TW201920962A - Test socket with carbon nanotubes - Google Patents

Test socket with carbon nanotubes Download PDF

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Publication number
TW201920962A
TW201920962A TW107130321A TW107130321A TW201920962A TW 201920962 A TW201920962 A TW 201920962A TW 107130321 A TW107130321 A TW 107130321A TW 107130321 A TW107130321 A TW 107130321A TW 201920962 A TW201920962 A TW 201920962A
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conductive
insulating
test
support portion
test socket
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TW107130321A
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Chinese (zh)
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TWI684008B (en
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鄭永倍
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南韓商Isc股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06711Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • G01R1/06755Material aspects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0433Sockets for IC's or transistors
    • G01R1/0483Sockets for un-leaded IC's having matrix type contact fields, e.g. BGA or PGA devices; Sockets for unpackaged, naked chips
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/073Multiple probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/073Multiple probes
    • G01R1/07307Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
    • G01R1/0735Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card arranged on a flexible frame or film
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2886Features relating to contacting the IC under test, e.g. probe heads; chucks

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)
  • Connecting Device With Holders (AREA)
  • Measuring Leads Or Probes (AREA)

Abstract

The present invention relates to a test socket with carbon nanotubes, and more particularly, to a test socket including: a plurality of conductive portions in which a plurality of conductive particles are arranged in a first insulative elastic material in a thickness direction of the first insulative elastic material, the plurality of conductive portions being provided at positions corresponding to terminals of a test-target device; an insulative support portion arranged between the conductive portions and surrounding and supporting the conductive portions, the insulative support portion including a second insulative elastic material; and carbon nanotubes dispersed in the insulative support portion, wherein surfaces of the carbon nanotubes are coated with silica.

Description

具有奈米碳管的測試插座Test socket with nano carbon tube

本發明是有關於一種具有奈米碳管的測試插座,且更具體而言是有關於一種具有塗佈有二氧化矽的奈米碳管的測試插座。The invention relates to a test socket with a nano carbon tube, and more particularly to a test socket with a nano carbon tube coated with silicon dioxide.

相關申請案的交叉參考Cross-reference to related applications

本申請案主張於2017年8月31日在韓國智慧財產局提出申請的第10-2017-0110659號韓國專利申請案的權益,所述韓國專利申請案的揭露內容全文併入本案供參考。This application claims the benefit of Korean Patent Application No. 10-2017-0110659, filed at the Korean Intellectual Property Office on August 31, 2017, and the disclosure of the Korean patent application is incorporated herein by reference in its entirety.

通常,當對測試目標元件的電特性進行檢驗時,需要穩定地電性連接所述測試目標元件與檢驗裝置。通常,使用測試插座來將測試目標元件連接至檢驗裝置。Generally, when testing the electrical characteristics of a test target element, the test target element and the test device need to be electrically connected stably. Generally, a test socket is used to connect the test target element to the inspection device.

測試插座將測試目標元件的端子連接至檢驗裝置的接墊,以能夠在測試目標元件與檢驗裝置之間雙向傳送電性訊號。為此,測試插座中包括彈性導電片材或彈簧針(pogo pin)作為接觸構件。所述彈性導電片材包括用以與測試目標元件的端子連接的導電部分,所述導電部分是藉由將多個導電粒子排列於矽酮橡膠中而形成,且所述彈簧針包括被設置於殼體中的彈簧,以將測試目標元件電性連接至檢驗裝置。由於此類彈性導電片材或彈簧針能夠吸收可能在接觸期間發生的機械衝擊,因此大多數測試插座使用此類彈性導電片材或彈簧針。The test socket connects the terminal of the test target component to the pad of the inspection device so as to be able to transmit electrical signals in both directions between the test target component and the inspection device. To this end, the test socket includes an elastic conductive sheet or a pogo pin as a contact member. The elastic conductive sheet includes a conductive portion for connecting with a terminal of a test target element, the conductive portion is formed by arranging a plurality of conductive particles in a silicone rubber, and the pogo pin includes a A spring in the housing to electrically connect the test target element to the inspection device. Because such elastic conductive sheets or pogo pins can absorb mechanical shock that may occur during contact, most test sockets use such elastic conductive sheets or pogo pins.

在此類測試插座當中,一種採用彈性導電片材的測試插座包括:導電部分,形成於與球珊陣列(ball grid array,BGA)半導體元件的球引線接觸的區域中;及絕緣支撐部分,形成於不與半導體元件的球引線(端子)接觸的區域中,用以支撐導電部分且用作絕緣層。在此種情形中,可藉由將多個導電粒子密集地排列於矽酮橡膠中來設置導電部分。在使用時,將測試插座附著至包括多個接墊的檢驗裝置。詳細而言,在導電部分分別與檢驗裝置的接墊接觸的狀態下將測試插座安裝於檢驗裝置上。Among such test sockets, a test socket using an elastic conductive sheet includes: a conductive portion formed in an area in contact with a ball lead of a ball grid array (BGA) semiconductor element; and an insulating support portion formed In an area not in contact with the ball lead (terminal) of the semiconductor element, it is used to support the conductive portion and serves as an insulating layer. In this case, a conductive portion can be provided by densely arranging a plurality of conductive particles in a silicone rubber. In use, the test socket is attached to an inspection device including a plurality of pads. Specifically, the test socket is mounted on the inspection device in a state where the conductive portions are in contact with the pads of the inspection device, respectively.

在電性檢驗過程期間,測試插座的導電部分頻繁地收縮及膨脹,且因此導電部分的矽酮橡膠可發生開裂,致使導電部分的彈性減小。在導電部分的彈性如上文所述減小時,導電部分的導電性會降低。During the electrical inspection process, the conductive part of the test socket frequently shrinks and swells, and as a result, the silicone rubber of the conductive part may crack, causing the elasticity of the conductive part to decrease. When the elasticity of the conductive portion decreases as described above, the conductivity of the conductive portion decreases.

導電部分的導電粒子由矽酮橡膠支撐,且當在檢驗過程期間矽酮橡膠因與測試目標元件接觸而受到壓縮時,會使導電粒子彼此接觸且因此彼此電性連接。另外,當在檢驗之後移除了測試目標元件時,受壓縮矽酮橡膠恢復至其原始形狀,且因此導電粒子恢復至其原始狀態。The conductive particles of the conductive portion are supported by silicone rubber, and when the silicone rubber is compressed due to contact with the test target element during the inspection process, the conductive particles are brought into contact with each other and thus are electrically connected to each other. In addition, when the test target element is removed after the inspection, the compressed silicone rubber returns to its original shape, and thus the conductive particles return to their original state.

如上文所述,矽酮橡膠頻繁地收縮及膨脹,且在該些頻繁的收縮與膨脹期間,矽酮橡膠可發生開裂(torn)。As mentioned above, silicone rubber frequently shrinks and swells, and during these frequent shrinkage and expansion, the silicone rubber can torn.

若矽酮橡膠開裂,則難以牢固地支撐導電粒子,且因此導電粒子可容易與導電部分分離。此種導電粒子分離是測試插座的總體導電性降低的主要原因。If the silicone rubber is cracked, it is difficult to firmly support the conductive particles, and thus the conductive particles can be easily separated from the conductive portion. Such conductive particle separation is the main reason for the decrease in the overall conductivity of the test socket.

本發明申請人提出申請且被授予本發明申請人的第1588844號韓國專利中揭露了能解決該些問題的測試插座。The Korean Patent No. 1588844, filed by the applicant of the present invention and awarded to the applicant of the present invention, discloses a test socket that can solve these problems.

此測試插座100包括:導電部分110,藉由將多個導電粒子111在絕緣彈性材料的厚度方向上排列於所述絕緣彈性材料中而設置於與測試目標元件140的端子141對應的位置處;絕緣支撐部分120,排列於導電部分110之間以環繞及支撐導電部分110;以及奈米碳管121,排列於導電部分110中且如同線圈一樣纏繞,其中奈米碳管121在導電部分中彼此鄰近。The test socket 100 includes a conductive portion 110 that is disposed at a position corresponding to the terminal 141 of the test target element 140 by arranging a plurality of conductive particles 111 in the insulating elastic material in a thickness direction of the insulating elastic material. An insulating support portion 120 is arranged between the conductive portions 110 to surround and support the conductive portion 110; and a nano carbon tube 121 is arranged in the conductive portion 110 and is wound like a coil, wherein the nano carbon tubes 121 are in the conductive portion to each other Proximity.

