JP2017161184A - Vacuum cooling device - Google Patents

Vacuum cooling device Download PDF

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JP2017161184A
JP2017161184A JP2016047403A JP2016047403A JP2017161184A JP 2017161184 A JP2017161184 A JP 2017161184A JP 2016047403 A JP2016047403 A JP 2016047403A JP 2016047403 A JP2016047403 A JP 2016047403A JP 2017161184 A JP2017161184 A JP 2017161184A
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temperature sensor
pressure
product temperature
control unit
vacuum
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JP6662118B2 (en
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雅夫 蔵野
Masao Kurano
雅夫 蔵野
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Miura Co Ltd
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Miura Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a vacuum cooling device 1 which continues an operation without stop when a product temperature sensor 21 is broken.SOLUTION: A vacuum cooling device 1 includes: a first decompression control unit 51 which controls an operation of a vacuum suction part 31 based on a detection temperature of a product temperature sensor 21; a second decompression control unit 52 which controls an operation of the vacuum suction part 31 based on a detection pressure of a pressure sensor 22; a product temperature sensor error judgement part 53 which judges whether an error occurs on the product temperature sensor 21; and a decompression control switching part 54 which stops an operation control of the vacuum suction part 31 by the first decompression control unit 51 and starts an operation control of the vacuum suction part 31 by the second decompression control unit 52 when the product temperature sensor error judgement part 53 judges that an error occurs in the product temperature sensor 21.SELECTED DRAWING: Figure 1

Description

本発明は、食材や食品などを冷却するための真空冷却装置に関する。   The present invention relates to a vacuum cooling device for cooling foods, foods, and the like.

特許文献1、特許文献2等に開示されるように、被冷却物が収容された処理槽内を減圧して、被冷却物中の水分を気化し、その気化熱で被冷却物を冷却する真空冷却装置が知られている。このような真空冷却装置では、被冷却物に品温センサを付けて、この品温センサによる被冷却物の温度に基づいて、目標温度帯まで真空冷却することが行われている。   As disclosed in Patent Document 1, Patent Document 2, and the like, the inside of the treatment tank in which the object to be cooled is decompressed, moisture in the object to be cooled is vaporized, and the object to be cooled is cooled by the heat of vaporization. Vacuum cooling devices are known. In such a vacuum cooling device, a product temperature sensor is attached to an object to be cooled, and vacuum cooling is performed to a target temperature zone based on the temperature of the object to be cooled by the product temperature sensor.

特許文献1には、処理槽内の圧力を検出して減圧制御を行い、圧力センサの故障時に時間制御により、減圧制御を行うことが記載されている。   Patent Document 1 describes that pressure reduction control is performed by detecting the pressure in a processing tank, and pressure reduction control is performed by time control when a pressure sensor fails.

特許文献2には、2つの品温センサによる同じ被冷却物の品温を検出し、検出温度に基づいて冷却運転の制御を行うことが記載されている。そして、どちらかの品温センサに異常が発生したときには、異常の発生していない品温センサの検出温度に基づいて冷却運転の制御を行うことが記載されている。   Patent Document 2 describes that the product temperature of the same object to be cooled is detected by two product temperature sensors, and the cooling operation is controlled based on the detected temperature. It is described that when an abnormality occurs in one of the product temperature sensors, the cooling operation is controlled based on the temperature detected by the product temperature sensor in which no abnormality has occurred.

特許文献3には、品温センサの挿し忘れによって過剰な冷却等による被冷却物の品質低下を防ぐために、被冷却物の冷却開始前又は冷却開始後に品温センサの挿し忘れを判定し、挿し忘れが判定されたとき、被冷却物の冷却を開始させないか、冷却を停止させることが記載されている。   In Patent Document 3, in order to prevent deterioration of the quality of the object to be cooled due to excessive cooling due to forgetting to insert the product temperature sensor, it is determined whether the product temperature sensor has been forgotten to be inserted before or after starting cooling. It is described that when forgetting is determined, the cooling of the object to be cooled is not started or the cooling is stopped.

特許文献1に記載の時間による代替制御では、被冷却物の実際の温度と必要な減圧度との差異が生じ、なおかつ被冷却物によっては、その温度差による品質不良や飛散による歩留りの減少が起こるという問題がある。
特許文献2に記載の方法は、複数の品温センサを備えることが前提となっており、1個の品温センサの検出温度に基づいて冷却運転の制御を行う冷却装置に適用することは、できない。
特許文献3に記載の方法は、品温センサの挿し忘れが判定されたとき、被冷却物の冷却を開始させないか、冷却を停止させるものであって、冷却制御の代替方法を開示するものではない。
In the alternative control based on the time described in Patent Document 1, the difference between the actual temperature of the object to be cooled and the required degree of decompression occurs, and depending on the object to be cooled, the quality is deteriorated due to the temperature difference and the yield is reduced due to scattering. There is a problem that happens.
The method described in Patent Document 2 is premised on including a plurality of product temperature sensors, and is applied to a cooling device that controls the cooling operation based on the temperature detected by one product temperature sensor. Can not.
The method described in Patent Document 3 does not start cooling of the object to be cooled or stops cooling when it is determined that the product temperature sensor is forgotten to be inserted, and does not disclose an alternative method of cooling control. Absent.

特開平11−137227号公報JP-A-11-137227 特開2001−208617号公報JP 2001-208617 A 特開2010−144981号公報JP 2010-144981 A

品温センサの検出温度に基づいて冷却運転の制御を行う場合に、仮に品温センサの故障時や差し込み不良等の異常が発生したときには、真空冷却装置の運転を停止する以外に方法はなかった。   When controlling the cooling operation based on the temperature detected by the product temperature sensor, there was no method other than stopping the operation of the vacuum cooling device if the product temperature sensor failed or an abnormality such as a poor insertion occurred. .

本発明は、品温センサの故障時や差し込み不良等の異常が発生したときにおいても、冷却制御を停止することなく冷却動作を継続することのできる真空冷却装置を提供することを目的とする。   An object of the present invention is to provide a vacuum cooling device capable of continuing a cooling operation without stopping cooling control even when an abnormality such as a failure of a product temperature sensor or an insertion failure occurs.

