TW201245215A - Composition for conductive film of solar cell and conductive film - Google Patents

Composition for conductive film of solar cell and conductive film Download PDF

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Publication number
TW201245215A
TW201245215A TW101110808A TW101110808A TW201245215A TW 201245215 A TW201245215 A TW 201245215A TW 101110808 A TW101110808 A TW 101110808A TW 101110808 A TW101110808 A TW 101110808A TW 201245215 A TW201245215 A TW 201245215A
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Taiwan
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transparent conductive
conductive film
binder
solar cell
thin film
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TW101110808A
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Chinese (zh)
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Satoko Higano
Reiko Izumi
Kazuhiko Yamasaki
Toshiharu Hayashi
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Mitsubishi Materials Corp
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Publication of TW201245215A publication Critical patent/TW201245215A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/08Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Photovoltaic Devices (AREA)
  • Conductive Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention relates to a composition for a conductive film of a thin film solar cell, including electro-conductive oxide particles, and binder that is hardened by heating, wherein the binder includes organo-trialkoxysilanerepresented by a general formula (1): R1Si(OR2)3 (R1 and R2 in the formula are specific hydrocarbon radicals) and/or hydrolysate of the organo-trialkoxysilane. The present invention also relates to a transparent conductive thin film including hydrolysate of organo-trialkoxysilane, a solar cell having the same conductive thin film, and a method for producing the same conductive thin film.

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201245215 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種透明導電膜用組成物及透明導電膜 。更詳言之,本發明係關於使用於薄膜太陽能電池之透明 導電膜用組成物、透明導電膜、含該透明導電膜之太陽能 電池、及使用於薄膜太陽能電池之透明導電膜之製造方法 【先前技術】 目前,基於環境保護之立場,已進展乾淨能源之硏究 開發、實用化,而太陽能電池由於作爲能源之太陽光無窮 盡,且無公害等故而受到矚目。過去,太陽能電池係使用 單晶矽或多晶矽之塊體太陽能電池,但塊體太陽能電池由 於製造成本高,且生產性亦低,故急需開發出儘可能節省 矽量之太陽能電池。 因此,使用厚度爲例如0.3〜2μιη之非晶矽等半導體之 薄膜太陽能電池之開發正被積極地進行。該薄膜太陽能電 池由於爲在玻璃基板或耐熱性塑膠基板上形成光電轉換所 需之量的半導體層之構造,故有薄型且量輕、低成本、容 易大面積化等優點。 薄膜太陽能電池有超直型(Super-straight-Type)構造 及亞直型(Sub-straight-Type)構造,超直型構造由於係自 透光性基板側入射太陽光,故通常成爲以基板-透明電極· 光電轉換層-背面電極之順序形成之構造。 201245215 該薄膜太陽能電池於過去電極或反射膜係以濺鍍等真 空成膜法形成’但一般,大型真空成膜裝置之導入、維護 、運轉需要相當大的成本。爲改良此點,已揭示使用透明 導電膜用組成物與導電性反射膜用組成物,以更便宜之製 造方法之濕式塗佈法形成透明導電膜與導電性反射膜之技 術(專利文獻1 )。 [專利文獻1 ]特開2 0 0 9 - 8 8 4 8 9號公報 【發明內容】 本發明之課題爲改良以上述濕式塗佈法製造之透明導 電膜。本發明人等發現改良透明導電膜用組成物,且藉由 增大於濕式塗佈法中使用之透明導電膜之折射率與光電轉 換層之折射率之差,可增加透明導電膜-光電轉換層界面處 之反射光,且藉由此增加之返回至光電轉換層之光,可提 高薄膜太陽能電池之發電效率。同樣之手法亦可應用於亞 直型太陽能電池或塊體矽太陽能電池。 本發明係關於藉由以下所示之構成而解決了上述課題 之使用於薄膜太陽能電池之透明導電膜用組成物及透明導 電膜。 本發明之第一樣態爲一種使用於薄膜太陽能電池之透 明導電膜用組成物,其特徵爲含有導電性氧化物粒子及藉 由加熱而硬化之黏合劑,黏合劑包含以通式(1 ) : WSi ( OR2) 3(式中,R1爲碳數1〜12之一價烴基’ R2爲碳數: 1~4之直鏈或分支烷基)表示之有機三烷氧基矽烷及/或其 201245215 水解物。 本發明之第二樣態爲如上述第一樣態之使用於薄膜太 陽能電池之透明導電膜用組成物,其中相對於黏合劑:1 00 質量份’含有50〜9 5質量份之以前述通式(1) : R1 Si ( OR2) 3表示之有機三烷氧基矽烷及/或其水解物。 本發明之第三樣態爲如上述第一或第二樣態之使用於 薄膜太陽能電池之透明導電膜用組成物,其中前述黏合劑 包含以由前述通式(1) : R>Si (OR2) 3表示之有機三烷氧 基矽烷、水及有機溶劑、以及作爲觸媒之酸及鹼二者或之 一之混合物作爲材料而形成之黏合劑成分。 本發明之第四樣態爲如上述第一至第三樣態中任一樣 態之使用於薄膜太陽能電池之透明導電膜用組成物,其中 前述黏合劑進而包含藉由加熱而硬化之聚合物型黏合劑或 非聚合物型黏合劑之任一者或二者。 本發明之第五樣態爲如上述第一至第四樣態中任一樣 態之使用於薄膜太陽能電池之透明導電膜用組成物,其中 前述黏合劑包含倍半矽氧烷。 本發明之第六樣態爲如上述第一至第五樣態中任一樣 態之使用於薄膜太陽能電池之透明導電膜用組成物,其中 進而含有偶合劑。 本發明之第七樣態爲如上述第六樣態之使用於薄膜太 陽能電池之透明導電膜用組成物,其中前述偶合劑爲矽烷 偶合劑。 上述任一樣態之本發明之使用於薄膜太陽能電池之透 201245215 明導電膜用組成物亦可進一步包含低電阻化劑或水溶性纖 維素衍生物。又相對於透明導電膜用組成物:100質量份, 可包含65〜99質量份之分散介質。 本發明之第八樣態爲一種使用於薄膜太陽能電池之透 明導電膜,其特徵爲含有導電性氧化物粒子及硬化之黏合 劑,硬化之黏合劑包含以通式(1 ) : Wsi ( OR2 ) 3 (式中 ,R1爲碳數1〜12之一價烴基,R2爲碳數:1~4之直鏈或分 支烷基)表示之有機三烷氧基矽烷之水解物。 本發明之第九樣態爲如上述第八樣態之使用於薄膜太 陽能電池之透明導電膜,其中前述硬化之黏合劑包含倍半 砂氧院。 本發明之第十樣態爲如上述第八或第九樣態之使用於 薄膜太陽能電池之透明導電膜,其中前述硬化之黏合劑進 而包含聚合物型黏合劑或非聚合物型黏合劑之硬化黏合劑 〇 上述之本發明之使用於薄膜太陽能電池之透明導電膜 可使用上述之透明導電膜用組成物而製造。 本發明之第十一樣態爲一種薄膜太陽能電池,其包含 如上述第八至第十樣態中任一樣態之透明導電膜。 上述薄膜太陽能電池亦可爲具備基材與透明電極層、 光轉換層、及本發明之透明導電膜者。 本發明之使用於薄膜太陽能電池之透明導電膜之製造 方法係依序具備基材、透明電極層、光電轉換層及透明導 電膜之薄膜太陽能電池之透明導電膜之製造方法,其特徵 201245215 爲以濕式塗佈法,將本發明之透明導電膜用組成 形成於基材之透明電極層上之光電轉換層上,形 電塗膜後,在13 0〜4 00 °C燒成具有透明導電塗膜之 成厚度:0.03〜0.5 μηι之透明導電膜。 亦即,本發明之第十二樣態爲一種使用於薄 電池之透明導電膜之製造方法,其係依序具備基 電極層、光電轉換層及透明導電膜之薄膜太陽能 明導電膜之製造方法,其特徵爲以濕式塗佈法, 電性氧化物粒子及藉由加熱而硬化之黏合劑,且 含以通式(1) zRiSiCOR2)^式中,R1爲碳數 一價烴基,R2爲碳數:1〜4之直鏈或分支烷基) 機三烷氧基矽烷及/或其水解物之透明導電膜用組 於形成於基材之透明電極層上之光電轉換層上, 導電塗膜後,在130〜400t燒成具有透明導電塗膜 形成厚度:〇_〇3〜0.5μιη之透明導電膜。 本發明之第十三樣態爲如前述第十二樣態之 膜太陽能電池之透明導電膜之製造方法,其中前 電膜用組成物相對於黏合劑:10()質量份含有50 份之以前述通式(1) : WSi (OR2) 3表示之有機 矽烷及/或其水解物。 本發明之第十四樣態爲如上述第十三樣態之 膜之製造方法’其中前述透明導電膜用組成物之 劑包含以由前述通式(1) : RlSi (〇R2) 3表示之 氧基砂院、水及有機溶劑以及作爲觸媒之酸及鹼 物塗佈於 成透明導 基材,形 膜太陽能 材、透明 電池之透 將含有導 黏合劑包 1〜12之 表示之有 成物塗佈 形成透明 之基材, 使用於薄 述透明導 ~ 9 5質量 三烷氧基 透明導電 上述黏合 有機三烷 二者或之 -9- 201245215 —之混合物作爲材料而形成之黏合劑成分。 上述之黏合劑成分可藉由使前述之混合物在〇〜60°c之 溫度反應30〜360分鐘而形成。 本發明之第十五樣態爲如前述第十二至第十四樣態之 使用於薄膜太陽能電池之透明導電膜之製造方法,其中前 述透明導電膜用組成物進而包含藉由加熱而硬化之聚合物 型黏合劑或非聚合物型黏合劑之任一者或二者。 本發明之第十六樣態爲如前述第十二至第十五樣態中 任一樣態之使用於薄膜太陽能電池之透明導電膜之製造方 法,其中前述黏合劑包含倍半矽氧烷。 本發明之第十七樣態爲如前述第十二至第十六樣態中 任一樣態之使用於薄膜太陽能電池之透明導電膜之製造方 法’其中前述透明導電膜用組成物進而包含偶合劑。 本發明之第十八樣態爲如前述第十七樣態之使用於薄 膜太陽能電池之透明導電膜之製造方法,其中前述偶合劑 爲矽烷偶合劑。 本發明之第十九樣態爲如前述第十二至第十八樣態中 任一樣態之使用於薄膜太陽能電池之透明導電膜之製造方 法’其中前述濕式塗佈法爲噴霧塗佈法、佈膠器塗佈法、 旋轉塗佈法、刮刀塗佈法、狹縫塗佈法、噴墨塗佈法、模 嘴塗佈法、網版印刷法、平版印刷法、或凹版印刷法。 [發明效果] 本發明之透明導電膜用組成物可以濕式塗佈法塗佈於 -10- 201245215 光電轉換層上,並經燒成。於硬化後之透明導電膜認爲若 形成微孔構造,則藉由該微孔構造使透明導電膜之折射率 下降。因此,透明導電膜之折射率與光電轉換層之折射率 之差變大,增加了透明導電膜-光電轉換層界面處之反射光 ,以該增加之返回至光電轉換層之光,可改善薄膜太陽能 電池之發電效率。因此,若使用本發明之透明導電膜用組 成物,可簡單地獲得提高薄膜太陽能電池之發電效率之透 明導電膜。 依據本發明之使用於薄膜太陽能電池之透明導電膜, 可獲得透明導電膜-光電轉換層界面處之反射光增加,且藉 由該增加之返回至光電轉換層之光,而提高發電效率之薄 膜太陽能電池。 依據本發明之使用於薄膜太陽能電池之透明導電膜之 製造方法,不使用高價之真空設備即可形成透明導電膜, 可簡單、低成本地製造發電效率高之薄膜太陽能電池。 【實施方式】 以下基於實施形態具體說明本發明。又,%只要未特別 指明,且除了數値固有之情況以外均爲質量%。 [使用於超直型薄膜太陽能電池之透明導電膜用組成物] 本發明之使用於薄膜太陽能電池之透明導電膜用組成 物(以下稱爲透明導電膜用組成物)之特徵爲含有導電性 氧化物粒子及藉由加熱而硬化之黏合劑,黏合劑包含以通 -11 - 201245215 式(1) :11^(01^2)3(式中,R1爲碳數1〜12之一價烴 基’ R2爲碳數·· 1~4之直鏈或分支烷基)表示之有機三烷 氧基砂院及/或其水解物。 導電性氧化物粒子係對透明導電膜用組成物之硬化物 ’亦即透明導電膜賦予導電性。至於導電性氧化物粒子較 好爲 ITO ( Indium Tin Oxide :銦錫氧化物)、ΑΤΟ ( Antimony Tin Oxide:摻雜銻之氧化錫)之氧化錫粉末或含 有由Al、Co、Fe、In、Sn及Ti所組成群組選出之至少一 種金屬之氧化鋅粉末等,其中,更好爲IT0、ΑΤΟ、AZO ( Aluminum Zinc Oxide :摻雜鋁之氧化鋅)、IZO ( Indium Zinc Oxide :摻雜銦之氧化鋅)、TZO ( Tin Zinc Oxide : 摻雜錫之氧化鋅)。且,導電性氧化物微粒子之平均粒徑 ,爲了在分散介質中保持安定性,較好在10〜100nm之範圍 內,其中更好爲在20〜60nm之範圍內。此處,平均粒徑係 以利用比表面積測定之BET法測定。例如,比表面積測定 可使用 Quantachrome Instruments 之 QUANTACHROME AUTOSORB· 1 進行。 黏合劑包含以通式(1) :1^5丨(0112)3(式中,R1爲 碳數1〜12之一價烴基,R2爲碳數:1〜4之直鏈或分支烷基 )表示之有機三烷氧基矽烷及/或其水解物。該有機三烷氧 基矽烷及/或其水解物認爲係在透明導電膜中形成微孔構造 ,藉由該微孔構造而可降低透明導電膜之折射率。 至於R1較好包含由甲基、乙基、丙基、丁基、戊基、 己基、庚基、辛基、壬基、癸基、十二烷基等烷基;環己 -12- .201245215 基等環烷基;2-苯基丙基等之芳烷基;苯基、甲苯基等之 芳基等所組成群組選出之至少一種之官能基,其中就控制 水解反應、形成微孔構造之觀點而言,更好爲甲基、乙基 、丙基、丁基、戊基、己基或苯基。又,R1由於對透明導 電膜賦予應力緩和性,故可提供抑制於熱循環試驗之轉換 效率降低、且長期安定的薄膜太陽能電池。 至於R2列舉爲甲基、乙基、丙基、丁基等,就控制水 解反應之觀點而言,更好爲甲基、乙基或甲基乙基。 有機三烷氧基矽烷列舉爲甲基三甲氧基矽烷、甲基三 乙氧基矽烷、甲基三異丙氧基矽烷、甲基參(甲氧基乙氧 基)矽烷、乙基三甲氧基矽烷、苯基三甲氧基矽烷、苯基 三乙氧基矽烷,就控制水解反應之觀點而言,較好爲甲基 三甲氧基矽烷、甲基三乙氧基矽烷及苯基三甲氧基矽烷、 苯基三乙氧基矽烷。 黏合劑亦包含以前述通式(1) : WSi (OR2) 3表示之 有機三烷氧基矽烷、水及有機溶劑,及作爲觸媒之酸及鹼 之二者或一者之混合物作爲材料而形成之黏合劑成分。以 上述混合物可產生有機三烷氧基矽烷之水解及聚縮合反應 ’包含該成分之黏合劑成爲包含前述之有機三烷氧基矽烷 及/或其水解物者。 1莫耳,觸媒較好 至於作爲觸媒使用之酸列舉爲鹽酸、硝酸、磷酸、甲 酸、乙酸、丙酸、草酸、檸檬酸等’就控制水解反應之觀 點而言較好爲硝酸、甲酸、乙酸。水解中較好使用離子交 換水、純水。相對於有機三烷氧基矽烷 -13- 201245215 爲1χ10_3〜lxio’1莫耳’水較好爲2~10莫耳。至於作 媒使用之酸·鹼較好緩慢添加極低濃度者,而緩慢地 水解及聚縮合反應。 至於用於促進水解液之聚縮合的鹼列舉爲氫氧化 氫氧化鉀、氨、單甲胺、單乙胺等,就控制聚縮合反 低殘留雜質之觀點而言較好爲氨、單乙胺。鹼之添加 對於水及水與有機溶劑之混合物1 0 0質量份,較好爲 3〜5重fi份左右。例如,使用氨時,相對於水及水與有 劑之混合物100質量份,較好爲0.001〜1重量份左右。 反應所用之有機溶劑列舉爲甲醇、乙醇、正丙醇 丙醇、正丁醇、異丁醇、乙二醇、丙二醇、乙二醇單 醚、丙酮、二乙基醚、四氫呋喃、二丙酮醇,較好爲 、乙醇、異丙醇 '丙酮、二丙酮醇。有機溶劑可爲一 亦可混合兩種以上》有機溶劑係使用作爲用以調整反 度之稀釋劑。有機溶劑之添加量在將有機溶劑添加於 化矽 '水、觸媒之反應系統中,較好以使烷氧化矽中 氧化矽份之濃度成爲3〜30質量%左右之方式調整。 至於水解條件,爲使水解反應及聚縮合反應速度 極緩慢者’爲了不生成粒子而獲得經溶解之水解物, 較好爲0〜60°C,更好爲0~50°C,時間較好爲30~3 60分 更好爲60〜240分鐘。 有機三烷氧基矽烷之水解物含倍半矽氧烷時,就 形成微孔構造之觀點而言較佳。有機三烷氧基矽烷進 解反應時,成爲倍半矽氧烷。此處,倍半矽氧烷爲以 • Atm :爲觸 控制 鈉、 應及 量相 1x10' 機溶 、異 甲基 甲醇 種, 應速 烷氧 之二 成爲 溫度 鐘, 容易 行水 砂氧 201245215 院鍵構成之含砂聚合物,以通式式中,Ri爲碳 數1〜12之一價烴基)表示,且以下述化學式(!)作爲基 本構成單位之聚矽氧烷之總稱:201245215 VI. Description of the Invention: [Technical Field] The present invention relates to a composition for a transparent conductive film and a transparent conductive film. More specifically, the present invention relates to a composition for a transparent conductive film for a thin film solar cell, a transparent conductive film, a solar cell including the transparent conductive film, and a method for producing a transparent conductive film for use in a thin film solar cell. Technology] At present, based on the standpoint of environmental protection, the development and practical use of clean energy has progressed, and solar cells have attracted attention because of their inexhaustible sunlight as energy sources and pollution-free. In the past, solar cells used monocrystalline or polycrystalline silicon solar cells. However, since bulk solar cells have high manufacturing costs and low productivity, it is urgent to develop solar cells that can save as much as possible. Therefore, development of a thin film solar cell using a semiconductor such as amorphous germanium having a thickness of, for example, 0.3 to 2 μm is being actively carried out. Since the thin film solar battery has a structure in which a semiconductor layer is required to form a photoelectric conversion on a glass substrate or a heat-resistant plastic substrate, it is thin, light in weight, low in cost, and easy to have a large area. The thin-film solar cell has a super-straight-type structure and a sub-straight-type structure, and the ultra-straight structure is usually a substrate because it is incident on the light-transmitting substrate side. Transparent Electrode · Photoelectric conversion layer - The structure in which the back electrodes are formed in order. 201245215 The thin film solar cell was formed by a vacuum film formation method such as sputtering in the past, but generally, a large cost is required for introduction, maintenance, and operation of a large vacuum film forming apparatus. In order to improve this, a technique of forming a transparent conductive film and a conductive reflective film by a wet coating method using a composition for a transparent conductive film and a composition for a conductive reflective film by a cheaper manufacturing method has been disclosed (Patent Document 1) ). [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 2 0 0 9 - 8 8 4 8 9 SUMMARY OF THE INVENTION An object of the present invention is to improve a transparent conductive film produced by the above wet coating method. The present inventors have found that the composition for a transparent conductive film can be improved, and the transparent conductive film-photoelectric conversion can be increased by increasing the difference between the refractive index of the transparent conductive film used in the wet coating method and the refractive index of the photoelectric conversion layer. The reflected light at the layer interface, and by the increased return of the light to the photoelectric conversion layer, can increase the power generation efficiency of the thin film solar cell. The same technique can be applied to a sub-straight solar cell or a bulk solar cell. The present invention relates to a composition for a transparent conductive film used in a thin film solar cell and a transparent conductive film, which solve the above problems by the configuration shown below. The first aspect of the present invention is a composition for a transparent conductive film for a thin film solar cell, characterized by comprising conductive oxide particles and a binder which is hardened by heating, and the binder comprises the general formula (1) : WSi(OR2) 3 (wherein R1 is a monovalent hydrocarbon group having 1 to 12 carbon atoms 'R2 is a linear or branched alkyl group having 1 to 4 carbon atoms) and/or 201245215 Hydrolyzate. The second aspect of the present invention is the composition for a transparent conductive film for a thin film solar cell according to the above-mentioned first aspect, wherein the monomer is contained in an amount of 50 to 95 parts by mass with respect to the binder: 100 parts by mass Formula (1): an organotrialkoxydecane represented by R1 Si (OR2) 3 and/or a hydrolyzate thereof. The third aspect of the present invention is the composition for a transparent conductive film for a thin film solar cell according to the first or second aspect described above, wherein the binder is contained by the above formula (1): R>Si (OR2) 3 is an adhesive component formed by using an organic trialkoxysilane, water and an organic solvent, and a mixture of two or a mixture of an acid and a base as a catalyst. The fourth aspect of the present invention is the composition for a transparent conductive film for a thin film solar cell, wherein the binder further comprises a polymer type which is hardened by heating, as in any of the first to third aspects described above. Either or both of a binder or a non-polymeric binder. According to a fifth aspect of the invention, the composition for a transparent conductive film of a thin film solar cell, wherein the binder comprises sesquiterpene oxide, in any of the first to fourth aspects described above. The sixth aspect of the invention is a composition for a transparent conductive film for a thin film solar cell, which further comprises a coupling agent, as in any of the first to fifth aspects described above. The seventh aspect of the invention is the composition for a