TW201635357A - Wafer processing method - Google Patents

Wafer processing method Download PDF

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Publication number
TW201635357A
TW201635357A TW104140568A TW104140568A TW201635357A TW 201635357 A TW201635357 A TW 201635357A TW 104140568 A TW104140568 A TW 104140568A TW 104140568 A TW104140568 A TW 104140568A TW 201635357 A TW201635357 A TW 201635357A
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wafer
laser beam
modified layer
pulsed laser
wavelength
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TW104140568A
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Chinese (zh)
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Atsushi Ueki
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Disco Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/268Bombardment with radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Dicing (AREA)
  • Laser Beam Processing (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)

Abstract

The topic of the present invention is to provide a wafer processing method, which is to irradiate a pulse laser beam with a predetermined 1300~1400 nm wavelength onto a silicon wafer for forming a modified layer inside the wafer, thereby suppressing the damage of transmission light to the devices on the wafer surface. The solution is a wafer processing method to process a silicon wafer whose surface is divided by plural predetermined division lines and formed with plural devices. It has: a wavelength setting step of setting wavelength of pulse laser beam having penetrability to wafer in the range of 1300nm~1400nm; a step of forming the modified layer, after the implementation of wavelength setting step, position the focal point of pulse laser beam to the interior of wafer, and irradiate a pulse laser beam onto the region of back side of wafer corresponding to the predetermined division line, also, process and feed the holding mechanism and the laser beam irradiation mechanism relatively for forming a modified layer inside the wafer; and a division step, after implementing the step of forming the modified layer, apply external force to the wafer so as to use the modified layer as the starting point of division to divide the wafer along the predetermined division line. In the forming step of modified layer, a first pulse laser light beam having less energy of each pulse is irradiated to form the first modified layer. Following the first modified layer, a second pulse laser light beam with larger energy in each pulse is irradiated to form the second modified layer stacked on the first modified layer.

Description

晶圓的加工方法 Wafer processing method 發明領域 Field of invention

本發明是有關於一種照射對晶圓具有穿透性之波長的脈衝雷射光束以在晶圓內部形成改質層後,對晶圓賦予外力而以改質層為起點將晶圓分割為複數個器件晶片的晶圓的加工方法。 The present invention relates to a pulsed laser beam that illuminates a wavelength that is transparent to a wafer to form a modified layer inside the wafer, and then applies an external force to the wafer to divide the wafer into plural numbers starting from the modified layer. A method of processing a wafer of device wafers.

發明背景 Background of the invention

將IC、LSI等複數個器件以分割預定線劃分並形成於表面上的矽晶圓(以下,有時簡稱為晶圓),是藉由加工裝置而被分割成一個個器件晶片,並可將所分割而成的器件晶片廣泛地應用於行動電話、個人電腦等各種電器機器上。 A germanium wafer (hereinafter, simply referred to as a wafer) which is divided into a plurality of devices, such as an IC and an LSI, which are divided by a predetermined dividing line and formed on a surface, is divided into individual device wafers by a processing device, and The divided device wafers are widely used in various electrical appliances such as mobile phones and personal computers.

在晶圓的分割上,廣泛地被採用的是使用了稱為切割機(dicing saw)的切削裝置之切割方法。在切割方法上,是在使以金屬或樹脂固定鑽石等磨粒而形成的厚度30μm左右的切削刀以30000rpm左右的高速旋轉時,使其切入晶圓以藉此將晶圓切削、並且分割成一個個器件晶片。 In the division of wafers, a cutting method using a cutting device called a dicing saw is widely used. In the dicing method, when a cutter having a thickness of about 30 μm formed by fixing a diamond or the like with a metal or a resin is rotated at a high speed of about 30,000 rpm, the wafer is cut into a wafer to cut the wafer and divide it into One device wafer.

另一方面,近年來,已有一種將對晶圓具有穿透性之波長的脈衝雷射光束之聚光點定位在對應於分割預定 線的晶圓內部,以將脈衝雷射光束沿著分割預定線照射而在晶圓內部形成改質層,之後賦予外力來將晶圓分割成一個個器件晶片之方法被提出(參照例如日本專利第4402708號公報)。 On the other hand, in recent years, there has been a spotlighting point of a pulsed laser beam that has a wavelength that is transparent to the wafer, corresponding to the division schedule. Inside the wafer of the line, a method of forming a modified layer inside the wafer by irradiating a pulsed laser beam along a predetermined dividing line, and then applying an external force to divide the wafer into individual device wafers is proposed (refer to, for example, a Japanese patent) Bulletin No. 4402708).

所謂改質層是指密度、折射率、機械強度和其它物理特性與周圍已形成不同狀態的區域,並且除了熔融再硬化區域、折射率變化區域、絕緣破壞區域外,也包含裂痕(crack)區域或混合了這些的區域。 The modified layer refers to a region in which the density, the refractive index, the mechanical strength, and other physical properties are different from the surrounding, and includes a crack region in addition to the molten rehardening region, the refractive index change region, and the dielectric breakdown region. Or a mixture of these areas.

矽的光學吸收端是在相當於矽的能帶隙(1.1eV)之光的波長1050nm附近,而在塊狀矽(bulk silcon)上,則會將波長短於此的光吸收掉。 The optical absorption end of the crucible is near the wavelength of 1050 nm of light corresponding to the energy band gap of 矽 (1.1 eV), and on the bulk silcon, the light having a shorter wavelength is absorbed.

在以往的改質層形成方法中,一般所使用的是可振盪產生接近光學吸收端的波長1064nm的雷射之摻雜有釹(Nd)的Nd:YAG脈衝雷射(參照例如日本專利特開2005-95952號公報)。 In the conventional reforming layer forming method, a Nd:YAG pulsed laser doped with a neon (Nd) having a wavelength of 1064 nm which is close to the optical absorption end is generally used (refer to, for example, Japanese Patent Laid-Open Publication No. 2005). -95952 bulletin).

然而,由於Nd:YAG脈衝雷射的波長1064nm接近矽的光學吸收端,因此在包夾聚光點的區域上,會將雷射光束的一部分吸收而未能形成充分的改質層,會有無法將晶圓分割成一個個器件晶片的情形。 However, since the wavelength of the Nd:YAG pulsed laser is close to the optical absorption end of the crucible, a portion of the laser beam will be absorbed in the region where the converging point is trapped, and a sufficient reforming layer will not be formed. The case where the wafer cannot be divided into individual device wafers.

因此,本發明的申請人發現到:當使用已設定在波長1300~1400nm之範圍內的例如波長1342nm之YAG脈衝雷射於晶圓之內部形成改質層時,在包夾聚光點之區域上就可將雷射光束的吸收降低而形成良好的改質層,且能夠順利地將晶圓分割成一個個器件晶片(參照日本專利特 開2006-108459號公報)。 Therefore, the Applicant of the present invention has found that when a modified layer is formed by using a YAG pulse laser having a wavelength of 1,342 nm, which is set in the range of 1300 to 1400 nm, to form a modified layer, the region of the condensed spot is included. The absorption of the laser beam can be reduced to form a good modified layer, and the wafer can be smoothly divided into individual device wafers (refer to Japanese Patent Special Japanese Patent Publication No. 2006-108459).

