TW201704410A - Composition for anisotropic conductive film, anisotropic conductive film and display device using the same - Google Patents
Composition for anisotropic conductive film, anisotropic conductive film and display device using the same Download PDFInfo
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Abstract
Description
本發明是有關於一種非等向性導電膜用組成物、非等向性導電膜及使用其的顯示裝置。The present invention relates to a composition for an anisotropic conductive film, an anisotropic conductive film, and a display device using the same.
一般而言,非等向性導電膜(anisotropic conductive film;ACF)是指藉由將導電顆粒分散於諸如環氧樹脂之樹脂中而製備之膜形黏著劑。非等向性導電膜是由具有電非等向性及黏著性之聚合物層組成,且在膜厚度方向上展現導電特性且在其薄片方向上展現絕緣特性。當在某些條件下對安置於電路板之間時非等向性導電膜進行加熱及壓縮時,電路板的電路末端彼此間經由導電顆粒電連接且絕緣性黏著樹脂填充相鄰電極之間的空間以使導電顆粒彼此間分隔,藉此提供高絕緣效能。In general, an anisotropic conductive film (ACF) refers to a film-shaped adhesive prepared by dispersing conductive particles in a resin such as an epoxy resin. The anisotropic conductive film is composed of a polymer layer having electrical anisotropy and adhesion, and exhibits conductive characteristics in the film thickness direction and exhibits insulating properties in the sheet direction thereof. When the anisotropic conductive film is heated and compressed under a certain condition when disposed between the circuit boards, the circuit ends of the circuit board are electrically connected to each other via the conductive particles and the insulating adhesive resin fills between the adjacent electrodes. The space is such that the conductive particles are separated from each other, thereby providing high insulation efficiency.
隨著近期開發出具有薄顯示面板的高解析度顯示器,已研究在最小連接區域中捕捉盡可能多的導電顆粒的技術。為了提高導電顆粒的捕捉率,已進行各種嘗試,諸如提高導電顆粒的密度或抑制流體流動。然而,此等方法面臨的問題是相鄰電極之間的絕緣電阻降低或由於固化之後的模數增加而導致的黏著強度降低。With the recent development of high-resolution displays with thin display panels, techniques for capturing as many conductive particles as possible in a minimum connection area have been studied. In order to increase the trapping rate of conductive particles, various attempts have been made, such as increasing the density of conductive particles or suppressing fluid flow. However, the problems faced by such methods are a decrease in the insulation resistance between adjacent electrodes or a decrease in the adhesion strength due to an increase in the modulus after curing.
因此,需要開發出一種非等向性導電膜,其展現極佳黏著性及絕緣電阻以降低電極之間電短路的可能性,同時有效地抑制流體流動。Therefore, there is a need to develop an anisotropic conductive film which exhibits excellent adhesion and insulation resistance to reduce the possibility of electrical short between electrodes while effectively suppressing fluid flow.
本發明之實施例提供一種非等向性導電膜,其在顆粒捕捉率、黏著強度以及連接電阻方面展現極佳特性,同時允許在低溫下快速固化。Embodiments of the present invention provide an anisotropic conductive film which exhibits excellent characteristics in terms of particle trapping rate, adhesive strength, and connection resistance while allowing rapid curing at a low temperature.
根據本發明實施例的一個態樣,提供一種非等向性導電膜用組成物,其包含:茀化合物與雙酚型環氧化合物之共聚物;具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂;固化劑;以及導電顆粒。According to an aspect of an embodiment of the present invention, there is provided a composition for an anisotropic conductive film comprising: a copolymer of a ruthenium compound and a bisphenol type epoxy compound; having 150 g/eq or less; Epoxy equivalent epoxy resin; curing agent; and conductive particles.
根據本發明實施例的一個態樣,茀化合物包含兩個或更多個羥基。According to one aspect of an embodiment of the invention, the ruthenium compound comprises two or more hydroxyl groups.
根據本發明實施例的一個態樣,茀化合物具有由式1表示的結構: [式1]其中各R獨立地為烷基、烷氧基、芳基或環烷基;各m獨立地為整數0至4;且各n獨立地為整數1至5。According to an aspect of the embodiment of the present invention, the ruthenium compound has a structure represented by Formula 1: [Formula 1] Wherein each R is independently alkyl, alkoxy, aryl or cycloalkyl; each m is independently an integer from 0 to 4; and each n is independently an integer from 1 to 5.
根據本發明實施例的一個態樣,雙酚型環氧化合物包含由下列各者所構成之族群中選出的至少一者:雙酚A型環氧化合物、雙酚F型環氧化合物、雙酚AD型環氧化合物、雙酚E型環氧化合物以及雙酚S型環氧化合物。According to an aspect of the embodiment of the present invention, the bisphenol type epoxy compound comprises at least one selected from the group consisting of bisphenol A type epoxy compound, bisphenol F type epoxy compound, bisphenol AD type epoxy compound, bisphenol E type epoxy compound, and bisphenol S type epoxy compound.
根據本發明實施例的一個態樣,共聚物具有由以下式2至式4表示的結構中的至少一者: [式2]; [式3];以及 [式4], 其中R1 、R2 、R3 以及R4 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子或羥基;R5 與R6 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子、C6 至C20 芳族環或C6 至C20 脂環族環;且n為整數1至100。According to an aspect of the embodiment of the present invention, the copolymer has at least one of the structures represented by the following Formulas 2 to 4: [Formula 2] ; [Formula 3] ; and [Formula 4] Wherein R 1 , R 2 , R 3 and R 4 are the same or different from each other and are each independently hydrogen, C 1 to C 6 alkyl, halogen atom or hydroxyl group; R 5 and R 6 are the same or different from each other and each Independently hydrogen, C 1 to C 6 alkyl, halogen atom, C 6 to C 20 aromatic ring or C 6 to C 20 alicyclic ring; and n is an integer from 1 to 100.
根據本發明實施例的一個態樣,共聚物具有5,000 g/mol至50,000 g/mol的重量平均分子量。According to an aspect of an embodiment of the present invention, the copolymer has a weight average molecular weight of from 5,000 g/mol to 50,000 g/mol.
根據本發明實施例的一個態樣,共聚物具有140℃至200℃的玻璃轉移溫度(Tg)。According to one aspect of an embodiment of the present invention, the copolymer has a glass transition temperature (Tg) of from 140 °C to 200 °C.
根據本發明實施例的一個態樣,環氧當量為150 g/eq或小於150 g/eq的環氧樹脂是脂環族環氧樹脂、雙酚型環氧樹脂或芳族環氧樹脂。According to an aspect of an embodiment of the present invention, the epoxy resin having an epoxy equivalent of 150 g/eq or less is 150 g epoxy resin, bisphenol epoxy resin or aromatic epoxy resin.
根據本發明實施例的一個態樣,就固體含量而言,以非等向性導電膜用組成物的總量計,非等向性導電膜用組成物包含:20 wt%至70 wt%共聚物;20 wt%至50 wt%環氧樹脂,其具有150 g/eq或小於150 g/eq的環氧當量;0.5 wt%至10 wt%固化劑;以及1 wt%至30 wt%導電顆粒。According to an aspect of the embodiment of the present invention, the composition for an anisotropic conductive film contains: 20 wt% to 70 wt% copolymer, based on the total amount of the composition for the anisotropic conductive film, in terms of solid content 20 wt% to 50 wt% epoxy resin having an epoxy equivalent weight of 150 g/eq or less; 0.5 wt% to 10 wt% curing agent; and 1 wt% to 30 wt% conductive particles .
根據本發明的另一個態樣,提供一種非等向性導電膜,其包含:茀化合物與雙酚型環氧化合物之共聚物,以及導電顆粒,且具有10 MPa或大於10 MPa的黏著強度及根據以下方程式1所計算的30%或大於30%的顆粒捕捉率,顆粒捕捉率是在將非等向性導電膜在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒、隨後在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒來量測: [方程式1] 顆粒捕捉率(%)=(初步壓縮及主要壓縮之後的連接部分中每單位面積(mm2 )之導電顆粒數目/初步壓縮之前的連接部分中每單位面積(mm2 )之導電顆粒數目)×100。According to another aspect of the present invention, there is provided an anisotropic conductive film comprising: a copolymer of a ruthenium compound and a bisphenol type epoxy compound, and conductive particles having an adhesion strength of 10 MPa or more and 10 MPa or less According to the particle capture rate of 30% or more than 30% calculated by the following Equation 1, the particle capture rate is initially compressed by using the anisotropic conductive film at 50 ° C to 80 ° C and 1.0 MPa to 3.0 MPa for 1 second. 3 seconds, followed by main compression at 120 ° C to 160 ° C and 60 MPa to 80 MPa for 3 seconds to 6 seconds to measure: [Equation 1] Particle capture rate (%) = (preliminary compression and connection after primary compression) the conductive connection portion before the number of particles per unit area in section (mm 2) number of conductive particles / per unit area in the preliminary compression (mm 2) of) × 100.
根據本發明的另一個態樣,茀化合物包含兩個或更多個羥基。According to another aspect of the invention, the ruthenium compound comprises two or more hydroxyl groups.
根據本發明的另一個態樣,茀化合物具有由式1表示的結構: [式1]其中各R獨立地為烷基、烷氧基、芳基或環烷基;各m獨立地為整數0至4;且各n獨立地為整數1至5。According to another aspect of the present invention, the ruthenium compound has a structure represented by Formula 1: [Formula 1] Wherein each R is independently alkyl, alkoxy, aryl or cycloalkyl; each m is independently an integer from 0 to 4; and each n is independently an integer from 1 to 5.
根據本發明的另一個態樣,共聚物具有由以下式2至式4表示的結構中的至少一者: [式2]; [式3];以及 [式4], 其中R1 、R2 、R3 以及R4 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子或羥基;R5 與R6 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子、C6 至C20 芳族環或C6 至C20 脂環族環;且n為整數1至100。According to another aspect of the invention, the copolymer has at least one of the structures represented by the following formulas 2 to 4: [Formula 2] ; [Formula 3] ; and [Formula 4] Wherein R 1 , R 2 , R 3 and R 4 are the same or different from each other and are each independently hydrogen, C 1 to C 6 alkyl, halogen atom or hydroxyl group; R 5 and R 6 are the same or different from each other and each Independently hydrogen, C 1 to C 6 alkyl, halogen atom, C 6 to C 20 aromatic ring or C 6 to C 20 alicyclic ring; and n is an integer from 1 to 100.
