TW201333556A - Polarization plate protection film, polarization plate, and liquid crystal displaying element - Google Patents

Polarization plate protection film, polarization plate, and liquid crystal displaying element Download PDF

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TW201333556A
TW201333556A TW102103948A TW102103948A TW201333556A TW 201333556 A TW201333556 A TW 201333556A TW 102103948 A TW102103948 A TW 102103948A TW 102103948 A TW102103948 A TW 102103948A TW 201333556 A TW201333556 A TW 201333556A
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protective film
layer
control layer
polarizer protective
polarizing plate
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TW102103948A
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TWI498610B (en
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Keiichi Osamura
Akira Furuta
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Jiro Corporate Plan Inc
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/08Cellulose derivatives
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2301/00Characterised by the use of cellulose, modified cellulose or cellulose derivatives
    • C08J2301/08Cellulose derivatives

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)

Abstract

An object of the present invention is to provide a polarization plate protection film, a polarization plate, and a liquid crystal displaying element, in which dimensional variations caused by humidity is reduced so as to suppress variation of delay value, and enable the polarization plate can be easily and reliably to be bonded with water-soluble bonding agent. The polarization plate and the liquid crystal displaying element use the polarization plate protection film. The polarization plate protection film according to the present invention is bonded to a polarization plate of a liquid crystal display panel and consists of: a substrate layer, which comprises a primary constituent of acrylic resin; a first control layer, which is stacked on a surface of the substrate layer for controlling moisture permeability; an easy bonding layer, which is stacked on a surface of the first control layer; a second control layer, which is stacked on an opposite surface of the substrate layer for controlling moisture permeability, wherein the first control layer and the second control layer have primary constituents containing the same resin.

Description

偏振片保護膜、偏光板和液晶顯示元件 Polarizer protective film, polarizing plate and liquid crystal display element

本發明涉及偏振片保護膜、包括所述偏振片保護膜的偏光板、以及包括所述偏光板的液晶顯示元件,特別是關於能減小因濕度造成的尺寸變化從而能抑制延遲值的變化、並能容易且可靠地通過水溶性黏合劑與偏振片黏合的偏振片保護膜、使用了所述偏振片保護膜的偏光板以及使用了所述偏光板的液晶顯示元件。 The present invention relates to a polarizing plate protective film, a polarizing plate including the polarizing plate protective film, and a liquid crystal display element including the polarizing plate, and particularly relates to a change in dimensional change due to humidity, thereby suppressing variation in retardation value, A polarizing plate protective film which can be easily and reliably bonded to a polarizing plate by a water-soluble binder, a polarizing plate using the polarizing plate protective film, and a liquid crystal display element using the polarizing plate.

利用液晶顯示裝置(LCD)薄、輕、耗電量低等的特徵,液晶顯示裝置大多作為平板顯示器使用,作為手機、個人數位助理(PDA)、個人電腦、電視機等的資訊用顯示器件,其用途正逐年擴大。 The liquid crystal display device (LCD) is characterized by being thin, light, and low in power consumption, and the liquid crystal display device is often used as a flat panel display, and is used as a display device for information such as a mobile phone, a personal digital assistant (PDA), a personal computer, or a television. Its use is expanding year by year.

如圖5所示,設在液晶顯示裝置中的通常的液晶顯示元件41包括:液晶盒42,是用兩個面透明介質層43(例如玻璃)夾持液晶層44而構成的;偏光板45,通過黏合劑層48黏合於所述液晶盒42的兩個面。通過在具有偏振性能的偏振片47的兩個面貼合偏振片保護膜46,構成所述偏光板45。這樣,從提高強度和容易使用的觀點出發,通過偏振片保護膜46保護偏振片47。 As shown in FIG. 5, a general liquid crystal display element 41 provided in a liquid crystal display device includes a liquid crystal cell 42 which is formed by sandwiching a liquid crystal layer 44 with two transparent dielectric layers 43 (for example, glass); and a polarizing plate 45; Adhesive layer 48 is bonded to both faces of the liquid crystal cell 42. The polarizing plate 45 is constituted by bonding the polarizing plate protective film 46 to both surfaces of the polarizing plate 47 having polarization properties. Thus, the polarizing plate 47 is protected by the polarizer protective film 46 from the viewpoint of improving strength and ease of use.

作為偏振片的原材料,一般使用由作為親水性樹脂的聚乙烯醇製成的PVA膜。把PVA膜單軸拉伸後,用碘或二向色性染料染色,或染色後拉伸,然後用碘化合物交聯,由此形成偏振片。 As a raw material of the polarizing plate, a PVA film made of polyvinyl alcohol as a hydrophilic resin is generally used. After the PVA film is uniaxially stretched, it is dyed with iodine or a dichroic dye, or after dyeing, and then crosslinked with an iodine compound, thereby forming a polarizing plate.

作為偏振片保護膜要求具有下述特性:是光學透明的;延遲值小、表面平滑;與由PVA構成的偏振片的黏合性優異;等等,所以一般使用具有由三醋酸纖維素(TAC)製成的基材層的偏振片保護膜。在用堿對三醋酸纖維素進行皂化處理(把酯基置換成 作為親水性基團的羥基)後,使用水溶性黏合劑把經皂化處理後的偏振片保護膜黏合於由作為親水性樹脂的聚乙烯醇製成的偏振片上。可是,由於三醋酸纖維素價格高,所以要求開發具有同等性質的價格低的替代材料。 The polarizer protective film is required to have the following characteristics: it is optically transparent; the retardation value is small, the surface is smooth; the adhesion to the polarizing plate composed of PVA is excellent; and so on, so it is generally used to have cellulose triacetate (TAC). A polarizer protective film of the prepared substrate layer. Saponification of cellulose triacetate with hydrazine (replacement of ester groups into After the hydroxyl group of the hydrophilic group), the saponified polarizer protective film is bonded to a polarizing plate made of polyvinyl alcohol as a hydrophilic resin using a water-soluble binder. However, since the price of cellulose triacetate is high, it is required to develop a low-priced alternative material of the same nature.

鑒於這種情況,本申請人提出了具有由丙烯酸系樹脂等製成的基材層的偏振片保護膜的方案(參照日本專利公開公報特開2010-181500號)。所述日本專利公開公報特開2010-181500號所記載的偏振片保護膜通過在基材層的一個面上設置底層,再在底層的一個面上設置親水性樹脂層,由此提高在使用水溶性黏合劑的情況下偏振片保護膜與偏振片的黏合性。此外,所述公報所述的偏振片保護膜設想主要配置在液晶顯示元件的外側的面側上(離開液晶盒的一側,即圖5中的最上層和最下層)。 In view of the above, the present applicant has proposed a polarizing plate protective film having a base material layer made of an acrylic resin or the like (refer to Japanese Laid-Open Patent Publication No. 2010-181500). The polarizer protective film described in Japanese Laid-Open Patent Publication No. 2010-181500 has a base layer provided on one surface of a base material layer, and a hydrophilic resin layer is provided on one surface of the base layer, thereby improving water solubility in use. The adhesion of the polarizer protective film to the polarizer in the case of a binder. Further, the polarizer protective film described in the above publication is conceived mainly on the side of the outer side of the liquid crystal display element (the side away from the liquid crystal cell, that is, the uppermost layer and the lowermost layer in FIG. 5).

另一方面,認為設置在液晶顯示元件內側的面側的偏振片保護膜的延遲值比設置在液晶顯示元件外側的面側的偏振片保護膜的延遲值低是理想的。即,如果偏振片保護膜的延遲值高,則通過偏振片變成直線偏光的光線,因偏振片保護膜而變成橢圓偏光,入射到液晶層中,或通過液晶層後的直線偏光因偏振片保護膜而變成橢圓偏光,存在不能充分利用光線用於顯示的問題。因此如所述那樣,希望設置在液晶顯示元件內側的面側的偏振片保護膜的延遲值低。 On the other hand, it is preferable that the retardation value of the polarizer protective film provided on the surface side inside the liquid crystal display element is lower than the retardation value of the polarizer protective film provided on the surface side outside the liquid crystal display element. That is, if the retardation value of the polarizer protective film is high, the light that has become linearly polarized by the polarizing plate becomes elliptically polarized by the polarizer protective film, is incident on the liquid crystal layer, or is linearly polarized by the polarizing plate after passing through the liquid crystal layer. The film becomes elliptically polarized, and there is a problem that the light cannot be fully utilized for display. Therefore, as described above, it is desirable that the retardation value of the polarizer protective film provided on the surface side inside the liquid crystal display element is low.

可是,所述以往的由三醋酸纖維素製成的基材層由於透濕性和吸水性強,在高濕度環境下容易引起尺寸變化,因此引起與所述基材層成為一體的其他層(例如黏合劑層)等的尺寸也隨基材層的尺寸變化而變化,因所述其他層和基材層的尺寸變化而產生光彈性效應(因變形造成延遲值發生變化),其結果存在導致不能充分利用光源的光用於顯示的情況的問題。 However, the conventional base material layer made of cellulose triacetate tends to cause dimensional change in a high-humidity environment due to strong moisture permeability and water absorption, and thus causes other layers integrated with the base material layer ( The size of the adhesive layer or the like also varies depending on the size of the substrate layer, and the photoelastic effect (change in retardation due to deformation) occurs due to dimensional changes of the other layer and the substrate layer, and the result is The problem that the light of the light source cannot be fully utilized for display.

為了解決所述的問題,如所述公報所述,可以考慮通過採用使用丙烯酸系樹脂或環烯烴系樹脂等作為基材層的方法,通過降 低吸水性和光彈性係數來抑制延遲值的變化。可是,在採用這種方法的情況下,如果過度降低偏振片保護膜的吸水性,則會導致透濕性也變得過小,在用水溶性黏合劑把所述偏振片保護膜黏合於偏振片上的情況下,存在水溶性黏合劑含有的水分不能可靠地蒸發的問題。此外,即使僅降低基材層的光彈性係數,如果透濕性過高,則吸水性也變高,則存在因濕度造成尺寸變化從而導致產生所述的光彈性效應的問題。 In order to solve the above problem, as described in the above-mentioned publication, it is conceivable to adopt a method of using an acrylic resin, a cycloolefin resin or the like as a substrate layer. Low water absorption and photoelastic coefficient to suppress changes in retardation values. However, in the case of adopting such a method, if the water absorption of the polarizer protective film is excessively lowered, the moisture permeability is also too small, and the polarizer protective film is bonded to the polarizing plate with a water-soluble binder. In this case, there is a problem that the moisture contained in the water-soluble binder cannot be reliably evaporated. Further, even if only the photoelastic coefficient of the base material layer is lowered, if the moisture permeability is too high, the water absorbability is also high, and there is a problem that the dimensional change due to humidity causes the photoelastic effect to occur.

現有技術文獻 Prior art literature

專利文獻1:日本專利公開公報特開2010-181500號 Patent Document 1: Japanese Patent Laid-Open Publication No. 2010-181500

鑒於所述的問題,本發明的目的是提供一種能減小因濕度造成的尺寸變化從而能抑制延遲值的變化、並能容易且可靠地通過水溶性黏合劑與偏振片黏合的偏振片保護膜、使用了所述偏振片保護膜的偏光板以及使用了所述偏光板的液晶顯示元件。 In view of the problems described above, an object of the present invention is to provide a polarizer protective film which can reduce a dimensional change due to humidity, can suppress a change in retardation value, and can be easily and reliably bonded to a polarizing plate by a water-soluble adhesive. A polarizing plate using the polarizing plate protective film and a liquid crystal display element using the polarizing plate.

為了解決所述的問題,本發明提供一種偏振片保護膜,其用於與液晶顯示面板的偏振片黏合,所述偏振片保護膜包括:基材層,以丙烯酸系樹脂為主要成分;第一控制層,層疊於所述基材層的一個面側,用於控制透濕性;易黏合層,層疊於所述第一控制層的一個面側;以及第二控制層,層疊於所述基材層的另一個面側,用於控制透濕性,所述第一控制層和所述第二控制層作為主要成分含有相同的樹脂。 In order to solve the problem, the present invention provides a polarizer protective film for bonding to a polarizing plate of a liquid crystal display panel, the polarizer protective film comprising: a substrate layer, which is mainly composed of an acrylic resin; a control layer laminated on one surface side of the base material layer for controlling moisture permeability; an easy-adhesion layer laminated on one surface side of the first control layer; and a second control layer laminated on the base layer The other side of the material layer is for controlling moisture permeability, and the first control layer and the second control layer contain the same resin as a main component.

所述偏振片保護膜由於在一個面側配置有易黏合層,所以能通過水溶性黏合劑可靠地黏合所述易黏合層和偏振片。此外,通過配置於基材層的兩個面上的第一控制層和第二控制層,將所述偏振片保護膜的透濕性控制成所希望的透濕性,因此在通過所述水溶性黏合劑進行黏合時,能使水溶性黏合劑的水分可靠地蒸發,能容易且可靠地進行所述黏合工序。此外,由於所述偏振片保護膜的基材層的主要成分是丙烯酸系樹脂,所以與三醋酸纖維 素的情況相比,在高濕度下的基材層的尺寸變化小,從而不易產生光彈性效應。因此,所述偏振片保護膜的延遲值的變化小。特別是在基材層的另一個面側設置有第二控制層,能將所述偏振片保護膜的透濕性控制成所希望的透濕性,所以能進一步抑制基材層尺寸的變化,能使基材層的尺寸變化進一步減小,並使延遲值的變化小。 Since the polarizer protective film is provided with an easy-adhesion layer on one surface side, the easy-adhesion layer and the polarizing plate can be reliably bonded by a water-soluble adhesive. Further, the moisture permeability of the polarizer protective film is controlled to a desired moisture permeability by the first control layer and the second control layer disposed on both faces of the substrate layer, and thus is dissolved by the water. When the adhesive is bonded, the moisture of the water-soluble binder can be reliably evaporated, and the bonding process can be easily and reliably performed. Further, since the main component of the substrate layer of the polarizer protective film is an acrylic resin, it is combined with triacetate. In the case of the element, the dimensional change of the substrate layer under high humidity is small, so that the photoelastic effect is less likely to occur. Therefore, the change in the retardation value of the polarizer protective film is small. In particular, since the second control layer is provided on the other surface side of the base material layer, the moisture permeability of the polarizer protective film can be controlled to a desired moisture permeability, so that the change in the size of the base material layer can be further suppressed. The dimensional change of the substrate layer can be further reduced, and the change in the retardation value can be made small.

優選的是,在所述偏振片保護膜中,所述第一控制層的厚度與所述第二控制層的厚度實質上相同。由此,能防止在製造時等產生捲曲。 Preferably, in the polarizer protective film, the thickness of the first control layer is substantially the same as the thickness of the second control layer. Thereby, it is possible to prevent curling at the time of manufacture or the like.

優選的是,在所述偏振片保護膜中,所述第二控制層實質上比所述第一控制層厚。由此能對抗要將易黏合層側作為內側捲曲的力而賦予所述偏振片保護膜防止捲曲的功能,能防止所述偏振片保護膜整體產生捲曲。其結果,所述偏振片保護膜能提高尺寸穩定性。 Preferably, in the polarizer protective film, the second control layer is substantially thicker than the first control layer. Thereby, the polarizing plate protective film can be prevented from being curled against the force to curl the inner side of the easy-adhesion layer, and the entire polarizing plate protective film can be prevented from being curled. As a result, the polarizer protective film can improve dimensional stability.

優選的是,在所述偏振片保護膜中,所述丙烯酸系樹脂的光彈性係數為-5×10-12/Pa以上5×10-12/Pa以下。通過使所述偏振片保護膜的丙烯酸系樹脂的光彈性係數在所述範圍內,即使在所述偏振片保護膜產生了尺寸變化的情況下,也能減小因所述尺寸變化造成的基材層的延遲值的變化。 Preferably, in the polarizer protective film, the acrylic resin has a photoelastic coefficient of -5 × 10 -12 / Pa or more and 5 × 10 -12 / Pa or less. By setting the photoelastic coefficient of the acrylic resin of the polarizer protective film within the above range, even in the case where the polarizer protective film is changed in size, the basis due to the dimensional change can be reduced. The change in the retardation value of the layer.

優選的是,在所述偏振片保護膜中,所述易黏合層作為主要成分含有纖維素酯系樹脂。由此,能顯著提高由聚乙烯醇製成的偏振片與易黏合層通過水溶性黏合劑的黏合性。即,通過用鹼來皂化作為主要成分含有纖維素酯系樹脂的易黏合層,生成作為親水性基團的羥基,因此能通過水溶性黏合劑容易且可靠地黏合纖維素系樹脂與作為親水性樹脂的聚乙烯醇。 Preferably, in the polarizer protective film, the easy-adhesion layer contains a cellulose ester-based resin as a main component. Thereby, the adhesion of the polarizing plate made of polyvinyl alcohol and the easy-adhesive layer through the water-soluble binder can be remarkably improved. In other words, by saponifying an easy-adhesion layer containing a cellulose ester-based resin as a main component with a base to form a hydroxyl group as a hydrophilic group, the cellulose-based resin can be easily and reliably bonded by a water-soluble binder and hydrophilic. Resin polyvinyl alcohol.

優選的是,在所述偏振片保護膜中,作為所述易黏合層的主要成分含有的纖維素酯系樹脂的數均分子量(Mn)為40000以上100000以下。由此,能提高易黏合層的塗佈性,並且在用鹼對易 黏合層進行皂化時,能防止纖維素酯系樹脂變白而導致的透明性降低。 In the polarizer protective film, the cellulose ester-based resin contained as a main component of the easy-adhesion layer preferably has a number average molecular weight (Mn) of 40,000 or more and 100,000 or less. Thereby, the coating property of the easy-adhesion layer can be improved, and the alkali is easy to use. When the adhesive layer is saponified, the transparency of the cellulose ester-based resin to be whitened can be prevented from being lowered.

優選的是,在所述偏振片保護膜中,所述第一控制層和所述第二控制層作為主要成分含有丙烯酸改性聚酯系樹脂。由此,能利用聚酯系樹脂原本具有的透明性、堅韌性、耐熱性、與作為基材層的主要成分含有的丙烯酸系樹脂的黏合性等特性,並且通過丙烯酸改性能賦予與易黏合層的黏合性。 Preferably, in the polarizer protective film, the first control layer and the second control layer contain, as a main component, an acrylic modified polyester resin. In this way, it is possible to impart properties such as transparency, toughness, heat resistance, and adhesion to an acrylic resin which is a main component of the base layer, and to impart an easy adhesion layer by acrylic acid modification. Adhesion.

