TW201809260A - Edible fungus - Google Patents

Edible fungus Download PDF

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TW201809260A
TW201809260A TW106121265A TW106121265A TW201809260A TW 201809260 A TW201809260 A TW 201809260A TW 106121265 A TW106121265 A TW 106121265A TW 106121265 A TW106121265 A TW 106121265A TW 201809260 A TW201809260 A TW 201809260A
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克里斯托福 馬克多能 伯瑞恩斯
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瑪洛食品有限公司
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/18Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from yeasts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/20Proteins from microorganisms or unicellular algae
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L31/00Edible extracts or preparations of fungi; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • A23L33/195Proteins from microorganisms
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    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/08Reducing the nucleic acid content
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/14Fungi; Culture media therefor

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Abstract

A method of reducing the level of RNA in a biomass comprising filamentous fungus involves the following steps: (i) heating the biomass, downstream of the fermenter to a first temperature in the range 40-69 DEG C; (ii) heating the biomass to a second temperature which is 6-20 DEG C greater than the first temperature, to facilitate release of RNA from cells of the filamentous fungus; and (iii)separating filamentous fungus having a reduced level of RNA from other components. The fluid removed in step (iii) may be recirculated to a heat exchanger, which is used to heat the biomass in step (i).

Description

可食用之真菌    Edible fungi   

本發明係關於可食用真菌,且,雖然非排外地,特定地關於減少可食用真菌之核糖核酸(RNA)含量的方法以及具有減少的RNA含量的可食用真菌本身。 The present invention relates to edible fungi, and, although not exclusively, specifically to methods for reducing the ribonucleic acid (RNA) content of edible fungi and the edible fungi themselves with reduced RNA content.

黴菌蛋白(或真菌蛋白)被用於許多食物產品中作為肉的替代品。黴菌蛋白通常得自WO95/23843中所述的真菌金黃色鐮孢菌(Fusarium venenatum)(先前被分類為禾穀鐮孢菌,Fusarium graminearum)。 Mold proteins (or fungal proteins) are used in many food products as meat substitutes. Mold proteins are usually obtained from the fungus Fusarium venenatum (previously classified as Fusarium graminearum ) described in WO95 / 23843.

金黃色鐮孢菌是在無菌發酵槽中在有連續營養饋入的水與葡萄糖溶液中藉由連續或批次有氧發酵來生長。快速生長的真菌細胞產生核酸,諸如RNA。若在食物產品中使用,要考量RNA可能會分解成嘌呤並代謝為尿酸,其可能會導致痛風的發展以及腎結石。 Fusarium aureus is grown in a sterile fermentation tank by continuous or batch aerobic fermentation in water and glucose solutions with continuous nutrient feed. Fast-growing fungal cells produce nucleic acids, such as RNA. If used in food products, consider that RNA may be broken down into purines and metabolized to uric acid, which may lead to the development of gout and kidney stones.

為生產更適於人類消費的基於黴菌蛋白的食物產品,將真菌熱處理以減少RNA含量。規範指出食物產品的核酸含量不應超過以重量計約2%。熱處理去活化真菌蛋白酶及核糖核酸酶(RNAase)抑制劑,因此產生真菌蛋白的高保留並藉由RNAase有效移除大部份的RNA。RNA分解的廢 棄產物穿過真菌細胞壁擴散進入發酵槽培養液中,且之後藉由離心與黴菌蛋白固體分離。 To produce mold protein-based food products that are more suitable for human consumption, fungi are heat treated to reduce RNA content. The specification states that the nucleic acid content of food products should not exceed about 2% by weight. Heat treatment deactivates fungal proteases and ribonuclease (RNAase) inhibitors, which results in high retention of fungal proteins and efficient removal of most RNA by RNAase. The waste product decomposed by RNA diffuses through the fungal cell wall into the fermentation broth culture medium, and is then separated from the mold protein solids by centrifugation.

WO95/23843揭示在28℃在生長培養基的存在下使禾穀鐮孢菌(Fusarium Graminaerum)在連續發酵槽中生長,以含有氨氣體的無菌空氣提供連續通氣。接著,為移除RNA,將培養物通過連續攪拌的槽反應器,並將蒸汽注入培養物以對培養物進行熱休克處理,並將其溫度增加至高於72℃的特別較佳溫度。結果,RNA從真菌進到生長培養基中且經處理、具有減少之RNA的真菌可在下游分離。 WO95 / 23843 discloses the growth of Fusarium Graminaerum in a continuous fermentation tank at 28 ° C in the presence of a growth medium, providing continuous aeration with sterile air containing ammonia gas. Next, in order to remove the RNA, the culture was passed through a continuously stirred tank reactor, and steam was injected into the culture to heat-treat the culture, and the temperature was increased to a particularly preferred temperature higher than 72 ° C. As a result, RNA is passed downstream from the fungus into the growth medium and the treated fungus with reduced RNA can be isolated.

所述方法之產率相對地低(約70%)。本發明之一個目的為處理此問題。 The yield of the method is relatively low (about 70%). It is an object of the present invention to address this problem.

此外,提高培養物溫度至高於72℃的較佳溫度所需的能量是大量的。本發明較佳具體實例的一個目的為減少此類所述方法中能量的消耗。 In addition, the energy required to raise the temperature of the culture to a preferred temperature above 72 ° C is substantial. It is an object of a preferred embodiment of the present invention to reduce energy consumption in such described methods.

根據本發明的第一個態樣,提供減少包含絲狀真菌的生物質中RNA含量的方法,所述方法包含以下步驟:(i)在產生絲狀真菌的發酵槽之下游加熱所述生物質至第一溫度;(ii)接著將生物質加熱至高於第一溫度的第二溫度,以利RNA從所述絲狀真菌的細胞中釋放;(iii)將所述包含絲狀真菌的生物質與其他組分分離,例如與步驟(ii)所產生的混合物中之其他組分分離,與在步驟(i)中加熱的生物質中的含量相比, 其適當地包含所述具有減少的RNA含量之絲狀真菌。 According to a first aspect of the present invention, there is provided a method for reducing the content of RNA in a filamentous fungus-containing biomass, said method comprising the steps of: (i) heating said biomass downstream of a fermentation tank producing a filamentous fungus To a first temperature; (ii) the biomass is then heated to a second temperature higher than the first temperature to facilitate the release of RNA from the filamentous fungal cells; (iii) the filamentous fungus-containing biomass Separation from other components, such as from the other components in the mixture produced in step (ii), which suitably contains said RNA with reduced amount compared to the content in the biomass heated in step (i) Content of filamentous fungi.

在所述發酵槽下游之所述包含絲狀真菌的生物質之第一加熱適當地如所描述地包含將所述生物質加熱至所述第一溫度。所述方法在所述發酵槽下游、在將所述生物質加熱至所述第一溫度之前較佳不涉及其任何加熱(例如:主動加熱)。 The first heating of the filamentous fungus-containing biomass downstream of the fermentation tank suitably comprises heating the biomass to the first temperature as described. The method preferably does not involve any heating (eg, active heating) of the biomass downstream of the fermentation tank before heating the biomass to the first temperature.

步驟(i)中加熱所述生物質較佳使用第一加熱裝置。在所述發酵槽下游之所述包含絲狀真菌的生物質之第一加熱適當地包含使用所述第一加熱裝置將所述生物質加熱至所述第一溫度。適當地,在所述發酵槽的出口(所述絲狀真菌的生物質經由其通往下游)及所述第一加熱裝置之間沒有設置其他加熱裝置。 Preferably, the biomass is heated in step (i) using a first heating device. The first heating of the filamentous fungus-containing biomass downstream of the fermentation tank suitably includes heating the biomass to the first temperature using the first heating device. Suitably, no other heating device is provided between the exit of the fermentation tank (through which the biomass of the filamentous fungus passes to the downstream) and the first heating device.

