TWI601633B - Continuous inflatable structure and manufacturing thereof - Google Patents
Continuous inflatable structure and manufacturing thereof Download PDFInfo
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- TWI601633B TWI601633B TW104134018A TW104134018A TWI601633B TW I601633 B TWI601633 B TW I601633B TW 104134018 A TW104134018 A TW 104134018A TW 104134018 A TW104134018 A TW 104134018A TW I601633 B TWI601633 B TW I601633B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/05—Interconnection of layers the layers not being connected over the whole surface, e.g. discontinuous connection or patterned connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
Description
本發明是有關於一種充氣產品，且特別是有關於一種應用於水上船隻(如救生艇)、油封槽等的連續式充氣結構及其製造方法。 This invention relates to an inflatable product, and more particularly to a continuous inflatable structure for use in a watercraft (e.g., a lifeboat), an oil seal slot, and the like, and a method of making the same.
按，熱塑性材料或熱固性材料常被應用於製作充氣式產品，其中熱塑性材料大多使用高週波熔接黏合，而對於熱固性材料須使用含溶劑的接著劑進行黏合，缺點在於黏著劑要充分發揮其功能需要花費相當的時間，且所消耗的人力和空間成本更是驚人，此外從黏著劑中揮發出的溶劑會對人體及環境造成極大的傷害。 Thermoplastic or thermosetting materials are often used in the production of inflatable products, in which thermoplastic materials are mostly bonded by high-frequency fusion bonding, and thermosetting materials must be bonded with a solvent-containing adhesive. The disadvantage is that the adhesive should fully utilize its functional requirements. It takes a considerable amount of time, and the labor and space costs consumed are even more alarming. In addition, the solvent volatilized from the adhesive can cause great harm to the human body and the environment.
以橡膠充氣管條為例說明，傳統的生產方法為少量批次，亦即將熟成後的橡膠膠料，直接於待黏膠料面上採雙面塗膠膠黏的方式進行黏合，故需要大型工作平台且相當耗費人力；不只如此，由於工作環境常有溶劑四處揮散，長久下來會對人體及環境造成極大的傷害。 Taking the rubber inflatable pipe strip as an example, the traditional production method is a small batch, and the rubber rubber material after the ripening is directly bonded to the surface of the rubber to be glued by double-sided adhesive bonding, so it needs a large scale. The work platform is quite labor intensive; not only that, because the working environment often has solvents scattered around, it will cause great harm to the human body and the environment for a long time.
綜上所述，本發明人有鑒於傳統的充氣式產品(如可充氣式橡膠產品)及其製程實在有其改良之必要性，遂以其多年從事相關領域的設計及製造經驗，積極地研究如何在安全條件下增進充氣式產品之生產效率，在各方條件的審慎考量下終於開發出本發明。 In summary, the inventors have in view of the necessity of improving the conventional inflatable products (such as inflatable rubber products) and their processes, and actively researched their design and manufacturing experience in related fields for many years. How to improve the production efficiency of inflatable products under safe conditions, and finally develop the present invention under the careful consideration of various conditions.
本發明之主要目的之一在於提供一種連續式充氣結構及其製造方法，其能夠在安全性、品質與成本同時考量下，以連續化方式大量生產可充氣式橡膠產品。 One of the main objects of the present invention is to provide a continuous inflatable structure and a method of manufacturing the same that can mass produce an inflatable rubber product in a continuous manner in consideration of safety, quality, and cost.
