TW201524277A - Copper foil for a printed wiring board - Google Patents

Copper foil for a printed wiring board Download PDF

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TW201524277A
TW201524277A TW103126351A TW103126351A TW201524277A TW 201524277 A TW201524277 A TW 201524277A TW 103126351 A TW103126351 A TW 103126351A TW 103126351 A TW103126351 A TW 103126351A TW 201524277 A TW201524277 A TW 201524277A
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copper foil
tensile strength
printed circuit
circuit board
temperature
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TW103126351A
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Chinese (zh)
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TWI639363B (en
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Takeshi Ezura
Takahiro Saito
Kensaku Shinozaki
Kimiko Fujisawa
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Furukawa Electric Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/04Wires; Strips; Foils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/026Alloys based on copper
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0393Flexible materials
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03Conductive materials
    • H05K2201/0332Structure of the conductor
    • H05K2201/0335Layered conductors or foils
    • H05K2201/0355Metal foils

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The copper foil for a printed wiring board, the copper foil being copper or an alloy of copper and having a thickness of no more than 18[mu]m, is characterized by the following: a temperature Tmax, at which a gradient (S) of tensile strength represented by formula (1) becomes largest, is 150 DEG C-370 DEG C in a range of no more than 400 DEG C; in such a case, a gradient (Smax) is at least 0.8; and the tensile strength after heat treatment for one hour at Tmax is 80% or less of normal strength. Formula (1): S=(Ts(T-50)-Ts(T))/50 Here, Ts(T) is the tensile strength after heat treatment for one hour at T DEG C.

Description

印刷電路板用銅箔 Copper foil for printed circuit boards

本發明係關於一種印刷電路板用銅箔。 The present invention relates to a copper foil for a printed circuit board.

撓性印刷電路板(FPC)係藉由將聚醯亞胺與銅箔黏著,形成FCCL(Flexible Copper Clad Laminates,撓性敷銅層板)後,於FCCL之銅箔面上印刷佈線圖案(光阻塗佈製程),蝕刻、除去不需要之銅箔(蝕刻製程)而製成。進而,可根據需要,藉由軟蝕刻使銅箔實現薄型化,利用鑽孔器進行開孔加工-填孔電鍍等,經由該等製程製成產品。 A flexible printed circuit board (FPC) is printed on a copper foil surface of FCCL by bonding polyimide and copper foil to form FCCL (Flexible Copper Clad Laminates). The resist coating process is performed by etching and removing an unnecessary copper foil (etching process). Further, if necessary, the copper foil can be made thinner by soft etching, and the product can be formed by the hole drilling process, the hole-fill plating, or the like by using a drill.

FCCL之製造方法包括兩種,即澆鑄法與層壓法。 The manufacturing method of FCCL includes two types, namely, a casting method and a lamination method.

澆鑄法係於作為支撐體之銅箔上塗佈聚醯亞胺前驅體即聚醯胺酸,並以130℃左右之溫度進行乾燥以揮發溶媒,重複該等製程多次,於銅箔表面均勻地塗佈聚醯胺酸,並以聚醯亞胺之硬化溫度300℃以上之高溫進行加熱處理,使銅箔與聚醯亞胺黏著。 The casting method is applied to a copper foil as a support by coating a polyimide precursor, poly-proline, and drying at a temperature of about 130 ° C to volatilize the solvent, repeating the processes a plurality of times, and uniformly spreading the surface of the copper foil. The polyamic acid is applied to the ground and heat-treated at a high temperature of 300 ° C or higher at a curing temperature of the polyimide, so that the copper foil and the polyimide are adhered.

層壓法係於具有熱塑性聚醯亞胺層作為黏著層之聚醯亞胺薄膜上以輥壓層壓法壓接銅箔,以硬化溫度進行加熱處理,藉此,使銅箔與聚醯亞胺薄膜黏著。 The lamination method is performed by pressing a copper foil on a polyimide film having a thermoplastic polyimide layer as an adhesive layer by roll lamination, and heat-treating at a curing temperature, thereby making the copper foil and the poly The amine film is adhered.

近年來,自降低成本、確保製造穩定性之觀點考量,於捲繞卷狀銅箔之同時連續處理一系列製程之卷對卷 (Roll to Roll)製造逐漸成為主流。以卷對卷之澆鑄法製造FCCL時,乃於銅箔被賦予有張力之狀態下,通過多次聚醯胺酸塗佈製程與乾燥製程後,使用硬化爐以高溫進行加熱。 In recent years, from the viewpoint of reducing costs and ensuring manufacturing stability, a series of processes are continuously processed while winding a rolled copper foil. (Roll to Roll) manufacturing has gradually become mainstream. When the FCCL is produced by a roll-to-roll casting method, the copper foil is subjected to a plurality of polyamic acid coating processes and a drying process in a state where tension is applied thereto, and then heated at a high temperature using a hardening furnace.

此時,銅箔上施加有輥張力等機械外力及乾燥製程所產生之熱變化。由於該機械外力與加熱,生產線中銅箔會產生皺褶、斷裂。 At this time, a mechanical external force such as a roll tension and a thermal change caused by the drying process are applied to the copper foil. Due to the mechanical external force and heating, the copper foil in the production line may wrinkle and break.

尤其是卷對卷製程中,若銅箔機械特性相同,則厚度越薄,越易產生皺褶、斷裂。另一方面,隨著圖案精細化及電路厚度之薄型化,軟蝕刻亦不斷簡化,故撓性印刷電路板所使用之銅箔厚度存在變薄之趨勢。目前FCCL或FPC中所使用之銅箔厚度主要為18μm以下,厚度為9μm或6μm之較薄者也逐漸為人們所使用。 In particular, in the roll-to-roll process, if the mechanical properties of the copper foil are the same, the thinner the thickness, the more likely wrinkles and breakage occur. On the other hand, as the pattern is refined and the thickness of the circuit is thinned, the soft etching is also simplified, so that the thickness of the copper foil used in the flexible printed circuit board tends to be thin. At present, the thickness of the copper foil used in FCCL or FPC is mainly 18 μm or less, and the thinner one having a thickness of 9 μm or 6 μm is gradually used.

又,伴隨薄型顯示器及智慧型手機之普及,電路板之折疊貼裝所要求之水準較高,作為FPC基板要求具有固定之彎折性能。又,於類似折疊式行動電話之驅動部,要求反復彎折之用途中,需要更高之可撓性。 Moreover, with the popularity of thin displays and smart phones, the level of folding required for circuit boards is high, and it is required to have a fixed bending property as an FPC substrate. Further, in a drive unit similar to a foldable mobile phone, a higher flexibility is required in applications requiring repeated bending.

如此,作為FPC用銅箔,要求其即便為18μm以下之薄箔,於卷對卷搬運中亦不會產生斷裂、皺褶,且以聚醯亞胺硬化溫度進行加熱處理後,可充分軟化,發揮高彎折性能及可撓性。 In this way, the copper foil for FPC is required to have a thin foil of 18 μm or less, and is not broken or wrinkled during roll-to-roll conveyance, and can be sufficiently softened after being heat-treated at a polyimine hardening temperature. High bending performance and flexibility.

