TW201734392A - Vacuum cooling device - Google Patents

Vacuum cooling device Download PDF

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Publication number
TW201734392A
TW201734392A TW106106127A TW106106127A TW201734392A TW 201734392 A TW201734392 A TW 201734392A TW 106106127 A TW106106127 A TW 106106127A TW 106106127 A TW106106127 A TW 106106127A TW 201734392 A TW201734392 A TW 201734392A
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Taiwan
Prior art keywords
cooling
temperature
control unit
pressure
target
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TW106106127A
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Chinese (zh)
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石田脩平
松矢久美
松川泰三
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三浦工業股份有限公司
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Publication of TW201734392A publication Critical patent/TW201734392A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D7/00Devices using evaporation effects without recovery of the vapour
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/04Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
    • F25D17/042Air treating means within refrigerated spaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2317/00Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
    • F25D2317/04Treating air flowing to refrigeration compartments
    • F25D2317/043Treating air flowing to refrigeration compartments by creating a vacuum in a storage compartment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2700/00Means for sensing or measuring; Sensors therefor
    • F25D2700/12Sensors measuring the inside temperature

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

This invention provides a vacuum cooling device capable of cooling a foodstuff to a target temperature. The vacuum cooling device 1 contains: a first cooling control unit 501 which reduces the internal pressure of a cooling tank 2 to a first target pressure value by pressure reducing means 3 and maintains the internal pressure of the cooling tank 2 at the fist target pressure value for a first time period after the internal pressure has reached the first target pressure value; a foodstuff temperature judging unit 502 which determines, after the cooling by the first cooling control unit 501, whether the detection temperature of a foodstuff temperature sensor 21 has reached the target temperature; and a second cooling control unit 503 which contains a second cooling hold control unit 5033 which newly sets the temperature when the temperature determined by the foodstuff temperature judgement unit 502 has not reached the target temperature, by reducing the first temperature from the set temperature, reducing the pressure by the pressure reducing means 3 to a set pressure value, and maintains the internal pressure of the cooling tank 2 at a set pressure value for a second time period when the internal pressure of cooling tank 2 has reduced to the set pressure value.

Description

真空冷卻裝置 Vacuum cooling device

本發明係關於用以冷卻食材、食品等的真空冷卻裝置。 The present invention relates to a vacuum cooling device for cooling foodstuffs, foods, and the like.

如專利文獻1所揭示,已知有一種真空冷卻裝置,將收容了被冷卻物的處理槽內減壓以將被冷卻物中的水分氣化,以其氣化熱來冷卻被冷卻物。此種真空冷卻裝置,係將物品溫度感測器附設於被冷卻物,依據此物品溫度感測器測得之被冷卻物的溫度,進行真空冷卻至目標溫度帶。 As disclosed in Patent Document 1, a vacuum cooling device is known in which a pressure in a treatment tank in which a target object is stored is reduced to vaporize moisture in the object to be cooled, and the object to be cooled is cooled by the heat of vaporization. In the vacuum cooling device, the article temperature sensor is attached to the object to be cooled, and the temperature of the object to be cooled measured by the temperature sensor of the article is vacuum-cooled to the target temperature zone.

專利文獻2揭示一種真空冷卻裝置及真空冷卻方法,即使是同時冷卻相異食材的情況,亦可減輕冷卻後溫度的差而可安定地冷卻。具體而言,由於具備防止食材過度冷卻的過冷卻防止裝置,在真空冷卻時,將處理槽內的壓力減壓至預先設定的設定壓力,處理槽內的壓力到達設定壓力之後,將處理槽內維持於其設定壓力。藉此,容易冷卻的食材係冷卻至接近與設定壓力對應之飽和溫度之溫度而不會低於該飽和溫度。另一方面,難以冷卻的的食材則多花時間冷卻使食材之溫度接近處理槽內的飽和溫度。如 此,藉由控制處理槽內的最大真空度以使處理槽內的壓力不會降低至藉由減壓手段可達到的壓力,而避免被冷卻物的過冷卻及被冷卻物的冷卻不足,安定地冷卻相異食材。 Patent Document 2 discloses a vacuum cooling device and a vacuum cooling method. Even when the different food materials are simultaneously cooled, the temperature difference after cooling can be reduced and the cooling can be stably cooled. Specifically, the supercooling prevention device for preventing excessive cooling of the food material reduces the pressure in the treatment tank to a predetermined set pressure during vacuum cooling, and the pressure in the treatment tank reaches the set pressure, and then the inside of the treatment tank Maintain at its set pressure. Thereby, the food material which is easy to cool is cooled to a temperature close to the saturation temperature corresponding to the set pressure without falling below the saturation temperature. On the other hand, the food material that is difficult to cool takes more time to cool so that the temperature of the food material approaches the saturation temperature in the treatment tank. Such as Therefore, by controlling the maximum degree of vacuum in the treatment tank, the pressure in the treatment tank is not reduced to the pressure that can be attained by the pressure reduction means, thereby avoiding overcooling of the object to be cooled and insufficient cooling of the object to be cooled, and stabilizing Cool the different ingredients.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利公開公報特開平9-296975號 Patent Document 1: Japanese Patent Laid-Open Publication No. Hei 9-296975

專利文獻2:日本專利公開公報特開2006-266649號 Patent Document 2: Japanese Patent Laid-Open Publication No. 2006-266649

利用專利文獻2中記載的具備過冷卻防止機能的真空冷卻裝置來將難以冷卻的食材冷卻至目標溫度時,例如,將較目標溫度略低的溫度設定為第一目標溫度,將處理槽內的壓力減壓至與第一目標溫度對應之飽和壓力值(第一目標壓力值),於處理槽內的壓力到達第一目標壓力值之後,將處理槽內的壓力維持於其第一目標壓力值。如此,可等待難以冷卻的食材的溫度降低至目標溫度。 When the food material that is difficult to cool is cooled to the target temperature by the vacuum cooling device having the supercooling prevention function described in Patent Document 2, for example, a temperature slightly lower than the target temperature is set as the first target temperature, and the inside of the treatment tank is The pressure is reduced to a saturation pressure value (first target pressure value) corresponding to the first target temperature, and the pressure in the treatment tank is maintained at the first target pressure value after the pressure in the treatment tank reaches the first target pressure value. . In this way, the temperature of the food material that is difficult to cool can be lowered to the target temperature.

然而,依據食材的種類,會有物品溫度在中途停止於較高的溫度而不下降至目標溫度之情況。 However, depending on the type of the foodstuff, there is a case where the temperature of the article stops at a higher temperature in the middle without falling to the target temperature.

本發明之目的在於提供一種真空冷卻裝置,可經一定時間監視實際的食材溫度,於食材溫度不再降低時,階段地一點一點地降低目標壓力藉以到達目標溫度。 It is an object of the present invention to provide a vacuum cooling device that monitors the actual temperature of the food material over a period of time and, when the temperature of the food material is no longer reduced, gradually lowers the target pressure to reach the target temperature.

本發明係關於一種真空冷卻裝置,具備:冷卻槽,收容被冷卻物;物品溫度感測器,檢測出前述被冷卻物的溫度;減壓手段,將前述冷卻槽的內部空間減壓;以及控制部;其中,該控制部具備:第一冷卻控制部,具備:第一減壓控制部,藉由前述減壓手段,將前述冷卻槽的內部的壓力值減壓至依據預先設定的目標溫度而設定的第一目標壓力值;以及第一冷卻保持控制部,在前述冷卻槽的內部的壓力值到達前述第一目標壓力值之後,將前述冷卻槽的內部的壓力值維持於前述第一目標壓力值持續第一時間;物品溫度判定部,藉由前述第一冷卻控制部冷卻之後,判斷前述物品溫度感測器的檢測溫度是否到達前述目標溫度;以及第二冷卻控制部,具備:第二冷卻參數設定部,在前述物品溫度判定部判定為未到達前述目標溫度的情況時,將從前述目標溫度減去預先設定的第一溫度後之溫度設定為設定溫度,並且將前述設定溫度的壓力換算值之壓力值設定為設定壓力值;第二減壓控制部,藉由前述減壓手段減壓至依據前述第二冷卻參數設定部所設定的設定壓力值;以及第二冷卻保持控制部,在前述冷卻槽的內部的壓力值到達前述設定壓力值之後,將前述冷卻槽的內部的壓力值,維持於前述設定壓力值持續預先設定的第二時間。 The present invention relates to a vacuum cooling device comprising: a cooling bath for accommodating a cooled object; an article temperature sensor for detecting a temperature of the object to be cooled; and a decompression means for decompressing an internal space of the cooling tank; and controlling The control unit includes a first cooling control unit including a first pressure reducing control unit that depressurizes a pressure value inside the cooling tank to a predetermined target temperature by the pressure reducing means. a first target pressure value; and a first cooling and holding control unit that maintains a pressure value inside the cooling tank at the first target pressure after the pressure value inside the cooling tank reaches the first target pressure value The value continues for the first time; the article temperature determining unit determines whether the detected temperature of the article temperature sensor reaches the target temperature after cooling by the first cooling control unit; and the second cooling control unit includes: second cooling The parameter setting unit reduces the target temperature from when the article temperature determination unit determines that the target temperature has not been reached. The temperature after the preset first temperature is set to the set temperature, and the pressure value of the pressure conversion value of the set temperature is set as the set pressure value; and the second pressure reduction control unit is decompressed by the pressure reducing means to the aforementioned The set pressure value set by the second cooling parameter setting unit; and the second cooling and holding control unit maintains the pressure value inside the cooling tank after the pressure value inside the cooling tank reaches the set pressure value Set the pressure value for a second time that is preset.

