TW201708469A - Electroconductive pressure-sensitive adhesive material, and electroconductive pressure-sensitive adhesive material with electroconductive substrate - Google Patents

Electroconductive pressure-sensitive adhesive material, and electroconductive pressure-sensitive adhesive material with electroconductive substrate Download PDF

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TW201708469A
TW201708469A TW105115838A TW105115838A TW201708469A TW 201708469 A TW201708469 A TW 201708469A TW 105115838 A TW105115838 A TW 105115838A TW 105115838 A TW105115838 A TW 105115838A TW 201708469 A TW201708469 A TW 201708469A
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conductive
particles
adhesive material
substrate
conductive adhesive
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TW105115838A
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TWI677558B (en
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Xiao-Ge Wang
Masao Sasadaira
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Sekisui Chemical Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/28Metal sheet

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Inorganic Chemistry (AREA)
  • Conductive Materials (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Non-Insulated Conductors (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

Provided is an electroconductive pressure-sensitive adhesive material which can have a sufficiently heightened electromagnetic-wave-shielding function even when the adherend has a rugged surface. The electroconductive pressure-sensitive adhesive material according to the present invention comprises a plurality of metal particles, a plurality of electroconductive particles, and a pressure-sensitive adhesive component, the electroconductive particles each comprising a base particle which is not a metal particle and an electroconductive part disposed on the surface of the base particle, and the electroconductive particles each having a plurality of projections in the outer surface of the electroconductive part.

Description

導電性黏著材料及附導電性基材之導電性黏著材料 Conductive adhesive material and conductive adhesive material with conductive substrate

本發明係關於一種導電性黏著材料,尤其是關於一種可較佳地用於遮蔽電磁波之導電性黏著材料。又,本發明係關於一種使用上述導電性黏著材料之附導電性基材之導電性黏著材料。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a conductive adhesive material, and more particularly to a conductive adhesive material which can be preferably used for shielding electromagnetic waves. Further, the present invention relates to a conductive adhesive material to which a conductive substrate of the above-mentioned conductive adhesive material is attached.

先前,於電氣或電子設備中,為了保護電路或電子零件元件而使用電磁波遮蔽材料。 Previously, in electrical or electronic equipment, electromagnetic wave shielding materials were used to protect circuits or electronic component components.

一般而言,作為電磁波遮蔽材料,使用包含金屬粒子之黏著片。又,該黏著片有時積層於導電性基材而使用。 Generally, as an electromagnetic wave shielding material, an adhesive sheet containing metal particles is used. Further, the adhesive sheet may be used by laminating on a conductive substrate.

又,於下述專利文獻1中揭示有將包含導電性粒子及樹脂之導電性樹脂組合物用作電磁波遮蔽材料之情況。專利文獻1中,上述導電性粒子具備包含導電性物質之核體、及被覆該核體之被覆層。上述被覆層藉由與上述核體不同之導電性物質而形成,且至少一部分構成最外層。 Further, Patent Document 1 listed below discloses a case where a conductive resin composition containing conductive particles and a resin is used as an electromagnetic wave shielding material. In Patent Document 1, the conductive particles include a core body including a conductive material and a coating layer covering the core body. The coating layer is formed of a conductive material different from the core body, and at least a part of the coating layer constitutes the outermost layer.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]WO2013/132831A1 [Patent Document 1] WO2013/132831A1

如專利文獻1之先前之電磁波遮蔽材料存在無法充分地發揮電磁波遮蔽功能之情況。尤其是於應用電磁波遮蔽材料之被黏著體之表面 具有凹凸之情形時,存在電磁波遮蔽功能容易變低之問題。 The electromagnetic wave shielding material of the prior art of Patent Document 1 may not sufficiently exhibit the electromagnetic wave shielding function. Especially for the surface of the adherend to which the electromagnetic wave shielding material is applied. When there is unevenness, there is a problem that the electromagnetic wave shielding function is liable to become low.

本發明之目的在於提供一種即便於被黏著體之表面具有凹凸亦能夠充分地提高電磁波遮蔽功能之導電性黏著材料。又,本發明之目的在於提供一種使用上述導電性黏著材料之附導電性基材之導電性黏著材料。 An object of the present invention is to provide a conductive adhesive material which can sufficiently improve the electromagnetic wave shielding function even if the surface of the adherend has irregularities. Further, an object of the present invention is to provide a conductive adhesive material with a conductive substrate to which the above-mentioned conductive adhesive material is used.

根據本發明之較廣之態樣,可提供一種導電性黏著材料,其包含複數個金屬粒子、複數個導電性粒子、及黏著成分,且上述導電性粒子係具備不包含金屬粒子之基材粒子、及配置於上述基材粒子之表面上之導電部之導電性粒子,上述導電性粒子於上述導電部之外表面具有複數個突起。 According to a broad aspect of the present invention, a conductive adhesive material comprising a plurality of metal particles, a plurality of conductive particles, and an adhesive component, wherein the conductive particles are provided with a substrate particle not containing metal particles And conductive particles disposed on the conductive portion on the surface of the substrate particle, wherein the conductive particles have a plurality of protrusions on the outer surface of the conductive portion.

本發明之導電性黏著材料之一特定之態樣中,於導電性黏著材料100重量%中,上述導電性粒子之含量為1重量%以上且30重量%以下。 In one aspect of the conductive adhesive material of the present invention, the conductive particles are contained in an amount of 1% by weight or more and 30% by weight or less based on 100% by weight of the conductive adhesive.

本發明之導電性黏著材料之一特定之態樣中,上述導電性粒子之粒徑為3μm以上且40μm以下。 In one aspect of the conductive adhesive material of the present invention, the conductive particles have a particle diameter of 3 μm or more and 40 μm or less.

本發明之導電性黏著材料之一特定之態樣中,上述導電性粒子之體積電阻率為0.001Ω‧cm以下。 In a specific aspect of the conductive adhesive material of the present invention, the conductive particles have a volume resistivity of 0.001 Ω‧ cm or less.

本發明之導電性黏著材料之一特定之態樣中,上述導電性粒子之粒徑相對於上述金屬粒子之粒徑之比為0.7以上且5000以下。 In a specific aspect of the conductive adhesive material of the present invention, the ratio of the particle diameter of the conductive particles to the particle diameter of the metal particles is 0.7 or more and 5,000 or less.

本發明之導電性黏著材料之一特定之態樣中,上述突起之平均高度為30nm以上且1000nm以下。 In one aspect of the conductive adhesive material of the present invention, the average height of the protrusions is 30 nm or more and 1000 nm or less.

本發明之導電性黏著劑之一特定之態樣中,於上述導電部之外表面之總表面積100%中,上述突起所在之部分之表面積為0.1%以上。 In one aspect of the conductive adhesive of the present invention, in the 100% of the total surface area of the outer surface of the conductive portion, the surface area of the portion where the protrusion is located is 0.1% or more.

本發明之導電性黏著材料之一特定之態樣中,上述導電性粒子 具備使上述導電部之外表面隆起之複數個芯物質。 In a specific aspect of the conductive adhesive material of the present invention, the conductive particles are A plurality of core materials are provided which emboss the outer surface of the conductive portion.

本發明之導電性黏著材料之一特定之態樣中,上述芯物質之材料之莫氏硬度為5以上。 In a specific aspect of the conductive adhesive material of the present invention, the material of the core material has a Mohs hardness of 5 or more.

本發明之導電性黏著材料之一特定之態樣中,上述導電性黏著材料之厚度為5μm以上且40μm以下。 In a specific aspect of the conductive adhesive material of the present invention, the conductive adhesive material has a thickness of 5 μm or more and 40 μm or less.

根據本發明之較廣之態樣,可提供一種附導電性基材之導電性黏著材料,其具有上述導電性黏著材料、及導電性基材,且上述導電性黏著材料配置於上述導電性基材之表面上。 According to a broad aspect of the present invention, a conductive adhesive material having a conductive substrate, comprising the conductive adhesive material and a conductive substrate, and the conductive adhesive material disposed on the conductive base On the surface of the material.

本發明之附導電性基材之導電性黏著材料之一特定之態樣中,上述導電性基材為銅箔。 In one aspect of the conductive adhesive material with a conductive substrate of the present invention, the conductive substrate is a copper foil.

本發明之導電性黏著材料包含複數個金屬粒子、複數個導電性粒子、及黏著成分,且上述導電性粒子係具備不包含金屬粒子之基材粒子、及配置於上述基材粒子之表面上之導電部之導電性粒子,上述導電性粒子於上述導電部之外表面具有複數個突起,因此即便於被黏著體之表面具有凹凸,亦能夠充分地提高電磁波遮蔽功能。 The conductive adhesive material of the present invention comprises a plurality of metal particles, a plurality of conductive particles, and an adhesive component, and the conductive particles are provided with substrate particles not including metal particles, and are disposed on a surface of the substrate particles. In the conductive particles of the conductive portion, the conductive particles have a plurality of protrusions on the outer surface of the conductive portion. Therefore, even if the surface of the adherend has irregularities, the electromagnetic wave shielding function can be sufficiently improved.

1、1A、1B、1C‧‧‧導電性粒子 1, 1A, 1B, 1C‧‧‧ conductive particles

2‧‧‧基材粒子 2‧‧‧Substrate particles

3、3A、3B、3C‧‧‧導電部 3, 3A, 3B, 3C‧‧‧Electrical Department

3a、3Aa、3Ba、3Ca‧‧‧突起 3a, 3Aa, 3Ba, 3Ca‧‧‧ protrusion

3BA、3CA‧‧‧第1導電部 3BA, 3CA‧‧‧1st Conductive Department

3CAa‧‧‧突起 3CAa‧‧‧ Protrusion

3BB、3CB‧‧‧第2導電部 3BB, 3CB‧‧‧2nd Conductive Department

3BBa、3CBa‧‧‧突起 3BBa, 3CBa‧‧‧ Protrusion

4‧‧‧芯物質 4‧‧‧ core material

51‧‧‧附導電性基材之導電性黏著材料 51‧‧‧ Conductive adhesive materials with conductive substrates

52‧‧‧導電性黏著材料 52‧‧‧ Conductive adhesive materials

53‧‧‧導電性基材 53‧‧‧Electrically conductive substrate

56‧‧‧金屬粒子 56‧‧‧Metal particles

57‧‧‧黏著成分 57‧‧‧Adhesive ingredients

61‧‧‧附導電性基材之導電性黏著材料 61‧‧‧ Conductive adhesive materials with conductive substrates

62‧‧‧下部純銅電極 62‧‧‧ Lower pure copper electrode

63‧‧‧上部純銅電極 63‧‧‧Upper pure copper electrode

圖1係表示本發明之一實施形態之附導電性基材之導電性黏著材料的剖視圖。 Fig. 1 is a cross-sectional view showing a conductive adhesive material with a conductive substrate according to an embodiment of the present invention.

圖2係表示本發明之一實施形態之附導電性基材之導電性黏著材料中所使用之導電性粒子的剖視圖。 Fig. 2 is a cross-sectional view showing conductive particles used in a conductive adhesive material with a conductive substrate according to an embodiment of the present invention.

圖3係表示導電性粒子之第1變化例之剖視圖。 Fig. 3 is a cross-sectional view showing a first modification of the conductive particles.

圖4係表示導電性粒子之第2變化例之剖視圖。 Fig. 4 is a cross-sectional view showing a second modification of the conductive particles.

圖5係表示導電性粒子之第3變化例之剖視圖。 Fig. 5 is a cross-sectional view showing a third modification of the conductive particles.

圖6係用以對連接電阻之評價方法進行說明之圖。 Fig. 6 is a view for explaining a method of evaluating the connection resistance.

以下,對本發明進行詳細說明。 Hereinafter, the present invention will be described in detail.

本發明之導電性黏著材料尤其可較佳地用於遮蔽電磁波。本發明之導電性黏著材料尤其可較佳地用作電磁波遮蔽材料。本發明之導電性黏著材料具有電磁波遮蔽功能。又,本發明之導電性黏著材料可配置於發熱零件之表面上,亦可用作散熱構件。 The conductive adhesive material of the present invention is particularly preferably used for shielding electromagnetic waves. The conductive adhesive material of the present invention is particularly preferably used as an electromagnetic wave shielding material. The conductive adhesive material of the present invention has an electromagnetic wave shielding function. Further, the conductive adhesive material of the present invention can be disposed on the surface of the heat-generating component or can be used as a heat-dissipating member.

