TWI660802B - Laser processing device - Google Patents

Laser processing device Download PDF

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TWI660802B
TWI660802B TW104121842A TW104121842A TWI660802B TW I660802 B TWI660802 B TW I660802B TW 104121842 A TW104121842 A TW 104121842A TW 104121842 A TW104121842 A TW 104121842A TW I660802 B TWI660802 B TW I660802B
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wavelength
light
component
laser light
workpiece
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TW104121842A
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TW201607659A (en
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能丸圭司
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日商迪思科股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
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  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • High Energy & Nuclear Physics (AREA)
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Abstract

本發明的課題是提供一種可在不控制雷射光線的輸出的情形下形成均一的深度的雷射加工溝之雷射加工裝置。解決手段為具備保持被加工物的被加工物保持組件、和將被加工物保持組件所保持的被加工物照射雷射光線的雷射光線照射組件之雷射加工裝置。雷射光線照射組件是由脈衝雷射光線振盪組件、將脈衝雷射光線聚光的聚光器、配置在脈衝雷射光線振盪組件與聚光器之間且將從脈衝雷射光線振盪組件所振盪產生的脈衝雷射光線掃瞄而導引至聚光器之掃瞄鏡所構成。且具備檢測被加工物保持組件所保持的被加工物之加工深度的加工深度檢測組件。加工深度檢測組件是由下列所構成:檢查光源,朝向掃瞄鏡發射具有預定的波長頻帶的檢查光;色差透鏡,配置在檢查光源與掃瞄鏡之間,並對應檢查光的波長而分光,且按每個波長將檢查光的發散角稍微變動;光束分離器,配置在檢查光源與色差透鏡之間,將照射在被加工物上的檢查光之反射光分歧到反射光檢測路徑上;波長篩選組件,配置在反射光檢測路徑上,使被加工物與焦點一致之波長的反射光通過;波長檢測組件,檢測已通過該波長篩選組件的反射光之波長;以及控制組件,根據由該波長檢測組件所檢測出的波長求出被加工物的加工深度。 An object of the present invention is to provide a laser processing device capable of forming a laser processing groove having a uniform depth without controlling the output of laser light. The solution is a laser processing device including a workpiece holding unit that holds a workpiece, and a laser beam irradiation unit that irradiates laser beams to the workpiece held by the workpiece holding unit. The laser light irradiation component is composed of a pulsed laser light oscillating component, a concentrator that focuses the pulsed laser light, and is arranged between the pulsed laser light oscillating component and the concentrator, and The pulsed laser light generated by the oscillation is scanned and guided to the scanning mirror of the condenser. A processing depth detection module is provided to detect the processing depth of the processing object held by the processing object holding module. The processing depth detection component is composed of: an inspection light source, which emits inspection light having a predetermined wavelength band toward a scanning mirror; a chromatic aberration lens, which is arranged between the inspection light source and the scanning mirror, and splits light according to the wavelength of the inspection light, The divergence angle of the inspection light is slightly changed for each wavelength; the beam splitter is arranged between the inspection light source and the chromatic aberration lens, and divides the reflected light of the inspection light irradiated on the processed object onto the reflected light detection path; the wavelength A screening component is arranged on the reflected light detection path to allow the reflected light of a wavelength consistent with the processed object to pass through the focal point; the wavelength detection component detects the wavelength of the reflected light that has passed through the wavelength screening component; and a control component, according to the wavelength The processing depth of the workpiece is determined by the wavelength detected by the detection unit.

Description

雷射加工裝置 Laser processing device 發明領域 Field of invention

本發明是有關於一種對被保持在工作夾台上的半導體晶圓等被加工物施行雷射加工的雷射加工裝置。 The present invention relates to a laser processing apparatus for performing laser processing on a workpiece such as a semiconductor wafer held on a work table.

發明背景 Background of the invention

在半導體器件的製造步驟中,是在大致呈圓板狀的半導體晶圓的表面上藉由排列成格子狀之分割預定線劃分成複數個區域,並在此劃分的區域中形成IC、LSI等器件。並且,藉由沿著切割道(street)將半導體晶圓切斷,以將形成有器件的區域分割而製造一個個的半導體器件。 In the manufacturing process of a semiconductor device, a plurality of regions are divided on a surface of a semiconductor wafer having a substantially circular plate shape by a predetermined division line arranged in a grid shape, and ICs, LSIs, and the like are formed in the divided regions. Device. In addition, the semiconductor wafer is cut along a street to divide a region where the device is formed, thereby manufacturing individual semiconductor devices.

近來,為了提升IC、LSI等半導體晶片的處理能力,在矽等基板的表面上藉由功能層來形成半導體器件之形態的半導體晶圓正被實用化,該功能層是將由SiOF、BSG(SiOB)等之無機物類的膜,或是聚醯亞胺類、聚對二甲苯(parylene)類等聚合物膜之有機物類的膜所構成之低介電常數絕緣體被覆膜(Low-k膜)積層而成。 Recently, in order to improve the processing capacity of semiconductor wafers such as ICs and LSIs, semiconductor wafers in the form of semiconductor devices are formed by functional layers on the surface of substrates such as silicon. The functional layers are made of SiOF, BSG (SiOB ) And other inorganic materials, or low dielectric constant insulator coatings (Low-k films) made of organic materials such as polyimide and parylene polymer films. Laminated.

沿著這種半導體晶圓的切割道所進行的分割,通常是以稱為切割機(dicer)的切削裝置來進行。此切削裝置具備有保持作為被加工物之半導體晶圓的工作夾台、用於切 削保持於該工作夾台上之半導體晶圓的切削組件、以及使工作夾台與切削組件相對地移動之移動組件。切削組件包含有使其高速旋轉之旋轉主軸與裝設在該主軸上的切削刀。切削刀是由圓盤狀之基台與裝設在該基台的側面外周部的環狀切割刃所構成,切割刃是藉由電鑄將例如粒徑3μm左右的鑽石磨粒加以固定而形成。 Dividing along the dicing path of such a semiconductor wafer is usually performed by a cutting device called a dicer. This cutting device is provided with a work chuck for holding a semiconductor wafer as a workpiece, and is used for cutting. A cutting unit for cutting a semiconductor wafer held on the work chuck, and a moving unit that moves the work chuck and the cutting unit relatively. The cutting assembly includes a rotating main shaft that rotates at a high speed, and a cutting tool installed on the main shaft. The cutting blade is composed of a disc-shaped abutment and an annular cutting edge mounted on the outer peripheral portion of the side surface of the abutment. The cutting edge is formed by electroforming to fix diamond abrasive grains having a particle diameter of about 3 μm, for example .

然而,上述Low-k膜要以切削刀來切削是有困難的。亦即,由於Low-k膜是如同雲母一般非常地脆,當以切削刀沿著分割預定線進行切削時,就會有Low-k膜剝離、且其剝離甚至到達電路而對器件造成致命性的損傷之問題。 However, it is difficult to cut the low-k film with a cutter. That is, since the Low-k film is very brittle like mica, when the cutting is performed along a predetermined dividing line with a cutter, the Low-k film peels off, and even the peeling reaches the circuit, causing the device to be fatal. The problem of damage.

又,在配置有用於測試在分割預定線上的功能層中的器件功能之稱為測試元件群組(Test Element Group,TEG)的測試用金屬膜的半導體晶圓中,會有下列問題;當以切削刀切削後會產生毛邊而使器件的品質降低,並且必須頻繁地實施切削刀的修整(dressing)而使生產性降低。 In addition, in a semiconductor wafer configured with a test metal film called a test element group (TEG) for testing a device function in a functional layer on a predetermined division line, the following problems may occur: After the cutting blade cuts, burrs are generated and the quality of the device is reduced, and dressing of the cutting blade must be frequently performed to reduce productivity.

