TW201349256A - Conductive paste, laminated ceramic electronic component and method for manufacturing laminated ceramic electronic component - Google Patents

Conductive paste, laminated ceramic electronic component and method for manufacturing laminated ceramic electronic component Download PDF

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TW201349256A
TW201349256A TW102113664A TW102113664A TW201349256A TW 201349256 A TW201349256 A TW 201349256A TW 102113664 A TW102113664 A TW 102113664A TW 102113664 A TW102113664 A TW 102113664A TW 201349256 A TW201349256 A TW 201349256A
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conductive paste
ceramic
powder
metal powder
laminated
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TWI511167B (en
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Hiroaki Ochi
Naoaki Ogata
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Murata Manufacturing Co
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N60/00Superconducting devices
    • H10N60/01Manufacture or treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/008Selection of materials
    • H01G4/0085Fried electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/232Terminals electrically connecting two or more layers of a stacked or rolled capacitor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Dispersion Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Conductive Materials (AREA)
  • Ceramic Capacitors (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

Provided is a conductive paste which has good printability, shows a high filling ratio of a conductive metal powder in a conductive paste film after printing, and, after baking, enables the formation of a conductor film (an internal electrode) that has high flatness and high continuity and leaves little residue. Also provided is a highly reliable laminated ceramic electronic component provided with an internal electrode that is formed using the conductive paste. The conductive paste comprises a conductive metal powder, an organic solvent and an acrylic resin, wherein the average particle size of the conductive metal powder is 50-200 nm, the weight-average molecular weight of the acrylic resin is 160,000-1,000,000 and the content of the acrylic resin is within a range of 20-200 vol% relative to the metal powder. The conductive paste further comprises a ceramic powder the average particle diameter of which is preferably 5-100 nm. As the conductive metal powder, at least one kind of powder selected from the group consisting of copper, nickel, silver and palladium or a powder of an alloy that comprises at least one kind of metal selected from the aforesaid group is used.

Description

導電性糊、積層陶瓷電子零件、及該積層陶瓷電子零件之製造方法 Conductive paste, laminated ceramic electronic component, and manufacturing method of the laminated ceramic electronic component

本發明係關於一種導電性糊及使用其之積層陶瓷電子零件,具體而言,本發明係關於一種適合用於製造積層陶瓷電子零件之導電性糊、使用其所製造之積層陶瓷電子零件、及該積層陶瓷電子零件之製造方法。 The present invention relates to a conductive paste and a laminated ceramic electronic component using the same, and more particularly to a conductive paste suitable for use in the manufacture of laminated ceramic electronic parts, laminated ceramic electronic parts manufactured using the same, and A method of manufacturing the laminated ceramic electronic component.

作為代表性之陶瓷電子零件之一,例如有具備圖1所示之構造之積層陶瓷電容器。 As one of the representative ceramic electronic components, for example, a multilayer ceramic capacitor having the structure shown in Fig. 1 is provided.

如圖1所示,該積層陶瓷電容器具有如下構造:於經由作為介電層之陶瓷層3積層有複數個內部電極2(2a、2b)之積層陶瓷電容器元件1之兩個端面4a、4b上,以與內部電極2(2a、2b)導通之方式配設有外部電極5(5a、5b)。 As shown in FIG. 1, the multilayer ceramic capacitor has a configuration in which two end faces 4a, 4b of a multilayer ceramic capacitor element 1 in which a plurality of internal electrodes 2 (2a, 2b) are laminated via a ceramic layer 3 as a dielectric layer are used. The external electrodes 5 (5a, 5b) are disposed to be electrically connected to the internal electrodes 2 (2a, 2b).

此處,上述積層陶瓷電容器通常係經由如下一系列步驟而製造: Here, the above laminated ceramic capacitor is usually manufactured through the following series of steps:

(a)準備形成有內部電極圖案之生片及未形成內部電極圖案之生片之步驟,上述形成有內部電極圖案之生片係藉由將混練包含有機黏合劑及溶劑之有機媒劑與導電性金屬粉末而成之導電性糊印刷於其表面而形成內部電極圖案。 (a) a step of preparing a green sheet having an internal electrode pattern and a green sheet not having an internal electrode pattern, wherein the green sheet on which the internal electrode pattern is formed is obtained by kneading an organic medium containing an organic binder and a solvent, and conducting A conductive paste made of a metallic powder is printed on the surface to form an internal electrode pattern.

(b)將形成有內部電極圖案之生片及未形成內部電極圖案之生片以特定之順序積層而形成積層體之步驟。 (b) A step of forming a laminate in which a green sheet having an internal electrode pattern and a green sheet not having an internal electrode pattern are laminated in a specific order.

(c)將上述(b)中形成之積層體分割為一個個積層陶瓷電容器用之元件(未煅燒之積層陶瓷電容器元件)之步驟。 (c) A step of dividing the layered body formed in the above (b) into individual elements (unfired multilayer ceramic capacitor elements) for a multilayer ceramic capacitor.

(d)將未煅燒之積層陶瓷電容器元件於特定之溫度下進行熱處理並進行脫黏後加以煅燒之步驟。 (d) a step of subjecting the uncalcined laminated ceramic capacitor element to heat treatment at a specific temperature and de-bonding, followed by calcination.

(e)於煅燒後之積層陶瓷電容器元件上形成外部電極之步驟。 (e) a step of forming an external electrode on the laminated ceramic capacitor element after calcination.

並且,近年來由於電子零件之小型化、高性能化,於積層陶瓷電容器之領域中,陶瓷層或內部電極之薄層化、多層化亦在不斷推進。 In addition, in the field of laminated ceramic capacitors, thinning and multilayering of ceramic layers or internal electrodes have been progressing in recent years due to miniaturization and high performance of electronic components.

又,對於內部電極之形成中所使用之導電性糊,亦要求其印刷性良好,塗膜平滑性較高,可形成低殘渣、高填充性之厚膜電極(導體膜),即,要求使用該導電性糊形成之內部電極可實現緻密性、高可靠性、薄層高覆蓋性等。 In addition, the conductive paste used for the formation of the internal electrode is required to have good printability and a high smoothness of the coating film, and a thick film electrode (conductor film) having low residue and high filling property can be formed, that is, it is required to be used. The internal electrode formed of the conductive paste can achieve compactness, high reliability, high coverage of a thin layer, and the like.

於此情形下,作為內部電極等導體膜形成用之導電性糊,揭示有包含平均粒徑為0.2μm以下之導電性金屬粉末、具有導電性金屬粉末以下之平均粒徑之陶瓷粉末、以及有機媒劑之導電性糊(參照專利文獻1)。 In this case, as the conductive paste for forming a conductor film such as an internal electrode, a conductive metal powder having an average particle diameter of 0.2 μm or less, a ceramic powder having an average particle diameter of not more than the conductive metal powder, and an organic material are disclosed. Conductive paste of a vehicle (refer to Patent Document 1).

並且,根據該專利文獻1,指出可提供一種適於形成表面平滑性較高、且覆蓋性較高之內部電極(導體膜)之導電性糊,作為實施形態,例示有使用乙基纖維素作為構成有機媒劑之黏合劑樹脂之導電性糊。 Further, according to Patent Document 1, it is pointed out that it is possible to provide a conductive paste suitable for forming an internal electrode (conductor film) having high surface smoothness and high coverage. As an embodiment, ethyl cellulose is exemplified. A conductive paste constituting a binder resin of an organic vehicle.

