TW201321110A - Automatic programming device and automatic programming method for laser processing machine, and laser processing system - Google Patents

Automatic programming device and automatic programming method for laser processing machine, and laser processing system Download PDF

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TW201321110A
TW201321110A TW101117105A TW101117105A TW201321110A TW 201321110 A TW201321110 A TW 201321110A TW 101117105 A TW101117105 A TW 101117105A TW 101117105 A TW101117105 A TW 101117105A TW 201321110 A TW201321110 A TW 201321110A
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workpiece
processing
machining
trajectory
laser processing
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Takaaki Ootsu
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Amada Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4093Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine
    • G05B19/40937Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine concerning programming of machining or material parameters, pocket machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Geometry (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Numerical Control (AREA)
  • Laser Beam Processing (AREA)

Abstract

An automatic programming device (9) generates an operation program for controlling the operation of a laser processing machine using square pipe shape data and product shape data stored in a storage means. When a processing program is created for a case in which a product is obtained by cutting each face of the square pipe and cutting in a direction that is inclined at a prescribed angle with respect to the axial direction of the pipe, the programming device lays out a processing trajectory where a cutting process is performed on a developed diagram wherein the square pipe is laid out on a given straight line parallel to the axial direction of the square pipe. The programming device is equipped with a processing trajectory changing means which, when the processing trajectory in the direction perpendicular to the axial direction of the member being processed protrudes toward the product-shape side in the developed diagram wherein the processing trajectory has been laid out, changes this protruding processing trajectory so as to shorten the trajectory by a prescribed length.

Description

雷射加工機的自動程式設計裝置及自動程式設計方法以及雷射加工系統 Automatic programming device and automatic programming method for laser processing machine and laser processing system

本發明,是關於雷射加工機的自動程式設計裝置及自動程式設計方法以及雷射加工系統,尤其是關於:藉由雷射加工機,在將方管,以相對於該方管的軸成傾斜的形狀進行加工之情形時,可防止加工不良之加工程式的自動程式設計裝置及自動程式設計方法以及雷射加工系統。 The present invention relates to an automatic programming device and an automatic programming method for a laser processing machine, and a laser processing system, and more particularly to: by a laser processing machine, a square tube is formed with respect to an axis of the square tube When the inclined shape is processed, the automatic programming device, the automatic programming method, and the laser processing system that can prevent the machining process from being defective can be prevented.

第8圖,是一般之雷射加工機的構成圖。 Fig. 8 is a view showing the configuration of a general laser processing machine.

如第8圖所示,雷射加工機1,是利用夾頭3來抓持被加工構件5,並由雷射頭7以預定順序對該被加工構件5照射雷射,進行該被加工構件5的切斷加工等。又,如此之雷射加工機1,是依據由自動程式設計裝置所作成的程式經由NC裝置予以變換後的驅動信號來進行動作。 As shown in Fig. 8, the laser processing machine 1 grips the workpiece 5 by the chuck 3, and irradiates the workpiece 5 with a laser in a predetermined order by the laser head 7, and performs the workpiece. 5 cutting processing, etc. Further, the laser processing machine 1 operates in accordance with a drive signal converted by the NC device in accordance with a program created by the automatic programming device.

而且,於上述雷射加工機1,被加工構件5為於其斷面具有角部的方管,在預定切口處將該方管5切斷加工之情形時,有以下兩種方法。亦即,第1加工方法,是藉由管旋轉裝置一面使方管旋轉一面對方管的角隅部(角部)進行加工的方法;第2加工方法,是對方管的角隅部,以不使該方管旋轉地進行加工的方法。 Further, in the above-described laser processing machine 1, when the workpiece 5 is a square tube having a corner portion in its cross section, and the square tube 5 is cut at a predetermined slit, there are the following two methods. In other words, the first processing method is a method in which the square tube is rotated while the square tube is rotated, and the corner portion (corner portion) of the other tube is processed. The second processing method is the corner portion of the opposite tube. A method of processing the square tube in a rotational manner.

第9圖,是在先前技術中不使斷面正方形的方管旋轉地在角隅部進行面加工的第2加工方法的正視說明圖。 Fig. 9 is a front elevational view showing a second processing method in which the square tube of the square section is not rotated in the corner portion in the prior art.

亦即,上述第2加工方法之情形,首先,如第9圖( a)所示地,從以方管5的正面形狀所觀看之上面A的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面A進行切斷加工。 That is, in the case of the second processing method described above, first, as shown in FIG. 9 ( In the case of a), the laser beam is irradiated from the left end to the right end of the upper surface A viewed from the front surface of the square tube 5, and the laser beam 7 is moved, and the upper surface A of the opposing pipe 5 is cut.

其次,如第9圖(b)所示地,使雷射頭7朝上方移動,藉由管旋轉裝置使方管5繞軸朝箭頭方向旋轉90度,如第9圖(c)所示地,在面B成為上面時便停止旋轉,使雷射頭7朝下方移動至照射位置,並且從上面B的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面B進行切斷加工。 Next, as shown in Fig. 9(b), the laser head 7 is moved upward, and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow by the tube rotating device, as shown in Fig. 9(c). When the surface B becomes the upper surface, the rotation is stopped, the laser head 7 is moved downward to the irradiation position, and the laser beam is irradiated from the left end to the right end of the upper surface B to move the laser head 7, and the upper surface B of the opposite tube 5 is performed. Cut processing.

同樣地,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第9圖(d)所示地,在面C成為上面時便停止旋轉,使雷射頭7朝下方移動至照射位置,並且從上面C的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面C進行切斷加工,接著,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第9圖(e)所示地,在面D成為上面時便停止旋轉,然後使雷射頭7朝下方移動至照射位置,並且從上面D的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面D進行切斷加工。 Similarly, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in Fig. 9(d), when the surface C becomes the upper surface, the rotation is stopped, so that the laser head is turned off. 7 moves downward to the irradiation position, and irradiates the laser from the left end to the right end of the upper surface C to move the laser head 7, and the upper surface C of the opposite pipe 5 is cut, and then the laser head 7 is moved upward. The square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in Fig. 9(e), when the surface D becomes the upper surface, the rotation is stopped, and then the laser head 7 is moved downward to the irradiation position, and from above. The left end of the D is irradiated with a laser to the right end to move the laser head 7, and the upper surface D of the other pipe 5 is cut.

如此地實施,由上述以往之自動程式設計來進行第2加工方法之情形時,是在預定處所對方管5進行切斷加工的方式來實施。 In this way, when the second processing method is performed by the above-described conventional automatic programming, it is implemented in a manner in which the opposite pipe 5 is cut.

又,方管5的抓持機構、旋轉機構、以及頂心機構等由以下的專利文獻所記載。 Further, the gripping mechanism, the rotating mechanism, and the centering mechanism of the square tube 5 are described in the following patent documents.

以往,作為此種技術,例如周知有記載於以下所示的文獻者(專利文獻:日本特開平10-235495號公報、日本特開2004-167577號公報)。 In the related art, for example, the following documents are known (patent document: Japanese Laid-Open Patent Publication No. Hei 10-235495, No. 2004-167577).

然而,由上述以往的自動程式設計執行第2加工方法之情形下,在相對於方管5的軸朝垂直方向來進行切斷加工之情形時並不會產生問題,但在相對於方管5的軸朝傾斜方向而非垂直來進行切斷加工之情形時,就會造成加工到製品形狀的內部而產生加工不良的問題。 However, in the case where the second machining method is executed by the above-described conventional automatic programming, there is no problem in the case where the cutting process is performed in the vertical direction with respect to the axis of the square pipe 5, but it is opposite to the square pipe 5 When the shaft is cut in the oblique direction instead of perpendicularly, the inside of the product shape is processed to cause a problem of poor processing.

亦即,利用上述以往的第2加工方法,例如,如第10圖所示地,對方管5,要在相對於其軸方向5a傾斜一預定角度α(在此例約45度)的方向上進行切斷加工來製得如第10圖所示之形狀的製品5b時,就會在位於該製品5b之切斷部分處的預定上端部產生當作為加工不良的切口5c1、5c2。 In other words, according to the above-described conventional second processing method, for example, as shown in Fig. 10, the opposing pipe 5 is inclined in a direction inclined by a predetermined angle α (about 45 degrees in this example) with respect to the axial direction 5a thereof. When the cutting process is performed to obtain the product 5b having the shape shown in Fig. 10, the slits 5c1, 5c2 which are defective in processing are generated at the predetermined upper end portion at the cut portion of the product 5b.