優選的是,在所述偏振片保護膜中,所述第一控制層和所述第二控制層含有所述丙烯酸改性聚酯系樹脂和聚氨酯系樹脂。由此,能利用聚酯系樹脂原本具有的透明性、堅韌性、耐熱性、與作為基材層的主要成分含有的丙烯酸系樹脂的黏合性等特性,並通過丙烯酸改性能賦予與易黏合層的黏合性,而且通過混合聚氨酯系樹脂,能進一步賦予與基材層和易黏合層的黏合性以及柔韌性。 Preferably, in the polarizer protective film, the first control layer and the second control layer contain the acrylic modified polyester resin and a urethane resin. In this way, it is possible to impart properties such as transparency, toughness, heat resistance, and adhesion to an acrylic resin which is a main component of the base layer, and to impart an easy adhesion layer by acrylic acid modification. The adhesion and the adhesion to the base layer and the easy-adhesion layer can be further imparted by mixing the urethane-based resin.

優選的是,在所述偏振片保護膜中,透濕度為1g/m2‧24h以上250g/m2‧24h以下。由此,在用水溶性黏合劑進行黏合時,能更可靠地使水溶性黏合劑的水分蒸發,並能更容易且可靠地黏合易黏合層與偏振片。此外,所述偏振片保護膜還能進一步很好地抑制基材層的尺寸變化,從而能進一步減小基材層的延遲值的變化。 Preferably, in the polarizer protective film, the moisture permeability is 1 g/m 2 ‧24 h or more and 250 g/m 2 ‧24 h or less. Thereby, when bonding with a water-soluble binder, the water of the water-soluble binder can be more reliably evaporated, and the easy-adhesion layer and the polarizing plate can be bonded more easily and reliably. Further, the polarizer protective film can further suppress the dimensional change of the substrate layer well, so that the variation of the retardation value of the substrate layer can be further reduced.

優選的是,在所述偏振片保護膜中,所述基材層的延遲值(Re)為-15nm以上15nm以下。由此,與所述偏振片保護膜具有的高的尺寸穩定性相輔相成,能抑制透射光線的變換作用,並能抑制所述偏振片保護膜對偏振片使偏振光向偏振片的透射軸方向的最佳化和控制性造成的影響。 Preferably, in the polarizer protective film, the substrate layer has a retardation value (Re) of -15 nm or more and 15 nm or less. Thereby, the high dimensional stability of the polarizer protective film is complemented, the conversion effect of the transmitted light can be suppressed, and the polarizing plate protective film can be prevented from polarizing the polarizing plate toward the transmission axis of the polarizing plate. The impact of optimization and control.

此外,為了解決所述的問題,本發明還提供一種偏光板,其包括:所述的偏振片保護膜;以及偏振片,通過水溶性黏合劑黏合於所述偏振片保護膜的所述易黏合層。 In addition, in order to solve the above problems, the present invention also provides a polarizing plate comprising: the polarizing plate protective film; and a polarizing plate adhered to the polarizing plate protective film by a water-soluble adhesive Floor.

所述偏光板的偏振片保護膜的易黏合層和偏振片通過水溶性黏合劑能可靠地黏合。此外,由於通過第一控制層和第二控制層將所述偏振片保護膜的透濕性控制成所希望的透濕性,所以在用所述水溶性黏合劑黏合時,能使水溶性黏合劑的水分可靠地蒸發,能容易且可靠地進行所述黏合工序。其結果,能可靠地黏合所述偏光板的偏振片保護膜和偏振片。此外,由於所述偏振片保護膜的基材層的主要成分是丙烯酸系樹脂,所以在高濕度下的基材層的尺寸變化比三醋酸纖維素的情況下的小,從而不易產生光彈性效應。因此,所述偏振片保護膜的延遲值的變化小。特別是由於所述偏振片保護膜在基材層的另一個面側設置有第二控制層,從而將偏振片保護膜的透濕性控制成所希望的透濕性,所以能進一步抑制基材層的尺寸變化,能使基材層的尺寸變化更小。因此,能減小所述偏光板的所述偏振片保護膜的延遲值的變化,所述偏光板能發揮所希望的光學特性。 The easy-adhesion layer and the polarizing plate of the polarizer protective film of the polarizing plate can be reliably bonded by a water-soluble adhesive. Further, since the moisture permeability of the polarizer protective film is controlled to a desired moisture permeability by the first control layer and the second control layer, water-soluble bonding can be achieved when bonding with the water-soluble binder The moisture of the agent is reliably evaporated, and the bonding process can be easily and reliably performed. As a result, the polarizer protective film and the polarizing plate of the polarizing plate can be reliably bonded. Further, since the main component of the base material layer of the polarizer protective film is an acrylic resin, the dimensional change of the base material layer under high humidity is smaller than that in the case of cellulose triacetate, so that photoelastic effect is less likely to occur. . Therefore, the change in the retardation value of the polarizer protective film is small. In particular, since the polarizer protective film is provided with the second control layer on the other surface side of the substrate layer, the moisture permeability of the polarizer protective film is controlled to a desired moisture permeability, so that the substrate can be further suppressed. The dimensional change of the layer enables a smaller change in the size of the substrate layer. Therefore, variations in the retardation value of the polarizer protective film of the polarizing plate can be reduced, and the polarizing plate can exhibit desired optical characteristics.

此外,為了解決所述的問題,本發明還提供一種液晶顯示元件,其包括液晶盒以及所述的偏光板,所述偏光板層疊於所述液晶盒的一個面側。 Further, in order to solve the above problems, the present invention also provides a liquid crystal display element comprising a liquid crystal cell and the polarizing plate, the polarizing plate being laminated on one surface side of the liquid crystal cell.

通過水溶性黏合劑能可靠地黏合所述液晶顯示元件的偏振片保護膜的易黏合層和偏振片。此外,通過第一控制層和第二控制層將所述偏振片保護膜的透濕性控制成所希望的透濕性,所以在通過所述水溶性黏合劑黏合時,能使水溶性黏合劑的水分可靠地蒸發,能容易且可靠地進行所述黏合工序。其結果,能可靠地黏合所述液晶顯示元件的偏振片保護膜和偏振片。此外,由於所述偏振片保護膜的基材層的主要成分是丙烯酸系樹脂,所以在高濕度下的基材層的尺寸變化比三醋酸纖維素的情況下的小,從而不易產生光彈性效應。因此,所述偏振片保護膜的延遲值的變化小。特別是由於在基材層的另一個面側設置有第二控制層,能將所述偏振片保護膜的透濕性控制成所希望的透濕性,所以能進一步抑 制基材層的尺寸變化,能使基材層的尺寸變化更小。因此,能減小所述液晶顯示元件的所述偏振片保護膜的延遲值的變化,從而所述液晶顯示元件能發揮所希望的光學特性。因此,所述液晶顯示元件能高效地利用光源的光進行可靠地顯示。 The easy-adhesion layer and the polarizing plate of the polarizer protective film of the liquid crystal display element can be reliably bonded by the water-soluble binder. In addition, the moisture permeability of the polarizer protective film is controlled to a desired moisture permeability by the first control layer and the second control layer, so that when the water-soluble adhesive is bonded, the water-soluble adhesive can be obtained. The moisture is reliably evaporated, and the bonding process can be easily and reliably performed. As a result, the polarizer protective film and the polarizing plate of the liquid crystal display element can be reliably bonded. Further, since the main component of the base material layer of the polarizer protective film is an acrylic resin, the dimensional change of the base material layer under high humidity is smaller than that in the case of cellulose triacetate, so that photoelastic effect is less likely to occur. . Therefore, the change in the retardation value of the polarizer protective film is small. In particular, since the second control layer is provided on the other surface side of the base material layer, the moisture permeability of the polarizer protective film can be controlled to a desired moisture permeability, so that it can be further suppressed. The dimensional change of the substrate layer can make the dimensional change of the substrate layer smaller. Therefore, variations in the retardation value of the polarizer protective film of the liquid crystal display element can be reduced, so that the liquid crystal display element can exhibit desired optical characteristics. Therefore, the liquid crystal display element can efficiently display light using the light source for reliable display.

此外在本發明中,所謂“相同的樹脂”包括構成的單體為相同的化學物種、且其組成不同的樹脂或聚合形式不同的樹脂。“光彈性係數”是表示因外力造成產生折射率變化的難易程度的係數,是通過CR[Pa-1]=△n/σ R求出的值。其中,σ R為拉伸應力[Pa],△n為施加應力時的折射率差,△n用下式定義。 Further, in the present invention, the "same resin" includes resins in which the constituent monomers are the same chemical species, and their compositions are different or different in polymerization form. The "photoelastic coefficient" is a coefficient indicating the degree of difficulty in generating a refractive index change due to an external force, and is a value obtained by CR [Pa - 1] = Δn / σ R . Here, σ R is a tensile stress [Pa], and Δn is a refractive index difference when stress is applied, and Δn is defined by the following formula.

△n=n1-n2 △n=n 1 -n 2

(式中,n1是與拉伸應力平行的方向上的折射率,n2是與拉伸方向垂直的方向上的折射率。) (wherein n 1 is a refractive index in a direction parallel to the tensile stress, and n 2 is a refractive index in a direction perpendicular to the stretching direction.)

所謂“透濕度”是按JIS Z 0208的透濕度試驗(杯法),在溫度為40℃、濕度為92%RH的氣氛中,測量24小時通過1m2面積的試樣的水蒸汽的克數所得到的值。此外,所謂“延遲值(Re)”是指設在所述偏振片保護膜表面的平面上的晶軸方向中垂直的快軸方向和慢軸方向分別為x方向和y方向,偏振片保護膜的厚度為d,x方向和y方向的折射率分別為nx和ny(nx≠ny),通過Re=(ny-nx)d計算得到的值。 The "moisture permeability" is a moisture permeability test (cup method) according to JIS Z 0208, and the number of grams of water vapor passing through a sample of 1 m 2 area is measured in an atmosphere having a temperature of 40 ° C and a humidity of 92% RH for 24 hours. The value obtained. In addition, the "delay value (Re)" means that the fast axis direction and the slow axis direction which are perpendicular to the crystal axis direction on the plane of the surface of the polarizer protective film are the x direction and the y direction, respectively, and the polarizer protective film The thickness is d, and the refractive indices in the x direction and the y direction are nx and ny(nx≠ny), respectively, and the values calculated by Re=(ny-nx)d.

如上所述,本發明的偏振片保護膜、使用了所述偏振片保護膜的偏光板、以及使用了所述偏光板的液晶顯示元件能減小因濕度造成的所述偏振片保護膜的基材層的尺寸變化小,從而能抑制所述偏振片保護膜的延遲值的變化,並且能通過水溶性黏合劑容易且可靠地黏合所述偏振片保護膜與偏振片。 As described above, the polarizer protective film of the present invention, the polarizing plate using the polarizer protective film, and the liquid crystal display element using the polarizing plate can reduce the basis of the polarizer protective film due to humidity. The dimensional change of the material layer is small, so that the change in the retardation value of the polarizer protective film can be suppressed, and the polarizer protective film and the polarizing plate can be easily and reliably bonded by the water-soluble adhesive.

1‧‧‧偏振片保護膜 1‧‧‧ polarizer protective film

2‧‧‧基材層 2‧‧‧Substrate layer

3‧‧‧第一控制層 3‧‧‧First Control Layer

4‧‧‧易黏合層 4‧‧‧Easy adhesive layer

5‧‧‧第二控制層 5‧‧‧Second control layer

11‧‧‧偏光板 11‧‧‧Polar plate

12‧‧‧偏振片 12‧‧‧Polarizer

13‧‧‧由纖維素酯製成的偏振片保護膜 13‧‧‧Poly polarizer protective film made of cellulose ester

21‧‧‧用於製造偏光板的裝置 21‧‧‧Devices for manufacturing polarizers

22‧‧‧輥() 22‧‧‧ Roll ( )

23‧‧‧輥 23‧‧‧ Roll

24‧‧‧黏合劑供給裝置 24‧‧‧Binder supply device

25‧‧‧輥 25‧‧‧roll

31‧‧‧液晶顯示元件 31‧‧‧Liquid display components

32‧‧‧液晶盒 32‧‧‧Liquid Crystal Box

33‧‧‧透明介質層 33‧‧‧Transparent dielectric layer

34‧‧‧液晶層 34‧‧‧Liquid layer

35‧‧‧黏合劑層 35‧‧‧Binder layer

41‧‧‧液晶顯示元件 41‧‧‧Liquid display components

42‧‧‧液晶盒 42‧‧‧Liquid Crystal Box

43‧‧‧透明介質層 43‧‧‧Transparent dielectric layer

44‧‧‧液晶層 44‧‧‧Liquid layer

45‧‧‧偏光板 45‧‧‧Polar plate

46‧‧‧偏振片保護膜 46‧‧‧ polarizer protective film

47‧‧‧偏振片 47‧‧‧Polarizer

48‧‧‧黏合劑層 48‧‧‧Binder layer

圖1是表示本發明一個實施方式的偏振片保護膜的示意性剖視圖。 Fig. 1 is a schematic cross-sectional view showing a polarizer protective film according to an embodiment of the present invention.

圖2是表示具備圖1的偏振片保護膜的偏光板的示意性剖視 圖。 2 is a schematic cross-sectional view showing a polarizing plate including the polarizer protective film of FIG. 1. Figure.

圖3是表示用於製造圖2的偏光板的裝置的示意圖。 Fig. 3 is a schematic view showing an apparatus for manufacturing the polarizing plate of Fig. 2.

圖4是表示具備圖2的偏光板的液晶顯示元件的示意性剖視圖。 4 is a schematic cross-sectional view showing a liquid crystal display element including the polarizing plate of FIG. 2 .

圖5是表示以往通常的液晶顯示元件的結構的示意圖。 FIG. 5 is a schematic view showing a configuration of a conventional liquid crystal display device.

下面參照適當的圖對本發明的實施方式進行詳細說明。 Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

第一實施方式 First embodiment

圖1的偏振片保護膜1包括:基材層2,以丙烯酸系樹脂為主要成分;第一控制層3,用於控制透濕性;易黏合層4;以及第二控制層5,用於控制透濕性。按第二控制層5、基材層2、第一控制層3和易黏合層4的順序將所述各層配置成層疊體而構成偏振片保護膜1。偏振片保護膜1從易黏合層4側黏合於液晶顯示元件的偏振片,偏振片保護膜1是用於提高所述偏振片的耐衝擊性和使用性能的保護膜。 The polarizer protective film 1 of FIG. 1 includes: a substrate layer 2 mainly composed of an acrylic resin; a first control layer 3 for controlling moisture permeability; an easy-adhesion layer 4; and a second control layer 5 for Control moisture permeability. The polarizer protective film 1 is configured by arranging the respective layers in the order of the second control layer 5, the base material layer 2, the first control layer 3, and the easy-adhesion layer 4. The polarizer protective film 1 is bonded to the polarizing plate of the liquid crystal display element from the side of the easy-adhesion layer 4, and the polarizer protective film 1 is a protective film for improving the impact resistance and the usability of the polarizing plate.

基材層2 Substrate layer 2

作為基材層2的主要成分使用丙烯酸系樹脂,丙烯酸系樹脂是能保持作為液晶顯示元件的偏振片保護膜而被要求的高透明性、且具有一定的透濕性的合成樹脂。只要不損害透明性和所希望的強度,基材層2可以包含其他任意成分,優選的是含90品質%以上的丙烯酸系樹脂,更優選的是含98品質%以上的丙烯酸系樹脂。在此,作為任意成分的例子,可以列舉紫外線吸收劑、穩定劑、潤滑劑、加工助劑、增塑劑、耐衝擊助劑、相位差降低劑、消光劑、抗菌劑、防黴劑等。 An acrylic resin is used as a main component of the base material layer 2, and the acrylic resin is a synthetic resin which is required to have high transparency as a polarizing plate protective film of a liquid crystal display element and has a certain moisture permeability. The base material layer 2 may contain other optional components as long as the transparency and the desired strength are not impaired, and is preferably an acrylic resin containing 90% by mass or more, and more preferably an acrylic resin containing 98% by mass or more. Here, examples of the optional component include an ultraviolet absorber, a stabilizer, a lubricant, a processing aid, a plasticizer, an impact modifier, a phase difference reducing agent, a matting agent, an antibacterial agent, and an antifungal agent.

作為基材層2的主要成分使用的丙烯酸系樹脂,是具有來源於丙烯酸或甲基丙烯酸的骨架的樹脂。作為丙烯酸樹脂的例子沒有特別的限定,可以列舉聚甲基丙烯酸甲酯等聚(甲基)丙烯酸酯、甲基丙烯酸甲酯-(甲基)丙烯酸共聚物、甲基丙烯酸甲酯 -(甲基)丙烯酸酯共聚物、甲基丙烯酸甲酯-丙烯酸酯-(甲基)丙烯酸共聚物、(甲基)丙烯酸甲酯-苯乙烯共聚物、具有脂環族烴基的聚合物(例如甲基丙烯酸甲酯-甲基丙烯酸環己酯共聚物、甲基丙烯酸甲酯-(甲基)丙烯酸降冰片烯酯共聚物)等。在所述的丙烯酸系樹脂中,優選的是聚(甲基)丙烯酸甲酯等聚(甲基)丙烯酸C1-C6烷基酯,更優選的是甲基丙烯酸甲酯系樹脂。 The acrylic resin used as a main component of the base material layer 2 is a resin having a skeleton derived from acrylic acid or methacrylic acid. The example of the acrylic resin is not particularly limited, and examples thereof include poly(meth)acrylate such as polymethyl methacrylate, methyl methacrylate-(meth)acrylic acid copolymer, and methyl methacrylate. a (meth) acrylate copolymer, a methyl methacrylate-acrylate-(meth)acrylic acid copolymer, a methyl (meth) acrylate-styrene copolymer, a polymer having an alicyclic hydrocarbon group (for example) Methyl methacrylate-cyclohexyl methacrylate copolymer, methyl methacrylate-(meth)acrylic acid norbornene ester copolymer), and the like. Among the acrylic resins, a poly(meth)acrylic acid C1-C6 alkyl ester such as poly(methyl) acrylate is preferable, and a methyl methacrylate resin is more preferable.

