion exchange resin device are sequentially provided. It is preferable that the treated water of the non-regenerating type mixed-bed ion exchange resin device be treated as the treated water in the aforementioned ultrafiltration membrane device and the aforementioned filtration membrane device in order.

本發明之超純水製造方法係其特徵為將被處理水通水於超過濾膜裝置,以99.8%以上之除去率而處理粒子徑20nm以上之微粒子,將前述超過濾膜裝置之處理水,通水於為耐氧化劑性,而具備孔徑為2~40nm之過濾膜的過濾膜裝置而進行處理者。The ultrapure water manufacturing method of the present invention is characterized in that water to be treated is passed through an ultrafiltration membrane device, and the removal rate of 99.8% or more is used to process particles with a particle diameter of 20nm or more, and the treated water of the aforementioned ultrafiltration membrane device is processed. Water-passing is performed by a filter membrane device having an oxidation resistance and a filter membrane having a pore diameter of 2 to 40 nm.

在本發明之超純水製造方法中,前述超過濾膜裝置之被處理水係將過氧化氫含有0.1~3μg/L者為佳。

[發明效果]
In the method for producing ultrapure water of the present invention, it is preferable that the water to be treated in the ultrafiltration membrane device contains hydrogen peroxide in an amount of 0.1 to 3 μg / L.

[Inventive effect]

如根據本發明之超純水製造系統及超純水製造方法,可長期得到降低微粒子之超純水者。According to the ultrapure water production system and the ultrapure water production method according to the present invention, ultrapure water with reduced particles can be obtained for a long time.

超過濾膜係一般對於過氧化氫等之氧化劑而言比較有耐性。隨之,於對於超過濾膜的供給水,含有過氧化氫濃度之情況,例如,如為0.1~3μg/L程度之濃度,理解到未引起經由過氧化氫之膜劣化。但,長期通水在超過濾膜之情況,經由超過濾膜的素材,對於長期通水後之處理水水質,特別是水中的微粒子濃度產生不同之情況,也就是,長期進行通水時,即使為如上述之低濃度的過氧化氫,了解到對於膜而言,亦有某些影響者。並且,使用耐氧化劑性更強之超過濾膜而進行長期通水之情況,發現水質之惡化有比較和緩的情況,而達至本發明之完成。Ultrafiltration membranes are generally more resistant to oxidants such as hydrogen peroxide. Accordingly, when the supply water of the ultrafiltration membrane contains a hydrogen peroxide concentration, for example, if the concentration is about 0.1 to 3 μg / L, it is understood that the degradation of the membrane through the hydrogen peroxide is not caused. However, in the case of long-term water passing through the ultrafiltration membrane, the material quality of the treated water after long-term water passing through the ultrafiltration membrane, especially the concentration of fine particles in the water, will be different. For the low concentration of hydrogen peroxide as described above, it is understood that there are also some influencers for the membrane. In addition, in the case where water is passed for a long period of time by using an ultrafiltration membrane having stronger oxidant resistance, it is found that the deterioration of water quality is relatively mild, and the present invention has been completed.

以下,參照圖面,而加以詳細說明本發明之一實施形態。如圖1所示,有關本實施形態之超純水製造系統1係具備:前處理部10,初級純水製造部11,液槽12及二次純水製造部13,而於二次純水製造部13內,依序具備除去水中的微粒子之超過濾裝置2與過濾膜裝置3。前處理部10及初級純水製造部11係均因應必要而具備。Hereinafter, one embodiment of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the ultrapure water production system 1 related to this embodiment includes a pre-treatment section 10, a primary pure water production section 11, a liquid tank 12, and a secondary pure water production section 13, and the secondary pure water The manufacturing section 13 includes an ultrafiltration device 2 and a filtration membrane device 3 for removing fine particles in water in this order. The pre-treatment section 10 and the primary pure water production section 11 are both provided as necessary.

在本實施形態之超純水製造系統1中,作為超過濾膜裝置2而使用粒子徑為不足50nm,或更且20nm程度之微細微粒子的除去率高之超過濾膜裝置之同時,作為過濾膜裝置3而使用具有耐氧化劑性的超過濾膜之過濾裝置。根據此,經由超過濾膜裝置2,高度地除去如上述之微細微粒子之同時,由以過濾膜裝置3而捕捉此等產生劣化時之廢材者,可得到長期性地高度除去微粒子之超純水者。In the ultrapure water production system 1 according to this embodiment, as the ultrafiltration membrane device 2, an ultrafiltration membrane device having a particle diameter of less than 50 nm or more and having a fine particle removal rate of about 20 nm is used as the filtration membrane. As the device 3, a filtration device using an ultrafiltration membrane having an oxidant resistance is used. According to this, through the ultrafiltration membrane device 2, while the fine particles as described above are highly removed, and those waste materials at the time of deterioration are captured by the filter membrane device 3, ultrapure particles with high degree of long-term removal can be obtained. Waterman.

以下,對於有關本實施形態的超純水製造系統1所具有之超過濾膜裝置2,過濾膜裝置3及超純水製造系統1則因應必要而具有之其他裝置加以說明。Hereinafter, other devices included in the ultrafiltration water production system 1 of the present embodiment, the filtration membrane device 3 and the ultrapure water production system 1 as necessary, will be described.