在測試插座中使用奈米碳管來補充絕緣彈性材料的彈性,使得在使用測試插座重複地檢驗測試目標元件時防止測試插座失去其彈性,且由於具有彈簧形狀的鄰近的奈米碳管纏結在一起,因此即使絕緣彈性材料在高溫下膨脹,測試插座的電特性劣化仍可被最小化。Use of carbon nanotubes in the test socket to supplement the elasticity of the insulating elastic material, so that the test socket is prevented from losing its elasticity when the test target element is repeatedly inspected using the test socket, and the adjacent nano carbon tube with a spring shape is tangled Together, so even if the insulating elastic material expands at high temperatures, the deterioration of the electrical characteristics of the test socket can be minimized.

然而,排列於測試插座中的奈米碳管可導致以下問題。However, the carbon nanotubes arranged in the test socket may cause the following problems.

純奈米碳管具有導電性,且因此在除導電部分之外的絕緣支撐部分中亦包括純奈米碳管時,可發生電流洩漏。亦即,儘管絕緣支撐部分中不應有電流流動,但奈米碳管仍可導致電流經由絕緣支撐部分洩漏,且因此可發生短路。The pure nano carbon tube has conductivity, and therefore, when the pure nano carbon tube is also included in the insulating support portion other than the conductive portion, current leakage may occur. That is, although no current should flow in the insulating support portion, the nano-carbon tube may cause current to leak through the insulating support portion, and thus a short circuit may occur.

另外,由於純奈米碳管對身為絕緣彈性材料的矽酮橡膠的黏附力弱,因此在頻繁檢驗過程期間,純奈米碳管可自矽酮橡膠分離或脫開,且因此測試插座的機械強度相較於現有測試插座可減小。In addition, because the pure carbon nanotubes have weak adhesion to silicone rubber, which is an insulating and elastic material, the pure carbon nanotubes can be separated or detached from the silicone rubber during the frequent inspection process. The mechanical strength can be reduced compared to existing test sockets.

另外,由於純奈米碳管因高的凡得瓦力(van der Waals force)而具有強的內聚力,如圖1的放大部分所示,因此在藉由一般製作製程製作測試插座時,奈米碳管可密集地分佈於某些局部區域中,在所述一般製作製程中,藉由將磁場施加至其中排列有奈米碳管的液體矽酮來將導電粒子密集地排列於絕緣彈性材料的某些區域中。亦即,難以使奈米碳管均勻地分佈。In addition, pure carbon nanotubes have strong cohesive force due to high van der Waals force, as shown in the enlarged part of Figure 1. Therefore, when the test socket is made by a general manufacturing process, the nano tube Carbon tubes can be densely distributed in some local areas. In the general manufacturing process, conductive particles are densely arranged in the insulating elastic material by applying a magnetic field to the liquid silicone in which the carbon nanotubes are arranged. In some areas. That is, it is difficult to uniformly distribute the carbon nanotubes.

提供本發明來解決上述問題。具體而言,本發明的技術目標是提供一種包括奈米碳管的測試插座,所述奈米碳管防止電流洩漏,對絕緣彈性材料具有強的黏附力,均勻地分散於絕緣彈性材料中,因碳材料具有散熱特性而在高溫下具有穩定的電阻,且在絕緣彈性材料中用作填充物以提高絕緣彈性材料的抗拉強度及耐磨度。The present invention is provided to solve the above problems. Specifically, the technical objective of the present invention is to provide a test socket including a nano carbon tube, which prevents current leakage, has strong adhesion to an insulating elastic material, and is evenly dispersed in the insulating elastic material. Because the carbon material has heat dissipation characteristics, it has stable resistance at high temperatures, and is used as a filler in the insulating elastic material to improve the tensile strength and abrasion resistance of the insulating elastic material.

為實現上述目標,提供一種測試插座,所述測試插座被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的端子電性連接至所述檢驗裝置的接墊,所述測試插座包括:多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述端子對應的位置處;絕緣支撐部分,排列於所述導電部分之間且環繞及支撐所述導電部分,所述絕緣支撐部分包括第二絕緣彈性材料;以及多個奈米碳管,分散於所述絕緣支撐部分中,其中所述奈米碳管的表面被塗佈有二氧化矽。In order to achieve the above objective, a test socket is provided, the test socket is configured to be placed between a test target element and an inspection device to electrically connect a terminal of the test target element to a pad of the inspection device. The test socket includes: a plurality of conductive portions, in which a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are provided At a position corresponding to the terminal of the test target element; an insulating support portion arranged between the conductive portions and surrounding and supporting the conductive portion, the insulating support portion including a second insulating elastic material; and A plurality of nano carbon tubes are dispersed in the insulating support portion, wherein the surface of the nano carbon tubes is coated with silicon dioxide.

含有所述奈米碳管的所述絕緣支撐部分可具有109 歐姆至1014 歐姆的表面電阻率。The insulating support portion containing the nano carbon tube may have a surface resistivity of 10 9 ohms to 10 14 ohms.

所述奈米碳管可均勻地分散於所述絕緣支撐部分中。The nano carbon tube can be uniformly dispersed in the insulating support portion.

所述第二絕緣彈性材料可包含矽酮橡膠。The second insulating elastic material may include a silicone rubber.

塗佈有二氧化矽的所述奈米碳管可分散於所述導電部分的所述第一絕緣彈性材料中。The nano carbon tube coated with silicon dioxide may be dispersed in the first insulating elastic material of the conductive portion.

絕緣片材可附著至所述絕緣支撐部分的上表面,所述絕緣片材在與所述導電部分對應的位置處包括多個連接孔。An insulating sheet may be attached to an upper surface of the insulating support portion, and the insulating sheet includes a plurality of connection holes at a position corresponding to the conductive portion.

所述奈米碳管亦可分散於導電部分中。The nano carbon tube can also be dispersed in the conductive portion.

為實現上述目標,提供一種測試插座,所述測試插座被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的端子電性連接至所述檢驗裝置的接墊,所述測試插座包括:多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述端子對應的位置處;絕緣支撐部分,排列於所述導電部分之間且環繞及支撐所述導電部分,所述絕緣支撐部分包括第二絕緣彈性材料;以及多個奈米碳管,分散於所述導電部分中,其中所述奈米碳管的表面被塗佈有二氧化矽。In order to achieve the above objective, a test socket is provided, the test socket is configured to be placed between a test target element and an inspection device to electrically connect a terminal of the test target element to a pad of the inspection device. The test socket includes: a plurality of conductive portions, in which a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are provided At a position corresponding to the terminal of the test target element; an insulating support portion arranged between the conductive portions and surrounding and supporting the conductive portion, the insulating support portion including a second insulating elastic material; and A plurality of nano carbon tubes are dispersed in the conductive portion, wherein the surface of the nano carbon tubes is coated with silicon dioxide.

為實現上述目標,提供一種測試插座,所述測試插座被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的端子電性連接至所述檢驗裝置的接墊,所述測試插座包括:多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述端子對應的位置處;絕緣支撐部分,排列於所述導電部分之間且環繞及支撐所述導電部分,所述絕緣支撐部分包括第二絕緣彈性材料;多個導電突出部分,在所述絕緣支撐部分的表面上方自所述導電部分向上突出;以及多個奈米碳管,分散於所述導電突出部分中,其中所述奈米碳管的表面被塗佈有二氧化矽。In order to achieve the above objective, a test socket is provided, the test socket is configured to be placed between a test target element and an inspection device to electrically connect a terminal of the test target element to a pad of the inspection device. The test socket includes: a plurality of conductive portions, in which a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are provided At a position corresponding to the terminal of the test target element; an insulating support portion arranged between the conductive portions and surrounding and supporting the conductive portion, the insulating support portion including a second insulating elastic material; and Conductive protrusions protruding upward from the conductive portion above the surface of the insulating support portion; and a plurality of nano carbon tubes dispersed in the conductive protrusions, wherein the surface of the nano carbon tube is coated Covered with silicon dioxide.