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1:日本專利特許第4402708號公報 Patent Document 1: Japanese Patent No. 4402708

專利文獻2:日本專利特開2005-95952號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2005-95952

專利文獻3:日本專利特開2006-108459號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2006-108459

發明概要 Summary of invention

然而,卻查出會產生以下之新問題:當沿分割預定線而與剛形成的改質層相鄰來將脈衝雷射光束之聚光點定位在晶圓內部以進行照射,而在晶圓內部形成改質層時,在與照射脈衝雷射光束之面為相反側之面(亦即在晶圓的表面)上會因雷射光束散射而攻擊形成於表面上的器件並使其損傷。 However, it has been found that a new problem arises in that the spot of the pulsed laser beam is positioned inside the wafer for illumination while being adjacent to the newly formed modified layer along the predetermined line of division, while on the wafer. When the reforming layer is formed inside, the surface formed on the surface is attacked and damaged by the laser beam scattering on the surface opposite to the surface on which the pulsed laser beam is irradiated (that is, on the surface of the wafer).

在驗證這個問題時,推測可能是從剛形成的改質層有微細之裂痕傳播至晶圓的表面側,而該裂痕使接著照射的脈衝雷射光束的穿透光折射或反射而攻擊器件所致。 In verifying this problem, it is speculated that there may be a fine crack from the newly formed modified layer to the surface side of the wafer, and the crack causes the penetrating light of the subsequently irradiated pulsed laser beam to refract or reflect and attack the device. To.

本發明是有鑒於這種問題點而作成的發明,其目的在於提供一種在對矽晶圓照射波長已設定在1300~1400nm之範圍的脈衝雷射光束以在晶圓內部形成改質層時,可抑制穿透光使晶圓表面之器件損傷之晶圓的加工方法。 The present invention has been made in view of such a problem, and an object of the invention is to provide a pulsed laser beam having a wavelength set in the range of 1300 to 1400 nm for a germanium wafer to form a modified layer inside the wafer. A method of processing a wafer that can damage a device that penetrates light on a wafer surface.

根據本發明所提供的一種晶圓的加工方法,是藉 由雷射加工裝置,對在表面上以複數條分割預定線劃分而形成有複數個器件之由矽所構成的晶圓加工之晶圓的加工方法,該雷射加工裝置具備有保持被加工物之保持機構、照射對該保持機構所保持的被加工物具有穿透性之波長之脈衝雷射光束,以在被加工物的內部形成改質層的雷射光束照射機構、及將該保持機構與該雷射光束照射機構相對地加工進給的加工進給機構,該晶圓的加工方法的特徵在於具備:波長設定步驟,將對晶圓具有穿透性之脈衝雷射光束的波長設定在1300nm~1400nm的範圍;改質層形成步驟,實施該波長設定步驟後,將脈衝雷射光束之聚光點定位至晶圓內部,並從晶圓之背面對與該分割預定線相對應的區域照射脈衝雷射光束,並且將該保持機構與該雷射光束照射機構相對地加工進給,以在晶圓的內部形成改質層;以及分割步驟,實施該改質層形成步驟後,對晶圓賦予外力而以該改質層為分割起點,沿該分割預定線分割晶圓;在該改質層形成步驟中,是照射每1脈衝的能量為使裂痕的形成受到抑制之第一值的第一脈衝雷射光束以形成第一改質層,並追隨該第一改質層而照射每1脈衝的能量為比該第一值更大的第二值之第二脈衝雷射光束,以於該第一改質層上重疊來形成第二改質層。 A method for processing a wafer according to the present invention is to borrow A laser processing apparatus for processing a wafer processed wafer having a plurality of devices formed by dividing a predetermined number of lines on a surface by a laser processing apparatus, the laser processing apparatus having a workpiece to be processed a holding mechanism, a laser beam that irradiates a pulsed laser beam having a penetrating wavelength to the workpiece held by the holding mechanism, a laser beam irradiation mechanism that forms a modified layer inside the workpiece, and the holding mechanism A processing feed mechanism for processing a feed relative to the laser beam irradiation mechanism, the wafer processing method characterized by: a wavelength setting step of setting a wavelength of a pulsed laser beam having transparency to a wafer a range of 1300 nm to 1400 nm; a reforming layer forming step, after performing the wavelength setting step, positioning a condensing point of the pulsed laser beam to the inside of the wafer, and an area corresponding to the dividing line from the back side of the wafer Irradiating the pulsed laser beam, and processing the holding mechanism opposite to the laser beam irradiation mechanism to form a reforming layer inside the wafer; and dividing the step to implement the After the reforming layer forming step, an external force is applied to the wafer, and the modified layer is used as a dividing starting point, and the wafer is divided along the dividing line. In the reforming layer forming step, the energy per pulse is irradiated to cause cracking. Forming a first pulsed laser beam of a suppressed first value to form a first modified layer, and following the first modified layer, illuminating energy per pulse to a second value greater than the first value The second pulsed laser beam is superposed on the first modified layer to form a second modified layer.

較佳的是,第一脈衝雷射光束的每1脈衝的能量(第一值)為1.5~4.0μJ,第二脈衝雷射光束的每1脈衝的能量 (第二值)為6.5~10μJ。 Preferably, the energy (first value) per pulse of the first pulsed laser beam is 1.5 to 4.0 μJ, and the energy per pulse of the second pulsed laser beam (second value) is 6.5~10μJ.

根據本發明之晶圓的加工方法,由於在改質層形成步驟中,是照射每1脈衝的能量為使裂痕的形成受到抑制之第一值的第一脈衝雷射光束來形成第一改質層,並追隨該第一改質層而照射每1脈衝的能量為比該第一值更大的第二值之第二脈衝雷射光束,以於該第一改質層上重疊來形成第二改質層,故當在將聚光點重疊在第一改質層上來照射每1脈衝的能量為比較大的第二值之第二脈衝雷射光束時,能量比較大的第二脈衝雷射光束會受到第一改質層誘導而使細微的裂痕之形成受到抑制,並以該狀態來形成第二改質層。因此,接著照射的脈衝雷射光束不會有受到裂痕的影響之情形,而可以解決使形成在晶圓的表面上之器件損傷的問題。 According to the method of processing a wafer of the present invention, in the reforming layer forming step, the first pulsed laser beam is irradiated with a first pulse of a first value which suppresses the formation of a crack, thereby forming a first modification. a layer, and following the first modified layer, irradiating a second pulsed laser beam having a second value greater than the first value, and superimposing on the first modified layer to form a first Second, the modified layer, so when the concentrated spot is superimposed on the first modified layer to illuminate the second pulsed laser beam with a relatively large second value of energy, the second pulse is relatively large. The beam is induced by the first modifying layer to suppress the formation of fine cracks, and the second modifying layer is formed in this state. Therefore, the pulsed laser beam that is subsequently irradiated is not affected by the crack, and the problem of damage to the device formed on the surface of the wafer can be solved.