transparent conductive film for a thin film solar cell according to the sixth aspect described above, wherein the coupling agent is a decane coupling agent. The composition for a conductive film for use in a thin film solar cell of the present invention in any of the above aspects may further comprise a low-resistance agent or a water-soluble cellulose derivative. Further, the composition for a transparent conductive film may contain 65 to 99 parts by mass of a dispersion medium in an amount of 100 parts by mass. The eighth aspect of the present invention is a transparent conductive film for use in a thin film solar cell, characterized in that it contains conductive oxide particles and a hardened adhesive, and the hardened adhesive comprises the general formula (1): Wsi (OR2) 3 (wherein, R1 is a hydrocarbon having 1 to 12 carbon atoms; and R2 is a linear or branched alkyl group having 1 to 4 carbon atoms) is a hydrolyzate of an organic trialkoxysilane. The ninth aspect of the present invention is the transparent conductive film for use in a thin film solar cell according to the eighth aspect described above, wherein the hardened adhesive comprises a sesquifer. A tenth aspect of the present invention is the transparent conductive film for a thin film solar cell according to the eighth or ninth aspect, wherein the hardened adhesive further comprises a hardening of a polymer type adhesive or a non-polymer type adhesive. Adhesive 〇 The transparent conductive film used in the thin film solar cell of the present invention described above can be produced by using the above-described composition for a transparent conductive film. A tenth aspect of the invention is a thin film solar cell comprising a transparent conductive film as in any of the eighth to tenth aspects described above. The thin film solar cell may be provided with a substrate, a transparent electrode layer, a light conversion layer, and a transparent conductive film of the present invention. The method for producing a transparent conductive film for a thin film solar cell of the present invention is a method for producing a transparent conductive film of a thin film solar cell comprising a substrate, a transparent electrode layer, a photoelectric conversion layer and a transparent conductive film, which is characterized by In the wet coating method, the transparent conductive film of the present invention is formed on the photoelectric conversion layer formed on the transparent electrode layer of the substrate, and after electrocoating, the film is fired at 130 to 400 ° C to have a transparent conductive coating. Film thickness: 0.03~0.5 μηι transparent conductive film. That is, the twelfth aspect of the present invention is a method for producing a transparent conductive film for a thin battery, which is a method for manufacturing a thin film solar light conductive film having a base electrode layer, a photoelectric conversion layer, and a transparent conductive film. It is characterized by a wet coating method, an electrical oxide particle and a binder hardened by heating, and is contained in the formula (1) zRiSiCOR2), wherein R1 is a carbon number monovalent hydrocarbon group, and R2 is a transparent conductive film having a carbon number of 1 to 4 or a linear alkyl group or a hydrolyzate thereof, which is formed on a photoelectric conversion layer formed on a transparent electrode layer of a substrate, and is coated with a conductive coating. After the film, a transparent conductive film having a thickness of 〇_〇3 to 0.5 μm is formed by firing a transparent conductive coating film at 130 to 400 ft. A thirteenth aspect of the invention is the method for producing a transparent conductive film of a film solar cell according to the twelfth aspect, wherein the composition for the front electrode film contains 50 parts by mass based on 10 parts by mass of the binder. The above formula (1): an organic decane represented by WSi (OR2) 3 and/or a hydrolyzate thereof. The fourteenth aspect of the invention is the method for producing a film according to the thirteenth aspect, wherein the agent for the composition for a transparent conductive film is contained by the above formula (1): RlSi (〇R2) 3 The oxygen sand chamber, water and organic solvent, and the acid and alkali as the catalyst are coated on the transparent conductive substrate, and the transparent film of the solar material and the transparent battery will contain the conductive adhesive package 1~12. The coating is applied to form a transparent substrate, and is used as a binder component which is formed by using a mixture of a transparent conductive material of 9.5 masses of a trialkoxy transparent conductive or the above-mentioned bonded organic trioxane or -9-201245215. The above binder component can be formed by reacting the above mixture at a temperature of 〇 60 ° C for 30 to 360 minutes. A fifteenth aspect of the invention is the method for producing a transparent conductive film for a thin film solar cell according to the twelfth to fourteenth aspects, wherein the composition for a transparent conductive film further comprises hardening by heating Either or both of a polymeric binder or a non-polymeric binder. The sixteenth aspect of the invention is the method for producing a transparent conductive film for a thin film solar cell according to any of the twelfth to fifteenth aspects, wherein the binder comprises sesquiterpene oxide. The seventeenth aspect of the present invention is the method for producing a transparent conductive film for a thin film solar cell according to any of the twelfth to sixteenth aspects, wherein the composition for the transparent conductive film further comprises a coupling agent . The eighteenth aspect of the invention is the method for producing a transparent conductive film for a thin film solar cell according to the seventeenth aspect, wherein the coupling agent is a decane coupling agent. The nineteenth aspect of the present invention is the method for producing a transparent conductive film for a thin film solar cell according to any of the twelfth to eighteenth aspects, wherein the wet coating method is a spray coating method. , a coater coating method, a spin coating method, a knife coating method, a slit coating method, an inkjet coating method, a die coating method, a screen printing method, a lithography method, or a gravure printing method. [Effect of the Invention] The composition for a transparent conductive film of the present invention can be applied onto a photoelectric conversion layer of -10-201245215 by a wet coating method and fired. The transparent conductive film after hardening is considered to have a microporous structure, and the refractive index of the transparent conductive film is lowered by the microporous structure. Therefore, the difference between the refractive index of the transparent conductive film and the refractive index of the photoelectric conversion layer becomes large, and the reflected light at the interface of the transparent conductive film-photoelectric conversion layer is increased, and the light returned to the photoelectric conversion layer with the increase can improve the film. Solar cell power generation efficiency. Therefore, when the composition for a transparent conductive film of the present invention is used, a transparent conductive film which improves the power generation efficiency of the thin film solar cell can be easily obtained. According to the transparent conductive film for a thin film solar cell of the present invention, it is possible to obtain a film in which the transparent conductive film-reflecting light at the interface of the photoelectric conversion layer is increased, and the light which is returned to the photoelectric conversion layer by the increase, thereby improving power generation efficiency Solar battery. According to the method for producing a transparent conductive film for a thin film solar cell of the present invention, a transparent conductive film can be formed without using a high-priced vacuum device, and a thin film solar cell having high power generation efficiency can be manufactured simply and at low cost. [Embodiment] Hereinafter, the present invention will be specifically described based on embodiments. Further, % is % by mass unless otherwise specified. [Composition for a transparent conductive film for a super-straight-type thin film solar cell] The composition for a transparent conductive film for a thin film solar cell (hereinafter referred to as a composition for a transparent conductive film) is characterized by containing conductive oxidation. The particles and the adhesive which is hardened by heating, and the binder comprises the formula (1): 11^(01^2) 3 (wherein R1 is a hydrocarbon number of 1 to 12 carbon atoms in the formula) R2 is an organic trialkoxy sand garden represented by a carbon number·1 to 4 linear or branched alkyl group and/or a hydrolyzate thereof. The conductive oxide particles impart conductivity to the cured product of the transparent conductive film composition, i.e., the transparent conductive film. The conductive oxide particles are preferably tin oxide powders of ITO (Indium Tin Oxide), antimony Tin Oxide (or antimony tin oxide) or contain Al, Co, Fe, In, Sn. And at least one metal zinc oxide powder selected from the group consisting of Ti, more preferably IT0, ΑΤΟ, AZO (Aluminum Zinc Oxide), IZO (Indium Zinc Oxide) Zinc oxide), TZO (tin Zinc Oxide: zinc oxide doped with tin). Further, the average particle diameter of the conductive oxide fine particles is preferably in the range of 10 to 100 nm, more preferably in the range of 20 to 60 nm, in order to maintain stability in the dispersion medium. Here, the average particle diameter is measured by the BET method using the specific surface area measurement. For example, specific surface area measurements can be made using QUANTACHROME AUTOSORB·1 from Quantachrome Instruments. The binder comprises the general formula (1): 1^5丨(0112)3 (wherein R1 is a hydrocarbon group having a carbon number of 1 to 12, and R2 is a linear or branched alkyl group having a carbon number of 1 to 4) An organic trialkoxysilane and/or a hydrolyzate thereof. The organic trialkoxy decane and/or its hydrolyzate are considered to form a microporous structure in the transparent conductive film, and the refractive index of the transparent conductive film can be lowered by the microporous structure. R1 preferably comprises an alkyl group such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, decyl, decyl or dodecyl; cyclohex-12-.201245215 a functional group in which at least one selected from the group consisting of a cycloalkyl group such as a 2-cyclopropyl group; an arylalkyl group such as a 2-phenylpropyl group; an aryl group such as a phenyl group or a tolyl group; and the like, wherein the hydrolysis reaction is controlled to form a microporous structure. More preferably, it is a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group or a phenyl group. Further, since R1 imparts stress relaxation to the transparent conductive film, it is possible to provide a thin film solar cell which is resistant to a decrease in conversion efficiency in a heat cycle test and which is stable for a long period of time. R2 is exemplified by a methyl group, an ethyl group, a propyl group, a butyl group or the like, and more preferably a methyl group, an ethyl group or a methylethyl group from the viewpoint of controlling the hydrolysis reaction. The organotrialkoxydecanes are exemplified by methyltrimethoxydecane, methyltriethoxydecane, methyltriisopropoxydecane, methylstilbene (methoxyethoxy)decane, ethyltrimethoxy. From the viewpoint of controlling the hydrolysis reaction, decane, phenyltrimethoxydecane, and phenyltriethoxydecane are preferably methyltrimethoxydecane, methyltriethoxydecane, and phenyltrimethoxydecane. , phenyl triethoxy decane. The binder further comprises, as a material, an organic trialkoxy decane represented by the above formula (1): WSi (OR2) 3, water and an organic solvent, and a mixture of one or a combination of an acid and a base as a catalyst. The binder component formed. The above mixture can produce hydrolysis and polycondensation reaction of the organotrialkoxydecane. The binder containing the component becomes the organic trialkoxysilane and/or the hydrolyzate thereof. 1 mole, the catalyst is preferably used as a catalyst, and the acid used as hydrochloric acid, nitric acid, phosphoric acid, formic acid, acetic acid, propionic acid, oxalic acid, citric acid, etc. is preferably nitric acid or formic acid from the viewpoint of controlling the hydrolysis reaction. , acetic acid. Ion exchange water and pure water are preferably used in the hydrolysis. It is preferably from 1 to 10 mol%, more preferably from 2 to 10 mols, based on the organotrialkoxydecane-13-201245215. As for the acid/base used as a medium, it is preferred to slowly add a very low concentration, and slowly hydrolyze and polycondense. The base for promoting the polycondensation of the hydrolyzate is exemplified by potassium hydroxide hydroxide, ammonia, monomethylamine, monoethylamine, etc., and ammonia, monoethylamine is preferred from the viewpoint of controlling polycondensation and anti-low residual impurities. . Addition of a base The mixture of water and water and an organic solvent is 100 parts by mass, preferably about 3 to 5 parts by weight. For example, when ammonia is used, it is preferably about 0.001 to 1 part by weight based on 100 parts by mass of the mixture of water and water and the organic agent. The organic solvent used in the reaction is exemplified by methanol, ethanol, n-propanol propanol, n-butanol, isobutanol, ethylene glycol, propylene glycol, ethylene glycol monoether, acetone, diethyl ether, tetrahydrofuran, diacetone alcohol. Preferred are ethanol, isopropanol 'acetone, diacetone alcohol. The organic solvent may be one or a mixture of two or more. The organic solvent is used as a diluent for adjusting the contrast. The amount of the organic solvent to be added is preferably adjusted so that the concentration of the cerium oxide in the alkoxide is about 3 to 30% by mass in the reaction system in which the organic solvent is added to the water and the catalyst. As for the hydrolysis conditions, in order to make the hydrolysis reaction and the polycondensation reaction rate extremely slow, in order to obtain the dissolved hydrolyzate in order not to generate particles, it is preferably 0 to 60 ° C, more preferably 0 to 50 ° C, and the time is good. For 30~3 60 points, it is better for 60~240 minutes. When the hydrolyzate of the organotrialkoxydecane contains sesquiterpene oxide, it is preferred from the viewpoint of forming a microporous structure. When the organotrialkoxydecane is reacted, it becomes a sesquioxane. Here, the sesquioxane is controlled by • Atm: sodium, the phase 1x10' is dissolved, and the isomethylmethanol is used. The second is the temperature clock, which is easy to make water and sand oxygen 201245215 A sand-containing polymer composed of a bond, which is represented by a general formula, wherein Ri is a hydrocarbon group having 1 to 12 carbon atoms, and a general formula of a polyoxane having the following chemical formula (!):

