TWI814019B - Optical film, polarizing plate and liquid crystal display device - Google Patents

Optical film, polarizing plate and liquid crystal display device Download PDF

Info

Publication number
TWI814019B
TWI814019B TW110122918A TW110122918A TWI814019B TW I814019 B TWI814019 B TW I814019B TW 110122918 A TW110122918 A TW 110122918A TW 110122918 A TW110122918 A TW 110122918A TW I814019 B TWI814019 B TW I814019B
Authority
TW
Taiwan
Prior art keywords
optical film
film
resin
roughened surface
polarizing plate
Prior art date
Application number
TW110122918A
Other languages
Chinese (zh)
Other versions
TW202212432A (en
Inventor
小出卓哉
松本彩花
梅田博紀
田坂公志
南條崇
Original Assignee
日商柯尼卡美能達股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商柯尼卡美能達股份有限公司 filed Critical 日商柯尼卡美能達股份有限公司
Publication of TW202212432A publication Critical patent/TW202212432A/en
Application granted granted Critical
Publication of TWI814019B publication Critical patent/TWI814019B/en

Links

Images

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

本發明之光學薄膜,其係含有環烯烴系樹脂之光學薄膜,其特徵為前述環烯烴系樹脂為含有乙烯化合物作為共聚成分的樹脂,前述光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m 2・24h)的範圍內,且於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%。 The optical film of the present invention is an optical film containing a cycloolefin resin, and is characterized in that the cycloolefin resin is a resin containing a vinyl compound as a copolymer component, and the moisture permeability of the optical film (40° C., 95% RH) is Within the range of 0.1~60g/(m 2 ・24h), and has a roughened surface on one side, and the single-sided external haze of the roughened surface is 0.02% or more and less than 0.10%.

Description

光學薄膜、偏光板及液晶顯示裝置Optical films, polarizing plates and liquid crystal display devices

本發明係關於光學薄膜、偏光板及液晶顯示裝置,特別是關於不會降低與黏著薄片之間的接著力,並可抑制面板的混濁之光學薄膜、使用該光學薄膜之偏光板及液晶顯示裝置。The present invention relates to an optical film, a polarizing plate and a liquid crystal display device. In particular, it relates to an optical film that can suppress clouding of a panel without reducing the adhesive force with an adhesive sheet, a polarizing plate and a liquid crystal display device using the optical film. .

使用在TV或智慧型手機等之圖像顯示裝置的偏光板係於偏光子的兩面透過接著層貼合保護薄膜。又,將偏光板與液晶單元貼合時,廣泛使用有以黏著劑組成物構成的黏著薄片。又,為了擔保黏著薄片的接著性,黏著薄片本身的含水為必要,羧酸等之酸成分為必要。Polarizing plates used in image display devices such as TVs and smartphones have protective films laminated on both sides of the polarized photon through an adhesive layer. In addition, when bonding a polarizing plate and a liquid crystal cell, an adhesive sheet composed of an adhesive composition is widely used. In addition, in order to ensure the adhesiveness of the adhesive sheet, the adhesive sheet itself must contain water, and acid components such as carboxylic acid must be present.

近年來,將偏光板或圖像顯示裝置往國外運送時,要求溫度或濕度於極端的環境下之耐久性。然而,透過黏著薄片與液晶單元貼合之光學薄膜的透濕度低時,因環境的變化,導致黏著薄片中的水分滯留在與光學薄膜的界面,有於面板產生混濁的所謂“高濕衝擊”的問題。In recent years, when transporting polarizing plates or image display devices overseas, durability in extreme environments of temperature or humidity is required. However, when the moisture permeability of the optical film bonded to the liquid crystal unit through the adhesive sheet is low, due to changes in the environment, moisture in the adhesive sheet will remain at the interface with the optical film, causing the so-called "high humidity impact" that causes cloudiness on the panel. problem.

因此,對於上述問題,專利文獻1所揭示之技術中,藉由使用未包含羧酸等之酸成分的黏著薄片,與包含酸成分者相比較,具有高熱耐久性及濕熱耐久性,並由於未包含酸成分,可減低黏著薄片的含水量,防止高濕衝擊。 然而,於黏著薄片未包含酸成分時,由於降低黏著薄片的接著力,故貼合偏光板困難。 [先前技術文獻] [專利文獻] Therefore, in order to solve the above problems, the technology disclosed in Patent Document 1 uses an adhesive sheet that does not contain an acid component such as carboxylic acid. Compared with one containing an acid component, the technology has higher thermal durability and wet heat durability, and has no Contains acid components that can reduce the moisture content of adhesive sheets and prevent high-humidity shock. However, when the adhesive sheet does not contain an acid component, the adhesive strength of the adhesive sheet is reduced, making it difficult to bond the polarizing plate. [Prior technical literature] [Patent Document]

[專利文獻1]日本特開2019-206629號公報[Patent Document 1] Japanese Patent Application Publication No. 2019-206629

[發明欲解決之課題][Problem to be solved by the invention]

本發明係鑑於上述問題・狀況而完成者,該解決課題係提供一種不會降低與黏著薄片之間的接著力,並可抑制面板的混濁之光學薄膜、使用該光學薄膜之偏光板及液晶顯示裝置。 [用以解決課題之手段] The present invention was completed in view of the above-mentioned problems and situations. The problem to be solved is to provide an optical film that can suppress clouding of the panel without reducing the adhesive force with the adhesive sheet, a polarizing plate and a liquid crystal display using the optical film. device. [Means used to solve problems]

本發明者為了解決上述課題,在針對上述問題的原因等進行研究的過程,發現由於單面具有粗糙化面的環烯烴系樹脂所構成之光學薄膜的粗糙化面側的單面外部霧度越高,含有環烯烴系樹脂之光學薄膜與黏著薄片越具有高接著力,及越抑制面板的混濁,而終至完成本發明。 亦即,有關本發明之上述課題係藉由以下的手段解決。 In order to solve the above-mentioned problems, the inventors of the present invention conducted research on the causes of the above-mentioned problems and found that the external haze on the roughened surface side of an optical film composed of a cycloolefin-based resin having a roughened surface on one surface is higher. The higher the adhesiveness, the higher the adhesive force between the optical film and the adhesive sheet containing the cycloolefin-based resin, and the more the haze of the panel is suppressed. Finally, the present invention is completed. That is, the above-mentioned problems related to the present invention are solved by the following means.

1.一種光學薄膜,其係含有環烯烴系樹脂之光學薄膜, 其特徵為前述環烯烴系樹脂為含有乙烯化合物作為共聚成分的樹脂, 前述光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m 2・24h)的範圍內,且 於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%。 1. An optical film containing a cycloolefin resin, characterized in that the cycloolefin resin is a resin containing a vinyl compound as a copolymer component, and the moisture permeability (40°C, 95%RH) of the optical film is: Within the range of 0.1~60g/(m 2 ・24h), and has a roughened surface on one side, and the single-sided external haze of the roughened surface is 0.02% or more and less than 0.10%.

2.如第1項所記載之光學薄膜,其中,在前述粗糙化面之單面外部霧度、與在與該粗糙化面相反側的背面之單面外部霧度之比為1.1:1.0以上且未滿10.0:1.0。2. The optical film according to item 1, wherein the ratio of the single-sided external haze on the roughened surface to the single-sided external haze on the back surface opposite to the roughened surface is 1.1:1.0 or more. And less than 10.0:1.0.

3.如第1項所記載之光學薄膜,其中,於與前述粗糙化面相反側的背面,具有含有丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂的至少一種之易接著層。3. The optical film according to item 1, wherein the back surface opposite to the roughened surface has an adhesive layer containing at least one of an acrylic resin, a vinyl resin, a polyurethane resin, and a polyester resin. Then layer.

4.一種偏光板,其係至少依偏光板保護薄膜、偏光子、光學薄膜及黏著薄片順序層合而成之偏光板, 其特徵為前述光學薄膜為如第1項至第3項中任一項所記載之光學薄膜。 4. A polarizing plate, which is a polarizing plate formed by laminating at least a polarizing plate protective film, a polarizer, an optical film and an adhesive sheet in this order, It is characterized in that the aforementioned optical film is the optical film described in any one of items 1 to 3.

5.如第4項所記載之偏光板,其中,在40℃、95%RH環境下之前述黏著薄片的含水率為10.0%以下。5. The polarizing plate according to item 4, wherein the moisture content of the adhesive sheet is 10.0% or less under an environment of 40°C and 95%RH.

6.一種液晶顯示裝置,其係於液晶單元至少單側的面貼合如第4項或第5項所記載之偏光板的液晶顯示裝置, 其特徵為前述黏著薄片與前述液晶單元相鄰。 [發明效果] 6. A liquid crystal display device in which the polarizing plate described in Item 4 or Item 5 is bonded to at least one side of a liquid crystal cell, The characteristic is that the adhesive sheet is adjacent to the liquid crystal unit. [Effects of the invention]

藉由本發明之上述手段,可提供一種不會降低與黏著薄片之間的接著力,並可抑制面板的混濁之光學薄膜、使用該光學薄膜之偏光板及液晶顯示裝置。 針對本發明之效果的表現機構或作用機構,雖尚未變明確,但推測如以下。 推測在含有於單面具有粗糙化面的環烯烴系樹脂之光學薄膜,由於粗糙化面側的單面外部霧度越高,粗糙化面的表面粗糙度越大,與黏著薄片的接觸面積越增大,而提昇含有環烯烴系樹脂之光學薄膜與黏著薄片的接著力。又,推測藉由增大接觸面積,由於增加吸收從黏著薄片釋出之水分的量,可達成面板的混濁抑制。 據此,於本發明,藉由將光學薄膜之透濕度(40℃、95%RH)定為0.1~60g/(m 2・24h)的範圍內,於單面具有粗糙化面,且將前述粗糙化面的單面外部霧度定為0.02%以上且未滿0.10%,由於粗糙化面側的單面外部霧度高,表面粗糙度亦增大,增大與黏著薄片的接觸面積,故提昇與黏著薄片之間的接著力。進而,由於增加吸收從黏著薄片釋出之水分的量,故可抑制面板的混濁。 By the above means of the present invention, it is possible to provide an optical film that can suppress clouding of the panel without reducing the adhesive force with the adhesive sheet, and a polarizing plate and a liquid crystal display device using the optical film. Although the expression mechanism or action mechanism of the effect of the present invention has not yet been clarified, it is estimated as follows. It is speculated that in an optical film containing a cycloolefin-based resin with a roughened surface on one side, the higher the external haze of the single side on the roughened surface side, the greater the surface roughness of the roughened surface, and the smaller the contact area with the adhesive sheet. Increases the adhesion between the optical film containing cycloolefin resin and the adhesive sheet. Furthermore, it is speculated that by increasing the contact area, the amount of moisture released from the adhesive sheet can be absorbed, thereby suppressing the haze of the panel. Accordingly, in the present invention, the moisture permeability of the optical film (40°C, 95%RH) is set in the range of 0.1 to 60g/(m 2 ・24h), and a roughened surface is provided on one side, and the aforementioned The external haze of one side of the roughened surface is set to be more than 0.02% and less than 0.10%. Since the external haze of the single side of the roughened surface is high, the surface roughness also increases, which increases the contact area with the adhesive sheet. Improve the bonding strength with the adhesive sheet. Furthermore, since the amount of moisture released from the adhesive sheet is increased, cloudiness of the panel can be suppressed.

本發明之光學薄膜為含有環烯烴系樹脂之光學薄膜,其特徵為前述環烯烴系樹脂為含有乙烯化合物作為共聚成分的樹脂,前述光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m 2・24h)的範圍內,且於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%。 此特徵為與下述各實施形態共通或對應之技術性特徵。 The optical film of the present invention is an optical film containing a cycloolefin resin, and is characterized in that the cycloolefin resin is a resin containing a vinyl compound as a copolymer component, and the moisture permeability (40°C, 95%RH) of the optical film is 0.1~ Within the range of 60g/(m 2 ・24h), and has a roughened surface on one side, and the single-sided external haze of the roughened surface is 0.02% or more and less than 0.10%. This feature is a technical feature common to or corresponding to each of the following embodiments.

作為本發明之實施態樣,在前述粗糙化面之單面外部霧度、與在與該粗糙化面相反側的背面之單面外部霧度之比為1.1:1.0以上且未滿10.0:1.0,由於粗糙化面側的單面外部霧度高,且表面粗糙度亦增大,故更加提昇接著力,且增加吸收從黏著薄片釋出之水分的量,可確實抑制面板的混濁的點來看較佳。As an embodiment of the present invention, the ratio of the single-sided external haze on the roughened surface and the single-sided external haze on the back surface opposite to the roughened surface is 1.1:1.0 or more and less than 10.0:1.0 , since the external haze on the single side of the roughened surface is high and the surface roughness is also increased, the adhesion force is further improved, and the amount of moisture released from the adhesive sheet is increased, which can reliably suppress the cloudiness of the panel. See better.

又,於與前述粗糙化面相反側的背面,具有含有丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂的至少一種之易接著層,以可提昇對於該背面的接著力這點來看較佳。In addition, the back surface opposite to the roughened surface is provided with an easy-adhesion layer containing at least one of acrylic resin, vinyl resin, polyurethane resin, and polyester resin to improve the adhesion to the back surface. It's better from this point of view.

本發明之光學薄膜適合使用在偏光板,該偏光板係至少依偏光板保護薄膜、偏光子、光學薄膜及黏著薄片此順序層合而成。該偏光板在40℃、95%RH環境下之前述黏著薄片的含水率為10.0%以下,以可確實抑制面板的混濁這點較佳。The optical film of the present invention is suitable for use in a polarizing plate, which is formed by laminating at least a polarizing plate protective film, a polarizer, an optical film and an adhesive sheet in this order. The polarizing plate preferably has a moisture content of the adhesive sheet of 10.0% or less in an environment of 40° C. and 95% RH, so as to reliably suppress clouding of the panel.

本發明之偏光板適合使用在液晶顯示裝置,該液晶顯示裝置係於液晶單元至少單側的面貼合前述偏光板的液晶顯示裝置,其特徵為前述黏著薄片與前述液晶單元相鄰。藉此,可抑制面板的混濁。The polarizing plate of the present invention is suitable for use in a liquid crystal display device in which the polarizing plate is bonded to at least one side of a liquid crystal unit, and is characterized in that the adhesive sheet is adjacent to the liquid crystal unit. Thereby, clouding of the panel can be suppressed.

以下,對於本發明與其構成要素及用以實施本發明的形態・態樣進行說明。尚,在本案,「~」係以將其前後所記載之數值作為下限值及上限值包含的意義使用。又,在本發明,只要在不脫離申請專利範圍及其均等的範圍,較佳的樣態可任意變更實施。Hereinafter, the present invention, its constituent elements, and forms and aspects for implementing the present invention will be described. However, in this case, "~" is used in the sense that the numerical values written before and after it are included as the lower limit value and the upper limit value. In addition, in the present invention, as long as it does not deviate from the scope of the patent application and its equivalent range, preferred aspects can be arbitrarily modified and implemented.

[本發明之光學薄膜之概要] 本發明之光學薄膜,其係由至少於共聚成分具有乙烯化合物的環烯烴系樹脂所構成之光學薄膜,其特徵為前述光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m 2・24h)的範圍內,於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%。 [Outline of the optical film of the present invention] The optical film of the present invention is an optical film composed of a cycloolefin-based resin containing at least a vinyl compound as a copolymer component, and is characterized by the moisture permeability of the optical film (40° C., 95 %RH) is in the range of 0.1~60g/(m 2 ・24h), has a roughened surface on one side, and the single-sided external haze of the roughened surface is 0.02% or more and less than 0.10%.

<粗糙化面> 在本發明,所謂粗糙化面係將(於共聚成分具有乙烯化合物)環烯烴系樹脂作為主成分光學薄膜之一側的面,測定單面外部霧度時,為單面外部霧度高者的面。薄膜為層合構造時,將(於共聚成分具有乙烯化合物)環烯烴系樹脂作為主成分之光學薄膜有表面的面為本專利之粗糙化面,由其他樹脂所構成的面即使為單側外部霧度高的情況下,亦非粗糙化面。 前述粗糙化面可用以使用模具之壓花、電漿蝕刻、噴砂法、砂紙處理、高濕度條件的澆鑄製膜等形成。 從將單面外部霧度不提昇內部霧度,調整單面外部霧度的觀點來看,較佳為使用模具之壓花、電漿蝕刻、於高濕度條件之澆鑄製膜,最佳為使用模具之壓花。 形成粗糙化面時,在藉由模具之壓花的手法,藉由變化壓力或沖壓時間,可調整單面外部霧度。具體而言,藉由增長沖壓時間或提高壓力,增大單面外部霧度值。 據此,為了將粗糙化面的單面外部霧度定為0.02%以上且未滿0.10%,較佳為將前述沖壓時間定為60~150秒的範圍內,將前述壓力定為1~5MPa的範圍內。 又,為了將粗糙化面的單面外部霧度定為前述範圍,除了調整前述之藉由模具之壓花的壓力及沖壓時間之外,可列舉藉由電漿蝕刻之電子密度的調整或於高濕度條件之澆鑄製膜等。作為前述電子密度,較佳為例如定為1×10 10~1×10 11cm -3的範圍內。又,作為在澆鑄製膜的高濕度條件,較佳為定為相對濕度60~90%RH的範圍。 <Roughened surface> In the present invention, the roughened surface refers to the surface of one side of an optical film containing a cycloolefin-based resin (containing a vinyl compound as a copolymer component) as the main component. When measuring the single-sided external haze, it is the single-sided external surface. The face of those with high haze. When the film has a laminated structure, the surface of the optical film containing a cycloolefin resin (containing a vinyl compound as a copolymer component) as the main component is the roughened surface of this patent, and the surface made of other resins is the outer surface of one side. When the haze is high, the surface is not roughened. The aforementioned roughened surface can be formed by using mold embossing, plasma etching, sandblasting, sandpaper treatment, casting film forming under high humidity conditions, etc. From the perspective of adjusting the external haze of a single side without increasing the internal haze, it is better to use mold embossing, plasma etching, or casting film under high humidity conditions. It is best to use Mold embossing. When forming a roughened surface, the external haze of a single side can be adjusted by using the embossing method of the mold and changing the pressure or stamping time. Specifically, by increasing the stamping time or increasing the pressure, the single-sided external haze value is increased. Accordingly, in order to set the single-sided external haze of the roughened surface to be 0.02% or more and less than 0.10%, it is preferable to set the aforementioned punching time to be in the range of 60 to 150 seconds and the aforementioned pressure to be 1 to 5MPa within the range. In addition, in order to set the single-sided external haze of the roughened surface to the aforementioned range, in addition to adjusting the pressure and stamping time of the embossing by the mold mentioned above, the adjustment of the electron density by plasma etching or the Casting and film making under high humidity conditions. The electron density is preferably in the range of 1×10 10 to 1×10 11 cm -3 , for example. In addition, as a high-humidity condition for film casting, it is preferable to set the relative humidity in the range of 60 to 90%RH.