2‧‧‧雷射加工裝置 2‧‧‧ Laser processing equipment

4‧‧‧靜止基台 4‧‧‧Standing abutment

6‧‧‧第1滑塊 6‧‧‧1st slider

8、18‧‧‧滾珠螺桿 8, 18‧‧‧ ball screw

10、20‧‧‧脈衝馬達 10, 20‧‧‧ pulse motor

11‧‧‧半導體晶圓 11‧‧‧Semiconductor wafer

11a‧‧‧表面 11a‧‧‧ surface

11b‧‧‧背面 11b‧‧‧Back

12‧‧‧加工進給機構 12‧‧‧Processing feed mechanism

13a‧‧‧第1分割預定線 13a‧‧‧1st dividing line

13b‧‧‧第2分割預定線 13b‧‧‧2nd dividing line

14、24‧‧‧導軌 14, 24 ‧ ‧ rails

15‧‧‧器件 15‧‧‧Device

16‧‧‧第2滑塊 16‧‧‧2nd slider

19‧‧‧改質層 19‧‧‧Modified layer

19a‧‧‧第二改質層 19a‧‧‧Second modified layer

21‧‧‧器件晶片 21‧‧‧Device Chip

22‧‧‧分度進給機構 22‧‧‧Dividing feed mechanism

26‧‧‧圓筒支撐構件 26‧‧‧Cylinder support members

28‧‧‧工作夾台 28‧‧‧Working table

30、88‧‧‧夾具 30, 88‧‧‧ fixture

32‧‧‧柱體 32‧‧‧Cylinder

33‧‧‧套殼 33‧‧‧shells

34‧‧‧雷射光束照射單元 34‧‧‧Laser beam irradiation unit

35‧‧‧雷射光束產生單元 35‧‧‧Laser beam generating unit

37‧‧‧聚光器 37‧‧‧ concentrator

39‧‧‧攝像單元 39‧‧‧ camera unit

40‧‧‧控制器(控制機構) 40‧‧‧Controller (control agency)

42‧‧‧中央處理裝置(CPU) 42‧‧‧Central Processing Unit (CPU)

44‧‧‧唯讀記憶體(ROM) 44‧‧‧Reading Memory (ROM)

46‧‧‧隨機存取記憶體(RAM) 46‧‧‧ Random Access Memory (RAM)

48‧‧‧計數器 48‧‧‧ counter

50‧‧‧輸入介面 50‧‧‧Input interface

52‧‧‧輸出介面 52‧‧‧Output interface

54、58‧‧‧線性尺規 54, 58‧‧‧ linear ruler

56‧‧‧加工進給量檢測單元 56‧‧‧Processing feed detection unit

60‧‧‧分度進給量檢測單元 60‧‧‧Divided feed detection unit

41‧‧‧光學系統 41‧‧‧Optical system

43‧‧‧衰減器 43‧‧‧Attenuator

45、55、59‧‧‧1/2波片 45, 55, 59‧ ‧ 1/2 wave plate

47‧‧‧第一偏振光束分光器 47‧‧‧First polarized beam splitter

49‧‧‧第一光路 49‧‧‧First light path

51‧‧‧第二光路 51‧‧‧Second light path

53、57‧‧‧鏡子 53, 57‧‧ ‧ mirror

61‧‧‧第二偏振光束分光器 61‧‧‧Second polarized beam splitter

61a‧‧‧偏振分離膜 61a‧‧‧Polarization separation membrane

63‧‧‧聚光透鏡 63‧‧‧ Concentrating lens

62‧‧‧雷射振盪器 62‧‧‧Laser oscillator

64‧‧‧重複頻率設定機構 64‧‧‧Repetition frequency setting mechanism

66‧‧‧脈衝寬度調整機構 66‧‧‧ pulse width adjustment mechanism

68‧‧‧功率調整機構 68‧‧‧Power adjustment mechanism

80‧‧‧分割裝置 80‧‧‧Splitting device

82‧‧‧框架保持機構 82‧‧‧Frame keeping agency

84‧‧‧膠帶擴張機構 84‧‧‧ tape expansion mechanism

86‧‧‧框架保持構件 86‧‧‧Frame holding components

86a‧‧‧載置面 86a‧‧‧Loading surface

90‧‧‧擴張圓筒 90‧‧‧Expansion cylinder

92‧‧‧蓋子 92‧‧‧ cover

94‧‧‧支撐凸緣 94‧‧‧Support flange

96‧‧‧驅動機構 96‧‧‧ drive mechanism

98‧‧‧氣缸 98‧‧‧ cylinder

100‧‧‧活塞桿 100‧‧‧ piston rod

F‧‧‧環狀框架 F‧‧‧Ring frame

LB‧‧‧脈衝雷射光束 LB‧‧‧pulse laser beam

LB1‧‧‧第一脈衝雷射光束 LB 1 ‧‧‧first pulsed laser beam

LB2‧‧‧第二脈衝雷射光束 LB 2 ‧‧‧second pulsed laser beam

P1‧‧‧第一聚光點 P1‧‧‧The first spotlight

P2‧‧‧第二聚光點 P2‧‧‧second spotlight

T‧‧‧切割膠帶 T‧‧‧ cutting tape

圖1是適合於實施本發明之晶圓的加工方法的雷射加工裝置的立體圖。 1 is a perspective view of a laser processing apparatus suitable for carrying out the method of processing a wafer of the present invention.

圖2是雷射光束產生單元的方塊圖。 2 is a block diagram of a laser beam generating unit.

圖3是矽晶圓的表面側立體圖。 3 is a perspective view of a surface side of a tantalum wafer.

圖4是顯示將矽晶圓的表面側貼附在已將外周部貼附至環狀框架的切割膠帶上之情形的立體圖。 4 is a perspective view showing a state in which the surface side of the crucible wafer is attached to a dicing tape on which the outer peripheral portion has been attached to the annular frame.

圖5是透過切割膠帶被環狀框架所支撐的矽晶圓之背面側立體圖。 Fig. 5 is a rear perspective view of the tantalum wafer supported by the annular frame through the dicing tape.

圖6是顯示雷射光束的光路的示意圖。 Fig. 6 is a schematic view showing an optical path of a laser beam.

圖7是說明改質層形成步驟的立體圖。 Fig. 7 is a perspective view showing a step of forming a modified layer.

圖8是說明改質層形成步驟之示意剖面圖。 Fig. 8 is a schematic cross-sectional view showing a step of forming a modified layer.

