TW201307451A - Cellulose triacetate films with low birefringence - Google Patents

Cellulose triacetate films with low birefringence Download PDF

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TW201307451A
TW201307451A TW101121393A TW101121393A TW201307451A TW 201307451 A TW201307451 A TW 201307451A TW 101121393 A TW101121393 A TW 101121393A TW 101121393 A TW101121393 A TW 101121393A TW 201307451 A TW201307451 A TW 201307451A
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film
plasticizer
weight
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xylitol
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Michael Eugene Donelson
James Collins Maine
Bin Wang
Marcus David Shelby
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Eastman Chem Co
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0074Production of other optical elements not provided for in B29D11/00009- B29D11/0073
    • B29D11/00788Producing optical films
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2001/00Use of cellulose, modified cellulose or cellulose derivatives, e.g. viscose, as moulding material
    • B29K2001/08Cellulose derivatives
    • B29K2001/12Cellulose acetate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0038Plasticisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2301/00Characterised by the use of cellulose, modified cellulose or cellulose derivatives
    • C08J2301/08Cellulose derivatives
    • C08J2301/10Esters of organic acids
    • C08J2301/12Cellulose acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2323/00Functional layers of liquid crystal optical display excluding electroactive liquid crystal layer characterised by chemical composition
    • C09K2323/03Viewing layer characterised by chemical composition
    • C09K2323/035Ester polymer, e.g. polycarbonate, polyacrylate or polyester
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2413/00Indexing scheme related to G02F1/13363, i.e. to birefringent elements, e.g. for optical compensation, characterised by the number, position, orientation or value of the compensation plates
    • G02F2413/01Number of plates being 1

Abstract

The present invention relates to films made from cellulose tricacetate having low hydroxyl content and certain plasticizers. These films can exhibit low or zero optical retardation values, making them particularly suitable for use in optical applications, such as in liquid crystal displays (LCD) as protective and compensator films.

Description

具有低雙折射之三醋酸纖維素膜 Cellulose triacetate film with low birefringence

一般而言,本發明係關於自具有低羥基含量之三醋酸纖維素及某些塑化劑製得之膜及製造該等膜之方法。該等膜可展示低雙折射,此使得其尤其適用於光學應用中,例如在液晶顯示器(LCD)中作為保護及補償膜。 In general, the present invention relates to films made from cellulose triacetate having a low hydroxyl content and certain plasticizers, and methods of making the films. These films can exhibit low birefringence, which makes them particularly suitable for use in optical applications, such as in liquid crystal displays (LCDs) as protective and compensation films.

纖維素酯(例如三醋酸纖維素(CTA或TAC)、醋酸丙酸纖維素(CAP)及醋酸丁酸纖維素(CAB))係藉由液晶顯示器(LCD)工業而用於各種膜中。最值得注意者係其連同偏光板一起用作保護或補償膜,如(例如)US 2009/0068381 A1(其全部內容以引用方式併入本文中)中所闡述。該等膜通常藉由溶劑澆鑄製得,且然後將其層壓至經定向之碘化聚乙烯醇(PVOH或PVA)偏光膜之任一側,以保護PVOH層免於刮擦及濕氣侵入,同時亦增加結構剛性。或者,如在補償膜之情形下,其可與偏光鏡堆疊層壓在一起或以其他方式包含於偏光鏡與液晶層之間。纖維素酯可具有許多優於顯示器膜中所用之其他材料(例如,環烯烴、聚碳酸酯、聚醯亞胺等)之性能優點。 Cellulose esters such as cellulose triacetate (CTA or TAC), cellulose acetate propionate (CAP) and cellulose acetate butyrate (CAB) are used in various films by the liquid crystal display (LCD) industry. Most notably, it is used as a protective or compensation film together with a polarizing plate, as described, for example, in US 2009/0068381 A1, the entire disclosure of which is incorporated herein by reference. The films are typically prepared by solvent casting and then laminated to either side of a oriented iodinated polyvinyl alcohol (PVOH or PVA) polarizing film to protect the PVOH layer from scratches and moisture ingress. At the same time, it also increases structural rigidity. Alternatively, as in the case of a compensation film, it may be laminated with the polarizer stack or otherwise included between the polarizer and the liquid crystal layer. Cellulose esters can have many of the performance advantages over other materials used in display films (e.g., cyclic olefins, polycarbonates, polyimines, etc.).

除起到保護作用之外,該等膜亦可在改良LCD之反差比、寬視角及色移性能方面起作用。對於LCD中所用之交叉偏光鏡之典型組而言,尤其在視角增加時,沿對角線存在顯著光洩漏(此導致差的反差比)。已知,光學膜之多種組合可用於校正或「補償」此光洩漏。該等膜必須具有某 些端視所用液晶單元之類型而變化之明確界定之雙折射(或延遲),此乃因液晶單元本身亦將賦予一定程度之必須校正之不期望光學延遲。一些該等補償膜比其他膜更易於製備,從而經常在性能與成本之間進行折中。而且,儘管大多數補償及保護膜係藉由溶劑澆鑄製備,但業內仍爭取藉由熔融擠出製備更多膜。 In addition to protection, these films can also play a role in improving the contrast ratio, wide viewing angle, and color shift performance of LCDs. For a typical set of crossed polarizers used in LCDs, especially when the viewing angle is increased, there is significant light leakage along the diagonal (which results in a poor contrast ratio). It is known that various combinations of optical films can be used to correct or "compensate" for this light leakage. These membranes must have a certain The defined birefringence (or retardation) varies depending on the type of liquid crystal cell used, since the liquid crystal cell itself will also impart a degree of undesirable optical retardation that must be corrected. Some of these compensating membranes are easier to prepare than others, often resulting in a compromise between performance and cost. Moreover, while most compensation and protective films are prepared by solvent casting, the industry is striving to produce more films by melt extrusion.