第10圖,是對方管5在相對於其軸方向5a傾斜一預定角度α的方向上進行了切斷加工之情形時的說明圖;第11圖,是對方管5在相對於其軸方向5a傾斜一預定角度α的方向上進行了切斷加工之情形時的第2加工方法的正視及俯視說明圖。 Fig. 10 is an explanatory view showing a case where the opposing pipe 5 is cut in a direction inclined by a predetermined angle α with respect to the axial direction 5a thereof; and Fig. 11 is a case where the opposing pipe 5 is in the axial direction 5a with respect to the axial direction thereof A front view and a plan view of the second processing method when the cutting process is performed in a direction in which the predetermined angle α is inclined.

更詳加說明,如第11圖(a)的正視圖所示,是從方管5在正面形狀所視的上面A的左端往右端一面照射雷射 一面使雷射頭7移動,對方管5的上面A進行切斷加工。在此,如第11圖(a)的俯視圖所示,在方管5的上面A被切入有切口5c。 More specifically, as shown in the front view of Fig. 11(a), the laser beam is irradiated from the left end to the right end of the upper side A of the square tube 5 as viewed from the front surface. While the laser head 7 is moved, the upper surface A of the opposing pipe 5 is cut. Here, as shown in the plan view of Fig. 11(a), the slit A is cut into the upper surface A of the square tube 5.

其次,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第11圖(b)所示,在面B成為上面時便停止旋轉,使雷射頭7朝下方移動至照射位置,並且以相對於方管5的軸方向5a夾有預定的角度α從上面B的左端往右端一面照射雷射一面使雷射頭7移動,來對方管5的上面B進行切斷加工。在此,如第11圖(b)的俯視圖所示,在方管5的上面B切入有切口5d,但是於製品5b側之上面B亦殘留有當作為加工不良之面A的切口5c2。 Next, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in Fig. 11(b), when the surface B becomes the upper surface, the rotation is stopped, and the laser head 7 is turned toward Moving downward to the irradiation position, and irradiating the laser beam from the left end to the right end of the upper surface B with a predetermined angle α with respect to the axial direction 5a of the square tube 5, the laser head 7 is moved, and the upper surface B of the opposite tube 5 is performed. Cut processing. Here, as shown in the plan view of Fig. 11(b), the slit 5d is cut into the upper surface B of the square tube 5, but the slit 5c2 which is the surface A which is a defective processing remains on the upper surface B of the product 5b side.

同樣地,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第11圖(c)的正視圖所示,在面C成為上面時便停止旋轉,使雷射頭7朝下方移動至照射位置,並且從上面C的左端往右端一面照射雷射一面使雷射頭7移動,來對方管5的上面C進行切斷加工,在此,如第11圖(c)的俯視圖所示,在方管5的上面C被切入有切口5e。 Similarly, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in the front view of FIG. 11(c), when the surface C becomes the upper surface, the rotation is stopped, so that the The head 7 moves downward to the irradiation position, and the laser beam is irradiated from the left end to the right end of the upper surface C to move the laser head 7 to cut the upper surface C of the opposite pipe 5, as shown in Fig. 11 ( As shown in the top view of c), a slit 5e is cut into the upper surface C of the square tube 5.

接著,使雷射頭7移動於上方並使方管5繞軸朝箭頭方向旋轉90度,如第11圖(d)所示,在面D成為上面時便停止旋轉,然後使雷射頭7朝下方移動至照射位置,並且以相對於方管5的軸方向5a夾有預定的角度α從上面D的左端往右端一面照射雷射一面使雷射頭7移動,來 對方管5的上面D進行切斷加工。在此亦如第11圖(d)的俯視圖所示,在方管5的上面D切入有切口5f,但是於製品5b側之上面D亦殘留有當作為加工不良之面A的切口5c1。 Next, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in FIG. 11(d), when the surface D becomes the upper surface, the rotation is stopped, and then the laser head 7 is caused to rotate. Moving downward to the irradiation position, and irradiating the laser beam from the left end to the right end of the upper surface D with a predetermined angle α with respect to the axial direction 5a of the square tube 5, the laser head 7 is moved. The upper surface D of the other pipe 5 is cut. Here, as shown in the plan view of Fig. 11(d), the slit 5f is cut into the upper surface D of the square tube 5, but the slit 5c1 which is the surface A which is a defective processing remains on the upper surface D of the product 5b side.

又,於面C的切口5e雖亦會殘留於上面D,但由於並不是製品5b側,所以不當作加工不良。 Moreover, although the notch 5e of the surface C remains on the upper surface D, since it is not the side of the product 5b, it is not regarded as a processing defect.

如此地,以上述第2加工方法對方管5在相對於其軸方向5a朝傾斜一預定角度α的方向上進行切斷加工之情形時,就會產生如上述之加工不良的缺失。 When the cutting process is performed in the direction in which the opposing pipe 5 is inclined by a predetermined angle α with respect to the axial direction 5a by the second machining method, the above-described machining failure is caused.

在此,本發明,是有鑑於上述問題而研創的,其目的在於提供一種,可以防止藉由雷射加工機在對方管以相對於該方管的軸成傾斜的形狀進行加工時的加工不良之加工程式的自動程式設計裝置及自動程式設計方法以及雷射加工系統。 Here, the present invention has been made in view of the above problems, and it is an object of the invention to provide a processing failure in which a processing by a laser processing machine in a shape inclined with respect to an axis of the square tube by a laser processing machine can be prevented. Automatic programming device and automatic programming method for processing programs and laser processing system.

為了解決上述課題,本發明,是對於使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計裝置,其特徵為:在作成對被加工構件,依其各個面進行切斷加工,並且在相對於上述被加工構件之軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:使用來自上述記憶手段之上述被加工構件的 形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段之製品形狀資料,在上述被加工構件的展開圖上,將上述依各個面進行切斷加工的複數加工軌跡予以展開的加工軌跡展開手段、以及於上述加工軌跡之已被展開的展開圖中,與上述被加工構件之軸方向垂直之方向的加工軌跡會突出於製品形狀側之情形時,將該所突出的加工軌跡以縮短一預定長度地予以變更的加工軌跡變更手段。 In order to solve the above problems, the present invention is an automatic programming device for generating an operation program for controlling the operation of a laser processing machine using shape data and product shape data of a member to be processed stored in a memory means, and is characterized by When the workpiece is to be machined, the cutting process is performed on each of the faces, and the cutting process is performed in a direction inclined by a predetermined angle with respect to the axial direction of the workpiece to obtain a machining program. There are: using the above-mentioned processed member from the above memory means The shape data is an unfolded drawing forming means for developing the member to be developed in an arbitrary line parallel to the axial direction of the member to be processed, and using the shape information of the product from the memory means, and the workpiece is processed. In the developed view, the processing trajectory development means for developing the plurality of processing trajectories which are cut by the respective surfaces, and the developed trajectory of the processing trajectory are perpendicular to the axial direction of the workpiece When the machining path of the direction protrudes from the shape side of the product, the machining path changing means for changing the protruding machining path by a predetermined length is changed.

本發明之其他特徵,是對於使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計裝置,在作成對被加工構件,依其各個面進行切斷加工,並且在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段之製品形狀資料,在上述被加工構件的展開圖上,將上述依各個面進行切斷加工的複數加工軌跡予以展開的加工軌跡展開手段、及依順序算出:於上述加工軌跡之已被展開的展開圖中 ,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的角度算出手段、及判定上述所算出的角度,分別是否為180度以上的判定手段、以及上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的加工軌跡變更手段。 Another feature of the present invention is an automatic programming device for generating an operation program for controlling the operation of a laser processing machine using shape data and product shape data of a member to be processed memorized by a memory means, When the processing member performs cutting processing on the respective surfaces thereof and performs cutting processing in a direction inclined by a predetermined angle with respect to the axial direction to obtain a processing program for the product, the method includes: using the above-described memory from the memory means The shape data of the processed member is an unfolded image forming means for developing the member to be developed in an arbitrary line parallel to the axial direction of the member to be processed, and using the shape data of the product from the memory means. On the developed view of the workpiece, the machining trajectory development means for expanding the plurality of machining trajectories that are cut by the respective faces, and sequentially calculating: in the developed view of the machining trajectory An angle calculating means for arranging the angle of the processing track between the plurality of faces and the machining track of the adjacent surface on the product shape side, and determining whether the calculated angle is 180 degrees or more And when the determination result is 180 degrees or more, among the two machining trajectories from which the angle is calculated, the machining trajectory in the direction perpendicular to the axial direction of the workpiece is shortened by a predetermined thickness. Changed processing trajectory change means.