圖9為分割裝置之立體圖。 Figure 9 is a perspective view of the dividing device.

圖10(A)、(B)是顯示分割步驟的剖面圖。 10(A) and (B) are cross-sectional views showing the dividing step.

用以實施發明之形態 Form for implementing the invention

以下,參照圖式詳細說明本發明的實施形態。參照圖1,所示為適合於實施本發明的晶圓的加工方法的雷射加工裝置2的概要立體圖。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Referring to Fig. 1, there is shown a schematic perspective view of a laser processing apparatus 2 suitable for carrying out the method of processing a wafer of the present invention.

雷射加工裝置2包含有以可在X軸方向上移動之方式搭載在靜止基台4上的第1滑塊6。第1滑塊6是藉由滾珠螺桿8及脈衝馬達10所構成的加工進給機構12而沿著一對導軌14在加工進給方向(即X軸方向)上移動。 The laser processing apparatus 2 includes a first slider 6 that is mounted on the stationary base 4 so as to be movable in the X-axis direction. The first slider 6 is moved in the machining feed direction (that is, the X-axis direction) along the pair of guide rails 14 by the machining feed mechanism 12 including the ball screw 8 and the pulse motor 10.

在第1滑塊6上搭載有可在Y軸方向上移動的第2滑塊16。亦即,第2滑塊16是藉由滾珠螺桿18及脈衝馬達20所構成的分度進給機構22而沿著一對導軌24在分度進給方向(即Y軸方向)上移動。 A second slider 16 that is movable in the Y-axis direction is mounted on the first slider 6. In other words, the second slider 16 is moved along the pair of guide rails 24 in the indexing feed direction (that is, the Y-axis direction) by the index feed mechanism 22 including the ball screw 18 and the pulse motor 20.

在第2滑塊16上是透過圓筒支撐構件26搭載著工作夾台28,工作夾台28可以旋轉並且藉由加工進給機構12及分度進給機構22而可在X軸方向及Y軸方向上移動。在工作夾台28上設置有將支撐工作夾台28所吸引保持的晶圓之環狀框架予以夾持的夾具30。 In the second slider 16, a working chuck 28 is mounted through the cylindrical support member 26, and the working chuck 28 is rotatable and can be rotated in the X-axis direction and by the machining feed mechanism 12 and the index feeding mechanism 22. Move in the direction of the axis. A clamp 30 that holds an annular frame that supports the wafer held by the work chuck 28 is provided on the work chuck 28.

在靜止基台4上豎立設置有柱體32,且在此柱體32上安裝有雷射光束照射單元34。雷射光束照射單元34是 由收容在套殼33內的圖2所示之雷射光束產生單元35、及安裝在套殼33前端的聚光器37所構成。 A column 32 is erected on the stationary base 4, and a laser beam irradiation unit 34 is mounted on the column 32. The laser beam irradiation unit 34 is The laser beam generating unit 35 shown in FIG. 2 housed in the casing 33 and the concentrator 37 attached to the front end of the casing 33 are formed.

如圖2所示,雷射光束產生單元35包含有振盪產生YAG脈衝雷射的雷射振盪器62、重複頻率設定機構64、脈衝寬度調整機構66及功率調整機構68。在本實施形態中,作為雷射振盪器62,所採用的是可振盪產生波長1342nm的脈衝雷射之YAG脈衝雷射振盪器。 As shown in FIG. 2, the laser beam generating unit 35 includes a laser oscillator 62 that oscillates to generate a YAG pulse laser, a repetition frequency setting mechanism 64, a pulse width adjusting mechanism 66, and a power adjustment mechanism 68. In the present embodiment, as the laser oscillator 62, a YAG pulse laser oscillator which can oscillate to generate a pulsed laser having a wavelength of 1342 nm is used.

在套殼35的前端部配置有與聚光器37在X軸方向上成行以檢測用來雷射加工的加工區域之攝像單元39。攝像單元39包含有藉由可見光拍攝半導體晶圓11的加工區域之一般的CCD等攝像元件。 At the front end portion of the casing 35, an image pickup unit 39 that is lined with the concentrator 37 in the X-axis direction to detect a processing area for laser processing is disposed. The imaging unit 39 includes an imaging element such as a general CCD that photographs a processing region of the semiconductor wafer 11 by visible light.

攝像單元39還包含有將紅外線照射至被加工物的紅外線照射機構、捕捉藉由紅外線照射機構所照射之紅外線的光學系統、及將對應於以此光學系統所捕捉到的紅外線之電氣訊號輸出的紅外線CCD等紅外線攝像元件所構成的紅外線攝像機構,並可將所拍攝到的影像訊號傳送至控制器(控制機構)40。 The imaging unit 39 further includes an infrared irradiation unit that irradiates infrared rays to the workpiece, an optical system that captures infrared rays that are irradiated by the infrared irradiation unit, and an electrical signal that outputs infrared rays that are captured by the optical system. An infrared imaging device including an infrared imaging device such as an infrared CCD can transmit the captured image signal to a controller (control mechanism) 40.

控制器40是由電腦所構成,包括有依照控制程式進行演算處理的中央處理裝置(CPU)42、儲存控制程式等的唯讀記憶體(ROM)44、儲存演算結果等的可讀寫之隨機存取記憶體(RAM)46、計數器48、輸入介面50及輸出介面52。 The controller 40 is composed of a computer, and includes a central processing unit (CPU) 42 that performs calculation processing in accordance with a control program, a read-only memory (ROM) 44 that stores a control program, and the like, and a readable and writable random for storing calculation results. The memory (RAM) 46, the counter 48, the input interface 50, and the output interface 52 are accessed.

56是由沿著導軌14配置的線性尺規54、及配置在第1滑塊6上之未圖示的讀取頭所構成的加工進給量檢測單元,加工進給量檢測單元56的檢測訊號會被輸入至控制器 40的輸入介面50。 Reference numeral 56 denotes a machining feed amount detecting unit including a linear ruler 54 disposed along the guide rail 14 and a reading head (not shown) disposed on the first slider 6, and the detection of the machining feed amount detecting unit 56. The signal will be input to the controller 40 input interface 50.

60是由沿著導軌24配置的線性尺規58、及配置在第2滑塊16上之未圖示的讀取頭所構成的分度進給量檢測單元,分度進給量檢測單元60的檢測訊號會被輸入至控制器40的輸入介面50。 60 is an indexing feed amount detecting unit composed of a linear ruler 58 disposed along the guide rail 24 and a reading head (not shown) disposed on the second slider 16, and the indexing feed amount detecting unit 60 The detection signal is input to the input interface 50 of the controller 40.

藉攝像單元39所拍攝到的影像訊號也會被輸入至控制器40的輸入介面50。另一方面,會從控制器40的輸出介面52將控制訊號輸出至脈衝馬達10、脈衝馬達20、及雷射光束產生單元35等。 The image signal captured by the camera unit 39 is also input to the input interface 50 of the controller 40. On the other hand, the control signal is output from the output interface 52 of the controller 40 to the pulse motor 10, the pulse motor 20, the laser beam generating unit 35, and the like.