為達上述目的及功效，本發明採用以下技術方案：一種連續式充氣結構，包括一第一橡膠基體、一第二橡膠基體及至少一耐熱隔片，該第一橡膠基體包括一第一基布及兩個分別形成於該第一基布之相對二面的第一橡膠薄片，該第二橡膠基體包括一第二基布及兩個分別形成於該第二基布之相對二面的第二橡膠薄片，至少一該耐熱隔片夾設於該第一橡膠基體與該第二橡膠基體之間，且至少一該耐熱隔片一面與該第二橡膠基體相互接合。藉此，本發明所提供的連續式充氣結構可以連續化方式大量生產。 In order to achieve the above object and effect, the present invention adopts the following technical solution: a continuous inflatable structure comprising a first rubber base, a second rubber base and at least one heat resistant spacer, the first rubber base comprising a first base fabric And two first rubber sheets respectively formed on opposite sides of the first base fabric, the second rubber base body comprising a second base fabric and two second portions respectively formed on opposite sides of the second base fabric The rubber sheet has at least one heat-resistant spacer interposed between the first rubber base and the second rubber base, and at least one of the heat-resistant spacers is joined to the second rubber base. Thereby, the continuous aerated structure provided by the present invention can be mass-produced in a continuous manner.
本發明的有益效果在於：本發明透過“於第一和第二橡膠基體之間夾入至少一耐熱隔片並同時進行加硫，使耐熱隔片一面與第一或第二橡膠基體相互接合”的設計，耐熱隔片可於第一和第二橡膠基體中間隔出一充氣空間，其中充氣空間周圍之環境沒有黏著劑，因此沒有溶劑揮發的問題，產品品質可以獲得提升。 The invention has the beneficial effects that the present invention penetrates by inserting at least one heat-resistant spacer between the first and second rubber substrates and simultaneously vulcanizing the one side of the heat-resistant spacer with the first or second rubber substrate. The heat-resistant spacer is provided with an air-filling space in the first and second rubber bases, wherein the environment around the air-filled space has no adhesive, so that there is no problem of solvent evaporation, and the product quality can be improved.
更重要的是，本發明之連續式充氣結構之製造方法與傳統“使用接著劑將橡膠材料黏合在一起”之可充氣式橡膠產品的製造方法相比，其製程簡易快速、成本較低且非常適合以連續化方式大量生產，因此可以增加產業競爭力。 More importantly, the manufacturing method of the continuous inflatable structure of the present invention is simpler, faster, lower in cost and more inferior to the conventional method of manufacturing an inflatable rubber product using "adhesive bonding of a rubber material". It is suitable for mass production in a continuous manner, so it can increase industrial competitiveness.
為使能更進一步瞭解本發明的特徵及技術內容，請參閱以下有關本發明的詳細說明與附圖，然而所附圖式僅提供參考與說明用，並非用來對本發明加以限制者。 For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.
1‧‧‧連續式充氣結構 1‧‧‧Continuous inflatable structure
10‧‧‧第一橡膠基體 10‧‧‧First rubber matrix
11‧‧‧第一基布 11‧‧‧First Kipbu
12‧‧‧第一橡膠薄片 12‧‧‧First rubber sheet
20‧‧‧第二橡膠基體 20‧‧‧Second rubber matrix
21‧‧‧第二基布 21‧‧‧second base fabric
22‧‧‧第二橡膠薄片 22‧‧‧Second rubber sheet
30‧‧‧耐熱隔片 30‧‧‧Heat-resistant septum
31‧‧‧耐熱層 31‧‧‧Heat resistant layer
32‧‧‧背膠層 32‧‧ ‧ adhesive layer
33‧‧‧離型層 33‧‧‧ release layer
圖1為本發明之連續式充氣結構的示意圖(一)。 Figure 1 is a schematic view (I) of the continuous inflatable structure of the present invention.
圖2為本發明之連續式充氣結構的示意圖(二)。 Figure 2 is a schematic view (2) of the continuous inflatable structure of the present invention.
圖3為本發明之連續式充氣結構中之耐熱隔片的示意圖。 Figure 3 is a schematic illustration of a heat resistant septum in a continuous inflatable structure of the present invention.
圖4為本發明之連續式充氣結構之製造方法的流程圖。 4 is a flow chart of a method of manufacturing a continuous inflatable structure of the present invention.