絕緣片材可附著至所述絕緣支撐部分的上表面,所述絕緣片材在與所述導電部分對應的位置處包括多個連接孔,且所述導電突出部分可嵌入於所述絕緣片材的連接孔中。An insulating sheet may be attached to the upper surface of the insulating support portion, the insulating sheet includes a plurality of connection holes at positions corresponding to the conductive portion, and the conductive protruding portion may be embedded in the insulating sheet Connection hole.

在本發明的測試插座中,奈米碳管被塗佈有二氧化矽,藉此將電流洩漏最小化,因奈米碳管對絕緣彈性材料的黏附力增強而使總體機械強度提高,且因凡得瓦力弱化而可保證奈米碳管均勻地分散。In the test socket of the present invention, the nano carbon tube is coated with silicon dioxide, thereby minimizing current leakage. The overall mechanical strength is improved due to the enhanced adhesion of the nano carbon tube to the insulating elastic material, and because Van der Waals weakens and ensures that the carbon nanotubes are evenly dispersed.

另外,由於碳材料具有散熱特性,因而可保證高溫電阻穩定性,且由於奈米碳管用作填充物,因此可提高絕緣彈性材料的抗拉強度及耐磨度。In addition, because the carbon material has heat dissipation characteristics, high-temperature resistance stability can be ensured, and because the nano carbon tube is used as a filler, the tensile strength and abrasion resistance of the insulating elastic material can be improved.

在下文,將參考附圖根據本發明的較佳實施例詳細地闡述測試插座10。Hereinafter, the test socket 10 will be explained in detail according to a preferred embodiment of the present invention with reference to the accompanying drawings.

本發明的測試插座10放置於測試目標元件60與檢驗裝置70之間,以將測試目標元件60的多個端子61電性連接至檢驗裝置70的多個接墊71。The test socket 10 of the present invention is placed between the test target element 60 and the inspection device 70 to electrically connect the plurality of terminals 61 of the test target element 60 to the plurality of pads 71 of the inspection device 70.

測試插座10包括多個導電部分20、絕緣支撐部分30及多個奈米碳管40。The test socket 10 includes a plurality of conductive portions 20, an insulating support portion 30, and a plurality of nano carbon tubes 40.

導電部分20設置於與測試目標元件60的端子61對應的位置處,是藉由將多個導電粒子21在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中而設置。導電粒子21具有磁性且包含於導電部分中,同時在導電部分20的厚度方向上密集地排列。The conductive portion 20 is provided at a position corresponding to the terminal 61 of the test target element 60, and is provided by arranging a plurality of conductive particles 21 in the first insulating elastic material in the thickness direction of the first insulating elastic material. The conductive particles 21 are magnetic and contained in the conductive portion, and are densely arranged in the thickness direction of the conductive portion 20.

較佳地,形成導電部分20的第一絕緣彈性材料可以是具有交聯結構的耐熱聚合材料。可使用各種可固化聚合物形成材料來獲得交聯聚合材料。此類可固化聚合物形成材料的具體實例包括:矽酮橡膠;共軛二烯橡膠,諸如聚丁二烯橡膠、天然橡膠、聚異戊二烯橡膠、苯乙烯-丁二烯共聚物橡膠、及丙烯腈-丁二烯共聚物橡膠、以及上述各類橡膠的氫化產物;嵌段共聚物橡膠,諸如苯乙烯-丁二烯-二烯嵌段共聚物橡膠、及苯乙烯-異戊二烯嵌段共聚物橡膠、以及上述各類橡膠的氫化產物;氯丁二烯橡膠;胺基甲酸酯橡膠;聚酯橡膠;表氯醇橡膠;乙烯-丙烯共聚物橡膠;乙烯-丙烯-二烯共聚物橡膠;及軟性液體環氧橡膠。Preferably, the first insulating elastic material forming the conductive portion 20 may be a heat-resistant polymer material having a crosslinked structure. A variety of curable polymer-forming materials can be used to obtain crosslinked polymeric materials. Specific examples of such curable polymer-forming materials include: silicone rubber; conjugated diene rubbers such as polybutadiene rubber, natural rubber, polyisoprene rubber, styrene-butadiene copolymer rubber, And acrylonitrile-butadiene copolymer rubber, and hydrogenated products of the above types of rubber; block copolymer rubbers, such as styrene-butadiene-diene block copolymer rubber, and styrene-isoprene Block copolymer rubber and hydrogenated products of the above types of rubber; chloroprene rubber; urethane rubber; polyester rubber; epichlorohydrin rubber; ethylene-propylene copolymer rubber; ethylene-propylene-diene Copolymer rubber; and soft liquid epoxy rubber.

在所列舉的材料當中,自可成形性及電性質角度看,較佳地可使用矽酮橡膠。Among the listed materials, silicone rubber is preferably used from the viewpoint of formability and electrical properties.

另外,在使用測試插座10對晶圓的積體電路執行探針測試或老化測試的情形中,則加成固化型(addition-curing)液體矽酮橡膠的固化產物(下文稱為「矽酮橡膠固化產物」)可用作第一絕緣彈性材料,且在150℃下進行量測時,矽酮橡膠固化產物的壓縮形變率(compression set)可較佳地為30%或低於30%、更佳地為20%或低於20%,且尤其更佳地為10%或低於10%。在矽酮橡膠固化產物的壓縮形變率高於30%時,測試插座10的導電部分20可容易在測試插座10於高溫條件下被多次使用或重複使用之後遭受永久變形。在此種情形中,導電部分20的導電粒子21的排列可發生畸變,且因此可難以維持所期望導電性。In addition, in the case where a probe test or an aging test is performed on the integrated circuit of a wafer using the test socket 10, a cured product of addition-curing liquid silicone rubber (hereinafter referred to as "silicone rubber" The cured product ") can be used as the first insulating elastic material, and when measured at 150 ° C, the compression set of the cured silicone rubber product can be preferably 30% or less, more preferably It is preferably 20% or less, and particularly preferably 10% or less. When the compression deformation rate of the cured silicone rubber product is higher than 30%, the conductive part 20 of the test socket 10 may easily suffer permanent deformation after the test socket 10 is used or repeatedly used under high temperature conditions. In this case, the arrangement of the conductive particles 21 of the conductive portion 20 may be distorted, and thus it may be difficult to maintain the desired conductivity.

另外,在23℃下進行量測時,矽酮橡膠固化產物的硬度計A硬度可較佳地為10至80、更佳地為15至80、且尤其更佳地為20至80。若矽酮橡膠固化產物的硬度計A硬度小於10,則在導電部分20受到擠壓時,使導電部分20彼此絕緣的絕緣支撐部分30可過度畸變,且因此可難以將導電部分20間的絕緣維持於所期望的絕緣水準。另一方面,若矽酮橡膠固化產物的硬度計A硬度大於80,則可能須對導電部分20施加極大的載荷以使導電部分110發生所期望程度的變形。在此種情形中,舉例而言,測試目標物體可變形或斷裂。In addition, when measured at 23 ° C, the hardness A of the silicone rubber cured product may be preferably from 10 to 80, more preferably from 15 to 80, and even more preferably from 20 to 80. If the hardness A of the cured product of the silicone rubber is less than 10, the insulating support portion 30 that insulates the conductive portions 20 from each other may be excessively distorted when the conductive portions 20 are pressed, and therefore it may be difficult to insulate the conductive portions 20 Maintain the desired level of insulation. On the other hand, if the hardness A of the cured product of the silicone rubber is greater than 80, a large load may be applied to the conductive portion 20 to cause the conductive portion 110 to deform to a desired degree. In this case, for example, the test target object may be deformed or broken.