目前,於FPC用途中僅對可撓性作出要求,故使用以聚醯亞胺硬化溫度300℃以上加熱情況下,強度非常低之銅箔。例如,專利文獻1中公開有一種於300℃加熱處理後具有270MPa以下之低強度之銅箔。但是,該發明之銅箔於常態 下強度亦較低,為350MPa以下,於卷對卷搬運中易產生斷裂、皺褶。 At present, only flexibility is required for FPC use, so a copper foil having a very low strength when heated at a temperature of 300 ° C or higher is used. For example, Patent Document 1 discloses a copper foil having a low strength of 270 MPa or less after heat treatment at 300 °C. However, the copper foil of the invention is in a normal state The lower strength is also lower than 350 MPa, which is liable to cause breakage and wrinkles during roll-to-roll handling.

另一方面,於作為鋰離子電池之負極集電體等,要求高強度之用途中,使用亦能承受卷對卷搬運之常態下具有高強度之銅箔。例如,專利文獻2中公開有一種常態下具有450MPa以上之強度之電解銅箔之製造方法。然而,基於該發明製造之銅箔於低於預乾燥溫度、約130度左右之溫度下加熱會軟化,且強度降低,故不適用於澆鑄法之卷對卷製造。 On the other hand, in the use of a negative electrode current collector or the like as a lithium ion battery, it is also possible to use a copper foil having a high strength in a normal state of roll-to-roll transportation. For example, Patent Document 2 discloses a method for producing an electrolytic copper foil having a strength of 450 MPa or more in a normal state. However, the copper foil produced by the invention is softened by heating at a temperature lower than the pre-drying temperature of about 130 degrees, and the strength is lowered, so that it is not suitable for the roll-to-roll manufacturing of the casting method.

又,專利文獻3中公開有一種銅箔,其抗拉強度於常態下為650MPa以上,以300℃加熱後具有450MPa以上之高強度與熱穩定性。然而,由於其於300℃下熱穩定性優異,故於聚醯亞胺硬化溫度下無法充分軟化,無法滿足FPC用途所要求之高可撓性。 Further, Patent Document 3 discloses a copper foil having a tensile strength of 650 MPa or more in a normal state and a high strength and thermal stability of 450 MPa or more after heating at 300 °C. However, since it is excellent in thermal stability at 300 ° C, it cannot be sufficiently softened at the curing temperature of polyimine, and it cannot satisfy the high flexibility required for FPC use.

【現有技術文獻】 [Prior Art Literature]

【專利文獻】 [Patent Literature]

專利文獻1:日本專利第4712759號公報(日本專利特開2008-013847號公報) Patent Document 1: Japanese Patent No. 4712759 (Japanese Patent Laid-Open Publication No. 2008-013847)

專利文獻2:日本專利第4349690號公報(日本專利特開2001-11684號公報) Patent Document 2: Japanese Patent No. 4349690 (Japanese Patent Laid-Open Publication No. 2001-11684)

專利文獻3:日本專利特開2013-28848號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2013-28848

專利文獻4:日本專利特開平9-306504號公報 Patent Document 4: Japanese Patent Laid-Open No. Hei 9-306504

專利文獻5:日本專利特開2013-28848號公報 Patent Document 5: Japanese Patent Laid-Open Publication No. 2013-28848

本發明提供一種銅箔,其係FCCL或FPC等印刷電路板(以下,簡稱為印刷電路板)用銅箔所要求之厚度為18μm以下之薄箔,卷對卷搬運中不會產生斷裂、皺褶,以聚醯亞胺硬化溫度進行加熱處理後可充分軟化,發揮高彎折性能及可撓性。 The present invention provides a copper foil which is a thin foil having a thickness of 18 μm or less which is required for a copper foil for a printed circuit board (hereinafter referred to as a printed circuit board) such as FCCL or FPC, and which does not cause breakage or wrinkle during roll-to-roll conveyance. The pleats are sufficiently softened by heat treatment at a polypyrimidine hardening temperature to exhibit high bending properties and flexibility.

本發明之印刷電路板用銅箔特徵在於,其係由銅或包含銅之合金組成之厚度18μm以下之印刷電路板用銅箔,於加熱處理溫度400℃以下之領域中,(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax為150℃以上、370℃以下,此時斜率S為0.8以上,並且以溫度Tmax加熱處理1小時後抗拉強度為常態之80%以下。 The copper foil for a printed circuit board of the present invention is characterized in that it is a copper foil for a printed circuit board having a thickness of 18 μm or less composed of copper or an alloy containing copper, and is in a field of a heat treatment temperature of 400 ° C or less, (1) The temperature Tmax at which the slope S of the tensile strength is maximum is 150° C. or more and 370° C. or less. At this time, the slope S is 0.8 or more, and the tensile strength after heat treatment for 1 hour at the temperature Tmax is 80% or less of the normal state.

S=(Ts(T-50)-Ts(T))/50 (1) S=(Ts(T-50)-Ts(T))/50 (1)

其中,Ts(T)係以T℃加熱處理1小時後常溫下之抗拉強度。 Among them, Ts (T) is a tensile strength at room temperature after heat treatment at T ° C for 1 hour.

另外,於加熱處理溫度400℃以下之領域中,上述(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax優選為180℃以上、310℃以下。 Further, in the field of the heat treatment temperature of 400 ° C or lower, the temperature Tmax at which the slope S of the tensile strength expressed by the above formula (1) is maximum is preferably 180 ° C or more and 310 ° C or less.

又,於加熱處理溫度400℃以下之領域中,以上述(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax加熱處理1小時後,抗拉強度優選為常態之70%下。 Further, in the field of the heat treatment temperature of 400 ° C or lower, the tensile strength is preferably 70% of the normal state after the heat treatment for 1 hour at the temperature Tmax at which the slope S of the tensile strength expressed by the above formula (1) is maximum.

本發明之印刷電路板用銅箔之常態抗拉強度優選為500MPa以上、750MPa以下。 The normal tensile strength of the copper foil for a printed circuit board of the present invention is preferably 500 MPa or more and 750 MPa or less.

又,本發明之印刷電路板用銅箔以加熱處理溫度300℃加熱處理1小時後,抗拉強度優選為450MPa以下。 Further, after the copper foil for a printed wiring board of the present invention is heat-treated at a heat treatment temperature of 300 ° C for 1 hour, the tensile strength is preferably 450 MPa or less.

本發明之印刷電路板用銅箔優選為電解銅箔。 The copper foil for a printed circuit board of the present invention is preferably an electrolytic copper foil.

本發明之印刷電路板用銅箔優選於上述銅箔之至少黏貼薄膜之面上,根據需要設置粗化粒子層,再於其上設置以耐熱性、耐化學腐蝕性、防鏽為目的之金屬表面處理層。 The copper foil for a printed circuit board of the present invention is preferably provided on at least the surface of the copper foil to which the film is adhered, and a roughened particle layer is provided as needed, and a metal for heat resistance, chemical resistance, and rust prevention is provided thereon. Surface treatment layer.