根據本發明的另一個態樣,非等向性導電膜是以玻璃上晶片(chip-on-glass;COG)或膜上晶片(chip-on-film;COF)安裝方式使用。According to another aspect of the present invention, the anisotropic conductive film is used in a chip-on-glass (COG) or chip-on-film (COF) mounting manner.
根據本發明的另一個態樣,根據ARES量測,非等向性導電膜在30℃至200℃具有5,000 Pa·s至20,000 Pa·s之最小熔體黏度。According to another aspect of the present invention, the anisotropic conductive film has a minimum melt viscosity of from 5,000 Pa·s to 20,000 Pa·s at 30 ° C to 200 ° C according to the ARES measurement.
根據本發明的另一個態樣,在對非等向性導電膜進行初步壓縮及主要壓縮之後所量測的非等向性導電膜具有1.0 Ω或小於1.0 Ω的初始連接電阻。According to another aspect of the present invention, the anisotropic conductive film measured after preliminary compression and main compression of the anisotropic conductive film has an initial connection resistance of 1.0 Ω or less.
根據本發明的另一個態樣,在對非等向性導電膜進行初步壓縮及主要壓縮、隨後使非等向性導電膜在85℃及85% RH條件下維持500小時之後所量測的非等向性導電膜具有3 Ω或小於3 Ω的可靠性測試後連接電阻。According to another aspect of the present invention, the non-isotropic conductive film is subjected to preliminary compression and main compression, and then the non-isotropic conductive film is maintained at 85 ° C and 85% RH for 500 hours. The isotropic conductive film has a reliability test after 3 Ω or less than 3 Ω.
根據本發明的另一個態樣,根據方程式2所計算的非等向性導電膜具有80%或大於80%的固化率: [方程式2] 固化率(%) = [(H0 -H1 )/H0 ]×100 其中H0 是根據在氮氣氛圍下、在-50℃至250℃溫度範圍內、在10℃/min的溫度遞增速率下、經由差示掃描熱量測定法所得的曲線下面積所量測的非等向性導電膜的初始熱量;且H1 是在130℃加熱板上擱置5秒之後所量測的非等向性導電膜的熱量。According to another aspect of the present invention, the anisotropic conductive film calculated according to Equation 2 has a curing rate of 80% or more: [Equation 2] Curing rate (%) = [(H 0 - H 1 ) /H 0 ]×100 where H 0 is the area under the curve obtained by differential scanning calorimetry according to the temperature in the range of -50 ° C to 250 ° C under a nitrogen atmosphere at an increasing rate of 10 ° C / min. The measured initial heat of the anisotropic conductive film; and H 1 is the amount of heat of the anisotropic conductive film measured after leaving it on the hot plate at 130 ° C for 5 seconds.
根據本發明的另一個態樣,提供一種顯示裝置,其包含:具有第一電極的第一連接部件;具有第二電極的第二連接部件;以及如本文所闡述之非等向性導電膜,所述非等向性導電膜安置於第一連接部件與第二連接部件之間且使第一電極與第二電極彼此連接。According to another aspect of the present invention, there is provided a display device comprising: a first connecting member having a first electrode; a second connecting member having a second electrode; and an anisotropic conductive film as set forth herein, The anisotropic conductive film is disposed between the first connecting member and the second connecting member and connects the first electrode and the second electrode to each other.
在下文中,將詳細描述本發明之實施例。本文中將省略所屬領域中具通常知識者顯而易知之細節的描述。Hereinafter, embodiments of the invention will be described in detail. Descriptions of details that are apparent to those of ordinary skill in the art are omitted herein.
本發明之一個實施例是關於一種非等向性導電膜用組成物,其包含:茀化合物與雙酚型環氧化合物之共聚物;具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂;固化劑;以及導電顆粒。One embodiment of the present invention relates to a composition for an anisotropic conductive film comprising: a copolymer of a ruthenium compound and a bisphenol type epoxy compound; having an epoxy equivalent of 150 g/eq or less; Epoxy resin; curing agent; and conductive particles.
根據這個實施例的非等向性導電膜用組成物可包含茀化合物與雙酚型環氧化合物之共聚物作為黏合劑樹脂。The composition for an anisotropic conductive film according to this embodiment may contain a copolymer of a ruthenium compound and a bisphenol type epoxy compound as a binder resin.
茀化合物包含茀結構且可包含兩個或更多個羥基以便與雙酚型環氧化合物發生共聚。The ruthenium compound contains a ruthenium structure and may contain two or more hydroxyl groups for copolymerization with a bisphenol type epoxy compound.
在一個實施例中,茀化合物可為具有由式1表示之結構的化合物。 [式1]其中各R獨立地為烷基、烷氧基、芳基或環烷基;各m獨立地為整數0至4;且各n獨立地為整數1至5。In one embodiment, the hydrazine compound may be a compound having the structure represented by Formula 1. [Formula 1] Wherein each R is independently alkyl, alkoxy, aryl or cycloalkyl; each m is independently an integer from 0 to 4; and each n is independently an integer from 1 to 5.
共聚物包含茀化合物所衍生之單元,藉此改良非等向性導電膜之耐熱性。The copolymer contains units derived from a ruthenium compound, thereby improving the heat resistance of the anisotropic conductive film.
舉例而言,雙酚型環氧化合物可為(但不限於)由下列各者所構成之族群中選出的至少一者:雙酚A型環氧化合物、雙酚F型環氧化合物、雙酚AD型環氧化合物、雙酚E型環氧化合物、雙酚S型環氧化合物以及其組合。在一個實施例中,可使用雙酚A型環氧化合物或雙酚F型環氧化合物。For example, the bisphenol type epoxy compound may be, but not limited to, at least one selected from the group consisting of bisphenol A type epoxy compound, bisphenol F type epoxy compound, bisphenol AD type epoxy compound, bisphenol E type epoxy compound, bisphenol S type epoxy compound, and combinations thereof. In one embodiment, a bisphenol A type epoxy compound or a bisphenol F type epoxy compound may be used.
雖然經由共聚製備茀化合物與雙酚型環氧化合物之共聚物的方法不受特定限制,但共聚物可如下製備:將茀化合物及雙酚型環氧化合物溶解於適合溶劑中,添加聚合催化劑至混合物中,在100℃至150℃攪拌混合物10小時至40小時,用適合的清潔劑(例如甲醇及水)洗滌所得化合物,隨後乾燥所產生的沈澱物。Although the method of preparing the copolymer of the cerium compound and the bisphenol type epoxy compound via copolymerization is not particularly limited, the copolymer may be prepared by dissolving a cerium compound and a bisphenol type epoxy compound in a suitable solvent, and adding a polymerization catalyst to In the mixture, the mixture is stirred at 100 ° C to 150 ° C for 10 hours to 40 hours, and the resulting compound is washed with a suitable detergent such as methanol and water, followed by drying the resulting precipitate.
溶劑之實例可包括丙二醇單甲醚乙酸酯(PGMEA)、二甲基甲醯胺(DMF)以及四氫呋喃(THF)。特定而言,可使用丙二醇單甲基醚乙酸酯(PGMEA)。Examples of the solvent may include propylene glycol monomethyl ether acetate (PGMEA), dimethylformamide (DMF), and tetrahydrofuran (THF). In particular, propylene glycol monomethyl ether acetate (PGMEA) can be used.
聚合催化劑之實例可包括酸酐、胺、咪唑、醯肼以及陽離子化合物。此等物可單獨或以其混合物形式來使用。Examples of the polymerization catalyst may include an acid anhydride, an amine, an imidazole, an anthracene, and a cationic compound. These may be used singly or in the form of a mixture thereof.
特定而言,聚合催化劑可包括咪唑催化劑,諸如2-甲基咪唑、2-苯基-4-甲基咪唑、1-苯甲基-2-甲基咪唑、2-乙基咪唑、2-異丙基咪唑、2-苯基-4-苯甲基咪唑、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4--甲基-5-羥基甲基咪唑、2-苯基-4-苯甲基-5-羥基甲基咪唑、4,4'-亞甲基雙-(2-乙基-5-甲基咪唑)、2-胺基乙基-2-甲基咪唑及1-氰基乙基-2-苯基-4,5-二(氰基乙氧基甲基)咪唑;鎓鹽化合物,諸如芳族重氮鹽、芳族鋶鹽、脂族鋶鹽、芳族碘鋁鹽、鏻鹽、吡錠鹽及硒鎓鹽;錯合物,諸如金屬芳烴錯合物及矽烷醇/鋁錯合物;及含有甲苯磺酸根基團(諸如安息香甲苯磺酸根及鄰硝基苯甲基甲苯磺酸根)且具有捕捉電子之功能的化合物。更特定而言,可使用基於咪唑的聚合催化劑,諸如2-甲基咪唑、2-乙基咪唑或2-苯基-4,5-二羥基甲基咪唑。In particular, the polymerization catalyst may include an imidazole catalyst such as 2-methylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-ethylimidazole, 2-iso Propyl imidazole, 2-phenyl-4-benzylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2 -Phenyl-4-benzyl-5-hydroxymethylimidazole, 4,4'-methylenebis-(2-ethyl-5-methylimidazole), 2-aminoethyl-2-methyl Imidazole and 1-cyanoethyl-2-phenyl-4,5-di(cyanoethoxymethyl)imidazole; phosphonium salt compounds such as aromatic diazonium salts, aromatic sulfonium salts, aliphatic hydrazines Salts, aromatic iodonium salts, strontium salts, pyridinium salts and selenium salts; complexes such as metal aromatic hydrocarbon complexes and stanol/aluminum complexes; and tosylate groups (such as benzoin toluene) Acidate and o-nitrobenzyltoluenesulfonate) and have a function of capturing electrons. More specifically, an imidazole-based polymerization catalyst such as 2-methylimidazole, 2-ethylimidazole or 2-phenyl-4,5-dihydroxymethylimidazole can be used.
在一個實施例中共聚物可為具有由式2至式4表示之結構中之至少一者的化合物: [式2]; [式3];及 [式4], 其中R1 、R2 、R3 及R4 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子或羥基;R5 及R6 彼此間相同或不同且各自獨立地為氫、C1 至C6 烷基、鹵素原子、C6 至C20 芳族環或C6 至C20 脂環族環;且n為整數1至100。In one embodiment, the copolymer may be a compound having at least one of the structures represented by Formulas 2 to 4: [Formula 2] ; [Formula 3] ; and [Formula 4] Wherein R 1 , R 2 , R 3 and R 4 are the same or different from each other and are each independently hydrogen, a C 1 to C 6 alkyl group, a halogen atom or a hydroxyl group; and R 5 and R 6 are the same or different from each other and each Independently hydrogen, C 1 to C 6 alkyl, halogen atom, C 6 to C 20 aromatic ring or C 6 to C 20 alicyclic ring; and n is an integer from 1 to 100.