本發明之其他特徵,是對於使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計方法,在作成對被加工構件,在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:藉由展開圖作成手段,使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的工序、及藉由加工軌跡展開手段,使用來自上述記憶手段的製品形狀資料,在上述被加工構件的展開圖上,將進行切斷加工的加工軌跡予以展開的工序、以及藉由角度算出手段,依順序算出:於上述加工軌跡之已被展開的展開圖中,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的工序、及 藉由判定手段,判定上述所算出的角度,分別是否為180度以上的工序、以及藉由加工軌跡變更手段,上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的工序。 Another feature of the present invention is an automatic programming method for generating an action program for controlling the action of a laser processing machine using shape data and product shape data of a member to be processed memorized by a memory means, When the processing member performs cutting processing in a direction inclined by a predetermined angle with respect to the axial direction thereof to obtain a processing program for the product, the processing member is provided by using the above-described memory means by the development means. The shape data is obtained by expanding the above-described workpiece to form a developed image on an arbitrary straight line parallel to the axial direction of the workpiece, and using the shape information of the product from the memory means by means of the processing trajectory means. In the developed view of the workpiece, the step of expanding the machining trajectory of the cutting process and the angle calculation means are sequentially calculated: in the expanded view of the machining trajectory, in the plurality of faces The angle between the processing track of one of the processing tracks and the adjacent surface of the workpiece on the shape side of the product Process, and The determination means determines whether the calculated angle is 180 degrees or more, and if the determination result is 180 degrees or more by the machining trajectory changing means, the two machining trajectories of the angle are calculated. Among them, the processing locus in the direction perpendicular to the axial direction of the workpiece to be processed is changed by shortening a predetermined thickness.

本發明之其他特徵,是對於用以進行被加工構件之雷射加工的雷射加工系統,具備有:用以進行被加工構件之雷射加工的雷射加工機、及記憶有被加工構件的形狀資料及製品形狀資料的記憶手段、以及使用於上述記憶手段所記憶之被加工構件的形狀資料及製品形狀資料,來作成雷射加工機之加工程式的自動程式設計裝置;上述自動程式設計裝置,在作成對被加工構件,在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,係具備有:使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段的製品形狀資料,在上述被加工構件的展開圖上,將進行切斷加工的加工軌跡予以展開的加工軌跡展開手段、及依順序算出:於上述加工軌跡之已被展開的展開圖中 ,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的角度算出手段、及判定上述所算出的角度,分別是否為180度以上的判定手段、以及上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的加工軌跡變更手段,上述雷射加工機,是按照上述加工程式,藉由該控制裝置執行各部的控制而沿著已被展開於上述展開圖上的加工軌跡,並且是沿著以縮短一預定厚度地變更之後的加工軌跡,來進行上述被加工構件的切斷加工。 Another feature of the present invention is that a laser processing system for performing laser processing of a workpiece is provided with a laser processing machine for performing laser processing of a workpiece, and a memory member to be processed. The memory device of the shape data and the shape data of the product, and the shape data and the shape data of the workpiece to be processed by the memory means, to form an automatic programming device for the processing program of the laser processing machine; the above automatic programming device When the machining tool is formed by cutting the workpiece in a direction inclined by a predetermined angle with respect to the axial direction thereof, the machining tool is formed by using the shape of the workpiece to be processed from the memory means. The material is formed by expanding the above-mentioned workpiece to form a development view of the developed image, and using the shape data of the product from the memory means, on the arbitrary line parallel to the axial direction of the workpiece to be processed, On the unfolding map, the machining trajectory in which the machining trajectory of the cutting process is unfolded is unfolded. Section, and calculates in sequence: in the trajectory of the machining has been expanded in FIG expanded An angle calculating means for arranging the angle of the processing track between the plurality of faces and the machining track of the adjacent surface on the product shape side, and determining whether the calculated angle is 180 degrees or more And when the determination result is 180 degrees or more, among the two machining trajectories from which the angle is calculated, the machining trajectory in the direction perpendicular to the axial direction of the workpiece is shortened by a predetermined thickness. The changed machining path changing means, wherein the laser processing machine performs the control of each part by the control means in accordance with the machining program, and follows the machining path that has been developed on the development view, and is shortened by The machining trajectory after the predetermined thickness is changed to perform the cutting process of the workpiece.

以下,使用圖面來說明實施本發明的實施形態。 Hereinafter, embodiments for carrying out the invention will be described using the drawings.

第1圖,是顯示實施本發明之雷射加工系統之概略的說明圖。 Fig. 1 is an explanatory view showing the outline of a laser processing system embodying the present invention.

如第1圖所示,該雷射加工系統10,係具有:使用資料庫(記憶手段)11內的製品形狀資料以及被加工構件(方管5)的資料等來作成雷射加工機1之加工程式的自動程式設計裝置9。 As shown in Fig. 1, the laser processing system 10 has a laser processing machine 1 using a product shape data in a database (memory means) 11 and data of a workpiece (square tube 5). Automatic programming device for the processing program 9.

並且,藉由該自動程式設計裝置9作成預定的加工程式所形成的NC資料,在藉由NC裝置13轉換成驅動資料後被送往雷射加工機1,藉由雷射加工機1的控制裝置2 依照該驅動資料執行各部的控制,進行被加工構件(於斷面具有角部之方管5)的雷射加工。又,在上述資料庫11內,蓄積有藉由加工而取得之製品形狀資料及被加工構件(方管5)的資料等。 Further, the NC data formed by the automatic programming device 9 to create a predetermined processing program is converted to the driving data by the NC device 13 and sent to the laser processing machine 1 by the laser processing machine 1. Device 2 The laser processing of the workpiece (the square tube 5 having the corner portion in the cross section) is performed by performing control of each unit in accordance with the driving data. Further, in the above-described database 11, the product shape data obtained by the processing and the material of the workpiece (square tube 5) are accumulated.

第2圖,是顯示第1圖所示之自動程式設計裝置9之概略構成的方塊圖。 Fig. 2 is a block diagram showing a schematic configuration of the automatic programming device 9 shown in Fig. 1.

如第2圖所示,自動程式設計裝置9,是由電腦所組成,具備連接有ROM17及RAM19的CPU15,於CPU15,更連接有如鍵盤的輸入裝置21及如顯示器的顯示裝置23。又,於上述CPU15,連接有資料庫11。 As shown in Fig. 2, the automatic programming device 9 is composed of a computer, and includes a CPU 15 to which a ROM 17 and a RAM 19 are connected. Further, the CPU 15 is connected to an input device 21 such as a keyboard and a display device 23 such as a display. Further, a database 11 is connected to the CPU 15.

而且,於該自動程式設計裝置9,其CPU15,依照從輸入裝置21之來自操作者的指示,使用資料庫11內的製品形狀資料以及被加工構件(方管5)的資料,並且按照取自ROM17的電腦程式而使用RAM19,作成如後述之雷射加工機1的加工程式。 Further, in the automatic programming device 9, the CPU 15 uses the product shape data in the database 11 and the material of the workpiece (square tube 5) in accordance with an instruction from the operator from the input device 21, and is taken from The computer program of the ROM 17 uses the RAM 19 to create a processing program for the laser processing machine 1 to be described later.

其次,說明第1圖所示之雷射加工機1的加工動作及構成。 Next, the processing operation and configuration of the laser processing machine 1 shown in Fig. 1 will be described.