本発明は、被冷却物を収容する冷却槽と、前記被冷却物の温度を検出する品温センサと、前記冷却槽の内部の圧力を検出する圧力センサと、前記冷却槽を減圧する真空吸入ラインと、前記真空吸入ラインに接続された真空吸引部と、制御部と、を備え、前記制御部は、前記品温センサの検出温度に基づいて、前記真空吸引部の作動を制御する第1減圧制御部と、前記圧力センサの検出圧力に基づいて、前記真空吸引部の作動を制御する第2減圧制御部と、前記品温センサに異常が発生しているか否かを判定する品温センサ異常判定部と、前記品温センサ異常判定部により前記品温センサに異常が発生していると判定した場合、前記第1減圧制御部による前記真空吸引部の作動制御を停止させ、前記第2減圧制御部による前記真空吸引部の作動制御を起動する減圧制御切替部と、を備える真空冷却装置に関する。   The present invention includes a cooling tank that accommodates an object to be cooled, a product temperature sensor that detects a temperature of the object to be cooled, a pressure sensor that detects a pressure inside the cooling tank, and a vacuum suction that depressurizes the cooling tank. A vacuum suction unit connected to the vacuum suction line, and a control unit, wherein the control unit controls the operation of the vacuum suction unit based on the temperature detected by the product temperature sensor. A product pressure sensor that determines whether or not an abnormality has occurred in the product temperature sensor, a second pressure reduction control unit that controls the operation of the vacuum suction unit based on a pressure reduction controller, a pressure detected by the pressure sensor When the abnormality determining unit and the product temperature sensor abnormality determining unit determine that an abnormality has occurred in the product temperature sensor, the operation control of the vacuum suction unit by the first pressure reduction control unit is stopped, and the second Operation of the vacuum suction unit by the decompression control unit A pressure reduction control switching unit which activates the control relates to a vacuum cooling apparatus comprising a.

前記品温センサ異常判定部は、前記品温センサの検出温度の変化率に基づいて前記品温センサに異常が発生しているか否かを判定することが好ましい。   Preferably, the product temperature sensor abnormality determination unit determines whether or not an abnormality has occurred in the product temperature sensor based on a rate of change in temperature detected by the product temperature sensor.

前記品温センサ異常判定部は、前記品温センサが検出温度を出力しない場合に前記品温センサに異常が発生していると判定することが好ましい。   Preferably, the product temperature sensor abnormality determination unit determines that an abnormality has occurred in the product temperature sensor when the product temperature sensor does not output a detected temperature.

前記品温センサ異常判定部は、前記品温センサの検出温度が所定範囲外の値を示す場合に前記品温センサに異常が発生していると判定することが好ましい。   The product temperature sensor abnormality determination unit preferably determines that an abnormality has occurred in the product temperature sensor when the temperature detected by the product temperature sensor indicates a value outside a predetermined range.

本発明によれば、品温センサが万が一故障しても、バックアップとして、圧力センサの検出圧力に基づく減圧制御に切り替え、真空冷却装置を停止することなく継続して運転することができる。   According to the present invention, even if the product temperature sensor breaks down, as a backup, it can be switched to the pressure reduction control based on the pressure detected by the pressure sensor, and can be continuously operated without stopping the vacuum cooling device.

本発明の真空冷却装置1の一実施形態の概略構成を示す模式図である。It is a mimetic diagram showing a schematic structure of one embodiment of vacuum cooling device 1 of the present invention. 本実施形態に係る動作判定部及び制御切替部としての制御部5の構成を示す機能ブロック図である。It is a functional block diagram which shows the structure of the control part 5 as an operation | movement determination part which concerns on this embodiment, and a control switching part. 本実施形態に係る真空冷却装置1の動作を示すフローチャートである。It is a flowchart which shows operation | movement of the vacuum cooling device 1 which concerns on this embodiment. 本実施形態に係る真空冷却装置1の動作を示すフローチャートである。It is a flowchart which shows operation | movement of the vacuum cooling device 1 which concerns on this embodiment.

以下、本発明の真空冷却装置の好ましい一実施形態につき、図面を参照しながら説明する。図1は、本発明の真空冷却装置1の一実施形態の概略構成を示す模式図である。   Hereinafter, a preferred embodiment of a vacuum cooling apparatus of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing a schematic configuration of an embodiment of a vacuum cooling device 1 of the present invention.

図1に示すように、真空冷却装置1は、冷却槽2と、減圧手段3と、復圧手段4と、制御装置5と、を備える。   As shown in FIG. 1, the vacuum cooling device 1 includes a cooling tank 2, a decompression unit 3, a decompression unit 4, and a control device 5.

冷却槽2は、被冷却物23を収容する。冷却槽2は、被冷却物23を出し入れするための開閉扉(図示せず)を備えており、この開閉扉を閉じることで冷却槽2は完全に密閉可能となる。本実施例では、被冷却物23として食材が同時に冷却槽2内に収容される。   The cooling tank 2 accommodates an object 23 to be cooled. The cooling tank 2 includes an opening / closing door (not shown) for taking in and out the object 23 to be cooled, and the cooling tank 2 can be completely sealed by closing the opening / closing door. In this embodiment, the foodstuff is accommodated in the cooling tank 2 at the same time as the object 23 to be cooled.

冷却槽2には、冷却槽2内に収容される被冷却物23である食材の温度を検出する品温センサ21が備えられている。この品温センサ21は、冷却槽2内に収容される食材に差し込まれる等して、その箇所の温度を計測する。   The cooling tank 2 is provided with a product temperature sensor 21 that detects the temperature of the food that is the object to be cooled 23 accommodated in the cooling tank 2. This product temperature sensor 21 measures the temperature of the part by being inserted into the food accommodated in the cooling tank 2.

冷却槽2には、冷却槽2内の圧力を検出するための圧力センサ22が備えられている。   The cooling tank 2 is provided with a pressure sensor 22 for detecting the pressure in the cooling tank 2.

