JP7276704B2 - vacuum cooling system - Google Patents

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JP7276704B2
JP7276704B2 JP2019040077A JP2019040077A JP7276704B2 JP 7276704 B2 JP7276704 B2 JP 7276704B2 JP 2019040077 A JP2019040077 A JP 2019040077A JP 2019040077 A JP2019040077 A JP 2019040077A JP 7276704 B2 JP7276704 B2 JP 7276704B2
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processing tank
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雅夫 蔵野
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Miura Co Ltd
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Description

本発明は、処理槽内を減圧して食品を冷却する真空冷却装置に関するものである。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vacuum cooling apparatus that cools food by decompressing the inside of a processing tank.

従来、下記特許文献1に開示されるように、蒸気エゼクタ(12)、熱交換器(15)および真空ポンプ(16)を備えた真空冷却装置が知られている。この真空冷却装置では、食品に品温センサ(8)を差し込んで、品温センサの検出温度を監視しながら、食品を冷却する。 Conventionally, as disclosed in Patent Document 1 below, a vacuum cooling device is known that includes a steam ejector (12), a heat exchanger (15) and a vacuum pump (16). In this vacuum cooling device, a product temperature sensor (8) is inserted into the food, and the food is cooled while monitoring the temperature detected by the product temperature sensor.

特開2002-355020号公報JP-A-2002-355020

しかしながら、品温センサを食品に差し忘れて冷却運転を実施した場合、品温を監視できないので、冷却不良(通常は過冷却)の原因となる。この点について、具体的に説明すると、次のとおりである。 However, if the product temperature sensor is not inserted into the food and the cooling operation is performed, the product temperature cannot be monitored, resulting in poor cooling (usually supercooling). A specific description of this point is as follows.

まず前提として、次の事情がある。すなわち、品温センサを用いた冷却運転では、冷却終了条件として、品温が冷却目標温度以下になるか、冷却時間が冷却最大時間を超えるかを設定していても、通常、冷却最大時間の経過までに品温が冷却目標温度以下になるので、それをもって冷却運転は終了される。つまり、冷却最大時間は、品温が冷却目標温度まで下がらない場合のバックアップとして設定される。 First, as a premise, there are the following circumstances. In other words, in the cooling operation using the product temperature sensor, even if the cooling end condition is set as whether the product temperature is equal to or lower than the cooling target temperature or the cooling time exceeds the maximum cooling time, normally the maximum cooling time is reached. Since the product temperature becomes equal to or lower than the cooling target temperature before the passage of time, the cooling operation is terminated. That is, the maximum cooling time is set as a backup when the product temperature does not drop to the cooling target temperature.

ところが、品温センサを食品に差し忘れて冷却運転を実施した場合、品温センサの検出温度が下がらず、冷却最大時間の経過が実質的な終了条件となる。つまり、実際には品温が冷却目標温度以下まで下がっているのに、それを検出できないことで冷却最大時間の経過を待つことになる。そのため、食品は過冷却され、時間とエネルギ(たとえば真空ポンプの水や電力)を無駄に消費するおそれがある。冷却運転中に食品から品温センサが抜けた場合も同様である。 However, if the product temperature sensor is forgotten to be inserted into the food and the cooling operation is performed, the temperature detected by the product temperature sensor does not decrease, and the elapse of the maximum cooling time becomes a substantial termination condition. In other words, although the product temperature actually drops below the cooling target temperature, it cannot be detected, so the maximum cooling time has to elapse. As a result, the food may be supercooled, wasting time and energy (eg, water and power for vacuum pumps). The same applies when the product temperature sensor is removed from the food during the cooling operation.

また、冷却最大時間まで時間とエネルギを無駄に消費するもう一つのケースとして、真空冷却されにくい食品(冷却不適食品)を真空冷却する場合がある。すなわち、まず前提として、真空冷却装置により食品を真空冷却する場合、処理槽内の圧力を低下させるに従って、品温は、槽内圧力換算温度(処理槽内圧力における飽和温度)に追従する形で下がっていくことになる。ところが、冷却不適食品の場合には、最高到達圧(減圧し得る限界圧力)に到達しそれ以上品温が下がらない状況に至っても、品温が冷却目標温度以下にならないため、冷却最大時間の経過まで冷却運転を行うことになる。 Another case where time and energy are wasted up to the maximum cooling time is vacuum cooling of foods that are difficult to be vacuum-cooled (foods that are unsuitable for cooling). That is, as a premise, when food is vacuum-cooled by a vacuum cooling device, as the pressure in the processing tank is lowered, the product temperature follows the pressure conversion temperature in the tank (saturation temperature at the pressure in the processing tank). going down. However, in the case of foods that are not suitable for cooling, even if the maximum ultimate pressure (the limit pressure that can be reduced) is reached and the product temperature does not drop any further, the product temperature does not fall below the cooling target temperature. Cooling operation will be performed until the time elapses.

本発明が解決しようとする課題は、品温センサが抜けているか、または冷却されにくい食品の場合でも、無駄な運転継続を抑制して、時間とエネルギの無駄を防止できる真空冷却装置を提供することにある。 The problem to be solved by the present invention is to provide a vacuum cooling device that can prevent waste of time and energy by suppressing unnecessary continuation of operation even in the case of food that has no temperature sensor or is difficult to cool. That's what it is.

本発明は、前記課題を解決するためになされたもので、請求項1に記載の発明は、食品が収容される処理槽と、この処理槽内の気体を外部へ吸引排出する減圧手段と、減圧された前記処理槽内へ外気を導入する復圧手段と、前記処理槽内の圧力を検出する圧力センサと、前記処理槽内に収容された食品に差し込まれて温度を検出する品温センサと、前記各手段を制御する制御手段とを備え、前記処理槽内の食品の冷却運転中、前記圧力センサの検出圧力と前記品温センサの検出温度とに基づき、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であるかを判定する真空冷却装置であって、前記処理槽内の圧力を低下させている最中、前記圧力センサの検出圧力の低下速度が第一設定値以下になった後、前記品温センサの検出温度の低下速度が第二設定値以下になると、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であると判定することを特徴とする真空冷却装置である。 The present invention has been made to solve the above problems, and the invention according to claim 1 comprises a processing tank in which food is stored, a depressurizing means for sucking and discharging the gas in the processing tank to the outside, A pressure restoring means for introducing outside air into the decompressed processing tank, a pressure sensor for detecting the pressure in the processing tank, and a product temperature sensor inserted into the food contained in the processing tank to detect the temperature. and control means for controlling each of the above means, wherein during cooling operation of the food in the processing tank, the product temperature sensor is detected from the food based on the pressure detected by the pressure sensor and the temperature detected by the product temperature sensor. A vacuum cooling device for determining whether the food is missing or difficult to be vacuum-cooled, wherein the decreasing speed of the pressure detected by the pressure sensor is first set while the pressure in the processing tank is being decreased. When the rate of decrease in the temperature detected by the product temperature sensor becomes equal to or lower than the second set value after the temperature has fallen below the value, it is determined that the product temperature sensor is missing from the food or the food is difficult to be vacuum-cooled. It is characterized by a vacuum cooling device.