本發明之導電性黏著材料為黏著層。本發明之導電性黏著材料可較佳地用於獲得具備上述導電性黏著材料(黏著層)及導電性基材之附導電性基材之導電性黏著材料。上述導電性黏著材料(黏著層)可配置於上述導電性基材之表面上。 The conductive adhesive material of the present invention is an adhesive layer. The conductive adhesive material of the present invention can be preferably used for obtaining a conductive adhesive material having a conductive substrate to which the conductive adhesive (adhesive layer) and the conductive substrate are provided. The conductive adhesive (adhesive layer) may be disposed on the surface of the conductive substrate.

本發明之導電性黏著材料包含複數個金屬粒子、複數個導電性粒子、及黏著成分。 The conductive adhesive material of the present invention comprises a plurality of metal particles, a plurality of conductive particles, and an adhesive component.

本發明之導電性黏著材料中,上述導電性粒子係具備不包含金屬粒子之基材粒子、及配置於上述基材粒子之表面上之導電部之導電性粒子。 In the conductive adhesive material of the present invention, the conductive particles are provided with substrate particles that do not contain metal particles, and conductive particles that are disposed on the surface of the substrate particles.

本發明之導電性黏著材料中,上述導電性粒子於上述導電部之外表面具有複數個突起。 In the conductive adhesive material of the present invention, the conductive particles have a plurality of protrusions on the outer surface of the conductive portion.

本發明之導電性黏著材料由於採用上述構成,故而即便於被黏著體之表面具有凹凸,亦能夠充分地提高電磁波遮蔽功能。尤其是將上述金屬粒子與上述導電性粒子併用、使用具備不包含金屬粒子之基材粒子及配置於上述基材粒子之表面上之導電部之導電性粒子作為上述導電性粒子、及進而上述導電性粒子於導電部之外表面具有突起之構成之組合大大地有助於將電磁波遮蔽材料應用於凹凸表面之情形時之電磁波遮蔽功能之提昇。又,尤其是藉由上述導電性粒子於導電部之外表面具有突起,能夠使導電性黏著材料對凹凸表面良好地追隨。其結果為,電磁波遮蔽功能變高。 Since the conductive adhesive material of the present invention has the above configuration, the electromagnetic wave shielding function can be sufficiently improved even if the surface of the adherend has irregularities. In particular, the metal particles and the conductive particles are used in combination, and conductive particles including a substrate particle not including metal particles and a conductive portion disposed on a surface of the substrate particle are used as the conductive particles and further conductive The combination of the constituents having the protrusions on the outer surface of the conductive portion greatly contributes to the improvement of the electromagnetic wave shielding function when the electromagnetic wave shielding material is applied to the uneven surface. Further, in particular, since the conductive particles have protrusions on the outer surface of the conductive portion, the conductive adhesive can be satisfactorily followed by the uneven surface. As a result, the electromagnetic wave shielding function becomes high.

又,本發明之導電性黏著材料於導電性黏著材料之形成時塗佈 性良好。上述導電性黏著材料中,導電性粒子之分散性良好,塗佈區域之黏著成分之分佈變得特別均勻,能夠減小黏著強度之不均。本發明之導電性黏著材料藉由具有上述構成,而不易引起因起因於熱或衝擊等之黏著部分之位移所致之導通路徑之斷裂,因此能夠充分地提高電磁波遮蔽之耐久性及耐熱性。又,本發明之導電性黏著材料由於具有上述構成,故而於配置於發熱零件之表面上時能夠充分地提高散熱性。本發明之導電性黏著材料能夠使黏著性、連接電阻、電磁波遮蔽性、及電磁波遮蔽耐久性之全部良好。 Further, the conductive adhesive material of the present invention is applied at the time of formation of a conductive adhesive material Good sex. In the above-mentioned conductive adhesive material, the dispersibility of the conductive particles is good, and the distribution of the adhesive components in the application region is particularly uniform, and the unevenness of the adhesive strength can be reduced. Since the conductive adhesive material of the present invention has the above-described configuration, it is less likely to cause breakage of the conduction path due to displacement of the adhesive portion due to heat or impact, and thus the durability and heat resistance of electromagnetic wave shielding can be sufficiently improved. Moreover, since the conductive adhesive material of the present invention has the above configuration, it is possible to sufficiently improve the heat dissipation property when disposed on the surface of the heat generating component. The conductive adhesive material of the present invention is excellent in adhesion, connection resistance, electromagnetic wave shielding property, and electromagnetic wave shielding durability.

為了有效地提高電磁波遮蔽功能,本發明之導電性黏著材料較佳為上述導電性粒子之含量為1重量%以上且30重量%以下。 In order to effectively improve the electromagnetic wave shielding function, the conductive adhesive material of the present invention preferably has a content of the conductive particles of 1% by weight or more and 30% by weight or less.

以下,一面參照圖式一面列舉本發明之具體實施形態,一面對本發明更具體地進行說明,藉此使本發明明瞭。 DETAILED DESCRIPTION OF THE INVENTION The present invention will be described more specifically by reference to the embodiments of the invention.

圖1係本發明之一實施形態之附導電性基材之導電性黏著材料之剖視圖。該附導電性基材之導電性黏著材料具備導電性黏著材料。 Fig. 1 is a cross-sectional view showing a conductive adhesive material with a conductive substrate according to an embodiment of the present invention. The conductive adhesive material with a conductive substrate is provided with a conductive adhesive.

圖1所示之附導電性基材之導電性黏著材料51具有導電性黏著材料52、及導電性基材53。導電性黏著材料52配置於導電性基材53之表面上。導電性黏著材料52包含複數個金屬粒子56、複數個導電性粒子1、及黏著成分57。 The conductive adhesive material 51 with a conductive substrate shown in FIG. 1 has a conductive adhesive material 52 and a conductive base material 53. The conductive adhesive material 52 is disposed on the surface of the conductive substrate 53. The conductive adhesive material 52 includes a plurality of metal particles 56, a plurality of conductive particles 1, and an adhesive component 57.

以下,對導電性基材、導電性黏著材料、導電性黏著材料中所包含之金屬粒子、導電性黏著材料中所包含之導電性粒子、導電性黏著材料中所包含之黏著成分更詳細地進行說明。 In the following, the conductive base material, the conductive adhesive material, the metal particles contained in the conductive adhesive material, the conductive particles contained in the conductive adhesive material, and the adhesive component contained in the conductive adhesive material are more specifically described. Description.

(導電性基材) (conductive substrate)

本發明之導電性黏著材料藉由如上述般使其配置於導電性基材,能夠製成導電性黏著片或導電性黏著帶等。作為上述導電性基材,可列舉金屬箔、金屬網及金屬板等金屬基材。作為上述導電性基材之材料,可列舉銅及鋁等。作為上述金屬箔,可列舉銅箔及鋁箔 等。 The conductive adhesive material of the present invention can be placed on a conductive substrate as described above, and can be formed into a conductive adhesive sheet or a conductive adhesive tape. Examples of the conductive substrate include metal substrates such as metal foils, metal meshes, and metal plates. Examples of the material of the conductive substrate include copper, aluminum, and the like. Examples of the metal foil include copper foil and aluminum foil. Wait.

就有效地提高電磁波遮蔽功能之觀點而言,上述導電性基材較佳為金屬基材,更佳為金屬箔、金屬網或金屬板,進而較佳為金屬箔。上述導電性基材之材料較佳為銅或鋁,更佳為銅。上述導電性基材更佳為銅箔或鋁箔,進而較佳為銅箔。 The conductive substrate is preferably a metal substrate, more preferably a metal foil, a metal mesh or a metal plate, and more preferably a metal foil, from the viewpoint of effectively improving the electromagnetic wave shielding function. The material of the above conductive substrate is preferably copper or aluminum, more preferably copper. The conductive substrate is more preferably a copper foil or an aluminum foil, and further preferably a copper foil.

就有效地提高電磁波遮蔽功能之觀點而言,上述導電性基材之厚度較佳為5μm以上,更佳為10μm以上,較佳為40μm以下,更佳為30μm以下,進而較佳為20μm以下。 The thickness of the conductive substrate is preferably 5 μm or more, more preferably 10 μm or more, more preferably 40 μm or less, still more preferably 30 μm or less, and still more preferably 20 μm or less from the viewpoint of effectively improving the electromagnetic wave shielding function.

(導電性黏著材料) (conductive adhesive material)

就有效地提高電磁波遮蔽功能之觀點而言,上述導電性黏著材料之厚度較佳為5μm以上,更佳為10μm以上,較佳為40μm以下,更佳為30μm以下,進而較佳為20μm以下。 The thickness of the conductive adhesive material is preferably 5 μm or more, more preferably 10 μm or more, more preferably 40 μm or less, still more preferably 30 μm or less, and still more preferably 20 μm or less from the viewpoint of effectively improving the electromagnetic wave shielding function.

近年來,對於黏著帶要求薄型化。先前之僅使用金屬粒子之黏著帶因金屬粒子彼此之凝集而難以將導電性黏著材料之厚度設為20μm以下。本發明之導電性黏著材料藉由使用導電性粒子,能夠相對地降低金屬粒子之含量,因此能夠抑制金屬粒子彼此之凝集。其結果為,能夠將上述導電性黏著材料之厚度設為20μm以下,且能夠達成黏著帶之薄型化。再者,黏著片及黏著膜包含於黏著帶中。 In recent years, the adhesive tape has been required to be thinned. In the prior art, the adhesive tape using only metal particles is difficult to set the thickness of the conductive adhesive material to 20 μm or less because the metal particles are agglomerated with each other. Since the conductive adhesive of the present invention can relatively reduce the content of the metal particles by using the conductive particles, it is possible to suppress aggregation of the metal particles. As a result, the thickness of the conductive adhesive material can be 20 μm or less, and the thickness of the adhesive tape can be reduced. Furthermore, the adhesive sheet and the adhesive film are contained in the adhesive tape.

於貼合於被黏著體之前,上述導電性黏著材料之厚度相對於上述導電性粒子之粒徑之比(導電性黏著材料之厚度/導電性粒子之粒徑)較佳為0.125以上,更佳為0.3以上,進而較佳為0.5以上,較佳為20以下,更佳為10以下,進而較佳為5以下,進而較佳為1.8以下。若上述比為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。 The ratio of the thickness of the conductive adhesive material to the particle diameter of the conductive particles (the thickness of the conductive adhesive material / the particle diameter of the conductive particles) is preferably 0.125 or more, more preferably before being bonded to the adherend. It is 0.3 or more, more preferably 0.5 or more, more preferably 20 or less, still more preferably 10 or less, still more preferably 5 or less, still more preferably 1.8 or less. When the ratio is equal to or higher than the lower limit and equal to or lower than the upper limit, the electromagnetic wave shielding function is effectively increased.

(金屬粒子) (metal particles)

上述金屬粒子係中心部及表面部之兩者由金屬形成之金屬粒子。該金屬粒子於中心部不具有不包含金屬粒子之基材粒子。中心 部、表面部之金屬種或其比率可相同亦可不同。 The metal particles are metal particles formed of a metal at both a central portion and a surface portion. The metal particles do not have substrate particles that do not contain metal particles at the center portion. center The metal species of the portion and the surface portion or the ratio thereof may be the same or different.

上述金屬粒子之材料即金屬並無特別限定。作為上述金屬粒子之材料之金屬可列舉:金、銀、銅、鈀、釕、銠、銥、鋰、鉑、鋅、鐵、錫、鉛、鋁、鈷、銦、鎳、鉻、鈦、銻、鉍、鉈、鍺、鎘、矽、鎢、鉬及該等之合金等。又,作為上述金屬,可列舉摻錫氧化銦(ITO)及焊錫等。 The metal of the metal particles is not particularly limited. Examples of the metal of the material of the metal particles include gold, silver, copper, palladium, rhodium, iridium, ruthenium, lithium, platinum, zinc, iron, tin, lead, aluminum, cobalt, indium, nickel, chromium, titanium, and ruthenium. , bismuth, antimony, bismuth, cadmium, antimony, tungsten, molybdenum and the like. Further, examples of the metal include tin-doped indium oxide (ITO), solder, and the like.