共聚物包含衍生自茀化合物及雙酚型環氧化合物之結構作為重複單元,其中茀結構使得共聚物具有高耐熱性,且碳主鏈,諸如-CH2 -、-CH(CH3 )-、-C(CH2 )-或-C(CH3 )2 -,或柔性主鏈,諸如雙酚型環氧化合物之芳族環之間的-SO2 ,使得共聚物具有高玻璃轉移溫度Tg,以便共聚物在高溫下展現硬度。此外,非等向性導電膜用組成物中所用的共聚物使由所述組成物形成的非等向性導電膜之儲存穩定性改良。The copolymer comprises a structure derived from a ruthenium compound and a bisphenol type epoxy compound as a repeating unit, wherein the ruthenium structure gives the copolymer high heat resistance, and a carbon main chain such as -CH 2 -, -CH(CH 3 )-, -C(CH 2 )- or -C(CH 3 ) 2 -, or a flexible backbone, such as -SO 2 between the aromatic rings of the bisphenol type epoxy compound, such that the copolymer has a high glass transition temperature Tg, So that the copolymer exhibits hardness at high temperatures. Further, the copolymer used in the composition for an anisotropic conductive film improves the storage stability of the anisotropic conductive film formed of the composition.
共聚物可具有140℃至200℃之玻璃轉移溫度。特定而言,共聚物的玻璃轉移溫度為150℃至180℃,更特定而言,160℃至170℃。在此範圍內,由包含共聚物之非等向性導電膜用組成物製得的非等向性導電膜具有適合的流動性且因此當與導電顆粒一起使用時可改良導電顆粒的捕捉率。The copolymer may have a glass transition temperature of from 140 °C to 200 °C. In particular, the copolymer has a glass transition temperature of from 150 ° C to 180 ° C, more specifically from 160 ° C to 170 ° C. Within this range, the anisotropic conductive film made of the composition for an anisotropic conductive film containing a copolymer has a suitable fluidity and thus can improve the capturing ratio of the conductive particles when used together with the conductive particles.
共聚物的重量平均分子量可為5,000 g/mol至50,000 g/mol,特定而言,10,000 g/mol至30,000 g/mol。在此範圍內,由包含共聚物之非等向性導電膜用組成物製得的非等向性導電膜可展現適合的強度。The weight average molecular weight of the copolymer may range from 5,000 g/mol to 50,000 g/mol, in particular from 10,000 g/mol to 30,000 g/mol. Within this range, an anisotropic conductive film made of a composition for an anisotropic conductive film containing a copolymer can exhibit a suitable strength.
就固體含量而言,以用於非等向性導電膜之組成物之總重量計,共聚物可以20重量%(wt%)至70 wt%之量存在。特定而言,共聚物可以30wt%至60 wt%之量存在,更特定而言,以35 wt%至55 wt%之量存在。在此範圍內,非等向性導電膜用組成物可具有改良之流動性及黏著性。In terms of solid content, the copolymer may be present in an amount of from 20% by weight (% by weight) to 70% by weight based on the total weight of the composition for the anisotropic conductive film. In particular, the copolymer may be present in an amount from 30 wt% to 60 wt%, more specifically from 35 wt% to 55 wt%. Within this range, the composition for an anisotropic conductive film can have improved fluidity and adhesion.
在另一個實施例中,除共聚物之外,非等向性導電膜用組成物可更包含其他黏合劑樹脂。In another embodiment, the composition for an anisotropic conductive film may further contain other binder resins in addition to the copolymer.
其他黏合劑樹脂之實例可包括聚醯亞胺樹脂、聚醯胺樹脂、苯氧基樹脂、聚甲基丙烯酸酯樹脂、聚丙烯酸酯樹脂、聚胺基甲酸酯樹脂、聚酯樹脂、聚酯胺基甲酸酯樹脂、聚乙烯醇縮丁醛樹脂、苯乙烯-丁二烯-苯乙烯(styrene-butadiene-styrene;SBS)樹脂及其經環氧基修飾之樹脂、苯乙烯-乙烯-丁烯-苯乙烯(styrene-ethylene-butylene-styrene;SEBS)樹脂及其經修飾之樹脂、丙烯腈丁二烯橡膠(acrylonitrile butadiene rubber;NBR)及其氫化樹脂,及其類似物。在非等向性導電膜用組成物中,此等物可單獨或其組合使用。Examples of other binder resins may include polyimide resins, polyamide resins, phenoxy resins, polymethacrylate resins, polyacrylate resins, polyurethane resins, polyester resins, polyesters. Urethane resin, polyvinyl butyral resin, styrene-butadiene-styrene (SBS) resin and its epoxy-modified resin, styrene-ethylene-butyl Styrene-ethylene-butylene-styrene (SEBS) resin and modified resin thereof, acrylonitrile butadiene rubber (NBR) and hydrogenated resin thereof, and the like. In the composition for an anisotropic conductive film, these may be used singly or in combination.
當非等向性導電膜用組成物更包含除共聚物之外的其他黏合劑樹脂時,就固體含量而言,以非等向性導電膜用組成物之總量計,其他黏合劑樹脂可以1 wt%至20 wt%之量存在。When the composition for the anisotropic conductive film further contains a binder resin other than the copolymer, the other binder resin may be used in terms of the solid content, based on the total amount of the composition for the anisotropic conductive film. It is present in an amount of 1 wt% to 20 wt%.
環氧當量為150 g/eq或小於150 g/eq的環氧樹脂不受特定限制且可(不限於)由具有150 g/eq或小於150 g/eq之環氧當量之任何環氧樹脂中選出。特定而言,可使用環氧當量為80 g/eq至150 g/eq的環氧樹脂,更特定而言,環氧當量為90 g/eq至145 g/eq之環氧樹脂。在環氧當量之此範圍內,非等向性導電膜可展現良好的黏度及流動性,同時允許在低溫下快速固化。The epoxy resin having an epoxy equivalent of 150 g/eq or less than 150 g/eq is not particularly limited and may be, without limitation, any epoxy resin having an epoxy equivalent weight of 150 g/eq or less. Elected. Specifically, an epoxy resin having an epoxy equivalent of from 80 g/eq to 150 g/eq, more specifically, an epoxy resin having an epoxy equivalent of from 90 g/eq to 145 g/eq may be used. Within this range of epoxy equivalents, the anisotropic conductive film can exhibit good viscosity and fluidity while allowing rapid curing at low temperatures.
環氧樹脂之實例可包含雙酚型環氧化合物,諸如雙酚A型環氧樹脂、雙酚A型環氧丙烯酸酯樹脂、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚E型環氧樹脂及雙酚S型環氧樹脂;芳族環氧化合物,諸如聚縮水甘油醚環氧樹脂、聚縮水甘油酯環氧樹脂及萘環氧樹脂;脂環族環氧化合物;酚醛清漆型環氧化合物,諸如甲酚酚醛清漆型環氧樹脂及苯酚酚醛清漆型環氧樹脂;縮水甘油胺環氧化合物;縮水甘油酯環氧化合物;聯苯二縮水甘油醚環氧化合物,及其類似物。特定而言,環氧樹脂可為脂環族環氧樹脂、雙酚型環氧樹脂或芳族環氧樹脂,更特定而言,可為脂環族環氧樹脂。脂環族環氧樹脂中的環氧基結構靠近脂環族環定位以允許發生快速的開環反應且因此固化速度比其他環氧樹脂更快。脂環族環氧樹脂可由經由直接偶合而與脂環族環連接的任何脂環族環氧樹脂選出或可(不限於)使用經由其他連接基團連接的環氧基結構。Examples of the epoxy resin may include a bisphenol type epoxy compound such as bisphenol A type epoxy resin, bisphenol A type epoxy acrylate resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, double a phenol E type epoxy resin and a bisphenol S type epoxy resin; an aromatic epoxy compound such as a polyglycidyl ether epoxy resin, a polyglycidyl epoxy resin, and a naphthalene epoxy resin; an alicyclic epoxy compound; a novolak type epoxy compound, such as a cresol novolak type epoxy resin and a phenol novolak type epoxy resin; a glycidylamine epoxy compound; a glycidyl ester epoxy compound; a biphenyl diglycidyl ether epoxy compound, and Its analogues. In particular, the epoxy resin may be an alicyclic epoxy resin, a bisphenol epoxy resin or an aromatic epoxy resin, and more specifically, may be an alicyclic epoxy resin. The epoxy structure in the cycloaliphatic epoxy resin is positioned close to the alicyclic ring to allow for a rapid ring opening reaction and thus cure faster than other epoxy resins. The cycloaliphatic epoxy resin may be selected from any cycloaliphatic epoxy resin attached to the alicyclic ring via direct coupling or may be, without limitation, using an epoxy group structure linked via other linking groups.
在一個實施例中,環氧當量為150 g/eq或小於150 g/eq的環氧樹脂可包含液體環氧樹脂。包含液體環氧樹脂的環氧樹脂能使由包含環氧樹脂之非等向性導電膜用組成物製得的非等向性導電膜具有流動性,同時允許非等向性導電膜快速固化。In one embodiment, an epoxy resin having an epoxy equivalent of 150 g/eq or less may comprise a liquid epoxy resin. The epoxy resin containing a liquid epoxy resin can make the anisotropic conductive film made of the composition for an anisotropic conductive film containing an epoxy resin fluid, while allowing the non-isotropic conductive film to be rapidly cured.
就固體含量而言,以非等向性導電膜用組成物之總量計,環氧樹脂可以20 wt%至50 wt%、特定而言25 wt%至45 wt%、更特定而言30 wt%至40 wt%之量存在。在此範圍內,環氧樹脂允許發生足夠的固化且在黏著性、外觀及可靠性測試後穩定性方面可向由包含環氧樹脂之非等向性導電膜用組成物製得的非等向性導電膜提供良好特性。In terms of solid content, the epoxy resin may be 20 wt% to 50 wt%, specifically 25 wt% to 45 wt%, more specifically 30 wt%, based on the total amount of the composition for the anisotropic conductive film. % to 40 wt% is present. Within this range, the epoxy resin allows sufficient curing to occur and can be made to an anisotropic composition made of an anisotropic conductive film containing an epoxy resin in terms of adhesion, appearance, and reliability after test. The conductive film provides good properties.
