TW201411141A - Test jig and manufacturing method therefor - Google Patents

Test jig and manufacturing method therefor Download PDF

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Publication number
TW201411141A
TW201411141A TW102126397A TW102126397A TW201411141A TW 201411141 A TW201411141 A TW 201411141A TW 102126397 A TW102126397 A TW 102126397A TW 102126397 A TW102126397 A TW 102126397A TW 201411141 A TW201411141 A TW 201411141A
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Taiwan
Prior art keywords
plunger
insulating support
end side
diameter
holes
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TW102126397A
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Chinese (zh)
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TWI596345B (en
Inventor
Tsugio Yamamoto
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Yokowo Seisakusho Kk
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06711Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • G01R1/06716Elastic
    • G01R1/06722Spring-loaded
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06711Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • G01R1/06733Geometry aspects
    • G01R1/06738Geometry aspects related to tip portion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/073Multiple probes
    • G01R1/07307Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
    • G01R1/07314Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card the body of the probe being perpendicular to test object, e.g. bed of nails or probe with bump contacts on a rigid support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2421Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using coil springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/20Connectors or connections adapted for particular applications for testing or measuring purposes

Abstract

Provided are a test jig with a novel design for narrowing the contact pitch compared to conventional jigs, and a manufacturing method therefor. A slit (33b) is provided in the wall (33a) between two guide holes (33) (two adjacent guide holes (33)) that support the respective cylindrical tips (19) of two adjacent first plungers (1) so as to slide freely. The slit (33b) has a smaller width than the outer diameter of the cylindrical tips (19) of the first plungers (1) and extends over the entire length of the guide holes (33) in the longitudinal direction of the first plungers (1) (Z-axis direction). The center position of the slit (33b) in the width direction (X-axis direction) and the center positions of the cylindrical tips (19) in the same direction preferably coincide with each other. The two adjacent guide holes (33) communicate with each other through the slit (33b).

Description

檢查治具及其製造方法 Inspection jig and its manufacturing method

本發明係關於一種,在檢查例如半導體積體電路等之被測定裝置時所使用的檢查治具及其製造方法。 The present invention relates to an inspection jig used in inspecting a device to be measured such as a semiconductor integrated circuit, and a method of manufacturing the same.

在對半導體積體電路等之檢查對象物進行檢查時,為了將檢查對象物與測定器側之檢查用基板電性連接,一般使用接觸式探針。 When inspecting an inspection object such as a semiconductor integrated circuit, a contact probe is generally used in order to electrically connect the inspection object to the inspection substrate on the measuring device side.

圖15為,以絕緣支撐體831支撐習知之接觸式探針800的檢查治具900之正剖面圖;(A)顯示待機狀態(彈簧緩解狀態),(B)顯示四端子式量測狀態(彈簧壓縮狀態)。另,本圖中,各接觸式探針800的第1柱塞801及第2柱塞802,以非剖面顯示。 Figure 15 is a front cross-sectional view of the inspection jig 900 supporting the conventional contact probe 800 with an insulating support 831; (A) shows a standby state (spring relief state), and (B) shows a four-terminal measurement state ( Spring compression state). In the figure, the first plunger 801 and the second plunger 802 of each contact probe 800 are shown in a non-sectional view.

本圖所示之檢查治具900為四端子式量測(Kelvin measurement)用。四端子式量測,係使電流供給用探針及電壓監視用探針抵接於檢查對象物5之電極,例如電極凸塊5a而測定電氣特性(視需求參考下述專利文獻1或2)。檢查治具900,使互為相同構成之2根接觸式探針800的一方為電流供給用探針,使另一方為電壓監視用探針。 The inspection jig 900 shown in the figure is for Kelvin measurement. In the four-terminal type measurement, the current supply probe and the voltage monitoring probe are brought into contact with the electrode of the inspection object 5, for example, the electrode bump 5a, and the electrical characteristics are measured (refer to Patent Document 1 or 2 below). . The jig 900 is inspected so that one of the two contact probes 800 having the same configuration is a current supply probe, and the other is a voltage monitoring probe.

各接觸式探針800,具備第1柱塞801、第2柱塞802、彈簧803、以及管件804。第1柱塞801為與檢查對象物5連接之連接零件,第2柱塞802為與檢查用基板6(與未圖示之測定機器相連接)連接之連接零件。第1柱塞801之凸緣部812為,直徑較前端側圓柱部824更大之圓板形狀,係為了防止在圖15(A)所示的狀態下之接觸式探針800的鬆脫及使前端側圓柱部824之突出長度一致而設置。前端側圓柱部824之前端面,為分割山形(此處為8分割),山之頂點係以等角度間隔自中心起存在於外周。 Each of the contact probes 800 includes a first plunger 801, a second plunger 802, a spring 803, and a tube 804. The first plunger 801 is a connecting component that is connected to the inspection object 5, and the second plunger 802 is a connecting component that is connected to the inspection substrate 6 (connected to a measuring device (not shown)). The flange portion 812 of the first plunger 801 has a disk shape larger than the distal end side cylindrical portion 824 in order to prevent the contact probe 800 from being loosened in the state shown in Fig. 15(A). The protruding lengths of the front end side cylindrical portions 824 are made uniform. The front end surface of the front end side cylindrical portion 824 is a divided mountain shape (here, eight divisions), and the apex of the mountain exists on the outer circumference from the center at equal angular intervals.

圖15所示之接觸式探針800中,凸緣部812往相鄰之接觸式探針800側突出,故無法將相鄰之接觸式探針800的前端側圓柱部824彼此接近配置。因此,無法將以下說明之連結間距縮小。 In the contact probe 800 shown in FIG. 15, the flange portion 812 protrudes toward the adjacent contact probe 800 side, so that the distal end side cylindrical portions 824 of the adjacent contact probes 800 cannot be arranged close to each other. Therefore, the link pitch of the following description cannot be reduced.

圖16(A)為,圖15(B)之A-A’箭視圖。圖16(B)為,圖15(B)之B-B’剖面圖。圖17為,圖15的第1柱塞801之前端周邊部放大圖。參考此等附圖,針對相鄰之接觸式探針800的連結間距P1加以說明。 Fig. 16(A) is an arrow view of A-A' of Fig. 15(B). Fig. 16 (B) is a cross-sectional view taken along line B-B' of Fig. 15 (B). Fig. 17 is an enlarged view of a peripheral portion of the front end of the first plunger 801 of Fig. 15; The connection pitch P1 of the adjacent contact probes 800 will be described with reference to these drawings.

連結間距P1,如下式所示。 The connection pitch P1 is as shown in the following equation.

P1=E+(F×2)+(G×2)+(H×2)…式1 P1=E+(F×2)+(G×2)+(H×2)...Form 1

E:絕緣支撐體831之最小壁厚 E: minimum wall thickness of the insulating support 831

F:絕緣支撐體831與凸緣部812之側面的間隙 F: a gap between the insulating support body 831 and the side of the flange portion 812

G:凸緣部812與前端側圓柱部824的半徑差 G: difference in radius between the flange portion 812 and the front end side cylindrical portion 824

H:自前端側圓柱部824之側面(與相鄰之前端側圓柱部824距離最接近的側面)至前端面的山之頂點的距 離。※距離為,沿著將相鄰之接觸式探針800彼此連結的方向之距離。隨著前端側圓柱部824之旋轉角度的不同,亦有成為零的情形,但此處為最大距離(圖16(A)之狀態)。 H: the distance from the side surface of the front end side cylindrical portion 824 (the side closest to the adjacent front end side cylindrical portion 824) to the apex of the mountain at the front end surface from. The distance is the distance in the direction in which the adjacent contact probes 800 are connected to each other. There is also a case where the rotation angle of the front end side cylindrical portion 824 is zero, but here is the maximum distance (the state of Fig. 16 (A)).

如同上述,凸緣部812的突出,對連結間距 P1有直接影響,會妨礙間距縮小化。另,上述的長度E~H中之E與F,在設計上不可能為零(存在無法更進一步縮小之下限值)。 As described above, the protrusion of the flange portion 812, the joint pitch P1 has a direct impact and will prevent the pitch from shrinking. In addition, E and F in the above-mentioned lengths E to H are not designed to be zero (there is no further reduction of the lower limit).