本發明所揭示技術內容主要是關於一種構造新穎的可充氣式橡膠產品及其新製程，本發明的特點在於，於第一和第二橡膠基體之間夾入至少一耐熱隔片後再同時進行加硫，其中耐熱隔片僅一面與第一或第二橡膠基體相互接合，因此耐熱隔片可於第一和第二橡膠基體中間隔出一充氣空間，本發明的產品也因此而非常適合以連續化方式大量生產。 The technical content disclosed in the present invention mainly relates to a novel inflatable rubber product and a novel process thereof, and the invention is characterized in that at least one heat-resistant spacer is sandwiched between the first and second rubber substrates and then simultaneously Sulfurizing, wherein the heat-resistant separator is joined to the first or second rubber substrate on only one side, so that the heat-resistant separator can space an inflatable space in the first and second rubber substrates, and the product of the present invention is therefore very suitable for Mass production in a continuous manner.
下文特舉一較佳實施例，並配合所附圖式來說明本發明上述技術手段的具體實施方式，本領域的技術人員可由本說明書所揭示的內容瞭解本發明的優點與功效。另外，本發明可藉由其他不同的具體實施例加以施行或應用，也就是說本說明書中的各項細節亦可基於不同觀點與應用，在本發明的精神下進行各種修飾與變更。此外，所附圖式僅做為簡單示意用途，並非依實際尺寸的描繪，先予敘明。 The specific embodiments of the above technical means of the present invention are described in conjunction with the accompanying drawings, and the advantages and functions of the present invention can be understood by those skilled in the art from the disclosure. In addition, the present invention may be implemented or applied by other different embodiments, that is, the various details in the specification may be variously modified and changed in the spirit of the present invention. In addition, the drawings are only for the purpose of simplicity of illustration and are not intended to depict the actual dimensions.
請參閱圖1，為本發明一較佳實施例之連續式充氣結構的示意圖。本較佳實施例所提供的連續式充氣結構1適合應用於水上船隻(如救生艇)、油封槽等，但不限制於此；對於本領域技術人員而言，所述連續式充氣結構1的後續應用可以在不同的實施態樣上具有各種的變化。 Please refer to FIG. 1 , which is a schematic view of a continuous inflatable structure according to a preferred embodiment of the present invention. The continuous inflatable structure 1 provided by the preferred embodiment is suitable for use in a water vessel (such as a lifeboat), an oil seal slot, etc., but is not limited thereto; for those skilled in the art, the continuous inflatable structure 1 is followed. Applications can have a variety of variations in different implementations.
連續式充氣結構1主要包括一第一橡膠基體10、一第二橡膠基體20及至少一耐熱隔片30；其中，第一橡膠基體10包括第一基布11及兩個分別形成於第一基布11之相對二面的第一橡膠薄片12，第二橡膠基體20包括第二基布21及兩個分別形成於第二基布21之相對二面的第二橡膠薄片22，耐熱隔片30夾設於第一橡膠基體10與第二橡膠基體20之間，且耐熱隔片30一面與第二 橡膠基體20相互接合。 The continuous inflatable structure 1 mainly comprises a first rubber base 10, a second rubber base 20 and at least one heat-resistant spacer 30; wherein the first rubber base 10 comprises a first base fabric 11 and two respectively formed on the first base The first rubber sheet 12 on the opposite sides of the cloth 11, the second rubber base 20 includes a second base fabric 21 and two second rubber sheets 22 respectively formed on opposite sides of the second base fabric 21, and the heat-resistant spacer 30 Interposed between the first rubber base 10 and the second rubber base 20, and the heat-resistant spacer 30 has a side and a second The rubber bases 20 are joined to each other.