步驟(i)中所述生物質的第一加熱較佳並未涉及所述生物質與任何加熱流體的直接接觸;第一加熱較佳不涉及所述生物質與蒸汽的直接接觸。 The first heating of the biomass in step (i) preferably does not involve direct contact of the biomass with any heating fluid; the first heating preferably does not involve direct contact of the biomass with steam.

在步驟(i)中,所述生物質可被加熱以增加其溫度至少20℃,例如增加至少25℃。溫度可增加少於40℃,例如少於36℃。 In step (i), the biomass may be heated to increase its temperature by at least 20 ° C, such as by at least 25 ° C. The temperature can be increased by less than 40 ° C, such as less than 36 ° C.

在步驟(i)中,所述生物質在與所述第一加熱裝置接觸後可經過至少2分鐘,例如至少2.5分鐘,以達到所述第一溫度。所述生物質在與所述第一加熱裝置接觸後可在少於20分鐘,較佳少於12分鐘內達到所述第一溫度。 In step (i), the biomass may contact the first heating device for at least 2 minutes, such as at least 2.5 minutes, to reach the first temperature. The biomass can reach the first temperature in less than 20 minutes, preferably less than 12 minutes after contacting the first heating device.

所述第一溫度可為至少40℃,較佳至少45℃,更加至少50℃,尤其是至少55℃。所述第一溫度可低於68℃,較佳低於65℃,更加低於63℃,尤其是61℃或更低。 The first temperature may be at least 40 ° C, preferably at least 45 ° C, more at least 50 ° C, and especially at least 55 ° C. The first temperature may be lower than 68 ° C, preferably lower than 65 ° C, even lower than 63 ° C, especially 61 ° C or lower.

步驟(i)可在容器(A)中進行,例如預熱容器,其適當地具有位於所述發酵槽下游的入口,在所述發酵槽與所述入口間有用於將生物質從所述發酵槽轉移至所述容器(A)的導管(A)。 Step (i) may be performed in a container (A), such as a preheated container, which suitably has an inlet downstream of the fermentation tank, and between the fermentation tank and the inlet there is a method for transferring biomass from the fermentation The trough is transferred to the catheter (A) of the container (A).

步驟(i)中的加熱適當地涉及生物質與熱源的接觸,所述熱源具有小於100℃、小於95℃或小於91℃的最大溫度。加熱可涉及生物質與熱源的接觸,所述熱源具有至少60℃、較佳至少76℃的溫度。 The heating in step (i) suitably involves contacting the biomass with a heat source having a maximum temperature of less than 100 ° C, less than 95 ° C, or less than 91 ° C. Heating may involve contacting the biomass with a heat source having a temperature of at least 60 ° C, preferably at least 76 ° C.

步驟(i)中的加熱適當地涉及使生物質經歷不超過99℃的溫度,較佳不超過95℃,尤其是不超過91℃。加熱可涉及使生物質經歷至少55℃、較佳至少75℃的溫度。 The heating in step (i) suitably involves subjecting the biomass to a temperature not exceeding 99 ° C, preferably not exceeding 95 ° C, and especially not exceeding 91 ° C. Heating may involve subjecting the biomass to a temperature of at least 55 ° C, preferably at least 75 ° C.

較佳地,步驟(i)包含使用適當地與所述生物質接觸的固體物體加熱所述生物質。所述固體物體較佳係經配置以將熱傳導至所述生物質。當步驟(i)是在容器(A)中進行時,熱交換器適當地與所述容器(A)相連以將熱傳遞至所述生物質。所述方法的步驟(i)較佳不涉及所述生物質與用於將所述生物質加熱至所述第一溫度的流體(例如蒸汽)的接觸。 Preferably, step (i) comprises heating the biomass using a solid object that is in proper contact with the biomass. The solid object is preferably configured to conduct heat to the biomass. When step (i) is performed in a container (A), a heat exchanger is suitably connected to the container (A) to transfer heat to the biomass. Step (i) of the method preferably does not involve contacting the biomass with a fluid (e.g., steam) for heating the biomass to the first temperature.

在步驟(i)中,所述生物質較佳係至少部分地被所述方法(例如,在步驟(i)下游及/或在容器(A)下游)中所產生的物質(例如,流體)加熱。較佳地,熱從所述流體傳導至所述生物質;且適當地所述流體並不直接與所述生物質接觸及/或不與所述生物質混合。在步驟(i)中,所述生物質可被在步驟(ii)中將所述生物質加熱至所述第二溫度所產生及/或之後所產生的物質加熱。較佳地,在所述方法中產生的所述物質(例如流體)被導入如上所述與容器(A)適當地連結的熱交換器中。 In step (i), the biomass is preferably at least partially a substance (e.g., a fluid) produced by the method (e.g., downstream of step (i) and / or downstream of the container (A)) heating. Preferably, heat is conducted from the fluid to the biomass; and suitably the fluid is not in direct contact with the biomass and / or is not mixed with the biomass. In step (i), the biomass may be heated by a substance generated by and / or after heating the biomass to the second temperature in step (ii). Preferably, the substance (for example, a fluid) produced in the method is introduced into a heat exchanger suitably connected to the container (A) as described above.

較佳地,在所述方法中,在材料群從發酵槽通行至容器 (A)(其中所述生物質被加熱至所述第一溫度)的入口期間,沒有添加物(例如,用於調整pH或稀釋生物質)與其接觸。因此,在位於所述發酵槽與所述容器(A)的入口之間的導管(A)中及在容器(A)本身中,所述生物質的組成實質上是固定及/或沒有改變的。 Preferably, in the method, during the passage of the material group from the fermentation tank to the inlet of the container (A) (where the biomass is heated to the first temperature), there are no additives (for example, for adjusting pH or diluted biomass). Therefore, in the duct (A) located between the fermentation tank and the inlet of the container (A) and in the container (A) itself, the composition of the biomass is substantially fixed and / or unchanged .

在所述方法的步驟(ii)中,所述生物質可被加熱以增加其溫度至少2℃、較佳至少4℃、更加至少6℃。其可被加熱以增加其溫度少於20℃,較佳少於15℃,更加少於12℃。 In step (ii) of the method, the biomass may be heated to increase its temperature by at least 2 ° C, preferably at least 4 ° C, and even at least 6 ° C. It can be heated to increase its temperature to less than 20 ° C, preferably less than 15 ° C, and even less than 12 ° C.

所述第二溫度可為至少60℃,較佳至少62℃,更加至少64℃。其可為少於68℃,例如少於67℃。 The second temperature may be at least 60 ° C, preferably at least 62 ° C, and even at least 64 ° C. It may be less than 68 ° C, such as less than 67 ° C.

在步驟(ii)中生物質的加熱可涉及將加熱的流體(例如:蒸汽)與生物質接觸(例如:直接接觸)。當步驟(i)發生在容器(A)中時,步驟(ii)中的加熱適當地在所述容器(A)的下游發生。其可發生在導管(B)中,其位於容器(A)下游並與容器(A)相通。導管(B)可經配置以將生物質傳遞至RNA移除容器。 The heating of the biomass in step (ii) may involve contacting the heated fluid (e.g., steam) with the biomass (e.g., direct contact). When step (i) occurs in the container (A), the heating in step (ii) suitably occurs downstream of the container (A). It can occur in a conduit (B), which is located downstream from the container (A) and communicates with the container (A). The catheter (B) may be configured to deliver biomass to the RNA removal container.

步驟(ii)中生物質的加熱較佳係利用高於100℃,例如高於120℃或高於140℃、壓力大於3barg或大於5barg的蒸汽。 The heating of the biomass in step (ii) preferably uses steam higher than 100 ° C, such as higher than 120 ° C or higher than 140 ° C, and a pressure greater than 3 barg or greater than 5 barg.