通常以與折射率n有關之雙折射形式來量化補償及光學膜。一般而言,聚合物之折射率通常在1.4至1.8範圍內,且纖維素酯之折射率為大約1.46至1.50。對於給定材料而言,折射率愈高,光傳播穿過其之速度愈慢。 The compensation and optical film are typically quantified in the form of birefringence associated with refractive index n. In general, the refractive index of the polymer is typically in the range of from 1.4 to 1.8, and the refractive index of the cellulose ester is from about 1.46 to 1.50. For a given material, the higher the refractive index, the slower the light travels through it.

對於未經定向之各向同性材料而言,不論進入光波之偏光狀態如何,折射率將相同。隨著材料變為定向或以其他方式變為各向異性,折射率變得取決於材料方向。出於本發明之目的,存在三種表示為nx、ny及nz之所關注折射率,其分別對應於機器方向(MD)、橫向方向(TD)及厚度方向。隨著材料變得更具各向異性(例如,藉由將其拉伸),任兩種折射率間之差將增加。此差稱為「雙折射」。 For an unoriented isotropic material, the refractive index will be the same regardless of the polarization state of the incoming light wave. As the material becomes oriented or otherwise becomes anisotropic, the refractive index becomes dependent on the material direction. For the purposes of the present invention, there are three refractive indices of interest expressed as n x , n y , and n z , which correspond to machine direction (MD), lateral direction (TD), and thickness direction, respectively. As the material becomes more anisotropic (eg, by stretching it), the difference between any two refractive indices will increase. This difference is called "birefringence".

由於存在可選擇之材料方向之許多組合,故相應地存在不同雙折射值。最常見之兩種雙折射平面雙折射△ne及厚度雙折射△nth係定義如下:(1a)△ne=nx-ny;及(1b)△nth=[nz-(nx+ny)]/2。 Since there are many combinations of selectable material directions, different birefringence values exist accordingly. The two most common birefringence plane birefringences Δn e and thickness birefringence Δn th are defined as follows: (1a) Δn e = n x - n y ; and (1b) Δn th = [n z - ( n x +n y )]/2.

雙折射△ne係MD與TD間之相對平面內定向之量度且係無因次的。與之相比,△nth給出相對於平均平面定向之厚度 方向定向之量度。 The birefringence Δn e is a measure of the relative in-plane orientation between MD and TD and is dimensionless. In contrast, Δn th gives a measure of the orientation of the thickness direction relative to the average plane orientation.

經常用於表徵光學膜之另一術語係光學延遲(R)。R簡單地係雙折射乘以所討論膜之厚度(d)。因此,(2a)Re=△ned=(nx-ny)*d;及(2b)Rth=△nthd=[nz-(nx+ny)/2]*d。 Another term often used to characterize optical films is optical retardation (R). R is simply the birefringence multiplied by the thickness (d) of the film in question. Therefore, (2a)R e =Δn e d=(n x -n y )*d; and (2b)R th =Δn th d=[n z -(n x +n y )/2]* d.

延遲係兩個正交光波之間之相對相移之直接量度,且通常以單位奈米(nm)來報告。應注意,Rth之定義尤其關於+/-符號會隨一些作者而改變。 Latency is a direct measure of the relative phase shift between two orthogonal optical waves and is typically reported in units of nanometers (nm). It should be noted that the definition of Rth , especially with respect to the +/- symbol, will vary with some authors.

亦已知材料之雙折射/延遲行為會改變。舉例而言,大多數材料當拉伸時沿拉伸方向將展現較高折射率,且在垂直於拉伸方向上展現較低折射率。此乃因,在分子層面上,折射率沿聚合物鏈之軸通常較高且在垂直於鏈上較低。該等材料通常稱為「正雙折射」且代表大多數標準聚合物,包括所有市售纖維素酯。 It is also known that the birefringence/delay behavior of a material changes. For example, most materials will exhibit a higher index of refraction in the direction of stretching when stretched and a lower index of refraction in the direction perpendicular to the direction of stretching. This is because, at the molecular level, the refractive index is generally higher along the axis of the polymer chain and lower perpendicular to the chain. These materials are commonly referred to as "positive birefringence" and represent most standard polymers, including all commercially available cellulose esters.

另一有用參數係「固有雙折射」,其係材料之性質且係若材料經充分拉伸且所有鏈在一個方向上完全配向之情況下將發生之雙折射之量度。 Another useful parameter is "inherent birefringence," which is a measure of the nature of the material and is a measure of birefringence that would occur if the material was sufficiently stretched and all chains were perfectly aligned in one direction.

存在兩種其他較稀少類型之材料,即「負雙折射」及「零雙折射」。負雙折射聚合物在垂直於拉伸方向(相對於平行方向)上展現較高折射率,且因此亦具有負固有雙折射。已知某些苯乙烯系物及丙烯酸系物因其相當龐大之側基而具有負雙折射行為。與之相比,零雙折射係特殊情形且代表在拉伸時並不展示雙折射且因此具有零固有雙折射之材料。該等材料理想地用於光學應用,此乃因其可在處 理期間進行模製、拉伸或以其他方式施加應力,而不展示任一光學延遲或畸變。該等材料亦極為稀少。 There are two other less rare types of materials, namely "negative birefringence" and "zero birefringence". The negative birefringent polymer exhibits a higher refractive index in a direction perpendicular to the stretching direction (relative to the parallel direction), and thus also has a negative intrinsic birefringence. Certain styrenics and acrylics are known to have negative birefringence behavior due to their relatively bulky pendant groups. In contrast, zero birefringence is a special case and represents a material that does not exhibit birefringence when stretched and therefore has zero intrinsic birefringence. These materials are ideal for optical applications because they can be used everywhere Molding, stretching, or otherwise applying stress during the process without exhibiting any optical retardation or distortion. These materials are also extremely rare.