由於能夠有效地提高電磁波遮蔽功能,故而較佳為包含錫之合金、鎳、鈀、銀、銅或金,更佳為鎳、鈀、銅或銀,進而較佳為鎳、鈀或銅。上述導電部更佳為包含鎳、及磷或硼。上述金屬粒子之材料亦可為包含磷及硼等之合金。上述金屬粒子亦可使鎳與鎢或鉬進行合金化。 Since the electromagnetic wave shielding function can be effectively improved, it is preferably an alloy containing tin, nickel, palladium, silver, copper or gold, more preferably nickel, palladium, copper or silver, and further preferably nickel, palladium or copper. More preferably, the conductive portion contains nickel, phosphorus or boron. The material of the metal particles may be an alloy containing phosphorus or boron. The metal particles may also alloy nickel with tungsten or molybdenum.

上述金屬粒子100重量%中,鎳、鈀、銅或銀之含量較佳為10重量%以上,更佳為25重量%以上,進而較佳為40重量%以上,且較佳為100重量%(總量)以下。較佳為上述金屬粒子中之鎳之含量為上述下限以上,及上述上限以下。 The content of nickel, palladium, copper or silver in 100% by weight of the metal particles is preferably 10% by weight or more, more preferably 25% by weight or more, still more preferably 40% by weight or more, and preferably 100% by weight ( The total amount is below. It is preferable that the content of nickel in the metal particles is not less than the above lower limit and not more than the above upper limit.

上述金屬粒子較佳為包含鎳作為主金屬。關於金屬粒子,於整體100重量%中,鎳之含量較佳為50重量%以上。關於金屬粒子,於100重量%中,鎳之含量較佳為65重量%以上,更佳為80重量%以上,進而較佳為90重量%以上。若鎳之含量為上述下限以上,則電磁波遮蔽功能有效地變高。 The metal particles preferably contain nickel as a main metal. Regarding the metal particles, the content of nickel is preferably 50% by weight or more based on 100% by weight of the whole. The content of nickel in 100% by weight of the metal particles is preferably 65% by weight or more, more preferably 80% by weight or more, still more preferably 90% by weight or more. When the content of nickel is at least the above lower limit, the electromagnetic wave shielding function is effectively increased.

於導電性黏著材料100重量%中,上述金屬粒子之含量較佳為1重量%以上,更佳為5重量%以上,較佳為25重量%以下,更佳為15重量%以下。若上述金屬粒子之含量為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。本發明中,由於相對於金屬粒子另外亦使用導電性粒子,故而即便金屬粒子之含量較少,亦能夠充分地提高電磁波遮蔽功能。 The content of the metal particles in 100% by weight of the conductive adhesive is preferably 1% by weight or more, more preferably 5% by weight or more, preferably 25% by weight or less, and more preferably 15% by weight or less. When the content of the metal particles is not less than the above lower limit and not more than the above upper limit, the electromagnetic wave shielding function is effectively increased. In the present invention, since conductive particles are also used in addition to the metal particles, even if the content of the metal particles is small, the electromagnetic wave shielding function can be sufficiently improved.

(導電性粒子) (conductive particles)

圖2係表示本發明之一實施形態之附導電性基材之導電性黏著材料中之導電性黏著材料中所使用之導電性粒子之剖視圖。 Fig. 2 is a cross-sectional view showing conductive particles used in a conductive adhesive material in a conductive adhesive material with a conductive substrate according to an embodiment of the present invention.

圖2所示之導電性粒子1具備基材粒子2、導電部3、及芯物質4。 The conductive particles 1 shown in FIG. 2 include a substrate particle 2, a conductive portion 3, and a core material 4.

導電部3配置於基材粒子2之表面上。導電性粒子1係基材粒子2之表面藉由導電部3被覆而成之被覆粒子。導電部3為連續皮膜。 The conductive portion 3 is disposed on the surface of the substrate particle 2. The conductive particles 1 are coated particles in which the surface of the substrate particles 2 is coated with the conductive portion 3 . The conductive portion 3 is a continuous film.

導電性粒子1於導電性之表面具有複數個突起。導電部3於外表面具有複數個突起3a。 The conductive particles 1 have a plurality of protrusions on the surface of the conductivity. The conductive portion 3 has a plurality of protrusions 3a on the outer surface.

複數個芯物質4配置於基材粒子2之表面上。複數個芯物質4配置於導電部3之內側,且埋入至導電部3內。導電部3被覆複數個芯物質4。導電部3之外表面因複數個芯物質4而隆起,從而形成突起3a。為了形成突起3a,導電性粒子1具備使導電部3之外表面隆起之芯物質4。 A plurality of core materials 4 are disposed on the surface of the substrate particles 2. The plurality of core materials 4 are disposed inside the conductive portion 3 and buried in the conductive portion 3. The conductive portion 3 is coated with a plurality of core materials 4. The outer surface of the conductive portion 3 is embossed by a plurality of core materials 4 to form protrusions 3a. In order to form the protrusions 3a, the conductive particles 1 are provided with a core material 4 that bulges the outer surface of the conductive portion 3.

圖3係表示導電性粒子之第1變化例之剖視圖。 Fig. 3 is a cross-sectional view showing a first modification of the conductive particles.

圖3所示之導電性粒子1A具備基材粒子2、及導電部3A。 The conductive particles 1A shown in FIG. 3 include the substrate particles 2 and the conductive portion 3A.

導電部3A配置於基材粒子2之表面上。導電性粒子1A於導電性之表面上具有複數個突起。導電部3A於外表面上具有複數個突起3Aa。 The conductive portion 3A is disposed on the surface of the substrate particle 2. The conductive particles 1A have a plurality of protrusions on the surface of the conductivity. The conductive portion 3A has a plurality of protrusions 3Aa on the outer surface.

導電性粒子1A不具備芯物質。導電部3A具有第1部分、及厚度厚於該第1部分之第2部分。除複數個突起3Aa以外之部分為導電部3A之上述第1部分。複數個突起3Aa為導電部3A之厚度較厚之上述第2部分。 The conductive particles 1A do not have a core material. The conductive portion 3A has a first portion and a second portion having a thickness thicker than the first portion. The portion other than the plurality of protrusions 3Aa is the above-described first portion of the conductive portion 3A. The plurality of protrusions 3Aa are the second portions of the conductive portion 3A having a relatively large thickness.

如導電性粒子1A般,為了形成突起,亦可不必使用芯物質。 As in the case of the conductive particles 1A, it is not necessary to use a core material in order to form protrusions.

圖4係表示導電性粒子之第2變化例之剖視圖。 Fig. 4 is a cross-sectional view showing a second modification of the conductive particles.

圖4所示之導電性粒子1B具備基材粒子2、導電部3B、及芯物質4。 The conductive particles 1B shown in FIG. 4 include a substrate particle 2, a conductive portion 3B, and a core material 4.

導電性粒子1B於導電性之表面具有複數個突起。導電部3B於外 表面具有複數個突起3Ba。 The conductive particles 1B have a plurality of protrusions on the surface of the conductivity. Conductive portion 3B is outside The surface has a plurality of protrusions 3Ba.

導電性粒子1與導電性粒子1B之芯物質之位置及導電部不同。導電性粒子1形成有1層構造之導電部3,相對於此,導電性粒子1B形成有多層(2層)之導電部3B。 The position of the core material of the conductive particles 1 and the conductive particles 1B and the conductive portion are different. The conductive particles 1 are formed with a conductive portion 3 having a single layer structure, whereas the conductive particles 1B are formed with a plurality of (two layers) conductive portions 3B.

導電部3B具有第1導電部3BA及第2導電部3BB。第1、第2導電部3BA、3BB配置於基材粒子2之表面上。於基材粒子2與第2導電部3BB之間配置有第1導電部3BA。因此,於基材粒子2之表面上配置有第1導電部3BA,於第1導電部3BA之表面上配置有第2導電部3BB。第1導電部3BA之外形為球狀。第1導電部3BA於外表面不具有突起。第2導電部3BB於外表面具有複數個突起3BBa。 The conductive portion 3B has a first conductive portion 3BA and a second conductive portion 3BB. The first and second conductive portions 3BA and 3BB are disposed on the surface of the substrate particle 2 . The first conductive portion 3BA is disposed between the substrate particles 2 and the second conductive portion 3BB. Therefore, the first conductive portion 3BA is disposed on the surface of the substrate particle 2, and the second conductive portion 3BB is disposed on the surface of the first conductive portion 3BA. The first conductive portion 3BA is formed in a spherical shape. The first conductive portion 3BA does not have a protrusion on the outer surface. The second conductive portion 3BB has a plurality of protrusions 3BBa on the outer surface.

複數個芯物質4配置於第1導電部3BA之表面上。複數個芯物質4配置於第2導電部3BB之內側,且埋入至第2導電部3BB內。第2導電部3BB被覆複數個芯物質4。導電部3B之外表面因複數個芯物質4而隆起,從而形成突起3Ba。第2導電部3BB之外表面因複數個芯物質4而隆起,從而形成突起3BBa。 A plurality of core materials 4 are disposed on the surface of the first conductive portion 3BA. The plurality of core materials 4 are disposed inside the second conductive portion 3BB and are buried in the second conductive portion 3BB. The second conductive portion 3BB is coated with a plurality of core materials 4. The outer surface of the conductive portion 3B is embossed by a plurality of core materials 4 to form protrusions 3Ba. The outer surface of the second conductive portion 3BB is embossed by a plurality of core materials 4 to form protrusions 3BBa.

如導電性粒子1B般,導電部可不為1層,亦可為多層。 Like the conductive particles 1B, the conductive portion may not be one layer or may be a plurality of layers.

圖5係表示導電性粒子之第3變化例之剖視圖。 Fig. 5 is a cross-sectional view showing a third modification of the conductive particles.

圖5所示之導電性粒子1C具備基材粒子2、導電部3C、及芯物質4。 The conductive particles 1C shown in FIG. 5 include a substrate particle 2, a conductive portion 3C, and a core material 4.

導電性粒子1C於導電性之表面具有複數個突起。導電部3C於外表面具有複數個突起3Ca。 The conductive particles 1C have a plurality of protrusions on the surface of the conductivity. The conductive portion 3C has a plurality of protrusions 3Ca on the outer surface.

關於導電性粒子1B與導電性粒子1C,由於芯物質之位置不同,故而僅導電部不同。 Since the conductive particles 1B and the conductive particles 1C have different positions of the core material, only the conductive portions are different.

導電部3C具有第1導電部3CA及第2導電部3CB。第1、第2導電部3CA、3CB配置於基材粒子2之表面上。於基材粒子2與第2導電部3CB之間配置有第1導電部3CA。因此,於基材粒子2之表面上配置有第1 導電部3CA,於第1導電部3CA之表面上配置有第2導電部3CB。第1導電部3CA於外表面具有複數個突起3CAa。第2導電部3CB於外表面具有複數個突起3CBa。 The conductive portion 3C has a first conductive portion 3CA and a second conductive portion 3CB. The first and second conductive portions 3CA and 3CB are disposed on the surface of the substrate particle 2 . The first conductive portion 3CA is disposed between the substrate particles 2 and the second conductive portion 3CB. Therefore, the first surface is disposed on the surface of the substrate particle 2 In the conductive portion 3CA, the second conductive portion 3CB is disposed on the surface of the first conductive portion 3CA. The first conductive portion 3CA has a plurality of protrusions 3CAa on the outer surface. The second conductive portion 3CB has a plurality of protrusions 3CBa on the outer surface.

