201210782 六、發明說明： 【發明所屬之技術領域】 本發明係有關於一種橡膠攔油索之生產方法，特別是指一種採用 壓延方式之橡膠攔油索連續式生產方法。 【先前技術】 由於橡膠攔油索的製造過程，早期是將熟成後的橡膠膠料，直接 在待黏勝料面上，採用雙面塗膠的方式予以谬黏而成中空、可充氣的 橡膠膠皮’隨後可進行充氣而成行為攔油索。這種方式，即所謂批次 生產，往往需要大型工作平台且耗費人力，工作環境常有溶劑四處揮 散’長期下來，溶劑對於人體會造成極大的傷害，最重要的是，在橡 膠膠皮的塗膠區容易發生脫層分離的缺點。 近年來，亦是採取類似上述方式，也是批次生產，不同的是採用 大型模具疊合未加硫的橡膠膠料，再對於疊合的橡膠膠料充氣下，加 熱模壓而硫化熟成。此方法的優點是工作環境沒有膠黏溶劑揮發所造 成對人體的傷害，缺點則是不容易擺放未加硫的橡膠膠料；再者，如 同早期的膠黏生產方式，這種以模壓成型的技術通常只能做單片產 品，無法達到快速量化的需求，在產能上不具競爭力。 【發明内容】 雲於以上的問題’本發明駐要目的在於提供—種橡膠攔油索連 續式生產方法，乃採取特殊之壓延、貼合及硫化過程來進行可連續化 之生產作業，其過程簡便、成本低廉，且沒有溶劑揮發的問題，使原 本攔油索的生產效率得以提昇，啊可提高娜索的產能跟品質、辦 加其產業競爭力。 ' 曰 為達以上之目的，本發明提供一種橡膠攔油索連續式生產方法， 其步驟首先是提供橡膠膠料，並對於橡膠膠料進行壓延，或者，橡膠 膠料也可^補強材-起壓延，而形成橡膠薄片，再將橡膠薄片以‘ 雙層橡膠薄片之間夾入至少—離型片的方式貼合在—起，然後，將貼 201210782 進行加硫後’由於雙層橡膠薄片中間可藉由離 油索之⑽i皮。u此’即可生產㈣有中空可錢之橡膠攔 式詳明的目的、特徵及其功能有進—步的了解，兹配合圖 【實施方式】 請參照第1圖 法之流程圖。 係繪示本發明所提供之橡膠攔油索連續式生產方201210782 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for producing a rubber oil slinger, and more particularly to a continuous production method of a rubber slinger using a calendering method. [Prior Art] Due to the manufacturing process of the rubber oil retaining cable, the rubber compound after the ripening is applied directly to the surface to be adhered, and the double-sided rubber coating is used to bond the hollow rubber into a hollow, inflatable rubber. The rubber' can then be inflated to act as a slinger. This method, the so-called batch production, often requires a large work platform and is labor-intensive. The working environment often has solvents scattered around. In the long run, the solvent will cause great harm to the human body. The most important thing is the rubber coating on the rubber rubber. The area is prone to the disadvantage of delamination. In recent years, it has also adopted the above-mentioned method, which is also batch production. The difference is that a large mold is used to superimpose unsulfurized rubber compound, and then the laminated rubber compound is inflated and heated and vulcanized. The advantage of this method is that the working environment does not cause damage to the human body caused by the volatilization of the adhesive solvent. The disadvantage is that it is not easy to place the unsulphurized rubber compound; in addition, as in the early adhesive production mode, this is molded by molding. The technology is usually only a single-chip product, unable to meet the needs of rapid quantification, and is not competitive in terms of production capacity. SUMMARY OF THE INVENTION The problem of the above problems is that the present invention aims to provide a continuous production method of a rubber oil slinger, which is a special calendering, laminating and vulcanizing process for continuous production. It is simple, low-cost, and has no problem of solvent volatilization, which improves the production efficiency of the original oil slinger. It can improve the production capacity and quality of Naso, and increase its industrial competitiveness. For the purpose of the above, the present invention provides a continuous production method of rubber oil slings, the first step of which is to provide a rubber rubber compound, and to calender the rubber rubber compound, or the rubber rubber compound can also be used as a reinforcing material. Calendering, forming a rubber sheet, and then laminating the rubber sheet in a manner of sandwiching at least a release sheet between the double rubber sheets, and then vulcanizing the paste after 201210782 'because of the double rubber sheet It can be separated by (10) i. u This can produce (4) There are hollow and profitable rubber blocks. The detailed purpose, characteristics and functions have a step-by-step understanding. [Completion] Please refer to the flow chart of Figure 1. The utility model relates to a continuous production method of a rubber oil sling provided by the invention.
