TW201428018A - Glycidyl ether compound, liquid crystal sealant, and method for producing glycidyl ether compound - Google Patents

Glycidyl ether compound, liquid crystal sealant, and method for producing glycidyl ether compound Download PDF

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TW201428018A
TW201428018A TW102136533A TW102136533A TW201428018A TW 201428018 A TW201428018 A TW 201428018A TW 102136533 A TW102136533 A TW 102136533A TW 102136533 A TW102136533 A TW 102136533A TW 201428018 A TW201428018 A TW 201428018A
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group
compound
liquid crystal
epoxy
meth
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TW102136533A
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TWI586695B (en
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Taikou Usui
Ryoji Horikoshi
Kensuke Miyazaki
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Kyoritu Chemical & Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/12Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms
    • C07D303/18Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by etherified hydroxyl radicals
    • C07D303/31Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by etherified hydroxyl radicals in which the oxirane rings are condensed with a carbocyclic ring system having three or more relevant rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells

Abstract

The present invention provides a glycidyl ether compound that scarcely affects liquid crystal molecular alignment and makes it possible for a liquid crystal sealant to adhere strongly and cure even when a liquid crystal sealant is applied in a narrow seal width and bonded to a base in a one-drop-fill method. The present invention also provides a liquid crystal sealant containing the glycidyl ether compound, and a method for producing the glycidyl ether compound.

Description

環氧丙基醚系化合物、液晶密封劑及環氧丙基醚系化合物之製造方法 Method for producing epoxy propyl ether compound, liquid crystal sealing agent and epoxy propyl ether compound

本發明係關於環氧丙基醚系化合物、含有環氧丙基醚系化合物之液晶密封劑及環氧丙基醚系化合物之製造方法。 The present invention relates to a method for producing a glycidyl ether compound, a liquid crystal sealing agent containing a glycidyl ether compound, and a glycidyl ether compound.

在液晶面板等之液晶顯裝置的製造中,例如在構成液晶面板之2片基盤的任一基盤之外周塗佈液晶密封劑,在任一基盤上滴入特定量的液晶,在真空下貼合2片的基盤後返回大氣壓中,填充液晶,使液晶密封劑硬化之液晶滴入工法正普及。 In the manufacture of a liquid crystal display device such as a liquid crystal panel, for example, a liquid crystal sealing agent is applied to any of the two substrates constituting the two substrates of the liquid crystal panel, and a specific amount of liquid crystal is dropped on any of the substrates, and is bonded under vacuum. After the base of the sheet is returned to the atmospheric pressure, the liquid crystal is filled, and the liquid crystal sealing agent which hardens the liquid crystal sealing agent is popularized.

在液晶滴入工法中係從高速硬化的觀點,廣泛使用以環氧基丙烯酸酯系化合物作為主劑之自由基聚合反應性化合物作為液晶密封劑(例如,參照特開2007-297470號公報)。 In the liquid crystal dropping method, a radical polymerization compound having an epoxy group-containing compound as a main component is widely used as a liquid crystal sealing agent from the viewpoint of high-speed curing (for example, see JP-A-2007-297470).

[發明之概要] [Summary of the Invention]

但,近年,隨智慧型手機或平板型終端等之普及而小型面板之需求增大,藉提昇設計性之面板設計,進行窄邊緣化,液晶密封劑之塗佈的細線化要求正增加。例如,要求使習知密封寬1.0~1.5mm減半的程度。對於如此之要求,隨密封寬的窄小化而黏著面積即使減少,從耐久性之觀點,可維持或更提昇黏著強度之液晶密封劑成為必要起來。 However, in recent years, with the popularization of smart phones or tablet terminals, the demand for small panels has increased, and by narrowing the design of the panel design, the thinning of the liquid crystal sealant is increasing. For example, it is required to halve the conventional seal width by 1.0 to 1.5 mm. With such a requirement, as the sealing width is narrowed and the adhesion area is reduced, it is necessary to maintain or improve the adhesion strength of the liquid crystal sealing agent from the viewpoint of durability.

在液晶滴入工法中係於基盤呈框狀塗佈密封劑而形成密封框,於框之內側滴入液晶,抽真空而張貼面板,照射UV而使液晶密封劑光硬化後,以液晶的NI點(Nematic Isotropic point)以上之溫度熱熟化,與使液晶密封劑熱硬化同時地使液晶配向。 In the liquid crystal dropping method, a sealing frame is applied to the substrate in a frame shape to form a sealing frame, a liquid crystal is dropped on the inside of the frame, a vacuum is applied to the panel, and the liquid crystal sealing agent is cured by UV irradiation to form a liquid crystal. The temperature above the Nematic Isotropic point is thermally cured, and the liquid crystal sealing agent is thermally hardened to align the liquid crystal.

如TV般大型面板時,因面板大,從液晶滴入處至密封框有一定以上之距離,滴入液晶而貼合面板後至照射UV止,液晶與液晶密封劑不接觸,故液晶密封劑進行光硬化後,與液晶接觸。或,液晶與未硬化狀態的液晶密封劑之接觸時間短。 When a large panel such as a TV is used, the panel has a large distance, and there is a certain distance from the liquid crystal dropping point to the sealing frame. After the liquid crystal is dropped and the panel is attached to the UV, the liquid crystal and the liquid crystal sealing agent are not in contact, so the liquid crystal sealing agent After photohardening, it is in contact with the liquid crystal. Alternatively, the contact time between the liquid crystal and the liquid crystal sealant in an uncured state is short.

另外,在小型面板係從液晶滴入處至密封框止之距離短,故貼合後至照射UV止,液晶密封劑以未硬化的狀態與液晶接觸(接觸時間長)。因此,自以往,液晶密封劑在未硬化狀態的液晶污染性成為問題。 Further, in the small panel, the distance from the liquid crystal dropping point to the sealing frame is short, so that the liquid crystal sealing agent is in contact with the liquid crystal in an uncured state (contact time is long) after the bonding. Therefore, conventionally, the liquid crystal sealant has a problem of liquid crystal contamination in an uncured state.

以含有習知的環氧/丙烯酸系化合物之環氧化合物作為主劑之自由聚合反應性的液晶密封劑係未提到可充分應 付如此之要求。 A free-polymerizable liquid crystal sealing agent containing an epoxy compound of a conventional epoxy/acrylic compound as a main component is not mentioned Pay such a request.

本發明之課題係提供一種在液晶滴入工法中,以窄小的密封寬度塗佈液晶密封劑而貼合基盤時,液晶密封劑亦可牢固地黏著硬化,不易對液晶配向性造成影響之環氧丙基醚系化合物;含有環氧丙基醚系化合物之液晶密封劑及環氧丙基醚系化合物之製造方法。 An object of the present invention is to provide a liquid crystal sealing agent which can be firmly adhered and hardened when a liquid crystal sealing agent is applied to a liquid crystal sealing agent with a narrow sealing width in a liquid crystal dropping method, and is not easily affected by liquid crystal alignment. An oxypropyl ether compound; a liquid crystal sealing agent containing a glycidyl ether compound; and a method for producing a glycidyl ether compound.

本發明係包含以下之態樣。 The present invention encompasses the following aspects.

[1]一種環氧丙基醚系化合物,其係以下述式(1)所示, [式中,n1為2~30之範圍的數,m為1~5之範圍的數,X為氧原子(O)、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基,Y係分別互相獨立之碳原子數2~4的伸烷基,R係分別互相獨立之氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR1)-CH2-O-R2或基2:-CH2-C(CH3)(OR1)-CH2-O-R2(式中,R1為氫原子或(甲基)丙烯醯基,R2為(甲基)丙烯醯基),R’係分別互相獨立之氫原子或甲基,在前述R中,前述環氧丙基、前述甲基環氧丙基、前 述基1及前述基2之合計的平均之個數x為2以上,前述R含有前述基1或前述基2時,前述環氧丙基及甲基環氧丙基之合計的平均個數y、與前述基1及前述基2之合計的平均之個數z之比率(y/z)為10/90~90/10]。 [1] A glycidyl propyl ether compound which is represented by the following formula (1), [wherein, n 1 is a number in the range of 2 to 30, m is a number in the range of 1 to 5, X is an oxygen atom (O), an alkyl group having 1 to 4 carbon atoms, or a carbon number of 2 to 4 The alkylene group, Y is a mutually independent alkyl group having 2 to 4 carbon atoms, and R is a hydrogen atom independently independent of each other, a glycidyl group, a methyl epoxy group, and a group 1:-CH 2 - CH(OR 1 )-CH 2 -OR 2 or base 2: -CH 2 -C(CH 3 )(OR 1 )-CH 2 -OR 2 (wherein R 1 is a hydrogen atom or (meth)acryloquinone a group, R 2 is a (meth) propylene fluorenyl group, and R ′ is a hydrogen atom or a methyl group which are independent of each other, and in the above R, the epoxy propyl group, the methyl epoxide group, the group 1 and The average number x of the total of the base 2 is 2 or more, and when the R contains the base 1 or the base 2, the average number y of the total of the epoxy propyl group and the methyl epoxy group is the same as the above The ratio (y/z) of the average number z of the total of 1 and the aforementioned base 2 is 10/90 to 90/10].

[2]一種液晶密封劑,其係含有如前述第[1]項之環氧丙基醚系化合物。 [2] A liquid crystal sealing agent comprising the epoxy propyl ether compound according to the above [1].

[3]一種以如前述第[1]項之式(1)所示之環氧丙基醚系化合物之製造方法,其係包含如下步驟:使下述式(2): (式中,n2為2~30之範圍的數,Y係分別獨立為碳原子數2~4之伸烷基,R11係分別互相獨立為氫原子、環氧丙基或甲基環氧丙基)所示之化合物C、與以下述式(3): [式中,X為氧原子、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基,R12係分別互相獨立為氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR21)-CH2-O-R22、或基2:-CH2-C(CH3)(OR21)-CH2-O-R22(式中,R21為氫原子或 (甲基)丙烯醯基,R22為(甲基)丙烯醯基)]所示之化合物D反應的步驟。 [3] A method for producing a glycidyl propyl ether compound represented by the formula (1) of the above [1], which comprises the step of: (2): (wherein n 2 is a number in the range of 2 to 30, and Y is independently an alkylene group having 2 to 4 carbon atoms, and R 11 is independently a hydrogen atom, an epoxy propyl group or a methyl epoxy group, respectively. The compound C shown by propyl) and the following formula (3): [In the formula, X is an oxygen atom, an alkylene group having 1 to 4 carbon atoms or an alkylene group having 2 to 4 carbon atoms, and R 12 is independently a hydrogen atom, an epoxy propyl group or a methyl epoxy group. Propyl, group 1: -CH 2 -CH(OR 21 )-CH 2 -OR 22 , or base 2: -CH 2 -C(CH 3 )(OR 21 )-CH 2 -OR 22 (wherein R 21 is a step of reacting a compound D represented by a hydrogen atom or a (meth) acrylonitrile group and R 22 is a (meth) propylene fluorenyl group.

若依本發明,可提供一種在液晶滴入工法中,以窄小的密封寬度塗佈液晶密封劑而貼合基盤時,液晶密封劑亦可牢固地黏著硬化,不易對液晶配向性造成影響之環氧丙基醚系化合物;含有環氧丙基醚系化合物之液晶密封劑及環氧丙基醚系化合物之製造方法。 According to the present invention, in the liquid crystal dropping method, when the liquid crystal sealing agent is applied with a narrow sealing width and the substrate is bonded to the substrate, the liquid crystal sealing agent can be firmly adhered and hardened, and the liquid crystal alignment property is not easily affected. A method for producing a glycidyl propyl ether compound, a liquid crystal sealing agent containing a glycidyl propyl compound, and a glycidyl propyl compound.

圖1係表示實施例之液晶配向性為○時的例(化合物A-3)之顯微鏡圖。 Fig. 1 is a micrograph showing an example (compound A-3) in which the liquid crystal alignment property of the example is ○.

圖2係表示實施例之液晶配向性為○時的例(化合物A-5)之顯微鏡圖。 Fig. 2 is a micrograph showing an example (compound A-5) in which the liquid crystal alignment property of the example is ○.

圖3係表示實施例之液晶配向性為×時的例(化合物B)之顯微鏡圖。 Fig. 3 is a micrograph showing an example (Compound B) in which the liquid crystal alignment property of the example is ×.

圖4係表示黏著強度之試驗方法的概要之概念圖。 Fig. 4 is a conceptual diagram showing an outline of a test method of adhesion strength.

[用以實施發明之形態] [Formation for implementing the invention]

在本說明書中,所謂「步驟」之詞係並非僅獨立之步驟,即使為無法與其他之步驟明確地區別時,若達成其步驟所期望的目的,亦包含本用語。使用「~」所示之數值 範圍係表示含有於「~」之前後所記載的數值分別作為最小值及最大值的範圍。組成物中之各成分的量係組成物中相當於各成分之物質複數存在時,只要無特別聲明,意指存在於組成物中之該複數的物質之合計量。 In the present specification, the term "step" is not an independent step, and even if it is not clearly distinguishable from other steps, the term is included if the intended purpose of the step is achieved. Use the value shown by "~" The range indicates the range in which the numerical values described before and after "~" are the minimum value and the maximum value, respectively. When the amount of each component in the composition is a plurality of substances corresponding to each component in the composition, unless otherwise stated, it means the total amount of the plural substances present in the composition.

又,所謂(甲基)丙烯醯基意指甲基丙烯醯基及/或丙烯醯基,所謂(甲基)丙烯酸酯係意指甲基丙烯酸酯及/或丙烯酸酯。 Further, the (meth)acrylonitrile group means a methyl methacrylate group and/or an acryl fluorenyl group, and the (meth) acrylate type means a methacrylate and/or an acrylate.

[化合物A] [Compound A]

本發明之環氧丙基醚系化合物(以下,亦稱為化合物A)係以下述式(1)表示。 The glycopropyl ether compound (hereinafter also referred to as compound A) of the present invention is represented by the following formula (1).

式中,n1為2~30之範圍的數,m為1~5之範圍的數。 In the formula, n 1 is a number in the range of 2 to 30, and m is a number in the range of 1 to 5.