複數個芯物質4配置於基材粒子2之表面上。複數個芯物質4配置於導電部3C之內側,且埋入至導電部3C內。複數個芯物質4配置於第1導電部3CA之內側,且埋入至第1導電部3CA內。導電部3C被覆複數個芯物質4。導電部3C之外表面因複數個芯物質4而隆起,從而形成突起3Ca。第1導電部3CA被覆複數個芯物質4。第1導電部3CA之外表面因複數個芯物質4而隆起,從而形成突起3CAa,且進而形成突起3CBa。 A plurality of core materials 4 are disposed on the surface of the substrate particles 2. The plurality of core materials 4 are disposed inside the conductive portion 3C and buried in the conductive portion 3C. The plurality of core materials 4 are disposed inside the first conductive portion 3CA and buried in the first conductive portion 3CA. The conductive portion 3C is coated with a plurality of core materials 4. The outer surface of the conductive portion 3C is embossed by a plurality of core materials 4 to form protrusions 3Ca. The first conductive portion 3CA is coated with a plurality of core materials 4. The outer surface of the first conductive portion 3CA is embossed by a plurality of core materials 4 to form protrusions 3CAa, and further, protrusions 3CBa are formed.

就有效地提高電磁波遮蔽功能之觀點而言,導電性粒子之體積電阻率較佳為0.1Ω‧cm以下,更佳為0.02Ω‧cm以下,進而較佳為0.001Ω‧cm以下。上述體積電阻率係使用粉體電阻測定器(三菱化學ANALYTECH公司製造之「MCP-PD51型」)等,並使用2.5g之粉體,藉由粉體專用探針,於20kN壓力之條件下,利用Loresta GX MCP-T700進行測定。 The volume resistivity of the conductive particles is preferably 0.1 Ω ‧ cm or less, more preferably 0.02 Ω ‧ cm or less, and still more preferably 0.001 Ω ‧ cm or less from the viewpoint of effectively improving the electromagnetic wave shielding function. The volume resistivity is a powder resistance tester ("MCP-PD51 type" manufactured by Mitsubishi Chemical Corporation, ANALYTECH Co., Ltd.), and 2.5 g of powder is used, and a powder-specific probe is used under a pressure of 20 kN. The assay was performed using a Loresta GX MCP-T700.

上述導電性粒子之粒徑較佳為3μm以上,更佳為5μm以上,進而較佳為10μm以上,尤佳為15μm以上,較佳為40μm以下,更佳為35μm以下,進而較佳為30μm以下,尤佳為25μm以下。若上述導電性粒子之粒徑為上述下限以上,則能夠充分地確保導電性黏著材料之厚度,又,導電性粒子與被黏著體之接觸面積變大,故而電磁波遮蔽功能進一步變高。 The particle diameter of the conductive particles is preferably 3 μm or more, more preferably 5 μm or more, further preferably 10 μm or more, particularly preferably 15 μm or more, preferably 40 μm or less, more preferably 35 μm or less, still more preferably 30 μm or less. It is preferably 25 μm or less. When the particle diameter of the conductive particles is at least the above lower limit, the thickness of the conductive adhesive material can be sufficiently ensured, and the contact area between the conductive particles and the adherend becomes large, so that the electromagnetic wave shielding function is further increased.

上述導電性粒子之粒徑相對於上述金屬粒子之粒徑之比(導電性粒子之粒徑/金屬粒子之粒徑)較佳為0.7以上,更佳為1以上,進而較佳為15以上,尤佳為20以上,較佳為5000以下,更佳為4000以下,進而較佳為500以下。若上述比為上述下限以上及上述上限以下,則電 磁波遮蔽功能有效地變高。 The ratio of the particle diameter of the conductive particles to the particle diameter of the metal particles (the particle diameter of the conductive particles/the particle diameter of the metal particles) is preferably 0.7 or more, more preferably 1 or more, still more preferably 15 or more. More preferably, it is 20 or more, preferably 5,000 or less, more preferably 4,000 or less, still more preferably 500 or less. If the ratio is equal to or higher than the lower limit and equal to or lower than the upper limit, the electricity is The magnetic wave shielding function is effectively increased.

關於上述導電性粒子及上述金屬粒子之每1個之粒徑,於導電性粒子及金屬粒子為真球狀之情形時,表示直徑,於導電性粒子及金屬粒子不為真球狀之情形時,表示最大直徑。 When the conductive particles and the metal particles are in a true spherical shape, the diameter of each of the conductive particles and the metal particles is a true spherical shape, and when the conductive particles and the metal particles are not in a true spherical shape, the conductive particles and the metal particles are not in a true spherical shape. , indicating the maximum diameter.

上述突起之平均高度較佳為30nm以上,更佳為100nm以上,進而較佳為500nm以上,較佳為1000nm以下。若上述突起之平均高度為上述下限以上,則基於突起之接觸性、以及電磁波遮蔽功能進一步變高。若上述突起之平均高度為上述上限以下,則突起不易過度地彎折。 The average height of the protrusions is preferably 30 nm or more, more preferably 100 nm or more, still more preferably 500 nm or more, and more preferably 1000 nm or less. When the average height of the protrusions is equal to or higher than the lower limit, the contact between the protrusions and the electromagnetic wave shielding function are further increased. When the average height of the projections is equal to or less than the above upper limit, the projections are less likely to be excessively bent.

上述突起之平均高度為1個導電性粒子所包含之突起之高度之平均。上述突起之高度表示連結導電性粒子之中心與突起之頂端之線(圖2所示之虛線L1)上之自假定無突起之情形時之導電部之假想線(圖2所示之虛線L2)上(假定無突起之情形時之球狀之導電性粒子之外表面上)至突起之頂端之距離。即,於圖2中,表示自虛線L1與虛線L2之交點至突起之頂端之距離。 The average height of the protrusions is an average of the heights of the protrusions included in one conductive particle. The height of the protrusions indicates an imaginary line of the conductive portion when the center of the conductive particles and the tip of the protrusion (the broken line L1 shown in FIG. 2) are assumed to be free from protrusions (dashed line L2 shown in FIG. 2). The distance from the top (on the outer surface of the spherical conductive particles in the case of no protrusion) to the tip of the protrusion. That is, in Fig. 2, the distance from the intersection of the broken line L1 and the broken line L2 to the tip end of the protrusion is shown.

就有效地提高基於突起之接觸性、以及電磁波遮蔽功能之觀點而言,於上述導電部之外表面之總表面積100%中,上述突起所在之部分之表面積較佳為0.1%以上,更佳為10%以上,進而較佳為30%以上。於上述導電部之外表面之總表面積100%中,上述突起所在之部分之表面積之比率之上限並無特別限定。於上述導電部之外表面之總表面積100%中,上述突起所在之部分之表面積可為99%以下,亦可為95%以下。 The surface area of the portion where the protrusion is located is preferably 0.1% or more, more preferably 100% of the total surface area of the outer surface of the conductive portion, from the viewpoint of effectively improving the contact between the protrusion and the electromagnetic wave shielding function. 10% or more, further preferably 30% or more. The upper limit of the ratio of the surface area of the portion where the protrusion is located is 100% of the total surface area of the outer surface of the conductive portion. The surface area of the portion where the protrusion is located may be 99% or less, or 95% or less, in the total surface area of the outer surface of the conductive portion.

上述突起所在之部分之表面積之比率可藉由如下方式進行測定:藉由掃描型電子顯微鏡(SEM)對導電性粒子進行觀察,算出突起所在之部分之投影面積相對於導電性粒子之粒徑之投影面積之比。 The ratio of the surface area of the portion where the protrusion is located can be measured by observing the conductive particles by a scanning electron microscope (SEM), and calculating the projected area of the portion where the protrusion is located with respect to the particle diameter of the conductive particles. The ratio of projected area.

於導電性黏著材料100重量%中,上述導電性粒子之含量較佳為1 重量%以上,更佳為5重量%以上,較佳為30重量%以下,更佳為25重量%以下,進而較佳為20重量%以下。若上述導電性粒子之含量為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。 The content of the conductive particles is preferably 1 in 100% by weight of the conductive adhesive material. The weight% or more is more preferably 5% by weight or more, more preferably 30% by weight or less, still more preferably 25% by weight or less, still more preferably 20% by weight or less. When the content of the conductive particles is not less than the above lower limit and not more than the above upper limit, the electromagnetic wave shielding function is effectively increased.

[基材粒子] [Substrate particles]

上述基材粒子為不包含金屬粒子之基材粒子。作為上述基材粒子,可列舉:樹脂粒子、不包含金屬粒子之無機粒子及有機無機混合粒子等。上述基材粒子較佳為樹脂粒子、不包含金屬粒子之無機粒子或有機無機混合粒子。上述基材粒子可具有核、及配置於該核之表面上之殼,亦可為核殼粒子。上述核可為有機核,上述殼可為無機殼。 The substrate particles are substrate particles that do not contain metal particles. Examples of the substrate particles include resin particles, inorganic particles not containing metal particles, and organic-inorganic hybrid particles. The substrate particles are preferably resin particles, inorganic particles not containing metal particles, or organic-inorganic hybrid particles. The substrate particles may have a core and a shell disposed on the surface of the core, or may be core-shell particles. The above-mentioned core may be an organic core, and the above shell may be an inorganic shell.

上述基材粒子進而較佳為樹脂粒子或有機無機混合粒子,可為樹脂粒子,亦可為有機無機混合粒子。藉由該等較佳之基材粒子之使用,可獲得更適合於電磁波遮蔽材料之導電性粒子。 The substrate particles are preferably resin particles or organic-inorganic hybrid particles, and may be resin particles or organic-inorganic hybrid particles. By using such preferred substrate particles, conductive particles more suitable for electromagnetic wave shielding materials can be obtained.

於將電磁波遮蔽材料貼合於被黏著體時,電磁波遮蔽材料被擠壓於被黏著體。若基材粒子為樹脂粒子或有機無機混合粒子,則於擠壓時,上述導電性粒子容易變形,導電性粒子與被黏著體之接觸面積變大。因此,電磁波遮蔽功能進一步變高。 When the electromagnetic wave shielding material is attached to the adherend, the electromagnetic wave shielding material is pressed against the adherend. When the substrate particles are resin particles or organic-inorganic hybrid particles, the conductive particles are easily deformed during extrusion, and the contact area between the conductive particles and the adherend is increased. Therefore, the electromagnetic wave shielding function is further increased.

作為用以形成上述樹脂粒子之樹脂,可較佳地使用各種有機物。作為用以形成上述樹脂粒子之樹脂,例如可列舉:聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、聚偏二氯乙烯、聚異丁烯、聚丁二烯等聚烯烴樹脂;聚甲基丙烯酸甲酯、聚丙烯酸甲酯等丙烯酸系樹脂;聚對苯二甲酸烷二酯、聚碳酸酯、聚醯胺、苯酚甲醛樹脂、三聚氰胺甲醛樹脂、苯胍胺甲醛樹脂、脲甲醛樹脂、酚樹脂、三聚氰胺樹脂、苯胍胺樹脂、脲樹脂、環氧樹脂、不飽和聚酯樹脂、飽和聚酯樹脂、聚碸、聚苯醚、聚縮醛、聚醯亞胺、聚醯胺醯亞胺、聚醚醚酮、聚醚碸、及使1種或者2種以上具有乙烯性不飽和基之各種聚合性單體進行聚合而獲得之聚合物等。由於能夠設計及合成適合於電磁波遮蔽材料 之任意之具有壓縮時之物性之樹脂粒子,且能夠容易地將基材粒子之硬度控制為適當之範圍,故而用以形成上述樹脂粒子之樹脂較佳為使1種或2種以上具有乙烯性不飽和基之聚合性單體進行聚合而成之聚合物。 As the resin for forming the above resin particles, various organic materials can be preferably used. Examples of the resin for forming the resin particles include polyolefin resins such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyvinylidene chloride, polyisobutylene, and polybutadiene; and polymethacrylic acid; Acrylic resin such as methyl ester or polymethyl acrylate; polyalkylene terephthalate, polycarbonate, polyamine, phenol formaldehyde resin, melamine formaldehyde resin, benzoguanidine formaldehyde resin, urea formaldehyde resin, phenol resin, Melamine resin, benzoguanamine resin, urea resin, epoxy resin, unsaturated polyester resin, saturated polyester resin, polyfluorene, polyphenylene ether, polyacetal, polyimine, polyamidimide, poly Ether ether ketone, polyether oxime, and a polymer obtained by polymerizing one or two or more kinds of polymerizable monomers having an ethylenically unsaturated group. Because it can be designed and synthesized suitable for electromagnetic wave shielding materials The resin particles having the physical properties at the time of compression can easily control the hardness of the substrate particles to an appropriate range. Therefore, the resin for forming the resin particles preferably has one or more kinds of ethylenicity. A polymer obtained by polymerizing an unsaturated group-containing polymerizable monomer.