習知技術文獻 Conventional technical literature 專利文獻 Patent literature

專利文獻1 日本特開2008-45986號公報 Patent Document 1 Japanese Patent Laid-Open Publication No. 2008-45986

專利文獻2 日本特開2010-35837號公報 Patent Document 2 Japanese Patent Laid-Open Publication No. 2010-35837

本案申請人,已於日本特願2011-7332號中,提出一種與習知相較可將連結間距縮窄之接觸式探針(圖18~圖20)。此一接觸式探針,藉由使凸緣部714為非圓柱形而不往鄰接之接觸式探針側突出,將鄰接的接觸式探針之前端側圓柱部719彼此的距離縮窄。此外,利用凸緣部714的停止旋轉效果,而與鄰接的接觸式探針之前端側圓柱部719的接觸部719a保持為山之頂點彼此成為最短距離的角度。藉由此等手段,實現下式所示之連結間距P2。 The applicant of the present application has proposed a contact probe (Figs. 18 to 20) which narrows the connection pitch as compared with the prior art in Japanese Patent Application No. 2011-7332. In the contact probe, the flange portion 714 is non-cylindrical and does not protrude toward the adjacent contact probe side, and the distance between the adjacent end probe side cylindrical portions 719 of the adjacent contact probes is narrowed. Further, the contact rotation portion 719a of the front end side cylindrical portion 719 of the adjacent contact probe is maintained at an angle which is the shortest distance between the apexes of the mountain by the stop rotation effect of the flange portion 714. By this means, the joint pitch P2 shown by the following formula is realized.

P2=E+(F×2)…式2 P2=E+(F×2)...Form 2

E:絕緣支撐體731之最小壁厚 E: minimum wall thickness of the insulating support 731

F:絕緣支撐體731與前端側圓柱部719之側面的間隙 F: a gap between the insulating support body 731 and the side surface of the front end side cylindrical portion 719

以式2表示之連結間距P2,較以式1表示之習知的連結間距P1縮窄△P=(G×2)+(H×2)的距離。此處,如同上述長度E與F無法縮到比既定的下限值更小,故為了進一步的間距縮小化,需要來自其他觀點的手段。 The connection pitch P2 expressed by Formula 2 is narrower than the conventional connection pitch P1 represented by Formula 1 by ΔP = (G × 2) + (H × 2). Here, as the lengths E and F cannot be reduced to be smaller than a predetermined lower limit value, in order to further reduce the pitch, means from other viewpoints are required.

本發明鑒於認知到此等狀況而研發,本發明之目的在於提供一種,施行與過去相較下將連結間距縮窄之嶄新手段之檢查治具及其製造方法。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an inspection jig and a method of manufacturing the same, which are novel means for narrowing the connection pitch as compared with the past.

本發明之一態樣為一種檢查治具。此一檢查治具,具備複數支接觸式探針、以及將該複數支接觸式探針串聯地支撐之絕緣支撐體;各個接觸式探針,具有:第1及第2柱塞,一方為與檢查對象物連接用而另一方為與檢查用基板連接用;以及彈簧,將該第1及第2柱塞往互相分離的方向賦予勢能;該絕緣支撐體,具有該複數支接觸式探針分別往內側延伸之複數個貫通孔部;各個貫通孔部,包含將各個接觸式探針的第1柱塞之前端部以任意滑動的方式導引之導引孔部;於相鄰之既定的2個導引孔部間之壁部,以較該第1柱塞之該前端部的外徑更小之寬度設置往該第1柱塞的長度方向延伸之連結部,將該2個導引孔部相互連通。 One aspect of the present invention is an inspection jig. The inspection jig includes a plurality of contact probes and an insulating support body supported by the plurality of contact probes in series; each of the contact probes has: a first and a second plunger, one of which is The inspection object is connected and the other is connected to the inspection substrate; and the spring applies the potential energy to the first and second plungers in a direction separating from each other; the insulating support has the plurality of contact probes respectively a plurality of through-hole portions extending inward; each of the through-hole portions includes a guiding hole portion for guiding the front end portion of the first plunger of each of the contact probes to slid arbitrarily; The wall portion between the guide hole portions is provided with a connecting portion extending in the longitudinal direction of the first plunger at a smaller width than the outer diameter of the front end portion of the first plunger, and the two guiding holes are provided The departments are connected to each other.

該2個導引孔部亦可在互不重疊的範圍接近。 The two guiding hole portions may also be close to each other in a range that does not overlap each other.

該連結部之內面亦可為圓孔之側面的一部分。 The inner surface of the joint portion may also be a part of the side surface of the round hole.

該絕緣支撐體,亦可係將形成有該導引孔部之第1絕緣支撐體、以及形成有在各個導引孔部自軸方向連通而收納各個接觸式探針之一部分的收納孔部之第2絕緣支撐體加以組合而成。 The insulating support may be a first insulating support body in which the guide hole portion is formed, and a storage hole portion in which a portion of each of the contact probes is accommodated in the axial direction of each of the guide hole portions. The second insulating support is combined.

本發明之另1態樣為,檢查治具之製造方法。此方法包含如下步驟:於絶緣體形成複數個互不重疊的大徑貫通孔,並在該2個大徑貫通孔之間形成與相鄰之既定的2個大徑貫通孔雙方部分重疊的小徑貫通孔,而構成第1絕緣支撐體之步驟;將接觸式探針插入第2絕緣支撐體之複數個貫通孔的每一個的步驟;以及,以使各個接觸式探針中之自該第2絕緣支撐體突出的部分貫通各個大徑貫通孔之方式,將該第1絕緣支撐體組裝在該第2絕緣支撐體之步驟。 Another aspect of the present invention is a method of manufacturing a test fixture. The method includes the steps of: forming a plurality of large-diameter through-holes that do not overlap each other with the insulator, and forming a small overlap between the two large-diameter through-holes and a portion of the adjacent two large-diameter through-holes a step of forming a first insulating support through the through hole; a step of inserting the contact probe into each of the plurality of through holes of the second insulating support; and, so that each of the contact probes is from the first (2) The step of assembling the first insulating support to the second insulating support so that the protruding portion of the insulating support penetrates the large-diameter through-holes.

另,以上之構成要素的任意組合、將本發明之展現在系統等間轉換者,作為本發明之態樣亦有效。 Further, any combination of the above constituent elements and the present invention can be expressed as a system or the like, and is also effective as an aspect of the present invention.

依本發明,實現施加與過去相較將連結間距縮窄之嶄新手段之檢查治具及其製造方法。 According to the present invention, it is possible to realize an inspection jig that applies a new method of narrowing the joint pitch as compared with the past and a method of manufacturing the same.

1、801‧‧‧第1柱塞 1, 801‧‧‧1st plunger

2、802‧‧‧第2柱塞 2, 802‧‧‧ second plunger

3‧‧‧螺旋彈簧 3‧‧‧Coil spring

4、804‧‧‧管件 4, 804‧‧‧ pipe fittings

5‧‧‧檢查對象物 5‧‧‧Check objects

5a‧‧‧電極凸塊 5a‧‧‧electrode bumps

6‧‧‧檢查用基板 6‧‧‧Inspection substrate

11、21、411、421‧‧‧基端側圓柱部 11, 21, 411, 421‧‧‧ base-side cylindrical

11d‧‧‧斂縫部 11d‧‧‧The seaming department

12‧‧‧第1小徑部 12‧‧‧1st Footpath

13‧‧‧第2小徑部 13‧‧‧2nd Footpath

14、714、812‧‧‧凸緣部 14, 714, 812‧‧‧Flange

14a、14b‧‧‧側面部分 14a, 14b‧‧‧ side section

17‧‧‧第3小徑部 17‧‧‧3rd Footpath

19、29、719、824‧‧‧前端側圓柱部 19, 29, 719, 824‧‧‧ front end cylindrical part

19a、29a、719a‧‧‧接觸部 19a, 29a, 719a‧ ‧ contact

19b、19c‧‧‧一部分 Part of 19b, 19c‧‧

22‧‧‧小徑部 22‧‧‧ Small Trails Department

30、900‧‧‧檢查治具 30,900‧‧‧Check fixtures

31、731、831‧‧‧絕緣支撐體 31, 731, 831‧‧ ‧ insulating support

31a‧‧‧第1層 31a‧‧‧1st floor

31b‧‧‧第2層 31b‧‧‧2nd floor

32‧‧‧貫通孔部 32‧‧‧through hole

33‧‧‧第1導引孔部 33‧‧‧1st guide hole

33a‧‧‧壁部 33a‧‧‧ wall

33b‧‧‧狹縫 33b‧‧‧slit

34‧‧‧第2導引孔部 34‧‧‧2nd guiding hole

35‧‧‧中間孔部 35‧‧‧Intermediate hole

100、300、400、500、800‧‧‧接觸式探針 100, 300, 400, 500, 800‧‧‧ contact probes

141~144‧‧‧側面 141~144‧‧‧ side

190‧‧‧前端側半圓柱部 190‧‧‧ front side semi-cylindrical

197‧‧‧穴部 197‧‧‧ points

311‧‧‧主孔部 311‧‧‧Main hole

312、313‧‧‧凸緣用穴部 312, 313‧‧‧Flange

401、402‧‧‧縮緊部 401, 402‧‧‧ tightening

412、422‧‧‧棒狀部 412, 422‧‧‧ rods

803‧‧‧彈簧 803 ‧ ‧ spring

圖1係本發明的第1實施形態之檢查治具30的正剖面圖;(A)為待機狀態(彈簧緩解狀態),(B)為四端子式量測狀態(彈簧壓縮狀態)。 Fig. 1 is a front sectional view showing an inspection jig 30 according to a first embodiment of the present invention; (A) is in a standby state (spring relief state), and (B) is a four-terminal measurement state (spring compression state).