在一個實施例中,除具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂之外,非等向性導電膜用組成物可更包含具有大於150 g/eq之環氧當量的環氧樹脂。In one embodiment, the composition for anisotropic conductive film may further comprise an epoxy having greater than 150 g/eq, in addition to the epoxy resin having an epoxy equivalent weight of 150 g/eq or less. Equivalent epoxy resin.
非等向性導電膜用組成物包含共聚物與具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂,藉此經由調節高溫下的流動性來改良導電顆粒捕捉率,從而達成低溫下的快速固化且在黏著強度及連接電阻方面提供良好特性。當組成物更包含具有大於150 g/eq之環氧當量的環氧樹脂時,就固體含量而言,以非等向性導電膜用組成物之總量計,環氧樹脂可以1 wt%至10 wt%之量存在。The composition for an anisotropic conductive film contains a copolymer and an epoxy resin having an epoxy equivalent of 150 g/eq or less, thereby improving the trapping rate of the conductive particles by adjusting the fluidity at a high temperature, thereby Achieve rapid cure at low temperatures and provide good properties in terms of adhesion strength and connection resistance. When the composition further comprises an epoxy resin having an epoxy equivalent weight of more than 150 g/eq, the epoxy resin may be 1 wt% in terms of solid content, based on the total amount of the composition for the anisotropic conductive film. 10 wt% is present.
導電顆粒不受特定限制且可由所屬領域中所用的典型導電顆粒選出。導電顆粒之實例可包括:金屬顆粒,包括Au、Ag、Ni、Cu及焊料;碳顆粒;藉由用金屬(包括Au、Ag、Ni及其類似物)塗佈聚合物樹脂顆粒(諸如聚乙烯、聚丙烯、聚酯、聚苯乙烯、聚乙烯醇及其經修飾之樹脂)所得的顆粒;及經由對金屬塗佈聚合物樹脂顆粒所得之顆粒之表面進行絕緣處理所得的絕緣顆粒。根據電路間距,導電顆粒可具有例如1 μm至20 μm、特定而言1 μm至10 μm之粒徑。The conductive particles are not particularly limited and may be selected from typical conductive particles used in the art. Examples of the conductive particles may include: metal particles including Au, Ag, Ni, Cu, and solder; carbon particles; by coating polymer resin particles (such as polyethylene) with a metal (including Au, Ag, Ni, and the like) , the obtained particles of polypropylene, polyester, polystyrene, polyvinyl alcohol and modified resin thereof; and insulating particles obtained by subjecting the surface of the particles obtained by coating the polymer resin particles to a metal. The conductive particles may have a particle diameter of, for example, 1 μm to 20 μm, specifically 1 μm to 10 μm, depending on the circuit pitch.
就固體含量而言,以非等向性導電膜用組成物之總量計,導電顆粒可以1 wt%至30 wt%、特定而言10 wt%至25 wt%、更特定而言15 wt%至20 wt%之量存在。在此範圍內,導電顆粒可容易地在端子之間壓縮以確保穩定的連接可靠性,同時經由電導率的改良來降低連接電阻。In terms of solid content, the conductive particles may be from 1 wt% to 30 wt%, specifically from 10 wt% to 25 wt%, more specifically 15 wt%, based on the total amount of the composition for the anisotropic conductive film. It is present in an amount of up to 20 wt%. Within this range, the conductive particles can be easily compressed between the terminals to ensure stable connection reliability while reducing the connection resistance via improvement in conductivity.
作為固化劑,可使用(不限於)能夠使環氧樹脂固化的任何固化劑,且固化劑之實例可包括酸酐、胺、咪唑、醯肼及陽離子固化劑。這些可單獨或其組合使用。As the curing agent, any curing agent capable of curing the epoxy resin may be used, and examples of the curing agent may include an acid anhydride, an amine, an imidazole, an anthracene, and a cationic curing agent. These can be used singly or in combination.
特定而言,固化劑可為陽離子固化劑,例如六氟化銨/銻。In particular, the curing agent can be a cationic curing agent such as ammonium hexafluoride / hydrazine.
由於固化劑在室溫下是與環氧樹脂混合使用,因此固化劑在室溫下必須展現與環氧樹脂無反應性且具有在預定溫度或更高溫度下經由與環氧樹脂之活躍反應展現固化劑特性的活性。因此,可使用(不限於)能夠產生具有熱活化能之陽離子的任何典型陽離子固化劑。舉例而言,可使用陽離子潛性固化劑。Since the curing agent is used in combination with an epoxy resin at room temperature, the curing agent must exhibit no reactivity with the epoxy resin at room temperature and exhibit an active reaction with the epoxy resin at a predetermined temperature or higher. The activity of the curing agent properties. Thus, any, but not limited to, any typical cationic curing agent capable of producing a cation having thermal activation energy can be used. For example, a cationic latent curing agent can be used.
特定而言,陽離子潛性固化劑之實例可包括鎓鹽化合物,諸如芳族重氮鹽、芳族鋶鹽、脂族鋶鹽、芳族碘鋁鹽、鏻鹽、吡錠鹽及硒鎓鹽;錯合物,諸如金屬芳烴錯合物及矽烷醇/鋁錯合物;及含有甲苯磺酸根基團(諸如安息香甲苯磺酸根及鄰硝基苯甲基甲苯磺酸根)且具有捕捉電子功能之化合物。更特定而言,可使用高效產生陽離子之鋶鹽化合物,諸如芳族鋶鹽化合物或脂族鋶鹽化合物。In particular, examples of the cationic latent curing agent may include an onium salt compound such as an aromatic diazonium salt, an aromatic sulfonium salt, an aliphatic sulfonium salt, an aromatic iodine aluminum salt, a cesium salt, a pyridinium salt, and a selenium sulfonium salt. Complex compounds, such as metal aromatic hydrocarbon complexes and stanol/aluminum complexes; and containing tosylate groups (such as benzoin tosylate and o-nitrobenzyltoluenesulfonate) and having electron capture capabilities Compound. More specifically, a ruthenium salt compound which efficiently generates a cation such as an aromatic sulfonium salt compound or an aliphatic sulfonium salt compound can be used.
另外,當此類陽離子潛性固化劑形成鹽結構時,可使用六氟銻酸根、六氟磷酸根、四氟硼酸根、五氟苯基硼酸根及其類似物作為相對離子來形成反應性副鹽。In addition, when such a cationic latent curing agent forms a salt structure, hexafluoroantimonate, hexafluorophosphate, tetrafluoroborate, pentafluorophenylborate and the like can be used as a relative ion to form a reactive side. salt.
就固體含量而言,以非等向性導電膜用組成物之總量計,固化劑可以0.5 wt%至10 wt%之量存在。特定而言,固化劑可以2 wt%至7 wt%之量存在。在此範圍內,固化劑可確保足夠的固化反應,且可經由形成適合分子量而在接合後的黏著強度及可靠性方面提供良好特性。The solidifying agent may be present in an amount of from 0.5% by weight to 10% by weight based on the total of the components of the non-isotropic conductive film in terms of solid content. In particular, the curing agent may be present in an amount from 2 wt% to 7 wt%. Within this range, the curing agent can ensure a sufficient curing reaction, and can provide good characteristics in terms of adhesion strength and reliability after bonding by forming a suitable molecular weight.
非等向性導電膜用組成物可更包含添加劑,諸如聚合抑制劑、抗氧化劑及熱穩定劑,以便賦予非等向性導電膜其他特性而不劣化其基本特性。就固體含量而言,以非等向性導電膜用組成物之總量計,添加劑可以0.01 wt%至10 wt%之量存在。The composition for an anisotropic conductive film may further contain additives such as a polymerization inhibitor, an antioxidant, and a heat stabilizer to impart other characteristics to the anisotropic conductive film without deteriorating its basic characteristics. The additive may be present in an amount of from 0.01% by weight to 10% by weight based on the total of the components of the non-isotropic conductive film in terms of solid content.
聚合抑制劑可由下列各者所構成之族群中選出:氫醌、氫醌單甲醚、對苯醌、啡噻嗪及其混合物。抗氧化劑可包括酚類化合物、羥基肉桂酸鹽化合物及其類似物。特定而言,抗氧化劑可包括肆-(亞甲基-(3,5-二-第三丁基-4-羥基肉桂酸鹽)甲烷、3,5-雙(1,1-二甲基乙基)-4-羥基苯丙酸硫醇二-2,1-乙烷二基酯及其類似物。The polymerization inhibitor can be selected from the group consisting of hydroquinone, hydroquinone monomethyl ether, p-benzoquinone, phenothiazine, and mixtures thereof. Antioxidants may include phenolic compounds, hydroxycinnamate compounds, and the like. In particular, the antioxidant may include 肆-(methylene-(3,5-di-t-butyl-4-hydroxycinnamate)methane, 3,5-bis(1,1-dimethylethyl) Base)-4-hydroxyphenylpropionic acid thiol di-2,1-ethanediyl ester and analogs thereof.
接下來將描述根據本發明之另一個實施例的非等向性導電膜。Next, an anisotropic conductive film according to another embodiment of the present invention will be described.
非等向性導電膜包含:茀化合物與雙酚型環氧化合物之共聚物,且具有10 MPa或大於10 MPa的黏著強度及根據以下方程式1所計算之30%或大於30%的顆粒捕捉率,其中顆粒捕捉率是在將非等向性導電膜在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒、隨後在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒之後來量測。The anisotropic conductive film comprises: a copolymer of a ruthenium compound and a bisphenol type epoxy compound, and has an adhesion strength of 10 MPa or more and a particle capture ratio of 30% or more than 30% calculated according to the following Equation 1. Wherein the particle capture rate is preliminary compression of the anisotropic conductive film at 50 ° C to 80 ° C and 1.0 MPa to 3.0 MPa for 1 second to 3 seconds, followed by 120 ° C to 160 ° C and 60 MPa to 80 MPa The measurement was performed after the main compression was performed for 3 seconds to 6 seconds.
茀化合物與雙酚型環氧化合物之共聚物可與根據以上實施例之組成物之共聚物相同。The copolymer of the ruthenium compound and the bisphenol type epoxy compound may be the same as the copolymer of the composition according to the above examples.