請求項1に記載の発明によれば、処理槽内の食品の冷却運転中、圧力センサの検出圧力と品温センサの検出温度とに基づき、品温センサが食品から抜けているか、または真空冷却されにくい食品であるかを判定することができる。品温センサが食品から抜けているか、または冷却されにくい食品であると、最高到達圧の近傍に到達してそれ以上品温が下がらない状況に至っても、無駄に運転を続けるおそれがあるが、品温センサが抜けているか、または冷却不適食品であるかの判定を行うことで、無駄な運転継続を防止することができる。それにより、時間とエネルギの無駄を防止することができる。
請求項1に記載の発明によれば、処理槽内の圧力を低下させている最中、圧力センサの検出圧力の低下速度が第一設定値以下になった後、品温センサの検出温度の低下速度が第二設定値以下になることで、品温センサが食品から抜けているか、または真空冷却されにくい食品であるかを判定することができる。つまり、最高到達圧の近傍に達したことを確認後、品温センサの検出温度の低下具合から、品温センサが食品から抜けているか、または真空冷却されにくい食品であるかを判定することができる。これにより、最高到達圧の近傍に到達したことで、それ以上品温が下がらない状況に至っても、無駄に運転を続けるおそれがなく、時間とエネルギの無駄を防止することができる。
請求項2に記載の発明は、前記処理槽内の食品の冷却運転中、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であると判定した場合、操作パネルに報知すると共に、冷却運転を終了可能とされたことを特徴とする請求項1に記載の真空冷却装置である。
請求項2に記載の発明によれば、処理槽内の食品の冷却運転中、品温センサが食品から抜けているか、または真空冷却されにくい食品であると判定した場合、操作パネルに報知することで、その旨作業者に知らせることができる。また、冷却運転を終了すれば、冷却運転の継続による時間とエネルギの無駄を防止することができる。
According to the first aspect of the invention, during the cooling operation of the food in the processing tank, based on the pressure detected by the pressure sensor and the temperature detected by the product temperature sensor, it is determined whether the product temperature sensor is out of the food or is being vacuum cooled. It is possible to determine whether the food is difficult to be exposed. If the product temperature sensor is missing from the food, or if the food is difficult to cool, there is a risk that the operation will continue in vain even if the product temperature reaches near the maximum ultimate pressure and the product temperature does not drop any further. By determining whether the product temperature sensor is missing or whether the food is not suitable for cooling, useless continuation of operation can be prevented. Waste of time and energy can thereby be prevented.
According to the first aspect of the invention, while the pressure in the processing tank is being lowered, after the rate of decrease in the pressure detected by the pressure sensor becomes equal to or less than the first set value, the temperature detected by the product temperature sensor increases. When the rate of decrease becomes equal to or less than the second set value, it can be determined whether the product temperature sensor is missing from the food or whether the food is difficult to be vacuum cooled. In other words, after confirming that the maximum ultimate pressure has been reached, it is possible to determine whether the product temperature sensor is missing from the food or whether the food is difficult to vacuum-cool from the degree of decrease in the temperature detected by the product temperature sensor. can. As a result, even when the product temperature reaches the vicinity of the maximum ultimate pressure and the product temperature does not drop any more, there is no possibility of continuing the operation in vain, and waste of time and energy can be prevented.
According to the second aspect of the present invention, if the food temperature sensor determines that the food is missing from the food or that the food is difficult to be vacuum-cooled during the cooling operation of the food in the processing tank, the operation panel is notified. 2. The vacuum cooling apparatus according to claim 1, wherein the cooling operation can be terminated.
According to the second aspect of the invention, when it is determined that the food is not vacuum-cooled by the food temperature sensor during the cooling operation of the food in the processing tank, or the food is difficult to vacuum-cool, the operation panel is notified. The operator can be notified of this. Also, if the cooling operation is ended, it is possible to prevent wasting time and energy due to the continuation of the cooling operation.

請求項3に記載の発明は、前記処理槽内の減圧の開始前、前記品温センサの検出温度に基づき、前記品温センサが食品から抜けているかも判定する真空冷却装置であって、前記処理槽の扉の閉鎖後で前記処理槽内の減圧の開始前、前記品温センサの検出温度が設定初期品温以下であれば、前記品温センサが食品から抜けていると判定することを特徴とする請求項1または請求項2に記載の真空冷却装置である。 According to a third aspect of the present invention, there is provided a vacuum cooling apparatus that determines whether the product temperature sensor is missing from the food based on the temperature detected by the product temperature sensor before starting the pressure reduction in the processing tank, If the temperature detected by the product temperature sensor is equal to or lower than the set initial product temperature after the door of the processing tank is closed and before the inside of the processing tank is decompressed, it is determined that the product temperature sensor is missing from the food. A vacuum cooling device according to claim 1 or claim 2, characterized in that:

請求項3に記載の発明によれば、処理槽内の減圧の開始前、品温センサの検出温度に基づき、品温センサが食品から抜けているかを判定することができる。品温センサが食品から抜けていると、実際の品温を監視した冷却ができず、冷却不良(より具体的には運転継続による過冷却)を生じるおそれがあるが、事前に品温センサの抜けを確認することで、冷却不良を防止することができる。また、無駄な運転継続を抑制して、時間とエネルギの無駄を防止することができる。しかも、品温センサの食品からの抜けの確認は、処理槽内の減圧の開始前になされる。仮に、処理槽内の減圧の開始後に確認したのでは、品温センサが抜けている場合には、処理槽内の減圧の解除が必要となるが、減圧の開始前に判定することで、万一の差し忘れの場合にも、処理槽内の減圧解除を必要とせず容易に対応することができる。
請求項3に記載の発明によれば、品温センサの検出温度が設定初期品温以下であるか否かにより、品温センサが食品から抜けているか否かを、容易に判定することができる。しかも、処理槽の扉の閉鎖後で処理槽内の減圧の開始前に、品温センサの食品からの抜けを確認することができる。処理槽内に食品を収容して扉を閉めた後は、作業者の作業によるセンサ抜けは生じないので、この段階で品温センサの抜けを容易に確実に判定することができる。また、処理槽内の減圧の開始前に判定することで、品温センサの万一の差し忘れの場合にも、処理槽内の減圧解除を必要とせず容易に対応することができる。
According to the third aspect of the present invention, whether or not the product temperature sensor is out of the food can be determined based on the detected temperature of the product temperature sensor before starting the pressure reduction in the processing tank. If the product temperature sensor is missing from the food, it will not be possible to monitor the actual product temperature, which may result in poor cooling (more specifically, overcooling due to continued operation). By confirming the disconnection, it is possible to prevent poor cooling. In addition, wasteful continuation of operation can be suppressed, and waste of time and energy can be prevented. Moreover, the removal of the product temperature sensor from the food is confirmed before the pressure reduction in the processing tank is started. If the confirmation is made after the start of depressurization in the processing tank, if the product temperature sensor is disconnected, it will be necessary to release the decompression in the processing tank. Even if one of them is forgotten to be inserted, it can be dealt with easily without the need to cancel the pressure reduction in the processing bath.
According to the third aspect of the invention , it is possible to easily determine whether or not the product temperature sensor is missing from the food, depending on whether or not the temperature detected by the product temperature sensor is equal to or lower than the set initial product temperature. . In addition, it is possible to confirm that the product temperature sensor is removed from the food after the door of the processing tank is closed and before decompression in the processing tank is started. After the food is stored in the processing tank and the door is closed, the sensor does not come off due to the operator's work. Further, by making a determination before decompression in the processing tank is started, even if the product temperature sensor is forgotten to be inserted, it is possible to easily cope with the situation without releasing the decompression in the processing tank.