圖2係圖1(A)之H-H’剖面圖(彈簧緩解狀態)。 Fig. 2 is a cross-sectional view taken along line H-H' of Fig. 1(A) (spring relief state).

圖3(A)係圖1(B)之G-G’箭視圖。(B)係圖1(B)之J-J’剖面圖。(C)係自前端方向觀察第1柱塞1的圖。 Fig. 3(A) is a G-G' arrow view of Fig. 1(B). (B) is a cross-sectional view taken along line J-J' of Fig. 1(B). (C) is a view in which the first plunger 1 is viewed from the front end direction.

圖4係圖1的第1柱塞1之前端周邊部放大圖。 Fig. 4 is an enlarged view of a peripheral portion of the front end of the first plunger 1 of Fig. 1;

圖5係在尺寸說明用上將圖3(A)放大之放大圖。 Fig. 5 is an enlarged view showing an enlarged view of Fig. 3(A) for size description.

圖6係圖5中相鄰之前端側圓柱部19彼此最接近的情況之狀態說明圖。 Fig. 6 is a view showing a state in which the adjacent front end side cylindrical portions 19 are closest to each other in Fig. 5;

圖7係圖5中的更詳細之尺寸說明用放大圖。 Figure 7 is an enlarged view of a more detailed description of the dimensions in Figure 5.

圖8係絕緣支撐體31之第2層31b的形狀說明圖。 Fig. 8 is a view showing the shape of the second layer 31b of the insulating support 31.

圖9係自Z軸方向觀察本發明的第2實施形態之檢查治具所使用的絕緣支撐體31之第1層31a的圖。 FIG. 9 is a view of the first layer 31a of the insulating support 31 used in the inspection jig according to the second embodiment of the present invention as seen from the Z-axis direction.

圖10係本發明的第3實施形態之檢查治具的說明圖;(A)係待機狀態(彈簧緩解狀態),(B)係四端子式量測狀態(彈簧壓縮狀態),(C)係(B)之K-K’剖面圖。 Fig. 10 is an explanatory view of an inspection jig according to a third embodiment of the present invention; (A) is in a standby state (spring relief state), (B) is a four-terminal measurement state (spring compression state), and (C) is a system (B) K-K' section view.

圖11係本發明的第4實施形態之檢查治具的說明圖;(A)係待機狀態(彈簧緩解狀態),(B)係四端子式量測狀態(彈簧壓縮狀態)。 Fig. 11 is an explanatory view of an inspection jig according to a fourth embodiment of the present invention; (A) is a standby state (spring relief state), and (B) is a four-terminal measurement state (spring compression state).

圖12(A)係本發明的第5實施形態之檢查治具中的第1柱塞1之前端周邊部放大圖。(B)係第1柱塞1之前端部側視圖。 Fig. 12 (A) is an enlarged view of a peripheral portion of a front end of a first plunger 1 in an inspection jig according to a fifth embodiment of the present invention. (B) is a side view of the front end of the first plunger 1.

圖13係本發明的第6實施形態之檢查治具的四端子式量測狀態(彈簧壓縮狀態)之正剖面圖。 Fig. 13 is a front sectional view showing a four-terminal measurement state (spring compression state) of the inspection jig according to the sixth embodiment of the present invention.

圖14(A)係圖13之A-A’箭視圖。(B)係圖13之B-B’剖面圖。 Fig. 14(A) is an arrow view of A-A' of Fig. 13. (B) is a cross-sectional view taken along line B-B' of Fig. 13.

圖15係以絕緣支撐體831支撐習知之接觸式探針800的檢查治具900之正剖面圖;(A)係待機狀態(彈簧緩解狀態),(B)係四端子式量測狀態(彈簧壓縮狀態)。 Figure 15 is a front cross-sectional view of the inspection jig 900 supporting the conventional contact probe 800 with an insulating support 831; (A) is in a standby state (spring relief state), and (B) is a four-terminal measurement state (spring) Compressed state).

圖16(A)係圖15(B)之A-A’箭視圖。(B)係圖15(B)之B-B’剖面圖。 Fig. 16(A) is an A-A' arrow view of Fig. 15(B). (B) is a cross-sectional view taken along line B-B' of Fig. 15(B).

圖17係圖15的第1柱塞801之前端周邊部放大圖。 Fig. 17 is an enlarged view of a peripheral portion of the front end of the first plunger 801 of Fig. 15;

圖18係日本特願2011-7332號的檢查治具之前端周邊部放大圖。 Fig. 18 is an enlarged view of the peripheral portion of the front end of the inspection jig of Japanese Patent No. 2011-7332.

圖19係圖18之C-C’箭視圖。 Figure 19 is a C-C' arrow view of Figure 18.

圖20係圖18之D-D’剖面圖。 Figure 20 is a cross-sectional view taken along line D-D' of Figure 18.

以下,參考附圖並對本發明之最佳實施形態加以詳述。另,對各附圖中所示之相同或同等的構成要素、構件等附加同一符號,並適當省略重複的說明。此外,實施形態並未限定本發明而為例示,實施形態所記述之全部的特徵或其組合不一定必須為發明之本質。 Hereinafter, the best mode for carrying out the invention will be described in detail with reference to the accompanying drawings. The same or equivalent components, members, and the like shown in the drawings are denoted by the same reference numerals, and the repeated description is omitted as appropriate. In addition, the embodiment is not limited to the present invention and is exemplified, and all the features described in the embodiments or combinations thereof are not necessarily essential to the invention.

圖1為,本發明的第1實施形態之檢查治具30的正剖面圖;(A)顯示待機狀態(彈簧緩解狀態),(B)顯示四端子式量測狀態(彈簧壓縮狀態)。圖2為,圖1(A)之H-H’剖面圖(彈簧緩解狀態)。此等圖中,各接觸式探針100之第1柱塞1及第2柱塞2,以非剖面顯示。圖 3(A)為,圖1(B)之G-G’箭視圖。圖3(B)為,圖1(B)之J-J’剖面圖。圖3(C)為,自前端方向觀察第1柱塞1的圖。圖4為,圖1的第1柱塞1之前端周邊部放大圖。圖5為,為了說明尺寸而將圖3(A)放大之放大圖。圖6為,圖5中相鄰之前端側圓柱部19彼此最接近的情況之狀態說明圖。圖7為,圖5中的更詳細之尺寸說明用放大圖。 Fig. 1 is a front sectional view showing an inspection jig 30 according to a first embodiment of the present invention; (A) shows a standby state (spring relief state), and (B) shows a four-terminal measurement state (spring compression state). Fig. 2 is a cross-sectional view taken along line H-H' of Fig. 1(A) (spring relief state). In the figures, the first plunger 1 and the second plunger 2 of each of the contact probes 100 are shown in a non-sectional view. Figure 3(A) is the G-G' arrow view of Fig. 1(B). Fig. 3(B) is a cross-sectional view taken along line J-J' of Fig. 1(B). Fig. 3(C) is a view of the first plunger 1 as seen from the distal end direction. Fig. 4 is an enlarged view of a peripheral portion of a front end of the first plunger 1 of Fig. 1; Fig. 5 is an enlarged view showing an enlarged view of Fig. 3(A) for explaining the size. Fig. 6 is a view showing a state in which the adjacent front end side cylindrical portions 19 are closest to each other in Fig. 5; Fig. 7 is an enlarged view of a more detailed description of the dimensions in Fig. 5.

本實施形態之檢查治具30為四端子式量測用,使互為相同構成之2根接觸式探針100的一方為電流供給用探針,使另一方為電壓監視用探針。如下定義垂直3軸(X軸、Y軸、Z軸):如圖1(A)所示,使接觸式探針100的軸方向為Z軸方向、後述之凸緣部14突出的方向為X軸方向、與Z軸方向及X軸方向雙方垂直的方向為Y軸方向。 The inspection jig 30 of the present embodiment is a four-terminal type measurement, and one of the two contact probes 100 having the same configuration is a current supply probe, and the other is a voltage monitoring probe. The vertical three axes (X-axis, Y-axis, and Z-axis) are defined as follows: as shown in Fig. 1(A), the axial direction of the contact probe 100 is the Z-axis direction, and the direction in which the flange portion 14 to be described later protrudes is X. The direction perpendicular to the axial direction and the Z-axis direction and the X-axis direction is the Y-axis direction.