X為氧原子(O)、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基。Y係分別互相獨立之碳原子數2~4的伸烷基。 X is an oxygen atom (O), an alkylene group having 1 to 4 carbon atoms or an alkylene group having 2 to 4 carbon atoms. Y is an alkyl group having 2 to 4 carbon atoms independently of each other.

R係分別互相獨立之氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR1)-CH2-O-R2或基2:-CH2-C(CH3)(OR1)-CH2-O-R2(式中,R1為氫原子或(甲基)丙烯醯基,R2為(甲基)丙烯醯基),R’係分別互相獨立之氫原子或甲基。 R is a hydrogen atom independently independent of each other, a glycidyl group, a methyl epoxy group, a group 1:-CH 2 -CH(OR 1 )-CH 2 -OR 2 or a group 2:-CH 2 -C (CH) 3 ) (OR 1 )-CH 2 -OR 2 (wherein R 1 is a hydrogen atom or a (meth)propenyl group, and R 2 is a (meth)acryloyl group), and R' is a hydrogen independently of each other. Atom or methyl.

在前述R中,前述環氧丙基、前述甲基環氧丙基、前述基1及前述基2之合計的平均之個數x為2以上,前述R含有前述基1或前述基2時,前述環氧丙基及甲基環氧丙基之合計的平均個數y、與前述基1及前述基2之合計的平均之個數z之比率(y/z)為10/90~90/10。 In the above R, the average number x of the total of the epoxy propyl group, the methyl epoxypropyl group, the base 1 and the base 2 is 2 or more, and when the R contains the base 1 or the base 2, The ratio (y/z) of the average number y of the total of the epoxy propyl group and the methyl epoxy group to the total number z of the total of the base 1 and the base 2 is 10/90 to 90/ 10.

在化合物A中,在液晶滴入工法中,以窄小的密封寬度塗佈液晶密封劑而貼合基盤時,液晶密封劑亦可牢固地黏著硬化之性能(以下,亦稱為強黏著性)之觀點,n1為3~25之範圍的數,宜為5~20的範圍之數,更宜為5~15的範圍之數,最宜為7~10的範圍之數。又,n1係以式(2)所示之化合物(化合物C)的重複單元數,亦即,源自n2In the compound A, in the liquid crystal dropping method, when the liquid crystal sealing agent is applied with a narrow sealing width to bond the substrate, the liquid crystal sealing agent can also be firmly adhered and hardened (hereinafter, also referred to as strong adhesion). From the viewpoint, n 1 is a number in the range of 3 to 25, preferably in the range of 5 to 20, more preferably in the range of 5 to 15, and most preferably in the range of 7 to 10. Further, n 1 is a number of repeating units of the compound (compound C) represented by the formula (2), that is, derived from n 2 .

在化合物A中,從液晶密封劑之塗佈性的(例如以點膠機之描繪速度及生產週期未降低)觀點與液晶密封劑之摻合性的(不使化合物A的黏度過剩地昇高)觀點,m係1~5之範圍的數,宜為1~4的範圍之數,更宜為1~3的範圍之數,最宜為1~2的範圍之數。m係可從化合物A之原料的化合物C及化合物D之反應當量比(饋入量)概算。 In the compound A, the adhesion to the liquid crystal sealing agent from the viewpoint of the coatability of the liquid crystal sealing agent (for example, the drawing speed of the dispenser and the production cycle are not lowered) (does not increase the viscosity of the compound A excessively) The viewpoint is that the number of the range of m to 1 to 5 is preferably in the range of 1 to 4, more preferably in the range of 1 to 3, and most preferably in the range of 1 to 2. The m system can be estimated from the reaction equivalent ratio (feed amount) of the compound C of the compound A and the compound D.

又,n1及m係亦可藉由GPC而測定。 Further, n 1 and m can also be measured by GPC.

Y係分別互相獨立之碳原子數2~4的伸烷基,具體上係亞乙基、伸丙基、三亞甲基、四亞甲基等。Y較佳係亞乙基或伸丙基,更佳係亞乙基。 Y is an alkyl group having 2 to 4 carbon atoms independently of each other, and is specifically an ethylene group, a propyl group, a trimethylene group, a tetramethylene group or the like. Y is preferably an ethylene group or a propyl group, more preferably an ethylene group.

在化合物A之R中,環氧丙氧基、甲基環氧丙基、 基1及基2之合計的平均個數x係從液晶密封劑之例如黏度影響的塗佈性等之作業性、與例如交聯密度影響之硬化後的強度等物理特性之觀點,為2以上,宜為2~2m+2,更宜為2m~2m+2,最宜為2m+1~2m+2。 In the R of the compound A, a glycidoxy group, a methyl epoxy group, The average number x of the total of the base 1 and the base 2 is 2 or more from the viewpoints of workability such as coating property affected by viscosity of the liquid crystal sealing agent, and physical properties such as strength after hardening affected by, for example, crosslinking density. It should be 2~2m+2, more preferably 2m~2m+2, and most preferably 2m+1~2m+2.

又,x係可藉由高速液體色層分析(HPLC)及液體色層質量分析(LC-MS),而測定化合物A之平均分子量及分子量分布,藉GPC而測定n1及m而算出。 Further, the x-ray can be obtained by measuring the average molecular weight and molecular weight distribution of the compound A by high-speed liquid chromatography (HPLC) and liquid chromatography (LC-MS), and measuring n 1 and m by GPC.

在化合物A中,前述R含有前述基1或前述基2時,前述環氧丙基及甲基環氧丙基之合計的平均個數y、與前述基1及前述基2之合計的平均之個數z之比率(y/z)係10/90~90/10,宜為20/80~80/20,更宜為30/70~70/30,最宜為40/60~60/40。 In the compound A, when the R includes the base 1 or the base 2, the average number y of the total of the epoxypropyl group and the methyl epoxy group is the average of the total of the base 1 and the base 2 The ratio of the number z (y/z) is 10/90~90/10, preferably 20/80~80/20, more preferably 30/70~70/30, and most preferably 40/60~60/40. .

在化合物A中,從強黏著性之觀點,R係分別獨立為氫原子、環氧丙基、甲基環氧丙基、基1或基2,較佳係氫原子、環氧丙基或基1。R’宜為氫原子。 In the compound A, from the viewpoint of strong adhesion, the R system is independently a hydrogen atom, a glycidyl group, a methyl epoxy group, a group 1 or a group 2, preferably a hydrogen atom, a glycidyl group or a group. 1. R' is preferably a hydrogen atom.

將化合物A使用於液晶密封劑時,從於液晶密封劑確保適度之黏性的觀點,化合物A之黏度宜為1000~1000000mPa.s,更宜為3000~700000mPa.s,最宜為5000~500000mPa.s,又最宜為7000~250000mPa.s,尤宜為9000~200000mPa.s。又,黏度在25℃中,使用E型黏度計而測定。 When Compound A is used for liquid crystal sealing agent, the viscosity of Compound A should be 1000~1000000mPa from the viewpoint of ensuring moderate viscosity of liquid crystal sealing agent. s, more preferably 3000~700000mPa. s, the most suitable is 5000~500000mPa. s, and the most suitable is 7000~250000mPa. s, especially suitable for 9000 ~ 200000mPa. s. Further, the viscosity was measured at 25 ° C using an E-type viscometer.

又,化合物A之黏度係可藉由例如改變化合物A中之n1及m及/或改變化合物A中之羥基的存在比等而調整。 Further, the viscosity of the compound A can be adjusted by, for example, changing the ratio of n 1 and m in the compound A and/or changing the ratio of the hydroxyl groups in the compound A.

將化合物A使用於液晶密封劑時,從強黏著性之觀點,環氧當量較佳係100~3000g/eq,更佳係150~2000g/eq。 When the compound A is used in a liquid crystal sealing agent, the epoxy equivalent is preferably from 100 to 3,000 g/eq, more preferably from 150 to 2,000 g/eq, from the viewpoint of strong adhesion.

又,化合物A之環氧當量係可以化合物A之平均分子量與每重複單元的環氧基的數調整。例如,可藉由使化合物P的羥基環氧化的比率,及反應物Q的環氧基的(甲基)丙烯酸酯化改性的比率來調整。 Further, the epoxy equivalent of the compound A can be adjusted by the average molecular weight of the compound A and the number of epoxy groups per repeating unit. For example, it can be adjusted by the ratio of the epoxidation of the hydroxyl group of the compound P and the ratio of the (meth) acrylate modification of the epoxy group of the reactant Q.

化合物A係以液晶滴入工法,以未硬化的狀態與液晶接觸時,亦很難影響液晶的配向性(NI點變化小),很難阻礙液晶的配向性,故宜作為液晶密封劑。 When the compound A is in contact with a liquid crystal in an uncured state by a liquid crystal dropping method, it is difficult to affect the alignment of the liquid crystal (the change in the NI point is small), and it is difficult to hinder the alignment of the liquid crystal. Therefore, it is preferable as a liquid crystal sealing agent.

(含有化合物A之液晶密封劑) (Liquid Crystal Sealant Containing Compound A)

含有化合物A之液晶密封劑(以下,亦稱為「組成物」)係強黏著性優異。 The liquid crystal sealing agent (hereinafter also referred to as "composition") containing the compound A is excellent in strong adhesion.

從強黏著性及液晶配向性之觀點,液晶密封劑之反應硬化性成分(例如可藉光及/或加熱等而反應來硬化之成分)中,化合物A之含量係宜為10~100重量%,更宜為20~100重量%,更宜為30~100重量%,更宜為40~100重量%,更宜為50~100重量%,更宜為60~100重量%,更宜為70~100重量%,更宜為80~100重量%,更宜為90~100重量%,更宜為100重量%。 From the viewpoint of strong adhesion and liquid crystal alignment, the content of the compound A is preferably 10 to 100% by weight in the reaction-hardening component of the liquid crystal sealing agent (for example, a component which can be hardened by reaction by light and/or heating). More preferably 20 to 100% by weight, more preferably 30 to 100% by weight, more preferably 40 to 100% by weight, more preferably 50 to 100% by weight, more preferably 60 to 100% by weight, more preferably 70 It is preferably from 100 to 100% by weight, more preferably from 90 to 100% by weight, still more preferably 100% by weight.

例如摻合有使用來作為液晶密封劑之主劑的習知具有乙烯性不飽和基及/或環氧基的化合物B(例如,使雙酚A型環氧樹脂之環氧基之一部分甲基丙烯酸酯化之寡聚物) 以及化合物A的液晶密封劑係相較於僅化合物B時,強黏著性充分提高。亦即,液晶密封劑係化合物A外,尚宜含有化合物A以外之具有乙烯性不飽和基及/或環氧基的化合物B。 For example, a compound B having an ethylenically unsaturated group and/or an epoxy group which is used as a main component of a liquid crystal sealing agent is blended (for example, a partial methyl group of an epoxy group of a bisphenol A type epoxy resin) Acrylate oligomer Further, when the liquid crystal sealing agent of the compound A is compared with the compound B alone, the strong adhesion is sufficiently improved. In other words, in addition to the liquid crystal sealant compound A, it is preferred to contain the compound B having an ethylenically unsaturated group and/or an epoxy group other than the compound A.

具有乙烯性不飽和基的化合物B可舉例如(甲基)丙烯酸酯化合物、脂肪族丙烯醯胺化合物、脂環式丙烯醯胺化合物、含有芳香族之丙烯醯胺化合物或N-取代丙烯醯胺系化合物。 The compound B having an ethylenically unsaturated group may, for example, be a (meth) acrylate compound, an aliphatic acrylamide compound, an alicyclic acrylamide compound, an aromatic acrylamide compound or an N-substituted acrylamide. a compound.

(甲基)丙烯酸酯化合物係可舉例如對異丙苯基苯氧基乙二醇(甲基)丙烯酸酯、第三丁基(甲基)丙烯酸酯、乙氧基化苯基(甲基)丙烯酸酯、苯甲基(甲基)丙烯酸酯、環氧丙基(甲基)丙烯酸酯為代表之脂肪族(甲基)丙烯酸酯、含有芳香環之(甲基)丙烯酸酯。 Examples of the (meth) acrylate compound include p-isopropylphenylphenoxyethylene glycol (meth) acrylate, a third butyl (meth) acrylate, and an ethoxylated phenyl (methyl) group. An aliphatic (meth) acrylate represented by acrylate, benzyl (meth) acrylate or epoxy propyl (meth) acrylate, or a (meth) acrylate containing an aromatic ring.

含有乙烯性不飽和基的化合物係可舉例如一官能性、二官能性、三官能性或多官能性自由基聚合性不飽和化合物。 The compound containing an ethylenically unsaturated group may, for example, be a monofunctional, difunctional, trifunctional or polyfunctional radically polymerizable unsaturated compound.

一官能性自由基聚合性不飽和化合物係從組成物黏度、膜硬度、可撓性之確保的觀點,宜為由羥乙基(甲基)丙烯酸酯、苯甲基(甲基)丙烯酸酯、四氫呋喃甲基(甲基)丙烯酸酯、異辛基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、異降莰基(甲基)丙烯酸酯、二環戊基(甲基)丙烯酸酯、環己基氧乙基(甲基)丙烯酸酯、二環戊基氧乙基(甲基)丙烯酸酯、異肉豆蔻基(甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、第三丁基(甲基) 丙烯酸酯及二乙二醇單乙基醚(甲基)丙烯酸酯所構成之群中選出的1種以上之化合物,更宜為由異降莰基(甲基)丙烯酸酯、四氫呋喃甲基(甲基)丙烯酸酯、二環戊基(甲基)丙烯酸酯及環己基(甲基)丙烯酸酯所構成之群中選出的1種以上之化合物。 The monofunctional radically polymerizable unsaturated compound is preferably hydroxyethyl (meth) acrylate or benzyl (meth) acrylate from the viewpoint of ensuring viscosity of the composition, film hardness, and flexibility. Tetrahydrofuranmethyl (meth) acrylate, isooctyl (meth) acrylate, cyclohexyl (meth) acrylate, isomeric decyl (meth) acrylate, dicyclopentyl (meth) acrylate , cyclohexyloxyethyl (meth) acrylate, dicyclopentyl oxyethyl (meth) acrylate, isomyristyl (meth) acrylate, lauryl (meth) acrylate, third butyl Base (methyl) One or more selected from the group consisting of acrylate and diethylene glycol monoethyl ether (meth) acrylate, more preferably isodecyl (meth) acrylate or tetrahydrofuran methyl (A) One or more selected from the group consisting of acrylate, dicyclopentyl (meth) acrylate, and cyclohexyl (meth) acrylate.

