TW201202276A - Thermocurable resin composition containing (meth) acrylate resin and cured article using the same - Google Patents
Thermocurable resin composition containing (meth) acrylate resin and cured article using the same Download PDFInfo
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
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Abstract
Description
201202276 六、發明說明: . 【發明所屬之技術領域】 本發明係關於一種熱硬化性樹脂組成物,其是以具有 • (甲基)丙稀酸醋及(曱基)丙烯酸作為構成單元的S有聚合 性雙鍵的(甲基)丙烯酸酯樹脂作為必須成分,且光學^ 性、硬度、密著性、耐光性等為優良者。 【先前技術】 對於滤色片(color filter)用保護膜、硬塗材(hard coat material)、有機裝置用密封材等表面保護材料,尋 求其透明性、耐光性、耐候性、耐熱性 、平坦性、表面硬 度、密著性等。此外’在持續需要平板顯示器(㈤—舞i display)的情況下’近年來,對表面保護材料要求的特性 正在變高’要求的項目更為多樣化。 作為此等表面保護材料所用的材料,可列舉如環氧樹 脂、矽樹脂、(曱基)丙烯酸酯樹脂等。例如,專利文獻i 揭示使用具有$架構的環氧樹脂的熱硬化性樹脂,其耐熱 性雖高’但來自芳香族的短波長區域的穿透率恐怕會降 低。專利文獻2揭示使时系環氧化合物的熱硬化性樹 脂,其表面硬度雖充分,但恐怕會受到來自作為熱、光起 始劑而使㈣酸產生劑的離子成分影響1敎獻3揭示 使用(曱基)丙烯酸與具有環氧基的(曱基)丙烯酸醋的共聚 物的熱硬化性樹脂’而恐怕所得到的保護膜的密著性會 不充分。 [先前技術文獻] 323095 5 201202276 [專利文獻] 專利文獻1 ··日本特開2004-69930號公報 專利文獻2:日本特開2〇〇6_19542〇號公報 專利文獻3 :日本特開2008-83420號公報 【發明内容】 (所欲解決的課題) 在此本發月者們為了解決上述的以往的樹脂組成物 的課題而努力研究’結果發現,對於(曱基)丙烯酸醋化合 物與(曱基)丙稀酸化合物的共聚物中的叛基的一部分,使 具有環氧基的(曱基)丙馳醋化合物反應而得到含有聚人 性雙鍵的(甲基)丙稀_旨樹脂,藉由使㈣含有聚合性i 鍵的(甲基)丙烯酸醋樹脂’即可在維持(甲基)丙烯酸醋化 ^勿所具有的透明性的狀態下,同時具有表面硬度及密著 種透明性、耐光性、耐 '密著性等為優良的熱 因此,本發明的目的為提供一 候性、财熱性、平坦性、表面硬度 硬化性樹脂組成物。 即与提供不會發生 ......匕的目的為提 而導致的劣化、歷時變色等㈣化物 (解決課題的手段) 徵為==二發明為一種熱硬化性樹脂組成物, 徵為3有下述的⑴、(ii)、(iii)及(iv) (i)對於通式(1)所示的( ,·、、肩成 m所千的的(曱基)丙烯酸酯化合物與 的(甲基)丙_化合物的共聚物中的縣的 323095 6 201202276 分’使通式(3)所示的具有環氧基的(甲基)丙烯酸酯化合物 反應’所得到的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂; Ri T R2 ( 1 ) (惟,R!表示氫原子或曱基。匕表示碳數1至20的烴基, 亦可於其内部包含驗性氧原子、或胺基曱酸醋鍵(urethane bond)) fi 入 C02H ,、 (惟,h表示氫原子或甲基)201202276 VI. Description of the Invention: The present invention relates to a thermosetting resin composition which is characterized by having (meth)acrylic acid vinegar and (mercapto)acrylic acid as a constituent unit. A (meth) acrylate resin having a polymerizable double bond is an essential component, and is excellent in optical properties, hardness, adhesion, light resistance, and the like. [Prior Art] For surface protection materials such as a protective film for a color filter, a hard coat material, and a sealing material for an organic device, transparency, light resistance, weather resistance, heat resistance, and flatness are sought. Sex, surface hardness, adhesion, etc. In addition, in the case where the flat panel display ((5)-dance display is continuously required] in recent years, the characteristics required for the surface protective material are becoming higher, and the required items are more diverse. Examples of the material used for the surface protective material include an epoxy resin, an anthracene resin, and a (fluorenyl) acrylate resin. For example, Patent Document i discloses a thermosetting resin using an epoxy resin having a structure of 0, which has a high heat resistance, but the transmittance from an aromatic short-wavelength region may be lowered. Patent Document 2 discloses a thermosetting resin having a time-based epoxy compound, which has sufficient surface hardness, but may be affected by an ionic component derived from a (4) acid generator as a heat and photoinitiator. A thermosetting resin of a