較佳地,測試插座10的導電部分20中所含有的導電粒子21可具有磁性,且在此種情形中,可藉由對導電粒子21施加磁場來輕易地使導電粒子21在形成材料中移動。具有磁性的導電粒子21的實例可包括:磁性金屬的粒子,諸如鐵、鎳及鈷;所述金屬的合金的粒子;含有所述金屬中任一者的粒子;藉由製備此類粒子作為核心粒子且用高導電性金屬,諸如金、銀、鈀、或銠,塗佈所述核心粒子而形成的粒子;藉由製備非磁性金屬粒子,諸如玻璃珠等無機材料粒子或共聚物粒子作為核心粒子,且用導電磁性材料,諸如鎳或鈷,塗佈所述核心粒子或用導電磁性材料及高導電性金屬塗佈所述核心粒子而形成的粒子。Preferably, the conductive particles 21 contained in the conductive portion 20 of the test socket 10 may be magnetic, and in this case, the conductive particles 21 may be easily moved in the forming material by applying a magnetic field to the conductive particles 21 . Examples of the magnetically conductive particles 21 may include: particles of a magnetic metal such as iron, nickel, and cobalt; particles of an alloy of the metal; particles containing any of the metals; by preparing such particles as a core Particles and particles formed by coating the core particles with a highly conductive metal such as gold, silver, palladium, or rhodium; by preparing non-magnetic metal particles such as particles of inorganic materials such as glass beads or copolymer particles as a core Particles, and particles formed by coating the core particles with a conductive magnetic material, such as nickel or cobalt, or coating the core particles with a conductive magnetic material and a highly conductive metal.

較佳地,可藉由製備鎳粒子作為核心粒子且用高導電性金屬,諸如,金或銀,塗佈所述核心粒子來形成導電粒子21。Preferably, the conductive particles 21 may be formed by preparing nickel particles as core particles and coating the core particles with a highly conductive metal such as gold or silver.

用導電金屬塗佈核心粒子的方法並不受限制。舉例而言,可使用無電鍍覆。The method of coating the core particles with a conductive metal is not limited. For example, electroless plating can be used.

在導電粒子21是藉由用導電金屬塗佈核心粒子而形成以獲得高導電性的情形中,用導電金屬塗佈核心粒子的塗佈比率(亦即,核心粒子的表面積對塗佈有導電金屬的面積的比率)可較佳地為40%或大於40%、更佳地為45%或大於45%、且尤其更佳地為47%至95%。In the case where the conductive particles 21 are formed by coating the core particles with a conductive metal to obtain high conductivity, the coating ratio of the core particles with the conductive metal (that is, the surface area of the core particles versus the surface area coated with the conductive metal) The ratio of the area) may be preferably 40% or more, more preferably 45% or more, and particularly preferably 47% to 95%.

另外,塗佈所使用的導電金屬數量可較佳地為核心粒子的2.5重量%至50重量%、更佳地為核心粒子的3重量%至30重量%、尤其更佳地為核心粒子的3.5重量%至25重量%、且甚至更佳地為核心粒子的4重量%至20重量%。若導電金屬是金,則塗佈所使用的導電金屬數量可較佳地為核心粒子的3重量%至30重量%、更佳地為核心粒子的3.5重量%至25重量%、尤其更佳地為核心粒子的4重量%至20重量%、且甚至更佳地為核心粒子的4.5重量%至10重量%。另外,若導電金屬是銀,則塗佈所使用的導電金屬數量可較佳地為核心粒子的3重量%至30重量%、更佳地為核心粒子的4重量%至25重量%、尤其更佳地為核心粒子的5重量%至23重量%、且甚至更佳地為核心粒子的6重量%至20重量%。In addition, the amount of the conductive metal used for coating may be preferably 2.5% to 50% by weight of the core particles, more preferably 3% to 30% by weight of the core particles, and even more preferably 3.5% of the core particles. % To 25% by weight, and even more preferably 4% to 20% by weight of the core particles. If the conductive metal is gold, the amount of the conductive metal used for coating may be preferably 3% to 30% by weight of the core particles, more preferably 3.5% to 25% by weight of the core particles, and particularly preferably 4 to 20% by weight of the core particles, and even more preferably 4.5 to 10% by weight of the core particles. In addition, if the conductive metal is silver, the amount of the conductive metal used for coating may be preferably 3% to 30% by weight of the core particles, more preferably 4% to 25% by weight of the core particles, and more particularly It is preferably 5 to 23% by weight of the core particles, and even more preferably 6 to 20% by weight of the core particles.

另外,導電粒子21的直徑可較佳地為1微米至500微米、更佳地為2微米至400微米、尤其更佳地為5微米至300微米、且甚至更佳地為10微米至150微米。In addition, the diameter of the conductive particles 21 may be preferably 1 micrometer to 500 micrometers, more preferably 2 micrometers to 400 micrometers, particularly preferably 5 micrometers to 300 micrometers, and even more preferably 10 micrometers to 150 micrometers. .

當導電粒子21滿足上述條件時,測試插座10可容易受到壓縮並變形,藉此保證導電粒子21之間可充分地電性接觸。When the conductive particles 21 meet the above conditions, the test socket 10 can be easily compressed and deformed, thereby ensuring that the conductive particles 21 can be fully electrically contacted.

另外,導電粒子21的形狀並不受特殊限制。然而,導電粒子21可較佳地具有球體形狀或星形狀以易於分散於聚合物形成材料中。The shape of the conductive particles 21 is not particularly limited. However, the conductive particles 21 may preferably have a sphere shape or a star shape to be easily dispersed in the polymer-forming material.

絕緣支撐部分30排列於導電部分20周圍以支撐導電部分20且使導電部分20彼此絕緣。絕緣支撐部分30包含第二絕緣彈性材料,所述第二絕緣彈性材料不含有或幾乎不含有導電粒子21。較佳地,絕緣支撐部分30包含與導電部分20中所包含的第一絕緣彈性材料相同的絕緣彈性材料。舉例而言,絕緣支撐部分30可包含矽酮橡膠。然而,絕緣支撐部分30並不僅限於矽酮橡膠。亦即,絕緣支撐部分30亦可包含除矽酮橡膠之外的任何材料,只要所述材料具有彈性及絕緣性即可。The insulating support portion 30 is arranged around the conductive portion 20 to support the conductive portion 20 and insulate the conductive portions 20 from each other. The insulating support portion 30 contains a second insulating elastic material that contains no or almost no conductive particles 21. Preferably, the insulating support portion 30 includes the same insulating elastic material as the first insulating elastic material included in the conductive portion 20. For example, the insulating support portion 30 may include a silicone rubber. However, the insulating support portion 30 is not limited to silicone rubber. That is, the insulating support portion 30 may also include any material other than silicone rubber as long as the material has elasticity and insulation.

奈米碳管40分散於絕緣支撐部分30中,且奈米碳管40中的每一者形如細線。奈米碳管40具有長的細線形狀,具有10nm至20nm的厚度。奈米碳管40具有較導電部分20的水平直徑小的延伸長度,且在各個方向,諸如,垂直(厚度)方向、水平方向(表面方向)、或傾斜方向,上包括於導電部分20中。The carbon nanotubes 40 are dispersed in the insulating support portion 30, and each of the carbon nanotubes 40 is shaped like a thin wire. The nano carbon tube 40 has a long thin line shape and has a thickness of 10 nm to 20 nm. The carbon nanotube 40 has an extended length smaller than the horizontal diameter of the conductive portion 20 and is included in the conductive portion 20 in various directions such as a vertical (thickness) direction, a horizontal direction (surface direction), or an inclined direction.

奈米碳管40是非晶質碳纖維,其具有纖維材料所不具有的獨特結構,且具有碳材料所獨具的散熱特性。奈米碳管40容納於絕緣彈性材料中,且因此在高溫下仍可具有電阻率穩定性。另外,奈米碳管40在矽酮橡膠中,亦即,在絕緣彈性材料中,用作填充物,藉此提高矽酮橡膠的抗拉強度及耐磨度。The nano-carbon tube 40 is an amorphous carbon fiber, which has a unique structure that a fiber material does not have, and has a heat dissipation characteristic unique to a carbon material. The nano-carbon tube 40 is housed in an insulating elastic material, and therefore can still have resistivity stability at high temperatures. In addition, the nano carbon tube 40 is used as a filler in silicone rubber, that is, in an insulating elastic material, thereby improving the tensile strength and abrasion resistance of the silicone rubber.