接觸式探針100,同軸地具備:第1柱塞1、第2柱塞2、作為彈簧之螺旋彈簧3、以及管件4。第1柱塞1為,與檢查對象物5連接之連接零件。第2柱塞2為,與檢查用基板6連接之連接零件。係銅或銅合金等導電性金屬體之管件4,以可任意滑動的方式保持第1柱塞1與第2柱塞2,將第1柱塞1與第2柱塞2之基端側與螺旋彈簧3收納於內部。藉例如鋼琴線或不鏽鋼線等一般的導體金屬材質形成之螺旋彈簧3,係以將第1柱塞1與第2柱塞2往互相分離的方向賦予勢能之方式相對於第1柱塞1與第2柱塞2設置,對第1柱塞1與第2柱塞2給予與檢查對象物5及檢查用基板6接觸的 力。檢查對象物5為,例如將電極以既定間隔配置的半導體積體電路,圖示之情況,將電極凸塊5a以既定間隔配置。檢查用基板6,對應於電極凸塊5a隔著既定間隔具有與測定器側連接之電極銲墊(未圖示)。 The contact probe 100 includes a first plunger 1 , a second plunger 2 , a coil spring 3 as a spring, and a tube 4 coaxially. The first plunger 1 is a connecting member that is connected to the inspection object 5. The second plunger 2 is a connecting member that is connected to the inspection substrate 6. The tubular member 4 of a conductive metal body such as copper or a copper alloy holds the first plunger 1 and the second plunger 2 so as to be slidable, and the base end sides of the first plunger 1 and the second plunger 2 are The coil spring 3 is housed inside. The coil spring 3 formed of a general conductor metal material such as a piano wire or a stainless steel wire is provided with potential energy in a direction separating the first plunger 1 and the second plunger 2 from each other with respect to the first plunger 1 and The second plunger 2 is provided, and the first plunger 1 and the second plunger 2 are brought into contact with the inspection object 5 and the inspection substrate 6 . force. The object to be inspected 5 is, for example, a semiconductor integrated circuit in which electrodes are arranged at predetermined intervals, and the electrode bumps 5a are arranged at predetermined intervals in the illustrated case. The inspection substrate 6 has electrode pads (not shown) connected to the measurement device side at predetermined intervals in correspondence with the electrode bumps 5a.

係銅或銅合金等導電性金屬體之第1柱塞1,自基端側起,依序具有基端側圓柱部11、第1小徑部12、第2小徑部13、凸緣部14、第3小徑部17、及前端側圓柱部19。同樣係銅或銅合金等導電性金屬體之第2柱塞2,自基端側起,依序具有基端側圓柱部21、小徑部22、及前端側圓柱部29。螺旋彈簧3,設置於第1柱塞1與第2柱塞2之基端側圓柱部11、21的端面間,對各端面給予分離方向的賦勢力。圓筒狀之管件4,在軸方向相異的2處之中間部側面,為了防止第1柱塞1與第2柱塞2的鬆脫而具有環狀地往內側凹陷之縮緊部401、402。 The first plunger 1 which is a conductive metal body such as copper or a copper alloy has a proximal end side cylindrical portion 11, a first small diameter portion 12, a second small diameter portion 13, and a flange portion in this order from the proximal end side. 14. The third small diameter portion 17 and the front end side cylindrical portion 19. Similarly, the second plunger 2, which is a conductive metal body such as copper or a copper alloy, has a proximal end side cylindrical portion 21, a small diameter portion 22, and a distal end side cylindrical portion 29 from the proximal end side. The coil spring 3 is provided between the end faces of the proximal end cylindrical portions 11 and 21 of the first plunger 1 and the second plunger 2, and imparts a biasing force in the separating direction to each end surface. The cylindrical pipe member 4 has a narrowing portion 401 which is recessed inwardly in the annular direction in order to prevent the first plunger 1 and the second plunger 2 from coming loose in the intermediate portion of the intermediate portion of the two axial directions. 402.

第1柱塞1中,基端側圓柱部11,其直徑大於縮緊部401的內徑。圓柱狀之第1小徑部12,其直徑小於縮緊部401的內徑。在軸方向上縮緊部401位於第1小徑部12的存在範圍內。因此,基端側圓柱部11卡在縮緊部401,防止第1柱塞1自管件4的鬆脫。圓柱狀之第2小徑部13,其直徑大於縮緊部401的內徑,一部分恆常地位於管件4內部。 In the first plunger 1, the proximal end side cylindrical portion 11 has a larger diameter than the inner diameter of the tightening portion 401. The cylindrical first small diameter portion 12 has a diameter smaller than the inner diameter of the tightening portion 401. The tightening portion 401 is located in the axial direction of the first small diameter portion 12 in the axial direction. Therefore, the proximal end side cylindrical portion 11 is caught by the tightening portion 401, and the first plunger 1 is prevented from being loosened from the tubular member 4. The cylindrical second small diameter portion 13 has a larger diameter than the inner diameter of the tightening portion 401, and a portion is constantly located inside the tubular member 4.

凸緣部14的形狀,如圖3(B)、(C)所示,係將直徑大於前端側圓柱部19的圓板之側面,四面裁切成自軸方向(Z方向)觀察成為例如略菱形的形狀。另,本圖 之例子中,自軸方向觀察相當於凸緣部14的X方向兩端之頂點的側面部分14a、14b,未被切割而呈圓弧面。換而言之,凸緣部14,具有係4面平面、即側面141~144,自軸方向觀察以側面141~144(及與該等平面為同一平面的延長面)包圍之區域成為略菱形的形狀。而凸緣部14,如圖1(A)所示,自X方向觀察時,寬度較前端側圓柱部19更窄,且位於前端側圓柱部19之存在寬度內,亦即未較前端側圓柱部19之側面往更外側(往與軸方向垂直的方向)延伸。另一方面,如圖2所示,自Y方向觀察時,寬度較前端側圓柱部19更寬,且較前端側圓柱部19之側面往更外側(往與軸方向垂直的方向)延伸(突出)。亦即,如圖3(C)所示,凸緣部14,自軸方向觀察,自前端側圓柱部19之側面的一部分19b、19c往外側延伸;另一方面,未自除了該一部分19b、19c以外的部分往外側延伸。另,如圖3(C)所示,前端側圓柱部19之側面中自軸方向觀察凸緣部14往外側延伸的一部分19b、19c之範圍,各自為自軸方向觀察中心角θ為90°以內則可。此外,凸緣部14,自軸方向觀察,以自中心軸起越往X方向前進寬度越縮窄的方式延伸(向前端逐漸變窄地延伸)則可。 As shown in Figs. 3(B) and (C), the shape of the flange portion 14 is such that the side surface of the circular plate having a diameter larger than the distal end side cylindrical portion 19 is cut out from the axial direction (Z direction). The shape of the diamond. In addition, this picture In the example, the side surface portions 14a and 14b corresponding to the apexes of the both ends of the flange portion 14 in the X direction are observed from the axial direction, and are formed into a circular arc surface without being cut. In other words, the flange portion 14 has a four-plane plane, that is, side surfaces 141 to 144, and a region surrounded by the side surfaces 141 to 144 (and an extended surface that is flush with the planes) is slightly diamond-shaped as viewed from the axial direction. shape. As shown in FIG. 1(A), the flange portion 14 is narrower than the front end side cylindrical portion 19 when viewed from the X direction, and is located within the existence width of the front end side cylindrical portion 19, that is, the front end side cylinder. The side of the portion 19 extends to the outside (in a direction perpendicular to the axial direction). On the other hand, as shown in FIG. 2, when viewed from the Y direction, the width is wider than the front end side cylindrical portion 19, and the side surface of the front end side cylindrical portion 19 is extended to the outside (in a direction perpendicular to the axial direction) (protruding) ). That is, as shown in Fig. 3(C), the flange portion 14 extends outward from a portion 19b, 19c of the side surface of the front end side cylindrical portion 19 as viewed in the axial direction; on the other hand, the portion 19b is not removed. The portion other than 19c extends to the outside. Further, as shown in Fig. 3(C), the range of the portions 19b and 19c extending outward from the flange portion 14 from the axial direction in the side surface of the distal end side cylindrical portion 19 is 90° from the axial direction. But within. In addition, the flange portion 14 may extend from the central axis so as to be narrower in width in the X direction from the central axis (it may be gradually narrowed toward the distal end).

圓柱狀之第3小徑部17,其基端與凸緣部14之前端側端面相連接。前端側圓柱部19,其直徑大於管件4的外徑,因此相鄰之前端側圓柱部19、19的間隔變得比管件4、4的間隔更窄。前端側圓柱部19之前端,成為與檢查對象物5之電極凸塊5a接觸的接觸部19a。 接觸部19a,為分割山形(此處為8分割),山之頂點係以等角度間隔(此處為45°間隔)自中心起存在於外周。另,圖3(A)、(C),圖示山的稜線(凸部的稜線),另一方面,省略谷線的圖示。 The cylindrical third small diameter portion 17 has a base end connected to the front end side end surface of the flange portion 14. The front end side cylindrical portion 19 has a diameter larger than the outer diameter of the pipe member 4, so that the interval between the adjacent front end side cylindrical portions 19, 19 becomes narrower than the interval between the pipe members 4, 4. The front end of the distal end side cylindrical portion 19 is a contact portion 19a that comes into contact with the electrode bump 5a of the inspection object 5. The contact portion 19a is divided into a mountain shape (here, 8 divisions), and the apex of the mountain is present on the outer circumference from the center at equal angular intervals (here, 45° intervals). 3(A) and 3(C) illustrate the ridgeline of the mountain (the ridgeline of the convex portion), and the illustration of the valley line is omitted.