第3圖,是位於第1圖所示之雷射加工機1中之加工物支撐裝置的詳細圖,(a)為卡止座側的側面圖,(b)是從A-A箭頭方向所觀察的圖面,(c)是頂心座側的側面圖,(d)是從B-B箭頭方向所觀察的圖面;第4圖,是由卡止座及頂心座所構成之加工物支撐裝置的外觀圖,(a)是側面圖,(b)是顯示夾持(抓持)有加工物之狀態的側面圖。 Fig. 3 is a detailed view of the workpiece supporting device in the laser processing machine 1 shown in Fig. 1, (a) is a side view on the side of the locking seat, and (b) is a view from the direction of the arrow AA. (c) is a side view of the top side of the top, (d) is a view from the direction of the BB arrow; and FIG. 4 is a workpiece supporting device composed of a retaining seat and a top seat The external view, (a) is a side view, and (b) is a side view showing a state in which a workpiece is gripped (grabbed).

如第3圖及第4圖所示,例如,以雷射加工機對斷面正方形之管狀被加工構件(方管)5的面進行切斷加工之情形,將被加工構件5之一端中空部卡合地插入於:卡止座100之2爪或是4爪夾頭其相向的爪部101a、101b或是101c、101d的突出端且從軸心S以等距離L、L所突設的卡止構件102、102上。然後,藉由將相向的爪部,例如101a、101b以相互分離並擴寬之方式進行螺捲(scroll),來固定地夾持被加工構件5的一端。 As shown in FIG. 3 and FIG. 4, for example, in the case where the surface of the tubular workpiece (square tube) 5 having a square section is cut by a laser processing machine, the hollow end of one end of the workpiece 5 is processed. Inserted into the two claws of the locking seat 100 or the protruding ends of the opposing claw portions 101a, 101b or 101c, 101d of the four-claw chuck and protruding from the axis S by equidistances L, L The locking members 102, 102 are on. Then, one end of the workpiece 5 is fixedly held by scrolling the opposing claw portions, for example, 101a and 101b, so as to be separated from each other and widened.

另一方面,如第4圖(b)所示,藉由轉動操作頂心座200的把手204,使頂心座200朝向箭頭5a的方向進行微小行程移動,並使由以軸心位置為頂點之三角形狀板體所構成的抵接推壓構件201的卡合部位對被加工構件5之另一端中空部進行抵接頂壓調整之後,完成被加工構件5的定心夾持操作。 On the other hand, as shown in Fig. 4(b), by rotating the handle 204 of the top core seat 200, the top core seat 200 is moved in a slight stroke toward the direction of the arrow 5a, and the position is centered on the axis position. After the engagement portion of the abutting pressing member 201 formed by the triangular-shaped plate body abuts against the hollow portion of the other end of the workpiece 5, the centering and clamping operation of the workpiece 5 is completed.

接著,為了將被加工構件5的加工部位或是加工面,相對於雷射加工頭7調整成例如成為水平等適當的對應姿勢,藉由設置於加工頭7之沒有圖示出的模擬感應器來檢測出被加工構件5的安裝角度,然後以來自控制裝置2的指令進行被加工構件5與加工頭7之相對位置的姿勢控制。再者,以模擬感應器來判別構成各面之周邊的長度,將所期望的面定位控制為上面。 Next, in order to adjust the processing portion or the processed surface of the workpiece 5 to the laser processing head 7 so as to be in an appropriate corresponding posture such as a horizontal level, the analog sensor (not shown) provided in the processing head 7 is provided. The mounting angle of the workpiece 5 is detected, and then the posture control of the relative position of the workpiece 5 and the machining head 7 is performed with an instruction from the control device 2. Further, the length of the periphery of each of the faces is determined by an analog sensor, and the desired face position is controlled to the upper side.

然後,於控制裝置2的控制下,利用分度裝置104內的伺服馬達藉由使被加工構件5旋轉與停止的狀態下,由加工頭7照射雷射光進行周面的切斷加工等。於此時,也 可以使加工頭7沿著後述的加工軌跡一面移動,一面如第6圖所示地,將方管5,在相對於其軸方向(X軸)5a傾斜一預定角度α之方向上進行切斷加工之方式來實施。 Then, under the control of the control device 2, the machining head 5 is irradiated with the laser beam by the machining head 7 in a state where the machining member 5 is rotated and stopped by the servo motor in the indexing device 104, and the circumferential surface is cut or the like. At this time, too The machining head 7 can be moved along the machining path to be described later, and the square pipe 5 can be cut in a direction inclined by a predetermined angle α with respect to the axial direction (X-axis) 5a as shown in Fig. 6 . The way of processing is implemented.

又,於上述控制裝置2,是藉由NC裝置13傳送來由自動程式設計裝置9作成的預定加工程式所產生的驅動資料,並依照該驅動資料進行雷射加工控制。 Further, in the control device 2, drive data generated by a predetermined machining program created by the automatic programming device 9 is transmitted by the NC device 13, and laser processing control is performed in accordance with the drive data.

又,由於以卡止座100側之夾頭3的爪部101所包圍的中心部,是位在軸心的延長上,並形成有孔穴部,故可在成為頂心座200之抵接推壓構件201之中心部的軸心部的筒體202插入能夠支撐被加工構件5的棒狀體。並且,該棒狀體,是可以使用在加工前的準備階段、或是在加工結束後之將被加工構件5卸下時的附加操作階段。 Further, since the center portion surrounded by the claw portion 101 of the chuck 3 on the side of the locking seat 100 is positioned on the extension of the axial center and the hole portion is formed, it can be pushed against the abutment seat 200. The cylindrical body 202 of the axial center portion of the central portion of the pressing member 201 is inserted into a rod-like body capable of supporting the workpiece 5 to be processed. Further, the rod-shaped body can be used in a preparation stage before processing or an additional operation stage in which the workpiece 5 is removed after the processing is completed.

其次,參照第5圖,對於第1圖及第2圖所示之自動程式設計裝置9的加工程式作成動作加以說明。 Next, referring to Fig. 5, the machining program creation operation of the automatic programming device 9 shown in Figs. 1 and 2 will be described.

第5圖,是顯示自動程式設計裝置之動作的流程圖。 Fig. 5 is a flow chart showing the operation of the automatic programming device.

在此,如第6圖(a)所示,對於將斷面為正方形之方管5,在相對於其軸方向(X軸)5a傾斜一預定角度α之方向上進行切斷加工來取得製品5b時的加工程式作成動作進行說明。 Here, as shown in Fig. 6(a), the square tube 5 having a square cross section is cut in a direction inclined by a predetermined angle α with respect to the axial direction (X axis) 5a to obtain a product. The machining program creation operation at the time of 5b will be described.

第6圖,是在相對於方管5的軸方向(X軸)5a傾斜一預定角度α的方向上進行切斷加工來取得製品5b之情形時的立體圖及展開圖。 Fig. 6 is a perspective view and a development view when the product 5b is taken in a direction in which the axial direction (X-axis) 5a of the square tube 5 is inclined by a predetermined angle α to obtain the product 5b.

首先,於第5圖的步驟301,以平行於方管5上之X軸的任意直線5g展開方管5。在此,直線5g,如第7圖 (a)所示,為位於方管5外周之面C與面D的交界線,展開圖,是以此直線5g將面C與面D切開並展開後的外形。 First, in step 301 of Fig. 5, the square tube 5 is unfolded by an arbitrary straight line 5g parallel to the X-axis on the square tube 5. Here, the line 5g, as shown in Figure 7 (a) is an outline of the boundary line between the surface C and the surface D located on the outer circumference of the square tube 5, and is an outer shape in which the surface C and the surface D are cut and expanded by the straight line 5g.

亦即,自動程式設計裝置9的CPU15,是使用來自資料庫11之被加工構件(方管5)的形狀資料,並且按照取自ROM17的電腦程式而使用RAM19,作成以平行於方管5上之X軸的任意直線5g來展開方管5的展開圖。在此,CPU15,是用來達成:以平行於方管5上之X軸的任意直線5g來展開方管5之展開圖作成手段的功能。 That is, the CPU 15 of the automatic programming device 9 uses the shape data of the workpiece (square tube 5) from the database 11, and uses the RAM 19 in accordance with the computer program taken from the ROM 17, and is formed in parallel with the square tube 5. An unfolded view of the square tube 5 is developed by an arbitrary straight line 5g of the X-axis. Here, the CPU 15 is for achieving a function of expanding the development of the square tube 5 by an arbitrary straight line 5g parallel to the X-axis on the square tube 5.