上述金屬表面處理層優選將矽(Si)、鉻(Cr)、鐵(Fe)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zn)、鉬(Mo)、錫(Sn)或該等之合金中之至少一種設置於上述銅箔表面或上述粗化粒子層上。 The above metal surface treatment layer is preferably bismuth (Si), chromium (Cr), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), molybdenum (Mo), tin (Sn Or at least one of the alloys is disposed on the surface of the copper foil or the roughened particle layer.

本發明之銅箔係作為FCCL或FPC用銅箔,即便為厚度18μm以下之薄箔,於卷對卷搬運中亦不會產生斷裂、皺褶,且以聚醯亞胺硬化溫度進行加熱處理後,可充分軟化,發揮高彎折性能及可撓性之銅箔。 The copper foil of the present invention is a copper foil for FCCL or FPC, and even if it is a thin foil having a thickness of 18 μm or less, it does not break or wrinkle during roll-to-roll conveyance, and is heat-treated at a polyimine hardening temperature. It can fully soften and exhibit high bending performance and flexibility of copper foil.

圖1係表示銅箔抗拉強度與加熱溫度之關係之圖表。 Fig. 1 is a graph showing the relationship between the tensile strength of copper foil and the heating temperature.

銅箔之形態: The form of copper foil:

使銅箔厚度為18μm以下之目的在於,印刷電路板用銅箔所要求之厚度為18μm以下,並且厚度為18μm以上時,卷對卷搬運中不存在皺褶問題。 The copper foil has a thickness of 18 μm or less. When the thickness of the copper foil for a printed circuit board is 18 μm or less and the thickness is 18 μm or more, there is no wrinkle problem in the roll-to-roll conveyance.

為確保卷對卷搬運時不產生皺褶、斷裂,製成敷銅層板(薄 膜)時發揮優異之可撓性,期望銅箔之加熱軟化溫度存在於聚醯亞胺之預乾燥溫度與硬化溫度之間。聚醯亞胺之預乾燥溫度一般為130℃左右。然而,一般銅箔於該溫度下已發生軟化,故需要提高軟化溫度。另一方面,聚醯亞胺之硬化溫度為300℃以上、400℃以下,期望以該溫度軟化銅箔。 In order to ensure that the roll-to-roll is handled without wrinkles and breakage, a copper-clad laminate is formed (thin The film) exhibits excellent flexibility, and it is desirable that the heat softening temperature of the copper foil exists between the pre-drying temperature and the hardening temperature of the polyimide. The pre-drying temperature of the polyimine is generally about 130 °C. However, in general, the copper foil has softened at this temperature, so it is necessary to increase the softening temperature. On the other hand, the curing temperature of the polyimide is 300 ° C or more and 400 ° C or less, and it is desirable to soften the copper foil at this temperature.

亦即,要求銅箔於130℃下不軟化,於130℃以上、400℃以下之領域發生軟化。本發明者等基於上述前提,銳意研究發現,於表示加熱溫度與抗拉強度之關係之圖1之圖表中,若(1)式所表示之抗拉強度之斜率S為0.8以上,最大時之溫度Tmax為150℃以上、370℃以下,則可獲得滿足上述前提條件之銅箔。另外,亦獲得如下認知:若(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax為180℃以上、310℃以下,則可對應更廣之預乾燥、硬化溫度。 That is, the copper foil is required to be softened at 130 ° C and softened in the range of 130 ° C or more and 400 ° C or less. Based on the above premise, the inventors of the present invention have found that in the graph of FIG. 1 showing the relationship between the heating temperature and the tensile strength, the slope S of the tensile strength expressed by the formula (1) is 0.8 or more, and the maximum time is When the temperature Tmax is 150 ° C or more and 370 ° C or less, a copper foil satisfying the above preconditions can be obtained. In addition, it has been found that when the temperature Tmax at which the slope S of the tensile strength expressed by the formula (1) is maximum is 180° C. or higher and 310° C. or lower, a wider pre-drying and curing temperature can be obtained.

S=(Ts(T-50)-Ts(T))/50 (1) S=(Ts(T-50)-Ts(T))/50 (1)

其中,Ts(T)係以T℃加熱處理1小時後之抗拉強度。 Among them, Ts (T) is a tensile strength after heat treatment at T ° C for 1 hour.

本發明中,於表示加熱溫度與抗拉強度之關係之圖1之圖表中,使(1)式所表示之抗拉強度之斜率S為0.8以上原因在於,0.8以下之銅箔沒有明確之軟化溫度,加熱後抗拉強度不會降低,即可撓性不會提高,無法滿足印刷電路板用銅箔所要求之高可撓性。 In the graph of Fig. 1 showing the relationship between the heating temperature and the tensile strength, the slope S of the tensile strength expressed by the formula (1) is 0.8 or more because the copper foil of 0.8 or less has no clear softening. The temperature and the tensile strength after heating are not lowered, so that the flexibility is not improved, and the high flexibility required for the copper foil for printed circuit boards cannot be satisfied.

若溫度T下(1)式所表示之抗拉強度之斜率S為0.8以上且以溫度T加熱處理1小時後抗拉強度為常態之80%以下,則以聚醯亞胺硬化溫度加熱後銅箔之強度充分降低,可 滿足原本撓性基板用途所要求之最低限度彎折性能及可撓性。以溫度T加熱處理1小時後抗拉強度更優選為70%以下。由於彎折性能及可撓性提高,因此亦能應對如折疊式行動電話之活動部等需要反復彎折之用途。 If the slope S of the tensile strength expressed by the formula (1) at the temperature T is 0.8 or more and the tensile strength is 80% or less after the heat treatment for 1 hour at the temperature T, the copper is heated at the polyimine hardening temperature. The strength of the foil is sufficiently reduced, It meets the minimum bending performance and flexibility required for the original flexible substrate application. The tensile strength after the heat treatment at the temperature T for 1 hour is more preferably 70% or less. Due to the improved bending performance and flexibility, it is also possible to cope with the need for repeated bending, such as the active portion of a folding mobile phone.

常態〔將於20℃以上、50℃以下之大氣壓下製造後保管1週以上,事先未進行加熱處理等之產品於常溫(=室溫、25℃左右)、大氣壓下測定時稱為常態。〕之抗拉強度優選為500MPa以上,若低於500MPa,則聚醯亞胺黏著線之張力較高時易發生斷裂、皺褶。又,常態之抗拉強度優選為750MPa以下。由於銅箔強度與延伸率之間存在權衡關係,若強度高於750MPa,則延伸率較小,反而易發生斷裂。 Normally, it is called normal state after it is manufactured at atmospheric pressure of 20 ° C or more and 50 ° C or less and stored for one week or more, and the product which has not been subjected to heat treatment in advance is measured at normal temperature (= room temperature, about 25 ° C) and atmospheric pressure. The tensile strength is preferably 500 MPa or more, and if it is less than 500 MPa, the tensile strength and the wrinkles are likely to occur when the tension of the polyimine adhesive line is high. Further, the normal tensile strength is preferably 750 MPa or less. Since there is a trade-off relationship between the strength and the elongation of the copper foil, if the strength is higher than 750 MPa, the elongation is small, and the fracture is liable to occur.