參照圖3,所示為本發明的加工方法之加工對象的半導體晶圓11之表面側立體圖。圖3所示之半導體晶圓11是由例如厚度為100μm的矽晶圓所構成。 Referring to Fig. 3, there is shown a front side perspective view of a semiconductor wafer 11 to be processed by the processing method of the present invention. The semiconductor wafer 11 shown in FIG. 3 is composed of, for example, a germanium wafer having a thickness of 100 μm.

半導體晶圓11,在表面11a上形成有在第1方向上延伸的複數條第1分割預定線(切割道)13a、及在與第1方向垂直相交的第2方向上延伸的複數條第2分割預定線13b,並且在藉由第1分割預定線13a與第2分割預定線13b所劃分出的各區域中形成有IC、LSI等器件15。 The semiconductor wafer 11 has a plurality of first divided planned lines (cutting streets) 13a extending in the first direction and a plurality of second extending in the second direction perpendicularly intersecting the first direction on the surface 11a. The predetermined line 13b is divided, and the device 15 such as an IC or an LSI is formed in each of the areas divided by the first dividing line 13a and the second dividing line 13b.

在本發明實施形態的晶圓的加工方法中,半導體晶圓(以下簡稱為晶圓)11是如圖4所示地將其表面11a側貼附在已將外周貼附至環狀框架F的切割膠帶T上,且如圖5所示地形成使晶圓11的背面11b露出的形態來執行加工。 In the method of processing a wafer according to the embodiment of the present invention, a semiconductor wafer (hereinafter simply referred to as a wafer) 11 is attached to the surface of the surface of the annular frame F by attaching the outer surface thereof to the annular frame F as shown in FIG. On the dicing tape T, as shown in FIG. 5, a form in which the back surface 11b of the wafer 11 is exposed is formed to perform processing.

在本發明的晶圓的加工方法中,首先,是將對矽晶圓11具有穿透性之脈衝雷射光束的波長設定在1300nm~1400nm的範圍(波長設定步驟)。在本實施形態中,作為圖2 所示之雷射光束產生單元35的雷射振盪器62,所採用的是可振盪產生波長1342nm的脈衝雷射之YAG雷射振盪器。 In the method of processing a wafer of the present invention, first, the wavelength of a pulsed laser beam having transparency to the germanium wafer 11 is set in a range of 1300 nm to 1400 nm (wavelength setting step). In this embodiment, as FIG. 2 The laser oscillator 62 of the laser beam generating unit 35 is shown to employ a pulsed laser YAG laser oscillator that oscillates at a wavelength of 1342 nm.

接著,在雷射加工裝置2的工作夾台28上隔著切割膠帶T吸引保持著晶圓11,使晶圓11的背面11b露出。然後,實施校準,該校準是用攝像單元39的紅外線攝像元件將晶圓11從其背面11b側進行拍攝,而使對應於第1分割預定線13a的區域與聚光器37在X軸方向上成行。在此校準中,所利用的是眾所周知的型樣匹配等之影像處理。 Next, the wafer 11 is sucked and held by the dicing tape T on the work chuck 28 of the laser processing apparatus 2, and the back surface 11b of the wafer 11 is exposed. Then, calibration is performed in which the wafer 11 is imaged from the side of the back surface 11b by the infrared imaging element of the image pickup unit 39, and the region corresponding to the first division planned line 13a and the concentrator 37 are in the X-axis direction. In a row. In this calibration, image processing such as well-known pattern matching is utilized.

實施第1分割預定線13a的對準後,將工作夾台28旋轉90度,接著,對在與第1分割預定線13a垂直相交的方向上延伸的第2分割預定線13b也實施同樣的校準。 After the alignment of the first division planned line 13a is performed, the operation table 28 is rotated by 90 degrees, and then the same calibration is performed on the second division planned line 13b extending in the direction perpendicular to the first division planned line 13a. .

實施校準步驟後,實施改質層形成步驟,該改質層形成步驟是如圖7所示地以聚光器37將波長1342nm之脈衝雷射光束之聚光點定位至與第1分割預定線13a相對應之晶圓內部,以從晶圓11之背面11b側照射脈衝雷射光束,並將工作夾台28朝箭頭X1方向加工進給,藉此在晶圓11之內部形成改質層19。 After performing the calibration step, the reforming layer forming step is performed, and the concentrating layer forming step is to position the condensing point of the pulsed laser beam having a wavelength of 1342 nm to the first dividing line by the concentrator 37 as shown in FIG. 13a corresponds to the inside of the wafer, irradiating the pulsed laser beam from the side of the back surface 11b of the wafer 11, and processing the working chuck 28 in the direction of the arrow X1, thereby forming the modified layer 19 inside the wafer 11. .

如圖6所示,從雷射光束產生單元35所射出的脈衝雷射光束LB通常為P偏光的脈衝雷射光束。此脈衝雷射光束LB是以光學系統41的衰減器43將其功率衰減預定量後,再以1/2波片45將其偏光面旋轉預定角度而被輸入到第一偏振光束分光器47。 As shown in Fig. 6, the pulsed laser beam LB emitted from the laser beam generating unit 35 is typically a P-polarized pulsed laser beam. The pulsed laser beam LB is attenuated by a predetermined amount by the attenuator 43 of the optical system 41, and then rotated by a predetermined angle by the 1/2 wave plate 45 to be input to the first polarization beam splitter 47.

輸入到第一偏振光束分光器47的脈衝雷射光束LB是使其P偏光成作為第一脈衝雷射光束LB1而穿透第一 偏振光束分光器47並射出到第一光路49上。 Input to the first polarizing beam splitter an LB pulsed laser beam 47 is allowed to operate as a first P-polarized pulsed laser beam LB 1 and through the first polarization beam splitter 47 and emitted to the first optical path 49.

另一方面,入射到第一偏振光束分光器47的脈衝雷射光束LB的S偏光會在第一偏振光束分光器47反射而作為第二脈衝雷射光束LB2射出到第二光路51上。 On the other hand, the S-polarized light of the pulsed laser beam LB incident on the first polarizing beam splitter 47 is reflected by the first polarizing beam splitter 47 and emitted as the second pulsed laser beam LB 2 onto the second optical path 51.

在此,藉由在衰減器43上將脈衝雷射光束LB的平均輸出衰減到成為0.8~1.4W,並於1/2波片45旋轉預定角度,以調整成在後述之加工條件下穿透第一偏振光束分光器47後的第一脈衝雷射光束LB1的每1脈衝的能量為1.5~4.0μJ,在第一偏振光束分光器43反射之第二脈衝雷射光束LB2的每1脈衝的能量為6.5~10μJ。 Here, the average output of the pulsed laser beam LB is attenuated to 0.8 to 1.4 W on the attenuator 43, and the 1/2 wave plate 45 is rotated by a predetermined angle to be adjusted to penetrate under the processing conditions described later. The energy of each pulse of the first pulsed laser beam LB 1 after the first polarizing beam splitter 47 is 1.5 to 4.0 μJ, and each of the second pulsed laser beam LB 2 reflected by the first polarizing beam splitter 43 is 1 The energy of the pulse is 6.5~10μJ.