接著,於步驟303,是將執行切斷加工的第1~第4加工軌跡5c~5f展開在方管5的展開圖上。亦即,自動程式設計裝置9的CPU15,是使用取自資料庫11之製品形狀資料以及被加工構件(方管5)的形狀資料,並且按照取自ROM17的電腦程式而使用RAM19,將執行切斷加工的第1~第4加工軌跡5c~5f展開在方管5的展開圖上。藉此,取得如第6圖(b)所示的展開圖。 Next, in step 303, the first to fourth processing trajectories 5c to 5f that perform the cutting process are developed on the developed view of the square tube 5. In other words, the CPU 15 of the automatic programming device 9 uses the shape data of the product from the database 11 and the shape data of the workpiece (the square tube 5), and uses the RAM 19 in accordance with the computer program taken from the ROM 17, and the execution is performed. The first to fourth machining trajectories 5c to 5f of the breaking process are developed on the developed view of the square pipe 5. Thereby, an expanded view as shown in Fig. 6(b) is obtained.

又,第1~第4加工軌跡5c~5f,是第1~第4面A~D之各別的加工軌跡。 Further, the first to fourth processing trajectories 5c to 5f are processing trajectories of the first to fourth surfaces A to D.

在此,如第6圖(b)所示,第1加工軌跡5c,成為其兩端會分別突出於製品形狀5b側。該所突出的部分5c1、5c2,就是作為如第10圖所示之切口5y的加工不良而顯現的。 Here, as shown in Fig. 6(b), the first processing locus 5c has its both ends projecting from the product shape 5b side. The protruding portions 5c1, 5c2 appear as processing defects of the slit 5y as shown in Fig. 10.

在此,CPU15,是用來達成:將執行切斷加工的加工軌跡5c~5f展開在方管5的展開圖上之加工軌跡展開手 段的功能。 Here, the CPU 15 is used to realize that the machining trajectory 5c to 5f that performs the cutting process is developed on the development map of the square pipe 5 The function of the segment.

又,於第6圖(b)的展開圖中,是將第7圖(a)所示之位於方管5之外周的面C與面D的交界線5g、於外周的面A與面B的交界線5h、於外周的面B與面C的交界線5i、以及於外周的面D與面A的交界線5j,於第6圖(b)的展開圖中,分別以一點細鏈線來表示。 Further, in the developed view of Fig. 6(b), the boundary line 5g between the surface C and the surface D on the outer circumference of the square tube 5 shown in Fig. 7(a), and the surface A and the surface B on the outer circumference are shown in Fig. 7(a). The boundary line 5h, the boundary line 5i between the outer surface B and the surface C, and the boundary line 5j between the outer surface D and the surface A are respectively a small chain line in the developed view of Fig. 6(b) To represent.

又,於第6圖(b)的展開圖中,是將第7圖(a)所示之位於方管5之內周的面C與面D的交界線5k、於內周的面A與面B的交界線51、於內周的面B與面C的交界線5m、於內周的面D與面A的交界線5n,於第6圖(b)的展開圖中,分別以虛線來表示。 Further, in the developed view of Fig. 6(b), the boundary line 5k between the surface C and the surface D on the inner circumference of the square tube 5 shown in Fig. 7(a), and the surface A on the inner circumference are The boundary line 51 of the surface B, the boundary line 5m between the surface B and the surface C on the inner circumference, and the boundary line 5n between the surface D and the surface A on the inner circumference are respectively indicated by broken lines in the developed view of Fig. 6(b) To represent.

其次,於步驟305,是依順序算出位於展開圖中之面A~面D之加工軌跡5c~5f的1個與相鄰之面的加工軌跡之夾於製品形狀側的角度(角度CD、角度DA、角度AB、角度BC)。亦即,自動程式設計裝置9的CPU15,從如第6圖(b)所示的展開圖,依順序算出位於面A~面D之加工軌跡5c~5f的1個與相鄰之面的加工軌跡之夾於製品形狀側的角度(角度CD、角度DA、角度AB、角度BC)。在此,CPU15,是用來達成:依順序算出角度CD、角度DA、角度AB、角度BC的角度算出手段的功能。 Next, in step 305, the angles of the processing trajectories 5c to 5f of the surface A to the surface D located in the development view and the processing trajectories of the adjacent surfaces are placed on the side of the product shape (angle CD, angle) DA, angle AB, angle BC). In other words, the CPU 15 of the automatic programming device 9 sequentially calculates the processing of one of the adjacent tracks from the processing tracks 5c to 5f of the faces A to D from the developed view shown in Fig. 6(b). The angle of the trajectory sandwiched on the shape side of the product (angle CD, angle DA, angle AB, angle BC). Here, the CPU 15 is a function for calculating an angle calculation means for calculating the angle CD, the angle DA, the angle AB, and the angle BC in order.

其次,於步驟307,是分別判定上述角度CD、角度DA、角度AB、角度BC、是否為180度以上。為180度以上之情形時,於步驟309,是在已算出其角度的2個加工軌跡之中,將與X軸方向(被加工構件的軸方向5a) 呈垂直之方向上的加工軌跡予以縮短一預定厚度。不是為180度以上之情形時,於步驟311,則不進行加工軌跡的變更。在此,CPU15,是用來達成:角度判定手段及加工軌跡變更手段的功能。 Next, in step 307, it is determined whether the angle CD, the angle DA, the angle AB, and the angle BC are 180 degrees or more. In the case of 180 degrees or more, in step 309, among the two machining trajectories whose angles have been calculated, the X-axis direction (axis direction 5a of the workpiece to be processed) The processing trajectory in the vertical direction is shortened by a predetermined thickness. If it is not 180 degrees or more, in step 311, the change of the machining path is not performed. Here, the CPU 15 is a function for achieving the angle determination means and the processing trajectory changing means.

亦即,將上述步驟307、309之處理,以第6圖所示的具體例來說明時,如第6圖(c)所示,自動程式設計裝置9的CPU15,在算出面C的加工軌跡5e與面D的加工軌跡5f之製品形狀側的角度CD時由於並不是180度以上,因而不用進行加工軌跡的變更。而且,在算出面D的加工軌跡5f與面A的加工軌跡5c之製品形狀側的角度DA時由於為180度以上,因而在2個加工軌跡5f、5c之中,將與X軸方向呈垂直之方向上的加工軌跡5c的一端,以縮短方管5之板厚度量地予以變更。藉此,使突出於製品形狀側之第1加工軌跡5c以縮短一預定長度地被變更,而成為去除第1加工軌跡5c所突出的部分5c1。 That is, when the processing of the above steps 307 and 309 is described in the specific example shown in FIG. 6, as shown in FIG. 6(c), the CPU 15 of the automatic programming device 9 calculates the processing locus of the surface C. When the angle CD of the product shape side of the processing locus 5f of the surface D of the surface D is not 180 degrees or more, it is not necessary to change the processing locus. Further, when the angle D of the machining path 5f of the surface D and the product shape side of the machining path 5c of the surface A is calculated to be 180 degrees or more, the two machining trajectories 5f and 5c are perpendicular to the X-axis direction. One end of the processing locus 5c in the direction is changed by shortening the thickness of the square tube 5. Thereby, the first processing locus 5c protruding from the product shape side is changed by shortening by a predetermined length, and the portion 5c1 from which the first processing locus 5c protrudes is removed.

同樣地,自動程式設計裝置9的CPU15,在算出面A的加工軌跡5c與面B的加工軌跡5d之製品形狀側的角度AB時由於為180度以上,因而在2個加工軌跡5c、5d之中,將與X軸方向呈垂直之方向上的加工軌跡5c的另一端,以縮短方管5之板厚度量地予以變更。藉此,使突出於製品形狀側之第1加工軌跡5c以縮短一預定長度地被變更,而成為去除第1加工軌跡5c所突出的部分5c2。 Similarly, the CPU 15 of the automatic programming device 9 is 180 degrees or more when calculating the angle AB of the machining path 5c of the surface A and the machining shape 5d of the surface B, so that the two machining tracks 5c and 5d are In the middle, the other end of the machining locus 5c in the direction perpendicular to the X-axis direction is changed by shortening the thickness of the square tube 5. Thereby, the first processing locus 5c protruding from the product shape side is changed by a predetermined length, and the portion 5c2 from which the first processing locus 5c protrudes is removed.