作為所述丙烯酸系樹脂的光彈性係數,雖然沒有特別的限定,但優選的是-5×10-12/Pa以上5×10-12/Pa以下。所述丙烯酸系樹脂的光彈性係數的上限值更優選的是4×10-12/Pa,進一步優選的是3×10-12/Pa。另一方面,所述丙烯酸系樹脂的光彈性係數的下限值更優選的是-4×10-12/Pa,進一步優選的是-3×10-12/Pa。在所述丙烯酸系樹脂的光彈性係數在所述範圍外的情況下,存在尺寸變化發生時的延遲值的變化變大的問題。 The photoelastic coefficient of the acrylic resin is not particularly limited, but is preferably -5 × 10 -12 / Pa or more and 5 × 10 -12 / Pa or less. The upper limit of the photoelastic coefficient of the acrylic resin is more preferably 4 × 10 -12 / Pa, still more preferably 3 × 10 -12 / Pa. On the other hand, the lower limit of the photoelastic coefficient of the acrylic resin is more preferably -4 × 10 -12 /Pa, still more preferably -3 × 10 -12 /Pa. When the photoelastic coefficient of the acrylic resin is out of the above range, there is a problem in that the change in the retardation value at the time of occurrence of a dimensional change becomes large.

作為所述丙烯酸系樹脂的吸水率,雖然沒有特別的限定,但優選的是1.0%以下,更優選的是0.7%以下,進一步優選的是0.5%以下。在所述丙烯酸系樹脂的吸水率超過所述範圍的上限的情況下,在含有的水分蒸發等時發生尺寸變化的可能性變高。此外,吸水率是按照JIS K 7209,使用邊長為50mm的方形且厚度為100μm的膜狀樣品測量得到的值。 The water absorption rate of the acrylic resin is not particularly limited, but is preferably 1.0% or less, more preferably 0.7% or less, still more preferably 0.5% or less. When the water absorption rate of the acrylic resin exceeds the upper limit of the range, the possibility of dimensional change when the contained water evaporates or the like becomes high. Further, the water absorption rate is a value measured in accordance with JIS K 7209, using a film sample having a square length of 50 mm and a thickness of 100 μm.

作為基材層2的厚度(平均厚度),雖然沒有特別的限定,但優選的是10μm以上200μm以下。基材層2的厚度的上限值更優選的是100μm,進一步優選的是80μm。另一方面,基材層2的厚度的下限值更優選的是20μm,進一步優選的是40μm。在基材層2的厚度超過所述上限的情況下,製造時的生產線速度、生產率、透濕性降低,此外,也存在有違於對液晶顯示裝置薄型化的要求的問題。相反,在基材層2的厚度小於所述下限值的情況下,強度、剛度變小,存在在生產線等中難以使用的問題。 The thickness (average thickness) of the base material layer 2 is not particularly limited, but is preferably 10 μm or more and 200 μm or less. The upper limit of the thickness of the base material layer 2 is more preferably 100 μm, still more preferably 80 μm. On the other hand, the lower limit of the thickness of the base material layer 2 is more preferably 20 μm, still more preferably 40 μm. When the thickness of the base material layer 2 exceeds the upper limit, the production line speed, productivity, and moisture permeability at the time of production are lowered, and there is a problem that the liquid crystal display device is required to be thinner. On the other hand, when the thickness of the base material layer 2 is less than the lower limit value, strength and rigidity are small, and there is a problem that it is difficult to use in a production line or the like.

作為基材層2的算術平均表面粗糙度(Ra),雖然沒有特別的限定,但通常可以使用0.02以上0.06以下的基材層。此外,可以根據需要對基材層2進行無光處理。實施了所述的無光處理的基材層2的算術平均表面粗糙度(Ra)的上限值優選的是2,更優選的是1。另一方面,實施了無光處理的基材層2的算術平均表面粗糙度(Ra)的下限值優選的是0.07,更優選的是0.1。通過把實施了無光處理的基材層2的算術平均表面粗糙度(Ra)控制在所述的範圍內,可以防止在原膜製造後的處理中受到損傷,可以提高使用性能。此外通常在對製造好的原膜進行卷取時,優選的是對膜寬度方向兩端進行壓紋加工(滾花加工處理),防止成塊。在膜上進行了滾花加工處理的情況下,由於膜兩端的處理部位變得不能使用,必須把該部分裁斷廢棄。此外,在對膜進行卷取的作業中,為了防止膜受到損傷,有時也用保護膜來進行遮蔽。可是,通過使基材層2的算術平均表面粗糙度(Ra)在所述範圍內,由於不進行滾花加工處理就能防止成塊,所以能簡化製造工序,膜寬度方向的兩端部分也可以使用,並且能卷取很長的膜而不會產生膜的故障。此外,通過使基材層2具有適當的表面粗糙度,能有效地抑制卷取時膜受到損傷,也無需所述那樣的遮蔽。 The arithmetic mean surface roughness (Ra) of the base material layer 2 is not particularly limited, but a base material layer of 0.02 or more and 0.06 or less can be usually used. Further, the substrate layer 2 can be subjected to a matte treatment as needed. The upper limit of the arithmetic mean surface roughness (Ra) of the substrate layer 2 subjected to the matte treatment described above is preferably 2, and more preferably 1. On the other hand, the lower limit of the arithmetic mean surface roughness (Ra) of the base material layer 2 subjected to the matte treatment is preferably 0.07, and more preferably 0.1. By controlling the arithmetic mean surface roughness (Ra) of the base material layer 2 subjected to the matte treatment within the above range, damage to the treatment after the production of the original film can be prevented, and the usability can be improved. Further, in general, when winding the produced original film, it is preferable to perform embossing (knurling processing) on both ends in the film width direction to prevent lumping. When the knurling process is performed on the film, since the treated portion at both ends of the film becomes unusable, it is necessary to cut the portion and discard it. Further, in the operation of winding the film, in order to prevent the film from being damaged, the protective film may be used for shielding. However, by setting the arithmetic mean surface roughness (Ra) of the base material layer 2 within the above range, the knurling process can be prevented from being lumped, so that the manufacturing process can be simplified, and both end portions in the film width direction are also It can be used and can take up a long film without causing film failure. Further, by providing the base material layer 2 with an appropriate surface roughness, it is possible to effectively suppress damage to the film during winding, and it is not necessary to shield as described above.

作為基材層2的延遲值(Re),雖然沒有特別的限定,但優選的是-15nm以上15nm以下。基材層2的延遲值(Re)的上限值更優選的是10nm,進一步優選的是5nm。另一方面,基材層2的延遲值(Re)的下限值更優選的是-10nm,進一步優選的是-5nm。基材層2的延遲值(Re)在所述範圍外的情況下,因透射光線的偏振光方向的變換作用,存在不能實現偏振光向偏振片的透射軸方向的最佳化的問題。 The retardation value (Re) of the base material layer 2 is not particularly limited, but is preferably -15 nm or more and 15 nm or less. The upper limit of the retardation value (Re) of the base material layer 2 is more preferably 10 nm, still more preferably 5 nm. On the other hand, the lower limit of the retardation value (Re) of the base material layer 2 is more preferably -10 nm, still more preferably -5 nm. When the retardation value (Re) of the base material layer 2 is out of the above range, there is a problem that the polarization direction of the polarizing plate cannot be optimized in the transmission axis direction due to the conversion action of the polarization direction of the transmitted light.

作為基材層2的製造方法沒有特別的限定,例如可以把丙烯酸系樹脂的片狀原料和增塑劑等添加劑通過以往習知的混合方法混合,預先製備熱塑性樹脂組合物,然後製造光學膜。例如用澳 美耐混合機等混合機進行預混合之後,對得到的混合物進行擠出混煉,由此得到所述熱塑性樹脂組合物。在該情況下,用於擠出混煉的混煉機沒有特別的限定,例如可以使用單螺杆擠出機、雙螺杆擠出機等擠出機或加壓捏和機等以往習知的混煉機。 The method for producing the base material layer 2 is not particularly limited. For example, an additive such as a sheet-like raw material of an acrylic resin and a plasticizer may be mixed by a conventional mixing method, and a thermoplastic resin composition may be prepared in advance, and then an optical film may be produced. For example, using Australia After premixing with a mixer such as a Mito mixer, the obtained mixture is subjected to extrusion kneading to obtain the thermoplastic resin composition. In this case, the kneading machine used for the extrusion kneading is not particularly limited, and for example, a conventionally known mixing machine such as a single-screw extruder or a twin-screw extruder or a pressure kneader can be used. Refinery.

作為基材層2的膜成形的方法,可以例舉溶液澆鑄法(溶液流延法)、熔融擠出法、壓延法、壓縮成形法等習知的方法。其中,優選的是溶液澆鑄法(溶液流延法)、熔融擠出法。此時,可以使用預先擠出混煉後的熱塑性樹脂組合物,也可以把合成樹脂和增塑劑等其他的添加劑分別溶解在溶劑中製備出均勻的混合溶液後,提供給溶液澆鑄法(溶液流延法)或熔融擠出法的膜成形工序。 The method of forming the film of the base material layer 2 may, for example, be a conventional method such as a solution casting method (solution casting method), a melt extrusion method, a calendering method, or a compression molding method. Among them, a solution casting method (solution casting method) or a melt extrusion method is preferred. In this case, a thermoplastic resin composition which has been previously kneaded and kneaded may be used, or another additive such as a synthetic resin or a plasticizer may be dissolved in a solvent to prepare a homogeneous mixed solution, and then supplied to a solution casting method (solution Casting process) or a film forming process of a melt extrusion method.

作為用於溶液澆鑄法(溶液流延法)的溶劑,可以例舉三氯甲烷、二氯甲烷等氯系溶劑;甲苯、二甲苯、苯以及它們的混合溶劑等芳香族系溶劑;甲醇、乙醇、異丙醇、正丁醇、2-丁醇等醇系溶劑;甲基溶纖劑、乙基溶纖劑、丁基溶纖劑、二甲基甲醯胺、二甲亞碸、二噁烷、環己酮、四氫呋喃、丙酮、甲基乙基酮(MEK)、醋酸乙酯、二乙醚等。這些溶劑可以只使用一種,也可以同時使用兩種以上。作為用於進行溶液澆鑄法(溶液流延法)的裝置可以例舉的有滾筒式澆鑄機、帶式澆鑄機、旋轉塗佈機等。 The solvent used for the solution casting method (solution casting method) may, for example, be a chlorine solvent such as chloroform or dichloromethane; an aromatic solvent such as toluene, xylene, benzene or a mixed solvent thereof; methanol or ethanol; An alcohol solvent such as isopropyl alcohol, n-butanol or 2-butanol; methyl cellosolve, ethyl cellosolve, butyl cellosolve, dimethylformamide, dimethyl hydrazine, dioxane, Cyclohexanone, tetrahydrofuran, acetone, methyl ethyl ketone (MEK), ethyl acetate, diethyl ether and the like. These solvents may be used alone or in combination of two or more. Examples of the apparatus for performing the solution casting method (solution casting method) include a drum type casting machine, a belt casting machine, a spin coater, and the like.

作為熔融擠出法,可以例舉T型模法、吹膜法等。熔融擠出時膜的成型溫度優選的是150℃以上350℃以下,更優選的是200℃以上300℃以下。在用T型模法進行膜成型的情況下,把T型模安裝在習知的單螺杆擠出機或雙螺杆擠出機的前端部,把擠出成膜狀的膜卷取,可以得到輥狀的膜。此時,通過適當調整卷取輥的溫度,並在擠出方向上使膜延伸,也可以成為單軸拉伸工序。此外,通過加入使膜在與擠出方向垂直的方向上延伸的工序,也可以附加依次雙軸拉伸、同時雙軸拉伸等工序。 As the melt extrusion method, a T-die method, a blown film method, or the like can be exemplified. The molding temperature of the film at the time of melt extrusion is preferably 150 ° C or more and 350 ° C or less, and more preferably 200 ° C or more and 300 ° C or less. In the case of film forming by the T-die method, the T-die is attached to the front end portion of a conventional single-screw extruder or twin-screw extruder, and the film extruded into a film form is taken up to obtain Roll-shaped film. At this time, the uniaxial stretching step can be performed by appropriately adjusting the temperature of the winding roller and extending the film in the extrusion direction. Further, a step of stretching the film in a direction perpendicular to the extrusion direction may be added, and steps such as sequential biaxial stretching and simultaneous biaxial stretching may be added.

基材層2可以是未拉伸膜,也可以是拉伸膜。在拉伸的情況 下,可以是單軸拉伸膜,也可以是雙軸拉伸膜。在採用雙軸拉伸膜的情況下,可以是同時雙軸拉伸的膜,也可以是依次雙軸拉伸的膜。在雙軸拉伸的情況下,可以提高機械強度並提高膜的性能。 The base material layer 2 may be an unstretched film or a stretched film. In the case of stretching The uniaxially stretched film may be a biaxially stretched film. In the case of using a biaxially stretched film, it may be a film which is simultaneously biaxially stretched, or may be a film which is sequentially biaxially stretched. In the case of biaxial stretching, mechanical strength can be improved and the performance of the film can be improved.

作為進行拉伸工序的情況下的拉伸溫度,優選的是在膜原料的熱塑性樹脂組合物的玻璃化轉變溫度附近進行,具體地說,優選的是在(玻璃化轉變溫度-30)℃~(玻璃化轉變溫度+100)℃的範圍下進行,更優選的是在(玻璃化轉變溫度-20)℃~(玻璃化轉變溫度+80)℃的範圍下進行。在拉伸溫度超過所述上限值的情況下,會引起樹脂的流動(流淌),存在不能進行穩定的拉伸的問題。相反,在拉伸溫度小於所述下限值的情況下,存在不能得到足夠的拉伸倍率的問題。 The stretching temperature in the case where the stretching step is carried out is preferably carried out in the vicinity of the glass transition temperature of the thermoplastic resin composition of the film raw material, and specifically, it is preferably (glass transition temperature -30) ° C ~ (Glass transition temperature + 100) is carried out in the range of ° C, and more preferably in the range of (glass transition temperature - 20) ° C - (glass transition temperature + 80) ° C. When the stretching temperature exceeds the above upper limit value, the flow of the resin (flowing) is caused, and there is a problem that stable stretching cannot be performed. On the contrary, in the case where the stretching temperature is less than the lower limit value, there is a problem that a sufficient stretching ratio cannot be obtained.

用面積比定義的拉伸倍率優選的是在1.1倍以上25倍以下的範圍內,更優選的是在1.3倍以上10倍以下的範圍內。在拉伸倍率超過所述上限值的情況下,存在不能得到提高拉伸倍率的效果的問題。相反,在拉伸倍率小於所述下限值的情況下,存在不能伴隨拉伸而提高韌性的問題。 The stretching ratio defined by the area ratio is preferably in the range of 1.1 times or more and 25 times or less, and more preferably in the range of 1.3 times or more and 10 times or less. When the draw ratio exceeds the above upper limit, there is a problem that the effect of increasing the draw ratio cannot be obtained. On the other hand, when the draw ratio is less than the lower limit, there is a problem that the toughness cannot be increased with stretching.

作為拉伸速度(一個方向)優選的是在10~20000%/分鐘的範圍內,更優選的是在100~10000%/分鐘的範圍內。在拉伸速度超過所述上限值的情況下,存在會引起拉伸膜斷裂等問題。相反,在拉伸速度小於所述下限值的情況下,為了得到足夠的拉伸倍率需要花費較多時間,存在導致製造成本變高的問題。此外,為了使基材層2的光學各向同性和力學特性穩定,也可以在拉伸處理後進行熱處理()等。 The stretching speed (one direction) is preferably in the range of 10 to 20000%/min, and more preferably in the range of 100 to 10000%/min. When the stretching speed exceeds the above upper limit value, there is a problem that the stretched film is broken. On the other hand, when the stretching speed is less than the lower limit value, it takes a lot of time to obtain a sufficient stretching ratio, and there is a problem that the manufacturing cost becomes high. Further, in order to stabilize the optical isotropy and mechanical properties of the base material layer 2, heat treatment may be performed after the stretching treatment ( )Wait.

作為所述增塑劑,雖然沒有特別的限定,但是優選的是具有能通過氫鍵等與合成樹脂相互作用的官能團,使得不會使基材層2產生混濁、或從基材層2滲出或揮發。作為所述的增塑劑的例子沒有特別的限定,可以列舉磷酸酯系增塑劑、鄰苯二甲酸酯系增塑劑、偏苯三酸酯系增塑劑、均苯四甲酸系增塑劑、多元醇系增 塑劑、羥基乙酸系增塑劑、檸檬酸酯系增塑劑、脂肪酸酯系增塑劑、羧酸酯系增塑劑、聚酯系增塑劑等。 The plasticizer is not particularly limited, but preferably has a functional group capable of interacting with a synthetic resin by hydrogen bonding or the like so that the base material layer 2 does not become turbid or bleed out from the base material layer 2 or Volatile. Examples of the plasticizer are not particularly limited, and examples thereof include a phosphate ester plasticizer, a phthalate plasticizer, a trimellitate plasticizer, and a pyromellitic acid system. Plasticizer, polyol A plasticizer, a glycolic acid plasticizer, a citric acid ester plasticizer, a fatty acid ester plasticizer, a carboxylic acid ester plasticizer, a polyester plasticizer, and the like.

第一控制層3 First control layer 3

第一控制層3層疊於基材層2的一個面側。作為第一控制層3的主要成分適合使用親水性樹脂。作為該親水性樹脂,只要是與基材層2和易黏合層4具有化學親和性的樹脂,就沒有特別的限定,優選的是通過具有親水性的基團對側鏈改性的樹脂。作為親水性樹脂的親水化改性的方法,可以預先使具有親水性官能團的單體(共)聚合,也可以使作為主鏈的單體(共)聚合後,使具有親水性基團的單體接枝聚合而形成側鏈。此外,優選的是從由聚酯系樹脂、丙烯酸系樹脂、聚氨酯系樹脂和環氧系樹脂構成的組中選擇的樹脂,形成所述親水性樹脂。所述的樹脂可以單獨聚合,也可以把兩種以上共聚合。作為親水性樹脂例如可以使用重均分子量為300以上30000以下的親水性樹脂。 The first control layer 3 is laminated on one surface side of the base material layer 2. As the main component of the first control layer 3, a hydrophilic resin is suitably used. The hydrophilic resin is not particularly limited as long as it has chemical affinity with the base layer 2 and the easy-adhesion layer 4, and a resin modified with a hydrophilic group by a side chain is preferable. As a method of hydrophilization modification of a hydrophilic resin, a monomer having a hydrophilic functional group may be (co)polymerized in advance, or a monomer having a main chain may be (co)polymerized, and a monomer having a hydrophilic group may be obtained. The body is graft polymerized to form a side chain. Further, it is preferable to form the hydrophilic resin from a resin selected from the group consisting of a polyester resin, an acrylic resin, a urethane resin, and an epoxy resin. The resin may be polymerized alone or in combination of two or more. As the hydrophilic resin, for example, a hydrophilic resin having a weight average molecular weight of 300 or more and 30,000 or less can be used.