可使用碳奈米管製作用觸媒,例如藉由觸媒加熱製程及生長製程來製作奈米碳管40,在所述生長製程中,藉由供應原料氣體及載氣(carrier gas)以使原料氣體與觸媒接觸來生長奈米碳結構。Carbon nano-controlling catalysts can be used, for example, the carbon nanotube 40 is made by a catalyst heating process and a growth process, in which the raw material gas and the carrier gas are supplied to make The source gas is in contact with the catalyst to grow the nano-carbon structure.

在觸媒加熱製程中,將觸媒加熱至等於或高於最低溫度的加熱溫度,在所述加熱溫度下原料氣體可被觸媒分解。在此種情形中,可根據觸媒種類及原料氣體種類將加熱溫度恰當調整至例如600℃或高於600℃。In the catalyst heating process, the catalyst is heated to a heating temperature equal to or higher than the minimum temperature, and the raw material gas can be decomposed by the catalyst at the heating temperature. In this case, the heating temperature can be appropriately adjusted to, for example, 600 ° C. or higher according to the type of the catalyst and the type of the raw material gas.

在生長製程中,將原料氣體及載氣供應至觸媒以生長奈米碳管40。詳細而言,所供應原料氣體在與被加熱觸媒的表面接觸時發生分解。隨著分解所產生的碳原子結合於觸媒表面上,便形成奈米碳管40。在生長製程中,可根據反應條件將反應室的內部壓力恰當調整至例如大氣壓。另外,可根據反應條件、奈米碳管40的所期望長度等來恰當調整反應時間。In the growth process, a source gas and a carrier gas are supplied to the catalyst to grow the nano carbon tube 40. Specifically, the supplied raw material gas is decomposed when it comes into contact with the surface of the heated catalyst. As the carbon atoms generated by the decomposition are bound to the catalyst surface, a nano carbon tube 40 is formed. In the growth process, the internal pressure of the reaction chamber can be appropriately adjusted to, for example, atmospheric pressure according to the reaction conditions. The reaction time can be appropriately adjusted according to the reaction conditions, the desired length of the carbon nanotube 40, and the like.

另外,如圖5中所示出,奈米碳管40被塗佈有二氧化矽41,使得二氧化矽41可環繞奈米碳管40的表面。可藉由典型方法或製程對奈米碳管40塗佈二氧化矽41,諸如溶膠-凝膠技術(西格T.(Seeger T.)及另外6人,《化學物理通訊》(Chem.Phys.Lett.)41-46,2001;西格T.及另外6人,《化學通訊》(Chem.Commun.),1,34-35,2002;等)、表面活性劑耦合層製程(Fu Q.及另外2人,《奈米通訊》(Nano Lett.),3,329-335,2002等)、或濺鍍退火製程(Liu J.W.及另外5人,《化學物理通訊》,348、357-360,2001)。In addition, as shown in FIG. 5, the carbon nanotube 40 is coated with silicon dioxide 41 so that the silicon dioxide 41 can surround the surface of the carbon nanotube 40. Nanotubes 40 can be coated with silicon dioxide 41 by a typical method or process, such as sol-gel technology (Seeger T.) and 6 others, Chem. Phys. Lett.) 41-46, 2001; Sieg T. and 6 others, Chem. Commun., 1, 34-35, 2002; etc.), Surfactant Coupling Layer Process (Fu Q And 2 others, "Nano Lett.", 3, 329-335, 2002, etc., or sputtering annealing process (Liu JW and 5 others, "Chemical Physics Newsletter", 348, 357- 360, 2001).

在當前實施例中,奈米碳管40的表面直接被塗佈有二氧化矽41。In the current embodiment, the surface of the nano carbon tube 40 is directly coated with silicon dioxide 41.

根據本發明,由於奈米碳管40的表面被塗佈有二氧化矽41,因此可獲得以下優勢。According to the present invention, since the surface of the nano carbon tube 40 is coated with silicon dioxide 41, the following advantages can be obtained.

首先,相較於使用純奈米碳管40的情形而言,表面電阻率提高,且因此電流洩漏減少。詳細而言,當大量純奈米碳管40與矽酮橡膠混合時,矽酮橡膠的表面電阻率在1×108 歐姆至5×108 歐姆範圍內,且因此當將純奈米碳管40應用於測試插座10時,在絕緣支撐部分30處可發生電流洩漏。此電流洩漏致使難以增加第二絕緣彈性材料中純奈米碳管40的數量。然而,在當前實施例中,奈米碳管40被塗佈有二氧化矽41以提高表面電阻率,且因此可將電流洩漏最小化。因此,儘管奈米碳管40的數量增加,但穩定性仍可得到保證而不可能發生電流洩漏。另外,與塗佈有二氧化矽41的奈米碳管40混合的矽酮橡膠的恰當表面電阻率可在1×109 歐姆至1×1014 歐姆範圍內,且較佳地在1×1012 歐姆至1×1014 歐姆範圍內。First, the surface resistivity is increased compared to a case where a pure carbon nanotube 40 is used, and thus the current leakage is reduced. In detail, when a large number of pure carbon nanotubes 40 are mixed with silicone rubber, the surface resistivity of the silicone rubber is in the range of 1 × 10 8 ohms to 5 × 10 8 ohms, and therefore when the pure carbon nanotubes are When 40 is applied to the test socket 10, a current leakage may occur at the insulating support portion 30. This current leakage makes it difficult to increase the number of pure nano carbon tubes 40 in the second insulating elastic material. However, in the current embodiment, the nano carbon tube 40 is coated with silicon dioxide 41 to improve the surface resistivity, and therefore, current leakage can be minimized. Therefore, although the number of the nano-carbon tubes 40 is increased, the stability can be guaranteed without current leakage. In addition, the proper surface resistivity of the silicone rubber mixed with the nano-carbon tube 40 coated with silicon dioxide 41 may be in the range of 1 × 10 9 ohm to 1 × 10 14 ohm, and preferably 1 × 10 12 ohms to 1 x 10 14 ohms.

另外,純奈米碳管40對諸如矽酮橡膠等絕緣彈性材料的黏附力弱,且因此在測試期間可容易自矽酮橡膠分離,且自矽酮橡膠分離的奈米碳管40不會使矽酮橡膠的抗拉強度及耐磨度明顯提高。然而,根據本發明的塗佈有二氧化矽41的奈米碳管40對矽酮橡膠的黏附力強,且即使在頻繁測試期間仍能維持黏附,因而在長時間段內確保提高抗拉強度及耐磨度。具體而言,塗佈有二氧化矽41的奈米碳管40用作填充物,其能夠在長時間段內使矽酮橡膠維持高的抗拉強度及耐磨度。In addition, the pure carbon nanotube 40 has weak adhesion to insulating elastic materials such as silicone rubber, and therefore can be easily separated from the silicone rubber during the test, and the carbon nanotube 40 separated from the silicone rubber does not cause The tensile strength and abrasion resistance of silicone rubber are significantly improved. However, the nano-carbon tube 40 coated with silicon dioxide 41 according to the present invention has strong adhesion to silicone rubber and maintains adhesion even during frequent testing, thereby ensuring improved tensile strength over a long period of time. And abrasion resistance. Specifically, the nano carbon tube 40 coated with silicon dioxide 41 is used as a filler, which can maintain the silicone rubber with high tensile strength and abrasion resistance for a long period of time.

另外,純奈米碳管40因凡得瓦力所形成的強的分子間內聚力而無法均勻地分散於矽酮橡膠中,且因此成為導致矽酮的物理性質出現偏差及阻礙矽酮機械性質改良的因素。亦即,在奈米碳管40因凡得瓦力而聚結起來的區域與不存在碳奈米管40的區域之間,矽酮橡膠的抗拉強度及耐磨度可明顯不同,此導致矽酮橡膠的物理性質出現顯著偏差。In addition, the pure nano-carbon tube 40 cannot be uniformly dispersed in the silicone rubber due to the strong intermolecular cohesive force formed by van der Waals force, and thus causes deviations in the physical properties of the silicone and hinders the improvement of the mechanical properties of the silicone the elements of. That is, the tensile strength and abrasion resistance of the silicone rubber may be significantly different between the area where the carbon nanotubes 40 are agglomerated by van der Waals and the area where the carbon nanotubes 40 are not present, which results Significant deviations occur in the physical properties of silicone rubber.