前處理部10係除去於原水中之懸濁物質,生成前處理水,將此前處理水供給至初級純水製造部11。前處理部10係例如,適宜選擇為了除去原水中之懸濁物質之砂過濾裝置,精密過濾裝置等而加以構成,更且因應必要而具備進行被處理水的溫度調節之熱交換器等而加以構成。然而,經由原水之水質係省略前處理部10亦可。The pre-processing section 10 removes suspended matter from the raw water, generates pre-processed water, and supplies the pre-processed water to the primary pure water manufacturing section 11. The pre-processing unit 10 is, for example, a sand filter, a precision filter, or the like, which is suitably selected to remove suspended matter in the raw water, and is provided with a heat exchanger for adjusting the temperature of the water to be treated as necessary. Make up. However, the quality of the raw water may be omitted by omitting the pre-treatment section 10.

原水係例如,在市水,井水,地下水,工業用水,半導體製造工場等加以使用,被回收加以處理的水(回收水)。Raw water is, for example, water used in municipal water, well water, groundwater, industrial water, semiconductor manufacturing plants, etc., and is recovered and treated (reclaimed water).

初級純水製造部11係在逆滲透膜裝置,脫氣裝置(脫碳酸塔,真空脫氣裝置,脫氣膜裝置等),離子交換裝置(陽離子交換裝置,陰離子交換裝置,混床式離子交換裝置等),紫外線氧化裝置之中,適宜組合1個以上而加以構成。初級純水製造部11係除去前處理水中的離子成分及非離子成分,溶解氣體而製造初級純水,將此初級純水供給至液槽12。初級純水係例如,為全有機碳(TOC)濃度為5μgC/L以下、阻抗率為17MΩ・cm以上、粒子徑20nm以上之微粒子數為100000psc./L以下。The primary pure water production department 11 is equipped with reverse osmosis membrane equipment, degassing equipment (decarbonation tower, vacuum degassing equipment, degassing membrane equipment, etc.), ion exchange equipment (cation exchange equipment, anion exchange equipment, mixed bed ion exchange). Equipment, etc.), and an ultraviolet oxidizing device, it is suitable to combine and construct one. The primary pure water production unit 11 removes ionic components and non-ionic components in the pre-treated water, dissolves a gas to produce primary pure water, and supplies the primary pure water to the liquid tank 12. The primary pure water system has, for example, a total organic carbon (TOC) concentration of 5 μg C / L or less, a resistivity of 17 MΩ ・ cm or more, and a particle number of 100,000 psc./L or less.

液槽12係儲存初級純水,將其必要量供給至二次純水製造部13。The liquid tank 12 stores primary pure water, and supplies the required amount to the secondary pure water production section 13.

二次純水製造部13係除去初級純水中的微量不純物而製造超純水。如圖2所示,二次純水製造部13係例如,於超過濾膜裝置2之上流側,具備:熱交換器(HEX)4、紫外線氧化裝置(TOC-UV)5、過氧化氫除去裝置(H2 O2 除去裝置)6、脫氣膜裝置(MDG)7及非再生型混床式離子交換樹脂裝置(Polisher)8而加以構成。然而,二次純水製造部13係未必具備上述裝置,而如因應必要而組成上述裝置而採用即可。The secondary pure water production unit 13 removes a trace amount of impurities in the primary pure water to produce ultrapure water. As shown in FIG. 2, the secondary pure water production unit 13 is, for example, on the upstream side of the ultrafiltration membrane device 2 and includes: a heat exchanger (HEX) 4, an ultraviolet oxidation device (TOC-UV) 5, and hydrogen peroxide removal. A device (H 2 O 2 removal device) 6, a degassing membrane device (MDG) 7, and a non-regenerating mixed-bed ion exchange resin device (Polisher) 8 are configured. However, the secondary pure water production section 13 does not necessarily include the above-mentioned device, and may be adopted as long as it is configured as necessary.

熱交換器(HEX)4係因應必要而進行自液槽12所供給之初級純水的溫度調節。在熱交換器4加以溫度調節之初級純水的溫度係理想為25±3℃。The heat exchanger (HEX) 4 adjusts the temperature of the primary pure water supplied from the liquid tank 12 as necessary. The temperature of the primary pure water whose temperature is adjusted in the heat exchanger 4 is preferably 25 ± 3 ° C.

紫外線氧化裝置(TOC-UV)5係對於在前述熱交換器4加以溫度調節之初級純水,照射紫外線,分解除去水中的微量有機物。紫外線氧化裝置5係例如,具有紫外線燈,產生波長185nm附近的紫外線。紫外線氧化裝置5係更加地產生波長254nm附近的紫外線亦可。在紫外線氧化裝置5內照射紫外線於水時,紫外線則分解水而生成OH自由基,此OH自由基則氧化分解水中之有機物。在紫外線氧化裝置中,進行過剩的紫外線照射之情況,未貢獻於有機物的氧化分解之OH自由基彼此則產生反應而產生有過氧化氫。此所產生之過氧化氫係有使下流之超過濾膜裝置2之所具有之超過濾膜劣化的情況。The ultraviolet oxidizing device (TOC-UV) 5 irradiates ultraviolet rays to the primary pure water whose temperature is adjusted in the heat exchanger 4 to decompose and remove trace organic matters in the water. The ultraviolet oxidizing device 5 includes, for example, an ultraviolet lamp, and generates ultraviolet rays in the vicinity of a wavelength of 185 nm. The ultraviolet oxidizing device 5 may further generate ultraviolet rays in the vicinity of a wavelength of 254 nm. When ultraviolet rays are irradiated to water in the ultraviolet oxidizing device 5, ultraviolet rays decompose water to generate OH radicals, and the OH radicals oxidize and decompose organic substances in water. In an ultraviolet oxidation device, when excessive ultraviolet irradiation is performed, OH radicals that do not contribute to the oxidative decomposition of organic substances react with each other to generate hydrogen peroxide. The generated hydrogen peroxide may deteriorate the ultrafiltration membrane included in the downstream ultrafiltration membrane device 2.