又,作為其他導電性糊,揭示有如下凹版印刷用之導電性糊:其含有導電性粉末、黏合劑樹脂及添加劑,黏合劑樹脂係酸值為3~15mgKOH/g、重量平均分子量Mw為50000~150000之具有羧基之丙烯酸系樹脂(參照專利文獻2)。 Further, as another conductive paste, there is disclosed a conductive paste for gravure printing containing a conductive powder, a binder resin, and an additive. The binder resin has an acid value of 3 to 15 mgKOH/g and a weight average molecular weight Mw of 50,000. ~150000 acrylic resin having a carboxyl group (see Patent Document 2).

並且,根據該專利文獻2,指出可提供一種具有最適合凹版印刷之黏度之導電性糊,作為實施形態,例示有使用平均粒徑0.3μm之鎳 粉末及丙烯酸系樹脂之導電性糊。 Further, according to Patent Document 2, it is pointed out that a conductive paste having a viscosity most suitable for gravure printing can be provided, and as an embodiment, nickel having an average particle diameter of 0.3 μm is exemplified. Conductive paste of powder and acrylic resin.

然而,於如上述專利文獻1所揭示之導電性糊般使用乙基纖維素作為黏合劑樹脂之情形時,存在如下問題:熱分解性較低,使用該導電性糊形成內部電極之積層體中易殘留碳殘渣,有發生構造缺陷之情形,可靠性未必充分。 However, when ethyl cellulose is used as the binder resin as in the conductive paste disclosed in Patent Document 1, there is a problem that the thermal decomposition property is low, and the conductive paste is used to form the internal electrode laminated body. Residual carbon residue, in the case of structural defects, reliability may not be sufficient.

又,於如專利文獻2所揭示之導電性糊般使用平均粒徑0.3μm之鎳粉末作為導電性金屬粉末之情形時,存在所印刷之塗膜之表面粗糙度較粗,形成積層體時可靠性降低之問題。 Further, when a nickel powder having an average particle diameter of 0.3 μm is used as the conductive metal powder as in the conductive paste disclosed in Patent Document 2, the surface roughness of the printed coating film is coarse, and it is reliable when the laminated body is formed. The problem of reduced sexuality.

因此,為解決該等問題,考慮使用平均粒徑0.2μm以下之金屬粉末、及丙烯酸系樹脂製作導電性糊,但存在使用0.2μm以下之金屬粉末時結構黏性變強,以通常之黏合劑樹脂之量無法獲得良好之印刷性之問題。 Therefore, in order to solve such problems, it is conceivable to use a metal powder having an average particle diameter of 0.2 μm or less and an acrylic resin to produce a conductive paste. However, when a metal powder of 0.2 μm or less is used, the structural viscosity is increased, and a usual adhesive is used. The amount of resin cannot provide a problem of good printability.

又,若為確保印刷性而增加黏合劑樹脂之量,則存在塗膜之金屬填充率降低,塗膜之連續性降低之問題。 Moreover, if the amount of the binder resin is increased in order to ensure printability, there is a problem that the metal filling ratio of the coating film is lowered and the continuity of the coating film is lowered.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2003-115416號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-115416

[專利文獻2]日本專利特開2006-244845號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2006-244845

本發明係解決上述問題者,其目的在於提供一種導電性糊、使用其而成之構造缺陷較少且包含高覆蓋性之內部電極的可靠性較高之積層陶瓷電子零件、及該積層陶瓷電子零件之製造方法,上述導電性糊印刷性良好,印刷後之導電性糊膜中之導電性金屬粉末之填充性較高,煅燒後可形成平滑性、連續性優異,且殘渣較少之導體膜(內部電極)。 The present invention has been made in view of the above problems, and an object of the invention is to provide a conductive paste, a laminated ceramic electronic component having a low structural defect and a high coverage of an internal electrode, and a laminated ceramic electronic component. In the method for producing a part, the conductive paste has good printability, and the conductive metal powder in the conductive paste film after printing has high filling property, and after firing, a conductor film having excellent smoothness and continuity and having less residue can be formed. (internal electrode).

為解決上述問題,本發明之導電性糊之發明之特徵在於:含有導電性金屬粉末、有機溶劑、及丙烯酸系樹脂,上述導電性金屬粉末之平均粒徑處於50~200nm之範圍內,上述丙烯酸系樹脂之重量平均分子量處於160000~1000000之範圍內,且上述丙烯酸系樹脂之含有率處於相對於上述金屬粉末100體積%為20~200體積%之範圍內。 In order to solve the above problems, the conductive paste of the present invention is characterized by comprising a conductive metal powder, an organic solvent, and an acrylic resin, wherein the conductive metal powder has an average particle diameter of 50 to 200 nm, and the acrylic acid The weight average molecular weight of the resin is in the range of 160,000 to 1,000,000, and the content of the acrylic resin is in the range of 20 to 200% by volume based on 100% by volume of the metal powder.

再者,上述導電性金屬粉末之平均粒徑係根據粉末之SEM(Scanning Electron Microscope,掃描式電子顯微鏡)像,藉由圖像分析算出粒徑,求出100個粒子之平均值作為平均粒徑。 Further, the average particle diameter of the conductive metal powder is determined by image analysis based on an SEM (Scanning Electron Microscope) image of the powder, and an average value of 100 particles is obtained as an average particle diameter. .

又,丙烯酸系樹脂之重量平均分子量係藉由凝膠滲透層析法所測定之值。 Further, the weight average molecular weight of the acrylic resin is a value measured by gel permeation chromatography.

本發明之導電性糊中,將導電性金屬粉末之平均粒徑設為50~200nm之範圍,其原因在於:若導電性金屬粉末之平均粒徑未達50nm,則凝聚性變高,難以良好地分散,並且由於燒結性較高,故而因球狀化導致無法獲得連續性較高之燒結膜,又,若超過200nm,則塗膜之表面粗糙度變粗,於陶瓷層之厚度較薄之領域中可靠性降低。 In the conductive paste of the present invention, the average particle diameter of the conductive metal powder is in the range of 50 to 200 nm. When the average particle diameter of the conductive metal powder is less than 50 nm, the cohesiveness is high and it is difficult to be good. Since the sinterability is high, the sintered film having high continuity cannot be obtained due to spheroidization, and if it exceeds 200 nm, the surface roughness of the coating film becomes coarse, and the thickness of the ceramic layer is thin. Reliability is reduced in the field.

又,將丙烯酸系樹脂之含有比率(添加量)設為相對於金屬粉末100體積%為20~200體積%之範圍,其原因在於:若丙烯酸系樹脂之添加量未達20體積%,則作為導電性糊無法獲得穩定之流變性,印刷性降低,又,若超過200體積%,則塗膜中之丙烯酸系樹脂量過多,金屬粉末之填充性降低,難以獲得連續之燒結膜。 In addition, the content ratio (addition amount) of the acrylic resin is in the range of 20 to 200% by volume based on 100% by volume of the metal powder, because the amount of the acrylic resin added is less than 20% by volume. When the conductive paste is not stable in rheology, the printability is lowered. When the amount is more than 200% by volume, the amount of the acrylic resin in the coating film is too large, and the filling property of the metal powder is lowered, so that it is difficult to obtain a continuous sintered film.