非等向性導電膜可具有根據以下方程式1所計算的30%或大於30%之顆粒捕捉率,其中顆粒捕捉率是在將非等向性導電膜在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒、隨後在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒之後來量測: [方程式1] 顆粒捕捉率(%)=(初步壓縮及主要壓縮之後的連接部分中每單位面積(mm2 )之導電顆粒數目/初步壓縮之前的連接部分中每單位面積(mm2 )之導電顆粒數目)×100。The anisotropic conductive film may have a particle capture ratio of 30% or more than 30% calculated according to the following Equation 1, wherein the particle capture ratio is at 50 ° C to 80 ° C and 1.0 MPa to 3.0 for the anisotropic conductive film. The initial compression was carried out under MPa conditions for 1 second to 3 seconds, followed by main compression at 120 ° C to 160 ° C and 60 MPa to 80 MPa for 3 seconds to 6 seconds: [Equation 1] Particle capture rate (%) = (initial compression and per unit area (mm 2) of the number of particles of the conductive connection portion before the main connection portion after compression per unit area (mm 2) number of conductive particles / preliminary compression) × 100.
特定而言,非等向性導電膜可具有40%或大於40%、更特定而言50%或大於50%的顆粒捕捉率。在此範圍內,非等向性導電膜可有效地抑制導電層流動以允許導電顆粒在非等向性導電膜上充分保持就位,藉此改良電導率,且可藉由抑制導電顆粒洩漏來減少端子之間的電短路。In particular, the anisotropic conductive film may have a particle capture ratio of 40% or more, more specifically 50% or more than 50%. Within this range, the anisotropic conductive film can effectively suppress the flow of the conductive layer to allow the conductive particles to be sufficiently held in place on the anisotropic conductive film, thereby improving the conductivity and suppressing the leakage of the conductive particles. Reduce electrical shorts between the terminals.
顆粒捕捉率可藉由(不限於)任何方法量測。舉例而言,在製得的非等向性導電膜中,使用自動化顆粒計數器對初步壓縮之前之連接部分中的導電顆粒數目/單位面積(mm2 )進行計數。接著將非等向性導電膜置放於第一連接部件與第二連接部件之間且在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒,隨後在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒。接著使用自動化顆粒計數器對連接部分中的導電顆粒數目/單位面積(mm2 )進行計數,隨後根據方程式1計算顆粒捕捉率。The particle capture rate can be measured by, without limitation, any method. For example, in the obtained anisotropic conductive film, the number of conductive particles/unit area (mm 2 ) in the joined portion before the preliminary compression is counted using an automated particle counter. Next, the anisotropic conductive film is placed between the first connecting member and the second connecting member and is subjected to preliminary compression at 50 ° C to 80 ° C and 1.0 MPa to 3.0 MPa for 1 second to 3 seconds, followed by 120 ° C. The main compression was carried out at 160 ° C and 60 MPa to 80 MPa for 3 seconds to 6 seconds. The number of conductive particles per unit area (mm 2 ) in the joined portion was then counted using an automated particle counter, and then the particle capture rate was calculated according to Equation 1.
非等向性導電膜可具有10 MPa或大於10 MPa、特定而言20 MPa或大於20 MPa、更特定而言30 MPa或大於30 MPa的黏著強度,如初步壓縮及主要壓縮之後所量測。在非等向性導電膜之黏著強度的此範圍內,使用非等向性導電膜的顯示裝置可長期使用。The anisotropic conductive film may have an adhesive strength of 10 MPa or more, particularly 20 MPa or more, more specifically 30 MPa or more than 30 MPa, as measured after preliminary compression and main compression. In the range of the adhesion strength of the anisotropic conductive film, a display device using an anisotropic conductive film can be used for a long period of time.
可藉由(不限於)任何典型方法量測黏著強度。舉例而言,將所製得的非等向性導電膜置放於玻璃基板上,所述玻璃基板包含具有1200 μm2 之凸塊面積及2000 Å厚度的氧化銦錫(indium tin oxide,ITO)電路且在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒。接著,在自非等向性導電膜移除離型膜的情況下,將具有1200 μm2 之凸塊面積及1.5T厚度的IC晶片置放於非等向性導電膜上,繼而在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒,藉此製備試樣。接著,使用剝離強度測試儀(Bond測試儀Dage系列-4000),在200 kgf的最大負荷下,以100 μm/sec的測試速度量測試樣的黏著強度。The adhesion strength can be measured by, without limitation, any typical method. For example, the prepared anisotropic conductive film is placed on a glass substrate comprising indium tin oxide (ITO) having a bump area of 1200 μm 2 and a thickness of 2000 Å. The circuit is subjected to preliminary compression for 1 second to 3 seconds at 50 ° C to 80 ° C and 1.0 MPa to 3.0 MPa. Next, in the case where the release film is removed from the anisotropic conductive film, an IC wafer having a bump area of 1200 μm 2 and a thickness of 1.5 T is placed on the anisotropic conductive film, followed by 120 ° C. The sample was prepared by performing main compression for 3 seconds to 6 seconds at 160 ° C and 60 MPa to 80 MPa. Next, the adhesion strength of the sample was tested using a peel strength tester (Bond Tester Dage Series-4000) at a maximum load of 200 kgf at a test speed of 100 μm/sec.
非等向性導電膜可更包含具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂、導電顆粒及固化劑。此等組分可與以上實施例中之彼等組分相同。The anisotropic conductive film may further comprise an epoxy resin, conductive particles, and a curing agent having an epoxy equivalent of 150 g/eq or less. These components may be the same as those of the above examples.
在一個實施例中,非等向性導電膜可以玻璃上晶片(COG)或膜上晶片(COF)安裝方式使用。In one embodiment, the anisotropic conductive film may be used in a wafer on-wafer (COG) or on-film (COF) mounting.
非等向性導電膜在30℃至200℃可具有5,000 Pa·s至20,000 Pa·s、特定而言6,000 Pa·s至10,000 Pa·s之最小熔體黏度,如使用ARES流變儀所量測。在此範圍內,非等向性導電膜可展現足夠的黏著強度,具有改良之初步壓縮特性,且經由端子之間絕緣層的充分填充而使連接可靠性改良。The anisotropic conductive film may have a minimum melt viscosity of from 5,000 Pa·s to 20,000 Pa·s, specifically from 6,000 Pa·s to 10,000 Pa·s at 30 ° C to 200 ° C, as measured by an ARES rheometer Measurement. Within this range, the anisotropic conductive film can exhibit sufficient adhesive strength, has improved preliminary compression characteristics, and improves connection reliability through sufficient filling of the insulating layer between the terminals.
最小熔體黏度可藉由(不限於)任何典型方法量測。舉例而言,非等向性導電膜的最小熔體黏度可使用ARES G2流變儀(TA儀器公司)在150 μm之樣品厚度、10℃/min之溫度遞增速率、5%應力及10 rad/sec之頻率、30℃至200℃之溫度區段內的條件下量測。The minimum melt viscosity can be measured by, without limitation, any typical method. For example, the minimum melt viscosity of an anisotropic conductive film can be achieved using an ARES G2 rheometer (TA Instruments) at a sample thickness of 150 μm, a temperature increase rate of 10 ° C/min, a 5% stress, and 10 rad/ The frequency of sec is measured under conditions of a temperature range of 30 ° C to 200 ° C.
另外,非等向性導電膜可具有80%或大於80%、特定而言85%或大於85%、更特定而言90%或大於90%之固化率,如根據方程式2所計算: [方程式2] 固化率(%)= [(H0 -H1 )/H0 ]×100 其中H0 是非等向性導電膜的初始熱量,如根據在氮氣氛圍下、在-50℃至250℃溫度範圍內、在10℃/min的溫度遞增速率下、經由差示掃描熱量測定法(DSC,TA儀器公司,Q20)所得的曲線下面積所量測;且H1 是非等向性導電膜的熱量,如在130℃加熱板上擱置5秒之後所量測。In addition, the anisotropic conductive film may have a curing rate of 80% or more, specifically 85% or more, more specifically 90% or more than 90%, as calculated according to Equation 2: [Equation 2] Curing rate (%) = [(H 0 - H 1 ) / H 0 ] × 100 where H 0 is the initial heat of the anisotropic conductive film, such as at a temperature of -50 ° C to 250 ° C under a nitrogen atmosphere Within the range, measured at an increasing temperature rate of 10 ° C / min, by the area under the curve obtained by differential scanning calorimetry (DSC, TA Instruments, Q20); and H 1 is the heat of the anisotropic conductive film , measured after holding on a hot plate at 130 ° C for 5 seconds.
此固化率範圍對應於快速固化,例如在130℃之低溫下,在5秒之短時間段內,且因此與非等向性導電膜之低溫快速固化特徵有關。This cure rate range corresponds to rapid cure, for example at a low temperature of 130 ° C, for a short period of 5 seconds, and thus to the low temperature rapid cure characteristics of the anisotropic conductive film.
在一些實施例中,非等向性導電膜可具有1.0 Ω或小於1.0 Ω之初始連接電阻,如在將非等向性導電膜在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒、隨後在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒之後所量測。特定而言,非等向性導電膜可具有0.7 Ω或小於0.7 Ω、更特定而言0.5 Ω或小於0.5 Ω之初始連接電阻。In some embodiments, the anisotropic conductive film may have an initial connection resistance of 1.0 Ω or less, such as in the case of an anisotropic conductive film at 50 ° C to 80 ° C and 1.0 MPa to 3.0 MPa. The compression was performed for 1 second to 3 seconds, followed by main compression at 120 ° C to 160 ° C and 60 MPa to 80 MPa for 3 seconds to 6 seconds. In particular, the anisotropic conductive film may have an initial connection resistance of 0.7 Ω or less, more specifically 0.5 Ω or less than 0.5 Ω.
在一些實施例中,非等向性導電膜可具有3 Ω或小於3 Ω之可靠性測試後連接電阻,如將非等向性導電膜如上進行初步壓縮及主要壓縮、隨後在85℃及85% RH(relative humidity,相對濕度)條件下維持500小時之後所量測。特定而言,非等向性導電膜可具有2 Ω或小於2 Ω、更特定而言1 Ω或小於1 Ω之可靠性測試後連接電阻。In some embodiments, the anisotropic conductive film may have a reliability test after 3 Ω or less than 3 Ω, such as preliminary compression and main compression of the anisotropic conductive film as above, followed by 85 ° C and 85 Measured after 500 hours of % RH (relative humidity). In particular, the anisotropic conductive film may have a reliability test connection resistance of 2 Ω or less, more specifically 1 Ω or less than 1 Ω.
在初始連接電阻後可靠性測試後連接電阻之此等範圍內,非等向性導電膜可具有改良之連接可靠性且可在使用的同時維持長期儲存穩定性。In the range of the connection resistance after the reliability test after the initial connection resistance, the anisotropic conductive film can have improved connection reliability and can maintain long-term storage stability while being used.