如V驟S100 ’首先，提供一橡膠膠料作為主原料；橡谬膠料之組 成成份可包含腈橡膠⑽）議重量份（phr)和黏土（Clay) 10〜30 重量份（phr)。 “然後’如步驟S101，將橡膠膠料送入壓延機中進行壓延，製成橡 膠薄片；其壓延溫度為70〜litre之間，壓延厚度介於0 06〜5 00 釐米（画）之間。或者，可於橡膠膠料壓延後，再利用補強材從壓延 機引出並貼合於橡膠薄片，可將橡膠薄片之結構強度予以補強。此補 強材可選自聚酯布、尼龍布、棉布、玻纖、聚酯_尼龍纖維混紡紗布及 其他不同組成纖維的混紡紗布其中之一者；補強材也可選自聚乙烯 (polyethylene，PE)、聚丙烯(polypropylene ’ PP)或聚乙二醇對苯二 甲酸酯（polyethylene terephthalate，PET)等材料。 如步驟S102，將橡膠薄片與離型片進行貼合。離型片是用來作為 將雙層的橡膠薄片之間予以分層的部份，因此，橡膠薄片與離型片貼 合的方式，是將橡膠薄片予以折疊或捲起來而形成雙層或多層結構， 並於每雙層橡膠薄片之間夾入至少一片離型片。由於攔油索通常為長 形管狀並成串連接，則橡膠薄片會設計成長形，並使用多片離型片成 列排列於每雙層橡膠薄片之間；請見第2圖，本實施例將離型片排成 兩列，並分別位於橡膠薄片兩側。此離型片的材質可選自織物或離型 紙。而織物可選自聚酯布、尼龍布、棉布、玻纖、聚酯-尼龍纖維混紡 201210782 、’/布及其他不同組成纖維的混紡紗布其中之一者；離型紙可選自聚氣 ^烯（PVC)、熱塑性聚胺基甲酸酯（ΤΡϋ)、聚4曱基戊烯（τρχ广矽 膠（Silicone)或其他特殊處理之離型紙。 最後，如步驟S103，將貼合好離型片的橡膠薄片送入加硫裝置中 進行加硫，由於雙層橡膠薄片中間可藉由離型片予以隔開形成中空， 如此’即產生所需巾空且可絲之橡膠雛索之橡轉皮成品。後續 使用時，只需要於橡膠膠皮上打洞，加裝氣嘴即可。 上述的加硫方式可採取罐加硫、烘箱加硫或旋轉式加熱輪加硫。 其中，罐加硫方式，是將橡膠薄片與離型片共同捲於金屬圓桶上，並 • 將金屬圓桶送於壓力辦，通入之蒸氣壓力為4〜8 kgf/cm2，加硫時 間為2〜6小時，加硫溫度為ι2(Μ50Τ：。旋轉式加熱輪加硫方式，是 將橡膠薄片與離型片送入旋轉式加硫輪中加硫，通入之蒸氣壓力為 50~80 kg/cm，加硫溫度為1〇〇〜200°c ,加硫速度為卜30碼/分鐘。 烘箱加硫方式，是將橡膠薄片與離型片送入烘箱中加硫，烘箱之熱風 溫度為120〜150°C ’加硫速度為10〜15碼/分鐘。 以下特以二個具體實施例來詳細說明本發明之橡膠攔油索連續式 生產方法： 實施例一 ® 將橡膠膠料送至壓延機壓延成所需厚度之橡膠薄片，此時壓延機 之溫度設定在80〜110°C，橡膠薄片的厚度設定在〇. 50-0. 60麵，寬度 為48英吋；然後’連續將橡膠薄片與離型片貼合在一起，本實施例中 所使用的離型片材質為尼龍（Nylon)布，送入罐加硫裝置中進行加硫， 蒸氣壓力為4〜8 kg/cm2，時間為3〜6小時，在加硫完成之後即可得到 具有中空可充氣的橡膠攔油索之橡膠膠皮。 實施例二 使用實施例一相同的橡膠膠料壓延程序，連續地將包含補強材的 橡膠薄片生產出來，將含補強材的橡膠薄片與離型片貼合在一起，本 實施例所使用之離型材質為TPX表面處理的高溫離型紙，貼合後直捿 201210782For example, V: S100 ' First, a rubber compound is provided as a main raw material; the composition of the rubber compound may include nitrile rubber (10) by weight (phr) and clay (Clay) of 10 to 30 parts by weight (phr). "then", as in step S101, the rubber compound is fed into a calender for calendering to form a rubber sheet; the calendering temperature is between 70 and litre, and the calendering thickness is between 0,6 and 00 cm (drawing). Alternatively, after the rubber compound is rolled, the reinforcing material is taken out from the calender and attached to the rubber sheet to reinforce the structural strength of the rubber sheet. The reinforcing material may be selected from polyester cloth, nylon cloth, cotton cloth, One of the fiberglass, polyester_nylon fiber blended gauze and other blended gauze of different constituent fibers; the reinforcing material may also be selected from polyethylene (PE), polypropylene (PP) or polyethylene glycol. A material such as polyethylene terephthalate (PET). The rubber sheet is bonded to the release sheet in step S102. The release sheet is used as a layer for layering the rubber sheets of the double layer. Therefore, the rubber sheet is attached to the release sheet in such a manner that the rubber sheet is folded or rolled up to form a double-layer or multi-layer structure, and at least one release sheet is sandwiched between each double-layer rubber sheet. The oil slings are usually elongated tubular and connected in series, and the rubber sheets are designed to be elongated, and are arranged in a row between each double-layer rubber sheet using a plurality of release sheets; see Fig. 2, this embodiment will be separated The sheets are arranged in two rows and are respectively located on both sides of the rubber sheet. The material of the release sheet may be selected from fabric or release paper, and the fabric may be selected from polyester cloth, nylon cloth, cotton cloth, glass fiber, polyester-nylon. Fiber blended 201210782, '/cloth and one of the other blended gauze of different constituent fibers; release paper can be selected from polyoxyethylene (PVC), thermoplastic polyurethane (ΤΡϋ), polytetradecylpentene (τρχ广矽胶(Silicone) or other specially treated release paper. Finally, in step S103, the rubber sheet to which the release sheet is attached is sent to a vulcanizing device for