又,將丙烯酸系樹脂之重量平均分子量設為160000~1000000之範圍,其原因在於:若丙烯酸系樹脂之分子量未達160000,則由於使用微粒粉末作為導電性金屬粉末所產生之結構黏性變高,無法獲得良 好之印刷性,又,若超過1000000,則導電性糊之流動性降低,無法獲得良好之印刷性。 In addition, the weight average molecular weight of the acrylic resin is in the range of 160,000 to 1,000,000 because the molecular weight of the acrylic resin is less than 160,000, and the structural viscosity due to the use of the fine particle powder as the conductive metal powder becomes high. Can't get good The printing property is good, and if it exceeds 1,000,000, the fluidity of the conductive paste is lowered, and good printability cannot be obtained.

又,本發明之導電性糊較佳為進而含有陶瓷粉末。 Moreover, it is preferable that the electrically conductive paste of this invention contains ceramic powder further.

於含有陶瓷粉末之情形時,將導電性糊塗佈於陶瓷基材(陶瓷生片等)上形成電極圖案並對其進行煅燒時,可抑制導電性金屬粉末之燒結,而獲得煅燒後之膜厚更薄、緻密且連續性較高之導體膜(電極)。 When the conductive paste is applied to a ceramic substrate (ceramic green sheet or the like) to form an electrode pattern and is fired, the sintering of the conductive metal powder can be suppressed, and the film thickness after calcination can be obtained. A thinner, denser, and more continuous conductor film (electrode).

又,導電性金屬粉末較佳為選自由銅、鎳、銀、鈀所組成之群中之至少1種粉末,或含有選自上述群中之至少1種之合金的粉末。 Further, the conductive metal powder is preferably at least one powder selected from the group consisting of copper, nickel, silver, and palladium, or a powder containing at least one alloy selected from the group.

藉由使用銅、鎳、銀或鈀作為導電性金屬粉末,於將導電性糊塗佈於陶瓷基材(陶瓷生片等)上形成電極圖案並對其進行煅燒之情形時,可防止電極材料擴散至陶瓷元件而獲得膜厚較薄、連續性較高之導體膜(電極),可使本發明更加發揮實際效果。 When copper, nickel, silver or palladium is used as the conductive metal powder, when the conductive paste is applied onto a ceramic substrate (ceramic green sheet or the like) to form an electrode pattern and is fired, the electrode material can be prevented from being diffused. A conductor film (electrode) having a thin film thickness and high continuity can be obtained by a ceramic element, and the present invention can further exert practical effects.

又,陶瓷粉末之平均粒徑較佳為處於5~100nm之範圍內。 Further, the average particle diameter of the ceramic powder is preferably in the range of 5 to 100 nm.

藉由將陶瓷粉末之平均粒徑設為5~100nm之範圍,例如於在陶瓷元件上形成塗膜並煅燒之情形時,可抑制導電性金屬粉末之過度燒結,而獲得煅燒後之膜厚更薄,且具有更高連續性之導體膜(電極),可使本發明進一步發揮實際效果。 By setting the average particle diameter of the ceramic powder to a range of 5 to 100 nm, for example, when a coating film is formed on a ceramic member and calcined, excessive sintering of the conductive metal powder can be suppressed, and the film thickness after calcination can be obtained. The conductor film (electrode) which is thin and has higher continuity can further exert the practical effect of the present invention.

再者,上述陶瓷粉末之平均粒徑係藉由BET(Brunauer-Emmett-Teller,布厄特)法,根據比表面積算出之值 Further, the average particle diameter of the above ceramic powder is calculated from the specific surface area by the BET (Brunauer-Emmett-Teller) method.

又,作為陶瓷粉末,較佳為使用具有通式:ABO3所表示之鈣鈦礦結構之複合氧化物之粉末。 Further, as the ceramic powder, a powder having a composite oxide having a perovskite structure represented by the general formula: ABO 3 is preferably used.

藉由使用具有通式:ABO3所表示之鈣鈦礦結構之複合氧化物之粉末作為陶瓷粉末,例如於將本發明之導電性糊用於形成積層陶瓷電容器之內部電極之情形時,可使用含有與構成作為介電層發揮功能之陶瓷層的陶瓷材料相同種類之陶瓷粉末之導電性糊,於煅燒內部電極 圖案而形成內部電極之情形時,可抑制對陶瓷層之特性、進而對積層陶瓷電容器元件造成不期望之影響。 By using a powder of a composite oxide having a perovskite structure represented by the general formula: ABO 3 as a ceramic powder, for example, when the conductive paste of the present invention is used for forming an internal electrode of a laminated ceramic capacitor, it can be used. The conductive paste containing the same type of ceramic powder as the ceramic material constituting the ceramic layer functioning as the dielectric layer can suppress the characteristics of the ceramic layer and the laminated ceramic when the internal electrode pattern is formed by firing the internal electrode pattern. Capacitor components cause undesirable effects.

又,本發明之積層陶瓷電子零件之內部電極形成用糊之特徵在於:其係於製造具有包含複數層陶瓷層、及複數個內部電極且上述內部電極經由上述陶瓷層積層之構造的積層陶瓷電子零件時,用於形成上述內部電極者。 Further, the internal electrode forming paste of the multilayer ceramic electronic component of the present invention is characterized in that a laminated ceramic electronic body having a structure including a plurality of ceramic layers and a plurality of internal electrodes and having the internal electrodes passed through the ceramic laminated layer is manufactured. When the part is used, it is used to form the above internal electrode.

藉由將上述本發明之導電性糊用於形成積層陶瓷電子零件之內部電極,可獲得包含平滑性、連續性優異且殘渣較少之內部電極的高特性、高可靠性之積層陶瓷電子零件。 By using the conductive paste of the present invention for forming the internal electrodes of the laminated ceramic electronic component, it is possible to obtain a laminated ceramic electronic component having high characteristics and high reliability of the internal electrode which is excellent in smoothness, continuity, and few residues.

又,本發明之積層陶瓷電子零件之特徵在於:其係具有包含複數層陶瓷層、及複數個內部電極,且上述內部電極經由上述陶瓷層積層之構造者,且上述內部電極係使用上述本發明之導電性糊而形成。 Further, the multilayer ceramic electronic component of the present invention is characterized in that it has a structure including a plurality of ceramic layers and a plurality of internal electrodes, and the internal electrodes are laminated via the ceramic layers, and the internal electrodes are used in the above-described present invention. It is formed by a conductive paste.

又,本發明之積層陶瓷電子零件之製造方法之特徵在於:其係具有包含複數層陶瓷層、及複數個內部電極,且上述內部電極經由上述陶瓷層積層之構造的積層陶瓷電子零件之製造方法,且包括:形成未煅燒積層體之步驟,該積層體具有如下構造:包含煅燒後成為上述陶瓷層之陶瓷生片、及藉由印刷上述本發明之導電性糊而形成且煅燒後成為上述內部電極之內部電極圖案,且上述內部電極圖案經由上述陶瓷生片而積層;以及煅燒上述未煅燒積層體之步驟。 Moreover, the method for producing a multilayer ceramic electronic component according to the present invention includes a method of manufacturing a laminated ceramic electronic component including a plurality of ceramic layers and a plurality of internal electrodes, and the internal electrode is laminated via the ceramic layer And comprising: a step of forming an uncalcined laminated body having a structure comprising: a ceramic green sheet which is obtained as the ceramic layer after firing, and formed by printing the conductive paste of the present invention and calcined to become the inner portion An internal electrode pattern of the electrode, wherein the internal electrode pattern is laminated via the ceramic green sheet; and a step of firing the unfired laminate.