ο 1 一 R—S1—ο I ο I 除了有機三烷氧基矽烷及/或其水解物以外,黏合劑若 包含含有藉由加熱而硬化之聚合物型黏合劑或非聚合物型 黏合劑之一者或二者之組成物,則由於可提高透明導電膜 之密著性及加工性,故而較佳。至於聚合物型黏合劑列舉 爲丙烯酸樹脂、聚碳酸酯、聚酯 '醇酸樹脂、聚胺基甲酸 醋、丙烯酸胺基甲酸酯、聚苯乙烯、聚乙縮醛、聚醯胺、 聚乙烯醇、聚乙酸乙烯酯、纖維素、及矽氧烷聚合物等。 又,聚合物型黏合劑較好包含錯、砂、鈦、鉻、鐘、鐵、 銘、鎳、銀、銅、鋅、鉬或錫之金屬皂、金屬錯合物、金 屬烷氧化物或金屬烷氧化物之水解物。至於非聚合物型黏 合劑,列舉爲金屬皂、金屬錯合物、金屬烷氧化物、鹵矽 院類、2-烷氧基乙醇、β_二酮及乙酸烷酯等。又,金屬者 、金屬錯合物或金屬烷氧化物中所含金屬較好爲鋁、矽、 欽、鉻、錳、鐵、鈷、鎳、銀、銅、鋅、鉬、錫、銦或錄 ,更好爲矽、鋁之烷氧化物(例如,四乙氧基矽烷、四甲 氧基矽烷、乙氧化鋁、異丙氧化鋁)。該等聚合物型黏合 -15- 201245215 劑、非聚合物型黏合劑係藉由加熱而硬化,而可在低溫形 成低霧濁率及體積電阻率之透明導電膜。又,金屬烷氧化 物亦可爲水解物或其脫水物。 黏合劑較好依據使用之其他成分添加偶合劑。添加偶 合劑係爲了與倍半矽氧烷形成微孔構造,改善與導電性氧 化物粒子或與黏合劑之結合性,提高由透明導電膜用組成 物形成透明導電膜與層合於基材上之光電轉換層或導電性 反射膜之密著性。至於偶合劑列舉爲矽烷偶合劑、鋁偶合 劑及鈦偶合劑等》 至於矽烷偶合劑列舉爲乙烯基三乙氧基矽烷 (CH2 = CH[Si(OCH2CH3)3])、 乙烯三甲氧基矽烷 (CH2 = CH[Si(OCH3)3])、乙稀基參(2-甲氧基乙氧基)砂院 (CH2 = CH[Si(OCH2CH2OCH3)3])、以化學式(2)表示之 3-縮水甘油氧基丙基三甲氧基矽烷、 八 CH2—CHCH2OCH2CH2CH2Si(OCH3)3 (2) 以化學式(3)表示之3-縮水甘油氧基丙基三乙氧基矽 院、 Α Μ CH2—CHCH2OCH2CH2CH2Si(OCH2CH3)3 (3) 3·毓基丙基三甲氧基矽烷(HSCH2CH2CH2Si(OCH3)3)、 3-锍基丙基三乙氧基矽烷(HSCH2CH2CH2Si(OCH2CH3)3)、3-胺基丙基三乙氧基矽烷(H2NCH2CH2CH2Si(OCH2CH3)3) ' 3- -16- 201245215 胺基丙基三甲氧基矽烷(112^1<:112(:112(:1128丨(0(:113)3)、3-異氰 酸酯基丙基三乙氧基矽烷(0 = C = NCH2CH2CH2Si(0CH2CH3)3) 、3-異氰酸酯基丙基三甲氧基矽烷(〇 = C = NCH2CH2CH2Si(OCH3)3)、以化學式(4)表示之3-甲基丙 烯醯氧基丙基三甲氧基矽烷、 ch3 (CH3〇)3SiC3H6OCC=CH2 ⑷ 0 以化學式(5)表示之3 -甲基丙烯醯氧基丙基三乙氧基 矽烷、 ch3 (C2H50)3SiC3H60CC=CH2 ⑸ 6 以化學式(6)表示之3-丙烯醯氧基丙基三甲氧基矽院 (CH3〇)3SiC3H6OCCH=CH2 ⑹ 6 以化學式(7 )表示之N-苯基-3-胺基丙基三甲氧基砂 烷·· (CH30)3SiC3H6NH-^^ (7) 0 該等中,就控制水解反應,形成微孔構造之觀點而m ,較好爲乙烯基三乙氧基矽烷、乙烯基三甲氧基矽烷、3_ 胺基丙基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、3 _縮 -17- 201245215 水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三 氧基矽烷。 透明導電膜用組成物相對於透明導電膜用組成物中 固體成分(導電性氧化物粒子及黏合劑等):1〇〇質量份 較好含98~65質量份之導電性氧化物粒子,更好含95-質量份。其原因爲超過上限値時密著性會下降,未達下 値時導電性降低。又更好,相對於固體成分:100質量份 包含90〜70質量份之導電性氧化物粒子。 黏合劑之含量相對於透明導電膜用組成物中之固體 分(等電性氧化物粒子及黏合劑等):1 00質量份,較好 5〜50質fi份,更好爲1〇~30質量份。 以通式(1) : WSi (OR2) 3表示之有機三烷氧基矽 及/或其水解物之含量相對於黏合劑:1 00質量份,較好 5 0~9 5質量份。若超過上限値則有透明導電膜之密著性 加工性降低之情況,未達下限値時則難以獲得充分增加 射之效果。 黏合劑以相對於黏合劑:100質量份,含有55〜100 量份之以通式(1) 表示之有機三烷氧基 烷、水及有機溶劑、及作爲觸媒之酸及鹼之二者或其一 混合物作爲材料而形成之黏合劑成分時,黏合劑中之有 三烷氧基矽烷及/或其水解物之含量可調整在上述範園。 成分之較佳含量爲相對於黏合劑:1〇〇質量份係55〜90 量份,更好爲65〜85質量份。 含有偶合劑時之偶合劑含量相對於透明導電膜用組 乙 之 > 70 限 可 成 爲 烷 含 及 反 質 矽 之 機 該 質 成 -18- 201245215 物中所佔固體成分(導電性氧化物粒子、黏合劑及偶合劑 等):100質量份,較好爲〇.2~10質量份,更好爲0.3〜7 質量份。 透明導電膜用組成物較好含分散介質以使成膜良好。 分散介質列舉爲水;甲醇、乙醇、異丙醇、丁醇等醇類; 丙酮、甲基乙基酮、環己酮、異佛爾酮等酮類;甲苯、二 甲苯、己烷、環己烷等烴類;N,N-二甲基甲醯胺、Ν,Ν-二 甲基乙醯胺等醯胺類;二甲基亞颯等亞碾類或乙二醇等二 醇類;乙基溶纖素等二醇醚類等。爲獲得良好成膜性,分 散介質之含量相對於透明導電膜用組成物:1〇〇質量份,較 好爲65〜99質量份。 又,依據使用之成分,較好添加低電阻化劑或水溶性 溶纖素衍生物等。至於低電阻化劑較好爲由鈷、鐵、銦、 鎳、鉛、錫、鈦及鋅之無機酸鹽及有機酸鹽所組成群組選 出之一種或兩種以上。列舉爲例如乙酸鎳及氯化鐵之混合 物,環烷酸鋅、辛酸錫與氯化銻之混合物,硝酸銦與乙酸 鉛之混合物,乙醯基乙酸鈦與辛酸鈷之混合物等。該等低 電阻化劑之含量相對於導電性氧化物粉末:1 〇〇質量份,較 好爲0.2〜15質量份。水溶性纖維素衍生物爲非離子化界面 活性劑,相較於其他界面活性劑,即使少量添加,仍可使 導電性氧化物粉末分散之能力極高,又,藉由添加水溶性 纖維素衍生物,亦可提高所形成之透明導電膜之透明性。 至於水溶性纖維素衍生物列舉爲羥基丙基纖維素 '羥基丙 基甲基纖維素等。水溶性纖維素衍生物之添加量相對於導 -19- 201245215 電性氧化物粉末:100質量份,較好爲0.2〜5質量份。 透明導電膜用組成物可利用一般方法、塗料搖晃機、 球磨機、砂磨機、中心硏磨機(Centrimill )、三軸輥等混 合所需成分,使導電性氧化物粒子、倍半矽氧烷粒子等分 散而製造。當然,亦可利用一般之攪拌操作而製造。 [使用於超直型薄膜太陽能電池之透明導電膜] 本發明之使用於薄膜太陽能電池之透明導電膜(以下 稱爲透明導電膜)之特徵爲含有導電性氧化物粒子及硬化 之黏合劑,硬化之黏合劑包含以通式(1 ) : R1 Si ( OR2 ) 3 (式中,R1及R2係如上述)表示之有機三烷氧基矽烷之水 解物。 透明導電膜導電性氧化物粒子、有機三烷氧基矽烷之 水解物係如上述,硬化之黏合劑爲使上述之黏合劑硬化者 。亦即,以使上述之使用於薄膜太陽能電池之透明導電膜 用組成物硬化而成者作爲透明導電膜。 本發明之透明導電膜之製造方法爲依序具備基材、透 明電極層、光電轉換層及透明導電膜之薄膜太陽能電池之 透明導電膜之製造方法,其特徵爲以濕式塗佈法,將上述 之透明導電膜用組成物塗佈於形成於基材之透明電極層上 之光電轉換層上,形成透明導電塗膜後,在130~400°C燒成 具有透明導電塗膜之基材,形成厚度:〇.〇3~0.5μπι之透明 導電膜。 首先,利用濕式塗佈法,將上述透明導電膜用組成物 -20- 201245215 塗佈於依序具備基材、透明電極層、光電轉換層及透明導 電膜之薄膜太陽能電池之光電轉換層上。此處之塗佈係使 燒成後之厚度成爲0.03〜0.5 μηι,較好成爲0.05〜0.2 μιη之厚 度。接著,使該塗膜在溫度20〜120°C,較在在25〜60°C乾燥 1〜30分鐘,較好2~10分鐘。如此形成透明導電塗膜。 上述基材可使用由玻璃、陶瓷或高分子材料所成之透 光性基板之任一種,或玻璃、陶瓷、筒分子材料、及砂所 組成群組選出之兩種以上之透光性層合體。至於高分子基 板列舉爲藉由聚醯亞胺或PET (聚對苯二甲酸乙二酯)等 之有機聚合物形成之基板。 再者上述濕式塗佈法較好爲噴霧塗佈法、佈膠器塗佈 法、旋轉塗佈法、刮刀塗佈法、狹縫塗佈法、噴墨塗佈法 、網版印刷法、平版印刷法、或凹版印刷法之任一種,但 並不限於該等,所有方法均可利用。 噴霧塗佈法係利用壓縮空氣使透明導電膜用組成物成 爲霧狀而塗佈於基材上,或使分散體本身加壓成爲霧狀而 塗佈於基材上之方法,浸漬塗佈法爲例如將透明導電膜用 組成物放入注射器中,藉由壓下該注射器之壓柱而自注射 器前端之細微噴嘴吐出分散體,而塗佈於基材上之方法。 旋轉塗佈法係將透明導電膜用組成物滴加於旋轉之基材上 ,利用其離心力使該滴加之透明導電膜用組成物擴展至基 材周緣之方法,刮刀塗佈法係將基材設爲與刮刀之前端空 出特定間隙而可於水平方向移動,將透明導電膜用組成物 自該刮刀供給至上游側之基材上,且使基材朝向下游側水 -21 - 201245215 平移動之方法。狹縫塗佈法爲使透明導電膜用組成物自狹 窄之狹縫流出而塗佈於基材上之方法,噴墨塗佈法係將透 明導電膜用組成物塡充於市售之噴墨印表機之油墨匣中, 而噴墨印刷於基材上之方法。網版印刷法係使用紗作爲圖 型指示材,透過其上作出之版畫像將透明導電膜用組成物 轉移到基材上之方法。平版印刷法係將附於版上之透明導 電膜用組成物,不直接附著於基材上,而係自版暫時轉印 至橡膠片上,且自橡膠片重新轉移到基材上之利用透明導 電膜用組成物之撥水性之印刷方法。模嘴塗佈法係使供給 至模嘴內之透明導電膜用組成物自以岐管分配之狹縫擠出 至薄膜上,而塗佈行進中之基材表面之方法。模嘴塗佈法 有狹縫塗佈方式或斜板式塗佈方式、淋幕式塗佈方式。 最後,使具有透明導電塗膜之基材保持在大氣中或氮 氣或氬氣等惰性氣體環境中,在 130〜400°C,較好 150〜3 5 0°C之溫度下5〜60分鐘,較好15〜40分鐘予以燒成 。此處,使燒成後之透明導電膜之厚度成爲0.03-0.5μιη之 範圍之方式塗佈透明導電膜用組成物之理由爲燒成後之厚 度未達0.03μηι或超過0.5μηι時,無法充分獲得增加反射效 果。 使具有塗膜之基材之燒成溫度成爲130~400°C之範圍之 理由爲,未達130°C時,會於複合膜中之透明導電膜中產生 表面電阻値變得太高之不良。且,超過4 00 °C時,無法產生 低溫製程之生產上之優勢,亦即,會使製造成本增大,生 產性下降。且原因爲尤其是非晶矽、微結晶矽、或使用該 -22- 201245215 等之混合型矽太陽能電池耐熱比較弱,利用燒成步驟之轉 換效率降低。 將具有塗膜之基材之燒成時間設在5〜60分鐘之範圍之 理由爲,燒成時間未達下限値時,於複合膜中之透明導電 膜會發生表面電阻値變得太高之不良。燒成時間超過上限 値時,必要以上之製造成本增大,使生產性下降,且產生 太陽能電池元件之轉換效率降低之不良之故。 依據上述,可形成本發明之透明導電膜。據此,本發 明之製造方法藉由使用濕式塗佈法,由於可儘可能地排除 真空蒸鍍法或濺鍍法等真空製程,故可更便宜地製造透明 導電膜。且,本發明之透明導電膜由於含有有機三烷氧基 矽烷之水解物,故認爲形成以倍半矽氧烷構造爲代表構造 之微孔,而降低透明導電膜之折射率。光電轉換層與透明 導電膜之間之折射率差比過去更大時,自透明導電膜朝光 電轉換層之反射光增加,藉由光閉鎖效果而提高光電轉換 效率。且,有機三烷氧基矽烷之水解物(倍半矽氧烷等) 由於具有烴基之構造,故而對透明導電膜賦予應力緩和性 。例如,使用重複-40~90°C之冷熱循環之熱循環試驗之加速 耐久性試驗後之轉換效率下降比過去者少,成爲長期安定 之薄膜太陽能電池》 [薄膜太陽能電池] 本發明之薄膜太陽能電池包含上述之使用於薄膜太陽 能電池之透明導電膜。圖1顯示本發明之薄膜太陽能電池 -23- 201245215 之剖面之一例。圖1爲超直型薄膜太陽能電池之情況。超 直型薄膜電池依序具備基材10、透明電極層3、光電轉換 層2、透明導電膜1、導電性反射膜4,自基板10側入射太 陽光。入射之太陽光多會在導電性反射膜4處反射,回到 光電轉換層2,而提高轉換效率。此處,於透明導電膜1與 光電轉換層2之界面亦會引起太陽光反射,使用本發明之 透明導電膜用組成物之透明導電膜1由於折射率低,故可 增加透明導電膜1與光電轉換層2之界面處之反射光,而 提高薄膜太陽能電池之發電效率。 如上述製造超直型薄膜電池之步驟係在基材10上形成 透明電極層3,且在透明電極層3上形成光電轉換層2者之 上形成本發明之透明導電膜1。此時,透明導電膜1可利用 本發明之透明導電膜之製造方法製造。 本發明之薄膜太陽能電池關於基材、透明電極、光電 轉換層等之種類並未限定,例如基材可使用由玻璃、陶瓷 或高分子材料所成之透光性基板之任一者,或由坡璃、陶 瓷、高分子材料、及矽所組成群組選出之兩種以上之透光 性層合體。例如,可以玻璃與Si02之層合體作爲基材。透 明電極層可由Sn02膜等形成,又光電轉換層可形成爲例如 P型a-Si : Η (非晶質氫化矽、i型a-Si (非晶質矽)及η 型pc-Si (微結晶碳化矽)之層合體。 [實施例] 以下’以實施例詳細說明本發明,但本發明並不限於 -24- 201245215 此。 以成爲表1〜3所示組成(數値表示質量份)之方式, 以合計60g饋入100cm3之玻璃瓶中,使用直徑:0.3mm之 氧化锆球:100g,以塗料搖晃器分散6小時,藉此製備實 施例1〜20、比較例1之透明導電膜組成物。又,表1~3之 比率欄中,將導電性氧化物粒子省略記爲“導”,並將偶合 劑省略記爲“偶”。此處,含(R1 Si ( OR2) 3)之結合劑1〜5 與作爲黏合劑使用之Si 02結合劑1 ~7係如下述般製作。 [含(R4i ( OR2) 3)之結合劑1] 使用500cm3之玻璃製4頸燒瓶,添加140g甲基三甲 氧基矽烷與140g甲醇,邊攪拌邊一次添加使1.7g之60% 硝酸溶解於120g純水中之溶液,隨後在50°C反應3小時, 獲得水解反應液。進而,使用管狀栗(tube pump ),在 120分鐘內,藉由將O.lg之氨水添加於30g純水與7〇g乙 醇之混合液中而成之鹼溶液投入於水解反應液中而製造。 [含(Rii ( OR2) 3)之結合劑2] 使用500cm3之玻璃製4頸燒瓶,添加140g甲基三乙 氧基砂院與140g甲醇,邊攪拌邊一次添加使1.5g甲酸溶 解於120g純水中之溶液,隨後在50°C反應3小時,獲得水 解反應液。接著,使用管式泵,在90分鐘內,藉由將 〇 · 〇 5 g氨水添加於3 0 g純水與7 0 g乙醇之混合液中之鹼溶液 投入於水解反應液中而製造。 -25- 201245215 [含(R Si (OR2) 3)之結合劑3] 使用20〇cm3之玻璃製4頸燒瓶,添加0.5g甲基三甲 氧基矽烷、2.3g苯基三甲氧基矽烷及80g乙醇,邊攪拌邊 一次添加使0.03 g甲酸溶解於8g純水中之溶液,隨後在 2〇°C反應1小時,而獲得水解液A。使用5 00cm3之玻璃製 4頸燒瓶,添加使0.25g氫氧化鉀溶解於l〇〇g純水中之溶 液,邊搅拌邊保持於20°C,且使用管式泵在2小時內於其 中滴加水解液A,滴加後再攪拌2小時而製造。 [含(WSi ( OR2) 3)之結合劑4] 使用5 00cm3之玻璃製4頸燒瓶,添加120g甲基三乙 氧基矽烷、25g苯基三乙氧基矽烷及140g乙醇,邊攪拌邊 使用管式泵,在90分鐘內滴加使0.05g硝酸溶解於30g純 水中之溶液,滴加後在30 °C反應4小時而製造。 [含(VSi ( OR2 ) 3 )之結合劑5] 使用500cm3之玻璃製4頸燒瓶,添加140g甲基三甲 氧基矽烷、l〇g之3-胺基丙基三甲氧基矽烷及140g甲醇, 邊攪拌邊一次添加使1.7g之60%硝酸溶解於120g純水中 之溶液,隨後在50°C反應3小時,獲得水解反應液。接著 ,使用管式泵,在120分鐘內,藉由將O.lg之氨水添加於 3〇g純水與70g乙醇之混合液中之鹼溶液投入於水解反應液 中而製造。 -26- 201245215 [Si〇2結合劑1] 使用500cm3之玻璃製4頸燒瓶,添加l4〇g 矽烷與140g乙醇,邊攪拌邊一次添加使1.7g之 溶解於120g之純水中之溶液,隨後在50 °C反應3 造。 [Si02結合劑2] 使用500cm3之玻璃製4頸燒瓶,添加85g四 烷與l〇〇g乙醇,邊攪拌邊在室溫使用管式泵,花 分鐘之時間投入將〇.〇9g之60%硝酸溶解於110g 溶液。隨後,使用管式泵,花費1〇〜15分鐘之時 先混合之45g之三-第二丁氧化鋁與60g乙醇之混 入所得混合溶液中。在室溫攪拌3 0分鐘左右後, 應3小時而製造。 [Si02結合劑3] 使用500cm3之玻璃製4頸燒瓶,添加115g 矽烷與175g乙醇,邊攪拌邊一次添加使】.4g之 溶解於1 1 〇 g純水中之溶液’隨後在4 5 °C反應3小 [Si02結合劑4] 使用5 00cm3之玻璃製4頸燒瓶,添加130g 四乙氧基 6 0 %硝酸 小時而製 乙氧基矽 費10〜15 純水中之 間,將預 合溶液投 在50°C反 四乙氧基 3 5 %鹽酸 時而製造 四乙氧基 -27- 201245215 矽烷及145g乙醇,邊攪拌邊一次添加使1.25g之30%氨水 溶解於124g純水中之溶液’隨後在45 °C反應3小時而製造 [Si02結合劑5] 使用500cm3之玻璃製4頸燒瓶,添加145g四乙氧基 矽烷及140g乙醇,邊搅拌邊一次添加使〇.〇15g之60%硝 酸溶解於115g純水中之溶液’隨後在50 °c反應3小時而製 造。 [Si02結合劑6] 使用500cm3之玻璃製4頸燒瓶,添加140g四乙氧基 矽烷、5g之3-縮水甘油氧基丙基三乙氧基矽烷及14 0g乙 醇,邊搅拌邊一次添加使1.7g之60%硝酸溶解於120g純 水中之溶液,隨後在50°C反應3小時而製造。 [Si02結合劑7] 使用500cm3之玻璃製4頸燒瓶,添加145g四乙氧基 矽烷、2g乙烯基三乙氧基矽烷及140g乙醇,邊攪拌邊一次 添加使0.015g之60%硝酸溶解於115g純水中之溶液,隨 後在50°C反應3小時而製造。 [偶合劑] 矽烷偶合劑係使用乙烯基三乙氧基矽烷。鈦偶合劑係 -28- 201245215 使用具有以化學式(8)表示之具有二烷基焦磷酸酯基之鈦 偶合劑。 0 C-0-Ti-H2C——Ο Ο 0 ΌΡΟ P-|〇C8H17) 2 2 (8) [混合溶劑] 混合溶劑1係使用異丙醇、乙醇及N,N -二甲基甲醯胺 之混合液(質量比4 : 2 : 1 ),混合溶劑2係使用乙醇、丁 醇之混合液(質量比98 : 2 )。 [非聚合物型黏合劑] 非聚合物型黏合劑1係使用2 -正丁氧基乙醇與3 -異丙 基-2,4 -戊二酮之混合液,非聚合物型黏合劑2係使用2,2-二甲基-3,5 -己二酮與乙酸異丙酯之混合液(質量比1: 1) ,非聚合物型黏合劑3係使用2 -異丁氧基乙醇與2 -己氧基 乙醇及乙酸正丙酯之混合物(質量比4: 1: 1)。 [實施例1~20] 實施例1係以表1之調配比,於作爲分散介質之乙醇 中混合作爲導電性氧化物粒子之平均粒徑25nm之ITO粉 末’且以相對於透明導電膜用組成物中之固體成分爲25質 量°/〇之比率混合作爲黏合劑之含(r| s i ( 〇R2 ) 3 )之結合劑 -29- 201245215 實施例2係於作爲分散介質之IP A中混合作爲導電性 氧化物粒子之平均粒徑25nm之ITO粉末,且以相對於透 明導電膜用組成物中之固體成分爲30質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑1及Si02結合 劑1以90比1 0之比例混合而成者。 贲施例3係於作爲分散介質之乙醇中混合作爲導電性 氧化物粒子之平均粒徑40nm之ΑΤΟ粉末,且以相對於透 明導電膜用組成物中之固體成分爲10質量%之比率混合將 作爲黏合劑之含(WSi ( OR2) 3)之結合劑2及Si02結合 劑2以8 5比1 5之比例混合而成者。 苡施例4係於作爲分散介質之IP A中混合作爲導電性 氧化物粒子之平均粒徑30nm之TZO粉末,且以相對於透 明導電膜用組成物中之固體成分爲3 0質量%之比率混合將 作爲黏合劑之含(WSi ( OR2) 3)之結合劑2及Si02結合 劑1以70比30之比例混合而成者。 贲施例5係於作爲分散介質之乙醇中混合作爲導電性 氧化物粒子之平均粒徑30nm之I TO粉末,且以相對於透 明_電膜用組成物中之固體成分爲1 5質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑3及Si02結合 劑5以8 5比1 5之比例混合而成者。 货施例6係於作爲分散介質之混合溶劑1中混合作爲 導電性氧化物粒子之平均粒徑35nm之ITO粉末,且以相 對於透明導電膜用組成物中之固體成分爲20質量%之比率 混合將作爲黏合劑之含(R1 S i ( 0 R2 ) 3 )之結合劑3及含 -30- 201245215 矽烷偶合劑之Si〇2結合劑7以80比20之比例混合而成者 〇 實施例7係於作爲分散介質之乙醇中混合作爲導電性 氧化物粒子之平均粒徑40nm之ITO粉末,且以相對於透 明導電膜用組成物中之固體成分爲20質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑1及Si02結合 劑4以70比3 0之比例混合而成者。 實施例8係於作爲分散介質之乙醇中混合作爲導電性 氧化物粒子之平均粒徑25nm之ITO粉末,且以相對於透 明導電膜用組成物中之固體成分爲30質量%之比率混合將 作爲黏合劑之含(R1 Si ( OR2 ) 3 )之結合劑4及非聚合物 型黏合劑1以90比1 0之比例混合而成者,進而以相對於 塗膜形成後成爲固體成分之導電性氧化物粒子與黏合劑成 分合計之組成物質量爲〇_5質量%之比率混合以化學式(8 )表示之具有二烷基焦磷酸酯基之鈦偶合劑。 實施例9係於作爲分散介質之混合溶劑2中混合作爲 導電性氧化物粒子之平均粒徑50nm之ΑΤΟ粉末,且以相 對於透明導電膜用組成物中之固體成分爲30質量%之比率 混合將作爲黏合劑之含有矽烷偶合劑之含(I^SiC OR2) 3 )之結合劑5及Si02結合劑2以70比30之比例混合而成 者。 實施例1 〇係於作爲分散介質之混合溶劑1中混合作爲 導電性氧化物粒子之平均粒徑30nm之ΑΤΟ粉末,且以相 對於透明導電膜用組成物中之固體成分爲1 5質量%之比率 -31 - 201245215 混合將作爲黏合劑之含有矽烷偶合劑之含(R^SiC OR2) 3 )之結合劑5及Si〇2結合劑丨以60比40之比例混合而成 者。 實施例11係於作爲分散介質之混合溶劑2中混合作爲 導電性氧化物粒子之平均粒徑40nm之ITO粉末,且以相 對於透明導電膜用組成物中之固體成分爲30質量%之比率 混合將作爲黏合劑之含(R1 Si ( OR2 ) 3 )之結合劑1及非 聚合物型黏合劑3以80比20之比例混合而成者。 實施例1 2係於作爲分散介質之混合溶劑2中混合作爲 導電性氧化物粒子之平均粒徑3 5nm之ITO粉末,且以相 對於透明導電膜用組成物中之固體成分爲25質量%之比率 混合將作爲黏合劑之含(R1 Si ( OR2 ) 3 )之結合劑2及含 矽烷偶合劑之Si02結合劑6以65比35之比例混合而成者 〇 實施例13係於作爲分散介質之乙醇中混合作爲導電性 氧化物粒子之平均粒徑3 Onm之ITO粉末,且以相對於透 明導電膜用組成物中之固體成分爲25質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑2及Si02結合 劑3以90比1 0之比例混合而成者,進而以相對於塗膜形 成後成爲固體成分之導電性氧化物粒子與黏合劑成分之合 計之組成物質量爲0.7質量%之比率混合矽烷偶合劑(信越 Silicone (股)製造之 KBE- 1 003 )。 實施例1 4係於作爲分散介質之IPA中混合作爲導電性 氧化物粒子之平均粒徑25 nm之IZO粉末,且以相對於透 -32- 201245215 明導電膜用組成物中之固體成分爲25質量%之比率混合將 作爲黏合劑之含(Rii ( 〇r2 ) 3 )之結合劑!、Si〇2結合 劑2及非聚合物型黏合劑2以6 5比3 0比5之比例混合而 成者。 實施例15係於作爲分散介質之丁醇中混合作爲導電性 氧化物粒子之平均粒徑25nm之ITO粉末,且以相對於透 明導電膜用組成物中之固體成分爲10質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑3及Si02結合 劑4以60比40之比例混合而成者。 實施例16係於作爲分散介質之IPA中混合作爲導電性 氧化物粒子之平均粒徑25nm之IZO粉末,且以相對於透 明導電膜用組成物中之固體成分爲25質量%之比率混合將 作爲黏合劑之含(WSi ( OR2 ) 3 )之結合劑4、Si02結合 劑7及非聚合物型黏合劑1以7 0比2 0比1 0之比例混合而 成者》 實施例1 7係於作爲分散介質之混合溶劑1中混合作爲 導電性氧化物粒子之平均粒徑25nm之IZO粉末,且以相 對於透明導電膜用組成物中之固體成分爲30質量%之比率 混合將作爲黏合劑之含有矽烷偶合劑之含(R1 Si ( OR2 ) 3 )之結合劑5及Si02結合劑3以90比10之比例混合而成 者。 實施例1 8係於作爲分散介質之混合溶劑1中混合作爲 導電性氧化物粒子之平均粒徑30nm之TZO粉末,且以相 對於透明導電膜用組成物中之固體成分爲15質量%之比率 -33- 201245215 混合將作爲黏合劑之含(Ιΐϋ( OR2 ) 3 )之結合劑3、Si02 結合劑5及非聚合物型黏合劑3以85比12比3之比例混 合而成者。 實施例1 9係於作爲分散介質之混合溶劑1中混合作爲 導電性氧化物粒子之平均粒徑50nm之ITO粉末,且以相 對於透明導電膜用組成物中之固體成分爲15質量%之比率 混合將作爲黏合劑之含(WSU OR2 ) 3 )之結合劑1及 Si〇2結合劑2以75比25之比例混合而成者。 實施例20係於作爲分散介質之〖PA中混合作爲導電性 氧化物粒子之平均粒徑40nm之ΑΤΟ粉末,且以相對於透 明導電膜用組成物中之固體成分爲3 0質量%之比率混合將 作爲黏合劑之含有矽烷偶合劑之含(R1 Si ( OR2 ) 3 )之結 合劑5、Si02結合劑1及含矽烷偶合劑之Si〇2結合劑7以 5 5比3 0比1 5之比例混合而成者。 [比較例1] 比較例1爲在作爲分散介質之IPA中,混合作爲導電 性氧化物粒子之平均粒徑25nm之ITO粉末,且以相對於 透明導電膜用組成物中之固體成分爲30質量%之比率混合 作爲黏合劑之Si02結合劑1。 [透明導電膜用組成物之評價] 折射率評價係針對實施例1〜20、比較例1所示之透明 導電膜用組成物,對光學常數已知之玻璃基板,以濕式塗 -34- 201245215 佈法(旋轉塗佈法、模嘴塗佈法、噴霧塗佈法、平版印刷 法)使透明電極膜成膜後,在160~220°C燒成20~60分鐘’ 而形成厚度〇.〇 5〜0.2 μιη之透明導電膜。對於該膜,使用分 光橢圓分光裝置(日本J. A. Woollam (股)製造之Μ-2000 )測定,且針對透明導電膜部分解析數據,獲得光學常數 。由解析之光學常數,將63 3nm之値作爲折射率。表1~3 中顯示該等結果。 如圖1所示,首先準備於一主面上形成厚度5 Onm之 3102層(未圖示)之玻璃基板作爲基板10,且於該Si02層 上形成表面具有凹凸紋理且摻雜F (氟)之厚度8 00nm之 表面電極層(Sn02膜)3作爲透明電極層3。該透明電極 層3係藉由使用雷射加工法而圖型化使成爲陣列狀,同時 使該等電性相互連接形成配線。接著使用電漿CVD法於透 明電極層3上形成光電轉換層2。該光電轉換層2在該實施 例中係自基板1 〇側層合依序由p型a-Si : Η (非晶質氫化 矽)、i型a-Si (非晶質矽)及η型pC-Si (微結晶碳化矽 )所成之膜而獲得》使用雷射加工法使上述光電轉換層2 圖型化。將此作爲已進行成膜之太陽能電池元件,利用於 實施例所示之透明導電膜用組成物之評價。 針對實施例1〜20、比較例1所示之透明導電膜用組成 物’對於已進行成膜之太陽能電池元件,以使燒成後之厚 度成爲0.07〜0.15μπι之方式,利用濕式塗佈法(旋轉塗佈 法、模嘴塗佈法、噴霧塗佈法、平版印刷法、網版印刷法 )塗佈後,在溫度25〜60°C之低溫下乾燥5分鐘,形成透明 -35- 201245215 導電膜1。表1~3顯示塗裝方法。 接著,以如下方法,以使燒成後之厚度成爲 0.05〜2.Ομηι之方式,以濕式塗佈法,將調製之導電性反射 膜用組成物塗佈於該透明導電膜1上之後,在溫度25~60°C 之低溫乾燥5分鐘,形成導電性反射膜。接著藉由在 160〜220°C燒成20~60分鐘,於太陽能電池上形成複合膜。 表1〜3顯示透明導電膜1之燒成後膜厚。此處,膜厚係以 曰立高科技製造之掃描型電子顯微鏡(SEM,裝置名:S-4300,SU-8000),藉由剖面觀察而測定。又,導電性反射 膜用組成物之調製方法如下。 首先,將硝酸銀溶解於脫離子水中,調製金屬離子水 溶液。又,將檸檬酸鈉溶解於脫離子水中,調製濃度26重 量%之檸檬酸鈉水溶液。在保持在3 5 °C之氮氣流中,將粒 狀硫酸亞鐵直接添加於該檸檬酸鈉水溶液中並溶解,調製 以3: 2之莫耳比含有檸檬酸離子與亞鐵離子之還原劑水溶 液。接著,以使上述氮氣氣流保持在3 5 °C之狀態下,將磁 搅拌機之攪拌子放入還原劑水溶液中,使攪拌子以l〇〇rpm 之旋轉速度旋轉,邊攪拌上述還原劑水溶液,邊將上述金 屬鹽水溶液滴加於該還原劑水溶液中而合成。此處,藉由 使對還原劑水溶液之金屬鹽水溶液添加量成爲還原劑水溶 液之量之1/10以下之方式,調整各溶液之濃度,於滴加室 溫之金屬鹽水溶液時亦使反應溫度保持在40°C。且,上述 還原劑水溶液與金屬鹽水溶液之混合比係以使作爲還原劑 添加之亞鐵離子之當量成爲金屬離子之當量之3倍之方式 -36- 201245215 調整。金屬鹽水溶液對還原劑水溶液之滴加結束後,再持 續混合液之攪拌15分鐘,藉此在混合液內部產生金屬粒子 ,獲得分散有金屬粒子之金屬粒子分散液。金屬粒子分散 液之pH爲5.5,分散液中之金屬粒子之化學計量生成量爲 5 g/升。所得分散液放置在室溫下,而使金屬液中之金屬粒 子沉澱,且利用傾析分離所沉澱之金屬粒子之凝聚物。將 脫離子水添加於經分離之金屬凝聚物中成爲分散體,以超 過濾進行脫鹽處理後,再以甲醇替換洗淨,使金屬(銀) 含量成爲5 0質量%。隨後,使用離心分離機,調整該離心 分離機之離心力,藉由分離粒徑超過l〇〇nm之較大銀粒子 ,調整爲以數平均計含有71 %之一次粒徑l〇〜5〇nm範圍內 之銀奈米粒子。亦即,調整爲以數平均計相對於所有銀奈 米粒子100%之一次粒徑10〜5 Onm之範圍內所佔之銀奈米粒 子之比例成爲7 1 %。所得銀奈米粒子以碳骨架爲碳數3之 有機主鏈之保護劑予以化學修飾。 接著,藉由將所得金屬奈米粒子10質量份添加於含有 水、乙醇及甲醇之混合溶液90質量份中並經混合而分散。 接著,以使金屬奈米粒子之比率成爲95質量%之方式,於 該分散液中添加4質量%之聚乙烯基吡咯烷酮、1質量%之 檸檬酸酐,獲得反應性反射膜用組成物。以使燒成後之厚 度成爲〇 . 〇 5 ~ 2 . Ο μηι之方式’利用濕式塗佈法’將所得導電 性反射膜用組成物塗佈於透明導電膜1上之後’在 160〜22(TC下20~60分鐘之熱處理條件燒成,而於透明導電 膜1上形成導電性背面反射膜4 ° -37- 201245215 接著,在評價作爲太陽能電池之發電效率時,利用模 嘴塗佈裝置,將已進行成膜至導電性反射膜之太陽能電池 元件上,在導電性反射膜上塗佈補強膜用組成物作爲補強 膜,以使補強膜用組成物經燒成後之厚度成爲3 5 Onm之方 式,利用真空乾燥自補強膜用塗佈膜脫離溶劑後,使太陽 能電池在熱風乾燥爐內在180°C保持20分鐘,使補強膜用 塗佈膜熱硬化,獲得導電性反射膜用補強膜。又,補強膜 用組成物之調製方法如下。 首先,混合8質量%之作爲導電性氧化物微粒子之平均 粒徑25nm之ITO粒子,2質量%之作爲偶合劑之具有二烷 基焦磷酸酯基之鈦偶合劑,90質量%之作爲分散介質之乙 醇及丁醇之混合液(質量比98 : 2 ),在室溫以800rpm之 旋轉速度攪拌1小時。接著將該混合物60g放入lOOcc之 玻璃瓶中,使用直徑〇.3mm之氧化錐珠粒100g,以塗料搖 晃器分散6小時,調製ITO粒子之分散液。此處,具有二 烷基焦磷酸酯基之鈦偶合劑係以上述式(8 )表示。接著, 使ITO粒子之分散液4質量%與分散介質的乙醇86質量% 混合後,再以1 0質量%混合Si02結合劑1,獲得補強膜用 組成物之基底液後,混合該基底液95質量%及作爲添加劑 之發煙二氧化矽分散液5質量%,且以超音波振動器在室溫 分散混合10分鐘使混合物成爲一體,調製補強膜用組成物 之塗佈液。 形成至導電性反射膜用補強膜爲止之太陽能電池元件 係使用雷射加工法,對光電轉化層2、及於其上成膜之透明 -38- 201245215 導電膜1、導電性反射膜4、及導電性反射膜用補強膜實施 圖型化。 作爲太陽能電池元件之評價方法,係對使用雷射加工 法實施圖型化之加工後之基板實施導線配線,確認IV特性 曲線時之輸出特性及短路電流之(Jsc )値,係使用與實施 例相同之製造方法獲得之光電轉換層,進行對於透明導電 膜' 導電性反射膜、補強膜全部以濺鍍法形成之超直型太 陽能電池元件作爲1 00時之相對輸出評價。表1〜3顯示該 等結果。 此處,所謂全部以濺鍍法形成之超直型太陽能電池元 件係如圖1所示,首先準備在一主面上形成厚度50nm之 Si〇2層(未圖示)之玻璃基板作爲基板10,於該Si02層上 形成表面具有凹凸紋理且摻雜F (氟)之厚度8 OOnm之表 面電極層(Sn02膜)3。對該透明電極層3藉由使用雷射 加工法圖型化成爲陣列狀,同時形成使該等電性相互連接 之配線。接著使用電漿CVD法於透明電極層3上形成光電 轉換層2。該光電轉換層2在該實施例中係自基板1〇側層 合依序由P型a-Si : Η (非晶質氫化矽)、i型a-Si (非晶 質矽)及η型μο- S i (微結晶碳化矽)所組成之膜而獲得。 使用雷射加工法使上述光電轉換層2圖型化後’使用磁控 連線式濺鍍裝置,於光電轉換層2上依序形成厚度8 0nm之 透明導電膜(ZnO層)1及厚度200nm之導電性反射膜( 銀電極層)4者。 -39- 201245215 【I嗽】 實施伊]7 ITO 〇 s ^•(R'Si(OR2)3) ο i y5 1 I Et-OH S3 1 1 賴塗佈 〇 δ ON s Π施例6 ITO •ry 1 ' 1 " •^(R'SiCOR^) Μ Si02結合劑7 1 I 93.9 砂觸潍j mm佈 〇 〇\ vC v〇 s 實施搬 ITO S3 含(R'SKOR2)]) Si02結合劑5 1 1 V) Et-OH §s 1 1 平版印刷 0.13 1.70 2 s nmm TZO ο 含(R 丨 Si(OR2)3) Ο SiOz^^ll 沄 1 1 s IPA 72.3 1 1 娜塗佈 0.15 5g ro s 實施卵 ΑΤΟ 〇 g i- 含(R'SKOR2)]) | 1 1 o Et-OH 1 1 1 讎塗佈 〇 1.72 寸 s nmm ITO (N ο i- 含(R 丨 Si(OR2)3) § s w o 1 1 IPA 1 72.3 ! 1 1 纏塗佈 〇 〇\ v〇 in s 實獅J1 ITO V) (N JO 1- 含 (R'Si(OR2)3) 8 1 1 1 1 Et-OH 1 1 1 mm佈 〇 Co s m 3ητη ff 平域纖⑽) s mt7* §最 g苧 11 s? 屋 li 11 SI «μ ΓΤΠ 昼恶 ff 1 P li 11 N葙 Jnrll η ΓΛ m 5™ w li 杓1 [Π} i tfirrli P ^ m li ^ a 1靈 m Jml) P 含霊 ® 1 §疏 m P eBb §暴 4®5 ±π ®m; Ψ 泰跡 葙 cm 塗裝方法 贼後膜厚(㈣ 折射率 相對^¾¾¾%) 相Sim電流密度(%) 導電性氧化 子 黏雜 1 偶雜J 1 1 -40- 201245215 [表2]ο 1 R -S1 - ο I ο I In addition to the organic trialkoxy decane and/or its hydrolyzate, the binder contains a polymer-type binder or a non-polymer-type binder which is hardened by heating. The composition of one or both of them is preferable because the adhesion and workability of the transparent conductive film can be improved. As the polymer type adhesive, it is exemplified by acrylic resin, polycarbonate, polyester 'alkyd resin, polyurethane urethane, urethane acrylate, polystyrene, polyacetal, polyamine, polyethylene. Alcohol, polyvinyl acetate, cellulose, and siloxane polymers. Further, the polymer type binder preferably comprises a metal soap, a metal complex, a metal alkoxide or a metal of a wrong, sand, titanium, chromium, bell, iron, m, nickel, silver, copper, zinc, molybdenum or tin. A hydrolyzate of alkoxide. As the non-polymer type binder, there are mentioned metal soaps, metal complexes, metal alkoxides, haloximes, 2-alkoxyethanol, β-diketones, and alkyl acetates. Further, the metal contained in the metal, the metal complex or the metal alkoxide is preferably aluminum, lanthanum, lanthanum, chromium, manganese, iron, cobalt, nickel, silver, copper, zinc, molybdenum, tin, indium or recorded. More preferably, it is an alkoxide of cerium or aluminum (for example, tetraethoxy decane, tetramethoxy decane, acetonitrile, isopropyl alumina). These polymer type adhesive -15-201245215 agents and non-polymer type adhesives are hardened by heating, and can form a transparent conductive film having a low haze ratio and a volume resistivity at a low temperature. Further, the metal alkoxide may be a hydrolyzate or an anhydrate thereof. The binder is preferably added with a coupling agent depending on the other ingredients used. The addition of a coupling agent is to form a microporous structure with sesquiterpene oxide, improve bonding with conductive oxide particles or a binder, and improve formation of a transparent conductive film from a composition for a transparent conductive film and lamination on a substrate. The adhesion of the photoelectric conversion layer or the conductive reflective film. The coupling agent is exemplified by a decane coupling agent, an aluminum coupling agent, a titanium coupling agent, etc. As for the decane coupling agent, vinyl triethoxy decane (CH2 = CH[Si(OCH2CH3)3]), ethylene trimethoxy decane ( CH2 = CH[Si(OCH3)3]), ethylene ginseng (2-methoxyethoxy) litter (CH2 = CH[Si(OCH2CH2OCH3)3]), 3-(chemical formula (2)) Glycidoxypropyltrimethoxydecane, octa CH2—CHCH2OCH2CH2CH2Si(OCH3)3 (2) 3-glycidoxypropyltriethoxy oxime represented by the formula (3), Α Μ CH2—CHCH2OCH2CH2CH2Si ( OCH2CH3)3 (3) 3·mercaptopropyltrimethoxydecane (HSCH2CH2CH2Si(OCH3)3), 3-mercaptopropyltriethoxydecane (HSCH2CH2CH2Si(OCH2CH3)3), 3-aminopropyltri Ethoxy decane (H2NCH2CH2CH2Si(OCH2CH3)3) ' 3- -16- 201245215 Aminopropyltrimethoxydecane (112^1 <:112(:112(:1128丨(0(:113)3), 3-isocyanatepropyltriethoxydecane (0 = C = NCH2CH2CH2Si(0CH2CH3)3), 3-isocyanatepropyltrimethyl) Oxydecane (〇= C = NCH2CH2CH2Si(OCH3)3), 3-methylpropenyloxypropyltrimethoxydecane represented by the chemical formula (4), ch3(CH3〇)3SiC3H6OCC=CH2(4) 0 by chemical formula ( 5) 3-methoxypropenyloxypropyltriethoxydecane, ch3(C2H50)3SiC3H60CC=CH2 (5) 6 3-Acryloxypropyltrimethoxy fluorene represented by the chemical formula (6) CH3〇)3SiC3H6OCCH=CH2 (6) 6 N-phenyl-3-aminopropyltrimethoxysilane represented by the chemical formula (7)·(CH30)3SiC3H6NH-^^ (7) 0 In this case, control Hydrolysis reaction, from the viewpoint of forming a microporous structure, m is preferably vinyltriethoxydecane, vinyltrimethoxydecane, 3-aminopropyltriethoxydecane, 3-aminopropyltrimethoxy矽 、, 3 _ -17 - 201245215 hydrated glyceryl propyl trimethoxy decane, 3-glycidoxy propyl trioxy decane. Composition for transparent conductive film relative to transparent conductive film The solid content (conductive oxide particles, binder, etc.) in the material is preferably from 98 to 65 parts by mass, more preferably from 95 to 65 parts by mass, based on 1 part by mass, more preferably from 95 to part by mass. The reason is that the upper limit is exceeded. When the adhesion is lowered, the conductivity is lowered when the crucible is not reached. Further, the conductive component is contained in an amount of 90 to 70 parts by mass based on 100 parts by mass of the solid component. The content of the binder is relative to the transparent conductive film. The solid content (isoelectric oxide particles, binder, etc.) in the composition: 100 parts by mass, preferably 5 to 50 parts by mass, more preferably 1 to 30 parts by mass. With the formula (1): The content of the organotrialkoxyquinone and/or the hydrolyzate thereof represented by WSi(OR2) 3 is preferably from 10 to 95 parts by mass based on 100 parts by mass of the binder. If the upper limit is exceeded, the transparent conductive film is present. When the adhesiveness of the adhesiveness is lowered, it is difficult to obtain an effect of sufficiently increasing the shot when the lower limit is not reached. The adhesive is contained in the formula (1) in an amount of 55 to 100 parts by mass based on 100 parts by mass of the binder. Organic trialkoxy alkane, water and organic solvent, and acid and alkali as catalyst When the binder component is formed as a material, the content of the trialkoxy decane and/or its hydrolyzate in the binder may be adjusted to the above-mentioned range. The preferred content of the component is relative to the binder. : 1 part by mass, 55 to 90 parts by mass, more preferably 65 to 85 parts by mass. The coupling agent content in the case of containing a coupling agent can be alkane-containing and anti-mute with respect to the transparent conductive film group B> The solid content (conductive oxide particles, binder, coupling agent, etc.) in the mass of -18-201245215: 100 parts by mass, preferably 〇. 2 to 10 parts by mass, more preferably 0. 3 to 7 parts by mass. The composition for a transparent conductive film preferably contains a dispersion medium to make the film formation good. The dispersion medium is exemplified by water; alcohols such as methanol, ethanol, isopropanol and butanol; ketones such as acetone, methyl ethyl ketone, cyclohexanone and isophorone; toluene, xylene, hexane and cyclohexane Hydrocarbons such as alkane; amides such as N,N-dimethylformamide, hydrazine, hydrazine-dimethylacetamide; arylene or the like; or diols such as ethylene glycol; A glycol ether such as a cellosolve. In order to obtain good film formability, the content of the dispersion medium is preferably from 65 to 99 parts by mass based on 1 part by mass of the composition for the transparent conductive film. Further, depending on the component to be used, a low-resistance agent or a water-soluble cellulolytic derivative or the like is preferably added. The low-resistance agent is preferably one or more selected from the group consisting of inorganic acid salts and organic acid salts of cobalt, iron, indium, nickel, lead, tin, titanium and zinc. For example, a mixture of nickel acetate and ferric chloride, a mixture of zinc naphthenate, tin octoate and cerium chloride, a mixture of indium nitrate and lead acetate, a mixture of titanium acetylate and cobalt octoate, and the like. The content of the low-resistance agent is preferably 0.1% by mass based on the conductive oxide powder. 2 to 15 parts by mass. The water-soluble cellulose derivative is a non-ionizing surfactant, and the ability to disperse the conductive oxide powder is extremely high, even if added in a small amount, compared with other surfactants, and is further derived by adding water-soluble cellulose. The material can also improve the transparency of the formed transparent conductive film. The water-soluble cellulose derivative is exemplified by hydroxypropylcellulose 'hydroxypropylmethylcellulose. The amount of the water-soluble cellulose derivative added is preferably from 0 to 100 parts by mass, preferably from 0. 2 to 5 parts by mass. The composition for a transparent conductive film can be mixed with a desired component by a general method, a paint shaker, a ball mill, a sand mill, a center honing machine (Centrimill), a triaxial roll, or the like to form conductive oxide particles and sesquiterpene oxide. Particles are dispersed and manufactured. Of course, it can also be manufactured by a general stirring operation. [Transparent Conductive Film for Ultra-Linear Thin Film Solar Cell] The transparent conductive film (hereinafter referred to as a transparent conductive film) used in a thin film solar cell of the present invention is characterized in that it contains conductive oxide particles and a hardened adhesive, and is hardened. The binder comprises a hydrolyzate of an organotrialkoxydecane represented by the formula (1): R1 Si (OR2) 3 (wherein R1 and R2 are as defined above). The hydrolyzate of the transparent conductive film conductive oxide particles and the organotrialkoxysilane is as described above, and the hardened binder is one in which the above-mentioned binder is cured. In other words, the transparent conductive film is cured by curing the composition for a transparent conductive film used in a thin film solar cell. The method for producing a transparent conductive film of the present invention is a method for producing a transparent conductive film of a thin film solar cell comprising a substrate, a transparent electrode layer, a photoelectric conversion layer and a transparent conductive film, which is characterized by a wet coating method. The composition for a transparent conductive film described above is applied onto a photoelectric conversion layer formed on a transparent electrode layer of a substrate to form a transparent conductive coating film, and then fired at 130 to 400 ° C to form a substrate having a transparent conductive coating film. Form thickness: 〇. 