TW201431097A - Wiring forming apparatus - Google Patents

Wiring forming apparatus Download PDF

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Publication number
TW201431097A
TW201431097A TW102142126A TW102142126A TW201431097A TW 201431097 A TW201431097 A TW 201431097A TW 102142126 A TW102142126 A TW 102142126A TW 102142126 A TW102142126 A TW 102142126A TW 201431097 A TW201431097 A TW 201431097A
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Taiwan
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mask
substrate
mask film
film
nozzle
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TW102142126A
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Chinese (zh)
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Tomonari Misawa
Yasushi Sano
Masashi Nishiki
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Hitachi High Tech Corp
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Publication of TW201431097A publication Critical patent/TW201431097A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells

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  • Engineering & Computer Science (AREA)
  • Coating Apparatus (AREA)
  • Electromagnetism (AREA)
  • Sustainable Energy (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Sustainable Development (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention pertains to a wiring forming apparatus (1) wherein, by using a nozzle (40) having a plurality of discharge ports (44) arranged in a direction that intersects the direction of relative movement of a substrate (10), and simultaneously discharging an electrode material (a coating liquid) (15) from the discharge ports (44), a large number of fine electrodes (16) that extend in the direction of relative movement are simultaneously formed on the substrate surface (11) in a single relative movement between the nozzle (40) and the substrate (10). A mask unit (71), which prevents the electrode material (15) from adhering, is disposed on the periphery (12) of the substrate (10), which intersects the direction of relative movement and also intersects the arrangement direction of the plurality of discharge ports (44) formed in the nozzle (40). A wiring forming apparatus that enables wiring patterns to be formed in proper quantities on the substrate and enables defects to be reduced can thus be provided.

Description

配線形成裝置 Wiring forming device

本發明係關於一種於基板上形成配線圖案之配線形成裝置。特別是關於一種適合用於形成太陽電池元件之電極圖案之配線形成裝置。 The present invention relates to a wiring forming device for forming a wiring pattern on a substrate. In particular, it relates to a wiring forming device suitable for forming an electrode pattern of a solar cell element.

於日本特開2005-353851號公報(專利文獻1)中,作為於基板上形成配線圖案之元件之一例,記載有於接合p型與n型之半導體層而成之半導體基板之一對基板面,形成受光面電極(正面電極)、背面電極之單面受光型之太陽電池元件。此外,於專利文獻1中,作為相對該等電極圖案之基板面之形成方法,記載有使用網版印刷法。 In one example of an element for forming a wiring pattern on a substrate, one of the semiconductor substrates on which the p-type and n-type semiconductor layers are bonded is described in the above-mentioned Japanese Patent Publication No. 2005-353851 (Patent Document 1). A solar cell element of a single-sided light receiving type that forms a light-receiving surface electrode (front electrode) and a back surface electrode. Further, in Patent Document 1, as a method of forming a substrate surface with respect to the electrode patterns, a screen printing method is described.

又,於日本特開2011-198982號公報(專列文獻2)中,作為太陽電池元件之電極圖案之形成方法,記載有自噴嘴連續噴出包含圖案材料(配線材料)之膏狀之塗布液(電極材料),而於基板面描繪電極圖案之方法。此外,於專利文獻2中,記載有如下方法:於特別將稱為指狀電極之多條細電極形成於基板上之情形時,藉由使用沿著與和基板之相對移動方向交叉之方向排列有複數個連通於儲液空間之噴出口之噴嘴,自各噴出口一齊噴出電極材料,而以噴嘴與基板之間之1次相對移動,於基板面一併形成沿著相對移動方向延伸之多條細電極。 In the method of forming an electrode pattern for a solar cell element, a paste-like coating liquid (electrode) containing a pattern material (wiring material) is continuously ejected from a nozzle, as described in Japanese Laid-Open Patent Publication No. 2011-198982 (No. 2). Material), a method of drawing an electrode pattern on a substrate surface. Further, Patent Document 2 describes a method of arranging a plurality of fine electrodes called finger electrodes on a substrate in a direction in which they intersect with a direction of relative movement of the substrate. a plurality of nozzles connected to the discharge ports of the liquid storage space, the electrode materials are ejected from the respective ejection outlets, and a plurality of relative movements between the nozzles and the substrate are formed on the substrate surface to form a plurality of strips extending in the relative movement direction. Fine electrode.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2005-353851號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-353851

[專利文獻2]日本特開2011-198982號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2011-198982

然而,於專利文獻1所記載之太陽電池元件中,對形成電極圖案之半導體基板,使用例如矽晶圓般之剛性之薄板基板。因此,於相對電極圖案之半導體基板之網版印刷中,有因其刮漿刀之印壓而半導體基板破裂之情形,而於太陽電池元件之製造中,成為良率降低之主要原因。又,仿照電極圖案之網版印刷版必須定期清洗、更換,而成為成本上升之主要原因。 However, in the solar cell element described in Patent Document 1, a thin thin plate substrate such as a tantalum wafer is used for the semiconductor substrate on which the electrode pattern is formed. Therefore, in the screen printing of the semiconductor substrate with respect to the electrode pattern, the semiconductor substrate is broken due to the printing of the doctor blade, and the yield is lowered in the production of the solar cell element. Moreover, the screen printing plate which is modeled after the electrode pattern must be periodically cleaned and replaced, which is a major cause of cost increase.

與此相對,於專利文獻2所記載之太陽電池元件之電極圖案之形成方法中,由於可使噴嘴為非接觸狀態而相對基板面形成電極圖案,故不會產生如網版印刷法之情形般之基板破裂。又,亦可抑制由如網版印刷版般之特殊之消耗品之清洗、更換造成之成本。 On the other hand, in the method of forming the electrode pattern of the solar cell element described in Patent Document 2, since the nozzle pattern is formed in a non-contact state and the electrode pattern is formed on the substrate surface, the screen printing method does not occur. The substrate is broken. Moreover, it is also possible to suppress the cost caused by cleaning and replacement of special consumables such as screen printing plates.

然而,另一方面,於專利文獻2所記載之電極圖案之形成方法中,由於來自各噴出口之電極材料之噴出控制成為噴嘴單位之一併控制,故同時形成於基板上之所有指狀電極之配線圖案之長度對應於噴嘴與基板之間之相對移動量而成為相同。 On the other hand, in the method of forming an electrode pattern described in Patent Document 2, since the discharge control of the electrode material from each of the ejection ports is one of the nozzle units and is controlled, all of the finger electrodes formed on the substrate are simultaneously formed. The length of the wiring pattern is the same as the amount of relative movement between the nozzle and the substrate.

又,於太陽電池元件之半導體基板之製作中,使用將矽錠切成薄片之晶圓。此時,晶圓之形狀於使用多晶矽晶圓之情形時雖可設為四邊形,但於使用單晶矽晶圓之情形時,自切割出晶圓之矽錠之製造上,而成為圓形之晶圓。因此,於將單晶矽晶圓用於太陽電池元件之半導體基板之情形時,由於一面自圓形之晶圓儘可能地切去面積大之基板,一面於將太陽電池元件排列於面板時儘可能地減小無用之間隙,故圓形之晶圓被加工成少許切去四邊形之四角而得之八邊形之基板而使用。 Further, in the production of a semiconductor substrate of a solar cell element, a wafer in which a tantalum ingot is sliced is used. In this case, the shape of the wafer may be quadrangular when a polycrystalline silicon wafer is used. However, when a single crystal germanium wafer is used, the wafer is formed from a tantalum in which the wafer is cut. Wafer. Therefore, when a single crystal germanium wafer is used for a semiconductor substrate of a solar cell element, since a large-area substrate is cut as much as possible from a circular wafer, the solar cell elements are arranged on the panel. It is possible to reduce the useless gap, so that the circular wafer is processed into a basal-shaped substrate obtained by cutting off the four corners of the quadrilateral.

因此,於欲使用專利文獻2所記載之電極圖案之形成方法,於此 種八邊形之半導體基板上形成指狀電極之圖案之情形時,由於來自噴嘴之各噴出口之電極材料之噴出控制為噴嘴單位之一併控制,故無法於八邊形之半導體基板面適當形成指狀電極。若欲於八邊形之半導體基板面適當形成指狀電極,則對切去該四邊形之四角之邊緣部或其周邊之裝置部分亦噴出電極材料。該結果,有用以形成指狀電極之電極材料亦附著於其相反面側之電極圖案或半導體層之虞,而可能成為產生短路等不良之原因。雖亦考慮將來自噴嘴之各噴出口之電極材料之噴出控制設為針對每個噴出口進行個別控制而非噴嘴單位之一併控制,但於該情形時,不僅噴嘴之構造變得複雜且大型化,且電極材料之噴出控制亦複雜化。 Therefore, the method of forming the electrode pattern described in Patent Document 2 is used here. In the case where the pattern of the finger electrodes is formed on the octagonal semiconductor substrate, since the discharge control of the electrode material from each of the nozzles of the nozzle is one of the nozzle units and is controlled, it is not suitable for the octagonal semiconductor substrate surface. A finger electrode is formed. If a finger electrode is to be appropriately formed on the surface of the octagonal semiconductor substrate, the electrode material is also ejected to the device portion at the edge portion of the four corners of the quadrilateral or the periphery thereof. As a result, it is useful that the electrode material forming the finger electrode is also attached to the electrode pattern or the semiconductor layer on the opposite surface side, which may cause a defect such as a short circuit. It is also considered that the discharge control of the electrode material from each of the discharge ports of the nozzle is individually controlled for each discharge port instead of one of the nozzle units, but in this case, not only the configuration of the nozzle becomes complicated and large. The ejection control of the electrode material is also complicated.

因此,本發明之目的在於提供一種配線形成裝置,關於該配線形成裝置,其藉由使用沿著與基板之移動方向交叉之方向排列有複數個噴出口之噴嘴,自各噴出口一齊噴出電極材料,而以噴嘴與基板之間之1次相對移動,於基板面一齊形成沿著相對移動方向延伸之多條細電極,且即便為如上述之太陽電池元件之八邊形之半導體基板般之特殊基板,亦可於基板上適當形成配線圖案,而可謀求不良之減少。 Accordingly, an object of the present invention is to provide a wiring forming apparatus which ejects electrode materials from respective ejection ports by using nozzles in which a plurality of ejection ports are arranged in a direction crossing a moving direction of the substrate. With a relative movement between the nozzle and the substrate, a plurality of thin electrodes extending in the relative movement direction are formed on the substrate surface, and even a special substrate such as the octagonal semiconductor substrate of the solar cell element described above is formed. It is also possible to form a wiring pattern on the substrate as appropriate, and it is possible to reduce the number of defects.

該情形時,作為特殊基板,並非限於八邊形之基板,關於噴嘴與基板之間之相對移動,具有與該相對移動方向交叉且亦與形成於噴嘴之複數個噴出口之排列方向交叉之邊緣部之基板、或具有無法同時通過形成於噴嘴之複數個噴出口且亦不沿著噴嘴與基板之間之相對移動方向之邊緣部之基板符合。 In this case, the special substrate is not limited to the octagonal substrate, and the relative movement between the nozzle and the substrate has an edge that intersects the relative movement direction and also intersects with the arrangement direction of the plurality of ejection ports formed in the nozzle. The substrate of the portion or the substrate that cannot pass through the plurality of ejection ports formed in the nozzle at the same time and does not follow the edge portion of the relative movement direction between the nozzle and the substrate.

為了解決上述問題,本發明之特徵在於:關於藉由使用沿著與和基板之相對移動方向交叉之方向排列有複數個噴出口之噴嘴,自各噴出口一齊噴出電極材料(塗布液),而以噴嘴與基板之間之1次相對移動,於基板面一齊形成沿著相對移動方向延伸之多條細電極之配線 形成裝置,且於與該相對移動方向交叉、且亦與形成於噴嘴之複數個噴出口之排列方向交叉之基板之邊緣部,設置防止電極材料附著之掩膜單元。 In order to solve the above problems, the present invention is characterized in that an electrode material (coating liquid) is ejected from each of the ejection ports by using nozzles in which a plurality of ejection ports are arranged in a direction crossing the relative moving direction of the substrate. One-time relative movement between the nozzle and the substrate, and wiring of a plurality of thin electrodes extending along the relative moving direction are formed on the substrate surface The apparatus is formed, and a mask unit for preventing adhesion of the electrode material is provided at an edge portion of the substrate that intersects with the relative movement direction and intersects with the arrangement direction of the plurality of ejection ports formed in the nozzle.

更具體言之,本發明之配線形成裝置之特徵在於包含:基板載置台,其載置基板;塗布噴嘴,其對載置於基板載置台之基板之基板面噴出包含配線材料之塗布液;相對移動機構,其使塗布噴嘴與基板載置台中之一者相對於另一者相對移動;及掩膜單元,其設置為可與基板載置台一起相對於塗布噴嘴相對移動;且塗布噴嘴包括複數個噴出口,其等沿著與利用相對移動機構之相對移動方向交叉之方向排列;掩膜單元包含掩膜薄膜,其當載置於基板載置台之基板之與利用相對移動機構之相對移動方向交叉、且亦與上述塗布噴嘴之上述複數個噴出口之排列方向交叉之邊緣部,藉由利用相對移動機構之相對移動而通過複數個噴出口之一部分之下方時,介置於與該一部分之噴出口之間,而防止自該一部分之噴出口噴出之塗布液附著於上述邊緣部。 More specifically, the wiring forming apparatus of the present invention includes a substrate mounting table on which a substrate is placed, and a coating nozzle that ejects a coating liquid containing a wiring material on a substrate surface of a substrate placed on the substrate mounting table; a moving mechanism that relatively moves one of the coating nozzle and the substrate mounting table relative to the other; and a masking unit that is disposed to be relatively movable with respect to the coating nozzle together with the substrate mounting table; and the coating nozzle includes a plurality of a discharge port, which is arranged along a direction intersecting with a relative moving direction by the relative moving mechanism; the mask unit includes a mask film that intersects with a relative moving direction of the substrate using the relative moving mechanism when placed on the substrate of the substrate mounting table And an edge portion intersecting the arrangement direction of the plurality of ejection ports of the coating nozzle, and passing through a portion of the plurality of ejection ports by relative movement of the relative movement mechanism, interposing the portion and the portion Between the outlets, the coating liquid that is prevented from being ejected from the discharge port of the portion is adhered to the edge portion.