請求項4に記載の発明は、前記処理槽内の減圧の開始前、前記品温センサが食品から抜けていると判定した場合、操作パネルに報知すると共に、操作パネルから所定操作が行われたことを条件に、前記処理槽内の減圧を開始することを特徴とする請求項3に記載の真空冷却装置である。 According to the fourth aspect of the invention, when it is determined that the product temperature sensor is out of the food before depressurization in the processing tank is started, the operation panel is notified and a predetermined operation is performed from the operation panel. 4. The vacuum cooling apparatus according to claim 3 , wherein the pressure reduction in the processing tank is started on condition that

請求項4に記載の発明によれば、処理槽内の減圧の開始前、品温センサが食品から抜けていると判定した場合、操作パネルに報知することで、品温センサの確認を促すことができる。また、操作パネルから所定操作が行われたことを条件に、処理槽内の減圧を開始することができるので、たとえば、初期品温(処理槽内への収容時の品温)が低いことが予め分かっていれば、品温センサを差し直すことなく、操作パネルからの所定操作により、処理槽内の減圧を開始することができる。 According to the fourth aspect of the present invention , when it is determined that the product temperature sensor is missing from the food before depressurization in the processing tank is started, the operation panel is notified to prompt confirmation of the product temperature sensor. can be done. In addition, on the condition that a predetermined operation is performed from the operation panel, it is possible to start reducing the pressure in the processing tank. If it is known in advance, it is possible to start reducing the pressure in the processing tank by a predetermined operation from the operation panel without reinserting the product temperature sensor.

本発明の真空冷却装置によれば、品温センサが抜けているか、または冷却されにくい食品の場合でも、無駄な運転継続を抑制して、時間とエネルギの無駄を防止することができる。 According to the vacuum cooling apparatus of the present invention, it is possible to prevent waste of time and energy by suppressing unnecessary continuation of operation even when the product temperature sensor is missing or the food is difficult to cool.

本発明の一実施例の真空冷却装置を示す概略図であり、一部を断面にして示している。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram showing a vacuum cooling device according to one embodiment of the present invention, partly in cross section;

以下、本発明の具体的実施例を図面に基づいて詳細に説明する。
図1は、本発明の一実施例の真空冷却装置1を示す概略図であり、一部を断面にして示している。
Specific embodiments of the present invention will now be described in detail with reference to the drawings.
FIG. 1 is a schematic diagram showing a vacuum cooling device 1 according to one embodiment of the present invention, and shows a part thereof in cross section.

本実施例の真空冷却装置1は、食品Fが収容される処理槽2と、この処理槽2内の気体を外部へ吸引排出する減圧手段3と、減圧された処理槽2内へ外気を導入する復圧手段4と、これら各手段を制御して処理槽2内の食品Fを冷却する制御手段(図示省略)とを備える。 The vacuum cooling device 1 of this embodiment includes a processing tank 2 containing food F, a depressurizing means 3 for sucking and discharging the gas in the processing tank 2 to the outside, and introducing outside air into the decompressed processing tank 2. and a control means (not shown) for cooling the food F in the processing tank 2 by controlling these means.

処理槽2は、内部空間の減圧に耐える中空容器であり、扉(図示省略)で開閉可能とされる。処理槽2は、典型的には略矩形の箱状に形成され、前面の開口部が扉で開閉可能とされる。扉を開けることで、処理槽2に食品Fを出し入れすることができ、扉を閉じることで、処理槽2の開口部を気密に閉じることができる。扉は、手動で開閉されてもよいし、自動で開閉されてもよい。扉は、処理槽2の正面および背面の双方に設けられてもよい。なお、図示例では、食品Fは、ホテルパンや番重のような食品容器に入れられて、処理槽2内に収容されている。 The processing tank 2 is a hollow container that can withstand the pressure reduction of the internal space, and can be opened and closed with a door (not shown). The processing tank 2 is typically formed in a substantially rectangular box shape, and the front opening can be opened and closed with a door. By opening the door, the food F can be taken in and out of the processing tank 2, and by closing the door, the opening of the processing tank 2 can be airtightly closed. The door may be opened and closed manually or automatically. Doors may be provided on both the front and back sides of the processing tank 2 . In the illustrated example, the food F is placed in a food container such as a hotel pan or a tray and stored in the treatment tank 2 .

減圧手段3は、処理槽2内の気体を外部へ吸引排出して、処理槽2内を減圧する手段である。本実施例では、減圧手段3は、処理槽2内からの排気路5に、真空発生装置6を備える。真空発生装置6は、その具体的構成を特に問わないが、典型的には、蒸気凝縮用の熱交換器(排気路5内の流体と冷却水との熱交換器)と、その下流に配置される水封式の真空ポンプとを備える。熱交換器の上流に、さらに蒸気エゼクタを備えてもよい。真空ポンプの発停、真空ポンプへの給水の有無、熱交換器の通水の有無、真空ポンプおよび熱交換器への給水として常温水と冷水との切替え、蒸気エゼクタへの給蒸の有無などを制御して、真空発生装置6による減圧の有無や能力を制御可能である。 The decompression means 3 is means for decompressing the inside of the processing bath 2 by sucking and discharging the gas in the processing bath 2 to the outside. In this embodiment, the depressurizing means 3 has a vacuum generator 6 in an exhaust path 5 from inside the processing tank 2 . The specific configuration of the vacuum generator 6 is not particularly limited. and a water ring type vacuum pump. A steam ejector may also be provided upstream of the heat exchanger. Start/stop of the vacuum pump, presence/absence of water supply to the vacuum pump, presence/absence of water supply to the heat exchanger, switching between room temperature water and cold water as water supply to the vacuum pump and heat exchanger, presence/absence of steam supply to the steam ejector, etc. can be controlled to control the presence or absence of pressure reduction by the vacuum generator 6 and its ability.

復圧手段4は、減圧された処理槽2内へ外気を導入して、処理槽2内を復圧する手段である。本実施例では、復圧手段4は、処理槽2内への給気路7に、エアフィルタ8および給気弁9を順に備える。処理槽2内が減圧された状態で、給気弁9を開けると、外気がエアフィルタ8を介して処理槽2内へ導入され、処理槽2内を復圧することができる。給気弁9は、好ましくは開度調整可能な弁から構成される。 The pressure restoring means 4 is a means for introducing outside air into the decompressed processing tank 2 to restore the pressure inside the processing tank 2 . In this embodiment, the pressure recovery means 4 includes an air filter 8 and an air supply valve 9 in the air supply path 7 leading into the processing tank 2 . When the air supply valve 9 is opened while the inside of the processing tank 2 is depressurized, outside air is introduced into the processing tank 2 through the air filter 8, and the pressure inside the processing tank 2 can be restored. The air supply valve 9 preferably consists of a valve whose degree of opening is adjustable.