以300℃加熱處理1小時後之抗拉強度優選為450MPa以下。如上所述,聚醯亞胺之硬化溫度最低為300℃,若該溫度下抗拉強度為450MPa以下,則無論使用何種聚醯亞胺,均可滿足最低限度之彎折性能及可撓性。 The tensile strength after heat treatment at 300 ° C for 1 hour is preferably 450 MPa or less. As described above, the hardening temperature of polyimine is at least 300 ° C, and if the tensile strength at this temperature is 450 MPa or less, the minimum bending property and flexibility can be satisfied regardless of the polyimide used. .

(電解銅箔之製造方法) (Manufacturing method of electrolytic copper foil)

本發明若為滿足上述特性之銅箔,則電解銅箔、壓延銅箔等之製造方法等不受限制。 In the present invention, the copper foil which satisfies the above characteristics is not limited as to a method for producing an electrolytic copper foil or a rolled copper foil.

以下,針對使用以硫酸及硫酸銅為主要成分之電解液製造之電解銅箔進行詳細說明。 Hereinafter, an electrolytic copper foil produced using an electrolytic solution containing sulfuric acid and copper sulfate as a main component will be described in detail.

已知電解銅箔藉由於電解液中使用有機添加劑,可控制常態之強度及熱穩定性。於銅箔中加入膠(glue)、聚乙二醇等含氮之水溶性高分子,藉此可使銅晶粒微細化,提高常態下之強度。又,氯化物離子具有輔助水溶性高分子攝入到 銅箔中之作用。然而,其不具有阻止加熱時再結晶之效果,故存在於銅之軟化溫度即120℃左右之溫度下強度會降低,並且含氯銅箔於常溫下會發生再結晶,製造後隨著時間流逝,強度降低即所謂之“常溫軟化”問題。 Electrolytic copper foil is known to control normal strength and thermal stability by using an organic additive in the electrolyte. A nitrogen-containing water-soluble polymer such as glue or polyethylene glycol is added to the copper foil, whereby the copper crystal grains can be made finer and the strength under normal conditions can be improved. In addition, chloride ions have an auxiliary water-soluble polymer intake The role of copper foil. However, it does not have the effect of preventing recrystallization upon heating, so the strength is lowered at a softening temperature of copper, that is, at a temperature of about 120 ° C, and the chlorine-containing copper foil recrystallizes at normal temperature, and the time lapses after manufacture. The decrease in strength is the so-called "normal temperature softening" problem.

另一方面,類似硫脲類添加劑,擁有(化學式1)所示之一個硫及兩個氮與碳配位之結構時,藉由電子之共定域化,可獲得[S=]之結構,於銅之電沉積環境下該[S=]會優先吸附於銅表面,攝入到晶粒界面中可對晶粒界面之移動進行釘扎,從而具有阻礙加熱時再結晶之效果。然而,硫脲類添加劑之分解溫度為130~160℃左右,用於此次這類用途時,在高於上述溫度之溫度下加熱會被分解,損害釘扎效果,會發生與純銅相同程度之軟化。 On the other hand, when a thiourea-like additive has a structure in which one sulfur (chemical formula 1) and two nitrogens and carbon are coordinated, the structure of [S=] can be obtained by colocalization of electrons. In the electrodeposition environment of copper, the [S=] preferentially adsorbs on the copper surface, and the absorption into the grain boundary can pin the movement of the grain interface, thereby having the effect of hindering recrystallization during heating. However, the decomposition temperature of the thiourea additive is about 130 to 160 ° C. When used for this type of application, the heating will be decomposed at a temperature higher than the above temperature, and the pinning effect will be impaired, which will occur to the same extent as pure copper. soften.

因此,本發明者等銳意研究,使用有機添加劑A與有機添加劑B,並使用氯濃度低於現有電解液之電解液,製造銅箔,藉此成功地製造出可滿足上述特性之電解銅箔,其中該有機添加劑A具有一個硫及兩個氮與碳配位且形成雜環、例如(化學式2)之結構或(化學式3)之結構,該有機添加劑B係膠、聚乙二醇等含氮之水溶性高分子。 Therefore, the inventors of the present invention have intensively studied to use the organic additive A and the organic additive B, and to manufacture a copper foil using an electrolyte having a chlorine concentration lower than that of the conventional electrolytic solution, thereby successfully producing an electrolytic copper foil which satisfies the above characteristics. Wherein the organic additive A has a sulfur and two nitrogens coordinated to carbon and forms a heterocyclic ring, for example, a structure of (Chemical Formula 2) or a structure of (Chemical Formula 3), and the organic additive B is a nitrogen-containing compound such as polyethylene glycol or the like. Water soluble polymer.

將有機添加劑A攝入到晶粒界面可發揮釘扎效果,阻礙加熱時再結晶。亦即,有機添加劑A擁有一個硫及兩個氮與碳配位之結構,且形成有雜環,故分解溫度較高,即便以高溫進行加熱,亦可發揮釘扎效果。利用該效果及有機添加劑B之提高常態下之強度之效果,並通過以低於現有濃度之氯濃度抑制常態下之再結晶,從而可實現本發明中具有特徵性之150~370℃下之加熱軟化。 The incorporation of the organic additive A into the grain boundary can exert a pinning effect and hinder recrystallization upon heating. That is, the organic additive A has a structure in which sulfur and two nitrogens are coordinated to carbon, and a heterocyclic ring is formed, so that the decomposition temperature is high, and even if heated at a high temperature, a pinning effect can be exerted. By using this effect and the effect of the organic additive B to increase the strength under normal conditions, and by suppressing the recrystallization under normal conditions with a chlorine concentration lower than the existing concentration, the characteristic heating at 150 to 370 ° C in the present invention can be achieved. soften.

表面處理之形態: Surface treatment form:

於本實施形態中,根據需要,於銅箔之至少黏貼薄膜之面上設置粗化粒子層,再於其上設置金屬表面處理層。另外,粗化粒子層之形成並不需要用特殊方法進行設置,可採用通常所 實施之粗化粒子層形成(粗化處理)方法。 In the present embodiment, if necessary, a roughened particle layer is provided on at least the surface of the copper foil to which the film is adhered, and a metal surface treatment layer is further provided thereon. In addition, the formation of the roughened particle layer does not need to be set by a special method, and the usual The roughened particle layer formation (roughening treatment) method is carried out.

關於粗化處理 About roughening

至於為提高銅箔與聚醯亞胺薄膜之附著性而於銅箔上設置粗化粒子層之粗化處理方法之一例,列舉有依照粗化電鍍處理1→粗化電鍍處理2之順序進行處理之方法。 An example of a roughening treatment method for providing a roughened particle layer on a copper foil for improving the adhesion between the copper foil and the polyimide film is described in the order of roughening plating treatment 1 → roughening plating treatment 2 The method.