〇3~0. 5μπι transparent conductive film. First, the transparent conductive film composition -20-201245215 is applied onto a photoelectric conversion layer of a thin film solar cell having a substrate, a transparent electrode layer, a photoelectric conversion layer, and a transparent conductive film by a wet coating method. . The coating here is such that the thickness after firing is 0. 03~0. 5 μηι, preferably 0. 05~0. 2 μηη thickness. Next, the coating film is dried at a temperature of 20 to 120 ° C for 1 to 30 minutes, preferably 2 to 10 minutes at 25 to 60 ° C. The transparent conductive coating film is thus formed. The substrate may be any one of a light-transmitting substrate made of glass, ceramic or a polymer material, or two or more kinds of light-transmitting laminates selected from the group consisting of glass, ceramics, a cylinder molecular material, and sand. . The polymer substrate is exemplified by a substrate formed of an organic polymer such as polyimide or PET (polyethylene terephthalate). Further, the wet coating method is preferably a spray coating method, a coater coating method, a spin coating method, a knife coating method, a slit coating method, an inkjet coating method, a screen printing method, or the like. Any of lithographic printing methods or gravure printing methods, but is not limited thereto, and all methods can be utilized. The spray coating method is a method in which a composition for a transparent conductive film is sprayed on a substrate by using a compressed air, or a dispersion is applied to a substrate by pressurization into a mist, and a dip coating method is used. For example, a method in which a composition for a transparent conductive film is placed in a syringe and a dispersion is ejected from a fine nozzle at the tip end of the syringe by pressing the plunger of the syringe to be applied to the substrate. In the spin coating method, a composition for a transparent conductive film is dropped onto a rotating substrate, and the composition of the dropped transparent conductive film is extended to the periphery of the substrate by centrifugal force, and the substrate is applied by a doctor blade method. It is set to be movable in the horizontal direction with a specific gap at the front end of the blade, and the composition for the transparent conductive film is supplied from the blade to the substrate on the upstream side, and the substrate is moved toward the downstream side water - 21,452,521 The method. The slit coating method is a method in which a composition for a transparent conductive film is discharged from a narrow slit and applied to a substrate, and the inkjet coating method is a method of coating a transparent conductive film composition with a commercially available inkjet. The method of inkjet printing on a substrate in the inkjet of a printer. The screen printing method uses a yarn as a pattern indicating material, and a method of transferring a transparent conductive film composition onto a substrate through a plate image made thereon. The lithographic printing method is a composition for a transparent conductive film attached to a plate, which is not directly attached to a substrate, but is temporarily transferred from a plate to a rubber sheet, and is transferred from the rubber sheet to the substrate by using a transparent conductive material. A printing method for water repellency of a composition for a film. The die coating method is a method in which a composition for a transparent conductive film supplied into a nozzle is extruded from a slit which is dispensed by a manifold onto a film to coat a surface of the substrate in progress. The die coating method includes a slit coating method, a slant plate coating method, and a curtain coating method. Finally, the substrate having the transparent conductive coating film is kept in the atmosphere or in an inert gas atmosphere such as nitrogen or argon, at a temperature of 130 to 400 ° C, preferably 150 to 350 ° C, for 5 to 60 minutes. It is preferably calcined in 15 to 40 minutes. Here, the thickness of the transparent conductive film after firing is made 0. 03-0. The reason for coating the composition for a transparent conductive film in the range of 5 μm is that the thickness after firing is less than 0. 03μηι or more than 0. When 5 μη is used, the effect of increasing the reflection cannot be sufficiently obtained. The reason why the baking temperature of the substrate having the coating film is in the range of 130 to 400 ° C is that when the temperature is less than 130 ° C, the surface resistance 値 becomes too high in the transparent conductive film in the composite film. . Further, when it exceeds 400 ° C, the production advantage of the low temperature process cannot be produced, that is, the manufacturing cost is increased and the productivity is lowered. The reason is that, in particular, amorphous germanium, microcrystalline germanium, or a hybrid solar cell using the same, such as -22-201245215, is relatively weak in heat resistance, and the conversion efficiency by the firing step is lowered. The reason why the baking time of the substrate having the coating film is in the range of 5 to 60 minutes is that when the firing time is less than the lower limit, the surface resistance of the transparent conductive film in the composite film becomes too high. bad. When the firing time exceeds the upper limit, the manufacturing cost is increased as necessary, the productivity is lowered, and the conversion efficiency of the solar cell element is lowered. According to the above, the transparent conductive film of the present invention can be formed. According to this, in the production method of the present invention, by using the wet coating method, since a vacuum process such as a vacuum deposition method or a sputtering method can be eliminated as much as possible, the transparent conductive film can be manufactured more inexpensively. Further, since the transparent conductive film of the present invention contains a hydrolyzate of an organic trialkoxy decane, it is considered that a microporous structure represented by a sesquiterpene oxide structure is formed, and the refractive index of the transparent conductive film is lowered. When the refractive index difference between the photoelectric conversion layer and the transparent conductive film is larger than in the past, the reflected light from the transparent conductive film toward the photoelectric conversion layer is increased, and the photoelectric conversion efficiency is improved by the light blocking effect. Further, since the hydrolyzate (such as sesquioxanes) of the organotrialkoxydecane has a structure having a hydrocarbon group, it imparts stress relaxation property to the transparent conductive film. For example, the conversion efficiency after the accelerated durability test using the thermal cycle test of the repeated thermal cycle of -40 to 90 ° C is less than that of the past, and it becomes a long-term stable thin film solar cell. [Thin film solar cell] The thin film solar cell of the present invention The battery includes the above transparent conductive film used for a thin film solar cell. Fig. 1 shows an example of a cross section of a thin film solar cell -23-201245215 of the present invention. Figure 1 shows the case of an ultra-straight thin film solar cell. The ultra-straight thin film battery is provided with the substrate 10, the transparent electrode layer 3, the photoelectric conversion layer 2, the transparent conductive film 1, and the conductive reflective film 4 in this order, and sunlight is incident from the substrate 10 side. The incident sunlight is often reflected at the conductive reflective film 4, and returns to the photoelectric conversion layer 2 to improve the conversion efficiency. Here, the interface between the transparent conductive film 1 and the photoelectric conversion layer 2 also causes solar light to be reflected. The transparent conductive film 1 using the composition for a transparent conductive film of the present invention can increase the transparent conductive film 1 due to the low refractive index. The reflected light at the interface of the photoelectric conversion layer 2 improves the power generation efficiency of the thin film solar cell. The step of producing the ultrastraight type thin film battery as described above is such that the transparent electrode layer 3 is formed on the substrate 10, and the transparent conductive film 1 of the present invention is formed on the transparent electrode layer 3 where the photoelectric conversion layer 2 is formed. At this time, the transparent conductive film 1 can be produced by the method for producing a transparent conductive film of the present invention. The thin film solar cell of the present invention is not limited to a type of a substrate, a transparent electrode, a photoelectric conversion layer, etc., for example, any of a light-transmitting substrate made of glass, ceramic or a polymer material may be used as the substrate, or Two or more light-transmitting laminates selected from the group consisting of glaze, ceramic, polymer material, and bismuth. For example, a laminate of glass and SiO 2 may be used as the substrate. The transparent electrode layer may be formed of a Sn02 film or the like, and the photoelectric conversion layer may be formed, for example, as P-type a-Si: Η (amorphous hydrogen hydride, i-type a-Si (amorphous germanium), and n-type pc-Si (micro [Examples] The present invention will be described in detail below by way of examples, but the present invention is not limited to -24 to 201245215. The composition shown in Tables 1 to 3 (numbers represent mass parts) In a manner, a total of 60g is fed into a 100cm3 glass bottle, using a diameter of 0. A transparent conductive film composition of Examples 1 to 20 and Comparative Example 1 was prepared by dispersing a zirconia ball of 3 mm: 100 g in a paint shaker for 6 hours. Further, in the ratio column of Tables 1 to 3, the conductive oxide particles are not referred to as "conductive", and the coupling agent is omitted as "even". Here, the binders 1 to 5 containing (R1 Si (OR2) 3) and the Si 02 binders 1 to 7 used as a binder were produced as follows. [Bounding agent 1 containing (R4i (OR2) 3)] Using a 500 cm3 glass four-necked flask, 140 g of methyltrimethoxydecane and 140 g of methanol were added, and the mixture was added once with stirring to make 1. 7 g of 60% solution of nitric acid dissolved in 120 g of pure water, followed by reaction at 50 ° C for 3 hours to obtain a hydrolysis reaction liquid. Further, using a tube pump, in 120 minutes, by O. An alkali solution of lg is added to a mixture of 30 g of pure water and 7 g of ethanol to be poured into a hydrolysis reaction liquid to produce. [Bound agent containing (Rii (OR2) 3) 2] A 500-cm glass 4-neck flask was used, and 140 g of methyltriethoxy sand pot and 140 g of methanol were added, and the mixture was added once with stirring to make 1. 5 g of formic acid was dissolved in a solution of 120 g of pure water, followed by a reaction at 50 ° C for 3 hours to obtain a hydrolyzed reaction liquid. Then, using a tube pump, an alkali solution in which 〇· 〇 5 g of aqueous ammonia was added to a mixed liquid of 30 g of pure water and 70 g of ethanol was put into the hydrolysis reaction liquid for 90 minutes. -25- 201245215 [Bounding agent containing (R Si (OR2) 3) 3] A 4-necked flask made of glass of 20 〇 cm 3 was added. 5g methyltrimethoxydecane, 2. 3 g of phenyltrimethoxydecane and 80 g of ethanol were added at a time to make 0. A solution of 03 g of formic acid dissolved in 8 g of pure water was then reacted at 2 ° C for 1 hour to obtain a hydrolyzate A. A 5-neck flask made of glass of 500 cm3 was added to make 0. A solution of 25 g of potassium hydroxide dissolved in 1 g of pure water was kept at 20 ° C with stirring, and a hydrolyzate A was added dropwise thereto over 2 hours using a tube pump, and the mixture was further stirred for 2 hours. Manufacturing. [BSi (OR2) 3)-containing binder 4] A 500-neck flask made of 500 cm3 was used, and 120 g of methyltriethoxydecane, 25 g of phenyltriethoxydecane, and 140 g of ethanol were added, and the mixture was stirred. The tube pump is added dropwise in 90 minutes to make 0. A solution of 0.05 g of nitric acid dissolved in 30 g of pure water was added and reacted at 30 ° C for 4 hours to produce. [Beta (VSi(OR2) 3 )-containing binder 5] A 500-cm 3 glass four-necked flask was used, and 140 g of methyltrimethoxydecane, 1 g of 3-aminopropyltrimethoxydecane, and 140 g of methanol were added. Add it once while stirring. 7 g of a solution of 60% nitric acid dissolved in 120 g of pure water was then reacted at 50 ° C for 3 hours to obtain a hydrolysis reaction liquid. Next, use a tube pump in 120 minutes by using O. An aqueous solution of lg of ammonia is added to a hydrolysis reaction solution by adding an alkali solution of a mixture of 3 gram of pure water and 70 g of ethanol. -26- 201245215 [Si〇2 binder 1] A four-necked flask made of 500 cm3 glass was used, and 14 g of decane and 140 g of ethanol were added, and the mixture was added once with stirring to make 1. 