於使具有乙烯性不飽和基之聚合性單體進行聚合而獲得上述樹脂粒子之情形時,作為上述具有乙烯性不飽和基之聚合性單體,可列舉非交聯性之單體及交聯性之單體。 When the polymerizable monomer having an ethylenically unsaturated group is polymerized to obtain the above resin particles, examples of the polymerizable monomer having an ethylenically unsaturated group include non-crosslinkable monomers and crosslinking. Sexual monomer.

作為上述非交聯性之單體,例如可列舉:苯乙烯、α-甲基苯乙烯等苯乙烯系單體;(甲基)丙烯酸、順丁烯二酸、順丁烯二酸酐等含有羧基之單體;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異基酯等(甲基)丙烯酸烷基酯化合物;(甲基)丙烯酸2-羥基乙酯、甘油(甲基)丙烯酸酯、聚氧乙烯(甲基)丙烯酸酯、(甲基)丙烯酸縮水甘油酯等含有氧原子之(甲基)丙烯酸酯化合物;(甲基)丙烯腈等含有腈基之單體;甲基乙烯基醚、乙基乙烯基醚、丙基乙烯基醚等乙烯醚化合物;乙酸乙烯酯、丁酸乙烯酯、月桂酸乙烯酯、硬脂酸乙烯酯等酸乙烯酯化合物;乙烯、丙烯、異戊二烯、丁二烯等不飽和烴;(甲基)丙烯酸三氟甲酯、(甲基)丙烯酸五氟乙酯、氯乙烯、氟乙烯、氯苯乙烯等含有鹵素之單體等。 Examples of the non-crosslinkable monomer include styrene monomers such as styrene and α-methylstyrene; and carboxyl groups such as (meth)acrylic acid, maleic acid, and maleic anhydride. Monomer; methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (a) Base) lauryl acrylate, cetyl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylate Alkyl (meth) acrylate compound such as ester; 2-hydroxyethyl (meth) acrylate, glycerol (meth) acrylate, polyoxyethylene (meth) acrylate, glycidyl (meth) acrylate a (meth) acrylate compound containing an oxygen atom; a nitrile group-containing monomer such as (meth)acrylonitrile; a vinyl ether compound such as methyl vinyl ether, ethyl vinyl ether or propyl vinyl ether; Vinyl ester compounds such as vinyl ester, vinyl butyrate, vinyl laurate, vinyl stearate; unsaturated hydrocarbons such as ethylene, propylene, isoprene, butadiene; and trifluoromethyl (meth)acrylate A halogen-containing monomer such as pentafluoroethyl (meth)acrylate, vinyl chloride, vinyl fluoride or chlorostyrene.

作為上述交聯性之單體,例如可列舉:四羥甲基甲烷四(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯、四羥甲基甲烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、(聚)1,4-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基) 丙烯酸酯等多官能(甲基)丙烯酸酯化合物;(異)氰尿酸三烯丙酯、偏苯三酸三烯丙酯、二乙烯苯、鄰苯二甲酸二烯丙酯、二烯丙基丙烯醯胺、二烯丙基醚、γ-(甲基)丙烯醯氧基丙基三甲氧基矽烷、三甲氧基矽烷基苯乙烯、乙烯基三甲氧基矽烷等含有矽烷之單體等。 Examples of the crosslinkable monomer include tetramethylol methane tetra(meth)acrylate, tetramethylol methane tri(meth)acrylate, and tetramethylolmethane di(meth)acrylate. Ester, trimethylolpropane tri(meth) acrylate, dipentaerythritol hexa(meth) acrylate, dipentaerythritol penta (meth) acrylate, glycerol tri(meth) acrylate, glycerol di(methyl) Acrylate, (poly)ethylene glycol di(meth)acrylate, (poly)propylene glycol di(meth)acrylate, (poly)1,4-butanediol di(meth)acrylate, 1,4 -butanediol di(methyl) a polyfunctional (meth) acrylate compound such as acrylate; triallyl (iso) cyanurate, triallyl trimellitate, divinylbenzene, diallyl phthalate, diallyl propylene A monomer containing decane such as guanamine, diallyl ether, γ-(meth)acryloxypropyltrimethoxydecane, trimethoxydecylstyrene or vinyltrimethoxydecane.

藉由使上述具有乙烯性不飽和基之聚合性單體利用公知之方法進行聚合,可獲得上述樹脂粒子。作為該方法,例如可列舉:於自由基聚合起始劑之存在下進行懸浮聚合之方法、以及使用非交聯之種粒子與自由基聚合起始劑一起使單體膨潤而進行聚合之方法等。 The above resin particles can be obtained by polymerizing the above polymerizable monomer having an ethylenically unsaturated group by a known method. Examples of the method include a method in which suspension polymerization is carried out in the presence of a radical polymerization initiator, and a method in which a monomer is swelled by polymerization using a non-crosslinked seed particle together with a radical polymerization initiator. .

於上述基材粒子為不包含金屬粒子之無機粒子或有機無機混合粒子之情形時,作為用以形成上述基材粒子之無機物,可列舉:二氧化矽、氧化鋁、鈦酸鋇、氧化鋯及碳黑等。上述無機物較佳為不為金屬。作為藉由上述二氧化矽所形成之粒子,並無特別限定,例如可列舉藉由使具有2個以上水解性之烷氧基矽烷基之矽化合物進行水解而形成交聯聚合物粒子之後視需要進行焙燒而獲得之粒子。作為上述有機無機混合粒子,例如可列舉藉由交聯而成之烷氧基矽烷基聚合物及丙烯酸系樹脂所形成之有機無機混合粒子等。 In the case where the substrate particles are inorganic particles or organic-inorganic hybrid particles which do not contain metal particles, examples of the inorganic material for forming the substrate particles include cerium oxide, aluminum oxide, barium titanate, zirconia and Carbon black and so on. The above inorganic substance is preferably not a metal. The particles formed by the above-mentioned ceria are not particularly limited, and examples thereof include hydrolyzing an anthracene compound having two or more hydrolyzable alkoxyalkyl groups to form crosslinked polymer particles, as needed. The particles obtained by baking are obtained. Examples of the organic-inorganic hybrid particles include an alkoxysilane alkyl polymer obtained by crosslinking and an organic-inorganic hybrid particle formed by an acrylic resin.

上述有機無機混合粒子較佳為具有核、及配置於該核之表面上之殼之核殼型之有機無機混合粒子。較佳為上述核為有機核。較佳為上述殼為無機殼。就有效地提高電磁波遮蔽功能之觀點而言,上述基材粒子較佳為具有有機核及配置於上述有機核之表面上之無機殼之有機無機混合粒子。 The organic-inorganic hybrid particles are preferably core-shell type organic-inorganic hybrid particles having a core and a shell disposed on the surface of the core. Preferably, the core is an organic core. Preferably, the shell is an inorganic shell. In view of effectively improving the electromagnetic wave shielding function, the substrate particles are preferably organic-inorganic hybrid particles having an organic core and an inorganic shell disposed on the surface of the organic core.

作為用以形成上述有機核之材料,可列舉用以形成上述樹脂粒子之樹脂等。 Examples of the material for forming the organic core include a resin or the like for forming the resin particles.

作為用以形成上述無機殼之材料,可列舉用以形成上述基材粒子之無機物。用以形成上述無機殼之材料較佳為二氧化矽。上述無機殼較佳為藉由於上述核之表面上藉由溶膠凝膠法將金屬烷氧化物製成 殼狀物後,使該殼狀物進行燒結而形成。上述金屬烷氧化物較佳為矽烷烷氧化物。上述無機殼較佳為藉由矽烷烷氧化物而形成。 Examples of the material for forming the inorganic shell include inorganic materials for forming the substrate particles. The material for forming the above inorganic shell is preferably cerium oxide. Preferably, the inorganic shell is made of a metal alkoxide by a sol-gel method on the surface of the core After the shell is formed, the shell is sintered to form. The metal alkoxide is preferably a decane alkoxide. The above inorganic shell is preferably formed by a decane alkoxide.

上述殼之厚度較佳為100nm以上,更佳為200nm以上,較佳為5μm以下,更佳為3μm以下。若上述殼之厚度為上述下限以上及上述上限以下,則可獲得更適合於電磁波遮蔽材料之導電性粒子。上述殼之厚度為每1個基材粒子之平均厚度。藉由溶膠凝膠法之控制,能夠控制上述殼之厚度。 The thickness of the shell is preferably 100 nm or more, more preferably 200 nm or more, more preferably 5 μm or less, still more preferably 3 μm or less. When the thickness of the shell is not less than the above lower limit and not more than the above upper limit, conductive particles more suitable for the electromagnetic wave shielding material can be obtained. The thickness of the above shell is the average thickness of each of the substrate particles. The thickness of the above shell can be controlled by the control of the sol-gel method.

上述導電部較佳為導電層。作為上述導電部之材料之金屬並無特別限定。作為上述導電部之材料之金屬可列舉:金、銀、銅、鈀、釕、銠、銥、鋰、鉑、鋅、鐵、錫、鉛、鋁、鈷、銦、鎳、鉻、鈦、銻、鉍、鉈、鍺、鎘、矽、鎢、鉬及該等之合金等。又,作為上述金屬,可列舉摻錫氧化銦(ITO)及焊錫等。 The conductive portion is preferably a conductive layer. The metal which is the material of the above-mentioned conductive portion is not particularly limited. Examples of the metal of the material of the conductive portion include gold, silver, copper, palladium, rhodium, iridium, ruthenium, lithium, platinum, zinc, iron, tin, lead, aluminum, cobalt, indium, nickel, chromium, titanium, ruthenium. , bismuth, antimony, bismuth, cadmium, antimony, tungsten, molybdenum and the like. Further, examples of the metal include tin-doped indium oxide (ITO), solder, and the like.

由於能夠有效地提高電磁波遮蔽功能,故而較佳為包含錫之合金、鎳、鈀、銀、銅或金,更佳為鎳、鈀、銅或銀,進而較佳為鎳、鈀或銅。上述導電部更佳為包含鎳、及磷或硼。上述導電部之材料亦可為包含磷及硼等之合金。上述導電部亦可使鎳與鎢或鉬進行合金化。 Since the electromagnetic wave shielding function can be effectively improved, it is preferably an alloy containing tin, nickel, palladium, silver, copper or gold, more preferably nickel, palladium, copper or silver, and further preferably nickel, palladium or copper. More preferably, the conductive portion contains nickel, phosphorus or boron. The material of the conductive portion may be an alloy containing phosphorus or boron. The conductive portion may also alloy nickel with tungsten or molybdenum.

於上述導電部100重量%中,鎳、鈀、銅或銀之含量較佳為10重量%以上,更佳為25重量%以上,進而較佳為40重量%以上,較佳為100重量%(總量)以下。較佳為上述導電部中之鎳之含量為上述下限以上及上述上限以下。 The content of nickel, palladium, copper or silver in the above-mentioned conductive portion is preferably 10% by weight or more, more preferably 25% by weight or more, still more preferably 40% by weight or more, and more preferably 100% by weight ( The total amount is below. It is preferable that the content of nickel in the conductive portion is not less than the above lower limit and not more than the above upper limit.

上述導電部較佳為包含鎳作為主金屬。於包含鎳之導電部整體100重量%中,鎳之含量較佳為50重量%以上。於包含鎳之導電部100重量%中,鎳之含量較佳為65重量%以上,更佳為80重量%以上,進而較佳為90重量%以上。若鎳之含量為上述下限以上,則電磁波遮蔽功能有效地變高。 The conductive portion preferably contains nickel as a main metal. The content of nickel is preferably 50% by weight or more in 100% by weight of the entire conductive portion containing nickel. The content of nickel in 100% by weight of the conductive portion containing nickel is preferably 65% by weight or more, more preferably 80% by weight or more, still more preferably 90% by weight or more. When the content of nickel is at least the above lower limit, the electromagnetic wave shielding function is effectively increased.