然而,塗佈有二氧化矽41的奈米碳管40所具有的凡得瓦力減小,且因此塗佈有二氧化矽41的奈米碳管40可因分散力而均勻地分散。亦即,儘管純奈米碳管40的奈米管粒子間具有高的內聚力且因此無法均勻地分散,如圖1中所示,但當前實施例奈米碳管40的奈米管粒子間具有弱的內聚力且因此均勻地分散於絕緣支撐部分30中,如圖3中所示。However, the van der Waals power possessed by the nanometer carbon tube 40 coated with silicon dioxide 41 is reduced, and therefore, the nanometer carbon tube 40 coated with silicon dioxide 41 can be uniformly dispersed due to a dispersing force. That is, although the nano-tube particles of the pure nano-carbon tube 40 have high cohesion and therefore cannot be uniformly dispersed, as shown in FIG. 1, the nano-tube particles of the nano-carbon tube 40 of the current embodiment have Weak cohesion and therefore uniformly dispersed in the insulating support portion 30 as shown in FIG. 3.

另外,由於根據本發明的奈米碳管40被塗佈有二氧化矽41,因此實質上不會發生電流洩漏,且因此矽酮橡膠中可充分地包括必要數量的奈米碳管40。因此,由於碳材料具有獨特的散熱特性(與碳材料數量成比例),因此在高溫下仍可獲得充分的電阻穩定性。In addition, since the nano carbon tube 40 according to the present invention is coated with silicon dioxide 41, current leakage does not substantially occur, and therefore, a necessary number of the nano carbon tubes 40 can be sufficiently included in the silicone rubber. Therefore, since the carbon material has a unique heat dissipation characteristic (proportional to the amount of the carbon material), sufficient resistance stability can still be obtained at high temperatures.

可按照如下方式製作本發明實施例的測試插座10。The test socket 10 according to the embodiment of the present invention can be manufactured as follows.

首先,藉由使磁性導電粒子21及塗佈有二氧化矽的奈米碳管40分散於液體絕緣彈性材料中來製備具有流動性的形成材料20A。然後,如圖6中所示,將形成材料20A填充於模具的腔中,且與此同時,在框板45位於上模具50的鐵磁部分52與下模具55的對應鐵磁部分57之間的狀態下將框板45放置於模具中。接下來,舉例而言,將一對電磁體(未示出)放置於上模具50的鐵磁基板51的上表面上及下模具55的鐵磁基板56的下表面上,並操作此對電磁體以使得可在形成材料20A的厚度方向上施加具有不均勻強度分佈的平行磁場。亦即,沿形成材料20A的厚度施加平行磁場,所述平行磁場在上模具50的鐵磁部分52與下模具55的對應鐵磁部分57之間具有相對高的磁強度。First, a magnetically conductive particle 21 and a silicon dioxide-coated nano carbon tube 40 are dispersed in a liquid insulating elastic material to prepare a forming material 20A having fluidity. Then, as shown in FIG. 6, the forming material 20A is filled in the cavity of the mold, and at the same time, the frame plate 45 is located between the ferromagnetic portion 52 of the upper mold 50 and the corresponding ferromagnetic portion 57 of the lower mold 55. The frame plate 45 is placed in a mold in a state of. Next, for example, a pair of electromagnets (not shown) are placed on the upper surface of the ferromagnetic substrate 51 of the upper mold 50 and the lower surface of the ferromagnetic substrate 56 of the lower mold 55, and the pair of electromagnetics is operated. The body is such that a parallel magnetic field having an uneven intensity distribution can be applied in the thickness direction of the forming material 20A. That is, a parallel magnetic field is applied along the thickness of the forming material 20A, which has a relatively high magnetic strength between the ferromagnetic portion 52 of the upper mold 50 and the corresponding ferromagnetic portion 57 of the lower mold 55.

因此,如圖7中所示,分散於形成材料20A中的導電粒子21聚結於將在上模具50的鐵磁部分52與下模具55的對應鐵磁部分57之間形成為導電部分20的區域中,且此外,導電粒子21沿形成材料20A的厚度排列。Therefore, as shown in FIG. 7, the conductive particles 21 dispersed in the forming material 20A agglomerate between the ferromagnetic portion 52 forming the conductive portion 20 between the ferromagnetic portion 52 of the upper mold 50 and the corresponding ferromagnetic portion 57 of the lower mold 55. In the region, and in addition, the conductive particles 21 are aligned along the thickness of the forming material 20A.

此外,在此種狀態中,使形成材料20A硬化,藉此製成測試插座10,測試插座10包括:導電部分20,排列於上模具50的鐵磁部分52與下模具55的對應鐵磁部分57之間,導電粒子21以在絕緣彈性材料的厚度方向上排列的狀態密集地填充於導電部分20中;及絕緣支撐部分30,設置於導電部分20周圍且不含有或幾乎不含有導電粒子21。在此種情形中,塗佈有二氧化矽的奈米碳管40均勻地分散於導電部分20及絕緣支撐部分30中。具體而言,由於奈米碳管40被塗佈有二氧化矽,因此在製作製程中奈米碳管40與具有流動性的形成材料20A均勻地混合。In addition, in this state, the forming material 20A is hardened, thereby forming a test socket 10 including a conductive portion 20, a ferromagnetic portion 52 arranged on the upper mold 50 and a corresponding ferromagnetic portion of the lower mold 55 Between 57, the conductive particles 21 are densely filled in the conductive portion 20 in a state of being arranged in the thickness direction of the insulating elastic material; and the insulating support portion 30 is provided around the conductive portion 20 and contains no or almost no conductive particles 21 . In this case, the carbon nanotubes 40 coated with silicon dioxide are uniformly dispersed in the conductive portion 20 and the insulating support portion 30. Specifically, since the nano carbon tube 40 is coated with silicon dioxide, the nano carbon tube 40 is uniformly mixed with the fluid forming material 20A during the manufacturing process.

本發明測試插座10具有以下操作效果。The test socket 10 of the present invention has the following operation effects.

首先,將測試插座10安裝於檢驗裝置70上,使得導電部分20與檢驗裝置70的接墊71接觸,且在此種狀態中,使測試目標元件60朝向測試插座10移動。然後,降低測試目標元件60以使測試目標元件60的端子61與導電部分20的上表面接觸,如圖4中所示。接下來,檢驗裝置70經由導電部分20將電性訊號施加至測試目標元件60,並執行電性測試。First, the test socket 10 is mounted on the inspection device 70 such that the conductive portion 20 is in contact with the pad 71 of the inspection device 70, and in this state, the test target element 60 is moved toward the test socket 10. Then, the test target element 60 is lowered so that the terminal 61 of the test target element 60 is in contact with the upper surface of the conductive portion 20 as shown in FIG. 4. Next, the inspection device 70 applies an electrical signal to the test target element 60 via the conductive portion 20 and performs an electrical test.

此時,當測試目標元件60的端子61擠壓導電部分20時,導電部分20水平地膨脹、同時在其厚度方向上受到壓縮,且設置於導電部分20之間的絕緣支撐部分30在導電部分20膨脹時支撐導電部分20。At this time, when the terminal 61 of the test target element 60 presses the conductive portion 20, the conductive portion 20 expands horizontally while being compressed in its thickness direction, and the insulating support portion 30 provided between the conductive portions 20 is at the conductive portion. 20 supports conductive portion 20 when expanded.

在當前實施例中,塗佈有二氧化矽的奈米碳管40均勻地分散於測試插座10中,且因此當矽酮橡膠(絕緣彈性材料)發生彈性變形時,奈米碳管40用作填充物以提高矽酮橡膠的抗拉強度及耐磨度,藉此防止矽酮橡膠開裂。In the current embodiment, the carbon nanotubes 40 coated with silicon dioxide are uniformly dispersed in the test socket 10, and therefore when the silicone rubber (insulating elastic material) is elastically deformed, the carbon nanotubes 40 are used as Filler to improve the tensile strength and abrasion resistance of silicone rubber, thereby preventing the silicone rubber from cracking.