copolymer of (fluorenyl)acrylic acid and a (fluorenyl)acrylic acid vinegar having an epoxy group may be insufficient in adhesion of the obtained protective film. [Prior Art Document] 323095 5 201202276 [Patent Document] Patent Document 1 JP-A-2004-69930 Patent Document 2: Japanese Patent Laid-Open Publication No. Hei No. Hei. [Invention] [Problems to be Solved] In order to solve the above-mentioned problem of the conventional resin composition, the present inventors have tried to study the results of the results, and found that (fluorenyl) acrylic vinegar compound and (mercapto) a part of the rebel group in the copolymer of the acrylic acid compound, reacting the (indenyl) propyl vinegar compound having an epoxy group to obtain a (meth) propylene resin containing a poly-human double bond, (4) The (meth)acrylic acid vinegar resin containing a polymerizable i bond can have surface hardness, adhesion transparency, and light resistance while maintaining the transparency of (meth)acrylic acid acrylate. In addition, the adhesion resistance is excellent heat. Therefore, an object of the present invention is to provide a weatherable, surface-hardenable, and surface-hardenable resin composition. That is, the purpose of providing a non-producing 匕 为 为 、 、 、 、 、 、 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 ( ( ( ( ( ( ( ( = = = = = = = = (3) The following (1), (ii), (iii), and (iv) (i) ((y), (m) acrylate compound represented by the formula (1) 323095 6 201202276 of the copolymer of the (meth)propane-compound, the polymerizable double obtained by reacting the (meth) acrylate compound having an epoxy group represented by the general formula (3) Key (meth) acrylate resin; Ri T R2 ( 1 ) (except that R! represents a hydrogen atom or a fluorenyl group. 匕 represents a hydrocarbon group having 1 to 20 carbon atoms, and may also contain an oxygen atom in its interior, or A urethane bond) into C02H, (only h represents a hydrogen atom or a methyl group)
(惟,匕表示氫原子或曱基。R3表示碳數2至1〇的2價烴 基,P表示0或1的數)。 (ii) 上述含有聚合性雙鍵的(甲基)丙烯酸酯樹脂以外 的至少具有1個聚合性雙鍵的聚合性化合物; (iii) 熱聚合起始劑;以及 (iv) 矽烷偶合劑。 本發明的較佳的實施態樣如下所示。亦即為上述熱硬 化性樹脂組成物,其中,通式(1)中的R2為内部亦可包含醚 性氧原子或胺基甲酸酯鍵的碳數1至20的烴基,較佳為直 鏈或環狀的脂肪族烴基,此外,通式(3)中的r3為碳數2 至10的2價烴基’較佳為碳數2至10的脂肪族烴基。 323095 7 201202276 此外’本發明亦可為一種熱硬化性樹脂組成物,其係 除3有上述(1)至(IV)成分以外,複包含W具有2個以上 的環氧基的環氧樹脂或環氧化合物。 而且,本發明為塗布上述熱硬化性樹脂組成物並使其 硬化而得到的硬化物。 (發明的效果) 本發明的熱硬化性樹脂組成物,由於包含對於通式〇) 所示的(曱基)丙稀酸酯化合物與通式(2)所示的(甲基)丙 烯酸化合物的共聚物中的羧基的一部分使通式(3)所示的 具有環氧基的(曱基)丙稀酸醋化合物反應所得的含有聚合 性雙鍵的(曱基)丙烯酸酯樹脂,故與以往使用於電子材料 領域等的樹脂組成物相比,可得到在維持其透明性下,其 耐熱性、平坦性、表面硬度、密著性等為優良的硬化物。 因此,本發明的熱硬化性樹脂組成物,在作為以濾色片相 關材料為首的半導體裝置等的保護膜、密封材的方面為極 度有用者。 【實施方式】 以下,對本發明的熱硬化性樹脂組成物進行詳細說明。 本發明的熱硬化性樹脂組成物為含有對於通式(1)所 示的(曱基)丙烯酸酯化合物與通式(2)所示的(曱基)丙烯 酸化合物的共聚物中的羧基的一部分使通式(3)所示的具 有環氧基的(甲基)丙烯酸酯化合物反應所得的含有聚合性 雙鍵的(曱基)丙烯酸酯樹脂作為主成分的樹脂組成物。本 發明的熱硬化性樹脂組成物中作為主成分而含有的含有聚 8 323095 201202276 合性雙鍵的(甲基)丙烯酸酯樹脂,如後所述,因具有來自 具有環氧基的(甲基)丙烯酸酯化合物的聚合性雙鍵,而具 有自由基聚合性。 本發明的含有聚合性雙鍵的(曱基)丙烯酸酯樹脂,係 對於(甲基)丙烯酸酯化合物與(曱基)丙烯酸化合物的共聚 物中的羧基的一部分,使具有環氧基的(曱基)丙烯酸酯化 合物反應,所得到的含有聚合性雙鍵的(曱基)丙烯酸酯樹 脂。 針對本發明的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂 的製造方法進行詳細說明。 首先,本發明的含有聚合性雙鍵的(曱基)丙烯酸酯樹 脂,係從使通式(1)所示的(甲基)丙烯酸酯化合物與通式(2) 所示的(曱基)丙烯酸化合物共聚合所得到的下述通式(4) 所示的多元羧酸化合物所衍生。此多元羧酸,基本上是由 來自通式(1)所示的(甲基)丙烯酸酯化合物的構成成分與 來自通式(2)所示的(曱基)丙烯酸化合物的構成成分以無 規(random)的方式結合成的共聚物。