<單面外部霧度> 在本發明,所謂單面外部霧度,係指從光學薄膜之全霧度、內部霧度及非粗糙化面的外部霧度,藉由下述式(1)算出之粗糙化面側的外部霧度。 式(1):單面外部霧度=全霧度-(內部霧度+非粗糙化面的外部霧度) <Single side external haze> In the present invention, the single-sided external haze refers to the external haze on the roughened surface side calculated by the following formula (1) from the total haze, internal haze, and external haze of the non-roughened surface of the optical film. Haze. Formula (1): Single-sided external haze = full haze - (internal haze + external haze of non-roughened surface)

具體而言,用以下的順序測定。 (1)將光學薄膜在23℃、55%RH的環境調濕5小時以上。然後,將所得之光學薄膜的全霧度1藉由霧度計(型式NDH 4000、日本電色公司製),以波長550nm測定。 (2)接著,於洗淨之載玻片上滴下甘油(0.05ml),並於其上以上述調濕之光學薄膜不會進有氣泡的方式,以粗糙化面成為載玻單側的方式與甘油貼合,並將所得之層合物於前述霧度計上,以光學薄膜朝向光檢出器的方向的方式設定,來測定霧度A(與粗糙化面相反側的背面的外部霧度)。 (3)於所得之層合物的光學薄膜側滴下甘油(0.05ml),並於其上放上蓋玻片,將所得之層合物設定在前述霧度計,測定內部霧度2。 將於測定所得之霧度適用在下述式(2),測定粗糙化面的單面外部霧度B。 式(2):粗糙化面的單面外部霧度B=全霧度1-(內部霧度2×霧度A) 尚,粗糙化面的單面外部霧度B的測定進行10次,算出平均值。 Specifically, the following procedures are used for measurement. (1) Humidify the optical film in an environment of 23°C and 55%RH for more than 5 hours. Then, the total haze 1 of the obtained optical film was measured with a haze meter (model NDH 4000, manufactured by Nippon Denshoku Co., Ltd.) at a wavelength of 550 nm. (2) Next, drop glycerol (0.05ml) on the cleaned glass slide, and use the above-mentioned humidity-adjusting optical film on it to make the roughened surface become one side of the glass slide so that no air bubbles enter. Glycerol is laminated, and the resulting laminate is placed on the haze meter described above, with the optical film facing the direction of the photodetector, and the haze A (external haze of the back surface opposite to the roughened surface) is measured. . (3) Drop glycerol (0.05 ml) on the optical film side of the obtained laminate, place a cover glass on it, set the obtained laminate on the haze meter mentioned above, and measure the internal haze 2. The haze obtained by the measurement is applied to the following formula (2), and the single-sided external haze B of the roughened surface is measured. Formula (2): Single-sided external haze B of roughened surface = full haze 1 - (internal haze 2 × haze A) Furthermore, the single-surface external haze B of the roughened surface was measured 10 times, and the average value was calculated.

在本發明,藉由粗糙化面的單面外部霧度為0.02%以上且未滿0.10%,可改善本發明之接著力與高濕衝擊。 針對本發明之表現性,雖無法知道細節,但認為是由於藉由提昇單面外部霧度,可增大粗糙化面的表面積,並可改善從黏著薄片釋出之水分的吸收性,進而可改善與黏著薄片的接著性。另一方面,認為是降低單面外部霧度時,由於用以吸水之凹凸表面不足,導致於光學薄膜與黏著薄片的界面水分滯留。因此,粗糙化面的單面外部霧度之值較佳為0.02以上且未滿0.10,更佳為0.02以上0.08以下,特佳為0.02以上0.04以下。 In the present invention, the adhesive strength and high-humidity impact of the present invention can be improved by having the single-sided external haze of the roughened surface be 0.02% or more and less than 0.10%. Although the details of the performance of the present invention are not known, it is thought that by increasing the external haze on one side, the surface area of the roughened surface can be increased and the absorbency of moisture released from the adhesive sheet can be improved, thereby enabling Improves adhesion with adhesive sheets. On the other hand, it is thought that when reducing the external haze on one side, the uneven surface for absorbing water is insufficient, resulting in water retention at the interface between the optical film and the adhesive sheet. Therefore, the single-sided external haze value of the roughened surface is preferably 0.02 or more and less than 0.10, more preferably 0.02 or more and 0.08 or less, and particularly preferably 0.02 or more and 0.04 or less.

又,在前述粗糙化面之單面外部霧度、與在與該粗糙化面相反側的背面之單面外部霧度之比為1.1:1.0以上且未滿10.0:1.0,以使得與黏著薄片的接著性變更為良好,又,混濁之抑制效果高的點來看較佳。尤其是以前述比為2:1以上4:1以下更佳。 又,背面的單面外部霧度之值較佳為0.002以上0.020以下,特佳為0.004以上0.010以下。 Furthermore, the ratio of the single-sided external haze on the roughened surface and the single-sided external haze on the back surface opposite to the roughened surface is 1.1:1.0 or more and less than 10.0:1.0, so that the sheet can be adhered to The adhesion becomes good, and the turbidity suppression effect is high, which is better. In particular, the above-mentioned ratio is more preferably 2:1 or more and 4:1 or less. Moreover, the single-sided external haze value of the back surface is preferably 0.002 or more and 0.020 or less, and particularly preferably 0.004 or more and 0.010 or less.

<高濕衝擊> 在本發明,所謂高濕衝擊,係從高濕環境(40℃、95%RH)變化成室內環境(23℃、55%RH)時,從液晶顯示裝置內之黏著薄片中結露之水分不對外氣釋出,滯留在透濕度低的光學薄膜與黏著薄片的界面,而對面板產生混濁的現象。 <High humidity shock> In the present invention, the so-called high-humidity shock refers to the moisture that condenses from the adhesive sheet in the liquid crystal display device when it changes from a high-humidity environment (40°C, 95%RH) to an indoor environment (23°C, 55%RH). The gas is released and stays at the interface between the optical film with low moisture permeability and the adhesive sheet, causing turbidity on the panel.

<透濕度> 在本發明,透濕度係根據JIS Z 0208所記載之氯化鈣-杯法,將測定對象之薄膜以溫度40℃、95%RH的條件下放置24小時進行測定。 本發明之光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m 2・24h)的範圍內,更佳為3.90~20.0g/(m 2・24h)的範圍內。 為了將透濕度定為前述範圍內,雖並非被特別限定者,但較佳為適當選擇構成光學薄膜之樹脂的種類與膜厚使用。 <Moisture permeability> In the present invention, the moisture permeability is measured according to the calcium chloride-cup method described in JIS Z 0208, by leaving the film to be measured at a temperature of 40° C. and 95% RH for 24 hours. The moisture permeability (40°C, 95%RH) of the optical film of the present invention is in the range of 0.1~60g/( m2 ・24h), and more preferably in the range of 3.90~20.0g/( m2 ・24h). In order to set the moisture permeability within the above range, it is not particularly limited, but it is preferable to appropriately select the type and film thickness of the resin constituting the optical film.

<易接著層> 本發明之光學薄膜具有於與前述粗糙化面相反側的背面,含有丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂之至少一種的易接著層。 藉由光學薄膜具有易接著層,可提昇光學薄膜與後述之偏光子的密著性。 作為用以形成易接著層之材料,可列舉丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂,較佳為聚胺基甲酸酯樹脂。 易接著層的厚度較佳為0.02~2.00μm的範圍內。 <Easy adhesion layer> The optical film of the present invention has an easy-adhesion layer containing at least one kind of acrylic resin, vinyl resin, polyurethane resin, and polyester resin on the back side opposite to the roughened surface. By having an easy-adhesion layer on the optical film, the adhesion between the optical film and the polarized photons described below can be improved. Examples of materials used to form the easily adhesive layer include acrylic resin, vinyl resin, polyurethane resin, and polyester resin, and polyurethane resin is preferred. The thickness of the easy-adhesive layer is preferably in the range of 0.02~2.00 μm.

[光學薄膜的構成] 本發明之光學薄膜係由至少於共聚成分具有乙烯化合物之環烯烴系樹脂所構成。 又,如圖1所示,光學薄膜100於單面具有粗糙化面101,於與該粗糙化面101相反側的背面具有易接著層102。 這般的光學薄膜100如後述適合使用在偏光板200。該偏光板200係至少依偏光板保護薄膜300、偏光子400、光學薄膜100及黏著薄片500此順序層合,於前述光學薄膜100之易接著層102配置偏光子400之一側的面,並於前述粗糙化面101直接配置黏著薄片500。 [Constitution of optical films] The optical film of the present invention is composed of a cycloolefin-based resin containing a vinyl compound at least as a copolymer component. Moreover, as shown in FIG. 1 , the optical film 100 has a roughened surface 101 on one side, and an easy-adhesion layer 102 on the back surface opposite to the roughened surface 101 . Such an optical film 100 is suitable for use in the polarizing plate 200 as will be described later. The polarizing plate 200 is laminated in at least the order of the polarizing plate protective film 300, the polarizing photon 400, the optical film 100 and the adhesive sheet 500, and arranges one side of the polarizing photon 400 on the easy-adhesion layer 102 of the optical film 100, and The adhesive sheet 500 is directly placed on the roughened surface 101 .

1-1.環烯烴系樹脂 前述環烯烴系樹脂係於共聚成分具有乙烯化合物,為該乙烯化合物與環烯烴單體的共聚物。 1-1.Cycloolefin resin The cycloolefin-based resin contains a vinyl compound as a copolymer component, and is a copolymer of the vinyl compound and a cycloolefin monomer.

環烯烴單體較佳為具有降莰烯骨架之環烯烴單體。 尤其是以具有下述一般式(A-1)或(A-2)表示之構造的環烯烴單體更佳。 The cyclic olefin monomer is preferably a cyclic olefin monomer having a norbornene skeleton. In particular, a cyclic olefin monomer having a structure represented by the following general formula (A-1) or (A-2) is more preferred.

一般式(A-1)之R 1~R 4獨立表示氫原子、碳原子數1~30之烴基或極性基。惟,排除R 1~R 4的全部成為氫原子的情況,定為沒有R 1與R 2同時成為氫原子,或R 3與R 4同時成為氫原子的情況。 R 1 to R 4 in the general formula (A-1) independently represent a hydrogen atom, a hydrocarbon group with 1 to 30 carbon atoms, or a polar group. However, excluding the case where all R 1 to R 4 become hydrogen atoms, it is assumed that there is no case where R 1 and R 2 become hydrogen atoms at the same time, or R 3 and R 4 become hydrogen atoms at the same time.

碳原子數1~30之烴基較佳為碳原子數1~10之烴基,更佳為碳原子數1~5之烴基。碳原子數1~30之烴基可進一步具有包含鹵素原子、氧原子、氮原子、硫原子或矽原子之連結基。這般的連結基之例中,包含羰基、亞胺基、醚鍵、矽烷基醚鍵、硫醚鍵等之2價的極性基。碳原子數1~30之烴基之例中,包含甲基、乙基、丙基、丁基等。The hydrocarbon group having 1 to 30 carbon atoms is preferably a hydrocarbon group having 1 to 10 carbon atoms, more preferably a hydrocarbon group having 1 to 5 carbon atoms. The hydrocarbon group having 1 to 30 carbon atoms may further have a linking group containing a halogen atom, an oxygen atom, a nitrogen atom, a sulfur atom or a silicon atom. Examples of such linking groups include divalent polar groups such as carbonyl groups, imine groups, ether bonds, silyl ether bonds, and thioether bonds. Examples of hydrocarbon groups having 1 to 30 carbon atoms include methyl, ethyl, propyl, butyl, etc.

極性基之例中,包含羧基、羥基、烷氧基、烷氧基羰基、烯丙氧基羰基、胺基、醯胺基及氰基。其中,較佳為羧基、羥基、烷氧基羰基及烯丙氧基羰基,從確保溶液製膜時之溶解性的觀點來看,較佳為烷氧基羰基及烯丙氧基羰基。Examples of polar groups include carboxyl, hydroxyl, alkoxy, alkoxycarbonyl, allyloxycarbonyl, amine, amide and cyano groups. Among them, a carboxyl group, a hydroxyl group, an alkoxycarbonyl group, and an allyloxycarbonyl group are preferred, and from the viewpoint of ensuring solubility during film formation from a solution, an alkoxycarbonyl group and an allyloxycarbonyl group are preferred.

一般式(A-1)之p表示0~2之整數。p較佳為1或2。p in general formula (A-1) represents an integer from 0 to 2. p is preferably 1 or 2.

一般式(A-2)之R 5表示氫原子、具有碳數1~5之烴基或碳數1~5之烷基的烷基矽烷基。其中,較佳為碳數1~5之烴基,更佳為碳數1~3之烴基。 R 5 in the general formula (A-2) represents a hydrogen atom, an alkylsilyl group having a hydrocarbon group having 1 to 5 carbon atoms or an alkyl group having 1 to 5 carbon atoms. Among them, a hydrocarbon group having 1 to 5 carbon atoms is preferred, and a hydrocarbon group having 1 to 3 carbon atoms is more preferred.

一般式(A-2)之R 6表示氫原子、羧基、羥基、烷氧基羰基、烯丙氧基羰基、胺基、醯胺基、氰基或鹵素原子(氟原子、氯原子、溴原子或碘原子)。其中,較佳為羧基、羥基、烷氧基羰基及烯丙氧基羰基,從確保溶液製膜時之溶解性的觀點來看,更佳為烷氧基羰基及烯丙氧基羰基。 R 6 in general formula (A-2) represents a hydrogen atom, carboxyl group, hydroxyl group, alkoxycarbonyl group, allyloxycarbonyl group, amine group, amide group, cyano group or halogen atom (fluorine atom, chlorine atom, bromine atom or iodine atoms). Among them, a carboxyl group, a hydroxyl group, an alkoxycarbonyl group, and an allyloxycarbonyl group are preferred, and from the viewpoint of ensuring solubility during film formation from a solution, an alkoxycarbonyl group and an allyloxycarbonyl group are more preferred.

一般式(A-2)之p表示0~2之整數。p較佳為1或2。p in general formula (A-2) represents an integer from 0 to 2. p is preferably 1 or 2.

一般式(A-2)表示之環烯烴單體具有非對稱的構造。亦即,一般式(A-2)表示之環烯烴單體的取代基R 5及R 6由於對於分子之對稱軸,僅單側之環構成碳原子被取代,故分子的對稱性低。認為是這般的環烯烴單體在後述之光學薄膜的製造方法,使澆鑄之原液乾燥時,由於可促進紫外線吸收劑或抗氧化劑的擴散移動,導致容易調整此等之成分的分布狀態。 The cycloolefin monomer represented by general formula (A-2) has an asymmetric structure. That is, the substituents R 5 and R 6 of the cycloolefin monomer represented by the general formula (A-2) have low symmetry of the molecule because only the ring constituting carbon atoms on one side are substituted with respect to the symmetry axis of the molecule. It is considered that such a cyclic olefin monomer can promote the diffusion and movement of ultraviolet absorbers or antioxidants when drying the casting solution in the optical film manufacturing method described below, making it easier to adjust the distribution state of these components.

將一般式(A-1)表示之環烯烴單體的具體例示於例示化合物1~14,將一般式(A-2)表示之環烯烴單體的具體例示於例示化合物15~34。Specific examples of the cycloolefin monomer represented by the general formula (A-1) are shown in Exemplary Compounds 1 to 14, and specific examples of the cycloolefin monomer represented by the General Formula (A-2) are shown in the Exemplified Compounds 15 to 34.

可與環烯烴單體共聚之共聚性單體之例中,若含有乙烯化合物即可,包含可與環烯烴單體開環共聚之共聚性單體、可與環烯烴單體加成共聚之共聚性單體。Examples of copolymerizable monomers copolymerizable with cycloolefin monomers include copolymerizable monomers capable of ring-opening copolymerization with cycloolefin monomers and copolymers capable of addition copolymerization with cycloolefin monomers. Sexual monomer.

可開環共聚之共聚性單體之例中,包含環丁烯、環戊烯、環庚烯、環辛烯、二環戊二烯等之環烯烴。Examples of ring-opening copolymerizable copolymerizable monomers include cyclic olefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, and dicyclopentadiene.

可加成共聚之共聚性單體之例中,包含含有不飽和雙鍵之化合物、乙烯基系環狀烴單體、(甲基)丙烯酸酯。 含有不飽和雙鍵之化合物之例中,為碳原子數2~12(較佳為2~8)之烯烴系化合物,於該例包含乙烯、丙烯、丁烯。 乙烯基系環狀烴單體之例中,包含4-乙烯基環戊烯、2-甲基-4-異丙烯基環戊烯等之乙烯基環戊烯系單體。(甲基)丙烯酸酯之例中,包含甲基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯等之碳原子數1~20之烷基(甲基)丙烯酸酯。 Examples of copolymerizable monomers capable of addition copolymerization include compounds containing unsaturated double bonds, vinyl cyclic hydrocarbon monomers, and (meth)acrylic acid esters. Examples of compounds containing unsaturated double bonds are olefin compounds having 2 to 12 carbon atoms (preferably 2 to 8), and in this example include ethylene, propylene, and butene. Examples of vinyl cyclic hydrocarbon monomers include vinyl cyclopentene monomers such as 4-vinylcyclopentene and 2-methyl-4-isopropenylcyclopentene. Examples of (meth)acrylates include alkanes having 1 to 20 carbon atoms such as methyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and cyclohexyl (meth)acrylate. (meth)acrylate.