二官能性自由基聚合性不飽和化合物係從組成物黏度、膜硬度、可撓性之確保的觀點,宜為由三環癸烷二甲醇二(甲基)丙烯酸酯、二羥甲基二環戊烷二(甲基)丙烯酸酯、EO改性1,6-己烷二醇二(甲基)丙烯酸酯、EO改性雙酚A二(甲基)丙烯酸酯、PO改性雙酚A二(甲基)丙烯酸酯、聚酯二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚矽氧二(甲基)丙烯酸酯及三乙二醇二(甲基)丙烯酸酯所構成之群中選出的1種以上之化合物,更宜為二羥甲基二環戊烷二(甲基)丙烯酸酯及/或改性雙酚A二(甲基)丙烯酸酯。其中,宜為不具有羥基而具有雙酚A骨架之(甲基)丙烯酸酯,從共榮社化學(股)所市售之Light Acrylate BP-4EAL(雙酚A之EO加成物二丙烯酸酯)、BP-4PA(雙酚A之PO加成物二丙烯酸酯)等。 The difunctional radically polymerizable unsaturated compound is preferably tricyclodecane dimethanol di(meth)acrylate or dimethylol bicyclic ring from the viewpoint of ensuring viscosity of the composition, film hardness, and flexibility. Pentane di(meth)acrylate, EO modified 1,6-hexanediol di(meth)acrylate, EO modified bisphenol A di(meth)acrylate, PO modified bisphenol A (Meth)acrylate, polyester di(meth)acrylate, polyethylene glycol di(meth)acrylate, polyoxydi(meth)acrylate and triethylene glycol di(meth)acrylic acid One or more compounds selected from the group consisting of esters are more preferably dimethylol dicyclopentane di(meth)acrylate and/or modified bisphenol A di(meth)acrylate. Among them, it is preferably a (meth) acrylate having a bisphenol A skeleton without a hydroxyl group, and a light Acrylate BP-4EAL (a bisphenol A EO adduct diacrylate) commercially available from Kyoeisha Chemical Co., Ltd. ), BP-4PA (PO adduct diacrylate of bisphenol A), and the like.

三官能性以上之自由基聚合性不飽和化合物係從組成物黏度、膜硬度、可撓性之確保的觀點,宜為由ECH改性甘油三(甲基)丙烯酸酯(三官能)、EO改性甘油三(甲基)丙烯酸酯(三官能)、PO改性甘油三(甲基)丙烯酸酯(三官能)、季戊四醇三(甲基)丙烯酸酯(三 官能)、二季戊四醇六(甲基)丙烯酸酯(六官能)及季戊四醇四(甲基)丙烯酸酯(四官能)所構成之群中選出的1種以上之化合物,更宜為EO改性甘油三(甲基)丙烯酸酯及/或二季戊四醇六(甲基)丙烯酸酯。 The trifunctional or higher radical polymerizable unsaturated compound is preferably modified by ECH to modify tris(meth)acrylate (trifunctional) and EO from the viewpoint of ensuring viscosity, film hardness, and flexibility of the composition. Triglyceride (trifunctional), PO modified tris (meth) acrylate (trifunctional), pentaerythritol tri (meth) acrylate (three One or more compounds selected from the group consisting of dipentaerythritol hexa(meth)acrylate (hexafunctional) and pentaerythritol tetra(meth)acrylate (tetrafunctional), more preferably EO-modified glycerol (Meth) acrylate and / or dipentaerythritol hexa (meth) acrylate.

具有環氧基之化合物B係宜為雙酚A型環氧化合物、雙酚F型環氧化合物、雙酚AD型環氧化合物、酚酚醛清漆型環氧化合物、甲酚酚醛清漆型環氧化合物、萘型環氧化合物、此等之氫化化合物及脂環型環氧化合物所構成之群中選出的1種以上之化合物,更宜為雙酚A型環氧化合物、雙酚F型環氧化合物及萘型環氧化合物所構成之群中選出的1種以上之化合物,最宜為雙酚A型環氧化合物。 The compound B having an epoxy group is preferably a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a bisphenol AD type epoxy compound, a phenol novolac type epoxy compound, or a cresol novolac type epoxy compound. One or more compounds selected from the group consisting of a naphthalene type epoxy compound, such a hydrogenated compound and an alicyclic epoxy compound, more preferably a bisphenol A type epoxy compound or a bisphenol F type epoxy compound One or more compounds selected from the group consisting of naphthalene type epoxy compounds are most preferably bisphenol A type epoxy compounds.

雙酚A型環氧化合物的具體例有DIC公司製EPICLON 850S、860、1055、EPICLON 850CRP等。氫化雙酚A型環氧化合物之具體例有ADEKA公司製KRM-2408、JER公司製YX-8034等。雙酚F型環氧化合物的具體例有DIC公司製EPICLON 830S等。萘型環氧化合物的具體例有DIC公司製EPICLON之HP-4032D、HP-7200H等。酚酚醛清漆型環氧化合物之具體例有DIC公司製EPICLON N-740、N-770等。甲酚酚醛清漆型環氧化合物之具體例有DIC公司製EPICLON N-660、N-670等。脂環型環氧化合物之具體例有3,4-環氧基環己烯基甲基-3’,4’-環氧基環己烯羧酸酯(Daicel公司製Celoxide 2021P)、1,2:8,9-二環氧基檸檬烯(Daicel公司製Celoxide 3000)、1,2-環氧基-4-乙烯基環己烷(Daicel公司製Celoxide 2000)、2,2-雙(羥甲基)-1-丁醇的1,2-環氧基-4-(2-環氧乙烷基)環己烷加成物(Daicel公司製EHPE 3150)等。 Specific examples of the bisphenol A type epoxy compound include EPICLON 850S, 860, 1055, EPICLON 850CRP, and the like manufactured by DIC Corporation. Specific examples of the hydrogenated bisphenol A type epoxy compound include KRM-2408 manufactured by ADEKA Co., Ltd., and YX-8034 manufactured by JER Corporation. Specific examples of the bisphenol F-type epoxy compound include EPICLON 830S manufactured by DIC Corporation. Specific examples of the naphthalene type epoxy compound include HP-4032D and HP-7200H of EPICLON manufactured by DIC Corporation. Specific examples of the phenol novolak type epoxy compound include EPICLON N-740 and N-770 manufactured by DIC Corporation. Specific examples of the cresol novolac type epoxy compound include EPICLON N-660 and N-670 manufactured by DIC Corporation. Specific examples of the alicyclic epoxy compound are 3,4-epoxycyclohexenylmethyl-3',4'-epoxycyclohexenecarboxylate (Celoxide 2021P manufactured by Daicel), 1,2 :8,9-dicyclooxy limonene (Celoxide manufactured by Daicel) 3000), 1,2-epoxy-4-vinylcyclohexane (Celoxide 2000 manufactured by Daicel Co., Ltd.), 1,2-epoxy group of 2,2-bis(hydroxymethyl)-1-butanol- 4-(2-oxiranyl)cyclohexane adduct (EHPE 3150, manufactured by Daicel Co., Ltd.).

就具有乙烯性不飽和基及環氧基之化合物B而言,亦可使用使含環氧基之化合物與(甲基)丙烯酸酯系化合物反應所得到的部分(甲基)丙烯酸酯改性環氧化合物,更宜為使雙酚A型環氧化合物與(甲基)丙烯酸反應所得到的部分(甲基)丙烯酸化環氧化合物。 In the case of the compound B having an ethylenically unsaturated group and an epoxy group, a partial (meth) acrylate modified ring obtained by reacting an epoxy group-containing compound with a (meth) acrylate compound may also be used. The oxygen compound is more preferably a partially (meth)acrylated epoxy compound obtained by reacting a bisphenol A type epoxy compound with (meth)acrylic acid.

雙酚A型環氧樹脂與(甲基)丙烯酸反應所得到的部分(甲基)丙烯酸化環氧樹脂係例如如下做法所得到。 A partially (meth)acrylated epoxy resin obtained by reacting a bisphenol A type epoxy resin with (meth)acrylic acid is obtained, for example, as follows.

首先,使雙酚A型環氧樹脂與(甲基)丙烯酸在鹼性觸媒較佳係3價的有機磷酸化合物及/或胺化合物的存在下,相對於環氧基1當量而(甲基)丙烯酸10~90當量%反應。然後,使此反應生成物藉過濾、離心分離及/或水洗等之處理除去鹼性觸媒而精製。就鹼性觸媒而言,可使用藉環氧樹脂與(甲基)丙烯酸之反應所使用的公知之鹼性觸媒。又,亦可使用將鹼性觸媒擔持於聚合物的擔持聚合物之鹼性觸媒。 First, the bisphenol A type epoxy resin and (meth)acrylic acid are preferably equivalent to 1 equivalent of an epoxy group in the presence of a trivalent organic phosphate compound and/or an amine compound in a basic catalyst. ) Acrylic acid reacts 10 to 90 equivalent %. Then, the reaction product is purified by removing the basic catalyst by filtration, centrifugation, and/or washing. As the basic catalyst, a known basic catalyst used by the reaction of an epoxy resin with (meth)acrylic acid can be used. Further, an alkaline catalyst supporting a polymer which supports a basic catalyst to a polymer can also be used.

於化合物A不含有乙烯性不飽和基時係宜為含有自由基硬化性化合物之上述作為適宜例之含乙烯性不飽和基化合物作為化合物B。 When the compound A does not contain an ethylenically unsaturated group, the above-mentioned ethylenically unsaturated group-containing compound which is a suitable example of the radical curable compound is preferably used as the compound B.

本發明之液晶密封劑係可含有光聚合起始劑(藉由吸收光能而活性化,產生自由基之化合物)作為使化合物A 及/或化合物B光聚合時之自由基產生源。聚合起始劑係無特別限定,而可使用公知的化合物作為聚合起始劑。聚合起始劑係可舉例如苯偶因類、乙醯苯類、二苯甲酮類、硫雜蔥酮、α-醯肟酯類、苯基乙醛酸類、苯甲基類、偶氮系化合物、二苯基硫醚系化合物、醯氧化磷系化合物、苯偶因醚類及蔥酮類的聚合起始劑,較佳係對液晶的溶解性低,又,以其本身光照射時具有分解物不氣體化之反應性基者。本發明之較佳的聚合起始劑係可舉例如以下述: 所示者,例如EY樹脂KR-2(KSM公司製)等。 The liquid crystal sealing agent of the present invention may contain a photopolymerization initiator (a compound which is activated by absorption of light energy to generate a radical) as a source of radical generation when photopolymerizing Compound A and/or Compound B. The polymerization initiator is not particularly limited, and a known compound can be used as a polymerization initiator. The polymerization initiator may, for example, be a benzoin, an acetophenone, a benzophenone, a thioxanthone, an α-oxime ester, a phenylglyoxylic acid, a benzyl group or an azo system. The polymerization initiator of the compound, the diphenyl sulfide compound, the phosphorus oxide compound, the benzoin ether, and the onion ketone is preferably low in solubility in liquid crystal, and has a light irradiation by itself. The reactive base of the decomposition product is not gasified. Preferred polymerization initiators of the present invention are exemplified by the following: As shown, for example, EY resin KR-2 (manufactured by KSM Co., Ltd.) or the like.

硬化劑係從強黏著性之觀點,宜為胺系硬化劑例如有機酸二醯肼化合物、咪唑及其衍生物、二氰二醯胺、芳香族胺、環氧改性聚胺、聚胺基脲等,宜為有機酸二醯肼之VDH(1,3-雙(醯肼基碳乙基)-5-異丙基乙內醯脲)、ADH(己二酸二醯肼)、UDH(7,11-十八碳二烯-1,18-二碳醯肼)及LDH(十八烷-1,18-二羧酸二醯肼)。此等之硬化劑係可單獨使用,亦可複數使用。 The hardener is preferably an amine-based hardener such as an organic acid diterpene compound, imidazole and a derivative thereof, dicyandiamide, an aromatic amine, an epoxy-modified polyamine, or a polyamine group from the viewpoint of strong adhesion. Urea, etc., preferably VDH (1,3-bis(decylcarboethyl)-5-isopropylhydantoin), ADH (dioxamethane adipate), UDH (organic acid diterpene) 7,11-octadecadiene-1,18-dicarbenium) and LDH (octadecane-1,18-dicarboxylic acid dioxime). These hardeners may be used singly or in plural.

光增感劑係從硬化性之觀點可舉例如羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及二偶氮化合物、鹵素化合物、光還原性色素等。光增感劑具體上可舉例如苯偶因甲基醚、苯偶因異丙基醚、α,α-二甲氧基-α-苯基乙醯苯之苯偶因衍生物;二苯甲酮、2,4-二 氯二苯甲酮、鄰苯甲醯基安息香酸甲酯、4,4’-雙(二乙基胺基)二苯甲酮之二苯甲酮衍生物;2,4-二乙基硫雜蒽酮、2-氯硫雜蒽酮、2-異丙基硫雜蒽酮之硫雜蒽酮衍生物;2-氯蔥醌、2-甲基蔥醌之蔥醌衍生物;N-甲基吖啶酮、N-丁基吖啶酮之吖啶酮衍生物;其他,α,α-二乙氧基乙醯苯、苯甲基、茀酮、雜蒽酮、脲基化合物等。此等之光增感劑係可單獨使用,或組合二種以上而使用。較佳之光增感劑為2,4-二乙基硫雜蒽酮(例如日本化藥製DETX-S)。 The photosensitizer may, for example, be a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo or diazo compound, a halogen compound or a photoreducible dye, from the viewpoint of curability. Specific examples of the photosensitizer include benzoin methyl ether, benzoin isopropyl ether, benzoin derivative of α,α-dimethoxy-α-phenylethyl benzene; and diphenyl Ketone, 2,4-di Chlorobenzophenone, methyl phthalate benzoate, benzophenone derivative of 4,4'-bis(diethylamino)benzophenone; 2,4-diethyl thia a thioxanthone derivative of anthrone, 2-chlorothiazinone, 2-isopropylthioxanthone; 2-chloropurine, a 2-methyl onion-based onion derivative; N-methyl Acridinone, an acridone derivative of N-butylacridone; other, α,α-diethoxyethyl benzene, benzyl, anthrone, ketone, ureido compound, and the like. These light sensitizers may be used singly or in combination of two or more. A preferred photo sensitizer is 2,4-diethylthiaxanone (for example, DETX-S manufactured by Nippon Kayaku Co., Ltd.).