射出到第一光路49的第一脈衝雷射光束LB1是在鏡子53上被直角反射後,藉由1/2波片55將其偏光面旋轉90度以轉換成S偏光的第一脈衝雷射光束LB1Emitting a first pulse to a first optical path of the laser beam LB 49 is a right angle after being reflected by the 1/2 wave plate 55 is rotated 90 degrees to be converted into a first pulse Ray S polarization of the polarization on the mirror surface 53 The beam LB 1 is emitted.

S偏光的第一脈衝雷射光束LB1在鏡子57上被直角反射後會入射到第二偏振光束分光器61,而在第二偏振光束分光器61的偏振分離膜61a上被反射到鉛直方向上。 The S-polarized first pulsed laser beam LB 1 is reflected at right angles on the mirror 57 and is incident on the second polarization beam splitter 61, and is reflected to the vertical direction on the polarization separation film 61a of the second polarization beam splitter 61. on.

另一方面,在第一偏振光束分光器47上被反射到第二光路51上的S偏光的第二脈衝雷射光束LB2,在藉由1/2波片59將其偏光面旋轉90度而轉換成P偏光的第二脈衝雷射光束LB2後,會入射到第二偏振光束分光器61,並穿透第二偏振光束分光器61的偏振分離膜61a。 On the other hand, the second pulsed laser beam LB 2 of the S-polarized light reflected on the second optical path 51 on the first polarizing beam splitter 47 is rotated by 90 degrees by the 1/2 wave plate 59. After being converted into the P-polarized second pulsed laser beam LB 2 , it is incident on the second polarization beam splitter 61 and penetrates the polarization separation film 61 a of the second polarization beam splitter 61 .

在第二偏振光束分光器61被反射的第一脈衝雷射光束LB1可藉由聚光透鏡63而聚光成晶圓11內部的第一聚光點P1,且穿透第二偏振光束分光器61的第二脈衝雷射 光束LB2可藉由聚光透鏡63而聚光成晶圓11內部的第二聚光點P2。 The first pulsed laser beam LB 1 reflected by the second polarization beam splitter 61 can be condensed into the first condensed spot P1 inside the wafer 11 by the condensing lens 63, and the second polarized beam is split. The second pulsed laser beam LB 2 of the device 61 can be condensed into a second condensed spot P2 inside the wafer 11 by the condensing lens 63.

在本發明的改質層形成步驟中,如圖8所示,由於必須在第一改質層19上重疊而形成第二改質層19a,因此必須將第一聚光點P1與第二聚光點P2之間的距離設定成相鄰的改質層19(19a)之間的距離的整數倍。 In the reforming layer forming step of the present invention, as shown in FIG. 8, since the second modifying layer 19a must be formed to overlap on the first modifying layer 19, the first collecting point P1 and the second collecting point must be formed. The distance between the light spots P2 is set to an integral multiple of the distance between the adjacent reforming layers 19 (19a).

在本實施形態中,由於後述之改質層形成步驟的加工條件為進給速度300mm/s、重複頻率為100kHz,所以將第一聚光點P1與第二聚光點P2之間的距離調整成相鄰的的改質層19(19a)之間的距離的2倍(即6μm)。 In the present embodiment, since the processing conditions of the reforming layer forming step to be described later are the feed rate of 300 mm/s and the repetition frequency of 100 kHz, the distance between the first condensed spot P1 and the second condensed spot P2 is adjusted. It is twice the distance between the adjacent modified layers 19 (19a) (i.e., 6 μm).

第一聚光點P1與第二聚光點P2之間的距離的調整可藉由下列方式而容易地達成:將第二偏振光束分光器61的位置相對於在鏡子57上被直角反射的第一脈衝雷射光束LB1朝上下方向移動。 The adjustment of the distance between the first condensing point P1 and the second condensing point P2 can be easily achieved by the position of the second polarizing beam splitter 61 being reflected at a right angle on the mirror 57. A pulsed laser beam LB 1 moves in the up and down direction.

如圖8所示,是將在圖6之光學系統41被分歧為二個的第一脈衝雷射光束LB1的聚光點P1與第二脈衝雷射光束LB2的聚光點P2,以聚光透鏡63定位至與第一分割預定線13a相對應的晶圓內部,並從晶圓11的背面11b側照射第一脈衝雷射光束LB1及第二脈衝雷射光束LB2,再將工作夾台28朝箭頭X1方向加工進給,藉此,以第一脈衝雷射光束LB1形成第一改質層19,並以第二脈衝雷射光束LB2於第一改質層19上重疊而形成第二改質層19a(改質層形成步驟)。 As shown in FIG. 8, the concentrating point P1 of the first pulsed laser beam LB 1 and the condensing point P2 of the second pulsed laser beam LB 2 which are divided into two in the optical system 41 of FIG. a condenser lens 63 is positioned to the first dividing line corresponding to the internal wafer 13a, 11b and the back surface of the wafer 11 is irradiated with a first pulsed laser beam LB and the second pulse. 1 from the laser light beam LB 2, and then work table 28 interposed in the arrow X1 direction of the machining feed, whereby a first pulsed laser beam LB 1 are formed a first modified layers 19, and a second pulsed laser light beam 19 LB 2 in the first modified layer The second modified layer 19a is formed by overlapping (the reforming layer forming step).

在本實施形態的改質層形成步驟中,最初是以每1脈衝的能量比較小的第一脈衝雷射光束LB1形成第一改質 層19,並跟隨第一改質層19而照射每1脈衝的能量比較大的第二脈衝雷射光束LB2,以在第一改質層19上重疊來將第二改質層19a形成在晶圓內部。 In the reforming layer forming step of the present embodiment, the first modified layer 19 is initially formed with the first pulsed laser beam LB 1 having a relatively small energy per pulse, and the first modified layer 19 is followed by the irradiation. A second pulsed laser beam LB 2 having a relatively large pulse of energy is superposed on the first modified layer 19 to form the second modified layer 19a inside the wafer.

由於是將第二脈衝雷射光束LB2的第二聚光點P1重疊在第一改質層19上來照射第二脈衝雷射光束LB2,因此可使能量比較大的第二脈衝雷射光束LB2受到第一改質層19誘導,而以細微的裂痕之形成受到抑制的狀態使第二改質層19a在第一改質層19上重疊而被形成。 Since the second focused spot P1 of the second pulsed laser beam LB 2 is superimposed on the first modified layer 19 to illuminate the second pulsed laser beam LB 2 , the second pulsed laser beam having a relatively large energy can be obtained. The LB 2 is induced by the first modified layer 19, and the second modified layer 19a is superposed on the first modified layer 19 in a state where the formation of fine cracks is suppressed.