因此,降低自紫外線氧化裝置5流出之過氧化氫,為了抑制下流之超過濾膜裝置2之所具有之超過濾膜的劣化,而在紫外線氧化裝置5之紫外線照射量係為0.05~0.2kWh/m3 者為佳。Therefore, in order to reduce the hydrogen peroxide flowing out from the ultraviolet oxidation device 5, in order to suppress the degradation of the ultrafiltration membrane of the downstream ultrafiltration membrane device 2, the ultraviolet irradiation amount in the ultraviolet oxidation device 5 is 0.05 ~ 0.2kWh / m 3 is preferred.

過氧化氫除去裝置(H2 O2 除去裝置)6係分解除去水中的過氧化氫之裝置,例如,可舉出:經由載持鈀(Pd)樹脂而分解除去過氧化氫之鈀載持樹脂裝置,或於表面充填具有亞硫酸基及/或亞硫酸氫基之還原性樹脂的還原性樹脂裝置等。由設置過氧化氫除去裝置6者,因可降低水中的過氧化氫濃度之故,可抑制超過濾膜裝置2之所具有超過濾膜的劣化者。Hydrogen peroxide removal device (H 2 O 2 removal device) 6 is a device for decomposing and removing hydrogen peroxide in water, and examples thereof include a palladium-supported resin that decomposes and removes hydrogen peroxide by supporting a palladium (Pd) resin Device, or a reducing resin device filled with a reducing resin having a sulfite group and / or a hydrogen sulfite group on the surface. By providing the hydrogen peroxide removing device 6, since the concentration of hydrogen peroxide in water can be reduced, it is possible to suppress deterioration of the ultrafiltration membrane included in the ultrafiltration membrane device 2.

脫氣膜裝置(MDG)7係減壓氣體透過性的膜之二次側,僅使流通在一次側的水中之溶解氣體透過於二次側而除去的裝置。作為脫氣膜裝置7,具體而言係可使用3M公司製之X-50、X40、DIC公司製之Separel等之市售品。脫氣膜裝置7係除去自過氧化氫除去裝置6所得到之處理水中的溶解氧,例如,生成溶解氧濃度(DO)為1μg/L以下之處理水。The degassing membrane device (MDG) 7 is a device that removes the secondary side of the reduced-pressure gas-permeable membrane by allowing only the dissolved gas flowing through the water flowing through the primary side to pass through the secondary side. As the degassing membrane device 7, specifically, commercially available products such as X-50, X40 manufactured by 3M Corporation, Separel manufactured by DIC Corporation, and the like can be used. The degassing membrane device 7 removes dissolved oxygen in the treated water obtained from the hydrogen peroxide removing device 6, and generates, for example, treated water having a dissolved oxygen concentration (DO) of 1 μg / L or less.

非再生型混床式離子交換樹脂裝置(Polisher) 8係具有混合陽離子交換樹脂與陰離子交換樹脂之混床式離子交換樹脂,吸附除去脫氣膜裝置7之處理水中的微量之陽離子成分及陰離子成分。Non-regenerating mixed bed ion exchange resin device (Polisher) 8 is a mixed bed ion exchange resin with mixed cation exchange resin and anion exchange resin, which adsorbs and removes trace amounts of cation components and anion components in the treated water of the degassing membrane device 7. .

非再生型混床式離子交換樹脂裝置8係於其內部混合陽離子交換樹脂與陰離子交換樹脂而收容之裝置。作為在此所使用之陽離子交換樹脂係可舉出:強酸性陽離子交換樹脂,或弱酸性陽離子交換樹脂,而強酸性陽離子交換樹脂為佳,作為陰離子交換樹脂係可舉出:強鹼性陰離子交換樹脂,或弱鹼性陰離子交換樹脂,而強鹼性陰離子交換樹脂為佳。作為混床式離子交換樹脂係使用混合強酸性陽離子交換樹脂與強鹼性陰離子交換樹脂之構成者為佳,而作為其市售品係例如,可使用日本Nomura Micro Science製N-Lite MBSP、MBGP等者。The non-regenerating mixed bed type ion exchange resin device 8 is a device which is accommodated by mixing a cation exchange resin and an anion exchange resin therein. Examples of the cation exchange resin used herein include strongly acidic cation exchange resins or weakly acidic cation exchange resins. Strongly acidic cation exchange resins are preferred. Examples of anion exchange resin systems include strong basic anion exchange resins. Resin, or weakly basic anion exchange resin, and strongly basic anion exchange resin are preferred. A mixed bed type ion exchange resin is preferably composed of a mixture of a strongly acidic cation exchange resin and a strongly basic anion exchange resin. As its commercially available product line, for example, N-Lite MBSP, MBGP manufactured by Nomura Micro Science, Japan can be used. Wait.