另外,前述物品溫度判定部係在前述第二冷卻保持控制部的控制結束時,判斷前述物品溫度感測器的檢測溫度是否到達前述目標溫度,前述第二冷卻參數設 定部係在前述物品溫度判定部判定為未到達前述目標溫度的情況時,將前述設定溫度置換為更減去前述第一溫度後之值,同時將前述設定壓力值置換為經置換後的前述設定溫度的壓力換算值之壓力值為較佳。 Further, the article temperature determining unit determines whether the detected temperature of the article temperature sensor reaches the target temperature when the control of the second cooling and holding control unit is completed, and the second cooling parameter setting When the article temperature determining unit determines that the target temperature has not been reached, the fixed portion replaces the set temperature with a value obtained by subtracting the first temperature, and replaces the set pressure value with the replaced one. The pressure value of the pressure conversion value of the set temperature is preferable.

另外,前述控制部係在前述物品溫度判定部判定為已到達前述目標溫度的情況時,使冷卻停止為較佳。 Further, the control unit preferably stops the cooling when the article temperature determination unit determines that the target temperature has been reached.

另外,前述控制部係在藉由前述第二冷卻控制部冷卻之後,即使前述物品溫度判定部判定為未到達前述目標溫度的情況下,在從前述冷卻槽的內部的真空冷卻運轉開始起經過了預先設定的最大冷卻時間時,使冷卻停止為較佳。 Further, after the cooling of the second cooling control unit, the control unit passes the vacuum cooling operation from the inside of the cooling tank even if the article temperature determination unit determines that the target temperature has not been reached. When the maximum cooling time is set in advance, it is preferable to stop the cooling.

另外,該真空冷卻裝置具備記憶部,在藉由前述第二冷卻控制部冷卻之後,依序記憶前述物品溫度感測器的檢測溫度,前述控制部係在藉由前述第二冷卻控制部冷卻之後,前述物品溫度感測器的檢測溫度高於前述記憶部所記憶的前次的前述物品溫度感測器的檢測溫度時,發出異常警報並使運轉中斷為較佳。 Further, the vacuum cooling device includes a storage unit that sequentially stores the detected temperature of the article temperature sensor after being cooled by the second cooling control unit, and the control unit is cooled by the second cooling control unit. When the detected temperature of the article temperature sensor is higher than the detected temperature of the previous article temperature sensor stored in the memory unit, an abnormal alarm is issued and the operation is interrupted.

另外,前述控制部係在藉由前述第二冷卻控制部冷卻之後,即使前述物品溫度感測器的檢測溫度低於前述記憶部所記憶的前次的前述物品溫度感測器的檢測溫度的情況下,檢測溫度差為預定的值以下時,使冷卻停止為較佳。 Further, after the control unit cools by the second cooling control unit, the detected temperature of the article temperature sensor is lower than the detected temperature of the previous article temperature sensor stored in the memory unit. When the detected temperature difference is equal to or lower than a predetermined value, it is preferable to stop the cooling.

另外,前述第一目標壓力值係從前述目標 溫度減去預先設定的冷卻下限溫度差後之溫度的壓力換算值為較佳。 In addition, the aforementioned first target pressure value is from the aforementioned target The pressure conversion value of the temperature after subtracting the temperature difference of the preset cooling lower limit is preferable.

另外,前述第一溫度係預先設定於前述第二冷卻控制部執行之各順序編號,前述第二時間係預先設定於前述第二冷卻保持控制部執行之各順序編號為較佳。 Further, the first temperature system is set in advance to each sequence number executed by the second cooling control unit, and the second time is preferably set in advance by each of the sequence numbers executed by the second cooling and holding control unit.

依據本發明,不論食材的種類如何,皆可使食材溫度到達目標溫度。 According to the present invention, the temperature of the foodstuff can be brought to the target temperature regardless of the type of the foodstuff.

1‧‧‧真空冷卻裝置 1‧‧‧ Vacuum Cooling Unit

2‧‧‧冷卻槽 2‧‧‧Cooling trough

3‧‧‧減壓手段 3‧‧‧Decompression

4‧‧‧復壓手段 4‧‧‧Repression means

5‧‧‧控制裝置 5‧‧‧Control device

21‧‧‧物品溫度感測器 21‧‧‧ Item Temperature Sensor

22‧‧‧壓力感測器 22‧‧‧ Pressure Sensor

23‧‧‧被冷卻物 23‧‧‧Detained objects

31‧‧‧真空單元 31‧‧‧vacuum unit

32‧‧‧熱變換器 32‧‧‧heat converter

33‧‧‧減壓線 33‧‧‧Decompression line

41‧‧‧過濾器 41‧‧‧Filter

42‧‧‧復壓線 42‧‧‧Re-pressure line

43‧‧‧復壓操作閥 43‧‧‧Repressing operation valve

50‧‧‧控制部 50‧‧‧Control Department

51‧‧‧記憶部 51‧‧‧Memory Department

501‧‧‧第一冷卻控制部 501‧‧‧First Cooling Control Department

502‧‧‧物品溫度判定部 502‧‧‧ Item Temperature Judgment Department

503‧‧‧第二冷卻控制部 503‧‧‧Second Cooling Control Department

504‧‧‧冷卻中斷部 504‧‧‧Cool interruption

505‧‧‧冷卻停止部 505‧‧‧Cooling stop

5011‧‧‧第一減壓控制部 5011‧‧‧First Decompression Control Department

5012‧‧‧第一冷卻保持控制部 5012‧‧‧First Cooling Control Unit

5031‧‧‧第二冷卻參數設定部 5031‧‧‧Second cooling parameter setting unit

5032‧‧‧第二減壓控制部 5032‧‧‧Secondary Pressure Reducing Control Department

5033‧‧‧第二冷卻保持控制部 5033‧‧‧Second Cooling Control Unit

第1圖係示意顯示本實施型態之真空冷卻裝置之圖。 Fig. 1 is a view schematically showing a vacuum cooling apparatus of the present embodiment.

第2圖係顯示本實施型態之真空冷卻裝置具備之控制裝置的機能構成之機能方塊圖。 Fig. 2 is a functional block diagram showing the functional configuration of the control device provided in the vacuum cooling device of the present embodiment.

第3圖係顯示本實施型態之真空冷卻裝置具備之控制裝置的冷卻動作的一例之圖。 Fig. 3 is a view showing an example of a cooling operation of a control device provided in the vacuum cooling device of the present embodiment.

以下,參照圖式說明本發明之真空冷卻裝置的較佳實施型態。第1圖係顯示本發明之真空冷卻裝置之一實施型態之圖。 Hereinafter, a preferred embodiment of the vacuum cooling apparatus of the present invention will be described with reference to the drawings. Fig. 1 is a view showing an embodiment of a vacuum cooling device of the present invention.

如第1圖所示,真空冷卻裝置1係具備:冷卻槽2、減壓手段3、復壓手段4、及控制裝置5。 As shown in Fig. 1, the vacuum cooling device 1 includes a cooling tank 2, a pressure reducing means 3, a pressure reducing means 4, and a control device 5.

冷卻槽2係收容被冷卻物23。冷卻槽2係具備用以供被冷卻物23出入之開閉門(未圖示),可藉由關閉此開閉門將冷卻槽2密閉。本實施例中,食材係收容於 冷卻槽2內的被冷卻物23。 The cooling tank 2 accommodates the object 23 to be cooled. The cooling tank 2 is provided with an opening and closing door (not shown) for allowing the object to be cooled 23 to enter and exit, and the cooling tank 2 can be sealed by closing the opening and closing door. In this embodiment, the food material is contained in The object 23 to be cooled in the cooling tank 2 is cooled.