雖然圖1中所示的耐熱隔片30是僅與第二橡膠基體20相互接合，但是對於本較佳實施例之其他實施態樣，耐熱隔片30也可以是僅與第一橡膠基體10相互接合；也就是說，耐熱隔片30於實際使用時可以是一面與第一和第二橡膠基體10、20的其中之一相互接合。 Although the heat-resistant spacer 30 shown in FIG. 1 is only bonded to the second rubber base 20, for other embodiments of the preferred embodiment, the heat-resistant spacer 30 may be only the first rubber base 10 Bonding; that is, the heat-resistant spacer 30 may be one side joined to one of the first and second rubber substrates 10, 20 in actual use.
值得注意的是，本發明透過將耐熱隔片30配置於連續式充氣結構1中之預充氣位置，其中耐熱隔片30僅一面與第一或第二橡膠基體10、20相互接合，由於經硫化後的第一橡膠基體10與第二橡膠基體20僅於外側邊緣互相接觸的部分融接在一起，其中第一和第二橡膠基體10、20中間可藉由耐熱隔片30隔出一充氣空間，因此充氣空間周圍之環境沒有黏著劑，且依此方式可提升連續式充氣結構1本體結構強度。 It is to be noted that the present invention allows the heat-resistant spacer 30 to be disposed in the pre-inflated position in the continuous inflatable structure 1 in which the heat-resistant spacer 30 is joined to the first or second rubber base 10, 20 only by one side due to vulcanization. The rear first rubber base 10 and the second rubber base 20 are fused together only at the portions where the outer edges are in contact with each other, wherein the first and second rubber bases 10, 20 can be separated from each other by the heat-resistant spacer 30. Therefore, the environment around the inflated space has no adhesive, and in this way, the structural strength of the continuous inflatable structure 1 can be improved.
請參閱圖2及圖3，根據產品設計，耐熱隔片30呈長形延伸態樣，耐熱隔片30的數量可以有多個，且該些耐熱隔片30以成列方式夾設於第一和第二橡膠基體10、20(如圖2所示)。較佳地，耐熱隔片30包括一耐熱層31、一形成於耐熱層31一面的背膠層32及一形成於耐熱層31另一面的離型層33(如圖3所示)；其中，離型層33面對第一橡膠基體10，亦即離型層33是位於耐熱層31與第一橡膠基體10之間，而背膠層32面對第二橡膠基體20，亦即背膠層32是位於耐熱層31與第二橡膠基體20之間。 Referring to FIG. 2 and FIG. 3, according to the product design, the heat-resistant spacer 30 has an elongated shape, and the number of the heat-resistant spacers 30 may be plural, and the heat-resistant spacers 30 are sandwiched in the first manner. And a second rubber substrate 10, 20 (shown in Figure 2). Preferably, the heat-resistant spacer 30 comprises a heat-resistant layer 31, a backing layer 32 formed on one side of the heat-resistant layer 31, and a release layer 33 formed on the other side of the heat-resistant layer 31 (as shown in FIG. 3); The release layer 33 faces the first rubber substrate 10, that is, the release layer 33 is located between the heat-resistant layer 31 and the first rubber substrate 10, and the adhesive layer 32 faces the second rubber substrate 20, that is, the adhesive layer. 32 is located between the heat-resistant layer 31 and the second rubber base 20.
本較佳實施例中，耐熱層31之材料可為耐熱塑料，較佳為聚對苯二甲酸乙二酯(PET)，離型層33之材料為聚氯乙烯(PVC)、熱塑性聚胺基甲酸酯(TPU)、聚4-甲基戊烯(TPX)或矽膠(Silicone)，但不限制於此。 In the preferred embodiment, the material of the heat-resistant layer 31 may be a heat-resistant plastic, preferably polyethylene terephthalate (PET), and the material of the release layer 33 is polyvinyl chloride (PVC), thermoplastic polyamine. Formate (TPU), poly 4-methylpentene (TPX) or silicone (Silicone), but is not limited thereto.