在所述方法中,所述生物質可被維持在所述第二溫度(例如,在60至67℃的範圍內,例如64至66℃)至少10分鐘、至少20分鐘或較佳至少30分鐘。其可被維持在所述溫度少於2小時,例如少於1小時。 In the method, the biomass can be maintained at the second temperature (eg, in a range of 60 to 67 ° C, such as 64 to 66 ° C) for at least 10 minutes, at least 20 minutes, or preferably at least 30 minutes. . It can be maintained at the temperature for less than 2 hours, such as less than 1 hour.

在步驟(ii)之後,且適當地在所述RNA移除容器下游(若有提供),所述生物質可與加熱的流體(例如:蒸汽)接觸,例如出於衛生的考量。 After step (ii), and suitably downstream (if provided) of the RNA removal container, the biomass may be contacted with a heated fluid (eg, steam), for example, for hygiene reasons.

在步驟(iii)中,所述生物質可經處理以移除流體(例如:主要 為水),從而產生包含低流體(例如:水)含量的生物質。處理後,所述生物質可包含少於40wt%的水,較佳少於30wt%,例如少於25wt%的水。 In step (iii), the biomass can be treated to remove fluids (e.g., mainly water), thereby producing biomass containing low fluid (e.g., water) content. After treatment, the biomass may include less than 40 wt% water, preferably less than 30 wt%, such as less than 25 wt% water.

步驟(iii)可包含將所述生物質離心。步驟(iii)可包含將脫水的生物質分離。 Step (iii) may include centrifuging the biomass. Step (iii) may include separating the dehydrated biomass.

步驟(iii)中移除的(例如:包含水的)流體(例如:藉由如所描述的離心所產生的上清液)可為相對地熱的。例如,其可具有高於50℃的溫度,高於60℃或高於70℃。流體(例如:包含水)的溫度可為低於90℃。較佳地,移除的流體(例如:包含水)被用於在步驟(i)中加熱生物質。其合適地經配置以加熱生物質至所述第一溫度。在一個較佳的具體實例中,除了環境溫度,沒有除了在步驟(iii)中移除的流體(例如:包含水)以外的熱源被用於加熱所述生物質至所述第一溫度。 The fluid (e.g., containing water) removed in step (iii) (e.g., the supernatant produced by centrifugation as described) may be relatively geothermal. For example, it may have a temperature above 50 ° C, above 60 ° C, or above 70 ° C. The temperature of the fluid (eg, containing water) may be below 90 ° C. Preferably, the removed fluid (eg, containing water) is used to heat the biomass in step (i). It is suitably configured to heat the biomass to the first temperature. In a preferred embodiment, in addition to the ambient temperature, no heat source other than the fluid (eg, containing water) removed in step (iii) is used to heat the biomass to the first temperature.

當在步驟(i)加熱所述生物質使用第一加熱裝置時,步驟(iii)中移除的流體(例如:包含水)可為所述第一加熱裝置之組分。 When the first heating device is used to heat the biomass in step (i), the fluid (eg, containing water) removed in step (iii) may be a component of the first heating device.

當步驟(i)在與熱交換器相連的容器(A)中進行時,步驟(iii)中移除的流體(例如:包含水)較佳被導入所述熱交換器以將熱轉移至所述生物質。在所述熱交換器的下游,步驟(iii)中移除的流體(例如:包含水)可作為廢棄物棄置。 When step (i) is performed in a container (A) connected to a heat exchanger, the fluid (e.g., containing water) removed in step (iii) is preferably introduced into the heat exchanger to transfer heat to all Mentioned biomass. Downstream of the heat exchanger, the fluid (eg, containing water) removed in step (iii) can be disposed of as waste.

在步驟(iii)的分離之後,所述生物質(例如:脫水生物質)可包括少於82wt%、例如少於80wt%的水;且適當地包括至少18wt%、較佳至少20wt%的黴菌蛋白(以乾物質為基準)。 After the separation in step (iii), the biomass (eg, dehydrated biomass) may include less than 82% by weight, such as less than 80% by weight of water; and suitably includes at least 18% by weight, preferably at least 20% by weight of mold Protein (based on dry matter).

在步驟(iii)之後,所述生物質(例如:脫水的生物質)以乾物質為基準可包括少於2wt%的RNA。 After step (iii), the biomass (eg, dehydrated biomass) may include less than 2 wt% RNA on a dry matter basis.

所述絲狀真菌較佳包含真菌菌絲體,且適當地所述調配物中真菌顆粒的至少80wt%、較佳至少90wt%、更佳至少95wt%且特別是至少99wt%包含真菌菌絲體。一些絲狀真菌可包括真菌菌絲體及子實體兩者。所述真菌顆粒較佳包含不產生子實體的絲狀真菌類型。 The filamentous fungi preferably comprise fungal mycelium, and suitably at least 80 wt%, preferably at least 90 wt%, more preferably at least 95 wt% and especially at least 99 wt% of the fungal particles in the formulation comprise fungal mycelium . Some filamentous fungi may include both fungal mycelia and fruiting bodies. The fungal particles preferably comprise a type of filamentous fungus that does not produce fruiting bodies.

所述絲狀真菌較佳包含選自的不完全菌類(fungi imperfecti)的真菌。 The filamentous fungus preferably comprises a fungus selected from fungi imperfecti.

較佳地,絲狀真菌包含鐮孢菌屬物種的細胞,且較佳基本上由鐮孢菌屬物種的細胞組成,特別是金黃色鐮孢菌A3/5(先前被分類為禾穀鐮孢菌)(IMI 145425;寄存於美國典型培養物保藏中心的ATCC PTA-2684,10801 University Boulevard,Manassas,VA.)。 Preferably, the filamentous fungus comprises cells of a Fusarium species, and preferably consists essentially of cells of a Fusarium species, in particular Fusarium aureus A3 / 5 (previously classified as Fusarium graminearum Bacteria) (IMI 145425; ATCC PTA-2684 deposited at the American Type Culture Collection, 10801 University Boulevard, Manassas, VA.).

在步驟(i)中加熱的所述生物質中的所述絲狀真菌可包含長度少於1000μm的絲狀體,較佳少於800μm。所述絲狀體可具有大於100μm的長度,較佳大於200μm。較佳地,所述生物質中少於5wt%的絲狀體具有大於5000μm的長度、較佳地實質上沒有絲狀體具有大於5000μm的長度;且較佳地少於5wt%的絲狀體具有大於2500μm的長度、較佳地實質上沒有絲狀體具有大於2500μm的長度。較佳地,所述調配物中所述絲狀真菌的數平均長度值亦如以上所述。 The filamentous fungi in the biomass heated in step (i) may include filaments having a length of less than 1000 μm, preferably less than 800 μm. The filaments may have a length of more than 100 μm, preferably more than 200 μm. Preferably, less than 5 wt% of the filaments in the biomass have a length greater than 5000 μm, preferably substantially no filaments have a length of greater than 5000 μm; and preferably less than 5 wt% of the filaments It has a length of more than 2500 μm, preferably substantially no filaments and has a length of more than 2500 μm. Preferably, the number average length value of the filamentous fungi in the formulation is also as described above.

在步驟(i)中加熱的所述生物質中的所述絲狀真菌可包含直徑小於20μm的絲狀體、較佳小於10μm、更佳5μm或更小。所述絲狀體可具有大於1μm的直徑,較佳大於2μm。較佳地,所述調配物中所述真菌顆粒的所述直徑的數平均值亦如以上所述。 The filamentous fungi in the biomass heated in step (i) may include filaments having a diameter of less than 20 μm, preferably less than 10 μm, more preferably 5 μm or less. The filaments may have a diameter greater than 1 μm, preferably greater than 2 μm. Preferably, the number average of the diameters of the fungal particles in the formulation is also as described above.