為了解決上述問題,在下述專利文獻1中已揭示有一種晶圓的分割方法,該切割方法為:沿著形成於半導體晶圓的分割預定線照射雷射光線,藉此在由Low-k膜所形成的積層體上形成雷射加工溝以將功能層分斷,並藉由將切削刀定位在已將此功能層分斷的雷射加工溝上來將切削刀和半導體晶圓相對移動,以將半導體晶圓沿著分割預定線切斷。 In order to solve the above-mentioned problems, Patent Document 1 below discloses a method for dividing a wafer by irradiating a laser beam along a predetermined division line formed on a semiconductor wafer to thereby divide a low-k film. A laser processing groove is formed on the formed multilayer body to separate the functional layer, and the cutting blade and the semiconductor wafer are relatively moved by positioning the cutter on the laser processing groove that has been separated from the functional layer, so as to The semiconductor wafer is cut along a predetermined division line.

然而,在配置有用於測試在分割預定線上的功能層中的器件功能之稱為測試元件群組(TEG)的測試用金屬 膜的半導體晶圓中,會有無法沿著分割預定線形成均一的深度的雷射加工溝之問題。為了解決此問題,在下述專利文獻2中已揭示有下列技術:檢測配置有測試用之金屬膜的區域來製作並儲存座標,並根據所儲存的座標一邊調整雷射光線的輸出一邊沿著分割預定線照射雷射光線。 However, a test metal called a test element group (TEG), which is provided with a device function for testing a function in a functional layer on a division predetermined line, In the film semiconductor wafer, there is a problem in that a laser processing trench having a uniform depth cannot be formed along a predetermined division line. In order to solve this problem, the following technology has been disclosed in Patent Document 2 below: detecting and disposing an area where a metal film for testing is arranged to create and store coordinates, and adjusting the output of laser light while dividing along the stored coordinates while dividing The predetermined line radiates laser light.

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:日本專利特開2005-64231號公報 Patent Document 1: Japanese Patent Laid-Open No. 2005-64231

專利文獻2:日本專利特開2005-118832號公報 Patent Document 2: Japanese Patent Laid-Open No. 2005-118832

發明概要 Summary of invention

但是,要像上述專利文獻2中所揭示的技術一樣檢測配置有測試用金屬膜的區域以製作座標,會有需要許多時間而使生產性變差的問題,並且要根據座標適時地控制座標雷射光線的輸出也未必容易。 However, in order to detect a region where a test metal film is arranged to make a coordinate like the technique disclosed in the aforementioned Patent Document 2, there is a problem that it takes a lot of time to deteriorate productivity, and it is necessary to control the coordinate mine in a timely manner according to the coordinate The output of the ray is not necessarily easy.

本發明是有鑒於上述事實而作成的發明,其主要技術課題為提供一種可以在不控制雷射光線的輸出的情形下形成均一的深度的雷射加工溝之雷射加工裝置。 The present invention has been made in view of the above-mentioned facts, and a main technical problem thereof is to provide a laser processing device capable of forming a laser processing groove having a uniform depth without controlling the output of laser light.

為了解決上述主要的技術課題,依據本發明所提供的雷射加工裝置,是具備保持被加工物之被加工物保持組件、和將雷射光線照射在該被加工物保持組件所保持的被加工物上的雷射光線照射組件之雷射加工裝置,其特徵 在於,該雷射光線照射組件是由下列所構成:脈衝雷射光線振盪組件,振盪產生脈衝雷射光線;聚光器,將從該脈衝雷射光線振盪組件所振盪產生的脈衝雷射光線聚光並照射在該被加工物保持組件所保持的被加工物上;以及掃瞄鏡,配置在該脈衝雷射光線振盪組件與該聚光器之間,將從該脈衝雷射光線振盪組件所振盪產生的脈衝雷射光線掃瞄而導引至該聚光器,且具備有檢測該被加工物保持組件所保持的被加工物的加工深度之加工深度檢測組件,該加工深度檢測組件是由下列所構成:檢查光源,朝向該掃瞄鏡發射具有預定的波長頻帶的檢查光;色差透鏡,配置在該檢查光源與該掃瞄鏡之間,並對應檢查光的波長而分光,且按每個波長將檢查光的發散角稍微變更;光束分離器(beam splitter),配置在該檢查光源與該色差透鏡之間,將從該檢查光源發出而透過該掃瞄鏡及該聚光器照射在該被加工物保持組件所保持的被加工物上的檢查光之反射光分歧到反射光檢測路徑上;波長篩選組件,配置在該反射光檢測路徑上,使在反射光的波長頻帶中可使被加工物與焦點一致的波長之檢查光的反射光通過; 波長檢測組件,檢測已通過該波長篩選組件之檢查光的反射光之波長;以及控制組件,根據由該波長檢測組件所檢測出的波長求出該被加工物保持組件所保持之被加工物的加工深度。 In order to solve the above-mentioned main technical problems, a laser processing apparatus provided according to the present invention includes a workpiece holding unit for holding a workpiece, and a workpiece held by irradiating laser light onto the workpiece holding unit. Laser processing device for laser light irradiating component on object, characterized in The laser light irradiation component is composed of the following: a pulsed laser light oscillating component that oscillates to generate pulsed laser light; and a condenser that condenses the pulsed laser light generated from the pulsed laser ray oscillation component Light is irradiated on the workpiece held by the workpiece holding unit; and a scanning mirror is disposed between the pulse laser light oscillating unit and the condenser, and will receive the light from the pulse laser oscillating unit. The pulsed laser light generated by the oscillation is scanned and guided to the condenser, and is provided with a processing depth detection component that detects the processing depth of the processing object held by the processing object holding component. The processing depth detection component is composed of It is constituted as follows: an inspection light source emits inspection light having a predetermined wavelength band toward the scanning mirror; a chromatic aberration lens is arranged between the inspection light source and the scanning mirror, and splits light according to the wavelength of the inspection light, The wavelength of the divergence of the inspection light is slightly changed at each wavelength; a beam splitter is arranged between the inspection light source and the chromatic aberration lens, and is emitted from the inspection light source. The reflected light of the inspection light irradiated on the workpiece held by the workpiece holding unit through the scanning mirror and the condenser is diverged to the reflected light detection path; the wavelength screening component is arranged on the reflected light detection path In addition, in the wavelength band of the reflected light, the reflected light of the inspection light having a wavelength at which the object to be processed coincides with the focal point is passed; A wavelength detection component that detects the wavelength of the reflected light of the inspection light that has passed through the wavelength screening component; and a control component that determines, based on the wavelength detected by the wavelength detection component, the processing object held by the processing object holding component Processing depth.

本發明的雷射加工裝置是如上所述地被構成,由於可以一邊作動雷射光線照射組件而將雷射光線照射在被加工物保持組件所保持的被加工物上一邊以加工深度檢測組件檢測所加工的雷射加工溝的深度,且一旦雷射加工溝達到預定的厚度後即停止朝向被加工物的雷射光線的照射,因此即使被加工物上存在有不同種類的材料,也可以在不控制雷射光線的輸出的情形下形成均一的深度的雷射加工溝。因此,由於沒必要檢測不同種類的材料存在之區域來製作座標,所以能夠提升生產性。 The laser processing device of the present invention is configured as described above, and can operate the laser light irradiation module to irradiate the laser light onto the workpiece held by the workpiece holding module while detecting with the processing depth detection module. The depth of the processed laser processing groove, and once the laser processing groove reaches a predetermined thickness, the irradiation of laser light toward the workpiece is stopped, so even if there are different types of materials on the workpiece, A laser processing groove having a uniform depth is formed without controlling the output of the laser light. Therefore, it is not necessary to detect areas where different kinds of materials exist to make coordinates, so productivity can be improved.