本發明之液晶密封劑係從促進硬化性化合物之硬化反應的觀點,可含有硬化促進劑,較佳係可舉例如2-甲基咪唑、2-乙基咪唑及2-乙基-4-甲基咪唑等之咪唑類、2-(二甲基胺基甲基)酚及1,8-二偶氮聯環[5.4.0]十一碳-7-烯(DBU)之第3級胺類;三苯基磷等之磷類;辛酸錫等之金屬化合物等。 The liquid crystal sealing agent of the present invention may contain a curing accelerator from the viewpoint of promoting the curing reaction of the curable compound, and preferably, for example, 2-methylimidazole, 2-ethylimidazole, and 2-ethyl-4-methyl Imidazoles such as imidazole, 2-(dimethylaminomethyl)phenol, and amines of 1,8-diazocyclo[5.4.0]undec-7-ene (DBU) a phosphorus such as triphenylphosphine; a metal compound such as tin octylate;

本發明之液晶密封劑係從黏度控制、硬化後之更強度提昇、黏著信賴性、線膨脹性之抑制的觀點,可添加填充劑。填充劑係可使用無機填充劑及有機填充劑。無機填充劑可舉例如碳酸鈣、碳酸鎂、硫酸鋇、硫酸鎂、矽酸鋁、氧化鈦、氧化鋁、氧化鋅、二氧化矽、高嶺土、滑石、玻璃珠、絹雲母活性白土、膨潤土、氮化鋁及氮化矽。有機填充劑可舉例如聚甲基丙烯酸甲酯、聚苯乙烯、使構成此等之單體與其他之單體共聚合所得到之共聚物、聚酯微粒子、聚胺基甲酸酯微粒子、及橡膠微粒子。 The liquid crystal sealing agent of the present invention can be added with a filler from the viewpoints of viscosity control, greater strength improvement after hardening, adhesion reliability, and suppression of linear expansion. As the filler, an inorganic filler and an organic filler can be used. Examples of the inorganic filler include calcium carbonate, magnesium carbonate, barium sulfate, magnesium sulfate, aluminum niobate, titanium oxide, aluminum oxide, zinc oxide, cerium oxide, kaolin, talc, glass beads, sericite-activated clay, bentonite, and nitrogen. Aluminum and tantalum nitride. The organic filler may, for example, be polymethyl methacrylate, polystyrene, a copolymer obtained by copolymerizing a monomer constituting these and other monomers, polyester fine particles, polyurethane fine particles, and Rubber particles.

以摻合非反應成分之填充劑,更降低釋氣之觀點,構成填充劑之粒子的平均粒徑為0.1~3μm,更佳係0.5~3μm。又,填充劑之平均粒徑係藉HORIBA公司製雷射繞射/散射式粒徑分布測定裝置(例如,HORIBA公司Partica LA-950V2)來測定。 The average particle diameter of the particles constituting the filler is 0.1 to 3 μm, more preferably 0.5 to 3 μm, from the viewpoint of blending the filler of the non-reactive component and further reducing the outgassing. Further, the average particle diameter of the filler was measured by a laser diffraction/scattering particle size distribution measuring apparatus (for example, HORIBA Partica LA-950V2) manufactured by HORIBA.

本發明之液晶密封劑係在發揮本發明之效果的範圍內,可含有矽烷偶合劑。 The liquid crystal sealing agent of the present invention may contain a decane coupling agent within the range in which the effects of the present invention are exerted.

從本發明之液晶密封劑的硬化強度之安定性觀點,矽烷偶合劑較佳係四甲氧基矽烷、四乙氧基矽烷、四丙氧基矽烷、四異丙氧基矽烷、四丁氧基矽烷、二甲氧基二乙氧基矽烷、二甲氧基二異丙氧基矽烷、二乙氧基二異丙氧基矽烷、二乙氧基二丁氧基矽烷等之四烷基矽烷類;甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三異丙氧基矽烷、乙基三乙氧基矽烷、乙基三丁氧基矽烷、環己基三乙氧基矽烷、苯基三異丙氧基矽烷、乙烯基三甲氧基矽烷、3-環氧丙基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷等之三烷氧基矽烷類;及二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二乙基二乙氧基矽烷、二乙基二丁氧基矽烷、苯基乙基二乙氧基矽烷等之二烷氧基矽烷類所構成之群中選出的至少1種之矽烷偶合劑,更佳為甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三異丙氧基矽烷、乙基三乙氧基矽烷、乙基三丁氧基矽烷、環己基三乙氧基矽烷、苯基三異丙氧基矽烷、乙烯基三甲氧基矽烷、3-環氧丙基丙基三甲氧基矽烷及3-甲基丙烯醯氧基丙基三甲氧基 矽烷所構成之群中選出的至少1種之三烷氧基矽烷系矽烷偶合劑,最佳為3-環氧丙基丙基三甲氧基矽烷。 From the viewpoint of the stability of the hardening strength of the liquid crystal sealing agent of the present invention, the decane coupling agent is preferably tetramethoxy decane, tetraethoxy decane, tetrapropoxy decane, tetraisopropoxy decane or tetrabutoxy group. a tetraalkylnonane such as decane, dimethoxydiethoxydecane, dimethoxydiisopropoxydecane, diethoxydiisopropoxydecane or diethoxydibutoxydecane ; methyl trimethoxy decane, methyl triethoxy decane, methyl triisopropoxy decane, ethyl triethoxy decane, ethyl tributoxy decane, cyclohexyl triethoxy decane, benzene a trialkoxy decane such as triisopropoxy decane, vinyl trimethoxy decane, 3-epoxypropyl propyl trimethoxy decane, 3-methyl propylene oxy propyl trimethoxy decane And dimethyl dimethoxy decane, dimethyl diethoxy decane, diethyl diethoxy decane, diethyl dibutoxy decane, phenyl ethyl diethoxy decane, etc. At least one decane coupling agent selected from the group consisting of alkoxydecanes, more preferably methyltrimethoxydecane or methyltriethoxy Alkane, methyl triisopropoxy decane, ethyl triethoxy decane, ethyl tributoxy decane, cyclohexyl triethoxy decane, phenyl triisopropoxy decane, vinyl trimethoxy decane , 3-epoxypropylpropyltrimethoxydecane and 3-methylpropenyloxypropyltrimethoxy At least one of the trialkoxy decane decane coupling agents selected from the group consisting of decane is preferably 3-glycidylpropyltrimethoxydecane.

(化合物A之製造方法) (Method for producing Compound A)

本發明之化合物A之製造方法,係包含如下步驟:使下述式(2): (式中,n2為2~30之範圍的數,Y係分別互相獨立為碳原子數2~4之伸烷基,R11係分別互相獨立為氫原子、環氧丙基或甲基環氧丙基)所示之化合物C、與以下述式(3): [式中,X為氧原子(O)、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基,R12係分別互相獨立為氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR21)-CH2-O-R22、或基2:-CH2-C(CH3)(OR21)-CH2-O-R22(式中,R21為氫原子或(甲基)丙烯醯基,R22為(甲基)丙烯醯基)]所示之化合物D反應的步驟。 The method for producing the compound A of the present invention comprises the steps of: (2): (wherein n 2 is a number in the range of 2 to 30, and Y is each independently an alkylene group having 2 to 4 carbon atoms, and R 11 is independently a hydrogen atom, a propylene group or a methyl ring, respectively. The compound C represented by oxypropyl) and the following formula (3): [wherein, X is an oxygen atom (O), an alkylene group having 1 to 4 carbon atoms or an alkylene group having 2 to 4 carbon atoms, and R 12 is independently a hydrogen atom, an epoxypropyl group, and an alkyl group. Epoxypropyl group, group 1: -CH 2 -CH(OR 21 )-CH 2 -OR 22 , or base 2: -CH 2 -C(CH 3 )(OR 21 )-CH 2 -OR 22 (formula In the above, R 21 is a hydrogen atom or a (meth)acryl fluorenyl group, and R 22 is a step of reacting the compound D represented by (meth) acrylonitrile).

在化合物C中之n2係從化合物A之強黏著性的觀點,只要化合物A之n1落入前述的範圍選擇即可,為3~25之範圍的數,宜為5~20的範圍之數,更宜為5~15的範圍之數,最宜為7~10的範圍之數。又,R11為氫原子 之化合物C的分子量(重量平均分子量)宜為2000以下。 The n 2 in the compound C is selected from the viewpoint of the strong adhesion of the compound A as long as the n 1 of the compound A falls within the above range, and is in the range of 3 to 25, preferably in the range of 5 to 20. The number is preferably in the range of 5 to 15, and is preferably in the range of 7 to 10. Further, the molecular weight (weight average molecular weight) of the compound C in which R 11 is a hydrogen atom is preferably 2,000 or less.

化合物C中之Y係碳原子數2~4之伸烷基,具體上係亞乙基、伸丙基、三亞甲基、四亞甲基等。Y較佳係亞乙基或伸丙基,更佳係亞乙基。 In the compound C, Y is an alkylene group having 2 to 4 carbon atoms, and specifically, an ethylene group, a propyl group, a trimethylene group, a tetramethylene group or the like. Y is preferably an ethylene group or a propyl group, more preferably an ethylene group.

化合物C及D係市售或可從市售的化合物依公知的方法容易調製。例如,R11為氫原子,Y為亞乙基之化合物C係可取得具有各種的重複單元數(n2)作為聚乙二醇者,適當選擇具有所希望的範圍之n2的化合物即可。又,n2係亦可與n1同樣做法而算出。聚乙二醇之分子量宜為2000以下。 Compounds C and D are commercially available or can be readily prepared from commercially available compounds by well-known methods. For example, a compound C in which R 11 is a hydrogen atom and Y is an ethylene group can be obtained as a polyethylene glycol having various repeating unit numbers (n 2 ), and a compound having a desired range of n 2 can be appropriately selected. . Further, the n 2 system can also be calculated in the same manner as n 1 . The molecular weight of the polyethylene glycol is preferably 2,000 or less.

又,R11為氫原子,Y為伸丙基之化合物C係可取得具有各種的重複單元數作為聚伸丙基醚二醇者。可舉例如EXCENOL 420、EXCENOL 720、EXCENOL 1020、EXCENOL 2020(以上,旭硝子公司製)等。聚伸丙基醚二醇的分子量宜為2000以下。 Further, the compound C in which R 11 is a hydrogen atom and Y is a propyl group can be obtained by using various kinds of repeating units as the poly(propyl ether glycol). For example, EXCENOL 420, EXCENOL 720, EXCENOL 1020, EXCENOL 2020 (above, manufactured by Asahi Glass Co., Ltd.) and the like can be mentioned. The molecular weight of the poly-propyl ether glycol is preferably 2,000 or less.

又,R11為氫原子,Y為三亞甲基之化合物C係例如依據特表2013-515144號公報記載之方法而形成具有各種的重複單元數之聚三亞甲基醚二醇來製造。聚三亞甲基醚二醇之分子量宜為2000以下。 Further, the compound C in which R 11 is a hydrogen atom and Y is a trimethylene group is produced, for example, by forming a polytrimethylene ether glycol having various repeating unit numbers according to the method described in JP-A-2013-515144. The molecular weight of the polytrimethylene ether glycol is preferably 2,000 or less.

又,R11為氫原子,Y為四亞甲基之化合物C係可取得具有各種的重複單元數作為聚四亞甲基醚二醇者。可舉例如PTMG650、PTMG850、PTMG1000、PTMG1300、PTMG1500、PTMG1800、PTMG2000(以上,三菱化學公 司製)等。聚四亞甲基醚二醇之分子量宜為2000以下。 Further, the compound C in which R 11 is a hydrogen atom and Y is a tetramethylene group can be obtained as a polytetramethylene ether glycol having various repeating unit numbers. For example, PTMG650, PTMG850, PTMG1000, PTMG1300, PTMG1500, PTMG1800, PTMG2000 (above, manufactured by Mitsubishi Chemical Corporation) and the like can be mentioned. The molecular weight of the polytetramethylene ether glycol is preferably 2,000 or less.

化合物C中之R11及化合物D中之R12分別從化合物A的強黏著性的觀點,宜R11及R12的一者為氫原子,另一者為環氧丙氧基。 Compound C, Compound D of R 11 and R 12 respectively, from the viewpoint of the adhesion strength of the compound A, should one of R 11 and R 12 is a hydrogen atom, the other is a glycidoxy group.

所謂化合物C與化合物D係為生成化合物A,例如使化合物C與化合物D在鹼的存在下反應後,使化合物C與化合物D之反應物在適當的觸媒的存在下與可導入表氯醇等之環氧丙基或甲基環氧丙基的化合物反應。上述之反應係調整成化合物A中之m為1~5,較佳係1~4,更佳係1~3,最佳係1~2之範圍的數。 The compound C and the compound D are the compound A. For example, after reacting the compound C with the compound D in the presence of a base, the reactant of the compound C and the compound D can be introduced into the epichlorohydrin in the presence of a suitable catalyst. The reaction of a compound such as a glycidyl group or a methyl epoxy group. The above reaction is adjusted to a number in which the m in the compound A is from 1 to 5, preferably from 1 to 4, more preferably from 1 to 3, and most preferably from 1 to 2.

有關m的數係實施例之時,合成合成中間體P之際可如以下般做法而控制。例如,在實施例1-1中化合物C1-1與D1之當量比成為1:2.5,但若使此比為1:2.0或1:1.5,m之數增大。反之,形成1:10或1:100、1:1000等時,亦不會成為未達1。在化合物P中m=0係化合物D的R為氫原子,成為X為異亞丙基者(亦即,雙酚A其本身)。 In the case of the number system of m, the synthesis of the intermediate P can be controlled as follows. For example, in Example 1-1, the equivalent ratio of the compound C1-1 to D1 is 1:2.5, but if the ratio is 1:2.0 or 1:1.5, the number of m increases. On the other hand, when forming 1:10 or 1:100, 1:1000, etc., it will not become less than 1. In the compound P, m = 0 is that the R of the compound D is a hydrogen atom, and X is an isopropylidene group (that is, bisphenol A itself).