而且,在算出面B的加工軌跡5d與面C的加工軌跡5e之製品形狀側的角度BC時由於不是180度以上,所以 不用進行加工軌跡的變更。 Further, when calculating the angle BC between the processing locus 5d of the surface B and the product shape side of the processing locus 5e of the surface C, since it is not 180 degrees or more, There is no need to change the machining path.

如此地,藉由將面A的加工軌跡5c以縮短一預定長度地予以變更,而取得如第6圖(c)所示之面A的加工軌跡5c’。從第6圖(c)所示之面A的加工軌跡5c’可以得知,去除第1加工軌跡5c之兩端朝向製品形狀5b側所突出的部分5c1、5c2,便可消除加工不良的原因。 In this manner, by changing the processing locus 5c of the surface A by a predetermined length, the processing locus 5c' of the plane A as shown in Fig. 6(c) is obtained. It can be seen from the processing locus 5c' of the surface A shown in Fig. 6(c) that the portions 5c1 and 5c2 which are protruded from the both ends of the first processing locus 5c toward the product shape 5b side can be eliminated, thereby eliminating the cause of the processing failure. .

其次,對於依據如第5圖及第6圖所示之自動程式設計裝置9所作成的加工程式而於雷射加工機1所執行的加工動作,參照第7圖加以說明。 Next, the machining operation executed by the laser processing machine 1 in accordance with the machining program created by the automatic programming device 9 shown in Figs. 5 and 6 will be described with reference to Fig. 7.

第7圖,是依據如第5圖及第6圖所作成的加工程式而於雷射加工機1所執行之加工動作的正視及俯視說明圖。 Fig. 7 is a front view and a plan view showing a machining operation performed by the laser processing machine 1 in accordance with a machining program prepared in accordance with Figs. 5 and 6.

首先,由自動程式設計裝置9所作成的加工程式產生NC資料,並使該NC資料藉由NC裝置13轉換為驅動資料然後傳送往雷射加工機1,然後由雷射加工機1的控制裝置2按照該驅動資料,如以下所示之方式進行斷面正方形之方管5的雷射切斷加工。 First, the NC program is generated by the machining program created by the automatic programming device 9, and the NC data is converted into drive data by the NC device 13 and then transmitted to the laser processing machine 1, and then controlled by the laser processing machine 1. 2 According to the driving data, the laser cutting process of the square tube 5 of the section square is performed as shown below.

首先,如第7圖(a)所示,在以方管5之正面形狀所觀看的上面A,如前述地由於成為將兩端減短方管5之板厚度量的加工軌跡5c’因此沿著將該兩端縮短方管5之板厚度量的加工軌跡5c’,一面從左側往右側照射雷射,一面使雷射頭7移動,來切斷加工方管5的上面A。 First, as shown in Fig. 7(a), the upper surface A viewed in the front shape of the square tube 5 is as described above because it becomes a processing locus 5c' which reduces the thickness of the square tube 5 at both ends. The processing track 5c' which shortens the thickness of the square tube 5 at both ends is irradiated with the laser from the left side to the right side, and the laser beam 7 is moved to cut the upper surface A of the processing square tube 5.

因而,在此,如其俯視圖所示,於方管5的上面A,切入將其兩端縮短了方管5之板厚度量的切口5c’。 Therefore, as shown in the plan view, the upper surface A of the square pipe 5 is cut into a slit 5c' in which the both ends thereof are shortened by the thickness of the square tube 5.

其次,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第7圖(b)所示,在面B成為上面時便停止旋轉,在以方管5的正面形狀所觀看的上面B,由於成為如前述的加工軌跡5d,因此使雷射頭7移動至照射位置,並且沿著該加工軌跡5d以相對於方管5的軸方向5a夾有預定角度α從上面B的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面B進行切斷加工。在此,如俯視圖所示,在方管5的上面B切入有切口5d。 Next, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in Fig. 7(b), when the surface B becomes the upper surface, the rotation is stopped, and the square tube 5 is used. The upper surface B viewed by the front shape is moved to the irradiation position by the processing trajectory 5d as described above, and is sandwiched by the machining trajectory 5d at a predetermined angle α with respect to the axial direction 5a of the square pipe 5. The laser beam 7 is irradiated from the left end to the right end of the upper side to move the laser head 7, and the upper surface B of the other pipe 5 is cut. Here, as shown in the plan view, a slit 5d is cut into the upper surface B of the square tube 5.

而且,在此,由於上面A的切口,成為已將其兩端縮短有方管5之板厚度量的切口5c’,所以可以解決該上面A的切口,作為加工不良而殘留在上面B的問題。 Further, here, since the slit of the upper surface A has the slit 5c' having the thickness of the square tube 5 reduced at both ends thereof, the slit of the upper surface A can be solved, and the problem of remaining on the upper surface B as a defective processing can be solved. .

同樣地,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第7圖(c)所示,在面C成為上面時便停止旋轉,在以方管5的正面形狀所觀看的上面C,由於成為如前述的加工軌跡5e,因此使雷射頭7移動至照射位置,並且沿著該加工軌跡5e從上面C的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面C進行切斷加工。 Similarly, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in Fig. 7(c), when the surface C becomes the upper surface, the rotation is stopped, and the square tube 5 is stopped. The upper surface C viewed by the front surface shape is moved to the irradiation position by the processing trajectory 5e as described above, and the laser beam is irradiated from the left end to the right end of the upper surface C along the processing trajectory 5e. The shot 7 moves, and the upper surface C of the other tube 5 is cut.

接著,使雷射頭7朝上方移動並使方管5繞軸朝箭頭方向旋轉90度,如第7圖(d)所示,在面D成為上面時便停止旋轉,在以方管5的正面形狀所觀看的上面D,由於成為如前述的加工軌跡5f,因此使雷射頭7移動至照射位置,並且沿著該加工軌跡5f以相對於方管5的軸方向 5a夾有預定角度α從上面D的左端往右端一面照射雷射一面使雷射頭7移動,對方管5的上面D進行切斷加工。 Next, the laser head 7 is moved upward and the square tube 5 is rotated 90 degrees about the axis in the direction of the arrow. As shown in FIG. 7(d), when the surface D becomes the upper surface, the rotation is stopped, and the square tube 5 is used. The upper surface D viewed from the front shape is moved to the irradiation position by the processing trajectory 5f as described above, and along the processing trajectory 5f in the axial direction with respect to the square tube 5 5a has a predetermined angle α. The laser beam is irradiated from the left end to the right end of the upper surface D, and the laser beam 7 is moved, and the upper surface D of the opposing pipe 5 is cut.

在此,如其俯視圖所示,由於上面A的切口,成為已將其兩端縮短有方管5之板厚度量的切口5c’,所以可以解決該上面A的切口,作為加工不良而殘留在上面D的問題。又,位在上面C的切口雖然會殘留在上面D,不過並沒有殘留在製品側所以不會成為問題。 Here, as shown in the plan view, since the slit of the upper surface A has the slit 5c' having the thickness of the square tube 5 reduced at both ends thereof, the slit of the upper surface A can be solved, and it remains as a defective processing. D problem. Further, although the slit located on the upper surface C remains on the upper surface D, it does not remain on the product side, so that it does not become a problem.

如此地,根據本實施形態,以上述第2加工方法對方管5在相對於其軸方向5a朝傾斜一預定角度α的方向上來進行切斷加工之情形時,也可以自動地防止如上述般地在製品側產生加工不良的缺失。 According to the present embodiment, when the cutting process is performed in the direction in which the opposing pipe 5 is inclined by a predetermined angle α with respect to the axial direction 5a by the second machining method, the above-described manner can be automatically prevented as described above. A lack of processing failure occurs on the product side.

本發明並不受前述之發明的實施形態所限定,藉由進行適當的變更,是能夠以其他的形態來實施者。 The present invention is not limited to the embodiments of the invention described above, and can be implemented in other forms by appropriate modifications.

例如,在上述實施形態中,雖使用了於斷面具有4個角之斷面正方形的構件來作為被加工構件,但本案發明並不限定於此,也可以使用於斷面具有4個角以上之斷面形狀的構件、也可以使用於斷面具有3個角的斷面三角形狀、或是於斷面具有2個角之斷面凹形狀、或是於斷面具有1個角之斷面L字形狀的構件。 For example, in the above-described embodiment, a member having a square shape having four corners in cross section is used as the member to be processed, but the present invention is not limited thereto, and may be used in a section having four or more angles. The member of the cross-sectional shape may also be used in a triangular shape having a cross section having three corners, a concave shape having a cross section having two corners, or a section having one corner in the cross section. L-shaped member.