7 g of a solution dissolved in 120 g of pure water was subsequently reacted at 50 °C. [SiO 2 Binding Agent 2] A 500-cm glass 4-necked flask was used, and 85 g of tetraoxane and 1 g of ethanol were added, and a tube pump was used at room temperature with stirring, and it took a minute to put it into the crucible. 9 g of 60% nitric acid was dissolved in 110 g of solution. Subsequently, using a tube pump, it takes 1 to 15 minutes to mix 45 g of the third-second butadiene alumina and 60 g of ethanol to the resulting mixed solution. After stirring at room temperature for about 30 minutes, it should be made for 3 hours. [Si02 bond 3] A 500-cm glass 4-neck flask was used, and 115 g of decane and 175 g of ethanol were added, and the mixture was added once with stirring. 4 g of the solution dissolved in 1 1 〇g of pure water 'then reacted at 45 ° C for 3 hours [SiO 2 binder 4] Using a 500-neck flask made of 500 cm 3 glass, adding 130 g of tetraethoxy 6 0 % nitric acid hourly The ethoxylated oxime is charged between 10 and 15 pure water, and the pre-formed solution is poured into 50 ° C anti-tetraethoxy 3 5 % hydrochloric acid to produce tetraethoxy-27-201245215 decane and 145 g of ethanol. Add it once while stirring. 25 g of a solution of 30% aqueous ammonia dissolved in 124 g of pure water was subsequently produced by reacting at 45 ° C for 3 hours to prepare [SiO 2 binder 5] using a 500 cm 3 glass four-necked flask, and adding 145 g of tetraethoxysilane and 140 g of ethanol. Add it while stirring. 15 g of a 60% solution of nitric acid dissolved in 115 g of pure water was subsequently produced by reacting at 50 ° C for 3 hours. [Si02 bond 6] A 500-cm glass four-necked flask was used, and 140 g of tetraethoxysilane, 5 g of 3-glycidoxypropyltriethoxydecane, and 140 g of ethanol were added, and the mixture was added once with stirring. . 7 g of a 60% nitric acid solution was dissolved in 120 g of pure water, followed by a reaction at 50 ° C for 3 hours. [Si02 bond 7] A 500-cm glass four-necked flask was used, and 145 g of tetraethoxy decane, 2 g of vinyl triethoxy decane, and 140 g of ethanol were added, and the mixture was added once with stirring to make 0. 015 g of a 60% nitric acid solution was dissolved in 115 g of pure water, followed by a reaction at 50 ° C for 3 hours. [Coupling Agent] The decane coupling agent used vinyl triethoxy decane. Titanium coupling agent -28- 201245215 A titanium coupling agent having a dialkyl pyrophosphate group represented by the chemical formula (8) is used. 0 C-0-Ti-H2C——Ο Ο 0 ΌΡΟ P-|〇C8H17) 2 2 (8) [Mixed solvent] Mixed solvent 1 uses isopropanol, ethanol and N,N-dimethylformamide The mixed solution (mass ratio 4:2:1), and the mixed solvent 2 is a mixture of ethanol and butanol (mass ratio 98:2). [Non-polymeric binder] Non-polymeric binder 1 is a mixture of 2-n-butoxyethanol and 3-isopropyl-2,4-pentanedione, non-polymeric binder 2 A mixture of 2,2-dimethyl-3,5-hexanedione and isopropyl acetate (mass ratio 1:1), non-polymeric binder 3 using 2-isobutoxyethanol and 2 a mixture of hexyloxyethanol and n-propyl acetate (mass ratio 4: 1: 1). [Examples 1 to 20] Example 1 was prepared by mixing ITO powder having an average particle diameter of 25 nm as conductive oxide particles in ethanol as a dispersion medium in the mixing ratio of Table 1 and in composition with respect to the transparent conductive film. The solid content in the material is a ratio of 25 mass % / 〇 as a binder (r| si ( 〇R 2 ) 3 ) containing binder -29 - 201245215 Example 2 is mixed as IP A as a dispersion medium The ITO powder having an average particle diameter of 25 nm of the conductive oxide particles is mixed at a ratio of 30% by mass to the solid content in the composition for a transparent conductive film to be a combination of the binder (WSi(OR2) 3 ). The agent 1 and the SiO 2 bonding agent 1 are mixed at a ratio of 90 to 10%. In Example 3, a cerium powder having an average particle diameter of 40 nm as a conductive oxide particle was mixed with ethanol as a dispersion medium, and mixed at a ratio of 10% by mass to the solid content in the composition for a transparent conductive film. The binder (WSi (OR2) 3)-containing binder 2 and the SiO 2 binder 2 are mixed at a ratio of 85 to 15 as a binder. Example 4 is a mixture of TZO powder having an average particle diameter of 30 nm as the conductive oxide particles in IP A as a dispersion medium, and a ratio of 30% by mass to the solid content in the composition for a transparent conductive film. The mixing is carried out as a binder (WSi (OR2) 3)-containing binder 2 and SiO 2 binder 1 in a ratio of 70 to 30. In Example 5, an I TO powder having an average particle diameter of 30 nm as a conductive oxide particle was mixed with ethanol as a dispersion medium, and the solid content in the composition for a transparent film was 15% by mass. The ratio mixing is carried out by mixing the binder (WSi (OR2) 3 )-containing binder 3 and the SiO 2 binder 5 in a ratio of 8 5 to 15 . In the mixed solvent 1 as the dispersion medium, the ITO powder having an average particle diameter of 35 nm as the conductive oxide particles is mixed, and the ratio of the solid content in the composition for the transparent conductive film is 20% by mass. Mixing the binder containing the (R1 S i ( 0 R2 ) 3 ) as the binder and the Si〇 2 binder 7 containing the -30-201245215 decane coupling agent at a ratio of 80 to 20 〇 7 is an ITO powder having an average particle diameter of 40 nm as a conductive oxide particle in an ethanol as a dispersion medium, and is mixed as a binder in a ratio of 20% by mass to the solid content in the composition for a transparent conductive film. The binder (WSi(OR2) 3 )-containing binder 1 and the SiO 2 binder 4 are mixed at a ratio of 70 to 30. In the example 8, the ITO powder having an average particle diameter of 25 nm as the conductive oxide particles is mixed with ethanol as a dispersion medium, and the mixture is mixed at a ratio of 30% by mass to the solid content in the composition for a transparent conductive film. The binder (R1 Si (OR2) 3 )-containing binder 4 and the non-polymer binder 1 are mixed at a ratio of 90 to 10, and further become a solid component after being formed with respect to the coating film. The titanium coupling agent having a dialkyl pyrophosphate group represented by the chemical formula (8) is mixed at a ratio of the mass of the composition of the oxide particles and the binder component to 5% by mass. In the mixed solvent 2 as a dispersion medium, the cerium powder having an average particle diameter of 50 nm as the conductive oxide particles was mixed and mixed at a ratio of 30% by mass to the solid content in the composition for a transparent conductive film. The binder 5 containing the (I^SiC OR2) 3 ) and the SiO 2 binder 2 containing a decane coupling agent as a binder are mixed at a ratio of 70 to 30. Example 1 A ruthenium powder having an average particle diameter of 30 nm as a conductive oxide particle is mixed with a lanthanum as a conductive medium in a dispersion medium, and is 15 mass% with respect to the solid content in the composition for a transparent conductive film. Ratio -31 - 201245215 A binder containing 5 (R^SiC OR2) 3) containing a decane coupling agent as a binder and a Si〇2 binder 丨 are mixed at a ratio of 60 to 40. In the mixed solvent 2 as the dispersion medium, the ITO powder having an average particle diameter of 40 nm as the conductive oxide particles was mixed and mixed at a ratio of 30% by mass to the solid content in the composition for the transparent conductive film. The binder 1 containing the (R1 Si (OR2) 3 ) as the binder and the non-polymer binder 3 are mixed at a ratio of 80 to 20. Example 1 2 is an ITO powder having an average particle diameter of 35 nm as a conductive oxide particle in a mixed solvent 2 as a dispersion medium, and is 25% by mass based on the solid content in the composition for a transparent conductive film. The ratio mixing is carried out as a binder (R1 Si (OR2) 3 )-containing binder 2 and a decane-containing coupling agent SiO 2 binder 6 in a ratio of 65 to 35. Example 13 is used as a dispersion medium. An ITO powder having an average particle diameter of 3 Onm as the conductive oxide particles is mixed with ethanol, and is mixed as a binder in a ratio of 25% by mass to the solid content in the composition for a transparent conductive film (WSi (OR2) 3) The binder 2 and the SiO 2 binder 3 are mixed at a ratio of 90 to 10, and further composed of a conductive oxide particle and a binder component which are solid components after being formed with the coating film. The amount is 0. A ratio of 7 mass% was mixed with a decane coupling agent (KBE-1003 manufactured by Shin-Etsu Silicone Co., Ltd.). [Example 1] 4 is an IZO powder having an average particle diameter of 25 nm as a conductive oxide particle mixed in IPA as a dispersion medium, and the solid content in the composition for a conductive film relative to 32-201245215 is 25 The ratio of % by mass will be used as a binder for the binder (Rii ( 〇r2 ) 3 )! The Si〇2 binder 2 and the non-polymer binder 2 are mixed at a ratio of 65 to 30 to 5. In the example 15, the ITO powder having an average particle diameter of 25 nm as the conductive oxide particles is mixed with butanol as a dispersion medium, and mixed at a ratio of 10% by mass to the solid content in the composition for a transparent conductive film. The binder (WSi(OR2) 3 )-containing binder 3 and the SiO 2 binder 4 are mixed at a ratio of 60 to 40 as a binder. Example 16 is a mixture of IZO powder having an average particle diameter of 25 nm as the conductive oxide particles in IPA as a dispersion medium, and mixing at a ratio of 25% by mass to the solid content in the composition for a transparent conductive film. The binder (WSi(OR2)3)-containing binder 4, the SiO 2 binder 7 and the non-polymer binder 1 are mixed at a ratio of 70 to 20 to 10%. Example 1 7 In the mixed solvent 1 as a dispersion medium, an IZO powder having an average particle diameter of 25 nm as the conductive oxide particles is mixed, and mixed as a binder in a ratio of 30% by mass to the solid content in the composition for a transparent conductive film. The (R1 Si(OR2)3)-containing binder 5 and the SiO 2 binder 3 containing a decane coupling agent are mixed at a ratio of 90 to 10. Example 1 8 is a mixture of a TZO powder having an average particle diameter of 30 nm as a conductive oxide particle in a mixed solvent 1 as a dispersion medium, and a ratio of 15% by mass to the solid content in the composition for a transparent conductive film. -33- 201245215 The mixing is carried out as a binder (Ιΐϋ(OR2)3)-containing binder 3, SiO 2 binder 5 and non-polymer binder 3 in a ratio of 85 to 12 to 3. Example 1 is a mixture of ITO powder having an average particle diameter of 50 nm as the conductive oxide particles in a mixed solvent 1 as a dispersion medium, and a ratio of 15% by mass to the solid content in the composition for a transparent conductive film. The mixing agent 1 and the Si 2 bonding agent 2 containing the binder (WSU OR2 ) 3 ) were mixed at a ratio of 75 to 25. In Example 20, a cerium powder having an average particle diameter of 40 nm as the conductive oxide particles was mixed in the PA as a dispersion medium, and mixed at a ratio of 30% by mass to the solid content in the composition for a transparent conductive film. (R1 Si (OR2) 3 )-containing binder 5, SiO 2 bonding agent 1 and decane coupling agent-containing Si 〇 2 binder 7 as a binder containing decane coupling agent at a ratio of 5 5 to 30 to 15 The ratio is mixed. [Comparative Example 1] In Comparative Example 1, ITO powder having an average particle diameter of 25 nm as conductive oxide particles was mixed in IPA as a dispersion medium, and the solid content in the composition for a transparent conductive film was 30 mass. The ratio of % is mixed with SiO 2 binder 1 as a binder. [Evaluation of Composition for Transparent Conductive Film] For the composition for a transparent conductive film shown in Examples 1 to 20 and Comparative Example 1, a glass substrate having a known optical constant was wet-coated -34-201245215 The cloth method (spin coating method, nozzle coating method, spray coating method, lithography method) forms a transparent electrode film and then fires at 160 to 220 ° C for 20 to 60 minutes to form a thickness 〇. 〇 5~0. 2 μηη transparent conductive film. For the film, a spectroscopic ellipsometer is used (Japan J.  A.  