以上說明之環烯烴系樹脂可優選使用市售品,作為市售品之例,從JSR(股)以Arton(註冊商標)G系列、ArtonF系列、ArtonR系列及ArtonRX系列的商品名發售,又,從日本Zeon(股)以Zeonor(註冊商標)ZF14、ZF16、1420R、1020R、1060R等、Zeonex(註冊商標)250、280、480、480R、E48R、F52R、330R、RS420等之商品名市售,亦可將此等因應用途適當選擇使用。As the cycloolefin-based resin described above, commercially available products can be preferably used. As an example of the commercially available products, they are sold under the trade names of Arton (registered trademark) G series, Arton F series, Arton R series and Arton RX series from JSR Co., Ltd., and, It is commercially available from Japan Zeon Co., Ltd. under the trade names of Zeonor (registered trademark) ZF14, ZF16, 1420R, 1020R, 1060R, etc., Zeonex (registered trademark) 250, 280, 480, 480R, E48R, F52R, 330R, RS420, etc. These can also be appropriately selected and used according to the purpose.

環烯烴系樹脂皆為公知之方法,可用例如日本特開2008-107534號公報、日本特開2005-227606號公報及日本專利第4466272號公報所記載之方法得到。Cycloolefin-based resins are all produced by known methods, and can be obtained by methods described in Japanese Patent Application Laid-Open No. 2008-107534, Japanese Patent Application Laid-Open No. 2005-227606, and Japanese Patent No. 4466272, for example.

環烯烴系樹脂的固有黏度[η]inh較佳為0.2~5cm 3/g的範圍內,更佳為0.3~3cm 3/g的範圍內,再更佳為0.4~1.5cm 3/g的範圍內。 The intrinsic viscosity [eta]inh of the cycloolefin-based resin is preferably in the range of 0.2 to 5 cm 3 /g, more preferably in the range of 0.3 to 3 cm 3 /g, and still more preferably in the range of 0.4 to 1.5 cm 3 /g within.

環烯烴系樹脂之數平均分子量(Mn)較佳為8000~100000,更佳為10000~80000,再更佳為12000~ 50000。環烯烴系樹脂之重量平均分子量(Mw)較佳為20000~300000,更佳為30000~250000,再更佳為40000~ 200000。環烯烴系樹脂之數平均分子量或重量平均分子量可在凝膠滲透層析(GPC)以聚苯乙烯換算測定。The number average molecular weight (Mn) of the cycloolefin-based resin is preferably 8,000 to 100,000, more preferably 10,000 to 80,000, still more preferably 12,000 to 50,000. The weight average molecular weight (Mw) of the cycloolefin-based resin is preferably 20,000 to 300,000, more preferably 30,000 to 250,000, still more preferably 40,000 to 200,000. The number average molecular weight or weight average molecular weight of the cycloolefin-based resin can be measured in terms of polystyrene by gel permeation chromatography (GPC).

固有黏度[η]inh、數平均分子量及重量平均分子量為上述範圍時,使得環烯烴系樹脂的耐熱性、耐水性、耐藥品性、機械的特性與作為薄膜之成形加工性變良好。When the intrinsic viscosity [eta]inh, number average molecular weight, and weight average molecular weight are within the above ranges, the heat resistance, water resistance, chemical resistance, mechanical properties, and molding processability of the cycloolefin-based resin as a film become good.

環烯烴系樹脂之玻璃轉移溫度(Tg)通常為110℃以上,較佳為110~350℃的範圍內,更佳為120~250℃,再更佳為120~220℃的範圍內。Tg為110℃以上時,容易抑制於高溫條件下之變形。另一方面,Tg為350℃以下時,成形加工變容易,亦容易抑制因成形加工時之熱導致之樹脂的劣化。The glass transition temperature (Tg) of the cycloolefin-based resin is usually 110°C or higher, preferably in the range of 110 to 350°C, more preferably in the range of 120 to 250°C, still more preferably in the range of 120 to 220°C. When Tg is 110°C or above, deformation under high temperature conditions is easily suppressed. On the other hand, when Tg is 350° C. or lower, molding becomes easier, and deterioration of the resin due to heat during molding is easily suppressed.

環烯烴系樹脂的含量相對於光學薄膜,較佳為70質量%以上,更佳為80質量%以上。The content of the cycloolefin-based resin is preferably 70 mass% or more, more preferably 80 mass% or more, based on the optical film.

1-2.紫外線吸收劑 紫外線吸收劑以提昇光學薄膜之耐久性為目的添加。這般的紫外線吸收劑較佳為吸收400nm以下之紫外線的化合物,具體而言,波長370nm之光的透過率為10%以下,較佳為5%以下,更佳為2%以下之化合物。 1-2.UV absorber UV absorbers are added to improve the durability of optical films. Such an ultraviolet absorber is preferably a compound that absorbs ultraviolet light of 400 nm or less. Specifically, a compound whose transmittance of light with a wavelength of 370 nm is 10% or less, preferably 5% or less, and more preferably 2% or less.

紫外線吸收劑之例中,包含氧基二苯甲酮系化合物、苯并三唑系化合物、水楊酸酯系化合物、二苯甲酮系化合物、氰基丙烯酸酯系化合物、三嗪系化合物、鎳複合鹽系化合物、無機粉體,及高分子紫外線吸收劑。紫外線吸收劑可為1種類,亦可組合2種以上。Examples of ultraviolet absorbers include oxybenzophenone-based compounds, benzotriazole-based compounds, salicylate-based compounds, benzophenone-based compounds, cyanoacrylate-based compounds, triazine-based compounds, Nickel complex salt compounds, inorganic powders, and polymer UV absorbers. The ultraviolet absorber may be one type, or two or more types may be combined.

其中,由於具有良好之紫外線吸收能,較佳為苯并三唑系化合物、二苯甲酮系化合物及三嗪系化合物,更佳為苯并三唑系化合物及二苯甲酮系化合物。Among them, benzotriazole-based compounds, benzophenone-based compounds, and triazine-based compounds are preferred because they have good ultraviolet absorbing energy, and benzotriazole-based compounds and benzophenone-based compounds are more preferred.

苯并三唑系化合物之例中,包含5-氯-2-(3,5-二-sec-丁基-2-羥基ル苯基)-2H-苯并三唑、(2-2H-苯并三唑-2-基)-6-(直鏈及側鏈十二烷基)-4-甲基酚。二苯甲酮系化合物之例中,包含2-羥基-4-苄氧基二苯甲酮、2,4-苄氧基二苯甲酮。Examples of benzotriazole-based compounds include 5-chloro-2-(3,5-di-sec-butyl-2-hydroxyルphenyl)-2H-benzotriazole, (2-2H-benzene Triazol-2-yl)-6-(linear and side chain dodecyl)-4-methylphenol. Examples of benzophenone compounds include 2-hydroxy-4-benzyloxybenzophenone and 2,4-benzyloxybenzophenone.

市售品之例中,為Tinuvin109、Tinuvin171、Tinuvin234、Tinuvin326、Tinuvin327、Tinuvin328、Tinuvin928等之Tinuvin系列,此等皆為BASF公司製之市售品。Examples of commercially available products include Tinuvin series such as Tinuvin109, Tinuvin171, Tinuvin234, Tinuvin326, Tinuvin327, Tinuvin328, and Tinuvin928, which are all commercially available products manufactured by BASF.

紫外線吸收劑的含量(在光學薄膜之總含量),例如相對於環烯烴系樹脂,較佳為0.1~10質量%。若紫外線吸收劑的含量為0.1質量%以上,可充分提高光學薄膜之耐久性(尤其是耐候性)。若紫外線吸收劑的含量為10質量%以下,難以損害光學薄膜之透明性。紫外線吸收劑的含量更佳為0.5~5質量%。The content of the ultraviolet absorber (total content in the optical film) is preferably 0.1 to 10% by mass relative to the cycloolefin-based resin, for example. If the content of the ultraviolet absorber is 0.1% by mass or more, the durability (especially weather resistance) of the optical film can be fully improved. If the content of the ultraviolet absorber is 10% by mass or less, it is difficult to impair the transparency of the optical film. The content of the ultraviolet absorber is preferably 0.5 to 5% by mass.

1-3.抗氧化劑(防止劣化劑) 抗氧化劑可以抑制在高溫高濕下之光學薄膜之劣化的目的添加。 抗氧化劑之例中,包含受阻酚系化合物。受阻酚系化合物之例中,包含2,6-二-t-丁基-p-甲酚、季戊四醇基-肆[3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯]、三乙二醇-雙[3-(3-t-丁基-5-甲基-4-羥基苯基)丙酸酯]、1,6-己烷二醇-雙[3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯]、2,4-雙-(n-辛硫基)-6-(4-羥基-3,5-二-t-丁基苯胺基)-1,3,5-三嗪、2,2-硫代-二乙烯雙[3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯]、十八烷基-3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯、N,N′-六亞甲基雙(3,5-二-t-丁基-4-羥基-羥基琥珀醯亞胺(Hydroxysuccinimide))、1,3,5-三甲基-2,4,6-參(3,5-二-t-丁基-4-羥基苄基)苯、參-(3,5-二-t-丁基-4-羥基苄基)-異氰酸酯等。抗氧化劑可為1種類,亦可組合2種以上。 其中,較佳為2,6-二-t-丁基-p-甲酚、季戊四醇基-肆[3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯]、三乙二醇-雙[3-(3-t-丁基-5-甲基-4-羥基苯基)丙酸酯]。 1-3. Antioxidant (deterioration prevention agent) Antioxidants can be added to inhibit the deterioration of optical films under high temperature and high humidity. Examples of antioxidants include hindered phenol compounds. Examples of hindered phenol compounds include 2,6-di-t-butyl-p-cresol, pentaerythritol-4[3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate], triethylene glycol-bis[3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[3 -(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5-di -t-butylanilino)-1,3,5-triazine, 2,2-thio-diethylenebis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propan acid ester], octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, N,N′-hexamethylenebis(3,5-di- t-butyl-4-hydroxy-hydroxysuccinimide (Hydroxysuccinimide), 1,3,5-trimethyl-2,4,6-gin (3,5-di-t-butyl-4- Hydroxybenzyl)benzene, ginseng-(3,5-di-t-butyl-4-hydroxybenzyl)-isocyanate, etc. The antioxidant may be one type, or two or more types may be combined. Among them, 2,6-di-t-butyl-p-cresol and pentaerythritol-4[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate] are preferred. , triethylene glycol-bis[3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate].

抗氧化劑可與例如N,N′-雙[3-(3,5-二-t-丁基-4-羥基苯基)丙醯基]肼等之肼系之金屬惰性劑或參(2,4-二-t-丁基苯基)亞磷酸酯等之磷系加工安定劑併用。The antioxidant can be combined with a hydrazine-based metal inert agent such as N,N'-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propyl]hydrazine or ginseng (2, Use in combination with phosphorus-based processing stabilizers such as 4-di-t-butylphenyl) phosphite.

抗氧化劑的含量(在光學薄膜之總含量),例如相對於環烯烴系樹脂,較佳為0.1~10質量%的範圍內。若抗氧化劑的含量為0.1質量%以上,可充分提高光學薄膜之耐久性(尤其是耐候性)。若抗氧化劑的含量為10質量%以下,難以損害光學薄膜之透明性。抗氧化劑的含量更佳為0.5~5質量%的範圍內。The content of the antioxidant (in the total content of the optical film) is preferably in the range of 0.1 to 10% by mass relative to the cycloolefin-based resin, for example. If the antioxidant content is 0.1% by mass or more, the durability (especially weather resistance) of the optical film can be fully improved. If the antioxidant content is 10% by mass or less, it is difficult to impair the transparency of the optical film. The antioxidant content is preferably in the range of 0.5 to 5% by mass.

紫外線吸收劑及抗氧化劑的至少一者較佳為偏在因光學薄膜之溶劑處理而粗糙化的表面。At least one of the ultraviolet absorber and the antioxidant is preferably localized to the surface roughened by solvent treatment of the optical film.

1-4.其他成分 光學薄膜於不損害本發明之效果的範圍,可進一步包含其他添加劑。其他添加劑之例中,包含可塑劑、熱安定劑、微粒子(消光劑)、界面活性劑、氟系界面活性劑及剝離助劑等。 1-4.Other ingredients The optical film may further contain other additives within the scope that does not impair the effects of the present invention. Examples of other additives include plasticizers, thermal stabilizers, fine particles (matting agents), surfactants, fluorine-based surfactants, and peeling aids.

(微粒子) 微粒子可對光學薄膜的表面賦予凹凸,提昇光滑性。微粒子可為無機微粒子或有機微粒子。 無機微粒子之例中,包含二氧化矽、二氧化鈦、氧化鋁、氧化鋯等之無機氧化物的微粒子;或碳酸鈣、滑石、黏土、燒成高嶺土、燒成矽酸鈣、水合矽酸鈣、矽酸鋁、矽酸鎂、磷酸鈣等之微粒子。 有機微粒子之例中,包含聚矽氧樹脂、氟樹脂、(甲基)丙烯醯基系樹脂等之微粒子。其中,由於難以產生霧度,著色亦少,故較佳為二氧化矽粒子。 (fine particles) Microparticles can impart unevenness to the surface of optical films and improve smoothness. The microparticles may be inorganic microparticles or organic microparticles. Examples of inorganic fine particles include fine particles of inorganic oxides such as silica, titanium dioxide, alumina, and zirconium oxide; or calcium carbonate, talc, clay, fired kaolin, fired calcium silicate, hydrated calcium silicate, silica Microparticles of aluminum phosphate, magnesium silicate, calcium phosphate, etc. Examples of organic fine particles include fine particles of silicone resin, fluororesin, (meth)acryl-based resin, and the like. Among them, silica particles are preferred because they are less likely to produce haze and have less coloring.

微粒子之平均粒子徑較佳為1~500nm的範圍內,更佳為5~300nm的範圍內。藉由平均粒子徑定為1nm以上,可有效果地提高易接著層的光滑性,藉由定為500nm以下,可將霧度抑制在低。微粒子的平均粒子徑係藉由雷射繞射法測定粒徑分布,在所測定之粒徑分布,定為從小徑側計算之累積體積成為50%的粒子徑(50%體積累積徑D50)。 微粒子的含量相對於光學薄膜可定為10質量%以下。 The average particle diameter of the fine particles is preferably in the range of 1 to 500 nm, more preferably in the range of 5 to 300 nm. By setting the average particle diameter to 1 nm or more, the smoothness of the easy-adhesion layer can be effectively improved, and by setting the average particle diameter to 500 nm or less, the haze can be suppressed to a low level. The average particle diameter of microparticles is determined by measuring the particle size distribution using a laser diffraction method. The measured particle size distribution is defined as the particle diameter at which 50% of the cumulative volume calculated from the small diameter side becomes 50% (50% volume cumulative diameter D50). The content of fine particles can be set to 10% by mass or less relative to the optical film.

1-5.關於光學薄膜之物性 (相位差值) 光學薄膜可因應其用途採取各種的相位差值。例如,光學薄膜作為VA模式或IPS模式的液晶顯示裝置的光學薄膜使用時,於光學薄膜的測定波長590nm、23℃、55%RH的環境下測定之面內方向的相位差Ro及厚度方向的相位差Rth可滿足例如下述關係。 0nm≦Ro≦300nm -200nm≦Rth≦200nm 1-5. About the physical properties of optical films (Phase difference value) Optical films can adopt various retardation values depending on their uses. For example, when the optical film is used as an optical film for a VA mode or IPS mode liquid crystal display device, the phase difference Ro in the in-plane direction and the phase difference Ro in the thickness direction are measured in an environment where the measurement wavelength of the optical film is 590 nm, 23°C, and 55% RH. The phase difference Rth can satisfy, for example, the following relationship. 0nm≦Ro≦300nm -200nm≦Rth≦200nm

光學薄膜之面內方向的相位差Ro更佳為滿足50≦Ro≦250nm,再更佳為滿足50nm≦Ro≦200nm。光學薄膜的厚度方向的相位差Rth更佳為滿足-150nm≦Rth≦150nm,再更佳為滿足-120nm≦Rth≦120nm。The phase difference Ro in the in-plane direction of the optical film is preferably 50≦Ro≦250nm, and further preferably 50nm≦Ro≦200nm. The phase difference Rth in the thickness direction of the optical film preferably satisfies -150nm≦Rth≦150nm, and still more preferably satisfies -120nm≦Rth≦120nm.

光學薄膜之Ro及Rth分別以下述式定義。 式(2a):Ro=(n x-n y)×d 式(2b):Rth=((n x+n y)/2-n z)×d (式中,nx表示光學薄膜之面內慢軸方向的折射率。n y表示與光學薄膜之面內慢軸垂直之方向的折射率。n z表示光學薄膜的厚度方向的折射率。d表示光學薄膜的厚度(nm))。 Ro and Rth of the optical film are respectively defined by the following formulas. Formula (2a): Ro=(n x -n y )×d Formula (2b): Rth=((n x +n y )/2-n z )×d (where nx represents the in-plane surface of the optical film The refractive index in the slow axis direction. n y represents the refractive index in the direction perpendicular to the in-plane slow axis of the optical film. n z represents the refractive index in the thickness direction of the optical film. d represents the thickness of the optical film (nm)).