按照習知的方法,通過把二羧酸和二醇酯化(酯交換)來進行縮聚,由此製造作為第一控制層3的主要成分含有的聚酯系樹脂。二羧酸例如可以使用對苯二甲酸、間苯二甲酸、鄰苯二甲酸、萘二羧酸這樣的芳香族二羧酸或其酯;己二酸、琥珀酸、癸二酸、十二烷二酸這樣的脂肪族二羧酸;羥基苯甲酸這樣的羥基羧酸或它們的酯。此外,作為二醇例如可以使用乙二醇、丙二醇、1,4-丁二醇、1,6-己二醇、新戊二醇、環己烷二甲醇、雙酚類等。 Polycondensation is carried out by esterification (transesterification) of a dicarboxylic acid and a diol by a conventional method, whereby a polyester-based resin contained as a main component of the first control layer 3 is produced. As the dicarboxylic acid, for example, an aromatic dicarboxylic acid such as terephthalic acid, isophthalic acid, phthalic acid or naphthalene dicarboxylic acid or an ester thereof; adipic acid, succinic acid, sebacic acid or dodecane can be used. An aliphatic dicarboxylic acid such as a diacid; a hydroxycarboxylic acid such as hydroxybenzoic acid or an ester thereof. Further, as the diol, for example, ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, cyclohexanedimethanol, bisphenol or the like can be used.

作為所述聚酯系樹脂,優選的是使具有親水性基團的成分與所述的二羧酸和二醇共聚合,從而賦予親水性。作為所述的具有親水性基團的成分的例子,可以列舉間苯二甲酸-5-磺酸鈉等二羧酸成分;二甘醇、三甘醇、聚乙二醇等二醇成分。相對於所述的二羧酸或二醇,例如可以按2摩爾%以上80摩爾%以下的比例,使用所述的具有親水性基團的成分。所述的構成聚酯系樹脂的成分可以單獨使用,也可以把多種成分組合使用。 As the polyester resin, it is preferred to copolymerize a component having a hydrophilic group with the above dicarboxylic acid and a diol to impart hydrophilicity. Examples of the component having a hydrophilic group include a dicarboxylic acid component such as sodium isophthalate-5-sulfonate; and a diol component such as diethylene glycol, triethylene glycol or polyethylene glycol. The component having a hydrophilic group can be used, for example, in a ratio of from 2 mol% to 80 mol%, based on the dicarboxylic acid or diol. The components constituting the polyester resin may be used singly or in combination of a plurality of components.

利用使具有來源於丙烯酸或甲基丙烯酸的骨架的反應性聚合物聚合,可以合成作為第一控制層3的主要成分含有的丙烯酸系樹脂。作為所述的反應性聚合物的例子,可以列舉丙烯酸、甲基丙烯酸、(甲基)丙烯酸羧乙酯、羧基苯基丙烯酸酯等具有羧基的物質;(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-羥丁酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸3-羥丙酯等具有羥基的物質;(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺等具有醯胺基的物質;(甲基)丙烯酸縮水甘油酯等具有縮水甘油基的物質;7-氨基-3,7-二甲基辛基(甲基)丙烯酸酯,2-二甲基氨基乙基(甲基)丙烯酸酯等具有氨基的物質等;除此以外還可以列舉對氯苯乙烯、氯甲基苯乙烯、二乙烯苯、4-乙烯基吡啶、乙烯基惡唑啉、馬來酸酐等。 The acrylic resin contained as a main component of the first control layer 3 can be synthesized by polymerizing a reactive polymer having a skeleton derived from acrylic acid or methacrylic acid. Examples of the reactive polymer include a substance having a carboxyl group such as acrylic acid, methacrylic acid, carboxyethyl (meth)acrylate or carboxyphenyl acrylate; 2-hydroxyethyl (meth)acrylate, a substance having a hydroxyl group such as 3-hydroxybutyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate or 3-hydroxypropyl (meth)acrylate; (meth)acrylamide, N-methyl (Methyl) acrylamide, N-ethyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, etc. An amino group-containing substance; a glycidyl group-containing substance such as glycidyl (meth)acrylate; 7-amino-3,7-dimethyloctyl (meth) acrylate, 2-dimethylaminoethyl ( A substance having an amino group such as a methyl acrylate or the like may be mentioned, and examples thereof include p-chlorostyrene, chloromethylstyrene, divinylbenzene, 4-vinylpyridine, vinyloxazoline, and maleic anhydride.

作為構成所述丙烯酸系樹脂的所述成分以外的共聚合成分,可以例舉丙烯酸酯系、甲基丙烯酸酯系、丙烯系、氯乙烯系、纖維素系、乙烯系、乙烯亞胺系、乙烯醇系、肽系、乙烯基吡啶系、二烯系、氟系、丙烯腈系等,但從通用性、塗佈性等的觀點出發,優選的是含有丙烯酸酯系、甲基丙烯酸酯系。所述的構成丙烯酸系樹脂的成分可以單獨使用,也可以把多種組合使用。 The copolymerization component other than the component constituting the acrylic resin may, for example, be an acrylate type, a methacrylate type, a propylene type, a vinyl chloride type, a cellulose type, a vinyl type, an ethylene imine type, or an ethylene. In the case of an alcohol, a peptide, a vinyl pyridine, a diene, a fluorine, or an acrylonitrile, it is preferable to contain an acrylate type or a methacrylate type from the viewpoint of versatility, applicability, and the like. The components constituting the acrylic resin may be used singly or in combination of two or more.

可以利用習知的方法,從聚羥基化合物、二異氰酸酯以及至少含有兩個與二異氰酸酯反應的氫原子的低分子量的擴鏈劑合成作為第一控制層3的主要成分含有的聚氨酯系樹脂。例如可以採用下述方法:在溶劑中合成出較高的分子量的聚氨酯後,一點點加水進行相反轉乳化,然後通過減壓去除溶劑的方法;以及把聚氨酯預聚物溶解或分散在水中後,添加擴鏈劑進行反應的方法,所述聚氨酯預聚物是將聚乙二醇及羧基等作為親水性基團導入聚合物中得到的;等等。 The urethane-based resin contained as the main component of the first control layer 3 can be synthesized from a polyhydroxy compound, a diisocyanate, and a low molecular weight chain extender containing at least two hydrogen atoms reacted with a diisocyanate by a conventional method. For example, the following method can be employed: after synthesizing a polyurethane having a relatively high molecular weight in a solvent, a little bit of water is added to carry out the reverse emulsification, and then the solvent is removed by pressure reduction; and after the polyurethane prepolymer is dissolved or dispersed in water, A method of reacting a chain extender obtained by introducing a polyethylene glycol, a carboxyl group or the like as a hydrophilic group into a polymer; and the like.

作為用於製造所述聚氨酯系樹脂的多羥基化合物的例子,可 以列舉苯二甲酸、己二酸、亞油酸二聚體、馬來酸等羧酸類;乙二醇、丙二醇、丁二醇、二甘醇等二醇類;從三羥甲基丙烷、己三醇、甘油、三羥甲基乙烷、季戊四醇等通過脫水縮合反應得到的聚酯多元醇類;聚氧化丙烯二醇、聚氧化丁烯二醇、聚四亞甲基二醇、聚氧化丙烯三醇、聚氧化乙烯聚氧化丙烯三醇、山梨糖醇、季戊四醇、蔗糖、澱粉、以磷酸等無機酸作為引發劑的聚氧化丙烯多元醇、聚氧化丙烯聚氧化乙烯多元醇等聚醚多元醇;丙烯酸多元醇、蓖麻子油的衍生物、妥爾油衍生物、其他的羥基化合物等。所述的多羥基化合物可以單獨使用,也可以把多種組合使用。 As an example of a polyhydroxy compound used for producing the polyurethane resin, Examples include carboxylic acids such as phthalic acid, adipic acid, linoleic acid dimer, and maleic acid; glycols such as ethylene glycol, propylene glycol, butylene glycol, and diethylene glycol; and trimethylolpropane and Polyester polyols obtained by dehydration condensation reaction of triol, glycerin, trimethylolethane, pentaerythritol, etc.; polyoxypropylene diol, polybutylene diol, polytetramethylene glycol, polyoxypropylene Triol, polyoxyethylene polyoxypropylene triol, sorbitol, pentaerythritol, sucrose, starch, polyoxypropylene polyol such as polyoxypropylene polyol, polyoxypropylene polyoxyethylene polyol, etc. Acrylic polyol, derivatives of castor oil, tall oil derivatives, other hydroxy compounds, and the like. The polyhydroxy compounds may be used singly or in combination of two or more.

作為用於製造所述聚氨酯系樹脂的二異氰酸酯的例子,可以列舉甲苯-2,4-二異氰酸酯、甲苯-2,6-二異氰酸酯、間苯二異氰酸酯、對苯二異氰酸酯、二苯基甲烷-4,4′-二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、苯二甲基二異氰酸酯、賴氨酸二異氰酸酯、異佛爾酮二異氰酸酯、三甲基六亞甲基二異氰酸酯、1,4-環己基二異氰酸酯、4,4′-二環己基甲烷二異氰酸酯、3,3′-二甲基-4,4′-聯苯二異氰酸酯、3,3′-二甲氧基-4,4′-聯苯二異氰酸酯、3,3′-二氯-4,4′-聯苯二異氰酸酯、1,5-萘二異氰酸酯、1,5-四氫萘二異氰酸酯等。所述的二異氰酸酯可以單獨使用,也可以把多種組合使用。 Examples of the diisocyanate used for the production of the urethane-based resin include toluene-2,4-diisocyanate, toluene-2,6-diisocyanate, isophthalic diisocyanate, p-phenylene diisocyanate, and diphenylmethane- 4,4'-diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, benzodimethyl diisocyanate, lysine diisocyanate, isophorone diisocyanate, trimethylhexamethylene di Isocyanate, 1,4-cyclohexyl diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, 3,3'-dimethyl-4,4'-biphenyl diisocyanate, 3,3'-dimethoxy Base-4,4'-biphenyldiisocyanate, 3,3'-dichloro-4,4'-biphenyldiisocyanate, 1,5-naphthalene diisocyanate, 1,5-tetrahydronaphthalene diisocyanate, and the like. The diisocyanate may be used singly or in combination of two or more.

作為用於製造所述聚氨酯系樹脂的擴鏈劑的例子,可以列舉乙二醇、1,4-丁二醇、三羥甲基丙烷、三異丙醇胺、N,N-雙(2-羥丙基)苯胺、氫醌-雙(β-羥乙基)醚、間苯二酚-雙(β-羥乙基)醚等多元醇類;乙二胺、丙二胺、己二胺、苯二胺、甲苯二胺、二苯二胺、二氨基二苯基甲烷、二氨基二苯基甲烷、二氨基二環已基甲烷、呱嗪、異佛爾酮二胺、二亞乙基三胺、二丙烯三胺等聚胺類;聯氨類;以及水等。所述的擴鏈劑可以單獨使用,也可以組合多種使用。 Examples of the chain extender used for producing the urethane-based resin include ethylene glycol, 1,4-butanediol, trimethylolpropane, triisopropanolamine, and N,N-bis(2- Polyols such as hydroxypropyl)aniline, hydroquinone-bis(β-hydroxyethyl)ether, resorcinol-bis(β-hydroxyethyl)ether; ethylenediamine, propylenediamine, hexamethylenediamine, Phenylenediamine, toluenediamine, diphenyldiamine, diaminodiphenylmethane, diaminodiphenylmethane, diaminodicyclohexylmethane, pyridazine, isophoronediamine, diethylene three Polyamines such as amines and dipropylene triamines; hydrazines; and water. The chain extenders may be used singly or in combination of two or more.

製造所述聚氨酯系樹脂的合成反應可以在有機錫化合物、有機鉍、胺等催化劑的存在下進行,其中,特別優選的是在有機錫化合物的存在下進行。作為有機錫化合物的具體的例子,可以列舉醋酸亞錫、辛酸亞錫、月桂酸亞錫、油酸亞錫等羧酸亞錫;二乙酸二丁基錫、二月桂酸二丁基錫、馬來酸二丁基錫、二丁基(雙-2-乙基己酸)錫、二醋酸二月桂基錫、二醋酸二辛基錫等羧酸的二烷基錫鹽;三甲基氫氧化錫、三丁基氫氧化錫、三辛基氫氧化錫等三烷基氫氧化錫;二丁基氧化錫、二辛基氧化錫、二月桂基氧化錫等二烷基氧化錫;二丁基二氯化錫、二辛基二氯化錫等二烷基二氯化錫等,所述的有機錫化合物可以單獨使用一種,也可以同時使用兩種以上。 The synthesis reaction for producing the urethane-based resin can be carried out in the presence of a catalyst such as an organotin compound, an organic hydrazine or an amine, and it is particularly preferred to carry out the reaction in the presence of an organotin compound. Specific examples of the organotin compound include stannous acetate, stannous octoate, stannous laurate, stannous oleate, and the like; stannous diacetate, dibutyltin dilaurate, and dibutyltin maleate; a dialkyl tin salt of a carboxylic acid such as dibutyl (bis-2-ethylhexanoate) tin, dilauryl tin diacetate or dioctyltin diacetate; trimethyltin hydroxide, tributyl hydrogen a trialkyltin hydroxide such as tin oxide or trioctyltin hydroxide; a dialkyl tin oxide such as dibutyltin oxide, dioctyltin oxide or dilauryltin oxide; dibutyltin dichloride, two The dialkyltin dichloride such as octyltin dichloride may be used singly or in combination of two or more kinds.

可以通過把具有環氧基的單體聚合來合成作為第一控制層3的主要成分含有的環氧系樹脂。作為所述的單體的例子,可以列舉丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、烯丙基縮水甘油醚。此外,作為可以與所述的單體共聚合的單體,可以使用乙烯酯、不飽和羧酸酯、不飽和羧酸醯胺、不飽和腈、烯丙基化合物、不飽和烴或乙烯基矽烷化合物。作為它們具體的例子,可以列舉丙酸乙烯酯、氯乙烯、溴乙烯、丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸-2-乙基己酯、甲基丙烯酸甲酯、甲基丙烯酸丁酯、馬來酸丁酯、馬來酸辛酯、富馬酸丁酯、富馬酸辛酯、甲基丙烯酸羥乙酯、丙烯酸羥乙酯、甲基丙烯酸羥丙酯、丙烯酸羥丙酯、乙二醇二甲基丙烯酸酯、乙二醇二丙烯酸酯、聚乙二醇二甲基丙烯酸酯、聚乙二醇二丙烯酸酯、丙烯醯胺、甲基丙烯醯胺、羥甲基丙烯醯胺、丁氧基羥甲基丙烯醯胺、作為不飽和腈的丙烯腈、醋酸烯丙酯、甲基丙烯酸烯丙酯、丙烯酸烯丙酯、衣康酸二烯丙酯、乙烯、丙烯、已烯、辛烯、苯乙烯、乙烯基甲苯、丁二烯、二甲基乙烯基甲氧基矽烷、二甲基乙基乙氧基矽烷、甲基乙烯基二甲氧基矽烷、甲基乙烯基二乙氧基矽烷、γ-甲基丙烯醯 氧基丙基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二甲氧基矽烷等。所述的構成環氧系樹脂的成分可以單獨使用,也可以組合多種使用。 The epoxy resin contained as the main component of the first control layer 3 can be synthesized by polymerizing a monomer having an epoxy group. Examples of the monomer described include glycidyl acrylate, glycidyl methacrylate, and allyl glycidyl ether. Further, as a monomer copolymerizable with the monomer, a vinyl ester, an unsaturated carboxylic acid ester, an unsaturated carboxylic acid decylamine, an unsaturated nitrile, an allyl compound, an unsaturated hydrocarbon or a vinyl decane may be used. Compound. Specific examples thereof include vinyl propionate, vinyl chloride, vinyl bromide, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, and butyl methacrylate. Ester, butyl maleate, octyl maleate, butyl fumarate, octyl fumarate, hydroxyethyl methacrylate, hydroxyethyl acrylate, hydroxypropyl methacrylate, hydroxypropyl acrylate, ethylene Alcohol dimethacrylate, ethylene glycol diacrylate, polyethylene glycol dimethacrylate, polyethylene glycol diacrylate, acrylamide, methacrylamide, methylol decylamine, butyl Oxymethylol decylamine, acrylonitrile as unsaturated nitrile, allyl acetate, allyl methacrylate, allyl acrylate, diallyl itaconate, ethylene, propylene, hexene, octyl Alkene, styrene, vinyl toluene, butadiene, dimethylvinyl methoxy decane, dimethyl ethyl ethoxy decane, methyl vinyl dimethoxy decane, methyl vinyl diethoxy Baseline, gamma-methyl methacrylate Oxypropyltrimethoxydecane, γ-methylpropenyloxypropylmethyldimethoxydecane, and the like. The components constituting the epoxy resin described above may be used singly or in combination of two or more.

在親水性樹脂的親水化改性中,在使作為主鏈的單體(共)聚合之後使親水性單體接枝聚合形成親水性側鏈的情況下,優選的是使親水性的自由基聚合性乙烯基單體接枝聚合。在該情況下,相對於合計100品質份的主鏈成分,可以按10品質份以上500品質份以下的比例使用自由基聚合性乙烯基單體。 In the hydrophilization modification of the hydrophilic resin, in the case where the hydrophilic monomer is graft-polymerized to form a hydrophilic side chain after (co)polymerization of the monomer as a main chain, it is preferred to make a hydrophilic radical. Polymerizable vinyl monomer graft polymerization. In this case, the radical polymerizable vinyl monomer can be used in a ratio of 10 parts by mass or more and 500 parts by mass or less based on the total of 100 parts by mass of the main chain component.