粗化電鍍處理1 Rough plating treatment 1

硫酸銅:20~160g/L Copper sulfate: 20~160g/L

硫酸濃度:30~200g/L Sulfuric acid concentration: 30~200g/L

Fe:0.1~10g/L Fe: 0.1~10g/L

Mo:0.1~5.0g/L Mo: 0.1~5.0g/L

液溫:20~60℃ Liquid temperature: 20~60°C

電流密度:10~60A/dm2 Current density: 10~60A/dm 2

粗化電鍍處理2 Rough plating treatment 2

硫酸銅:80~360g/L Copper sulfate: 80~360g/L

硫酸濃度:30~150g/L Sulfuric acid concentration: 30~150g/L

液溫:20~65℃ Liquid temperature: 20~65°C

電流密度:5~65A/dm2 Current density: 5~65A/dm 2

於本實施形態中,於粗化粒子層表面或未設置粗化粒子層之銅箔表面設置以耐熱性、耐化學腐蝕性、防鏽為目的之金屬表面處理層。 In the present embodiment, a metal surface treatment layer for heat resistance, chemical resistance, and rust prevention is provided on the surface of the roughened particle layer or the surface of the copper foil on which the roughened particle layer is not provided.

關於金屬表面處理層,可根據施加在銅箔上之聚醯亞胺種類、用途,電鍍至少一種以上金屬。該金屬可列舉如鉻(Cr)、鐵(Fe)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zn)、鉬(Mo)、錫(Sn)單體或該等之合金、水合物等。以下記 載係上述金屬之電鍍浴與電鍍條件之一例。 Regarding the metal surface treatment layer, at least one or more metals may be plated depending on the type and use of the polyimide pigment applied to the copper foil. Examples of the metal include chromium (Cr), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), molybdenum (Mo), tin (Sn) monomers or the like. Alloys, hydrates, etc. Following An example of an electroplating bath and plating conditions for carrying the above metals.

鎳電鍍浴 Nickel plating bath

Ni 10~100g/L Ni 10~100g/L

H3BO3 1~50g/L H 3 BO 3 1~50g/L

PO2 0~10g/L PO 2 0~10g/L

浴溫10~70℃ Bath temperature 10~70°C

電流密度1~50A/dm2 Current density 1~50A/dm 2

處理時間1秒~2分鐘 Processing time 1 second ~ 2 minutes

pH 2.0~4.0 pH 2.0~4.0

Ni-Mo電鍍浴 Ni-Mo plating bath

Ni 10~100g/L Ni 10~100g/L

Mo 1~30g/L Mo 1~30g/L

檸檬酸三鈉二水合物30~200g/L Trisodium citrate dihydrate 30~200g/L

浴溫10~70℃ Bath temperature 10~70°C

電流密度1~50A/dm2 Current density 1~50A/dm 2

處理時間1秒~2分鐘 Processing time 1 second ~ 2 minutes

pH 1.0~4.0 pH 1.0~4.0

Mo-Co電鍍浴 Mo-Co plating bath

Mo 1~20g/L Mo 1~20g/L

Co 1~10g/L Co 1~10g/L

檸檬酸三鈉二水合物30~200g/L Trisodium citrate dihydrate 30~200g/L

浴溫10~70℃ Bath temperature 10~70°C

電流密度1~50A/dm2 Current density 1~50A/dm 2

處理時間1秒~2分鐘 Processing time 1 second ~ 2 minutes

鋅電鍍浴 Zinc plating bath

Zn 1~30g/L Zn 1~30g/L

NaOH 10~300g/L NaOH 10~300g/L

浴溫5~60℃ Bath temperature 5~60°C

電流密度0.1~10A/dm2 Current density 0.1~10A/dm 2

處理時間1秒~2分鐘 Processing time 1 second ~ 2 minutes

鉻電鍍浴 Chrome plating bath

Cr 0.5~40g/L Cr 0.5~40g/L

浴溫20~70℃ Bath temperature 20~70°C

電流密度0.1~10A/dm2 Current density 0.1~10A/dm 2

處理時間1秒~2分鐘 Processing time 1 second ~ 2 minutes

pH 3.0以下 Below pH 3.0

優選於對該等金屬實施電鍍處理後之表面上塗佈矽烷。關於塗佈之矽烷,可列舉通常所使用之胺基類、乙烯基類、環氧類等。 Preferably, the decane is coated on the surface after the plating treatment of the metals. The coated decane may, for example, be an amine group, a vinyl group, an epoxy group or the like which is usually used.

印刷電路板之形態: Printed circuit board form:

並無特別限定,可使用例如層壓法、澆鑄法。 It is not particularly limited, and for example, a lamination method or a casting method can be used.

實施例 Example

以下基於實施例,進一步詳細說明本發明,但本發明並不限定於此。 Hereinafter, the present invention will be described in further detail based on examples, but the present invention is not limited thereto.

實施例 Example

(銅箔之製造) (Manufacture of copper foil)

實施例1~8使用#2000研磨紙對鈦表面進行研磨,使用由經研磨之鈦構成之陰極,並使用以下記載之電解液,以 浴溫30~75℃、電流密度30~100A/dm2進行通電,製造表1所示厚度之電解銅箔。 In Examples 1 to 8, the surface of titanium was polished using #2000 abrasive paper, and a cathode made of ground titanium was used, and the electrolyte described below was used, and the bath temperature was 30 to 75 ° C, and the current density was 30 to 100 A/dm 2 . Electric current was applied to produce an electrolytic copper foil having a thickness shown in Table 1.

(電解液組成) (electrolyte composition)

以硫酸銅200~500g/L、硫酸20~200g/L為基本浴組成,於基本浴中添加表1所記載之添加劑,配製電解液。另外,有機添加劑A分別使用擁有化學式2之結構、以2-巰基-5-苯并咪唑磺酸為代表之添加劑及擁有化學式3之結構、以3(5-巰基-1H-四唑基)苯磺酸鹽為代表之添加劑,但經確認只要為一個硫及兩個氮與碳配位且形成雜環之有機添加劑即可,使用上述以外之有機添加劑亦可獲得相同效果。 The composition described in Table 1 was added to the basic bath with copper sulfate 200-500 g/L and sulfuric acid 20-200 g/L as the basic bath composition to prepare an electrolyte solution. In addition, the organic additive A uses an additive having the structure of the chemical formula 2, represented by 2-mercapto-5-benzimidazolesulfonic acid, and a structure having the chemical formula 3, and 3(5-fluorenyl-1H-tetrazolyl)benzene. The sulfonate is a representative additive, but it has been confirmed that as long as it is an organic additive in which one sulfur and two nitrogens are coordinated to carbon and a hetero ring is formed, the same effect can be obtained by using an organic additive other than the above.