除使矽酮橡膠受到測試目標元件60擠壓之外,亦可使其在高溫環境中過度膨脹以進行老化測試(burn-in test)。然而,根據實施例,由於塗佈有二氧化矽的奈米碳管40被設置於矽酮橡膠中,因此矽酮橡膠的過度膨脹可得到抑制。亦即,奈米碳管40允許矽酮橡膠膨脹,但會控制矽酮橡膠的最大膨脹度(使矽酮橡膠發生開裂的膨脹程度),藉此防止矽酮橡膠開裂。In addition to extruding the silicone rubber by the test target element 60, it can also be excessively expanded in a high-temperature environment to perform a burn-in test. However, according to the embodiment, since the silicon dioxide-coated nano carbon tube 40 is provided in the silicone rubber, the excessive expansion of the silicone rubber can be suppressed. That is, the nano carbon tube 40 allows the silicone rubber to expand, but controls the maximum expansion degree of the silicone rubber (the degree of expansion that causes the silicone rubber to crack), thereby preventing the silicone rubber from cracking.

另外,由於奈米碳管40被塗佈有二氧化矽,因此可防止電流洩漏,且因此可增加絕緣彈性材料中奈米碳管40的數量。另外,奈米碳管40可被牢固接合至矽酮橡膠,且可使矽酮橡膠在長時間段內維持彈性。另外,由於奈米碳管40均勻地分散於矽酮橡膠中,因此在整個測試插座10中,矽酮橡膠的物理性質偏差可實質上為零。此外,由於奈米碳管40具有散熱特性,因此測試插座10在高溫下仍可具有穩定的電阻。In addition, since the nano carbon tube 40 is coated with silicon dioxide, current leakage can be prevented, and therefore the number of the nano carbon tubes 40 in the insulating elastic material can be increased. In addition, the nano carbon tube 40 can be firmly bonded to the silicone rubber, and the silicone rubber can be maintained elastic for a long period of time. In addition, since the nano carbon tube 40 is uniformly dispersed in the silicone rubber, the physical property deviation of the silicone rubber can be substantially zero throughout the test socket 10. In addition, since the carbon nanotube 40 has a heat dissipation characteristic, the test socket 10 can still have a stable resistance at high temperatures.

可對本發明的測試插座10做出如下修改。The test socket 10 of the present invention can be modified as follows.

在上述實施例中,奈米碳管40排列於絕緣支撐部分30中。然而,本發明並不僅限於此。舉例而言,如圖8中所示,奈米碳管40可僅排列於導電部分20中。在此種情形中,絕緣支撐部分30不含有或實質上不含有奈米碳管。In the above embodiment, the carbon nanotubes 40 are arranged in the insulating support portion 30. However, the present invention is not limited to this. For example, as shown in FIG. 8, the carbon nanotubes 40 may be arranged only in the conductive portion 20. In this case, the insulating support portion 30 does not contain or substantially does not contain a carbon nanotube.

另外,如圖9中所示,奈米碳管40可排列於導電部分20及絕緣支撐部分30兩者中。In addition, as shown in FIG. 9, the carbon nanotubes 40 may be arranged in both the conductive portion 20 and the insulating support portion 30.

此外,奈米碳管40可僅排列於絕緣支撐部分30中。In addition, the carbon nanotubes 40 may be arranged only in the insulating support portion 30.

另外,如圖10中所示,絕緣片材31可附著至絕緣支撐部分30的上表面,絕緣片材31在與導電部分20對應的位置處具有多個連接孔31A。In addition, as shown in FIG. 10, an insulating sheet 31 may be attached to the upper surface of the insulating support portion 30, and the insulating sheet 31 has a plurality of connection holes 31A at positions corresponding to the conductive portion 20.

可用於形成絕緣片材31的材料的實例可包括:樹脂材料,諸如液晶聚合物、聚醯亞胺、聚酯、聚芳醯胺、或聚醯胺;纖維強化型樹脂材料,諸如玻璃纖維強化型環氧樹脂、玻璃纖維強化型聚酯樹脂、或玻璃纖維強化型聚醯亞胺樹脂;及在環氧樹脂等中含有無機材料,諸如氧化鋁或氮化硼,作為填充物的複合樹脂材料。Examples of the material that can be used to form the insulating sheet 31 may include: a resin material such as a liquid crystal polymer, polyimide, polyester, polyaramide, or polyimide; a fiber-reinforced resin material such as glass fiber reinforced Epoxy resin, glass fiber reinforced polyester resin, or glass fiber reinforced polyimide resin; and composite resin materials containing inorganic materials such as alumina or boron nitride in epoxy resin and the like .

當在高溫環境中使用測試插座10時,絕緣片材31可較佳地具有在3×10-5 /K或小於3×10-5 /K範圍內、更佳地在1×10-6 /K至2×10-5 /K範圍內、且尤其更佳地在1×10-6 /K至6×10-6 /K範圍內的線性熱膨脹係數。在此種情形中,絕緣片材31熱膨脹所導致的不對準可得到抑制。When used in a high temperature environment test socket 10, the insulating sheet 31 may preferably have in the range of K 3 × 10 -5 / K or less than 3 × 10 -5 /, more preferably at 1 × 10 -6 / A coefficient of linear thermal expansion in the range of K to 2 × 10 -5 / K, and particularly preferably in the range of 1 × 10 -6 / K to 6 × 10 -6 / K. In this case, misalignment caused by thermal expansion of the insulating sheet 31 can be suppressed.

絕緣片材31附著至絕緣支撐部分30的上表面作為絕緣支撐部分30的一部分,且因此來自測試目標元件的異物無法直接到達絕緣支撐部分30而是積聚於絕緣支撐部分30上。另外,由於絕緣片材31附著至絕緣支撐部分30的上表面,因此矽酮橡膠的過度膨脹可得到抑制。The insulating sheet 31 is attached to the upper surface of the insulating support portion 30 as a part of the insulating support portion 30, and therefore foreign matter from the test target element cannot directly reach the insulating support portion 30 but accumulates on the insulating support portion 30. In addition, since the insulating sheet 31 is attached to the upper surface of the insulating support portion 30, excessive expansion of the silicone rubber can be suppressed.

另外,如圖11中所示,可在導電部分20的上表面上另外設置自導電部分20向上突出的多個導電突出部分25。在此種情形中,導電突出部分25位於絕緣支撐部分30的表面上方。在此種情形中,奈米碳管40可僅包括於導電突出部分25中。In addition, as shown in FIG. 11, a plurality of conductive protruding portions 25 protruding upward from the conductive portion 20 may be additionally provided on the upper surface of the conductive portion 20. In this case, the conductive protruding portion 25 is located above the surface of the insulating support portion 30. In this case, the nano carbon tube 40 may be included only in the conductive protruding portion 25.

另外,如圖12中所示,奈米碳管40可排列於測試插座10的導電部分20、絕緣支撐部分30及導電突出部分25中。In addition, as shown in FIG. 12, the nano carbon tube 40 may be arranged in the conductive portion 20, the insulating support portion 30, and the conductive protruding portion 25 of the test socket 10.

此外,如圖13中所示,導電突出部分25可在絕緣片材31附著至絕支緣撐部分30的上表面的狀態中嵌入於絕緣片材31的連接孔31A中且由絕緣片材31支撐。In addition, as shown in FIG. 13, the conductive protruding portion 25 may be embedded in the connection hole 31A of the insulating sheet 31 in a state where the insulating sheet 31 is attached to the upper surface of the insulating edge support portion 30 and the insulating sheet 31 support.

雖然已根據各種實施例闡述了本發明的測試插座,但本發明並不僅限於所述實施例,而是可在不背離本發明的精神及範疇的情況下對所述實施例做出各種形式及細節上的改變。Although the test socket of the present invention has been described based on various embodiments, the present invention is not limited to the embodiments, but various forms and forms of the embodiments can be made without departing from the spirit and scope of the present invention. Changes in details.