對於補償膜而言,為適當地消除光洩漏,其必須端視所用液晶單元之類型以某些方式組合。舉例而言,Fundamentals of Liquid Crystal Displays(D.K.Yang及S.T.Wu,Wiley,New Jersey,2006,第208-237頁)闡述多種方式以使用單軸板(雙軸板亦有效但在數學上較複雜)之組合來補償IPS(平面內切換)、扭曲向列(TN)及VA(垂直配向)型單元。在IPS單元之情形下,與習用三醋酸纖維素膜相比,低延遲膜用於最小化光洩漏更有效。 For the compensation film, in order to properly eliminate light leakage, it must be combined in some manner depending on the type of liquid crystal cell used. For example, Fundamentals of Liquid Crystal Displays (DKYang and STWu, Wiley, New Jersey, 2006, pp. 208-237) illustrates a variety of ways to use a combination of single-axis plates (two-axis plates are also effective but mathematically complex). To compensate for IPS (in-plane switching), twisted nematic (TN) and VA (vertical alignment) type units. In the case of an IPS unit, a low retardation film is more effective for minimizing light leakage than conventional cellulose acetate membranes.

舉例而言,當背光穿過一對具有兩個習用三醋酸纖維素(TAC)膜(二者具有Re=0 nm及Rth=-40 nm)之正交偏光鏡時,經計算光透射之等高線圖展示在沿偏光鏡透射軸在45°下存在約2.2%光洩漏。 For example, when the backlight passes through the two conventional triacetyl cellulose (TAC) film (having both R e = 0 nm and R th = -40 nm) of the orthogonal polarizers, one pair of light transmission calculated The contour plot shows approximately 2.2% light leakage at 45° along the transmission axis of the polarizer.

另一方面,當背光穿過一對具有兩個零延遲TAC膜(二者具有Re=0 nm及Rth=0 nm)之正交偏光鏡時,經計算光透射之等高線圖展示在沿偏光鏡透射軸之45°下存在最大值為約1.3%之光洩漏。 On the other hand, when the backlight passes through a pair of crossed polarizers with two zero-delay TAC films (both with R e =0 nm and R th =0 nm), the contour map of the calculated light transmission is shown along the There is a light leakage of a maximum of about 1.3% at 45° of the transmission axis of the polarizer.

因此,藉由用兩個零延遲TAC膜代替兩個習用TAC膜,光洩漏可降低幾乎一半。 Thus, by replacing the two conventional TAC films with two zero-delay TAC films, light leakage can be reduced by almost half.

此外,使用基於纖維素酯之零延遲膜優於非基於纖維素酯之零延遲膜之一個優點係基於纖維素酯之膜很好的黏附於PVA。因此,目前偏光鏡處理程序將不受影響。 Furthermore, one advantage of using a cellulose ester based zero retardation film over a non-cellulose ester based zero retardation film is that the cellulose ester based film adheres well to the PVA. Therefore, the current polarizer processing program will not be affected.

令人遺憾的是,典型的溶劑澆鑄三醋酸纖維素膜之Rth 值通常在自約-20 nm至-70 nm範圍內。因此,業內需要提供具有較低延遲、較佳地零或接近零延遲之三醋酸纖維素膜,以改良以IPS模式操作之LCD之補償膜性能。 Unfortunately, typical solvent cast triacetate membranes typically have Rth values ranging from about -20 nm to -70 nm. Accordingly, there is a need in the art to provide a cellulose triacetate film having a lower retardation, preferably zero or near zero retardation, to improve the compensation film performance of an LCD operating in IPS mode.

本發明滿足此需要以及其他需要,此自以下說明及隨附申請專利範圍將變得顯而易見。 The present invention meets this need and other needs, and the scope of the following description and the accompanying claims will become apparent.

已驚奇地發現,可製備在厚度方向上具有低或為零之光學延遲之三醋酸纖維素膜。該等膜尤其可用作LCD補償膜。 It has been surprisingly found that a cellulose triacetate film having a low or zero optical retardation in the thickness direction can be prepared. These films are especially useful as LCD compensation films.

在一個態樣中,本發明提供包含以下之膜:(a)三醋酸纖維素,其乙醯基取代度(DS乙醯基)為2.8至2.95;及(b)基於該膜之總重量,5重量%至15重量%之塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物。該膜已在100℃至140℃之溫度下退火1分鐘至少於60分鐘。此外,當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,該膜在厚度方向上之光學延遲值(Rth)為-15 nm至+15 nm。 In one aspect, the invention provides a film comprising: (a) cellulose triacetate having an acetylation degree of substitution (DS ethyl ketone group ) of from 2.8 to 2.95; and (b) based on the total weight of the film, 5 to 15% by weight of a plasticizer selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester amber Acid ester, butyl benzene sulfonamide, camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, octyl epoxidized octyl ester, Polyethylene glycol, tris(ethylene glycol) bis(2-ethylhexanoate), and mixtures thereof. The film has been annealed at a temperature of from 100 ° C to 140 ° C for at least 60 minutes. Further, when measured at a wavelength of 589 nm and normalized to a film thickness of 60 μm or less, the film has an optical retardation value (R th ) in the thickness direction of -15 nm to +15 nm.

在第二態樣中,本發明提供製備膜之方法。該方法包含以下步驟: (a)形成包含以下之摻雜物(dope):(i)三醋酸纖維素,其乙醯基取代度(DS乙醯基)為2.8至2.95;(ii)塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物;及(iii)溶劑;(b)將該摻雜物澆鑄至表面上以形成濕膜;(c)將至少一部分溶劑自該濕膜蒸發以形成乾膜;及(d)在100℃至140℃之溫度下將該乾膜退火1分鐘至少於60分鐘以形成最終膜。該最終膜基於該膜之總重量包含5重量%至15重量%之塑化劑。當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,最終膜在厚度方向上之光學延遲值(Rth)亦為-15 nm至+15 nm。 In a second aspect, the invention provides a method of making a film. The method comprises the steps of: (a) forming a dopant comprising: (i) cellulose triacetate having an acetylation degree of substitution (DS ethyl thiol ) of from 2.8 to 2.95; (ii) plasticizing a agent selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate, butyl sulfonamide, Camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, octyl epoxide, polyethylene glycol, tris(ethylene glycol) a bis(2-ethylhexanoate) and mixtures thereof; and (iii) a solvent; (b) casting the dopant onto the surface to form a wet film; (c) evaporating at least a portion of the solvent from the wet film To form a dry film; and (d) annealing the dry film at a temperature of 100 ° C to 140 ° C for at least 60 minutes to form a final film. The final film comprises from 5% by weight to 15% by weight, based on the total weight of the film, of a plasticizer. When measured at a wavelength of 589 nm and normalized to a film thickness of 60 μm or less, the optical retardation value (R th ) of the final film in the thickness direction is also -15 nm to +15 nm.