10‧‧‧半導體晶圓 10‧‧‧Semiconductor wafer

110‧‧‧基板 110‧‧‧ substrate

110a‧‧‧表面 110a‧‧‧ surface

110b‧‧‧下表面 110b‧‧‧ lower surface

120‧‧‧功能層 120‧‧‧Function layer

120a‧‧‧表面 120a‧‧‧ surface

121‧‧‧分割預定線 121‧‧‧ divided scheduled line

122‧‧‧器件 122‧‧‧Device

123‧‧‧金屬膜 123‧‧‧metal film

130‧‧‧雷射加工溝 130‧‧‧laser processing trench

2‧‧‧靜止基台 2‧‧‧ static abutment

3‧‧‧工作夾台機構 3‧‧‧Work clamp mechanism

31、322‧‧‧導軌 31, 322‧‧‧rail

32‧‧‧第1滑塊 32‧‧‧1st slider

321、331‧‧‧被導引溝 321, 331‧‧‧‧Guided trench

33‧‧‧第2滑塊 33‧‧‧ 2nd slider

34‧‧‧圓筒構件 34‧‧‧ cylindrical member

35‧‧‧支撐台 35‧‧‧Support

36‧‧‧工作夾台 36‧‧‧Work clamp table

361‧‧‧吸附夾頭 361‧‧‧ Suction Chuck

362‧‧‧夾具 362‧‧‧Jig

37‧‧‧加工進給組件 37‧‧‧Processing feed assembly

371、381‧‧‧公螺桿 371, 381‧‧‧ male screw

372、382‧‧‧脈衝馬達 372, 382‧‧‧pulse motor

373、383‧‧‧軸承塊 373, 383‧‧‧bearing block

38‧‧‧分度進給組件 38‧‧‧ indexing feed assembly

4‧‧‧雷射光線照射單元 4‧‧‧laser light irradiation unit

41‧‧‧支撐構件 41‧‧‧ support member

42‧‧‧套殼 42‧‧‧ Case

5‧‧‧雷射光線照射組件 5‧‧‧laser light irradiation module

51‧‧‧脈衝雷射光線振盪組件 51‧‧‧Pulse laser light oscillating component

511‧‧‧脈衝雷射光線振盪器 511‧‧‧pulse laser oscillator

512‧‧‧重複頻率設定組件 512‧‧‧Repetition frequency setting component

52‧‧‧聚光器 52‧‧‧Condenser

521‧‧‧fθ透鏡 521‧‧‧fθ lens

53‧‧‧掃瞄鏡 53‧‧‧scanning mirror

530‧‧‧掃瞄馬達 530‧‧‧Scan motor

53a‧‧‧箭頭 53a‧‧‧arrow

54‧‧‧光軸變更組件 54‧‧‧ Optical axis change kit

55‧‧‧雷射光線吸收組件 55‧‧‧laser light absorbing component

6‧‧‧攝像組件 6‧‧‧ camera module

7‧‧‧加工深度檢測組件 7‧‧‧Processing depth detection module

71‧‧‧檢查光源 71‧‧‧Check the light source

72‧‧‧色差透鏡 72‧‧‧ chromatic aberration lens

73‧‧‧反射光檢測路徑 73‧‧‧Reflected light detection path

74‧‧‧光束分離器 74‧‧‧ Beam Splitter

75‧‧‧波長篩選組件 75‧‧‧wavelength screening module

751‧‧‧聚光透鏡 751‧‧‧ condenser lens

752‧‧‧針孔遮罩 752‧‧‧ pinhole mask

752a‧‧‧針孔 752a‧‧‧ pinhole

753‧‧‧準直透鏡 753‧‧‧Collimating lens

76‧‧‧波長檢測組件 76‧‧‧wavelength detection module

761‧‧‧繞射光柵 761‧‧‧diffraction grating

762‧‧‧聚光透鏡 762‧‧‧ condenser lens

763‧‧‧線型影像感測器 763‧‧‧Linear image sensor

8‧‧‧控制組件 8‧‧‧Control component

81‧‧‧中央處理裝置(CPU) 81‧‧‧Central Processing Unit (CPU)

82‧‧‧唯讀記憶體(ROM) 82‧‧‧Read Only Memory (ROM)

83‧‧‧隨機存取記憶體(RAM) 83‧‧‧ Random Access Memory (RAM)

84‧‧‧輸入介面 84‧‧‧Input interface

85‧‧‧輸出介面 85‧‧‧ output interface

F‧‧‧環狀的框架 F‧‧‧ Circular Frame

LB、LB1、LBn‧‧‧脈衝雷射光線 LB, LB1, LBn‧‧‧ pulse laser light

T‧‧‧切割膠帶 T‧‧‧Cutting Tape

W‧‧‧被加工物 W‧‧‧Processed

X、X1、Y、Z‧‧‧方向 X, X1, Y, Z‧‧‧ directions

P1、P2‧‧‧聚光點 P1, P2‧‧‧ Spotlight

圖1是依照本發明所構成的雷射加工裝置之立體圖。 FIG. 1 is a perspective view of a laser processing apparatus constructed in accordance with the present invention.

圖2是裝備於圖1所示之雷射加工裝置上的雷射光線照射組件及加工深度檢測組件之方塊構成圖。 FIG. 2 is a block configuration diagram of a laser light irradiation component and a processing depth detection component provided on the laser processing device shown in FIG. 1. FIG.

圖3是顯示圖2所示之加工深度檢測組件的檢查光之各波長的聚光點之說明圖。 FIG. 3 is an explanatory diagram showing the light-condensing points of each wavelength of the inspection light of the processing depth detection module shown in FIG. 2.

圖4是裝備於圖1所示之雷射加工裝置上的控制組件之方塊構成圖。 FIG. 4 is a block configuration diagram of a control unit equipped on the laser processing apparatus shown in FIG. 1. FIG.

圖5是顯示檢查光的波長(nm)與加工深度(μm)的關係 之控制圖。 Figure 5 shows the relationship between the wavelength (nm) of inspection light and the processing depth (μm). Control chart.

圖6(a)、(b)是作為被加工物的半導體晶圓之立體圖及主要部位放大剖面圖。 6 (a) and 6 (b) are a perspective view and an enlarged cross-sectional view of a main part of a semiconductor wafer as a workpiece.

圖7是顯示將圖6所示之將半導體晶圓貼附於已裝設在環狀框架上的切割膠帶之表面上的狀態之立體圖。 FIG. 7 is a perspective view showing a state in which the semiconductor wafer shown in FIG. 6 is attached to the surface of a dicing tape mounted on a ring frame.

圖8(a)~(c)是以圖1所示之雷射加工裝置實施的雷射加工溝形成步驟與進給步驟之說明圖。 8 (a) to (c) are explanatory diagrams of a laser processing groove forming step and a feeding step performed by the laser processing apparatus shown in FIG. 1.

用以實施發明之形態 Forms used to implement the invention

以下,將參照附加之圖式,針對依照本發明而構成之雷射加工裝置的較佳實施形態,作更詳細的說明。 Hereinafter, a preferred embodiment of the laser processing apparatus constructed in accordance with the present invention will be described in more detail with reference to the attached drawings.

圖1中所示為依照本發明而構成之雷射加工裝置的立體圖。圖1所示的加工裝置具備有靜止基台2、配置成可在該靜止基台2上於以箭頭X所示的加工進給方向(X軸方向)上移動且保持被加工物的工作夾台機構3、以及配置於基台2上之作為雷射光線照射組件之雷射光線照射單元4。 FIG. 1 is a perspective view of a laser processing apparatus constructed in accordance with the present invention. The processing apparatus shown in FIG. 1 is provided with a stationary base 2 and a work clamp arranged so as to be movable on the stationary base 2 in a machining feed direction (X-axis direction) indicated by an arrow X and holding a workpiece. The table mechanism 3 and a laser light irradiation unit 4 as a laser light irradiation unit arranged on the base 2.