此外,特徵在於掩膜薄膜係由長條之帶狀掩膜薄膜形成,且掩膜單元包含:掩膜薄膜供給部,其配置帶狀掩膜薄膜之未附著有塗布液之帶長部分;掩膜薄膜回收部,其配置帶狀掩膜薄膜之附著有塗布液之帶長部分;及掩膜薄膜移動機構,其自掩膜薄膜供給部將帶狀掩膜薄膜之帶長部分導出特定量,使其新介置於邊緣部與一部分之噴出口之間、且將已介置於邊緣部與一部分之噴出口之間之帶狀掩膜薄膜之帶長部分導入該特定量至掩膜薄膜回收部。 Further, the mask film is formed of a strip-shaped mask film, and the mask unit includes: a mask film supply portion configured to have a strip portion of the strip mask film to which the coating liquid is not attached; a film film collecting portion which is provided with a tape length portion to which a coating liquid adheres; and a mask film moving mechanism, wherein the self-masking film supply portion leads a strip length portion of the strip mask film to a specific amount, The new medium is placed between the edge portion and a portion of the ejection port, and the strip length portion of the strip mask film that has been interposed between the edge portion and a portion of the ejection port is introduced into the specific amount to the mask film for recycling. unit.

本說明書包含本案之優先權之基礎即日本國專利申請案2012-256609號之說明書及/或圖式所記載之內容。 The present specification contains the contents described in the specification and/or drawings of Japanese Patent Application No. 2012-256609.

根據本發明,相對關於噴嘴與基板之間之相對移動,具有與該 相對移動方向交叉且亦與形成於噴嘴之複數個噴出口之排列方向交叉之邊緣部之基板、或具有無法同時通過形成於噴嘴之複數個噴出口且亦不沿著噴嘴與基板之間之相對移動方向之邊緣部之基板,亦可於基板上適當形成配線圖案,而可謀求不良之減少。 According to the present invention, relative to the relative movement between the nozzle and the substrate, a substrate that intersects with the moving direction and intersects with the edge portion of the plurality of ejection ports arranged in the nozzle, or has a plurality of ejection ports that cannot be simultaneously formed in the nozzle and does not face the nozzle and the substrate. The substrate on the edge of the moving direction can also form a wiring pattern on the substrate as appropriate, and the defect can be reduced.

上述以外之問題、構成及效果將藉由以下實施形態之說明而明瞭。 The problems, configurations, and effects other than the above will be apparent from the description of the embodiments below.

1‧‧‧配線形成裝置 1‧‧‧Wiring forming device

1-1‧‧‧配線形成裝置 1-1‧‧‧Wiring forming device

1-2‧‧‧配線形成裝置 1-2‧‧‧Wiring forming device

1-3‧‧‧配線形成裝置 1-3‧‧‧Wiring forming device

1-4‧‧‧配線形成裝置 1-4‧‧‧Wiring forming device

1-5‧‧‧配線形成裝置 1-5‧‧‧Wiring forming device

10‧‧‧半導體基板(基板) 10‧‧‧Semiconductor substrate (substrate)

10-1‧‧‧半導體基板(基板) 10-1‧‧‧Semiconductor substrate (substrate)

10-2‧‧‧半導體基板(基板) 10-2‧‧‧Semiconductor substrate (substrate)

10-3‧‧‧半導體基板(基板) 10-3‧‧‧Semiconductor substrate (substrate)

10'‧‧‧半導體基板 10'‧‧‧Semiconductor substrate

10f‧‧‧邊界部分 10f‧‧‧Border section

10r‧‧‧邊界部分 10r‧‧‧Border section

11‧‧‧基板面 11‧‧‧Substrate surface

12‧‧‧邊緣部 12‧‧‧Edge

15‧‧‧電極材料(塗布液) 15‧‧‧Electrode material (coating solution)

16‧‧‧指狀配線(指狀電極) 16‧‧‧ finger wiring (finger electrode)

18‧‧‧掩膜薄膜 18‧‧‧ mask film

18'‧‧‧掩膜薄膜 18'‧‧‧ mask film

19‧‧‧掩膜部分 19‧‧‧ Mask section

19'‧‧‧掩膜部分 19'‧‧‧ Mask section

20‧‧‧基板載置台 20‧‧‧Substrate mounting table

21‧‧‧盤狀基座 21‧‧‧ disc base

22‧‧‧柱部 22‧‧‧ Column

23‧‧‧載置板 23‧‧‧Loading board

24‧‧‧基板載置面 24‧‧‧Substrate mounting surface

30‧‧‧基板搬送機構 30‧‧‧Substrate transport mechanism

31‧‧‧裝置基台 31‧‧‧Device base

32‧‧‧基板搬送台 32‧‧‧Substrate transfer table

40‧‧‧塗布噴嘴 40‧‧‧ Coating nozzle

41‧‧‧噴嘴本體 41‧‧‧Nozzle body

42‧‧‧腔室 42‧‧‧室

43‧‧‧導入口 43‧‧‧Import

44‧‧‧噴出口 44‧‧‧Spray outlet

50‧‧‧噴嘴升降機構 50‧‧‧Nozzle lifting mechanism

51‧‧‧噴嘴支持框架 51‧‧‧Nozzle Support Frame

52‧‧‧柱部 52‧‧‧ Column Department

53‧‧‧梁部 53‧‧ ‧ Beam Department

54‧‧‧噴嘴升降台 54‧‧‧Nozzle lifting platform

60‧‧‧塗布液供給機構 60‧‧‧ Coating liquid supply mechanism

61‧‧‧電極材料槽 61‧‧‧Electrode material trough

62‧‧‧槽本體 62‧‧‧ slot body

63‧‧‧供給口 63‧‧‧ supply port

64‧‧‧壓力調整口 64‧‧‧ Pressure adjustment port

65‧‧‧配管 65‧‧‧Pipe

66‧‧‧調節器 66‧‧‧Regulator

67‧‧‧閥 67‧‧‧Valves

70‧‧‧掩膜機構 70‧‧ ‧ masking mechanism

71‧‧‧掩膜單元 71‧‧‧ mask unit

72‧‧‧支持板 72‧‧‧Support board

73‧‧‧供給輥 73‧‧‧Supply roller

74‧‧‧引導輥 74‧‧‧Guide Roller

75‧‧‧引導輥 75‧‧‧Guide Roller

76‧‧‧回收輥 76‧‧‧Recycling roller

77‧‧‧馬達 77‧‧‧Motor

77'‧‧‧馬達 77'‧‧‧Motor

81‧‧‧單元支持台 81‧‧‧Unit support desk

82‧‧‧支持基台 82‧‧‧Support abutments

90‧‧‧掩膜單元升降機構 90‧‧‧ Mask unit lifting mechanism

91‧‧‧支持台升降台 91‧‧‧Support platform

95‧‧‧掩膜單元移動機構 95‧‧‧mask unit moving mechanism

96‧‧‧單元移動台 96‧‧‧unit mobile station

100‧‧‧控制裝置 100‧‧‧Control device

110‧‧‧電極材料回收機構 110‧‧‧Electrode material recovery agency

111‧‧‧回收具 111‧‧‧Recycling

111'‧‧‧回收具 111'‧‧‧Recycling

112‧‧‧回收容器 112‧‧‧Recycling container

120‧‧‧清洗機構 120‧‧‧ Cleaning institutions

121‧‧‧引導輥 121‧‧‧Guide Roller

122‧‧‧引導輥 122‧‧‧ Guide roller

123‧‧‧清洗廢棉紗頭 123‧‧‧Clean waste yarn head

124‧‧‧清洗廢棉紗頭 124‧‧‧Clean waste yarn head

125‧‧‧廢棉紗頭供給輥 125‧‧‧Waste cotton yarn supply roller

126‧‧‧廢棉紗頭供給輥 126‧‧‧Waste cotton yarn supply roller

127‧‧‧廢棉紗頭回收輥 127‧‧‧Waste cotton yarn recycling roller

128‧‧‧廢棉紗頭回收輥 128‧‧‧Waste cotton yarn recycling roller

129‧‧‧馬達 129‧‧‧Motor

131‧‧‧引導輥 131‧‧‧Guide Roller

132‧‧‧引導輥 132‧‧‧Guide Roller

A‧‧‧非配線形成區域 A‧‧‧non-wiring forming area

B‧‧‧配線形成區域 B‧‧‧Wiring forming area

C‧‧‧周邊附近部分 C‧‧‧near the surrounding area

D‧‧‧附著部分 D‧‧‧ Attachment

L‧‧‧尺寸 L‧‧‧ size

m‧‧‧掩膜薄膜回收量 M‧‧‧ mask film recovery

S10~S70‧‧‧步驟 S10~S70‧‧‧Steps

W‧‧‧寬度尺寸 W‧‧‧Width size

X‧‧‧方向 X‧‧‧ direction

x‧‧‧方向 X‧‧‧ directions

Y‧‧‧方向 Y‧‧‧ direction

y‧‧‧方向 Y‧‧‧ direction

z‧‧‧方向 Z‧‧‧direction

X-X‧‧‧向視方向 X-X‧‧‧向向方向

Y-Y‧‧‧向視方向 Y-Y‧‧‧向向方向

VII-VII‧‧‧向視方向 VII-VII‧‧‧向向方向

圖1係本發明之第1實施形態之配線形成裝置之俯視構成圖。 Fig. 1 is a plan view showing a configuration of a wiring forming apparatus according to a first embodiment of the present invention.

圖2係於圖1中記載之Y-Y向視方向觀察圖1所示之配線形成裝置之圖。 Fig. 2 is a view showing the wiring forming device shown in Fig. 1 in the Y-Y direction as viewed in Fig. 1.

圖3係於圖1中記載之X-X向視方向觀察圖1所示之配線形成裝置之構成圖。 Fig. 3 is a view showing the configuration of the wiring forming apparatus shown in Fig. 1 in the X-X direction as viewed in Fig. 1.

圖4係塗布噴嘴之內部構造之說明圖。 Fig. 4 is an explanatory view showing the internal structure of the coating nozzle.

圖5係塗布對象之半導體基板之基板面之說明圖。 Fig. 5 is an explanatory view of a substrate surface of a semiconductor substrate to be coated.

圖6係設置有掩膜機構之配線形成裝置之基板載置台部分之俯視圖。 Fig. 6 is a plan view showing a portion of a substrate stage of a wiring forming device provided with a mask mechanism.

圖7係於圖6中於VII-VII向視方向觀察之掩膜機構之掩膜單元之前視圖。 Figure 7 is a front elevational view of the masking unit of the masking mechanism as viewed in the direction of view of Figure VII-VII in Figure 6.

圖8係利用本實施形態之配線形成裝置形成指狀配線之處理之實施例之流程圖。 Fig. 8 is a flow chart showing an embodiment of a process of forming a finger wire by the wire forming apparatus of the embodiment.

圖9係關於掩膜部分之掩膜薄膜,針對其特定量之回收及導出之一實施例之說明圖。 Fig. 9 is an explanatory view showing an embodiment of a mask film of a mask portion for recovery and derivation of a specific amount thereof.

圖10係本發明之第2實施形態之配線形成裝置之掩膜單元之前視圖。 Fig. 10 is a front view of a mask unit of the wiring forming apparatus according to the second embodiment of the present invention.

圖11係本發明之第3實施形態之配線形成裝置之掩膜單元之前視圖。 Fig. 11 is a front view showing a mask unit of the wiring forming apparatus according to the third embodiment of the present invention.

圖12係本發明之第4實施形態之配線形成裝置之俯視構成圖。 Fig. 12 is a plan view showing the wiring forming apparatus of the fourth embodiment of the present invention.

圖13(A)-(C)係關於本發明之第5實施形態之配線形成裝置之掩膜部分之掩膜薄膜,針對特定量之回收及導出之一實施例之說明圖。 Figs. 13(A) to 13(C) are explanatory views showing an embodiment of a mask film of a mask portion of a wiring forming apparatus according to a fifth embodiment of the present invention, which is recovered and derived in a specific amount.

以下,對本發明之配線形成裝置之實施形態,基於圖式進行說明。另,於說明時,雖將以在太陽電池元件之製造中,於半導體基板之基板面形成指狀電極之配線裝置為例進行說明,但亦可為形成橫截指狀電極之匯流排條電極之配線裝置,進而,並非限於太陽電池元件之製造,只要為於基板面一齊形成多條沿著特定方向延伸之配線圖案之配線形成裝置即可。 Hereinafter, an embodiment of the wiring forming apparatus of the present invention will be described based on the drawings. In the description, a wiring device in which a finger electrode is formed on a substrate surface of a semiconductor substrate in the manufacture of a solar cell element will be described as an example, but a bus bar electrode which forms a cross-sectional finger electrode may be used. The wiring device is not limited to the manufacture of the solar cell element, and may be a wiring forming device in which a plurality of wiring patterns extending in a specific direction are formed on the substrate surface.

<第1實施形態> <First embodiment>

圖1係本發明之第1實施形態之配線形成裝置之俯視構成圖。 Fig. 1 is a plan view showing a configuration of a wiring forming apparatus according to a first embodiment of the present invention.

圖2係於圖1中記載之Y-Y向視方向觀察圖1所示之配線形成裝置之圖。 Fig. 2 is a view showing the wiring forming device shown in Fig. 1 in the Y-Y direction as viewed in Fig. 1.

圖3係同樣地於圖1中記載之X-X向視方向觀察之構成圖。 Fig. 3 is a view similarly seen from the X-X direction of Fig. 1 as viewed in the direction of the drawing.

