TW201900299A - Non-contact sucker made in laser deposition and non-contact sucker device - Google Patents
Non-contact sucker made in laser deposition and non-contact sucker device Download PDFInfo
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Description
本發明相關於一種吸盤以及吸盤裝置,特別是相關於一種以雷射積層方式製造的非接觸式吸盤以及非接觸式吸盤裝置。The present invention relates to a suction cup and a suction cup device, and more particularly to a non-contact suction cup manufactured by a laser laminate method and a non-contact suction cup device.
半導體晶圓通常由矽或複數元素之化合物形成之單結晶材料所構成,廣泛應用於製造電子零件材料。半導體晶圓的製造方式,首先將熔融的材料拉成單晶的圓柱狀之鑄塊,再切片成基板狀,並進行研磨以得到希望的厚度。然而,隨著半導體產業的技術發展,為求更好的效能、更小的產品體積,半導體晶圓的厚度通常被限制在毫米的等級。這樣薄的厚度,致使晶圓容易發生翹曲。特別是當晶圓放置在晶圓卡匣的時候,由於沒有其他整平裝置可整平晶圓,因此晶圓在卡匣中可能會出現大幅度的翹曲。Semiconductor wafers are usually composed of a single crystal material formed of a compound of cerium or a plurality of elements, and are widely used in the manufacture of electronic component materials. In the semiconductor wafer manufacturing method, the molten material is first drawn into a single-crystal cylindrical ingot, and then sliced into a substrate shape and polished to obtain a desired thickness. However, with the technological development of the semiconductor industry, the thickness of semiconductor wafers is usually limited to the order of millimeters for better performance and smaller product volume. Such a thin thickness causes the wafer to be easily warped. Especially when the wafer is placed on the wafer cassette, since there is no other leveling device to flatten the wafer, the wafer may have a large warpage in the cassette.
為了不碰傷晶圓,通常採用裝有非接觸式吸盤的機械手臂移動晶圓。即使如此,對於在晶圓卡匣中大幅翹曲的晶圓,即便是非接觸式的機械手臂仍可能因為吸盤的厚度問題而意外碰觸、損壞晶圓。In order not to damage the wafer, the robot is usually moved by a robotic arm equipped with a non-contact suction cup. Even so, even a non-contact robotic arm can accidentally touch and damage the wafer due to the thickness of the suction cup for wafers that are warped in the wafer cassette.
除此之外,由於非接觸式吸盤係利用氣流的原理以吸附晶圓,故非接觸式吸盤上的噴流孔的設計相當複雜。通常採用鑿孔的方式在吸盤上形成噴流孔,然而非接觸式吸盤的尺寸相當小,因此製造困難且耗費高成本。In addition, since the non-contact type suction cup utilizes the principle of air flow to adsorb the wafer, the design of the nozzle hole on the non-contact type suction cup is quite complicated. The orifice is usually formed in the suction hole by means of a perforation. However, the size of the non-contact suction cup is relatively small, so that it is difficult to manufacture and costly.
因此,為解決上述問題,本發明的目的即在提供一種以雷射積層方式製造的非接觸式吸盤以及非接觸式吸盤裝置。Accordingly, in order to solve the above problems, it is an object of the present invention to provide a non-contact type suction cup and a non-contact type suction cup apparatus which are manufactured by a laser laminated method.
本發明為解決習知技術之問題所採用之技術手段係提供一種非接觸式吸盤,係以雷射積層的方式製造而形成一吸盤本體以及複數個噴流孔,該非接觸式吸盤在一預設的吸附方向上具有一薄型結構。The technical means adopted by the present invention to solve the problems of the prior art is to provide a non-contact type suction cup which is manufactured by a laser laminate to form a suction cup body and a plurality of spray holes, the non-contact suction cup being at a preset It has a thin structure in the direction of adsorption.
在本發明的一實施例中係提供一種非接觸式吸盤,該非接觸式吸盤在該吸附方向上的厚度為小於等於1.2公釐。In an embodiment of the invention, a non-contact type suction cup is provided, the non-contact type suction cup having a thickness of 1.2 mm or less in the adsorption direction.
在本發明的一實施例中係提供一種非接觸式吸盤,該非接觸式吸盤在該吸附方向上的厚度為小於等於0.5公釐。In an embodiment of the invention, a non-contact type suction cup is provided, the thickness of the non-contact type suction cup in the adsorption direction being 0.5 mm or less.