減圧手段3は、真空吸引部31を備え、この真空吸引部31は真空吸入ライン33を介して冷却槽2と接続される。
真空吸引部31は、例えば、水封式真空ポンプを備えて構成される。
真空吸入ライン33には、熱交換器32を設けることが好ましい。また、減圧ライン33の熱交換器32の上流側に蒸気エゼクタ(図示せず)を設けてもよい。
The decompression means 3 includes a vacuum suction part 31, and the vacuum suction part 31 is connected to the cooling tank 2 via a vacuum suction line 33.
The vacuum suction unit 31 includes, for example, a water ring vacuum pump.
The vacuum suction line 33 is preferably provided with a heat exchanger 32. A steam ejector (not shown) may be provided on the upstream side of the heat exchanger 32 in the decompression line 33.

熱交換器32は、真空吸入ライン33内の食材蒸気及び(蒸気エゼクタを設ける場合)蒸気エゼクタの蒸気を冷却し凝縮させるものである。真空吸入ライン33内の食材蒸気及び蒸気エゼクタの蒸気を予め冷却し凝縮させておくことで、真空吸入ライン33の流体の温度を低下させるとともに、排出される流体の体積を減少させる。そうすることで、真空吸引部31の負荷を軽減して、冷却槽2内の減圧を有効に図ることができる。   The heat exchanger 32 cools and condenses the food vapor in the vacuum suction line 33 and the vapor of the vapor ejector (when a vapor ejector is provided). The food vapor in the vacuum suction line 33 and the steam of the steam ejector are cooled and condensed in advance, thereby reducing the temperature of the fluid in the vacuum suction line 33 and reducing the volume of the fluid to be discharged. By doing so, the load of the vacuum suction part 31 can be reduced and the pressure reduction in the cooling tank 2 can be effectively achieved.

蒸気エゼクタは、蒸気を噴出させることにより冷却槽2内の流体を吸引排出させる。蒸気エゼクタによって真空吸引部31の吸引側の圧力を高めることができ、冷却槽2内の減圧を有効に図ることができる。   The steam ejector sucks and discharges the fluid in the cooling tank 2 by ejecting steam. The pressure on the suction side of the vacuum suction unit 31 can be increased by the steam ejector, and the pressure in the cooling tank 2 can be effectively reduced.

復圧手段4は、減圧された冷却槽2へ外気を導入して、真空状態を解除し復圧する手段である。具体的には、外気は、フィルター41を介して取り込まれ、復圧ライン42を介して冷却槽2内へ供給可能とされている。
復圧ライン42の中途には、外気と冷却槽2内との連通の有無を切り替える復圧操作弁43が設けられる。従って、復圧操作弁43を閉じた状態で、減圧手段3により冷却槽2内を減圧した後、減圧手段3による減圧を停止して、復圧操作弁43を開放することで、冷却槽2内の真空状態を解除して大気圧下に戻すことができる。
The return pressure means 4 is means for introducing outside air into the decompressed cooling tank 2 to release the vacuum state and return the pressure. Specifically, the outside air is taken in through the filter 41 and can be supplied into the cooling tank 2 through the return pressure line 42.
In the middle of the return pressure line 42, a return pressure operation valve 43 for switching presence / absence of communication between the outside air and the inside of the cooling tank 2 is provided. Therefore, after the decompression means 3 is decompressed by the decompression means 3 with the decompression operation valve 43 closed, the decompression by the decompression means 3 is stopped, and the decompression operation valve 43 is opened, so that the cooling tank 2 The vacuum state inside can be released and returned to atmospheric pressure.

復圧操作弁43は、比例制御弁のように、その開度が任意に調整可能に構成されている。従って、減圧手段3による冷却槽2内の減圧時に、復圧操作弁43の開度を調整することで、冷却槽2内の圧力を任意に調整可能となる。
より具体的には、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の圧力調整を容易に行うことができる。
The return pressure operation valve 43 is configured such that its opening degree can be arbitrarily adjusted like a proportional control valve. Therefore, the pressure in the cooling tank 2 can be arbitrarily adjusted by adjusting the opening of the return pressure operation valve 43 when the pressure reducing means 3 depressurizes the cooling tank 2.
More specifically, the pressure in the cooling tank 2 can be easily adjusted by performing the pressure reducing operation by the pressure reducing means 3 while adjusting the opening of the return pressure operation valve 43.

制御部5は、減圧手段3や復圧手段4等を制御する。本実施例では、品温センサ21、圧力センサ22、真空吸引部31、及び復圧操作弁43は、制御部5に接続され、制御部5により各種制御が可能とされる。   The control unit 5 controls the decompression means 3, the decompression means 4, and the like. In this embodiment, the product temperature sensor 21, the pressure sensor 22, the vacuum suction unit 31, and the return pressure operation valve 43 are connected to the control unit 5, and various controls can be performed by the control unit 5.

図2は、制御部5の機能的構成を示す機能ブロック図である。
品温センサ21の故障時や差し込み不良等の異常が発生したときにおいても、冷却制御を停止することなく冷却動作を継続することのできるように、制御部5は、図2に示すように、第1減圧制御部51と、第2減圧制御部52と、品温センサ異常判定部53と、減圧制御切替部54と、を備える。
FIG. 2 is a functional block diagram illustrating a functional configuration of the control unit 5.
As shown in FIG. 2, the control unit 5 can continue the cooling operation without stopping the cooling control even when the product temperature sensor 21 fails or when an abnormality such as a poor insertion occurs. A first pressure reduction control unit 51, a second pressure reduction control unit 52, a product temperature sensor abnormality determination unit 53, and a pressure reduction control switching unit 54 are provided.