在步驟(i)中加熱的所述生物質中的所述絲狀真菌可包含長 寬比(長度/直徑)小於1000的絲狀體、較佳小於750、更佳小於500、特別是250或更小。長寬比可大於10、較佳大於40、更佳加大於70。較佳地,所述絲狀真菌平均長寬比的值(即:所述調配物中所述絲狀真菌的顆粒長度平均除以直徑平均亦如以上所述。 The filamentous fungi in the biomass heated in step (i) may comprise filaments having an aspect ratio (length / diameter) of less than 1000, preferably less than 750, more preferably less than 500, especially 250 or smaller. The aspect ratio may be greater than 10, preferably greater than 40, and more preferably greater than 70. Preferably, the value of the average aspect ratio of the filamentous fungi (ie, the average particle length of the filamentous fungi in the formulation divided by the average diameter is also as described above.

所述絲狀真菌可在所述發酵槽中生長。其可以連續或批次有氧發酵方式來生長。發酵可利用水及葡萄糖及其他營養。 The filamentous fungus may grow in the fermentation tank. It can be grown in continuous or batch aerobic fermentation. Fermentation can use water and glucose and other nutrients.

在方法的步驟(i)中,所述生物質的加熱適當地在絲狀真菌的生長培養基存在下以所述絲狀真菌進行。就在所述加熱之前,絲狀真菌較佳係處於存活狀態。 In step (i) of the method, the heating of the biomass is suitably performed with the filamentous fungus in the presence of a growth medium of the filamentous fungus. Just before the heating, the filamentous fungi are preferably in a viable state.

在方法中的步驟(i)期間,較佳生物質的pH未以添加任何pH調節物質(例如:酸性或鹼性物質)的方式調整。較佳地,在方法中的步驟(ii)期間,生物質的pH未以添加任何pH調節物質(例如:酸性或鹼性物質)的方式調整。較佳地,在方法中的步驟(iii)期間,生物質的pH未以添加任何pH調節物質(例如:酸性或鹼性物質)的方式調整。較佳地,從步驟(i)加熱生物質到步驟(iii)分離生物質,生物質的pH未以添加任何pH調節物質(例如:酸性或鹼性物質)的方式調整。為避免任何疑惑,蒸汽/水本身不被視為是pH調節物質。 During step (i) in the method, the pH of the preferred biomass is not adjusted by adding any pH adjusting substance (for example, an acidic or basic substance). Preferably, during step (ii) in the method, the pH of the biomass is not adjusted by adding any pH adjusting substance (for example, an acidic or alkaline substance). Preferably, during step (iii) in the method, the pH of the biomass is not adjusted by adding any pH adjusting substance (for example, an acidic or alkaline substance). Preferably, from step (i) heating the biomass to step (iii) separating the biomass, the pH of the biomass is not adjusted by adding any pH adjusting substance (for example, an acidic or alkaline substance). To avoid any confusion, steam / water itself is not considered a pH adjusting substance.

所述方法較佳地係使用包含以下的設備進行:(a)所述發酵槽(b)用於在步驟(i)中加熱所述生物質的所述第一加熱裝置;(c)所述容器(A),例如預熱容器,在所述發酵槽與所述容器(A)之間有用於將流體從所述發酵槽轉移到容器(A)的所述導管(A); (d)所述導管(B),其與所述容器(A)的出口相通;(e)在所述導管(B)下游的所述RNA移除容器;(f)用於在步驟(iii)中離心生物質的離心機,所述離心機在所述RNA移除容器的下游;(g)用於將從生物質移除的離心濾液(centrate)(例如:藉由離心)循環至所述第一加熱裝置(例如:熱交換器)的導管,以在步驟(i)中加熱所述生物質。 The method is preferably performed using equipment comprising: (a) the fermentation tank (b) the first heating device for heating the biomass in step (i); (c) the Container (A), such as a preheated container, between said fermentation tank and said container (A) is said conduit (A) for transferring fluid from said fermentation tank to container (A); (d) The catheter (B) is in communication with the outlet of the container (A); (e) the RNA removal container downstream of the catheter (B); (f) is used for centrifugation in step (iii) A centrifuge of biomass, said centrifuge being downstream of said RNA removal container; (g) a centrate (eg, by centrifugation) for circulating from said biomass to be recycled to said first A conduit of a heating device (e.g., a heat exchanger) to heat the biomass in step (i).

如以下所述,第一態樣的方法中分開及/或分離的生物質與比較方法中的所產生的生物質不同。對此,所述生物質中絲狀真菌的尺寸係大於比較方法中所產生者。此外,相較於比較方法中所產生的產率,有利地發現使用所述方法獲致生物質改良的產率。因此,本發明於第二態樣延伸至從第一態樣之方法獲得的產品。在第二態樣中,適當地提供於所述第一態樣的所述方法中所產生的生物質。所述生物質適當地具有第一態樣之生物質的任何特徵。所述生物質可包括絲狀真菌,其絲狀體的平均長度超過與第一態樣的及/或本文所述的比較方法不同的方法所產生者。 As described below, the separated and / or separated biomass in the first aspect of the method is different from the biomass produced in the comparative method. In this regard, the size of the filamentous fungi in the biomass is larger than that produced in the comparative method. Furthermore, compared to the yields produced in the comparative methods, it has been found to be advantageous to obtain improved yields of biomass using said methods. Therefore, the present invention extends from the second aspect to the product obtained from the method of the first aspect. In a second aspect, the biomass produced in the method of the first aspect is suitably provided. The biomass suitably has any characteristic of the biomass in the first aspect. The biomass may include filamentous fungi whose average length of filaments exceeds those produced by methods different from the first aspect and / or the comparison methods described herein.

根據本發明的第三個態樣,提供一種生物質本身,所述生物質包含絲狀真菌,其中所述生物質是分離自包含所述生物質及液體的混合物,其中所述液體包含絲狀真菌的顆粒,其中所述液體中的顆粒具有一或多項以下特徵(以於本文所述的雷射繞射測量):- 小於1.3μm的中位數尺寸,例如小於1.1μm;- 小於1.4μm的平均尺寸,例如小於1.2μm;- 小於1.4μm的模態尺寸(mode size),例如小於1.2μm;- 小於0.85μm的D(v,0.1); - 小於1.20μm的D(v,0.5);- 小於1.5μm的D(v,0.9),例如小於1.2μm。 According to a third aspect of the present invention, there is provided a biomass per se, said biomass comprising filamentous fungi, wherein said biomass is isolated from a mixture comprising said biomass and a liquid, wherein said liquid comprises filamentous Fungal particles, wherein the particles in the liquid have one or more of the following characteristics (as measured by laser diffraction described herein):-a median size of less than 1.3 μm, such as less than 1.1 μm;-less than 1.4 μm The average size of, for example, less than 1.2 μm;-the mode size of less than 1.4 μm, for example, less than 1.2 μm;-D (v, 0.1) of less than 0.85 μm;-D (v, 0.5) of less than 1.20 μm ;-D (v, 0.9) less than 1.5 μm, for example less than 1.2 μm.

所述液體中的顆粒較佳可包括至少兩項所述特徵、較佳至少四項所述特徵、更佳所述特徵中的每一項。 The particles in the liquid may preferably include each of at least two of the features, preferably at least four of the features, and more preferably the features.

中位數尺寸可為至少0.5μm。平均尺寸可為至少0.5μm。模態尺寸可為至少0.5μm。D(v,0.1)尺寸可為至少0.4μm。D(v,0.5)尺寸可為至少0.4μm。D(v,0.9)尺寸可為至少0.5μm。 The median size may be at least 0.5 μm. The average size may be at least 0.5 μm. The modal size may be at least 0.5 μm. The D (v, 0.1) size may be at least 0.4 μm. The D (v, 0.5) size may be at least 0.4 μm. The D (v, 0.9) size may be at least 0.5 μm.

適當地,所述生物質中所述絲狀真菌的絲狀體中位數、平均及/或模態顆粒尺寸大於所述液體中的中位數、平均及/或模態顆粒尺寸。 Suitably, the median, average and / or modal particle size of the filaments of the filamentous fungus in the biomass is greater than the median, average and / or modal particle size in the liquid.