本發明為解決習知技術之問題所採用之技術手段係提供一種以雷射積層方式製造的非接觸式吸盤裝置,包含:一吸持構件;以及一非接觸式吸盤,佈設於該吸持構件,該非接觸式吸盤係以雷射積層的方式而在一預設的吸附方向上具有一連接該吸持構件的薄型結構,該非接觸式吸盤形成有複數個噴流孔,其中該吸持構件藉由自該非接觸式吸盤之該噴流孔噴射氣流,而沿該吸附方向非接觸式地吸附一基板。The technical means for solving the problems of the prior art provides a non-contact suction cup device manufactured by a laser laminate method, comprising: a holding member; and a non-contact suction cup disposed on the holding member The non-contact suction cup has a thin structure connecting the holding members in a predetermined adsorption direction by means of a laser laminate, and the non-contact suction cup is formed with a plurality of spray holes, wherein the suction member is formed by The gas stream is ejected from the nozzle hole of the non-contact type suction cup, and a substrate is non-contactly adsorbed in the adsorption direction.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式吸盤裝置,該非接觸式吸盤在該吸附方向上的厚度為小於等於1.2公釐。In an embodiment of the present invention, there is provided a non-contact type suction cup device manufactured by a laser lamination method, the non-contact type suction cup having a thickness of 1.2 mm or less in the adsorption direction.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式型吸盤裝置,該非接觸式吸盤在該吸附方向上的厚度為小於等於0.5公釐。In an embodiment of the present invention, there is provided a non-contact type suction cup device manufactured by a laser lamination method, the non-contact type suction cup having a thickness of 0.5 mm or less in the adsorption direction.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式吸盤裝置,該吸持構件係為V形,具有向前凸伸的二個叉尖件。In an embodiment of the invention, there is provided a non-contact suction cup device manufactured by a laser laminate method, the suction member being V-shaped having two fork tip members projecting forward.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式吸盤裝置,該非接觸式吸盤為複數個,佈設於該吸持構件,該吸持構件藉由自該複數個非接觸式吸盤之該噴流孔噴射氣流,而沿該吸附方向非接觸式地吸附該基板。In an embodiment of the present invention, a non-contact type suction cup device manufactured by a laser laminate method is provided. The non-contact type suction cups are disposed in the plurality of non-contact type suction cups, and the holding member is formed by the plurality of non-contacting members. The jet orifice of the contact chuck injects a gas stream, and the substrate is non-contactly adsorbed in the adsorption direction.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式吸盤裝置,該複數個非接觸式吸盤的吸附面位於一共平面,該吸持構件藉由該複數個非接觸式吸盤的吸力而整平該基板。In an embodiment of the present invention, a non-contact suction cup device manufactured by a laser laminate method is provided. The adsorption surfaces of the plurality of non-contact suction cups are located in a coplanar manner, and the holding members are separated by the plurality of non-contact types. The suction of the suction cup flattens the substrate.
在本發明的一實施例中係提供一種以雷射積層方式製造的非接觸式吸盤裝置,更包括一移動構件,連接該吸持構件,以移載該基板。In an embodiment of the invention, a non-contact suction cup device manufactured by a laser lamination method is provided, further comprising a moving member connected to the holding member to transfer the substrate.
經由本發明所採用之技術手段,以雷射積層方式製造的非接觸式吸盤可以直接設計成形,不需要額外鑿噴流孔,大幅提高製造的成功率並降低生產成本、改善製程。除此之外,可使非接觸式吸盤重量更輕、厚度更薄,利於運送基板而不致使基板發生意外的損傷。並且,在同樣的载重下,吸持構件可佈設更多、更密集的非接觸式吸盤,使得非接觸式吸盤裝置可以更均勻地吸附、整平基板。Through the technical means adopted by the present invention, the non-contact type suction cup manufactured by the laser lamination method can be directly designed and formed, and no additional chiseling orifice is needed, which greatly increases the manufacturing success rate, reduces the production cost, and improves the manufacturing process. In addition, the non-contact type suction cup can be made lighter in weight and thinner in thickness, which facilitates transport of the substrate without causing accidental damage to the substrate. Moreover, under the same load, the holding member can be arranged with more and denser non-contact suction cups, so that the non-contact suction cup device can more uniformly adsorb and level the substrate.
本發明所採用的具體實施例,將藉由以下之實施例及附呈圖式作進一步之說明。The specific embodiments of the present invention will be further described by the following examples and the accompanying drawings.
以下根據第1圖至第2圖,而說明本發明的實施方式。該說明並非為限制本發明的實施方式,而為本發明之實施例的一種。Hereinafter, embodiments of the present invention will be described based on Figs. 1 to 2 . This description is not intended to limit the embodiments of the invention, but is an embodiment of the invention.