上述工作夾台機構3具備有在靜止基台2上沿著X軸方向平行地配置的一對導軌31、31、配置成可在該導軌31、31上於X軸方向上移動的第1滑塊32、配置成可在該第1滑塊32上於與加工進給方向(X軸方向)垂直之以箭頭Y所示的分度進給方向(Y軸方向)上移動的第2滑塊33、藉由圓筒構件34而被支撐在該第2滑塊33上的支撐台35、和作為被加工物保持組件的工作夾台36。此工作夾台36具備有由多孔性材料所形成的吸附夾頭361,並形成為可藉由圖未示之吸 引組件將成為被加工物之例如圓形之半導體晶圓保持在為吸附夾頭361之上表面的保持面上。如此所構成的工作夾台36是藉由配置於圓筒構件34內的圖未示的脈衝馬達而使其旋轉。再者,工作夾台36上配置有用於固定環狀框架之夾具362,該環狀框架是透過保護膠帶支撐半導體晶圓等被加工物。 The work clamp mechanism 3 includes a pair of guide rails 31 and 31 arranged on the stationary base 2 in parallel along the X-axis direction, and a first slide arranged on the guide rails 31 and 31 so as to be movable in the X-axis direction. Block 32. A second slider configured to be movable on the first slider 32 in an index feed direction (Y-axis direction) indicated by an arrow Y perpendicular to the processing feed direction (X-axis direction). 33. A support base 35 supported on the second slider 33 by a cylindrical member 34, and a work clamp 36 as a workpiece holding unit. This work chuck 36 is provided with a suction chuck 361 formed of a porous material, and is formed to be sucked by a suction not shown. The lead assembly holds, for example, a round semiconductor wafer, which is a workpiece, on a holding surface that is the upper surface of the suction chuck 361. The work clamp 36 configured as described above is rotated by a pulse motor (not shown) arranged in the cylindrical member 34. Furthermore, a jig 362 for fixing an annular frame is disposed on the work clamp table 36, and the annular frame supports a workpiece such as a semiconductor wafer through a protective tape.

上述第1滑塊32,於其下表面設有與上述一對導軌31、31嵌合的一對被導引溝321、321,並且於其上表面設有沿著Y軸方向平行地形成的一對導軌322、322。像這樣所構成之第1滑動塊32是構成為:藉由將被導引溝321、321嵌合於一對導軌31、31上,而可沿著一對導軌31、31在X軸方向上移動。圖示之實施形態中的工作夾台機構3具備有用以使第1滑塊32沿著一對導軌31、31在X軸方向上移動的加工進給組件37。加工進給組件37包含有在上述一對導軌31和31之間平行地配置的公螺桿371,和用於旋轉驅動該公螺桿371之脈衝馬達372等驅動源。公螺桿371,其一端受到固定於上述靜止基台2之軸承塊373支撐成旋轉自如,其另一端則被上述脈衝馬達372的輸出軸傳動連結。再者,是將公螺桿371螺合於突出於第1滑塊32之中央部下表面而設置之圖未示的母螺塊所形成之貫通螺孔中。因此,透過以脈衝馬達372正轉以及逆轉驅動公螺桿371,就能使第1滑動塊32沿著導軌31、31在X軸方向上移動。 The first slider 32 is provided on its lower surface with a pair of guided grooves 321 and 321 fitted into the pair of guide rails 31 and 31, and on its upper surface is provided with a parallel formed along the Y-axis direction. A pair of guide rails 322, 322. The first slide block 32 configured as described above is configured to fit the guided grooves 321 and 321 to the pair of guide rails 31 and 31 so that the pair of guide rails 31 and 31 can be moved along the X-axis direction. mobile. The work clamp mechanism 3 in the illustrated embodiment includes a processing feed unit 37 for moving the first slider 32 along the pair of guide rails 31 and 31 in the X-axis direction. The processing feed unit 37 includes a male screw 371 arranged in parallel between the pair of guide rails 31 and 31, and a drive source such as a pulse motor 372 for rotationally driving the male screw 371. One end of the male screw 371 is rotatably supported by a bearing block 373 fixed to the stationary base 2, and the other end is driven and connected by the output shaft of the pulse motor 372. Furthermore, a male screw 371 is screwed into a through screw hole formed by a female screw block (not shown) provided to protrude from the lower surface of the central portion of the first slider 32. Therefore, by driving the male screw 371 forward and backward with the pulse motor 372, the first slide block 32 can be moved in the X-axis direction along the guide rails 31 and 31.

上述第2滑塊33是構成為:在其下表面設置有可與設置在上述第1滑塊32之上表面的一對導軌322、322嵌合 的一對被導引溝331、331,並藉由將此被導引溝331、331嵌合於一對導軌322、322,而可在Y軸方向上移動。圖示的實施形態中的工作夾台機構3具備有用於使第2滑塊33沿著裝設在第1滑塊32上的一對導軌322、322在Y軸方向上移動的分度進給組件38。分度進給組件38包含有在上述一對導軌322和322之間平行地配置的公螺桿381,和用於旋轉驅動該公螺桿381的脈衝馬達382等的驅動源。公螺桿381,其一端受到固定於上述第1滑塊32之上表面的軸承塊383支撐成旋轉自如,其另一端則被上述脈衝馬達382的輸出軸傳動連結。再者,是將公螺桿381螺合於突出於第2滑塊33之中央部下表面而設置之圖未示的母螺塊所形成之貫通螺孔中。因此,透過以脈衝馬達382正轉及逆轉驅動公螺桿381,就能使第2滑塊33沿著導軌322、322在Y軸方向上移動。 The second slider 33 is configured such that a pair of guide rails 322 and 322 provided on a lower surface of the second slider 33 can be fitted to the upper surface of the first slider 32. The pair of guided grooves 331 and 331 can be moved in the Y-axis direction by fitting the guided grooves 331 and 331 to a pair of guide rails 322 and 322. The work table mechanism 3 in the illustrated embodiment is provided with an index feeding unit for moving the second slider 33 along the pair of guide rails 322 and 322 mounted on the first slider 32 in the Y-axis direction. 38. The indexing feed unit 38 includes a male screw 381 disposed in parallel between the pair of guide rails 322 and 322, and a drive source such as a pulse motor 382 for rotationally driving the male screw 381. One end of the male screw 381 is rotatably supported by a bearing block 383 fixed on the upper surface of the first slider 32, and the other end is driven and connected by the output shaft of the pulse motor 382. Furthermore, a male screw 381 is screwed into a through screw hole formed by a female screw block (not shown) provided to protrude from the lower surface of the central portion of the second slider 33. Therefore, by driving the male screw 381 forward and reverse with the pulse motor 382, the second slider 33 can be moved in the Y-axis direction along the guide rails 322 and 322.

上述雷射光線照射單元4具備有配置於上述基台2上的支撐構件41、被該支撐構件41所支撐且實質上水平延伸的套殼42、配置於該套殼42之雷射光線照射組件5、及配置於套殼42的前端部且可檢測用來雷射加工之加工區域的攝像組件6。再者,攝像組件6設有照明被加工物的照明組件、捕捉以該照明組件所照明之區域的光學系統、以及拍攝以該光學系統所捕捉到之影像的攝像元件(CCD)等,並可將所拍攝到的影像訊號傳送至後述之控制組件。 The laser light irradiation unit 4 includes a support member 41 disposed on the base 2, a cover 42 supported by the support member 41 and extending substantially horizontally, and a laser light irradiation assembly disposed on the cover 42. 5. A camera module 6 disposed at the front end of the casing 42 and capable of detecting a processing area for laser processing. Furthermore, the camera module 6 is provided with a lighting module that illuminates the object to be processed, an optical system that captures an area illuminated by the lighting module, and a camera element (CCD) that captures an image captured by the optical system. The captured image signal is transmitted to a control unit described later.