適當地,所述液體中的RNA總重量(在絲狀真菌內或否則的話包含在液體中)大於所述生物質中的RNA總重量。 Suitably, the total RNA weight in the liquid (within the filamentous fungus or otherwise contained in the liquid) is greater than the total RNA weight in the biomass.

所述生物質中絲狀真菌的總重量除以所述液體中絲狀真菌的總重量適當地係大於2.3。 The total weight of the filamentous fungi in the biomass divided by the total weight of the filamentous fungi in the liquid is suitably greater than 2.3.

所述生物質可包括至少20wt%的水,其可包括30wt%或較少的水。 The biomass may include at least 20 wt% water, which may include 30 wt% or less water.

較佳地,所述生物質包括至少5kg、例如至少50kg的絲狀真菌。 Preferably, the biomass comprises at least 5 kg, such as at least 50 kg of filamentous fungi.

所述生物質、所述混合物及所述液體可獨立地具有前述態樣中任一者所描述的任何特徵。 The biomass, the mixture, and the liquid may independently have any of the characteristics described in any of the foregoing aspects.

根據第四個態樣,提供製作供人類消費的食品的方法,所述方法包含:(i)選擇第一態樣之方法製作的生物質或為第二或第三態樣所述的生 物質;(ii)使所述生物質與其他作為所述食品的特徵之成分接觸。 According to a fourth aspect, there is provided a method for making food for human consumption, the method comprising: (i) selecting a biomass produced by the method of the first aspect or a biomass described in the second or third aspect ; (Ii) contacting the biomass with other ingredients that are characteristic of the food.

所述食品適當地為肉類替代品。其可為以下形式,例如:碎肉、漢堡、香腸或肉狀的片或條。 The food is suitably a meat substitute. It can be in the form of, for example, minced meat, burgers, sausages or meat-like pieces or sticks.

所述其他成分可包含任何無肉食物成分。所述成分可包括一或多種無肉填充物、風味劑、油、脂肪、蛋白質或蔬菜。 The other ingredients may include any meatless food ingredients. The ingredients may include one or more meatless fillings, flavors, oils, fats, proteins, or vegetables.

所述方法可包含包裝所述食品,例如包裝於實質上氣密及/或防水包裝中。 The method may include packaging the food product, for example, in a substantially air-tight and / or waterproof package.

在所述方法中,可製作至少5kg、例如至少100kg的所述食品。 In the method, at least 5 kg, such as at least 100 kg of the food product can be made.

由於第一態樣的方法所製作的生物質或第二或第三態樣所述的生物質被認為是具有新穎性的,第四態樣的方法亦被認為具有新穎性。本發明於第五態樣延伸至從第四態樣之方法獲得的食品。 The biomass produced by the method of the first aspect or the biomass described by the second or third aspect is considered to be novel, and the method of the fourth aspect is also considered to be novel. The invention extends from the fifth aspect to the food obtained by the method of the fourth aspect.

在本發明的第六個態樣,提供包含第二或第三態樣所述的生物質及其他成分(適當地如第四態樣中所述)的食品。所述食品可包括至少1wt%、例如至少5wt%的其他成分。所述食品可包括至少10wt%的水。 In a sixth aspect of the present invention, there is provided a food comprising the biomass described in the second or third aspect and other ingredients (appropriately as described in the fourth aspect). The food may include at least 1 wt% of other ingredients, such as at least 5 wt%. The food may include at least 10% by weight of water.

本文中所述的任何發明的任何態樣之任何特徵可與本文中所述的任何其他發明的任何特徵組合加上適當的修正。 Any feature of any aspect of any invention described herein may be combined with any feature of any other invention described herein with appropriate modifications.

現以僅作為例示、參照以下圖式的方式描述本發明的具體實例,其中: Specific examples of the present invention will now be described by way of illustration only and with reference to the following drawings, in which:

100‧‧‧方法 100‧‧‧ Method

110‧‧‧發酵槽 110‧‧‧ fermentation tank

111‧‧‧導管 111‧‧‧ Catheter

112‧‧‧注射口 112‧‧‧injection port

120‧‧‧容器 120‧‧‧ container

121‧‧‧導管 121‧‧‧ Catheter

122‧‧‧注射口 122‧‧‧ Injection port

130‧‧‧離心機 130‧‧‧ centrifuge

131‧‧‧導管 131‧‧‧ Catheter

132‧‧‧導管 132‧‧‧ Catheter

140‧‧‧黴菌蛋白糊 140‧‧‧ mold protein paste

150‧‧‧冷卻器 150‧‧‧ cooler

151‧‧‧導管 151‧‧‧catheter

160‧‧‧流出液處理設備 160‧‧‧Outflow liquid processing equipment

200‧‧‧方法 200‧‧‧ Method

210‧‧‧發酵槽 210‧‧‧ Fermentation tank

211‧‧‧導管 211‧‧‧catheter

220‧‧‧容器 220‧‧‧container

221‧‧‧導管 221‧‧‧ Catheter

222‧‧‧注射口 222‧‧‧injection port

230‧‧‧容器 230‧‧‧ container

231‧‧‧導管 231‧‧‧catheter

232‧‧‧注射口 232‧‧‧injection port

240‧‧‧離心機 240‧‧‧ centrifuge

241‧‧‧導管 241‧‧‧ Catheter

242‧‧‧導管 242‧‧‧ Catheter

243‧‧‧導管 243‧‧‧ Catheter

250‧‧‧黴菌蛋白糊 250‧‧‧ mold protein paste

260‧‧‧冷卻器 260‧‧‧Cooler

261‧‧‧導管 261‧‧‧ Catheter

270‧‧‧流出液處理設備 270‧‧‧Outflow liquid processing equipment

圖1為顯示目前用來藉由直接蒸汽注入來生產具有減少的RNA含量之黴菌蛋白糊的方法之流程圖;圖2為顯示涉及使用替代方法來生產具有減少的RNA含量之黴菌蛋白糊的步驟之流程圖;圖3為比較在數天之期間使用圖1及2之方法獲得的黴菌蛋白產率的圖;圖4為圖1之方法所產生的廢棄離心濾液之顆粒尺寸分析圖;及圖5為圖2之方法所產生的廢棄離心濾液之顆粒尺寸分析圖。 FIG. 1 is a flowchart showing a method currently used to produce mold protein paste with reduced RNA content by direct steam injection; FIG. 2 is a diagram showing steps involved in using an alternative method to produce mold protein paste with reduced RNA content Figure 3 is a graph comparing mold protein yields obtained using the method of Figures 1 and 2 over a period of several days; Figure 4 is a particle size analysis chart of the discarded centrifuge filtrate produced by the method of Figure 1; and 5 is a particle size analysis chart of the discarded centrifuge filtrate produced by the method of FIG. 2.

本文提到以下材料。 This article mentions the following materials.

黴菌蛋白糊-指一種黏彈性物質,其包含得自金黃色鐮孢菌A3/5(先前被分類為禾穀鐮孢菌,Fusarium graminearum Schwabe)之可食用絲狀真菌團(IMI 145425;寄存於美國典型培養物保藏中心的ATCC PTA-2684,12301 Parklawn Drive,Rockville Md.20852)。其典型地包含約23-25wt%的固體(剩餘部分為水),由具有以下特徵的無活性、RNA減少的真菌菌絲構成:長度約400-750μm、直徑約3-5μm、分支頻率為每個菌絲長度有2-3個頂端。 Fungal protein paste-refers to a viscoelastic substance containing an edible filamentous fungal mass (IMI 145425; deposited in Fusarium graminearum Schwabe) obtained from Fusarium aureus A3 / 5 ATCC PTA-2684, 12301 Parklawn Drive, Rockville Md. 20852), American Type Culture Collection. It typically contains about 23-25 wt% solids (the remainder is water) and is composed of inactive, RNA-reducing fungal hyphae with the following characteristics: about 400-750 μm in length, about 3-5 μm in diameter, and branching frequency Each mycelium has 2-3 tips.