10‧‧‧測試插座10‧‧‧test socket

20‧‧‧導電部分20‧‧‧ conductive part

20A‧‧‧形成材料20A‧‧‧Forming material

21‧‧‧導電粒子21‧‧‧ conductive particles

25‧‧‧導電突出部分25‧‧‧ conductive protrusion

30‧‧‧絕緣支撐部分30‧‧‧ Insulation support

31‧‧‧絕緣片材31‧‧‧Insulation sheet

31A‧‧‧連接孔31A‧‧‧Connecting hole

40‧‧‧奈米碳管40‧‧‧nanometer carbon tube

41‧‧‧二氧化矽41‧‧‧Silica dioxide

45‧‧‧框板45‧‧‧frame board

50‧‧‧上模具50‧‧‧Up mold

51‧‧‧鐵磁基板51‧‧‧ Ferromagnetic substrate

52‧‧‧鐵磁部分52‧‧‧ Ferromagnetic Section

55‧‧‧下模具55‧‧‧mould

56‧‧‧鐵磁基板56‧‧‧ Ferromagnetic substrate

57‧‧‧鐵磁部分57‧‧‧ Ferromagnetic section

60‧‧‧測試目標元件60‧‧‧Test target component

61‧‧‧端子61‧‧‧terminal

70‧‧‧檢驗裝置70‧‧‧Inspection device

71‧‧‧接墊71‧‧‧ pad

圖1是說明相關技術的測試插座的示意圖。FIG. 1 is a schematic diagram illustrating a related art test socket.

圖2是說明圖1中所示測試插座的操作狀態的示意圖。FIG. 2 is a diagram illustrating an operation state of the test socket shown in FIG. 1. FIG.

圖3是說明根據本發明的測試插座的示意圖。FIG. 3 is a schematic diagram illustrating a test socket according to the present invention.

圖4是說明圖3中所示測試插座的操作狀態的示意圖。FIG. 4 is a diagram illustrating an operation state of the test socket shown in FIG. 3.

圖5是具體地說明根據本發明的塗佈有二氧化矽的奈米碳管的示意圖。FIG. 5 is a schematic view specifically illustrating a silicon dioxide-coated nano carbon tube according to the present invention.

圖6及圖7是說明圖3中所示測試插座的製作流程的示意圖。6 and 7 are schematic diagrams illustrating a manufacturing process of the test socket shown in FIG. 3.

圖8至圖13是說明根據本發明其他實施例的測試插座的示意圖。8 to 13 are schematic diagrams illustrating a test socket according to other embodiments of the present invention.

Claims (10)

一種測試插座,被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的多個端子電性連接至所述檢驗裝置的多個接墊,所述測試插座包括: 多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述多個端子對應的位置處; 絕緣支撐部分,排列於所述多個導電部分之間且環繞及支撐所述多個導電部分,所述絕緣支撐部分包括第二絕緣彈性材料;以及 多個奈米碳管,分散於所述絕緣支撐部分中, 其中所述多個奈米碳管的表面被塗佈有二氧化矽。A test socket configured to be placed between a test target element and a test device to electrically connect a plurality of terminals of the test target element to a plurality of pads of the test device, the test socket includes: a plurality of A conductive portion, among the plurality of conductive portions, a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are disposed in contact with the test target At positions corresponding to the plurality of terminals of the element; an insulating support portion arranged between the plurality of conductive portions and surrounding and supporting the plurality of conductive portions, the insulating support portion including a second insulating elastic material; and A plurality of nano carbon tubes are dispersed in the insulating support portion, wherein the surfaces of the plurality of nano carbon tubes are coated with silicon dioxide. 如申請專利範圍第1項所述的測試插座,其中含有所述多個奈米碳管的所述絕緣支撐部分具有109 歐姆至1014 歐姆的表面電阻率。The test socket according to item 1 of the scope of patent application, wherein the insulating support portion containing the plurality of nano carbon tubes has a surface resistivity of 10 9 ohms to 10 14 ohms. 如申請專利範圍第1項所述的測試插座,其中所述多個奈米碳管均勻地分散於所述絕緣支撐部分中。The test socket according to item 1 of the scope of patent application, wherein the plurality of nano carbon tubes are uniformly dispersed in the insulating support portion. 如申請專利範圍第1項所述的測試插座,其中所述第二絕緣彈性材料包含矽酮橡膠。The test socket of claim 1, wherein the second insulating elastic material comprises a silicone rubber. 如申請專利範圍第1項所述的測試插座,其中塗佈有二氧化矽的所述多個奈米碳管分散於所述多個導電部分的所述第一絕緣彈性材料中。The test socket according to item 1 of the scope of patent application, wherein the plurality of nanometer carbon tubes coated with silicon dioxide are dispersed in the first insulating elastic material of the plurality of conductive portions. 如申請專利範圍第1項所述的測試插座,其中絕緣片材附著至所述絕緣支撐部分的上表面,所述絕緣片材在與所述多個導電部分對應的位置處包括多個連接孔。The test socket according to item 1 of the scope of patent application, wherein an insulating sheet is attached to an upper surface of the insulating support portion, and the insulating sheet includes a plurality of connection holes at positions corresponding to the plurality of conductive portions . 如申請專利範圍第1項所述的測試插座,其中所述多個奈米碳管更分散於所述多個導電部分中。The test socket according to item 1 of the scope of patent application, wherein the plurality of nano carbon tubes are more dispersed in the plurality of conductive portions. 一種測試插座,被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的多個端子電性連接至所述檢驗裝置的多個接墊,所述測試插座包括: 多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述多個端子對應的位置處; 絕緣支撐部分,排列於所述多個導電部分之間且環繞及支撐所述多個導電部分,所述絕緣支撐部分包括第二絕緣彈性材料;以及 多個奈米碳管,分散於所述多個導電部分中, 其中所述多個奈米碳管的表面被塗佈有二氧化矽。A test socket configured to be placed between a test target element and a test device to electrically connect a plurality of terminals of the test target element to a plurality of pads of the test device, the test socket includes: a plurality of A conductive portion, among the plurality of conductive portions, a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are disposed in contact with the test target At positions corresponding to the plurality of terminals of the element; an insulating support portion arranged between the plurality of conductive portions and surrounding and supporting the plurality of conductive portions, the insulating support portion including a second insulating elastic material; and A plurality of nano carbon tubes are dispersed in the plurality of conductive portions, and the surfaces of the plurality of nano carbon tubes are coated with silicon dioxide. 一種測試插座,被配置成放置於測試目標元件與檢驗裝置之間以將所述測試目標元件的多個端子電性連接至所述檢驗裝置的多個接墊,所述測試插座包括: 多個導電部分,在所述多個導電部分中,多個導電粒子在第一絕緣彈性材料的厚度方向上排列於所述第一絕緣彈性材料中,所述多個導電部分設置於與所述測試目標元件的所述多個端子對應的位置處; 絕緣支撐部分,排列於所述多個導電部分之間且環繞及支撐所述多個導電部分,所述絕緣支撐部分包括第二絕緣彈性材料; 多個導電突出部分,在所述絕緣支撐部分的表面上方自所述多個導電部分向上突出;以及 多個奈米碳管,分散於所述多個導電突出部分中, 其中所述多個奈米碳管的表面被塗佈有二氧化矽。A test socket configured to be placed between a test target element and a test device to electrically connect a plurality of terminals of the test target element to a plurality of pads of the test device, the test socket includes: a plurality of A conductive portion, among the plurality of conductive portions, a plurality of conductive particles are arranged in the first insulating elastic material in a thickness direction of the first insulating elastic material, and the plurality of conductive portions are disposed in contact with the test target Positions corresponding to the plurality of terminals of the element; an insulating support portion arranged between the plurality of conductive portions and surrounding and supporting the plurality of conductive portions, the insulating support portion including a second insulating elastic material; and Conductive protrusions protruding upward from the plurality of conductive portions above the surface of the insulating support portion; and a plurality of nanometer carbon tubes dispersed in the plurality of conductive protrusion portions, wherein the plurality of nanometers The surface of the carbon tube is coated with silicon dioxide. 如申請專利範圍第9項所述的測試插座,其中絕緣片材附著至所述絕緣支撐部分的上表面,所述絕緣片材在與所述多個導電部分對應的位置處包括多個連接孔,且 所述多個導電突出部分嵌入於所述絕緣片材的所述多個連接孔中。The test socket according to item 9 of the scope of patent application, wherein an insulating sheet is attached to an upper surface of the insulating support portion, and the insulating sheet includes a plurality of connection holes at positions corresponding to the plurality of conductive portions And the plurality of conductive protruding portions are embedded in the plurality of connection holes of the insulating sheet.
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