參照圖2來說明上述的雷射光線照射組件5。 The above-mentioned laser light irradiation unit 5 will be described with reference to FIG. 2.

雷射光線照射組件5是由下列所構成:脈衝雷射光線振盪組件51、將從該脈衝雷射光線振盪組件51所振盪產生的 脈衝雷射光線聚光而照射在工作夾台36所保持的被加工物W上的聚光器52、以及配置在脈衝雷射光線振盪組件51與聚光器52之間並將從脈衝雷射光線振盪組件51所振盪產生的雷射光線掃瞄而導引至聚光器52的掃瞄鏡53。脈衝雷射光線震盪組件51是由脈衝雷射光線振盪器511與附設在其上之重複頻率設定組件512所構成。再者,脈衝雷射光線振盪組件51的脈衝雷射光線振盪器511在圖示的實施狀態中,會振盪產生波長為355nm的脈衝雷射光線LB。上述聚光器52具備有將從上述脈衝雷射光線振盪組件51所振盪產生的脈衝雷射光線LB聚光的fθ透鏡521。再者,聚光器52是形成為藉由圖未示的聚光點位置調整組件而使其可在相對於工作夾台36的保持面為垂直的聚光點位置調整方向(圖1中以箭頭Z所示的Z軸方向)上移動。 The laser light irradiation unit 5 is composed of a pulsed laser light oscillating unit 51 and a pulsed laser light oscillated from the pulsed laser ray oscillating unit 51 to condense and hold the pulsed laser ray irradiated on the work clamp 36. The condenser 52 on the workpiece W and the laser light ray generated from the pulsed laser light oscillating unit 51 are guided and guided while being arranged between the pulsed laser light oscillating unit 51 and the condenser 52. To the scanning mirror 53 of the condenser 52. The pulsed laser light oscillating component 51 is composed of a pulsed laser light oscillator 511 and a repetition frequency setting component 512 attached thereto. Furthermore, in the implementation state shown in the figure, the pulsed laser light oscillator 511 of the pulsed laser light oscillating component 51 oscillates and generates a pulsed laser light LB having a wavelength of 355 nm. The condenser 52 includes an f θ lens 521 that condenses the pulsed laser beam LB generated by the pulsed laser beam oscillating unit 51. In addition, the condenser 52 is formed so that it can adjust the direction of the position of the light-condensing point perpendicular to the holding surface of the work clamp table 36 by a light-condensing point position adjusting assembly (not shown) (shown in FIG. (Z-axis direction shown by arrow Z).

上述掃瞄鏡53在圖示的實施形態中是由多面鏡所構成的,藉由以掃瞄馬達530在圖2中朝以箭頭53a表示的方向旋轉,以將從脈衝雷射光線振盪組件51所振盪產生的脈衝雷射光線LB在LB1至LBn的範圍內沿著X軸方向導引至fθ透鏡521。再者,也可以將電流鏡(galvano-mirror)作為掃瞄鏡53來使用。又,藉由上述fθ透鏡521所聚光的脈衝雷射光線LB1至LBn的範圍,在圖示的實施形態中雖是誇大而畫出,但可設定為例如2mm。 The above-mentioned scanning mirror 53 is constituted by a polygon mirror in the illustrated embodiment, and the scanning motor 530 is rotated in a direction indicated by an arrow 53a in FIG. 2 to oscillate the component 51 from the pulsed laser light. The pulsed laser light LB generated by the oscillation is guided to the lens 521 in the X-axis direction within a range of LB1 to LBn. A galvano-mirror can also be used as the scanning mirror 53. The range of the pulsed laser beams LB1 to LBn condensed by the f θ lens 521 is exaggerated and drawn in the illustrated embodiment, but can be set to, for example, 2 mm.

圖示的實施形態中的雷射光線照射組件5具備有配置在脈衝雷射光線振盪組件51與掃瞄鏡53之間,將從脈衝雷射光線振盪組件51所振盪產生的脈衝雷射光線LB的光 軸偏向之光軸變更組件54。在圖示的實施形態中,此光軸變更組件54是由聲光元件(AOD)所構成,且在被施加了預定頻率的RF(radio frequency)時,會如圖2中以虛線所示地將脈衝雷射光線LB的光軸朝向雷射光線吸收組件55變更。 The laser beam irradiation unit 5 in the illustrated embodiment includes a pulse laser beam LB which is disposed between the pulse laser beam oscillating unit 51 and the scanning mirror 53 and oscillates from the pulse laser beam oscillating unit 51. Light The optical axis changing unit 54 whose axis is deflected. In the illustrated embodiment, this optical axis changing unit 54 is composed of an acousto-optic element (AOD), and when a predetermined frequency RF (radio frequency) is applied, it is shown as a dotted line in FIG. 2 The optical axis of the pulsed laser light LB is changed toward the laser light absorbing unit 55.

像以上所述地被構成的雷射光線照射組件5的脈衝雷射光線振盪組件51與掃瞄鏡53的掃瞄馬達530以及光軸變更組件54是被後述的控制組件所控制。 The pulsed laser beam oscillating unit 51, the scanning motor 530, and the optical axis changing unit 54 of the laser beam irradiating unit 5 configured as described above are controlled by a control unit described later.

參照圖2繼續說明,圖示的實施形態中的雷射加工裝置具備有檢測作為被加工物保持組件的工作夾台36所保持之被加工物W的加工深度之加工深度檢測組件7。加工深度檢測組件7具備有檢查光源71、色差透鏡72、光束分離器74、波長篩選組件75及波長檢測組件76。該檢查光源71會朝向上述雷射光線照射組件5的掃瞄鏡53發射具有預定的波長頻帶的檢查光。該色差透鏡72是配置在檢查光源71與掃瞄鏡53之間,並對應檢查光的波長而分光,並按每個波長將檢查光的發散角稍微變更。該光束分離器74是配置在檢查光源71與色差透鏡72之間,將從檢查光源71發出而透過掃瞄鏡53以及聚光器52的fθ透鏡521照射在工作夾台36所保持的被加工物W上的檢查光之反射光分歧到反射光檢測路徑73上。該波長篩選組件75是配置在反射光檢測路徑73上,使在反射光的波長頻帶中可使焦點與被加工物一致的波長之檢查光的反射光通過。該波長檢測組件76是檢測已通過該波長篩選組件75之檢查光的反射光之波長。 2, the laser processing apparatus in the illustrated embodiment is provided with a processing depth detection module 7 that detects the processing depth of the workpiece W held by the work clamp 36 as a workpiece holding module. The processing depth detection module 7 includes an inspection light source 71, a chromatic aberration lens 72, a beam splitter 74, a wavelength screening module 75, and a wavelength detection module 76. The inspection light source 71 emits inspection light having a predetermined wavelength band toward the scanning mirror 53 of the laser light irradiation unit 5. The chromatic aberration lens 72 is arranged between the inspection light source 71 and the scanning lens 53 and splits the light according to the wavelength of the inspection light, and changes the divergence angle of the inspection light slightly for each wavelength. The beam splitter 74 is disposed between the inspection light source 71 and the chromatic aberration lens 72, and is emitted from the inspection light source 71 and passes through the scanning lens 53 and the f θ lens 521 of the condenser 52. The reflected light of the inspection light on the processed object W is branched onto the reflected light detection path 73. The wavelength screening unit 75 is disposed on the reflected light detection path 73 and allows reflected light of inspection light having a wavelength that is the same as that of the object to be processed in the wavelength band of the reflected light. The wavelength detection component 76 detects the wavelength of the reflected light of the inspection light that has passed through the wavelength screening component 75.