第1減圧制御部51は、品温センサ21の検出温度に基づいて、検出温度が予め設定された目標温度に到達するまで真空吸引部31の作動を制御する。ここで、目標温度とは、被冷却物23の目標とする冷却温度である。
第1減圧制御部51は、被冷却物23を冷却槽2内に収納して、標準的な速度として予め設定された減圧速度で冷却する段階において、被冷却物23の測定開始から所定の経過時間での温度低下の度合い、すなわち温度変化量(温度勾配)を測定し、被冷却物23の温度変化量(温度勾配)に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度を調節するように構成される。すなわち、第1減圧制御部51は、当該温度変化量が大きいときは、冷却槽2内の減圧速度を標準的減圧速度より遅くして、温度変化量が小さいときは、冷却槽2内の減圧速度を突沸しない程度に標準的減圧速度より早くするように、被冷却物23の温度変化量(温度勾配)に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度を調節するように構成される。
なお、第1減圧制御部51は、被冷却物23の測定開始から所定の経過時間での温度変化量(温度勾配)を測定し、測定された温度変化量(温度勾配)に基づいて冷却負荷量を判定し、当該冷却負荷量に基づいて、冷却槽2内の減圧速度を調節するように構成してもよい。
第1減圧制御部51は、被冷却物23を冷却し、品温センサ21の検出温度が目標温度に到達することで、減圧手段3による減圧を停止して、復圧操作弁43を開放することで、冷却槽2内の真空状態を解除して大気圧下に戻す。
なお、被冷却物23の特性(例えば、冷却され難いといった冷却特性)に応じて、第1減圧制御部51は、品温センサ21の検出温度が目標温度に到達した後、例えば復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、品温センサ21の検出温度が所定時間(維持時間)、目標温度を維持した後に、減圧手段3による減圧を停止して、復圧操作弁43を開放することで、冷却槽2内の真空状態を解除して大気圧下に戻すように構成してもよい。そうすることで、冷却ムラを無くすようにすることができる。
The first pressure reduction control unit 51 controls the operation of the vacuum suction unit 31 until the detected temperature reaches a preset target temperature based on the detected temperature of the product temperature sensor 21. Here, the target temperature is a target cooling temperature of the object 23 to be cooled.
The first depressurization control unit 51 stores the object to be cooled 23 in the cooling bath 2 and cools it at a pressure reduction speed set in advance as a standard speed. The degree of temperature drop over time, that is, the temperature change amount (temperature gradient) is measured, and the pressure reduction is performed while the opening degree of the return pressure operation valve 43 is adjusted based on the temperature change amount (temperature gradient) of the object 23 to be cooled. By performing the decompression operation by means 3, the decompression speed in the cooling bath 2 is adjusted. That is, when the temperature change amount is large, the first pressure reduction control unit 51 makes the pressure reduction rate in the cooling bath 2 slower than the standard pressure reduction rate, and when the temperature change amount is small, the first pressure reduction control unit 51 reduces the pressure reduction in the cooling bath 2. Based on the amount of change in temperature (temperature gradient) of the object 23 to be cooled so that the speed does not suddenly boil, the decompression means 3 performs decompression while adjusting the opening of the return pressure operation valve 43. By performing the operation, the pressure reducing speed in the cooling bath 2 is adjusted.
The first decompression control unit 51 measures a temperature change amount (temperature gradient) at a predetermined elapsed time from the start of measurement of the object 23 to be cooled, and a cooling load based on the measured temperature change amount (temperature gradient). The amount may be determined, and the decompression speed in the cooling tank 2 may be adjusted based on the cooling load amount.
The first depressurization control unit 51 cools the object 23 to be cooled, stops the depressurization by the depressurization means 3 and opens the return pressure operation valve 43 when the temperature detected by the product temperature sensor 21 reaches the target temperature. Thus, the vacuum state in the cooling tank 2 is released and returned to the atmospheric pressure.
Note that, depending on the characteristics of the object to be cooled 23 (for example, cooling characteristics such that it is difficult to be cooled), the first pressure reduction control unit 51 performs, for example, a return pressure operation valve after the temperature detected by the product temperature sensor 21 reaches the target temperature. By adjusting the opening degree of 43 and performing the pressure reducing operation by the pressure reducing means 3, the pressure detected by the pressure reducing means 3 is stopped after the temperature detected by the product temperature sensor 21 has maintained the target temperature for a predetermined time (maintenance time). Then, it may be configured to release the vacuum state in the cooling tank 2 and return to the atmospheric pressure by opening the return pressure operation valve 43. By doing so, it is possible to eliminate uneven cooling.

このように、第1減圧制御部51は、品温センサ21により測定された温度変化量又は当該温度変化量から判定された冷却負荷量に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度調節を行い、品温センサ21の検出温度が目標温度に到達することで、減圧手段3による減圧を停止する。   As described above, the first pressure reduction control unit 51 adjusts the opening degree of the return pressure operation valve 43 based on the temperature change amount measured by the product temperature sensor 21 or the cooling load amount determined from the temperature change amount. On the other hand, the decompression operation by the decompression unit 3 is performed by adjusting the decompression speed in the cooling tank 2, and the decompression by the decompression unit 3 is stopped when the temperature detected by the product temperature sensor 21 reaches the target temperature.