初始連接電阻及可靠性測試後連接電阻可藉由(不限於)任何典型方法量測。舉例而言,將所製得的非等向性導電膜置放於玻璃基板上,所述玻璃基板包含具有1200 μm2 之凸塊面積及2000 Å厚度的氧化銦錫(ITO)電路且在50℃至80℃及1.0 MPa至3.0 MPa條件下進行初步壓縮1秒至3秒。接著,在自非等向性導電膜移除離型膜的情況下,將具有1200 μm2 之凸塊面積及1.5T厚度的IC晶片置放於非等向性導電膜上,繼而在120℃至160℃及60 MPa至80 MPa條件下進行主要壓縮3秒至6秒,藉此製備試樣。接著藉由4點探測方法量測試樣上之4個點之間的電阻且定義為初始電阻。隨後,如上經由主要壓縮製備的試樣在85℃及85% RH條件下保持500小時,且藉由相同方法量測試樣的電阻且定義為可靠性測試後連接電阻。電阻計施加1 mA,在此電壓下量測以計算平均電阻。The initial connection resistance and reliability test post connection resistance can be measured by, without limitation, any typical method. For example, the prepared anisotropic conductive film is placed on a glass substrate comprising an indium tin oxide (ITO) circuit having a bump area of 1200 μm 2 and a thickness of 2000 Å and at 50 Initial compression is carried out at °C to 80 ° C and 1.0 MPa to 3.0 MPa for 1 second to 3 seconds. Next, in the case where the release film is removed from the anisotropic conductive film, an IC wafer having a bump area of 1200 μm 2 and a thickness of 1.5 T is placed on the anisotropic conductive film, followed by 120 ° C. The sample was prepared by performing main compression for 3 seconds to 6 seconds at 160 ° C and 60 MPa to 80 MPa. The resistance between the four points on the sample was then measured by a 4-point detection method and defined as the initial resistance. Subsequently, the sample prepared by the main compression as above was kept at 85 ° C and 85% RH for 500 hours, and the resistance of the test sample was measured by the same method and defined as the connection resistance after the reliability test. The resistance meter applies 1 mA and is measured at this voltage to calculate the average resistance.
在一個實施例中,非等向性導電膜可具有其中絕緣層堆疊於導電層之一個或兩個表面上的結構。特定而言,非等向性導電膜可具有其中絕緣樹脂堆疊於導電層上的雙層結構、其中絕緣層分別堆疊於導電層之兩個表面上的三層結構,或其中絕緣層及導電層以四個或超過四個層堆疊的四層或多層結構。In one embodiment, the anisotropic conductive film may have a structure in which an insulating layer is stacked on one or both surfaces of the conductive layer. In particular, the anisotropic conductive film may have a two-layer structure in which an insulating resin is stacked on the conductive layer, a three-layer structure in which the insulating layers are respectively stacked on both surfaces of the conductive layer, or an insulating layer and a conductive layer therein A four-layer or multi-layer structure stacked in four or more than four layers.
如本文所用,術語「堆疊」意謂一個特定層形成於另一層之一個表面上,且可與塗佈或層壓互換使用。在具有其中導電層及絕緣層分別形成之雙層結構的非等向性導電膜中,大量的無機顆粒(諸如二氧化矽)不干擾導電顆粒的壓縮且因此不影響電導率,同時因導電層及絕緣層分別形成而不影響非等向性導電膜用組成物之流動性,藉此允許非等向性導電膜展現可控的流動性。As used herein, the term "stacked" means that a particular layer is formed on one surface of another layer and can be used interchangeably with coating or lamination. In an anisotropic conductive film having a two-layer structure in which a conductive layer and an insulating layer are respectively formed, a large amount of inorganic particles such as cerium oxide does not interfere with compression of the conductive particles and thus does not affect electrical conductivity, and at the same time, a conductive layer And the insulating layers are formed separately without affecting the fluidity of the composition for the anisotropic conductive film, thereby allowing the anisotropic conductive film to exhibit controllable fluidity.
本發明的另一個實施例是關於一種製造非等向性導電膜的方法。形成非等向性導電膜不需要特殊裝備或設備。舉例而言,非等向性導電膜可如下製造:將根據本發明之實施例的非等向性導電膜用組成物溶解於諸如甲苯之有機溶劑中,以特定速率將所溶解組成物攪拌預定的時間段以免導電顆粒粉末化,將組成物塗覆於離型膜上至例如10 μm至50 μm之特定厚度,且將組成物乾燥預定的時間段以使諸如甲苯之有機溶劑揮發。Another embodiment of the present invention is directed to a method of making an anisotropic conductive film. No special equipment or equipment is required to form the anisotropic conductive film. For example, the anisotropic conductive film can be produced by dissolving a composition for an anisotropic conductive film according to an embodiment of the present invention in an organic solvent such as toluene, and stirring the dissolved composition at a specific rate. For a period of time to prevent the conductive particles from being powdered, the composition is applied to the release film to a specific thickness of, for example, 10 μm to 50 μm, and the composition is dried for a predetermined period of time to volatilize an organic solvent such as toluene.
接下來將描述根據本發明之另一個實施例的顯示裝置。Next, a display device according to another embodiment of the present invention will be described.
顯示裝置包含含有第一電極的第一連接部件;含有第二電極的第二連接部件;及安置於第一連接部件與第二連接部件與之間且使第一電極與第二電極連接的非等向性導電膜,其中非等向性導電膜為根據本發明之實施例的非等向性導電膜。The display device includes a first connecting member including a first electrode; a second connecting member including a second electrode; and a non-disposed between the first connecting member and the second connecting member and connecting the first electrode and the second electrode An isotropic conductive film in which the anisotropic conductive film is an anisotropic conductive film according to an embodiment of the present invention.
第一連接部件或第二連接部件包含需要電連接的電極。特定而言,第一連接部件與第二連接部件可為玻璃基板、塑膠基板、印刷線路板、陶瓷線路板、可撓性線路板、矽半導體晶片、IC晶片、驅動IC晶片及其類似物,在其上形成電極,諸如氧化銦錫(ITO)及氧化銦鋅(IZO)。更特定而言,第一連接部件與第二連接部件之一可為IC晶片或驅動IC晶片,且另一者可為玻璃基板。The first connecting member or the second connecting member includes an electrode that requires electrical connection. In particular, the first connecting member and the second connecting member may be a glass substrate, a plastic substrate, a printed wiring board, a ceramic wiring board, a flexible wiring board, a germanium semiconductor wafer, an IC wafer, a driver IC wafer, and the like. Electrodes such as indium tin oxide (ITO) and indium zinc oxide (IZO) are formed thereon. More specifically, one of the first connection member and the second connection member may be an IC wafer or a driver IC wafer, and the other may be a glass substrate.
參見圖1,根據本發明之一個實施例的半導體裝置30包含含有第一電極70的第一連接部件50、含有第二電極80的第二連接部件60,及安置於第一連接部件50與第二連接部件60之間且包含導電顆粒3的非等向性導電膜10,第一電極70與第二電極80彼此間經由導電顆粒3連接。Referring to FIG. 1, a semiconductor device 30 according to an embodiment of the present invention includes a first connecting member 50 including a first electrode 70, a second connecting member 60 including a second electrode 80, and a first connecting member 50 and a first connecting member. The anisotropic conductive film 10 between the two connecting members 60 and including the conductive particles 3, the first electrode 70 and the second electrode 80 are connected to each other via the conductive particles 3.
接下來將參考一些實例更詳細描述本發明。然而,應瞭解這些實例僅為了說明而提供,且不應以任何方式理解為限制本發明。The invention will be described in more detail below with reference to some examples. However, it is to be understood that these examples are provided by way of illustration only and should not be construed as limiting the invention.