根據本發明,提供包含以下之膜:(a)三醋酸纖維素,其乙醯基取代度(DS乙醯基)為2.8至2.95;及(b)基於該膜之總重量,5重量%至15重量%之塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸 酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物。 According to the present invention, there is provided a film comprising: (a) cellulose triacetate having a degree of substitution of ethylene (DS ethyl ketone ) of from 2.8 to 2.95; and (b) 5% by weight based on the total weight of the film 15% by weight of a plasticizer selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate, butyl Benzosulfonamide, camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, octyl epoxidized octyl ester, polyethylene glycol , tris(ethylene glycol) bis(2-ethylhexanoate) and mixtures thereof.

該膜已在100℃至140℃之溫度下退火1分鐘至少於60分鐘。 The film has been annealed at a temperature of from 100 ° C to 140 ° C for at least 60 minutes.

此外,當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,該膜在厚度方向上之光學延遲值(Rth)為-15 nm至+15 nm。 Further, when measured at a wavelength of 589 nm and normalized to a film thickness of 60 μm or less, the film has an optical retardation value (R th ) in the thickness direction of -15 nm to +15 nm.

在一個實施例中,該膜之Rth值在-10 nm至+10 nm範圍內。在另一實施例中,該膜之Rth值在-5 nm至+5 nm範圍內。該等一般範圍內之其他Rth值亦涵蓋於本發明之範圍內,例如-3 nm至+3 nm。 In one embodiment, the film has an Rth value in the range of -10 nm to +10 nm. In another embodiment, the film has an Rth value in the range of -5 nm to +5 nm. Other Rth values within such general ranges are also encompassed within the scope of the invention, such as -3 nm to +3 nm.

本發明膜之厚度可端視應用而改變。舉例而言,通常對於LCD應用而言,膜厚度可在自40 μm至100 μm範圍內。其他膜厚度範圍包括40 μm至80 μm及40 μm至60 μm。 The thickness of the film of the invention can vary depending on the application. For example, typically for LCD applications, the film thickness can range from 40 μιη to 100 μιη. Other film thicknesses range from 40 μm to 80 μm and 40 μm to 60 μm.

用於本發明膜之三醋酸纖維素(CTA)之乙醯基取代度(DS乙醯基)為2.8至2.95。此對應於0.05至0.2之DSOH。具有此DS乙醯基之三醋酸纖維素係購自諸如Eastman Chemical公司等供應商。 The cellulose triacetate (CTA) used in the film of the present invention has an ethyl sulfhydryl substitution degree (DS acetyl group ) of 2.8 to 2.95. This corresponds to a DS OH of 0.05 to 0.2. The cellulose triacetate having this DS ethyl oxime is commercially available from suppliers such as Eastman Chemical.

該膜通常基於該膜之總重量含有85 wt%至95 wt%之CTA。在一些實施例中,該膜可含有85 wt%至90 wt%或90 wt%至95 wt%之CTA。 The film typically contains from 85 wt% to 95 wt% CTA, based on the total weight of the film. In some embodiments, the film may contain from 85 wt% to 90 wt% or from 90 wt% to 95 wt% CTA.

本發明之塑化劑選自山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯(例 如Resoflex® 804)、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯(例如Resoflex® 296或Paraplex® G-50)、環氧化妥爾酸辛基酯(例如Drapex® 4.4)、聚乙二醇(例如PEG 400或600)及三(乙二醇)雙(2-乙基己酸酯)。該等塑化劑係市面有售的。 The plasticizer of the present invention is selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate (example) Such as Resoflex® 804), butyl sulfonamide, camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate (eg Resoflex® 296 or Paraplex® G-50), epoxidized octyl talate (eg Drapex® 4.4), polyethylene glycol (eg PEG 400 or 600) and tris(ethylene glycol) bis(2-ethylhexanoate). These plasticizers are commercially available.

組合物中之塑化劑之量可端視所用具體塑化劑、所採用退火條件及期望Rth值而改變。通常,塑化劑可基於該膜之總重量以自5重量%至15重量%範圍內之量存在。塑化劑亦可以自5重量%至10重量%或10重量%至15重量%之量存在。 The amount of plasticizer in the composition can vary depending on the particular plasticizer used, the annealing conditions employed, and the desired Rth value. Generally, the plasticizer may be present in an amount ranging from 5 wt% to 15 wt%, based on the total weight of the film. The plasticizer may also be present in an amount from 5% by weight to 10% by weight or from 10% by weight to 15% by weight.

除塑化劑之外,本發明之膜亦可含有添加劑,例如穩定劑、UV吸收劑、抗結塊劑、滑動助劑、潤滑劑、黏接劑(pinning agent)、染料、顏料、延遲改性劑、消光劑、脫模劑等。 In addition to the plasticizer, the film of the present invention may also contain additives such as stabilizers, UV absorbers, anti-caking agents, slip additives, lubricants, pinning agents, dyes, pigments, delayed modification. Agent, matting agent, mold release agent, etc.