第2減圧制御部52は、圧力センサ22の検出圧力に基づいて、真空吸引部31の作動を制御する。具体的には、第2減圧制御部52は、冷却槽2の内部圧力が、予め設定された目標温度に基づいて算出される目標圧力値に到達するまで減圧する。
ここで、目標圧力値は目標温度に対応する飽和圧力として算出してもよい。また、被冷却物23によっては、必ずしもすぐに冷却されるとは限らないため、目標温度から予め設定された所定温度ΔT(例えば2度)を減算した第1目標温度に対応する飽和圧力値として算出してもよい。
第2減圧制御部52は、例えば、被冷却物23を冷却槽2内に収納して、標準的な速度として予め設定された減圧速度で冷却する段階において、冷却槽2内の検出圧力の所定の経過時間での圧力変化量を測定し、被冷却物23の圧力変化量に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度を調節するように構成される。すなわち、第2減圧制御部52は、当該圧力変化量が大きいときは、冷却槽2内の減圧速度を標準的減圧速度より遅くして、圧力変化量が小さいときは、冷却槽2内の減圧速度を突沸しない程度に標準的減圧速度より早くするように、冷却槽2内の圧力変化量に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度を調節するように構成される。
なお、第2減圧制御部52は、冷却槽2内の圧力の測定開始から所定の経過時間での圧力変化量を測定し、測定された圧力変化量に基づいて冷却負荷量を判定し、当該冷却負荷量に基づいて、冷却槽2内の減圧速度を調節するように構成してもよい。
第2減圧制御部52は、被冷却物23を冷却し、圧力センサ22の検出圧力が目標圧力に到達することで、減圧手段3による減圧を停止させ、復圧操作弁43を開放させる。
なお、被冷却物23の特性(例えば、冷却され難いといった冷却特性)に応じて、第2減圧制御部52は、冷却槽2内の圧力が目標圧力値に到達した後、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の圧力を所定時間(維持時間)、目標圧力値に維持した後に、減圧手段3による減圧を停止して、復圧操作弁43を開放することで、冷却槽2内の真空状態を解除して大気圧下に戻すように構成してもよい。そうすることで、冷却ムラを無くすようにすることができる。
The second decompression control unit 52 controls the operation of the vacuum suction unit 31 based on the pressure detected by the pressure sensor 22. Specifically, the second pressure reduction control unit 52 reduces the pressure until the internal pressure of the cooling tank 2 reaches a target pressure value calculated based on a preset target temperature.
Here, the target pressure value may be calculated as a saturation pressure corresponding to the target temperature. In addition, since the object to be cooled 23 is not necessarily cooled immediately, the saturation pressure value corresponding to the first target temperature obtained by subtracting a predetermined temperature ΔT (for example, 2 degrees) set in advance from the target temperature. It may be calculated.
For example, the second pressure reduction control unit 52 stores the object 23 to be cooled in the cooling tank 2 and cools the object 23 in the cooling tank 2 at a predetermined pressure reduction speed set in advance as a standard speed. By measuring the amount of change in pressure over a period of time and adjusting the opening of the return pressure operation valve 43 based on the amount of change in pressure of the object 23 to be cooled, the depressurization operation by the depressurization means 3 is performed. 2 is configured to adjust the decompression rate within 2. That is, when the pressure change amount is large, the second pressure reduction control unit 52 makes the pressure reduction rate in the cooling tank 2 slower than the standard pressure reduction rate, and when the pressure change amount is small, the second pressure reduction control unit 52 The pressure reducing means 3 performs the pressure reducing operation while adjusting the opening of the pressure reducing operation valve 43 based on the pressure change amount in the cooling tank 2 so as to make the speed faster than the standard pressure reducing speed so as not to bump. Thus, the pressure reducing speed in the cooling bath 2 is adjusted.
The second pressure reduction control unit 52 measures the amount of pressure change at a predetermined elapsed time from the start of measurement of the pressure in the cooling tank 2, determines the cooling load amount based on the measured amount of pressure change, and You may comprise so that the pressure reduction speed in the cooling tank 2 may be adjusted based on the amount of cooling loads.
The second decompression control unit 52 cools the object 23 to be cooled, and stops the decompression by the decompression unit 3 and opens the return pressure operation valve 43 when the detected pressure of the pressure sensor 22 reaches the target pressure.
Note that, according to the characteristics of the object to be cooled 23 (for example, cooling characteristics such that it is difficult to be cooled), the second pressure reduction control unit 52 returns the pressure-reducing operation valve 43 after the pressure in the cooling tank 2 reaches the target pressure value. The pressure in the cooling tank 2 is maintained at the target pressure value for a predetermined time (maintenance time) by performing a pressure reducing operation by the pressure reducing means 3 while adjusting the opening degree of the gas, and then the pressure reduction by the pressure reducing means 3 is stopped. Alternatively, the return pressure operation valve 43 may be opened to release the vacuum state in the cooling tank 2 and return it to atmospheric pressure. By doing so, it is possible to eliminate uneven cooling.

このように、第2減圧制御部52は、圧力センサ22により測定された圧力変化量又は当該圧力変化量から判定された冷却負荷量に基づいて、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行うことで、冷却槽2内の減圧速度調節を行うことができる。   As described above, the second pressure reduction control unit 52 adjusts the opening degree of the return pressure operation valve 43 based on the pressure change amount measured by the pressure sensor 22 or the cooling load amount determined from the pressure change amount. The decompression speed in the cooling tank 2 can be adjusted by performing a decompression operation by the decompression means 3.

品温センサ異常判定部53は、品温センサ21に異常が発生しているか否かを判定する。典型的には、品温センサ異常判定部53は、品温センサ21の異常信号を検出した場合、品温センサ21に異常が発生していると判定する。   The product temperature sensor abnormality determination unit 53 determines whether or not an abnormality has occurred in the product temperature sensor 21. Typically, the product temperature sensor abnormality determination unit 53 determines that an abnormality has occurred in the product temperature sensor 21 when an abnormality signal from the product temperature sensor 21 is detected.

また、品温センサ異常判定部53は、品温センサ21の検出温度の変化率に基づいて品温センサ21に異常が発生しているか否かを判定するように構成することができる。
例えば、品温センサ異常判定部53は、所定の検出時間(例えば5秒間)に検出される検出温度の変化率が予め設定した第1判定温度変化率よりも小さいと判定した場合、被冷却物23に品温センサ21が正しく挿入されていないか又は被冷却物23から品温センサ21が外れたと推定し、品温センサ21に異常が発生していると判定してもよい。
同様に品温センサ異常判定部53は、所定の検出時間に検出される検出温度の変化率が予め設定した第2判定温度変化率よりも大きいと判定した場合、被冷却物23に品温センサ21が正しく挿入されていないか又は被冷却物23から品温センサ21が外れたと推定し、品温センサ21に異常が発生していると判定してもよい。
Further, the product temperature sensor abnormality determination unit 53 can be configured to determine whether an abnormality has occurred in the product temperature sensor 21 based on the rate of change of the temperature detected by the product temperature sensor 21.
For example, when the product temperature sensor abnormality determination unit 53 determines that the change rate of the detected temperature detected during a predetermined detection time (for example, 5 seconds) is smaller than the preset first determination temperature change rate, 23, it may be determined that the product temperature sensor 21 is not correctly inserted or the product temperature sensor 21 has been removed from the object to be cooled 23, and it is determined that an abnormality has occurred in the product temperature sensor 21.
Similarly, when the product temperature sensor abnormality determination unit 53 determines that the change rate of the detected temperature detected during the predetermined detection time is larger than the preset second determination temperature change rate, the product temperature sensor It may be determined that an abnormality has occurred in the product temperature sensor 21 by estimating that the product temperature sensor 21 has not been correctly inserted or the product temperature sensor 21 has been removed from the object 23 to be cooled.