檢查光源71是由超輻射發光二極體 (superluminescent diode,SLD)或閃光燈泡所構成,在圖示的實施形態中具有800~900nm的波長頻帶。色差透鏡72會將檢查光源71所發出之具有800~900nm的波長頻帶之檢查光對應波長而分光以將檢查光的發散角按每個波長稍微變更而導引至掃瞄鏡53。因此,在掃瞄鏡53上反射並被導引至fθ透鏡521的具有800~900nm之波長頻帶的檢查光會形成如圖3所示地將800nm的光聚光於P1,並將波長為900nm的光聚光於P2。再者,在圖示之實施形態中,是設定成波長為800nm的聚光點P1與波長為900nm的聚光點P2的間隔為50μm。因此,在圖示的實施形態中會製作圖5所示的表示檢查光之波長(nm)與加工深度(μm)之關係的控制圖,並將此控制圖儲存在後述的控制組件之記憶體中。 The inspection light source 71 is composed of a superluminescent diode (SLD) or a flash bulb, and has a wavelength band of 800 to 900 nm in the illustrated embodiment. The chromatic aberration lens 72 separates the inspection light having a wavelength band of 800 to 900 nm emitted by the inspection light source 71 into the corresponding wavelength, and guides the divergence angle of the inspection light to the scanning mirror 53 by slightly changing the divergence angle for each wavelength. Therefore, the inspection light having a wavelength band of 800 to 900 nm, which is reflected on the scanning mirror 53 and guided to the lens 521, will form 800 nm light at P1 as shown in FIG. 3, and the wavelength will be The 900 nm light is focused on P2. In the illustrated embodiment, the distance between the light-condensing point P1 having a wavelength of 800 nm and the light-condensing point P2 having a wavelength of 900 nm is set to 50 μm. Therefore, in the embodiment shown in the figure, a control chart showing the relationship between the wavelength (nm) of the inspection light and the processing depth (μm) shown in FIG. 5 is created, and the control chart is stored in the memory of the control unit described later. in.

上述光束分離器74雖然是讓檢查光源71所發出之具有800~900nm的波長頻帶之檢查光朝向並通過色差透鏡72,但是已被照射在工作夾台36上的檢查光之反射光會朝向反射光檢測路徑73分歧。配置在反射光檢測路徑73上的波長篩選組件75是由聚光透鏡751、在該聚光透鏡751的下流側而配置於聚光透鏡751的焦點位置且包括有針孔752a的針孔遮罩752、以及配置在該針孔遮罩752的下流側且將已通過針孔752a的反射光形成為平行光之準直透鏡(collimation lens)753所形成。像這樣所構成的波長篩選組件75是形成為可使被照射在工作夾台36所保持的被加工物W上之檢查光在聚光點反射之波長的反射光通過針孔遮罩752的針孔752a。上述波長檢測組件76是由繞射光柵761、 聚光透鏡762以及線型影像感測器763所形成。上述繞射光柵761會將藉由準直透鏡753而形成為平行光之反射光繞射,並透過聚光透鏡762將與各波長對應的繞射訊號傳送至線型影像感測器763。線型影像感測器763會檢測藉由繞射光柵761而繞射的反射光之各波長中的光強度,並將檢測訊號傳送至後述的控制組件。 Although the above-mentioned beam splitter 74 directs the inspection light having a wavelength band of 800 to 900 nm emitted by the inspection light source 71 to pass through the chromatic aberration lens 72, the reflected light of the inspection light that has been irradiated on the work clamp table 36 will reflect toward The light detection path 73 diverges. The wavelength screening unit 75 disposed on the reflected light detection path 73 is a pinhole mask including a condensing lens 751 and a pinhole mask 751 which is arranged at a focal position of the condensing lens 751 on the downstream side of the condensing lens 751. 752, and a collimation lens 753 disposed on the downstream side of the pinhole mask 752 and forming reflected light that has passed through the pinhole 752a into parallel light. The wavelength screening unit 75 configured as described above is a needle formed so that the reflected light of the wavelength reflected by the inspection light irradiated on the workpiece W held by the work clamp table 36 at the condensing point can pass through the pinhole mask 752. Hole 752a. The wavelength detection component 76 is composed of a diffraction grating 761, A condenser lens 762 and a linear image sensor 763 are formed. The diffraction grating 761 diffracts the reflected light formed as parallel light by the collimator lens 753 and transmits the diffraction signal corresponding to each wavelength to the linear image sensor 763 through the condenser lens 762. The linear image sensor 763 detects the light intensity in each wavelength of the reflected light diffracted by the diffraction grating 761 and transmits a detection signal to a control unit described later.

在圖示之實施形態中的雷射加工裝置具備有圖4所示之控制組件8。控制組件8是由電腦所構成,且包括有按照控制程式進行演算處理之中央處理裝置(CPU)81、保存控制程式等之唯讀記憶體(ROM)82、保存演算結果等之可讀寫的隨機存取記憶體(RAM)83、輸入介面84、以及輸出介面85。控制組件8的輸入介面84會被輸入來自上述攝像組件6、線型影像感測器763等之檢測訊號。然後,會從控制組件8的輸出介面85將控制訊號輸出至上述加工進給組件37、分度進給組件38、脈衝雷射光線振盪組件51、掃瞄鏡53的掃瞄馬達530、光軸變更組件54、加工深度檢測組件7的檢查光源71等。再者,在上述隨機存取記憶體(RAM)83中儲存有圖5所示之表示檢查光之波長(nm)與加工深度(μm)的關係之控制圖。 The laser processing apparatus in the illustrated embodiment includes a control unit 8 shown in FIG. 4. The control unit 8 is composed of a computer, and includes a central processing unit (CPU) 81 that performs calculation processing according to a control program, a read-only memory (ROM) 82 that stores a control program, and the like, which can be read and written. Random access memory (RAM) 83, input interface 84, and output interface 85. The input interface 84 of the control unit 8 is input with detection signals from the camera unit 6, the linear image sensor 763, and the like. Then, the control signal is output from the output interface 85 of the control module 8 to the above-mentioned processing feed module 37, indexing feed module 38, pulse laser light oscillation module 51, scanning motor 530 of the scanning mirror 53, and the optical axis. The change unit 54, the inspection light source 71 of the processing depth detection unit 7, and the like. The random access memory (RAM) 83 stores a control chart showing the relationship between the wavelength (nm) of the inspection light and the processing depth (μm) shown in FIG. 5.

在圖示之實施形態中的加工裝置是如以上所述地被構成,以下將說明其作用。 The processing device in the illustrated embodiment is configured as described above, and its operation will be described below.

圖6之(a)以及(b)中所示為作為被加工物的半導體晶圓之立體圖及主要部位放大剖面圖。 (A) and (b) of FIG. 6 are a perspective view and an enlarged sectional view of a main part of a semiconductor wafer as a workpiece.

圖6之(a)以及(b)中所示之半導體晶圓10,是在厚度為 150μm之矽等基板110的表面110a上形成有將絕緣膜與形成電路之功能膜積層而成的功能層120,且在該功能層120上以形成為格子狀的複數條分割預定線121所劃分出的複數個區域中形成有IC、LSI等器件122。再者,在圖示之實施形態中,形成功能層120的絕緣膜,是由SiO2膜或以SiOF、BSG(SiOB)等之無機物類的膜或是聚醯亞胺類、聚對二甲苯類等聚合物膜之有機物類的膜所形成的低介電常數絕緣體被覆膜(Low-k膜)所形成,並將厚度設定成10μm。又,在半導體晶圓10的分割預定線121上部分地配置有複數個用於測試器件122的功能之稱為測試元件群組(TEG)的測試用金屬膜123,該測試用金屬膜123是由銅(Cu)及鋁(Al)所形成。 The semiconductor wafer 10 shown in (a) and (b) of FIG. 6 is a functional layer formed by laminating an insulating film and a functional film forming a circuit on a surface 110a of a substrate 110 such as silicon having a thickness of 150 μm. 120, and devices 122 such as ICs and LSIs are formed on the functional layer 120 in a plurality of areas divided by a plurality of predetermined division lines 121 formed in a grid pattern. Furthermore, in the illustrated embodiment, the insulating film forming the functional layer 120 is a SiO 2 film, a film of an inorganic substance such as SiOF, BSG (SiOB), or a polyimide or parylene. A low-dielectric-constant insulator coating film (Low-k film) formed of a film of an organic substance such as a polymer film and the like is formed, and the thickness is set to 10 μm. In addition, a plurality of test metal films 123 called test element groups (TEG) for testing the functions of the device 122 are partially arranged on the planned division line 121 of the semiconductor wafer 10, and the test metal film 123 is It is made of copper (Cu) and aluminum (Al).