作為所述的親水性的自由基聚合性乙烯基單體的例子,可以使用具有-CH2-CH(R)-OH(式中,-R是-H或-CH3)、-COOX(式中,X為H、鹼金屬或仲氨基或叔氨基)、-O-(CH2-CH(R)-O)n-(式中,-R是-H或-CH3,n是正整數)、-Y-N(R1)(R2)(-Y-是-C(=O)-或-CH2-,-R1、-R2是-H、或可以具有羥基、磺醯基、醯基、氨基、鹼金屬鹽或季銨鹽的低級烷基)、-N+-(R3)(R4)(R5)(式中,-R3、-R4、-R5是-CH3或-C2H5)、-CH2-CH(O)CH2(O與兩側的碳形成環氧環)等親水性基團的物質。 As an example of the hydrophilic radically polymerizable vinyl monomer, -CH2-CH(R)-OH (wherein -R is -H or -CH3), -COOX (wherein, X is H, an alkali metal or a secondary or tertiary amino group), -O-(CH2-CH(R)-O)n- (wherein -R is -H or -CH3, n is a positive integer), -YN( R1)(R2)(-Y- is -C(=O)- or -CH2-, -R1, -R2 are -H, or may have a hydroxyl group, a sulfonyl group, a fluorenyl group, an amino group, an alkali metal salt or a season Lower alkyl of ammonium salt), -N+-(R3)(R4)(R5) (wherein -R3, -R4, -R5 are -CH3 or -C2H5), -CH2-CH(O)CH2(O A substance which forms a hydrophilic group such as an epoxy ring with carbon on both sides.

作為所述親水性的自由基聚合性乙烯基單體的具體例子,可以列舉丙烯酸羥乙酯、甲基丙烯酸羥乙酯、丙烯酸羥丙酯、甲基丙烯酸羥丙酯等羥基丙烯酸酯;乙二醇丙烯酸酯、乙二醇甲基丙烯酸酯、聚乙二醇丙烯酸酯、聚乙二醇甲基丙烯酸酯等乙二醇酯;丙烯醯胺、甲基丙烯醯胺、羥甲基丙烯醯胺、甲氧基羥甲基丙烯醯胺等丙烯醯胺系化合物;丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯等丙烯酸縮水甘油酯系化合物;乙烯基吡啶、乙烯基咪唑、乙烯吡咯烷酮等含氮乙烯基系化合物;丙烯酸、甲基丙烯酸、馬來酸酐、衣康酸、巴豆酸等不飽和酸及其鹽;丙烯酸氨基烷基酯、甲基丙烯酸氨基烷基酯及其季銨鹽等陽離子系單體等。 Specific examples of the hydrophilic radically polymerizable vinyl monomer include hydroxy acrylates such as hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, and hydroxypropyl methacrylate; Ethylene glycol esters such as alcohol acrylate, ethylene glycol methacrylate, polyethylene glycol acrylate, polyethylene glycol methacrylate; acrylamide, methacrylamide, methylol acrylamide, A acrylamide compound such as methoxymethylol acrylamide; a glycidyl acrylate compound such as glycidyl acrylate or glycidyl methacrylate; a nitrogen-containing vinyl group such as vinyl pyridine, vinyl imidazole or vinyl pyrrolidone; Compounds; unsaturated acids and their salts such as acrylic acid, methacrylic acid, maleic anhydride, itaconic acid, crotonic acid; cationic monomers such as aminoalkyl acrylate, aminoalkyl methacrylate and quaternary ammonium salts thereof; Wait.

在所述親水性樹脂的親水化改性中,除了所述的自由基聚合 性乙烯基單體以外,也可以將其他的乙烯基單體共聚合。作為可以共聚合的其他的乙烯基單體的例子,可以列舉醋酸乙烯酯、丙酸乙烯酯等乙烯酯;氯乙烯、溴乙烯等乙烯基鹵化物;丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯等不飽和羧酸酯;二甲基乙烯基甲氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷等乙烯基矽烷;乙烯、丙烯、苯乙烯、丁二烯等烯烴或二烯烴化合物等。 In the hydrophilization modification of the hydrophilic resin, in addition to the radical polymerization described In addition to the vinyl monomer, other vinyl monomers may be copolymerized. Examples of other vinyl monomers copolymerizable include vinyl acetates such as vinyl acetate and vinyl propionate; vinyl halides such as vinyl chloride and vinyl bromide; methyl acrylate, ethyl acrylate, and butyl acrylate. An unsaturated carboxylic acid ester such as methyl methacrylate, ethyl methacrylate or butyl methacrylate; dimethylvinyl methoxy decane, γ-methyl propylene methoxy propyl trimethoxy decane, etc. Vinyl decane; olefin or diene compound such as ethylene, propylene, styrene or butadiene.

在作為第一控制層3的主要成分使用了聚酯系樹脂的情況下,作為所述聚酯系樹脂,最優選的是使用通過具有親水性基團且來源於丙烯酸的自由基聚合性乙烯基單體(以下稱為“丙烯酸系自由基聚合性乙烯基單體”)對側鏈進行改性的聚酯系樹脂(以下稱為“丙烯酸改性聚酯系樹脂”)。通過使用丙烯酸改性聚酯系樹脂作為第一控制層3的主要成分,能夠利用聚酯系樹脂原有的透明性、堅韌性、耐熱性、以及對合成樹脂(例如作為基材層2的主要成分的丙烯酸系樹脂等)的黏合性等特性,並且能夠利用所述改性基團賦予第一控制層3與易黏合層4的黏合性。此外,最優選的是,作為第一控制層3是與作為主要成分含有的所述丙烯酸改性聚酯系樹脂一起含有聚氨酯系樹脂的組合物。通過使用含有丙烯酸改性聚酯系樹脂和聚氨酯系樹脂的組合物作為第一控制層3的主要成分,能夠利用聚酯系樹脂原有的透明性、堅韌性、耐熱性、以及與合成樹脂的黏合性等特性、且能利用所述改性基團賦予第一控制層3與易黏合層4的黏合性,並且通過混合聚氨酯系樹脂,還能夠賦予第一控制層3與基材層2和易黏合層4的黏合性和柔軟性。 In the case where a polyester-based resin is used as a main component of the first control layer 3, as the polyester-based resin, it is most preferable to use a radically polymerizable vinyl group having a hydrophilic group and derived from acrylic acid. A polyester resin (hereinafter referred to as "acrylic modified polyester resin") in which a monomer (hereinafter referred to as "acrylic radical polymerizable vinyl monomer") is modified with a side chain. By using an acrylic modified polyester resin as a main component of the first control layer 3, it is possible to utilize the original transparency, toughness, heat resistance of the polyester resin, and to the synthetic resin (for example, as the base layer 2) The adhesive property of the component, such as an acrylic resin, etc., and the adhesiveness of the 1st control layer 3 and the easy-adhesion layer 4 can be provided by the said modification group. In addition, it is most preferable that the first control layer 3 is a composition containing a urethane-based resin together with the acrylic modified polyester resin contained as a main component. By using a composition containing an acrylic modified polyester resin and a urethane resin as a main component of the first control layer 3, it is possible to utilize the original transparency, toughness, heat resistance, and synthetic resin of the polyester resin. The adhesiveness and the like can be imparted to the first control layer 3 and the easy-adhesion layer 4 by the modifying group, and the first control layer 3 and the substrate layer 2 can be imparted by mixing the urethane-based resin. Adhesion and softness of the easy-adhesion layer 4.

所述丙烯酸系自由基聚合性乙烯基單體和聚氨酯系樹脂的重均分子量典型的是1000以上15000以下,優選的是2000以上10000以下。 The weight average molecular weight of the acrylic radical polymerizable vinyl monomer and the urethane resin is typically 1,000 or more and 15,000 or less, and preferably 2,000 or more and 10,000 or less.

所述組合物中的聚氨酯系樹脂的品質相對於丙烯酸改性聚酯 系樹脂的品質優選的是10%以上70%以下,進一步優選的是25%以上40%以下。通過使丙烯酸改性聚酯系樹脂和聚氨酯系樹脂的品質比在所述的範圍內,可以很好地保持第一控制層3的透明性、耐水性、耐熱性等層狀物的特性,並且可以使第一控制層3與基材層2和易黏合層4的黏合力最佳化。 The quality of the polyurethane resin in the composition is relative to the acrylic modified polyester The quality of the resin is preferably 10% or more and 70% or less, and more preferably 25% or more and 40% or less. When the quality ratio of the acrylic modified polyester resin and the urethane resin is within the above range, the properties of the layer of the first control layer 3 such as transparency, water resistance, heat resistance, and the like can be favorably maintained, and The adhesion of the first control layer 3 to the substrate layer 2 and the easy-adhesion layer 4 can be optimized.

作為所述丙烯酸改性聚酯系樹脂的改性成分的丙烯酸系自由基聚合性乙烯基單體所具有的親水性基團,可以使用作為所述的親水性自由基聚合性乙烯基單體的親水性基團所例示過的親水性基團。即,作為丙烯酸系自由基聚合性乙烯基單體所具有的代表性的親水性基團,可以例舉-CH2-CH(R)-OH、-COOX、-O-(CH2-CH(R)-O)n-、-Y-N(R1)(R2)、-N+-(R3)(R4)(R5)、-CH2-CH(O)CH2(定義如上所述)。 A hydrophilic group which is an acrylic radical polymerizable vinyl monomer which is a modifying component of the acrylic modified polyester resin can be used as the hydrophilic radical polymerizable vinyl monomer. A hydrophilic group exemplified by a hydrophilic group. In other words, the representative hydrophilic group of the acrylic radical polymerizable vinyl monomer may, for example, be -CH2-CH(R)-OH, -COOX, -O-(CH2-CH(R) -O)n-, -YN(R1)(R2), -N+-(R3)(R4)(R5), -CH2-CH(O)CH2 (as defined above).

作為所述丙烯酸系自由基聚合性乙烯基單體,可以使用作為所述親水性自由基聚合性乙烯基單體的具體例子所列舉過的丙烯酸系單體。即,作為丙烯酸系自由基聚合性乙烯基單體的具體例子,可以列舉丙烯酸羥乙酯、甲基丙烯酸羥乙酯、丙烯酸羥丙酯、甲基丙烯酸羥丙酯、乙二醇丙烯酸酯、乙二醇甲基丙烯酸酯、聚乙二醇丙烯酸酯、聚乙二醇甲基丙烯酸酯、丙烯醯胺、甲基丙烯醯胺、羥甲基丙烯醯胺、甲氧基羥甲基丙烯醯胺、丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、丙烯酸、甲基丙烯酸、丙烯酸氨基烷基酯、甲基丙烯酸氨基烷基酯等。所述的丙烯酸系自由基聚合性乙烯基單體可以單獨使用,也可以組合多種使用。 As the acrylic radical polymerizable vinyl monomer, an acrylic monomer exemplified as a specific example of the hydrophilic radically polymerizable vinyl monomer can be used. That is, specific examples of the acrylic radical polymerizable vinyl monomer include hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, ethylene glycol acrylate, and B. Glycol methacrylate, polyethylene glycol acrylate, polyethylene glycol methacrylate, acrylamide, methacrylamide, methylol acrylamide, methoxymethylol decylamine, Glycidyl acrylate, glycidyl methacrylate, acrylic acid, methacrylic acid, aminoalkyl acrylate, aminoalkyl methacrylate, and the like. The acrylic radical polymerizable vinyl monomer may be used singly or in combination of two or more.

此外,所述丙烯酸改性聚酯系樹脂也可以使用除了丙烯酸系自由基聚合性乙烯基單體以外,還將所述的可以共聚合的其他的乙烯基單體共聚和得到的樹脂。在將其他的乙烯基單體共聚合的情況下,例如相對於100品質份的丙烯酸系自由基聚合性乙烯基單體,可以使用1品質份以上70品質份以下的其他的乙烯基單體。 Further, as the acrylic modified polyester resin, a resin obtained by copolymerizing and copolymerizing other copolymerizable vinyl monomers other than the acrylic radical polymerizable vinyl monomer may be used. When the other vinyl monomer is copolymerized, for example, one part by mass or more and 70 parts by mass or less of other vinyl monomer can be used with respect to 100 parts by mass of the acrylic radical polymerizable vinyl monomer.

在所述丙烯酸改性聚酯系樹脂中,丙烯酸系自由基聚合性乙 烯基單體相對於形成主鏈的聚酯系樹脂的品質比,相對於100品質份的聚酯系樹脂,丙烯酸系自由基聚合性乙烯基單體優選的是50品質份以上150品質份以下,進一步優選的是70品質份以上120品質份以下。通過使丙烯酸系自由基聚合性乙烯基單體相對於聚酯系樹脂的品質比在所述的範圍內,可以更均衡地改善第一控制層3對基材層2的化學親和性和第一控制層3對易黏合層4的化學親和性。 In the acrylic modified polyester resin, acrylic radical polymerizable B The acryl-based radically polymerizable vinyl monomer is preferably 50 parts by mass or more and 150 parts by mass or less with respect to 100 parts by mass of the polyester-based resin, with respect to 100 parts by mass of the polyester-based resin. Further, it is more preferably 70 parts by mass or more and 120 parts by mass or less. By setting the quality ratio of the acrylic radical polymerizable vinyl monomer to the polyester resin within the above range, the chemical affinity of the first control layer 3 to the substrate layer 2 can be more uniformly improved and the first The chemical affinity of the control layer 3 to the easy-adhesion layer 4.

例如製備含有水溶性或水分散性聚酯樹脂和聚乙烯醇的水溶液或水分散液,然後將丙烯酸系自由基聚合性乙烯基單體(以及任意的其他可以共聚合的乙烯基單體)共聚合,來製造所述的丙烯酸改性聚酯系樹脂,通過使具有間苯二甲酸-5-磺酸鈉等二羧酸成分等親水性基團的成分共聚合來得到所述的水溶性或水分散性聚酯樹脂。 For example, preparing an aqueous solution or an aqueous dispersion containing a water-soluble or water-dispersible polyester resin and polyvinyl alcohol, and then co-polymerizing an acrylic radical polymerizable vinyl monomer (and any other copolymerizable vinyl monomer) The acrylic acid-modified polyester resin is produced by polymerization, and the water-soluble or water-soluble component is obtained by copolymerizing a component having a hydrophilic group such as a dicarboxylic acid component such as sodium isophthalate-5-sulfonate. Water-dispersible polyester resin.

在使用了所述聚乙烯醇的丙烯酸改性聚酯系樹脂的製造方法中,例如可以使聚乙烯醇以相對於100品質份的水溶性或水分散性聚酯按10品質份以上500品質份以下的比例(固體成分比)進行反應。 In the method for producing an acrylic modified polyester resin using the polyvinyl alcohol, for example, the polyvinyl alcohol may be used in an amount of 10 parts by mass or more and 500 parts by mass based on 100 parts by mass of the water-soluble or water-dispersible polyester. The following ratio (solid content ratio) is reacted.

作為用於合成所述丙烯酸改性聚酯系樹脂的聚合方法可以例舉下述方法:例如在所述水溶性或水分散性聚酯和聚乙烯醇的水溶液或水分散液中,添加聚合引發劑並根據需要添加少量乳化分散劑,在保持在70℃左右的溫度的同時,邊攪拌邊緩慢添加丙烯酸系自由基聚合性乙烯基單體,通過數小時使聚合物熟化,完成聚合反應。 As a polymerization method for synthesizing the acrylic modified polyester-based resin, a method may be exemplified: for example, in the aqueous solution or aqueous dispersion of the water-soluble or water-dispersible polyester and polyvinyl alcohol, polymerization initiation is added. A small amount of the emulsified dispersant is added as needed, and the acrylic radical polymerizable vinyl monomer is slowly added while stirring at a temperature of about 70 ° C, and the polymer is aged by several hours to complete the polymerization reaction.

作為用於製造所述丙烯酸改性聚酯系樹脂的聚合引發劑,可以使用通常的自由基聚合引發劑。作為聚合引發劑的例子,可以列舉過硫酸鉀、過硫酸銨、過氧化氫等水溶性過氧化物;過氧化苯甲醯及叔丁基氫過氧化物等油溶性過氧化物;偶氮二異丁腈等偶氮化合物。 As a polymerization initiator for producing the acrylic modified polyester resin, a usual radical polymerization initiator can be used. Examples of the polymerization initiator include water-soluble peroxides such as potassium persulfate, ammonium persulfate, and hydrogen peroxide; oil-soluble peroxides such as benzamidine peroxide and t-butyl hydroperoxide; and azodi An azo compound such as isobutyronitrile.

作為第一控制層3的厚度(平均厚度),雖然沒有特別的限定,但是優選的是0.01μm以上5μm以下。第一控制層3的厚度的上限值更優選的是4μm,進一步優選的是3μm。另一方面,第一控制層3的厚度的下限值更優選的是0.04μm,進一步優選的是1μm。在第一控制層3的厚度超過所述上限值的情況下,偏振片保護膜1的厚度變厚,存在有違於對液晶顯示裝置的薄型化的要求。相反,在第一控制層3厚度小於所述下限值的情況下,存在難以形成第一控制層3的問題。 The thickness (average thickness) of the first control layer 3 is not particularly limited, but is preferably 0.01 μm or more and 5 μm or less. The upper limit of the thickness of the first control layer 3 is more preferably 4 μm, still more preferably 3 μm. On the other hand, the lower limit of the thickness of the first control layer 3 is more preferably 0.04 μm, still more preferably 1 μm. When the thickness of the first control layer 3 exceeds the upper limit value, the thickness of the polarizer protective film 1 is increased, which is in violation of the requirement for thinning of the liquid crystal display device. On the contrary, in the case where the thickness of the first control layer 3 is smaller than the lower limit value, there is a problem that it is difficult to form the first control layer 3.

作為第一控制層3的透濕度,雖然沒有特別的限定,但是優選的是1g/m2‧24h以上200g/m2‧24h以下。第一控制層3的透濕度的上限值更優選的是130g/m2‧24h,進一步優選的是80g/m2‧24h。另一方面,第一控制層3的透濕度的下限值更優選的是10g/m2‧24h,進一步優選的是20g/m2‧24h。在第一控制層3的透濕度超過所述上限值的情況下,從外部滲透的水分的比例增大,基材層2等的尺寸產生變化的可能性增大。另一方面,在第一控制層3的透濕度小於所述下限值的情況下,在用水溶性黏合劑黏合易黏合層4和偏振片的情況下,存在要使在所述水溶性黏合劑中含有的水分蒸發需要較長時間的問題。與此相對,在第一控制層3的透濕度在所述範圍內的情況下,能夠很好地使在水溶性黏合劑中含有的水分蒸發,從而促進易黏合層4的乾燥,並能夠提高易黏合層4和偏振片的黏合性,而且能夠提高所述偏振片保護膜1的尺寸穩定性。 The moisture permeability of the first control layer 3 is not particularly limited, but is preferably 1 g/m 2 ‧24 h or more and 200 g/m 2 ‧24 h or less. The upper limit of the moisture permeability of the first control layer 3 is more preferably 130 g/m 2 ‧24 h, further preferably 80 g/m 2 ‧24 h. On the other hand, the lower limit of the moisture permeability of the first control layer 3 is more preferably 10 g/m 2 ‧24 h, further preferably 20 g/m 2 ‧24 h. When the moisture permeability of the first control layer 3 exceeds the upper limit value, the proportion of moisture permeating from the outside increases, and the possibility that the size of the base material layer 2 or the like changes is increased. On the other hand, in the case where the moisture permeability of the first control layer 3 is less than the lower limit value, in the case where the easy-adhesion layer 4 and the polarizing plate are bonded with a water-soluble binder, there is a need to make the water-soluble binder The evaporation of water contained in it takes a long time. On the other hand, when the moisture permeability of the first control layer 3 is within the above range, the water contained in the water-soluble binder can be favorably evaporated to promote the drying of the easy-adhesion layer 4 and can be improved. The adhesiveness of the adhesive layer 4 and the polarizing plate is improved, and the dimensional stability of the polarizer protective film 1 can be improved.