〔產業之可利用性〕 [Industrial availability]

根據本發明,在對方管的角隅部,以不使該方管旋轉地進行面加工的第2加工方法中,即使相對於方管的軸是要在非垂直而是呈傾斜的方向上來進行切斷加工的情形時 ,也能作成用以防止造成加工至製品形狀之內部的加工程式。 According to the present invention, in the second processing method in which the square tube portion of the opposite tube is surface-machined without rotating the square tube, even if the axis of the square tube is to be inclined in a non-vertical direction When cutting the processing It can also be used to prevent the processing program from being processed into the shape of the product.

1‧‧‧雷射加工機 1‧‧ ‧ laser processing machine

2‧‧‧控制裝置 2‧‧‧Control device

3‧‧‧夾頭 3‧‧‧ chuck

5‧‧‧被加工構件(方管) 5‧‧‧Processed components (square tubes)

5a‧‧‧被加工構件的軸方向(方管的軸方向) 5a‧‧‧Axis direction of the machined member (axis direction of the square tube)

5b‧‧‧製品 5b‧‧‧Products

5c、5d、5e、5f、5c’‧‧‧加工軌跡(切口) 5c, 5d, 5e, 5f, 5c'‧‧‧ machining track (cut)

5c1、5c2‧‧‧切口 5c1, 5c2‧‧‧ incision

5g~5n‧‧‧交界線 5g~5n‧‧‧ junction line

7‧‧‧雷射頭 7‧‧‧Ray head

9‧‧‧自動程式設計裝置 9‧‧‧Automatic programming device

10‧‧‧雷射加工系統 10‧‧‧Laser processing system

11‧‧‧資料庫(記憶手段) 11‧‧‧Database (memory means)

13‧‧‧NC裝置 13‧‧‧NC device

15‧‧‧CPU 15‧‧‧CPU

17‧‧‧ROM 17‧‧‧ROM

19‧‧‧RAM 19‧‧‧RAM

21‧‧‧輸入裝置 21‧‧‧ Input device

23‧‧‧顯示裝置 23‧‧‧Display device

100‧‧‧卡止座 100‧‧‧ card seat

102‧‧‧卡止構件 102‧‧‧Clocking components

101a、101b、101c、101d‧‧‧爪部 101a, 101b, 101c, 101d‧‧‧ claws

104‧‧‧分度裝置 104‧‧‧ Indexing device

200‧‧‧頂心座 200‧‧‧Top seat

201‧‧‧推壓構件 201‧‧‧ Pushing members

204‧‧‧把手 204‧‧‧Handle

A~D‧‧‧方管的各面 All sides of the A~D‧‧‧ square tube

S‧‧‧軸心 S‧‧‧ Axis

α‧‧‧相對於方管之軸方向傾斜的預定角度 Α‧‧‧ predetermined angle inclined relative to the axis of the square tube

第1圖,是顯示實施本發明之雷射加工系統之概略的說明圖。 Fig. 1 is an explanatory view showing the outline of a laser processing system embodying the present invention.

第2圖,是第1圖所示之自動程式設計裝置9的概略構成圖。 Fig. 2 is a schematic configuration diagram of the automatic programming device 9 shown in Fig. 1.

第3圖,是在第1圖所示之雷射加工機1中之加工物支撐裝置的詳細圖。 Fig. 3 is a detailed view of the workpiece supporting device in the laser processing machine 1 shown in Fig. 1.

第4圖,是由卡止座及頂心座所構成之加工物支撐裝置的外觀圖。 Fig. 4 is an external view of a workpiece supporting device composed of a locking seat and a top core.

第5圖,是顯示自動程式設計裝置9之動作的流程圖。 Fig. 5 is a flow chart showing the operation of the automatic programming device 9.

第6圖,是沿著在相對於方管5的軸方向(X軸)5a傾斜一預定角度α的方向上進行切斷加工來取得製品5b之情形時的立體圖及展開圖。 FIG. 6 is a perspective view and a development view of the case where the product 5b is obtained by cutting in a direction inclined by a predetermined angle α with respect to the axial direction (X-axis) 5a of the square pipe 5.

第7圖,是依據如第5圖及第6圖所做成的加工程式而於雷射加工機1所執行之加工動作的正視及俯視說明圖。 Fig. 7 is a front view and a plan explanatory view of a machining operation performed by the laser processing machine 1 in accordance with a machining program prepared as shown in Figs. 5 and 6.

第8圖,是一般之雷射加工機的構成圖。 Fig. 8 is a view showing the configuration of a general laser processing machine.

第9圖,是在先前技術中,不使角隅部旋轉地對方管5進行面加工之第2加工方法的正視說明圖。 Fig. 9 is a front elevational view showing a second processing method in which the opposing tube 5 is subjected to surface processing without rotating the corner portion in the prior art.

第10圖,是在先前技術中,將方管5在相對於其軸 方向5a傾斜一預定角度α的方向上進行了切斷加工之情形時的立體說明圖。 Figure 10 is a prior art in which the square tube 5 is in relation to its axis A perspective explanatory view when the cutting direction is performed in a direction in which the direction 5a is inclined by a predetermined angle α.

第11圖,是在先前技術中,將方管5在相對於其軸方向5a傾斜一預定角度α的方向上進行了切斷加工之情形時的第2加工方法的正視及俯視說明圖。 Fig. 11 is a front view and a plan view showing a second processing method in the case where the square tube 5 is cut in a direction inclined by a predetermined angle α with respect to the axial direction 5a in the prior art.

Claims (10)