第2柱塞2中,基端側圓柱部21,其直徑大於縮緊部402的內徑。圓柱狀之小徑部22,其直徑小於縮緊部402的內徑。在軸方向上縮緊部402位於小徑部22的存在範圍內。因此,基端側圓柱部21卡在縮緊部402,防止第2柱塞2自管件4的鬆脫。前端側圓柱部29,其直徑大於縮緊部402的內徑,其基端側一部分位於管件4內部。前端側圓柱部29之前端,成為與檢查用基板6之電極銲墊(未圖示)接觸的接觸部29a。接觸部29a,例如為圓錐狀。 In the second plunger 2, the proximal end side cylindrical portion 21 has a larger diameter than the inner diameter of the tightening portion 402. The cylindrical small diameter portion 22 has a diameter smaller than the inner diameter of the tightening portion 402. The tightening portion 402 is located within the existence range of the small diameter portion 22 in the axial direction. Therefore, the proximal end side cylindrical portion 21 is caught by the tightening portion 402, and the second plunger 2 is prevented from coming loose from the tubular member 4. The front end side cylindrical portion 29 has a diameter larger than the inner diameter of the tightening portion 402, and a portion of the proximal end side thereof is located inside the tubular member 4. The front end of the distal end side cylindrical portion 29 serves as a contact portion 29a that comes into contact with an electrode pad (not shown) of the inspection substrate 6. The contact portion 29a is, for example, a conical shape.

檢查治具30具備絕緣支撐體31,該絕緣支撐體31係以既定間隔具有供將複數支接觸式探針100平行配置所用之貫通孔部32,在各貫通孔部32插入配置接觸式探針100。具體而言,將一體化地組裝第1柱塞1、第2柱塞2、螺旋彈簧3及管件4而構成之接觸式探針100,插入配置於絕緣支撐體31之貫通孔部32。另,為了將接觸式探針100納入貫通孔部32內,絕緣支撐體31的構造係分割為第1層31a及第2層31b。 The inspection jig 30 includes an insulating support 31 having a through hole portion 32 for arranging the plurality of contact probes 100 in parallel at predetermined intervals, and a contact probe is inserted into each of the through holes 32 100. Specifically, the contact probe 100 configured by integrally assembling the first plunger 1 , the second plunger 2 , the coil spring 3 , and the tube 4 is inserted into the through hole portion 32 disposed in the insulating support 31 . Further, in order to incorporate the contact probe 100 into the through hole portion 32, the structure of the insulating support 31 is divided into a first layer 31a and a second layer 31b.

形成在貫通孔部32之第1層31a的第1導引孔部33,為徑部較第1柱塞1之前端側圓柱部19略大的圓孔而以可任意滑動的方式支撐第1柱塞1之前端側圓柱部19。形成在貫通孔部32之第2層31b下端部的 第2導引孔部34,為徑部較第2柱塞2之前端側圓柱部29略大的圓孔而以可任意滑動的方式支撐第2柱塞2之前端側圓柱部29。在貫通孔部32之第2層31b中第2導引孔部34以外之部分形成的中間孔部35(收納孔部),該中間孔部35的直徑小於第1導引孔部33且略大於管件4,且在與第1層31a之邊界附近(凸緣部14的可移動用之空間)如圖2所示地往X方向擴展。第1導引孔部33,與凸緣部14接合而限制接觸式探針100的鬆脫。第2導引孔部34,其直徑小於管件4,與接觸式探針100之一端卡合而限制管件4的鬆脫。 The first guide hole portion 33 formed in the first layer 31a of the through hole portion 32 is a circular hole having a diameter larger than that of the front end side cylindrical portion 19 of the first plunger 1, and is slidably supported by the first one. The front end side cylindrical portion 19 of the plunger 1. Formed at the lower end of the second layer 31b of the through hole portion 32 The second guide hole portion 34 is a circular hole having a diameter slightly larger than the front end side cylindrical portion 29 of the second plunger 2, and slidably supports the front end side cylindrical portion 29 of the second plunger 2. The intermediate hole portion 35 (accommodation hole portion) formed in a portion other than the second guide hole portion 34 in the second layer 31b of the through hole portion 32, the diameter of the intermediate hole portion 35 is smaller than that of the first guide hole portion 33 and slightly It is larger than the pipe member 4, and is in the vicinity of the boundary with the first layer 31a (the space for the flange portion 14 to move) as shown in Fig. 2 in the X direction. The first guide hole portion 33 is joined to the flange portion 14 to restrict loosening of the contact probe 100. The second guiding hole portion 34 has a smaller diameter than the tube member 4 and is engaged with one end of the contact probe 100 to restrict the looseness of the tube member 4.

如圖1(A)、(B)、圖3(A)及圖4所示,在2個第1導引孔部33、33(相鄰之2個第1導引孔部33、33)間之壁部33a,設置作為連通部之狹縫33b,第1導引孔部33係分別以可任意滑動之方式支撐相鄰之2個第1柱塞1、1的前端側圓柱部19、19以使其等與1個電極凸塊5a接觸。狹縫33b,係較第1柱塞1之前端側圓柱部19的外徑更小之寬度K(圖3(A)),延伸於第1柱塞1的長邊方向(Z軸方向)遍及第1導引孔部33之全長。狹縫33b的寬度方向(X軸方向)之中心位置與前端側圓柱部19的同方向之中心位置宜相互一致。藉由狹縫33b使相鄰之2個第1導引孔部33相互地連通。 As shown in Fig. 1 (A), (B), Fig. 3 (A) and Fig. 4, the two first guide hole portions 33, 33 (two adjacent first guide hole portions 33, 33) The wall portion 33a is provided with a slit 33b as a communicating portion, and the first guiding hole portion 33 supports the front end side cylindrical portion 19 of the adjacent two first plungers 1 and 1 so as to be slidable, 19 so as to be in contact with one of the electrode bumps 5a. The slit 33b is a width K smaller than the outer diameter of the front end side cylindrical portion 19 of the first plunger 1 (Fig. 3(A)), and extends in the longitudinal direction (Z-axis direction) of the first plunger 1 throughout The entire length of the first guiding hole portion 33. The center position of the slit 33b in the width direction (X-axis direction) and the center position of the front end side cylindrical portion 19 in the same direction should preferably coincide with each other. The two adjacent first guide hole portions 33 are communicated with each other by the slit 33b.

檢查治具30中,相鄰之接觸式探針100、100,前端側圓柱部19之側面中自軸方向觀察凸緣部14未往外側延伸的部分(圖3(C)中以符號19b、19c表示之部分以外的部分)彼此相對面。本實施形態中,相鄰之接 觸式探針100、100的連結間距P4,以下式表示(參考圖3(A)、圖4及圖5)。 In the inspection jig 30, the adjacent contact probes 100 and 100 and the side surface of the distal end side cylindrical portion 19 have a portion where the flange portion 14 does not extend outward from the axial direction (symbol 19b in FIG. 3(C), The portions other than the portion indicated by 19c are opposite to each other. In this embodiment, adjacent connections The connection pitch P4 of the touch probes 100 and 100 is expressed by the following equation (refer to FIG. 3(A), FIG. 4 and FIG. 5).

P4=E3+(F×Z)…式3 P4=E3+(F×Z)...Form 3

E3:假定為不具有狹縫33b之情況的2個第1導引孔部33、33之側面間距離 E3: It is assumed that the distance between the side faces of the two first guiding hole portions 33, 33 without the slit 33b

F:第1導引孔部33與前端側圓柱部19之側面的間隙 F: a gap between the first guiding hole portion 33 and the side surface of the front end side cylindrical portion 19

式3的E3,可縮至較絕緣支撐體31之製造技術上的最小壁厚E(式1及式2)更小,故本實施形態之連結間距P4,可較式1及式2所示之連結間距P1及P2更縮窄。然則,如圖6所示地在相鄰之前端側圓柱部19、19彼此最接近時仍必須使兩者不接觸(下述之P6具有正的值)。最接近時之間距P6如下式所示。 E3 of Formula 3 can be reduced to a smaller minimum thickness E (Formula 1 and Formula 2) than the manufacturing technique of the insulating support 31, so the connection pitch P4 of the present embodiment can be compared with Equations 1 and 2. The connection pitches P1 and P2 are narrower. However, as shown in Fig. 6, when the adjacent front end side cylindrical portions 19, 19 are closest to each other, they must be kept out of contact (P6 has a positive value hereinafter). The closest distance between P6 is as shown in the following equation.