超過濾膜裝置2係處理非再生型混床式離子交換樹脂裝置8之處理水,生成透過水與濃縮水。超過濾膜裝置2係粒子徑20nm以上的微粒子之除去率為99.8%以上,而99.95%以上者為佳,99.99%以上者更佳。根據此,經由超過濾膜裝置2,幾乎加以除去成為超純水的水質惡化的原因之微粒子,例如,可得到粒子徑20nm以上的微粒子數為200pcs./L以下、更且50pcs./L以下之透過水。超過濾膜裝置2係可以上述之除去率而除去粒子徑10nm以上的微粒子者為更佳,經由此,更使超純水的水質提升,可得到粒子徑10nm以上的微粒子數為200pcs./L以下、更且50pcs./L以下之透過水。在超過濾膜裝置2中生成之透過水係供給至後段的過濾膜裝置3。濃縮水係排出系統外,或循環於超純水製造系統之前段而加以再處理。The ultrafiltration membrane device 2 processes the treated water of a non-regenerating mixed-bed ion exchange resin device 8 to generate permeate water and concentrated water. The removal rate of fine particles having a particle diameter of 20 nm or more in the ultrafiltration membrane device 2 is 99.8% or more, more preferably 99.95% or more, and more preferably 99.99% or more. According to this, through the ultrafiltration membrane device 2, fine particles that cause deterioration of the water quality of ultrapure water are almost removed. For example, the number of fine particles having a particle diameter of 20 nm or more can be 200 pcs./L or less, and 50 pcs./L or less. Through water. The ultrafiltration membrane device 2 is more capable of removing fine particles with a particle diameter of 10 nm or more by the above removal rate. Through this, the water quality of ultrapure water is further improved, and the number of fine particles with a particle diameter of 10 nm or more can be 200pcs./L Permeable water below and more than 50pcs./L. The permeated water generated in the ultrafiltration membrane device 2 is supplied to the subsequent filtration membrane device 3. The concentrated water system is discharged out of the system, or recycled to the front of the ultrapure water production system for reprocessing.

然而,超過濾膜裝置2係在上述中,作為處理圖2之非再生型混床式離子交換樹脂裝置8之處理水,但並不限於此,而如為除去粗大的粒子的水,例如,在超純水製造裝置中,在前處理部所處理之後的處理水即可,可將前處理水,初級處理水,二次處理水(亦包含使其循環的情況)等作為被處理水。超過濾膜裝置2係對於如此之被處理水而言,具有如上述之微粒子的除去率之構成。作為此被處理水係使用具備於前處理部10之懸濁物質除去裝置的處理水,或具備於初級純水製造部11之逆滲透膜裝置的處理水者為更佳。另外,超過濾膜裝置2係具備於二次純水製造部13內者為佳。However, the ultrafiltration membrane device 2 is, as described above, the treated water of the non-regenerating mixed-bed ion exchange resin device 8 of FIG. 2, but is not limited to this. For example, water for removing coarse particles is, for example, In the ultrapure water production device, the treated water after the pre-treatment section is sufficient, and the pre-treated water, the primary treated water, the secondary treated water (including the case of circulating it), and the like can be used as the treated water. The ultrafiltration membrane device 2 has such a structure that the removal rate of the fine particles is as described above for the water to be treated. As this to-be-processed water, it is more preferable to use the treated water provided with the suspended substance removal device in the pre-processing part 10, or the treated water provided with the reverse osmosis membrane device in the primary pure water production part 11. The ultrafiltration membrane device 2 is preferably provided in the secondary pure water production section 13.

然而,微粒子除去率係例如,測定對於測定對象的膜,以水回收率95%以上,將加壓為0.1MPa之微粒子含有水進行通水時,透過水中之特定的粒子徑以上之微粒子數與供給水中之特定的粒子徑之微粒子數,可以{1-(透過水中之特定的粒子徑之微粒子數/供給水中之所定的粒子徑以上之微粒子數)}×100(%)而算出者。除去率係將聚苯乙烯乳膠(Thermo Fisher製、型號3020A標稱直徑20 nm)混合於超純水,負載500000個/ml於測定對象之膜裝置供給水而加以確認。However, the removal rate of fine particles is, for example, the number of fine particles having a specific particle diameter or more permeating through the water when measuring the membrane to be measured, the water recovery rate is 95% or more, and the fine particles having a pressure of 0.1 MPa are passed through the water. The number of particles with a specific particle diameter in the feed water can be calculated as {1- (the number of particles with a specific particle diameter in the permeate water / the number of particles with a particle diameter greater than or equal to the particle diameter in the feed water)} × 100 (%). The removal rate was confirmed by mixing polystyrene latex (manufactured by Thermo Fisher, model 3020A with a nominal diameter of 20 nm) in ultrapure water and supplying water to a membrane device to be measured at a load of 500,000 pieces / ml.

作為如此之超過濾膜裝置2係容易得到高微粒子除去率之故,具有截留分子量則理想為3000~10000、更理想為4000~8000之超過濾膜之裝置為最佳。然而,超過濾膜之截留分子量係例如,可如以下作為而測定者。將含有分子量為既知,且不同之複數種的標記分子的試料水,通水於測定對象的超過濾膜而測定該標記分子的除去率。將所得到之除去率的測定結果,對於分子量而言進行繪製而做成截留曲線。從此截留曲線,除去率則例如,將90%之分子量作為其膜之截留分子量。作為標記分子係使用葡聚醣,聚乙二醇(PEG)、蛋白質等。As such an ultrafiltration membrane device 2 is easy to obtain a high particulate removal rate, an apparatus having an ultrafiltration membrane having a cutoff molecular weight of preferably 3000 to 10,000, and more preferably 4000 to 8000 is most preferable. However, the cut-off molecular weight of an ultrafiltration membrane can be measured as follows, for example. The removal rate of the labeled molecules was measured by passing a sample water containing a plurality of labeled molecules having known molecular weights and passing them through an ultrafiltration membrane to be measured. The measurement result of the obtained removal rate was plotted with respect to molecular weight, and the retention curve was made. From the cutoff curve, the removal rate is, for example, a molecular weight of 90% as the cutoff molecular weight of the film. As the labeling molecular system, dextran, polyethylene glycol (PEG), protein, and the like are used.