冷卻槽2中具備物品溫度感測器21,檢測收納於冷卻槽2內的被冷卻物之食材的溫度。此物品溫度感測器21係以插入等方式設在收容於冷卻槽2內的食材,以計測其部位的溫度。 The cooling tank 2 is provided with an article temperature sensor 21, and detects the temperature of the foodstuff of the object to be cooled accommodated in the cooling tank 2. The article temperature sensor 21 is provided in the food material accommodated in the cooling tank 2 by insertion or the like to measure the temperature of the portion thereof.

冷卻槽2中具備壓力感測器22,用以檢測出冷卻槽2內的壓力。 The cooling tank 2 is provided with a pressure sensor 22 for detecting the pressure in the cooling tank 2.

減壓手段3係具備真空單元31,此真空單元31係經由減壓線33連接於冷卻槽2。 The decompression means 3 includes a vacuum unit 31 that is connected to the cooling tank 2 via a pressure reducing line 33.

真空單元31係例如具備液封式真空泵而構成。 The vacuum unit 31 is configured, for example, by a liquid-sealed vacuum pump.

減壓線33中以設有熱交換器32為較佳。另外,可於減壓線33的熱交換器32的上游側設置蒸氣噴射器(未圖示)。 It is preferable to provide the heat exchanger 32 in the pressure reducing line 33. Further, a steam ejector (not shown) may be provided on the upstream side of the heat exchanger 32 of the pressure reducing line 33.

熱交換器32係使減壓線33內的食材蒸氣及蒸氣噴射器(設有蒸氣噴射器時)的蒸氣冷卻並凝集。藉由預先冷卻並凝集減壓線33內的食材蒸氣及蒸氣噴射器的蒸氣,使冷卻槽2內的流體溫度降低,並且使排出之流體體積縮小。藉此,可減輕真空單元31的負載而有效地謀求冷卻槽2內的減壓。 The heat exchanger 32 cools and aggregates the food vapor in the decompression line 33 and the vapor of the steam ejector (when the steam ejector is provided). By pre-cooling and aggregating the food vapor in the decompression line 33 and the vapor of the steam ejector, the temperature of the fluid in the cooling bath 2 is lowered, and the volume of the discharged fluid is reduced. Thereby, the load of the vacuum unit 31 can be reduced, and the pressure reduction in the cooling tank 2 can be effectively achieved.

蒸氣噴射器係藉由噴出蒸氣而使冷卻槽2內的流體吸引排出。藉由蒸氣噴射器可提高真空單元31的吸引側的壓力而可有效地謀求冷卻槽2內的減壓。 The steam ejector sucks and discharges the fluid in the cooling tank 2 by ejecting steam. The pressure on the suction side of the vacuum unit 31 can be increased by the steam ejector, and the pressure reduction in the cooling tank 2 can be effectively achieved.

復壓手段4係將外氣導入經減壓的冷卻槽2以解除真空狀態而復壓之手段。具體地,外氣可經由過濾 器41而引進並經由復壓線42供給至冷卻槽2內。 The recompression means 4 is a means for introducing the outside air into the reduced pressure cooling tank 2 to release the vacuum and recompress. Specifically, the external air can be filtered The device 41 is introduced and supplied to the cooling tank 2 via the pressure equalizing line 42.

復壓線42中設有切換外氣與冷卻槽2內之連通的有無之復壓操作閥43。依此,可在關閉復壓操作閥43之狀態下,藉由減壓手段3將冷卻槽2內減壓之後,停止減壓手段3之減壓,而藉由開放復壓操作閥43,解除冷卻槽2內的真空狀態,恢復至大氣壓下。 The double pressure line 42 is provided with a recompression operation valve 43 for switching the presence or absence of communication between the outside air and the cooling tank 2. According to this, in the state in which the pressure reducing operation valve 43 is closed, the pressure in the cooling tank 2 is reduced by the pressure reducing means 3, and then the pressure reduction of the pressure reducing means 3 is stopped, and the pressure is released by opening the double pressure operation valve 43. The vacuum state in the cooling bath 2 is restored to atmospheric pressure.

復壓操作閥43係構成為如比例控制閥般地可任意調整其開度。依此,以減壓手段3進行冷卻槽2內的減壓時,藉由調整復壓操作閥43的開度,可任意地調整冷卻槽2內的壓力。更具體地,依據壓力感測器22的輸出,調整復壓操作閥43的開度並且藉由減壓手段3進行減壓操作,即可容易地進行冷卻槽2內的壓力調整。 The double pressure operation valve 43 is configured to be arbitrarily adjustable in opening degree like a proportional control valve. Accordingly, when the pressure reduction in the cooling tank 2 is performed by the decompression means 3, the pressure in the cooling tank 2 can be arbitrarily adjusted by adjusting the opening degree of the double pressure operation valve 43. More specifically, the opening of the pressure-receiving operation valve 43 is adjusted in accordance with the output of the pressure sensor 22, and the pressure reduction operation is performed by the pressure reducing means 3, whereby the pressure adjustment in the cooling tank 2 can be easily performed.

控制裝置5係控制減壓手段3、復壓手段4等。本實施例中,真空單元31、復壓操作閥43、物品溫度感測器21、及壓力感測器22係連接於控制裝置5,而可藉由控制裝置5進行各種控制。 The control device 5 controls the decompression means 3, the recompression means 4, and the like. In the present embodiment, the vacuum unit 31, the re-pressure operation valve 43, the article temperature sensor 21, and the pressure sensor 22 are connected to the control device 5, and various controls can be performed by the control device 5.

具體地,控制裝置5係依據來自壓力感測器22的檢測信號,調整復壓操作閥43的開度,並調整以真空單元31進行之冷卻槽2內的減壓程度。 Specifically, the control device 5 adjusts the opening degree of the double pressure operation valve 43 in accordance with the detection signal from the pressure sensor 22, and adjusts the degree of pressure reduction in the cooling tank 2 by the vacuum unit 31.

控制裝置5可在冷卻槽2內的減壓時,在將冷卻槽2內的壓力維持於設定壓力的狀態下,使減壓手段3及復壓手段4停止,藉以進行冷卻後溫度安定之均勻的真空冷卻。 When the pressure in the cooling tank 2 is maintained at a set pressure, the control device 5 can stop the pressure reducing means 3 and the pressure reducing means 4 in a state where the pressure in the cooling tank 2 is maintained at a set pressure, thereby achieving uniform temperature stability after cooling. Vacuum cooling.

真空冷卻處理結束時,控制裝置5係開放復壓操作閥43,將冷卻槽2內復壓至大氣壓。並且,依據來自壓力感 測器22的檢測信號,確認以復壓操作閥43進行之冷卻槽2內的復壓結束。 At the end of the vacuum cooling process, the control device 5 opens the double pressure operation valve 43 and recompresses the inside of the cooling tank 2 to atmospheric pressure. And based on the sense of pressure The detection signal of the detector 22 confirms that the recompression in the cooling bath 2 by the re-pressure operation valve 43 is completed.

第2圖係顯示控制裝置5的機能構成之機能方塊圖。如第2圖所示,控制裝置5係具備控制部50及記憶部51。 Fig. 2 is a functional block diagram showing the functional configuration of the control device 5. As shown in FIG. 2, the control device 5 includes a control unit 50 and a storage unit 51.

控制部50係連接物品溫度感測器21、壓力感測器22、真空單元31、復壓操作閥43等,進行關於食材的冷卻之控制。 The control unit 50 connects the article temperature sensor 21, the pressure sensor 22, the vacuum unit 31, the double pressure operation valve 43, and the like, and controls the cooling of the food material.

在此,本實施型態中,由於控制部50構成為包含:將冷卻槽的內部減壓至第一目標壓力值之第一冷卻控制部;以及物品溫度未降低至目標溫度時,藉由此第一冷卻控制部將冷卻槽的內部減壓至設定為低於第一目標壓力值之設定壓力值之第二冷卻控制部,因此,不論食材的種類如何,皆可使食材溫度到達目標溫度。 Here, in the present embodiment, the control unit 50 is configured to include: a first cooling control unit that decompresses the inside of the cooling tank to a first target pressure value; and when the temperature of the article is not lowered to the target temperature, The first cooling control unit decompresses the inside of the cooling tank to the second cooling control unit set to a set pressure value lower than the first target pressure value. Therefore, the food material temperature can be brought to the target temperature regardless of the type of the food material.

更具體地,如第2圖所示,控制部50係具備:第一冷卻控制部501、物品溫度判定部502、第二冷卻控制部503、冷卻中斷部504、及冷卻停止部505。其中,第一冷卻控制部501係具備第一減壓控制部5011及第一冷卻保持控制部5012,第二冷卻控制部503係具備第二冷卻參數設定部5031、第二減壓控制部5032、及第二冷卻保持控制部5033。 More specifically, as shown in FIG. 2 , the control unit 50 includes a first cooling control unit 501 , an article temperature determination unit 502 , a second cooling control unit 503 , a cooling interruption unit 504 , and a cooling stop unit 505 . The first cooling control unit 501 includes a first pressure reduction control unit 5011 and a first cooling and holding control unit 5012, and the second cooling control unit 503 includes a second cooling parameter setting unit 5031 and a second pressure reduction control unit 5032. And a second cooling retention control unit 5033.