光學薄膜之Ro及Rth的測定可用以下之方法進行。 (1)將光學薄膜於23℃、55%RH的環境下調濕24小時。將此光學薄膜之平均折射率以阿貝折射計測定,並將厚度d使用市售之千分尺測定。 (2)分別將調濕後之光學薄膜在測定波長590nm的相位差Ro及Rth使用自動雙折射率計Axo Scan(Mueller Matrix Polarimeter:Axometrix公司製),於23℃、55%RH的環境下測定。具體而言, (i)將與薄膜面的法線方向平行,入射測定波長590nm之光時的Ro在Axo Scan測定。 (ii)進而,藉由Axo Scan,將試料片的面內慢軸作為傾斜軸(回轉軸),對於試料片的表面的法線,測定從θ的角度(入射角(θ))入射測定波長590nm之光時的相位差R(θ)。相位差R(θ)之測定係θ於0°~50°的範圍每10°進行6點。試料片的面內慢軸藉由Axo Scan確認。 (iii)從經測定之Ro及R(θ)、與前述之平均折射率與厚度,算出Axo Scan為n x、n y及n z,並根據上述式(2b),算出於測定波長590nm之Rth。 The following methods can be used to measure Ro and Rth of optical films. (1) Humidify the optical film in an environment of 23°C and 55%RH for 24 hours. The average refractive index of the optical film was measured with an Abbe refractometer, and the thickness d was measured with a commercially available micrometer. (2) Measure the phase difference Ro and Rth of the humidity-conditioned optical film at a wavelength of 590 nm using an automatic birefringence meter Axo Scan (Mueller Matrix Polarimeter: manufactured by Axometrix Co., Ltd.) in an environment of 23°C and 55% RH. . Specifically, (i) Ro is measured with an Axo Scan when light with a measurement wavelength of 590 nm is incident parallel to the normal direction of the film surface. (ii) Furthermore, with Axo Scan, the in-plane slow axis of the sample piece is used as the tilt axis (rotation axis), and the incident measurement wavelength is measured from the angle θ (incident angle (θ)) with respect to the normal line of the surface of the sample piece. Phase difference R(θ) for 590nm light. The phase difference R(θ) is measured at 6 points every 10° in the range of 0° to 50°. The in-plane slow axis of the specimen was confirmed using Axo Scan. (iii) From the measured Ro and R(θ), and the aforementioned average refractive index and thickness, calculate Axo Scan as n x , ny and n z , and calculate the measured wavelength of 590 nm according to the above formula (2b) Rth.

(厚度) 光學薄膜的厚度雖因所求出之Ro與Rth的範圍而異,但例如為10~200μm的範圍內,較佳為10~100μm的範圍內,更佳為15~60μm的範圍內,再更佳為15~30μm的範圍內。 (thickness) Although the thickness of the optical film varies depending on the calculated ranges of Ro and Rth, for example, it is in the range of 10 to 200 μm, preferably in the range of 10 to 100 μm, more preferably in the range of 15 to 60 μm, and can be changed The best range is 15~30μm.

[光學薄膜的製造方法] 本發明之光學薄膜可經由下述步驟製造,經由1)準備包含上述環烯烴系樹脂及溶劑的原液之步驟、2)將所得之原液澆鑄至支持體上後進行乾燥及剝離,而得到澆鑄膜之步驟,及3)拉伸所得之澆鑄膜之步驟,進而經由4)使被拉伸之澆鑄膜乾燥之步驟、5)切斷所得之光學薄膜之兩端部,實施壓花加工之步驟、6)於光學薄膜形成粗糙化面之步驟,及7)捲繞步驟。又,較佳為如有必要進行形成易接著層之步驟。 [Method for manufacturing optical film] The optical film of the present invention can be produced through the following steps: 1) preparing a stock solution containing the above-mentioned cycloolefin-based resin and a solvent; 2) casting the obtained stock solution onto a support, drying and peeling it off to obtain a cast film and 3) the step of stretching the obtained cast film, and further 4) the step of drying the stretched cast film, 5) the step of cutting both ends of the obtained optical film and performing embossing processing, 6) The step of forming a roughened surface on the optical film, and 7) The winding step. Moreover, it is preferable to perform the step of forming an easy-adhesion layer if necessary.

關於1)之步驟(原液調製步驟) 使環烯烴系樹脂溶解或分散在溶劑,來調製原液。 Regarding steps 1) (stock solution preparation steps) The cycloolefin-based resin is dissolved or dispersed in a solvent to prepare a stock solution.

使用在原液之溶劑包含至少可溶解環烯烴系樹脂之有機溶劑(良溶劑)。良溶劑之例中,包含亞甲基氯化物等之氯系有機溶劑;或乙酸甲酯、乙酸乙酯、丙酮、四氫呋喃等之非氯系有機溶劑。其中,較佳為亞甲基氯化物。The solvent used in the raw solution contains an organic solvent (good solvent) that can dissolve at least the cycloolefin-based resin. Examples of good solvents include chlorine-based organic solvents such as methylene chloride; or non-chlorine-based organic solvents such as methyl acetate, ethyl acetate, acetone, and tetrahydrofuran. Among them, methylene chloride is preferred.

使用在原液之溶劑可進一步包含不良溶劑。不良溶劑之例中,包含碳原子數1~4之直鏈或分枝鏈狀的脂肪族醇。提高原液中的醇之比率時,膜狀物容易凝膠化,使得來自金屬支持體的剝離變容易。作為碳原子數1~4之直鏈或枝鏈狀的脂肪族醇,可列舉甲醇、乙醇、n-丙醇、iso-丙醇、n-丁醇、sec-丁醇、tert-丁醇。此等當中,從原液的安定性、沸點亦比較低,乾燥性亦良好等來看,較佳為乙醇。The solvent used in the original solution may further contain a poor solvent. Examples of poor solvents include linear or branched aliphatic alcohols with 1 to 4 carbon atoms. When the ratio of alcohol in the original solution is increased, the film-like material is likely to gel, making peeling from the metal support easier. Examples of linear or branched aliphatic alcohols having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec-butanol, and tert-butanol. Among these, ethanol is preferred because the raw solution has a relatively low boiling point and stability, and has good drying properties.

關於2)之步驟(澆鑄步驟) 將所得之原液澆鑄至支持體上。原液的澆鑄可從澆鑄模具排出來進行。 Regarding steps 2) (casting steps) The obtained stock solution is cast onto a support. The raw liquid can be poured out from the casting mold.

將澆鑄至支持體上之原液可從支持體藉由剝離輥剝離為止,使溶劑蒸發。作為使溶劑蒸發之方法,有對澆鑄之原液吹送風之方法,或從支持體的背面藉由液體傳熱之方法、藉由輻射熱從表背傳熱之方法等。The solvent can be evaporated until the original liquid cast on the support is peeled off from the support by a peeling roller. Methods for evaporating the solvent include blowing air onto the original solution for casting, transferring heat from the back of the support through liquid, and transferring heat from the front and back by radiant heat.

然後,將使溶劑蒸發所得之澆鑄膜藉由剝離輥剝離。Then, the cast film obtained by evaporating the solvent is peeled off with a peeling roller.

剝離時之支持體上之澆鑄膜的殘留溶劑量雖亦因乾燥條件或支持體的長度等而異,但例如可為50~120質量%。以殘留溶劑量多的狀態剝離時,澆鑄膜過於柔軟,由於容易損害剝離時平面性,易發生因剝離張力導致之皺紋或縱條紋,故考量此等之點,來決定剝離時之殘留溶劑量。殘留溶劑量係以下述式定義。The amount of residual solvent in the cast film on the support during peeling varies depending on the drying conditions, the length of the support, etc., but may be, for example, 50 to 120% by mass. When peeling off with a large amount of residual solvent, the cast film will be too soft, which will easily damage the flatness during peeling and easily cause wrinkles or vertical streaks due to peeling tension. Therefore, consider these points to determine the amount of residual solvent during peeling. . The amount of residual solvent is defined by the following formula.

殘留溶劑量(質量%)=(澆鑄膜之加熱處理前質量-澆鑄膜之加熱處理後質量)/(澆鑄膜之加熱處理後質量)×100 測定殘留溶劑量時之加熱處理係於115℃進行1小時之加熱處理。 Amount of residual solvent (mass %) = (mass of the cast film before heat treatment - mass of the cast film after heat treatment) / (mass of the cast film after heat treatment) × 100 The heat treatment when measuring the amount of residual solvent is performed at 115°C for 1 hour.

關於3)之步驟(拉伸步驟) 拉伸從支持體剝離所得之澆鑄膜。 Regarding step 3) (stretching step) The cast film peeled off from the support is stretched.

拉伸若因應所求出之光學特性進行即可,寬度方向(TD方向)、運送方向(MD方向)、對角方向當中,較佳為往一以上的方向拉伸。例如,製造用作λ/4相位差薄膜之光學薄膜的情況下,較佳為往對角方向拉伸。Stretching may be performed in accordance with the obtained optical properties. It is preferable to stretch in one or more directions among the width direction (TD direction), the conveyance direction (MD direction), and the diagonal direction. For example, when producing an optical film used as a λ/4 retardation film, it is preferable to stretch the film in the diagonal direction.

拉伸倍率雖因所求出之光學特性而異,但例如作為λ/4相位差薄膜使用時,較佳為1.05~4.0倍的範圍內,更佳為1.5~3.0倍的範圍內。The stretching ratio varies depending on the obtained optical properties, but when used as a λ/4 retardation film, for example, it is preferably in the range of 1.05 to 4.0 times, more preferably in the range of 1.5 to 3.0 times.

拉伸倍率(倍)係作為拉伸後之薄膜之拉伸方向大小/拉伸前之薄膜之拉伸方向大小定義。尚,進行二軸拉伸時,針對TD方向與MD方向的個別,較佳為定為上述拉伸倍率。The stretching ratio (times) is defined as the stretching direction size of the film after stretching/the stretching direction size of the film before stretching. Furthermore, when performing biaxial stretching, it is preferable to set the above-mentioned stretching ratio for each of the TD direction and the MD direction.

拉伸溫度(拉伸時之乾燥溫度)與前述相同,將環烯烴系樹脂的玻璃轉移溫度定為Tg時,較佳為(Tg+2)~(Tg+50)℃,更佳為(Tg+5)~(Tg+30)℃。拉伸溫度為(Tg+2)℃以上時,由於容易使溶劑適度揮發,故容易將拉伸張力調整在適當的範圍時,為(Tg+50)℃以下時,由於不會過度揮發溶劑,難以損害拉伸性。拉伸溫度與前述相同,較佳為測定(a)拉伸機內溫度等之環境溫度。The stretching temperature (drying temperature during stretching) is the same as above. When the glass transition temperature of the cycloolefin resin is defined as Tg, it is preferably (Tg+2) to (Tg+50)°C, more preferably (Tg +5)~(Tg+30)℃. When the stretching temperature is (Tg+2)°C or above, the solvent is easily volatilized appropriately, so it is easy to adjust the stretching tension to an appropriate range. When the stretching temperature is (Tg+50)°C or lower, the solvent is not excessively volatilized. Difficult to impair stretchability. The stretching temperature is the same as described above, and is preferably the ambient temperature at which (a) the temperature inside the stretching machine is measured.

拉伸開始時之膜狀物中的殘留溶劑量,較佳為與剝離時之膜狀物中的殘留溶劑量相同程度,例如較佳為20~30質量%,更佳為25~30質量%的範圍內。The amount of residual solvent in the film at the beginning of stretching is preferably the same as the amount of residual solvent in the film at the time of peeling off, for example, preferably 20 to 30% by mass, more preferably 25 to 30% by mass. within the range.

膜狀物之TD方向(寬度方向)的拉伸可用將例如膜狀物的兩端以夾子或針固定,並將夾子或針的間隔往進行方向擴散之方法(拉幅機法)進行。膜狀物之MD方向的拉伸可用將對例如複數個輥附上周速差,並於其間利用輥周速差之方法(輥法)進行。尤其是將澆鑄膜之兩端部以夾子等把持並拉伸之拉幅機方式,由於提昇薄膜之平面性或尺寸安定性故較佳。藉由將澆鑄膜往MD方向及TD方向兩方向拉伸,較佳為往相對於MD方向及TD方向成為對角交差之方向拉伸(對角拉伸)。The stretching of the film in the TD direction (width direction) can be carried out by, for example, fixing both ends of the film with clips or pins, and spreading the intervals between the clips or pins in the direction of extension (tenter method). The film can be stretched in the MD direction by a method (roller method) in which a plurality of rollers are provided with a difference in peripheral speed and the difference in peripheral speed between the rollers is used. In particular, the tenter method in which both ends of the cast film are held with clamps and stretched is preferred because it improves the flatness and dimensional stability of the film. The cast film is stretched in both the MD direction and the TD direction, preferably in a diagonally intersecting direction with respect to the MD direction and the TD direction (diagonal stretching).

關於4)之步驟(乾燥步驟) 使被拉伸之澆鑄膜進一步乾燥,而得到光學薄膜。 About step 4) (drying step) The stretched cast film is further dried to obtain an optical film.

澆鑄膜之乾燥可藉由例如複數個運送輥(例如從側面見到配置成交錯狀之複數個運送輥),一邊運送澆鑄膜一邊進行。乾燥手段並未特別限制,係使用熱風、紅外線、加熱輥或微波。從簡便的點來看,較佳為熱風乾燥。The cast film can be dried while conveying the cast film by, for example, a plurality of conveying rollers (for example, a plurality of conveying rollers arranged in a staggered pattern as seen from the side). The drying method is not particularly limited, but hot air, infrared rays, heating rollers or microwaves are used. From the viewpoint of simplicity, hot air drying is preferred.

關於5)之步驟(切斷・壓花加工步驟) 切斷所得之光學薄膜之寬度方向的兩端部。光學薄膜之兩端部的切斷可藉由分切機進行。 Regarding steps 5) (cutting and embossing processing steps) Both ends in the width direction of the obtained optical film were cut. The cutting of both ends of the optical film can be performed by a slitting machine.

接著,於光學薄膜之寬度方向的兩端部實施壓花加工(滾花(Knurling)加工)。壓花加工可藉由將被加熱之壓花輥擠壓在光學薄膜的兩端部來進行。於壓花輥的表面已形成細微之凹凸,並藉由將壓花輥擠壓在光學薄膜的兩端部,而於兩端部形成凹凸。藉由這般的壓花加工,可極力抑制於下一捲繞步驟之捲繞移位或阻塞(薄膜彼此之貼附)。Next, embossing processing (knurling processing) is performed on both ends of the optical film in the width direction. The embossing process can be performed by pressing heated embossing rollers against both ends of the optical film. Fine unevenness has been formed on the surface of the embossing roller, and by pressing the embossing roller against both ends of the optical film, unevenness is formed at both ends. By such embossing processing, winding displacement or clogging (adherence of films to each other) in the next winding step can be suppressed as much as possible.

關於6)之步驟(粗糙化面形成步驟) 於切斷之光學薄膜形成粗糙化面。粗糙化面可用使用模具之壓花、電漿蝕刻、噴砂法、砂紙處理、於高濕度條件之澆鑄製膜等形成,最佳為使用模具之壓花。 在藉由模具之壓花之手法,藉由使輥狀的模具回轉,沿著模具的外周面,向回轉方向將光學薄膜以指定的壓力與時間運行,然後,從模具剝離光學薄膜,而形成粗糙化面。 於此,藉由變化因模具導致之壓力或沖壓時間,可調整單面外部霧度,並藉由延長沖壓時間或提高壓力,增大單面外部霧度值。 About step 6) (roughening surface formation step) A roughened surface is formed on the cut optical film. The roughened surface can be formed by embossing with a mold, plasma etching, sandblasting, sandpaper treatment, casting film under high humidity conditions, etc. The best method is embossing with a mold. In the embossing method using a mold, the roll-shaped mold is rotated, and the optical film is moved along the outer circumferential surface of the mold in the rotation direction with a specified pressure and time, and then the optical film is peeled off from the mold. Roughened surface. Here, by changing the pressure or stamping time caused by the mold, the single-sided external haze can be adjusted, and by extending the stamping time or increasing the pressure, the single-sided external haze value can be increased.

關於7)之步驟(捲繞步驟) 而且捲繞所得之光學薄膜,而得到輥體。 Regarding steps 7) (winding steps) Furthermore, the obtained optical film was wound up to obtain a roll body.

亦即,藉由一邊運送光學薄膜,一邊捲繞在繞線芯,而成為輥體。光學薄膜之捲繞方法若為使用一般所使用之繞線機的方法即可,有定扭矩法、定張力法、錐度張力法、內部應力一定之程序張力控制法等之控制張力之方法。That is, the optical film is wound around a winding core while being transported to form a roller body. The optical film can be wound using a commonly used winding machine. There are tension control methods such as the constant torque method, the constant tension method, the taper tension method, and the programmed tension control method with constant internal stress.

在輥體之光學薄膜之繞線長較佳為1000~ 7200m的範圍內。光學薄膜之寬較佳為1000~3000mm的範圍內。The winding length of the optical film on the roller body is preferably in the range of 1000~7200m. The width of the optical film is preferably in the range of 1000~3000mm.

關於(易接著層形成步驟) 又,如有必要較佳為於與光學薄膜之粗糙化面相反側的面形成易接著層。 具體而言,可藉由於2)之步驟(澆鑄步驟)後、3)之步驟(拉伸步驟)前,(亦即,於拉伸從支持體剝離所得之澆鑄膜之前),對形成易接著層的面實施放電處理,對實施放電處理之側的表面塗佈樹脂材料,而形成易接著層。 作為前述樹脂材料,可列舉丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂,較佳為聚胺基甲酸酯樹脂。 前述樹脂材料係混合丙烯酸樹脂或聚胺基甲酸酯樹脂、環氧化合物、己二酸二醯肼等與水,作為液狀之水系樹脂組成物,較佳為進行塗佈。又,水系樹脂組成物中的樹脂材料的含量較佳為1~50質量%的範圍內。 About (easy-adhesive layer formation step) Moreover, if necessary, it is preferable to form an easy-adhesion layer on the surface opposite to the roughened surface of the optical film. Specifically, after the step of 2) (casting step) and before the step of 3) (stretching step), (that is, before stretching the cast film peeled off from the support), the easy-adhesion film can be formed. The surface of the layer is subjected to discharge treatment, and a resin material is applied to the surface on the side subjected to discharge treatment to form an easy-adhesion layer. Examples of the resin material include acrylic resin, vinyl resin, polyurethane resin, and polyester resin, and polyurethane resin is preferred. The aforementioned resin material is a mixture of acrylic resin, polyurethane resin, epoxy compound, adipic acid dihydrazine, etc. and water, and is preferably applied as a liquid aqueous resin composition. In addition, the content of the resin material in the water-based resin composition is preferably in the range of 1 to 50% by mass.

[偏光板] 本發明之偏光板係至少依偏光板保護薄膜、偏光子、光學薄膜及黏著薄片此順序層合而成之偏光板,前述光學薄膜為本發明之光學薄膜。 [Polarizing plate] The polarizing plate of the present invention is a polarizing plate formed by laminating at least a polarizing plate protective film, a polarizer, an optical film and an adhesive sheet in this order. The aforementioned optical film is the optical film of the present invention.