超過濾膜裝置2所具有之超過濾膜係例如,非對稱膜或複合膜,將聚碸,聚烯烴,聚酯,聚四氟乙烯(PTFE)、聚偏二氟乙烯(PVDF)、聚醚碸或聚醯胺作為材料而加以構成者為佳。膜形狀係為薄片平膜,螺旋膜,管狀膜,中空系膜等,但並不限定於此等。為了得到高微粒子除去率而聚碸製之構成為更佳。然而,超過濾膜裝置2之所具有之超過濾膜係未具有如後述之過濾膜裝置3之所具有之超過濾膜的耐酸氧化劑性亦可。The ultrafiltration membranes included in the ultrafiltration membrane device 2 are, for example, an asymmetric membrane or a composite membrane. Polyurethane, polyolefin, polyester, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyether Rhenium or polyamide is preferably used as the material. The shape of the film is a thin flat film, a spiral film, a tubular film, a hollow film, etc., but it is not limited to these. In order to obtain a high removal rate of fine particles, the structure made of polyfluorene is more preferable. However, the ultrafiltration membrane included in the ultrafiltration membrane device 2 may not have the acid-oxidizing agent resistance of the ultrafiltration membrane included in the filtration membrane device 3 described later.

在超過濾膜裝置2之有效膜面積係5m2 ~60m2 為佳,而10m2 ~50m2 為更佳。15m2 ~40m2 又更佳,而當有效膜面積為上述之範圍時,容易抑制膜的劣化。The effective membrane area in the ultrafiltration membrane device 2 is preferably 5m 2 to 60m 2 , and more preferably 10m 2 to 50m 2 . 15m 2 to 40m 2 is more preferable. When the effective film area is in the above range, it is easy to suppress the deterioration of the film.

在超過濾膜裝置2之水回收率係95%以上為佳,而99%以上更佳。經由此,得到高度地除去微粒子之超純水同時,可使超純水的製造效率提升者。The water recovery rate in the ultrafiltration membrane device 2 is preferably 95% or more, and more preferably 99% or more. As a result, ultrapure water with highly-removed fine particles can be obtained, and the production efficiency of ultrapure water can be improved.

超過濾膜裝置2之被處理水,即非再生型混床式離子交換樹脂裝置8之處理水則如上述,含有過氧化氫之情況,被處理水中的過氧化氫濃度係0.1~3μg/L為佳,而0.2~1μg/L更佳。當超過濾膜裝置2之被處理水中的過氧化氫濃度為上述之範圍時,容易抑制超過濾膜之劣化,而可得到更長期性地高度除去微粒子之超純水者。The treated water of the ultrafiltration membrane device 2, that is, the treated water of the non-renewable mixed-bed ion exchange resin device 8 is as described above. In the case where hydrogen peroxide is contained, the hydrogen peroxide concentration in the treated water is 0.1 to 3 μg / L. It is better, and 0.2 ~ 1μg / L is more preferable. When the concentration of hydrogen peroxide in the water to be treated of the ultrafiltration membrane device 2 is in the above range, it is easy to suppress the deterioration of the ultrafiltration membrane, and ultrapure water with highly fine particles removed for a longer period of time can be obtained.

過濾膜裝置3係處理超過濾膜裝置2之透過水,生成透過水與濃縮水。過濾膜裝置3係具備具有耐氧化劑性,孔徑為2~40nm之過濾膜。作為如此之過濾膜係例如,可舉出:將PVDF或PTFE等作為材料而加以構成之超過濾膜(UF)或精密過濾膜(MF)。作為膜形狀係可舉出:薄片平膜,螺旋膜,管狀膜,中空系膜等,但並不限定於此等。然而,過濾膜之耐氧化劑性係例如,浸漬10日間於5質量%之過氧化氫水之後,可將其透過水量的變化為不足試驗前之5%者,或其拉伸強度的變化量為對於試驗前的強度而言不足5%者,判斷為有耐氧化劑。另外,不限於以上述方法判斷為具有耐氧化劑性的膜,而亦可使用標稱為具有耐過氧化氫性,或耐氧化性的膜。The filtration membrane device 3 processes permeate water of the ultrafiltration membrane device 2 to generate permeate water and concentrated water. The filter membrane device 3 is provided with a filter membrane having oxidant resistance and a pore diameter of 2 to 40 nm. Examples of such a filtration membrane system include an ultrafiltration membrane (UF) or a precision filtration membrane (MF) configured using PVDF, PTFE, or the like as a material. Examples of the film shape system include a thin flat film, a spiral film, a tubular film, a hollow film, and the like, but are not limited thereto. However, the oxidation resistance of the filter membrane is, for example, after immersing it in 5% by mass of hydrogen peroxide water for 10 days, the change in the permeated water amount can be less than 5% before the test, or the change in its tensile strength is If the strength before the test is less than 5%, it is judged that an antioxidant is present. In addition, the film is not limited to a film judged to have oxidant resistance by the above-mentioned method, but a film labeled with hydrogen peroxide resistance or oxidation resistance may be used.