Woollam (manufactured by olla-2000) was measured, and the data was analyzed for the transparent conductive film portion to obtain an optical constant. From the optical constant of the analysis, 値 63 3 nm is used as the refractive index. These results are shown in Tables 1~3. As shown in FIG. 1 , a glass substrate of 3102 layers (not shown) having a thickness of 5 Onm is prepared as a substrate 10 on a main surface, and a surface having a textured surface and doped F (fluorine) is formed on the SiO 2 layer. A surface electrode layer (Sn02 film) 3 having a thickness of 800 nm was used as the transparent electrode layer 3. The transparent electrode layer 3 is patterned into a matrix shape by a laser processing method, and the electrical interconnections are connected to each other to form a wiring. Next, a photoelectric conversion layer 2 is formed on the transparent electrode layer 3 by a plasma CVD method. In this embodiment, the photoelectric conversion layer 2 is laminated from the side of the substrate 1 by p-type a-Si: Η (amorphous hydrogenated ruthenium), i-type a-Si (amorphous ruthenium), and n-type. Obtained by a film formed of pC-Si (microcrystalline niobium carbide) The above-described photoelectric conversion layer 2 is patterned by a laser processing method. This was used as a solar cell element which was subjected to film formation, and was used for evaluation of a composition for a transparent conductive film shown in the examples. For the solar cell elements which have been formed into films for the transparent conductive film compositions shown in Examples 1 to 20 and Comparative Example 1, the thickness after firing was set to 0. 07~0. 15μπι by the wet coating method (spin coating method, die coating method, spray coating method, lithography method, screen printing method) after coating at a low temperature of 25~60 ° C After drying for 5 minutes, a transparent -35 - 201245215 conductive film 1 was formed. Tables 1 to 3 show the coating method. Next, the following method is used to make the thickness after firing to be 0. 05~2. In the method of Ομηι, the prepared conductive reflective film composition is applied onto the transparent conductive film 1 by a wet coating method, and then dried at a low temperature of 25 to 60 ° C for 5 minutes to form a conductive reflective film. . Then, a composite film was formed on the solar cell by firing at 160 to 220 ° C for 20 to 60 minutes. Tables 1 to 3 show the film thickness after firing of the transparent conductive film 1. Here, the film thickness was measured by a cross-sectional observation using a scanning electron microscope (SEM, device name: S-4300, SU-8000) manufactured by Hi-Tech Co., Ltd. Further, a method of preparing a composition for a conductive reflective film is as follows. First, silver nitrate was dissolved in deionized water to prepare a metal ion aqueous solution. Further, sodium citrate was dissolved in deionized water to prepare a sodium citrate aqueous solution having a concentration of 26% by weight. The ferrous ferrous sulfate was directly added to the aqueous sodium citrate solution and dissolved in a nitrogen gas stream maintained at 35 ° C to prepare a reducing agent containing citrate ions and ferrous ions in a molar ratio of 3:2. Aqueous solution. Next, the nitrogen gas flow is maintained at 35 ° C, the stirrer of the magnetic stirrer is placed in the reducing agent aqueous solution, and the stirrer is rotated at a rotation speed of 10 rpm to stir the aqueous solution of the reducing agent. The aqueous solution of the above metal salt was added dropwise to the aqueous solution of the reducing agent to synthesize it. Here, the concentration of each solution is adjusted so that the amount of the metal salt aqueous solution added to the reducing agent aqueous solution is 1/10 or less of the amount of the reducing agent aqueous solution, and the reaction temperature is also caused when the room temperature metal salt aqueous solution is added dropwise. Keep at 40 ° C. Further, the mixing ratio of the aqueous solution of the reducing agent to the aqueous metal salt solution is adjusted so that the equivalent of the ferrous ion added as the reducing agent is three times the equivalent of the metal ion -36-201245215. After the dropwise addition of the aqueous solution of the metal salt to the aqueous solution of the reducing agent, the mixture was stirred for 15 minutes to generate metal particles in the mixed liquid to obtain a metal particle dispersion in which the metal particles were dispersed. The pH of the metal particle dispersion is 5. 5. The stoichiometric amount of metal particles in the dispersion is 5 g/liter. The resulting dispersion was allowed to stand at room temperature to precipitate metal particles in the molten metal, and the agglomerates of the precipitated metal particles were separated by decantation. The deionized water was added to the separated metal condensate to form a dispersion, and desalination treatment was carried out by ultrafiltration, and then washed with methanol to make the metal (silver) content 50% by mass. Subsequently, using a centrifugal separator, the centrifugal force of the centrifugal separator was adjusted, and by separating large silver particles having a particle diameter exceeding l 〇〇 nm, it was adjusted to have a primary particle diameter of 71% by a number average of 1 〇 5 5 nm. Silver nanoparticles in the range. That is, the ratio of the silver nanoparticles in the range of 10 to 5 Onm of the primary particle diameter of 100% of all the silver nanoparticles is adjusted to be 7 1 %. The obtained silver nanoparticles are chemically modified with a protective agent having an organic backbone having a carbon skeleton of carbon number 3. Then, 10 parts by mass of the obtained metal nanoparticles were added to 90 parts by mass of a mixed solution containing water, ethanol and methanol, and dispersed by mixing. Then, 4% by mass of polyvinylpyrrolidone and 1% by mass of citric acid anhydride were added to the dispersion so that the ratio of the metal nanoparticles was 95% by mass to obtain a composition for a reactive reflective film. So that the thickness after firing becomes a flaw.  〇 5 ~ 2 .  Ο μηι's method of applying the composition for a conductive reflective film to the transparent conductive film 1 by a wet coating method, and then firing at 160 to 22 (TC for 20 to 60 minutes under heat treatment conditions) Conductive back surface reflective film is formed on the transparent conductive film 1 - 37 - 201245215 Next, when evaluating the power generation efficiency as a solar cell, the solar cell element which has been formed into a conductive reflective film by a die coater is used. In the above, the composition for the reinforcing film is applied as a reinforcing film on the conductive reflective film so that the thickness of the composition for the reinforcing film after firing is 35 5 nm, and the coating film for self-reinforcing film is removed by vacuum drying. After the solvent, the solar cell was held in a hot air drying oven at 180 ° C for 20 minutes to thermally cure the film for a reinforcing film to obtain a reinforcing film for a conductive reflective film. The method for preparing a composition for a reinforcing film is as follows. 8% by mass of ITO particles having an average particle diameter of 25 nm as conductive oxide fine particles, and 2% by mass of a titanium coupling agent having a dialkyl pyrophosphate group as a coupling agent, 90% by mass As the dispersion medium of ethanol and butanol mixed solution (mass ratio 98: 2) and stirred at room temperature at a rotational speed of 800rpm 1 hour then the mixture was placed in a glass bottle lOOcc of 60g, a diameter of the square. 100 g of 3 mm oxidized cone beads were dispersed in a paint shaker for 6 hours to prepare a dispersion of ITO particles. Here, the titanium coupling agent having a dialkyl pyrophosphate group is represented by the above formula (8). Then, 4% by mass of the dispersion of the ITO particles and 86% by mass of the ethanol in the dispersion medium are mixed, and then the SiO 2 bonding agent 1 is mixed at 10% by mass to obtain a base liquid for the composition for a reinforcing film, and then the base liquid 95 is mixed. The mass % and the fumed cerium oxide dispersion as an additive were 5% by mass, and the mixture was dispersed and mixed at room temperature for 10 minutes in an ultrasonic vibrator to form a coating liquid for a composition for a reinforcing film. The solar cell element formed to the reinforcing film for a conductive reflective film is subjected to a laser processing method, and the photoelectric conversion layer 2 and the transparent film formed thereon are -38-201245215 conductive film 1, conductive reflective film 4, and The conductive film is patterned with a reinforcing film. The evaluation method of the solar cell element is a method of performing wire bonding on a substrate subjected to patterning by a laser processing method, and confirming the output characteristic and the short-circuit current (Jsc) when the IV characteristic curve is used. The photoelectric conversion layer obtained by the same manufacturing method was evaluated for the relative output of the ultra-straight solar cell element in which all of the transparent conductive film 'conductive reflective film and the reinforcing film were formed by sputtering. Tables 1 to 3 show the results. Here, as shown in FIG. 1 , the ultra-straight solar cell element formed by sputtering is first prepared as a substrate 10 in which a Si 2 layer (not shown) having a thickness of 50 nm is formed on a main surface. A surface electrode layer (Sn02 film) 3 having a concave-convex texture and having a F (fluorine) thickness of 800 nm was formed on the SiO 2 layer. The transparent electrode layer 3 is patterned into a matrix by laser processing, and wirings for electrically connecting the same are formed. Next, a photoelectric conversion layer 2 is formed on the transparent electrode layer 3 by a plasma CVD method. In this embodiment, the photoelectric conversion layer 2 is laminated from the substrate 1 side by P-type a-Si: Η (amorphous hydrogenated ruthenium), i-type a-Si (amorphous ruthenium), and n-type. Obtained by a film composed of μο-S i (microcrystalline niobium carbide). After the above-described photoelectric conversion layer 2 is patterned by a laser processing method, a transparent conductive film (ZnO layer) 1 having a thickness of 80 nm and a thickness of 200 nm are sequentially formed on the photoelectric conversion layer 2 by using a magnetron-connected sputtering apparatus. The conductive reflective film (silver electrode layer) 4 is used. -39- 201245215 [I嗽] Implementing I]7 ITO 〇s ^•(R'Si(OR2)3) ο i y5 1 I Et-OH S3 1 1 〇 Coating 〇δ ON s Π Example 6 ITO • Ry 1 ' 1 " •^(R'SiCOR^) Μ Si02 bond 7 1 I 93. 9 Sand touch 潍 j mm cloth 〇 〇 \ vC v〇 s Carrying ITO S3 containing (R'SKOR2)]) Si02 bond 5 1 1 V) Et-OH §s 1 1 lithography 0. 13 1. 70 2 s nmm TZO ο Contains (R 丨 Si(OR2)3) Ο SiOz^^ll 沄 1 1 s IPA 72. 3 1 1 Na coating 0. 15 5g ro s Implement egg ΑΤΟ 〇 g i- Contains (R'SKOR2)]) | 1 1 o Et-OH 1 1 1 雠 Coating 〇 1. 72 inch s nmm ITO (N ο i- containing (R 丨 Si(OR2)3) § s w o 1 1 IPA 1 72. 3 ! 1 1 wrap coating 〇〇 \ v〇in s lion J1 ITO V) (N JO 1- containing (R'Si(OR2)3) 8 1 1 1 1 Et-OH 1 1 1 mm fabric Co Sm 3ητη ff flat domain fiber (10)) s mt7* § most g苎11 s? house li 11 SI «μ ΓΤΠ 昼 ff 1 P li 11 N葙Jnrll η ΓΛ m 5TM w li 杓1 [Π} i tfirrli P ^ m li ^ a 1 灵m Jml) P 霊® 1 § 疏m P eBb § 暴 4®5 ±π ® m; 泰 泰 葙 葙 cm coating method thief film thickness ((4) refractive index relative to ^3⁄43⁄43⁄4% Phase Sim Current Density (%) Conductive Oxidizer Viscous 1 Even Miscellaneous J 1 1 -40- 201245215 [Table 2]

CT施例8 Ώ施例9 ΪΪ施例1〇 W施例11 Π施例12 Η施例U cr施例14 氣化物 粒子 mm ITO ΑΤΟ ΑΤΟ 1TO 1TO 1ΤΟ 1ZO 平均粒徑(nm> 25 50 30 40 35 30 25 比率(質㈣ 相對於鈷合劑+Ϊ5) 70 70 85 70 75 75 75 黏合劑 mmi 含(R'SitOR^ 之結合劑4 ^(R'SKOR^j) 之結合劑5 含(I^SiiO^W 之結合劑S ^(R'SitOR1),) 之結合他 含(I^SitO^W 之結合劑2 含(RiSitOR1^ 之結合劑2 ^(R'SitOR1),) 之結合劑1 獅|之比例(mi%> 相對娜合劑 90 70 60 80 65 90 65 酬2 非聚合型 粘合劑里 SiO!結合 JS2 SiOz結合劑1 非聚合型黏合船 SiO,結合劑(S SiO:結合劑3 SiO:結合劑2 之比例(JTSV·) 相對於黏合劑 10 30 40 20 35 10 30 娜3 - - - - 一 - 非聚合型 粘合劑2 fii類3之比例(ϊϊβν·> 相對於黏合劑 - - - - - - 5 黏合劑之比例(ϊϊββ/·) 相釣於(沿+黏合劑ΉΚ) 30 30 1S 30 25 25 25 分敗 翻 Et-OH ΪΕ合溶劑2 iU合溶劑1 混飾舶 混合溶惭2 EI-OH ΙΡΛ 比例継%) 相Κ於脈物 86 81 69.4 81 90 88 89 «a合劑 mm 鈦偶合劑 矽合剞 矽烷©合劑 _ 矽烷偶合劑 矽娜合ϊΐί _ 比例(苡购 相對於(捣+黏合劑他 0.5 4.6 4 - 1.1 0.7 - 細 換裝方法 旋轉逆佈 旋锊塗佈 網版印刷 «箱塗佈 tmm wm佈 旋猶佈 規成後股 0.13 0.1 0.15 0.07 0.07 ΰ.ι 0.07 μ 折《率 1.64 1.66 1.70 1.67 1.68 1.66 1.65 相對發汜效率(¼) 120 118 116 119 119 118 120 相対短路m流密度(叫 104 104 103 105 104 104 10S -41 - 201245215 [表3] Π施例IS 飾例16 Ώ施例π Π施例18 W施例19 簡例2〇 比讎 mm το IZO IZO TZO ΙΤΟ ΑΤΟ ITO 卿性 平均拉徑(nm> 25 25 25 30 50 40 25 a化物 粒子 比率(0β%> 相對於(W+«合 90 75 70 85 85 70 70 嚇 ^(R'SKOR1))) 之結合挪 含(RSMORW 之結合剤4 含(RSitOR、) 之結合節 含(R*Si(OR:W 之結合劑3 含(RiSitOI^W 之結合mi 含(RiSKORW 之結合ms - 柯®丨之比例<Πίϋ·Λ) 相對於黏合劑 60 70 90 85 75 55 - 獅2 Si。】結合 ⑽結合fl!|7 SiO】結合劑3 SiO:結合舶 SiOxiK 合劑2 SiO,結合劑1 SiOz結合劑1 站合劑 M2之比例_%> 相對挪合ffl 40 20 10 12 25 30 100 確3 - 非聚合型 貼合ffll - 非ί«合型貼合劑3 - SiOiiK 合倒7 - «Ϊ3之比例 相對W合剤 - 10 - 3 - 15 - 玷合剖之比例(ΪΠ5%> 刪於卯+黏合劑+仰 10 25 30 15 15 30 30 觀 丁醉 1PA ΪΒ合讎 混合溶劑1 S合溶劑1 IPA 1PA 分敗 比例ma%) 相對於組成物 90.5 88 86 69.4 92.3 88 72.3 麵 _ 矽合倒 矽娜合馆 _ _ 矽院偶合饱 _ ®合劑 比例_%> 相對於(》+粘合劑挪 - 0.3 5.9 - - 3.8 - m裝方法 ㈣笾佈 平版印刷 平版印刷 旋锊谊佈 投嘴挖佈 65喷逆佈 旋锊揸佈 顧 級成抜JTO("n〇 0.1 0.15 0.1 0.07 0.08 0.11 0.1 折射串 1.71 1.64 1.64 1.69 1.72 1.63 1.90 Μ 相對發犯效率(%> 116 121 122 117 116 121 99 相對短路m流密度<%) 104 105 106 104 103 105 100 -42- 201245215 由表1 ~3可了解,實施例1〜20全部均爲折射 相對發電效率高如8〜122,相對短路電流密度 102~106。尤其,相對於黏合劑:1〇〇質量份含55 量份之有機三院氧基矽院及/或其水解物之實施例 相對發電效率極高,爲1 13〜122%,相對短路電流 爲103~106%,比實施例1商。且,含砂院偶合劑 例16、17、20’相對發電效率爲121〜122°/。,顯著 相對於此,不含作爲黏合劑之以通式(1 ):…Si ( (式中,R1、R2爲特定之烴基)表示之有機三烷氧 及/或其水解物之比較例1,折射率高,相對發電效 對短路電流密度均略爲1 0 0 %。又,含有1 〇 〇質量 爲黏合劑之含(R1 Si ( OR2) 3)之結合劑1之實施 折射率最低,但由於形成至導電性反射膜用補強膜 之雷射加工而圖型化時之加工性差,故認爲相對發 、相對短路電流密度降低。 如上述,本發明之透明導電膜用組成物可藉濕 法塗佈於光電轉換層上並燒成,且藉由使用含有作 劑之以通式(1 ) : R1 Si ( OR2 ) 3 (式中,R1、R2 之烴基)表示之有機三烷氧基矽烷及/或其水解物 物’可獲得折射率低之透明導電膜。因此,可知可 獲得薄膜太陽能電池之發電效率經提高之透明導電丨 【圖式簡單說明】 圖1爲顯示本發明之薄膜太陽能電池之剖面之 率低, 亦高如 ~90質 2〜20, 密度亦 之實施 較局。 