通過把含有親水性樹脂的水系乳化物或水溶液(以下稱為“水系乳化物等”)塗佈在基材層2上,並進行乾燥,由此可以形成第一控制層3。水系乳化物等的固體成分通常為10品質%以上50品質%以下。作為水系乳化物等的主溶劑使用水,但也可以使用少量可以與水混合的有機溶劑。作為這樣的有機溶劑的例子,可以列舉低級醇類、多元醇類及其烷基醚或烷基酯類等。可 以使用習知的浸漬塗佈法、氣刀塗佈法、簾式塗佈法、輥塗法、線棒塗佈法、凹版印刷塗佈法、擠壓塗佈法(模具塗佈法)等,把水系乳化物等塗佈在基材層2上,然後通過使塗佈的水系乳化物等乾燥,可以形成第一控制層3。 The first control layer 3 can be formed by applying an aqueous emulsion or an aqueous solution containing a hydrophilic resin (hereinafter referred to as "aqueous emulsion or the like") onto the base material layer 2 and drying it. The solid content of the aqueous emulsion or the like is usually 10% by mass or more and 50% by mass or less. Water is used as a main solvent such as a water-based emulsion, but a small amount of an organic solvent which can be mixed with water can also be used. Examples of such an organic solvent include lower alcohols, polyhydric alcohols, alkyl ethers or alkyl esters thereof. can The conventional dip coating method, air knife coating method, curtain coating method, roll coating method, wire bar coating method, gravure coating method, extrusion coating method (die coating method), etc. are used. The water-based emulsion or the like is applied onto the base material layer 2, and then the first aqueous control layer 3 can be formed by drying the applied aqueous emulsion or the like.

優選的是在用於形成第一控制層3的水系乳化物等中,根據需要添加交聯劑。作為交聯劑的例子,可以列舉甲醛、N-羥甲基化合物、二噁烷衍生物、活性乙烯化合物、活性鹵素化合物、異惡唑、二甲醛澱粉、異氰酸酯系化合物、矽烷偶聯劑等。所述的交聯劑可以單獨使用,也可以同時使用兩種以上。交聯劑的添加量相對於親水性樹脂總量優選的是0.1品質%以上20品質%以下,進一步優選的是0.5品質%以上15品質%以下。在用於形成第一控制層3的水系乳化物等中,還可以根據需要添加含氨基樹脂等其他的樹脂成分、表面活性劑、潤滑劑、染料、UV吸收劑、消光劑、防腐劑、增黏劑、成膜助劑、抗靜電劑、抗氧化劑等。 It is preferable to add a crosslinking agent as needed in the aqueous emulsion or the like for forming the first control layer 3. Examples of the crosslinking agent include formaldehyde, an N-methylol compound, a dioxane derivative, a reactive ethylene compound, an active halogen compound, isoxazole, a diformaldehyde starch, an isocyanate compound, a decane coupling agent, and the like. The crosslinking agent may be used singly or in combination of two or more. The amount of the crosslinking agent to be added is preferably 0.1% by mass or more and 20% by mass or less based on the total amount of the hydrophilic resin, and more preferably 0.5% by mass or more and 15% by mass or less. In the aqueous emulsion or the like for forming the first control layer 3, other resin components such as an amino resin, a surfactant, a lubricant, a dye, a UV absorber, a matting agent, a preservative, and the like may be added as needed. Adhesives, filming aids, antistatic agents, antioxidants, etc.

易黏合層4 Easy adhesive layer 4

易黏合層4層疊於第一控制層3的一個面側。作為易黏合層4的主要成分,只要是與作為第一控制層3的主要成分含有的親水性樹脂及構成偏振片的聚乙烯醇具有化學親和性的樹脂,就沒有特別的限定,作為易黏合層4的主要成分適合使用纖維素酯系樹脂。通過使易黏合層4的主要成分含有纖維素酯系樹脂,可以大幅度改善由作為親水性樹脂的聚乙烯醇製成的偏振片與易黏合層4的黏合性。即,通過用鹼使含有纖維素酯系樹脂作為主要成分的易黏合層4皂化,生成作為親水性基團的羥基,由此可以有效地提高與作為親水性樹脂的聚乙烯醇的黏合性。因此,使用水溶性黏合劑,可以容易且可靠地黏合所述偏振片保護膜1的易黏合層4和偏振片。 The easy-adhesion layer 4 is laminated on one surface side of the first control layer 3. The main component of the easy-adhesion layer 4 is not particularly limited as long as it is a resin having chemical affinity with the hydrophilic resin contained in the main component of the first control layer 3 and the polyvinyl alcohol constituting the polarizing plate, and is easily bonded. A cellulose ester-based resin is preferably used as the main component of the layer 4. When the main component of the easy-adhesion layer 4 contains a cellulose ester-based resin, the adhesion between the polarizing plate made of polyvinyl alcohol as a hydrophilic resin and the easy-adhesion layer 4 can be greatly improved. In other words, by saponifying the easy-adhesion layer 4 containing a cellulose ester-based resin as a main component with a base to form a hydroxyl group as a hydrophilic group, the adhesion to polyvinyl alcohol as a hydrophilic resin can be effectively improved. Therefore, the easy-adhesion layer 4 and the polarizing plate of the polarizer protective film 1 can be easily and reliably bonded using a water-soluble binder.

作為主要成分含在易黏合層4中的纖維素酯系樹脂,只要是能用鹼皂化生成羥基的樹脂,就沒有特別的限定,優選的是從由 三醋酸纖維素、二醋酸纖維素、醋酸丙酸纖維素和醋酸丁酸纖維素構成的組中選擇。所述的纖維素酯通過用鹼皂化而生成作為親水性基團的羥基,由此可以提高與由作為親水性樹脂的聚乙烯醇製成的偏振片的親和性,可以可靠地與偏振片黏合。 The cellulose ester-based resin contained in the easy-adhesion layer 4 as a main component is not particularly limited as long as it can be saponified with an alkali to form a hydroxyl group, and it is preferably from A group consisting of cellulose triacetate, cellulose diacetate, cellulose acetate propionate and cellulose acetate butyrate is selected. The cellulose ester is formed by saponification with an alkali to form a hydroxyl group as a hydrophilic group, whereby affinity with a polarizing plate made of polyvinyl alcohol as a hydrophilic resin can be improved, and it can be reliably bonded to a polarizing plate. .

作為主要成分含在易黏合層4中的纖維素酯系樹脂的數均分子量(Mn),雖然沒有特別的限定,但是優選的是40000以上100000以下。所述纖維素酯系樹脂的數均分子量(Mn)的上限值更優選的是90000,進一步優選的是80000。另一方面,所述纖維素酯系樹脂的數均分子量(Mn)的下限值更優選的是50000,進一步優選的是60000。在所述數均分子量(Mn)超過所述上限值的情況下,存在易黏合層4的塗佈性能降低的問題。相反,在所述數均分子量(Mn)小於所述下限值的情況下,在對易黏合層4用鹼進行皂化處理時,存在纖維素酯系樹脂變白從而導致透明性降低的問題。 The number average molecular weight (Mn) of the cellulose ester-based resin contained in the easy-adhesion layer 4 as a main component is not particularly limited, but is preferably 40,000 or more and 100,000 or less. The upper limit of the number average molecular weight (Mn) of the cellulose ester-based resin is more preferably 90,000, still more preferably 80,000. On the other hand, the lower limit of the number average molecular weight (Mn) of the cellulose ester-based resin is more preferably 50,000, still more preferably 60,000. When the number average molecular weight (Mn) exceeds the above upper limit value, there is a problem that the coating property of the easy-adhesion layer 4 is lowered. On the other hand, when the number average molecular weight (Mn) is less than the lower limit, when the saponification treatment is performed on the easy-adhesion layer 4 with an alkali, there is a problem that the cellulose ester-based resin becomes white and the transparency is lowered.

作為主要成分含在易黏合層4中的纖維素酯系樹脂的重均分子量(Mw)與數均分子量(Mn)之比(Mw/Mn)的值,雖然沒有特別的限定,但優選的是1.4以上3以下。所述重均分子量(Mw)與數均分子量(Mn)之比(Mw/Mn)的上限值更優選的是2.5,進一步優選的是2.1。另一方面,所述重均分子量(Mw)與數均分子量(Mn)之比(Mw/Mn)的下限值更優選的是1.6,進一步優選的是1.8。在所述重均分子量(Mw)與數均分子量(Mn)之比(Mw/Mn)超過所述上限的情況下,存在易黏合層4的尺寸穩定性降低的問題。相反,在所述纖維素酯系樹脂的重均分子量(Mw)與數均分子量(Mn)之比(Mw/Mn)小於所述下限的情況下,存在難以製造所希望的纖維素酯的問題。 The value of the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of the cellulose ester-based resin contained in the easy-adhesion layer 4 as a main component is not particularly limited, but is preferably 1.4 or more and 3 or less. The upper limit of the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is more preferably 2.5, still more preferably 2.1. On the other hand, the lower limit of the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is more preferably 1.6, still more preferably 1.8. When the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) exceeds the upper limit, there is a problem that the dimensional stability of the easy-adhesion layer 4 is lowered. On the other hand, when the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of the cellulose ester-based resin is less than the lower limit, there is a problem that it is difficult to produce a desired cellulose ester. .

作為易黏合層4的厚度(平均厚度),雖然沒有特別的限定,但是優選的是0.01μm以上5μm以下。易黏合層4的厚度的上限值更優選的是4μm,進一步優選的是3μm。另一方面,易黏合 層4的厚度的下限值更優選的是0.04μm,進一步優選的是1μm。在易黏合層4的厚度超過所述上限值的情況下,偏振片保護膜1的厚度變厚,存在有違於對液晶顯示裝置的薄型化的要求的問題。此外,在易黏合層4的厚度超過所述上限值的情況下,存在易黏合層4的透濕性降低的問題。相反,在易黏合層4的厚度小於所述下限值的情況下,存在易黏合層4和第一樹脂層3的黏合性降低的問題。與此相對,在易黏合層4的厚度在所述範圍內的情況下,可以保持偏振片保護膜1的厚度處於較薄的厚度,並且能更可靠地黏合對構成易黏合層4的纖維素酯進行皂化而生成的羥基與構成偏振片的聚乙烯醇。 The thickness (average thickness) of the easy-adhesion layer 4 is not particularly limited, but is preferably 0.01 μm or more and 5 μm or less. The upper limit of the thickness of the easy-adhesion layer 4 is more preferably 4 μm, still more preferably 3 μm. On the other hand, easy to bond The lower limit of the thickness of the layer 4 is more preferably 0.04 μm, still more preferably 1 μm. When the thickness of the easy-adhesion layer 4 exceeds the above upper limit value, the thickness of the polarizer protective film 1 becomes thick, which is a problem that the thickness of the liquid crystal display device is required to be reduced. Further, when the thickness of the easy-adhesion layer 4 exceeds the above upper limit value, there is a problem that the moisture permeability of the easy-adhesion layer 4 is lowered. On the contrary, in the case where the thickness of the easy-adhesion layer 4 is less than the lower limit value, there is a problem that the adhesion of the easy-adhesion layer 4 and the first resin layer 3 is lowered. On the other hand, in the case where the thickness of the easy-adhesion layer 4 is within the above range, the thickness of the polarizer protective film 1 can be kept thin, and the cellulose constituting the easy-adhesion layer 4 can be more reliably bonded. The hydroxyl group formed by saponification of the ester and the polyvinyl alcohol constituting the polarizing plate.

用於形成易黏合層4的纖維素酯的塗佈液的溶劑只要是可以充分溶解纖維素酯的有機溶劑,就沒有特別的限定,例如可以使用二噁烷、丙酮、甲基乙基酮、N,N-二甲基甲醯胺、醋酸甲基、醋酸乙酯、三氯乙烯、二氯甲烷、二氯化乙烯、四氯乙烷、三氯乙烷、三氯甲烷等。此外,在用於形成易黏合層4的纖維素酯的塗佈液中,根據所希望的,也可以添加紫外線吸收劑、潤滑劑、消光劑、抗靜電劑、交聯劑、活性劑等。由於能促進與構成偏振片的聚乙烯醇的黏合,所以特別優選的是添加交聯劑。作為所述的交聯劑的例子,可以列舉多價的環氧化合物、氮丙啶化合物、異氰酸酯化合物、明礬、碘化合物等。 The solvent for forming the coating liquid of the cellulose ester of the easy-adhesion layer 4 is not particularly limited as long as it is an organic solvent capable of sufficiently dissolving the cellulose ester, and for example, dioxane, acetone, methyl ethyl ketone, or the like can be used. N,N-dimethylformamide, methyl acetate, ethyl acetate, trichloroethylene, dichloromethane, ethylene dichloride, tetrachloroethane, trichloroethane, chloroform, and the like. Further, in the coating liquid for forming the cellulose ester of the easy-adhesion layer 4, an ultraviolet absorber, a lubricant, a matting agent, an antistatic agent, a crosslinking agent, an active agent, or the like may be added as needed. Since the adhesion to the polyvinyl alcohol constituting the polarizing plate can be promoted, it is particularly preferable to add a crosslinking agent. Examples of the crosslinking agent include a polyvalent epoxy compound, an aziridine compound, an isocyanate compound, an alum, an iodine compound, and the like.

可以使用凹印塗佈機、浸漬塗佈機、逆轉輥式塗佈機、擠出塗佈機等習知的方法,對第一控制層3塗佈用於形成易黏合層4的纖維素酯的塗佈液。作為在塗佈了所述的塗佈液後進行乾燥的方法,沒有特別的限定,可以使用習知的方法,但優選的是使乾燥後殘留的溶劑量在5品質%以下。如果殘留的溶劑量多,則在把偏振片保護膜1層疊於偏振片上後的乾燥過程中,有時在黏合介面會產生氣泡,因此是不好的。 The first control layer 3 may be coated with a cellulose ester for forming the easy-adhesion layer 4 by a conventional method such as a gravure coater, a dip coater, a reverse roll coater, or an extrusion coater. Coating solution. The method of drying after applying the coating liquid described above is not particularly limited, and a conventional method can be used. However, it is preferable that the amount of the solvent remaining after drying is 5 mass% or less. If the amount of the residual solvent is large, bubbles may be generated in the adhesion interface during the drying process in which the polarizer protective film 1 is laminated on the polarizing plate, which is not preferable.

第二控制層5 Second control layer 5

第二控制層5層疊於基材層2的另一個面側。第二控制層5的主要成分含有與第一控制層3的主要成分相同的樹脂。作為第二控制層5的主要成分只要是含有與第一控制層3相同的樹脂,就沒有特別的限定,但優選的是與第一控制層3的主要成分相同的形成材料。在第二控制層5的主要成分的形成材料與第一控制層3的主要成分的形成材料相同的情況下,可以使第二控制層5和第一控制層3的透濕度更接近,可以更可靠地控制偏振片保護膜1整體的透濕性。此外,在第二控制層5的主要成分的形成材料與第一控制層3的主要成分的形成材料相同的情況下,可以使所述偏振片保護膜1的製造更容易。 The second control layer 5 is laminated on the other surface side of the base material layer 2. The main component of the second control layer 5 contains the same resin as the main component of the first control layer 3. The main component of the second control layer 5 is not particularly limited as long as it contains the same resin as the first control layer 3, but is preferably the same material as the main component of the first control layer 3. In the case where the forming material of the main component of the second control layer 5 is the same as the forming material of the main component of the first control layer 3, the moisture permeability of the second control layer 5 and the first control layer 3 can be made closer, and The moisture permeability of the entire polarizer protective film 1 is reliably controlled. Further, in the case where the material for forming the main component of the second control layer 5 is the same as the material for forming the main component of the first control layer 3, the manufacture of the polarizer protective film 1 can be made easier.

此外,作為第二控制層5的厚度(平均厚度),雖然沒有特別的限定,但優選的是0.01μm以上5μm以下。第二控制層5的厚度的上限值更優選的是4μm,進一步優選的是3μm。另一方面,第二控制層5的厚度的下限值更優選的是0.04μm,進一步優選的是1μm。在第二控制層5的厚度超過所述上限值的情況下,偏振片保護膜1的厚度變厚,存在有違於對液晶顯示裝置薄型化的要求的問題。相反,在第二控制層5的厚度小於所述下限值的情況下,存在難以形成第二控制層5的問題。 Further, the thickness (average thickness) of the second control layer 5 is not particularly limited, but is preferably 0.01 μm or more and 5 μm or less. The upper limit of the thickness of the second control layer 5 is more preferably 4 μm, still more preferably 3 μm. On the other hand, the lower limit of the thickness of the second control layer 5 is more preferably 0.04 μm, still more preferably 1 μm. When the thickness of the second control layer 5 exceeds the above upper limit value, the thickness of the polarizer protective film 1 becomes thick, which is a problem that the thickness of the liquid crystal display device is required to be reduced. On the contrary, in the case where the thickness of the second control layer 5 is smaller than the lower limit value, there is a problem that it is difficult to form the second control layer 5.