又,從反應性之觀點,宜化合物C中之R11及化合物D中之R12的一者為氫原子,另一者為環氧丙基。 Further, from the viewpoint of reactivity, it is preferred that one of R 11 in the compound C and R 12 in the compound D is a hydrogen atom, and the other is a glycidyl group.

就鹼而言,從反應之迅速進行與合成的成本之觀點,宜為氫氧化鈉、氫氧化鉀等之鹼金屬氫氧化物、碳酸鈉、碳酸鉀等之鹼金屬碳酸鹽,更宜為氫氧化鈉。此等之鹼係宜形成水溶液而使用,但視情況係亦可與水同時地或分別地加入粉末或固形之鹼。 The alkali is preferably an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, an alkali metal carbonate such as sodium carbonate or potassium carbonate, or more preferably hydrogen, from the viewpoint of the rapid progress of the reaction and the cost of the synthesis. Sodium oxide. These bases are preferably used in the form of an aqueous solution, but it is also possible to add a powder or a solid base simultaneously or separately with water, as the case may be.

鹼之使用量係從反應之迅速進行與合成的成本之觀點,R11為氫原子,R12為環氧丙基時,鹼係只要為羥基的當量以上即可,R11為環氧丙基、R12為氫原子時,可為觸媒量,為化合物D之羥基的0.0001~0.1當量,更佳係0.0001~0.01當量。例如,在實施例1-1中係雙酚A相對於2.5當量=5.0當量的羥基,使用1.5g的4%氫氧化鈉溶液=0.0015當量的氫氧化鈉,故相對於羥基1當量,鹼的使用量為0.0003當量。 The amount of the base used is from the viewpoint of the rapid progress of the reaction and the cost of the synthesis. When R 11 is a hydrogen atom and R 12 is a propylene group, the base is preferably an equivalent of a hydroxyl group or more, and R 11 is a propylene group. When R 12 is a hydrogen atom, the amount of the catalyst may be 0.0001 to 0.1 equivalent of the hydroxyl group of the compound D, and more preferably 0.0001 to 0.01 equivalent. For example, in Example 1-1, bisphenol A is used in an amount of 2.5 equivalents of 5.0 equivalents of hydroxyl groups, and 1.5 g of 4% sodium hydroxide solution = 0.0015 equivalents of sodium hydroxide is used, so 1 equivalent of hydroxyl groups is used. The amount used is 0.0003 equivalents.

表氯醇等之化合物的使用量係從反應之迅速進行與合成的成本的觀點,宜為0.5~20當量,更宜為0.5~15當量。 The amount of the compound such as epichlorohydrin is preferably from 0.5 to 20 equivalents, more preferably from 0.5 to 15 equivalents, from the viewpoint of the rapid progress of the reaction and the cost of the synthesis.

觸媒係從反應時間、觸媒成本、觸媒活性之觀點,宜為三甲基胺、三辛基胺、三癸基胺的第三級胺、四甲基銨、甲基三辛基銨、甲基十三烷基銨、苯甲基三甲基銨之第四級銨鹼、氯化四甲基銨、氯化甲基三辛基銨、氯化甲基十三碳基銨、氯化苯甲基三甲基銨之第四級銨鹽,更宜為第四級銨鹽。 From the viewpoint of reaction time, catalyst cost, and catalyst activity, the catalyst is preferably a tertiary amine of trimethylamine, trioctylamine, tridecylamine, tetramethylammonium or methyltrioctylammonium. , methyltridecylammonium, benzyltrimethylammonium fourth-grade ammonium base, tetramethylammonium chloride, methyltrioctylammonium chloride, methyltridecylammonium chloride, chlorine The fourth ammonium salt of benzyltrimethylammonium is more preferably a fourth ammonium salt.

觸媒之使用量係從抑制副反應同時適當確保反應速度的觀點,相對於化合物C、化合物D及表氯醇等之化合物的合計量,宜為0.01~10重量%,更宜為0.1~5重量%。 The amount of the catalyst used is preferably from 0.01 to 10% by weight, more preferably from 0.1 to 5, based on the total amount of the compound C, the compound D and the epichlorohydrin, from the viewpoint of suppressing the side reaction and appropriately ensuring the reaction rate. weight%.

與上述鹼的反應係宜以50~250℃,更宜為70~200℃,最宜以100~170℃進行,與上述表氯醇等的化合物之反應係宜以25~100℃,更宜為30~80℃,最宜以40~60℃進行。反應時係亦可於烴、醚或酮之反應使用惰性溶劑, 但過剩地使用表氯醇等之化合物時,即使表氯醇等之化合物亦可作為溶劑作用,故此等之溶劑係不需要。 The reaction with the above base is preferably carried out at 50 to 250 ° C, more preferably 70 to 200 ° C, most preferably 100 to 170 ° C, and the reaction with the above-mentioned epichlorohydrin or the like is preferably 25 to 100 ° C, more preferably It is 30~80 °C, and it is best to carry out 40~60 °C. In the reaction, an inert solvent may also be used in the reaction of a hydrocarbon, an ether or a ketone. However, when a compound such as epichlorohydrin is used excessively, even if a compound such as epichlorohydrin acts as a solvent, such a solvent is not required.

反應終止後之化合物A的精製係可依常用方法來進行,例如,餾去過剩之表氯醇等的化合物,依需要而加入烴等之非水溶性溶劑後,除去經水洗而生成之食鹽及觸媒而得到目的之化合物A。 The purification of the compound A after completion of the reaction can be carried out according to a usual method. For example, a compound such as epichlorohydrin is distilled off, and if necessary, a water-insoluble solvent such as a hydrocarbon is added, and then the salt formed by washing with water is removed. Catalyst was used to obtain the intended compound A.

本發明之化合物A的製造方法係從可使用泛用的原料作為化合物C及化合物D的觀點,化合物C中之R11為環氧丙基之化合物C1(聚伸烷基醚二醇二環氧丙基醚;例如聚乙二醇二環氧丙基醚),化合物D中之R12為氫原子的化合物D1(例如雙酚A)時,宜包含:使前述化合物C1與前述化合物D1反應,而得到前述化合物C1與前述化合物D1之反應物P的步驟1;與使反應物P之羥基環氧化,得到前述反應物P之羥基的一部分或全部被環氧化之反應物Q的步驟2。 The method for producing the compound A of the present invention is from the viewpoint that a general-purpose raw material can be used as the compound C and the compound D, and the compound 11 in the compound C is a glycidyl group C1 (polyalkylene glycol diol epoxide) When the propyl ether; for example, polyethylene glycol diepoxypropyl ether), the compound D1 (for example, bisphenol A) wherein R 12 is a hydrogen atom in the compound D, preferably comprises: reacting the compound C1 with the compound D1; Step 1 of obtaining the reactant P of the compound C1 and the compound D1; and step 2 of epoxidizing the hydroxyl group of the reactant P to obtain a reactant Q in which a part or all of the hydroxyl group of the reactant P is epoxidized.

此時,進一步,可使反應物Q在鹼性觸媒存在下經過(甲基)丙烯酸反應之步驟3,可得到於R導入基1或基2之化合物A。 At this time, further, the reactant Q may be subjected to the step (3) of the (meth)acrylic acid reaction in the presence of a basic catalyst to obtain the compound A of the R group 1 or the group 2.

鹼性觸媒係從反應率之提昇、反應之迅速進行及觸媒成本的觀點,可使用藉由環氧樹脂與(甲基)丙烯酸之反應所使用的鹼性觸媒,亦可使用於聚合物擔持鹼性觸媒之聚合物擔持鹼性觸媒。鹼性觸媒係宜為3價的有機磷化合物及/或胺化合物。鹼性觸媒之鹼性原子為磷及/或氮。 The alkaline catalyst can be used for the reaction of the reaction rate, the rapid reaction, and the catalyst cost, and the basic catalyst used for the reaction of the epoxy resin with (meth)acrylic acid can also be used. The polymer supporting the basic catalyst carries an alkaline catalyst. The basic catalyst is preferably a trivalent organic phosphorus compound and/or an amine compound. The basic atom of the basic catalyst is phosphorus and/or nitrogen.

就鹼性觸媒而言可使用藉由環氧樹脂與(甲基)丙烯 酸之反應所使用的公知鹼性觸媒。又,亦可使用於聚合物擔持鹼性觸媒之聚合物擔持鹼性觸媒。鹼性觸媒係宜為3價的有機磷化合物及/或胺化合物。鹼性觸媒之鹼性原子為磷及/或氮。 For alkaline catalysts, epoxy resin and (meth) propylene can be used. A known basic catalyst used in the reaction of an acid. Further, it is also possible to use a polymer supported on a polymer to carry a basic catalyst. The basic catalyst is preferably a trivalent organic phosphorus compound and/or an amine compound. The basic atom of the basic catalyst is phosphorus and/or nitrogen.

3價之有機磷化合物係可舉例如三乙基磷、三-正丙基磷、三-正丁基磷的烷基磷類及其鹽、三苯基磷、三-間甲苯基磷、参(2,6-二甲氧基苯基)磷等之芳基磷類及其鹽、三苯基磷酸酯、三乙基磷酸酯、參(壬基苯基)磷酸酯等之亞磷酸三酯類及其鹽等。3價之有機磷化合物的鹽可舉例如三苯基磷/乙基溴化物、三苯基磷/丁基溴化物、三苯基磷/辛基溴化物、三苯基磷/癸基溴化物、三苯基磷/異丁基溴化物、三苯基磷/丙基氯化物、三苯基磷/戊基氯化物、三苯基磷/己基溴化物等。其中,宜為三苯基磷。 Examples of the trivalent organic phosphorus compound include alkylphosphines such as triethylphosphine, tri-n-propylphosphine, and tri-n-butylphosphine, and salts thereof, triphenylphosphine, tri-m-tolylphosphorus, and ginseng. Arsenic triphosphates such as (2,6-dimethoxyphenyl)phosphorus and their salts, triphenyl phosphate, triethyl phosphate, decylphenyl phosphate Classes and their salts. The salt of the trivalent organic phosphorus compound may, for example, be triphenylphosphine/ethyl bromide, triphenylphosphine/butyl bromide, triphenylphosphine/octyl bromide, triphenylphosphine/decyl bromide. , triphenylphosphine/isobutyl bromide, triphenylphosphine/propyl chloride, triphenylphosphine/pentyl chloride, triphenylphosphine/hexyl bromide, and the like. Among them, triphenylphosphine is preferred.

胺化合物可舉例如二乙醇胺等之第二級胺、三乙醇胺、二甲基苯甲基胺、參二甲基胺基甲基酚、參二乙基胺基甲基酚等之第3級胺、1,5,7-三偶氮聯環[4.4.0]癸-5-烯(TBD)、7-甲基-1,5,7-三偶氮聯環[4.4.0]癸-5-烯(Me-TBD)、1,8-二偶氮聯環[5.4.0]十一碳-7-烯(DBU)、6-二丁基胺基-1,8-二偶氮聯環[5.4.0]十一碳-7-烯、1,5-二偶氮聯環[4.3.0]壬-7-烯(DBN)、1,1,3,3-四甲基胍胺等之強鹼性胺及其鹽。其中宜為1,5,7-三偶氮聯環[4.4.0]癸-5-烯(TBD)。胺化合物之鹽可舉例如氯化苯甲基三甲基銨、氯化苯甲基三乙基銨。 The amine compound may, for example, be a tertiary amine such as a second-grade amine such as diethanolamine, triethanolamine, dimethylbenzylamine, dimethylaminomethylphenol or cis-diethylaminomethylphenol. 1,5,7-Trisazocyclo[4.4.0]non-5-ene (TBD), 7-methyl-1,5,7-trisazocyclo[4.4.0]癸-5 -ene (Me-TBD), 1,8-diazocyclo[5.4.0]undec-7-ene (DBU), 6-dibutylamino-1,8-diazocyclohexane [5.4.0] Undec-7-ene, 1,5-diazobicyclo[4.3.0]non-7-ene (DBN), 1,1,3,3-tetramethylguanamine, etc. Strong alkaline amine and its salts. Among them, 1,5,7-trisazocyclo[4.4.0]non-5-ene (TBD) is preferred. The salt of the amine compound may, for example, be benzyltrimethylammonium chloride or benzyltriethylammonium chloride.

擔持鹼性觸媒之聚合物並無特別限定,而可使用一種 聚合物,其係使聚苯乙烯以二乙烯基苯交聯之聚合物或使丙烯酸樹脂以二乙烯基苯交聯之聚合物等。此等之聚合物係不溶於可藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸之反應所使用的溶劑(例如甲乙酮、甲基異丁基酮、甲苯等)及原料、生成物。 The polymer supporting the basic catalyst is not particularly limited, and one type can be used. A polymer which is a polymer obtained by crosslinking polystyrene with divinylbenzene or a polymer obtained by crosslinking acrylic resin with divinylbenzene. These polymers are insoluble in a solvent (for example, methyl ethyl ketone or methyl isobutyl ketone) which can be used for the reaction of the epoxy resin obtained by the production method of the step 1 or the steps 1 and 2 with (meth)acrylic acid. Toluene, etc.) and raw materials and products.

擔持聚合物之鹼性觸媒係使鹼性觸媒化學鍵結於不溶性聚合物,或將鹼性觸媒導入於單體後,使單體聚合,其後,以二乙烯基苯等的交聯單體呈三維性交聯,俾可製造不溶於甲乙酮、甲基異丁基酮、甲苯等之溶劑的擔持聚合物之鹼性觸媒。 The alkaline catalyst supporting the polymer is such that the basic catalyst is chemically bonded to the insoluble polymer, or the basic catalyst is introduced into the monomer to polymerize the monomer, and then the divinylbenzene or the like is blended. The monomer is crosslinked in a three-dimensional manner, and a basic catalyst for supporting a polymer which is insoluble in a solvent such as methyl ethyl ketone, methyl isobutyl ketone or toluene can be produced.