因此,接著照射的脈衝雷射光束不會有受到裂痕的影響之情形,而可以防止損傷形成在晶圓11的表面11a上之器件15的情形。 Therefore, the pulsed laser beam to be irradiated is not affected by the crack, and the damage of the device 15 formed on the surface 11a of the wafer 11 can be prevented.

將工作夾台28在Y軸方向上分度進給,並且在對應於所有的第一分割預定線13a的晶圓11內部,於第一改質層19上重疊來形成第二改質層19a。 The working chuck 28 is indexed in the Y-axis direction, and is overlapped on the first modifying layer 19 to form the second modifying layer 19a inside the wafer 11 corresponding to all the first dividing lines 13a. .

其次,將工作夾台28旋轉90度,之後沿著與第一分割預定線13a垂直相交的所有的第二分割預定線13b,在第一改質層19上重疊來形成第二改質層19a。 Next, the work chuck 28 is rotated by 90 degrees, and then all the second divided planned lines 13b perpendicularly intersecting the first divided planned line 13a are superposed on the first modified layer 19 to form the second modified layer 19a. .

本實施形態的改質層形成步驟的加工條件是設定成例如以下所示。 The processing conditions of the modified layer forming step of the present embodiment are set as follows, for example.

光源:YAG脈衝雷射 Light source: YAG pulse laser

波長:1342nm Wavelength: 1342nm

平均輸出:0.8~1.4W Average output: 0.8~1.4W

重複頻率:100kHz Repeat frequency: 100kHz

光點直徑:φ 3.0μm Spot diameter: φ 3.0μm

第一脈衝雷射光束的每1脈衝的能量:1.5~4.0μJ Energy per pulse of the first pulsed laser beam: 1.5~4.0μJ

第二脈衝雷射光束的每1脈衝的能量:6.5~10μJ Energy per pulse of the second pulsed laser beam: 6.5~10μJ

進給速度:300mm/s Feeding speed: 300mm/s

在圖6所示的實施形態中,雖然是將從雷射光束產生單元35所射出的脈衝雷射光束LB之功率以衰減器43衰減,但亦可做成採用其他的輸出調整器來替代衰減器43。 In the embodiment shown in Fig. 6, the power of the pulsed laser beam LB emitted from the laser beam generating unit 35 is attenuated by the attenuator 43, but other output adjusters may be used instead of the attenuation. 43.

在此種情況下,可藉由適當調整雷射光束產生單元35的功率調整機構68與輸出調整器,以將第一脈衝雷射光束LB1及第二脈衝雷射光束LB2之功率調整到所期望的範圍內。 In this case, the power of the first pulsed laser beam LB 1 and the second pulsed laser beam LB 2 can be adjusted by appropriately adjusting the power adjustment mechanism 68 of the laser beam generating unit 35 and the output adjuster to Within the expected range.

實施改質層形成步驟後,實施使用圖9所示之分割裝置80對晶圓11賦予外力而將晶圓11分割為一個個器件晶片21的分割步驟。圖9所示之分割裝置80具備有保持環狀框架F的框架保持機構82、及將裝設在框架保持機構82所保持的環狀框架F上的切割膠帶T擴張的膠帶擴張機構84。 After the reforming layer forming step is performed, a dividing step of dividing the wafer 11 into individual device wafers 21 by applying an external force to the wafer 11 using the dividing device 80 shown in FIG. 9 is performed. The dividing device 80 shown in FIG. 9 includes a frame holding mechanism 82 that holds the annular frame F, and a tape expanding mechanism 84 that expands the dicing tape T attached to the annular frame F held by the frame holding mechanism 82.

框架保持機構82是由環狀的框架保持構件86、和配置於框架保持構件86的外周之作為固定機構的複數個夾具88所構成。框架保持構件86之上表面形成有載置環狀框架F之載置面86a,而可將環狀框架F載置在此載置面86a上。 The frame holding mechanism 82 is composed of an annular frame holding member 86 and a plurality of jigs 88 arranged as fixing means disposed on the outer circumference of the frame holding member 86. The mounting surface 86a on which the annular frame F is placed is formed on the upper surface of the frame holding member 86, and the annular frame F can be placed on the mounting surface 86a.

並且,載置於載置面86a上的環狀框架F是藉由夾具88而被固定在框架保持機構86上。如此所構成之框架保持機構82是藉由膠帶擴張機構84而被支撐成可朝上下方向移動。 Further, the annular frame F placed on the mounting surface 86a is fixed to the frame holding mechanism 86 by the jig 88. The frame holding mechanism 82 thus constructed is supported by the tape expanding mechanism 84 so as to be movable in the vertical direction.

膠帶擴張機構84具備有配置在環狀的框架保持機構86的內側的擴張圓筒90。擴張圓筒90的上端被蓋子92所封閉。此擴張圓筒90具有比環狀框架F的內徑小且比貼附在裝設於環狀框架F之切割膠帶T上的晶圓11的外徑大的內徑。 The tape expansion mechanism 84 is provided with an expansion cylinder 90 disposed inside the annular frame holding mechanism 86. The upper end of the expansion cylinder 90 is closed by a cover 92. This expansion cylinder 90 has an inner diameter smaller than the inner diameter of the annular frame F and larger than the outer diameter of the wafer 11 attached to the dicing tape T attached to the annular frame F.

擴張圓筒90具有在其下端一體地形成的支撐凸緣94。膠帶擴張機構84還具備有使環狀的框架保持構件86朝上下方向移動的驅動機構96。此驅動機構96是由配置於支撐凸緣94上的複數個氣缸98所構成,且是將其活塞桿100連結於框架保持構件86之下表面。 The expansion cylinder 90 has a support flange 94 integrally formed at a lower end thereof. The tape expansion mechanism 84 further includes a drive mechanism 96 that moves the annular frame holding member 86 in the vertical direction. The drive mechanism 96 is constituted by a plurality of cylinders 98 disposed on the support flange 94, and the piston rod 100 is coupled to the lower surface of the frame holding member 86.

由複數個氣缸98所構成的驅動機構96會將環狀的框架保持構件86在使其載置面86a與擴張圓筒90的上端的蓋子92之表面成為大致相同高度的基準位置、及距離擴張圓筒90的上端預定量下方之擴張位置之間朝上下方向移動。 The drive mechanism 96 composed of a plurality of cylinders 98 expands the annular frame holding member 86 at a reference position at a substantially equal height between the mounting surface 86a and the surface of the cover 92 at the upper end of the expansion cylinder 90, and the distance expansion. The expansion position below the predetermined amount of the upper end of the cylinder 90 moves in the vertical direction.