在沿著分割預定線加工上述半導體晶圓10時,會實施將半導體晶圓10貼附在已裝設於環狀框架的切割膠帶上之晶圓支撐步驟。亦即,是如圖7所示地將構成半導體晶圓10的基板110的背面110b貼附在已被裝設於環狀框架F上之由聚烯烴(polyolefin)等合成樹脂片所形成的切割膠帶T之表面上。因此,被貼附在切割膠帶T的表面上之半導體晶圓10是使功能層120的表面120a成為上側。 When the semiconductor wafer 10 is processed along a predetermined division line, a wafer supporting step of attaching the semiconductor wafer 10 to a dicing tape mounted on a ring frame is performed. That is, as shown in FIG. 7, the back surface 110 b of the substrate 110 constituting the semiconductor wafer 10 is attached to a ring frame F and is formed by a synthetic resin sheet such as polyolefin. On the surface of the tape T. Therefore, in the semiconductor wafer 10 attached to the surface of the dicing tape T, the surface 120 a of the functional layer 120 is positioned on the upper side.

已實施上述晶圓支撐步驟後,即可將半導體晶圓10的切割膠帶T側載置在圖1所示的雷射加工裝置之工作夾台36上。然後,藉由作動圖未示的吸引組件,以隔著切割膠帶T將半導體晶圓10吸引保持在工作夾台36上(晶圓保持步驟)。因此,隔著切割膠帶T被保持在工作夾台36上的半 導體晶圓10是使功能層120的表面120a成為上側。 After the wafer supporting step has been performed, the dicing tape T side of the semiconductor wafer 10 can be placed on the work clamp table 36 of the laser processing apparatus shown in FIG. 1. Then, a suction unit (not shown) is operated to suck and hold the semiconductor wafer 10 on the work clamp table 36 via the dicing tape T (wafer holding step). Therefore, the half held on the work clamp table 36 across the cutting tape T The conductive wafer 10 has the surface 120 a of the functional layer 120 on the upper side.

如上所述,隔著切割膠帶T將半導體晶圓10吸引保持在工作夾台36上之後,控制組件8便作動加工進給組件37以將保持有半導體晶圓10的工作夾台36定位到攝像組件6的正下方。像這樣地進行而將工作夾台36定位到攝像組件6的正下方之後,控制組件8便會作動攝像組件6以實行檢測半導體晶圓10的用來雷射加工之加工區域的校準作業。亦即,攝像組件6以及控制組件8會實行用於進行在半導體晶圓10的預定方向上形成的分割預定線121,與構成沿著分割預定線121照射雷射光線之雷射光線照射組件5的聚光器52之對位的型樣匹配等的影像處理,而完成雷射光線照射位置之校準。又,對於在半導體晶圓10上所形成之相對於上述預定方向朝垂直相交的方向延伸之分割預定線121,也是同樣地完成雷射光線照射位置之校準。 As described above, after the semiconductor wafer 10 is attracted and held on the work clamp table 36 via the dicing tape T, the control module 8 operates to process the feed module 37 to position the work clamp table 36 holding the semiconductor wafer 10 to the camera. Module 6 is directly below. After the work clamp 36 is positioned directly below the camera module 6 in this manner, the control module 8 operates the camera module 6 to perform a calibration operation for detecting a processing area of the semiconductor wafer 10 for laser processing. That is, the camera module 6 and the control module 8 execute a planned division line 121 for forming a predetermined direction of the semiconductor wafer 10 and a laser light irradiation unit 5 configured to irradiate laser light along the predetermined division line 121. The image matching of the alignment pattern of the concentrator 52 and other image processing are performed to complete the calibration of the laser light irradiation position. In addition, the alignment of the laser light irradiation position is similarly completed for the predetermined division line 121 formed on the semiconductor wafer 10 and extending in a direction perpendicular to the predetermined direction.

當已實施上述的校準步驟後,控制組件8會作動加工進給組件37以如圖8(a)所示地將工作夾台36移動至雷射光線照射組件5的聚光器52所在的雷射光線照射區域,並將預定的分割預定線121定位在聚光器52之正下方。此時,如圖8(a)所示,半導體晶圓10是定位成使比分割預定線121的一端(在圖8(a)中為左端)還內側1mm之位置位於聚光器52的正下方。然後,控制組件8會作動圖未示的聚光點位置調整組件,將聚光器52定位成使脈衝雷射光線中的800nm的波長之聚光點成為分割預定線121的表面位置。 After the above calibration steps have been performed, the control module 8 will operate the processing feed module 37 to move the work clamp 36 to the mine where the condenser 52 of the laser light irradiation module 5 is located as shown in FIG. 8 (a). The light rays irradiate the area, and a predetermined division-predetermined line 121 is positioned directly below the condenser 52. At this time, as shown in FIG. 8 (a), the semiconductor wafer 10 is positioned so that a position 1 mm inward of one end (the left end in FIG. 8 (a)) of the planned division line 121 is positioned at the positive side of the condenser 52. Below. Then, the control unit 8 operates a condensing point position adjusting unit (not shown) to position the concentrator 52 so that the condensing point having a wavelength of 800 nm in the pulsed laser light becomes the surface position of the division line 121.

接著,控制組件8會作動脈衝雷射光線振盪組件 51並且作動掃瞄馬達530,以使掃瞄鏡53以預定的旋轉速度旋轉。其結果,從雷射光線照射組件5的聚光器52到半導體晶圓10會將脈衝雷射光線沿著X軸方向在LB1至LBn的2mm之範圍內進行照射(雷射加工溝形成步驟)。另一方面,控制組件8會作動加工深度檢測組件7,檢測藉由上述脈衝雷射光線LB1~LBn的照射而被加工過的雷射加工溝之深度。加工深度檢測組件7的線型感測器763在加工開始時,是使800nm波長的光強度顯示為最高值,且隨著加工的進行而使光強度為最高值之波長接近於900nm。然後,在將所加工的雷射加工溝的深度設定為30μm的情況中,會從圖5所示的控制圖中將成為控制基準的波長設定為860nm。因此,當根據來自線型影像感測器763的檢測訊號已使光強度為最高值的波長形成860nm時,控制組件便會判斷雷射加工溝的深度已達到30μm,並作動加工進給組件37而將工作夾台36在圖8(a)中朝箭頭X1所示的方向移動2mm(進給步驟)。 Next, the control unit 8 activates the pulsed laser light oscillating unit. 51 and actuates the scanning motor 530 to rotate the scanning mirror 53 at a predetermined rotation speed. As a result, from the condenser 52 of the laser light irradiation module 5 to the semiconductor wafer 10, the pulsed laser light is irradiated in the X-axis direction within a range of 2 mm from LB1 to LBn (laser processing groove forming step) . On the other hand, the control unit 8 activates the processing depth detection unit 7 to detect the depth of the laser processing groove processed by the irradiation of the pulse laser light LB1 to LBn. At the start of processing, the linear sensor 763 of the processing depth detection module 7 displays the light intensity at a wavelength of 800 nm as the highest value, and the wavelength at which the light intensity is the highest value approaches 900 nm as the processing progresses. Then, when the depth of the laser-processed groove to be processed is set to 30 μm, the wavelength to be the control reference is set to 860 nm from the control chart shown in FIG. 5. Therefore, when the wavelength of the highest light intensity has been formed to 860 nm according to the detection signal from the linear image sensor 763, the control module judges that the depth of the laser processing groove has reached 30 μm, and operates the processing feed module 37 to The work clamp table 36 is moved 2 mm in the direction shown by the arrow X1 in Fig. 8 (a) (feeding step).