如上述,幾乎水中的微粒子係因由超過濾膜裝置2而加以除去之故,過濾膜裝置3係即使未實現如超過濾膜裝置2高之微粒子除去率也沒關係。因此,在過濾膜裝置3之粒子徑20nm以上的微粒子之除去率係理想為40~95%、而更理想如為60~90%即可。As described above, the particles in almost water are removed by the ultrafiltration membrane device 2, and the filtration membrane device 3 does not matter even if the particle removal rate as high as that of the ultrafiltration membrane device 2 is not achieved. Therefore, the removal rate of the fine particles having a particle diameter of 20 nm or more in the filtration membrane device 3 is preferably 40 to 95%, and more preferably 60 to 90%.

另外,對於經由超純水製造系統1的超純水之長期製造時,係例如,有著經由自紫外線氧化裝置5流出之過氧化氫而超過濾膜裝置2之所具有的超過濾膜產生劣化,而發生廢材之情況。其廢材係例如為20~100nm程度。因此,在過濾膜裝置3之過濾膜的孔徑係為5~40nm者為佳,而10~30nm為更佳。此過濾膜之孔徑係可以標稱孔徑而判斷者。另外,以與上述超過濾膜同樣的方法,粒子徑則可使用既知之物質而測定者。In the long-term production of ultrapure water through the ultrapure water production system 1, for example, the ultrafiltration membrane included in the ultrafiltration membrane device 2 is deteriorated by hydrogen peroxide flowing out from the ultraviolet oxidation device 5. In the case of waste materials. The waste material is, for example, about 20 to 100 nm. Therefore, the pore size of the filter membrane in the filter membrane device 3 is preferably 5 to 40 nm, and more preferably 10 to 30 nm. The pore size of the filter membrane can be judged by the nominal pore size. In addition, in the same method as the above-mentioned ultrafiltration membrane, the particle diameter can be measured using a known substance.

上述微粒子除去率則容易的得到之故,作為在過濾膜裝置3之超過濾膜係孔徑理想為5~40nm、更理想為10~30nm者為最佳。Since the above-mentioned fine particle removal rate is easily obtained, it is preferable that the pore diameter of the ultrafiltration membrane system in the filtration membrane device 3 is preferably 5 to 40 nm, and more preferably 10 to 30 nm.

在過濾膜裝置3之水回收率係80%以上為佳,而99%以上更佳。經由此,得到高度地除去微粒子之超純水同時,可使超純水的製造效率提升者。The water recovery rate in the filtration membrane device 3 is preferably 80% or more, and more preferably 99% or more. As a result, ultrapure water with highly-removed fine particles can be obtained, and the production efficiency of ultrapure water can be improved.

作為過濾膜裝置3之透過水,可得到粒子徑20nm以上的微粒子數理想為500pcs./L以下,而更理想為200pcs./L以下之超純水。又更理想係作為過濾膜裝置3之透過水,可得到粒子徑20nm以上的微粒子數理想為50pcs. /L以下之更高純度的超純水。另外,超純水的水質係例如,全有機碳(TOC)濃度為1μgC/L以下、阻抗率為18MΩ・cm以上。在過濾膜裝置3所生成之超純水係加以供給至超純水之使用場所(POU)。As the permeated water of the filtration membrane device 3, ultrapure water having a particle diameter of 20 nm or more is preferably 500 pcs./L or less, and more preferably 200 pcs./L or less. Still more desirably, as the permeated water of the filtration membrane device 3, ultrapure water having a higher purity and a particle number of 20 nm or more and a particle size of 50 pcs./L or less can be obtained. In addition, the water quality of ultrapure water is, for example, a total organic carbon (TOC) concentration of 1 μg C / L or less and an impedance of 18 MΩ 以上 cm or more. The ultrapure water generated in the filtration membrane device 3 is supplied to a place of use (POU) for ultrapure water.

在本實施形態之超純水製造系統1中,對於超過濾膜裝置2之超過濾膜未具有耐氧化劑性的情況,經由自上述紫外線氧化裝置5流出之過氧化氫,亦有該超過濾膜緩面地產生劣化,而產生有廢材之情況。但,來自此超過濾膜之廢材係在後段的過濾膜裝置3而加以除去。因此,如根據本實施形態之超純水製造系統1,即使前段的超過濾膜產生劣化,亦可得到高度除去微粒子之超純水者。In the ultrapure water production system 1 of this embodiment, in the case where the ultrafiltration membrane of the ultrafiltration membrane device 2 does not have oxidant resistance, the ultrafiltration membrane is also provided through hydrogen peroxide flowing out of the ultraviolet oxidation device 5 described above. Deterioration occurs gradually, and waste material may be generated. However, the waste material from this ultrafiltration membrane is removed by the filtration membrane device 3 at the subsequent stage. Therefore, according to the ultrapure water production system 1 according to the present embodiment, even if the ultrafiltration membrane in the preceding stage is deteriorated, ultrapure water with highly removed particles can be obtained.

如根據在以上所說明之實施形態的超純水製造系統及超純水製造方法,可長期係地得到高度除去微粒子之超純水者。

[實施例]
According to the ultrapure water production system and the ultrapure water production method according to the embodiments described above, it is possible to obtain highly purified ultrapure water with long-term removal of fine particles.

[Example]

以下,利用實施例而詳細地說明本發明。本發明係未加以限定於以下之實施例。

(實施例)
使用具有與圖2所示同樣之二次純水製造部的超純水製造系統。此二次純水製造部係於儲存初級純水的液槽之下流,依序具備:熱交換器、紫外線氧化裝置(日本PHOTOSCIENCE公司製、JPW-2)、Pd載持樹脂裝置(LANXESS公司製、Lewatit K7333)、脫氣膜裝置(3M公司製、X40 G451H)、非再生型混床式離子交換裝置(日本Nomura Micro Science製N-Lite 將MBSP充填200L)、超過濾膜裝置(日本旭化成公司製、OAT-6036HA(截留分子量(標稱):4000、有效膜面積:34m2 )及過濾膜裝置(日本Entegris公司製、Trinzik標稱孔徑15nm)。
Hereinafter, the present invention will be described in detail using examples. The present invention is not limited to the following examples.