<黏著薄片> 黏著薄片具有由黏著劑組成物形成之黏著劑層。 作為黏著薄片,例如可列舉僅具有黏著劑層之兩面黏著薄片、具有基材、與形成在基材的兩面之黏著劑層,至少一者的黏著劑層為由黏著劑組成物所形成之黏著劑層的兩面黏著薄片、具有基材、與形成在基材之一側的面之上述黏著劑層的單面黏著薄片,及於未與在該等黏著薄片的黏著劑層之基材接觸的面貼附分隔器之黏著薄片。 <Adhesive sheet> The adhesive sheet has an adhesive layer formed of an adhesive composition. Examples of the adhesive sheet include a double-sided adhesive sheet having only an adhesive layer, a base material, and adhesive layers formed on both sides of the base material, and at least one of the adhesive layers is an adhesive layer formed of an adhesive composition. Double-sided adhesive sheets with an adhesive layer, single-sided adhesive sheets having a base material and the above-mentioned adhesive layer formed on one side of the base material, and those that are not in contact with the base material of the adhesive layer on one side of the adhesive sheet The adhesive sheet attached to the divider is attached to the surface.

作為前述黏著劑組成物,較佳為例如由丙烯酸系黏著劑主劑、與交聯劑、與抗氧化劑等所構成。 作為前述丙烯酸系黏著劑主劑,例如可列舉丙烯酸4-羥基丁酯單位(4-HBA)、丙烯酸丁酯單位、丙烯酸甲酯單位等。 作為前述交聯劑,可列舉甲苯二異氰酸酯系化合物、二甲苯二異氰酸酯等。 作為前述抗氧化劑,可列舉季戊四醇-肆(3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯)(BASF日本公司製、IRGANOX1010)等之受阻酚系抗氧化劑、參(2,4-二-t-丁基苯基)亞磷酸酯(BASF日本公司製、IRGAFOS168)等之磷系抗氧化劑。 The adhesive composition is preferably composed of, for example, an acrylic adhesive main component, a cross-linking agent, an antioxidant, and the like. Examples of the acrylic adhesive base include 4-hydroxybutyl acrylate unit (4-HBA), butyl acrylate unit, and methyl acrylate unit. Examples of the cross-linking agent include toluene diisocyanate-based compounds, xylene diisocyanate, and the like. Examples of the antioxidant include hindered phenol antioxidants such as pentaerythritol-4 (3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate) (IRGANOX 1010, manufactured by BASF Japan). Phosphorus-based antioxidants such as ginseng (2,4-di-t-butylphenyl) phosphite (manufactured by BASF Japan, IRGAFOS168).

黏著劑組成物中的丙烯酸系黏著劑主劑較佳為以10~90質量%的範圍內含有,交聯劑較佳為以0.01~5.00質量%的範圍內含有,抗氧化劑較佳為以0.01~5.00質量%的範圍內含有。The acrylic adhesive main agent in the adhesive composition is preferably contained in the range of 10 to 90 mass %, the cross-linking agent is preferably contained in the range of 0.01 to 5.00 mass %, and the antioxidant is preferably contained in the range of 0.01 Contains within the range of ~5.00% by mass.

(含水率) 前述黏著薄片為了抑制高濕衝擊的發生,較佳為含水量少,另一方面,含水量少時,由於引起接著不良,故較佳為不少黏著薄片含水。因此,黏著薄片的含水率較佳為3.0~10.0%的範圍內,特佳為3.5~5.5%的範圍內。 (moisture content) In order to suppress the occurrence of high-humidity shock, the adhesive sheet preferably contains a small amount of water. On the other hand, when the moisture content is small, poor adhesion may occur, so it is preferred that a large amount of the adhesive sheet contains water. Therefore, the moisture content of the adhesive sheet is preferably in the range of 3.0 to 10.0%, and particularly preferably in the range of 3.5 to 5.5%.

黏著薄片的含水率係藉由於厚度50μm之聚酯薄膜上形成黏著劑層,並於裁斷成60mm×130mm後,將該黏著薄片貼附在裁斷成70mm×150mm的厚度1mm之聚碳酸酯,並於40℃、95%RH環境下靜置48小時,測定黏著劑的質量增加求出。The moisture content of the adhesive sheet is determined by forming an adhesive layer on a polyester film with a thickness of 50 μm, and after cutting it into 60 mm Let it stand for 48 hours in an environment of 40°C and 95%RH, and measure the mass increase of the adhesive to obtain it.

為了將前述黏著薄片的含水率定為3.0~ 10.0%的範圍內,例如可列舉將前述黏著劑組成物中的丙烯酸4-羥基丁酯單位(4-HBA)的含量定為4.0~25質量%的範圍內。In order to set the moisture content of the adhesive sheet within the range of 3.0 to 10.0%, for example, the content of the 4-hydroxybutyl acrylate unit (4-HBA) in the adhesive composition may be set to 4.0 to 25% by mass. within the range.

(偏光子) 偏光子係僅通過一定方向之偏波面的光之元件,目前已知之代表性偏光子為聚乙烯基醇系偏光薄膜。聚乙烯基醇系偏光薄膜中,有於聚乙烯基醇系薄膜染色碘者、與染色二色性染料者。 (polarized photon) Polarizers are components of light that only pass through the polarization plane in a certain direction. The currently known representative polarizers are polyvinyl alcohol-based polarizing films. Among polyvinyl alcohol-based polarizing films, there are those in which polyvinyl alcohol-based films are dyed with iodine and those in which dichroic dyes are dyed.

聚乙烯基醇系偏光薄膜可為將聚乙烯基醇系薄膜單軸拉伸後,以碘或二色性染料染色之薄膜(較佳為進一步以硼化合物實施耐久性處理之薄膜);亦可為將聚乙烯基醇系薄膜以碘或二色性染料染色後,單軸拉伸之薄膜(較佳為進一步以硼化合物實施耐久性處理之薄膜)。偏光子之吸收軸通常與最大拉伸方向平行。The polyvinyl alcohol-based polarizing film can be a polyvinyl alcohol-based film that is uniaxially stretched and then dyed with iodine or a dichroic dye (preferably, it is a film that is further treated with a boron compound for durability); or it can be It is a polyvinyl alcohol-based film dyed with iodine or a dichroic dye and then uniaxially stretched (preferably a film further treated with a boron compound for durability). The absorption axis of polarized photons is usually parallel to the direction of maximum stretching.

例如,使用日本特開2003-248123號公報、日本特開2003-342322號公報等所記載之乙烯單位的含量1~4莫耳%、聚合度2000~4000、皂化度99.0~99.99莫耳%之乙烯改質聚乙烯基醇。其中,較佳為使用熱水切斷溫度為66~73℃之乙烯改質聚乙烯基醇薄膜。For example, an ethylene unit content of 1 to 4 mol%, a polymerization degree of 2000 to 4000, and a saponification degree of 99.0 to 99.99 mol% are used, as described in Japanese Patent Application Laid-Open No. 2003-248123, Japanese Patent Application Laid-Open No. 2003-342322, etc. Ethylene modified polyvinyl alcohol. Among them, it is preferable to use an ethylene-modified polyvinyl alcohol film with a hot water cut-off temperature of 66 to 73°C.

偏光子的厚度較佳為5~30μm的範圍內,由於為了薄型化偏光板等,更佳為5~20μm的範圍內。The thickness of the polarizer is preferably in the range of 5 to 30 μm. In order to reduce the thickness of the polarizing plate, it is more preferably in the range of 5 to 20 μm.

本發明之光學薄膜作為λ/4薄膜使用時,本發明之光學薄膜之面內慢軸與偏光子之吸收軸的對角度較佳為20~70°的範圍內,更佳為30~60°,再更佳為40~50°的範圍內。本發明之光學薄膜作為VA用的相位差薄膜使用時,本發明之光學薄膜之面內慢軸與偏光子的吸收軸可略成直角。When the optical film of the present invention is used as a λ/4 film, the angle between the in-plane slow axis of the optical film of the present invention and the absorption axis of polarized photons is preferably in the range of 20 to 70°, and more preferably 30 to 60°. , and preferably within the range of 40~50°. When the optical film of the present invention is used as a retardation film for VA, the in-plane slow axis of the optical film of the present invention and the absorption axis of polarized photons can be slightly at right angles.

又,偏光子與光學薄膜較佳為透過接著劑或黏著劑貼合。 接著劑可為將聚乙烯基醇系樹脂或胺基甲酸酯樹脂作為主成分包含之水系接著劑,或將環氧系樹脂等之光硬化性樹脂作為主成分包含之光硬化型接著劑。黏著劑可為將丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺基甲酸酯及聚醚等作為基底聚合物包含者。其中,由於與本發明之光學薄膜的親和性良好,不易因吸水而變形,故較佳為水系接著劑。 偏光子與本發明之光學薄膜之貼合通常可以捲對捲進行。 In addition, the polarizer and the optical film are preferably bonded together through an adhesive or adhesive. The adhesive may be a water-based adhesive containing a polyvinyl alcohol-based resin or a urethane resin as a main component, or a photo-curable adhesive containing a photo-curable resin such as an epoxy resin as a main component. The adhesive may include an acrylic polymer, a polysiloxane polymer, a polyester, a polyurethane, a polyether, or the like as a base polymer. Among them, a water-based adhesive is preferred because it has good affinity with the optical film of the present invention and is not easily deformed due to water absorption. The lamination of polarizers and the optical film of the present invention can usually be performed roll-to-roll.

(偏光板保護薄膜) 於與偏光子的光學薄膜相反側的面,配置偏光板保護薄膜。 偏光板保護薄膜之例中,包含市售之纖維素醯化物薄膜(例如,柯尼卡美能達Tuck KC6UA、KC8UX、KC4UX、KC5UX、KC8UY、KC4UY、KC12UR、KC8UCR-3、KC8UCR-4、KC8UCR-5、KC4FR-1、KC8UY-HA、KC8UX-RHA、KC8UE、KC4UE、KC4HR-1、KC4KR-1、KC4UA、KC6UA以上柯尼卡美能達Opto(股)製)等。 (Polarizing plate protective film) A polarizing plate protective film is placed on the surface opposite to the optical film of the polarizer. Examples of polarizing plate protective films include commercially available cellulose acyl compound films (for example, Konica Minolta Tuck KC6UA, KC8UX, KC4UX, KC5UX, KC8UY, KC4UY, KC12UR, KC8UCR-3, KC8UCR-4, KC8UCR- 5. KC4FR-1, KC8UY-HA, KC8UX-RHA, KC8UE, KC4UE, KC4HR-1, KC4KR-1, KC4UA, KC6UA and above Konica Minolta Opto (stock), etc.

偏光板保護薄膜的厚度雖並未特別限定,但較佳為10~100μm的範圍內,更佳為10~60μm的範圍內,特佳為20~60μm的範圍內。Although the thickness of the polarizing plate protective film is not particularly limited, it is preferably in the range of 10 to 100 μm, more preferably in the range of 10 to 60 μm, and particularly preferably in the range of 20 to 60 μm.

[液晶顯示裝置] 本發明之液晶顯示裝置其係於液晶單元至少單側的面貼合前述偏光板的液晶顯示裝置,其特徵為前述黏著薄片與前述液晶單元相鄰。 [Liquid crystal display device] The liquid crystal display device of the present invention is a liquid crystal display device in which the polarizing plate is bonded to at least one side of the liquid crystal unit, and is characterized in that the adhesive sheet is adjacent to the liquid crystal unit.

圖2係表示液晶顯示裝置的基本的構成之一例的示意圖。如圖2所示,本發明之液晶顯示裝置20係包含液晶單元30、與挾持該單元之第1偏光板40及第2偏光板50、與背光60。FIG. 2 is a schematic diagram showing an example of the basic structure of a liquid crystal display device. As shown in FIG. 2 , the liquid crystal display device 20 of the present invention includes a liquid crystal unit 30, a first polarizing plate 40 and a second polarizing plate 50 holding the unit, and a backlight 60.

液晶單元30之顯示模式可為例如TN(Twisted Nematic)、VA(Vistical Alignment),或IPS(In Plane Switching)等之任一種顯示模式。機動設備用之液晶單元較佳為例如IPS模式。中・大型用途之液晶單元較佳為例如VA模式。The display mode of the liquid crystal unit 30 may be any display mode such as TN (Twisted Nematic), VA (Vistical Alignment), or IPS (In Plane Switching). The liquid crystal unit used in mobile equipment is preferably in IPS mode, for example. For medium and large-sized liquid crystal units, VA mode is preferred.

第1偏光板40已被配置在液晶單元30之視認側的面,包含第1偏光子41、與配置在與第1偏光子41之液晶單元相反側的面之保護薄膜43(F1)、與配置在第1偏光子41之液晶單元側的面之保護薄膜45(F2)。The first polarizing plate 40 is disposed on the viewing side of the liquid crystal cell 30, and includes the first polarizer 41, a protective film 43 (F1) disposed on the surface opposite to the liquid crystal cell of the first polarizer 41, and The protective film 45 (F2) is arranged on the surface of the first polarizer 41 on the liquid crystal cell side.

第2偏光板50已被配置在液晶單元30之背光側的面,包含第2偏光子51、與配置在第2偏光子51之液晶單元側的面之保護薄膜53(F3)、與配置在與第2偏光子51之液晶單元相反側的面之保護薄膜55(F4)。The second polarizing plate 50 has been disposed on the backlight side surface of the liquid crystal unit 30, and includes the second polarizer 51, a protective film 53 (F3) disposed on the liquid crystal cell side surface of the second polarizer 51, and a protective film 53 (F3) disposed on the liquid crystal cell side surface. Protective film 55 (F4) on the side opposite to the liquid crystal cell of the second polarizer 51.

第1偏光子41之吸收軸與第2偏光子51之吸收軸較佳為垂直。The absorption axis of the first polarized photon 41 and the absorption axis of the second polarized photon 51 are preferably perpendicular.

保護薄膜45(F2)可定為本發明之光學薄膜。光學薄膜之易接著層與第1偏光子41係直接層合。保護薄膜45(F2)之面內慢軸與第1偏光子41之吸收軸可成為略垂直。保護薄膜43(F1)、53(F3)及55(F4)可成為例如前述之偏光板保護薄膜。The protective film 45 (F2) can be defined as the optical film of the present invention. The easy-adhesion layer of the optical film and the first polarizer 41 are directly laminated. The in-plane slow axis of the protective film 45 (F2) and the absorption axis of the first polarized photon 41 can be approximately perpendicular. The protective films 43 (F1), 53 (F3) and 55 (F4) can be, for example, the aforementioned polarizing plate protective films.

於圖2,雖表示將保護薄膜45(F2)作為本發明之光學薄膜之例,但並非被限定於此,亦可將53(F3)作為本發明之光學薄膜。例如,將保護薄膜53(F3)作為本發明之光學薄膜時,較佳為於保護薄膜53(F3)之液晶單元側的面形成粗糙化面,並於該粗糙化面與液晶單元之間設置黏著薄片。又,較佳為於與粗糙化面相反側的面形成易接著層。In FIG. 2 , the protective film 45 (F2) is shown as an example of the optical film of the present invention, but the invention is not limited thereto. The protective film 45 (F3) may also be used as the optical film of the present invention. For example, when the protective film 53 (F3) is used as the optical film of the present invention, it is preferable to form a roughened surface on the liquid crystal cell side surface of the protective film 53 (F3), and to provide it between the roughened surface and the liquid crystal cell. Sticky flakes. Furthermore, it is preferable to form an easy-adhesion layer on the surface opposite to the roughened surface.

作為保護薄膜45(F2)之本發明之光學薄膜,係將透濕度(40℃、95%RH)定為0.1~60g/(m 2・24h)的範圍內,並因為於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%,由於粗糙化面側的單面外部霧度高,表面粗糙度亦增大,增大與黏著薄片的接觸面積,提昇接著力,並進而增加吸收從黏著薄片釋出之水分的量。其結果,使用本發明之光學薄膜的液晶顯示裝置可抑制面板的混濁。 [實施例] The optical film of the present invention as the protective film 45 (F2) has a moisture permeability (40°C, 95%RH) in the range of 0.1 to 60g/(m 2 ・24h), and has roughening on one side. surface, and the single-sided external haze of the aforementioned roughened surface is more than 0.02% and less than 0.10%. Since the single-sided external haze of the roughened surface side is high, the surface roughness also increases, increasing the contact with the adhesive sheet. area, improve the adhesion, and thereby increase the amount of moisture released from the adhesive sheet. As a result, a liquid crystal display device using the optical film of the present invention can suppress clouding of the panel. [Example]

以下,雖列舉實施例,具體說明本發明,但本發明並非被限定於此等者。尚,在下述實施例,除非另有規定,操作係於室溫(25℃)進行。又,除非另有規定,「%」及「份」分別係意指「質量%」及「質量份」。Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not limited to these. Furthermore, in the following examples, unless otherwise specified, operations were performed at room temperature (25°C). In addition, unless otherwise specified, "%" and "parts" mean "mass %" and "mass parts" respectively.

[黏著劑組成物(A)的調製] 於具有丙烯酸4-羥基丁酯單位(4-HBA)4.5質量%與丙烯酸丁酯單位60質量%及丙烯酸甲酯單位35.5質量%之丙烯酸系黏著劑主劑100質量份,摻合作為交聯劑之甲苯二異氰酸酯系化合物(Nippon Polyurethane Industry公司製、CORONATE L)0.3質量份、作為受阻酚系抗氧化劑之季戊四醇-肆(3-(3,5-二-t-丁基-4-羥基苯基)丙酸酯)(BASF日本公司製、IRGANOX1010)0.7質量份、作為磷系抗氧化劑之參(2,4-二-t-丁基苯基)亞磷酸酯(BASF日本公司製、IRGAFOS168)0.5質量份,而得到黏著劑組成物(A)。 [Preparation of adhesive composition (A)] 100 parts by mass of an acrylic adhesive main agent containing 4.5 mass% of 4-hydroxybutyl acrylate units (4-HBA), 60 mass% of butyl acrylate units, and 35.5 mass% of methyl acrylate units is blended as a cross-linking agent 0.3 parts by mass of toluene diisocyanate compound (manufactured by Nippon Polyurethane Industry, CORONATE L), pentaerythritol-4(3-(3,5-di-t-butyl-4-hydroxyphenyl) as a hindered phenol antioxidant ) propionate) (BASF Japan Co., Ltd., IRGANOX1010) 0.7 parts by mass, ginseng (2,4-di-t-butylphenyl) phosphite (BASF Japan Co., Ltd., IRGAFOS168) as a phosphorus antioxidant parts by mass to obtain adhesive composition (A).