本發明亦提供製備膜之方法。該方法包含以下步驟:(a)形成包含以下之摻雜物:(i)三醋酸纖維素,其乙醯基取代度(DS乙醯基)為2.8至2.95;(ii)塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物;及 (iii)溶劑;(b)將該摻雜物澆注至表面上以形成濕膜;(c)將至少一部分溶劑自該濕膜蒸發以形成乾膜;及(d)在100℃至140℃之溫度下將該乾膜退火1分鐘至少於60分鐘以形成最終膜。 The invention also provides a method of making a film. The method comprises the steps of: (a) forming a dopant comprising: (i) cellulose triacetate having a degree of substitution of ethylene (DS ethyl thiol ) of from 2.8 to 2.95; (ii) a plasticizer. Selected from the following groups: sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate, butyl sulfonamide, camphor, 2 , 2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, octyl epoxidized octyl ester, polyethylene glycol, tris(ethylene glycol) bis ( 2-ethylhexanoate) and mixtures thereof; and (iii) a solvent; (b) casting the dopant onto a surface to form a wet film; (c) evaporating at least a portion of the solvent from the wet film to form a dry And (d) annealing the dry film at a temperature of from 100 ° C to 140 ° C for at least 60 minutes to form a final film.

該最終膜基於該膜之總重量包含5重量%至15重量%之塑化劑。 The final film comprises from 5% by weight to 15% by weight, based on the total weight of the film, of a plasticizer.

當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,該最終膜在厚度方向上之光學延遲值(Rth)亦為-15 nm至+15 nm。 When measured at a wavelength of 589 nm and normalized to a film thickness of 60 μm or less, the optical retardation value (R th ) of the final film in the thickness direction is also -15 nm to +15 nm.

CTA、塑化劑及溶劑可以任一方式組合以形成摻雜物。舉例而言,可將CTA及塑化劑組合在一起,然後添加至溶劑中。或者,可將CTA及塑化劑個別地添加至溶劑中。在將該等成份組合後,應將混合物充分混合以確保實質上均勻澆鑄摻雜物。 The CTA, plasticizer and solvent can be combined in any manner to form a dopant. For example, CTA and plasticizer can be combined together and then added to the solvent. Alternatively, CTA and a plasticizer may be added to the solvent individually. After combining the components, the mixture should be thoroughly mixed to ensure substantially uniform casting of the dopant.

CTA及塑化劑混合於其中之溶劑並無特別限制。其可係適用於製備摻雜物以藉由澆鑄形成CTA膜之任一液體。典型溶劑包括二氯甲烷及醇。一種該溶劑係二氯甲烷及甲醇或乙醇之85/15 vol%混合物。 The solvent in which the CTA and the plasticizer are mixed is not particularly limited. It may be suitable for preparing a dopant to form any liquid of the CTA film by casting. Typical solvents include dichloromethane and alcohol. One such solvent is a 85/15 vol% mixture of dichloromethane and methanol or ethanol.

所得摻雜物可澆鑄至典型溶劑澆鑄設備(例如澆鑄帶、澆鑄滾筒或移動塑膠膜)上以形成濕膜。澆鑄帶及滾筒之表面通常係由不銹鋼或鍍鉻鋼製得。移動塑膠膜之表面可由PTFE或矽化PET製得。 The resulting dopant can be cast onto a typical solvent casting apparatus such as a casting belt, a casting drum or a moving plastic film to form a wet film. The surfaces of the casting belt and the drum are usually made of stainless steel or chrome-plated steel. The surface of the moving plastic film can be made of PTFE or deuterated PET.

澆鑄後,濕膜經受蒸發步驟以移除至少一部分溶劑以得 到乾膜。乾膜之殘留溶劑含量可為1重量%至50重量%。在一些實施例中,殘留溶劑含量可在3重量%至40重量%範圍內。在其他實施例中,乾膜之殘留溶劑含量可在3重量%至6重量%範圍內。 After casting, the wet film is subjected to an evaporation step to remove at least a portion of the solvent To the dry film. The dry film may have a residual solvent content of from 1% by weight to 50% by weight. In some embodiments, the residual solvent content can range from 3% to 40% by weight. In other embodiments, the residual solvent content of the dry film can range from 3% to 6% by weight.

蒸發步驟可在環境條件下實施。或者,蒸發步驟可在高溫(例如自25℃至高達100℃、自30℃至95℃或自40℃至80℃)下實施。可使用多種方法以促進蒸發,例如間接加熱、藉由輻射加熱及/或視情況經加熱或經溶劑加載之受控空氣流。 The evaporation step can be carried out under ambient conditions. Alternatively, the evaporation step can be carried out at elevated temperatures (eg, from 25 ° C up to 100 ° C, from 30 ° C to 95 ° C or from 40 ° C to 80 ° C). A variety of methods can be used to facilitate evaporation, such as indirect heating, by radiant heating, and/or by controlled heating or solvent loaded controlled air flow.

蒸發步驟後,可將乾膜自澆鑄表面移除且然後退火。或者,可乾膜於澆鑄表面上的同時使其退火。退火步驟可在任一適宜設備中(例如在強制通風烘箱中)以一或多個階段實施,例如在100℃下長達10分鐘且然後在較高溫度(例如120℃、130℃或140℃)下長達20分鐘。退火期間,該膜可以任一適宜裝置進行約束以防止收縮。 After the evaporation step, the dry film can be removed from the cast surface and then annealed. Alternatively, the film can be annealed while casting on the surface. The annealing step can be carried out in one or more stages in any suitable equipment, such as in a forced air oven, for example at 100 ° C for up to 10 minutes and then at higher temperatures (eg 120 ° C, 130 ° C or 140 ° C) It lasts for 20 minutes. During annealing, the film can be restrained by any suitable means to prevent shrinkage.

退火後,該膜之殘留溶劑含量通常小於3重量%。在一些實施例中,經退火膜之殘留溶劑含量可少於1.5重量%。在其他實施例中,經退火膜之殘留溶劑含量可少於0.5重量%。 After annealing, the residual solvent content of the film is typically less than 3% by weight. In some embodiments, the residual solvent content of the annealed film can be less than 1.5% by weight. In other embodiments, the residual solvent content of the annealed film can be less than 0.5% by weight.