如圖1~圖3所示,本實施形態之配線形成裝置1-1具有基板載置台20、基板搬送機構30、塗布噴嘴40、噴嘴升降機構50、塗布液供給機構60、掩膜機構70、及控制裝置100。 As shown in FIG. 1 to FIG. 3, the wiring forming apparatus 1-1 of the present embodiment includes a substrate mounting table 20, a substrate transfer mechanism 30, a coating nozzle 40, a nozzle elevating mechanism 50, a coating liquid supply mechanism 60, and a mask mechanism 70. And control device 100.

基板載置台20係如圖2及圖3所示,採用於直立設置固定於盤狀基座21之盤面中央之柱部22,安裝固定有上表面載置電極材料(塗布液)15之塗布對象即半導體基板(基板)10之載置板23之構成。 As shown in FIG. 2 and FIG. 3, the substrate mounting table 20 is attached to the column portion 22 which is fixed to the center of the disk surface of the disk-shaped base 21, and is attached to the upper surface of the electrode material (coating liquid) 15 to be coated. That is, the configuration of the mounting plate 23 of the semiconductor substrate (substrate) 10.

基板載置台20使載置板23之基板載置面24成為水平,而將盤狀基座21安裝固定於基板搬送機構30之基板搬送台32。 The substrate mounting table 20 has the substrate mounting surface 24 of the mounting plate 23 horizontal, and the disk-shaped base 21 is attached and fixed to the substrate transfer table 32 of the substrate transfer mechanism 30.

基板搬送機構30設置於裝置基台31,具備沿著基板搬送方向(x軸方向)延設之基板搬送台32。基板搬送機構30採用藉由未圖示之驅動源(例如馬達)之驅動使基板搬送台32移動作動時,使安裝固定於基板 搬送台32之基板載置台20沿著基板搬送台32之延設方向(x軸方向)移動,而搬送載置保持於基板載置面24之半導體基板10之構成。基板搬送機構30並非限於具備上述基板搬送台32之搬送機構,只要為可使基板載置台20直線移動之搬送機構即可。 The substrate transfer mechanism 30 is provided on the device base 31 and includes a substrate transfer table 32 that extends in the substrate transfer direction (x-axis direction). When the substrate transfer mechanism 30 is moved by a drive source (for example, a motor) (not shown), the substrate transfer mechanism 30 is mounted and fixed to the substrate. The substrate stage 20 of the transfer table 32 moves along the extending direction (x-axis direction) of the substrate transfer table 32, and the semiconductor substrate 10 held by the substrate mounting surface 24 is placed and transported. The substrate transfer mechanism 30 is not limited to the transfer mechanism including the substrate transfer table 32, and may be a transfer mechanism that allows the substrate stage 20 to move linearly.

又,基板搬送機構30亦可具備使基板載置台20於沿著相對搬送方向(x軸方向)垂直之y軸方向(基板搬送台32之寬度方向)之水平面上移動位移之移動機構、或使基板載置台20於由x軸及y軸所規定之水平面內轉動位移之轉動機構。藉由移動機構,可調整半導體基板10通過塗布噴嘴40下方時之半導體基板10相對於塗布噴嘴40之y軸方向相對位置,藉由轉動機構,可調整半導體基板10通過塗布噴嘴40下方時之半導體基板10相對於塗布噴嘴40之相對朝向。 Moreover, the substrate transfer mechanism 30 may include a moving mechanism that moves and displaces the substrate mounting table 20 on a horizontal plane in the y-axis direction (the width direction of the substrate transfer table 32) perpendicular to the transport direction (x-axis direction), or The substrate mounting table 20 is a rotational mechanism that is rotationally displaced in a horizontal plane defined by the x-axis and the y-axis. By moving the mechanism, the relative position of the semiconductor substrate 10 in the y-axis direction with respect to the coating nozzle 40 when the semiconductor substrate 10 passes under the coating nozzle 40 can be adjusted, and the semiconductor of the semiconductor substrate 10 passing under the coating nozzle 40 can be adjusted by the rotating mechanism. The relative orientation of the substrate 10 relative to the coating nozzle 40.

於沿著基板搬送台32之延設方向(x軸方向)之搬送區間之中途,以不會妨礙搬送載置保持於基板載置台20之半導體基板10之方式,設置有用以支持塗布噴嘴40之噴嘴支持框架51。於圖示之例中,噴嘴支持框架51具有柱部52與梁部53,於柱部52之側方及梁部53之下方,確保載置保持於基板載置台20之半導體基板10之寬度方向(y軸方向)及高度方向(z軸方向)之通過空間。 In the middle of the transport section along the extending direction (x-axis direction) of the substrate transfer table 32, it is provided to support the coating nozzle 40 so as not to hinder the transport of the semiconductor substrate 10 placed on the substrate stage 20. The nozzle supports the frame 51. In the illustrated example, the nozzle support frame 51 has the column portion 52 and the beam portion 53 and is disposed below the column portion 52 and below the beam portion 53 to ensure the width direction of the semiconductor substrate 10 placed on the substrate stage 20. The passage space (in the y-axis direction) and the height direction (z-axis direction).

於噴嘴支持框架51之梁部53,設置有具備延設於高度方向(z軸方向)之噴嘴升降台54之噴嘴升降機構50。於噴嘴升降台54,安裝固定有塗布噴嘴40,其噴出口44朝向下方。 A nozzle elevating mechanism 50 having a nozzle elevating table 54 extending in the height direction (z-axis direction) is provided in the beam portion 53 of the nozzle support frame 51. The coating nozzle 40 is attached and fixed to the nozzle lifting table 54, and the discharge port 44 faces downward.

噴嘴升降機構50採用藉由未圖示之驅動源(例如馬達)之驅動使噴嘴升降台54移動作動時,使安裝固定於噴嘴升降台54之塗布噴嘴40沿著噴嘴升降台54之延設方向(z軸方向)移動,而使塗布噴嘴40升降之構成。噴嘴升降機構50使塗布噴嘴40升降而調整藉由基板搬送機構30使載置保持於基板載置台20之半導體基板10通過塗布噴嘴40之下方時之塗布噴嘴40之噴出口44與半導體基板10之基板面11之間之高度方向 (z軸方向)之距離。噴嘴升降機構50使電極材料15之塗布時之兩者間之間隙與設定值一致,而將塗布噴嘴40進行高度配置。另,作為噴嘴升降機構50,並非限於具備上述噴嘴升降台54之升降構成,只要為可使塗布噴嘴40升降移動之噴嘴移動機構即可。 When the nozzle lifting and lowering mechanism 50 is moved by the driving source (for example, a motor) (not shown), the coating nozzle 40 attached and fixed to the nozzle lifting table 54 is extended along the nozzle lifting platform 54. The configuration in which the coating nozzle 40 is moved up and down (in the z-axis direction) is moved. The nozzle elevating mechanism 50 raises and lowers the coating nozzle 40 to adjust the ejection port 44 of the coating nozzle 40 and the semiconductor substrate 10 when the semiconductor substrate 10 placed on the substrate mounting table 20 is placed below the coating nozzle 40 by the substrate transfer mechanism 30. Height direction between the substrate faces 11 The distance (in the z-axis direction). The nozzle elevating mechanism 50 aligns the gap between the two when the electrode material 15 is applied, and sets the coating nozzle 40 to a height. Further, the nozzle elevating mechanism 50 is not limited to the configuration in which the nozzle elevating table 54 is provided in a lifting manner, and may be a nozzle moving mechanism that allows the coating nozzle 40 to move up and down.

圖4係塗布噴嘴之內部構造之說明圖。 Fig. 4 is an explanatory view showing the internal structure of the coating nozzle.

塗布噴嘴40係於內部形成有腔室(儲液空間)42之噴嘴本體41,設置電極材料15之導入口43及複數個噴出口44而構成。塗布噴嘴40自各噴出口44噴出經由導入口43而儲存於腔室42之電極材料15,而於藉由基板搬送機構30使基板載置台20移動通過噴嘴下方時,對載置保持於基板載置台20之基板載置面24之半導體基板10之基板面11,塗布電極材料15。 The coating nozzle 40 is constituted by a nozzle body 41 in which a chamber (storage space) 42 is formed, and an inlet port 43 of the electrode material 15 and a plurality of discharge ports 44 are provided. The coating nozzle 40 ejects the electrode material 15 stored in the chamber 42 through the introduction port 43 from the respective ejection ports 44, and when the substrate mounting table 20 is moved below the nozzle by the substrate transfer mechanism 30, it is placed and held on the substrate mounting table. The electrode material 15 is applied to the substrate surface 11 of the semiconductor substrate 10 on the substrate mounting surface 24 of 20.

此時,為了可以沿著基板搬送方向(x軸方向)之塗布噴嘴40與半導體基板10之間之1次相對移動,於半導體基板10之基板面11,形成沿著相對移動方向(x軸方向)延伸之複數條細電極、即太陽電池元件之指狀配線(指狀電極)16,複數個噴出口44於噴嘴本體41之下表面,空出與應形成之指狀配線16之條數量、指狀配線16之形成間隔(配線間距)對應之間隔,設置成行狀。 At this time, in order to allow a relative movement between the application nozzle 40 and the semiconductor substrate 10 in the substrate transfer direction (x-axis direction), the substrate surface 11 of the semiconductor substrate 10 is formed along the relative movement direction (x-axis direction). a plurality of extended thin electrodes, that is, finger wirings (finger electrodes) 16 of the solar cell elements, a plurality of ejection openings 44 on the lower surface of the nozzle body 41, and the number of the finger wirings 16 to be formed, The interval at which the finger wirings 16 are formed (wiring pitch) is arranged in a line shape.

於圖示之例中,塗布噴嘴40使該行狀設置之複數個噴出口44朝向下方,且使複數個噴出口44之排列方向沿著基板搬送台32之寬度方向(y軸方向),而將噴嘴本體41安裝固定於噴嘴升降機構50之噴嘴升降台54。 In the illustrated example, the coating nozzle 40 causes the plurality of discharge ports 44 arranged in a row to face downward, and the arrangement direction of the plurality of discharge ports 44 is along the width direction (y-axis direction) of the substrate transfer table 32, and The nozzle body 41 is attached and fixed to the nozzle lifting table 54 of the nozzle lifting mechanism 50.

塗布液供給機構60具備:電極材料槽61,其對塗布噴嘴40供給電極材料(塗布液)15,且儲存電極材料15;及閥67,其對塗布噴嘴40進行電極材料15之供給/停止供給。 The coating liquid supply mechanism 60 includes an electrode material tank 61 that supplies an electrode material (coating liquid) 15 to the coating nozzle 40, and stores the electrode material 15; and a valve 67 that supplies/stops supply of the electrode material 15 to the coating nozzle 40. .

電極材料槽61採用於內部形成有儲存電極材料15之槽室之槽本體62,形成有供給口63、壓力調整口64之密閉構造。 The electrode material groove 61 is formed in a groove body 62 in which a groove chamber for storing the electrode material 15 is formed, and a sealing structure in which the supply port 63 and the pressure adjustment port 64 are formed.

於供給口63,連接有連通與塗布噴嘴40之導入口43之間之配管65。對於壓力調整口64,採用如下構成:經由調節器66供給高壓氣體,藉由調節器66控制槽室內之壓力(背壓),且控制經由配管65供給至塗布噴嘴40之電極材料15之供給速度,而可調整自塗布噴嘴40之各噴出口44噴出之電極材料15之噴出量(噴出速度)。 A pipe 65 that communicates with the inlet port 43 of the coating nozzle 40 is connected to the supply port 63. The pressure adjustment port 64 has a configuration in which a high-pressure gas is supplied via the regulator 66, a pressure (back pressure) in the chamber is controlled by the regulator 66, and a supply speed of the electrode material 15 supplied to the coating nozzle 40 via the pipe 65 is controlled. The discharge amount (discharge speed) of the electrode material 15 ejected from each of the discharge ports 44 of the coating nozzle 40 can be adjusted.

閥67設置於例如配管65之中途,藉由其開閥/關閥,可對塗布噴嘴40進行電極材料15之供給/停止供給。藉由配合通過載置保持有半導體基板10之基板載置台20之下方進行閥67之ON/OFF控制,可對基板面11進行電極材料15之塗布/停止塗布。 The valve 67 is provided, for example, in the middle of the pipe 65, and the supply/stop supply of the electrode material 15 can be performed to the coating nozzle 40 by opening/closing the valve. By performing ON/OFF control of the valve 67 by placing the lower side of the substrate stage 20 on which the semiconductor substrate 10 is held, application or stop coating of the electrode material 15 can be performed on the substrate surface 11.

另,於圖示之例中,塗布液供給機構60雖採用藉由利用來自高壓氣體源之高壓氣體壓送電極材料15、與利用閥67之開閥/關閥控制對塗布噴嘴40之腔室42供給電極材料15,而控制電極材料15自塗布噴嘴40之各噴出口44之噴出/停止噴出之構成,但並非限於此,亦可將缸泵、莫諾泵、活塞泵、柱塞泵、隔膜泵、往復泵等各種送液泵用作塗布液供給機構60而進行控制。 Further, in the illustrated example, the coating liquid supply mechanism 60 employs a chamber for coating the nozzle 40 by using the high pressure gas pressure feed electrode material 15 from the high pressure gas source and the valve opening/closing valve using the valve 67. 42 is configured to supply the electrode material 15 and to control the discharge/stop ejection of the electrode material 15 from the respective discharge ports 44 of the coating nozzle 40. However, the present invention is not limited thereto, and the cylinder pump, the Mono pump, the piston pump, and the plunger pump may be used. Various liquid feeding pumps such as a diaphragm pump and a reciprocating pump are used as the coating liquid supply mechanism 60 to perform control.

掩膜機構70係防止自塗布噴嘴40之噴出口44噴出之電極材料15附著於與利用基板搬送機構30之基板搬送方向(x軸方向)交叉且亦與塗布噴嘴40之複數個噴出口44之排列方向交叉之載置保持於基板載置台20之半導體基板10之邊緣部12。 The mask mechanism 70 prevents the electrode material 15 ejected from the ejection port 44 of the coating nozzle 40 from adhering to the plurality of ejection ports 44 that intersect the substrate transfer direction (x-axis direction) by the substrate transfer mechanism 30 and also the coating nozzle 40. The placement in which the alignment directions intersect is held by the edge portion 12 of the semiconductor substrate 10 of the substrate stage 20.