第一冷卻控制部501係在藉由第一減壓控制部5011將冷卻槽2的內部的壓力值減壓至依據預先設定的目標溫度而設定的第一目標壓力值之後,藉由第一冷卻 保持控制部5012將冷卻槽2的內部的壓力值維持於第一目標壓力值持續預先設定為冷卻保持時間之第一時間。 The first cooling control unit 501 is configured by the first pressure reduction control unit 5011 to reduce the pressure value inside the cooling tank 2 to the first target pressure value set according to the preset target temperature, and then to perform the first cooling. The holding control unit 5012 maintains the pressure value inside the cooling tank 2 at the first target pressure value for the first time set in advance as the cooling holding time.

具體地,第一減壓控制部5011係將與從目標溫度減去預先設定的冷卻下限溫度差後之第一目標溫度對應之飽和壓力值作為第一目標壓力值,並藉由減壓手段3將冷卻槽2的內部的壓力減壓至第一目標壓力值。 Specifically, the first pressure reduction control unit 5011 sets the saturation pressure value corresponding to the first target temperature after subtracting the preset cooling minimum temperature difference from the target temperature as the first target pressure value, and by the decompression means 3 The pressure inside the cooling tank 2 is reduced to a first target pressure value.

就冷卻下限溫度差而言,以設定在減壓冷卻中不會引起被冷卻物23的過冷卻等不適當的冷卻現象之減壓範圍所相當的溫度差為較佳。另外,最佳的冷卻下限溫度差係因被冷卻物23而異,一般地,以設為3度以下為佳。 In the case of the cooling lower limit temperature difference, it is preferable to set a temperature difference corresponding to the pressure reduction range in which the cooling phenomenon of the object 23 does not cause an excessive cooling phenomenon such as supercooling of the object 23 to be cooled. Further, the optimum cooling lower limit temperature difference varies depending on the object to be cooled 23, and is generally preferably 3 degrees or less.

第一冷卻保持控制部5012係在冷卻槽2的內部的壓力到達第一目標壓力值之後,將冷卻槽2的內部的壓力值維持於第一目標壓力值持續第一時間(例如15分鐘)。 The first cooling retention control unit 5012 maintains the pressure value inside the cooling tank 2 at the first target pressure value for a first time (for example, 15 minutes) after the pressure inside the cooling tank 2 reaches the first target pressure value.

更具體地,第一冷卻保持控制部5012係依據壓力感測器22的輸出,調整復壓操作閥43的開度,並藉由減壓手段3進行減壓操作,藉以將冷卻槽2的內部的壓力維持於第一目標壓力值持續第一時間。 More specifically, the first cooling and holding control unit 5012 adjusts the opening degree of the double pressure operation valve 43 in accordance with the output of the pressure sensor 22, and performs a pressure reduction operation by the pressure reducing means 3, thereby the inside of the cooling tank 2 The pressure is maintained at the first target pressure value for the first time.

物品溫度判定部502係在藉由第一冷卻控制部501冷卻之後,判斷物品溫度感測器21的檢測溫度(被冷卻物23的溫度)是否到達目標溫度。 The article temperature determination unit 502 determines whether or not the detected temperature of the article temperature sensor 21 (the temperature of the object to be cooled 23) reaches the target temperature after being cooled by the first cooling control unit 501.

另外,物品溫度判定部502係在第二冷卻保持控制部5033的控制結束時,判斷物品溫度感測器21的檢測溫度(被冷卻物23的溫度)是否到達目標溫度。 Further, when the control of the second cooling and holding control unit 5033 is completed, the article temperature determination unit 502 determines whether or not the detected temperature of the article temperature sensor 21 (the temperature of the object to be cooled 23) has reached the target temperature.

第二冷卻控制部503係在藉由第一冷卻控制部501冷卻之後以及藉由第二冷卻控制部503冷卻之後,判斷物品溫度感測器21的檢測溫度未到達目標溫度時,更降低設定壓力值,進行真空冷卻持續預定時間。 The second cooling control unit 503 determines that the detected temperature of the article temperature sensor 21 does not reach the target temperature after cooling by the first cooling control unit 501 and after cooling by the second cooling control unit 503, and further reduces the set pressure. The value is vacuum cooled for a predetermined time.

在此,剛藉由第一冷卻控制部501冷卻之後的藉由第二冷卻控制部503之冷卻稱為第一次的第二冷卻;藉由第一次的第二冷卻之後進行的藉由第二冷卻控制部503之冷卻稱為第二次的第二冷卻;藉由第n次的第二冷卻之後進行的藉由第二冷卻控制部503之冷卻稱為第(n+1)次的第二冷卻。如此,將識別本次的第二冷卻保持控制部5033之冷卻係從最初藉由第二冷卻控制部503之冷卻開始起為第幾次之編號,稱為第二冷卻順序編號。以下,第n次的第二冷卻亦稱為第二冷卻(n)。 Here, the cooling by the second cooling control unit 503 immediately after cooling by the first cooling control unit 501 is referred to as the first second cooling; the second cooling after the first cooling is performed. The cooling by the second cooling control unit 503 is referred to as the second second cooling; the cooling by the second cooling control unit 503 after the nth second cooling is referred to as the (n+1)thth Two cooling. In this manner, the cooling system that identifies the current second cooling and holding control unit 5033 is numbered the first time from the start of cooling by the second cooling control unit 503, and is referred to as a second cooling sequence number. Hereinafter, the second cooling of the nth time is also referred to as second cooling (n).

如此,第二冷卻控制部503係在藉由第一冷卻控制部501或第二冷卻控制部503冷卻之後,依然判定為物品溫度感測器21的檢測溫度未到達前述目標溫度的情況時,藉由第二冷卻參數設定部5031將設定壓力值調降設定,藉由第二減壓控制部5032將冷卻槽2的內部的壓力值減壓至前述設定壓力值之後,並藉由第二冷卻保持控制部5033將冷卻槽2的內部的壓力值,於第二時間,維持於前述設定壓力值。第二冷卻控制部503係反覆(遞迴)進行前述處理,直到物品溫度感測器21的檢測溫度到達目標溫度。如此,不論食材的種類如何,皆可使食材溫度到達目標溫度。 In this manner, when the second cooling control unit 503 determines that the detected temperature of the article temperature sensor 21 does not reach the target temperature after cooling by the first cooling control unit 501 or the second cooling control unit 503, the second cooling control unit 503 The second cooling parameter setting unit 5031 sets the set pressure value down, and the second pressure reducing control unit 5032 depressurizes the pressure value inside the cooling tank 2 to the set pressure value, and holds it by the second cooling. The control unit 5033 maintains the pressure value inside the cooling tank 2 at the set pressure value for the second time. The second cooling control unit 503 performs the foregoing processing in a reverse (return) until the detected temperature of the article temperature sensor 21 reaches the target temperature. In this way, regardless of the type of the ingredients, the temperature of the ingredients can reach the target temperature.

更具體地,第二冷卻參數設定部5031、第二減壓控制部5032、及第二冷卻保持控制部5033係分別如下進行處理。 More specifically, the second cooling parameter setting unit 5031, the second decompression control unit 5032, and the second cooling and holding control unit 5033 perform processing as follows.

第二冷卻參數設定部5031係在藉由第一冷卻保持控制部5012之控制結束時,藉由物品溫度判定部502判定物品溫度感測器21的檢測溫度未到達目標溫度的情況下,將從目標溫度減去預先設定的第一溫度(例如1度)後之溫度,設為設定溫度,並記憶於記憶部51。同時,第二冷卻參數設定部5031係將設定溫度的壓力換算值之壓力值,設為設定壓力值,並記憶於記憶部51。 When the second cooling parameter setting unit 5031 ends the control by the first cooling and holding control unit 5012, the article temperature determining unit 502 determines that the detected temperature of the article temperature sensor 21 has not reached the target temperature, and will The temperature after the target temperature is subtracted from the preset first temperature (for example, 1 degree) is set as the set temperature, and is stored in the memory unit 51. At the same time, the second cooling parameter setting unit 5031 sets the pressure value of the pressure conversion value of the set temperature as the set pressure value, and stores it in the memory unit 51.