不欲受限於理論,退火步驟之主要目的係增加可能保留於來自澆鑄製程之膜中之殘留溶劑之擴散。然而,退火之額外益處係使在澆鑄製程期間產生之殘留應力鬆弛。當膜黏附於澆鑄基板時,溶劑蒸發至開放表面,從而在膜中產生內部應力。該等應力取決於材料性質、溶劑混合物、對 基板之黏附力及溶劑蒸發速率。澆鑄方法及速率可導致較高應力、較高雙折射及較高延遲。對於製造具有尺寸穩定性及低延遲之膜而言,期望鬆弛該等製程引發之應力。 Without wishing to be bound by theory, the primary purpose of the annealing step is to increase the diffusion of residual solvent that may remain in the film from the casting process. However, the additional benefit of annealing is to relax the residual stress generated during the casting process. When the film adheres to the cast substrate, the solvent evaporates to the open surface, creating internal stresses in the film. These stresses depend on material properties, solvent mixture, and Adhesion of the substrate and evaporation rate of the solvent. Casting methods and rates can result in higher stresses, higher birefringence, and higher retardation. For the manufacture of films having dimensional stability and low retardation, it is desirable to relax the stresses induced by such processes.

該等退火時間及溫度可端視所用澆鑄技術而變。舉例而言,若使用連續溶劑澆鑄線代替實驗室中之批次處理,則可使用較低退火溫度及較短時間。 These annealing times and temperatures can vary depending on the casting technique used. For example, if a continuous solvent casting line is used instead of batch processing in a laboratory, a lower annealing temperature and a shorter time can be used.

最終膜可利用業內熟知方法(例如電暈處理、電漿處理、火焰處理等)進行後處理。該膜亦可經皂化以確保與隨後的PVOH偏光層之良好黏著。 The final film can be post-treated using methods well known in the art (e.g., corona treatment, plasma treatment, flame treatment, etc.). The film can also be saponified to ensure good adhesion to the subsequent PVOH polarizing layer.

本發明亦提供包含本文所闡述膜之偏光板。本發明進一步提供包含該偏光板之液晶顯示器。對於液晶顯示器應用而言,本發明之膜最終將與其他膜及結構組合以形成整體液晶裝置。所用方法之實例包括層壓及/或塗覆。該等結構已為彼等熟習此項技術者熟知,且應瞭解,本發明之膜可以多種形式使用,此取決於具體製造商之規範及液晶單元類型。 The invention also provides a polarizing plate comprising a film as described herein. The present invention further provides a liquid crystal display including the polarizing plate. For liquid crystal display applications, the films of the present invention will eventually be combined with other films and structures to form a unitary liquid crystal device. Examples of methods used include lamination and/or coating. Such structures are well known to those skilled in the art, and it should be understood that the films of the present invention can be used in a variety of forms depending on the specifications of the particular manufacturer and the type of liquid crystal cell.

本發明可藉由以下工作實例來進一步說明,但應瞭解,該等實例僅出於說明目的而包括在內且不意欲限制本發明之範圍。 The invention is further illustrated by the following working examples, which are to be construed as being limited to the scope of the invention.

實例Instance 量測程序Measuring procedure

膜光學延遲Re及Rth係使用波長範圍為370 nm至1000 nm之Woollam橢圓偏光計M-2000V來量測。出於比較目的,在589 nm之波長下進行量測,並將數據正規化為60 μm及 40 μm之膜厚度。此經正規化延遲係如下計算:Rth=目標厚度*mRth/d;及Re=目標厚度*mRe/d其中mRth係膜試樣之經量測Rth,mRe係膜試樣之經量測Re,且d係實際膜厚度(以微米表示)。目標膜厚度係60 μm或40 μm。兩個經正規化數據集合包含於以下實例中。 Membrane optical retardation R e and R th were measured using a Woollam ellipsometer M-2000V with a wavelength range of 370 nm to 1000 nm. For comparison purposes, measurements were taken at 589 nm and the data was normalized to film thicknesses of 60 μm and 40 μm. This normalized delay is calculated as follows: R th = target thickness * mR th /d; and R e = target thickness * mR e / d where the mR th film sample is measured R th , mR e film test The sample is measured by R e and d is the actual film thickness (expressed in microns). The target film thickness is 60 μm or 40 μm. Two normalized data sets are included in the following examples.

材料material

所有該等實例使用DS乙醯基為約2.86之相同市售三醋酸纖維素(CTA)樹脂。 All of these examples used the same commercially available cellulose triacetate (CTA) resin with a DS ethyl oxime of about 2.86.

下表識別該等實例中所用之一些塑化劑之縮寫。 The following table identifies abbreviations for some of the plasticizers used in these examples.

比較實例1-16Comparison example 1-16

三醋酸纖維素膜係藉由溶劑澆鑄使用以下程序來製備:首先,將24克固體(CTA樹脂+下表1中所識別之塑化劑)添 加至176克二氯甲烷/乙醇之85/15 vol%溶劑混合物。塑化劑基於固體之總重量以10 wt%之負載添加。然後將混合物密封,置於輥上,並混合24小時以產生均勻摻雜物。 The cellulose triacetate film was prepared by solvent casting using the following procedure: First, 24 g of solid (CTA resin + plasticizer identified in Table 1 below) was added. Add to 176 grams of a 85/15 vol% solvent mixture of dichloromethane/ethanol. The plasticizer was added at a load of 10 wt% based on the total weight of the solid. The mixture was then sealed, placed on a roll and mixed for 24 hours to produce a uniform dopant.

混合後,使用經調整以使目標厚度為40 μm之刮刀(doctor blade)將摻雜物澆鑄至玻璃板上。在相對濕度控制設定在50%下之通風櫥中實施澆鑄。 After mixing, the dopant was cast onto the glass plate using a doctor blade adjusted to a target thickness of 40 μm. Casting was carried out in a fume hood with a relative humidity control set at 50%.

澆鑄後,將膜及玻璃在有蓋的盤下乾燥1小時。在此初始乾燥後,將膜自玻璃剝離並在室溫下退火1小時至數小時。 After casting, the film and glass were dried under a covered pan for 1 hour. After this initial drying, the film was peeled from the glass and annealed at room temperature for 1 hour to several hours.