請一併參閱圖1及圖4，本發明連續式充氣結構1的主要特點已詳述如上，接下來將進一步介紹所述連續式充氣結構1之製造方法。如圖4所示，所述製造方法包括：步驟S100，提供橡膠膠 料；步驟S102，將橡膠膠料壓延貼合於第一基布之相對二面，以於第一基布之相對二面上分別形成一層第一橡膠薄片，進而製成第一橡膠基體；步驟S104，將橡膠膠料壓延貼合於第二基布之相對二面，以於第二基布之相對二面上分別形成一層第二橡膠薄片，進而製成第二橡膠基體；步驟S106，沿第一橡膠基體的長度方向將至少一個耐熱隔片置於其上，以形成橡膠半成品；以及步驟S108，將橡膠半成品與第二橡膠基體同時進行加硫，使橡膠半成品中的耐熱隔片與第二橡膠基體相互接合。 Referring to FIG. 1 and FIG. 4 together, the main features of the continuous inflatable structure 1 of the present invention have been described in detail above. Next, the manufacturing method of the continuous inflatable structure 1 will be further described. As shown in FIG. 4, the manufacturing method includes: step S100, providing rubber glue In step S102, the rubber compound is rolled and laminated on opposite sides of the first base fabric to form a first rubber sheet on opposite sides of the first base fabric, thereby forming a first rubber base; S104, the rubber compound is rolled onto the opposite sides of the second base fabric to form a second rubber sheet on opposite sides of the second base fabric, thereby forming a second rubber base; step S106, along The first rubber substrate has at least one heat-resistant spacer placed thereon to form a rubber semi-finished product; and in step S108, the rubber semi-finished product and the second rubber substrate are simultaneously vulcanized to make the heat-resistant separator in the rubber semi-finished product and the first The two rubber substrates are joined to each other.
步驟S100於實際施行時，可利用萬馬力混練機將橡膠膠料進行混練，並在50℃至95℃的溫度下藉由兩滾輪(包含粗輪和細輪)充分混合；須說明的是，經混練後的橡膠膠料中會再添加適量的硫化劑，才進行下一個步驟。本較佳實施例中，橡膠膠料中主要包括100重量份(PHR)的主橡膠和10至100重量份的填充料。為滿足產品在不同環境下的需求，橡膠膠料中可選用不同的主橡膠，例如，對於耐侯性需求可選用氯磺化聚乙烯橡膠(CSM)，對於耐油需求則可選用丁腈橡膠(NBR)，但不限制於此；其他膠種像是天然橡膠(NR)、丁基橡膠(CR)、苯乙烯丁二基橡膠(SBR)等亦可被使用於所述橡膠膠料中。 In step S100, the rubber compound may be kneaded by a 10,000 horsepower kneading machine and fully mixed by two rollers (including a coarse wheel and a fine wheel) at a temperature of 50 ° C to 95 ° C; After the kneaded rubber compound, an appropriate amount of vulcanizing agent is added to carry out the next step. In the preferred embodiment, the rubber compound mainly comprises 100 parts by weight (PHR) of the main rubber and 10 to 100 parts by weight of the filler. In order to meet the needs of different products in different environments, different main rubbers can be used in the rubber compound. For example, chlorosulfonated polyethylene rubber (CSM) can be used for weather resistance, and nitrile rubber (NBR) can be used for oil resistance. However, it is not limited thereto; other rubber types such as natural rubber (NR), butyl rubber (CR), styrene butyl rubber (SBR) and the like may also be used in the rubber compound.
步驟S102於實際施行時，經混練後的橡膠膠料可送入壓延機中進行壓延，形成第一橡膠薄片12後再分別貼合於第一基布11之相對二面上，以製成第一橡膠基體10。本較佳實施例中，壓延溫度介於60℃至95℃，壓延厚度(即第一橡膠薄片之厚度)介於0.05mm至2.0mm，第一基布11可選用聚酯布、尼龍布、棉布、玻纖或聚酯-尼龍纖維混紡紗布。 When the step S102 is actually performed, the rubber compound after the kneading can be sent to the calender for rolling, and the first rubber sheet 12 is formed and then attached to the opposite sides of the first base fabric 11 to form the first A rubber substrate 10. In the preferred embodiment, the calendering temperature is between 60 ° C and 95 ° C, and the calendering thickness (ie, the thickness of the first rubber sheet) is between 0.05 mm and 2.0 mm. The first base fabric 11 can be made of polyester cloth or nylon cloth. Cotton, glass or polyester-nylon fiber blended gauze.