此處,於說明掩膜機構70之詳情時,關於太陽電池元件之製造,針對由本實施形態之配線形成裝置1-1形成指狀配線16之半導體基板10之基板面11,先基於圖5進行說明。 Here, when the details of the mask mechanism 70 are described, the substrate surface 11 of the semiconductor substrate 10 in which the finger wiring 16 is formed by the wiring forming device 1-1 of the present embodiment is first described based on FIG. 5 for the manufacture of the solar cell element. Description.

圖5係塗布對象之半導體基板之基板面之說明圖。 Fig. 5 is an explanatory view of a substrate surface of a semiconductor substrate to be coated.

於圖示之例中,半導體基板10之基板面11採用切去四邊形之四角而得之八邊形形狀。 In the illustrated example, the substrate surface 11 of the semiconductor substrate 10 has an octagonal shape obtained by cutting out the four corners of the quadrilateral.

此處,於基板面11形成指狀配線16時,為了防止發生分別形成於 例如半導體基板10之基板正面、背面之正面電極、背面電極之短路等之作為太陽電池元件之不良,指狀配線(指狀電極)16係於半導體基板10之基板面之周緣部留下特定寬度之未形成有指狀配線16之非配線設置區域A,而形成於由該非配線設置區域A所包圍之內部之配線設置區域B。 Here, when the finger wiring 16 is formed on the substrate surface 11, it is formed separately in order to prevent occurrence. For example, the solar cell element is defective in the front surface of the substrate of the semiconductor substrate 10, the front surface of the back surface, and the short circuit of the back surface electrode, and the finger wiring (finger electrode) 16 leaves a specific width on the peripheral portion of the substrate surface of the semiconductor substrate 10. The non-wiring installation area A of the finger wiring 16 is not formed, but is formed in the wiring installation area B which is surrounded by the non-wiring installation area A.

藉由配線形成裝置1-1進行指狀配線(指狀電極)16之形成,係於基板搬送方向(x軸方向)之搬送方向前方側之非配線形成區域A與配線形成區域B之邊界部分10f通過噴嘴下方時,開始自塗布噴嘴40之噴出口44噴出電極材料15,於搬送方向後方側之非配線形成區域A與配線形成區域B之邊界部分10r通過噴嘴下方時,結束自塗布噴嘴40之噴出口44噴出電極材料15,藉此,於基板面11之配線形成區域B,形成多條沿著基板搬送方向(x軸方向)延伸之指狀配線(指狀電極)16。 The finger wiring (finger electrode) 16 is formed by the wiring forming device 1-1, and is a boundary portion between the non-wiring forming region A and the wiring forming region B on the front side in the transport direction in the substrate transport direction (x-axis direction). When 10f passes under the nozzle, the electrode material 15 is ejected from the discharge port 44 of the coating nozzle 40, and when the boundary portion 10r between the non-wiring forming region A and the wiring forming region B on the rear side in the conveying direction passes below the nozzle, the self-coating nozzle 40 is finished. The discharge port 44 discharges the electrode material 15, whereby a plurality of finger-shaped wirings (finger electrodes) 16 extending in the substrate transfer direction (x-axis direction) are formed in the wiring formation region B of the substrate surface 11.

然而,如圖示之切去四邊形之四角而得之八邊形形狀之半導體基板10般,由於基板10具有以與基板搬送方向(x軸方向)及塗布噴嘴40之複數個噴出口44之排列方向(y軸方向)之任一者均交叉之方式延伸之邊緣部12時,藉由閥67以噴嘴單位一併控制電極材料11自塗布噴嘴40之各噴出口44之噴出,故無法於配線形成區域B適當形成指狀配線16。例如,若以防止溢出為優先,則搬送方向前後之非配線形成區域A之沿著基板搬送方向(x軸方向)之區域寬度,會變得大於沿著基板搬送台32之寬度方向(y軸方向)之區域寬度。又,若使搬送方向前後之非配線形成區域A之沿著基板搬送方向(x軸方向)之區域寬度與沿著基板搬送台32之寬度方向(y軸方向)之區域寬度一致,則於邊緣部12之周邊附近部分C亦會附著電極材料11。 However, the substrate 10 has an arrangement of a plurality of ejection ports 44 in the substrate transport direction (x-axis direction) and the coating nozzle 40, as shown in the figure, in the octagonal shape of the semiconductor substrate 10 obtained by cutting the four corners of the quadrilateral. When the edge portion 12 in which the direction (y-axis direction) is crossed is crossed, the electrode material 11 is controlled to be ejected from the respective ejection ports 44 of the coating nozzle 40 by the valve unit in the nozzle unit, so that wiring cannot be performed. The formation region B is appropriately formed with the finger wiring 16. For example, when the overflow prevention is prioritized, the width of the region along the substrate transport direction (x-axis direction) of the non-wiring formation region A before and after the transport direction becomes larger than the width direction along the substrate transfer table 32 (y-axis) The width of the area of the direction). In addition, when the width of the region along the substrate transport direction (x-axis direction) of the non-wiring formation region A before and after the transport direction is the same as the width of the region along the width direction (y-axis direction) of the substrate transfer table 32, the edge is formed at the edge. The electrode material 11 is also attached to the portion C near the periphery of the portion 12.

掩膜機構70防止電極材料11附著於此種邊緣部12、較佳為包含邊緣部12之非配線形成區域A部分之周邊附近部分C,且即便為具有邊緣部12之半導體基板10,亦於配線形成區域B適當地形成指狀配線(指 狀電極)16。 The mask mechanism 70 prevents the electrode material 11 from adhering to the edge portion 12, preferably the portion C near the periphery of the portion of the non-wiring forming region A of the edge portion 12, and even if it is the semiconductor substrate 10 having the edge portion 12, Wiring forming region B appropriately forms finger wiring (referring to Electrode) 16.

圖6係設置有掩膜機構之配線形成裝置之基板載置台部分之俯視圖。 Fig. 6 is a plan view showing a portion of a substrate stage of a wiring forming device provided with a mask mechanism.

圖7係於圖6中於VII-VII向視方向觀察之掩膜機構之掩膜單元之前視圖。 Figure 7 is a front elevational view of the masking unit of the masking mechanism as viewed in the direction of view of Figure VII-VII in Figure 6.

如圖1~圖3及圖6所示,掩膜機構70具備掩膜單元71、掩膜單元升降機構90、及掩膜單元移動機構95(未於圖6中顯示)而構成。 As shown in FIGS. 1 to 3 and 6, the mask mechanism 70 includes a mask unit 71, a mask unit elevating mechanism 90, and a mask unit moving mechanism 95 (not shown in FIG. 6).

掩膜單元71係如圖7所示,於支持板72之正面,分別可旋轉地軸支供給輥73、引導輥74、75、回收輥76,回收輥76可藉由設置於板背面之馬達77而轉動。藉此,捲繞於供給輥73之長條之帶狀之掩膜薄膜18採用藉由馬達77之驅動,而由引導輥74、75引導並導出後,捲繞於回收輥76之構成。採用掩膜薄膜18自供給輥73導出之量(引出長度)根據馬達77之驅動/停止進行調整之構成。而且,於圖示之例中,引導輥74、75具有適當大於圖5所示之半導體基板10之邊緣部12之尺寸L之間隔而相互分離設置,且於引導輥74、75間,張設較邊緣部12之長度L更長之掩膜薄膜18之長度部分,而形成掩膜部分19。 As shown in FIG. 7, the mask unit 71 rotatably supports the supply roller 73, the guide rollers 74, 75, and the recovery roller 76 on the front surface of the support plate 72. The recovery roller 76 can be provided by a motor 77 provided on the back surface of the panel. And turn. Thereby, the strip-shaped mask film 18 wound around the supply roller 73 is guided by the guide rollers 74 and 75 and driven by the motor 77, and then wound around the recovery roller 76. The amount (lead length) derived from the supply roller 73 by the mask film 18 is adjusted in accordance with the driving/stopping of the motor 77. Further, in the illustrated example, the guide rollers 74, 75 are disposed apart from each other at intervals larger than the size L of the edge portion 12 of the semiconductor substrate 10 shown in Fig. 5, and are disposed between the guide rollers 74, 75. The mask portion 19 is formed by a length portion of the mask film 18 longer than the length L of the edge portion 12.

對於掩膜薄膜18,使用例如長條之帶狀之PET(Polyethylene terephthalate:聚對苯二甲酸乙二酯)薄膜。另,並非限於PET薄膜,亦可使用尼龍、聚氯乙烯、聚酯等之樹脂薄膜、或不銹鋼、鋁、銅等之金屬薄膜等。又,掩膜薄膜18具有較圖5所示之半導體基板10之非配線設置區域A之寬度尺寸W更大之寬度尺寸。於圖示之例中,掩膜薄膜18採用可覆蓋圖5所示之邊緣部12之周邊附近部分C之寬度尺寸。 For the mask film 18, for example, a strip-shaped PET (Polyethylene terephthalate) film is used. Further, it is not limited to the PET film, and a resin film such as nylon, polyvinyl chloride or polyester, or a metal film such as stainless steel, aluminum or copper may be used. Further, the mask film 18 has a width dimension larger than the width dimension W of the non-wiring area A of the semiconductor substrate 10 shown in FIG. In the illustrated example, the mask film 18 is formed to cover the width dimension of the portion C near the periphery of the edge portion 12 shown in FIG.

掩膜單元71設置於載置保持於基板載置台20之半導體基板10之每個邊緣部12,且設置為使其掩膜部分19側之支持板72之正面部與對應之邊緣部12對向,可相對於邊緣部12接近/分離,而可調整掩膜部 分19之高度方向(z軸方向),且可與塗布對象即半導體基板10朝基板搬送方向(x軸方向)一體移動。 The mask unit 71 is disposed on each edge portion 12 of the semiconductor substrate 10 mounted on the substrate stage 20, and is disposed such that the front portion of the support plate 72 on the side of the mask portion 19 faces the corresponding edge portion 12 , can be approached/separated with respect to the edge portion 12, and the mask portion can be adjusted In the height direction (z-axis direction) of the minute 19, the semiconductor substrate 10 to be coated is integrally moved in the substrate transport direction (x-axis direction).

於八邊形形狀之半導體基板10形成指狀配線16之配線形成裝置1-1之情形時,基板搬送台32之寬度方向(y軸方向)兩側各自之搬送方向前方側及後方側之一對掩膜單元71安裝固定於分別位於基板搬送台32之寬度方向(y軸方向)兩側之單元支持台81。各單元支持台81之一對掩膜單元71各自之正面部之朝向調整為與載置保持於基板載置台20之基板載置面24之半導體基板10之對應之邊緣部12對向。 In the case where the octagonal-shaped semiconductor substrate 10 is formed with the wiring forming device 1-1 of the finger wiring 16, one of the front side and the rear side of the transport direction of each side of the substrate transfer table 32 in the width direction (y-axis direction) The mask unit 71 is attached and fixed to the unit support table 81 which is located on both sides in the width direction (y-axis direction) of the substrate transfer table 32. One of the unit support stages 81 is adjusted so that the front surface of each of the mask units 71 faces the edge portion 12 corresponding to the semiconductor substrate 10 on which the substrate mounting surface 24 of the substrate stage 20 is placed.

而且,各單元支持台81安裝固定於掩膜單元升降機構90之單元升降台91(參照圖3)。掩膜單元升降機構90與各單元支持台81對應,使支持台升降台91沿著基板載置台20之高度方向(z軸方向)延伸而設置固定於設置於各單元支持台81之下方之支持基台82。掩膜單元升降機構90採用藉由未圖示之驅動源(例如馬達)之驅動使支持台升降台91移動作動時,使安裝固定於支持台升降台91之單元支持台81朝高度方向(z軸方向)移動,而使各掩膜單元71之掩膜部分19升降之構成。 Further, each unit support table 81 is attached to a unit lifting table 91 (see FIG. 3) fixed to the mask unit elevating mechanism 90. The mask unit elevating mechanism 90 corresponds to each unit support table 81, and the support table elevating table 91 is extended along the height direction (z-axis direction) of the substrate stage 20, and is fixed to the support provided under each unit support table 81. Abutment 82. When the mask raising/lowering mechanism 90 is moved by the driving source (for example, a motor) (not shown), the unit supporting table 81 attached to the support table elevating table 91 is oriented in the height direction (z) In the axial direction, the mask portion 19 of each mask unit 71 is moved up and down.

此外,各支持基台82安裝固定於掩膜單元移動機構95之單元移動台96(參照圖1、圖2)。掩膜單元移動機構95以可與基板載置台20一體地朝基板搬送方向(x軸方向)移動之方式,使單元移動台96沿著基板搬送台32之寬度方向(y軸方向)延伸而設置固定於基板載置台20之盤狀基座21。掩膜單元移動機構95採用藉由未圖示之驅動源(例如馬達)之驅動使單元移動台96移動作動時,使安裝固定於單元移動台96之支持基台82朝寬度方向(y軸方向)移動,而使各掩膜單元71之掩膜部分19相對於載置保持於基板載置台20之基板載置面24之半導體基板10之邊緣部12接近/分離之構成。 Further, each of the support bases 82 is attached to a unit moving stage 96 (see FIGS. 1 and 2) fixed to the mask unit moving mechanism 95. The mask unit moving mechanism 95 is provided so as to be movable along the width direction (y-axis direction) of the substrate transfer table 32 so as to be movable integrally with the substrate stage 20 in the substrate transfer direction (x-axis direction). The disk-shaped base 21 is fixed to the substrate stage 20. When the mask moving unit 95 moves the unit moving table 96 by driving by a driving source (for example, a motor) (not shown), the supporting base 82 attached and fixed to the unit moving table 96 is oriented in the width direction (y-axis direction). The movement is performed so that the mask portion 19 of each mask unit 71 is close to/separated from the edge portion 12 of the semiconductor substrate 10 on which the substrate mounting surface 24 of the substrate stage 20 is placed.