擔持聚合物之鹼性觸媒具體上可舉例如二苯基膦基聚苯乙烯、1,5,7-三偶氮聯環[4.4.0]癸-5-烯聚苯乙烯、N,N-(二異丙基)胺基甲基聚苯乙烯、N-(甲基聚苯乙烯)-4-(甲基胺基)吡啶等。此等之擔持聚合物之鹼性觸媒係可單獨,亦可併用2種以上。 The basic catalyst for supporting the polymer may specifically be, for example, diphenylphosphinopolystyrene, 1,5,7-trisazocyclo[4.4.0]non-5-ene polystyrene, N, N-(diisopropyl)aminomethylpolystyrene, N-(methylpolystyrene)-4-(methylamino)pyridine, and the like. These basic catalysts for supporting the polymer may be used singly or in combination of two or more.

擔持聚合物之鹼性觸媒係亦可使用市售者。市售之擔持聚合物之鹼性觸媒係可舉例如PS-PPh3(二苯基膦基聚苯乙烯、BIOTAGE公司製)、PS-TBD(1,5,7-三偶氮聯環[4.4.0]癸-5-烯聚苯乙烯、BIOTAGE公司製)。 The alkaline catalyst system supporting the polymer can also be used by a commercially available person. Commercially available basic catalysts for supporting polymers include, for example, PS-PPh 3 (diphenylphosphinopolystyrene, manufactured by BIOTAGE Co., Ltd.), and PS-TBD (1,5,7-trisazocyclobutane). [4.4.0] 癸-5-ene polystyrene, manufactured by BIOTAGE Co., Ltd.).

擔持聚合物之鹼性觸媒之使用比率係相對於藉包含步驟1或2之製造方法所得到的環氧樹脂的環氧1當量,宜擔持聚合物之鹼性觸媒為0.5~5.0毫當量,更宜為1.0~3.0毫當量。若擔持聚合物之鹼性觸媒之使用比率為上述範圍內,從反應率、反應時間及觸媒成本的觀點,佳。 The use ratio of the basic catalyst for supporting the polymer is 1 equivalent to the epoxy of the epoxy resin obtained by the production method of the step 1 or 2, and the basic catalyst for supporting the polymer is 0.5 to 5.0. Milli equivalents, more preferably 1.0 to 3.0 milliequivalents. When the use ratio of the basic catalyst supporting the polymer is within the above range, it is preferable from the viewpoints of the reaction rate, the reaction time, and the catalyst cost.

在本發明之製造方法中,在藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸之反應步驟的溫度係宜為60~120℃,更宜為80~120℃,最宜為90~110℃。 In the production method of the present invention, the temperature of the reaction step of the epoxy resin and the (meth)acrylic acid obtained by the production method comprising the step 1 or the steps 1 and 2 is preferably 60 to 120 ° C, more preferably 80. ~120 ° C, the most suitable is 90 ~ 110 ° C.

在觸媒存在下,使藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸反應時,為防止凝膠化,必須適當地保持反應系內及反應系上的氣相之氧濃度。例如,積極地於反應系內吸入空氣時,因有時引起觸媒之氧化,招致活性之降低,故必須注意。 In the presence of a catalyst, when the epoxy resin obtained by the production method of the step 1 or the steps 1 and 2 is reacted with (meth)acrylic acid, in order to prevent gelation, it is necessary to appropriately maintain the reaction system and the reaction system. The oxygen concentration in the gas phase. For example, when air is actively inhaled in the reaction system, it may cause oxidation of the catalyst and cause a decrease in activity, so care must be taken.

藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸之反應係藉此反應所得到之部分酯化環氧樹脂以紫外線等之活性能量進行硬化,故宜在遮蔽紫外線之容器內進行反應。又,藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸之反應係為防止氣相聚合,亦可在對於環氧樹脂顯示良溶劑性之回流溶劑存在下進行,但此時,必須在反應終止後除去溶劑,故宜在無溶劑進行。回流溶劑係可舉例如丙酮、甲乙酮等。 The reaction of the epoxy resin obtained by the production method of the step 1 or the steps 1 and 2 with the (meth)acrylic acid is carried out by partially reacting the epoxy resin obtained by the reaction, and is hardened by the active energy such as ultraviolet rays. The reaction is carried out in a container that shields the ultraviolet rays. Further, the reaction of the epoxy resin obtained by the production method comprising the step 1 or the steps 1 and 2 with (meth)acrylic acid is to prevent gas phase polymerization, and may also be a reflux solvent having a good solvent property for the epoxy resin. This is carried out, but at this time, it is necessary to remove the solvent after the termination of the reaction, so it is preferred to carry out the solvent. The reflux solvent may, for example, be acetone or methyl ethyl ketone.

在本發明之製造方法中,藉包含步驟1或步驟1及2之製造方法所得到的環氧樹脂與(甲基)丙烯酸反應後,部分酯化環氧樹脂係可藉除去擔持聚合物之鹼性觸媒所得到。除去擔持聚合物之鹼性觸媒的方法係宜使用過濾或離心分離。 In the production method of the present invention, after the epoxy resin obtained by the production method comprising the step 1 or the steps 1 and 2 is reacted with (meth)acrylic acid, the partially esterified epoxy resin can be removed by the supported polymer. Obtained by alkaline catalyst. The method of removing the basic catalyst for supporting the polymer is preferably filtration or centrifugation.

過濾擔持聚合物之鹼性觸媒的方法係可舉例如使用網 目10μm之尼龍網NY-10HC(Swiss Sefar公司製)而濾取擔持聚合物之鹼性觸媒的方法。 A method of filtering a basic catalyst for supporting a polymer is, for example, a network A 10 μm nylon network NY-10HC (manufactured by Swiss Sefar Co., Ltd.) was used to filter a basic catalyst for supporting a polymer.

離心分離擔持聚合物之鹼性觸媒的方法係使用離心分離機而進行固液分離,俾除去擔持聚合物之鹼性觸媒的方法。 The method of centrifuging and separating the alkaline catalyst which carries a polymer is a method of performing solid-liquid separation using a centrifugal separator, and removing the alkaline catalyst which carries a polymer.

[實施例] [Examples]

以下,藉實施例更具體地說明本發明,但,本發明係不限定於此等實施例。又,只要無特別聲明,[%]係重量基準。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the examples. Also, as long as there is no special statement, [%] is the weight basis.

[比較例1-2](化合物B) [Comparative Example 1-2] (Compound B)

混合雙酚A型環氧樹脂(EXA850CRP、DIC股份公司製;亦使用來作為比較例1-1之化合物)340g、甲基丙烯酸(東京化成公司製)90.4g、三苯基磷(東京化成公司製)0.5g、及BHT 100mg,以100℃攪拌6小時。 Mixed bisphenol A type epoxy resin (EXA850CRP, manufactured by DIC Co., Ltd.; also used as a compound of Comparative Example 1-1) 340 g, methacrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) 90.4 g, triphenylphosphine (Tokyo Chemical Co., Ltd.) 0.5 g, and 100 mg of BHT, and stirred at 100 ° C for 6 hours.

得到418g淡黃色透明黏稠物之化合物B。 418 g of a compound B of a pale yellow transparent viscous material was obtained.

[合成例1](化合物C1-1) [Synthesis Example 1] (Compound C1-1)

將200g聚乙二醇#200(2當量/羥基)、表氯醇1110g(6當量)、氯化苯甲基三甲基銨37.1g(0.1當量)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之2升的三口圓底燒瓶。然後,一邊使混合物在70torr之高真空下攪拌一邊加 熱至約50乃至55℃而激烈回流表氯醇。將300g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿1升,以1升的水洗淨6次,藉減壓餾去除去所得到之有機相的溶劑,得到171g淡黃色透明液體之化合物C1-1。 200 g of polyethylene glycol #200 (2 equivalents/hydroxyl), epichlorohydrin 1110 g (6 equivalents), benzyltrimethylammonium chloride 37.1 g (0.1 equivalents) were placed in a mechanical mixer, thermometer, temperature adjustment 2 liter, three-neck round bottom flask with a condenser, a Dean-Stark trap, and a dropping funnel. Then, while stirring the mixture under a high vacuum of 70 torr Heat to about 50 or even 55 ° C and vigorously reflux epichlorohydrin. 300 g of the 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued. After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was cooled to room temperature, 1 liter of chloroform was added, and the mixture was washed 6 times with 1 liter of water, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 171 g of pale yellow transparent liquid compound C1-1. .

[合成例2](化合物C1-2) [Synthesis Example 2] (Compound C1-2)

在合成例1中,除使聚乙二醇#200為300g聚乙二醇#300以外,其餘係同樣做法,得到222g淡黃色透明液體之化合物C1-2。 In Synthesis Example 1, except that the polyethylene glycol #200 was 300 g of polyethylene glycol #300, the same procedure was carried out to obtain 222 g of a pale yellow transparent liquid compound C1-2.

[合成例3](化合物C1-4) [Synthesis Example 3] (Compound C1-4)

將250g聚乙二醇#1000(0.5當量/羥基)、表氯醇277g(6當量)、氯化苯甲基三甲基銨9.28g(0.1當量)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之1升的三口圓底燒瓶中。然後,一邊使混合物在70torr之高真空下攪拌一邊加熱至約50乃至55℃而激烈回流表氯醇。將75g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿500ml,以500ml的 水洗淨6次。藉減壓餾去除去所得到之有機相的溶劑,得到138g白色臘狀固體之化合物C1-4。 250 g of polyethylene glycol #1000 (0.5 eq/hydroxyl), epichlorohydrin 277 g (6 equivalents), benzyltrimethylammonium chloride 9.28 g (0.1 eq.) were placed in a mechanical mixer, thermometer, temperature adjustment A three-neck round bottom flask with a condenser, a condenser, a Dean-Stark trap, and a dropping funnel. Then, the mixture was heated to about 50 to 55 ° C while stirring under a high vacuum of 70 torr to vigorously reflux epichlorohydrin. 75 g of the 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued. After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was allowed to cool to room temperature, and 500 ml of chloroform was added to 500 ml. Washed 6 times with water. The solvent of the obtained organic phase was removed by distillation under reduced pressure to yield 138 g of Compound C 1-4 as a white solid.

[實施例1-1](化合物A-1) [Example 1-1] (Compound A-1)

(1)將化合物C1-1(145g(1當量/環氧基))、及雙酚A(化合物D1)(570g(2.5當量))置入於茄型燒瓶中,加熱攪拌成液溫為150℃。添加4% NaOH水溶液1.5g,以150℃攪拌2小時。冷卻至液溫成為60℃以下,加入氯仿500ml,以1% NaOH水溶液1升洗淨6次,以水1升洗淨3次。於所得到之有機相加入硫酸鎂,乾燥後,以過濾等濾別固形分,藉減壓餾去餾去所得到之有機相的溶劑,得到290g黃色黏稠物之合成中間物的反應物P-1。 (1) Compound C1-1 (145 g (1 equivalent/epoxy group)) and bisphenol A (Compound D1) (570 g (2.5 equivalent)) were placed in an eggplant type flask, and the mixture was heated and stirred to a liquid temperature of 150. °C. 1.5 g of a 4% aqueous NaOH solution was added, and the mixture was stirred at 150 ° C for 2 hours. After cooling to a liquid temperature of 60 ° C or less, 500 ml of chloroform was added, and the mixture was washed 6 times with 1 liter of a 1% aqueous NaOH solution, and washed 3 times with 1 liter of water. Magnesium sulfate was added to the obtained organic phase, and after drying, the solid fraction was filtered by filtration, and the solvent of the obtained organic phase was distilled off under reduced pressure to obtain a reactant P- of 290 g of a synthetic intermediate of a yellow viscous material. 1.

(2)將反應物P-1(170g)、表氯醇(495g)、及氯化苯甲基三甲基銨(16.5g)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之2升的三口圓底燒瓶。然後,一邊使混合物在70torr之高真空下攪拌一邊加熱至約50乃至55℃而激烈回流表氯醇。將133g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿1升,以1升的水洗淨6次,藉減壓餾去除去所得到之有機相的溶劑,得到206g淡黃色黏稠物之化合物 A-1(反應物Q-1)。 (2) The reactant P-1 (170 g), epichlorohydrin (495 g), and benzyltrimethylammonium chloride (16.5 g) were placed in a mechanical mixer, a thermometer, a temperature regulator, a condenser, A 2-liter three-neck round bottom flask with a Dean-Stark trap and a dropping funnel. Then, the mixture was heated to about 50 to 55 ° C while stirring under a high vacuum of 70 torr to vigorously reflux epichlorohydrin. 133 g of a 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued. After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was cooled to room temperature, and 1 liter of chloroform was added thereto, and the mixture was washed 6 times with 1 liter of water, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 206 g of pale yellow viscous compound. A-1 (reactant Q-1).

[實施例1-2](化合物A-2) [Example 1-2] (Compound A-2)

(1)將化合物C1-2(230g(1當量/環氧基))、及雙酚A(化合物D1)(570g(2.5當量))置入於茄型燒瓶中,加熱攪拌成液溫為150℃。添加4% NaOH水溶液1.5g,以150℃攪拌2小時。冷卻至液溫成為60℃以下,加入氯仿500ml,以1% NaOH水溶液1升洗淨6次,以水1升洗淨3次。於所得到之有機相加入硫酸鎂,乾燥後,以過濾等濾別固形分,藉減壓餾去除去所得到之有機相的溶劑,得到366g黃色黏稠物之合成中間物的反應物P-2。 (1) The compound C1-2 (230 g (1 equivalent/epoxy group)) and bisphenol A (compound D1) (570 g (2.5 equivalent)) were placed in an eggplant type flask, and the mixture was heated and stirred to a liquid temperature of 150. °C. 1.5 g of a 4% aqueous NaOH solution was added, and the mixture was stirred at 150 ° C for 2 hours. After cooling to a liquid temperature of 60 ° C or less, 500 ml of chloroform was added, and the mixture was washed 6 times with 1 liter of a 1% aqueous NaOH solution, and washed 3 times with 1 liter of water. Magnesium sulfate was added to the obtained organic phase, and after drying, the solid fraction was filtered by filtration, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 166 g of a reaction intermediate P-2 of a synthetic intermediate of a yellow viscous material. .