本發明之導電性糊之發明由於包含導電性金屬粉末、有機溶劑、及丙烯酸系樹脂,並且將導電性金屬粉末之平均粒徑設為50~200nm、丙烯酸系樹脂之重量平均分子量設為160000~1000000,且 將丙烯酸系樹脂之含有比率設為相對於金屬粉末100體積%為20~200體積%之範圍,故可提供一種導電性糊,其印刷性良好,藉由印刷形成之導電性糊膜中之導電性金屬粉末之填充性較高,藉由煅燒可形成平滑性、連續性優異,且殘渣較少之導體膜(內部電極)。 In the invention of the conductive paste of the present invention, the conductive metal powder, the organic solvent, and the acrylic resin are contained, and the average particle diameter of the conductive metal powder is 50 to 200 nm, and the weight average molecular weight of the acrylic resin is 160,000. 1000000, and Since the content ratio of the acrylic resin is in the range of 20 to 200% by volume based on 100% by volume of the metal powder, it is possible to provide a conductive paste which is excellent in printability and which is electrically conductive in a conductive paste formed by printing. The metal powder has a high filling property, and by firing, a conductor film (internal electrode) having excellent smoothness, excellent continuity, and less residue can be formed.

即,藉由滿足本發明之必要條件,於使用微粒之金屬粉末、及丙烯酸系樹脂之導電性糊中,可同時實現良好之印刷性及高填充性,而可形成平滑性、連續性優異,且殘渣較少之導體膜。 In other words, by satisfying the requirements of the present invention, it is possible to achieve good printability and high filling property in the use of the metal powder of the fine particles and the conductive paste of the acrylic resin, and it is excellent in smoothness and continuity. And a conductor film with less residue.

其結果,使用本發明之導電性糊形成內部電極之積層體可謀求藉由包含高可靠性、低不良率、薄層高覆蓋性之內部電極而實現特性之提高。 As a result, the laminated body in which the internal electrode is formed by using the conductive paste of the present invention can improve the characteristics by including the internal electrode having high reliability, low defect rate, and high coverage of the thin layer.

又,包含使用上述本發明之導電性糊形成之內部電極的本發明之積層陶瓷電子零件由於內部電極係由平滑性、連續性優異,且殘渣較少之導體膜形成,故可提供具備所期望之特性的高特性之積層陶瓷電子零件。 In addition, the multilayer ceramic electronic component of the present invention including the internal electrode formed using the conductive paste of the present invention can be provided with a desired internal electrode system which is excellent in smoothness and continuity and has a small amount of residual conductor film. High-performance laminated ceramic electronic parts with characteristics.

又,於本發明之積層陶瓷電子零件之製造方法中,使用上述本發明之導電性糊於陶瓷生片上形成內部電極圖案並將其煅燒,藉此形成內部電極,因此可形成具有所期望之形狀、尺寸,平滑性、連續性優異且殘渣較少之內部電極,從而可確實地製造具備所期望之特性的可靠性較高之積層陶瓷電子零件。 Further, in the method for producing a multilayer ceramic electronic component of the present invention, the conductive paste of the present invention is used to form an internal electrode pattern on a ceramic green sheet and calcined thereby forming an internal electrode, thereby forming a desired shape. The internal electrodes, which are excellent in size, smoothness, and continuity, and have a small amount of residue, can reliably produce a multilayer ceramic electronic component having high reliability and having desired characteristics.

1‧‧‧積層陶瓷電容器元件 1‧‧‧Multilayer ceramic capacitor components

2(2a、2b)‧‧‧內部電極 2 (2a, 2b) ‧ ‧ internal electrodes

3‧‧‧陶瓷層 3‧‧‧Ceramic layer

4a、4b‧‧‧積層陶瓷電容器元件之端面 4a, 4b‧‧‧ end faces of laminated ceramic capacitor components

5(5a、5b)‧‧‧外部電極 5 (5a, 5b) ‧ ‧ external electrodes

圖1係表示使用本發明之導電性糊形成內部電極的積層陶瓷電容器之構成之剖面圖。 Fig. 1 is a cross-sectional view showing the structure of a multilayer ceramic capacitor in which an internal electrode is formed using the conductive paste of the present invention.

以下,展示本發明之實施形態,對作為本發明之特徵之處進行進一步詳細說明。 Hereinafter, embodiments of the present invention will be described, and features which are characteristic of the present invention will be described in further detail.

[實施形態1] [Embodiment 1] <用於製作導電性糊之原料之準備> <Preparation for preparing raw materials for conductive paste>

為製作如表1所示之條件之導電性糊,即,具備本發明之必要條件之試樣編號1~8(實施例)之導電性糊、及不具備本發明之必要條件之試樣編號9~14(比較例)之導電性糊,準備以下條件之導電性金屬粉末、陶瓷粉末、丙烯酸系樹脂、及溶劑作為構成導電性糊之原料(參照表1)。 The conductive paste for the conditions shown in Table 1, that is, the conductive paste of sample Nos. 1 to 8 (Example) having the requirements of the present invention, and the sample number not having the requirements of the present invention In the conductive paste of 9 to 14 (Comparative Example), conductive metal powder, ceramic powder, acrylic resin, and solvent were prepared as the raw materials constituting the conductive paste (see Table 1).

(1)導電性金屬粉末 (1) Conductive metal powder

作為導電性金屬粉末,如表1所示般進行準備:a)平均粒徑為40nm、50nm、150nm、180nm、200nm、及210nm之銅(Cu),b)平均粒徑為200nm之鎳(Ni),c)平均粒徑為150nm之銀(Ag),d)平均粒徑為150nm之鈀(Pd)。 The conductive metal powder was prepared as shown in Table 1: a) copper (Cu) having an average particle diameter of 40 nm, 50 nm, 150 nm, 180 nm, 200 nm, and 210 nm, and b) nickel having an average particle diameter of 200 nm (Ni) ), c) silver (Ag) having an average particle diameter of 150 nm, and d) palladium (Pd) having an average particle diameter of 150 nm.

其中,本發明中之導電性金屬粉末的平均粒徑之範圍為50~200nm之範圍。 The average particle diameter of the conductive metal powder in the present invention ranges from 50 to 200 nm.

導電性金屬粉末於表1之各試樣之任一者中均以導電性糊中之含有率占6.5體積%之比率進行調配。 The conductive metal powder was blended in a ratio of 6.5% by volume in the conductive paste in each of the samples of Table 1.

再者,導電性金屬粉末之平均粒徑係根據粉末之SEM像,藉由圖像分析算出粒徑,求出100個粒子之平均值作為平均粒徑。 In addition, the average particle diameter of the conductive metal powder was calculated from image analysis based on the SEM image of the powder, and the average value of 100 particles was determined as the average particle diameter.

(2)陶瓷粉末 (2) Ceramic powder

作為陶瓷粉末,準備:a)平均粒徑為5nm、50nm、及100nm之鋯酸鈣(CaZrO3)粉末,b)平均粒徑為50nm之鈦酸鋇(BaTiO3)粉末。 As the ceramic powder, a) a calcium zirconate (CaZrO 3 ) powder having an average particle diameter of 5 nm, 50 nm, and 100 nm, and b) barium titanate (BaTiO 3 ) powder having an average particle diameter of 50 nm were prepared.