如此,於圖示之例中,基板搬送台32之寬度方向(y軸方向)兩側各自之搬送方向前方側及後方側之一對掩膜單元71藉由單元共通之單 元支持台81,且藉由單元共通之掩膜單元升降機構90及掩膜單元移動機構95使掩膜部分19升降,而可相對於半導體基板10之邊緣部12接近/分離。另,於圖示之例中,雖採用將基板搬送台32之寬度方向(y軸方向)兩側各自之搬送方向前方側及後方側之一對掩膜單元71安裝固定於單元共通之單元支持台81之構成,但即便為將基板搬送台32之搬送方向前方側及後方側各自之基板搬送台32之寬度方向(y軸方向)兩側之一對掩膜單元71安裝固定於單元共通之單元支持台之構成,亦可同樣地使掩膜部分19升降,而相對於半導體基板10之邊緣部12接近/分離。 In the example shown in the drawing, one of the front side and the rear side of the transport direction of each side of the substrate transfer table 32 in the width direction (y-axis direction) is shared by the mask unit 71 by the unit. The element support table 81 is opened and separated from the edge portion 12 of the semiconductor substrate 10 by raising and lowering the mask portion 19 by the mask unit elevating mechanism 90 and the mask unit moving mechanism 95 common to the unit. In the example shown in the drawing, one of the front side and the rear side of the transport direction of each of the both sides in the width direction (y-axis direction) of the substrate transfer table 32 is attached to and fixed to the unit unit of the unit. In the configuration of the stage 81, one of the two sides of the substrate transfer table 32 in the width direction (y-axis direction) of the front side and the rear side of the transfer direction of the substrate transfer table 32 is attached and fixed to the unit. In the configuration of the unit support table, the mask portion 19 can be similarly raised and lowered to approach/separate from the edge portion 12 of the semiconductor substrate 10.

控制裝置100由微電腦等構成。控制裝置100藉由基於預先設定輸入之製程配方執行記憶於記憶體之配線形成程式,而控制基板載置台20、基板搬送機構30、塗布噴嘴40、噴嘴升降機構50、塗布液供給機構60、掩膜機構70等裝置各部之作動。 The control device 100 is constituted by a microcomputer or the like. The control device 100 controls the substrate mounting table 20, the substrate transfer mechanism 30, the coating nozzle 40, the nozzle elevating mechanism 50, the coating liquid supply mechanism 60, and the mask by executing the wiring forming program stored in the memory based on the recipe recipe input in advance. The operation of each part of the device such as the membrane mechanism 70.

接著,關於上述構成之配線形成裝置1-1,基於圖8說明基於控制裝置100對裝置各部之作動控制之相對半導體基板10形成指狀配線16之處理之實施例。 Next, an example of the process of forming the finger wiring 16 with respect to the semiconductor substrate 10 by the control device 100 for controlling the operation of each part of the device will be described with reference to FIG. 8 with respect to the wiring forming apparatus 1-1 having the above configuration.

圖8係藉由本實施形態之配線形成裝置形成指狀配線之處理之實施例之流程圖。 Fig. 8 is a flow chart showing an embodiment of a process of forming a finger wiring by the wiring forming device of the embodiment.

於說明時,將配線形成裝置1-1設為在初始化狀態下使掩膜機構70預先藉由掩膜單元移動機構95之作動,以不與塗布對象之半導體基板10於高度方向(z軸方向)重疊之方式,位於單元移動台96之延設方向之分離側之端部,且使掩膜機構70之掩膜單元71預先藉由掩膜單元升降機構90之作動,位於單元升降台91之延設方向之上端部者。又,將塗布噴嘴40設為預先藉由噴嘴升降機構50之作動,而位於噴嘴升降台54之延設方向之上端部者。 In the description, the wiring forming apparatus 1-1 is configured to operate the mask mechanism 70 in advance in the initializing state by the mask unit moving mechanism 95 so as not to be in the height direction (z-axis direction) of the semiconductor substrate 10 to be coated. The manner of overlapping is located at the end of the separation side of the extension direction of the unit mobile station 96, and the mask unit 71 of the mask mechanism 70 is preliminarily actuated by the mask unit elevating mechanism 90, and is located at the unit lifting platform 91. Extend the upper end of the direction. Further, the coating nozzle 40 is operated by the nozzle elevating mechanism 50 in advance, and is located at the upper end of the nozzle elevating table 54 in the extending direction.

在該掩膜機構70位於單元移動台96之延設方向之分離側之端部 之狀態下,即便為代替八邊形形狀之半導體基板10,而將分別沿著基板搬送方向(x軸方向)及基板搬送台32之寬度方向(y軸方向)之長度相同之四邊形形狀之半導體基板載置於基板載置台20之狀態,掩膜單元71之掩膜部分19亦不會與該四邊形形狀之半導體基板10於高度方向(z軸方向)重疊。 The mask mechanism 70 is located at the end of the separation side of the extension direction of the unit moving table 96. In a state in which the semiconductor substrate 10 having the octagonal shape is replaced, a semiconductor having a quadrangular shape having the same length in the substrate transfer direction (x-axis direction) and the substrate transfer table 32 in the width direction (y-axis direction) is used. The substrate is placed on the substrate stage 20, and the mask portion 19 of the mask unit 71 does not overlap the semiconductor substrate 10 of the quadrangular shape in the height direction (z-axis direction).

於本實施例之配線形成裝置1-1中,相對此種初始化狀態,根據塗布對象之八邊形形狀之半導體基板10之製程配方之設定,將裝置各部設為成為如下之待機狀態者。 In the wiring forming apparatus 1-1 of the present embodiment, in accordance with the setting of the process recipe of the octagonal shaped semiconductor substrate 10 to be applied in the initial state, the respective units of the apparatus are set to the following standby state.

掩膜單元71成為藉由掩膜單元移動機構95之作動,將掩膜部分19移動配置於不與塗布對象即八邊形形狀之半導體基板10之邊緣部12於高度方向(z軸方向)重疊之如圖6所示之水平方向待機位置之狀態。又,掩膜單元71成為藉由掩膜單元升降機構90之作動,將掩膜薄膜71之掩膜部分19移動配置於不與塗布於基板面11之電極材料15於高度方向(z軸方向)接觸之足夠之高度位置即高度方向待機位置之狀態。塗布噴嘴40成為藉由噴嘴升降機構50之作動,使電極材料15之塗布時之噴出口44與半導體基板10之基板面11之間之間隙與設定值一致,而移動配置於噴出作業高度配置之狀態。基板載置台20成為藉由基板搬送機構30之作動,將沿著基板搬送台32之延設方向(x軸方向)之搬送區間之載置保持於基板載置面24之半導體基板10移動配置於不與塗布噴嘴40於高度方向(z軸方向)重疊之基板裝卸移動位置之狀態。 The mask unit 71 is moved by the mask unit moving mechanism 95, and the mask portion 19 is moved and disposed in the height direction (z-axis direction) of the edge portion 12 of the semiconductor substrate 10 which is not coated, that is, the octagonal shape. The state of the horizontal standby position as shown in FIG. Further, the mask unit 71 is moved by the mask unit elevating mechanism 90, and the mask portion 19 of the mask film 71 is moved so as not to be in the height direction (z-axis direction) of the electrode material 15 applied to the substrate surface 11. A sufficient height position of the contact, that is, a state in which the height is in the standby position. The application nozzle 40 is operated by the nozzle elevating mechanism 50, and the gap between the ejection port 44 at the time of application of the electrode material 15 and the substrate surface 11 of the semiconductor substrate 10 is set to match the set value, and is moved and disposed at the height of the ejection operation. status. The substrate mounting table 20 is moved by the substrate transfer mechanism 30, and the semiconductor substrate 10 placed on the substrate mounting surface 24 in the transfer section along the extending direction (x-axis direction) of the substrate transfer table 32 is moved. The state in which the substrate is not attached to the coating nozzle 40 in the height direction (z-axis direction) is attached or detached.

相對成為此種待機狀態之配線形成裝置1-1,於步驟S10中,對基板載置台20之基板載置面24,自裝置外部搬入、載置塗布對象之八邊形形狀之半導體基板10。 In the wiring board forming apparatus 1-1 which is in the standby state, the octagonal semiconductor substrate 10 to be coated is placed on the substrate mounting surface 24 of the substrate mounting table 20 in the step S10.

接著,於步驟S20中,配線形成裝置1-1藉由未圖示之感測器檢測向基板載置面24載置半導體基板10時,對掩膜單元移動機構95進行作動控制,而使掩膜機構70自如圖6所示之水平方向待機位置移動至如 圖1所示之水平方向塗布作業位置。 Then, in step S20, when the wiring forming apparatus 1-1 detects that the semiconductor substrate 10 is placed on the substrate mounting surface 24 by a sensor (not shown), the mask unit moving mechanism 95 is controlled to be operated. The membrane mechanism 70 moves from the horizontal standby position as shown in FIG. 6 to The working position in the horizontal direction shown in Fig. 1 is applied.

在圖1所示之掩膜機構70已移動至水平方向塗布作業位置之狀態下,掩膜單元71成為使掩膜部分19與塗布對象即八邊形形狀之半導體基板10之圖5所示之邊緣部12之周邊附近部分C於高度方向(z軸方向)重合之狀態。 In the state in which the mask mechanism 70 shown in FIG. 1 has been moved to the horizontal application working position, the mask unit 71 is as shown in FIG. 5 in which the mask portion 19 and the octagonal shaped semiconductor substrate 10 to be coated are applied. A portion C in the vicinity of the periphery of the edge portion 12 is in a state of being overlapped in the height direction (z-axis direction).

接著,於步驟S30中,配線形成裝置1-1此次對掩膜單元升降機構90進行作動控制,而使掩膜單元71之掩膜部分19移動配置於高度方向待機位置之掩膜機構70以使掩膜部分19到達特定之高度方向塗布作業位置之方式下降。此處,所謂高度方向塗布作業位置係指掩膜單元71之掩膜部分19位於移動配置於噴出作業高度配置之塗布噴嘴40之噴出口44與載置保持於基板載置面24之半導體基板10之基板面11之間之高度位置,而掩膜部分19之掩膜薄膜18之表面之高度位置以塗布噴嘴40之噴出口44之高度位置為基準而為特定量下方之位置。 Next, in step S30, the wiring forming apparatus 1-1 performs the actuation control of the mask unit elevating mechanism 90, and moves the mask portion 19 of the mask unit 71 to the mask mechanism 70 disposed at the height direction standby position. The manner in which the mask portion 19 reaches the coating operation position in a specific height direction is lowered. Here, the height direction coating work position means that the mask portion 19 of the mask unit 71 is located at the discharge port 44 of the coating nozzle 40 disposed to be disposed at the discharge working height, and the semiconductor substrate 10 placed and held by the substrate mounting surface 24 The height position between the substrate faces 11 and the height of the surface of the mask film 18 of the mask portion 19 is a position below the specific amount based on the height position of the discharge port 44 of the coating nozzle 40.

如此,若已完成掩膜薄膜18對半導體基板10之邊緣部12之掩蔽,則於步驟S40中,配線形成裝置1-1相對半導體基板10之基板面11進行電極材料15之塗布。 As described above, when the mask film 18 is masked to the edge portion 12 of the semiconductor substrate 10, the wiring forming device 1-1 applies the electrode material 15 to the substrate surface 11 of the semiconductor substrate 10 in step S40.

於本實施例之配線形成處理之情形時,由於塗布噴嘴40已配置於噴出作業高度配置,故配線形成裝置1-1對基板搬送機構30進行作動控制,而使成為配置於沿著基板搬送台32之延設方向(x軸方向)之搬送區間之基板裝卸移動位置之狀態之基板載置台20沿著搬送方向移動,並通過塗布噴嘴40之下方。配線形成裝置1-1於此時,藉由與圖5所示之基板面11之非配線形成區域A與配線形成區域B之搬送方向之前方側邊界部分10f/後方側邊界部分10r之通過同步進行塗布液供給機構60之閥67之開閥/關閥(電極材料15之塗布/停止塗布),而於基板面之配線形成區域B適當地一併形成多條沿著基板搬送方向(x軸方向)延伸之指狀配線(指狀電極)16。其後,若半導體基板10整體通過塗布噴 嘴40之下方,基板載置台20到達沿著基板搬送台32之延設方向(x軸方向)之搬送區間之基板裝卸移動位置,則配線形成裝置1-1對基板搬送機構30進行作動控制,而停止基板載置台20之移動。 In the case of the wiring forming process of the present embodiment, since the coating nozzle 40 is disposed at the height of the discharge operation, the wiring forming device 1-1 performs the operation control of the substrate transfer mechanism 30, and is disposed along the substrate transfer table. The substrate stage 20 in a state in which the substrate loading/unloading position of the transport section of the extending direction (x-axis direction) of 32 is moved in the transport direction and passes under the application nozzle 40. At this time, the wiring forming apparatus 1-1 is synchronized with the passage of the front side boundary portion 10f/the rear side boundary portion 10r in the conveyance direction of the non-wiring formation region A and the wiring formation region B of the substrate surface 11 shown in FIG. The valve opening/closing valve (application/stop coating of the electrode material 15) of the valve 67 of the coating liquid supply mechanism 60 is performed, and the wiring formation region B on the substrate surface is appropriately formed in a plurality of directions along the substrate (x-axis) Directional extension finger wiring (finger electrode) 16. Thereafter, if the entire semiconductor substrate 10 is sprayed by coating Below the nozzle 40, when the substrate mounting table 20 reaches the substrate attaching and detaching position in the transporting section along the extending direction (x-axis direction) of the substrate transporting table 32, the wiring forming apparatus 1-1 performs the actuation control of the substrate transporting mechanism 30. The movement of the substrate stage 20 is stopped.