類似地，步驟S104於實際施行時，可同樣以經混練後的橡膠膠料，並透過壓延機進行壓延貼合，於第二基布21之相對二面上分別形成一層第二橡膠薄片22，以製成第二橡膠基體20。本較佳實施例中，壓延溫度介於60℃至95℃，壓延厚度(即第二橡膠薄 片之厚度)介於0.05mm至2.0mm，第二基布21可選用聚酯布、尼龍布、棉布、玻纖或聚酯-尼龍纖維混紡紗布。 Similarly, when the step S104 is actually performed, the second rubber sheet 22 is formed on the opposite sides of the second base fabric 21 by using the rubber compound after the kneading and rolling and laminating through the calender. The second rubber substrate 20 is formed. In the preferred embodiment, the calendering temperature is between 60 ° C and 95 ° C, and the calendering thickness (ie, the second rubber thin The thickness of the sheet is between 0.05 mm and 2.0 mm, and the second base fabric 21 may be a polyester cloth, a nylon cloth, a cotton cloth, a glass fiber or a polyester-nylon fiber blended gauze.
須說明的是，步驟S102與步驟S104兩者的執行順序並無特別限制前後關係，可以先步驟S102再步驟S104，或是先步驟S104再步驟S102，亦或是所述兩者同時執行。 It should be noted that the order of execution of both steps S102 and S104 is not particularly limited, and may be performed in step S102 and then in step S104, or in step S104 and then in step S102, or both.
步驟S106於實際施行時，先取數個耐熱隔片30，並將其裁切成所需之尺寸，然後根據產品設計將至少一個耐熱隔片30貼合於第一橡膠基體10一面，同時收卷成卷以形成一橡膠半成品，其中貼合與收卷的動作為連續式。 In step S106, a plurality of heat-resistant spacers 30 are first taken and cut into the required sizes, and then at least one heat-resistant spacer 30 is attached to one side of the first rubber substrate 10 according to the product design, and the winding is simultaneously performed. The rolls are formed to form a rubber semi-finished product in which the action of laminating and winding is continuous.
步驟S108於實際施行時，先將步驟S106中完成的第二橡膠基體20連續地貼覆於耐熱隔片30的背膠層32上，然後利用鼓式加硫機將橡膠半成品與第二橡膠基體20同時進行加硫，經硫化完成後即可獲得連續式充氣結構1；後續使用時只需要在橡膠膠皮上打洞並加裝氣嘴即可。本較佳實施例中，加硫溫度介於150℃至160℃，加硫速度介於0.3碼/分鐘至2.0碼/分鐘。 In step S108, the second rubber substrate 20 completed in step S106 is continuously attached to the adhesive layer 32 of the heat-resistant separator 30, and then the rubber semi-finished product and the second rubber substrate are used by the drum type vulcanizer. 20 simultaneous vulcanization, after the vulcanization is completed, the continuous inflatable structure 1 can be obtained; in the subsequent use, it is only necessary to punch holes in the rubber rubber and add the gas nozzle. In the preferred embodiment, the vulcanization temperature is between 150 ° C and 160 ° C and the vulcanization rate is between 0.3 yards per minute and 2.0 yards per minute.