量測膜之光學延遲隨退火時間之變化。結果展示於表1中。 The optical retardation of the film is measured as a function of annealing time. The results are shown in Table 1.

實例1-5Example 1-5

三醋酸纖維素膜係根據闡述於比較實例1-16中之程序藉由溶劑澆鑄來製備,只是澆鑄溶劑含有甲醇而非乙醇,膜目標厚度係60 μm,且退火步驟係在強制通風烘箱中在100℃下持續10分鐘且然後在120℃或130℃下持續20分鐘來實施。此外,在將膜約束於一對金屬框之情況下實施退火以防止任何進一步收縮。 The cellulose triacetate film was prepared by solvent casting according to the procedure set forth in Comparative Examples 1-16 except that the casting solvent contained methanol instead of ethanol, the film target thickness was 60 μm, and the annealing step was carried out in a forced air oven. It was carried out at 100 ° C for 10 minutes and then at 120 ° C or 130 ° C for 20 minutes. Furthermore, annealing is performed with the film constrained to a pair of metal frames to prevent any further shrinkage.

量測膜之光學延遲隨退火時間之變化。結果亦展示於表1中。 The optical retardation of the film is measured as a function of annealing time. The results are also shown in Table 1.

比較實例17-24及實例6-10Comparative Examples 17-24 and Examples 6-10

三醋酸纖維素膜係根據闡述於比較實例1-16中之程序藉由溶劑澆鑄來製備,只是澆鑄溶劑含有甲醇而非乙醇;塑化劑負載量在5 wt%、7.5 wt%及10 wt%下改變;膜目標厚度係60 μm;且退火步驟係在強制通風烘箱中在100℃下持續10分鐘且然後在120℃下持續20分鐘來實施。此外,在 將膜約束於一對金屬框中之情況下實施退火以防止任何進一步收縮。 The cellulose triacetate film was prepared by solvent casting according to the procedure set forth in Comparative Examples 1-16 except that the casting solvent contained methanol instead of ethanol; the plasticizer loadings were 5 wt%, 7.5 wt%, and 10 wt%. The film thickness was 60 μm; and the annealing step was carried out in a forced air oven at 100 ° C for 10 minutes and then at 120 ° C for 20 minutes. In addition, in Annealing is performed with the film constrained to a pair of metal frames to prevent any further shrinkage.

退火後,量測膜之光學延遲。結果展示於表2中。 After annealing, the optical retardation of the film was measured. The results are shown in Table 2.

實例11-14Example 11-14

三醋酸纖維素膜係根據闡述於比較實例1-16中之程序藉由溶劑澆鑄來製備,只是退火步驟係在強制通風烘箱中在100℃下持續10分鐘且然後在120℃或130℃下持續10分鐘來實施。此外,在將膜約束於一對金屬框中之情況下實施退火以防止任何進一步收縮。 The cellulose triacetate film was prepared by solvent casting according to the procedure set forth in Comparative Examples 1-16 except that the annealing step was continued in a forced air oven at 100 ° C for 10 minutes and then at 120 ° C or 130 ° C. Implemented in 10 minutes. In addition, annealing is performed to confine the film to a pair of metal frames to prevent any further shrinkage.

退火後,量測膜之光學延遲。結果展示於表3中。為方便起見,來自實例4及5之結果亦再現於表3中。 After annealing, the optical retardation of the film was measured. The results are shown in Table 3. For the sake of convenience, the results from Examples 4 and 5 are also reproduced in Table 3.

實例15-24及比較實例25-28Examples 15-24 and Comparative Examples 25-28

三醋酸纖維素膜係根據闡述於比較實例1-16中之程序藉由溶劑澆鑄來製備,只是塑化劑負載量自5 wt%至15 wt%改變,且退火步驟係在強制通風烘箱中在100℃下持續10分鐘且然後在110℃、120℃、130℃或140℃下持續10分鐘來實施。此外,在將膜約束於一對金屬框中之情況下實施退火以防止任何進一步收縮。 The cellulose triacetate film was prepared by solvent casting according to the procedure set forth in Comparative Examples 1-16 except that the plasticizer loading was varied from 5 wt% to 15 wt%, and the annealing step was carried out in a forced air oven. It was carried out at 100 ° C for 10 minutes and then at 110 ° C, 120 ° C, 130 ° C or 140 ° C for 10 minutes. In addition, annealing is performed to confine the film to a pair of metal frames to prevent any further shrinkage.

退火後,量測膜之光學延遲。結果展示於表4中。 After annealing, the optical retardation of the film was measured. The results are shown in Table 4.

實例25-60及比較實例29-64Examples 25-60 and Comparative Examples 29-64

三醋酸纖維素膜係根據闡述於比較實例1-16中之程序藉由溶劑澆鑄來製備,只是塑化劑負載量自5 wt%至15 wt%改變,且退火步驟係在強制通風烘箱中在100℃下持續10分鐘且然後在110℃、120℃、130℃或140℃下持續10分鐘來實施。此外,在將膜約束於一對金屬框中之情況下實施退火以防止任何進一步收縮。 The cellulose triacetate film was prepared by solvent casting according to the procedure set forth in Comparative Examples 1-16 except that the plasticizer loading was varied from 5 wt% to 15 wt%, and the annealing step was carried out in a forced air oven. It was carried out at 100 ° C for 10 minutes and then at 110 ° C, 120 ° C, 130 ° C or 140 ° C for 10 minutes. In addition, annealing is performed to confine the film to a pair of metal frames to prevent any further shrinkage.

退火後,量測膜之光學延遲。結果展示於表5A、5B及5C中。 After annealing, the optical retardation of the film was measured. The results are shown in Tables 5A, 5B and 5C.

已特定參考本發明之較佳實施例詳細闡述本發明,但應瞭解,可在本發明之精神及範圍內實施各種變化及修改。 The present invention has been described in detail with reference to the preferred embodiments of the present invention, but it is understood that various changes and modifications can be made within the spirit and scope of the invention.