上述導電部中所包含之金屬之含量之測定方法可使用已知之各種分析法,並無特別限定。作為該測定方法,可列舉吸光分析法或光譜分析法等。上述吸光分析法可使用火焰吸光光度計及電加熱爐吸光光度計等。作為上述光譜分析法,可列舉電漿發光分析法及電漿離子源質量分析法等。 The method for measuring the content of the metal contained in the conductive portion can be any known analytical method, and is not particularly limited. Examples of the measurement method include an absorbance analysis method, a spectroscopic analysis method, and the like. As the above-mentioned light absorption analysis method, a flame absorption photometer, an electric heating furnace absorbance photometer, or the like can be used. Examples of the spectral analysis method include a plasma luminescence analysis method and a plasma ion source mass spectrometry method.

於對上述導電部中所包含之金屬之含量進行測定時,較佳為使用ICP(inductively coupled plasma,感應耦合電漿)發光分析裝置。作為ICP發光分析裝置之市售品,可列舉HORIBA公司製造之ICP發光分析裝置等。 When measuring the content of the metal contained in the conductive portion, an ICP (inductively coupled plasma) luminescence analyzer is preferably used. As a commercial item of an ICP luminescence analyzer, the ICP luminescence analyzer manufactured by HORIBA company, etc. are mentioned.

上述導電部較佳為包含磷或硼,上述包含鎳之導電部較佳為包含磷或硼。於上述導電部包含磷或硼之情形時,於包含磷或硼之導電部100重量%中,磷與硼之合計之含量較佳為0.1重量%以上,更佳為1重量%以上,進而較佳為3重量%以上,較佳為10重量%以下。若磷與硼之合計之含量為上述上限以下,則導電部之電阻進一步變低,電磁波遮蔽功能有效地變高。 Preferably, the conductive portion contains phosphorus or boron, and the conductive portion containing nickel preferably contains phosphorus or boron. In the case where the conductive portion contains phosphorus or boron, the total content of phosphorus and boron in 100% by weight of the conductive portion containing phosphorus or boron is preferably 0.1% by weight or more, more preferably 1% by weight or more, and further It is preferably 3% by weight or more, preferably 10% by weight or less. When the total content of phosphorus and boron is at most the above upper limit, the electric resistance of the conductive portion is further lowered, and the electromagnetic wave shielding function is effectively increased.

作為控制上述導電部中之鎳、磷及硼之含量之方法,例如可列舉:於藉由無電解鍍鎳形成導電部時對鍍鎳液之pH值進行控制之方法、於藉由無電解鍍鎳形成導電部時對含有硼之還原劑之濃度進行調整之方法、於藉由無電解鍍鎳形成導電部時對含有磷之還原劑之濃度進行調整之方法、以及對鍍鎳液中之鎳濃度進行調整之方法等。 As a method of controlling the content of nickel, phosphorus, and boron in the conductive portion, for example, a method of controlling the pH of the nickel plating solution when the conductive portion is formed by electroless nickel plating, and electroless plating is used. a method of adjusting a concentration of a reducing agent containing boron when forming a conductive portion of nickel, a method of adjusting a concentration of a reducing agent containing phosphorus when forming a conductive portion by electroless nickel plating, and a nickel in a nickel plating solution The method of adjusting the concentration, etc.

上述導電部可由1層形成,亦可由複數層(多層)形成。即,導電部可為單層,亦可具有2層以上之積層構造。於導電部為多層之導電部之情形時,位於導電部之最外側之導電部於外表面具有複數個突起。於導電部由複數層形成之情形時,最外層較佳為金層、鎳層、鈀層、銅層或包含錫及銀之合金層,更佳為金層或鈀層,尤佳為金層。於最外層為該等較佳之導電部之情形時,電磁波遮蔽功能有效地變 高。又,於最外層為金層之情形時,耐腐蝕性進一步變高。 The conductive portion may be formed of one layer or may be formed of a plurality of layers (multilayers). That is, the conductive portion may be a single layer or may have a laminated structure of two or more layers. In the case where the conductive portion is a plurality of conductive portions, the conductive portion located at the outermost side of the conductive portion has a plurality of protrusions on the outer surface. In the case where the conductive portion is formed of a plurality of layers, the outermost layer is preferably a gold layer, a nickel layer, a palladium layer, a copper layer or an alloy layer containing tin and silver, more preferably a gold layer or a palladium layer, and particularly preferably a gold layer. . When the outermost layer is the preferred conductive portion, the electromagnetic wave shielding function is effectively changed. high. Further, when the outermost layer is a gold layer, the corrosion resistance is further increased.

於粒子之表面上形成導電部之方法並無特別限定。作為形成導電部之方法,例如可列舉:藉由無電電鍍之方法、藉由電鍍之方法、藉由物理蒸鍍之方法、以及將金屬粉末或者包含金屬粉末及黏合劑之焊膏塗佈於粒子之表面之方法等。由於導電部之形成較簡便,故而較佳為藉由無電電鍍之方法。作為上述藉由物理蒸鍍之方法,可列舉真空蒸鍍、離子鍍敷及離子濺鍍等方法。 The method of forming the conductive portion on the surface of the particle is not particularly limited. Examples of the method of forming the conductive portion include a method of electroless plating, a method by electroplating, a method of physical vapor deposition, and a method of applying a metal powder or a solder paste containing a metal powder and a binder to particles. The method of the surface, etc. Since the formation of the conductive portion is relatively simple, it is preferably a method by electroless plating. Examples of the method of physical vapor deposition include vacuum vapor deposition, ion plating, and ion sputtering.

上述導電部之厚度(導電部整體之厚度)較佳為0.005μm以上,更佳為0.01μm以上,較佳為10μm以下,更佳為1μm以下,進而較佳為0.5μm以下,尤佳為0.3μm以下。上述導電部之厚度於導電部為多層之情形時為導電層整體之厚度。若導電部之厚度為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。 The thickness of the conductive portion (the thickness of the entire conductive portion) is preferably 0.005 μm or more, more preferably 0.01 μm or more, more preferably 10 μm or less, still more preferably 1 μm or less, further preferably 0.5 μm or less, and particularly preferably 0.3. Below μm. The thickness of the conductive portion is the thickness of the entire conductive layer when the conductive portion is a plurality of layers. When the thickness of the conductive portion is not less than the above lower limit and not more than the above upper limit, the electromagnetic wave shielding function is effectively increased.

於上述導電部由複數層形成之情形時,最外層之導電層之厚度較佳為0.001μm以上,更佳為0.01μm以上,較佳為0.5μm以下,更佳為0.1μm以下。若上述最外層之導電層之厚度為上述下限以上及上述上限以下,則藉由最外層之導電層之被覆變得均勻,電磁波遮蔽功能有效地變高。又,於上述最外層為金層之情形時,金層之厚度越薄,成本變得越低。 When the conductive portion is formed of a plurality of layers, the thickness of the outermost conductive layer is preferably 0.001 μm or more, more preferably 0.01 μm or more, more preferably 0.5 μm or less, and still more preferably 0.1 μm or less. When the thickness of the outermost conductive layer is not less than the above lower limit and not more than the above upper limit, the coating of the outermost conductive layer becomes uniform, and the electromagnetic wave shielding function is effectively increased. Further, in the case where the outermost layer is a gold layer, the thinner the thickness of the gold layer, the lower the cost becomes.

上述導電部之厚度例如可藉由使用場發射掃描型電子顯微鏡(FE-SEM)對導電性粒子之剖面進行觀察而進行測定。 The thickness of the conductive portion can be measured, for example, by observing a cross section of the conductive particles using a field emission scanning electron microscope (FE-SEM).

將所獲得之導電性粒子以含量成為30重量%之方式添加於Kulzer公司製造之「Technovit 4000」並使其分散,而製作導電性粒子檢查用埋入樹脂。以通過分散於該檢查用埋入樹脂中之導電性粒子之中心附近之方式使用離子研磨裝置(Hitachi High-Technologies公司製造之「IM4000」)切出導電性粒子之剖面。 The obtained conductive particles were added to "Technovit 4000" manufactured by Kulzer Co., Ltd. at a content of 30% by weight, and dispersed to prepare a buried resin for conductive particle inspection. A cross section of the conductive particles was cut out by using an ion polishing apparatus ("IM4000" manufactured by Hitachi High-Technologies Co., Ltd.) so as to be dispersed in the vicinity of the center of the conductive particles embedded in the inspection embedded resin.

繼而,較佳為使用場發射掃描型電子顯微鏡(FE-SEM),將圖像 倍率設定為5萬倍,並隨機地選擇50個導電性粒子,對各導電性粒子之導電部進行觀察。較佳為對所獲得之導電性粒子之導電部之厚度進行測量,並將其進行算術平均,設為導電部之厚度。 Then, it is preferred to use a field emission scanning electron microscope (FE-SEM) to image The magnification was set to 50,000 times, and 50 conductive particles were randomly selected, and the conductive portions of the respective conductive particles were observed. Preferably, the thickness of the conductive portion of the obtained conductive particles is measured and arithmetically averaged to obtain the thickness of the conductive portion.

[芯物質] [core material]

藉由將上述芯物質埋入至上述導電部中,容易使上述導電部於外表面具有複數個突起。 By embedding the core material in the conductive portion, it is easy to cause the conductive portion to have a plurality of protrusions on the outer surface.

作為形成上述突起之方法,可列舉:使芯物質附著於基材粒子之表面後藉由無電電鍍形成導電部之方法、以及藉由無電電鍍於基材粒子之表面形成導電部後使芯物質附著並進而藉由無電電鍍形成導電部之方法等。作為形成上述突起之其他方法,可列舉:於基材粒子之表面上形成第1導電部後於該第1導電部上配置芯物質並繼而形成第2導電部之方法、以及於在基材粒子之表面上形成導電部(第1導電部或第2導電部等)之中途階段添加芯物質之方法等。又,為了形成突起,亦可使用如下方法等:不使用上述芯物質,藉由無電電鍍於基材粒子形成導電部後,使電鍍突起狀地析出至導電部之表面上,進而藉由無電電鍍形成導電部。 The method of forming the protrusions includes a method of forming a conductive portion by electroless plating after attaching a core material to a surface of a substrate particle, and attaching a core portion to a surface of the substrate particle by electroless plating. Further, a method of forming a conductive portion by electroless plating or the like is provided. Another method for forming the protrusions is a method in which a first conductive portion is formed on a surface of a substrate particle, a core material is disposed on the first conductive portion, and then a second conductive portion is formed, and a substrate particle is formed. A method of adding a core material in the middle of the conductive portion (the first conductive portion or the second conductive portion, etc.) on the surface thereof is formed. Further, in order to form the protrusions, it is also possible to use a method of forming an electroconductive portion by electroless plating on the substrate particles without using the above-mentioned core material, and then depositing the electroplated protrusions on the surface of the electroconductive portion, thereby performing electroless plating. A conductive portion is formed.

作為於上述基材粒子或導電部之外表面上配置芯物質之方法,例如可列舉如下方法等:於粒子之分散液中添加芯物質,例如藉由凡得瓦耳力使芯物質集聚、附著於粒子之表面;以及於加入有粒子之容器中添加芯物質,利用藉由容器之旋轉等之機械作用使芯物質附著於粒子之表面。其中,由於容易控制附著之芯物質之量,故而較佳為使芯物質集聚、附著於分散液中之基材粒子之表面之方法。 Examples of the method of disposing the core material on the surface of the substrate particles or the conductive portion include a method of adding a core material to the dispersion of the particles, for example, by collecting and adhering the core material by van der Waals force. The surface of the particles; and the addition of the core material to the container in which the particles are added, and the core material is attached to the surface of the particles by mechanical action such as rotation of the container. Among them, since it is easy to control the amount of the core material to be attached, it is preferred to collect the core material and adhere it to the surface of the substrate particles in the dispersion liquid.

上述芯物質之材料並無特別限定。上述芯物質之材料之莫氏硬度較佳為較高。 The material of the above core material is not particularly limited. The Mohs hardness of the material of the above core material is preferably higher.