再者,上述陶瓷粉末之平均粒徑係藉由BET法求出之值。 Further, the average particle diameter of the ceramic powder is a value obtained by a BET method.

(3)丙烯酸系樹脂 (3) Acrylic resin

作為丙烯酸系樹脂,準備重量平均分子量為150000~1200000之 範圍內之6種不同(分子量150000、160000、200000、800000、1000000、1200000)之丙烯酸系樹脂。 As an acrylic resin, a weight average molecular weight of 150,000 to 1,200,000 is prepared. Six different acrylic resins (molecular weights of 150,000, 160,000, 200,000, 800,000, 1,000,000, and 1,200,000) in the range.

其中,本發明中之丙烯酸系樹脂的重量平均分子量之範圍為1600000~1000000之範圍。 The weight average molecular weight of the acrylic resin in the present invention ranges from 1,600,000 to 1,000,000.

再者,丙烯酸系樹脂之重量平均分子量係藉由凝膠滲透層析法所測定之值。 Further, the weight average molecular weight of the acrylic resin is a value measured by gel permeation chromatography.

(4)溶劑 (4) Solvent

作為溶劑,準備二氫松脂醇。再者,表1中之各試樣均使用二氫松脂醇作為溶劑。 As a solvent, dihydroterpineol was prepared. Further, each of the samples in Table 1 used dihydroterpineol as a solvent.

但是,作為溶劑,亦可使用:二乙醚、二丙醚、二異丙醚、苯甲醚、苯乙醚、苄基乙基醚、二苯醚、二苄醚、二烷、四氫呋喃、乙二醇二甲醚、乙二醇二乙醚、縮醛、丙酮、甲基乙基酮、甲基丙基酮、甲基丁基酮、甲基戊基酮、二乙基酮、甲基異丁基酮、二異丁基酮、丙酮基丙酮、異佛酮、環己酮、甲基環己酮、苯乙酮、樟腦、乙酸甲酯、乙酸乙酯、乙酸正丙酯、乙酸丁酯、乙酸己酯、乙酸庚酯、乙酸辛酯、乙酸十二烷基酯、乙酸異丙酯、乙酸異丁酯、乙酸2-乙基己酯、乙酸環己酯、乙酸苄酯、丙酸甲酯、丙酸乙酯、丙酸丁酯、丁酸丁酯、硬脂酸丁酯、苯甲酸丁酯、苯甲酸苄酯、乙二醇單乙酸酯、二乙酸乙二酯、單乙酸甘油酯、二乙酸甘油酯、三乙酸甘油酯、二氫松脂醇乙酸酯、己烷、辛烷、十二烷、甲苯、二甲苯、環己烷、甲基環己烷、α-蒎烯、D-檸檬烯等。 However, as a solvent, diethyl ether, dipropyl ether, diisopropyl ether, anisole, phenethyl ether, benzyl ethyl ether, diphenyl ether, dibenzyl ether, and the like may also be used. Alkane, tetrahydrofuran, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, acetal, acetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, methyl amyl ketone, diethyl ketone , methyl isobutyl ketone, diisobutyl ketone, acetonyl acetone, isophorone, cyclohexanone, methylcyclohexanone, acetophenone, camphor, methyl acetate, ethyl acetate, n-propyl acetate , butyl acetate, hexyl acetate, heptyl acetate, octyl acetate, dodecyl acetate, isopropyl acetate, isobutyl acetate, 2-ethylhexyl acetate, cyclohexyl acetate, benzyl acetate , methyl propionate, ethyl propionate, butyl propionate, butyl butyrate, butyl stearate, butyl benzoate, benzyl benzoate, ethylene glycol monoacetate, ethylene glycol diacetate , monoacetin, diacetin, triacetin, dihydroerythritol acetate, hexane, octane, dodecane, toluene, xylene, cyclohexane, methylcyclohexane, alpha - terpene, D-limonene, and the like.

<導電性糊之製作> <Production of conductive paste>

根據以下說明之方法,於下述範圍內調配各原料,利用行星式攪拌機預混合後,藉由三輥研磨機進行分散,藉此製作導電性糊。 According to the method described below, each raw material was prepared in the following range, pre-mixed by a planetary mixer, and then dispersed by a three-roll mill to prepare a conductive paste.

(1)導電性金屬粉末(銅、鎳、銀、鈀中任一種之粉末):6.5體積% (1) Conductive metal powder (powder of any one of copper, nickel, silver, and palladium): 6.5% by volume

(2)陶瓷粉末(CaZrO3、或BaTiO3):0或者1體積% (2) Ceramic powder (CaZrO 3 or BaTiO 3 ): 0 or 1% by volume

(3)溶劑(二氫松脂醇):79.0~92.2體積% (3) Solvent (dihydroterpineol): 79.0~92.2 vol%

(4)重量平均分子量150000~1200000之丙烯酸系樹脂:1.0~14.5體積% (4) Acrylic resin having a weight average molecular weight of 150,000 to 1,200,000: 1.0 to 14.5 vol%

表1之試樣編號1之試樣(導電性糊)係本發明之實施例之試樣,該試樣調配有平均粒徑200nm之銅粉末6.5體積%、二氫松脂醇84.5體積%、重量平均分子量160000之丙烯酸系樹脂9.0體積%,未調配陶瓷粉末。 The sample (conductive paste) of the sample No. 1 of Table 1 is a sample of the embodiment of the present invention, which is formulated with a copper powder having an average particle diameter of 200 nm of 6.5% by volume, dihydroterpineol of 84.5 % by volume, and weight. The acrylic resin having an average molecular weight of 160,000 was 9.0% by volume, and the ceramic powder was not formulated.

表1之試樣編號2之試樣(導電性糊)係本發明之實施例之試樣,該試樣調配有平均粒徑180nm之銅粉末6.5體積%、二氫松脂醇83.5體積%、重量平均分子量200000之丙烯酸系樹脂9.0體積%,且以1體積%之比率調配有平均粒徑100nm之鋯酸鈣作為陶瓷粉末。 The sample (conductive paste) of the sample No. 2 of Table 1 is a sample of the embodiment of the present invention, which is prepared by mixing 6.5% by volume of copper powder having an average particle diameter of 180 nm, and 8.5% by volume of dihydroterpineol. The acrylic resin having an average molecular weight of 200,000 was 9.0% by volume, and calcium zirconate having an average particle diameter of 100 nm was prepared as a ceramic powder in a ratio of 1% by volume.

表1之試樣編號3~8之試樣(導電性糊)係本發明之實施例之試樣,該試樣係將導電性金屬粉末之種類及其粒徑、陶瓷粉末之種類及其粒徑、丙烯酸系樹脂之重量平均分子量及其添加量等設為如表1所示而製作。 The sample (conductive paste) of the sample Nos. 3 to 8 in Table 1 is a sample of the embodiment of the present invention, which is a type of the conductive metal powder and its particle diameter, the type of the ceramic powder, and the particles thereof. The diameter, the weight average molecular weight of the acrylic resin, the amount of addition thereof, and the like were prepared as shown in Table 1.

又,表1之試樣編號9~14之試樣(導電性糊)係不具備本發明之必要條件之比較例之試樣,該試樣係將導電性金屬粉末之種類及其粒徑、陶瓷粉末之種類及其粒徑、丙烯酸系樹脂之重量平均分子量及其添加量之組合等設為如表1所示而製作。 Further, the sample (conductive paste) of the sample Nos. 9 to 14 in Table 1 is a sample of a comparative example which does not have the requirements of the present invention, and the sample is a type of the conductive metal powder and its particle diameter, The combination of the kind of the ceramic powder, the particle diameter thereof, the weight average molecular weight of the acrylic resin, and the added amount thereof were prepared as shown in Table 1.