OR2 ) 3 基矽烷 率、相 份之作 例1, 後進行 電效率 式塗佈 爲黏合 爲特定 之化合 簡單地 一例的 -43- 201245215 圖 【主要元件符號說明】 1 :導電透明膜 2 :光電轉換層 3 :透明電極層 4 :導電性反射膜 1 0 :基材 -44-CT Example 8 Example 9 Example 1 〇W Example 11 Π Example 12 U Example U cr Example 14 Vapor particles mm ITO ΑΤΟ ΑΤΟ 1TO 1TO 1ΤΟ 1ZO Average particle size (nm > 25 50 30 40 35 30 25 ratio (quality (4) vs. cobalt mixture + Ϊ5) 70 70 85 70 75 75 75 Adhesive mmi contains (R'SitOR^ bond 4 ^(R'SKOR^j) binder 5 (I^ The combination of SiiO^W's binder S ^(R'SitOR1),) contains a binder of I(SitO^W's binding agent 2 (RiSitOR1^ Binding Agent 2^(R'SitOR1)), 1 lion Ratio of (mi%> Relative Na mixture 90 70 60 80 65 90 65 Remuneration 2 Non-polymeric binder SiO! Bonded JS2 SiOz binder 1 Non-polymerized bonding boat SiO, binder (S SiO: binder) 3 SiO: ratio of binder 2 (JTSV·) relative to binder 10 30 40 20 35 10 30 Na 3 - - - - one - non-polymeric binder 2 ratio of fii class 3 (ϊϊβν·> relative to Adhesive - - - - - - 5 Adhesive ratio (ϊϊββ/·) For fishing (along + adhesive ΉΚ) 30 30 1S 30 25 25 25 Fractional turn Et-OH Condensation solvent 2 iU solvent 1 Mix混合 混合 mixed 惭 2 EI-OH ΙΡΛ proportion 継%) relative to the pulse 86 8 1 69.4 81 90 88 89 «a mixture mm titanium coupling agent 剞矽 剞矽 © 合 _ 矽 偶 coupling agent 矽 ϊΐ ϊΐ 比例 ratio (苡 相对 relative to (捣 + binder he 0.5 4.6 4 - 1.1 0.7 - fine dressing Method Rotating Reverse Cloth Rotary Coating Screen Printing «Box Coating tmm wm Swirling Sweeping Ruler 0.13 0.1 0.15 0.07 0.07 ΰ.ι 0.07 μ Discount "1.64 1.66 1.70 1.67 1.68 1.66 1.65 Relative Hair Efficiency ( 1⁄4) 120 118 116 119 119 118 120 Phase-to-phase short-circuit m-stream density (called 104 104 103 105 104 104 10S -41 - 201245215 [Table 3] Example IS Decoration Example 16 Ώ π Π Example 18 W Example 19简体 2 〇mm το IZO IZO TZO ΙΤΟ ITO ITO average average diameter (nm> 25 25 25 30 50 40 25 a compound particle ratio (0β%> relative to (W+«合90 75 70 85 85 70 70 (R'SKOR1))) The combination of RSMORW 剤4 contains (RSitOR,) combination of knots (R*Si (OR: W bond 3 contains (RiSitOI^W combination of mi (RiSKORW's combination of ms - Ke® 丨 ratio < Π ϋ ϋ Λ) Relative to the adhesive 60 70 90 85 75 55 - Lion 2 Si. 】Combination (10) combined with fl!|7 SiO] binder 3 SiO: combined with SiOxiK mixture 2 SiO, binder 1 SiOz binder 1 station mixture M2 ratio _%> relative ffl 40 20 10 12 25 30 100 3 - Non-polymeric conformity ffll - Non- ί« combined adhesive 3 - SiOiiK combined with 7 - «The ratio of Ϊ3 to W 剤 - 10 - 3 - 15 - The ratio of 玷 剖 ΪΠ ΪΠ ΪΠ &卯+Binder+Yang 10 25 30 15 15 30 30 Ding drunk 1PA ΪΒ合雠 Mixed solvent 1 S solvent 1 IPA 1PA Fraction ratio ma%) Relative to composition 90.5 88 86 69.4 92.3 88 72.3 Face _ 矽倒矽娜合馆_ _ 矽院 coupling _ _ mixture ratio _%> Relative to ("+ adhesive move - 0.3 5.9 - - 3.8 - m loading method (four) 平 lithography lithography Mouth digging cloth 65 spray reverse cloth rotation cloth to the order of JTO ("n〇0.1 0.15 0.1 0.07 0.08 0.11 0.1 refraction string 1.71 1.64 1.64 1.69 1.72 1.63 1.90 相对 Relative efficiency (%> 116 121 122 117 116 121 99 Relative short circuit m flow density <%) 104 105 106 104 103 105 100 -42- 201245215 It can be understood from Tables 1 to 3 that Examples 1 to 20 The refracting power generation efficiency is as high as 8 to 122, and the relative short-circuit current density is 102 to 106. In particular, compared with the binder: 1 part by mass, 55 parts of the organic tri-potassium oxylate and/or its hydrolysis The embodiment has an extremely high power generation efficiency of 1 13 to 122% and a relative short-circuit current of 103 to 106%, which is comparable to that of the first embodiment. Moreover, the relative power generation efficiency of the sand chamber coupling agent examples 16, 17, 20' is 121 to 122° /., in contrast to this, it does not contain, as a binder, an organotrialkoxide represented by the formula (1): ...Si (wherein, R1 and R2 are specific hydrocarbon groups) and/or Comparative Example 1 of the hydrolyzate has a high refractive index and a relative short-circuit current density of slightly 100% relative to the power generation effect. Further, a binder containing 1 〇〇 mass of the binder (R1 Si (OR2) 3) Although the refractive index is the lowest, the workability at the time of patterning by the laser processing of the reinforcing film for a conductive reflective film is inferior, and it is considered that the relative short-circuit current density is lowered. As described above, the composition for a transparent conductive film of the present invention can be applied onto a photoelectric conversion layer by a wet method and fired, and by using a compound containing the formula (1): R1 Si (OR2) 3 (formula) In the organic trialkoxy decane represented by the hydrocarbon group of R1 and R2 and/or its hydrolyzate, a transparent conductive film having a low refractive index can be obtained. Therefore, it can be seen that a transparent conductive iridium having improved power generation efficiency of a thin film solar cell can be obtained. [FIG. 1 shows a low profile rate of the thin film solar cell of the present invention, which is also as high as ~90 mass 2 to 20, and density. The implementation is also inconsistent. OR2) 3 base decane ratio, phase example 1, and subsequent electro-efficiency coating to bond to a specific compound is simply an example -43- 201245215 Figure [Major component symbol description] 1 : Conductive transparent film 2: photoelectric conversion Layer 3: Transparent Electrode Layer 4: Conductive Reflective Film 10: Substrate-44-

Claims (1)

201245215 七、申請專利範圍: I —種使用於薄膜太陽能電池之透明導電膜用組成物 ’其特徵爲含有導電性氧化物粒子及藉由加熱而硬化之黏 合劑’黏合劑包含以通式(1 ) : WSi ( OR2 ) 3 (式中, R1爲碳數1~12之一價烴基,R2爲碳數:1〜4之直鏈或分 支烷基)表示之有機三烷氧基矽烷及/或其水解物。 2. 如申請專利範圍第1項之使用於薄膜太陽能電池之 透明導電膜用組成物,其中相對於黏合劑:100質量份含 有50〜95質量份之以前述通式(1 ) : R1 Si ( OR2) 3表示 之有機三烷氧基矽烷及/或其水解物。 3. 如申請專利範圍第2項之使用於薄膜太陽能電池之 透明導電膜用組成物,其中前述黏合劑包含以由前述通式 (1) 表示之有機三烷氧基矽烷、水及有 機溶劑,以及作爲觸媒之酸及鹼二者或之一之混合物作爲 材料而形成之黏合劑成分。 4. 如申請專利範圍第2項之使用於薄膜太陽能電池之 透明導電膜用組成物,其中前述黏合劑進而包含藉由加熱 而硬化之聚合物型黏合劑或非聚合物型黏合劑之任一者或 二者。 5. 如申請專利範圍第1至4項中任一項之使用於薄膜 太陽能電池之透明導電膜用組成物,其中前述黏合劑包含 倍半矽氧院。 6. 如申請專利範圍第1至4項中任一項之使用於薄膜 太陽能電池之透明導電膜用組成物,其中進而含有偶合劑 -45- 201245215 7 .—種透明導電膜用組成物,其係爲如申請專利範圍 第6項之使用於薄膜太陽能電池之透明導電膜用組成物, 且前述偶合劑爲矽烷偶合劑。 8. —種使用於薄膜太陽能電池之透明導電膜,其特徵 爲含有導電性氧化物粒子及硬化之黏合劑,硬化之黏合劑 包含以通式(1) zRiSiCOR2)"式中,R1爲碳數卜12 之一價烴基,R2爲碳數:1~4之直鏈或分支烷基)表示之 有機三烷氧基矽烷之水解物》 9. 如申請專利範圍第8項之使用於薄膜太陽能電池之 透明導電膜,其中前述硬化之黏合劑包含倍半矽氧烷。 10. 如申請專利範圍第8或9項之使用於薄膜太陽能 電池之透明導電膜,其中前述硬化之黏合劑進而包含聚合 物型黏合劑或非聚合物型黏合劑之硬化黏合劑。 1 1 · 一種薄膜太陽能電池,其包含如申請專利範圍第8 或9項之使用於薄膜太陽能電池之透明導電膜。 12.—種使用於薄膜太陽能電池之透明導電膜之製造 方法,其係依序具備基材、透明電極層、光電轉換層及透 明導電膜之薄膜太陽能電池之透明導電膜之製造方法,其 特徵爲以濕式塗佈法,將含有導電性氧化物粒子及藉由加 熱而硬化之黏合劑,且黏合劑包含以通式(1 ) : R4i ( OR2) 3(式中,R1爲碳數1〜12之一價烴基,R2爲碳數: 1〜4之直鏈或分支烷基)表示之有機三烷氧基矽烷及/或其 水解物之透明導電膜用組成物塗佈於形成於基材之透明電 -46 - 201245215 極層上之光電轉換層上,形成透明導電塗膜後,在 130〜400°C燒成具有透明導電塗膜之基材,形成厚度: 0.03〜0.5μηι之透明導電膜。 13. 如申請專利範圍第12項之使用於薄膜太陽能電池 之透明導電膜之製造方法,其中前述透明導電膜用組成物 相對於黏合劑:100質量份含有5〇〜95質量份之以前述通 式(1) 表示之有機三烷氧基矽烷及/或其 水解物。 14. 如申請專利範圍第13項之使用於薄膜太陽能電池 之透明導電膜之製造方法,其中前述黏合劑包含以由前述 通式(1) 表示之有機三烷氧基矽烷、水 及有機溶劑以及作爲觸媒之酸及鹼二者或之一之混合物作 爲材料而形成之黏合劑成分。 15. 如申請專利範圍第14項之使用於薄膜太陽能電池 之透明導電膜之製造方法,其中前述黏合劑進而包含藉由 加熱而硬化之聚合物型黏合劑或非聚合物型黏合劑之任一 者或二者》 1 6 .如申請專利範圍第1 3至1 5項中任一項之使用於 薄膜太陽能電池之透明導電膜之製造方法,其中前述透明 導電膜用組成物之前述黏合劑包含倍半矽氧院。 17.如申請專利範圍第13至15項中任一項之使用於 薄膜太陽能電池之透明導電膜之製造方法,其中前述透明 導電膜用組成物進而包含偶合劑。 1 8 ·如申請專利範圍第1 7項之使用於薄膜太陽能電池 -47- 201245215 之透明導電膜之製造方法,其中前述偶合劑爲矽烷偶合劑 〇 19.如申請專利範圍第13至15項中任一項之使用於 薄膜太陽能電池之透明導電膜之製造方法,其中前述濕式 塗佈法爲噴霧塗佈法、佈膠器塗佈法、旋轉塗佈法、刮刀 塗佈法、狹縫塗佈法、噴墨塗佈法、模嘴塗佈法、網版印 刷法、平版印刷法、或凹版印刷法。 -48-201245215 VII. Patent application scope: I. A composition for a transparent conductive film used in a thin film solar cell, which is characterized in that it contains conductive oxide particles and a binder which is hardened by heating. The binder contains a formula (1). ) : WSi ( OR2 ) 3 (wherein R 1 is a one-valent hydrocarbon group having 1 to 12 carbon atoms, and R 2 is a linear or branched alkyl group having a carbon number of 1 to 4) and/or Its hydrolyzate. 2. The composition for a transparent conductive film for use in a thin film solar cell according to the first aspect of the invention, wherein the binder (100 parts by mass) is contained in an amount of 50 to 95 parts by mass based on the above formula (1): R1 Si ( OR2) 3 represents an organotrialkoxydecane and/or a hydrolyzate thereof. 3. The composition for a transparent conductive film for a thin film solar cell according to the second aspect of the invention, wherein the binder comprises an organic trialkoxy decane represented by the above formula (1), water, and an organic solvent. And a binder component formed as a material of a mixture of one or a combination of an acid and a base of a catalyst. 4. The composition for a transparent conductive film for a thin film solar cell according to the second aspect of the invention, wherein the binder further comprises any one of a polymer type adhesive or a non-polymer type adhesive which is hardened by heating. Or both. 5. The composition for a transparent conductive film for a thin film solar cell according to any one of claims 1 to 4, wherein the binder comprises a sesquioxide. 6. The composition for a transparent conductive film for a thin film solar cell according to any one of claims 1 to 4, further comprising a coupling agent-45-201245215 7 - a composition for a transparent conductive film, It is a composition for a transparent conductive film used for a thin film solar cell according to claim 6 of the patent application, and the coupling agent is a decane coupling agent. 8. A transparent conductive film for use in a thin film solar cell, characterized by comprising conductive oxide particles and a hardened binder, wherein the hardened binder comprises the formula (1) zRiSiCOR2)" wherein R1 is carbon a hydrocarbyl group of a monovalent hydroxy group, R 2 is a linear or branched alkyl group having a carbon number of 1 to 4, which is represented by a linear or branched alkyl group; A transparent conductive film of a battery, wherein the hardened binder comprises sesquiterpene oxide. 10. The transparent conductive film for use in a thin film solar cell according to claim 8 or 9, wherein the hardened adhesive further comprises a hardening adhesive of a polymeric binder or a non-polymeric binder. 1 1 A thin film solar cell comprising a transparent conductive film for use in a thin film solar cell as claimed in claim 8 or 9. 12. A method for producing a transparent conductive film for a thin film solar cell, which comprises a method for producing a transparent conductive film of a thin film solar cell comprising a substrate, a transparent electrode layer, a photoelectric conversion layer and a transparent conductive film, characterized in that In order to wet-coat, a conductive oxide particle and a binder hardened by heating are used, and the binder contains the formula (1): R4i (OR2) 3 (wherein R1 is a carbon number 1) a composition for a transparent conductive film of 1,4-12-valent hydrocarbon group, R2 is a linear or branched alkyl group having a carbon number of 1 to 4, and an organic dialkoxy decane and/or a hydrolyzate thereof, is coated on the base. Transparent conductive material -46 - 201245215 On the photoelectric conversion layer on the electrode layer, after forming a transparent conductive coating film, the substrate having a transparent conductive coating film is fired at 130 to 400 ° C to form a transparent layer having a thickness of 0.03 to 0.5 μm. Conductive film. 13. The method for producing a transparent conductive film for a thin film solar cell according to the invention of claim 12, wherein the composition for the transparent conductive film contains 5 to 95 parts by mass based on 100 parts by mass of the binder. An organotrialkoxydecane represented by the formula (1) and/or a hydrolyzate thereof. 14. The method for producing a transparent conductive film for a thin film solar cell according to claim 13, wherein the binder comprises an organic trialkoxy decane represented by the above formula (1), water and an organic solvent, and A binder component formed as a material of a mixture of either or both of an acid and a base of a catalyst. 15. The method for producing a transparent conductive film for a thin film solar cell according to claim 14, wherein the binder further comprises any one of a polymer type adhesive or a non-polymer type adhesive which is hardened by heating. The method for producing a transparent conductive film for a thin film solar cell according to any one of claims 1 to 3, wherein the binder of the composition for a transparent conductive film comprises the binder Half a tweezer. The method for producing a transparent conductive film for a thin film solar cell according to any one of claims 13 to 15, wherein the composition for a transparent conductive film further contains a coupling agent. 1 8 The method for producing a transparent conductive film for use in a thin film solar cell-47-201245215, wherein the coupling agent is a decane coupling agent 〇 19. as disclosed in claim 13 to 15 A method for producing a transparent conductive film for use in a thin film solar cell, wherein the wet coating method is a spray coating method, a cloth coating method, a spin coating method, a knife coating method, or a slit coating method. A cloth method, an inkjet coating method, a die coating method, a screen printing method, a lithography method, or a gravure printing method. -48-
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