另,步驟S40中之基板裝卸移動位置既可設為使塗布噴嘴40位於中央且與步驟S10之塗布前之基板裝卸移動位置為相反側之搬送區間之移動位置,亦可藉由一面使半導體基板10整體通過塗布噴嘴40之下方,一面使基板載置台20於搬送區間往復移動,而設為與塗布前之基板裝卸移動位置相同之位置。於如此般將基板裝卸移動位置設為相同位置之情形時,既可採用自塗布噴嘴40向基板面11之電極材料15之塗布,於基板載置台20之各往復移動中通過塗布噴嘴40之下方時進行之構成,亦可採用於往動或復動任一者中半導體基板10通過塗布噴嘴40之下方時進行之構成。 In addition, the substrate loading/unloading position in the step S40 may be a moving position in which the coating nozzle 40 is located at the center and is opposite to the substrate loading/unloading position before the application of the step S10, and the semiconductor substrate may be formed by one side. When the entire substrate 10 is passed under the application nozzle 40, the substrate stage 20 is reciprocated in the transport section, and is set to the same position as the substrate loading/unloading position before application. When the substrate loading/unloading position is set to the same position as described above, the coating from the coating nozzle 40 to the electrode material 15 of the substrate surface 11 may be employed, and the coating nozzle 40 may be passed under the coating nozzle 40 in each reciprocating movement of the substrate mounting table 20. The configuration may be performed when the semiconductor substrate 10 passes under the coating nozzle 40 in either of the forward movement or the double movement.

若已進行電極材料15之塗布,則於步驟S50中,配線形成裝置1-1對掩膜單元升降機構90進行作動控制,而使以使掩膜單元71之掩膜部分19到達特定之高度方向塗布作業位置之方式移動配置之掩膜機構70以使掩膜部分19到達高度方向待機位置之方式上升。 If the coating of the electrode material 15 has been performed, in step S50, the wiring forming device 1-1 performs actuation control of the mask unit elevating mechanism 90 so that the mask portion 19 of the mask unit 71 reaches a specific height direction. The mask mechanism 70 that moves and arranges the coating operation position raises the mask portion 19 so as to reach the height direction standby position.

且,於步驟S60中,配線形成裝置1-1對掩膜單元移動機構95進行作動控制,使掩膜機構70自水平方向塗布作業位置移動至水平方向待機位置,同時對各掩膜單元71之馬達77進行作動控制,而將掩膜部分19之掩膜薄膜18回收特定量至回收輥76側,且自供給輥73側導出與該特定量對應之掩膜薄膜18,並使其位於掩膜部分19。此時之掩膜薄膜18之回收及導出係藉由馬達77將回收輥76轉動,藉此掩膜薄膜18可不使供給輥73與回收輥76之間之掩膜薄膜彎曲而張設掩膜部分19。掩膜薄膜18之回收量及導出量係藉由例如未圖示之感測器檢測引導輥74或75之旋轉量,藉此,不會對供給輥73及回收輥76各自之掩膜捲繞厚度造成影響,而可正確地管理。 Further, in step S60, the wiring forming apparatus 1-1 performs actuation control of the mask unit moving mechanism 95 to move the mask mechanism 70 from the horizontal direction coating working position to the horizontal direction standby position, and simultaneously to the mask unit 71. The motor 77 performs the operation control, and the mask film 18 of the mask portion 19 is recovered to a certain amount to the side of the recovery roller 76, and the mask film 18 corresponding to the specific amount is led out from the supply roller 73 side and placed in the mask. Part 19. At this time, the recovery and derivation of the mask film 18 is performed by the motor 77 to rotate the recovery roller 76, whereby the mask film 18 can be used to bend the mask film between the supply roller 73 and the recovery roller 76 to open the mask portion. 19. The amount of recovery and derivation of the mask film 18 is detected by, for example, a sensor (not shown), and the amount of rotation of the guide roller 74 or 75 is detected, whereby the masks of the supply roller 73 and the recovery roller 76 are not wound. Thickness affects and can be managed correctly.

於步驟S70中,配線形成裝置1-1當掩膜機構70移動至水平方向待機位置時,將載置保持於基板載置面24之一併形成有複數條指狀配線(指狀電極16)之半導體基板10自基板載置台20搬出至裝置外部。藉此,結束對於一半導體基板10之基板面11形成複數條指狀配線16之處理。 In step S70, when the masking mechanism 70 is moved to the horizontal standby position, the wiring forming apparatus 1-1 mounts and holds one of the substrate mounting surfaces 24 and forms a plurality of finger wirings (finger electrodes 16). The semiconductor substrate 10 is carried out from the substrate stage 20 to the outside of the apparatus. Thereby, the process of forming a plurality of finger wirings 16 on the substrate surface 11 of the semiconductor substrate 10 is completed.

該結果,配線形成裝置1-1藉由反復執行上述步驟S10~S70之一連串之指狀配線之形成處理,可逐次於半導體基板10上形成複數條指狀配線(指狀電極)16。 As a result, the wiring forming apparatus 1-1 can repeatedly form a plurality of finger wirings (finger electrodes) 16 on the semiconductor substrate 10 by repeatedly performing the formation processing of the series of finger wirings in the above steps S10 to S70.

圖9係針對步驟S60中之特定量之回收及導出之一實施例之說明圖。 Figure 9 is an illustration of one embodiment of the recovery and derivation of a particular amount in step S60.

圖9中係將步驟S60所記載之掩膜單元71之掩膜薄膜18之回收及導出之特定量m,以與作為下一塗布對象之半導體基板10'之關係進行說明者。 In FIG. 9, the specific amount m in which the mask film 18 of the mask unit 71 described in the step S60 is recovered and derived is described in relation to the semiconductor substrate 10' to be coated next.

於圖9中,模式性顯示將作為下一塗布對象之半導體基板10'搬入、載置於基板載置台20之基板載置面24(步驟S10),掩膜機構70移動至水平方向塗布作業位置(步驟S20),進而以使掩膜部分19到達高度方向塗布作業位置之方式下降(步驟S30)之狀態、即進行電極材料15之塗布(步驟S40)前之狀態。 In FIG. 9, the semiconductor substrate 10' as the next application target is placed in the substrate mounting surface 24 of the substrate mounting table 20 (step S10), and the mask mechanism 70 is moved to the horizontal coating operation position. (Step S20), the state in which the mask portion 19 is lowered to the coating position in the height direction (step S30), that is, the state before the application of the electrode material 15 (step S40) is performed.

如圖9所示,步驟S60所記載之掩膜單元71之掩膜薄膜18之回收及導出之特定量m,成為步驟S60中回收之掩膜薄膜18之掩膜部分19之電極材料15之附著部分D不作為掩膜薄膜18相對於半導體基板10'之掩膜部分19'留下、且附著部分D不會與半導體基板10'之邊緣部12之周邊附近部分C重疊之特定量m1。 As shown in Fig. 9, the specific amount m of the mask film 18 of the mask unit 71 described in the step S60 is recovered and derivatized to become the electrode material 15 of the mask portion 19 of the mask film 18 recovered in the step S60. The portion D is not left as the mask film 18 with respect to the mask portion 19' of the semiconductor substrate 10', and the attachment portion D does not overlap with the portion C of the vicinity of the periphery of the edge portion 12 of the semiconductor substrate 10' by a specific amount m1.

如此,由於在掩膜單元71之掩膜薄膜18之回收及導出中,於半導體基板10整體通過噴嘴下方之基板裝卸移動位置,使掩膜機構70以掩膜部分19到達高度方向待機位置之方式上升後進行,故即便為因塗 布噴嘴40之噴出口44與半導體基板10之基板面11之間之間隙之關係而掩膜薄膜18於高度方向接近基板面11之情形時,藉由伴隨掩膜薄膜18之回收及導出之移動,亦不會使塗布於基板面11之鄰接之指狀配線16彼此短路。 In this manner, in the recovery and derivation of the mask film 18 of the mask unit 71, the entire position of the semiconductor substrate 10 is removed by the substrate under the nozzle, and the mask mechanism 70 is brought to the height direction standby position by the mask portion 19. After the rise, it is even if it is coated When the mask film 18 is close to the substrate surface 11 in the height direction of the gap between the discharge port 44 of the cloth nozzle 40 and the substrate surface 11 of the semiconductor substrate 10, the movement accompanying the recovery and derivation of the mask film 18 is caused. Also, the adjacent finger wirings 16 coated on the substrate surface 11 are not short-circuited to each other.

又,由於掩膜機構70之自水平方向塗布作業位置至水平方向待機位置之移動與掩膜薄膜18之回收及導出係同時進行,故可減少在基板裝卸移動位置上之處理量。 Further, since the movement of the masking mechanism 70 from the horizontal coating working position to the horizontal standby position is performed simultaneously with the recovery and derivation of the mask film 18, the amount of processing at the substrate loading and unloading position can be reduced.

另,於本實施形態之配線形成裝置1-1中,雖於基板裝卸移動位置,使掩膜機構70以掩膜部分19到達高度方向待機位置之方式上升後進行掩膜單元71之掩膜薄膜18之回收及導出,但於將高度方向塗布作業位置設定為不對基板面11或其所塗布之電極材料15接觸之足夠之高度方向位置之情形時,亦可保持將掩膜機構70固定於高度方向塗布作業位置之狀態,而省略掩膜單元升降機構90、及圖8所示之步驟S30、S50之掩膜部分19之升降處理。 Further, in the wiring forming apparatus 1-1 of the present embodiment, the masking mechanism 70 is raised so that the mask portion 19 reaches the height direction standby position at the substrate loading/detaching position, and then the mask film of the mask unit 71 is performed. The recovery and derivation of 18, but when the height direction coating operation position is set to a position in the height direction which does not contact the substrate surface 11 or the electrode material 15 to which it is applied, the mask mechanism 70 can be kept fixed to the height. The direction of the coating work position is applied, and the mask unit elevating mechanism 90 and the raising and lowering process of the mask portions 19 of steps S30 and S50 shown in Fig. 8 are omitted.

又,於本實施形態之配線形成裝置1-1中,雖於每次對基板面11塗布1次電極材料15時,均於步驟S60中進行掩膜薄膜18之回收及導出,但若塗布後之壓膜薄膜18與塗布噴嘴40之噴出口44之間隙得以充分確保,則亦可不於每塗布1次電極材料15時、而於每塗布複數次時於步驟S60中進行掩膜薄膜18之回收及導出。 Further, in the wiring forming apparatus 1-1 of the present embodiment, when the electrode material 15 is applied once to the substrate surface 11 every time, the mask film 18 is recovered and taken out in step S60, but after coating, The gap between the pressure film 18 and the discharge port 44 of the coating nozzle 40 is sufficiently ensured, and the mask film 18 may be recovered in step S60 every time the coating material 15 is applied once. And export.

以上,根據本實施形態之配線形成裝置1-1,即便為切去四邊形之四角而得之八邊形形狀之半導體基板10,亦可對成為太陽電池元件之受光面之基板面11,適當地一併形成複數條指狀配線16,而可謀求不良之減少。 As described above, according to the wiring forming apparatus 1-1 of the present embodiment, even the semiconductor substrate 10 having the octagonal shape obtained by cutting out the four corners of the quadrilateral can be appropriately formed on the substrate surface 11 which is the light receiving surface of the solar cell element. A plurality of finger wirings 16 are formed at the same time, and the number of defects can be reduced.

<第2實施形態> <Second embodiment>

本實施形態之配線形成裝置1-2採用如下構成:於第1實施形態之配線形成裝置1-1中,安裝固定於單元支持台81之掩膜單元71具備回 收附著於掩膜薄膜18之電極材料15之電極材料回收機構110。 The wiring forming apparatus 1-2 of the present embodiment has a configuration in which the mask unit 71 mounted and fixed to the unit support table 81 is provided in the wiring forming apparatus 1-1 of the first embodiment. The electrode material recovery mechanism 110 of the electrode material 15 attached to the mask film 18 is received.

另,於本實施形態之配線形成裝置1-2中,由於關於除掩膜單元71以外之配線形成裝置1-2之各部之構成或其作動控制與第1實施形態之配線形成裝置1-1為同一或相同,故以下對同一或相同之構成部使用同一符號,並省略其說明。 In the wiring forming apparatus 1-2 of the present embodiment, the configuration of each of the wiring forming apparatuses 1-2 other than the mask unit 71 or the actuation control thereof and the wiring forming apparatus 1-1 of the first embodiment are provided. The same or similar components are denoted by the same reference numerals, and their description will be omitted.

圖10係本發明之第2實施形態之配線形成裝置之掩膜單元之前視圖。 Fig. 10 is a front view of a mask unit of the wiring forming apparatus according to the second embodiment of the present invention.

電極材料回收機構110具備:回收具111,其係用以自掩膜薄膜18之表面刮取附著於回收至回收輥76側之掩膜薄膜18之電極材料15;及回收容器112,其預先儲存由該回收具111所回收之電極材料15而構成。 The electrode material recovery mechanism 110 includes a recovery tool 111 for scraping the electrode material 15 attached to the mask film 18 collected on the side of the recovery roller 76 from the surface of the mask film 18, and a recovery container 112, which is stored in advance The electrode material 15 recovered by the recovery tool 111 is constituted.

回收具111具有於前端側變薄且扁平之刮刀狀部。回收具111係使該刮刀狀部密接於掩膜薄膜18之表面,且基端側軸支於支持板72而可搖動。此外,於圖示之例中,由於使前端側之刮刀狀部密接於捲繞於回收輥76之掩膜薄膜18之表面,故亦設置有用以不對掩膜薄膜18之捲繞厚度造成影響地將刮刀狀部抵壓於掩膜薄膜18之表面之賦能器件(未圖示)。作為該賦能器件,使用例如彈簧等。 The recovery tool 111 has a blade portion that is thinned and flat on the front end side. The recovery tool 111 is such that the blade portion is in close contact with the surface of the mask film 18, and the base end side is pivotally supported by the support plate 72. Further, in the illustrated example, since the blade portion on the distal end side is in close contact with the surface of the mask film 18 wound around the recovery roller 76, it is also provided so as not to affect the winding thickness of the mask film 18. An energizing device (not shown) that presses the blade portion against the surface of the mask film 18. As the energizing means, for example, a spring or the like is used.