Claims (12)

一種膜,其包含:(a)三醋酸纖維素,其具有2.8至2.95之乙醯基取代度(DS乙醯基);及(b)基於該膜之總重量,5重量%至15重量%之塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯(epoxidized octyl tallate)、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物;其中該膜已在100℃至140℃之溫度下退火1分鐘至少於60分鐘,且其中當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,該膜在厚度方向上之光學延遲值(Rth)為-15 nm至+15 nm。 A film comprising: (a) cellulose triacetate having an ethoxylated degree of substitution of 2.8 to 2.95 (DS ethyl sulfhydryl ); and (b) 5% by weight to 15% by weight based on the total weight of the film a plasticizer selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate, butyl benzene sulfonate Indoleamine, camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, epoxidized octyl tallate, polyethyl b a diol, tris(ethylene glycol) bis(2-ethylhexanoate), and mixtures thereof; wherein the film has been annealed at a temperature of from 100 ° C to 140 ° C for at least 60 minutes, and wherein at 589 nm When measured at a wavelength and normalized to a film thickness of 60 μm or less, the film has an optical retardation value (R th ) in the thickness direction of -15 nm to +15 nm. 如請求項1之膜,其具有-10至+10之RthThe membrane of claim 1, which has an Rth of from -10 to +10. 如請求項1之膜,其具有-5至+5之RthThe membrane of claim 1, which has an Rth of from -5 to +5. 如請求項1之膜,其中該塑化劑係木糖醇五醋酸酯、甘油三醋酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇或三(乙二醇)雙(2-乙基己酸酯)。 The membrane of claim 1, wherein the plasticizer is xylitol pentaacetate, triacetin, butyl sulfonamide, camphor, 2,2,4-trimethyl-1,3-pentane Alcohol diisobutyrate, polyester adipate, octyl epoxidized octylate, polyethylene glycol or tris(ethylene glycol) bis(2-ethylhexanoate). 一種偏光板,其包含如請求項1之膜。 A polarizing plate comprising the film of claim 1. 一種液晶顯示器,其包含如請求項5之偏光板。 A liquid crystal display comprising the polarizing plate of claim 5. 一種偏光板,其包含如請求項4之膜。 A polarizing plate comprising the film of claim 4. 一種液晶顯示器,其包含如請求項7之偏光板。 A liquid crystal display comprising the polarizing plate of claim 7. 一種用於製備膜之方法,其包含:(a)形成包含以下之摻雜物:(i)三醋酸纖維素,其具有2.8至2.95之乙醯基取代度(DS乙醯基);(ii)塑化劑,其選自由以下組成之群:山梨醇六丙酸酯、木糖醇五醋酸酯、木糖醇五丙酸酯、甘油三醋酸酯、聚酯琥珀酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇、三(乙二醇)雙(2-乙基己酸酯)及其混合物;及(iii)溶劑;(b)將該摻雜物澆鑄至表面上以形成濕膜;(c)將至少一部分該溶劑自該濕膜蒸發以形成乾膜;及(d)將該乾膜在100℃至140℃之溫度下退火1分鐘至少於60分鐘以形成最終膜,其中該最終膜基於該膜之總重量包含5重量%至15重量%之該塑化劑,且其中當在589 nm之波長下量測並正規化為60 μm或更小之膜厚度時,該最終膜在厚度方向上之光學延遲值(Rth)為-15 nm至+15 nm。 A method for producing a film, comprising: (a) forming a dopant comprising: (i) cellulose triacetate having an ethoxylated degree of substitution of 2.8 to 2.95 (DS ethyl thiol ); a plasticizer selected from the group consisting of sorbitol hexapropionate, xylitol pentaacetate, xylitol pentapropionate, triacetin, polyester succinate, butyl benzene sulfonate Indoleamine, camphor, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, polyester adipate, octyl epoxidized octyl ester, polyethylene glycol, tri Ethylene glycol) bis(2-ethylhexanoate) and mixtures thereof; and (iii) solvent; (b) casting the dopant onto the surface to form a wet film; (c) at least a portion of the solvent The wet film is evaporated to form a dry film; and (d) the dry film is annealed at a temperature of 100 ° C to 140 ° C for 1 minute at least 60 minutes to form a final film, wherein the final film comprises 5 based on the total weight of the film. % by weight to 15% by weight of the plasticizer, and wherein when measured at a wavelength of 589 nm and normalized to a film thickness of 60 μm or less, the optical retardation value of the final film in the thickness direction (R Th ) is -15 nm to +15 Nm. 如請求項9之方法,其中該最終膜具有-10至+10之RthThe method of claim 9, wherein the final film has an Rth of from -10 to +10. 如請求項9之方法,其中該最終膜具有-5至+5之RthThe method of claim 9, wherein the final film has an Rth of from -5 to +5. 如請求項9之方法,其中該塑化劑係木糖醇五醋酸酯、甘油三醋酸酯、丁基苯磺醯胺、樟腦、2,2,4-三甲基-1,3-戊二醇二異丁酸酯、聚酯己二酸酯、環氧化妥爾酸辛基酯、聚乙二醇或三(乙二醇)雙(2-乙基己酸酯)。 The method of claim 9, wherein the plasticizer is xylitol pentaacetate, triacetin, butyl sulfonamide, camphor, 2,2,4-trimethyl-1,3-pentane Alcohol diisobutyrate, polyester adipate, octyl epoxidized octylate, polyethylene glycol or tris(ethylene glycol) bis(2-ethylhexanoate).
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JP6251167B2 (en) 2017-12-20
CN103597015A (en) 2014-02-19
CN103597015B (en) 2016-08-17
US20170174853A1 (en) 2017-06-22
US20120320313A1 (en) 2012-12-20
KR20140038525A (en) 2014-03-28
EP2721096B1 (en) 2016-05-18
TWI527849B (en) 2016-04-01

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