一種自動程式設計裝置,是使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計裝置,其特徵為:在作成對被加工構件,依其各個面進行切斷加工,並且在相對於上述被加工構件之軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段之製品形狀資料,在上述被加工構件的展開圖上,將上述依各個面進行切斷加工的複數加工軌跡予以展開的加工軌跡展開手段、以及於上述加工軌跡之已被展開的展開圖中,與上述被加工構件之軸方向垂直之方向的加工軌跡會突出於製品形狀側之情形時,將該所突出的加工軌跡以縮短一預定長度地予以變更的加工軌跡變更手段。 An automatic programming device is an automatic programming device for generating an action program for controlling the action of a laser processing machine by using shape data and product shape data of a member to be processed memorized by a memory means, characterized in that: When the workpiece is cut, and the cutting process is performed on each of the faces of the workpiece, and the cutting process is performed in a direction inclined by a predetermined angle with respect to the axial direction of the workpiece to obtain a machining program, the product is used: The shape data of the workpiece to be processed from the memory means is a development drawing means for developing the workpiece to form an unfolded image on an arbitrary line parallel to the axial direction of the workpiece, and using the memory means The product shape data, the processing trajectory development means for developing the plurality of processing trajectories that are cut by the respective surfaces on the developed view of the workpiece, and the developed view of the trajectory The machining path perpendicular to the axial direction of the workpiece to be processed will stand out When the case where the shape of the side product, the machining path by projecting a predetermined length to shorten the processing path to be changed for changing means. 如申請專利範圍第1項所述的自動程式設計裝置,其中,上述雷射加工機,是按照上述加工程式,沿著於上述展開圖上已被展開的加工軌跡,並且是沿著以縮短一預定長度地變更之後的加工軌跡,進行上述被加工構件的切斷加工。 The automatic programming device according to claim 1, wherein the laser processing machine is a processing track that has been developed along the development map according to the processing program, and is shortened by The machining trajectory after the predetermined length is changed, and the cutting process of the workpiece is performed. 如申請專利範圍第1或2項所述的自動程式設計裝置,其中,上述預定長度,是上述被加工構件之板厚的長度;上述任意直線,是面與面的交界線。 The automatic programming device according to claim 1 or 2, wherein the predetermined length is a length of a thickness of the workpiece to be processed; and the arbitrary straight line is a boundary line between the surface and the surface. 一種自動程式設計裝置,是使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計裝置,其特徵為:在作成對被加工構件,依其各個面進行切斷加工,並且在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段之製品形狀資料,在上述被加工構件的展開圖上,將上述依各個面進行切斷加工的複數加工軌跡予以展開的加工軌跡展開手段、及依順序算出:於上述加工軌跡之已被展開的展開圖中,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的角度算出手段、及判定上述所算出的角度,分別是否為180度以上的判定手段、以及上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈 垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的加工軌跡變更手段。 An automatic programming device is an automatic programming device for generating an action program for controlling the action of a laser processing machine by using shape data and product shape data of a member to be processed memorized by a memory means, characterized in that: When the workpiece is cut, and the cutting process is performed on each of the faces, and the cutting process is performed in a direction inclined by a predetermined angle with respect to the axial direction to obtain a processing program for the product, the memory member is used. The shape data of the member to be processed is an unfolded image forming means for developing the member to be developed in an arbitrary straight line parallel to the axial direction of the workpiece, and using the shape data of the product from the memory means In the developed view of the workpiece, the machining trajectory development means for expanding the plurality of machining trajectories that are cut by the respective surfaces, and sequentially calculating the expanded trajectory of the machining trajectory One of the processing tracks among the plurality of faces is sandwiched between the processing tracks of the adjacent faces The angle calculation means of the angle on the shape side and the determination means for determining whether or not the calculated angle is 180 degrees or more, and when the determination result is 180 degrees or more, the two machining trajectories of the angle are calculated. Among them, it will be in the axial direction with the above-mentioned workpiece A machining path changing means for changing the machining path in the vertical direction by shortening a predetermined thickness. 如申請專利範圍第4項所述的自動程式設計裝置,其中,上述判定結果不是180度以上之情形時,就不進行上述加工軌跡的變更。 The automatic programming device according to claim 4, wherein when the determination result is not 180 degrees or more, the processing track is not changed. 如申請專利範圍第4或5項所述的自動程式設計裝置,其中,是按照上述加工程式,沿著於上述展開圖上已被展開的加工軌跡,並且是沿著以縮短一預定厚度地變更之後的加工軌跡,進行上述被加工構件的切斷加工。 The automatic programming device according to the fourth or fifth aspect of the invention, wherein, according to the processing program, the processing track that has been developed on the developed image is changed along the predetermined thickness. The subsequent machining trajectory performs cutting processing of the workpiece to be processed. 如申請專利範圍第4或5項所述的自動程式設計裝置,其中,上述預定厚度,是上述被加工構件之板厚度;上述任意直線,是面與面的交界線。 The automatic programming device according to claim 4, wherein the predetermined thickness is a plate thickness of the workpiece to be processed; and the arbitrary straight line is a boundary line between the surface and the surface. 一種自動程式設計方法,是使用被記憶於記憶手段之被加工構件的形狀資料及製品形狀資料,來產生用以控制雷射加工機之動作的動作程式的自動程式設計方法,其特徵為:在作成對被加工構件,在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,具備有:藉由展開圖作成手段,使用來自上述記憶手段之上述被加工構件的形狀資料,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的工序、及藉由加工軌跡展開手段,使用來自上述記憶手段的製品形狀資料,在上述被加工構件的展開圖上,將進行切斷 加工的加工軌跡予以展開的工序、以及藉由角度算出手段,依順序算出:於上述加工軌跡之已被展開的展開圖中,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的工序、及藉由判定手段,判定上述所算出的角度,分別是否為180度以上的工序、以及藉由加工軌跡變更手段,上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的工序。 An automatic programming method is an automatic programming method for generating an action program for controlling the action of a laser processing machine by using shape data and product shape data of a member to be processed memorized by a memory means, characterized in that: When the workpiece is processed in a direction in which the workpiece is cut in a direction inclined by a predetermined angle with respect to the axial direction thereof to obtain a product, the image forming means is used to use the above-described memory from the memory means. The shape data of the processed member is a step of developing the workpiece to form a developed view by an arbitrary straight line parallel to the axial direction of the workpiece, and a shape of the product from the memory means by means of a processing trajectory means The data will be cut off on the developed view of the above-mentioned workpiece The process of developing the machining trajectory and the calculation by the angle calculation means are sequentially calculated: in the developed view of the trajectory of the trajectory, one of the processing trajectories among the plurality of faces and the adjacent face a step of arranging the angle of the processing trajectory on the shape side of the product, and a step of determining whether the calculated angle is 180 degrees or more by the determination means, and the processing result changing means is 180 degrees or more In the case of the two machining trajectories in which the angle has been calculated, the machining trajectory in the direction perpendicular to the axial direction of the workpiece is changed by a predetermined thickness. 一種雷射加工系統,是用以進行被加工構件之雷射加工的雷射加工系統,其特徵為:具備有:用以進行被加工構件之雷射加工的雷射加工機、及記憶有被加工構件的形狀資料及製品形狀資料的記憶手段、以及使用於上述記憶手段所記憶之被加工構件的形狀資料及製品形狀資料,來作成雷射加工機之加工程式的自動程式設計裝置,上述自動程式設計裝置,在作成對被加工構件,在相對於其軸方向傾斜一預定角度的方向上進行切斷加工來取得製品時的加工程式時,係具備有:使用來自上述記憶手段之上述被加工構件的形狀資料 ,以與上述被加工構件上之軸方向平行的任意直線,將上述被加工構件展開而作成展開圖的展開圖作成手段、及使用來自上述記憶手段的製品形狀資料,在上述被加工構件的展開圖上,將進行切斷加工的加工軌跡予以展開的加工軌跡展開手段、及依順序算出:於上述加工軌跡之已被展開的展開圖中,於複數個面當中之加工軌跡的1個與相鄰之面的加工軌跡之夾於製品形狀側之角度的角度算出手段、及判定上述所算出的角度,分別是否為180度以上的判定手段、以及上述判定結果為180度以上之情形時,在已算出該角度的2個加工軌跡之中,將與上述被加工構件的軸方向呈垂直之方向上的加工軌跡以縮短一預定厚度地予以變更的加工軌跡變更手段,上述雷射加工機,是按照上述加工程式,藉由該控制裝置執行各部的控制而沿著已被展開於上述展開圖上的加工軌跡,並且是沿著以縮短一預定厚度地變更之後的加工軌跡,來進行上述被加工構件的切斷加工。 A laser processing system is a laser processing system for performing laser processing of a workpiece, and is characterized in that: a laser processing machine for performing laser processing of a workpiece, and a memory The shape information of the processed member, the memory means of the shape data of the product, and the shape data and the shape data of the workpiece to be processed by the memory means are used to create an automatic programming device for the processing program of the laser processing machine, the above automatic The programming device is configured to use the above-described processing means from the above-described memory means when forming a processing program for cutting a product in a direction inclined by a predetermined angle with respect to the axial direction of the workpiece to be processed. Component shape data And an unfolded image forming means for developing the member to be developed in an arbitrary straight line parallel to the axial direction of the member to be processed, and using the shape data of the product from the memory means to expand the workpiece In the drawing, the machining trajectory development means for expanding the machining trajectory of the cutting process, and sequentially calculating: in the developed view of the machining trajectory, one of the machining trajectories among the plurality of faces When the angle calculation means for the angle of the processing path of the adjacent surface is sandwiched between the product shape side and the determination means for determining whether or not the calculated angle is 180 degrees or more, and when the determination result is 180 degrees or more, Among the two machining trajectories of the angle, the machining trajectory changing means that changes the machining trajectory in the direction perpendicular to the axial direction of the workpiece to be shortened by a predetermined thickness, the laser processing machine is According to the above processing program, the control device performs the control of each part along the plus that has been developed on the development map. Track, and along the processing path after a predetermined thickness to shorten changed to the above-described workpiece machining cutting member. 如申請專利範圍第9項所述的雷射加工系統,其中,上述雷射加工系統,是在上述自動程式設計裝置與上述雷射加工機之間,具備有:用來將來自上述自動程式設計裝置之預定的加工程式所產生的NC資料轉換為驅動資料並將該驅動資料往上述雷射加工機傳送的NC裝置,並藉由上述雷射加工機的控制裝置,按照該驅動資料來進行 各部的控制。 The laser processing system according to claim 9, wherein the laser processing system is provided between the automatic programming device and the laser processing machine, and is provided for: Converting the NC data generated by the predetermined processing program of the device into the NC device transmitted by the laser processing machine and driving the driving data to the laser processing machine, and performing the driving data according to the driving device of the laser processing machine Control of each department.
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