真空冷却装置1は、さらに、処理槽2内の圧力を検出する圧力センサ10と、処理槽2内に収容された食品Fの温度(品温)を検出する品温センサ11とを備える。品温センサ11は、処理槽2内に収容された食品Fに差し込まれて温度を検出する。典型的には、品温センサ11は、棒状のプローブの先端部に測温部(センサ本体)を備えて構成され、先端部を食品F内に差し込まれて用いられる。 The vacuum cooling device 1 further includes a pressure sensor 10 that detects the pressure inside the processing tank 2 and a product temperature sensor 11 that detects the temperature (product temperature) of the food F contained in the processing tank 2 . The product temperature sensor 11 is inserted into the food F accommodated in the processing tank 2 to detect the temperature. Typically, the product temperature sensor 11 is configured by providing a temperature measuring part (sensor body) at the tip of a rod-shaped probe, and is used by inserting the tip into the food F. As shown in FIG.

真空冷却装置1は、さらに、操作パネル(図示省略)を備える。操作パネルは、図示しないが、たとえば、タッチパネルと各種の操作ボタンの他、所望によりランプやブザーなどを備える。操作パネルは、設定器として機能すると共に、報知器としても機能する。 The vacuum cooling device 1 further includes an operation panel (not shown). Although not shown, the operation panel includes, for example, a touch panel and various operation buttons, as well as lamps and buzzers as desired. The operation panel functions as a setting device and also as an alarm device.

制御手段は、前記各センサ10,11の検出信号や経過時間などに基づき、前記各手段3,4を制御する制御器(図示省略)である。具体的には、真空発生装置6および給気弁9の他、圧力センサ10および品温センサ11などは、制御器に接続されている。そして、制御器は、後述するように、所定の手順(プログラム)に従い、処理槽2内の食品Fの真空冷却を図る。 The control means is a controller (not shown) that controls the means 3 and 4 based on the detection signals of the sensors 10 and 11, the elapsed time, and the like. Specifically, in addition to the vacuum generator 6 and the air supply valve 9, the pressure sensor 10 and the product temperature sensor 11 are connected to the controller. As will be described later, the controller attempts to vacuum-cool the food F in the processing tank 2 according to a predetermined procedure (program).

制御器は、操作パネルにも接続されており、操作パネルから各種設定がなされたり、操作パネルに各種情報を出力したりできる。たとえば、操作パネルを用いて、運転条件を設定したり、運転の開始や停止を指示したりすることができる。また、制御パネルに、運転状況を出力したり、各種情報を報知したりすることができる。 The controller is also connected to an operation panel, and various settings can be made from the operation panel, and various information can be output to the operation panel. For example, using the operation panel, it is possible to set the operating conditions and instruct the start and stop of the operation. In addition, it is possible to output the operating conditions and notify various information to the control panel.

さらに、詳細は後述するが、制御器は、設定タイミングにおいて、品温センサ11が食品Fから抜けているか、または真空冷却されにくい食品(冷却不適食品)であるかを判定可能とされる。つまり、品温センサ11の抜けや冷却不適食品の判定手段として機能する。 Furthermore, although the details will be described later, the controller can determine at set timing whether the product temperature sensor 11 is out of the food F or whether the food is difficult to be vacuum cooled (food unsuitable for cooling). In other words, it functions as a means for judging missing of the product temperature sensor 11 and unsuitable cooling food.

なお、制御器は、さらに情報記憶部(図示省略)にも接続されており、この情報記憶部には、タッチパネルの表示画面のデータや、真空冷却装置1の動作用プログラムなどが保存されている。また、情報記憶部には、操作パネルにより設定される運転条件の他、後述する判定処理の判定条件なども保存される。判定条件も、操作パネルにより変更可能とされてもよい。 The controller is also connected to an information storage unit (not shown), and this information storage unit stores the data of the display screen of the touch panel, the operation program of the vacuum cooling device 1, and the like. . In addition to the operating conditions set by the operation panel, the information storage unit also stores determination conditions for determination processing, which will be described later. The determination conditions may also be changeable via the operation panel.

以下、本実施例の真空冷却装置1の運転方法の具体例について説明する。まずは食品Fの冷却運転について説明し、その後、品温センサ11の抜けや冷却不適食品の判定処理について説明する。 A specific example of the operating method of the vacuum cooling device 1 of this embodiment will be described below. First, the cooling operation of the food F will be described, and then the processing for determining whether the product temperature sensor 11 is missing or the food unsuitable for cooling will be described.

冷却運転の開始前、給気弁9は開けられた状態にあり、真空発生装置6は停止している。その状態で、処理槽2の扉を開けて、処理槽2内に食品Fを収容する。処理槽2内に収容された食品Fには、品温センサ11を差し込んで、品温を検出可能とする。その後、処理槽2の扉を閉めることで、処理槽2の開口部は気密に閉じられる。その状態で、操作パネルのスタートボタンを押すなど、運転開始を指示すると、制御器は、冷却運転を開始する。 Before starting the cooling operation, the air supply valve 9 is open and the vacuum generator 6 is stopped. In this state, the door of the processing tank 2 is opened and the food F is accommodated in the processing tank 2. - 特許庁A product temperature sensor 11 is inserted into the food F stored in the processing tank 2 so that the product temperature can be detected. After that, by closing the door of the processing bath 2, the opening of the processing bath 2 is airtightly closed. In this state, when the start button of the operation panel is pushed, or the like, to instruct the start of operation, the controller starts the cooling operation.

制御器は、冷却運転を開始すると、給気弁9を閉じる一方、真空発生装置6を作動させて処理槽2内を減圧する。冷却運転では、品温センサ11の検出温度を監視しながら、品温が冷却目標温度以下になるまで、処理槽2内を減圧する。この際、所望により、真空発生装置6の排気能力を途中で変更したり、給気弁9の開度を調整したりしてもよい。 After starting the cooling operation, the controller closes the air supply valve 9 and operates the vacuum generator 6 to reduce the pressure in the processing tank 2 . In the cooling operation, while monitoring the temperature detected by the product temperature sensor 11, the pressure inside the processing tank 2 is reduced until the product temperature becomes equal to or lower than the cooling target temperature. At this time, if desired, the exhaust capacity of the vacuum generator 6 may be changed midway or the opening of the air supply valve 9 may be adjusted.

処理槽2内を減圧することで、食品Fは、水分蒸発を伴いながら冷却される。品温センサ11の検出温度が冷却目標温度(たとえば20℃)以下になると、真空発生装置6を停止して減圧を停止する。但し、冷却最大時間内に品温が冷却目標温度まで下がらない場合には、減圧開始から冷却最大時間(たとえば40分)経過すると、品温に関わらず、真空発生装置6を停止する。冷却目標温度や冷却最大時間は、運転開始前、操作パネルから設定可能(変更可能)とされるのがよい。 By decompressing the inside of the processing tank 2, the food F is cooled while water is evaporated. When the temperature detected by the product temperature sensor 11 becomes equal to or lower than the cooling target temperature (for example, 20° C.), the vacuum generator 6 is stopped to stop decompression. However, if the product temperature does not drop to the cooling target temperature within the maximum cooling time, the vacuum generator 6 is stopped regardless of the product temperature when the maximum cooling time (for example, 40 minutes) elapses from the start of decompression. It is preferable that the target cooling temperature and the maximum cooling time can be set (changed) from the operation panel before starting operation.