並且,第二冷卻參數設定部5031係在藉由第二冷卻保持控制部5033之冷卻結束時,藉由物品溫度判定部502判定物品溫度感測器21的檢測溫度未到達目標溫度的情況下,將從前次設定之設定溫度減去第一溫度之值,設為設定溫度,並重新記憶於記憶部51。同時,第二冷卻參數設定部5031係將重新設定之設定溫度的壓力換算值之壓力值,設為設定壓力值,並記憶於記憶部51。 When the second cooling parameter setting unit 5031 terminates the cooling by the second cooling and holding control unit 5033, the article temperature determining unit 502 determines that the detected temperature of the article temperature sensor 21 has not reached the target temperature. The value of the first temperature is subtracted from the previously set set temperature, and is set as the set temperature, and is again stored in the memory unit 51. At the same time, the second cooling parameter setting unit 5031 sets the pressure value of the pressure conversion value of the reset set temperature as the set pressure value, and stores it in the memory unit 51.

在此,若將第一溫度設為例如5度般之較大值時,可能會導致與過冷卻防止機能相異之冷卻控制,故第一溫度以設為前述冷卻下限溫度差以下的值為較佳。 Here, when the first temperature is set to a large value of, for example, 5 degrees, cooling control that is different from the supercooling prevention function may be caused, so the first temperature is equal to or lower than the cooling lower limit temperature difference. Preferably.

又,本次的第二冷卻參數設定部5031的處理相當於第n(n≧1)次的第二冷卻控制部503的處理時,稱為第n次的第二冷卻參數設定處理,另外,為了簡化記載,分別將藉由第n次的第二冷卻參數設定處理設定之第n次 的設定溫度及第n次的設定壓力值,記載為設定溫度(n)及設定壓力值(n)。 When the processing of the second cooling parameter setting unit 5031 corresponds to the processing of the second (n≧1)th second cooling control unit 503, the second cooling parameter setting processing is referred to as the nth time. In order to simplify the description, the nth time is set by the nth second cooling parameter setting process. The set temperature and the nth set pressure value are described as the set temperature (n) and the set pressure value (n).

第二減壓控制部5032係藉由減壓手段3減壓至已設定於記憶部51之設定壓力值。本次的第二減壓控制部5032的處理相當第n次的第二冷卻控制部503的處理時,稱為第n次的第二減壓控制部處理。 The second pressure reduction control unit 5032 is depressurized by the pressure reducing means 3 to the set pressure value set in the memory unit 51. When the processing of the second decompression control unit 5032 is equivalent to the processing of the nth second cooling control unit 503, it is referred to as the nth second decompression control unit process.

第二冷卻保持控制部5033係在冷卻槽2的內部的壓力藉由第二減壓控制部5032進行之減壓控制而到達已設定於記憶部51之設定壓力值之後,將冷卻槽2的內部的壓力,於預先設定為冷卻保持時間之第二時間(例如2分鐘),維持於該設定壓力值。本次的第二冷卻保持控制部5033的處理相當於第n次的第二冷卻控制部503的處理時,稱為第n次的第二冷卻保持控制部處理。 The second cooling and holding control unit 5033 sets the pressure inside the cooling tank 2 to the inside of the cooling tank 2 after the pressure reduction by the second pressure reducing control unit 5032 reaches the set pressure value set in the memory unit 51. The pressure is maintained at the set pressure value for a second time (for example, 2 minutes) set in advance as the cooling hold time. When the processing of the second cooling and holding control unit 5033 corresponds to the processing of the nth second cooling control unit 503, the second cooling and holding control unit processing is referred to as the nth time.

第二冷卻保持控制部5033係在其控制結束之後,使物品溫度感測器21的檢測溫度連結於識別本次的第二冷卻控制部503進行之冷卻之第二冷卻順序編號n(n≧1),並記憶於記憶部51。第n次的第二冷卻保持控制部處理結束後之物品溫度感測器21的檢測溫度係稱為第n次的檢測,為了簡化記載而記載為檢測溫度(n)。 The second cooling and holding control unit 5033 connects the detected temperature of the article temperature sensor 21 to the second cooling sequence number n (n≧1) for identifying the cooling by the second cooling control unit 503 after the end of the control. ) and memorized in the memory unit 51. The detected temperature of the article temperature sensor 21 after the processing of the nth second cooling and holding control unit is referred to as the nth detection, and is described as the detected temperature (n) for simplification of description.

又,第一溫度並非一定的值,而可依第二冷卻控制部503執行之各順序編號n而預先設定,第二時間亦可依第二冷卻保持控制部5033執行之順序編號n而預先設定。藉此,例如,第一溫度及第二時間可構成為例如隨著n增大使其收斂而逐漸減小。 Further, the first temperature is not constant, but may be set in advance according to each sequence number n executed by the second cooling control unit 503, and the second time may be set in advance according to the sequence number n executed by the second cooling and holding control unit 5033. . Thereby, for example, the first temperature and the second time may be configured to gradually decrease as the n increases, for example, to converge.

冷卻中斷部504係在藉由第二冷卻控制部503冷卻之後,物品溫度感測器21的檢測溫度高於記憶部51所記憶的前次的物品溫度感測器21的檢測溫度時,發出異常警報並使運轉中斷。 The cooling interruption unit 504 emits an abnormality when the detected temperature of the article temperature sensor 21 is higher than the detected temperature of the previous article temperature sensor 21 memorized by the storage unit 51 after being cooled by the second cooling control unit 503. The alarm is interrupted and the operation is interrupted.

亦即,冷卻中斷部504係在本次(第n次)的藉由第二冷卻控制部503冷卻之後的物品溫度感測器21的檢測溫度(n)高於前次(第n-1次)的藉由第二冷卻控制部503冷卻之後的物品溫度感測器21的檢測溫度(n-1)時,判斷為發生冷卻異常,發出異常警報並使運轉中斷。 That is, the temperature (n) of the article temperature sensor 21 after the cooling interruption unit 504 is cooled by the second cooling control unit 503 (nth time) is higher than the previous time (n-1th time) When the detected temperature (n-1) of the article temperature sensor 21 after the second cooling control unit 503 is cooled, it is determined that a cooling abnormality has occurred, and an abnormality alarm is issued and the operation is interrupted.

冷卻停止部505係在藉由第二冷卻控制部503冷卻之後,即使物品溫度判定部502判定為未到達目標溫度的情況下,在從冷卻槽2的內部的真空冷卻運轉開始起經過了預先設定的最大冷卻時間時,使冷卻停止。 The cooling stop unit 505 is preset after the vacuum cooling operation from the inside of the cooling tank 2, even if the article temperature determination unit 502 determines that the target temperature has not been reached after the cooling by the second cooling control unit 503. When the maximum cooling time is reached, the cooling is stopped.

具體地,在從冷卻槽2的內部的真空冷卻運轉開始起經過了最大冷卻時間時,冷卻停止部505係開啟復壓操作閥43,將冷卻槽2內復壓至大氣壓。並且,依據來自壓力感測器22的檢測信號,確認藉由復壓操作閥43之冷卻槽2內的復壓結束。 Specifically, when the maximum cooling time has elapsed from the start of the vacuum cooling operation inside the cooling bath 2, the cooling stop portion 505 opens the double pressure operation valve 43 and recompresses the inside of the cooling tank 2 to the atmospheric pressure. Then, based on the detection signal from the pressure sensor 22, it is confirmed that the recompression in the cooling bath 2 by the double pressure operation valve 43 is completed.

另外,冷卻停止部505係在本次(第n次)的藉由第二冷卻控制部503冷卻之後,即使物品溫度感測器21的檢測溫度(n)低於記憶部51所記憶的前次(第n-1次)的物品溫度感測器21的檢測溫度(n-1)的情況下,檢測溫度差為預定的值以下時,使冷卻停止。 Further, after the cooling stop unit 505 is cooled by the second cooling control unit 503 this time (nth time), even if the detected temperature (n) of the article temperature sensor 21 is lower than the previous time memorized by the storage unit 51 In the case of the detected temperature (n-1) of the article temperature sensor 21 (n-1st), when the detected temperature difference is equal to or less than a predetermined value, the cooling is stopped.

藉此,冷卻停止部505可在即使進一步地反覆藉由第 二冷卻控制部503處理但預期冷卻效果亦差的情況下,使冷卻停止,以防止浪費。 Thereby, the cooling stop unit 505 can be repeated even if When the second cooling control unit 503 processes but anticipates that the cooling effect is also poor, the cooling is stopped to prevent waste.

控制部50係如上所述地構成。 The control unit 50 is configured as described above.

記憶部51中係記憶上述之冷卻下限溫度差、第一時間、第一溫度、第二時間、最大冷卻時間、第一目標溫度、第一目標壓力值等。 The memory unit 51 stores the above-described cooling lower limit temperature difference, the first time, the first temperature, the second time, the maximum cooling time, the first target temperature, the first target pressure value, and the like.