また、品温センサ異常判定部53は、品温センサ21が検出温度を出力しない場合に、前記品温センサに異常が発生していると判定してもよい。   The product temperature sensor abnormality determination unit 53 may determine that an abnormality has occurred in the product temperature sensor when the product temperature sensor 21 does not output the detected temperature.

また、品温センサ異常判定部53は、品温センサ21の検出温度が測定範囲外となり、品温センサ21が正常に判定しえる温度を超えた場合、品温センサ21に異常が発生していると判定してもよい。   Further, the product temperature sensor abnormality determination unit 53 causes an abnormality in the product temperature sensor 21 when the temperature detected by the product temperature sensor 21 is outside the measurement range and exceeds the temperature that the product temperature sensor 21 can normally determine. It may be determined that

減圧制御切替部54は、品温センサ異常判定部53により品温センサ21に異常が発生していると判定した場合、第1減圧制御部51による真空吸引部31の作動制御を停止させる。その後、減圧制御切替部54は、冷却槽2の内部圧力が、予め設定された目標温度に基づいて算出される目標圧力値に到達するまで減圧するように、第2減圧制御部52による真空吸引部31の作動制御を起動する。
ここで、予め設定された目標温度に基づいて算出される目標圧力値は、目標温度を設定した際に制御部5により予め算出されていてもよい。また、減圧制御切替部54が目標温度に基づいて目標圧力値を算出するようにしてもよい。又は、第2減圧制御部52が目標温度に基づいて目標圧力値を算出するようにしてもよい。
そうすることで、第2減圧制御部52は、冷却槽2の内部圧力が目標圧力値に到達するまで減圧する。、
The decompression control switching unit 54 stops the operation control of the vacuum suction unit 31 by the first decompression control unit 51 when the product temperature sensor abnormality determination unit 53 determines that an abnormality has occurred in the product temperature sensor 21. Thereafter, the vacuum control switching unit 54 performs vacuum suction by the second vacuum control unit 52 so as to reduce the pressure until the internal pressure of the cooling tank 2 reaches a target pressure value calculated based on a preset target temperature. The operation control of the unit 31 is started.
Here, the target pressure value calculated based on the preset target temperature may be calculated in advance by the control unit 5 when the target temperature is set. Further, the pressure reduction control switching unit 54 may calculate the target pressure value based on the target temperature. Alternatively, the second pressure reduction control unit 52 may calculate the target pressure value based on the target temperature.
By doing so, the second pressure reduction control unit 52 reduces the pressure until the internal pressure of the cooling tank 2 reaches the target pressure value. ,

次に、図3及び図4を参照して、本実施形態に係る真空冷却装置1の動作について説明する。図3及び図4は、本実施形態に係る真空冷却装置1の動作の一例を示すフローチャートである。
ここでは、被冷却物23の目標とする冷却温度である目標温度T0から予め設定された所定温度ΔTを減算した第1目標温度(T0−ΔT)に対応する飽和圧力値P0を予め算出しておくものとする。
Next, with reference to FIG.3 and FIG.4, operation | movement of the vacuum cooling device 1 which concerns on this embodiment is demonstrated. 3 and 4 are flowcharts showing an example of the operation of the vacuum cooling device 1 according to the present embodiment.
Here, a saturation pressure value P0 corresponding to a first target temperature (T0−ΔT) obtained by subtracting a preset predetermined temperature ΔT from a target temperature T0 that is a target cooling temperature of the object 23 is calculated in advance. I shall keep it.

ステップST1において、被冷却物を冷却槽2に収容し、扉を閉めた後、予め入力された目標温度Tに基づいて、第1目標温度(T−ΔT)に対応する飽和圧力値である目標圧力値Pを算出する。 In step ST1, after the object to be cooled is accommodated in the cooling tank 2 and the door is closed, the saturation pressure value corresponding to the first target temperature (T 0 −ΔT) is based on the target temperature T 0 inputted in advance. A certain target pressure value P 0 is calculated.

ステップST2において、運転スイッチがONにされることにより、第1減圧制御部51は、真空冷却装置1を起動し、減圧(冷却)を開始する。   In step ST2, when the operation switch is turned on, the first pressure reduction control unit 51 activates the vacuum cooling device 1 and starts pressure reduction (cooling).

ステップST3において、第1減圧制御部51は、品温センサ21の検出温度に基づいて、検出温度が目標温度Tに到達するように、減圧手段3による減圧制御を行う。 In step ST3, the first pressure reduction control unit 51 based on the detected temperature of the material temperature sensor 21, so that the detected temperature reaches the target temperature T 0, performs the decompression control by pressure reducing means 3.

ステップST4において、品温センサ異常判定部53は、品温センサ21に異常が発生しているか否かを判定する。品温センサ21に異常が発生していると判定する場合(Yesの場合)、ステップST10に移る。品温センサ21に異常が発生していないと判定する場合(Noの場合)、ステップST5に移る。   In step ST <b> 4, the product temperature sensor abnormality determination unit 53 determines whether or not an abnormality has occurred in the product temperature sensor 21. When it determines with abnormality having occurred in the product temperature sensor 21 (in the case of Yes), it moves to step ST10. When it is determined that no abnormality has occurred in the product temperature sensor 21 (in the case of No), the process proceeds to step ST5.

ステップST5において、第1減圧制御部51は、品温センサ21による検出温度が目標温度Tに到達したか否かを判定する。目標温度Tに到達した場合(Yesの場合)ステップST6に移る。目標温度Tに到達していない場合(Noの場合)、ステップST3に戻る。 In step ST5, the first pressure reduction control unit 51 determines whether or not the temperature detected by the material temperature sensor 21 reaches the target temperature T 0. When it reaches the target temperature T 0 (the case of Yes) proceeds to step ST6. When it has not reached the target temperature T 0 (the case of No), the process returns to step ST3.

ステップST6において、第1減圧制御部51は、品温センサ21の検出温度が所定時間(維持時間)、目標温度を維持するように、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行う。   In step ST6, the first pressure reduction control unit 51 adjusts the opening degree of the return pressure operation valve 43 so that the temperature detected by the product temperature sensor 21 is maintained at the target temperature for a predetermined time (maintenance time). The decompression operation according to 3 is performed.