P6=P4-F2×2…式4 P6=P4-F2×2...Form 4

P4:一般時的連結間距(式3) P4: Normal joint spacing (Equation 3)

F2:位於第1導引孔部33之中心的前端側圓柱部19與相鄰之前端側圓柱部19最接近時的移動距離(圖5) F2: the moving distance of the front end side cylindrical portion 19 located at the center of the first guiding hole portion 33 and the adjacent front end side cylindrical portion 19 ( FIG. 5 )

式4中的F2,係以下式求算(亦參考圖7)。 F2 in Equation 4 is calculated by the following equation (see also FIG. 7).

R1:前端側圓柱部19的半徑 R1: radius of the front end side cylindrical portion 19

R2:第1導引孔部33的半徑 R2: radius of the first guiding hole portion 33

K:狹縫33b的寬度 K: width of the slit 33b

將式5的F2代入式4,則成為以下。亦即,K設定為P6>0。 Substituting F2 of Formula 5 into Formula 4 is as follows. That is, K is set to P6>0.

P4=(R2-R1)+E3+(R2-R1) P 4=( R 2- R 1)+ E 3+( R 2- R 1)

檢查治具30之製造流程如同下述。首先,於絶緣體形成複數個互不重疊的大徑貫通孔(與第1導引孔部33對應),並在該2個大徑貫通孔之間形成與相鄰之2個大徑貫通孔雙方部分地重疊的小徑貫通孔(與狹縫33b對應),而構成絕緣支撐體31之第1層31a。另一方面,如圖8所示,構成絕緣支撐體31之第2層31b。圖8中,主孔部311係收納圖1所示的第1柱塞1與第2柱塞2之基端側、螺旋彈簧3及管件4。與主孔部311相連接而存在於主孔部311的X方向兩側之既定深度的凸緣用穴部312、313,其直徑小於主孔部311,確保凸緣部14中自軸方向觀察由前端側圓柱部19之側面往外側延長的部分往Z方向移動之空間。加工順序為首先進行凸緣用穴部312、313的加工,其後將主孔部311進行加工。接著,將接觸式探針100分別插入於絕緣支撐體31之第2層31b的複數個貫通孔(複數個中間孔部35與導引孔部 34),以各個接觸式探針100中自絕緣支撐體31之第2層31b突出的部分貫通各個第1導引孔部33的方式將絕緣支撐體31之第1層31a與第2層31b組合。 The manufacturing process of the inspection jig 30 is as follows. First, a plurality of large-diameter through-holes (corresponding to the first guiding hole portion 33) that do not overlap each other are formed in the insulator, and two large-diameter through-holes adjacent to each other are formed between the two large-diameter through-holes The small-diameter through-holes (which correspond to the slits 33b) partially overlapped each other constitute the first layer 31a of the insulating support 31. On the other hand, as shown in FIG. 8, the second layer 31b of the insulating support 31 is formed. In FIG. 8, the main hole portion 311 accommodates the proximal end sides of the first plunger 1 and the second plunger 2 shown in FIG. 1, the coil spring 3, and the tube member 4. The flange hole portions 312 and 313 which are connected to the main hole portion 311 and have a predetermined depth on both sides of the main hole portion 311 in the X direction are smaller in diameter than the main hole portion 311, and ensure that the flange portion 14 is viewed from the axial direction. A space in which the portion extending toward the outer side from the side surface of the front end side cylindrical portion 19 moves in the Z direction. The processing sequence is first processing of the flange hole portions 312, 313, and then the main hole portion 311 is processed. Next, the contact probes 100 are respectively inserted into a plurality of through holes (the plurality of intermediate hole portions 35 and the guide hole portions) of the second layer 31b of the insulating support body 31. 34) The first layer 31a and the second layer 31b of the insulating support 31 are penetrated through the respective first guide hole portions 33 in the respective contact probes 100 from the second layer 31b of the insulating support 31. combination.

使用檢查治具30施行檢查之情況,將檢查治具30於檢查用基板6上定位載置,此一結果,螺旋彈簧3僅壓縮既定長度而第2柱塞2之前端側圓柱部29的接觸部29a與檢查用基板6之電極銲墊彈性接觸。在不具半導體積體電路等檢查對象物5的狀態,第1柱塞1往突出方向移動至凸緣部14受到第1導引孔部33限制為止,前端側圓柱部19的突出量成為最大。藉由使檢查對象物5對檢查治具30之絕緣支撐體31以既定間隔對向配置,前端側圓柱部19後退而進一步壓縮螺旋彈簧3,其結果,前端側圓柱部19與檢查對象物5之電極凸塊5a彈性接觸。在此一狀態實行對檢查對象物5的檢查。 When the inspection jig 30 is used for inspection, the inspection jig 30 is positioned and placed on the inspection substrate 6, and as a result, the coil spring 3 is compressed only by a predetermined length and the front end side cylindrical portion 29 of the second plunger 2 is in contact with each other. The portion 29a is in elastic contact with the electrode pads of the inspection substrate 6. In the state where the inspection object 5 such as the semiconductor integrated circuit is not provided, the first plunger 1 is moved in the protruding direction until the flange portion 14 is restricted by the first guide hole portion 33, and the amount of protrusion of the distal end side cylindrical portion 19 is maximized. When the inspection object 5 is placed opposite to the insulating support body 31 of the inspection jig 30 at a predetermined interval, the distal end side cylindrical portion 19 is retracted and the coil spring 3 is further compressed. As a result, the distal end side cylindrical portion 19 and the inspection object 5 are pressed. The electrode bumps 5a are in elastic contact. In this state, the inspection of the inspection object 5 is carried out.

依本實施形態,可達到下述效果。 According to this embodiment, the following effects can be achieved.

(1)藉由在相鄰之2個第1導引孔部33之間的壁部33a設置狹縫33b的嶄新手段,與過去相較可將連結間距縮窄。 (1) By the new means of providing the slit 33b in the wall portion 33a between the adjacent two first guide hole portions 33, the connection pitch can be narrowed compared with the past.

(2)相鄰之接觸式探針100,前端側圓柱部19之側面中的自軸方向觀察凸緣部14未往外側延伸之部分彼此相對面,故與習知的圓柱形之凸緣的情況比較可將連結間距縮窄。 (2) In the adjacent contact probe 100, the portion of the side surface of the front end side cylindrical portion 19 that faces the outer side of the flange portion 14 from the axial direction is opposed to each other, so that it is a conventional cylindrical flange The situation can narrow the link spacing.

(3)凸緣部14成為第1柱塞1的停止旋轉件,故可將相鄰之接觸式探針100其前端側圓柱部19的接觸部19a,保持為使山之頂點彼此成為最短距離的角度。此點亦有利於與過去相較將連結間距縮窄。 (3) Since the flange portion 14 serves as the stop rotation member of the first plunger 1, the contact portion 19a of the distal end side cylindrical portion 19 of the adjacent contact probe 100 can be held such that the apexes of the mountains are the shortest distance from each other. Angle. This also helps to narrow the joint spacing compared to the past.

圖9為,自Z軸方向觀察本發明的第2實施形態之檢查治具所使用的絕緣支撐體31之第1層31a的圖。本實施形態之檢查治具,與第1實施形態之檢查治具比較,差異在於在絕緣支撐體31之第1層31a中狹縫33b之內面係為圓孔之側面的一部分,其他部分則一致。因為狹縫33b之內面為圓孔之側面的一部分,故與其他貫通孔同樣地狹縫33b的加工上亦可使用一般的通用鑽頭而為較佳態樣。 FIG. 9 is a view of the first layer 31a of the insulating support 31 used in the inspection jig according to the second embodiment of the present invention as seen from the Z-axis direction. The inspection jig of the present embodiment differs from the inspection jig of the first embodiment in that the inner surface of the slit 33b is a part of the side surface of the circular hole in the first layer 31a of the insulating support 31, and the other portions are Consistent. Since the inner surface of the slit 33b is a part of the side surface of the circular hole, a general-purpose general-purpose drill can be used for the processing of the slit 33b similarly to the other through-holes.