vulcanization, because the middle of the double rubber sheet can be used The release sheets are separated to form a hollow, so that the finished product can be produced by the rubber-skinned rubber of the desired towel. For subsequent use, only the rubber rubber is required to be punched, and the nozzle can be added. The above-mentioned vulcanization method can take tank sulfur, oven Sulfur or rotary heating wheel is added with sulfur. Among them, the tank is added with sulfur, which is rolled together with the release sheet on the metal drum, and • The metal drum is sent to the pressure chamber, and the vapor pressure is 4 ~8 kgf/cm2, the vulcanization time is 2~6 hours, the vulcanization temperature is ι2 (Μ50Τ: Rotary heating wheel vulcanization method, the rubber flakes and the release sheet are sent to the rotary vulcanization wheel to add sulfur The vapour pressure is 50~80 kg/cm, the vulcanization temperature is 1〇〇~200°c, and the vulcanization rate is 30 yards/min. The oven vulcanization method is to send the rubber sheet and the release sheet. The sulfur is added to the oven, and the hot air temperature of the oven is 120 to 150 ° C. The sulfurization rate is 10 to 15 yards per minute. The rubber slinger continuous production method of the present invention will be described in detail below by two specific embodiments: Example 1® The rubber compound is sent to a calender to calender into a rubber sheet of a desired thickness, at which time the temperature of the calender Set at 80 to 110 ° C, the thickness of the rubber sheet is set at 〇 50-0. 60 faces, width is 48 inches; then 'continuously bonding the rubber sheet to the release sheet, used in this embodiment The release sheet is made of nylon (Nylon) cloth, which is sent to the tank and sulfur plant for sulfurization. The vapor pressure is 4~8 kg/cm2 for 3~6 hours. After the sulfurization is completed, it can be hollow. Inflatable rubber oil retaining rubber rubber. In the second embodiment, the rubber sheet containing the reinforcing material is continuously produced by using the same rubber compound calendering procedure as in the first embodiment, and the rubber sheet containing the reinforcing material is bonded to the release sheet, which is used in the embodiment. The type of material is TPX surface treated high temperature release paper, which fits directly after the seal 201210782
=走^加熱輪t加硫，加硫溫度為14(M7()t K速度為卜3Q 4 太上=即具有中空可充氣的橡膠攔油索之橡膠夥皮。 —Μ，鋪本發明所揭叙橡軸油錢續式生產方法，其 生^過私_、成本低廉，非常適合連續化及高速化的大量生產，且 題，使得攔油索的生產效率得以大幅提昇，同時可 k冋攔油索的起跟品質，進而能夠增加其產業競爭力。 雖然本發明以前述之實施例揭露如上，缺 &##域_ ’所為之更動與潤飾，‘本發 圍關於本發明所界定之保護範圍請參考所附之申請 【圖式簡單說明】 圖 及 第1圖係本發明所提供之橡膠攔油索連續式生產方法的流程 第2 片放置位=ίΓ之實施例於橡膠⑼與離鑛行貼合時的離型 【主要元件符號說明】= go ^ heating wheel t plus sulfur, vulcanization temperature is 14 (M7 () t K speed is Bu 3Q 4 too up = that is the rubber body with hollow inflatable rubber oil sling. - Μ, shop the Institute Unveiling the production method of rubber shaft oil continuation, its production is too private, low cost, very suitable for continuous production and high-speed mass production, and the problem, so that the production efficiency of the oil sling can be greatly improved, and at the same time The quality of the oil slinger can increase its industrial competitiveness. Although the present invention is disclosed above in the foregoing embodiments, the invention is modified and retouched, and the present invention is defined by the present invention. For the scope of protection, please refer to the attached application [Simple Description of Drawings] Fig. 1 and Fig. 1 is the flow of the continuous production method of the rubber slinger provided by the present invention. The second piece placement position = Γ Γ embodiment in rubber (9) Release from the mine line [main component symbol description]
橡膠薄片 離型片Rubber sheet