另外,記憶部51中係記憶上述之第n次(n≧1)之藉由第二冷卻參數設定處理設定之設定溫度(n)及設定壓力值(n)。 Further, the memory unit 51 stores the set temperature (n) and the set pressure value (n) set by the second cooling parameter setting process for the nth time (n≧1) described above.

另外,記憶部51中係記憶上述之第n次(n≧1)之藉由第二冷卻控制部503冷卻處理後檢測出之檢測溫度(n)。 Further, the memory unit 51 stores the detected temperature (n) detected by the second cooling control unit 503 after the cooling process of the nth time (n≧1) described above.

〔動作說明〕 [Action Description]

接著,參照第3圖,說明本實施型態的冷卻動作。第3圖係顯示本實施型態之真空冷卻裝置1的冷卻動作的一例之圖。橫軸表示時間t,縱軸(左側)表示壓力P,縱軸(右側)表示溫度T。在此,溫度T係指對應於壓力P之飽和溫度,相對地,壓力P係指對應於溫度T之飽和壓力。 Next, the cooling operation of this embodiment will be described with reference to Fig. 3 . Fig. 3 is a view showing an example of the cooling operation of the vacuum cooling device 1 of the present embodiment. The horizontal axis represents time t, the vertical axis (left side) represents pressure P, and the vertical axis (right side) represents temperature T. Here, the temperature T refers to the saturation temperature corresponding to the pressure P, and the pressure P refers to the saturation pressure corresponding to the temperature T.

第3圖中,真空冷卻裝置1的冷卻參數係將目標溫度設定為17度,對應於目標溫度之飽和壓力值為19hPa,冷卻下限溫度差設定為2度,第一目標溫度設定為15度(17度減2度),對應於第一目標溫度之第一目標壓力值為17hPa,第一冷卻保持控制部5012之冷卻保持時間(第一時間)設定為15分鐘,第一溫度設定為1度,第二冷卻保持控制部5033之冷卻保持時間(第二時間)設定為2分 鐘,最大冷卻時間設定為40分鐘。 In Fig. 3, the cooling parameter of the vacuum cooling device 1 sets the target temperature to 17 degrees, the saturation pressure value corresponding to the target temperature is 19 hPa, the cooling lower limit temperature difference is set to 2 degrees, and the first target temperature is set to 15 degrees ( 17 degrees minus 2 degrees), the first target pressure value corresponding to the first target temperature is 17 hPa, the cooling retention time (first time) of the first cooling retention control unit 5012 is set to 15 minutes, and the first temperature is set to 1 degree. The cooling hold time (second time) of the second cooling hold control unit 5033 is set to 2 points. Clock, the maximum cooling time is set to 40 minutes.

另外,冷卻前的被冷卻物23的溫度為100度(飽和壓力換算值為1013hPa),將其冷卻至目標溫度17度。 Further, the temperature of the object to be cooled 23 before cooling was 100 degrees (the saturated pressure value was 1013 hPa), and it was cooled to a target temperature of 17 degrees.

首先,將被冷卻物23之食材收容於冷卻槽2內,並將物品溫度感測器21插入食材。然後,關閉冷卻槽2的作業用的開閉門。此時,控制部係使復壓操作閥43於閉鎖狀態,並且使真空單元31停止動作。 First, the food material of the object to be cooled 23 is housed in the cooling bath 2, and the article temperature sensor 21 is inserted into the food material. Then, the opening and closing door for the operation of the cooling tank 2 is closed. At this time, the control unit causes the double pressure operation valve 43 to be in the locked state, and stops the operation of the vacuum unit 31.

接著,時間t0時,第一減壓控制部5011係使真空單元31動作。藉由真空單元31的動作,經由減壓線33真空吸引冷卻槽2內的空氣。由於飽和溫度隨著冷卻槽2內的壓力降低而下降,冷卻槽2內的食材的水分急劇地蒸發,此蒸氣亦與空氣一同經由減壓線33而被吸引。並且,藉由伴隨食材中的水分的蒸發而發生的氣化熱,將食材冷卻。 Next, at time t 0 , the first pressure reduction control unit 5011 operates the vacuum unit 31. The air in the cooling tank 2 is vacuum-sucked via the pressure reducing line 33 by the operation of the vacuum unit 31. Since the saturation temperature decreases as the pressure in the cooling bath 2 decreases, the moisture of the foodstuff in the cooling tank 2 evaporates rapidly, and this vapor is also sucked along with the air through the pressure reducing line 33. Then, the foodstuff is cooled by the heat of vaporization which occurs with the evaporation of the moisture in the foodstuff.

時間t1中,於冷卻槽2內的壓力到達第一目標壓力值17hPa(對應於飽和溫度15度)時,第一冷卻保持控制部5012係於經過第一時間(15分鐘)之至時間t2為止之期間,藉由調整復壓控制閥的開度且使真空單元31動作,將冷卻槽2內的壓力維持於17hPa(對應於飽和溫度15度)。 Time t. 1, the pressure in the cooling tank 2 reaches the first target pressure value 17hPa (saturation temperature corresponding to 15 degrees), the control unit 5012 holding the first cooling system in a first elapsed time (15 minutes) at time t matter In the period until 2 , by adjusting the opening degree of the pressure control valve and operating the vacuum unit 31, the pressure in the cooling tank 2 is maintained at 17 hPa (corresponding to a saturation temperature of 15 degrees).

另一方面,物品溫度感測器21的檢測溫度係在時間t1顯示超過25度而未到達目標溫度之17度。然後,在經過第一時間(15分鐘)後的時間t2亦顯示25度,可知未到達目標溫度之17度。 On the other hand, the temperature sensor detects a temperature of article 21 at times t 1 showed over 25 degrees and does not reach the target temperature of 17 degrees. Then, at time t 2 after the first time (15 minutes) elapsed, 25 degrees was also displayed, and it was found that the target temperature was not reached 17 degrees.

對此,第二冷卻參數設定部5031係將設定 溫度(1)設定為從第一目標溫度之15度減去第一溫度(1度)之溫度14度,並將設定壓力(1)設定為對應於設定溫度(1)之14度之飽和壓力16hPa。 In this regard, the second cooling parameter setting unit 5031 will set The temperature (1) is set to subtract the first temperature (1 degree) temperature by 14 degrees from 15 degrees of the first target temperature, and set the set pressure (1) to a saturation pressure corresponding to 14 degrees of the set temperature (1). 16hPa.

藉由第2減壓控制部5032於時間t3將冷卻槽2內的壓力降低至設定壓力(1)之後,第二冷卻保持控制部5033係自此起經過第二時間(2分鐘)之至時間t4為止之期間,藉由調整復壓控制閥的開度且使真空單元31動作,將冷卻槽2內的壓力維持於16hPa(對應於飽和溫度14度)。 After pressure by the second control unit 5032 is reduced to the set pressure (1) t the pressure in the tank 23 to the cooling time, holding the second cooling system control unit 5033 has elapsed since the second time (2 minutes) matter during a period of time t 4, by adjusting the opening degree of complex pressure control valve unit 31 and the operation of vacuum, the pressure in the cooling tank 2 is maintained at 16hPa (saturation temperature corresponding to 14 degrees).

另一方面,物品溫度感測器21的檢測溫度係在時間t4顯示20度,可知未到達目標溫度之17度。 On the other hand, the detected temperature of the article temperature sensor 21 is 20 degrees at time t 4 , and it is understood that the target temperature has not reached 17 degrees.

對此,第二冷卻參數設定部5031係將設定溫度(2)設定為從設定溫度(1)之14度減去第一溫度(1度)之溫度13度,並將設定壓力(2)設定為對應於設定溫度(2)之13度之飽和壓力15hPa。 On the other hand, the second cooling parameter setting unit 5031 sets the set temperature (2) to a temperature of 13 degrees minus the first temperature (1 degree) from 14 degrees of the set temperature (1), and sets the set pressure (2). It is a saturation pressure of 15 hPa corresponding to 13 degrees of the set temperature (2).

藉由第2減壓控制部5032於時間t5將冷卻槽2內的壓力降低至設定壓力(2)之後,第二冷卻保持控制部5033係自此起經過第二時間(2分鐘)之至時間t6為止之期間,藉由調整復壓控制閥的開度且使真空單元31動作,將冷卻槽2內的壓力維持於15hPa(對應於飽和溫度13度)。 After pressure by the second pressure control section 50325 in the cooling tank 2 is reduced to the set pressure (2) at time t, the control unit 5033 holding the second cooling system since the second elapsed time (2 minutes) matter time during a period of 6 t, by adjusting the opening degree of complex pressure control valve unit 31 and the operation of vacuum, the pressure in the cooling tank 2 is maintained at 15 hPa (corresponding to a saturation temperature of 13 degrees).