圖10為,本發明的第3實施形態之檢查治具的說明圖;(A)係待機狀態(彈簧緩解狀態),(B)係四端子式量測狀態(彈簧壓縮狀態),(C)係(B)之K-K’剖面圖。本實施形態之檢查治具,與第1實施形態之檢查治具比較,差異在於不具管件4,其他部分則一致。亦即,接觸式探針300之第1柱塞1的構成為:將圖1等所示之第1實施形態之基端側圓柱部11、第1小徑部12、第2小徑部13置換為直徑與管件4略同之基端側圓柱部411,並自基端側圓柱部411之基端側端面的中央部起使直徑小於基端側圓柱部411之棒狀部412往軸方向突出。基端側圓柱部411之基端側端面的邊緣部與螺旋彈簧3抵接。棒狀部412往螺旋彈簧3之內側延伸。接觸式探針300之第2柱塞2的構成為:將第1實施形態之基端側圓柱部21、小徑部22置換為直徑與管件4略同之基端側圓柱部421,並自基端側圓柱部421之基端側端面的中央部起使直徑小於基端側圓柱部421之棒狀部422往軸方向突出。基端側圓柱部421之基端側端面的 邊緣部與螺旋彈簧3抵接。棒狀部422往螺旋彈簧3之內側延伸。螺旋彈簧3,其直徑比第1前端側圓柱部19更小,對基端側圓柱部411、421之基端側端面給予分離方向的賦勢力。第1柱塞1、第2柱塞2及螺旋彈簧3構成接觸式探針300。複數支接觸式探針300的配置,與第1實施形態同即可。 Fig. 10 is an explanatory view of an inspection jig according to a third embodiment of the present invention; (A) is in a standby state (spring relief state), and (B) is a four-terminal measurement state (spring compression state), (C) A cross-sectional view of the K-K' of the system (B). The inspection jig of the present embodiment differs from the inspection jig of the first embodiment in that the tube 4 is not provided, and the other portions are identical. In other words, the first plunger 1 of the contact probe 300 has the proximal end side cylindrical portion 11, the first small diameter portion 12, and the second small diameter portion 13 of the first embodiment shown in Fig. 1 and the like. The base end side cylindrical portion 411 having a diameter slightly the same as that of the pipe member 4 is replaced, and the rod portion 412 having a diameter smaller than the base end side cylindrical portion 411 is axially oriented from the central portion of the proximal end side end surface of the proximal end side cylindrical portion 411. protruding. An edge portion of the proximal end side end surface of the proximal end side cylindrical portion 411 abuts against the coil spring 3. The rod portion 412 extends toward the inner side of the coil spring 3. The second plunger 2 of the contact probe 300 is configured such that the proximal end side cylindrical portion 21 and the small diameter portion 22 of the first embodiment are replaced with a proximal end side cylindrical portion 421 having a diameter slightly larger than that of the tube member 4, and The center portion of the proximal end side end surface of the proximal end side cylindrical portion 421 protrudes in the axial direction from the rod-shaped portion 422 having a smaller diameter than the proximal end side cylindrical portion 421. The proximal end side end surface of the proximal end side cylindrical portion 421 The edge portion abuts against the coil spring 3. The rod portion 422 extends toward the inner side of the coil spring 3. The coil spring 3 has a smaller diameter than the first distal end side cylindrical portion 19, and gives a biasing force in the separating direction to the proximal end side end faces of the proximal end side cylindrical portions 411 and 421. The first plunger 1 , the second plunger 2 , and the coil spring 3 constitute a contact probe 300 . The arrangement of the plurality of contact probes 300 may be the same as in the first embodiment.

圖11為,本發明的第4實施形態之檢查治具的說明圖;(A)係待機狀態(彈簧緩解狀態),(B)係四端子式量測狀態(彈簧壓縮狀態)。本實施形態之檢查治具,與圖1等所示之第1實施形態之檢查治具比較,差異在於不具接觸式探針400的第1柱塞1之凸緣部14,其他部分則一致。此一情況,管件4之縮緊部401具有防止第1柱塞1之往上方的鬆脫之功能,與凸緣部14產生之防脫落功能比較,雖鬆脫防止力弱,但應用在例如不將檢查治具上下反轉使用的製品上則沒有問題。 Fig. 11 is an explanatory view of an inspection jig according to a fourth embodiment of the present invention; (A) is in a standby state (spring relief state), and (B) is a four-terminal measurement state (spring compression state). The inspection jig of the present embodiment differs from the inspection jig of the first embodiment shown in FIG. 1 and the like in that the flange portion 14 of the first plunger 1 of the contact probe 400 is not provided, and the other portions are identical. In this case, the tightening portion 401 of the pipe member 4 has a function of preventing the first plunger 1 from coming loose above, and the loosening preventing force is weaker than the anti-drop function generated by the flange portion 14, but is applied, for example, to There is no problem in the product that does not use the inspection fixture upside down.

圖12(A)為,本發明的第5實施形態之檢查治具中的第1柱塞1之前端周邊部放大圖。圖12(B)為,第1柱塞1之前端部側視圖。本實施形態之檢查治具,與圖1等所示的第1實施形態之檢查治具比較,差異在於第1柱塞1之前端側圓柱部19的接觸部29a的形狀與專利文獻1同樣地相對於軸方向成傾斜、且進一步在與此一傾斜相異的方向互相往反方向傾斜之2個面切斷而於切斷面之中央部設置稜線,其他部分則一致。 Fig. 12 (A) is an enlarged view of a peripheral portion of a front end of a first plunger 1 in an inspection jig according to a fifth embodiment of the present invention. Fig. 12 (B) is a side view of the front end portion of the first plunger 1. The inspection jig of the present embodiment differs from the inspection jig of the first embodiment shown in FIG. 1 and the like in that the shape of the contact portion 29a of the front end side cylindrical portion 19 of the first plunger 1 is the same as that of Patent Document 1. The surface is inclined with respect to the axial direction, and further cut in two planes inclined in opposite directions from each other in the direction different from the inclination, and ridge lines are provided at the central portion of the cut surface, and the other portions are aligned.

圖13為,本發明的第6實施形態之檢查治具的四端子式量測狀態(彈簧壓縮狀態)之正剖面圖。圖 14(A)為,圖13之A-A’箭視圖。圖14(B)為,圖13之B-B’剖面圖(省略螺旋彈簧)。 Fig. 13 is a front sectional view showing a four-terminal measurement state (spring compression state) of the inspection jig according to the sixth embodiment of the present invention. Figure 14(A) is the arrow view of A-A' of Fig. 13. Fig. 14 (B) is a cross-sectional view taken along line B-B' of Fig. 13 (the spiral spring is omitted).

本實施形態之檢查治具,與圖1等所示的第1實施形態之檢查治具比較,將第1柱塞1之前端側圓柱部19改為剖面半圓形之前端側半圓柱部190,與其配合亦將導引孔部33的形狀自圓孔更改為剖面半圓形。將前端側半圓柱部190之前端相對於軸方向斜向地挖切。相鄰之前端側半圓柱部190,以圓弧側彼此互相面對,且斜向地挖切之傾斜面互相背向的方式配置。此外,狹縫33b不僅往絕緣支撐體31之第1層31a亦往第2層31b延伸(不僅往相鄰之第1導引孔部33間,亦往相鄰之中間孔部35間延伸)。 In the inspection jig of the first embodiment, the front end side cylindrical portion 19 of the first plunger 1 is changed to a cross-sectional semicircular front end side semi-cylindrical portion 190 as compared with the inspection jig of the first embodiment shown in FIG. 1 and the like. In cooperation with this, the shape of the guiding hole portion 33 is also changed from a circular hole to a semicircular shape. The front end of the front end side semi-cylindrical portion 190 is cut obliquely with respect to the axial direction. The adjacent front end side semi-cylindrical portions 190 are disposed such that the arcuate sides face each other and the inclined faces which are obliquely cut away are opposed to each other. Further, the slit 33b extends not only to the first layer 31a of the insulating support 31 but also to the second layer 31b (not only between the adjacent first guide hole portions 33 but also between the adjacent intermediate hole portions 35) .

此外,第1柱塞1之基端側圓柱部11,其直徑與前端側半圓柱部190相同並自前端側半圓柱部190往基端側延伸,成為兼具管件4之形狀。亦即,自基端側圓柱部11之基端側端面涵蓋既定深度形成有穴部197,螺旋彈簧3與第2柱塞2之基端側圓柱部21位於穴部197內。穴部197,其開口側例如藉由斂縫(caulking)加工而直徑縮小,亦即將第1柱塞1之基端側圓柱部11的基端斂縫而形成斂縫部11d,防止第2柱塞2之基端側圓柱部21的鬆脫。導引孔部34,其直徑更小於第1柱塞1之基端側圓柱部11,且更大於第2柱塞2之前端側圓柱部29。螺旋彈簧3,設置於第2柱塞2之基端側圓柱部21的端面與穴部197的底面之間,對各端面給予分離方向的賦勢力。第1柱塞1、第2柱塞及螺旋彈簧3構成接觸式探針500。 In addition, the base end side cylindrical portion 11 of the first plunger 1 has the same diameter as the distal end side semi-cylindrical portion 190 and extends from the distal end side semi-cylindrical portion 190 toward the proximal end side, and has a shape of the tube member 4. In other words, the base end side end surface of the proximal end cylindrical portion 11 is formed with a hole portion 197 at a predetermined depth, and the coil spring 3 and the proximal end side cylindrical portion 21 of the second plunger 2 are located in the hole portion 197. The opening portion side of the hole portion 197 is reduced in diameter by, for example, caulking processing, that is, the base end of the proximal end side cylindrical portion 11 of the first plunger 1 is caulked to form the caulking portion 11d, and the second plunger is prevented. The base end side cylindrical portion 21 of 2 is loose. The guide hole portion 34 has a diameter smaller than the proximal end side cylindrical portion 11 of the first plunger 1 and larger than the front end side cylindrical portion 29 of the second plunger 2. The coil spring 3 is provided between the end surface of the proximal end side cylindrical portion 21 of the second plunger 2 and the bottom surface of the hole portion 197, and imparts a biasing force in the separating direction to each end surface. The first plunger 1, the second plunger, and the coil spring 3 constitute a contact probe 500.