(2)將反應物P-2(203g)、表氯醇(495g)、及氯化苯甲基三甲基銨(16.5g)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之2升的三口圓底燒瓶。然後,一邊使混合物在70torr之高真空下攪拌一邊加熱至約50乃至55℃而激烈回流表氯醇。將133g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。 (2) The reactant P-2 (203 g), epichlorohydrin (495 g), and benzyltrimethylammonium chloride (16.5 g) were placed in a mechanical mixer, a thermometer, a temperature regulator, a condenser, A 2-liter three-neck round bottom flask with a Dean-Stark trap and a dropping funnel. Then, the mixture was heated to about 50 to 55 ° C while stirring under a high vacuum of 70 torr to vigorously reflux epichlorohydrin. 133 g of a 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued.

添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿1升,以1升的水洗淨6次,藉減壓餾去除去所得到之有機相的溶劑,得到241g淡黃色黏稠物之化合物A-2(反應物Q-2)。 After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was cooled to room temperature, 1 liter of chloroform was added, and the mixture was washed 6 times with 1 liter of water, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 241 g of pale yellow viscous compound A-2. (Reaction Q-2).

[實施例1-3](化合物A-3) [Example 1-3] (Compound A-3)

(1)將Nagase Chemtech公司製Dynacoll EX-830(化合物C1-3)(268g(1當量/環氧基))、及雙酚A(化合物D1)(570g(2.5當量))置入於茄型燒瓶中,加熱攪拌成液溫為150℃。添加4% NaOH水溶液1.5g,以150℃攪拌2小時。冷卻至液溫成為60℃以下,加入氯仿500ml,以1% NaOH水溶液1升洗淨6次,以水1升洗淨3次。於所得到之有機相中加入硫酸鎂,乾燥後,以過濾等濾別固形分,藉減壓餾去餾去所得到之有機相的溶劑,得到375g黃色黏稠物之合成中間物的反應物P-3。 (1) Dynacoll EX-830 (Compound C1-3) (268 g (1 equivalent/epoxy group)) and bisphenol A (Compound D1) (570 g (2.5 equivalent)) manufactured by Nagase Chemtech Co., Ltd. The flask was heated and stirred to a liquid temperature of 150 °C. 1.5 g of a 4% aqueous NaOH solution was added, and the mixture was stirred at 150 ° C for 2 hours. After cooling to a liquid temperature of 60 ° C or less, 500 ml of chloroform was added, and the mixture was washed 6 times with 1 liter of a 1% aqueous NaOH solution, and washed 3 times with 1 liter of water. Magnesium sulfate was added to the obtained organic phase, and after drying, the solid fraction was filtered by filtration, and the solvent of the obtained organic phase was distilled off under reduced pressure to obtain a reactant P of 375 g of a synthetic intermediate of a yellow viscous material. -3.

(2)將反應物P-3(200g)、表氯醇(452g)、及氯化苯甲基三甲基銨(15.1g)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之2升的三口圓底燒瓶。然後,一邊使混合物在70torr之高真空下攪拌一邊加熱至約50乃至55℃而激烈回流表氯醇。將122g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿1升,以1升的水洗淨6次,藉減壓餾去除去所得到之有機相的溶劑,得到228g淡黃色黏稠物之化合物A-3(反應物Q-3)。 (2) The reactant P-3 (200 g), epichlorohydrin (452 g), and benzyltrimethylammonium chloride (15.1 g) were placed in a mechanical mixer, a thermometer, a temperature regulator, a condenser, A 2-liter three-neck round bottom flask with a Dean-Stark trap and a dropping funnel. Then, the mixture was heated to about 50 to 55 ° C while stirring under a high vacuum of 70 torr to vigorously reflux epichlorohydrin. 122 g of the 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued. After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was cooled to room temperature, and 1 liter of chloroform was added thereto, and the mixture was washed 6 times with 1 liter of water, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 228 g of pale yellow viscous compound A-3. (Reaction Q-3).

[實施例1-4](化合物A-4) [Example 1-4] (Compound A-4)

(1)將化合物C1-4(130g(0.23當量/環氧基))、及雙酚A(化合物D1)(131g(2.5當量))置入於茄型燒瓶中,加熱攪拌成液溫為150℃。添加4% NaOH水溶液0.3g,以150℃攪拌2小時。冷卻至液溫成為60℃以下,加入氯仿500ml,以1% NaOH水溶液1升洗淨6次,以水1升洗淨3次。於所得到之有機相加入硫酸鎂,乾燥後,以過濾等濾別固形分,藉減壓餾去除去所得到之有機相的溶劑,得到154g黃色黏稠物之合成中間物的反應物P-4。 (1) The compound C1-4 (130 g (0.23 equivalent/epoxy group)) and bisphenol A (compound D1) (131 g (2.5 equivalent)) were placed in an eggplant type flask, and the mixture was heated and stirred to a liquid temperature of 150. °C. 0.3 g of a 4% aqueous NaOH solution was added, and the mixture was stirred at 150 ° C for 2 hours. After cooling to a liquid temperature of 60 ° C or less, 500 ml of chloroform was added, and the mixture was washed 6 times with 1 liter of a 1% aqueous NaOH solution, and washed 3 times with 1 liter of water. Magnesium sulfate was added to the obtained organic phase, and after drying, the solid fraction was filtered by filtration, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain a reactant P-4 of a synthetic intermediate of 154 g of a yellow viscous material. .

(2)將反應物P-4(140g)、表氯醇(207g)、及氯化苯甲基三甲基銨(6.94g)置入於附帶機械攪拌機、溫度計、溫度調節器、凝縮器、Dean-Stark捕集器及滴入漏斗之2升的三口圓底燒瓶。然後,一邊使混合物在70torr之高真空下攪拌一邊加熱至約50乃至55℃而激烈回流表氯醇。將56g之48% NaOH溶液經過2小時徐緩地添加混合物。生成共沸物之後,立刻於水/表氯醇混合物中,一邊使表氯醇返回反應系,一邊持續攪拌。添加終止後,經過3小時持續攪拌。繼而,使反應混合物冷卻至室溫,加入氯仿1升,以1升的水洗淨6次,藉減壓餾去除去所得到之有機相的溶劑,得到142g淡黃色黏稠物之化合物A-4(反應物Q-4)。 (2) The reactant P-4 (140 g), epichlorohydrin (207 g), and benzyltrimethylammonium chloride (6.94 g) were placed in a mechanical mixer, a thermometer, a temperature regulator, a condenser, A 2-liter three-neck round bottom flask with a Dean-Stark trap and a dropping funnel. Then, the mixture was heated to about 50 to 55 ° C while stirring under a high vacuum of 70 torr to vigorously reflux epichlorohydrin. 56 g of the 48% NaOH solution was slowly added to the mixture over 2 hours. Immediately after the formation of the azeotrope, the epichlorohydrin was returned to the reaction system in the water/epichlorohydrin mixture while stirring was continued. After the addition was terminated, stirring was continued for 3 hours. Then, the reaction mixture was cooled to room temperature, 1 liter of chloroform was added, and the mixture was washed 6 times with 1 liter of water, and the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 142 g of pale yellow viscous compound A-4. (Reaction Q-4).

[實施例1-5](化合物A-5) [Example 1-5] (Compound A-5)

混合化合物A-3(反應物Q-3)320g、甲基丙烯酸(東京化成公司製)43.05g、三苯基磷(鹼性觸媒、東京化成公司製)0.25g及BHT50mg,以100℃攪拌8小時,得到357g淡黃色黏稠物之化合物A-5。 320 g of compound A-3 (reactant Q-3), 43.05 g of methacrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.), 0.25 g of triphenylphosphine (basic catalyst, manufactured by Tokyo Chemical Industry Co., Ltd.), and 50 mg of BHT, and stirred at 100 ° C. After 8 hours, 357 g of a pale yellow viscous compound A-5 was obtained.

[實施例2-1~9及比較例2-1] [Examples 2-1 to 9 and Comparative Example 2-1]

將化合物A-1~5(實施例1-1~5)及化合物B(比較例1-2)之各別、EY樹脂KR-2(KSM公司製)、Zefiac F351(Gantz化成公司製)、Seahoster KE-C 50HG(日本觸媒公司製)、KBM-403(矽烷偶合劑;信越化學工業製)、及AJICURE VDH(1,3-雙(肼基碳乙基)-5-異丙基乙內醯脲、味之素Finetech公司製)以表1所示之摻合量(重量份)混合後,使用3根輥輪研磨機(井上製作所製C-43/4×10)而充分混練以得到實施例2-1~9及比較例2-1之液晶密封劑。 Each of the compounds A-1 to 5 (Examples 1-1 to 5) and the compound B (Comparative Example 1-2), EY resin KR-2 (manufactured by KSM Co., Ltd.), Zefiac F351 (manufactured by Gantz Chemical Co., Ltd.), Seahoster KE-C 50HG (manufactured by Nippon Shokubai Co., Ltd.), KBM-403 (decane coupling agent; manufactured by Shin-Etsu Chemical Co., Ltd.), and AJICURE VDH (1,3-bis(decylcarboethyl)-5-isopropyl After mixing with the blending amount (parts by weight) shown in Table 1, the mixture was thoroughly kneaded using three roller mills (C-43/4×10 manufactured by Inoue Co., Ltd.). The liquid crystal sealing agents of Examples 2-1 to 9 and Comparative Example 2-1 were obtained.

[試驗條件] [Test conditions]

分別對於化合物A-1~5(實施例1-1~5)、EPICRON 850 CRP(比較例1-1)及化合物B(比較例1-2),測定黏度及環氧當量,評估配向性,測定NI點變化,分別對於實施例2-1~9之液晶密封劑及比較例2-1~3的液晶密封劑,評估黏著強度,測定NI點變化。 For the compounds A-1 to 5 (Examples 1-1 to 5), EPICRON 850 CRP (Comparative Example 1-1), and Compound B (Comparative Example 1-2), the viscosity and the epoxy equivalent were measured, and the alignment was evaluated. The change in the NI point was measured, and the adhesion of the liquid crystal sealing agent of Examples 2-1 to 9 and the liquid crystal sealing agent of Comparative Examples 2-1 to 3 was evaluated, and the change in the NI point was measured.

(1)黏度測定 (1) Viscosity measurement

使用E型黏度計(東機產業公司製RE105U),以25℃測定。 It was measured at 25 ° C using an E-type viscometer (RE105U manufactured by Toki Sangyo Co., Ltd.).

如以下般,選擇旋轉子及旋轉數。 Select the rotator and the number of rotations as follows.

化合物A-1:3°×R7.7旋轉子,旋轉數5rpm Compound A-1: 3° × R7.7 rotator, rotation number 5 rpm

化合物A-2:3°×R7.7旋轉子,旋轉數10rpm Compound A-2: 3° × R7.7 rotator, rotation number 10 rpm

化合物A-3:3°×R14旋轉子,旋轉數5rpm Compound A-3: 3° × R14 rotator, rotation number 5 rpm

化合物A-4:3°×R14旋轉子,旋轉數20rpm Compound A-4: 3° × R14 rotator, rotation number 20 rpm

化合物A-5:3°×R7.7旋轉子,旋轉數5rpm Compound A-5: 3° × R7.7 rotator, rotation number 5 rpm

EPICLON 850 CRP:3°×R14旋轉子,旋轉數20rpm EPICLON 850 CRP: 3° × R14 rotor, rotation number 20rpm

化合物B:3°×R7.7旋轉子,旋轉數10rpm Compound B: 3° × R7.7 rotator, rotation number 10 rpm

(2)環氧當量測定 (2) Determination of epoxy equivalent

JISK 7236:以2001記載的條件測定。 JIS K 7236: Measured under the conditions described in 2001.

(3)NI點變化測定 (3) NI point change measurement

分別使化合物A-1~5(實施例1-1~5)、EPICRON 850 CRP(比較例1-1)、化合物B(比較例1-2)、實施例2-1~9之液晶密封劑及比較例2-1~3的液晶密封劑0.1g置入於安瓿瓶中,進一步,加入液晶(MLC-11900-080、Merck公司製)1g。將此瓶投入於120℃烘箱1小時,其後,在室溫靜置而返回室溫(25℃)後,取出液晶部分,藉0.2μm過濾器過濾,作為評估用液晶試樣。NI點之測定係用示差掃描型熱量計(DSC,Perkin Elmer公司製,PYRIS6),將評估用液晶試樣10mg封入鋁試樣盤 中,以昇溫速度5℃/分的條件進行測定。又,將上述液晶10mg封入鋁試樣盤中,以昇溫速度5℃/分的條件進行測定之結果作為空白組。 Compounds A-1 to 5 (Examples 1-1 to 5), EPICRON 850 CRP (Comparative Example 1-1), Compound B (Comparative Example 1-2), and Liquid Crystal Sealants of Examples 2 to 9 were respectively used. 0.1 g of the liquid crystal sealing agent of Comparative Examples 2-1 to 3 was placed in an ampoule, and further, 1 g of liquid crystal (MLC-11900-080, manufactured by Merck) was added. The bottle was placed in an oven at 120 ° C for 1 hour, and after standing at room temperature and returned to room temperature (25 ° C), the liquid crystal portion was taken out and filtered through a 0.2 μm filter to obtain a liquid crystal sample for evaluation. The NI point was measured by a differential scanning calorimeter (DSC, manufactured by Perkin Elmer, PYRIS6), and 10 mg of the liquid crystal sample for evaluation was sealed in an aluminum sample plate. In the measurement, the measurement was carried out under the conditions of a temperature increase rate of 5 ° C /min. In addition, 10 mg of the liquid crystal was sealed in an aluminum sample pan, and the result of measurement at a temperature increase rate of 5 ° C /min was used as a blank group.

將空白組的吸熱峰頂(相轉移溫度)TB、與評估用液晶的吸熱峰頂(相轉移溫度)TE之差TE-TB作為NI點變化。 The difference TE-TB between the endothermic peak (phase transition temperature) TB of the blank group and the endothermic peak (phase transition temperature) TE of the liquid crystal for evaluation was changed as the NI point.

降低雜質,抑制於液晶的溶出,安定地確保液晶的配向,提昇顯示特性之觀點,NI點變化愈小愈佳。 It is preferable to reduce the impurities, suppress the elution of the liquid crystal, ensure the alignment of the liquid crystal stably, and improve the display characteristics.