為了清晰起見,本文中將省略所屬領域中具通常知識者顯而易知之細節的描述。實例 製備實例 1 至 製備實例 4 : 製備共聚物 製備實例 1 :製備共聚物 1 For the sake of clarity, descriptions of details that are apparent to those of ordinary skill in the art are omitted herein. EXAMPLES Preparation Example 1 to Preparation Example 4 : Preparation of Copolymer Preparation Example 1 : Preparation of Copolymer 1
將14 g 9,9'-雙(4-羥基苯基)茀及16 g 雙酚F型環氧樹脂(YSLV-80XY,國都化學公司(Kukdo Chemical))溶解於30 g PGMEA中,且向溶液中添加0.1 g 2-甲基咪唑,繼而在110℃攪拌24小時。隨後,所得物質用甲醇及水洗滌,隨後乾燥所得沈澱物,藉此製備具有以下結構的共聚物1(Tg:170℃,重量平均分子量:25,000 g/mol)。 [共聚物1] 製備實例 2: 製備共聚物 214 g of 9,9'-bis(4-hydroxyphenyl)anthracene and 16 g of bisphenol F-type epoxy resin (YSLV-80XY, Kukdo Chemical) were dissolved in 30 g of PGMEA, and 0.1 g of 2-methylimidazole was added to the solution, followed by stirring at 110 ° C for 24 hours. Subsequently, the obtained substance was washed with methanol and water, and then the resulting precipitate was dried, whereby a copolymer 1 having the following structure (Tg: 170 ° C, weight average molecular weight: 25,000 g/mol) was prepared. [Copolymer 1] Preparation Example 2 : Preparation of Copolymer 2
將15 g之9,9'-雙(4-羥基苯基)茀及10 g之雙酚A型環氧樹脂(JER834,三菱化學公司(Mitsubishi Chemical))溶解於30 g PGMEA中,且向溶液中添加0.1 g 2-甲基咪唑,繼而在110℃攪拌24小時。隨後,所得物質用甲醇及水洗滌,隨後乾燥所得沈澱物,藉此製備具有以下結構的共聚物2(Tg:165℃,重量平均分子量:20,000 g/mol)。 [共聚物2] 製備實例 3 : 製備共聚物 3 15 g of 9,9'-bis(4-hydroxyphenyl)anthracene and 10 g of bisphenol A type epoxy resin (JER834, Mitsubishi Chemical Co., Ltd.) were dissolved in 30 g of PGMEA and applied to the solution. 0.1 g of 2-methylimidazole was added thereto, followed by stirring at 110 ° C for 24 hours. Subsequently, the obtained substance was washed with methanol and water, and then the resulting precipitate was dried, whereby a copolymer 2 (Tg: 165 ° C, weight average molecular weight: 20,000 g/mol) having the following structure was prepared. [Copolymer 2] Preparation Example 3 : Preparation of Copolymer 3
將15 g 9,9'-雙(4-羥基苯基)茀及10 g 1,1'-雙(4-羥基苯基)甲烷作為雙酚F型環氧樹脂溶解於30 g PGMEA中,且向溶液中添加0.1 g 2-甲基咪唑,繼而在110℃攪拌24小時。隨後,所得物質用甲醇及水洗滌,隨後乾燥所得沈澱物,藉此製備具有以下結構的共聚物3(Tg:165℃,重量平均分子量:22,000 g/mol)。 [共聚物3] 實例及比較實例 實例 1 15 g of 9,9'-bis(4-hydroxyphenyl)phosphonium and 10 g of 1,1'-bis(4-hydroxyphenyl)methane were dissolved in 30 g of PGMEA as a bisphenol F-type epoxy resin, and 0.1 g of 2-methylimidazole was added to the solution, followed by stirring at 110 ° C for 24 hours. Subsequently, the obtained substance was washed with methanol and water, and then the resulting precipitate was dried, whereby a copolymer 3 having the following structure (Tg: 165 ° C, weight average molecular weight: 22,000 g/mol) was prepared. [Copolymer 3] Example and comparison example example 1
藉由將以下各物混合來製備非等向性導電膜用組成物:製備實例1中所製備的40重量份之共聚物1作為黏合劑樹脂,充當基質用於膜形成;35重量份之具有130 g/eq環氧當量的環氧樹脂(Daicel celloxide 2021P);5重量份之熱固化潛性固化劑(HX3741,日本旭化成公司(Asahi Chemical, Japan)),及20重量份之絕緣導電顆粒(AUL-704,平均粒徑4 μm,日本積水化成品公司(SEKISUI, Japan))作為填充劑以便賦予非等向性導電膜導電性。將非等向性導電膜用組成物塗覆至離型膜上,隨後在乾燥器中在70℃使溶劑揮發5分鐘,藉此獲得15 μm厚的非等向性導電膜。實例 2 A composition for an anisotropic conductive film was prepared by mixing the following: 40 parts by weight of the copolymer 1 prepared in Example 1 was prepared as a binder resin, serving as a matrix for film formation; 35 parts by weight of 130 g/eq epoxy equivalent epoxy resin (Daicel celloxide 2021P); 5 parts by weight of heat curing latent curing agent (HX3741, Asahi Chemical, Japan), and 20 parts by weight of insulating conductive particles ( AUL-704, an average particle diameter of 4 μm, was synthesized as a filler by the Japanese Sekisui Seiki Co., Ltd. (SEKISUI, Japan) to impart conductivity to the anisotropic conductive film. The anisotropic conductive film was coated with a composition onto the release film, and then the solvent was volatilized in a drier at 70 ° C for 5 minutes, thereby obtaining a 15 μm thick anisotropic conductive film. Example 2
實例2的非等向性導電膜是在與實例1相同的條件下、藉由與實例1相同的方法製備,但其中使用製備實例2中所製備的共聚物2作為黏合劑樹脂且使用具有143 g/eq之環氧當量的環氧樹脂2(HP4032D,大日本油墨(Danippon Ink))作為環氧樹脂。實例 3 The anisotropic conductive film of Example 2 was prepared by the same method as Example 1 under the same conditions as in Example 1, except that the copolymer 2 prepared in Preparation Example 2 was used as the binder resin and the use was carried out. An epoxy equivalent of epoxy resin 2 (HP4032D, Danippon Ink) of g/eq was used as the epoxy resin. Example 3
實例3的非等向性導電膜是在與實例1相同的條件下、藉由與實例1相同的方法製備,但其中使用製備實例2中所製備的共聚物3作為黏合劑樹脂且使用具有97 g/eq之環氧當量的環氧樹脂3(JER630ESD,日本環氧樹脂(Japan Epoxy Resin))作為環氧樹脂。比較實例 1 The anisotropic conductive film of Example 3 was prepared by the same method as Example 1 under the same conditions as in Example 1, except that the copolymer 3 prepared in Preparation Example 2 was used as the binder resin and the use was 97. An epoxy equivalent of epoxy resin 3 (JER 630 ESD, Japan Epoxy Resin) of g/eq was used as the epoxy resin. Comparative example 1
比較實例1的非等向性導電膜是在與實例1相同的條件下、藉由與實例1相同的方法製備,但其中使用聯苯茀型黏合劑樹脂(FX-293,日本鋼鐵化學公司(Nippon Steel Chemical Co.),Tg:165℃,重量平均分子量:45,000 g/mol)作為黏合劑樹脂。比較實例 2 The anisotropic conductive film of Comparative Example 1 was prepared by the same method as in Example 1 under the same conditions as in Example 1, except that a biphenyl fluorene type binder resin (FX-293, Japan Steel Chemical Co., Ltd.) was used. Nippon Steel Chemical Co., Tg: 165 ° C, weight average molecular weight: 45,000 g/mol) as a binder resin. Comparative example 2
比較實例2的非等向性導電膜是在與實例1相同的條件下、藉由與實例1相同的方法製備,但其中使用具有180 g/eq之環氧當量的環氧樹脂(YDPN 638,國都化工公司)作為環氧樹脂。實驗實例 The anisotropic conductive film of Comparative Example 2 was prepared by the same method as Example 1 under the same conditions as in Example 1, except that an epoxy resin having an epoxy equivalent of 180 g/eq (YDPN 638, Guodu Chemical Company) as an epoxy resin. Experimental example
藉由以下方法,在最小熔體黏度、固化率、顆粒捕捉率、黏著強度及連接電阻方面評價實例1至實例3及比較實例1及比較實例2中所製備的非等向性導電膜。評價結果展示於表1中。實驗實例 1 : 最小熔體 黏度之量測 The anisotropic conductive films prepared in Examples 1 to 3 and Comparative Example 1 and Comparative Example 2 were evaluated in terms of minimum melt viscosity, solidification rate, particle trapping ratio, adhesive strength, and connection resistance by the following methods. The evaluation results are shown in Table 1. Experimental Example 1 : Measurement of Minimum Melt Viscosity
在150 μm之樣品厚度、10℃/min之溫度遞增速率、5%應力及10 rad/sec之頻率、30℃至200℃之溫度區段內的條件下,使用ARES G2流變儀(TA儀器公司)量測實例及比較實例中所製備之各種非等向性導電膜的最小熔體黏度。實驗實例 2 : 固化率之量測 ARES G2 rheometer (TA instrument) at a sample thickness of 150 μm, a temperature increase rate of 10 ° C/min, a 5% stress and a frequency of 10 rad/sec, and a temperature range of 30 ° C to 200 ° C The company measures the minimum melt viscosity of various anisotropic conductive films prepared in the examples and comparative examples. Experimental Example 2 : Measurement of curing rate
將實例及比較實例中所製備之1 mg各種非等向性導電膜等分試樣,根據在氮氣氛圍下、在-50℃至250℃溫度範圍內、在10℃/min之溫度遞增速率下經由差示掃描熱量測定(DSC,TA儀器公司,Q20)所得的曲線下面積量測試樣的初始熱量(H0 )。接著,將試樣在130℃加熱板上保持5秒,隨後以相同方式量測熱量(H1 )。根據以下方程式2計算固化率: [方程式2] 固化率(%) = [(H0 -H1 )/H0 ]×100.實驗實例 3 : 顆粒捕捉率之量測 An aliquot of 1 mg of various anisotropic conductive films prepared in the examples and comparative examples was subjected to an increasing rate of temperature at a temperature of -50 ° C to 250 ° C under a nitrogen atmosphere at a temperature of 10 ° C / min. The initial heat (H 0 ) of the test sample was measured by the area under the curve obtained by differential scanning calorimetry (DSC, TA Instruments, Q20). Next, the sample was held on a 130 ° C hot plate for 5 seconds, and then the heat (H 1 ) was measured in the same manner. The solidification rate was calculated according to the following Equation 2: [Equation 2] Curing rate (%) = [(H 0 - H 1 ) / H 0 ] × 100. Experimental Example 3 : Measurement of particle capture rate
在實例及比較實例所製備的各種非等向性導電膜中,使用自動化顆粒計數器(ZOOTUS)對初步壓縮之前之連接部分中的導電顆粒數目/單位面積(mm2 )進行計數。In the various anisotropic conductive films prepared in the examples and comparative examples, the number of conductive particles/unit area (mm 2 ) in the joined portion before the preliminary compression was counted using an automated particle counter (ZOOTUS).