作為上述芯物質之材料之具體例,可列舉:鈦酸鋇(莫氏硬度4.5)、鎳(莫氏硬度5)、氧化矽(二氧化矽,莫氏硬度6~7)、氧化鈦(莫 氏硬度7)、氧化鋯(莫氏硬度8~9)、氧化鋁(莫氏硬度9)、碳化鎢(莫氏硬度9)及金剛石(莫氏硬度10)等。上述芯物質之材料較佳為鎳、氧化矽、氧化鈦、氧化鋯、氧化鋁、碳化鎢或金剛石,更佳為氧化矽、氧化鈦、氧化鋯、氧化鋁、碳化鎢或金剛石,進而較佳為氧化鈦、氧化鋯、氧化鋁、碳化鎢或金剛石,尤佳為氧化鋯、氧化鋁、碳化鎢或金剛石。就有效地提高電磁波遮蔽功能之觀點而言,上述芯物質之材料之莫氏硬度較佳為4以上,更佳為5以上,更佳為6以上,進而較佳為7以上,尤佳為7.5以上。 Specific examples of the material of the core material include barium titanate (Mohs hardness of 4.5), nickel (Mohs hardness of 5), cerium oxide (cerium oxide, Mohs hardness of 6 to 7), and titanium oxide (Mo) Hardness 7), zirconia (Mohs hardness 8 to 9), alumina (Mohs hardness 9), tungsten carbide (Mohs hardness 9) and diamond (Mohs hardness 10). The material of the core material is preferably nickel, cerium oxide, titanium oxide, zirconium oxide, aluminum oxide, tungsten carbide or diamond, more preferably cerium oxide, titanium oxide, zirconium oxide, aluminum oxide, tungsten carbide or diamond, and further preferably It is preferably titanium oxide, zirconium oxide, aluminum oxide, tungsten carbide or diamond, and particularly preferably zirconia, alumina, tungsten carbide or diamond. The Mohs hardness of the material of the core material is preferably 4 or more, more preferably 5 or more, still more preferably 6 or more, still more preferably 7 or more, and particularly preferably 7.5, from the viewpoint of effectively improving the electromagnetic wave shielding function. the above.

上述芯物質之形狀並無特別限定。芯物質之形狀較佳為塊狀。作為芯物質,例如可列舉:粒子狀之塊、複數個微小粒子凝集而成之凝集塊、及不定形之塊等。 The shape of the core material is not particularly limited. The shape of the core material is preferably a block shape. Examples of the core material include a particulate block, agglomerates in which a plurality of fine particles are aggregated, and an amorphous block.

上述芯物質之平均直徑(平均粒徑)較佳為0.001μm以上,更佳為0.05μm以上,較佳為0.9μm以下,更佳為0.2μm以下。若上述芯物質之平均直徑為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。 The average diameter (average particle diameter) of the core material is preferably 0.001 μm or more, more preferably 0.05 μm or more, more preferably 0.9 μm or less, and still more preferably 0.2 μm or less. When the average diameter of the core material is not less than the above lower limit and not more than the above upper limit, the electromagnetic wave shielding function is effectively increased.

上述芯物質之「平均直徑(平均粒徑)」表示數量平均直徑(數量平均粒徑)。芯物質之平均直徑可藉由如下方式而求出:對任意之50個芯物質利用電子顯微鏡或光學顯微鏡進行觀察,並算出平均值。 The "average diameter (average particle diameter)" of the above core material means a number average diameter (number average particle diameter). The average diameter of the core material can be determined by observing an arbitrary 50 core materials by an electron microscope or an optical microscope, and calculating an average value.

上述導電性粒子每1個之上述突起之數量較佳為3個以上,更佳為5個以上。上述突起之數量之上限並無特別限定。上述突起之數量之上限可考慮導電性粒子之粒徑等進行適當選擇。 The number of the protrusions per one of the conductive particles is preferably three or more, and more preferably five or more. The upper limit of the number of the above protrusions is not particularly limited. The upper limit of the number of the above-mentioned protrusions can be appropriately selected in consideration of the particle diameter of the conductive particles and the like.

(黏著成分) (adhesive ingredient)

本發明之導電性黏著材料具有黏著成分,可藉由如上述般配置於導電性基材而製成導電性黏著片或導電性黏著帶等。作為上述黏著成分,可列舉:橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、及聚胺基甲酸酯系黏著劑。上述黏著成分可僅使用1種,亦可併用2種 以上。 The conductive adhesive of the present invention has an adhesive component, and can be placed on a conductive substrate as described above to form a conductive adhesive sheet or a conductive adhesive tape. Examples of the above-mentioned adhesive component include a rubber-based adhesive, an acrylic adhesive, a polyoxynoxy adhesive, and a polyurethane adhesive. The above adhesive component may be used alone or in combination of two. the above.

於導電性黏著材料100重量%中,上述黏著成分之含量較佳為5重量%以上,更佳為15重量%以上,較佳為60重量%以下,更佳為35重量%以下。若上述黏著成分之含量為上述下限以上及上述上限以下,則電磁波遮蔽功能有效地變高。 The content of the above-mentioned adhesive component is preferably 5% by weight or more, more preferably 15% by weight or more, preferably 60% by weight or less, and more preferably 35% by weight or less based on 100% by weight of the conductive adhesive. When the content of the above-mentioned adhesive component is not less than the above lower limit and not more than the above upper limit, the electromagnetic wave shielding function is effectively increased.

以下,針對本發明,基於具體實施例更詳細地進行說明。再者,本發明並不限定於以下實施例。 Hereinafter, the present invention will be described in more detail based on specific examples. Furthermore, the invention is not limited to the following examples.

於以下實施例中,使用如下導電性粒子:於使用粉體電阻測定器(三菱化學ANALYTECH公司製造之「MCP-PD51型」)並使用2.5g之粉體,藉由粉體專用探針於20kN加壓、利用Loresta GX MCP-T700進行測定之條件下對體積電阻率進行測定時,體積電阻率為0.001Ω‧cm以下。 In the following examples, the following conductive particles were used: a powder resistance measuring device ("MCP-PD51 type" manufactured by Mitsubishi Chemical Corporation ANALYTECH Co., Ltd.) was used and 2.5 g of powder was used, and a powder-specific probe was used for 20 kN. When the volume resistivity was measured under pressure and measured by the Loresta GX MCP-T700, the volume resistivity was 0.001 Ω‧ cm or less.

(實施例1) (Example 1)

(1)用以形成導電性黏著材料之導電性黏著材料之溶液之製備 (1) Preparation of a solution of a conductive adhesive material for forming a conductive adhesive material

使用乙酸乙酯作為溶劑,並使用偶氮雙異丁腈0.1重量份作為起始劑,使甲基丙烯酸2-苯氧基乙酯40重量份、甲基丙烯酸正丁酯58重量份及甲基丙烯酸2重量份藉由溶液聚合方法進行聚合(60℃ 4小時,85℃ 1小時),而獲得重量平均分子量為約40萬之丙烯酸系聚合物之溶液(固形物成分濃度:45重量%)。相對於該丙烯酸系聚合物溶液之固形物成分100重量份調配作為黏著賦予樹脂之聚合松脂季戊四醇酯(Harima Chemicals集團公司製造之「HARIESTER S」)40重量份,而製作丙烯酸系樹脂組合物溶液。 Ethyl acetate was used as a solvent, and 0.1 part by weight of azobisisobutyronitrile was used as a starter to make 40 parts by weight of 2-phenoxyethyl methacrylate, 58 parts by weight of n-butyl methacrylate, and methyl group. 2 parts by weight of acrylic acid was polymerized by a solution polymerization method (60 ° C for 4 hours, 85 ° C for 1 hour) to obtain a solution (solid content concentration: 45% by weight) of an acrylic polymer having a weight average molecular weight of about 400,000. 40 parts by weight of a polymerized rosin pentaerythritol ester ("HARIESTER S" manufactured by Harima Chemicals Group Co., Ltd.) as an adhesion-imparting resin was prepared in an amount of 100 parts by weight of the solid content of the acrylic polymer solution to prepare an acrylic resin composition solution.

相對於該丙烯酸系樹脂組合物溶液之固形物成分100重量份調配作為金屬粒子之鎳粉(JFE MINERAL公司製造之「NFP201X/XD 200nm」)7重量份、導電性粒子(積水化學工業製造之NIEZB-020-S,導電部之電鍍金屬種:鎳)8重量份、乙酸乙酯100重量份、及異氰酸酯交 聯劑(Nippon Polyurethane公司製造之「Coronate L」)2重量份,並利用攪拌機混合10分鐘,而獲得導電性黏著材料之溶液(丙烯酸系黏著劑溶液)。導電性粒子之突起之平均高度為500nm。又,利用上述方法所測得之導電性粒子之突起所在之部分之表面積之比率(藉由突起之被覆率)為30%。 7 parts by weight of nickel powder ("NFP201X/XD 200nm" manufactured by JFE MINERAL Co., Ltd.) as a metal particle, and conductive particles (NIEZB manufactured by Sekisui Chemical Industry Co., Ltd.) was added to 100 parts by weight of the solid content of the acrylic resin composition solution. -020-S, electroplated metal species of conductive portion: nickel) 8 parts by weight, ethyl acetate 100 parts by weight, and isocyanate 2 parts by weight of a binder ("Coronate L" manufactured by Nippon Polyurethane Co., Ltd.) was mixed with a stirrer for 10 minutes to obtain a solution of an electrically conductive adhesive material (acrylic adhesive solution). The average height of the protrusions of the conductive particles was 500 nm. Moreover, the ratio of the surface area of the portion where the protrusions of the conductive particles were measured by the above method (the coverage ratio by the protrusion) was 30%.

(2)附導電性基材之導電性黏著材料之製作 (2) Production of conductive adhesive material with conductive substrate

準備厚度為12μm之銅箔。於該銅箔上,使用上述導電性黏著材料之溶液並使用棒式塗佈機以厚度成為20μm之方式形成導電性黏著材料(黏著層),進而於50℃下老化一天,而獲得附導電性基材之導電性黏著材料。於所獲得之導電性黏著材料中,導電性粒子之含量為8重量%,金屬粒子之含量為7重量%。 A copper foil having a thickness of 12 μm was prepared. A conductive adhesive (adhesive layer) was formed on the copper foil by using a solution of the above-mentioned conductive adhesive material so as to have a thickness of 20 μm using a bar coater, and further aged at 50 ° C for conductivity. A conductive adhesive material for the substrate. In the obtained conductive adhesive material, the content of the conductive particles was 8% by weight, and the content of the metal particles was 7% by weight.

(實施例2-3) (Example 2-3)

如表1般,變更導電性粒子之粒徑,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material to which a conductive substrate is attached is obtained in the same manner as in Example 1 except that the particle diameter of the conductive particles is changed as in Table 1.

(實施例4) (Example 4)

如表1般,變更導電性粒子之粒徑及金屬粒子之粒徑,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the particle diameter of the conductive particles and the particle diameter of the metal particles were changed as shown in Table 1.

(實施例5-8) (Examples 5-8)

如表1般,變更金屬粒子之粒徑,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the particle diameter of the metal particles was changed.

(實施例9) (Example 9)

如表1般,變更金屬粒子之粒徑及導電性黏著材料之厚度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the particle diameter of the metal particles and the thickness of the conductive adhesive material were changed as shown in Table 1.

(實施例10) (Embodiment 10)

如表1般,變更導電性黏著材料之厚度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 1 except that the thickness of the conductive adhesive was changed.

(實施例11-12) (Examples 11-12)

如表1般,變更金屬粒子之粒徑及導電性黏著材料之厚度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the particle diameter of the metal particles and the thickness of the conductive adhesive material were changed as shown in Table 1.

(實施例13-14) (Examples 13-14)

如表1般,變更導電性粒子之突起之平均高度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material to which a conductive substrate is attached is obtained in the same manner as in Example 1 except that the average height of the protrusions of the conductive particles is changed.

(實施例15-18) (Examples 15-18)

如表1般,變更導電性粒子之導電部之電鍍金屬種,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 1 except that the plating metal of the conductive portion of the conductive particles was changed as in Table 1.

(實施例19-23) (Examples 19-23)

如表2般,變更所獲得之導電性黏著材料中之導電性粒子之含量及金屬粒子之含量,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the content of the conductive particles and the content of the metal particles in the conductive adhesive material were changed.