如第1圖及第2圖所示,非接觸式吸盤裝置100包含:一吸持構件1及複數個非接觸式吸盤2。As shown in FIGS. 1 and 2, the non-contact suction cup device 100 includes a holding member 1 and a plurality of non-contact suction cups 2.
如第2圖所示,複數個非接觸式吸盤2佈設於吸持構件1,這些非接觸式吸盤2係以雷射積層的方式而在一預設的吸附方向V上具有一連接吸持構件1的薄型結構。非接觸式吸盤2係以雷射積層的方式製造而形成有複數個噴流孔21以及一吸盤本體22,吸持構件1藉由自複數個非接觸式吸盤2之噴流孔21噴射氣流,而沿吸附方向V非接觸式地吸附一基板W。基板W可以是一片尚未切割的晶圓,或者是扇出製程中的薄片狀的晶粒承載體(複數個晶粒黏合於一載板),且本發明不限於此。As shown in FIG. 2, a plurality of non-contact suction cups 2 are disposed on the holding member 1, and the non-contact suction cups 2 have a connecting suction member in a predetermined adsorption direction V by means of a laser laminate. 1 thin structure. The non-contact type suction cup 2 is manufactured by a laser laminate to form a plurality of spray holes 21 and a suction cup body 22, and the suction member 1 ejects air flow from the plurality of non-contact suction cups 2, The adsorption direction V adsorbs a substrate W non-contactly. The substrate W may be a wafer that has not been cut, or a sheet-like crystal grain carrier in a fan-out process (a plurality of crystal grains are bonded to one carrier), and the present invention is not limited thereto.
由於非接觸式吸盤2係以雷射積層的方式的製作,故噴流孔21並不是以鑿孔、鑽孔等方式形成,而是直接以雷射積層的方式在積層時就預留下噴流孔21的空間。換句話說,以雷射積層的方式完成的非接觸式吸盤2不需要個別的二次加工,也不會有鑿孔失敗或鑿孔難度過高的問題,並且可進一步簡化製程、降低生產成本。Since the non-contact type suction cup 2 is formed by means of a laser laminate, the nozzle hole 21 is not formed by drilling, drilling, or the like, but the nozzle hole is reserved directly in the form of a laser layer. 21 spaces. In other words, the non-contact suction cup 2 completed by the laser lamination does not require individual secondary processing, and there is no problem that the perforation fails or the perforation is too difficult, and the process can be further simplified and the production cost can be reduced. .
在本實施例中,非接觸式吸盤2係為白努利吸盤,吸持構件1藉由自複數個白努利吸盤2之噴流孔21朝吸盤周緣噴射氣流,而利用白努利原理沿吸附方向V非接觸式地吸附基板W。然而本發明不限於此,非接觸式吸盤2亦可以是其他種類的非接觸式吸盤,例如氣旋型吸盤。In the present embodiment, the non-contact type suction cup 2 is a white Nuo suction cup, and the suction member 1 sprays airflow toward the periphery of the suction cup by the nozzle holes 21 of the plurality of white Nuo suction cups 2, and adsorbs along the periphery of the suction cup by the Bainuoli principle. The substrate V is non-contactly adsorbed in the direction V. However, the present invention is not limited thereto, and the non-contact type suction cup 2 may be other types of non-contact type suction cups, such as a cyclone type suction cup.
在本實施例中,非接觸式吸盤2為複數個且具有較小的面積,佈設於吸持構件1的複數個位置。然而本發明不限於此,非接觸式吸盤2亦可以為單一個而具有較大的面積,例如與吸持構件1相匹配的尺寸而覆於吸持構件1,吸持構件1藉由自非接觸式吸盤2之噴流孔21噴射氣流,而沿吸附方向V非接觸式地吸附基板W。In the present embodiment, the non-contact type suction cups 2 are plural and have a small area, and are disposed at a plurality of positions of the holding member 1. However, the present invention is not limited thereto, and the non-contact type suction cup 2 may be of a single one and have a large area, for example, a size matching the holding member 1 to cover the holding member 1, and the holding member 1 is self-contained. The jet hole 21 of the contact chuck 2 ejects a gas stream, and the substrate W is non-contactly adsorbed in the adsorption direction V.
較佳地,非接觸式吸盤2在吸附方向V上的厚度為小於等於1.2公釐。Preferably, the non-contact type suction cup 2 has a thickness in the adsorption direction V of 1.2 mm or less.