回收容器112以相對於回收具111於高度方向重疊之方式配置於其下方側。回收容器112包含上表面開放容器,且相對於支持板72或單元支持台81,拆卸自如或固定安裝。 The recovery container 112 is disposed on the lower side thereof so as to overlap the recovery tool 111 in the height direction. The recovery container 112 includes an upper surface open container and is detachably or fixedly mounted with respect to the support plate 72 or the unit support table 81.

根據本實施形態之配線形成裝置1-2,可於將掩膜薄膜18捲繞於回收輥76時,藉由回收具111自薄膜表面刮取例如圖9所示之附著部分D般之附著於回收至回收輥76側之掩膜薄膜18之電極材料15。且,被刮取而落下之電極材料15係儲存於回收容器112。該經回收之電極材料15可作為循環素材變賣,添加揮發量之溶劑而作為電極材料15進行再利用。 According to the wiring forming apparatus 1-2 of the present embodiment, when the mask film 18 is wound around the recovery roller 76, the recycling tool 111 can be attached to the surface of the film by, for example, the adhesion portion D shown in FIG. The electrode material 15 of the mask film 18 on the side of the recovery roller 76 is recovered. Further, the electrode material 15 that has been scraped and dropped is stored in the recovery container 112. The recovered electrode material 15 can be sold as a circulating material, and a solvent of a volatile amount is added to be reused as the electrode material 15.

另,於圖示之例中,回收具111雖相對於回收輥76配置,但若為自搬送附著有電極材料15之掩膜薄膜18之引導輥75至回收輥76為止之回收部,則可適當配置。 Further, in the illustrated example, the recovery tool 111 is disposed on the recovery roller 76, but the collection portion from the guide roller 75 to the recovery roller 76 of the mask film 18 to which the electrode material 15 is adhered may be used. Properly configured.

<第3實施形態> <Third embodiment>

本實施形態之配線形成裝置1-3採用於第1實施形態之配線形成裝置1-1中,將掩膜單元71之掩膜薄膜18設為環狀之掩膜薄膜18',且於自環狀之掩膜薄膜18'之回收側至供給側之返回路徑,配置有電極材料回收機構110與清洗機構120之構成。 The wiring forming apparatus 1-3 of the present embodiment is used in the wiring forming apparatus 1-1 of the first embodiment, and the mask film 18 of the mask unit 71 is a ring-shaped mask film 18', and is self-looped. The return path from the recovery side to the supply side of the mask film 18' is configured such that the electrode material recovery mechanism 110 and the cleaning mechanism 120 are disposed.

另,於本實施形態之配線形成裝置1-3中,由於關於除掩膜單元71以外之配線形成裝置1-3之各部之構成或其作動控制與第1實施形態之配線形成裝置1-1為同一或相同,故以下對同一或相同之構成部使用同一符號,並省略其說明。 In the wiring forming apparatus 1-3 of the present embodiment, the configuration of each of the wiring forming apparatuses 1-3 other than the mask unit 71 or the actuation control thereof and the wiring forming apparatus 1-1 of the first embodiment are provided. The same or similar components are denoted by the same reference numerals, and their description will be omitted.

圖11係本發明之第3實施形態之配線形成裝置之掩膜單元之前視圖。 Fig. 11 is a front view showing a mask unit of the wiring forming apparatus according to the third embodiment of the present invention.

於本實施形態之配線形成裝置1-3中,設置於掩膜單元71之掩膜薄膜18'未採用如第1、第2形態之配線形成裝置1-1、1-2所使用之掩膜薄膜18般具有始端與終端之構成,而採用環狀。且,掩膜薄膜18'採用如下構成:於掩膜部分19之兩側,分別由引導輥74、75引導,且自引導輥75至引導輥74之返回部分於圖示之例中,依次由後述之配置於清洗機構120之導入側之引導輥131、設置於清洗機構120之一對挾持用引導輥121、122、配置於清洗機構120之導出側之引導輥132引導。 In the wiring forming apparatus 1-3 of the present embodiment, the mask film 18' provided in the mask unit 71 is not provided with the masks used in the wiring forming apparatuses 1-1 and 1-2 of the first and second aspects. The film 18 has a structure of a starting end and a terminal, and is formed in a ring shape. Further, the mask film 18' is configured to be guided by the guide rollers 74, 75 on both sides of the mask portion 19, and the return portion from the guide roller 75 to the guide roller 74 is in the illustrated example, in turn The guide roller 131 disposed on the introduction side of the cleaning mechanism 120, which is disposed later, is provided in one of the cleaning mechanisms 120 to guide the holding guide rollers 121 and 122 and the guide roller 132 disposed on the lead-out side of the cleaning mechanism 120.

配置於支持板72背面之掩膜薄膜搬送用之馬達77'轉動一面張設一面引導掩膜薄膜18'之引導輥74、131、132、75、一對挾持用引導輥121、122中之任一個或複數個,而使環狀之掩膜薄膜18'沿著該等輥移動回轉。以下,馬達77'作為轉動該等輥中之挾持用引導輥121之構成進行說明。 The motor 77' for mask film transport disposed on the back surface of the support plate 72 is rotated to guide the guide rollers 74, 131, 132, and 75 of the mask film 18', and a pair of holding guide rollers 121 and 122. One or more, and the annular mask film 18' is moved to rotate along the rollers. Hereinafter, the motor 77' will be described as a configuration for rotating the holding guide roller 121 in the rolls.

電極材料回收機構110設置於清洗機構120之導入側之搬送掩膜薄膜18'之回收部,於圖示之例中,設置於配置於清洗機構120之導入側之引導輥131。 The electrode material recovery mechanism 110 is provided in the collection portion of the transfer mask film 18' on the introduction side of the cleaning mechanism 120, and is provided in the guide roller 131 disposed on the introduction side of the cleaning mechanism 120 in the illustrated example.

電極材料回收機構110之構成除了回收具111'配置為於支持板72軸支中央部,而該中央部之兩側之兩端側分別成為刮刀狀部而可搖動,且抵壓於掩膜薄膜18'之表面之一側之刮刀狀部之高度方向位置相對於其他部位變高以外,與第2實施形態之電極材料回收機構110之構成相同。 The electrode material recovery mechanism 110 is configured such that the recovery device 111' is disposed at the central portion of the support plate 72, and both end sides of the central portion are respectively formed into a blade portion and can be shaken and pressed against the mask film. The position of the blade portion on the one side of the surface of 18' is higher than that of the other portions, and is the same as the configuration of the electrode material collecting mechanism 110 of the second embodiment.

清洗機構120構成為具備:一對挾持用引導輥121、122;一對廢棉紗頭供給輥125、126,其捲繞有未使用之長條之帶狀清洗廢棉紗頭123、124;廢棉紗頭回收輥127、128,其捲繞回收自廢棉紗頭供給輥125、126導出,通過一對挾持用引導輥121、122間之清洗廢棉紗頭123、124;及馬達129,其配置於支持板72背面,轉動驅動廢棉紗頭回收輥127、128。 The cleaning mechanism 120 is configured to include: a pair of holding guide rollers 121 and 122; a pair of waste cotton yarn supplying rollers 125 and 126, which are wound with unused strip-shaped cleaning waste cotton yarn ends 123 and 124; and waste cotton yarn The head recovery rolls 127, 128 are taken up and taken out from the waste cotton yarn supply rolls 125, 126, and are passed through a pair of holding guide rolls 121, 122 to clean the waste cotton yarn ends 123, 124; and a motor 129, which is disposed in support On the back side of the plate 72, the waste cotton yarn recovery rolls 127, 128 are rotationally driven.

一對挾持用引導輥121、122一面使掩膜薄膜18'配置於清洗廢棉紗頭123、124間,一面一體挾持該等。且,藉由其轉動,可自配置有引導輥75之側之回收部側導入掩膜薄膜18'及清洗廢棉紗頭123、124,並將該等導出至配置有引導輥74之側之供給部側。 The pair of holding guide rollers 121 and 122 arrange the mask film 18' between the cleaning waste cotton yarns 123 and 124 while integrally holding them. Further, by the rotation, the mask film 18' and the cleaning waste cotton yarns 123, 124 can be introduced from the side of the collecting portion on the side where the guide roller 75 is disposed, and the supply can be led to the side on which the guide roller 74 is disposed. Side.

於圖示之例中,於每對例如基板面11塗布1次電極材料15時,一對挾持用引導輥121、122中之挾持用引導輥121均藉由馬達77'而轉動特定量,而將掩膜部分19之掩膜薄膜18'回收特定量至配置有引導輥75之側之回收部側,且自配置有引導輥74之側之供給部側導出與該特定量對應之掩膜薄膜18',並使其位於掩膜部分19。此時,藉由一對挾持用引導輥121、122,亦將清洗廢棉紗頭123、124自廢棉紗頭供給輥125、126導出特定量,並導出至廢棉紗頭回收輥127、128側。 In the example shown in the figure, when the electrode material 15 is applied once per pair of the substrate surface 11, for example, the holding guide rollers 121 of the pair of holding guide rollers 121 and 122 are rotated by a specific amount by the motor 77'. The mask film 18' of the mask portion 19 is recovered by a specific amount to the side of the recovery portion on the side where the guide roller 75 is disposed, and the mask portion corresponding to the specific amount is led out from the supply portion side on the side where the guide roller 74 is disposed. 18' and placed in the mask portion 19. At this time, the cleaning waste yarn ends 123 and 124 are also led out from the waste cotton yarn supplying rollers 125 and 126 by a pair of holding guide rollers 121 and 122, and are led out to the waste cotton yarn collecting rollers 127 and 128 side.

廢棉紗頭回收輥127、128此時藉由馬達129之驅動而轉動與清洗 廢棉紗頭123、124自一對挾持用引導輥121、122導出之量對應之量,而將自一對挾持用引導輥121、122導出之清洗廢棉紗頭123、124回收而不會與供給部側之掩膜薄膜18'接觸。 The waste cotton yarn retracting rollers 127, 128 are now rotated and cleaned by the driving of the motor 129 The waste cotton yarn ends 123 and 124 are discharged from the pair of holding guide rollers 121 and 122 by an amount corresponding to each other, and the cleaning waste cotton yarn ends 123 and 124 which are led out from the pair of holding guide rollers 121 and 122 are recovered without being supplied. The mask film 18' on the side is in contact.

即,根據本實施形態之配線形成裝置1-3,由於與作為環狀之掩膜薄膜18'所形成之掩膜部分19之重複使用對應,故清洗機構120採用於掩膜薄膜18'通過一對挾持用引導輥121、122間時,將與掩膜薄膜18'一起一面被一體挾持一面通過之清洗廢棉紗頭123、124抵壓於掩膜薄膜18'之兩面,而擦拭殘留於掩膜薄膜18'之表面之電極材料15或污垢之構成。 That is, the wiring forming apparatus 1-3 according to the present embodiment corresponds to the reuse of the mask portion 19 formed as the annular mask film 18', so that the cleaning mechanism 120 is used for the mask film 18'. When the guide rollers 121 and 122 are held between the holding rollers 121 and 122, the cleaning waste cotton yarns 123 and 124 are pressed against the mask film 18' while being integrally held by the mask film 18', and the wiper remains on the mask film 18'. The electrode material 15 or the composition of the dirt on the surface of the film 18'.

另,於本實施形態之配線形成裝置1-3中,雖採用使用清洗廢棉紗頭123、124之擦拭構成作為清洗機構120,但並非限於此,對於清洗機構120,可利用使用清洗液之清洗機構等各種薄膜清洗機構。 Further, in the wiring forming apparatus 1-3 of the present embodiment, the wiping structure using the cleaning waste cotton yarn ends 123 and 124 is used as the cleaning mechanism 120. However, the cleaning mechanism 120 is not limited thereto, and the cleaning mechanism 120 can be cleaned by using the cleaning liquid. Various film cleaning mechanisms such as organizations.

<第4實施形態> <Fourth embodiment>

本實施形態之配線形成裝置1-4係於第1實施形態之配線形成裝置1-1中,將掩膜單元71安裝固定於個別掩膜單元之單元支持台81,而使掩膜單元升降機構90及掩膜單元移動機構95成為個別掩膜單元。 The wiring forming apparatus 1-4 of the present embodiment is the wiring forming apparatus 1-1 of the first embodiment, and the mask unit 71 is attached and fixed to the unit support table 81 of the individual mask unit, and the mask unit elevating mechanism is provided. The 90 and mask unit moving mechanism 95 becomes an individual mask unit.

圖12係本發明之第4實施形態之配線形成裝置之俯視構成圖。 Fig. 12 is a plan view showing the wiring forming apparatus of the fourth embodiment of the present invention.

本實施形態之配線形成裝置1-4係將掩膜單元71安裝固定於個別掩膜單元之單元支持台81,而將掩膜單元升降機構90及掩膜單元移動機構95與個別掩膜單元對應而設置。 In the wiring forming apparatus 1-4 of the present embodiment, the mask unit 71 is attached and fixed to the unit support table 81 of the individual mask unit, and the mask unit elevating mechanism 90 and the mask unit moving mechanism 95 are associated with the individual mask unit. And set.

根據本實施形態,掩膜單元升降機構90及掩膜單元移動機構95之個數雖增加,但由於特別將掩膜單元移動機構95設置於個別掩膜單元71,故相對於塗布對象之半導體基板10之大小或形狀之種類,可與更廣範圍對應。 According to the present embodiment, the number of the mask unit elevating mechanism 90 and the mask unit moving mechanism 95 is increased. However, since the mask unit moving mechanism 95 is provided in the individual mask unit 71, the semiconductor substrate to be coated is applied. The size or shape of 10 can correspond to a wider range.

<第5實施形態> <Fifth Embodiment>

本實施形態之配線形成裝置1-5與第1實施形態之配線形成裝置1- 1不同之處為圖9所示之掩膜單元71之掩膜薄膜18之回收及導出之特定量m。 The wiring forming apparatus 1-5 of the present embodiment and the wiring forming apparatus 1 of the first embodiment The difference is the specific amount m of the recovery and derivation of the mask film 18 of the mask unit 71 shown in FIG.