その後、給気弁9を開けて処理槽2内を大気圧まで復圧する。この際、給気弁9を徐々に開けることで、処理槽2内を徐々に復圧することができる。処理槽2内が大気圧まで復圧されたら、処理槽2の扉を開けて、処理槽2内から食品Fを取り出すことができる。 After that, the air supply valve 9 is opened to restore the pressure in the processing tank 2 to atmospheric pressure. At this time, the pressure in the processing tank 2 can be gradually restored by gradually opening the air supply valve 9 . When the pressure inside the processing tank 2 is restored to atmospheric pressure, the door of the processing tank 2 can be opened and the food F can be taken out from the processing tank 2 .

次に、品温センサ11の抜けや冷却不適食品の判定処理について説明する。本実施例の真空冷却装置1は、下記の第一判定処理と第二判定処理との内、一方または双方を実行可能とされる。 Next, a process for judging missing of the product temperature sensor 11 and unsuitable cooling food will be described. The vacuum cooling device 1 of this embodiment can execute one or both of the following first determination process and second determination process.

≪第一判定処理≫
第一判定処理として、制御器は、処理槽2内の減圧の開始前、品温センサ11の検出温度に基づき、品温センサ11が食品Fから抜けているかを判定する。好ましくは、処理槽2の扉の閉鎖後で処理槽2内の減圧の開始前、品温センサ11の検出温度が設定初期品温以下であるか否かにより、品温センサ11が食品Fから抜けているか否かを判定する。
<<First judgment process>>
As a first determination process, the controller determines whether the product temperature sensor 11 is out of the food F based on the temperature detected by the product temperature sensor 11 before starting the pressure reduction in the processing tank 2 . Preferably, after closing the door of the processing tank 2 and before starting depressurization in the processing tank 2, the product temperature sensor 11 detects whether or not the temperature detected by the product temperature sensor 11 is equal to or lower than the set initial product temperature. Determine whether or not it is missing.

具体例を示すと次のとおりである。すなわち、真空冷却装置1にて冷却を図ろうとする食品Fの温度(処理槽2内への収容時の品温)として、たとえば70~80℃が想定される場合において、その想定初期品温よりも低い温度として、前記設定初期品温が設定(たとえば50℃に設定)される。制御器は、品温センサ11の検出温度が設定初期品温以下であれば、品温センサ11が食品Fから抜けていると判定し、品温センサ11の検出温度が設定初期品温を超えていれば、品温センサ11が食品Fに差し込まれていると判定する。 Specific examples are as follows. That is, when the temperature of the food F to be cooled by the vacuum cooling device 1 (the temperature of the food when it is stored in the processing tank 2) is assumed to be, for example, 70 to 80 ° C., the assumed initial product temperature is The set initial product temperature is set as a lower temperature (for example, set to 50°C). If the detected temperature of the product temperature sensor 11 is equal to or lower than the set initial product temperature, the controller determines that the product temperature sensor 11 is missing from the food F, and the detected temperature of the product temperature sensor 11 exceeds the set initial product temperature. If so, it is determined that the product temperature sensor 11 is inserted into the food F.

この判定の実行は、処理槽2内の減圧開始前であれば特に問わないが、好ましくは、処理槽2の扉が閉じられた際、または、冷却運転の開始が指示された際(スタートボタンが押された際)とすることができる。 Execution of this determination is not particularly limited as long as it is before the pressure reduction in the processing tank 2 is started, but preferably when the door of the processing tank 2 is closed or when the start of the cooling operation is instructed is pressed).

なお、処理槽2の扉を閉じる際、処理槽2の開口部と対応した位置に扉を配置した後、扉を処理槽2に締め付けて(言い換えれば押し付けて)、処理槽2の開口部がパッキンを介して扉で気密に閉鎖される。この場合において、前記判定の実行タイミングとしての「処理槽2の扉が閉じられた際」とは、処理槽2の開口部と対応した位置に扉を配置した際でもよいし、その後さらに扉を処理槽2に締め付け終えた際でもよい。 When closing the door of the processing tank 2, after the door is placed at a position corresponding to the opening of the processing tank 2, the door is tightened (in other words, pressed) against the processing tank 2 so that the opening of the processing tank 2 is closed. It is airtightly closed with a door via a packing. In this case, "when the door of the processing tank 2 is closed" as the execution timing of the determination may be when the door is arranged at a position corresponding to the opening of the processing tank 2, or when the door is further opened after that. It may be the time when the treatment tank 2 has been tightened.

判定の結果、品温センサ11が食品Fから抜けていると判定した場合、操作パネルに報知すると共に、操作パネルから所定操作が行われたことを条件に、処理槽2内の減圧を可能にするがのよい。たとえば、処理槽2の扉を閉めた際に、品温センサ11の抜けを判定した場合、操作パネルから所定操作が行われたことを条件に、冷却運転の開始を受け付ける。あるいは、冷却運転の開始を指示した際(あるいはその後で且つ減圧開始前)、品温センサ11の抜けを判定した場合、操作パネルから所定操作が行われたことを条件に、処理槽2内の減圧を開始する。 As a result of the determination, when it is determined that the product temperature sensor 11 is missing from the food F, it is notified to the operation panel, and on the condition that a predetermined operation is performed from the operation panel, it is possible to reduce the pressure in the processing tank 2. Good to do. For example, when it is determined that the product temperature sensor 11 is missing when the door of the processing tank 2 is closed, the start of the cooling operation is accepted on the condition that a predetermined operation is performed from the operation panel. Alternatively, when the start of the cooling operation is instructed (or after that and before the start of depressurization), if it is determined that the product temperature sensor 11 is disconnected, the condition in the processing tank 2 is that a predetermined operation has been performed from the operation panel. Start depressurization.

典型的には、次のように構成することができる。すなわち、処理槽2の扉が閉じられたことをリミットスイッチなどで検知し、それに基づき判定処理を開始することができる。そして、品温センサ11の検出温度が設定初期品温以下であれば、品温センサ11が食品Fから抜けていると判定し、その旨、報知する。たとえば、操作パネルのタッチパネルに、「品温センサが抜けていませんか」のお知らせを出すと共に、「はい」「いいえ」のボタンを表示して、選択可能とする。あるいは、これに代えてまたは加えて、ブザーやランプなどでお知らせしてもよい。この状態では、操作パネルからの運転開始の指示は受け付けられない。つまり、スタートボタンを押しても、運転は開始されず、操作パネルには、上述した品温センサ11の状況確認画面が表示されたままとなる。 Typically, it can be configured as follows. That is, it is possible to detect that the door of the processing tank 2 is closed by a limit switch or the like, and to start the determination process based on this. If the temperature detected by the product temperature sensor 11 is equal to or lower than the set initial product temperature, it is determined that the product temperature sensor 11 is missing from the food F, and that effect is notified. For example, on the touch panel of the operation panel, a message "Is the product temperature sensor disconnected?" is displayed, and "Yes" and "No" buttons are displayed for selection. Alternatively, instead of or in addition to this, the notification may be made by a buzzer, a lamp, or the like. In this state, an operation start instruction from the operation panel cannot be accepted. In other words, even if the start button is pressed, the operation is not started, and the status confirmation screen of the product temperature sensor 11 described above remains displayed on the operation panel.