除非本文中特別提及,顆粒尺寸分析係以雷射繞射進行,例如使用Horiba LA950WET顆粒尺寸分析儀。 Unless specifically mentioned herein, particle size analysis is performed with laser diffraction, for example using a Horiba LA950WET particle size analyzer.

參照圖1,現有商業上所使用以生產黴菌蛋白糊的方法100(其完整細節並未公開),其涉及使真菌培養物在生長培養基存在下於27℃在壓力循環發酵槽110中生長。培養液從發酵槽110經過導管111通行至RNA減少容器120。經由導管111中的蒸汽注射口112對培養液注入蒸汽(7barg及160℃)。蒸汽注射將培養液溫度提升至60-70℃。進行蒸汽注射以減少最終黴菌蛋白糊140的RNA含量。 Referring to FIG. 1, a method 100 (full details of which are not disclosed) currently used commercially to produce a mold protein paste involves growing a fungal culture in a pressure cycling fermentation tank 110 in the presence of a growth medium at 27 ° C. The culture solution is passed from the fermentation tank 110 to the RNA reduction container 120 through the conduit 111. Steam (7 barg and 160 ° C.) was injected into the culture solution through the steam injection port 112 in the conduit 111. Steam injection increased the temperature of the culture solution to 60-70 ° C. Steam injection was performed to reduce the RNA content of the final mold protein paste 140.

RNA減少容器120為連續攪拌的槽反應器。將培養液於RNA減少溫度下保持在RNA減少容器120中至少30分鐘。接著,培養液從RNA減少容器120經過導管121通行至離心機130。經由導管121中的蒸汽注射口122對培養液注入蒸汽。此蒸汽注射基於衛生的目的將培養液溫度提升至80-90℃。離心機130以5000g運轉一段時間。離心機130分離黴菌蛋白糊140及廢棄液體離心濾液。黴菌蛋白糊經由導管131離開離心機130。廢棄的液體離心濾液含有從真菌細胞流出至周圍環境水性培養基的RNA及RNA分解產物。廢棄的液體離心濾液在此階段具有80-90℃的溫度,通過導管132至冷卻器150,於此冷卻至30℃。其接著出於棄置的目的經由導管151前往流出液處理設備(effluent treatment plant,ETP)160。最終黴菌蛋白糊140以乾重計具有核酸含量少於2%。 The RNA reduction container 120 is a continuously stirred tank reactor. The culture solution is kept in the RNA reduction container 120 at the RNA reduction temperature for at least 30 minutes. Next, the culture solution is passed from the RNA reduction container 120 through the catheter 121 to the centrifuge 130. Steam is injected into the culture solution through a steam injection port 122 in the duct 121. This steam injection raises the temperature of the culture solution to 80-90 ° C for sanitary purposes. The centrifuge 130 is operated at 5000 g for a period of time. The centrifuge 130 separates the mold protein paste 140 and the waste liquid centrifugal filtrate. The mold protein paste leaves the centrifuge 130 via a conduit 131. The discarded liquid centrifugal filtrate contains RNA and RNA degradation products flowing from fungal cells into the surrounding aqueous medium. The spent liquid centrifugal filtrate has a temperature of 80-90 ° C at this stage, passes through the conduit 132 to the cooler 150, and is cooled to 30 ° C. It then goes to an effluent treatment plant (ETP) 160 via a conduit 151 for disposal purposes. The final mold protein paste 140 has a nucleic acid content of less than 2% on a dry weight basis.

減少RNA含量的替代方法顯示於圖2中。參照此圖,真菌培養物在生長培養基存在下於27℃在壓力循環發酵槽210中生長。培養液從發酵槽210經過導管211通行至預熱容器220。培養物被方法200中更下游所產生的廢棄液體離心濾液(如以下所述)預熱至55-60℃(並維持在此溫度約3至8分鐘)。廢棄液體離心濾液通過與容器220相連的熱交換器(未顯 示);廢棄液體離心濾液並未與培養物直接接觸。預熱的培養液接著沿著導管221通行至RNA減少容器230。於此段通行中,經由導管221中的蒸汽注射口222對培養液注入蒸汽(7barg及160℃)。蒸汽注射將培養液溫度提升至64-66℃。將培養液於此溫度保持在容器230中至少30分鐘。培養液接著從RNA減少容器230經過導管231通行至離心機240。於此段通行中,經由導管231中的蒸汽注射口232對培養液注入蒸汽(7barg及160℃)。此蒸汽注射基於衛生的目的將培養液溫度提升至80-90℃。 An alternative method of reducing RNA content is shown in FIG. 2. Referring to this figure, a fungal culture is grown in a pressure cycle fermentation tank 210 in the presence of a growth medium at 27 ° C. The culture fluid passes from the fermentation tank 210 through the conduit 211 to the preheating container 220. The culture is pre-warmed to 55-60 ° C (and maintained at this temperature for approximately 3 to 8 minutes) by a waste liquid centrifuge filtrate (as described below) generated further downstream in method 200. The waste liquid centrifuge filtrate passes through a heat exchanger (not shown) connected to the container 220; the waste liquid centrifuge filtrate is not in direct contact with the culture. The pre-warmed culture fluid is then passed along the catheter 221 to the RNA reduction container 230. During this passage, steam (7 barg and 160 ° C.) was injected into the culture solution through the steam injection port 222 in the conduit 221. Steam injection raised the temperature of the culture solution to 64-66 ° C. The culture solution is kept in the container 230 at this temperature for at least 30 minutes. The culture medium is then passed from the RNA reduction container 230 through the catheter 231 to the centrifuge 240. During this passage, steam (7 barg and 160 ° C.) was injected into the culture solution through the steam injection port 232 in the conduit 231. This steam injection raises the temperature of the culture solution to 80-90 ° C for sanitary purposes.

離心機240在約5000g下運轉,並被設置來分離黴菌蛋白糊250及廢棄液體離心濾液。在離心機240之下游,黴菌蛋白糊250通過導管241且被分離。廢棄的液體離心濾液具有80-90℃的溫度,通過導管242到與預熱容器220相連的熱交換器。因此,離心濾液被用於加熱預熱容器220中的培養液。 The centrifuge 240 was operated at about 5000 g and was set to separate the mold protein paste 250 and the waste liquid centrifuge filtrate. Downstream of the centrifuge 240, the mold protein paste 250 passes through the conduit 241 and is separated. The discarded liquid centrifugal filtrate has a temperature of 80-90 ° C and passes through the conduit 242 to a heat exchanger connected to the preheating container 220. Therefore, the centrifuged filtrate is used to heat the culture liquid in the preheating container 220.

在經由熱交換器加熱預熱容器後,廢棄的液體離心濾液在此階段具有40-50℃的溫度,通過導管243至冷卻器260。含有廢棄RNA及廢棄RNA分解產物的離心濾液被冷卻至30℃,接著出於棄置的目的經由導管261前往流出液處理設備(ETP)270。 After the pre-heated container is heated via the heat exchanger, the discarded liquid centrifugal filtrate has a temperature of 40-50 ° C. at this stage and passes through the conduit 243 to the cooler 260. The centrifuged filtrate containing the waste RNA and the waste RNA degradation products is cooled to 30 ° C., and then passed to the effluent treatment equipment (ETP) 270 via the conduit 261 for disposal.

以下實施例說明根據以上所述參照圖1及2的方法所產生的產物之差異。 The following examples illustrate the differences in products produced according to the methods described above with reference to FIGS. 1 and 2.