重複實施上述的雷射加工溝形成步驟與進給步驟,並在如圖8(b)所示地使分割預定線121的另一端(在圖8(b)中為右端)位於聚光器52的正下方位置上而已實施過上述雷射加工溝形成步驟後,控制組件8會藉由將預定頻率的RF(radio frequency)施加在由聲光元件(AOD)所構成的光軸變更組件54上而將脈衝雷射光線LB的光軸朝向雷射光線吸收組件55,藉以停止雷射光線對保持於工作夾台36上的半導體晶圓10的照射,並且停止加工進給組件37的作動而停止工作夾台36的移動。其結果,在半導體晶圓10上會形成 如圖8(c)所示地深度比功能層120的厚度更深、亦即到達基板110之深度為30μm的雷射加工溝130,且將上述金屬膜123去除並且將功能層120分斷。然後,沿著形成於半導體晶圓10上的所有分割預定線121實施上述的雷射加工溝形成步驟以及進給步驟。 Repeat the laser processing groove forming step and the feeding step described above, and place the other end of the planned division line 121 (the right end in FIG. 8 (b)) on the condenser 52 as shown in FIG. 8 (b). After the laser processing groove forming step has been performed, the control unit 8 applies a predetermined frequency RF (radio frequency) to the optical axis changing unit 54 composed of an acousto-optic element (AOD). The optical axis of the pulsed laser light LB is directed toward the laser light absorbing component 55, so as to stop the laser light from irradiating the semiconductor wafer 10 held on the work clamp table 36, and stop the operation of the processing feed module 37 to stop. Movement of the work clamp table 36. As a result, a semiconductor wafer 10 is formed. As shown in FIG. 8 (c), the depth is deeper than the thickness of the functional layer 120, that is, the laser processing groove 130 reaching the substrate 110 to a depth of 30 μm, the metal film 123 is removed, and the functional layer 120 is divided. Then, the laser processing groove forming step and the feeding step described above are performed along all of the planned division lines 121 formed on the semiconductor wafer 10.

再者,上述雷射加工溝形成步驟,可以用例如以下的加工條件進行。 The laser processing groove forming step can be performed under the following processing conditions, for example.

雷射光線的波長:355nm(YAG雷射) Laser light wavelength: 355nm (YAG laser)

平均輸出:10W Average output: 10W

重複頻率:10MHz Repetition frequency: 10MHz

如以上所述,圖示的實施形態中的雷射加工溝形成步驟是藉由一邊沿著分割預定線121照射脈衝雷射光線一邊藉由加工深度檢測組件7檢測雷射加工溝的深度,並於雷射加工溝達到預定的厚度後即作動光軸變更組件54以將脈衝雷射光線LB的光軸朝向雷射光線吸收組件55,以停止脈衝雷射光線對保持於工作夾台36上的半導體晶圓10的照射,因此即使在分割預定線121上部分地配置有複數個測試用的金屬膜123的情況中,也可以在不控制脈衝雷射光線的輸出的情形下形成均一的深度的雷射加工溝。 As described above, the laser processing groove forming step in the illustrated embodiment is to detect the depth of the laser processing groove by the processing depth detection unit 7 while irradiating pulse laser light along the predetermined division line 121, and After the laser processing groove reaches a predetermined thickness, the optical axis changing component 54 is operated to direct the optical axis of the pulsed laser light LB toward the laser light absorbing component 55 to stop the pulsed laser light from being held on the work clamp 36. Since the semiconductor wafer 10 is irradiated, even in the case where a plurality of test metal films 123 are partially arranged on the predetermined division line 121, a uniform depth can be formed without controlling the output of the pulsed laser light. Laser processing trench.

如以上所述,已藉由沿著分割預定線121所形成的雷射加工溝130將功能層120分斷的半導體晶圓10,會被搬送至分割步驟,而沿著功能層120已分斷的分割預定線121進行分割。 As described above, the semiconductor wafer 10 having the functional layer 120 divided by the laser processing trench 130 formed along the predetermined division line 121 is transferred to the dividing step, and the functional layer 120 has been divided. The division line 121 is divided.

Claims (1)

一種雷射加工裝置,具備有保持被加工物的被加工物保持組件、和將雷射光線照射在該被加工物保持組件所保持的被加工物上的雷射光線照射組件,前述雷射加工裝置特徵在於,該雷射光線照射組件是由下列所構成:脈衝雷射光線振盪組件,振盪產生脈衝雷射光線;聚光器,將從該脈衝雷射光線振盪組件所振盪產生的脈衝雷射光線聚光並照射在該被加工物保持組件所保持的被加工物上;以及掃瞄鏡,配置在該脈衝雷射光線振盪組件與該聚光器之間,將從該脈衝雷射光線振盪組件所振盪產生的脈衝雷射光線掃瞄而導引至該聚光器,且前述雷射加工裝置具備檢測該被加工物保持組件所保持的被加工物的加工深度之加工深度檢測組件,該加工深度檢測組件是由下列所構成:檢查光源,朝向該掃瞄鏡發射具有預定的波長頻帶的檢查光;色差透鏡,配置在該檢查光源與該掃瞄鏡之間,並對應檢查光的波長而分光,且按每個波長將檢查光的發散角稍微變更;光束分離器,配置在該檢查光源與該色差透鏡之間,將從該檢查光源發出而透過該掃瞄鏡及該聚光器照射在該被加工物保持組件所保持的被加工物上的檢查光之反射光分歧到反射光檢測路徑上;波長篩選組件,配置在該反射光檢測路徑上,使在反射光的波長頻帶中可使被加工物與焦點一致的波長之檢查光的反射光通過;波長檢測組件,檢測已通過該波長篩選組件之檢查光的反射光之波長;以及控制組件,根據由該波長檢測組件所檢測出的波長求出該被加工物保持組件所保持的被加工物的加工深度。A laser processing device includes a workpiece holding unit that holds a workpiece, and a laser light irradiation unit that irradiates laser light onto a workpiece that is held by the workpiece holding unit. The device is characterized in that the laser light irradiation component is composed of: a pulsed laser light oscillating component that oscillates to generate a pulsed laser light; and a condenser that oscillates a pulsed laser generated from the pulsed laser light oscillating component. The light is focused and irradiated on the workpiece held by the workpiece holding component; and a scanning mirror is disposed between the pulse laser light oscillating component and the condenser, and oscillates from the pulse laser light The pulsed laser light generated by the component is scanned and guided to the condenser, and the laser processing device is provided with a processing depth detection component that detects a processing depth of the processing object held by the processing object holding component. The processing depth detection component is composed of: an inspection light source, which emits inspection light having a predetermined wavelength band toward the scanning mirror; and a chromatic aberration lens disposed at the Between the inspection light source and the scanning lens, the light is split according to the wavelength of the inspection light, and the divergence angle of the inspection light is slightly changed for each wavelength; the beam splitter is arranged between the inspection light source and the chromatic aberration lens, and The reflected light of the inspection light emitted from the inspection light source and irradiated through the scanning lens and the condenser on the workpiece held by the workpiece holding component is diverged to the reflected light detection path; the wavelength screening component is configured On the reflected light detection path, the reflected light of the inspection light having the wavelength at which the processed object coincides with the focal point is passed in the wavelength band of the reflected light; the wavelength detection component detects the reflection of the inspection light that has passed through the wavelength screening component. A wavelength of light; and a control unit that obtains a processing depth of the workpiece held by the workpiece holding unit based on the wavelength detected by the wavelength detection unit.
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