<積層陶瓷電子零件(積層陶瓷電容器)之製作> <Production of laminated ceramic electronic parts (multilayer ceramic capacitors)>

使用上述試樣編號1~14之導電性糊,藉由以下說明之方法製作積層陶瓷電子零件(積層陶瓷電容器)。 A laminated ceramic electronic component (multilayer ceramic capacitor) was produced by the method described below using the conductive pastes of the sample Nos. 1 to 14 described above.

(1)陶瓷生片之製作 (1) Production of ceramic green sheets

首先,於將平均粒徑100~500nm之鋯酸鈣作為主成分之耐還原性介電陶瓷原料粉末中,加入聚乙烯丁醛系黏合劑及乙醇等有機溶劑,藉由球磨機進行濕式混合,獲得陶瓷漿料。 First, a polyvinyl butyral-based binder and an organic solvent such as ethanol are added to a reduction-resistant dielectric ceramic raw material powder containing calcium zirconate having an average particle diameter of 100 to 500 nm as a main component, and wet-mixed by a ball mill. A ceramic slurry was obtained.

繼而,藉由刮刀法使該陶瓷漿料以煅燒後之厚度成為2μm之方式分別成形為片狀,製作陶瓷生片。 Then, the ceramic slurry was formed into a sheet shape by a doctor blade method so that the thickness after firing was 2 μm, and a ceramic green sheet was produced.

(2)導電性糊之印刷 (2) Printing of conductive paste

其次,於如上所述製作之陶瓷生片上絲網印刷上述導電性糊,藉此形成煅燒後成為內部電極之導電性糊膜(內部電極圖案)。 Next, the conductive paste was screen-printed on the ceramic green sheet produced as described above to form a conductive paste (internal electrode pattern) which was an internal electrode after firing.

然後,根據於陶瓷生片上印刷導電性糊時之印刷圖案之形狀,判定模糊、暈染等印刷品質,評價導電性糊之印刷性。 Then, based on the shape of the printed pattern when the conductive paste is printed on the ceramic green sheet, the printing quality such as blurring and blooming is determined, and the printability of the conductive paste is evaluated.

再者,關於導電性糊之印刷性,具體而言,將無模糊、暈染者評價為印刷性良好(○)、有模糊、暈染者評價為印刷性不良(×)。 In addition, as for the printability of the conductive paste, it is evaluated that the printability is not good (○), the blurring, and the smudge are evaluated as poor printability (×).

將導電性糊之印刷性之評價結果匯總示於表1中。 The evaluation results of the printability of the conductive paste are collectively shown in Table 1.

又,根據使用螢光X射線膜厚計測量之導體塗佈厚度與實際之塗膜之物理厚度之比,評價塗膜之導體填充性(金屬填充性)。 Moreover, the conductor filling property (metal filling property) of the coating film was evaluated based on the ratio of the coating thickness of the conductor measured by the fluorescent X-ray film thickness meter to the physical thickness of the actual coating film.

再者,關於導體填充性,具體而言,將導體塗佈厚度占物理厚度之31%以上者評價為導體填充性良好(○)、未達31%者評價為導體填充性不良(×)。 In addition, as for the conductor filling property, it is evaluated that the conductor coating thickness is 31% or more of the physical thickness, and the conductor filling property is good (○), and the conductor filling property is not good (×).

將導體填充性之評價結果匯總示於表1中。 The evaluation results of the conductor filling properties are collectively shown in Table 1.

(3)陶瓷生片之積層 (3) Lamination of ceramic green sheets

於如上所述製作印刷有導電性糊之陶瓷生片(具備內部電極圖案之陶瓷生片)時,該實施形態下,以所印刷之導電性糊膜(內部電極圖案)藉由螢光X射線膜厚計所測量之厚度成為0.6μm之方式設定印刷條件而印刷導電性糊,藉此於陶瓷生片之表面形成導電性糊膜(內部電極圖案)。 When a ceramic green sheet (ceramic green sheet having an internal electrode pattern) printed with a conductive paste is produced as described above, in this embodiment, the printed conductive paste (internal electrode pattern) is irradiated with fluorescent X-rays. The conductive paste was printed by setting the printing conditions so that the thickness measured by the film thickness meter was 0.6 μm, thereby forming a conductive paste film (internal electrode pattern) on the surface of the ceramic green sheet.

繼而,將包含形成有導電性糊膜(內部電極圖案)之陶瓷生片之複數片陶瓷生片以特定之順序積層,並進行熱壓使其一體化,藉此製作熱壓塊體。 Then, a plurality of ceramic green sheets including ceramic green sheets on which a conductive paste film (internal electrode pattern) is formed are laminated in a specific order, and hot pressed and integrated to form a hot press block.

其後,將該熱壓塊體切成特定之尺寸,藉此獲得生積層體(未煅 燒積層體)。 Thereafter, the hot compact is cut into a specific size, thereby obtaining a green layer body (uncalcined) Burned layer).

(4)煅燒 (4) Calcination

其次,將該未煅燒積層體於氮氣環境中加熱至200~300℃,使黏合劑分解後,於包含H2-N2-H2O氣體之還原性環境中,以最高煅燒溫度1200~1300℃進行煅燒,獲得燒結體(燒結積層體)。 Next, the uncalcined laminate is heated to 200-300 ° C in a nitrogen atmosphere to decompose the binder, and the highest calcination temperature is 1200-1300 in a reducing environment containing H 2 -N 2 -H 2 O gas. Calcination was carried out at ° C to obtain a sintered body (sintered laminate).

(5)外部電極之形成 (5) Formation of external electrodes

繼而,於燒結積層體之內部導體露出面(兩個端面)上塗佈以銅作為導電成分之導電性糊,在氮氣環境中,以600~800℃之溫度進行燒附,藉此形成與內部電極(內部導體膜)電性連接之外部電極。 Then, a conductive paste containing copper as a conductive component is applied onto the exposed surface (both end faces) of the inner conductor of the sintered laminated body, and is baked at a temperature of 600 to 800 ° C in a nitrogen atmosphere, thereby forming and internal An external electrode electrically connected to the electrode (internal conductor film).

如圖1所示,以該實施形態製作之積層陶瓷電容器具有如下構造:於經由作為介電層之陶瓷層3積層有複數個內部電極2(2a、2b)之積層陶瓷電容器元件1之兩個端面4a、4b上,以與內部電極2(2a、2b)導通之方式配設有外部電極5(5a、5b)。 As shown in FIG. 1, the multilayer ceramic capacitor produced in this embodiment has a structure in which two of the multilayer ceramic capacitor elements 1 in which a plurality of internal electrodes 2 (2a, 2b) are laminated via a ceramic layer 3 as a dielectric layer are used. External electrodes 5 (5a, 5b) are disposed on the end faces 4a, 4b so as to be electrically connected to the internal electrodes 2 (2a, 2b).

<積層陶瓷電容器之可靠性之評價> <Evaluation of Reliability of Multilayer Ceramic Capacitors>

對如上所述製造之積層陶瓷電容器評價可靠性(晶片可靠性)。 The reliability (wafer reliability) of the multilayer ceramic capacitor manufactured as described above was evaluated.