(Example)
An ultrapure water production system having a secondary pure water production section similar to that shown in FIG. 2 was used. This secondary pure water production department is located downstream of the liquid tank that stores the primary pure water, and includes: a heat exchanger, an ultraviolet oxidizing device (manufactured by Japan Photo Science Corporation, JPW-2), and a Pd-carrying resin device (manufactured by LANXESS company) , Lewatit K7333), degassing membrane device (manufactured by 3M, X40 G451H), non-regenerating mixed bed type ion exchange device (N-Lite manufactured by Nomura Micro Science, Japan, MBSP filling 200L), ultrafiltration membrane device (Japan Asahi Kasei Corporation Production, OAT-6036HA (cut-off molecular weight (nominal): 4000, effective membrane area: 34m 2 ) and filter membrane device (manufactured by Japan Entegris, Trinzik nominal pore size 15nm).

將供給初級純水於上述二次純水製造部,8年間製造超純水時,過濾膜裝置之透過水的粒子徑0.4μm以上之微粒子數的經時變化,示於表1。對於微粒子數的測定係使用直接鏡檢法。對於計測係使用日立製電子顯微鏡。When primary pure water was supplied to the above-mentioned secondary pure water production department, and ultra-pure water was produced for 8 years, the change with time of the number of fine particles having a particle diameter of 0.4 μm or more of the permeated water of the filter membrane device is shown in Table 1. For the measurement of the number of particles, a direct microscopy method was used. For the measurement system, a Hitachi electron microscope was used.

另外,在通水年數8年時,以Particle Measuring Systems公司製之微粒子計UltraDI-20,測定20 nm以上的微粒子時,微粒子數係500pcs./L以下。另外,再試驗實施例1,以UDI-20而測定通水年數1年之微粒子數,微粒子數係500pcs./L以下。In addition, when the number of years of water flow was 8 years, the number of fine particles was 500 pcs./L or less when the fine particles of UltraDI-20 manufactured by Particle Measuring Systems were used to measure the fine particles of 20 nm or more. In addition, Example 1 was retested, and the number of fine particles was measured with UDI-20 for one year, and the number of fine particles was 500 pcs./L or less.

(比較例)
在實施例所使用之超純水製造系統中,對於僅未具有超過濾膜裝置之後段的過濾膜裝置的點不同之系統,測定與實施例同樣地,供給初級純水,製造8年超純水時,超過濾膜裝置之透過水中的粒子徑0.4μm以上之微粒子數的經時變化。將結果示於表2。
(Comparative example)
In the ultrapure water production system used in the examples, for systems that differ only in the point of the filtration membrane device that does not have the latter of the ultrafiltration membrane device, the measurement was performed in the same manner as in the example, and primary pure water was supplied to produce ultrapure water for 8 years. In the case of water, the number of fine particles having a particle diameter of 0.4 μm or more permeated in the ultrafiltration membrane device changes over time. The results are shown in Table 2.

另外,在通水年數8年時,以Particle Measuring Systems公司製之微粒子計UltraDI-20,測定20 nm以上的微粒子時,微粒子數係1000pcs./L。In addition, when the number of years of water flow was 8 years, the number of particles was measured at 1000 pcs./L when UltraDI-20, a particle meter manufactured by Particle Measuring Systems, was used to measure particles above 20 nm.

如表1,2所示,在設置過濾膜裝置於超過濾膜裝置之後段的實施例之超純水製造系統中,經過8年後,粒子徑0.4μm以上之微粒子數亦為0.5pcs./L以下,另外,從經由UltraDI-20之20nm以上的微粒子數亦與初期同樣之情況,比較於未設置過濾膜裝置之比較例的構成,了解到可得到長期性降低微粒子之超純水者。As shown in Tables 1 and 2, in the ultrapure water manufacturing system of the embodiment in which the filter membrane device is installed in the latter stage of the ultrafiltration membrane device, after 8 years, the number of particles having a particle diameter of 0.4 μm or more is 0.5 pcs./ L or less, and from the same situation as in the initial stage when the number of fine particles of 20 nm or more passed through UltraDI-20 is compared to the configuration of a comparative example without a filter membrane device, it is understood that ultrapure water with long-term reduced fine particles can be obtained.

1‧‧‧超純水製造系統1‧‧‧ Ultra-pure water manufacturing system

2‧‧‧超過濾膜裝置 2‧‧‧ ultrafiltration membrane device

3‧‧‧過濾膜裝置 3‧‧‧filtration membrane device

4‧‧‧熱交換器(HEX) 4‧‧‧Heat exchanger (HEX)

5‧‧‧紫外線氧化裝置(TOC-UV) 5‧‧‧ultraviolet oxidation device (TOC-UV)

6‧‧‧過氧化氫除去裝置 6‧‧‧ Hydrogen peroxide removal device

7‧‧‧脫氣膜裝置(MDG) 7‧‧‧ Degassing membrane device (MDG)

8‧‧‧非再生型混床式離子交換樹脂裝置(Polisher) 8‧‧‧ Non-regenerating mixed bed ion exchange resin device (Polisher)

10‧‧‧前處理部 10‧‧‧Pre-treatment Department

11‧‧‧初級純水製造部 11‧‧‧Primary Pure Water Manufacturing Department

12‧‧‧液槽 12‧‧‧ liquid tank

13‧‧‧二次純水製造部 13‧‧‧Second Pure Water Manufacturing Department

圖1係表示有關實施形態之超純水製造系統的方塊圖。FIG. 1 is a block diagram showing an ultrapure water production system according to the embodiment.