實施例1~4、6~8對所製造之銅箔直接實施金屬表面處理。另一方面,實施例5對所製造之銅箔,依照下述粗化處理方法施以粗化粒子層,再於粗化粒子層上施以金屬表面處理層。粗化處理以粗化電鍍處理1→粗化電鍍處理2之順序進行處理。 In Examples 1 to 4 and 6 to 8, the copper foil produced was directly subjected to metal surface treatment. On the other hand, in Example 5, the copper foil to be produced was subjected to a roughening particle layer in accordance with the following roughening treatment method, and a metal surface treatment layer was applied to the roughened particle layer. The roughening treatment is carried out in the order of roughening plating treatment 1 → roughening plating treatment 2.

粗化電鍍處理1 Rough plating treatment 1

硫酸銅:90g/L Copper sulfate: 90g/L

硫酸濃度:150g/L Sulfuric acid concentration: 150g/L

Fe:3g/L Fe: 3g/L

Mo:0.3g/L Mo: 0.3g/L

液溫:25℃ Liquid temperature: 25 ° C

電流密度:40A/dm2 Current density: 40A/dm 2

粗化電鍍處理2 Rough plating treatment 2

硫酸銅:240g/L Copper sulfate: 240g/L

硫酸濃度:120g/L Sulfuric acid concentration: 120g/L

液溫:50℃ Liquid temperature: 50 ° C

電流密度:10A/dm2 Current density: 10A/dm 2

實施例9係通過鑄造、軋製方法而製造之壓延銅合金箔。利用高頻熔爐熔解銅、鉻(Cr)、錫(Sn)、鋅(Zn)原料,然後以0.5~150℃/秒之冷卻速度進行鑄造,獲得鑄錠。鑄錠含有鉻0.3質量百分比、錫0.3質量百分比、鋅0.1質量百分比之合金成分,剩餘部分為銅與不可避免之雜質所形成之物質。 Example 9 is a rolled copper alloy foil produced by a casting or rolling method. The raw materials of copper, chromium (Cr), tin (Sn), and zinc (Zn) are melted in a high-frequency furnace, and then cast at a cooling rate of 0.5 to 150 ° C / sec to obtain an ingot. The ingot contains 0.3% by mass of chromium, 0.3% by mass of tin, and 0.1% by mass of zinc, and the remainder is a substance formed by copper and unavoidable impurities.

繼而,以溫度1000℃對所獲得之鑄錠進行均勻化熱處理8小時,然後直接以600~1050℃進行熱軋。其中,熱軋之溫度範圍600~1050℃係自熱軋開始至結束之溫度範圍。加工率為85~97%。 Then, the obtained ingot was subjected to homogenization heat treatment at a temperature of 1000 ° C for 8 hours, and then directly hot rolled at 600 to 1050 ° C. Among them, the hot rolling temperature range of 600 to 1050 ° C is the temperature range from the start to the end of hot rolling. The processing rate is 85~97%.

進而,至少於600℃~200℃間以30℃/秒之冷卻速度、以水冷方式進行冷卻,實施加工率為80~99.8%之中間冷軋,以300℃~540℃實施保持4小時之時效熱處理,再以86%之加工率進行最終冷軋,製作箔厚為12μm之壓延銅合金箔。 Further, it is cooled at a cooling rate of 30 ° C / sec at a cooling rate of at least 600 ° C to 200 ° C, and is subjected to intermediate cold rolling at a processing rate of 80 to 99.8%, and aging at 300 ° C to 540 ° C for 4 hours. After heat treatment, final cold rolling was performed at a processing ratio of 86% to prepare a rolled copper alloy foil having a foil thickness of 12 μm.

比較例 Comparative example

比較例1~3使用#2000研磨紙對鈦表面進行研磨,使用由經研磨之鈦構成之陰極,以表2所記載之電解液及電解條件進行製造。 In Comparative Examples 1 to 3, the surface of titanium was polished using #2000 polishing paper, and the cathode composed of the polished titanium was used, and the electrolytic solution and electrolytic conditions described in Table 2 were used.

另外,比較例1係基於專利文獻2(日本專利第4349690號公報、日本專利特開2001-11684號公報)之實施例1製作之銅箔,比較例2係基於專利文獻4(日本專利特開平9-306504號公報)之實施例1製作之銅箔,比較例3係基於專利文獻5(日本專利特開2013-28848號公報)之實施例1製作之銅箔。 In addition, Comparative Example 1 is a copper foil produced in Example 1 of Patent Document 2 (Japanese Patent No. 4349690, Japanese Patent Laid-Open No. 2001-11684), and Comparative Example 2 is based on Patent Document 4 (Japanese Patent Laid-Open) A copper foil produced in Example 1 of the Japanese Patent Publication No. 9-306504, and a copper foil produced in Example 1 of the Patent Document 5 (Japanese Patent Laid-Open Publication No. 2013-28848).

比較例4係厚度為12μm之市售Cu-0.015~0.03Zr壓延銅合金箔(商品名:HCL(註冊商標)-02Z,日立電線株式會社製)。 Comparative Example 4 is a commercially available Cu-0.015-0.03Zr rolled copper alloy foil (trade name: HCL (registered trademark)-02Z, manufactured by Hitachi Cable Co., Ltd.) having a thickness of 12 μm.

(表面處理) (surface treatment)

於基於實施例1~4、6~8及比較例1~3而製造之銅箔上,以及基於實施例5而製造之銅箔之粗化處理層上,以鎳、鋅、鉻之順序實施金屬電鍍,其後塗佈市售之環氧矽烷。各金屬電鍍及矽烷之塗佈條件如下所述。 The copper foil produced based on Examples 1 to 4, 6 to 8 and Comparative Examples 1 to 3, and the roughened layer of the copper foil produced in Example 5 were sequentially deposited in the order of nickel, zinc, and chromium. Metal plating followed by coating of commercially available epoxy decane. The coating conditions of each metal plating and decane are as follows.

鎳電鍍 Nickel plating

Ni 40g/L Ni 40g/L

H3BO3 5g/L H 3 BO 3 5g/L

浴溫20℃ Bath temperature 20 ° C

電流密度0.2A/dm2 Current density 0.2A/dm 2

處理時間10秒 Processing time 10 seconds

pH 3.6 pH 3.6

鋅電鍍 Zinc plating

Zn 2.5g/L Zn 2.5g/L

NaOH 40g/L NaOH 40g/L

浴溫20℃ Bath temperature 20 ° C

電流密度0.3A/dm2 Current density 0.3A/dm 2

處理時間5秒 Processing time 5 seconds

鉻電鍍 Chrome plating

Cr 5g/L Cr 5g/L

浴溫30℃ Bath temperature 30 ° C

電流密度5A/dm2 Current density 5A/dm 2

處理時間5秒 Processing time 5 seconds

環氧矽烷塗佈 Epoxy decane coating

試劑名稱S510(Chisso(株式會社)製) Reagent name S510 (manufactured by Chisso Co., Ltd.)