[黏著劑組成物(B)的調製] 於具備攪拌機、回流冷卻器、溫度計及氮導入管之反應裝置置入n-丁基丙烯酸酯(n-BA)97質量份、N-乙烯基四氫吡咯酮(NVP)2質量份、1,4-環己烷二甲醇單丙烯酸酯(CHDMMA)1質量份、乙酸乙酯100質量份,一邊導入氮氣體一邊昇溫至70℃。 接著,添加偶氮二異丁基丁腈0.05質量份,並以燒杯內之內容物的溫度可維持在70~71℃的方式重複加熱及冷卻,進行4小時反應。尚,添加偶氮二異丁基丁腈後於1小時後,耗費約1小時滴下乙酸乙酯50質量份。反應結束後,進一步添加乙酸乙酯,而得到重量平均分子量(Mw)為180萬,重量平均分子量/數平均分子量(Mw/Mn)為6.0之(甲基)丙烯醯基系聚合物。 相對於前述(甲基)丙烯醯基系聚合物的固體含量100質量份,將異氰酸酯系交聯劑(TD-75:綜研化學製)以固體含量混合0.2質量份、將矽烷耦合劑(KBM-403:信越化學工業製)以固體含量混合0.2質量份,而得到黏著劑組成物(B)。 [Preparation of adhesive composition (B)] Place 97 parts by mass of n-butylacrylate (n-BA), 2 parts by mass of N-vinyltetrahydropyrrolone (NVP), and 1, 1 mass part of 4-cyclohexanedimethanol monoacrylate (CHDMMA) and 100 mass parts of ethyl acetate were heated to 70°C while introducing nitrogen gas. Next, 0.05 parts by mass of azobisisobutylbutyronitrile was added, and heating and cooling were repeated so that the temperature of the contents in the beaker could be maintained at 70 to 71°C, and the reaction was carried out for 4 hours. Then, 1 hour after adding azobisisobutylbutyronitrile, 50 parts by mass of ethyl acetate was dropped over about 1 hour. After the reaction, ethyl acetate was further added to obtain a (meth)acryl-based polymer with a weight average molecular weight (Mw) of 1.8 million and a weight average molecular weight/number average molecular weight (Mw/Mn) of 6.0. With respect to 100 parts by mass of the solid content of the (meth)acryl-based polymer, 0.2 parts by mass of an isocyanate cross-linking agent (TD-75: manufactured by Soken Chemical Co., Ltd.) and a silane coupling agent (KBM- 403: manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and mixed 0.2 parts by mass with a solid content to obtain an adhesive composition (B).

[黏著劑組成物(C)、(D)及(E)的調製] 以與黏著薄片(A)的製作相同的順序,變更黏著劑中的丙烯酸4-羥基丁酯單位(4-HBA)的量,而得到下述表I所示之含水率的黏著劑組成物(C)、(D)及(E)。尚,含水率係藉由前述之方法算出。 [Preparation of adhesive compositions (C), (D) and (E)] In the same procedure as for the preparation of the adhesive sheet (A), the amount of 4-hydroxybutyl acrylate unit (4-HBA) in the adhesive was changed to obtain an adhesive composition with a moisture content shown in Table I below ( C), (D) and (E). However, the moisture content is calculated by the method mentioned above.

[附黏著劑層之偏光板的製造] 將於前述調製之各黏著劑組成物分別於經剝離處理之PET薄膜以乾燥後的厚度成為25μm的方式進行塗工,於90℃乾燥3分鐘,形成黏著劑層,製作黏著薄片(A)~(E)。 然後,於各黏著薄片從接近黏著劑層側依序貼合(光學薄膜)/(偏光子)/(偏光板保護薄膜),並於23℃、50%RH環境下進行7天老化,製造附黏著劑層之偏光板的樣品1~52。 尚,樣品1~52分別使用下述所示之光學薄膜。 [Manufacturing of polarizing plates with adhesive layer] Each of the adhesive compositions prepared above was applied to the peeled PET film so that the thickness after drying became 25 μm, and dried at 90°C for 3 minutes to form an adhesive layer and prepare an adhesive sheet (A) ~ (E). Then, (optical film)/(polarizing photon)/(polarizing plate protective film) are sequentially attached to each adhesive sheet from the side close to the adhesive layer, and aged for 7 days in an environment of 23°C and 50% RH to produce an adhesive sheet. Samples 1 to 52 of polarizing plates with adhesive layer. However, the optical films shown below were used for samples 1 to 52 respectively.

[樣品1] <光學薄膜1> 光學薄膜1中使用市售品之「ZEONOR1420R」(日本Zeon公司製)。於下述表表記為「樹脂A」。 [Sample 1] <Optical film 1> As the optical film 1, commercially available product "ZEONOR1420R" (manufactured by Zeon Corporation of Japan) was used. It is denoted as "Resin A" in the table below.

[樣品2] <光學薄膜(A)的製造> 將包含環烯烴系聚合物之樹脂(玻璃轉移溫度137℃;日本Zeon公司製「ZEONOR1420R」、於下述表表記為「樹脂B」)的顆粒於100℃乾燥5小時。然後,將經乾燥之樹脂的顆粒供給至單軸擠出機。樹脂於擠出機內熔融後,經由聚合物管及聚合物過濾器,從T模具於澆鑄鼓上擠出成薄片狀而被冷卻。藉此,而得到厚度100μm、寬500mm之光學薄膜(A)。 [Sample 2] <Manufacturing of optical film (A)> Pellets of a resin containing a cycloolefin polymer (glass transition temperature: 137°C; "ZEONOR1420R" manufactured by Zeon Corporation of Japan, denoted as "resin B" in the table below) were dried at 100°C for 5 hours. Then, the dried resin pellets were supplied to a single-screw extruder. After the resin is melted in the extruder, it is extruded from the T mold on the casting drum through the polymer tube and polymer filter into flakes and then cooled. Thereby, an optical film (A) with a thickness of 100 μm and a width of 500 mm was obtained.

<光學薄膜2的製造> 使用拉幅機式橫拉伸機,將所得之光學薄膜(A)的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性進行橫單軸拉伸,進而裁斷左右兩端的部分並去除。藉此,而得到厚度40μm、寬度1250mm之光學薄膜2。 <Manufacturing of Optical Film 2> Using a tenter-type transverse stretching machine, the two ends of the obtained optical film (A) were held with clamps, and continuously stretched transversely and uniaxially at a stretching temperature of 155°C and a stretching magnification of 2.5 times, and then cut. Remove the left and right ends. In this way, the optical film 2 with a thickness of 40 μm and a width of 1250 mm was obtained.

[樣品3] <模具的製造> 於將純度99.99%之鋁錠切斷成外徑200mm、內徑155mm、長度1250mm之無壓延痕的圓筒狀的鋁基材,實施輪轂研磨處理後,於過氯酸/乙醇混合溶液中(體積比=1/4)電解研磨,並進行鏡面化。 針對所得之鋁基材,於0.3M草酸水溶液中,以直流35V、溫度16℃的條件進行10分鐘陽極氧化。然後,將鋁基材浸漬在6質量%磷酸/1.8質量%鉻酸混合水溶液,去除氧化皮膜。 針對所得之鋁基材,於0.3M草酸水溶液中,以直流35V、溫度16℃的條件進行30秒陽極氧化。 將形成所得之氧化皮膜的鋁基材浸漬在30℃之5質量%磷酸水溶液8分鐘,進行細孔徑擴大處理(孔徑擴大處理步驟)。然後,針對鋁基材,於0.3M草酸水溶液中,以直流35V、溫度16℃的條件進行30秒陽極氧化(氧化皮膜成長步驟)。合計重複4次此孔徑擴大處理步驟與氧化皮膜成長步驟,最後進行孔徑擴大處理步驟,而得到於設計上具有平均間隔50nm、深度100nm之略圓錐形狀的細孔之陽極氧化氧化鋁形成在表面之輥狀的模具。 [Sample 3] <Mold manufacturing> An aluminum ingot with a purity of 99.99% is cut into a cylindrical aluminum base material with an outer diameter of 200mm, an inner diameter of 155mm, and a length of 1250mm without rolling marks. After hub grinding, the aluminum ingot is ground in a perchloric acid/ethanol mixed solution ( Volume ratio = 1/4) electrolytic grinding and mirror polishing. The obtained aluminum substrate was anodized in a 0.3M oxalic acid aqueous solution under conditions of DC 35V and temperature 16°C for 10 minutes. Then, the aluminum base material was immersed in a 6 mass% phosphoric acid/1.8 mass% chromic acid mixed aqueous solution to remove the oxide film. The obtained aluminum substrate was anodized in a 0.3M oxalic acid aqueous solution under the conditions of DC 35V and temperature 16°C for 30 seconds. The aluminum base material on which the obtained oxide film was formed was immersed in a 5 mass % phosphoric acid aqueous solution at 30° C. for 8 minutes to perform a pore diameter enlarging treatment (pore diameter enlarging treatment step). Then, the aluminum substrate was anodized (oxide film growth step) in a 0.3M oxalic acid aqueous solution under the conditions of DC 35V and temperature 16°C for 30 seconds. This pore size expansion process and the oxide film growth process were repeated a total of 4 times, and finally the pore size expansion process was performed to obtain anodized aluminum oxide with slightly conical pores designed to have an average interval of 50 nm and a depth of 100 nm on the surface. Roll-shaped mold.

<具有粗糙化面之光學薄膜的製作> 使所得之輥狀的模具回轉,沿著模具的外周面,於回轉方向將光學薄膜2以壓力1MPa與時間運行60秒。然後,從模具剝離,而得到光學薄膜3。 <Production of optical film with roughened surface> The obtained roll-shaped mold was rotated, and the optical film 2 was moved along the outer peripheral surface of the mold in the rotation direction with a pressure of 1 MPa and a time of 60 seconds. Then, it is peeled off from the mold, and the optical film 3 is obtained.

[樣品4~6] <具有粗糙化面之光學薄膜的製作> 使所得之輥狀的模具回轉,沿著模具的外周面,於回轉方向將光學薄膜2以下述表II所示之壓力與時間運行。然後,從模具剝離,而得到光學薄膜4~6。 [Sample 4~6] <Production of optical film with roughened surface> The obtained roll-shaped mold was rotated, and the optical film 2 was moved along the outer peripheral surface of the mold in the rotation direction at the pressure and time shown in Table II below. Then, it is peeled off from the mold, and optical films 4-6 are obtained.

[樣品7~14] <光學薄膜7的製造> 將包含環烯烴系聚合物之樹脂(玻璃轉移溫度137℃;日本Zeon公司製「ZEONOR1420R」)(於下述表表記為「樹脂B」)的顆粒於100℃乾燥5小時。然後,將經乾燥之樹脂的顆粒供給至單軸擠出機。樹脂於擠出機內熔融後,經由聚合物管及聚合物過濾器,從T模具於澆鑄鼓上擠出成薄片狀,而被冷卻,製作膜厚1000μm之原料薄膜。 使用拉幅機式橫拉伸機,將所得之原料薄膜的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性進行橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷並去除。於所得之光學薄膜的單面與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,形成粗糙化面,而得到光學薄膜7。 [Sample 7~14] <Manufacturing of Optical Film 7> Pellets of a resin containing a cycloolefin polymer (glass transition temperature: 137°C; "ZEONOR1420R" manufactured by Zeon Corporation, Japan) (described as "resin B" in the table below) were dried at 100°C for 5 hours. Then, the dried resin pellets were supplied to a single-screw extruder. After the resin is melted in the extruder, it is extruded from the T-die into a thin sheet on the casting drum through the polymer tube and polymer filter, and is cooled to produce a raw material film with a film thickness of 1000 μm. Using a tenter-type transverse stretching machine, both ends of the obtained raw film were held with clamps, and transversely uniaxially stretched continuously at a stretching temperature of 155°C and a stretching ratio of 2.5 times, and then the left and right ends were stretched The part is cut and removed so that the film width becomes 1250mm. One side of the obtained optical film was the same as the optical film 3, and was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds to form a roughened surface, thereby obtaining the optical film 7.

<光學薄膜8~12的製造> 與光學薄膜7相同,將原料薄膜的厚度如下述之表III變更,使用拉幅機式橫拉伸機,將所得之薄膜的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性進行橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷並去除。於所得之光學薄膜的單面與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,形成粗糙化面,而得到光學薄膜8~12。 <Manufacturing of optical films 8~12> In the same manner as Optical Film 7, the thickness of the raw film was changed as shown in Table III below, and a tenter-type transverse stretching machine was used. Both ends of the resulting film were held with clamps, and the film was stretched at a stretching temperature of 155°C. Transverse uniaxial stretching was performed continuously at a magnification of 2.5 times, and the left and right end portions were cut and removed so that the film width became 1250 mm. One side of the obtained optical film was the same as optical film 3, and was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds to form a roughened surface, thereby obtaining optical films 8 to 12.

<光學薄膜13及14的製造> 將原材料變更為ArtonG7810(ARTON-G7810(JSR公司製))(於下述表表記為「樹脂C」),與光學薄膜7相同,將原料薄膜的厚度如下述表IV變更,並與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,形成粗糙化面,製作光學薄膜13及14。 ArtonG7810係環烯烴系樹脂(一般式(A-2)表示之單體與乙烯化合物的共聚物)、重量平均分子量Mw=140000)。 <Manufacturing of optical films 13 and 14> The raw material was changed to Arton G7810 (ARTON-G7810 (manufactured by JSR Corporation)) (referred to as "Resin C" in the table below). It was the same as the optical film 7. The thickness of the raw film was changed as shown in Table IV below, and it was the same as the optical film 3. Similarly, the surface treatment by the mold is performed with a pressure of 1 MPa and a stamping time of 60 seconds to form a roughened surface, and optical films 13 and 14 are produced. Arton G7810 is a cyclic olefin resin (a copolymer of a monomer represented by general formula (A-2) and a vinyl compound), weight average molecular weight Mw=140000).

[樣品15~19] <光學薄膜15的製造> 將包含環烯烴系聚合物之樹脂(玻璃轉移溫度137℃;日本Zeon公司製「ZEONOR1420R」)(於下述表表記為「樹脂B」)的顆粒於100℃乾燥5小時。然後,將經乾燥之樹脂的顆粒供給至單軸擠出機。樹脂於擠出機內熔融後,經由聚合物管及聚合物過濾器,從T模具於澆鑄鼓上擠出成薄片狀而被冷卻,製作厚度50μm之原料薄膜。 然後,使用拉幅機式橫拉伸機,將所得之薄膜的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性進行橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷並去除。 於所得之光學薄膜的單面與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,形成粗糙化面,而得到光學薄膜15。 [Sample 15~19] <Manufacturing of optical film 15> Pellets of a resin containing a cycloolefin polymer (glass transition temperature: 137°C; "ZEONOR1420R" manufactured by Zeon Corporation, Japan) (described as "resin B" in the table below) were dried at 100°C for 5 hours. Then, the dried resin pellets were supplied to a single-screw extruder. After the resin is melted in the extruder, it is extruded from the T-die into a sheet on the casting drum through the polymer tube and polymer filter, and then cooled to produce a raw material film with a thickness of 50 μm. Then, using a tenter-type transverse stretching machine, both ends of the obtained film were held with clamps, and transversely uniaxially stretched continuously at a stretching temperature of 155°C and a stretching ratio of 2.5 times, and then the left and right sides were stretched. The end portion is cut and removed so that the film width becomes 1250mm. One side of the obtained optical film was the same as the optical film 3, and was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds to form a roughened surface, thereby obtaining the optical film 15.

<光學薄膜16~19的製造> 與光學薄膜15相同,將原料薄膜的厚度如下述表V變更,使用拉幅機式橫拉伸機,將所得之薄膜的兩端部以夾子把持,並以拉伸溫度155℃,將拉伸倍率如下述表V變更,連續性進行橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷並去除。 於所得之光學薄膜的單面與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,形成粗糙化面,而得到光學薄膜16~19。 <Manufacturing of optical films 16~19> In the same manner as Optical Film 15, the thickness of the raw film was changed as shown in Table V below. A tenter-type transverse stretching machine was used. Both ends of the resulting film were held with clamps and stretched at a stretching temperature of 155°C. The magnification was changed as shown in Table V below, transverse uniaxial stretching was performed continuously, and the left and right end portions were cut and removed so that the film width became 1250 mm. One side of the obtained optical film was the same as the optical film 3, and was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds to form a roughened surface, thereby obtaining optical films 16 to 19.

[樣品20] <光學薄膜20的製造> 於光學薄膜20使用市售品之e-ZB12(日本Zeon公司製)。於下述表表記為「樹脂D」。 [Sample 20] <Manufacturing of optical film 20> For the optical film 20, commercially available e-ZB12 (manufactured by Zeon Corporation of Japan) was used. Mark it as "Resin D" in the following table.

[樣品21] <光學薄膜21的製造> (材料Y的製作) 將聚胺基甲酸酯之水分散體(商品名「ADEKA BONTIGHTER」、ADEKA公司製、作為聚合物Yp,包含具有極性基之碳酸酯系聚胺基甲酸酯、玻璃轉移溫度-16℃)量取100質量份(作為水分散體中的聚胺基甲酸酯之質量的量),於此摻合環氧化合物(商品名「DENACOL EX-521」、Nagase ChemteX公司製)10質量份、與己二酸二醯肼6質量份、與水,將材料Y作為固體含量22%之液狀的水系樹脂組成物獲得。 [Sample 21] <Manufacturing of optical film 21> (Production of material Y) Aqueous dispersion of polyurethane (trade name "ADEKA BONTIGHTER", manufactured by ADEKA Co., Ltd., as polymer Yp, containing carbonate-based polyurethane having a polar group, glass transition temperature -16°C) 100 parts by mass (amount based on the mass of polyurethane in the aqueous dispersion) was measured, and 10 parts by mass of an epoxy compound (trade name "DENACOL EX-521", manufactured by Nagase ChemteX Co., Ltd.) was blended therein. With 6 parts by mass of adipic acid dihydrazide and water, material Y was obtained as a liquid aqueous resin composition with a solid content of 22%.