此外,作為第一控制層3和第二控制層5的合計厚度(平均厚度),雖然沒有特別的限定,但優選的是1.0μm以上10μm以下。第一控制層3和第二控制層5的合計厚度的上限值更優選的是8μm,進一步優選的是6μm。另一方面,第一控制層3和第二控制層5的合計厚度的下限值更優選的是2μm,進一步優選的是3μm。在第一控制層3和第二控制層5的合計厚度超過所述上限值的情況下,偏振片保護膜1的厚度變厚,存在有違於對液晶顯示裝置薄型化的要求的問題,並且透濕性降低,存在會使用於使水溶性黏合劑中含有的水分蒸發所需要的時間變長的問題。相反,在第一控制層3和第二控制層5的合計厚度小於所述下限值 的情況下,存在難以形成第一控制層3和第二控制層5的問題。 In addition, the total thickness (average thickness) of the first control layer 3 and the second control layer 5 is preferably 1.0 μm or more and 10 μm or less, although it is not particularly limited. The upper limit of the total thickness of the first control layer 3 and the second control layer 5 is more preferably 8 μm, still more preferably 6 μm. On the other hand, the lower limit of the total thickness of the first control layer 3 and the second control layer 5 is more preferably 2 μm, still more preferably 3 μm. When the total thickness of the first control layer 3 and the second control layer 5 exceeds the upper limit value, the thickness of the polarizer protective film 1 is increased, which is a problem that the thickness of the liquid crystal display device is required to be reduced. Further, the moisture permeability is lowered, and there is a problem that the time required for evaporating the water contained in the water-soluble binder is prolonged. Conversely, the total thickness of the first control layer 3 and the second control layer 5 is less than the lower limit value In the case of the case, there is a problem that it is difficult to form the first control layer 3 and the second control layer 5.

作為第二控制層5的厚度,優選的是實質上與第一控制層3的厚度相同。通過使第二控制層5的厚度實質上與第一控制層3的厚度相同,在把第一控制層3和第二控制層5層疊於基材層2上的狀態下,所述偏振片保護膜1可以防止產生捲曲,進而可以使所述偏振片保護膜1的製造更容易。 As the thickness of the second control layer 5, it is preferable to be substantially the same as the thickness of the first control layer 3. By making the thickness of the second control layer 5 substantially the same as the thickness of the first control layer 3, the polarizing plate is protected in a state where the first control layer 3 and the second control layer 5 are laminated on the substrate layer 2. The film 1 can prevent curling, and the manufacturing of the polarizer protective film 1 can be made easier.

作為第二控制層5的透濕度,雖然沒有特別的限定,但優選的是1g/m2‧24h以上200g/m2‧24h以下。第二控制層5的透濕度的上限值更優選的是130g/m2‧24h,進一步優選的是80g/m2‧24h。另一方面,第二控制層5的透濕度的下限值更優選的是10g/m2‧24h,進一步優選的是20g/m2‧24h。在第二控制層5的透濕度超過所述上限值的情況下,在外部存在的水分的滲透比例增大,基材層2等的尺寸產生變化的可能性變大。另一方面,在第二控制層5的透濕度小於所述下限值的情況下,在用水溶性黏合劑黏合易黏合層4和偏振片的情況下,存在用於使在所述水溶性黏合劑中含有的水分等蒸發以及用於使所述偏振片保護膜1所含有的水分蒸發所需要的時間會變長的問題。 The moisture permeability of the second control layer 5 is not particularly limited, but is preferably 1 g/m 2 ‧24 h or more and 200 g/m 2 ‧24 h or less. The upper limit of the moisture permeability of the second control layer 5 is more preferably 130 g/m 2 ‧24 h, further preferably 80 g/m 2 ‧24 h. On the other hand, the lower limit of the moisture permeability of the second control layer 5 is more preferably 10 g/m 2 ‧24 h, further preferably 20 g/m 2 ‧24 h. When the moisture permeability of the second control layer 5 exceeds the upper limit value, the penetration ratio of the moisture existing outside increases, and the possibility that the size of the base material layer 2 or the like changes. On the other hand, in the case where the moisture permeability of the second control layer 5 is less than the lower limit value, in the case where the easy-adhesion layer 4 and the polarizing plate are bonded with a water-soluble binder, there is a possibility for bonding in the water-soluble bond. The evaporation of moisture contained in the agent, and the time required for evaporating the water contained in the polarizer protective film 1 may become long.

可以通過與第一控制層3相同的方法,在基材層2的另一個面側上形成第二控制層5。 The second control layer 5 can be formed on the other face side of the base material layer 2 by the same method as the first control layer 3.

偏振片保護膜1 Polarizer protective film 1

作為偏振片保護膜1的透濕度,優選的是1g/m2‧24h以上250g/m2‧24h以下。偏振片保護膜1的透濕度的上限值更優選的是150g/m2‧24h,進一步優選的是100g/m2‧24h。另一方面,偏振片保護膜1的透濕度的下限值更優選的是10g/m2‧24h,進一步優選的是20g/m2‧24h。在偏振片保護膜1的透濕度超過所述上限值的情況下,從外部滲透的水分的比例增大,基材層2等尺寸發生變化的可能性變大。相反,在偏振片保護膜1的透濕度小於所述下限值的情況下,在用水溶性黏合劑黏合易黏合層4和偏振片 的情況下,存在用於使所述水溶性黏合劑中含有的水分蒸發所需要的時間會變長的問題。 The moisture permeability of the polarizer protective film 1 is preferably 1 g/m 2 ‧24 h or more and 250 g/m 2 ‧24 h or less. The upper limit of the moisture permeability of the polarizer protective film 1 is more preferably 150 g/m 2 ‧24 h, still more preferably 100 g/m 2 ‧24 h. On the other hand, the lower limit of the moisture permeability of the polarizer protective film 1 is more preferably 10 g/m 2 ‧24 h, further preferably 20 g/m 2 ‧24 h. When the moisture permeability of the polarizer protective film 1 exceeds the above upper limit value, the proportion of moisture permeating from the outside increases, and the possibility that the size of the base material layer 2 or the like changes becomes large. On the other hand, in the case where the moisture permeability of the polarizer protective film 1 is less than the lower limit, in the case where the easy-adhesion layer 4 and the polarizing plate are bonded with a water-soluble binder, there is a case where the water-soluble binder is contained. The time required for evaporation of water will become longer.

所述偏振片保護膜1由於在一個面側配置有易黏合層4,所以用水溶性黏合劑可以可靠地黏合所述易黏合層4和偏振片。此外,所述偏振片保護膜1通過配置於基材層2的兩個面的第一控制層3和第二控制層5,將透濕性控制成所希望的透濕性,因此在用所述水溶性黏合劑黏合時,可以可靠地使水溶性黏合劑的水分蒸發,可以容易且可靠地進行所述黏合工序。此外,由於所述偏振片保護膜1的基材層2的主要成分是丙烯酸系樹脂,所以在高濕度下的基材層2的尺寸變化比三醋酸纖維素的情況下的小,不易發生光彈性效應。因此,所述偏振片保護膜1的延遲值的變化小。特別是所述偏振片保護膜1在基材層2的另一個面側設置有第二控制層5,將透濕性控制成所希望的透濕性,所以能進一步抑制基材層2的尺寸變化,能使基材層2的尺寸變化更小,使延遲值的變化小。 Since the polarizer protective film 1 is provided with the easy-adhesion layer 4 on one surface side, the easy-adhesion layer 4 and the polarizing plate can be reliably bonded by a water-soluble adhesive. Further, the polarizer protective film 1 controls the moisture permeability to a desired moisture permeability by the first control layer 3 and the second control layer 5 disposed on both surfaces of the base material layer 2, and thus is in use. When the water-soluble binder is bonded, the water of the water-soluble binder can be reliably evaporated, and the bonding step can be easily and reliably performed. Further, since the main component of the base material layer 2 of the polarizer protective film 1 is an acrylic resin, the dimensional change of the base material layer 2 under high humidity is smaller than that in the case of cellulose triacetate, and light is less likely to occur. Elastic effect. Therefore, the change in the retardation value of the polarizer protective film 1 is small. In particular, the polarizer protective film 1 is provided with the second control layer 5 on the other surface side of the base material layer 2, and controls the moisture permeability to a desired moisture permeability, so that the size of the base material layer 2 can be further suppressed. The change enables the dimensional change of the base material layer 2 to be smaller, and the change in the retardation value is small.

偏光板11 Polarizer 11

圖2的偏光板11的結構是:在由聚乙烯醇製成的偏振片12的一個面上,具有圖1的偏振片保護膜1,在偏振片12的另一個面上具備由以往以來使用的纖維素酯製成的偏振片保護膜13。在偏振片12和偏振片保護膜1之間、以及在偏振片12和偏振片保護膜13之間,通過黏合劑(圖中沒有表示)黏合。 The polarizing plate 11 of Fig. 2 has a structure in which the polarizer protective film 1 of Fig. 1 is provided on one surface of a polarizing plate 12 made of polyvinyl alcohol, and is provided on the other surface of the polarizing plate 12 from the past. The polarizer protective film 13 made of cellulose ester. Between the polarizing plate 12 and the polarizing plate protective film 1, and between the polarizing plate 12 and the polarizing plate protective film 13, adhesive is adhered by an adhesive (not shown).

偏振片12使用通過對聚乙烯醇樹脂膜用二向色性物質(例如碘或二向色性染料)染色並單軸拉伸而成的偏振片。構成所述聚乙烯醇樹脂膜的聚乙烯醇的聚合度優選的是500以上,更優選的是1000以上。可以通過習知的方法(例如對將樹脂溶解在水或有機溶劑中得到的溶液進行流延成膜的流延法、溶液澆鑄法等)對聚乙烯醇樹脂膜進行成型。偏振片12的厚度(平均厚度)根據使用偏光板11的液晶顯示裝置的目的和用途不同而不同,典型的是 5μm以上100μm以下。只要不損害偏光功能和光學透明性,偏振片12可以含有聚乙烯醇樹脂和二向色性物質以外的任意成分。 As the polarizing plate 12, a polarizing plate obtained by dyeing a polyvinyl alcohol resin film with a dichroic substance (for example, iodine or a dichroic dye) and uniaxially stretching is used. The degree of polymerization of the polyvinyl alcohol constituting the polyvinyl alcohol resin film is preferably 500 or more, and more preferably 1,000 or more. The polyvinyl alcohol resin film can be molded by a conventional method (for example, a casting method in which a solution obtained by dissolving a resin in water or an organic solvent is cast into a film, a solution casting method, or the like). The thickness (average thickness) of the polarizing plate 12 differs depending on the purpose and use of the liquid crystal display device using the polarizing plate 11, and is typically 5 μm or more and 100 μm or less. The polarizing plate 12 may contain any components other than the polyvinyl alcohol resin and the dichroic material as long as the polarizing function and optical transparency are not impaired.

作為偏振片12的代表性的製造方法,採用由把聚乙烯醇樹脂膜溶脹、染色、交聯、拉伸、水洗和乾燥工序構成的一系列製造工序。在除了乾燥工序以外的各處理工序中,通過把聚乙烯醇樹脂膜浸漬在各工序中使用的溶液的溶液浴中來進行處理。溶脹、染色、交聯、拉伸、水洗和乾燥的各處理的順序、次數和是否實施,可以根據目的、使用材料和條件等適當設定。例如拉伸處理可以在染色處理前進行,也可以與溶脹處理等同時進行。此外,優選的是在拉伸處理前後進行交聯處理。 As a typical production method of the polarizing plate 12, a series of manufacturing processes consisting of a process of swelling, dyeing, crosslinking, stretching, washing, and drying a polyvinyl alcohol resin film are employed. In each treatment step except the drying step, the polyvinyl alcohol resin film is immersed in a solution bath of the solution used in each step to perform treatment. The order, the number of times, and whether or not each treatment of swelling, dyeing, crosslinking, stretching, water washing, and drying can be carried out can be appropriately set depending on the purpose, materials used, conditions, and the like. For example, the stretching treatment may be performed before the dyeing treatment, or may be performed simultaneously with the swelling treatment or the like. Further, it is preferred to carry out the crosslinking treatment before and after the stretching treatment.

可以通過把聚乙烯醇樹脂膜浸漬在用水充滿的處理浴中來進行偏振片12的一系列的製造工序中的溶脹工序。在該處理浴中,可以適當添加甘油或碘化鉀等。典型的溶脹工序的處理浴溫度為20~60℃左右,在處理浴中的浸漬時間為0.1~10分鐘左右。可以通過把聚乙烯醇樹脂膜浸漬在含有碘等二向色性物質的處理浴中來進行染色工序。作為用於該處理浴的溶液的溶劑,通常使用水。相對於100品質份的溶劑,按0.1~1.0品質份的比例使用二向色性物質。典型的染色工序的處理浴溫度為20~70℃左右,浸漬時間為1~20分鐘左右。 The swelling step in a series of manufacturing steps of the polarizing plate 12 can be carried out by immersing the polyvinyl alcohol resin film in a treatment bath filled with water. In the treatment bath, glycerin, potassium iodide or the like can be appropriately added. The treatment bath temperature in a typical swelling step is about 20 to 60 ° C, and the immersion time in the treatment bath is about 0.1 to 10 minutes. The dyeing step can be carried out by immersing the polyvinyl alcohol resin film in a treatment bath containing a dichroic substance such as iodine. As the solvent of the solution used in the treatment bath, water is usually used. The dichroic substance is used in a ratio of 0.1 to 1.0 part by mass based on 100 parts by mass of the solvent. The treatment bath temperature in a typical dyeing process is about 20 to 70 ° C, and the immersion time is about 1 to 20 minutes.

可以通過把染色處理後的聚乙烯醇系樹脂膜浸漬在含有交聯劑的處理浴中來進行交聯工序。作為交聯劑的例子,可以列舉硼酸等硼化合物、乙二醛、戊二醛等。作為用於該處理浴的溶液的溶劑,通常使用水。典型的交聯工序的處理浴溫度為20~70℃左右,浸漬時間為1秒~15分鐘左右。拉伸工序在任何階段進行都可以。聚乙烯醇樹脂膜的拉伸倍率優選的是5倍以上。作為拉伸方法例如可以採用濕式拉伸法。作為在該情況下的處理浴的溶液,優選的是在水或有機溶劑中添加有各種金屬鹽、碘、硼或鋅的化合物的溶液。 The crosslinking step can be carried out by immersing the dyed polyvinyl alcohol resin film in a treatment bath containing a crosslinking agent. Examples of the crosslinking agent include a boron compound such as boric acid, glyoxal, glutaraldehyde, and the like. As the solvent of the solution used in the treatment bath, water is usually used. The treatment bath temperature in a typical crosslinking step is about 20 to 70 ° C, and the immersion time is about 1 second to 15 minutes. The stretching process can be carried out at any stage. The draw ratio of the polyvinyl alcohol resin film is preferably 5 times or more. As the stretching method, for example, a wet stretching method can be employed. As the solution of the treatment bath in this case, a solution in which a compound of various metal salts, iodine, boron or zinc is added to water or an organic solvent is preferred.

可以通過把實施了各種處理後的聚乙烯醇樹脂膜浸漬在水洗浴中來進行水洗工序。通過該水洗工序可以把聚乙烯醇樹脂膜上不需要的殘存物洗掉。水洗浴可以是純水,也可以是碘化物(碘化鉀,碘化鈉等)的水溶液。水洗浴的溫度優選的是10~60℃。典型的浸漬時間是1秒~1分鐘。進行水洗的次數可以是一次,也可以是多次。作為乾燥工序例如可以採用自然乾燥、吹風乾燥、加熱乾燥。典型的乾燥溫度為20~80℃,乾燥時間為1~10分鐘。通過進行所述各工序,可以製造偏振片12。 The water washing step can be performed by immersing the polyvinyl alcohol resin film subjected to various treatments in a water bath. By the water washing step, unnecessary residues on the polyvinyl alcohol resin film can be washed away. The water bath may be pure water or an aqueous solution of iodide (potassium iodide, sodium iodide, etc.). The temperature of the water bath is preferably 10 to 60 °C. Typical immersion times are from 1 second to 1 minute. The number of times of washing may be one time or multiple times. As the drying step, for example, natural drying, air drying, and heat drying can be employed. Typical drying temperatures are 20 to 80 ° C and drying times are 1 to 10 minutes. The polarizing plate 12 can be manufactured by performing each said process.

把纖維素酯的片狀原料和增塑劑溶解在二氯甲烷中形成黏稠液體,再在其中溶解增塑劑而成為塗料,從熔融擠出機在連續轉動的不銹鋼等的金屬帶上流延,進行乾燥,在半乾狀態下從帶上剝離之後,乾燥並卷取,可以製造偏振片保護膜13。作為纖維素酯優選的是從由三醋酸纖維素、二醋酸纖維素、醋酸丙酸纖維素和醋酸丁酸纖維素構成的組中選擇的物質,特別優選的是三醋酸纖維素。 The sheet-like raw material of the cellulose ester and the plasticizer are dissolved in methylene chloride to form a viscous liquid, and then the plasticizer is dissolved therein to form a coating, which is cast from a molten extruder on a metal belt of continuously rotating stainless steel or the like. The polarizing plate protective film 13 can be produced by drying, peeling from the tape in a semi-dry state, drying and winding. The cellulose ester is preferably a material selected from the group consisting of cellulose triacetate, cellulose diacetate, cellulose acetate propionate and cellulose acetate butyrate, and cellulose triacetate is particularly preferred.

優選的是,在將偏振片保護膜1與偏振片12進行黏合之前用鹼對易黏合層4進行皂化。通過該皂化,把纖維素酯的酯基轉換成作為親水性基團的羥基,由此能夠提高偏振片保護膜1與由作為親水性樹脂的聚乙烯醇形成的偏振片12的化學親和性,並大幅度提高偏振片保護膜1與偏振片12相互的黏合性。 Preferably, the easy-adhesion layer 4 is saponified with a base before the polarizer protective film 1 and the polarizing plate 12 are bonded. By the saponification, the ester group of the cellulose ester is converted into a hydroxyl group as a hydrophilic group, whereby the chemical affinity of the polarizer protective film 1 and the polarizing plate 12 formed of polyvinyl alcohol as a hydrophilic resin can be improved. The adhesion between the polarizer protective film 1 and the polarizing film 12 is greatly improved.

作為用於皂化處理的鹼水溶液,例如可以使用氫氧化鈉、氫氧化鉀、氫氧化鈣、氫氧化鋰的水溶液等。所述的金屬氫氧化物的濃度通常為5品質%以上40品質%以下。此外,皂化處理的溫度優選的是10℃以上80℃以下。在金屬氫氧化物的濃度小於5品質%的情況下、皂化處理的溫度小於10℃的情況下,皂化處理所需要的時間增加,因此是不好的。通過把偏振片保護膜1持續合適的時間浸漬在所述的鹼水溶液浴中,來進行皂化處理。 As the aqueous alkali solution used for the saponification treatment, for example, an aqueous solution of sodium hydroxide, potassium hydroxide, calcium hydroxide or lithium hydroxide can be used. The concentration of the metal hydroxide is usually 5% by mass or more and 40% by mass or less. Further, the temperature of the saponification treatment is preferably 10 ° C or more and 80 ° C or less. When the concentration of the metal hydroxide is less than 5% by mass and the temperature of the saponification treatment is less than 10 ° C, the time required for the saponification treatment increases, which is not preferable. The saponification treatment is carried out by immersing the polarizer protective film 1 in the aqueous alkali bath for a suitable period of time.