濃度0.25wt% Concentration 0.25wt%

處理時間2秒 Processing time 2 seconds

(評估) (assessment)

自常溫至400℃、以10度為單位對各實施例、比較例之銅箔進行加熱處理1小時,測定各溫度下之抗拉強度,計算各溫度下(1)式所表示之斜率S以及S為最大值時之溫度Tmax。抗拉強度基於JISZ2241-1880進行測定。 The copper foil of each of the examples and the comparative examples was heat-treated at normal temperature to 400 ° C for 10 hours, and the tensile strength at each temperature was measured, and the slope S represented by the formula (1) at each temperature was calculated. The temperature Tmax when S is the maximum value. The tensile strength was measured based on JIS Z2241-1880.

另外,實施例9、比較例4之壓延銅箔以與軋製方向呈45°之方向進行拉伸試驗,測定抗拉強度。 Further, the rolled copper foils of Example 9 and Comparative Example 4 were subjected to a tensile test in a direction of 45° with respect to the rolling direction, and the tensile strength was measured.

將以溫度T進行加熱處理時之抗拉強度值除以常態之抗拉強度值,計算抗拉強度比。結果如表3所示。另外,將300℃時之抗拉強度作為參考值,一併記載於表3中。 The tensile strength ratio is calculated by dividing the tensile strength value at the time of heat treatment by the temperature T by the normal tensile strength value. The results are shown in Table 3. In addition, the tensile strength at 300 ° C is used as a reference value, and is also shown in Table 3.

搬運試驗係於施加0.1N/mm或0.3N/mm之張力之狀態下,以200℃進行加熱處理1小時,判斷有無產生皺褶。0.1N/mm張力下產生皺褶之銅箔無法用於卷對卷方式,故判斷為×;0.1N/mm張力下沒有產生皺褶,0.3N/mm張力下產生皺褶之銅箔可以進行卷對卷搬運,故判斷為○;0.3N/mm張 力下沒有產生皺褶之銅箔,即便提高生產線速度仍可搬運,故判斷為◎。判斷結果如表3所示。 The conveyance test was carried out by heat treatment at 200 ° C for 1 hour while applying a tension of 0.1 N/mm or 0.3 N/mm to determine the presence or absence of wrinkles. The copper foil which is wrinkled under the tension of 0.1 N/mm cannot be used for the roll-to-roll method, so it is judged as ×; wrinkles are not generated under the tension of 0.1 N/mm, and the copper foil which is wrinkled under the tension of 0.3 N/mm can be carried out. Roll-to-roll handling, so judged as ○; 0.3N/mm There is no wrinkled copper foil under the force, and it can be transported even if the line speed is increased, so it is judged as ◎. The judgment results are shown in Table 3.

彎曲試驗係使銅箔表面與厚度為50μm之聚醯亞胺薄膜(宇部興產製UPILEX-VT)相接,用2張光滑不鏽鋼板對整體進行夾持,利用20torr之真空壓製機,以300℃或370℃、2kg/cm2之壓力熱壓接合10分鐘,再以50kg/cm2之壓力熱壓接合5分鐘,製作帶薄膜之銅箔(電路板),進行MIT試驗。此時之曲率(R)以0.8(mm)、荷重500g進行測定。關於彎曲試驗之評估結果,將MIT試驗中折斷前之次數小於200次判斷為×(不合格),將200次以上、小於450次視為滿足撓性印刷電路板所需要之彎折性能,判斷為○(合格),將450次以上視為可承受反復彎折、具有優異之可撓性,判斷為◎。評估結果如表3所示。 In the bending test, the surface of the copper foil was bonded to a polyimide film of 50 μm thickness (UPILEX-VT manufactured by Ube Industries, Ltd.), and the whole was clamped with two smooth stainless steel plates, using a 20 torr vacuum press to 300 The film was thermocompression bonded at ° C or 370 ° C under a pressure of 2 kg/cm 2 for 10 minutes, and then thermocompression bonded at a pressure of 50 kg/cm 2 for 5 minutes to prepare a film-formed copper foil (circuit board), and subjected to an MIT test. The curvature (R) at this time was measured at 0.8 (mm) and a load of 500 g. Regarding the evaluation results of the bending test, the number of times before the break in the MIT test is less than 200 times is judged as × (failed), and 200 times or more and less than 450 times are regarded as satisfying the bending performance required for the flexible printed circuit board, and it is judged When it was ○ (passed), it was judged as ◎ by considering 450 times or more as being able to withstand repeated bending and having excellent flexibility. The evaluation results are shown in Table 3.

根據表3可知,所有實施例中(1)式所表示之斜 率S最大值Smax均為0.8以上,S為最大值時之溫度Tmax為150℃以上、370℃以下,且以Tmax加熱處理1小時後抗拉強度為常態(25℃)之80%以下,搬運試驗、彎曲試驗中均顯示可承受實際運用之性能。 According to Table 3, the slant represented by the formula (1) in all the examples The rate Smax Smax is 0.8 or more, and the temperature Tmax when S is the maximum value is 150° C. or more and 370° C. or less, and the tensile strength is 80% or less of the normal state (25° C.) after heat treatment for 1 hour at Tmax. Both the test and the bending test show the performance that can withstand the actual application.

尤其是實施例4,所有項目均在優選範圍內,故搬運試驗、彎曲試驗均顯示尤其優異之結果。另外,實施例5於粗化粒子層上設有金屬表面處理層,但搬運試驗、彎曲次數均不遜色於其他實施例,設置粗化處理層並沒有對搬運試驗、彎曲次數產生較大影響。 In particular, in Example 4, all items were within the preferred range, so both the carrying test and the bending test showed particularly excellent results. Further, in Example 5, a metal surface treatment layer was provided on the roughened particle layer, but the conveyance test and the number of times of bending were not inferior to those of the other examples, and the provision of the roughened layer did not greatly affect the conveyance test and the number of bending.

實施例1、8之抗拉強度之斜率Smax較低,實施例6之常態抗拉強度低於500MPa,提高生產線速度時存在易產生皺褶之趨勢,若將生產線速度設定為較低值,則不存在問題。實施例3、7之常態抗拉強度超過750MPa,故300℃下之可撓性不符合標準,但以370℃加熱時彎曲試驗結果合格,因此,於聚醯亞胺硬化製程之溫度為高溫時可以使用。 The slope Smax of the tensile strengths of Examples 1 and 8 is low, and the normal tensile strength of Example 6 is less than 500 MPa, and there is a tendency to easily wrinkle when the line speed is increased. If the line speed is set to a lower value, There is no problem. The normal tensile strength of Examples 3 and 7 exceeds 750 MPa, so the flexibility at 300 ° C does not meet the standard, but the bending test results are acceptable when heated at 370 ° C. Therefore, when the temperature of the polyimine hardening process is high temperature can use.

實施例2之Tmax與常態之抗拉強度比超過70%,可搬運性及以300℃加熱時之可撓性稍差,但性能仍可承受實際運用。 In the second embodiment, the tensile strength ratio of Tmax to normal is more than 70%, and the portability and the flexibility at 300 ° C are slightly inferior, but the performance can still withstand practical use.