ステップST7において、第1減圧制御部51は、減圧手段3による減圧を停止する。   In step ST7, the first pressure reduction control unit 51 stops the pressure reduction by the pressure reducing means 3.

ステップST8において、第1減圧制御部51は、復圧操作弁43を開放し、冷却槽2内の真空状態を解除して大気圧下に戻す。   In step ST8, the 1st pressure reduction control part 51 opens the pressure-reduction operation valve 43, cancels | releases the vacuum state in the cooling tank 2, and returns it to atmospheric pressure.

(品温センサ21に異常が発生した場合の処理)
ステップST10において、減圧制御切替部54は、第1減圧制御部51による減圧手段3による減圧制御を停止させる。
(Processing when an abnormality occurs in the product temperature sensor 21)
In step ST10, the decompression control switching unit 54 stops the decompression control by the decompression unit 3 by the first decompression control unit 51.

ステップST11において、減圧制御切替部54は、第2減圧制御部52を起動させる。   In step ST11, the decompression control switching unit 54 activates the second decompression control unit 52.

ステップST12において、第2減圧制御部52は、圧力センサ22の検出圧力に基づいて、検出圧力が目標圧力Pに到達するように、減圧手段3による減圧制御を行う。 In step ST12, the second pressure reduction control unit 52 based on the pressure detected by the pressure sensor 22, so that the detected pressure reaches the target pressure P 0, performs the decompression control by pressure reducing means 3.

ステップST13において、第2減圧制御部52は、圧力センサ22による検出圧力が目標圧力値Pに到達したか否かを判定する。目標圧力Pに到達した場合(Yesの場合)ステップST14に移る。目標圧力Pに到達していない場合(Noの場合)、ステップST12に戻る。 In step ST13, the second pressure reduction control unit 52 determines whether the detected pressure by the pressure sensor 22 reaches the target pressure value P 0. When it reaches the target pressure P 0 (case of Yes) proceeds to step ST14. If you do not reach the target pressure P 0 (case of No), the process returns to step ST12.

ステップST14において、第2減圧制御部52は、所定時間、冷却槽2内の圧力を目標圧力値Pに維持するように、復圧操作弁43の開度を調整しつつ、減圧手段3による減圧操作を行う。 In step ST14, the second pressure reduction control unit 52, a predetermined time, so as to maintain the pressure in the cooling tank 2 to the target pressure value P 0, while adjusting the degree of opening of the pressure recovery operation valve 43, by the pressure reducing means 3 Perform decompression.

ステップST15において、第2減圧制御部52は、減圧手段3による減圧を停止する。   In step ST15, the second pressure reduction control unit 52 stops the pressure reduction by the pressure reduction means 3.

ステップST16において、第2減圧制御部52は、復圧操作弁43を開放し、冷却槽2内の真空状態を解除して大気圧下に戻す。   In step ST16, the 2nd pressure reduction control part 52 opens the pressure-reduction operation valve 43, cancels | releases the vacuum state in the cooling tank 2, and returns it to atmospheric pressure.

なお、ステップST6又はステップST14については、被冷却物23の特性(例えば、冷却され易いといった冷却特性)に応じて、省略してもよい。すなわち、ステップST5において、目標温度Tに到達した場合(Yesの場合)ステップST7に移るように構成してもよい。また、ステップST13において、目標圧力Pに到達した場合(Yesの場合)ステップST15に移るように構成してもよい。 Note that step ST6 or step ST14 may be omitted according to the characteristics of the object 23 to be cooled (for example, cooling characteristics such that it is easily cooled). That is, in step ST5, (case of Yes) when it reaches the target temperature T 0 may be configured to move to step ST7. Further, in step ST13, (case of Yes) when it reaches the target pressure P 0 may be configured to move to step ST15.

以上のように、本実施形態の真空冷却装置1は、品温センサ21の検出温度に基づいて、真空吸引部31の作動を制御する第1減圧制御部51と、圧力センサ22の検出圧力に基づいて、真空吸引部31の作動を制御する第2減圧制御部52と、品温センサ21に異常が発生しているか否かを判定する品温センサ異常判定部53と、品温センサ異常判定部53により品温センサ21に異常が発生していると判定した場合、第1減圧制御部51による真空吸引部31の作動制御を停止させ、第2減圧制御部52による真空吸引部31の作動制御を起動する減圧制御切替部54と、を備える。
これにより、品温センサ21が万が一故障しても、バックアップとして、圧力センサ22の検出圧力に基づく減圧制御に切り替え、真空冷却装置1を停止することなく継続して運転することができる。
As described above, the vacuum cooling device 1 of the present embodiment uses the first pressure reduction control unit 51 that controls the operation of the vacuum suction unit 31 and the detected pressure of the pressure sensor 22 based on the temperature detected by the product temperature sensor 21. Based on the second pressure reduction control unit 52 that controls the operation of the vacuum suction unit 31, a product temperature sensor abnormality determination unit 53 that determines whether an abnormality has occurred in the product temperature sensor 21, and a product temperature sensor abnormality determination When it is determined by the unit 53 that an abnormality has occurred in the product temperature sensor 21, the operation control of the vacuum suction unit 31 by the first pressure reduction control unit 51 is stopped, and the operation of the vacuum suction unit 31 by the second pressure reduction control unit 52 is stopped. And a decompression control switching unit 54 for starting the control.
Thereby, even if the product temperature sensor 21 breaks down, it can switch to the pressure reduction control based on the detected pressure of the pressure sensor 22 as a backup, and can be continuously operated without stopping the vacuum cooling device 1.

また、本実施形態の真空冷却装置1の品温センサ異常判定部53は、品温センサ21の検出温度の変化率に基づいて品温センサ21に異常が発生しているか否かを判定する。   Further, the product temperature sensor abnormality determination unit 53 of the vacuum cooling device 1 according to the present embodiment determines whether or not an abnormality has occurred in the product temperature sensor 21 based on the rate of change of the temperature detected by the product temperature sensor 21.