實施例1-產率評估Example 1-Yield Evaluation

分別評估使用圖1及圖2之方法所達成的黴菌蛋白糊140及250的產率。對此,在分離後藉由加熱以使水蒸發來乾燥各別的糊140及 250。藉由分別比較於140及250所回收的黴菌蛋白的重量以及發酵槽110及210中所存在的重量來計算回收的%固體黴菌蛋白。結果以圖形呈現於圖3,其中回收的%固體標繪於y軸且樣本收集的時間(以日計)標繪於x軸。實施例1(a)(比較性)說明的使用參照圖1所述之方法所獲得的產率;且實施例1(b)說明的使用參照圖2所述之方法所獲得的產率。 The yields of mold protein pastes 140 and 250 achieved using the methods of FIGS. 1 and 2 were evaluated, respectively. To this end, the respective pastes 140 and 250 are dried by heating to evaporate water after separation. The% solid mold protein recovered was calculated by comparing the weight of the mold protein recovered at 140 and 250 and the weight present in the fermentation tanks 110 and 210, respectively. The results are graphically presented in Figure 3, where the% solids recovered are plotted on the y-axis and the time (in days) of sample collection is plotted on the x-axis. The yields obtained using the method described with reference to FIG. 1 as described in Example 1 (a) (comparative);

圖3說明經由使用圖2之方法(實施例1(b))與圖1之方法(實施例1(a))相比所達成的產率增加。產率的增加為約5%的增加,其在商業上來說是非常顯著的。此外,對於圖1及圖2兩者的方法,皆發現以乾重為基礎低於1.7%RNA的RNA含量。因此,使用圖2的方法能夠減少黴菌蛋白糊中的RNA含量至可接受的程度且被發現能產生產率的顯著增加。 Figure 3 illustrates the increased yield achieved by using the method of Figure 2 (Example 1 (b)) compared to the method of Figure 1 (Example 1 (a)). The increase in yield is an increase of about 5%, which is very significant commercially. In addition, for both the methods of FIG. 1 and FIG. 2, the RNA content was found to be less than 1.7% RNA on a dry weight basis. Therefore, using the method of FIG. 2 was able to reduce the RNA content in the mold protein paste to an acceptable level and was found to produce a significant increase in yield.

實施例2-使用圖1及圖2之方法所產生的離心濾液之評估Example 2-Evaluation of Centrifuged Filtrate Generated Using the Method of Figures 1 and 2

圖1及圖2中之離心所產生的離心濾液在離心機130及240之下游分離,並進行離心濾液中黴菌蛋白片段的顆粒尺寸分析。 The centrifugal filtrate produced by the centrifugation in FIGS. 1 and 2 is separated downstream of the centrifuges 130 and 240, and the particle size analysis of the mold protein fragments in the centrifugal filtrate is performed.

圖4及圖5分別提供參照圖1所述之方法(實施例1(a))所產生之以及參照圖2之方法(實施例2(b))所產生之離心濾液之顆粒尺寸分析的結果。此外,下表提供了圖1及2之具體實例的離心濾液之結果細節。 Figures 4 and 5 provide the results of particle size analysis of the centrifuge filtrate generated by the method described in Figure 1 (Example 1 (a)) and the method described in Figure 2 (Example 2 (b)), respectively. . In addition, the table below provides details of the results of the centrifugal filtrates of the specific examples of FIGS. 1 and 2.

從圖4及圖5的資料顯示,相較於參照圖2中所描述的方法所產生之離心濾液,參照圖1中所描述的方法所產生之離心濾液具有較大之量以及較多之數的菌絲破碎碎片。此事實能夠用來解釋使用圖1及2中之方法所達成的不同產率。對此,相較於使用圖2之方法,參照圖1中所描述的方法對黴菌蛋白絲狀體造成較大的傷害(例如:較大量的黴菌蛋白絲狀體斷裂)。因此,相較於使用圖2之方法,使用圖1之方法使更多較大的絲狀體斷裂,且在離心濾液中可觀察到這類較大的絲狀體-因此圖4之離心濾液中的片段顆粒尺寸大於圖5之離心濾液。 From the data in FIG. 4 and FIG. 5, compared with the centrifugal filtrate generated by the method described in FIG. 2, the centrifugal filtrate generated by the method described in FIG. 1 has a larger amount and a larger number. Broken mycelium fragments. This fact can be used to explain the different yields achieved using the method in FIGS. 1 and 2. In this regard, compared with the method of FIG. 2, the method described in FIG. 1 causes greater damage to the mold protein filaments (for example, a larger amount of mold protein filaments break). Therefore, compared with the method of FIG. 2, the method of FIG. 1 is used to break more large filaments, and such large filaments can be observed in the centrifuge filtrate-so the centrifuge filtrate of FIG. 4 The fragment particle size in is larger than the centrifuge filtrate of FIG. 5.

同樣地,經推論,相較於參照圖1中所描述的方法所產生的黴菌蛋白中的絲狀體,參照圖2中所描述的方法所產生的黴菌蛋白中的絲狀體受損程度較低。因此,可得到以下結論:使用參照圖1及2中所描述的方法產生的是不同的黴菌蛋白糊(至少在絲狀體的各別尺寸分布的方面)。此外,如同已描述的,使用圖2之方法有利地產生較高的產率。 Similarly, it is inferred that compared with the filaments in the fungal protein produced by the method described with reference to FIG. 1, the degree of damage to the filaments in the fungal protein produced by the method described with reference to FIG. low. Therefore, it can be concluded that different mold protein pastes are produced using the method described with reference to FIGS. 1 and 2 (at least in terms of the individual size distribution of the filaments). In addition, as already described, the use of the method of FIG. 2 advantageously produces higher yields.

相較於圖1之方法,使用圖2之方法除了在產率及絲狀體尺寸方面的優點,使用圖2之方法藉由使用在導管242中的廢棄液體離心濾液來預熱在預熱容器220中的培養液以產生顯著的能量節約。更特定言之,相較於圖1的方法,圖2的方法所使用的蒸汽少了約65%。 Compared to the method of FIG. 1, in addition to the advantages in terms of productivity and filament size using the method of FIG. 2, the method of FIG. 2 is used to preheat the preheated container by using the centrifuged filtrate of the waste liquid in the conduit 242. Medium in 220 to produce significant energy savings. More specifically, the method of FIG. 2 uses about 65% less steam than the method of FIG. 1.

此發明不受限於前面的具體實例之細節。此發明延伸至此說明書(包括任何伴隨的申請專利範圍、摘要及圖式)中所揭示的特徵之任何新穎的發明或任何新穎組合,或所揭示之任何方法之步驟的任何新穎發明或任何新穎組合。 This invention is not limited to the details of the foregoing specific examples. This invention extends to any novel invention or any novel combination of features disclosed in this specification (including any accompanying patent application scope, abstract and drawings), or any novel invention or any novel combination of steps of any method disclosed .

200‧‧‧方法 200‧‧‧ Method

210‧‧‧發酵槽 210‧‧‧ Fermentation tank

211‧‧‧導管 211‧‧‧catheter

220‧‧‧容器 220‧‧‧container

221‧‧‧導管 221‧‧‧ Catheter

222‧‧‧注射口 222‧‧‧injection port

230‧‧‧容器 230‧‧‧ container

231‧‧‧導管 231‧‧‧catheter

232‧‧‧注射口 232‧‧‧injection port

240‧‧‧離心機 240‧‧‧ centrifuge

241‧‧‧導管 241‧‧‧ Catheter

242‧‧‧導管 242‧‧‧ Catheter

243‧‧‧導管 243‧‧‧ Catheter

250‧‧‧黴菌蛋白糊 250‧‧‧ mold protein paste

260‧‧‧冷卻器 260‧‧‧Cooler

261‧‧‧導管 261‧‧‧ Catheter

270‧‧‧流出液處理設備 270‧‧‧Outflow liquid processing equipment

Claims (22)