另一方面,物品溫度感測器21的檢測溫度係於時間t6顯示17度,可知已到達目標溫度之17度。 On the other hand, the temperature sensor detects a temperature of the article 21 of the display 17 at time t 6 degrees, 17 degrees has reached the apparent target temperature.

冷卻停止部505係使冷卻停止。具體地,冷卻停止部505係使真空單元31停止並且使復壓操作閥43開放。 The cooling stop unit 505 stops the cooling. Specifically, the cooling stop portion 505 stops the vacuum unit 31 and opens the double pressure operation valve 43.

如此,在食材未到達目標溫度之情況下,藉由將目標 壓力一點一點地降低,以可接近目標溫度。 So, if the ingredients do not reach the target temperature, by targeting The pressure is lowered little by little to get close to the target temperature.

〔效果說明〕 [Effect description]

如上所述,本實施型態的真空冷卻裝置1係具備:第一冷卻控制部501,將冷卻槽2的內部壓力減壓至第一目標壓力值,在冷卻槽2的內部壓力到達第一目標壓力值之後,將冷卻槽2的內部壓力維持於第一目標壓力值持續第一時間(例如15分鐘);以及第二冷卻控制部503,在藉由第一冷卻控制部501冷卻之後,物品溫度感測器21的檢測溫度未到達目標溫度時,將減去第一溫度(例如1度)之溫度的壓力換算值,重新設定為設定壓力值,並減壓至該設定壓力值,冷卻槽2的內部壓力到達新的設定壓力值之後,於第二時間(例如2分鐘),將冷卻槽2的內部壓力維持於新的設定壓力值。 As described above, the vacuum cooling device 1 of the present embodiment includes the first cooling control unit 501 that decompresses the internal pressure of the cooling tank 2 to the first target pressure value, and the internal pressure of the cooling tank 2 reaches the first target. After the pressure value, the internal pressure of the cooling tank 2 is maintained at the first target pressure value for a first time (for example, 15 minutes); and the second cooling control portion 503, after being cooled by the first cooling control portion 501, the temperature of the article When the detected temperature of the sensor 21 does not reach the target temperature, the pressure conversion value of the temperature of the first temperature (for example, 1 degree) is subtracted, the pressure value is reset to the set pressure value, and the pressure is reduced to the set pressure value, and the cooling tank 2 is cooled. After the internal pressure reaches the new set pressure value, the internal pressure of the cooling tank 2 is maintained at the new set pressure value for the second time (for example, 2 minutes).

藉此,即使是難以冷卻的食材藉由第一冷卻控制部501的處理,物品溫度在中途停止於較高的溫度而不下降至目標溫度之情況,亦可藉由第二冷卻控制部503降低目標壓力而再次冷卻,藉以接近目標溫度。 Thereby, even if the food material which is difficult to cool is processed by the first cooling control unit 501, the article temperature is stopped at a higher temperature in the middle without falling to the target temperature, and may be lowered by the second cooling control unit 503. The target pressure is cooled again to bring it closer to the target temperature.

另外,本實施型態的真空冷卻裝置1係在藉由第二冷卻控制部503之控制結束時,物品溫度感測器21的檢測溫度未到達目標溫度的情況下,將設定溫度更減去第一溫度,並將設定壓力值置換為減算後之設定溫度的壓力換算值之壓力值。 Further, in the vacuum cooling device 1 of the present embodiment, when the control of the article temperature sensor 21 does not reach the target temperature when the control by the second cooling control unit 503 is completed, the set temperature is further subtracted. A temperature is substituted for the pressure value of the pressure conversion value of the set temperature after the subtraction.

藉此,即使是難以冷卻的食材藉由第二冷卻控制部503的處理,物品溫度在中途停止於較高的溫度而不下降 至目標溫度之情況,亦可反覆地更降低目標壓力並藉由第二冷卻控制部503冷卻,藉以接近目標溫度。 Thereby, even if the food material which is difficult to cool is processed by the second cooling control unit 503, the temperature of the article stops at a higher temperature without falling in the middle. In the case of the target temperature, the target pressure may be further lowered and cooled by the second cooling control unit 503 to approach the target temperature.

另外,本實施型態的真空冷卻裝置1係於物品溫度感測器21的檢測溫度到達目標溫度時,使冷卻停止。 Further, in the vacuum cooling device 1 of the present embodiment, when the detected temperature of the article temperature sensor 21 reaches the target temperature, the cooling is stopped.

藉此,可防止食材的過冷卻。 Thereby, overcooling of the foodstuff can be prevented.

另外,本實施型態的真空冷卻裝置1係在藉由第二冷卻控制部503冷卻之後,即使物品溫度感測器21的檢測溫度未到達目標溫度的情況下,在從冷卻槽2內的真空冷卻運轉開始起經過了預先設定的最大冷卻時間時,使冷卻停止。 Further, in the vacuum cooling device 1 of the present embodiment, after the cooling by the second cooling control unit 503, even if the detected temperature of the article temperature sensor 21 does not reach the target temperature, the vacuum in the cooling tank 2 is When the preset maximum cooling time has elapsed since the start of the cooling operation, the cooling is stopped.

藉此,使藉由第二冷卻控制部503之處理不會過度地反覆進行而可防止浪費。 Thereby, the waste by the processing of the second cooling control unit 503 is prevented from being excessively repeated.

另外,本實施型態的真空冷卻裝置1係在第n+1次的藉由第二冷卻控制部503冷卻之後,物品溫度感測器21的檢測溫度高於前次(第n次)的藉由第二冷卻控制部503冷卻之後的物品溫度感測器21的檢測溫度時,發出異常警報並使運轉中斷。 Further, in the vacuum cooling device 1 of the present embodiment, after the n+1th time is cooled by the second cooling control unit 503, the detected temperature of the article temperature sensor 21 is higher than that of the previous (nth)th. When the detected temperature of the article temperature sensor 21 after the second cooling control unit 503 is cooled, an abnormality alarm is issued and the operation is interrupted.

藉此,可早期檢知真空冷卻裝置1的異常而可早期使異常的運轉中斷。 Thereby, the abnormality of the vacuum cooling device 1 can be detected early, and the abnormal operation can be interrupted early.

另外,本實施型態的真空冷卻裝置1係在本次(第n+1次)的藉由第二冷卻控制部503冷卻後之物品溫度感測器21的檢測溫度(n+1)即使低於前次(第n次)的藉由第二冷卻控制部503冷卻後之物品溫度感測器21的檢測 溫度(n)的情況下,檢測溫度差為預定的值以下時,使冷卻停止。 Further, in the vacuum cooling device 1 of the present embodiment, the detected temperature (n+1) of the article temperature sensor 21 after being cooled by the second cooling control unit 503 (n+1st time) is low. Detection of the article temperature sensor 21 after being cooled by the second cooling control unit 503 in the previous (nth time) In the case of the temperature (n), when the detected temperature difference is equal to or lower than a predetermined value, the cooling is stopped.

藉此,冷卻停止部505可在即使進一步地反覆藉由第二冷卻控制部503處理但預期冷卻效果亦差的情況下,使冷卻停止,以防止浪費。 Thereby, the cooling stop portion 505 can stop the cooling to prevent waste even if the cooling effect is expected to be poor even if it is further processed by the second cooling control portion 503.

另外,本實施型態的真空冷卻裝置1中之第一目標壓力值可為從目標溫度減去預先設定的冷卻下限溫度差後之溫度的壓力換算值。 Further, the first target pressure value in the vacuum cooling device 1 of the present embodiment may be a pressure conversion value obtained by subtracting a temperature lower than a preset cooling lower limit temperature difference from the target temperature.

藉此,可使物品溫度感測器21的檢測溫度盡快接近目標溫度。 Thereby, the detected temperature of the article temperature sensor 21 can be brought close to the target temperature as soon as possible.

另外,本實施型態的真空冷卻裝置1中之第一溫度及第二時間可分別依第二冷卻控制部503執行之各順序編號而預先設定。 Further, the first temperature and the second time in the vacuum cooling device 1 of the present embodiment can be set in advance according to the respective sequence numbers executed by the second cooling control unit 503.

藉此,例如,第一溫度及第二時間可構成為隨著n增大使其收斂而逐漸減小。 Thereby, for example, the first temperature and the second time may be configured to gradually decrease as n increases.

另外,實施型態不限於前述的實施型態,在不脫逸於本發明的意旨的範圍內,可施以各種變更。 In addition, the implementation form is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention.