これに対し、作業者は、所望により、一旦処理槽2の扉を開けて、品温センサ11の状況を確認する。そして、品温センサ11が食品Fから抜けていれば、食品Fに差し込めばよいし、場合により品温センサ11を差し直せばよい。品温センサ11の差込みにより、品温センサ11の検出温度が設定初期品温を超えれば、タッチパネルの前記表示(「品温センサが抜けていませんか」とその回答欄の表示)は消え、扉の閉鎖後、冷却運転の開始を指示可能とされる。その後、スタートボタンを押すなどして、運転開始を指示すれば、冷却運転を実行する。 On the other hand, if desired, the operator may temporarily open the door of the processing tank 2 and check the condition of the product temperature sensor 11 . Then, if the product temperature sensor 11 is removed from the food F, it may be inserted into the food F, or the product temperature sensor 11 may be reinserted in some cases. When the temperature detected by the product temperature sensor 11 exceeds the set initial product temperature due to the insertion of the product temperature sensor 11, the display on the touch panel ("Is the product temperature sensor disconnected?" in the answer field) disappears. After closing the door, it is possible to instruct the start of the cooling operation. After that, when the start button is pressed to give an instruction to start the operation, the cooling operation is executed.

一方、タッチパネルに「品温センサが抜けていませんか」のお知らせが出ても、そのまま(つまり扉を開けることなく)冷却運転を開始したい場合には、「いいえ」ボタンを押せば、冷却運転の開始を指示可能とされる。たとえば、処理槽2内に収容した食品Fの品温が、通常よりも低い(つまり前記想定初期品温よりも低い)ことが予め分かっている場合などには、「いいえ」ボタンを押せばよい。その後、スタートボタンを押すなどして、運転開始を指示すれば、冷却運転を実行する。 On the other hand, if you want to start the cooling operation as it is (that is, without opening the door) even if the touch panel displays the message "Is the product temperature sensor disconnected?" can be instructed to start For example, if it is known in advance that the product temperature of the food F stored in the treatment tank 2 is lower than normal (that is, lower than the assumed initial product temperature), the "No" button can be pressed. . After that, when the start button is pressed to give an instruction to start the operation, the cooling operation is executed.

処理槽2の扉を閉めた際に品温センサ11の抜けを判定する以外に、前述したとおり、冷却運転の開始を指示した際(またはその後の減圧開始前)に品温センサ11の抜けを判定してもよい。たとえば、処理槽2内に食品Fを収容して扉を閉めた後、スタートボタンを押すなどして運転開始を指示すると、制御器は、品温センサ11の抜けの判定を行い、前述した場合と同様、「品温センサが抜けていませんか」のお知らせなどを出せばよい。その後の処理は、前述した場合と同様である。 In addition to judging whether the product temperature sensor 11 is disconnected when the door of the processing tank 2 is closed, as described above, the disconnection of the product temperature sensor 11 is detected when the start of the cooling operation is instructed (or before the subsequent start of depressurization). You can judge. For example, after the food F is stored in the processing tank 2 and the door is closed, when the start button is pressed to instruct the start of operation, the controller determines whether the product temperature sensor 11 is missing. In the same way as , you can issue a notice such as "Is the product temperature sensor disconnected?" Subsequent processing is similar to that described above.

第一判定処理によれば、処理槽2内の減圧の開始前、品温センサ11の検出温度に基づき、品温センサ11が食品Fから抜けているか否かを、容易に判定することができる。品温センサ11が食品Fから抜けていると、実際の品温を監視した冷却ができず(言い換えれば品温が冷却目標温度以下になっても運転停止ができず)、冷却最大時間の経過まで無駄に運転を続けるおそれがあるが、事前に品温センサ11の抜けを確認することで、無駄な運転継続を防止することができる。それにより、食品Fの過冷却を防止したり、時間とエネルギの無駄を防止したりすることができる。 According to the first determination process, whether or not the product temperature sensor 11 is out of the food F can be easily determined based on the temperature detected by the product temperature sensor 11 before the pressure reduction in the processing tank 2 is started. . If the product temperature sensor 11 is out of the food F, the cooling that monitors the actual product temperature cannot be performed (in other words, the operation cannot be stopped even if the product temperature falls below the cooling target temperature), and the maximum cooling time has elapsed. Although there is a possibility that the operation will be continued uselessly until the end of the operation, it is possible to prevent unnecessary continuation of the operation by confirming in advance whether the product temperature sensor 11 is disconnected. Thereby, supercooling of the food F can be prevented, and waste of time and energy can be prevented.

しかも、処理槽2内の減圧の開始前に、品温センサ11の食品Fからの抜けを確認することができる。仮に、処理槽2内の減圧の開始後に確認したのでは、品温センサ11が抜けている場合には、処理槽2内の減圧の解除が必要となるが、減圧の開始前に判定することで、万一の差し忘れの場合にも、処理槽2内の減圧解除を必要とせず容易に対応することができる。また、処理槽2内に食品Fを収容して扉を閉めた後は、作業者の作業によるセンサ抜けは生じないので、この段階で品温センサ11の抜けを容易に確実に判定することができる。しかも、扉が閉じられたことの検知により自動的に判定を開始することもでき、冷却運転の開始前に容易に確実に品温センサ11の抜けの確認が可能となる。 Moreover, it is possible to confirm whether the product temperature sensor 11 is removed from the food F before the pressure reduction in the processing tank 2 is started. If the product temperature sensor 11 is disconnected because the confirmation is made after the start of decompression in the processing tank 2, it is necessary to cancel the decompression in the processing tank 2, but the determination should be made before the start of decompression. Therefore, even in the unlikely event that the device is forgotten to be inserted, it can be easily dealt with without releasing the pressure reduction in the processing bath 2. - 特許庁In addition, after the food F is stored in the processing tank 2 and the door is closed, the sensor will not come off due to the operator's work. can. Moreover, the determination can be automatically started by detecting that the door is closed, and it is possible to easily and reliably check whether the product temperature sensor 11 has come off before starting the cooling operation.

さらに、品温センサ11が抜けていると判定した場合でも、操作パネルから所定操作が行われたことを条件に、処理槽2内の減圧を開始することができるので、たとえば、再冷却食品など、初期品温(処理槽2内への収容時の品温)が低いことが予め分かっていれば、品温センサ11を差し直すことなく、操作パネルからの所定操作により、処理槽2内の減圧を開始することができる。 Furthermore, even if it is determined that the product temperature sensor 11 is disconnected, it is possible to start reducing the pressure in the processing tank 2 on the condition that a predetermined operation is performed from the operation panel. If it is known in advance that the initial product temperature (the product temperature at the time of storage in the processing tank 2) is low, the temperature inside the processing tank 2 can be adjusted by a predetermined operation from the operation panel without reinserting the product temperature sensor 11. Depressurization can be initiated.