具體而言,晶片可靠性係藉由測定絕緣電阻而評價,將於施加額定電壓之直流電壓時的1分鐘後之電阻值設為絕緣電阻,將絕緣電阻為100kΩ以下之晶片之比率未達1%者評價為可靠性良好(○)、1%以上者評價為可靠性不良(×)。 Specifically, the reliability of the wafer is evaluated by measuring the insulation resistance, and the resistance value after 1 minute from the application of the DC voltage of the rated voltage is the insulation resistance, and the ratio of the wafer having the insulation resistance of 100 kΩ or less is less than 1 The % was evaluated as having good reliability (○), and 1% or more was evaluated as poor reliability (×).

將其評價結果匯總示於表1中。 The evaluation results are summarized in Table 1.

其中,試樣編號10~13(比較例)之積層陶瓷電容器由於印刷性較差,無法加工為良好之晶片,而無法評價可靠性,因此於表1中記為(-)。 Among them, the multilayer ceramic capacitors of Sample Nos. 10 to 13 (Comparative Example) were incapable of being processed into a good wafer because of poor printability, and reliability could not be evaluated. Therefore, it is indicated as (-) in Table 1.

如表1所示,於導電性金屬粉末之平均粒徑未達50nm而不具備本發明之必要條件的試樣編號13(比較例)之試樣之情形時,可確認導電性金屬粉末之凝聚性較高,分散困難,印刷性或導體填充性變得不充分,另一方面,由於燒結性較高,故而發生球狀化,難以獲得連續性較高之燒結膜(導體膜)。 As shown in Table 1, when the average particle diameter of the conductive metal powder is less than 50 nm and the sample of sample No. 13 (Comparative Example) which does not have the requirements of the present invention, the aggregation of the conductive metal powder can be confirmed. The film is high in dispersibility, and the printability and the conductor filling property are insufficient. On the other hand, since the sinterability is high, spheroidization occurs, and it is difficult to obtain a sintered film (conductor film) having high continuity.

又,於導電性金屬粉末之平均粒徑超過200nm而不具備本發明之必要條件的試樣編號14(比較例)之試樣之情形時,可確認雖印刷性、導體填充性良好,但塗膜之表面粗糙度較粗,於作為基材層之陶瓷層之厚度較薄之領域中晶片可靠性降低。 In the case of the sample of sample No. 14 (comparative example) in which the average particle diameter of the conductive metal powder is more than 200 nm and does not have the requirements of the present invention, it is confirmed that the printability and the conductor filling property are good, but the coating is good. The surface roughness of the film is coarse, and the reliability of the wafer is lowered in the field where the thickness of the ceramic layer as the substrate layer is thin.

又,於丙烯酸系樹脂之添加量相對於金屬粉末為15.4體積%而低於本發明之範圍(20~200體積%)的試樣編號12(比較例)之試樣之情形時,可確認作為糊無法獲得穩定之流變性,印刷性降低,並且導體填充性亦變得不充分。 In addition, when the amount of the acrylic resin added is 15.4% by volume based on the metal powder and is less than the range of the present invention (20 to 200% by volume), the sample No. 12 (Comparative Example) can be confirmed as The paste cannot obtain stable rheology, the printability is lowered, and the conductor filling property is also insufficient.

又,於丙烯酸系樹脂之添加量相對於金屬粉末為223.1體積%而超過本發明之範圍(20~200體積%)的試樣編號9(比較例)之試樣之情形時,可確認雖作為糊能夠獲得穩定之流變性,但導體填充性變得不充分,電極由於煅燒而球狀化,晶片可靠性降低。 In the case of the sample of sample No. 9 (comparative example) in which the amount of the acrylic resin added is 223.1% by volume based on the metal powder and exceeds the range of the present invention (20 to 200% by volume), it can be confirmed that The paste can obtain stable rheology, but the conductor filling property becomes insufficient, the electrode is spheroidized by calcination, and the reliability of the wafer is lowered.

又,於丙烯酸系樹脂之平均分子量為150000而低於本發明之範圍(160000~1000000)的試樣編號9(比較例)及10(比較例)之試樣之情形時,樹脂添加量較少之試樣編號10中,由微粒粉末產生之結構黏性變高,無法獲得良好之印刷性。又,為確保印刷性而增加樹脂添加量之試樣編號9(比較例)中,導體填充性降低,晶片可靠性之方面結果亦不符合期望。 Further, in the case of samples of sample No. 9 (comparative example) and 10 (comparative example) in which the average molecular weight of the acrylic resin is 150,000 and lower than the range of the present invention (160000 to 1,000,000), the amount of resin added is small. In sample No. 10, the structural viscosity due to the fine particle powder became high, and good printability could not be obtained. Further, in sample No. 9 (comparative example) in which the amount of resin added was increased in order to ensure printability, the conductor filling property was lowered, and the result of wafer reliability was not satisfactory.

又,於丙烯酸系樹脂之平均分子量為1200000而超過本發明之範圍(160000~1000000)的試樣編號11(比較例)及添加量低於本發明之範圍的試樣編號12(比較例)之試樣之情形時,可確認糊之流動性降低, 無法獲得良好之印刷性。 Further, Sample No. 11 (Comparative Example) in which the average molecular weight of the acrylic resin was 1,200,000 and exceeded the range of the present invention (16,000 to 1,000,000), and Sample No. 12 (Comparative Example) in which the amount of addition was less than the range of the present invention In the case of a sample, it can be confirmed that the fluidity of the paste is lowered. Good printability is not available.

另一方面,如表1所示,可確認使用微粒之導電性金屬粉末及丙烯酸系樹脂之導電性糊中,構成導電性糊之導電性金屬粉末之粒徑(平均粒徑)、丙烯酸系樹脂之平均分子量及添加量滿足本發明之必要條件的試樣編號1~8(實施例)之導電性糊兼具良好之印刷性、及較高之導體填充性。 On the other hand, as shown in Table 1, it is possible to confirm the particle diameter (average particle diameter) of the conductive metal powder constituting the conductive paste in the conductive paste using the conductive metal powder of the fine particles and the conductive paste of the acrylic resin, and the acrylic resin. The conductive pastes of Sample Nos. 1 to 8 (Examples) having an average molecular weight and an amount of addition satisfying the requirements of the present invention have both good printability and high conductor filling properties.

又,可確認,藉由使用試樣編號1~8(實施例)之導電性糊,能夠獲得包含具有薄層、高連續性、高平滑性、低殘渣之特徵之內部電極的小型、高性能且晶片可靠性較高之積層陶瓷電容器(積層陶瓷電子零件)。 In addition, it was confirmed that the conductive paste containing sample Nos. 1 to 8 (Example) can be used to obtain a small-sized, high-performance internal electrode including a thin layer, high continuity, high smoothness, and low residue. And a multilayer ceramic capacitor (layered ceramic electronic parts) with high wafer reliability.

再者,滿足本案發明之必要條件之導電性糊中,就調配有陶瓷粉末之試樣編號2、3、5、6之導電性糊而言,於將該等導電性糊塗佈於陶瓷基材(陶瓷生片)上形成電極圖案並對其進行煅燒之情形時,可確認抑制導電性金屬粉末之燒結,能夠獲得煅燒後之膜厚更薄、緻密且連續性較高之導體膜(內部電極)。 Further, in the conductive paste which satisfies the requirements of the present invention, the conductive paste of sample Nos. 2, 3, 5, and 6 in which the ceramic powder is blended is applied to the ceramic substrate in the conductive paste. When the electrode pattern is formed on the ceramic green sheet and calcined, it is confirmed that the sintering of the conductive metal powder is suppressed, and a conductor film having a thinner, denser, and higher continuity after firing can be obtained (internal electrode) ).