圖2係表示有關實施形態之二次純水製造部的方塊圖。 Fig. 2 is a block diagram showing a secondary pure water production department according to the embodiment.

Claims (8)

一種超純水製造系統係具有:超過濾膜裝置與串聯地連接於該超過濾膜之過濾膜裝置,將被處理水,在前述超過濾膜裝置與前述過濾膜裝置依序進行處理而製造超純水之超純水製造系統,其特徵為 前述超過濾膜裝置係粒子徑20nm以上之微粒子的除去率為99.8%以上, 前述過濾膜裝置係具備:為耐氧化劑性,孔徑為2~40nm之過濾膜者。An ultrapure water manufacturing system includes an ultrafiltration membrane device and a filtration membrane device connected to the ultrafiltration membrane in series. The treated water is sequentially processed in the ultrafiltration membrane device and the filtration membrane device to produce an ultrafiltration water. Ultra-pure water manufacturing system for pure water, characterized by The removal rate of the fine particles having a particle diameter of 20 nm or more in the ultrafiltration membrane device is 99.8% or more. The filter membrane device includes a filter membrane having a pore diameter of 2 to 40 nm, which is resistant to oxidants. 如申請專利範圍第1項記載之超純水製造系統,其中,前述超過濾膜裝置係具有截留分子量為3000~10000之超過濾膜者。For example, the ultrapure water production system described in the first item of the patent application range, wherein the ultrafiltration membrane device has an ultrafiltration membrane with a molecular weight cut-off of 3000 to 10,000. 如申請專利範圍第1項或第2項記載之超純水製造系統,其中,前述超過濾膜裝置係具有將聚碸,聚偏二氟乙烯或聚四氟乙烯作為材料之超過濾膜者。For example, the ultrapure water production system described in the first or second item of the patent application scope, wherein the ultrafiltration membrane device has an ultrafiltration membrane using polyfluorene, polyvinylidene fluoride, or polytetrafluoroethylene as a material. 如申請專利範圍第1項乃至第3項任一項記載之超純水製造系統,其中,前述過濾膜裝置係具有將聚偏二氟乙烯或聚四氟乙烯作為材料之過濾膜者。For example, the ultrapure water production system described in any one of the scope of the patent application, and the third, wherein the aforementioned filter membrane device has a filter membrane using polyvinylidene fluoride or polytetrafluoroethylene as a material. 如申請專利範圍第1項乃至第4項任一項記載之超純水製造系統,其中,於前述超過濾膜裝置之上流,更具有過氧化氫除去裝置,將前述過氧化氫除去裝置之處理水作為前述被處理水而可在前述超過濾膜裝置與前述過濾膜裝置依序進行處理者。For example, the ultrapure water production system described in any one of the scope of the application for the item 1 to 4, wherein the ultrafiltration membrane device has a hydrogen peroxide removal device and flows over the ultrafiltration membrane device to process the hydrogen peroxide removal device. As the water to be treated, water can be sequentially processed in the ultrafiltration membrane device and the filtration membrane device. 如申請專利範圍第1項乃至第5項任一項記載之超純水製造系統,其中,於前述超過濾膜裝置之上流,依此紫外線氧化裝置,過氧化氫除去裝置,脫氣膜裝置及非再生型混床式離子交換樹脂裝置順序具備, 將前述非再生型混床式離子交換樹脂裝置之處理水作為被處理水而可在前述超過濾膜裝置與前述過濾膜裝置依序進行處理者。For example, the ultrapure water production system described in any one of the scope of the patent application, which is described in any one of items 1 to 5, wherein the ultrafiltration membrane device flows above the ultrafiltration membrane device, and according to this, an ultraviolet oxidation device, a hydrogen peroxide removal device, a deaeration membrane device, Non-regenerating mixed-bed ion exchange resin devices are sequentially provided, Those who use the treated water of the aforementioned non-regenerating mixed-bed ion exchange resin device as the treated water can be sequentially processed in the ultrafiltration membrane device and the filtration membrane device. 一種超純水製造方法,其特徵為將被處理水通水於超過濾膜裝置,以99.8%以上之除去率而處理粒子徑20nm以上之微粒子, 將前述超過濾膜裝置之處理水,通水於為耐氧化劑性,而具備孔徑為2~40nm之過濾膜的過濾膜裝置而進行處理者。A method for producing ultrapure water, characterized in that water to be treated is passed through an ultrafiltration membrane device, and particles with a particle diameter of 20nm or more are processed with a removal rate of 99.8% or more, The treated water of the aforementioned ultrafiltration membrane device is passed through a filter membrane device having a filtration membrane having a pore diameter of 2 to 40 nm, which is resistant to oxidants, and is treated. 如申請專利範圍第7項記載之超純水製造方法,其中,前述超過濾膜裝置之被處理水係將過氧化氫含有0.1~ 3μg/L者。For example, the method for producing ultrapure water described in item 7 of the scope of the patent application, wherein the water to be treated of the ultrafiltration membrane device contains hydrogen peroxide in an amount of 0.1 to 3 μg / L.
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