較佳地,非接觸式吸盤2在吸附方向V上的厚度為小於等於0.5公釐。Preferably, the thickness of the non-contact type suction cup 2 in the adsorption direction V is 0.5 mm or less.
較佳地,複數個非接觸式吸盤2的吸附面係位於一共平面,使吸持構件1藉由複數個非接觸式吸盤2的吸力而整平基板W。Preferably, the adsorption surfaces of the plurality of non-contact suction cups 2 are located in a coplanar plane, so that the holding member 1 flattens the substrate W by the suction of the plurality of non-contact suction cups 2.
由於非接觸式吸盤2具有薄型結構,故重量更輕,有利於減少吸持構件1的載重。從另一方面來說,這代表在同樣的载重下,吸持構件1可佈設更多、更密集的非接觸式吸盤2,使得非接觸式吸盤裝置100可以更均勻地吸附、整平基板W。Since the non-contact type suction cup 2 has a thin structure, it is lighter in weight and is advantageous in reducing the load of the holding member 1. On the other hand, this means that under the same load, the holding member 1 can be arranged with more and denser non-contact suction cups 2, so that the non-contact suction cup device 100 can more uniformly adsorb and level the substrate W. .
在本實施例中,吸持構件1係為V形,具有向前凸伸的二個叉尖件,複數個非接觸式吸盤2分別設置於二個叉尖件。然而本發明不限於此,吸持構件1可以為其他適宜的形狀、樣式。舉例來說,吸持構件1可具有多個向前凸伸的觸爪,每個非接觸式吸盤2分別單一地設置於該觸爪的前端。吸持構件1也可為一載台,設有單數或複數個非接觸式吸盤2,二個吸持構件1以垂直重力方向的方式彼此相對而可協同吸附基板W,使基板W穩定位於二個吸持構件1的中間。In the present embodiment, the holding member 1 is V-shaped and has two fork tip members projecting forward, and a plurality of non-contact suction cups 2 are respectively disposed on the two fork tip members. However, the present invention is not limited thereto, and the holding member 1 may have other suitable shapes and patterns. For example, the holding member 1 may have a plurality of forwardly projecting claws, each of which is singly disposed at a front end of the claws. The holding member 1 can also be a loading table, and a single or a plurality of non-contact suction cups 2 are provided. The two holding members 1 are opposite to each other in a vertical gravity direction to cooperatively adsorb the substrate W, so that the substrate W is stably located at two. The middle of the holding member 1.
進一步地,如第1圖所示,本發明的非接觸式吸盤裝置100更包括一移動構件3,連接吸持構件1,以移載基板W。Further, as shown in FIG. 1, the non-contact type suction cup device 100 of the present invention further includes a moving member 3 that connects the holding member 1 to transfer the substrate W.
綜上所述,本發明的以雷射積層方式製造的非接觸式吸盤裝置,可解決先前技術的吸盤厚度問題,使非接觸式吸盤更趨薄型化、製造過程更優化,利於運送基板而不致使基板發生意外的損傷。In summary, the non-contact suction cup device manufactured by the laser laminate method of the present invention can solve the problem of the thickness of the suction cup of the prior art, and the non-contact type suction cup is thinner and more optimized, and the substrate is not facilitated. Causes accidental damage to the substrate.
以上之敘述以及說明僅為本發明之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本發明之發明精神而在本發明之權利範圍中。The above description and description are only illustrative of the preferred embodiments of the present invention, and those of ordinary skill in the art can make other modifications in accordance with the scope of the invention as defined below and the description above, but such modifications should still be It is within the scope of the invention to the invention of the invention.
100‧‧‧非接觸式吸盤裝置100‧‧‧ Non-contact suction cup device
1‧‧‧吸持構件1‧‧‧ holding member
2‧‧‧非接觸式吸盤2‧‧‧ Non-contact suction cups
21‧‧‧噴流孔21‧‧‧Spurs
22‧‧‧吸盤本體22‧‧‧Sucker body
3‧‧‧移動構件3‧‧‧Mobile components
V‧‧‧吸附方向V‧‧‧Adsorption direction
W‧‧‧基板W‧‧‧Substrate
第1圖為顯示根據本發明一實施例的以雷射積層方式製造的非接觸式吸盤裝置之立體圖。 第2圖為顯示根據本發明的實施例的以雷射積層方式製造的非接觸式吸盤裝置之側視圖。1 is a perspective view showing a non-contact type suction cup device manufactured by a laser lamination method according to an embodiment of the present invention. Fig. 2 is a side view showing a non-contact type suction cup device manufactured by a laser lamination method according to an embodiment of the present invention.
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