根據上述實施形態,可知藉由使用本發明之導電性糊形成內部電極,可獲得小型、高性能且可靠性較高之積層陶瓷電容器。 According to the above embodiment, it is understood that a multilayer ceramic capacitor having a small size, high performance, and high reliability can be obtained by forming the internal electrode using the conductive paste of the present invention.

再者,上述實施形態中,以使用本發明之導電性糊製造積層陶瓷電容器之情形為例進行了說明,但本發明之導電性糊並不侷限於積層陶瓷電容器,亦可應用於例如積層型LC複合零件、積層變阻器等在陶瓷積層體之內部包含電極之各種積層陶瓷電子零件。 In the above embodiment, the case where the multilayer ceramic capacitor is produced by using the conductive paste of the present invention has been described as an example. However, the conductive paste of the present invention is not limited to the laminated ceramic capacitor, and may be applied to, for example, a laminated type. LC composite parts, laminated varistor, etc., include various laminated ceramic electronic parts of electrodes inside the ceramic laminate.

進而,本發明於其他方面亦不限定於上述實施形態,可於發明之範圍內進行各種應用、變形。 Furthermore, the present invention is not limited to the above-described embodiments, and various applications and modifications can be made within the scope of the invention.

1‧‧‧積層陶瓷電容器元件 1‧‧‧Multilayer ceramic capacitor components

2(2a、2b)‧‧‧內部電極 2 (2a, 2b) ‧ ‧ internal electrodes

3‧‧‧陶瓷層 3‧‧‧Ceramic layer

4a、4b‧‧‧積層陶瓷電容器元件之端面 4a, 4b‧‧‧ end faces of laminated ceramic capacitor components

5(5a、5b)‧‧‧外部電極 5 (5a, 5b) ‧ ‧ external electrodes

Claims (12)

一種導電性糊,其特徵在於:含有導電性金屬粉末、有機溶劑、及丙烯酸系樹脂,上述導電性金屬粉末之平均粒徑處於50~200nm之範圍內,上述丙烯酸系樹脂之重量平均分子量處於160000~1000000之範圍內,且上述丙烯酸系樹脂之含有率處於相對於上述金屬粉末為20~200體積%之範圍內。 A conductive paste comprising a conductive metal powder, an organic solvent, and an acrylic resin, wherein an average particle diameter of the conductive metal powder is in a range of 50 to 200 nm, and a weight average molecular weight of the acrylic resin is 160,000. In the range of ~1000000, the content of the acrylic resin is in the range of 20 to 200% by volume based on the metal powder. 如請求項1之導電性糊,其進而含有陶瓷粉末。 The conductive paste of claim 1, which further contains a ceramic powder. 如請求項1之導電性糊,其中上述導電性金屬粉末為選自由銅、鎳、銀、鈀所組成之群中之至少1種粉末,或含有選自上述群中之至少1種之合金的粉末。 The conductive paste according to claim 1, wherein the conductive metal powder is at least one selected from the group consisting of copper, nickel, silver, and palladium, or an alloy containing at least one selected from the group consisting of powder. 如請求項2之導電性糊,其中上述導電性金屬粉末為選自由銅、鎳、銀、鈀所組成之群中之至少1種粉末,或含有選自上述群中之至少1種之合金的粉末。 The conductive paste according to claim 2, wherein the conductive metal powder is at least one selected from the group consisting of copper, nickel, silver, and palladium, or an alloy containing at least one selected from the group consisting of powder. 如請求項2之導電性糊,其中上述陶瓷粉末之平均粒徑處於5~100nm之範圍內。 The conductive paste of claim 2, wherein the ceramic powder has an average particle diameter in the range of 5 to 100 nm. 如請求項3之導電性糊,其中上述陶瓷粉末之平均粒徑處於5~100nm之範圍內。 The conductive paste of claim 3, wherein the ceramic powder has an average particle diameter in the range of 5 to 100 nm. 如請求項4之導電性糊,其中上述陶瓷粉末之平均粒徑處於5~100nm之範圍內。 The conductive paste of claim 4, wherein the ceramic powder has an average particle diameter in the range of 5 to 100 nm. 如請求項2至7中任一項之導電性糊,其中上述陶瓷粉末為具有通式:ABO3所表示之鈣鈦礦結構之複合氧化物。 The conductive paste according to any one of claims 2 to 7, wherein the ceramic powder is a composite oxide having a perovskite structure represented by the general formula: ABO 3 . 如請求項1至7中任一項之導電性糊,其係於製造具有包含複數層陶瓷層、及複數個內部電極且上述內部電極經由上述陶瓷層 積層之構造的積層陶瓷電子零件時,用於形成上述內部電極者。 The conductive paste according to any one of claims 1 to 7, which is manufactured to have a plurality of ceramic layers and a plurality of internal electrodes, and the internal electrodes are passed through the ceramic layer In the case of a laminated ceramic electronic component having a laminated structure, it is used to form the above-mentioned internal electrode. 如請求項8之導電性糊,其係於製造具有包含複數層陶瓷層、及複數個內部電極且上述內部電極經由上述陶瓷層積層之構造的積層陶瓷電子零件時,用於形成上述內部電極者。 The conductive paste according to claim 8 which is used for forming the above-mentioned internal electrode when manufacturing a laminated ceramic electronic component having a structure including a plurality of ceramic layers and a plurality of internal electrodes and said internal electrodes are laminated via said ceramic layers . 一種積層陶瓷電子零件,其特徵在於:其係具有包含複數層陶瓷層、及複數個內部電極,且上述內部電極經由上述陶瓷層積層之構造者,且上述內部電極係使用如請求項1至10中任一項之導電性糊而形成。 A laminated ceramic electronic component characterized by comprising a plurality of ceramic layers and a plurality of internal electrodes, wherein said internal electrodes are structured by said ceramic layer, and said internal electrodes are used as claimed in claims 1 to 10 Formed by any of the conductive pastes. 一種積層陶瓷電子零件之製造方法,其特徵在於:其係具有包含複數層陶瓷層、及複數個內部電極,且上述內部電極經由上述陶瓷層積層之構造的積層陶瓷電子零件之製造方法,且包括:形成未煅燒積層體之步驟,該積層體具有如下構造:包含煅燒後成為上述陶瓷層之陶瓷生片、及藉由印刷如請求項1至10中任一項之導電性糊而形成且煅燒後成為上述內部電極之內部電極圖案,且上述內部電極圖案經由上述陶瓷生片而積層;以及煅燒上述未煅燒積層體之步驟。 A method for producing a laminated ceramic electronic component, comprising: a method of manufacturing a laminated ceramic electronic component including a plurality of ceramic layers, a plurality of internal electrodes, and a structure in which the internal electrodes are passed through the ceramic laminated layer, and includes a step of forming an uncalcined laminate having a structure comprising: a ceramic green sheet which is obtained as the ceramic layer after calcination, and formed by printing a conductive paste according to any one of claims 1 to 10 and calcined Thereafter, the internal electrode pattern of the internal electrode is formed, and the internal electrode pattern is laminated via the ceramic green sheet; and the step of firing the unfired laminated body.
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