(易接著層的層合) 使用電暈處理裝置(春日電機公司製),以輸出500W、電極長1.35m、運送速度15m/min的條件,對於前述製作之光學薄膜(A)(包含環烯烴系聚合物之樹脂(日本Zeon公司製「ZEONOR1420R」)之一側的表面實施放電處理。於實施光學薄膜(A)之放電處理之側的表面,將材料Y以乾燥膜厚成為2.0μm的方式使用輥塗機進行塗佈。 然後,使用拉幅機式橫拉伸機,將光學薄膜(A)的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性橫單軸拉伸,進而裁斷左右兩端的部分而去除。藉此,同時實施使塗佈之材料Y乾燥並使其硬化之步驟、與拉伸光學薄膜(A)之步驟,於光學薄膜2之表面層合塗佈層(由聚胺基甲酸酯樹脂所構成之易接著層),而得到總膜厚40μm(A層:塗佈層=20:1)、寬1250mm之光學薄膜21。於下述表之樹脂之欄表記為「樹脂E」。 (Lamination of easy-to-adhere layers) Using a corona treatment device (manufactured by Kasuga Electric Co., Ltd.), under the conditions of an output of 500 W, an electrode length of 1.35 m, and a conveying speed of 15 m/min, the optical film (A) (resin containing a cyclic olefin polymer (Japanese Zeon)) produced above was The surface of one side of the company's "ZEONOR1420R") was subjected to discharge treatment. On the surface of the optical film (A) on the side of the discharge treatment, material Y was coated using a roller coater so that the dry film thickness became 2.0 μm. Then, use a tenter-type transverse stretching machine to hold both ends of the optical film (A) with clips, and continuously stretch the optical film (A) horizontally and uniaxially at a stretching temperature of 155°C and a stretching ratio of 2.5 times, and then cut the left and right sides. parts at both ends are removed. Thereby, the step of drying and hardening the coated material Y and the step of stretching the optical film (A) are carried out simultaneously, and a coating layer (made of polyurethane resin) is laminated on the surface of the optical film 2 The easy-adhesion layer formed), and an optical film 21 with a total film thickness of 40 μm (layer A: coating layer = 20:1) and a width of 1250 mm was obtained. In the resin column of the table below, it is denoted as "resin E".

[樣品22~25] <光學薄膜22~25的製造> 使於前述光學薄膜3的製造使用之輥狀的模具回轉,沿著模具的外周面,於回轉方向將光學薄膜21以如下述表VI所示之壓力與時間運行。然後,從模具剝離,而得到光學薄膜22~25。 [Sample 22~25] <Manufacturing of optical films 22~25> The roll-shaped mold used for manufacturing the optical film 3 is rotated, and the optical film 21 is moved along the outer peripheral surface of the mold in the rotation direction at the pressure and time shown in Table VI below. Then, it is peeled off from the mold, and optical films 22-25 are obtained.

[樣品26~33] <光學薄膜26的製造> 將包含環烯烴系聚合物之樹脂(玻璃轉移溫度137℃;日本Zeon公司製「ZEONOR1420R」)的顆粒於100℃乾燥5小時。然後,將經乾燥之樹脂的顆粒供給至單軸擠出機。樹脂於擠出機內熔融後,經由聚合物管及聚合物過濾器,從T模具於澆鑄鼓上擠出成薄片狀,而被冷卻,製作膜厚1000μm之原料薄膜。 使用電暈處理裝置(春日電機公司製),以輸出500W、電極長1.35m、運送速度15m/min的條件,對原料薄膜之一側的表面實施放電處理。於實施原料薄膜之放電處理之側的表面,將材料Y以乾燥膜厚成為2.0μm的方式使用輥塗機進行塗佈。 然後,使用拉幅機式橫拉伸機,將所得之原料薄膜的兩端部以夾子把持,以拉伸溫度155℃、拉伸倍率2.5倍連續性橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷而去除。藉此,同時實施使塗佈之材料Y乾燥並使其硬化之步驟、與拉伸原料薄膜之步驟,並於薄膜的表面層合塗佈層,而得到總膜厚400μm(A層:塗佈層=20:1)之光學薄膜26。 [Sample 26~33] <Manufacturing of optical film 26> Pellets of a resin containing a cycloolefin polymer (glass transition temperature: 137°C; "ZEONOR1420R" manufactured by Zeon Corporation of Japan) were dried at 100°C for 5 hours. Then, the dried resin pellets were supplied to a single-screw extruder. After the resin is melted in the extruder, it is extruded from the T-die into a thin sheet on the casting drum through the polymer tube and polymer filter, and is cooled to produce a raw material film with a film thickness of 1000 μm. Using a corona treatment device (manufactured by Kasuga Electric Co., Ltd.), discharge treatment was performed on the surface of one side of the raw film under the conditions of an output of 500 W, an electrode length of 1.35 m, and a conveying speed of 15 m/min. Material Y was applied to the surface of the raw material film on the side where the discharge treatment was performed using a roll coater so that the dry film thickness became 2.0 μm. Then, using a tenter-type transverse stretching machine, both ends of the obtained raw film were held with clamps, and continuously transversely uniaxially stretched at a stretching temperature of 155°C and a stretching magnification of 2.5 times, and then the left and right ends were stretched The part is cut and removed so that the film width becomes 1250mm. Thereby, the step of drying and hardening the coated material Y and the step of stretching the raw material film were carried out simultaneously, and the coating layer was laminated on the surface of the film to obtain a total film thickness of 400 μm (layer A: coating Layer=20:1) optical film 26.

<光學薄膜27~31的製造> 與光學薄膜26相同,將原料薄膜的厚度如下述表VII變更,並使用拉幅機式橫拉伸機,將所得之薄膜的兩端部以夾子把持,以拉伸溫度155℃、拉伸倍率2.5倍連續性橫單軸拉伸,進而將左右兩端的部分以薄膜寬成為1250mm的方式裁斷而去除。於所得之光學薄膜的單面實施與光學薄膜3相同的表面處理,形成粗糙化面,而得到光學薄膜27~31。 <Manufacturing of optical films 27~31> In the same manner as Optical Film 26, the thickness of the raw film was changed as shown in Table VII below, and a tenter-type transverse stretching machine was used. Both ends of the resulting film were held with clips, and the stretching temperature was 155°C and the stretching ratio was 155°C. 2.5 times continuous transverse uniaxial stretching, and then the left and right ends are cut and removed so that the film width becomes 1250mm. The same surface treatment as that of the optical film 3 was performed on one side of the obtained optical film to form a roughened surface, thereby obtaining optical films 27 to 31.

<光學薄膜32及33的製造> 將原材料變更為ArtonG7810(JSR公司製)(於下述表表記為「樹脂C」),與光學薄膜26相同,將原料薄膜的厚度如下述表VIII變更,並將材料Y塗佈及拉伸在原料薄膜的表面後,與光學薄膜3實施相同的表面處理,形成粗糙化面,製作光學薄膜32及33。 <Manufacturing of optical films 32 and 33> The raw material was changed to Arton G7810 (manufactured by JSR Corporation) (denoted as "Resin C" in the table below). It was the same as the optical film 26. The thickness of the raw material film was changed as shown in Table VIII below, and the material Y was applied and stretched on After roughening the surface of the raw film, the same surface treatment as that of the optical film 3 was performed to form a roughened surface, and the optical films 32 and 33 were produced.

[樣品34] <光學薄膜34的製造> 將光學薄膜21記載之材料Y使用輥塗機,塗佈在光學薄膜(A),並使用拉幅機式橫拉伸機,而得到總膜厚成為20μm(A層:塗佈層=20:1)般的光學薄膜34。於與所得之光學薄膜34之塗佈層相對的面,與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,而得到粗糙化面。 [Sample 34] <Manufacturing of optical film 34> The material Y described in the optical film 21 was coated on the optical film (A) using a roll coater, and a tenter-type transverse stretching machine was used to obtain a total film thickness of 20 μm (layer A: coating layer = 20: 1) General optical film 34. The surface opposite to the coating layer of the obtained optical film 34 was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds in the same manner as the optical film 3 to obtain a roughened surface.

[樣品35] <光學薄膜35的製造> 將二季戊四醇六丙烯酸酯(日本化藥公司製、KAYARAD DPHA)100質量份、2-甲基-1[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮(Ciba Specialty Chemicals公司製、Irgacure907)4質量份溶解在使用分散機之甲苯中。將所得之塗液以輥塗機塗佈在光學薄膜(A),並在烤箱於溶劑去除後進行紫外線照射,製作易接著層。 接著,將聚甲基甲基丙烯酸酯(PMMA)樹脂(三菱化學公司製、Dianal BR-85)80質量份以任意之固體含量溶解在甲基乙基酮中,並將交聯NBR橡膠填料(JSR公司製、XER-91、粒徑0.07μm)20質量份在分散機使其分散,而得到塗液。 將所得之塗液以輥塗機塗佈在光學薄膜(A)上,而得到總膜厚20μm(A層:塗佈層=20:1)之光學薄膜35。 [Sample 35] <Manufacturing of optical film 35> 100 parts by mass of dipentaerythritol hexaacrylate (KAYARAD DPHA manufactured by Nippon Kayaku Co., Ltd.), 2-methyl-1[4-(methylthio)phenyl]-2-morpholinylpropan-1-one (Ciba 4 parts by mass of Irgacure 907 (manufactured by Specialty Chemicals Co., Ltd.) was dissolved in toluene using a disperser. The obtained coating liquid is coated on the optical film (A) with a roller coater, and the solvent is removed in an oven before being irradiated with ultraviolet rays to produce an easy-adhesive layer. Next, 80 parts by mass of polymethyl methacrylate (PMMA) resin (Dianal BR-85 manufactured by Mitsubishi Chemical Corporation) was dissolved in methyl ethyl ketone at an arbitrary solid content, and the cross-linked NBR rubber filler ( 20 parts by mass of XER-91 (manufactured by JSR Corporation, particle diameter: 0.07 μm) was dispersed in a disperser to obtain a coating liquid. The obtained coating liquid was coated on the optical film (A) using a roller coater to obtain an optical film 35 with a total film thickness of 20 μm (A layer: coating layer = 20:1).

於與所得之光學薄膜35之塗佈層相對的面,與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,而得到粗糙化面。The surface opposite to the coating layer of the obtained optical film 35 was subjected to surface treatment with a mold using a pressure of 1 MPa and a pressing time of 60 seconds in the same manner as the optical film 3 to obtain a roughened surface.

[樣品36] <光學薄膜36的製造> (乙烯基芳香族系樹脂的合成) 於具備攪拌機、電容器、溫度計之玻璃製燒杯,加入苯乙烯127.87g(1.23mol)、馬來酸酐13.3g(0.136mol)、作為溶劑之甲苯75g,及作為自由基起始劑之1,1′-偶氮雙(環己烷-1-甲腈(Carbonitrile))0.7g(2.7mmol),並加熱至90℃,使其反應15小時。取出此聚合液的一部分,測定反應率時為85%。又,測定分子量時為Mw=129,900、Mw/Mn= 2.00。 藉由將所得之聚合反應溶液以四氫呋喃稀釋,並於大量的甲醇中凝固,回收・純化乙烯基芳香族樹脂,並以80℃之真空乾燥機乾燥2天。 [Sample 36] <Manufacturing of optical film 36> (Synthesis of vinyl aromatic resin) In a glass beaker equipped with a stirrer, capacitor, and thermometer, add 127.87g (1.23mol) of styrene, 13.3g (0.136mol) of maleic anhydride, 75g of toluene as the solvent, and 1,1' as the free radical initiator. - 0.7 g (2.7 mmol) of azobis(cyclohexane-1-carbonitrile (Carbonitrile)), heated to 90°C, and allowed to react for 15 hours. A part of this polymerization solution was taken out and the reaction rate was measured to be 85%. Moreover, when the molecular weight was measured, Mw=129,900 and Mw/Mn=2.00. By diluting the obtained polymerization reaction solution with tetrahydrofuran and solidifying it in a large amount of methanol, the vinyl aromatic resin was recovered and purified, and dried in a vacuum dryer at 80°C for 2 days.

(對光學薄膜的塗佈) 使所得之乙烯基芳香族系樹脂溶解在甲基乙基酮,調製樹脂濃度35%之塗工溶液。使用塗佈機,將所得之溶液塗工在光學薄膜(A),於50℃乾燥10分鐘,於80℃乾燥10分鐘,於110℃乾燥300分鐘,而得到總膜厚20μm(A層:塗佈層=20:1)之光學薄膜36。 (Coating of optical films) The obtained vinyl aromatic resin was dissolved in methyl ethyl ketone to prepare a coating solution with a resin concentration of 35%. Use a coater to coat the resulting solution on the optical film (A), dry at 50°C for 10 minutes, at 80°C for 10 minutes, and at 110°C for 300 minutes to obtain a total film thickness of 20 μm (layer A: coated Cloth layer=20:1) optical film 36.

於與所得之光學薄膜36之塗佈層相對的面,與光學薄膜3相同,以壓力1MPa及沖壓時間60秒進行藉由模具之表面處理,而得到粗糙化面。The surface opposite to the coating layer of the obtained optical film 36 was subjected to surface treatment with a mold using a pressure of 1 MPa and a stamping time of 60 seconds in the same manner as the optical film 3 to obtain a roughened surface.

[樣品37] <光學薄膜37的製造> 使用拉幅機式橫拉伸機,將所得之薄膜(A)的兩端部以夾子把持,並以拉伸溫度155℃、拉伸倍率2.5倍連續性橫單軸拉伸,進而裁斷左右兩端的部分而去除。藉此,而得到厚度40μm、寬1250mm之光學薄膜37。 [Sample 37] <Manufacturing of optical film 37> Using a tenter-type transverse stretching machine, the two ends of the obtained film (A) were held with clamps, and continuously stretched transversely and uniaxially at a stretching temperature of 155°C and a stretching magnification of 2.5 times, and then the left and right sides were cut. The end part is removed. In this way, an optical film 37 with a thickness of 40 μm and a width of 1250 mm was obtained.

將貼合在所得之光學薄膜37的黏著薄片從黏著薄片(A)變更為黏著薄片(B),並將此作為樣品37。The adhesive sheet bonded to the obtained optical film 37 was changed from adhesive sheet (A) to adhesive sheet (B), and this was used as sample 37.

[樣品38] <光學薄膜38的製造> 將於前述光學薄膜3的製造使用之輥狀的模具對於光學薄膜37,以壓力1MPa與時間60秒運行。然後,從模具剝離,而得到光學薄膜38。 [Sample 38] <Manufacturing of optical film 38> The roll-shaped mold used for manufacturing the optical film 3 was operated for the optical film 37 at a pressure of 1 MPa and a time of 60 seconds. Then, it is peeled off from the mold, and the optical film 38 is obtained.

將貼合在所得之光學薄膜38的黏著薄片從黏著薄片(A)變更為黏著薄片(B),並將此作為樣品38。The adhesive sheet bonded to the obtained optical film 38 was changed from adhesive sheet (A) to adhesive sheet (B), and this was used as sample 38.

[樣品39~41] <光學薄膜39~41的製造> 使於前述光學薄膜3的製造使用之輥狀的模具回轉,沿著模具的外周面,於回轉方向將光學薄膜37以如下述表IX所示之壓力與時間運行。然後,從模具剝離,而得到光學薄膜39~41。 [Sample 39~41] <Manufacturing of optical films 39~41> The roll-shaped mold used for manufacturing the optical film 3 is rotated, and the optical film 37 is moved in the rotation direction along the outer peripheral surface of the mold at the pressure and time shown in Table IX below. Then, it is peeled off from the mold, and optical films 39-41 are obtained.

將貼合在所得之光學薄膜39~41的黏著薄片從黏著薄片(A)變更為黏著薄片(B),並將此作為樣品39~41。The adhesive sheet bonded to the obtained optical films 39 to 41 was changed from the adhesive sheet (A) to the adhesive sheet (B), and these were used as samples 39 to 41.

[樣品42~46] <光學薄膜42的製造> 實施樣品21記載之材Y的塗佈・原料薄膜之拉伸,而得到總膜厚40μm(A層:塗佈層=20:1)、寬1250mm之光學薄膜42。 [Sample 42~46] <Manufacturing of optical film 42> The coating of the material Y described in Sample 21 and the stretching of the raw material film were carried out to obtain an optical film 42 with a total film thickness of 40 μm (layer A: coating layer = 20:1) and a width of 1250 mm.

將貼合在所得之光學薄膜42的黏著薄片從黏著薄片(A)變更為黏著薄片(B),並將此作為樣品42。The adhesive sheet bonded to the obtained optical film 42 was changed from adhesive sheet (A) to adhesive sheet (B), and this was used as sample 42.

<光學薄膜43~46的製造> 使於前述光學薄膜3的製造使用之輥狀的模具回轉,沿著模具的外周面,於回轉方向將光學薄膜42以如下述表X所示之壓力與時間運行。然後,從模具剝離,而得到光學薄膜43~46。 <Manufacturing of optical films 43~46> The roll-shaped mold used for manufacturing the optical film 3 is rotated, and the optical film 42 is moved in the rotation direction along the outer peripheral surface of the mold at the pressure and time shown in Table X below. Then, it is peeled off from the mold, and optical films 43-46 are obtained.

將貼合在所得之光學薄膜43~46的黏著薄片從黏著薄片(A)變更為黏著薄片(B),並將此作為樣品43~46。The adhesive sheet bonded to the obtained optical films 43 to 46 was changed from the adhesive sheet (A) to the adhesive sheet (B), and these were used as samples 43 to 46.

[樣品47~49] 將貼合在光學薄膜3的黏著薄片從黏著薄片(A)分別變更為黏著薄片(C)、(D)、(E),並將此作為樣品47~49。 [Sample 47~49] The adhesive sheets bonded to the optical film 3 were changed from the adhesive sheet (A) to the adhesive sheets (C), (D), and (E) respectively, and these were used as samples 47 to 49.

[樣品50~52] 將貼合在光學薄膜3的黏著薄片從黏著薄片(A)分別變更為黏著薄片(C)、(D)、(F),並將此作為樣品50~52。 [Sample 50~52] The adhesive sheets bonded to the optical film 3 were changed from the adhesive sheet (A) to the adhesive sheets (C), (D), and (F) respectively, and these were used as samples 50 to 52.