共聚合的方法,可採 用公知的共聚合方法。關於通式(4)所示的多元羧酸化合物 中的通式(1)所示的(甲基)丙烯酸酯化合物的構成單位k 與通式(2)所示的(甲基)丙烯酸化合物的構成單位n(k、η 表示任意的整數),考慮到使後述的通式(3)所示的具有環 氧基的(曱基)丙烯酸酯化合物反應,則k與η的總和為100 時,k較佳為20至70。(惟, 匕 represents a hydrogen atom or a fluorenyl group. R3 represents a divalent hydrocarbon group having 2 to 1 carbon atoms, and P represents a number of 0 or 1). (ii) a polymerizable compound having at least one polymerizable double bond other than the (meth) acrylate resin containing a polymerizable double bond; (iii) a thermal polymerization initiator; and (iv) a decane coupling agent. Preferred embodiments of the invention are as follows. In the above-mentioned thermosetting resin composition, R2 in the formula (1) is a hydrocarbon group having 1 to 20 carbon atoms which may further contain an etheric oxygen atom or a urethane bond, and is preferably straight. Further, the chain or cyclic aliphatic hydrocarbon group, and r3 in the formula (3) is a divalent hydrocarbon group having a carbon number of 2 to 10, preferably an aliphatic hydrocarbon group having 2 to 10 carbon atoms. 323095 7 201202276 In addition, the present invention may be a thermosetting resin composition containing, in addition to the above components (1) to (IV), an epoxy resin having two or more epoxy groups. Epoxy compound. Further, the present invention is a cured product obtained by applying and hardening the above thermosetting resin composition. (Effects of the Invention) The thermosetting resin composition of the present invention contains a (meth)acrylic acid compound represented by the formula (2) and a (meth)acrylic acid compound represented by the formula (2). A part of a carboxyl group in the copolymer is a (fluorenyl) acrylate resin containing a polymerizable double bond obtained by reacting an epoxy group-containing (mercapto) acrylic acid vinegar compound represented by the formula (3). When it is used in the field of electronic materials and the like, it is possible to obtain a cured product which is excellent in heat resistance, flatness, surface hardness, adhesion, and the like while maintaining transparency. Therefore, the thermosetting resin composition of the present invention is extremely useful as a protective film or a sealing material for a semiconductor device such as a color filter-related material. [Embodiment] Hereinafter, the thermosetting resin composition of the present invention will be described in detail. The thermosetting resin composition of the present invention contains a part of a carboxyl group in a copolymer of a (fluorenyl) acrylate compound represented by the formula (1) and a (fluorenyl) acrylate compound represented by the formula (2). A resin composition containing a polymerizable double bond-containing (fluorenyl) acrylate resin obtained by reacting an epoxy group-containing (meth) acrylate compound represented by the formula (3) as a main component. The (meth) acrylate resin containing a poly 8 323095 201202276 conjugated double bond contained as a main component in the thermosetting resin composition of the present invention has a (meth) group derived from an epoxy group as described later. The polymerizable double bond of the