相對於使用壓延銅箔之實施例9,使用電解銅箔之實施例4,其搬運試驗、彎曲次數均顯示優異之結果。 In Example 4 using an electrolytic copper foil with respect to Example 9 using a rolled copper foil, the conveyance test and the number of bending times all showed excellent results.

比較例1之Tmax較低,故搬運試驗中產生皺褶。 In Comparative Example 1, the Tmax was low, so wrinkles were generated in the conveyance test.

比較例2之Smax較小,為0.8以下,搬運試驗中產生皺褶。Smax較小則銅箔沒有明確之軟化點,此係常溫軟化之箔之典型特性。於施加有張力之狀態下,常溫軟化之銅箔 易產生皺褶。 In Comparative Example 2, Smax was small and was 0.8 or less, and wrinkles were generated in the conveyance test. When the Smax is small, the copper foil has no clear softening point, which is a typical characteristic of a foil which is softened at room temperature. Normal temperature softened copper foil under application of tension Easy to produce wrinkles.

比較例3之抗拉強度比超過80%。此種箔於聚醯亞胺硬化製程中幾乎不會軟化,且在彎曲試驗中會提前折斷。 The tensile strength ratio of Comparative Example 3 exceeded 80%. Such a foil hardly softens during the hardening process of the polyimide, and is broken in advance in the bending test.

比較例4之Tmax較高,故於聚醯亞胺硬化製程中不會充分軟化,且在彎曲試驗中會提前折斷。 In Comparative Example 4, the Tmax was high, so that it did not sufficiently soften during the hardening process of the polyimide, and it was broken in advance in the bending test.

如上所述,本發明之銅箔係FCCL或FPC等印刷電路板用銅箔所要求之厚度為18μm以下之薄箔,卷對卷搬運中不會產生斷裂、皺褶,以聚醯亞胺硬化溫度進行加熱處理後可充分軟化,發揮高彎折性能及可撓性,作為印刷電路板用銅箔,可發揮優異效果。 As described above, the copper foil of the present invention is a thin foil having a thickness of 18 μm or less which is required for a copper foil for a printed circuit board such as FCCL or FPC, and does not cause breakage or wrinkles during roll-to-roll conveyance, and is hardened by polyimine. When the temperature is heat-treated, it can be sufficiently softened to exhibit high bending performance and flexibility, and it can exhibit excellent effects as a copper foil for a printed circuit board.

Claims (10)

一種印刷電路板用銅箔,其係由銅或包含銅之合金組成之厚度18μm以下之印刷電路板用銅箔,於加熱處理溫度400℃以下之領域中,(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax為150℃以上、370℃以下,此時斜率Smax為0.8MPa/℃以上,並且以Tmax加熱處理1小時後抗拉強度為常態之80%以下;S=(Ts(T-50)-Ts(T))/50 (1)其中,Ts(T)係以T℃加熱處理1小時後之抗拉強度。 A copper foil for a printed circuit board, which is a copper foil for a printed circuit board having a thickness of 18 μm or less and composed of copper or an alloy containing copper. The tensile strength represented by the formula (1) is in a field of a heat treatment temperature of 400 ° C or less. When the slope S of the intensity S is maximum, the temperature Tmax is 150° C. or more and 370° C. or less. At this time, the slope Smax is 0.8 MPa/° C. or more, and the tensile strength after the heat treatment for 1 hour is 80% or less of the normal state; S=( Ts(T-50)-Ts(T))/50 (1) wherein Ts(T) is a tensile strength after heat treatment at T ° C for 1 hour. 根據申請專利範圍第1項之印刷電路板用銅箔,其中,於加熱處理溫度400℃以下之領域中,利用上述(1)式計算出之斜率S最大值Smax為1.8以上。 The copper foil for a printed circuit board according to the first aspect of the invention, wherein the slope S maximum value Smax calculated by the above formula (1) is 1.8 or more in a field of a heat treatment temperature of 400 ° C or lower. 根據申請專利範圍第2項之印刷電路板用銅箔,其中,於加熱處理溫度400℃以下之領域中,上述(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax為180℃以上、310℃以下。 The copper foil for a printed circuit board according to the second aspect of the invention, wherein, in the field of the heat treatment temperature of 400 ° C or less, the temperature Tmax at which the slope S of the tensile strength expressed by the above formula (1) is maximum is 180 ° C. Above, below 310 °C. 根據申請專利範圍第1至3項中任一項之印刷電路板用銅箔,其中,於加熱處理溫度400℃以下之領域中,以上述(1)式所表示之抗拉強度之斜率S最大時之溫度Tmax加熱處理1小時後抗拉強度為常態之70%以下。 The copper foil for a printed circuit board according to any one of claims 1 to 3, wherein the slope S of the tensile strength expressed by the above formula (1) is the largest in the field of the heat treatment temperature of 400 ° C or less. When the temperature Tmax was heat-treated for 1 hour, the tensile strength was 70% or less of the normal state. 根據申請專利範圍第1至4項中任一項之印刷電路板用銅箔,其中,常態之抗拉強度為500MPa以上。 The copper foil for a printed circuit board according to any one of claims 1 to 4, wherein the normal tensile strength is 500 MPa or more. 根據申請專利範圍第1至5項中任一項之印刷電路板用銅 箔,其特徵在於,常態之抗拉強度為750MPa以下。 Copper for printed circuit boards according to any one of claims 1 to 5 The foil is characterized in that the normal tensile strength is 750 MPa or less. 根據申請專利範圍第1至6項中任一項之印刷電路板用銅箔,其中,以300℃加熱處理1小時後抗拉強度為450MPa以下。 The copper foil for a printed circuit board according to any one of claims 1 to 6, wherein the tensile strength after the heat treatment at 300 ° C for 1 hour is 450 MPa or less. 根據申請專利範圍第1至7項中任一項之印刷電路板用銅箔,其中,上述銅箔為電解銅箔。 The copper foil for a printed circuit board according to any one of claims 1 to 7, wherein the copper foil is an electrolytic copper foil. 根據申請專利範圍第1至8項中任一項之印刷電路板用銅箔,其特徵在於,於上述印刷電路板用銅箔之至少黏貼薄膜之面上設有粗化粒子層。 The copper foil for a printed circuit board according to any one of the first to eighth aspects of the present invention, characterized in that the roughened particle layer is provided on at least the surface of the copper foil for the printed circuit board. 根據申請專利範圍第1至9項中任一項之印刷電路板用銅箔,其特徵在於,於上述印刷電路板用銅箔之至少黏貼薄膜之面上,設有矽(Si)、鉻(Cr)、鐵(Fe)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zn)、鉬(Mo)、錫(Sn)或該等之合金中之至少一種金屬表面處理層。 The copper foil for a printed circuit board according to any one of the first to ninth aspects of the present invention, characterized in that the surface of at least the adhesive film of the copper foil for the printed circuit board is provided with bismuth (Si) or chromium ( At least one metal surface treatment layer of Cr), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), molybdenum (Mo), tin (Sn) or the like .
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