圖13顯示,將本實施形態之檢查治具設置於檢查用基板6(端子為未圖示)上的狀態。使檢查用基板6抵接於絕緣支撐體31之第2層31b底面,則第1柱塞1之基端側圓柱部11往上方的移動在抵接於第1層31a處受到阻止,壓縮螺旋彈簧3,藉此,使第2柱塞2與檢查用基板6之端子(未圖示)彈性接觸,對第1柱塞1朝向絕緣支撐體31之外側(上方)賦予勢能。 FIG. 13 shows a state in which the inspection jig of the present embodiment is placed on the inspection substrate 6 (the terminal is not shown). When the inspection substrate 6 is brought into contact with the bottom surface of the second layer 31b of the insulating support 31, the upward movement of the proximal end side cylindrical portion 11 of the first plunger 1 is prevented from coming into contact with the first layer 31a, and the compression spiral is suppressed. By the spring 3, the second plunger 2 is elastically brought into contact with the terminal (not shown) of the inspection substrate 6, and the first plunger 1 is biased toward the outer side (upper side) of the insulating support 31.

本實施形態中,藉由使絕緣支撐體31之第1層31a的導引孔部33與前端側半圓柱部190的剖面形狀配合而呈半圓形,可防止第1柱塞1旋轉,並可防止第1柱塞1自絕緣支撐體31之第2層31b鬆脫。 In the present embodiment, the guide hole portion 33 of the first layer 31a of the insulating support 31 is semicircular in shape with the cross-sectional shape of the distal end side semi-cylindrical portion 190, thereby preventing the first plunger 1 from rotating. The first plunger 1 can be prevented from being loosened from the second layer 31b of the insulating support 31.

以上,雖以實施形態為例對本發明加以說明,但所屬技術領域中具有通常知識者,理解於申請專利範圍所記載之範圍可對實施形態之各構成要素與各處理過程進行各種變形。以下提及關於變形例之內容。 The present invention has been described with reference to the embodiments. However, those skilled in the art can understand various modifications of the components and the various processes of the embodiments. The contents of the modification are mentioned below.

四端子式量測用之一組接觸式探針,可不為同一形狀,例如使電流供給用之接觸式探針的直徑較電壓監視用之接觸式探針更大亦可。 One type of contact probe for four-terminal measurement may not have the same shape. For example, the diameter of the contact probe for current supply may be larger than that of the contact probe for voltage monitoring.

接觸式探針及插座之用途不限於四端子式量測,亦可電極凸塊5a存在與接觸式探針相同之數目。 The use of the contact probe and the socket is not limited to the four-terminal measurement, and the electrode bump 5a may have the same number as the contact probe.

1‧‧‧第1柱塞 1‧‧‧1st plunger

2‧‧‧第2柱塞 2‧‧‧2nd plunger

3‧‧‧螺旋彈簧 3‧‧‧Coil spring

4‧‧‧管件 4‧‧‧ Pipe fittings

5‧‧‧檢查對象物 5‧‧‧Check objects

5a‧‧‧電極凸塊 5a‧‧‧electrode bumps

6‧‧‧檢查用基板 6‧‧‧Inspection substrate

11、21‧‧‧基端側圓柱部 11, 21‧‧‧ base-side cylindrical part

12‧‧‧第1小徑部 12‧‧‧1st Footpath

13‧‧‧第2小徑部 13‧‧‧2nd Footpath

14‧‧‧凸緣部 14‧‧‧Flange

17‧‧‧第3小徑部 17‧‧‧3rd Footpath

19、29‧‧‧前端側圓柱部 19, 29‧‧‧ front side cylindrical part

19a、29a‧‧‧接觸部 19a, 29a‧‧Contacts

22‧‧‧小徑部 22‧‧‧ Small Trails Department

30‧‧‧檢查治具 30‧‧‧Check fixture

31‧‧‧絕緣支撐體 31‧‧‧Insulation support

31a‧‧‧第1層 31a‧‧‧1st floor

31b‧‧‧第2層 31b‧‧‧2nd floor

32‧‧‧貫通孔部 32‧‧‧through hole

33‧‧‧第1導引孔部 33‧‧‧1st guide hole

33a‧‧‧壁部 33a‧‧‧ wall

33b‧‧‧狹縫 33b‧‧‧slit

34‧‧‧第2導引孔部 34‧‧‧2nd guiding hole

35‧‧‧中間孔部 35‧‧‧Intermediate hole

100‧‧‧接觸式探針 100‧‧‧Contact probe

Claims (5)

一種檢查治具,具備複數支接觸式探針、以及將該複數支接觸式探針串聯地支撐之絕緣支撐體;各個接觸式探針,具有:第1及第2柱塞,一方為與檢查對象物連接用而另一方為與檢查用基板連接用;以及彈簧,將該第1及第2柱塞往互相分離的方向賦予勢能;該絕緣支撐體,具有該複數支接觸式探針分別往內側延伸之複數個貫通孔部;各個貫通孔部,包含將各個接觸式探針的第1柱塞之前端部以任意滑動的方式導引之導引孔部;於相鄰之既定的2個導引孔部間之壁部,以較該第1柱塞之該前端部的外徑更小之寬度設置往該第1柱塞的長度方向延伸之連結部,將該2個導引孔部相互連通。 An inspection jig having a plurality of contact probes and an insulating support body supporting the plurality of contact probes in series; each contact probe having: a first and a second plunger, one for checking The object is connected and the other is connected to the inspection substrate; and the spring applies a potential energy to the first and second plungers in a direction separating from each other; and the insulating support has the plurality of contact probes respectively a plurality of through-hole portions extending inward; each of the through-hole portions includes a guide hole portion for guiding the front end portion of the first plunger of each of the contact probes to arbitrarily slide; and two adjacent ones are adjacent to each other The wall portion between the guide hole portions is provided with a connecting portion extending in the longitudinal direction of the first plunger at a smaller width than the outer diameter of the front end portion of the first plunger, and the two guiding holes are formed Connected to each other. 如申請專利範圍第1項之檢查治具,其中,該2個導引孔部在互不重疊的範圍接近。 The inspection jig according to item 1 of the patent application, wherein the two guiding hole portions are close to each other in a range that does not overlap each other. 如申請專利範圍第1或2項之檢查治具,其中,該連結部之內面為圓孔之側面的一部分。 The inspection jig according to claim 1 or 2, wherein the inner surface of the joint portion is a part of a side surface of the round hole. 如申請專利範圍第1至3項中任一項之檢查治具,其中,該絕緣支撐體,係將形成有該導引孔部之第1絕緣支撐體、以及形成有在各個導引孔部自軸方向連通而收納各個接觸式探針之一部分的收納孔部之第2絕緣支撐體加以組合而成。 The inspection jig according to any one of claims 1 to 3, wherein the insulating support body is a first insulating support body in which the guide hole portion is formed, and each of the guide hole portions is formed The second insulating support that communicates with the housing hole portion of one of the contact probes is connected in the axial direction. 一種檢查治具之製造方法,包含如下步驟:於絶緣體形成複數個互不重疊的大徑貫通孔,並在該2個大徑貫通孔之間形成與相鄰之既定的2個大徑貫通孔雙方部分重疊的小徑貫通孔,而構成第1絕緣支撐體之步驟;將接觸式探針插入第2絕緣支撐體之複數個貫通孔的每一個的步驟;以及,以使各個接觸式探針中之自該第2絕緣支撐體突出的部分貫通各個大徑貫通孔之方式,將該第1絕緣支撐體組裝在該第2絕緣支撐體之步驟。 A manufacturing method for inspecting a jig includes the steps of: forming a plurality of large-diameter through-holes that do not overlap each other in the insulator, and forming two adjacent large diameter paths between the two large-diameter through-holes a step of forming a first insulating support by partially overlapping the small-diameter through-holes; and a step of inserting the contact probe into each of the plurality of through-holes of the second insulating support; and The first insulating support is assembled to the second insulating support so that the portion protruding from the second insulating support penetrates the large-diameter through-holes.
TW102126397A 2012-07-26 2013-07-24 Inspection fixture and its manufacturing method TWI596345B (en)

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TWI821332B (en) * 2018-07-13 2023-11-11 日商日本電產理德股份有限公司 Inspection jig, and inspection apparatus

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JP6041565B2 (en) 2016-12-07

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