acrylate compound has a radical polymerizability. The (fluorenyl) acrylate resin containing a polymerizable double bond of the present invention is a part of a carboxyl group in a copolymer of a (meth) acrylate compound and a (meth) acryl compound, and has an epoxy group. The acrylate compound is reacted to obtain a (fluorenyl) acrylate resin containing a polymerizable double bond. The method for producing a (meth) acrylate resin containing a polymerizable double bond of the present invention will be described in detail. First, the (meth) acrylate resin containing a polymerizable double bond of the present invention is obtained by using a (meth) acrylate compound represented by the formula (1) and a thiol group represented by the formula (2). The polyvalent carboxylic acid compound represented by the following formula (4) obtained by copolymerization of an acrylic compound is derived. This polycarboxylic acid is substantially composed of a constituent component derived from a (meth) acrylate compound represented by the formula (1) and a constituent component derived from a (fluorenyl) acrylate compound represented by the formula (2). The (random) way is combined into a copolymer. As the method of copolymerization, a known copolymerization method can be employed. The constituent unit k of the (meth) acrylate compound represented by the formula (1) and the (meth) acrylate compound represented by the formula (2) in the polyvalent carboxylic acid compound represented by the formula (4) When the constituent unit n (k, η represents an arbitrary integer), the total of k and η is 100 in consideration of the reaction of the (fluorenyl) acrylate compound having an epoxy group represented by the following formula (3). k is preferably from 20 to 70.
S 323095 201202276S 323095 201202276
(式中,L各自獨立地表示氫原子或曱基。R2各自獨立地表 示碳數1至20的烴基,亦可於其内部包含醚性氧原子、或 胺基曱酸酯鍵。k、η表示任意的整數)。 通式(1)所示的(曱基)丙烯酸酯化合物的Ri各自獨立 地表示氫原子或甲基。此外,匕表示碳數1至20的烴基, 亦可於其内部包含醚性氧原子或胺基甲酸酯鍵。此等烴基 可列舉例如:曱基、乙基、丙基、異丙基、丁基、異丁基、 己基、辛基、異辛基、癸基、十二烷基(dodecyl)、十四烷 基(tetradecyl)、二十烷基等直鏈狀烴基;環己基、降冰 片基(norbornyl)、異冰片基(isobornyl)、三環癸基曱基、 十氫萘基、下述通式(5)所示的取代基等環狀脂肪族烴基; 曱氧基乙基、2-(甲氧基乙氧基)等脂肪族醚類;2-(乙氧基 羰基胺基)乙基等脂肪族胺酯類,而不侷限於此等者。通式 (1)的R2較佳為曱基、乙基、丙基、異丙基、丁基、異丁基、 環己基、降冰片基、異冰片基、或三環癸基曱基。此通式 (1)所示的(甲基)丙烯酸酯化合物,亦可使用2種以上。此 外,通式(2)所示的(曱基)丙烯酸化合物的Ri各自獨立地表 示氫原子或甲基,而可使用1種或2種。 10 323095 201202276 I Ri C>iHX) (5) (惟,R!表示氩原子或甲基。) 其次,針對藉由使以通式(1 )所示的(甲基)丙烯酸S旨化 合物和通式(2)所示的(曱基)丙烯酸化合物共聚合成的通 式(4)所示的多元羧酸化合物,與通式(3)所示的具有環氧 基的(曱基)丙烯酸酯化合物反應,而得到的含有聚合性雙 鍵的(甲基)丙烯酸酯樹脂的製造方法進行說明。 對於通式(4)所示的多元羧酸化合物中的羧基的一部 分,使通式(3)所示的具有環氧基的(曱基)丙烯酸酯化合物 反應,而得到下述通式(6)所示的含有聚合性雙鍵的(曱基) 丙烯酸酯樹脂。下述通式(6)中,來自通式(1)所示的(甲基) 丙烯酸酯化合物的構成成分、來自通式(2)所示的(甲基) 丙烯酸化合物的構成成分、以及加成有通式(3)所示的具有 環氧基的(甲基)丙烯酸酯化合物的構成成分,此3種構成 成分的結合順序並無特殊規則性,基本上是由3種構成成 分以無規的方式結合成的共聚物。(wherein L each independently represents a hydrogen atom or a fluorenyl group. R2 each independently represents a hydrocarbon group having 1 to 20 carbon atoms, and may further contain an etheric oxygen atom or an amino phthalate bond in the interior thereof. k, η Represents an arbitrary integer). Ri of the (fluorenyl) acrylate compound represented by the formula (1) each independently represents a hydrogen atom or a methyl group. Further, 匕 represents a hydrocarbon group having 