通過圖3示意性表示的裝置21黏合實施了皂化處理後的偏振 片保護膜1與由聚乙烯醇製成的偏振片12。圖3所示的用於黏合多個膜的裝置21包括:輥22,用於提供偏振片12;輥23,用於提供偏振片保護膜1;黏合劑供給裝置24,用於供給黏合劑;輥25,用於通過黏合劑按壓並黏合偏振片12和偏振片保護膜1。 The polarization after saponification is carried out by bonding the device 21 schematically shown in FIG. The sheet protective film 1 and a polarizing plate 12 made of polyvinyl alcohol. The apparatus 21 for bonding a plurality of films shown in FIG. 3 includes: a roller 22 for providing a polarizing plate 12; a roller 23 for providing a polarizing plate protective film 1; and a binder supplying device 24 for supplying a binder; A roller 25 for pressing and bonding the polarizing plate 12 and the polarizer protective film 1 by an adhesive.

作為用於在通過裝置21黏貼偏振片保護膜1的易黏合層4和偏振片12中使用的黏合劑,可以例舉聚乙烯醇、聚乙烯醇縮丁醛等聚乙烯醇系黏合劑、丙烯酸丁酯等乙烯系乳液等。通常所述的黏合劑作為水溶液使用。作為黏合劑的樹脂溶液中的固體成分濃度,考慮到塗佈性和放置的穩定性等,優選的是0.1~15品質%。此外,作為黏合劑的樹脂溶液的黏度,例如優選的是1~50mPa‧s的範圍內。 The adhesive to be used for the easy-adhesion layer 4 and the polarizing plate 12 to which the polarizer protective film 1 is adhered by the device 21 may, for example, be a polyvinyl alcohol-based adhesive such as polyvinyl alcohol or polyvinyl butyral or acrylic acid. A vinyl emulsion such as butyl ester. Usually the binder is used as an aqueous solution. The solid content concentration in the resin solution as the binder is preferably 0.1 to 15% by mass in consideration of coatability, stability of standing, and the like. Further, the viscosity of the resin solution as the binder is, for example, preferably in the range of 1 to 50 mPa·s.

在裝置21中,從輥22提供的膜狀偏振片12和從輥23提供的皂化處理後的偏振片保護膜1被送向輥25的方向,提供適量的黏合劑,使得該黏合劑夾入偏振片12和偏振片保護膜1之間,然後通過輥25按壓,黏合偏振片12和偏振片保護膜1的易黏合層4,由此得到在偏振片12的一個面上層疊有偏振片保護膜1的結構件。然後,在未層疊有偏振片保護膜1的偏振片12的面上,也通過同樣的方法層疊偏振片保護膜13,由此得到偏光板11。 In the apparatus 21, the film-shaped polarizing plate 12 supplied from the roller 22 and the saponified polarizing plate protective film 1 supplied from the roller 23 are fed in the direction of the roller 25 to provide an appropriate amount of adhesive so that the adhesive is sandwiched Between the polarizing plate 12 and the polarizer protective film 1, and then pressing by the roller 25, the polarizing plate 12 and the easy-adhesion layer 4 of the polarizer protective film 1 are bonded, whereby a polarizing plate is laminated on one surface of the polarizing plate 12. The structural member of the membrane 1. Then, on the surface of the polarizing plate 12 on which the polarizer protective film 1 is not laminated, the polarizer protective film 13 is laminated in the same manner, whereby the polarizing plate 11 is obtained.

用水溶性黏合劑可以可靠地黏合所述偏光板11的偏振片保護膜1的易黏合層4和偏振片12。此外,由於通過第一控制層3和第二控制層5將偏振片保護膜1的透濕性控制成所希望的透濕性,所以在用所述水溶性黏合劑黏合時,可以可靠地使水溶性黏合劑的水分蒸發,可以容易且可靠地進行所述黏合工序。其結果,可以可靠地黏合所述偏光板11的偏振片保護膜1和偏振片。此外,由於所述偏振片保護膜1的基材層2的主要成分是丙烯酸系樹脂,所以在高濕度下的基材層2的尺寸變化比三醋酸纖維素的情況的小,從而不易產生光彈性效應。因此偏振片保護膜1的延遲值的變化小。特別是在基材層2的另一個面側設置有第二控制 層5,將偏振片保護膜1的透濕性控制成所希望的透濕性,所以可以進一步抑制基材層2的尺寸變化,可以進一步減小基材層2的尺寸變化。因此,所述偏光板11可以減小偏振片保護膜1的延遲值的變化,可以發揮所希望的光學特性。 The easy-adhesion layer 4 and the polarizing plate 12 of the polarizer protective film 1 of the polarizing plate 11 can be reliably bonded by a water-soluble adhesive. Further, since the moisture permeability of the polarizer protective film 1 is controlled to a desired moisture permeability by the first control layer 3 and the second control layer 5, when the water-soluble adhesive is bonded, it can be reliably made The water-vaporization of the water-soluble binder allows the bonding process to be easily and reliably performed. As a result, the polarizer protective film 1 and the polarizing plate of the polarizing plate 11 can be reliably bonded. Further, since the main component of the base material layer 2 of the polarizer protective film 1 is an acrylic resin, the dimensional change of the base material layer 2 under high humidity is smaller than that of the case of cellulose triacetate, so that light is less likely to be generated. Elastic effect. Therefore, the change in the retardation value of the polarizer protective film 1 is small. In particular, a second control is provided on the other side of the substrate layer 2 In the layer 5, the moisture permeability of the polarizer protective film 1 is controlled to a desired moisture permeability. Therefore, the dimensional change of the base material layer 2 can be further suppressed, and the dimensional change of the base material layer 2 can be further reduced. Therefore, the polarizing plate 11 can reduce variations in the retardation value of the polarizer protective film 1, and can exhibit desired optical characteristics.

液晶顯示元件31 Liquid crystal display element 31

把本發明的圖2的偏光板11通過黏合劑層35黏貼在用透明介質層33(例如玻璃)夾持液晶層34而構成的液晶盒32的兩個面上,構成圖4的液晶顯示元件31。本發明的偏振片保護膜1(基材層2、第一控制層3、易黏合層4和第二控制層5)配置在偏振片12的外側的面側(設置有液晶盒32的方向的相反一側),由以往以來使用的纖維素酯製成的偏振片保護膜13配置在偏振片12的內側的面側(設置有液晶盒32的方向側)。構成液晶盒32的液晶層34、透明介質層33、以及黏合劑層35的材料沒有特別的限定,可以使用習知的材料。 The polarizing plate 11 of FIG. 2 of the present invention is adhered to the both surfaces of the liquid crystal cell 32 formed by sandwiching the liquid crystal layer 34 with a transparent dielectric layer 33 (for example, glass) through the adhesive layer 35, thereby constituting the liquid crystal display element of FIG. 31. The polarizer protective film 1 (the base material layer 2, the first control layer 3, the easy-adhesion layer 4, and the second control layer 5) of the present invention is disposed on the outer surface side of the polarizing plate 12 (the direction in which the liquid crystal cell 32 is provided) On the other hand, the polarizer protective film 13 made of the cellulose ester used in the past is disposed on the inner side of the polarizing plate 12 (the side on which the liquid crystal cell 32 is provided). The material of the liquid crystal layer 34, the transparent medium layer 33, and the adhesive layer 35 constituting the liquid crystal cell 32 is not particularly limited, and a conventional material can be used.

通過水溶性黏合劑可以可靠地黏合所述液晶顯示元件31的偏振片保護膜1的易黏合層4和偏振片12。此外,通過第一控制層3和第二控制層5,將偏振片保護膜1的透濕性控制成所希望的透濕性,所以在用所述水溶性黏合劑黏合時,可以可靠地使水溶性黏合劑的水分蒸發,可以容易且可靠地進行所述黏合工序。其結果,可以可靠地黏合所述液晶顯示元件31的偏振片保護膜1和偏振片12。此外,偏振片保護膜1的基材層2的主要成分是丙烯酸系樹脂,所以在高濕度下的基材層2的尺寸變化比三醋酸纖維素的情況下的小,從而不易產生光彈性效應。因此偏振片保護膜1的延遲值的變化小。特別是在基材層2的另一個面側設置有第二控制層5,將偏振片保護膜1的透濕性控制成所希望的透濕性,所以可以進一步抑制基材層2的尺寸變化,可以進一步減小基材層2的尺寸變化。因此,所述液晶顯示元件31可以減小偏振片保護膜1的延遲值的變化,可以發揮所希望的光學特性。因此,所述液晶 顯示元件31可以高效地利用光源的光,恰當地進行顯示。 The easy-adhesion layer 4 and the polarizing plate 12 of the polarizer protective film 1 of the liquid crystal display element 31 can be reliably bonded by a water-soluble adhesive. Further, the moisture permeability of the polarizer protective film 1 is controlled to a desired moisture permeability by the first control layer 3 and the second control layer 5, so that when the water-soluble adhesive is bonded, it can be reliably made The water-vaporization of the water-soluble binder allows the bonding process to be easily and reliably performed. As a result, the polarizer protective film 1 and the polarizing plate 12 of the liquid crystal display element 31 can be reliably bonded. Further, since the main component of the base material layer 2 of the polarizer protective film 1 is an acrylic resin, the dimensional change of the base material layer 2 under high humidity is smaller than that in the case of cellulose triacetate, so that photoelastic effect is less likely to occur. . Therefore, the change in the retardation value of the polarizer protective film 1 is small. In particular, the second control layer 5 is provided on the other surface side of the base material layer 2, and the moisture permeability of the polarizer protective film 1 is controlled to a desired moisture permeability, so that the dimensional change of the base material layer 2 can be further suppressed. The dimensional change of the substrate layer 2 can be further reduced. Therefore, the liquid crystal display element 31 can reduce variations in the retardation value of the polarizer protective film 1, and can exhibit desired optical characteristics. Therefore, the liquid crystal The display element 31 can efficiently use the light of the light source to display it properly.

其他實施方式 Other embodiments

此外,本發明的偏振片保護膜、偏光板和液晶顯示元件除了所述方式以外,還可以實施各種變形、改進。例如也可以使偏振片保護膜的第二控制層的厚度實質上比第一控制層的厚度厚。由此,通過使第二控制層的厚度實質上比第一控制層的厚度厚,可以對抗要將易黏合層側作為內側捲曲的力而賦予所述偏振片保護膜防止捲曲的功能,可以防止所述偏振片保護膜整體產生捲曲。其結果,所述偏振片保護膜能夠提高尺寸穩定性。 Further, the polarizer protective film, the polarizing plate, and the liquid crystal display element of the present invention can be variously modified and improved in addition to the above-described modes. For example, the thickness of the second control layer of the polarizer protective film may be substantially thicker than the thickness of the first control layer. Thus, by making the thickness of the second control layer substantially thicker than the thickness of the first control layer, it is possible to impart a function of preventing curling of the polarizer protective film against a force to curl the inner side of the easy-adhesion layer, thereby preventing it from being prevented. The polarizer protective film as a whole is curled. As a result, the polarizer protective film can improve dimensional stability.

所述偏振片保護膜也可以設置在偏振片的兩個面(內側的面側和外側的面側)上。由此,可以提高設置於偏振片的內側的面側和外側的面側的偏振片保護膜的尺寸的穩定性。此外,也可以是下述結構:所述偏振片保護膜設置在偏振片的內側的面側,並且在偏振片的外側的面側設置其他的偏振片保護膜。 The polarizer protective film may be provided on both faces of the polarizing plate (the inner side and the outer side). Thereby, the stability of the size of the polarizer protective film provided on the surface side and the outer surface side of the inner side of the polarizing plate can be improved. Further, a configuration may be adopted in which the polarizer protective film is provided on the inner surface side of the polarizing plate, and another polarizer protective film is provided on the outer surface side of the polarizing plate.

此外,在第二控制層的另一個面側(未層疊有基材層的面側),還可以設置其他層(防強光()層、防反射層、防眩層、低折射率層等防反射層、抗靜電層、硬塗層(固化樹脂層)、光學補償層等)。例如通過在第二控制層的另一個面側設置防眩層(防反射層),除了對偏振片的保護功能以外,還可以發揮防眩功能。此外,通過在第二控制層的另一個面側設置硬塗層,可以強化對偏振片的保護功能。 Further, on the other surface side of the second control layer (the surface side on which the base material layer is not laminated), other layers (anti-glare ( An antireflection layer such as a layer, an antireflection layer, an antiglare layer, or a low refractive index layer, an antistatic layer, a hard coat layer (cured resin layer), an optical compensation layer, or the like). For example, by providing an anti-glare layer (anti-reflection layer) on the other surface side of the second control layer, in addition to the protection function for the polarizing plate, an anti-glare function can be exhibited. Further, by providing a hard coat layer on the other surface side of the second control layer, the protection function for the polarizing plate can be enhanced.

所述偏光板只要層疊於液晶盒的任意一個面側就可以,無需一定層疊於液晶盒的兩個面上。 The polarizing plate may be laminated on either side of the liquid crystal cell, and does not necessarily have to be laminated on both surfaces of the liquid crystal cell.

工業實用性 Industrial applicability

如上所述,本發明的偏振片保護膜、使用了所述偏振片保護膜的偏光板、以及使用了所述偏光板的液晶顯示元件可以減小因濕度造成的所述偏振片保護膜的基材層的尺寸變化,從而可以抑制所述偏振片保護膜的延遲值的變化,並且可以容易且可靠地通 過水溶性黏合劑黏合所述偏振片保護膜和偏振片,可以用於從電子計算器和鐘錶等小型產品到汽車用計量儀器、PC監視器、電視機這樣的大型產品等各種領域。 As described above, the polarizing plate protective film of the present invention, the polarizing plate using the polarizing plate protective film, and the liquid crystal display element using the polarizing plate can reduce the basis of the polarizing plate protective film due to humidity. The size of the material layer is changed, so that the variation of the retardation value of the polarizer protective film can be suppressed, and the pass can be easily and reliably The water-soluble adhesive adheres to the polarizer protective film and the polarizer, and can be used in various fields ranging from small products such as electronic calculators and clocks to large-scale products such as automotive measuring instruments, PC monitors, and televisions.

1‧‧‧偏振片保護膜 1‧‧‧ polarizer protective film

2‧‧‧基材層 2‧‧‧Substrate layer

3‧‧‧第一控制層 3‧‧‧First Control Layer

4‧‧‧易黏合層 4‧‧‧Easy adhesive layer

5‧‧‧第二控制層 5‧‧‧Second control layer

Claims (12)

一種偏振片保護膜,其中,所述偏振片保護膜用於與液晶顯示面板的偏振片黏合,所述偏振片保護膜包括:基材層,以丙烯酸系樹脂為主要成分;第一控制層,層疊於所述基材層的一個面側,用於控制透濕性;易黏合層,層疊於所述第一控制層的一個面側;以及第二控制層,層疊於所述基材層的另一個面側,用於控制透濕性,所述第一控制層和所述第二控制層作為主要成分含有相同的樹脂。 A polarizer protective film for bonding a polarizing plate of a liquid crystal display panel, the polarizer protective film comprising: a substrate layer comprising an acrylic resin as a main component; and a first control layer; Laminated on one surface side of the substrate layer for controlling moisture permeability; an easy-adhesion layer laminated on one surface side of the first control layer; and a second control layer laminated on the substrate layer The other side is for controlling moisture permeability, and the first control layer and the second control layer contain the same resin as a main component. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述第一控制層的厚度與所述第二控制層的厚度實質上相同。 The polarizer protective film according to claim 1, wherein the thickness of the first control layer is substantially the same as the thickness of the second control layer. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述第二控制層實質上比所述第一控制層厚。 The polarizer protective film according to claim 1, wherein the second control layer is substantially thicker than the first control layer. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述丙烯酸系樹脂的光彈性係數為-5×10-12/Pa以上5×10-12/Pa以下。 The polarizer protective film according to claim 1, wherein the acrylic resin has a photoelastic coefficient of -5 × 10 -12 / Pa or more and 5 × 10 -12 / Pa or less. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述易黏合層作為主要成分含有纖維素酯系樹脂。 The polarizer protective film according to the first aspect of the invention, wherein the easy-adhesion layer contains a cellulose ester-based resin as a main component. 根據申請專利範圍第5項所述的偏振片保護膜,其中,所述纖維素酯系樹脂的數均分子量(Mn)為40000以上100000以下。 The polarizer protective film according to the fifth aspect of the invention, wherein the cellulose ester-based resin has a number average molecular weight (Mn) of from 40,000 to 100,000. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述第一控制層和所述第二控制層作為主要成分含有丙烯酸改性聚酯系樹脂。 The polarizer protective film according to claim 1, wherein the first control layer and the second control layer contain, as a main component, an acrylic modified polyester resin. 根據申請專利範圍第7項所述的偏振片保護膜,其中,所述第一控制層和所述第二控制層還含有聚氨酯系樹脂。 The polarizer protective film according to claim 7, wherein the first control layer and the second control layer further contain a polyurethane resin. 根據申請專利範圍第1項所述的偏振片保護膜,其中,透濕度為1g/m2‧24h以上250g/m2‧24h以下。 The polarizer protective film according to claim 1, wherein the moisture permeability is 1 g/m 2 ‧24 h or more and 250 g/m 2 ‧24 h or less. 根據申請專利範圍第1項所述的偏振片保護膜,其中,所述基材層的延遲值(Re)為-15nm以上15nm以下。 The polarizer protective film according to the first aspect of the invention, wherein the substrate layer has a retardation value (Re) of -15 nm or more and 15 nm or less. 一種偏光板,包括:申請專利範圍第1項至第10項中任一項所述的偏振片保護膜;以及偏振片,通過水溶性黏合劑黏合於所述偏振片保護膜的所述易黏合層。 A polarizing plate comprising: the polarizer protective film according to any one of claims 1 to 10; and a polarizing plate adhered to the polarizing film protective film by a water-soluble adhesive Floor. 一種液晶顯示元件,其中,所述液晶顯示元件包括液晶盒以及申請專利範圍第11項所述的偏光板,所述偏光板層疊於所述液晶盒的一個面側。 A liquid crystal display element comprising a liquid crystal cell and a polarizing plate according to claim 11, wherein the polarizing plate is laminated on one surface side of the liquid crystal cell.
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