本發明透過“於第一和第二橡膠基體之間夾入至少一耐熱隔片並同時進行加硫，使耐熱隔片一面與第一或第二橡膠基體相互接合”的設計，耐熱隔片可於第一和第二橡膠基體中間隔出一充氣空間，其中充氣空間周圍之環境沒有黏著劑，因此沒有溶劑揮發的問題，產品品質可以獲得提升。 According to the present invention, the heat-resistant spacer can be designed by "inserting at least one heat-resistant spacer between the first and second rubber substrates and simultaneously performing sulfurization to bond the one side of the heat-resistant spacer to the first or second rubber substrate". An air-filling space is partitioned between the first and second rubber bases, wherein the environment around the air-filled space has no adhesive, so that there is no problem of solvent evaporation, and the product quality can be improved.
更重要的是，本發明之連續式充氣結構之製造方法與傳統“使用接著劑將橡膠材料黏合在一起”之可充氣式橡膠產品的製造方法相比，其製程簡易快速、成本較低且非常適合以連續化方式大量生產，因此可以增加產業競爭力。 More importantly, the manufacturing method of the continuous inflatable structure of the present invention is simpler, faster, lower in cost and more inferior to the conventional method of manufacturing an inflatable rubber product using "adhesive bonding of a rubber material". It is suitable for mass production in a continuous manner, so it can increase industrial competitiveness.
惟以上所述僅為本發明之較佳實施例，非意欲侷限本發明之專利保護範圍，故舉凡運用本發明說明書及圖式內容所為之等效 變化，均同理皆包含於本發明之權利保護範圍內，合予陳明。 However, the above description is only the preferred embodiment of the present invention, and is not intended to limit the scope of the patent protection of the present invention. All changes are included in the scope of protection of the present invention and are combined with Chen Ming.
1‧‧‧連續式充氣結構 1‧‧‧Continuous inflatable structure
10‧‧‧第一橡膠基體 10‧‧‧First rubber matrix
11‧‧‧第一基布 11‧‧‧First Kipbu
12‧‧‧第一橡膠薄片 12‧‧‧First rubber sheet
20‧‧‧第二橡膠基體 20‧‧‧Second rubber matrix
21‧‧‧第二基布 21‧‧‧second base fabric
22‧‧‧第二橡膠薄片 22‧‧‧Second rubber sheet
30‧‧‧耐熱隔片 30‧‧‧Heat-resistant septum
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|---|---|---|---|---|
| WO2006067321A2 (en) * | 2004-12-17 | 2006-06-29 | Pennel & Flipo | Method for continuously producing a flexible complex and said flexible complex |
| CN201734289U (en) * | 2009-10-24 | 2011-02-09 | 常州同维佳业新材料科技有限公司 | Three-dimensional stereoscopic coating cloth |
| TWM417368U (en) * | 2011-05-27 | 2011-12-01 | Fu Chi Textile Co Ltd | Three-dimensional fabrics and manufacturing structure thereof |
| TW201210782A (en) * | 2010-09-03 | 2012-03-16 | Formosan Rubber Group Inc | Continuous production method for rubber oil boom |
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| DE19808737A1 (en) * | 1998-03-02 | 1999-09-09 | Contitech Elastomer Besch Gmbh | Flat textile material coated on both sides for producing inflatable products especially floating sea rescue equipment |
| CN102407603B (en) * | 2010-09-21 | 2013-11-27 | 厚生股份有限公司 | Continuous production method for rubber oil boom |
| TWI472576B (en) * | 2013-01-25 | 2015-02-11 | Formosan Rubber Group Inc | A rubber composition and method for fabricating the rubber laminate by using the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2006067321A2 (en) * | 2004-12-17 | 2006-06-29 | Pennel & Flipo | Method for continuously producing a flexible complex and said flexible complex |
| CN201734289U (en) * | 2009-10-24 | 2011-02-09 | 常州同维佳业新材料科技有限公司 | Three-dimensional stereoscopic coating cloth |
| TW201210782A (en) * | 2010-09-03 | 2012-03-16 | Formosan Rubber Group Inc | Continuous production method for rubber oil boom |
| TWM417368U (en) * | 2011-05-27 | 2011-12-01 | Fu Chi Textile Co Ltd | Three-dimensional fabrics and manufacturing structure thereof |
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