一種減少包含絲狀真菌的生物質中之RNA含量的方法,所述方法包含以下步驟:(i)在產生絲狀真菌的發酵槽之下游加熱所述生物質至第一溫度;(ii)接著將生物質加熱至高於第一溫度的第二溫度,以利RNA從所述絲狀真菌的細胞中釋放;(iii)將所述包含絲狀真菌的生物質與其他組分分離,例如與步驟(ii)所產生的混合物中之其他組分分離,與在步驟(i)中加熱的生物質中的含量相比,其適當地包含所述具有減少的RNA含量之絲狀真菌。     A method for reducing the RNA content in a filamentous fungus-containing biomass, said method comprising the steps of: (i) heating said biomass to a first temperature downstream of a fermentation tank producing a filamentous fungus; (ii) next Heating the biomass to a second temperature higher than the first temperature to facilitate the release of RNA from the filamentous fungal cells; (iii) separating the filamentous fungus-containing biomass from other components, such as from steps (ii) Isolation of other components in the resulting mixture, which suitably comprises the filamentous fungi with reduced RNA content compared to the content in the biomass heated in step (i).     如請求項1之方法,其中,在步驟(i)中,所述生物質被加熱以增加其溫度至少22℃且較佳少於40℃。     The method of claim 1, wherein, in step (i), the biomass is heated to increase its temperature by at least 22 ° C and preferably less than 40 ° C.     如請求項1或請求項2之方法,其中,在步驟(i)中,在與於步驟(i)中加熱生物質的第一加熱裝置接觸之後,所述生物質耗時至少兩分鐘且較佳少於12分中以達到所述第一溫度。     The method of claim 1 or claim 2, wherein, in step (i), after contacting with the first heating device for heating the biomass in step (i), the biomass takes at least two minutes and is relatively long. It is preferably less than 12 minutes to reach the first temperature.     如前述任一請求項之方法,其中所述第一溫度為至少40℃且較佳低於68℃。     A method as claimed in any preceding claim, wherein said first temperature is at least 40 ° C and preferably below 68 ° C.     如前述任一請求項之方法,其中步驟(i)中的加熱涉及生物質與熱源的接觸,所述熱源具有低於100℃且較佳至少76℃的最大溫度。     A method as in any preceding claim, wherein the heating in step (i) involves contacting the biomass with a heat source having a maximum temperature of less than 100 ° C and preferably at least 76 ° C.     如前述任一請求項之方法,其中步驟(i)包含使用與所述生物質接觸的固體物體加熱所述生物質。     A method as in any preceding claim, wherein step (i) comprises heating said biomass using a solid object in contact with said biomass.     如前述任一請求項之方法,其中步驟(i)是在容器(A)中進行且熱交換器與容器(A)相連以將熱傳遞至所述生物質。     A method as in any preceding claim, wherein step (i) is performed in a container (A) and a heat exchanger is connected to the container (A) to transfer heat to the biomass.     如前述任一請求項之方法,其中,在步驟(i)中,所述生物質至少部分地被在所述方法中,例如,步驟(i)之下游,所產生的物質加熱。     A method as claimed in any preceding claim, wherein in step (i) the biomass is heated at least partly by a substance produced in the method, for example, downstream of step (i).     如請求項8之方法,其中在所述方法中所產生的所述物質被導入與容器(A)相連的熱交換器中。     The method according to claim 8, wherein the substance produced in the method is introduced into a heat exchanger connected to the container (A).     如前述任一請求項之方法,其中在所述方法的步驟(ii)中,所述生物質被加熱以增加其溫度至少2℃且較佳少於20℃。     A method as in any preceding claim, wherein in step (ii) of the method, the biomass is heated to increase its temperature by at least 2 ° C and preferably less than 20 ° C.     如前述任一請求項之方法,其中所述第二溫度為至少60℃且較佳低於68℃。     The method of any preceding claim, wherein the second temperature is at least 60 ° C and preferably less than 68 ° C.     如前述任一請求項之方法,其中步驟(ii)中所述生物質的加熱涉及加熱的流體與生物質的接觸。     A method as claimed in any preceding claim, wherein the heating of the biomass in step (ii) involves contacting the heated fluid with the biomass.     如前述任一請求項之方法,其中步驟(iii)包含分離脫水的生物質。     A method as in any preceding claim, wherein step (iii) comprises separating the dehydrated biomass.     如前述任一請求項之方法,其中在步驟(iii)中移除流體且所述流體被用於在步驟(i)中加熱生物質至所述第一溫度。     A method as in any preceding claim, wherein the fluid is removed in step (iii) and the fluid is used to heat the biomass to the first temperature in step (i).     如前述任一請求項之方法,其中步驟(i)中的加熱所述生物質利用熱交換器且步驟(iii)中移除的流體為所述熱交換器的組分。     A method as in any preceding claim, wherein heating the biomass in step (i) utilizes a heat exchanger and the fluid removed in step (iii) is a component of the heat exchanger.     如前述任一請求項之方法,其中,在步驟(iii)之後,所述生物質以乾物質為基準包含少於2wt%的RNA。     The method of any preceding claim, wherein after step (iii), the biomass contains less than 2 wt% of RNA on a dry matter basis.     如前述任一請求項之方法,其中所述絲狀真菌包含鐮孢菌屬(Fusarium)物種的細胞。     The method of any preceding claim, wherein the filamentous fungus comprises a cell of a Fusarium species.     一種生物質,其係藉由根據前述任一請求項之方法獲得。     A biomass obtained by a method according to any one of the preceding claims.     一種生物質本身,所述生物質包含絲狀真菌,其中所述生物質是從包含所述生物質及液體的混合物分離,其中所述液體包含絲狀真菌的顆 粒,其中所述液體中的顆粒具有一或多項以下特徵(以於此所述的雷射繞射測量):- 小於1.3μm的中位數尺寸,例如小於1.1μm;- 小於1.4μm的平均尺寸,例如小於1.2μm;- 小於1.4μm的模態尺寸(mode size),例如小於1.2μm;- 小於0.85μm的D(v,0.1);- 小於1.20μm的D(v,0.5);- 小於1.5μm的D(v,0.9),例如小於1.2μm。     A biomass itself, said biomass comprising a filamentous fungus, wherein said biomass is separated from a mixture comprising said biomass and a liquid, wherein said liquid comprises particles of a filamentous fungus, wherein said particles in said liquid Has one or more of the following characteristics (as measured by laser diffraction as described herein):-median size less than 1.3 μm, such as less than 1.1 μm;-average size less than 1.4 μm, such as less than 1.2 μm;-less than Mode size of 1.4 μm, for example less than 1.2 μm;-D (v, 0.1) less than 0.85 μm;-D (v, 0.5) less than 1.20 μm;-D (v, 0.9) less than 1.5 μm ), For example, less than 1.2 μm.     如請求項19之生物質,其中所述中位數尺寸可為至少0.5μm及/或所述平均尺寸可為至少0.5μm及/或所述模態尺寸可為至少0.5μm及/或所述D(v,0.1)尺寸可為至少0.4μm及/或所述D(v,0.5)尺寸可為至少0.4μm及/或所述D(v,0.9)尺寸可為至少0.5μm。     The biomass of claim 19, wherein the median size may be at least 0.5 μm and / or the average size may be at least 0.5 μm and / or the modal size may be at least 0.5 μm and / or the The D (v, 0.1) size may be at least 0.4 μm and / or the D (v, 0.5) size may be at least 0.4 μm and / or the D (v, 0.9) size may be at least 0.5 μm.     一種製作供人類消費的食品的方法,所述方法包含:(i)選擇根據請求項1至17中任一項所述的方法製作的或根據請求項18至20中任一項所述的生物質;並(ii)使所述生物質與其他作為所述食品的特徵之成分接觸。     A method of making food for human consumption, the method comprising: (i) selecting a health food made according to the method of any one of claims 1 to 17 or a food product according to any of claims 18 to 20 Substances; and (ii) contacting the biomass with other ingredients that are characteristic of the food.     一種食品,其包含根據請求項18至20中任一項所述的生物質及其他成分。     A food containing biomass and other ingredients according to any one of claims 18 to 20.    
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