〔變化例〕 [variation]

例如,本實施型態中,亦可於減壓線33的冷卻槽2側設置蒸氣噴射器。此時,熱交換器32係預先使減壓線33內的食材蒸氣及蒸氣噴射器的蒸氣冷卻並凝集,以使冷卻槽2內的流體溫度降低,並且使排出之流體體積縮小。藉此,藉由蒸氣噴射器可提高真空單元31的吸引側的壓力,可有效地謀求冷卻槽2內的減壓。 For example, in the present embodiment, a steam ejector may be provided on the cooling groove 2 side of the pressure reducing line 33. At this time, the heat exchanger 32 cools and aggregates the food vapor in the decompression line 33 and the vapor of the steam ejector in advance to lower the temperature of the fluid in the cooling bath 2 and to reduce the volume of the discharged fluid. Thereby, the pressure on the suction side of the vacuum unit 31 can be increased by the steam ejector, and the pressure reduction in the cooling tank 2 can be effectively achieved.

1‧‧‧真空冷卻裝置 1‧‧‧ Vacuum Cooling Unit

2‧‧‧冷卻槽 2‧‧‧Cooling trough

3‧‧‧減壓手段 3‧‧‧Decompression

4‧‧‧復壓手段 4‧‧‧Repression means

5‧‧‧控制裝置 5‧‧‧Control device

21‧‧‧物品溫度感測器 21‧‧‧ Item Temperature Sensor

22‧‧‧壓力感測器 22‧‧‧ Pressure Sensor

23‧‧‧被冷卻物 23‧‧‧Detained objects

31‧‧‧真空單元 31‧‧‧vacuum unit

32‧‧‧熱變換器 32‧‧‧heat converter

33‧‧‧減壓線 33‧‧‧Decompression line

41‧‧‧過濾器 41‧‧‧Filter

42‧‧‧復壓線 42‧‧‧Re-pressure line

43‧‧‧復壓操作閥 43‧‧‧Repressing operation valve

Claims (8)

一種真空冷卻裝置,具備:冷卻槽,收容被冷卻物;物品溫度感測器,檢測出前述被冷卻物的溫度;減壓手段,將前述冷卻槽的內部空間減壓;以及控制部;其中,該控制部具備:第一冷卻控制部,具備;第一減壓控制部,藉由前述減壓手段,將前述冷卻槽的內部的壓力值減壓至依據預先設定的目標溫度而設定的第一目標壓力值;以及第一冷卻保持控制部,在前述冷卻槽的內部的壓力值到達前述第一目標壓力值之後,將前述冷卻槽的內部的壓力值維持於前述第一目標壓力值持續第一時間;物品溫度判定部,藉由前述第一冷卻控制部冷卻之後,判斷前述物品溫度感測器的檢測溫度是否到達前述目標溫度;以及第二冷卻控制部,具備:第二冷卻參數設定部,在前述物品溫度判定部判定為未到達前述目標溫度的情況時,將從前述目標溫度減去預先設定的第一溫度後之溫度設定為設定溫度,並且將前述設定溫度的壓力換算值之壓力值設定為設定壓力值;第二減壓控制部,藉由前述減壓手段減壓至依據前述第二冷卻參數 設定部所設定的設定壓力值;以及第二冷卻保持控制部,在前述冷卻槽的內部的壓力值到達前述設定壓力值之後,將前述冷卻槽的內部的壓力值,維持於前述設定壓力值持續預先設定的第二時間。 A vacuum cooling device comprising: a cooling tank for accommodating a cooled object; an article temperature sensor for detecting a temperature of the object to be cooled; a pressure reducing means for decompressing an internal space of the cooling tank; and a control unit; The control unit includes: a first cooling control unit; and a first pressure reduction control unit that depressurizes a pressure value inside the cooling tank to a first value set according to a preset target temperature by the pressure reducing means a target pressure value; and the first cooling retention control unit, after the pressure value inside the cooling tank reaches the first target pressure value, maintaining the pressure value inside the cooling tank at the first target pressure value for the first time a time; the article temperature determining unit determines whether the detected temperature of the article temperature sensor reaches the target temperature after the first cooling control unit is cooled; and the second cooling control unit includes a second cooling parameter setting unit, When the article temperature determination unit determines that the target temperature has not been reached, the preset target temperature is subtracted from the target temperature. Temperature after the temperature is set to a preset temperature, pressure and the pressure of the converted value of the set temperature value is set to the set pressure value; and a second pressure controlling portion, by means of the reduced pressure according to the second cooling parameters a set pressure value set by the setting unit; and a second cooling hold control unit that maintains the pressure value inside the cooling tank at the set pressure value after the pressure value inside the cooling tank reaches the set pressure value The second time set in advance. 如申請專利範圍第1項所述之真空冷卻裝置,其中,前述物品溫度判定部係在前述第二冷卻保持控制部的控制結束時,判斷前述物品溫度感測器的檢測溫度是否到達前述目標溫度;前述第二冷卻參數設定部係在前述物品溫度判定部判定為未到達前述目標溫度的情況時,將前述設定溫度置換為更減去前述第一溫度後之值,同時將前述設定壓力值置換為經置換後的前述設定溫度的壓力換算值之壓力值。 The vacuum cooling device according to claim 1, wherein the article temperature determining unit determines whether the detected temperature of the article temperature sensor reaches the target temperature when the control of the second cooling and holding control unit is completed. When the article temperature determination unit determines that the target temperature has not been reached, the second cooling parameter setting unit replaces the set temperature with a value obtained by subtracting the first temperature, and replaces the set pressure value. The pressure value of the pressure-converted value of the set temperature after the replacement. 如申請專利範圍第1或2項所述之真空冷卻裝置,其中,前述控制部係在前述物品溫度判定部判定為已到達前述目標溫度的情況時,使冷卻停止。 The vacuum cooling device according to the first or second aspect of the invention, wherein the control unit stops cooling when the article temperature determining unit determines that the target temperature has been reached. 如申請專利範圍第2項所述之真空冷卻裝置,其中,前述控制部係在藉由前述第二冷卻控制部冷卻之後,即使前述物品溫度判定部判定為未到達前述目標溫度的情況下,在從前述冷卻槽的內部的真空冷卻運轉開始起經過了預先設定的最大冷卻時間時,使冷卻停止。 The vacuum cooling device according to claim 2, wherein the control unit is configured to cool the second cooling control unit, and if the article temperature determination unit determines that the target temperature has not been reached, When a predetermined maximum cooling time elapses from the start of the vacuum cooling operation inside the cooling tank, the cooling is stopped. 如申請專利範圍第2或4項所述之真空冷卻裝置,該真空冷卻裝置具備記憶部,在藉由前述第二冷卻控制部冷卻之後,依序記憶前述物品溫度感測器的檢測溫 度;前述控制部係在藉由前述第二冷卻控制部冷卻之後,前述物品溫度感測器的檢測溫度高於前述記憶部所記憶的前次的前述物品溫度感測器的檢測溫度時,發出異常警報並使運轉中斷。 The vacuum cooling device according to claim 2, wherein the vacuum cooling device includes a memory portion, and sequentially stores the detection temperature of the article temperature sensor after being cooled by the second cooling control portion. The control unit sends out when the detected temperature of the article temperature sensor is higher than the detected temperature of the previous item temperature sensor stored in the memory unit after being cooled by the second cooling control unit. An abnormal alarm and interrupted operation. 如申請專利範圍第5項所述之真空冷卻裝置,其中,前述控制部係在藉由前述第二冷卻控制部冷卻之後,即使前述物品溫度感測器的檢測溫度低於前述記憶部所記憶的前次的前述物品溫度感測器的檢測溫度的情況下,檢測溫度差為預定的值以下時,使冷卻停止。 The vacuum cooling device according to claim 5, wherein the control unit is cooled by the second cooling control unit, even if the detected temperature of the article temperature sensor is lower than that of the memory unit. In the case where the temperature of the previous article temperature sensor is detected, when the detected temperature difference is equal to or lower than a predetermined value, the cooling is stopped. 如申請專利範圍第1、2、4項中任一項所述之真空冷卻裝置,其中,前述第一目標壓力值係從前述目標溫度減去預先設定的冷卻下限溫度差後之溫度的壓力換算值。 The vacuum cooling device according to any one of claims 1 to 2, wherein the first target pressure value is a pressure conversion of a temperature obtained by subtracting a predetermined lower limit temperature difference from the target temperature value. 如申請專利範圍第1、2、4項中任一項所述之真空冷卻裝置,其中,前述第一溫度係預先設定於前述第二冷卻控制部執行之各順序編號;前述第二時間係預先設定於前述第二冷卻保持控制部執行之各順序編號。 The vacuum cooling device according to any one of claims 1 to 2, wherein the first temperature system is set in advance to each sequence number executed by the second cooling control unit; and the second time is in advance It is set to each sequence number executed by the second cooling and holding control unit.
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