參照圖10來說明關於使用如以上所構成的分割裝置80而實施的晶圓11之分割步驟。如圖10(A)所示,將透過切割膠帶T支撐晶圓11的環狀框架F載置在框架保持構件86的載置面86a上,並藉由夾具88固定框架保持構件86。此時,是將框架保持構件86定位在使其載置面86a與擴張圓筒90的上端成為大致相同高度的基準位置上。 The dividing step of the wafer 11 performed using the dividing device 80 configured as above will be described with reference to FIG. As shown in FIG. 10(A), the annular frame F that supports the wafer 11 through the dicing tape T is placed on the mounting surface 86a of the frame holding member 86, and the frame holding member 86 is fixed by the jig 88. At this time, the frame holding member 86 is positioned at a reference position at which the mounting surface 86a and the upper end of the expansion cylinder 90 have substantially the same height.

其次,驅動氣缸98以將框架保持構件86下降至圖10(B)所示的擴張位置。藉此,固定於框架保持構件86之載置面86a上的環狀框架F也會下降,因此裝設於環狀框架F 上的切割膠帶T會抵接於擴張圓筒90的上端緣而主要朝半徑方向被擴張。 Next, the cylinder 98 is driven to lower the frame holding member 86 to the expanded position shown in Fig. 10(B). Thereby, the annular frame F fixed to the mounting surface 86a of the frame holding member 86 is also lowered, and thus is mounted on the annular frame F. The upper cutting tape T abuts against the upper end edge of the expansion cylinder 90 and is mainly expanded in the radial direction.

其結果,拉伸力會放射狀地作用在貼附於切割膠帶T上的晶圓11上。像這樣使拉伸力放射狀地作用在晶圓11上時,就會使沿著第1、第2分割預定線13a、13b所形成的第二改質層19a成為分割起點來將晶圓11沿著第1、第2分割預定線13a、13b割斷而分割成一個個器件晶片21。 As a result, the tensile force acts radially on the wafer 11 attached to the dicing tape T. When the tensile force is radially applied to the wafer 11, the second modified layer 19a formed along the first and second divided planned lines 13a and 13b is divided into the starting point, and the wafer 11 is placed. The first and second divided planned lines 13a and 13b are cut and divided into individual device wafers 21.

11‧‧‧半導體晶圓 11‧‧‧Semiconductor wafer

11b‧‧‧背面 11b‧‧‧Back

28‧‧‧工作夾台 28‧‧‧Working table

35‧‧‧雷射光束產生單元 35‧‧‧Laser beam generating unit

43‧‧‧衰減器 43‧‧‧Attenuator

45、55、59‧‧‧1/2波片 45, 55, 59‧ ‧ 1/2 wave plate

47‧‧‧第一偏振光束分光器 47‧‧‧First polarized beam splitter

49‧‧‧第一光路 49‧‧‧First light path

51‧‧‧第二光路 51‧‧‧Second light path

53、57‧‧‧鏡子 53, 57‧‧ ‧ mirror

61‧‧‧第二偏振光束分光器 61‧‧‧Second polarized beam splitter

61a‧‧‧偏振分離膜 61a‧‧‧Polarization separation membrane

63‧‧‧聚光透鏡 63‧‧‧ Concentrating lens

LB‧‧‧脈衝雷射光束 LB‧‧‧pulse laser beam

LB1‧‧‧第一脈衝雷射光束 LB 1 ‧‧‧first pulsed laser beam

LB2‧‧‧第二脈衝雷射光束 LB 2 ‧‧‧second pulsed laser beam

P1‧‧‧第一聚光點 P1‧‧‧The first spotlight

P2‧‧‧第二聚光點 P2‧‧‧second spotlight

T‧‧‧切割膠帶 T‧‧‧ cutting tape

Claims (2)

一種晶圓的加工方法,是藉由雷射加工裝置,對在表面上以複數條分割預定線劃分而形成有複數個器件之由矽所構成的晶圓加工之晶圓的加工方法,該雷射加工裝置具備有保持被加工物之保持機構、照射對該保持機構所保持的被加工物具有穿透性之波長的脈衝雷射光束,以在被加工物的內部形成改質層的雷射光束照射機構、及將該保持機構與該雷射光束照射機構相對地加工進給的加工進給機構,該晶圓的加工方法的特徵在於具備:波長設定步驟,將對晶圓具有穿透性之脈衝雷射光束的波長設定在1300nm~1400nm的範圍;改質層形成步驟,實施該波長設定步驟後,將脈衝雷射光束之聚光點定位至晶圓內部,並從晶圓之背面對與該分割預定線相對應的區域照射脈衝雷射光束,並且將該保持機構及該雷射光束照射機構相對地加工進給,以在晶圓的內部形成改質層;以及分割步驟,實施該改質層形成步驟後,對晶圓賦予外力而以該改質層為分割起點,沿該分割預定線分割晶圓;在該改質層形成步驟中,是照射每1脈衝的能量為使裂痕的形成受到抑制之第一值的第一脈衝雷射光束以形成第一改質層,並追隨該第一改質層而照射每1脈 衝的能量為比該第一值更大的第二值之第二脈衝雷射光束,以於該第一改質層上重疊來形成第二改質層。 A method for processing a wafer by using a laser processing apparatus for processing a wafer processed by a plurality of devices by dividing a predetermined number of lines on a surface to form a wafer. The injection processing apparatus includes a laser beam that holds a workpiece holding mechanism and a laser beam that transmits a wavelength that is transparent to the workpiece held by the holding mechanism to form a modified layer laser inside the workpiece. a beam irradiation mechanism and a processing feed mechanism that feeds the holding mechanism to the laser beam irradiation mechanism, wherein the wafer processing method is characterized in that: a wavelength setting step is performed to penetrate the wafer The wavelength of the pulsed laser beam is set in the range of 1300 nm to 1400 nm; the reforming layer forming step is performed, and after the wavelength setting step is performed, the condensing point of the pulsed laser beam is positioned inside the wafer and is opposite to the wafer. An area corresponding to the dividing line is irradiated with a pulsed laser beam, and the holding mechanism and the laser beam irradiation mechanism are relatively processed to be fed to form a modified interior of the wafer. a layer; and a dividing step, after performing the reforming layer forming step, an external force is applied to the wafer, and the modified layer is used as a dividing starting point, and the wafer is divided along the dividing line; in the reforming layer forming step, the irradiation is performed The energy per pulse is a first pulsed laser beam having a first value that suppresses the formation of cracks to form a first modified layer, and follows the first modified layer to illuminate each pulse The second pulsed laser beam having a second value greater than the first value is superimposed on the first modified layer to form a second modified layer. 如請求項1之晶圓的加工方法,其中該第一值為1.5~4.0μJ,該第二值為6.5~10μJ。 The processing method of the wafer of claim 1, wherein the first value is 1.5 to 4.0 μJ, and the second value is 6.5 to 10 μJ.
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