≪第二判定処理≫
第二判定処理として、制御器は、処理槽2内の食品Fの冷却運転中、圧力センサ10の検出圧力と品温センサ11の検出温度とに基づき、品温センサ11が食品Fから抜けているか、または真空冷却されにくい食品Fであるかを判定する。
<<Second judgment process>>
As a second determination process, the controller determines whether the product temperature sensor 11 is out of the food F based on the pressure detected by the pressure sensor 10 and the temperature detected by the product temperature sensor 11 during the cooling operation of the food F in the processing tank 2. or whether the food F is difficult to vacuum-cool.

具体例を示すと次のとおりである。すなわち、処理槽2内の減圧中、処理槽2内の圧力が最高到達圧(真空発生装置6で減圧し得る限界圧力)の近傍に達してからの、品温の低下具合から、品温センサ11が食品Fから抜けているか、または冷却不適食品であるかを判定することができる。 Specific examples are as follows. That is, during depressurization in the processing tank 2, after the pressure in the processing tank 2 reaches near the maximum ultimate pressure (the limit pressure that can be reduced by the vacuum generator 6), the degree of decrease in the product temperature is detected by the product temperature sensor. 11 is missing from the food F or is the food unsuitable for cooling.

たとえば、処理槽2内を減圧中、圧力センサ10の検出圧力の低下速度が第一設定値以下になった後、品温センサ11の検出温度の低下速度が第二設定値以下になると、品温センサ11が食品Fから抜けているか、または冷却不適食品であると判定する。より具体的には、処理槽2内の減圧開始後、制御器は、圧力センサ10の検出圧力に基づき第一設定時間(たとえば1分間)ごとの圧力降下量を求め、第一設定時間での圧力降下量が第一設定値(たとえば1.0hPa)以下になると、最高到達圧と判断する。その後、品温センサ11の検出温度に基づき第二設定時間(たとえば1分間)ごとの品温降下量の判定を開始し、第二設定時間での品温降下量が第二設定値(たとえば0.1℃)以下になると、品温センサ11が食品Fから抜けているか、または冷却不適食品であると判定する。 For example, during depressurization in the processing tank 2, after the rate of decrease in the pressure detected by the pressure sensor 10 becomes equal to or less than the first set value, the rate of decrease in the temperature detected by the product temperature sensor 11 becomes equal to or less than the second set value. It is determined that the temperature sensor 11 is missing from the food F or the food is unsuitable for cooling. More specifically, after starting to depressurize the processing tank 2, the controller obtains the amount of pressure drop for each first set time (for example, one minute) based on the pressure detected by the pressure sensor 10, and determines the pressure drop at the first set time. When the pressure drop amount becomes equal to or less than the first set value (for example, 1.0 hPa), it is determined as the maximum ultimate pressure. After that, based on the temperature detected by the product temperature sensor 11, the product temperature drop amount is determined every second set time (for example, 1 minute). .1° C.), it is determined that the product temperature sensor 11 is out of the food F or that the food is unsuitable for cooling.

品温センサ11が食品Fから抜けているかまたは冷却不適食品であると判定した場合、その旨操作パネルに報知すると共に、冷却運転を終了してもよい。たとえば、操作パネルのタッチパネルに、「品温センサが抜けているか、または冷却されにくい食品です」とのお知らせを出したり、ブザーやランプなどでお知らせしたりして、冷却運転を終了すればよい。但し、場合により、本来の冷却終了条件を満たすまで(冷却最大時間を経過するまで)、冷却運転を継続してもよい。品温センサ11が食品Fから抜けているかまたは冷却不適食品であると判定した場合、タッチパネルに「冷却運転を終了しますか」のお知らせを出すと共に、「はい」「いいえ」のボタンを表示して、その選択結果に基づき、運転の終了の有無を切り替えるようにしてもよい。 When the product temperature sensor 11 determines that the food F is missing or that the food is unsuitable for cooling, the control panel may be notified to that effect and the cooling operation may be terminated. For example, the touch panel of the operation panel can be used to notify the user that "The food temperature sensor is missing or the food is difficult to cool." However, depending on the case, the cooling operation may be continued until the original cooling termination condition is satisfied (until the maximum cooling time elapses). When the product temperature sensor 11 determines that the food F is missing or the food is unsuitable for cooling, the touch panel displays the message "Are you sure you want to end the cooling operation?" Then, based on the selection result, whether or not to end the driving may be switched.

第二判定処理によれば、処理槽2内の食品Fの冷却運転中、圧力センサ10の検出圧力と品温センサ11の検出温度とに基づき、品温センサ11が食品Fから抜けているか、または冷却不適食品であるかを判定することができる。品温センサ11が食品Fから抜けているか、または冷却不適食品であると、最高到達圧の近傍に到達してそれ以上品温が下がらない状況に至っても、冷却最大時間の経過まで無駄に運転を続けるおそれがあるが、品温センサ11の抜けまたは冷却不適食品かを確認して冷却を終了可能とすることで、無駄な運転継続を防止することができる。それにより、時間とエネルギの無駄を防止することができる。 According to the second determination process, during the cooling operation of the food F in the processing tank 2, based on the pressure detected by the pressure sensor 10 and the temperature detected by the product temperature sensor 11, whether the product temperature sensor 11 is removed from the food F, Alternatively, it can be determined whether the food is unsuitable for cooling. If the product temperature sensor 11 is missing from the food F or if the food is unsuitable for cooling, even if the product temperature reaches the vicinity of the maximum ultimate pressure and the product temperature does not drop any further, the operation is wasted until the maximum cooling time elapses. However, it is possible to prevent wasteful continuation of operation by checking whether the product temperature sensor 11 is missing or whether the food is unsuitable for cooling and ending the cooling. Waste of time and energy can thereby be prevented.

本発明の真空冷却装置1は、前記実施例の構成(制御を含む)に限らず適宜変更可能である。特に、食品Fが収容される処理槽2と、この処理槽2内の気体を外部へ吸引排出する減圧手段3と、減圧された処理槽2内へ外気を導入する復圧手段4と、処理槽2内の圧力を検出する圧力センサ10と、処理槽2内に収容された食品Fに差し込まれて温度を検出する品温センサ11と、前記各手段3,4を制御する制御手段とを備え、下記(a)または(b)の一方または双方を実行可能とされるのであれば、その他の構成は適宜に変更可能である。 The vacuum cooling device 1 of the present invention is not limited to the configuration (including control) of the above embodiment, and can be modified as appropriate. In particular, a processing tank 2 containing food F, a depressurizing means 3 for sucking and discharging the gas in the processing tank 2 to the outside, a pressure restoring means 4 for introducing outside air into the decompressed processing tank 2, and a processing A pressure sensor 10 for detecting the pressure in the tank 2, a product temperature sensor 11 inserted into the food F contained in the processing tank 2 to detect the temperature, and a control means for controlling the means 3 and 4 are provided. Other configurations can be appropriately changed as long as one or both of the following (a) and (b) can be executed.

(a)第一判定処理として、処理槽2内の減圧の開始前、品温センサ11の検出温度に基づき、品温センサ11が食品Fから抜けているかを判定する。 (a) As the first determination process, it is determined whether or not the product temperature sensor 11 is out of the food F based on the temperature detected by the product temperature sensor 11 before starting the pressure reduction in the processing tank 2 .