また、本実施形態の真空冷却装置1の品温センサ異常判定部53は、品温センサ21が検出温度を出力しない場合に品温センサ21に異常が発生していると判定する。   Further, the product temperature sensor abnormality determination unit 53 of the vacuum cooling device 1 of the present embodiment determines that an abnormality has occurred in the product temperature sensor 21 when the product temperature sensor 21 does not output the detected temperature.

また、本実施形態の真空冷却装置1の品温センサ異常判定部53は、品温センサ21の検出温度が所定範囲外の値を示す場合に品温センサ21に異常が発生していると判定する。
これにより、品温センサ21の異常を早期に発見することができ、圧力センサ22の検出圧力に基づく減圧制御に切り替えることができる。
Further, the product temperature sensor abnormality determination unit 53 of the vacuum cooling device 1 according to the present embodiment determines that an abnormality has occurred in the product temperature sensor 21 when the temperature detected by the product temperature sensor 21 indicates a value outside a predetermined range. To do.
Thereby, the abnormality of the product temperature sensor 21 can be detected at an early stage, and the pressure reduction control based on the pressure detected by the pressure sensor 22 can be switched.

以上、この発明を実施形態により説明したが、この発明は、その主旨を変更しない範囲で種々変更実施可能なことは勿論である。   As mentioned above, although this invention was demonstrated by embodiment, it cannot be overemphasized that this invention can be variously implemented in the range which does not change the main point.

[変形例]
本実施形態において、真空吸引部31は、真空ポンプとして水封式真空ポンプを適用してもよい。水封式真空ポンプは、封水を供給することで内部に液体リングを形成し、この液体リングの回転により空気の吸引、排出を行う。
また、これに代えて又はこれに加えて、蒸気エゼクタを備えてもよい。
[Modification]
In the present embodiment, the vacuum suction unit 31 may apply a water ring vacuum pump as a vacuum pump. The water-sealed vacuum pump forms a liquid ring inside by supplying sealed water, and sucks and discharges air by the rotation of the liquid ring.
Further, instead of or in addition to this, a steam ejector may be provided.

1 真空冷却装置
2 冷却槽
21 品温センサ
22 圧力センサ
3 減圧手段
31 真空吸引部
32 熱交換器
33 真空吸入ライン
4 復圧手段
41 フィルター
42 復圧ライン
43 復圧操作弁
5 制御部
51 第1減圧制御部
52 第2減圧制御部
53 品温センサ異常判定部
54 減圧制御切替部
DESCRIPTION OF SYMBOLS 1 Vacuum cooling device 2 Cooling tank 21 Product temperature sensor 22 Pressure sensor 3 Pressure reduction means 31 Vacuum suction part 32 Heat exchanger 33 Vacuum suction line 4 Pressure recovery means 41 Filter 42 Pressure recovery line 43 Pressure recovery operation valve 5 Control part 51 1st Decompression controller 52 Second decompression controller 53 Product temperature sensor abnormality determination unit 54 Depressurization control switching unit

Claims (4)

被冷却物を収容する冷却槽と、
前記被冷却物の温度を検出する品温センサと、
前記冷却槽の内部の圧力を検出する圧力センサと、
前記冷却槽を減圧する真空吸入ラインと、
前記真空吸入ラインに接続された真空吸引部と、
制御部と、
を備え、
前記制御部は、
前記品温センサの検出温度に基づいて、前記真空吸引部の作動を制御する第1減圧制御部と、
前記圧力センサの検出圧力に基づいて、前記真空吸引部の作動を制御する第2減圧制御部と、
前記品温センサに異常が発生しているか否かを判定する品温センサ異常判定部と、
前記品温センサ異常判定部により前記品温センサに異常が発生していると判定した場合、前記第1減圧制御部による前記真空吸引部の作動制御を停止させ、前記第2減圧制御部による前記真空吸引部の作動制御を起動する減圧制御切替部と、
を備える真空冷却装置。
A cooling tank for storing an object to be cooled;
A product temperature sensor for detecting the temperature of the object to be cooled;
A pressure sensor for detecting the pressure inside the cooling tank;
A vacuum suction line for decompressing the cooling tank;
A vacuum suction unit connected to the vacuum suction line;
A control unit;
With
The controller is
A first pressure reduction control unit that controls the operation of the vacuum suction unit based on the temperature detected by the product temperature sensor;
A second pressure reduction control unit for controlling the operation of the vacuum suction unit based on the detected pressure of the pressure sensor;
A product temperature sensor abnormality determination unit for determining whether an abnormality has occurred in the product temperature sensor; and
When the product temperature sensor abnormality determination unit determines that an abnormality has occurred in the product temperature sensor, the operation control of the vacuum suction unit by the first pressure reduction control unit is stopped, and the second pressure reduction control unit performs the operation A depressurization control switching unit for starting the operation control of the vacuum suction unit;
A vacuum cooling device comprising:
前記品温センサ異常判定部は、
前記品温センサの検出温度の変化率に基づいて前記品温センサに異常が発生しているか否かを判定する、請求項1に記載の真空冷却装置。
The product temperature sensor abnormality determination unit
The vacuum cooling apparatus according to claim 1, wherein it is determined whether an abnormality has occurred in the product temperature sensor based on a rate of change in temperature detected by the product temperature sensor.
前記品温センサ異常判定部は、
前記品温センサが検出温度を出力しない場合に前記品温センサに異常が発生していると判定する、請求項1又は請求項2に記載の真空冷却装置。
The product temperature sensor abnormality determination unit
The vacuum cooling device according to claim 1 or 2, wherein when the product temperature sensor does not output a detected temperature, it is determined that an abnormality has occurred in the product temperature sensor.
前記品温センサ異常判定部は、
前記品温センサの検出温度が所定範囲外の値を示す場合に前記品温センサに異常が発生していると判定する、請求項1乃至請求項3のいずれか1項に記載の真空冷却装置。
The product temperature sensor abnormality determination unit
The vacuum cooling device according to any one of claims 1 to 3, wherein when the temperature detected by the product temperature sensor indicates a value outside a predetermined range, it is determined that an abnormality has occurred in the product temperature sensor. .
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