(4)配向性評估 (4) Orientation assessment

於附帶2片摩擦處理之配向膜(Sunever SE-7492,日產化學工業公司製)的ITO玻璃基盤(60mm×70mm×0.7mmt)的單一面上點塗佈化合物A-1而密封,以使以15mm間隔貼合後的直徑成為2mm以下,貼合另一面,注入液晶後,以120℃之熱風烘箱熱熟化1小時而製作配向性評估用之面板。 The compound A-1 was applied to a single surface of an ITO glass substrate (60 mm × 70 mm × 0.7 mmt) provided with two rubbing treatment alignment films (Sunever SE-7492, manufactured by Nissan Chemical Industries, Ltd.) and sealed so as to be The diameter after the 15 mm gap bonding was 2 mm or less, and the other surface was bonded to each other. After the liquid crystal was injected, the panel was subjected to thermal curing in a hot air oven at 120 ° C for 1 hour to prepare an alignment evaluation panel.

將化合物A-1分別置換成化合物A-2~5、EPICLON 850 CRP、化合物B,製作配向性評估用之面板。 Compound A-1 was replaced with Compounds A-2 to 5, EPICLON 850 CRP, and Compound B, respectively, to prepare a panel for evaluation of alignment.

摩擦處理係如以下般進行。 The rubbing treatment was carried out as follows.

於純水洗淨後乾燥之TN6070基盤(FPD Solutions公司製ITO基盤)使用空氣點膠機而滴入配向液SUNEVER SE-7492(日產化學工業公司製)(0.3MPa、5.3sec)後,以旋塗機以10秒達到5000rpm,以保持20秒之條件均一途佈(配向膜厚成為7000~8000埃之條件)。塗佈 後,在加熱板上預烘烤(85℃、1分鐘),在烘箱後烘烤(230℃、60分鐘)。使用棉布之摩擦布輥輪而以旋轉數500rpm以600mm/分的速度輸送基盤,以0.4mm的押入量進行摩擦處理。以對面之基盤成為90°的扭轉(交叉)之方式規定摩擦方向。使已摩擦處理之基盤浸漬於純水,進行超音波洗淨。以120℃之烘箱乾燥,作為經摩擦處理之附配向膜的ITO玻璃基盤。 The TN6070 base plate (the ITO base plate manufactured by FPD Solutions) which was dried after washing with pure water was dropped into the alignment liquid SUNEVER SE-7492 (manufactured by Nissan Chemical Industries, Ltd.) (0.3 MPa, 5.3 sec) using an air dispenser. The applicator reaches 5000 rpm in 10 seconds, and the condition is maintained for 20 seconds (the film thickness is 7000 to 8000 angstroms). Coating Thereafter, it was prebaked on a hot plate (85 ° C, 1 minute) and baked in an oven (230 ° C, 60 minutes). The base was conveyed at a speed of 600 mm/min at a number of revolutions of 500 rpm using a rubbing cloth roller of cotton cloth, and rubbing treatment was performed with a pushing amount of 0.4 mm. The rubbing direction is defined in such a manner that the opposite base plate becomes a 90° twist (intersection). The rubbed substrate was immersed in pure water and subjected to ultrasonic cleaning. It was dried in an oven at 120 ° C as a friction-treated ITO glass substrate attached to the film.

對於所得到之面板,確認密封(點塗佈部分)時之液晶的配向狀態。確認係以光學顯微鏡進行,使偏光板以交叉尼科耳的狀態挾住測試胞室,以穿透觀察,比較密封與密封之中間部分的液晶(以下,空白組液晶)與密封時之液晶狀態。 With respect to the obtained panel, the alignment state of the liquid crystal at the time of sealing (dot coating portion) was confirmed. The confirmation was carried out by an optical microscope, and the polarizing plate was placed in the cross-Nicol state to hold the test cell to penetrate and observe, and the liquid crystal in the middle portion of the sealing and sealing (hereinafter, blank group liquid crystal) and the liquid crystal state at the time of sealing were compared. .

與密封時所看到之空白組液晶的狀態相異之不均一部分, Part of the unevenness of the state of the blank group of liquid crystals seen when sealing,

密封時完全未被觀察到時,或密封時之一部分且從密封時至未達50μm時評估為○, ○ when the seal is not observed at all, or when it is sealed, and from the time of sealing to less than 50 μm,

密封時之一部分且從密封時至50μm以上時,或密封時之全周且從密封時至未達50μm時評估為△, One part of the seal is evaluated as Δ from the time of sealing to 50 μm or more, or the entire circumference at the time of sealing, and from the time of sealing to less than 50 μm.

密封時之全周且從密封時至50μm以上時評估為×。 It was evaluated as × at the time of sealing and from the time of sealing to 50 μm or more.

又,認為上述之不均一部分係顯示液晶配向性不良。 Further, it is considered that a part of the above unevenness indicates that the liquid crystal alignment property is poor.

圖1、2係化合物A-3(圖1)及A-5(圖2)之密封時的液晶配向狀態,與密封時被看到之空白組液晶的狀態相異之不均一部分,密封時完全未被觀察到時,或密封時之一部分且從密封時至未達50μm(○)。圖3係化合物 B之密封時的液晶配向狀態,與密封時被看到之空白組液晶的狀態相異之不均一部分為密封時之全周且從密封時至50μm以上(×)。 Figs. 1 and 2 show the liquid crystal alignment state during the sealing of the compound A-3 (Fig. 1) and A-5 (Fig. 2), which is different from the state of the blank group liquid crystal which is observed during sealing, and is sealed. When not observed at all, or part of the seal and from the time of sealing to less than 50 μm (○). Figure 3 is a compound The liquid crystal alignment state at the time of sealing of B is different from the state of the blank group liquid crystal which is observed at the time of sealing, and is partially the entire circumference at the time of sealing and is 50 μm or more (×) from the time of sealing.

(5)黏著強度之評估 (5) Evaluation of adhesion strength

於圖4表示試驗方法的概要。 An outline of the test method is shown in Fig. 4 .

分別將實施例2-1~9及比較例2-1~3的液晶密封劑貼合於散布有6μm間隔物之ITO玻璃基盤上(30mm×30mm×0.5mmt)的15mm×3mm、15mm×21mm的位置後的液晶密封劑之直徑分別點塗佈成1.5~2.5mm 。其後,貼合玻璃基盤(23mm×23mm×0.5mmt),以照度3000mJ/cm2照射紫外線(UV照射裝置:UVX-01224S1、Ushio電機公司製、1000mW/cm2/365nm 30秒)而硬化,其後,以120℃之熱風烘箱進行熱硬化1小時,製作黏著強度評估用的試驗片。使用島津製作所公司製Autograph AGS-500,固定試驗片之玻璃基盤,使ITO玻璃基盤15mm×25mm的位置以5mm/分之速度押拔,評估黏著強度,評估結果表示於表1。 The liquid crystal sealing agents of Examples 2-1 to 9 and Comparative Examples 2-1 to 3 were bonded to 15 mm × 3 mm and 15 mm × 21 mm on an ITO glass substrate (30 mm × 30 mm × 0.5 mmt) in which spacers of 6 μm were interposed. The diameter of the liquid crystal sealant after the position is separately coated into 1.5~2.5mm . Thereafter, the glass substrate (23 mm × 23 mm × 0.5 mmt) was bonded, and ultraviolet rays were irradiated with an illuminance of 3000 mJ/cm 2 (UV irradiation apparatus: UVX-01224S1, manufactured by Ushio Electric Co., Ltd., 1000 mW/cm 2 /365 nm for 30 seconds), and hardened. Thereafter, the film was thermally hardened in a hot air oven at 120 ° C for 1 hour to prepare a test piece for evaluation of adhesion strength. The glass substrate of the test piece was fixed using Autograph AGS-500 manufactured by Shimadzu Corporation, and the position of the ITO glass substrate at 15 mm × 25 mm was pulled at a speed of 5 mm/min, and the adhesion strength was evaluated. The evaluation results are shown in Table 1.

日本國專利申請案2012-227417號之揭示係其全部被本說明書摘入作為參考。 The disclosure of Japanese Patent Application No. 2012-227417 is hereby incorporated by reference in its entirety.

在本說明書所載之全部文獻、專利申請案、及技術規格係與具體且各別記載各個的文獻、專利申請案、及技術規格被摘入作為參考之情形同程度地,被本說明書所摘入作為參考。 All documents, patent applications, and technical specifications contained in this specification are extracted from the specification, and the specifics and individual documents, patent applications, and technical specifications are hereby incorporated by reference. Into as a reference.

Claims (7)

一種環氧丙基醚系化合物,其係以下述式(1)所示, [式中,n1為2~30之範圍的數,m為1~5之範圍的數,X為氧原子、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基,Y係分別互相獨立之碳原子數2~4的伸烷基,R係分別互相獨立之氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR1)-CH2-O-R2或基2:-CH2-C(CH3)(OR1)-CH2-O-R2(式中,R1為氫原子或(甲基)丙烯醯基,R2為(甲基)丙烯醯基),R’係分別互相獨立之氫原子或甲基,在前述R中,前述環氧丙基、前述甲基環氧丙基、前述基1及前述基2之合計的平均之個數x為2以上,前述R含有前述基1或前述基2時,前述環氧丙基及甲基環氧丙基之合計的平均個數y、與前述基1及前述基2之合計的平均之個數z之比率(y/z)為10/90~90/10]。 A glycopropyl ether compound which is represented by the following formula (1), [wherein, n 1 is a number in the range of 2 to 30, m is a number in the range of 1 to 5, and X is an oxygen atom, an alkylene group having 1 to 4 carbon atoms or an alkylene group having 2 to 4 carbon atoms; The group Y and the Y group are each independently an alkyl group having 2 to 4 carbon atoms, and the R groups are independently hydrogen atoms, epoxy propyl group, methyl epoxy group, and base 1: -CH 2 -CH (OR). 1 ) -CH 2 -OR 2 or a group 2: -CH 2 -C(CH 3 )(OR 1 )-CH 2 -OR 2 (wherein R 1 is a hydrogen atom or a (meth)acryl fluorenyl group, R 2 is (meth)acryloyl), R' is a hydrogen atom or a methyl group which are independent of each other, and in the above R, the epoxy propyl group, the methyl epoxypropyl group, the above-mentioned group 1 and the aforementioned group 2 The total number x of the total is 2 or more, and when R includes the base 1 or the base 2, the average number y of the total of the epoxy propyl group and the methyl epoxy group is the same as the base 1 and the The ratio (y/z) of the average number z of the total of the bases 2 is 10/90 to 90/10]. 一種液晶密封劑,其係含有如申請專利範圍第1項之環氧丙基醚系化合物。 A liquid crystal sealing agent containing a glycidyl propyl ether compound as in the first aspect of the patent application. 如申請專利範圍第2項之液晶密封劑,其中前述液晶密封劑中,前述環氧丙基醚系化合物的含量為10~90 重量%。 The liquid crystal sealing agent of claim 2, wherein the content of the epoxy propyl ether compound in the liquid crystal sealing agent is 10 to 90 weight%. 如申請專利範圍第2或3項之液晶密封劑,其中前述液晶密封劑進一步含有具有乙烯性不飽和基及/或環氧基之化合物B(其中,前述環氧丙基醚系化合物除外)。 The liquid crystal sealing agent of claim 2, wherein the liquid crystal sealing agent further contains a compound B having an ethylenically unsaturated group and/or an epoxy group (excluding the above-mentioned epoxy propyl ether compound). 一種以如申請專利範圍第1項之式(1)所示之環氧丙基醚系化合物之製造方法,其係包含如下步驟:使下述式(2): (式中,n2為2~30之範圍的數,Y係分別獨立為碳原子數2~4之伸烷基,R11係分別互相獨立為氫原子、環氧丙基或甲基環氧丙基)所示之化合物C、與以下述式(3): [式中,X為氧原子、碳原子數1~4之伸烷基或碳原子數2~4之亞烷基,R12係分別互相獨立為氫原子、環氧丙基、甲基環氧丙基、基1:-CH2-CH(OR21)-CH2-O-R22、或基2:-CH2-C(CH3)(OR21)-CH2-O-R22(式中,R21為氫原子或(甲基)丙烯醯基,R22為(甲基)丙烯醯基)]所示之化 合物D反應的步驟。 A method for producing a glycidyl propyl ether compound represented by the formula (1) of the first application of the patent application, comprising the steps of: (2): (wherein n 2 is a number in the range of 2 to 30, and Y is independently an alkylene group having 2 to 4 carbon atoms, and R 11 is independently a hydrogen atom, an epoxy propyl group or a methyl epoxy group, respectively. The compound C shown by propyl) and the following formula (3): [In the formula, X is an oxygen atom, an alkylene group having 1 to 4 carbon atoms or an alkylene group having 2 to 4 carbon atoms, and R 12 is independently a hydrogen atom, an epoxy propyl group or a methyl epoxy group. Propyl, group 1: -CH 2 -CH(OR 21 )-CH 2 -OR 22 , or base 2: -CH 2 -C(CH 3 )(OR 21 )-CH 2 -OR 22 (wherein R 21 is a step of reacting a compound D represented by a hydrogen atom or a (meth) acrylonitrile group and R 22 is a (meth) propylene fluorenyl group. 如申請專利範圍第5項之製造方法,其中包含:前述化合物C在前述式(2)中R11為環氧丙基之化合物C1,前述化合物D在前述式(3)中R12為氫原子之化合物D1時,前述步驟為使前述化合物C1與前述化合物D1反應,而得到前述化合物C1與前述化合物D1之反應物P的步驟1;與使前述反應物P之羥基環氧化,得到前述反應物P之羥基的一部分或全部被環氧化之反應物Q的步驟2。 The patentable scope of application of the production method of item 5, wherein comprising: the compound C in the formula (2) R 11 in a compound of the glycidyl group C1, D in the compound of the formula (3) R 12 is a hydrogen atom In the case of the compound D1, the above step is a step 1 of reacting the compound C1 with the compound D1 to obtain a reactant P of the compound C1 and the compound D1; and epoxidizing the hydroxyl group of the reactant P to obtain the reactant Step 2 of the reactant Q in which a part or all of the hydroxyl group of P is epoxidized. 如申請專利範圍第6項之製造方法,其中進一步包含在鹼性觸媒存在下使前述反應物Q與(甲基)丙烯酸反應之步驟3。 The production method of claim 6, which further comprises the step 3 of reacting the reactant Q with (meth)acrylic acid in the presence of a basic catalyst.
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