(b)第二判定処理として、処理槽2内の食品Fの冷却運転中、圧力センサ10の検出圧力と品温センサ11の検出温度とに基づき、品温センサ11が食品Fから抜けているか、または真空冷却されにくい食品Fであるかを判定する。 (b) As a second determination process, during the cooling operation of the food F in the processing tank 2, based on the pressure detected by the pressure sensor 10 and the temperature detected by the product temperature sensor 11, whether the product temperature sensor 11 is removed from the food F. , or food F that is difficult to vacuum-cool.

たとえば、第二判定処理として、処理槽2内の食品Fの冷却運転中、圧力センサ10の検出圧力と、品温センサ11の検出温度の低下速度とに基づき、品温センサ11が食品Fから抜けているか、または真空冷却されにくい食品Fであるかを判定してもよい。具体的には、処理槽2内の圧力が設定圧力に到達した後、品温低下速度が設定値以下になると、品温センサ11が食品Fから抜けているか、または冷却されにくい食品Fであると判定してもよい。 For example, as the second determination process, during the cooling operation of the food F in the processing tank 2, based on the pressure detected by the pressure sensor 10 and the decrease speed of the temperature detected by the product temperature sensor 11, the product temperature sensor 11 It may be determined whether the food F is missing or difficult to vacuum-cool. Specifically, after the pressure in the processing tank 2 reaches the set pressure, when the product temperature decrease rate becomes equal to or less than the set value, the product temperature sensor 11 is out of the food F, or the food F is difficult to cool. can be determined.

さらに、前記実施例では、真空冷却装置1は、冷却専用機として説明したが、真空冷却機能を有するのであれば、適宜に変更可能である。たとえば、蒸気による加熱手段を備えることで、蒸煮冷却装置や飽和蒸気調理装置のように構成されてもよい。あるいは、冷凍機やファンを用いた冷風冷却手段を備えることで、冷風真空複合冷却装置のように構成されてもよい。 Furthermore, in the above embodiment, the vacuum cooling device 1 has been described as a dedicated cooling machine, but it can be modified appropriately as long as it has a vacuum cooling function. For example, by providing heating means using steam, it may be configured like a steaming cooling device or a saturated steam cooking device. Alternatively, by providing cold air cooling means using a refrigerator or a fan, it may be configured like a cold air/vacuum combined cooling device.

1 真空冷却装置
2 処理槽
3 減圧手段
4 復圧手段
5 排気路
6 真空発生装置
7 給気路
8 エアフィルタ
9 給気弁
10 圧力センサ
11 品温センサ
F 食品
REFERENCE SIGNS LIST 1 vacuum cooling device 2 processing tank 3 pressure reduction means 4 pressure recovery means 5 exhaust path 6 vacuum generator 7 air supply path 8 air filter 9 air supply valve 10 pressure sensor 11 product temperature sensor F food

Claims (4)

食品が収容される処理槽と、この処理槽内の気体を外部へ吸引排出する減圧手段と、減圧された前記処理槽内へ外気を導入する復圧手段と、前記処理槽内の圧力を検出する圧力センサと、前記処理槽内に収容された食品に差し込まれて温度を検出する品温センサと、前記各手段を制御する制御手段とを備え
前記処理槽内の食品の冷却運転中、前記圧力センサの検出圧力と前記品温センサの検出温度とに基づき、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であるかを判定する真空冷却装置であって、
前記処理槽内の圧力を低下させている最中、前記圧力センサの検出圧力の低下速度が第一設定値以下になった後、前記品温センサの検出温度の低下速度が第二設定値以下になると、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であると判定する
ことを特徴とする真空冷却装置。
A processing tank containing food, decompression means for sucking and discharging the gas in the processing tank to the outside, pressure recovery means for introducing outside air into the decompressed processing tank, and detecting the pressure in the processing tank. a pressure sensor, a food temperature sensor inserted into the food contained in the processing tank to detect the temperature, and a control means for controlling each of the means ,
During the cooling operation of the food in the processing tank, based on the pressure detected by the pressure sensor and the temperature detected by the product temperature sensor, it is determined whether the product temperature sensor is missing from the food or whether the food is difficult to be vacuum-cooled. A vacuum cooling device for determining,
While the pressure in the processing tank is being lowered, after the rate of decrease in the pressure detected by the pressure sensor becomes equal to or less than a first set value, the rate of decrease in temperature detected by the product temperature sensor is equal to or less than a second set value. When it becomes, it is determined that the food temperature sensor is missing from the food or the food is difficult to be vacuum cooled.
A vacuum cooling device characterized by:
前記処理槽内の食品の冷却運転中、前記品温センサが食品から抜けているか、または真空冷却されにくい食品であると判定した場合、操作パネルに報知すると共に、冷却運転を終了可能とされた
ことを特徴とする請求項1に記載の真空冷却装置。
During the cooling operation of the food in the processing tank, if the product temperature sensor determines that the food is missing or the food is difficult to be vacuum-cooled, the operation panel is notified and the cooling operation can be terminated. The vacuum cooling device according to claim 1, characterized in that:
前記処理槽内の減圧の開始前、前記品温センサの検出温度に基づき、前記品温センサが食品から抜けているかも判定する真空冷却装置であって、
前記処理槽の扉の閉鎖後で前記処理槽内の減圧の開始前、前記品温センサの検出温度が設定初期品温以下であれば、前記品温センサが食品から抜けていると判定する
ことを特徴とする請求項1または請求項2に記載の真空冷却装置。
A vacuum cooling device that determines whether the product temperature sensor is missing from the food based on the temperature detected by the product temperature sensor before starting the pressure reduction in the processing tank,
If the temperature detected by the product temperature sensor is equal to or lower than the set initial product temperature after the door of the processing tank is closed and before the inside of the processing tank is decompressed, it is determined that the product temperature sensor is missing from the food. 3. The vacuum cooling device according to claim 1 or 2, characterized by:
前記処理槽内の減圧の開始前、前記品温センサが食品から抜けていると判定した場合、操作パネルに報知すると共に、操作パネルから所定操作が行われたことを条件に、前記処理槽内の減圧を開始する
ことを特徴とする請求項3に記載の真空冷却装置。
When it is determined that the product temperature sensor is missing from the food before the start of depressurization in the processing tank, the operation panel is notified, and on the condition that a predetermined operation is performed from the operation panel, the inside of the processing tank 4. The vacuum cooling device according to claim 3, wherein the decompression of is started.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006071155A (en) 2004-09-01 2006-03-16 Mk Seiko Co Ltd Low temperature storage warehouse
JP2010144981A (en) 2008-12-17 2010-07-01 Miura Co Ltd Cooling method and cooling device
JP2017161118A (en) 2016-03-08 2017-09-14 三浦工業株式会社 Vacuum cooling equipment
JP2017161184A (en) 2016-03-10 2017-09-14 三浦工業株式会社 Vacuum cooling device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006071155A (en) 2004-09-01 2006-03-16 Mk Seiko Co Ltd Low temperature storage warehouse
JP2010144981A (en) 2008-12-17 2010-07-01 Miura Co Ltd Cooling method and cooling device
JP2017161118A (en) 2016-03-08 2017-09-14 三浦工業株式会社 Vacuum cooling equipment
JP2017161184A (en) 2016-03-10 2017-09-14 三浦工業株式会社 Vacuum cooling device

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