針對所得之各樣品,將光學薄膜的厚度、透濕度、粗糙化面的單面外部霧度及背面的單面外部霧度等依據下述測定,並示於下述表XI及XII。For each of the obtained samples, the thickness, moisture permeability, single-sided external haze of the roughened surface, single-sided external haze of the back surface, etc. of the optical film were measured according to the following and are shown in Tables XI and XII below.

<透濕度的測定> 透濕度係根據JIS Z 0208記載之氯化鈣-杯法,將測定對象的薄膜於40℃、95%RH的條件下放置24小時來測定。 <Measurement of moisture permeability> The moisture permeability is measured according to the calcium chloride-cup method described in JIS Z 0208, by leaving the film to be measured under conditions of 40°C and 95% RH for 24 hours.

<粗糙化面的單面外部霧度的測定> (1)將光學薄膜在23℃、55%RH的環境調濕5小時以上。然後,將所得之光學薄膜的全霧度1藉由霧度計(型式NDH 4000、日本電色(股)製),以波長550nm測定。 (2)接著,於洗淨之載玻片上滴下甘油(0.05ml),並於其上以上述調濕之光學薄膜不會進有氣泡的方式,以粗糙化面成為載玻單側的方式與甘油貼合,並將所得之層合物於前述霧度計上,以光學薄膜朝向光檢出器的方向的方式設定,來測定霧度A(背面的單面外部霧度)。 (3)於所得之層合物的光學薄膜側滴下甘油(0.05ml),並於其上放上蓋玻片,將所得之層合物設定在前述霧度計,測定內部霧度2。 將於測定所得之霧度適用在下述式,測定粗糙化面的單面外部霧度B。 式:粗糙化面的單面外部霧度B=全霧度1-(內部霧度2+霧度A) 尚,粗糙化面的單面外部霧度B的測定進行10次,算出平均值。 <Measurement of external haze on one side of the roughened surface> (1) Humidify the optical film in an environment of 23°C and 55%RH for more than 5 hours. Then, the total haze 1 of the obtained optical film was measured with a haze meter (model NDH 4000, manufactured by Nippon Denshoku Co., Ltd.) at a wavelength of 550 nm. (2) Next, drop glycerol (0.05ml) on the cleaned glass slide, and use the above-mentioned humidity-adjusting optical film on it to make the roughened surface become one side of the glass slide so that no air bubbles enter. Glycerin was laminated, and the resulting laminate was placed on the haze meter described above, and the haze A (single-sided external haze on the back side) was measured by setting it so that the optical film faced the direction of the photodetector. (3) Drop glycerol (0.05 ml) on the optical film side of the obtained laminate, place a cover glass on it, set the obtained laminate on the haze meter mentioned above, and measure the internal haze 2. The haze obtained by the measurement is applied to the following formula, and the single-sided external haze B of the roughened surface is measured. Formula: single-sided external haze B of roughened surface = full haze 1 - (internal haze 2 + haze A) Furthermore, the single-surface external haze B of the roughened surface was measured 10 times, and the average value was calculated.

[評估] <接著性> 將所得之附黏著薄片的偏光板裁斷成25mm寬,製作試驗片。從試驗片剝出被剝離處理之PET薄膜,並將經露出之黏著劑層於玻璃板每隔1cm貼合,抓住移動的部分,並定為白色。貼合後,於調整成50℃/5atm之高壓釜中保持20分鐘,進行壓著。壓著後,於40℃、95%RH環境下放置1小時後,將偏光板對玻璃以180℃的角度,並以300mm/min的速度拉伸,以拉伸絲測定接著力。接著強度係根據下述之基準進行評估。將結果示於下述表XI及XII。 (基準) ◎◎:光學薄膜或黏著劑層破斷無法剝離,即使於60℃、95%RH環境下接著性亦良好。 ◎:光學薄膜或黏著劑層破斷無法剝離,接著性良好。 〇:光學薄膜與黏著劑層之間雖一部分剝離,但接著性良好。 △:光學薄膜與黏著劑層之間雖一部分剝離,但為無問題的範圍。 ×:光學薄膜與黏著劑層之間全部剝離,接著性不良。 [evaluate] <Adhesion> The obtained sheet-adhered polarizing plate was cut into a width of 25 mm to prepare a test piece. Peel off the peeled PET film from the test piece, attach the exposed adhesive layer to the glass plate every 1 cm, grasp the moving part, and mark it as white. After bonding, keep it in an autoclave adjusted to 50°C/5atm for 20 minutes and press. After pressing, place it in an environment of 40°C and 95%RH for 1 hour, then stretch the polarizing plate to the glass at an angle of 180°C at a speed of 300mm/min, and measure the adhesion force with the stretched wire. Strength is then evaluated based on the following criteria. The results are shown in Tables XI and XII below. (baseline) ◎◎: The optical film or adhesive layer cannot be peeled off if broken, and the adhesion is good even in an environment of 60℃ and 95%RH. ◎: The optical film or adhesive layer cannot be peeled off if it is broken, and the adhesion is good. 〇: The optical film and the adhesive layer are partially peeled off, but the adhesion is good. △: The optical film and the adhesive layer are partially peeled off, but within the problem-free range. ×: The optical film and the adhesive layer were completely peeled off, indicating poor adhesion.

<高濕衝擊改善> 將所得之附黏著薄片的偏光板裁斷成25mm寬,製作試驗片。從試驗片剝出被剝離處理之PET薄膜,將經露出之黏著劑層貼合在玻璃板。貼合後,於40℃、95%RH之恆溫恆濕槽內靜置5天後取出,根據下述之基準進行評估。將結果示於下述表XI及XII。 (基準) ◎◎:於面板無混濁。 ◎:於60秒以內混濁消失。 〇:於10分鐘以內混濁消失。 △:於1小時以內混濁消失。 ×:混濁未消失。 <High humidity impact improvement> The obtained sheet-adhered polarizing plate was cut into a width of 25 mm to prepare a test piece. Peel off the peeled PET film from the test piece, and attach the exposed adhesive layer to the glass plate. After bonding, let it stand for 5 days in a constant temperature and humidity chamber at 40°C and 95%RH, then take it out and evaluate it based on the following standards. The results are shown in Tables XI and XII below. (baseline) ◎◎: No turbidity on the panel. ◎: The turbidity disappears within 60 seconds. 〇: The turbidity disappears within 10 minutes. △: The turbidity disappears within 1 hour. ×: The turbidity has not disappeared.

如前述結果所示,認為本發明之偏光板與比較例之偏光板相比較,在黏著薄片(黏著劑層)與光學薄膜之間的接著性良好,且可抑制面板的混濁。As shown in the above results, it is considered that the polarizing plate of the present invention has better adhesion between the adhesive sheet (adhesive layer) and the optical film and can suppress clouding of the panel compared with the polarizing plate of the comparative example.

[液晶顯示裝置20] <液晶顯示裝置20的製作> 作為液晶顯示裝置,準備Sharp製液晶電視「AQ-32AD5」。從此裝置剝離視認側之偏光板,作為附黏著劑層之偏光板,將樣品20以黏著薄片與液晶單元相鄰的方式貼合,而得到液晶顯示裝置20。 [Liquid crystal display device 20] <Production of liquid crystal display device 20> As a liquid crystal display device, an LCD TV "AQ-32AD5" manufactured by Sharp was prepared. The polarizing plate on the viewing side is peeled off from the device to use it as a polarizing plate with an adhesive layer, and the sample 20 is bonded so that the adhesive sheet is adjacent to the liquid crystal unit, thereby obtaining a liquid crystal display device 20 .

<液晶顯示裝置20之評估> 對於所得之液晶顯示裝置20,實施方格試驗時,於黏著劑層與光學薄膜之間的全部方格產生剝離,為接著性不良。又,於40℃、95%RH之恆溫恆濕槽內靜置5天時,於液晶顯示裝置混濁並未消失。 <Evaluation of Liquid Crystal Display Device 20> When a grid test was performed on the obtained liquid crystal display device 20, peeling occurred in all the grids between the adhesive layer and the optical film, indicating poor adhesion. Furthermore, when left in a constant temperature and humidity chamber at 40°C and 95%RH for 5 days, the turbidity in the liquid crystal display device did not disappear.

[液晶顯示裝置43] <液晶顯示裝置43之評估> 在液晶顯示裝置20的製作,作為附黏著劑層之偏光板,將樣品20變更為樣品43之外,其他對於以相同之順序所得之液晶顯示裝置43,實施方格試驗時,於黏著薄片(黏著劑層)與光學薄膜之間並無剝離,為接著性良好。又,於40℃、95%RH之恆溫恆濕槽內靜置5天時,於液晶顯示裝置並未產生混濁。 [產業上之可利用性] [Liquid crystal display device 43] <Evaluation of Liquid Crystal Display Device 43> In the production of the liquid crystal display device 20, except for changing the sample 20 to the sample 43 as the polarizing plate with the adhesive layer, the other liquid crystal display devices 43 obtained by the same procedure were subjected to a grid test, and the adhesive sheet ( There is no peeling between the adhesive layer) and the optical film, indicating good adhesion. In addition, when the liquid crystal display device was left to stand for 5 days in a constant temperature and humidity chamber at 40°C and 95% RH, no turbidity was produced in the liquid crystal display device. [Industrial availability]

本發明可利用在不會降低與黏著薄片之間的接著力,並可抑制面板的混濁之光學薄膜,使用該光學薄膜之偏光板及液晶顯示裝置。The present invention can utilize an optical film that can suppress clouding of the panel without reducing the adhesive force with the adhesive sheet, and can be used in polarizing plates and liquid crystal display devices using the optical film.

30:液晶單元 40:第1偏光板 41:第1偏光子 43:保護薄膜(F1) 45:保護薄膜(F2) 46:粗糙化面 47:易接著層 48:黏著薄片 50:第2偏光板 51:第2偏光子 53:保護薄膜(F3) 55:保護薄膜(F4) 60:背光 100:光學薄膜 101:粗糙化面 102:易接著層 200:偏光板 300:偏光板保護薄膜 400:偏光子 500:黏著薄片 30:LCD unit 40: 1st polarizing plate 41: The first polarized photon 43: Protective film (F1) 45: Protective film (F2) 46: Roughened surface 47:Easy bonding layer 48:Adhesive flakes 50: 2nd polarizing plate 51: 2nd polarized photon 53: Protective film (F3) 55: Protective film (F4) 60: Backlight 100: Optical film 101: Roughened surface 102:Easy bonding layer 200:Polarizing plate 300:Polarizing plate protective film 400:Polarized photons 500: Adhesive flakes

[圖1]表示本發明之偏光板的構成之一例的示意圖 [圖2]表示本發明之液晶顯示裝置的構成之一例的示意圖 [Fig. 1] A schematic diagram showing an example of the structure of the polarizing plate of the present invention. [Fig. 2] A schematic diagram showing an example of the structure of a liquid crystal display device of the present invention.

100:光學薄膜 100: Optical film

101:粗糙化面 101: Roughened surface

102:易接著層 102:Easy bonding layer

200:偏光板 200:Polarizing plate

300:偏光板保護薄膜 300:Polarizing plate protective film

400:偏光子 400:Polarized photons

500:黏著薄片 500: Adhesive flakes

Claims (5)

一種光學薄膜,其係含有環烯烴系樹脂之光學薄膜,其特徵為前述環烯烴系樹脂為含有乙烯化合物作為共聚成分的樹脂,前述光學薄膜之透濕度(40℃、95%RH)為0.1~60g/(m2.24h)的範圍內,且於單面具有粗糙化面,且前述粗糙化面的單面外部霧度為0.02%以上且未滿0.10%,前述乙烯化合物為環丁烯、環戊烯、環庚烯、環辛烯、二環戊二烯的至少一種,在前述粗糙化面之單面外部霧度、與在與該粗糙化面相反側的背面之單面外部霧度之比為2:1以上且未滿10.0:1.0。 An optical film containing a cycloolefin resin, characterized in that the cycloolefin resin is a resin containing a vinyl compound as a copolymer component, and the moisture permeability (40°C, 95%RH) of the optical film is 0.1~ Within the range of 60g/(m 2 .24h), and has a roughened surface on one side, and the external haze on one side of the roughened surface is more than 0.02% and less than 0.10%, the aforementioned vinyl compound is cyclobutene, At least one of cyclopentene, cycloheptene, cyclooctene, and dicyclopentadiene, the single-sided external haze on the roughened surface, and the single-sided external haze on the back surface opposite to the roughened surface. The ratio is more than 2:1 and less than 10.0:1.0. 如請求項1之光學薄膜,其中,於與前述粗糙化面相反側的背面,具有含有丙烯酸樹脂、乙烯基樹脂、聚胺基甲酸酯樹脂、聚酯樹脂的至少一種之易接著層。 The optical film according to claim 1, wherein the back surface opposite to the roughened surface has an easy-adhesion layer containing at least one of an acrylic resin, a vinyl resin, a polyurethane resin, and a polyester resin. 一種偏光板,其係至少依偏光板保護薄膜、偏光子、光學薄膜及黏著薄片順序層合而成之偏光板,其特徵為前述光學薄膜為如請求項1或請求項2之光學薄膜。 A polarizing plate, which is a polarizing plate composed of at least a polarizing plate protective film, a polarizing photon, an optical film and an adhesive sheet laminated in this order, characterized in that the aforementioned optical film is the optical film of claim 1 or claim 2. 如請求項3之偏光板,其中,在40℃、 95%RH環境下之前述黏著薄片的含水率為10.0%以下。 Such as the polarizing plate of claim 3, wherein at 40°C, The moisture content of the aforementioned adhesive sheet under a 95% RH environment is 10.0% or less. 一種液晶顯示裝置,其係於液晶單元至少單側的面貼合如請求項3或請求項4之偏光板的液晶顯示裝置,其特徵為前述黏著薄片與前述液晶單元相鄰。 A liquid crystal display device in which at least one side of a liquid crystal unit is bonded to the polarizing plate of claim 3 or claim 4, characterized in that the adhesive sheet is adjacent to the liquid crystal unit.
TW110122918A 2020-07-29 2021-06-23 Optical film, polarizing plate and liquid crystal display device TWI814019B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020128413 2020-07-29
JP2020-128413 2020-07-29

Publications (2)

Publication Number Publication Date
TW202212432A TW202212432A (en) 2022-04-01
TWI814019B true TWI814019B (en) 2023-09-01

Family

ID=80035586

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110122918A TWI814019B (en) 2020-07-29 2021-06-23 Optical film, polarizing plate and liquid crystal display device

Country Status (5)

Country Link
JP (1) JPWO2022024879A1 (en)
KR (1) KR20230029872A (en)
CN (1) CN116097140A (en)
TW (1) TWI814019B (en)
WO (1) WO2022024879A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011028251A (en) * 2009-06-26 2011-02-10 Fujifilm Corp Phase difference film, polarizing plate, and liquid crystal display device
TW201910398A (en) * 2017-08-02 2019-03-16 日商日本瑞翁股份有限公司 Optical film and method for manufacturing same

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4056552B2 (en) * 2006-05-24 2008-03-05 日東電工株式会社 Liquid crystal panel and liquid crystal display device
JP2008134624A (en) * 2006-10-26 2008-06-12 Fujifilm Corp Polarizing plate protective film, polarizing plate and liquid crystal display device
JP6728651B2 (en) * 2015-11-27 2020-07-22 コニカミノルタ株式会社 Optical film and manufacturing method thereof, polarizing plate and liquid crystal display device
JP6993979B2 (en) * 2016-09-30 2022-01-14 日東電工株式会社 Liquid crystal panel and image display device
JP2019142196A (en) * 2018-02-23 2019-08-29 日油株式会社 Antifogging antireflection film
JP2019206629A (en) 2018-05-29 2019-12-05 綜研化学株式会社 Adhesive composition, adhesive sheet, and image display device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011028251A (en) * 2009-06-26 2011-02-10 Fujifilm Corp Phase difference film, polarizing plate, and liquid crystal display device
TW201910398A (en) * 2017-08-02 2019-03-16 日商日本瑞翁股份有限公司 Optical film and method for manufacturing same

Also Published As

Publication number Publication date
JPWO2022024879A1 (en) 2022-02-03
TW202212432A (en) 2022-04-01
KR20230029872A (en) 2023-03-03
CN116097140A (en) 2023-05-09
WO2022024879A1 (en) 2022-02-03

Similar Documents

Publication Publication Date Title
TWI569967B (en) A polarizing plate and a liquid crystal display device using the same
WO2021070525A1 (en) Polarizing plate with phase difference layer and adhesive layer and organic electro luminescence display device using same
JP7305306B2 (en) circular polarizer
WO2021240882A1 (en) Polarizing plate with retardation layer and adhesive layer and organic electroluminescence display device using same
JP2011128408A (en) Method of manufacturing hard coat film, hard coat film, polarizing plate and image displaying device
JP2021063972A (en) Polarizing plate with retardation layer and adhesive layers, and organic electroluminescence display device using the same
TWI645964B (en) Optical film, optical film roll body and optical film manufacturing method
JP2017049574A (en) Optical laminate
KR101342183B1 (en) Polarizing plate and liquid crystal display device
JP5980465B2 (en) Polarizing plate and liquid crystal display device using the same
JP5382118B2 (en) Polarizing plate and liquid crystal display device
TWI814019B (en) Optical film, polarizing plate and liquid crystal display device
TW201431688A (en) Optical film, method for manufacturing optical film, polarizer and image display device
CN110275237B (en) Method for producing optical laminate and method for producing optical laminate with adhesive layer
TWI770005B (en) Thermoplastic Resin Laminated Stretch Film
JP6834992B2 (en) Thermoplastic resin laminated stretch film
KR101894811B1 (en) Coating acryl film
WO2023042518A1 (en) Optical layered body
WO2022004284A1 (en) Polarizing plate equipped with retardation layer and adhesive layer, and image display device using polarizing plate equipped with retardation layer and adhesive layer
JP7169159B2 (en) Liquid crystal layer laminate
KR20230154938A (en) Stretched film, manufacturing method of stretched film, polarizer and liquid crystal display device
TW202248023A (en) Circularly polarizing film laminate with pressure-sensitive adhesive layer, and image display device
JP2022145412A (en) Optical laminate, manufacturing method thereof and picture display unit
TW202246818A (en) Circular polarizing plate and image display device using same
CN116893464A (en) polarizing plate