接著,將非等向性導電膜置放於包含具有1200 μm2 凸塊面積及2000 Å厚度之氧化銦錫(ITO)電路的玻璃基板(製造商:NeoView Kolon)上且在70℃及1 MPa條件下進行初步壓縮1秒。接著,使用自非等向性導電膜移除的離型膜,將具有1200 μm2 凸塊面積及1.5T厚度的IC晶片(製造商:三星LSI(Samsung LSI))置放於非等向性導電膜上,繼而在130℃及70 MPa條件下進行主要壓縮5秒。接著使用自動化顆粒計數器對連接部分中的導電顆粒數目/單位面積(mm2 )進行計數,隨後根據方程式1計算顆粒捕捉率: [方程式1] 顆粒捕捉率(%)=(初步壓縮及主要壓縮之後的連接部分中每單位面積(mm2 )之導電顆粒數目/初步壓縮之前的連接部分中每單位面積(mm2 )之導電顆粒數目)×100。實驗實例 4 : 黏著強度之量測 Next, an anisotropic conductive film was placed on a glass substrate (manufacturer: NeoView Kolon) including an indium tin oxide (ITO) circuit having a bump area of 1200 μm 2 and a thickness of 2000 Å at 70 ° C and 1 MPa. Initial compression was performed for 1 second under conditions. Next, an IC wafer (manufacturer: Samsung LSI) having a bump area of 1200 μm 2 and a thickness of 1.5 T was placed on the anisotropic using a release film removed from the anisotropic conductive film. On the conductive film, main compression was carried out for 5 seconds at 130 ° C and 70 MPa. The number of conductive particles per unit area (mm 2 ) in the joined portion is then counted using an automated particle counter, and then the particle capture rate is calculated according to Equation 1: [Equation 1] Particle capture ratio (%) = (after initial compression and main compression) the number of the conductive particles before the number of the connecting portion of the connecting portion of the conductive particles per unit area (mm 2) of / per unit area in the preliminary compression (mm 2) of) × 100. Experimental Example 4 : Measurement of Adhesive Strength
將實例及比較實例中所製備的各種非等向性導電膜置放於包含具有1200 μm2 凸塊面積及2000 Å厚度之氧化銦錫(ITO)電路的玻璃基板(製造商:NeoView Kolon)上且在70℃及1 MPa條件下進行初步壓縮1秒。接著,在自非等向性導電膜移除離型膜的情況下,將具有1200 μm2 凸塊面積及1.5T厚度的IC晶片(製造商:三星LSI)置放於非等向性導電膜上,繼而在130℃及70 MPa條件下進行主要壓縮5秒,藉此製備試樣。使用剝離強度測試儀(Bond測試儀Dage系列-4000),在200 kgf的最大負荷下,以100 μm/sec的測試速度量測試樣的黏著強度。實驗實例 5 : 初始連接電阻及可靠性測試後連接電阻之量測 The various anisotropic conductive films prepared in the examples and comparative examples were placed on a glass substrate (manufacturer: NeoView Kolon) comprising an indium tin oxide (ITO) circuit having a bump area of 1200 μm 2 and a thickness of 2000 Å. Initial compression was carried out for 1 second at 70 ° C and 1 MPa. Next, in the case where the release film is removed from the anisotropic conductive film, an IC wafer (manufacturer: Samsung LSI) having a bump area of 1200 μm 2 and a thickness of 1.5 T is placed on the anisotropic conductive film. Then, main compression was carried out at 130 ° C and 70 MPa for 5 seconds, thereby preparing a sample. The adhesion strength of the sample was tested using a peel strength tester (Bond Tester Dage Series-4000) at a maximum load of 200 kgf at a test speed of 100 μm/sec. Experimental Example 5 : Measurement of connection resistance after initial connection resistance and reliability test
將實例及比較實例中所製備的各種非等向性導電膜置放於包含具有1200 μm2 凸塊面積及2000 Å厚度之氧化銦錫(ITO)電路的玻璃基板(製造商:NeoView Kolon)上且在70℃及1 MPa條件下進行初步壓縮1秒。接著,在自非等向性導電膜移除離型膜的情況下,將具有1200 μm2 凸塊面積及1.5T厚度的IC晶片(製造商:三星LSI)置放於非等向性導電膜上,繼而在130℃及70 MPa條件下進行主要壓縮5秒,藉此製備試樣。接下來藉由4點探測方法量測試樣上之4個點之間的電阻且定義為初始電阻。隨後,如上經由主要壓縮製備的試樣在85℃及85% RH條件下保持500小時,且藉由相同方法量測試樣的電阻且定義為可靠性測試後連接電阻。此時,利用電阻計施加1 mA,同時量測電壓以計算平均電阻。 表1<TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> </td><td> 實例1 </td><td> 實例2 </td><td> 實例3 </td><td> 比較實例1 </td><td> 比較實例2 </td></tr><tr><td> 最小熔體黏度(Pa·s) </td><td> 10,000 </td><td> 7,000 </td><td> 8,500 </td><td> 25,000 </td><td> 45,000 </td></tr><tr><td> 固化率(%) </td><td> 87 </td><td> 86 </td><td> 88 </td><td> 65 </td><td> 70 </td></tr><tr><td> 顆粒捕捉率(%) </td><td> 33 </td><td> 34 </td><td> 32 </td><td> 18 </td><td> 16 </td></tr><tr><td> 黏著強度(MPa) </td><td> 33 </td><td> 32 </td><td> 34 </td><td> 30 </td><td> 28 </td></tr><tr><td> 初始連接電阻(Ω) </td><td> 0.02 </td><td> 0.03 </td><td> 0.03 </td><td> 0.05 </td><td> 0.07 </td></tr><tr><td> 可靠性測試後連接電阻(Ω) </td><td> 0.12 </td><td> 0.13 </td><td> 0.12 </td><td> 1.20 </td><td> 1.50 </td></tr></TBODY></TABLE>The various anisotropic conductive films prepared in the examples and comparative examples were placed on a glass substrate (manufacturer: NeoView Kolon) comprising an indium tin oxide (ITO) circuit having a bump area of 1200 μm 2 and a thickness of 2000 Å. Initial compression was carried out for 1 second at 70 ° C and 1 MPa. Next, in the case where the release film is removed from the anisotropic conductive film, an IC wafer (manufacturer: Samsung LSI) having a bump area of 1200 μm 2 and a thickness of 1.5 T is placed on the anisotropic conductive film. Then, main compression was carried out at 130 ° C and 70 MPa for 5 seconds, thereby preparing a sample. Next, the resistance between the four points on the sample was measured by a 4-point detection method and defined as the initial resistance. Subsequently, the sample prepared by the main compression as above was kept at 85 ° C and 85% RH for 500 hours, and the resistance of the test sample was measured by the same method and defined as the connection resistance after the reliability test. At this time, 1 mA was applied using a resistance meter while measuring the voltage to calculate the average resistance. Table 1 <TABLE border="1"borderColor="#000000"width="85%"><TBODY><tr><td></td><td> Instance 1 </td><td> Instance 2 </td><td> Instance 3 </td><td> Comparative Example 1 </td><td> Comparative Example 2 </td></tr><tr><td> Minimum Melt Viscosity (Pa·s ) </td><td> 10,000 </td><td> 7,000 </td><td> 8,500 </td><td> 25,000 </td><td> 45,000 </td></tr><Tr><td> Curing rate (%) </td><td> 87 </td><td> 86 </td><td> 88 </td><td> 65 </td><td> 70 </td></tr><tr><td> particle capture rate (%) </td><td> 33 </td><td> 34 </td><td> 32 </td><td > 18 </td><td> 16 </td></tr><tr><td> Adhesion strength (MPa) </td><td> 33 </td><td> 32 </td><Td> 34 </td><td> 30 </td><td> 28 </td></tr><tr><td> initial connection resistance (Ω) </td><td> 0.02 </td ><td> 0.03 </td><td> 0.03 </td><td> 0.05 </td><td> 0.07 </td></tr><tr><td> Connection resistance after reliability test ( Ω) </td><td> 0.12 </td><td> 0.13 </td><td> 0.12 </td><td> 1.20 </td><td> 1.50 </td></tr></TBODY></TABLE>
如自表1中可見,實例1至實例3中所製備的各種非等向性導電膜(包含茀化合物與雙酚型環氧樹脂之共聚物及具有150 g/eq或小於150 g/eq之環氧當量的環氧樹脂)在最小熔體黏度、固化率、顆粒捕捉率、黏著強度及初始連接電阻及可靠性測試後連接電阻方面展現良好特性。相反,不使用茀化合物與雙酚型環氧樹脂之共聚物製備的比較實例1之非等向性導電膜由於黏合劑樹脂之玻璃轉移溫度Tg較低而在130℃具有較高的最小熔體黏度及較低的固化率,且展現較低的顆粒捕捉率及可靠性測試後連接電阻之顯著增加。使用具有大於150 g/eq之環氧當量之環氧樹脂所製備的比較實例2之非等向性導電膜由於其流動性較低而具有最高的最小熔體黏度,且如同比較實例1之非等向性導電膜,具有比實例之非等向性導電膜低的固化率、低的顆粒捕捉率及高得多的可靠性測試後連接電阻。As can be seen from Table 1, various anisotropic conductive films prepared in Examples 1 to 3 (including a copolymer of an anthracene compound and a bisphenol type epoxy resin and having a 150 g/eq or less than 150 g/eq) Epoxy equivalent epoxy resin exhibits good properties in terms of minimum melt viscosity, cure rate, particle capture rate, adhesion strength, and initial connection resistance and reliability after connection testing. In contrast, the non-isotropic conductive film of Comparative Example 1 prepared without using a copolymer of a ruthenium compound and a bisphenol type epoxy resin has a higher minimum melt at 130 ° C due to a lower glass transition temperature Tg of the binder resin. Viscosity and lower cure rate, and exhibits a lower particle capture rate and a significant increase in connection resistance after reliability testing. The anisotropic conductive film of Comparative Example 2 prepared using an epoxy resin having an epoxy equivalent of more than 150 g/eq has the highest minimum melt viscosity due to its low fluidity, and is as in Comparative Example 1. The isotropic conductive film has a lower curing rate than the anisotropic conductive film of the example, a low particle capturing ratio, and a much higher reliability test connection resistance.
雖然本文已描述一些實施例,但應瞭解這些實施例僅為了說明而提供,且所屬領域中具通常知識者可實施各種修改、變化、變更及等效實施例,而這些均不背離本發明之精神及範疇。因此,本發明之範疇應僅受隨附申請專利範圍及其等效物限制。Although a few embodiments have been described herein, it is understood that these embodiments are provided by way of illustration only, and those of ordinary skill in the art can implement various modifications, changes, variations and equivalent embodiments without departing from the invention. Spirit and scope. Therefore, the scope of the invention should be limited only by the scope of the appended claims and their equivalents.
3‧‧‧導電顆粒
10‧‧‧非等向性導電膜
30‧‧‧顯示裝置
50‧‧‧第一連接部件
60‧‧‧第二連接部件
70‧‧‧第一電極
80‧‧‧第二電極3‧‧‧Electrical particles
10‧‧‧A non-isotropic conductive film
30‧‧‧Display device
50‧‧‧First connecting parts
60‧‧‧Second connection parts
70‧‧‧First electrode
80‧‧‧second electrode
圖1為根據本發明之一個實施例之顯示裝置30的截面圖,其包含具有第一電極70的第一連接部件50、具有第二電極80的第二連接部件60,以及包含導電顆粒3且安置於第一連接部件與第二連接部件之間且使第一電極與第二電極彼此連接的非等向性導電膜。1 is a cross-sectional view of a display device 30 including a first connection member 50 having a first electrode 70, a second connection member 60 having a second electrode 80, and a conductive particle 3, and according to an embodiment of the present invention. An anisotropic conductive film disposed between the first connecting member and the second connecting member and connecting the first electrode and the second electrode to each other.
3‧‧‧導電顆粒 3‧‧‧Electrical particles
10‧‧‧非等向性導電膜 10‧‧‧A non-isotropic conductive film
30‧‧‧顯示裝置 30‧‧‧Display device
50‧‧‧第一連接部件 50‧‧‧First connecting parts
60‧‧‧第二連接部件 60‧‧‧Second connection parts
70‧‧‧第一電極 70‧‧‧First electrode
80‧‧‧第二電極 80‧‧‧second electrode
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