(實施例24-25) (Examples 24-25)

如表2般,變更導電性粒子之粒徑,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material to which a conductive substrate is attached is obtained in the same manner as in Example 1 except that the particle diameter of the conductive particles is changed as in Table 2.

(實施例26-27) (Examples 26-27)

如表2般,變更導電性粒子之突起之平均高度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material to which a conductive substrate is attached is obtained in the same manner as in Example 1 except that the average height of the protrusions of the conductive particles is changed.

(實施例28) (Embodiment 28)

如表2般,變更導電性黏著材料之厚度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 1 except that the thickness of the conductive adhesive was changed as in Table 2.

(實施例29) (Example 29)

如表2般,變更導電性粒子之粒徑及導電性黏著材料之厚度,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the particle diameter of the conductive particles and the thickness of the conductive adhesive material were changed as in Table 2.

(實施例30) (Embodiment 30)

如表2般,變更金屬粒子之粒徑,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material to which a conductive substrate was attached was obtained in the same manner as in Example 1 except that the particle diameter of the metal particles was changed.

(實施例31-32) (Examples 31-32)

如表2般,變更導電性粒子之藉由突起之被覆率,除此以外,與實施例4同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 4 except that the coverage of the conductive particles by the protrusions was changed as in Table 2.

(實施例33) (Example 33)

如表2般,變更導電性粒子之導電部之電鍍金屬種(層構成,最外層Ag/內層Cu),除此以外,與實施例4同樣地獲得附導電性基材之導電性黏著材料。 In the same manner as in Example 4, a conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 4 except that the plating metal species (layer configuration, outermost layer Ag/inner layer Cu) of the conductive portion of the conductive particles was changed. .

(比較例1) (Comparative Example 1)

如表2般,變更導電性黏著材料中之導電性粒子之含量,且於導電性黏著材料中不使用金屬粒子,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 The conductive adhesive with a conductive substrate was obtained in the same manner as in Example 1 except that the content of the conductive particles in the conductive adhesive was changed, and the metal particles were not used in the conductive adhesive. material.

(比較例2) (Comparative Example 2)

如表2般,變更導電性黏著材料中之金屬粒子之含量,且於導電性黏著材料中不使用導電性粒子,除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 The conductive adhesion of the conductive substrate was obtained in the same manner as in Example 1 except that the content of the metal particles in the conductive adhesive was changed, and the conductive particles were not used in the conductive adhesive. material.

(比較例3) (Comparative Example 3)

如表2般,使用不具有突起之導電性粒子(突起之平均高度0nm),除此以外,與實施例1同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive base material was obtained in the same manner as in Example 1 except that the conductive particles having no protrusions (the average height of the protrusions was 0 nm) were used.

(實施例34) (Example 34)

如表2般,變更導電性粒子之藉由突起之被覆率,除此以外,與實施例4同樣地獲得附導電性基材之導電性黏著材料。 A conductive adhesive material with a conductive substrate was obtained in the same manner as in Example 4 except that the coverage of the conductive particles by the protrusions was changed as in Table 2.

(評價) (Evaluation)

(1)黏著性 (1) Adhesion

將試片(附導電性基材之導電性黏著材料)自導電性黏著材料側貼附於不鏽鋼板,對自試板向180°方向剝離所需要之力進行評價。拉伸速度設為30mm/min,膠帶寬度設為25mm。根據剝離所需要之力,利用以下基準對黏著性進行判定。 The test piece (conductive adhesive material with a conductive base material) was attached to the stainless steel plate from the side of the conductive adhesive material, and the force required to peel the test plate in the 180° direction was evaluated. The stretching speed was set to 30 mm/min, and the tape width was set to 25 mm. According to the force required for peeling, the adhesion was judged by the following criteria.

[黏著性之判定基準] [Standard of adhesion]

○○○:15N/mm2以上 ○○○: 15N/mm 2 or more

○○:10N/mm2以上且未達15N/mm2 ○○: 10 N/mm 2 or more and less than 15 N/mm 2

○:4N/mm2以上且未達10N/mm2 ○: 4 N/mm 2 or more and less than 10 N/mm 2

△:1N/mm2以上且未達4N/mm2 △: 1 N/mm 2 or more and less than 4 N/mm 2

×:未達1N/mm2 ×: not up to 1 N/mm 2

(2)連接電阻 (2) Connection resistance

如圖6般,將附導電性基材之導電性黏著材料61自黏著材側貼附於下部純銅電極62(25×25mm),利用上部純銅電極63夾住,於加壓2MPa之狀態下,使用四端子法對連接電阻進行測定。將附導電性基材之導電性黏著材料之平面面積設為10×10mm。利用以下基準對連接電阻進行判定。 As shown in Fig. 6, the conductive adhesive material 61 to which the conductive substrate is attached is attached to the lower pure copper electrode 62 (25 × 25 mm) from the side of the adhesive, and is sandwiched by the upper pure copper electrode 63, and is pressurized at 2 MPa. The connection resistance was measured using a four-terminal method. The plane area of the conductive adhesive material to which the conductive substrate was attached was set to 10 × 10 mm. The connection resistance is determined using the following criteria.

[連接電阻之判定基準] [Determination of connection resistance]

○○○:未達2Ω ○○○: Less than 2Ω

○○:2Ω以上且未達5Ω ○○: 2 Ω or more and less than 5 Ω

○:5Ω以上且未達10Ω ○: 5 Ω or more and less than 10 Ω

△:10Ω以上且未達30Ω △: 10 Ω or more and less than 30 Ω

×:30Ω以上 ×: 30 Ω or more

(3)電磁波遮蔽性 (3) Electromagnetic shielding

使用KEC關西電子工業振興中心開發之KEC法(磁場),對附導電性基材之導電性黏著材料之電磁波遮蔽性進行評價。以對1GHz高頻之遮蔽效果作為比較基準,根據所獲得之遮蔽效果之值,對電磁波遮 蔽性進行評價。 The electromagnetic wave shielding property of the conductive adhesive material with a conductive substrate was evaluated using the KEC method (magnetic field) developed by the KEC Kansai Electronics Industry Promotion Center. The shielding effect of the 1 GHz high frequency is used as a comparison reference, and the electromagnetic wave is covered according to the value of the obtained shielding effect. Coverability is evaluated.

[電磁波遮蔽性之判定基準] [Determination of electromagnetic wave shielding]

○○○:90dB以上 ○○○: 90dB or more

○○:75dB以上且未達90dB ○○: 75dB or more and less than 90dB

○:60dB以上且未達75dB ○: 60dB or more and less than 75dB

△:40dB以上且未達60dB △: 40dB or more and less than 60dB

×:未達40dB ×: less than 40dB

(4)電磁波遮蔽耐久性 (4) Electromagnetic wave shielding durability

對附導電性基材之導電性黏著材料於以下熱循環條件下進行熱循環試驗,其後,利用KEC法對遮蔽性進行評價。以對1GHz高頻之遮蔽效果作為比較基準,根據所獲得之遮蔽效果之值,對電磁波遮蔽耐久性進行評價。 The conductive adhesive material with a conductive substrate was subjected to a heat cycle test under the following thermal cycle conditions, and thereafter, the shielding property was evaluated by the KEC method. The shielding effect of the 1 GHz high frequency was used as a comparison standard, and the electromagnetic wave shielding durability was evaluated based on the value of the shielding effect obtained.

熱循環條件:低溫側:-10℃/30min;高溫側:120℃/30min;合計250循環。 Thermal cycling conditions: low temperature side: -10 ° C / 30 min; high temperature side: 120 ° C / 30 min; total 250 cycles.

[電磁波遮蔽耐久性之判定基準] [Criteria for judging the durability of electromagnetic shielding]

○○○:80dB以上 ○○○: 80dB or more

○○:65dB以上且未達80dB ○○: 65dB or more and less than 80dB

○:50dB以上且未達65dB ○: 50dB or more and less than 65dB

△:40dB以上且未達50dB △: 40dB or more and less than 50dB

×:未達40dB ×: less than 40dB

將附導電性基材之導電性黏著材料之詳細情況及評價結果示於下述表1~3。 The details and evaluation results of the conductive adhesive material with a conductive substrate are shown in Tables 1 to 3 below.

[表1] [Table 1]

1‧‧‧導電性粒子 1‧‧‧Electrical particles

51‧‧‧附導電性基材之導電性黏著材料 51‧‧‧ Conductive adhesive materials with conductive substrates

52‧‧‧導電性黏著材料 52‧‧‧ Conductive adhesive materials

53‧‧‧導電性基材 53‧‧‧Electrically conductive substrate

56‧‧‧金屬粒子 56‧‧‧Metal particles

57‧‧‧黏著成分 57‧‧‧Adhesive ingredients

Claims (12)

一種導電性黏著材料,其包含複數個金屬粒子、複數個導電性粒子、及黏著成分,且上述導電性粒子係具備不包含金屬粒子之基材粒子、及配置於上述基材粒子之表面上之導電部之導電性粒子,上述導電性粒子於上述導電部之外表面具有複數個突起。 A conductive adhesive material comprising a plurality of metal particles, a plurality of conductive particles, and an adhesive component, wherein the conductive particles are provided with substrate particles not containing metal particles, and are disposed on a surface of the substrate particles In the conductive particles of the conductive portion, the conductive particles have a plurality of protrusions on the outer surface of the conductive portion. 如請求項1之導電性黏著材料,其中於導電性黏著材料100重量%中,上述導電性粒子之含量為1重量%以上且30重量%以下。 The conductive adhesive material according to claim 1, wherein the conductive particles are contained in an amount of 1% by weight or more and 30% by weight or less based on 100% by weight of the conductive adhesive. 如請求項1或2之導電性黏著材料,其中上述導電性粒子之粒徑為3μm以上且40μm以下。 The conductive adhesive material according to claim 1 or 2, wherein the conductive particles have a particle diameter of 3 μm or more and 40 μm or less. 如請求項1或2之導電性黏著材料,其中上述導電性粒子之體積電阻率為0.001Ω‧cm以下。 The conductive adhesive material according to claim 1 or 2, wherein the conductive particles have a volume resistivity of 0.001 Ω‧ cm or less. 如請求項1或2之導電性黏著材料,其中上述導電性粒子之粒徑相對於上述金屬粒子之粒徑之比為0.7以上且5000以下。 The conductive adhesive material according to claim 1 or 2, wherein a ratio of a particle diameter of the conductive particles to a particle diameter of the metal particles is 0.7 or more and 5,000 or less. 如請求項1或2之導電性黏著材料,其中上述突起之平均高度為30nm以上且1000nm以下。 The conductive adhesive material according to claim 1 or 2, wherein the average height of the protrusions is 30 nm or more and 1000 nm or less. 如請求項1或2之導電性黏著材料,其中於上述導電部之外表面之總表面積100%中,上述突起所在之部分之表面積為0.1%以上。 The conductive adhesive material according to claim 1 or 2, wherein a surface area of the portion where the protrusion is located is 100% or more of the total surface area of the outer surface of the conductive portion. 如請求項1或2之導電性黏著材料,其中上述導電性粒子具備使上述導電部之外表面隆起之複數個芯物質。 The conductive adhesive material according to claim 1 or 2, wherein the conductive particles are provided with a plurality of core materials for bulging the outer surface of the conductive portion. 如請求項8之導電性黏著材料,其中上述芯物質之材料之莫氏硬度為5以上。 The conductive adhesive material according to claim 8, wherein the material of the core material has a Mohs hardness of 5 or more. 如請求項1或2之導電性黏著材料,其厚度為5μm以上且40μm以下。 The conductive adhesive material according to claim 1 or 2, which has a thickness of 5 μm or more and 40 μm or less. 一種附導電性基材之導電性黏著材料,其具有如請求項1至10中任一項之導電性黏著材料、及導電性基材,且上述導電性黏著材料配置於上述導電性基材之表面上。 A conductive adhesive material with a conductive substrate, comprising the conductive adhesive material according to any one of claims 1 to 10, and a conductive substrate, wherein the conductive adhesive material is disposed on the conductive substrate On the surface. 如請求項11之附導電性基材之導電性黏著材料,其中上述導電性基材為銅箔。 The conductive adhesive material of the conductive substrate according to claim 11, wherein the conductive substrate is a copper foil.
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