另,於本實施形態之配線形成裝置1-5中,由於關於除掩膜單元71以外之配線形成裝置1-5之各部之構成或其作動控制與第1實施形態之配線形成裝置1-1為同一或相同,故以下對同一或相同之構成部使用同一符號,並省略其說明。 In the wiring forming apparatus 1-5 of the present embodiment, the configuration of each of the wiring forming apparatuses 1-5 other than the mask unit 71 or the actuation control thereof and the wiring forming apparatus 1-1 of the first embodiment are provided. The same or similar components are denoted by the same reference numerals, and their description will be omitted.

圖13係關於本發明之第5實施形態之配線形成裝置之掩膜部分之掩膜薄膜,針對特定量之回收及導出之一實施例之說明圖。 Fig. 13 is an explanatory view showing an embodiment of a mask film of a mask portion of a wiring forming apparatus according to a fifth embodiment of the present invention, for a specific amount of recovery and derivation.

圖13(A)~(C)依次顯示反復進行塗布時之第1次~第3次塗布之掩膜薄膜18之移動位置狀態。 13(A) to (C) sequentially show the moving position state of the mask film 18 applied for the first to third times when the coating is repeated.

如圖13(A)所示,電極材料15相對於作為最初之指狀配線16之形成對象之半導體基板10-1之塗布作業所使用之掩膜薄膜18於塗布作業結束後,以圖8之步驟S60所示之掩膜薄膜回收處理,回收至圖13(B)所示之位置。 As shown in Fig. 13(A), after the coating operation of the electrode material 15 with respect to the coating operation of the semiconductor substrate 10-1 which is the target of the first finger wiring 16, after the coating operation is completed, The mask film recovery process shown in step S60 is recovered to the position shown in Fig. 13(B).

此處,於未因與基板面11之配線設置區域B之指狀配線16之線粗細或指狀配線16之形成間隔(配線間距)之關係產生障礙之情形時,可以較圖13(B)所示之掩膜部分19之區間長度更小之掩膜薄膜回收量m(=m2<m1),進行電極材料15相對於作為下一指狀配線16之形成對象之半導體基板10-2之塗布作業。 Here, when there is no obstacle due to the relationship between the line thickness of the finger wiring 16 of the wiring installation region B of the substrate surface 11 or the formation interval (wiring pitch) of the finger wiring 16, it can be compared with FIG. 13(B). The mask film recovery amount m (= m2 < m1) of the mask portion 19 having a smaller interval length is applied, and the coating of the electrode material 15 with respect to the semiconductor substrate 10-2 which is the target of forming the next finger wiring 16 is performed. operation.

該情形時,於下一半導體基板10-2之電極材料15之塗布作業時,因電極材料15相對於最初之半導體基板10-1之塗布作業而附著有電極材料15之掩膜薄膜18之掩膜部分雖殘留於與半導體基板10-2重疊之區域部分,但所附著之電極材料15位於不與形成於半導體基板10-2之基板面11之指狀配線16重疊之位置。 In this case, at the time of the coating operation of the electrode material 15 of the next semiconductor substrate 10-2, the mask film 18 of the electrode material 15 is adhered to the coating operation of the electrode material 15 with respect to the first semiconductor substrate 10-1. The film portion remains in a portion overlapping the semiconductor substrate 10-2, but the adhered electrode material 15 is located at a position that does not overlap with the finger wiring 16 formed on the substrate surface 11 of the semiconductor substrate 10-2.

再者,如圖13(C)所示,即便於進而下一半導體基板10-3之電極材料15之塗布作業中,因第1次及第2次電極材料15之塗布作業而附著 於掩膜薄膜18上之電極材料15與形成於半導體基板10-3之基板面11之指狀配線16亦位於不重疊之位置。 Further, as shown in FIG. 13(C), even in the coating operation of the electrode material 15 of the next semiconductor substrate 10-3, the first and second electrode materials 15 are attached to each other. The electrode material 15 on the mask film 18 and the finger wiring 16 formed on the substrate surface 11 of the semiconductor substrate 10-3 are also located at positions that do not overlap.

如此,於本實施形態之配線形成裝置1-5中,藉由以使掩膜薄膜18上之電極附著位置保持絕緣狀態而位於下一次塗布電極材料15之半導體基板10之指狀配線16彼此之中間之方式設定掩膜薄膜回收量m,可有效削減掩膜薄膜回收量m,而可謀求成本削減效果。 As described above, in the wiring forming apparatus 1-5 of the present embodiment, the finger wirings 16 of the semiconductor substrate 10 on which the electrode material 15 is applied next are placed in the insulating state in which the electrode adhesion positions on the mask film 18 are kept in an insulated state. By setting the mask film recovery amount m in the middle, the mask film recovery amount m can be effectively reduced, and the cost reduction effect can be achieved.

以上,雖已對本發明之配線形成裝置之實施形態進行各種說明,但並非限於此。例如,掩膜單元之形態或數量可根據掩膜部分之配置形態或朝向而實現各種變化例。 Although the embodiments of the wiring forming apparatus of the present invention have been described above, the present invention is not limited thereto. For example, the form or number of mask units can be variously modified depending on the arrangement form or orientation of the mask portion.

本說明書所引用之所有刊物、專利及專利申請案係直接作為參考併入本說明書中。 All publications, patents and patent applications cited in this specification are hereby incorporated by reference in their entirety herein

1-1‧‧‧配線形成裝置 1-1‧‧‧Wiring forming device

10‧‧‧半導體基板(基板) 10‧‧‧Semiconductor substrate (substrate)

15‧‧‧電極材料(塗布液) 15‧‧‧Electrode material (coating solution)

20‧‧‧基板載置台 20‧‧‧Substrate mounting table

23‧‧‧載置板 23‧‧‧Loading board

24‧‧‧基板載置面 24‧‧‧Substrate mounting surface

30‧‧‧基板搬送機構 30‧‧‧Substrate transport mechanism

31‧‧‧裝置基台 31‧‧‧Device base

32‧‧‧基板搬送台 32‧‧‧Substrate transfer table

40‧‧‧塗布噴嘴 40‧‧‧ Coating nozzle

50‧‧‧噴嘴升降機構 50‧‧‧Nozzle lifting mechanism

51‧‧‧噴嘴支持框架 51‧‧‧Nozzle Support Frame

53‧‧‧梁部 53‧‧ ‧ Beam Department

54‧‧‧噴嘴升降台 54‧‧‧Nozzle lifting platform

60‧‧‧塗布液供給機構 60‧‧‧ Coating liquid supply mechanism

61‧‧‧電極材料槽 61‧‧‧Electrode material trough

62‧‧‧槽本體 62‧‧‧ slot body

63‧‧‧供給口 63‧‧‧ supply port

64‧‧‧壓力調整口 64‧‧‧ Pressure adjustment port

65‧‧‧配管 65‧‧‧Pipe

66‧‧‧調節器 66‧‧‧Regulator

67‧‧‧閥 67‧‧‧Valves

70‧‧‧掩膜機構 70‧‧ ‧ masking mechanism

71‧‧‧掩膜單元 71‧‧‧ mask unit

90‧‧‧掩膜單元升降機構 90‧‧‧ Mask unit lifting mechanism

91‧‧‧支持台升降台 91‧‧‧Support platform

95‧‧‧掩膜單元移動機構 95‧‧‧mask unit moving mechanism

96‧‧‧單元移動台 96‧‧‧unit mobile station

100‧‧‧控制裝置 100‧‧‧Control device

X‧‧‧方向 X‧‧‧ direction

x‧‧‧方向 X‧‧‧ directions

Y‧‧‧方向 Y‧‧‧ direction

y‧‧‧方向 Y‧‧‧ direction

z‧‧‧方向 Z‧‧‧direction

Claims (5)

一種配線形成裝置,其特徵在於包含:基板載置台,其載置基板;塗布噴嘴,其對載置於該基板載置台之基板之基板面噴出包含配線材料之塗布液;相對移動機構,其使該塗布噴嘴與上述基板載置台中之一者相對於另一者相對移動;及掩膜單元,其設置為可與上述基板載置台一起相對於上述塗布噴嘴相對移動;且上述塗布噴嘴包括複數個噴出口,其等沿著與利用上述相對移動機構之相對移動方向交叉之方向排列;且上述掩膜單元包含掩膜薄膜,其當載置於上述基板載置台之基板之與利用上述相對移動機構之相對移動方向交叉、且亦與上述塗布噴嘴之上述複數個噴出口之排列方向交叉之邊緣部,藉由利用上述相對移動機構之相對移動而通過上述複數個噴出口之一部分之下方時,介置於與該一部分之噴出口之間,而防止自該一部分之噴出口噴出之塗布液附著於上述邊緣部。 A wiring forming apparatus comprising: a substrate mounting table on which a substrate is placed; and a coating nozzle that ejects a coating liquid containing a wiring material to a substrate surface of a substrate placed on the substrate mounting table; and a relative moving mechanism The coating nozzle and the substrate mounting table are relatively moved relative to the other; and the masking unit is disposed to be relatively movable with respect to the coating nozzle together with the substrate mounting table; and the coating nozzle includes a plurality of a discharge port arranged in a direction crossing a relative moving direction by the relative moving mechanism; and the mask unit includes a mask film which is placed on the substrate of the substrate mounting table and uses the relative moving mechanism An edge portion intersecting with the direction of the plurality of ejection ports of the coating nozzle intersecting with the moving direction, and passing through a portion of the plurality of ejection ports by the relative movement of the relative moving mechanism a coating placed between the discharge port and the portion of the discharge port to prevent ejection from the discharge port of the portion Adhered to the edge portion. 如請求項1之配線形成裝置,其中上述掩膜薄膜由長條之帶狀掩膜薄膜形成;且上述掩膜單元包含:掩膜薄膜供給部,其配置上述帶狀掩膜薄膜之未附著有塗布液之帶長部分;掩膜薄膜回收部,其配置上述帶狀掩膜薄膜之附著有塗布液之帶長部分;及掩膜薄膜移動機構,其自上述掩膜薄膜供給部將上述帶狀掩 膜薄膜之帶長部分導出特定量,使其新介置於上述邊緣部與上述一部分之噴出口之間、且將已介置於上述邊緣部與上述一部分之噴出口之間之上述帶狀掩膜薄膜之帶長部分導入該特定量至上述掩膜薄膜回收部。 The wiring forming device of claim 1, wherein the mask film is formed of a strip-shaped mask film; and the mask unit comprises: a mask film supply portion, wherein the strip mask film is not attached a tape length portion of the coating liquid; a mask film collecting portion that is disposed with a tape length portion to which the coating liquid adheres; and a mask film moving mechanism that applies the band shape from the mask film supply portion Cover The strip length portion of the film film is led to a specific amount so as to be newly interposed between the edge portion and the portion of the ejection port, and the strip mask which has been interposed between the edge portion and the portion of the ejection port The tape length portion of the film film is introduced into the above-mentioned mask film collecting portion. 如請求項2之配線形成裝置,其中於上述掩膜薄膜回收部設置有塗布液回收機構,其回收附著於由上述掩膜薄膜移動機構所導入之上述帶狀掩膜薄膜之帶長部分之掩膜表面之塗布液。 The wiring forming apparatus of claim 2, wherein the mask film collecting portion is provided with a coating liquid recovery mechanism that recovers a mask attached to a strip length portion of the strip mask film introduced by the mask film moving mechanism Coating solution on the surface of the film. 如請求項1之配線形成裝置,其中上述掩膜薄膜由環狀之帶狀掩膜薄膜形成;且上述掩膜單元包含:掩膜薄膜供給部,其配置上述帶狀掩膜薄膜之未附著有塗布液之帶長部分;掩膜薄膜回收部,其配置上述帶狀掩膜薄膜之附著有塗布液之帶長部分;掩膜薄膜移動機構,其自上述掩膜薄膜供給部將上述帶狀掩膜薄膜之帶長部分導出特定量,使其新介置於上述邊緣部與上述一部分之噴出口之間,且將已介置於上述邊緣部與上述一部分之噴出口之間之上述帶狀掩膜薄膜之帶長部分導入該特定量至上述掩膜薄膜回收部;及掩膜薄膜清洗機構,其設置於自上述掩膜薄膜回收部至上述掩膜薄膜供給部之上述帶狀壓膜薄膜之返回路上,清洗上述帶狀掩膜薄膜。 The wiring forming device of claim 1, wherein the mask film is formed of a ring-shaped mask film; and the mask unit comprises: a mask film supply portion, wherein the strip mask film is not attached a tape length portion of the coating liquid; a mask film collecting portion that is disposed with a tape length portion to which the coating liquid is adhered; and a mask film moving mechanism that masks the band film from the mask film supply portion The strip length portion of the film film is led to a specific amount so as to be newly interposed between the edge portion and the ejection opening of the portion, and the strip mask which has been interposed between the edge portion and the portion of the ejection port a tape length of the film film is introduced into the mask film collecting portion; and a mask film cleaning mechanism is provided in the tape film from the mask film collecting portion to the mask film supplying portion. On the way back, clean the strip mask film. 如請求項2或4之配線形成裝置,其中上述掩膜薄膜移動機構作為上述特定量,將形成於介置於上述邊緣部與上述一部分之噴出口之間之上述帶狀掩膜薄膜之帶 長部分、且藉由自該一部分之噴出口噴出塗布液而經塗布之帶狀塗布區域,以位於該一部分之噴出口間之方式,自上述掩膜薄膜供給部導出,並導入至上述掩膜薄膜回收部。 The wiring forming device of claim 2 or 4, wherein the mask film moving mechanism is formed as a band of the strip mask film interposed between the edge portion and the portion of the ejection opening as the specific amount a strip-shaped coating region coated with a coating liquid by ejecting a coating liquid from the ejection port of the portion, and is taken out from the mask film supply portion and introduced into the mask so as to be located between the ejection ports of the portion Film recycling department.
TW102142126A 2012-11-22 2013-11-19 Wiring forming apparatus TW201431097A (en)

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