1 to 20 carbon atoms, and may also contain an etheric oxygen atom or a urethane bond in its interior. Examples of such hydrocarbon groups include mercapto, ethyl, propyl, isopropyl, butyl, isobutyl, hexyl, octyl, isooctyl, decyl, dodecyl, and tetradecane. Linear hydrocarbon group such as tetradecyl or eicosyl; cyclohexyl, norbornyl, isobornyl, tricyclodecyl fluorenyl, decahydronaphthyl, the following formula (5) a cyclic aliphatic hydrocarbon group such as a substituent; an aliphatic ether such as a nonyloxyethyl group or a 2-(methoxyethoxy group); or an aliphatic group such as a 2-(ethoxycarbonylamino)ethyl group; Amine esters are not limited to these. R2 of the formula (1) is preferably an anthracenyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a cyclohexyl group, a norbornyl group, an isobornyl group, or a tricyclodecylfluorenyl group. Two or more kinds of the (meth) acrylate compounds represented by the above formula (1) may be used. Further, Ri of the (fluorenyl)acrylic acid compound represented by the formula (2) each independently represents a hydrogen atom or a methyl group, and one type or two types may be used. 10 323095 201202276 I Ri C>iHX) (5) (However, R! represents an argon atom or a methyl group.) Next, a compound of the (meth)acrylic acid S represented by the formula (1) is used. A polycarboxylic acid compound represented by the formula (4) obtained by copolymerization of a (fluorenyl)acrylic acid compound represented by the formula (2), and a (fluorenyl) acrylate compound having an epoxy group represented by the formula (3) A method for producing a (meth) acrylate resin containing a polymerizable double bond obtained by the reaction will be described. When a part of the carboxyl group in the polyvalent carboxylic acid compound represented by the formula (4) is reacted with a (fluorenyl) acrylate compound having an epoxy group represented by the formula (3), the following formula (6) is obtained. ) A (fluorenyl) acrylate resin containing a polymerizable double bond. In the following general formula (6), the constituent component of the (meth) acrylate compound represented by the formula (1), the component derived from the (meth) acrylate compound represented by the formula (2), and The constituent component of the (meth) acrylate compound having an epoxy group represented by the general formula (3), the order of bonding of the three constituent components is not particularly regular, and basically consists of three constituent components. The method is combined into a copolymer.
(惟,h表示氫原子或曱基。R2表示碳數1至20的烴基, 亦可於其内部包含醚性氧原子或胺基曱酸酯鍵。R3表示碳 11 323095 201202276 數2至10的2價烴基,p表示〇或1的數。k、l、m表示 任意的整數)。 於通式(3)所示的具有環氧基的(甲基)丙烯酸酯化合 物中,Rs表示碳數2至10的2價烴基。此等烴基可列舉例 如伸乙基(6让716116)、1,2-伸丙基、1,4_伸丁基、1,6~伸 己基等,較佳為伸乙基、1,2-伸丙基,或1,4-伸丁基。p 表示0或1的數。 在對於通式(4)所示的多元羧酸化合物中的羧基的一 部分,使通式(3)所示的具有環氧基的(甲基)丙烯酸酯化合 物反應時,關於所使用的溶媒、觸媒等反應條件並無特殊 限制,但較佳為將具有比反應溫度高的沸點的溶媒作為反 應溶媒使用,作為如此的溶媒,可為例如:乙二醇乙醚乙 酸酯(ethyl cellosolve acetate)、乙二醇丁喊乙酸醋 (butyl cellosolve acetate)等乙二醇il(cellosolve)系 溶媒’或二甘醇二甲醚(diglyme)、乙基卡必醇乙酸酯 (ethyl carbi to 1 acetate)、丁基卡必醇乙酸酯、丙二醇 單曱醚乙酸酯(propylene glycol mono-methyl ether acetate)、乳酸甲酯、乙酸丁酯等高沸點的醚系或醋系的 溶媒,或是環己酮、二異丁基酮等酮系溶媒等。此外,作 為所使用的觸媒,可使用例如溴化四乙基銨、氣化三乙基 苯曱基録等錢鹽、三苯基膦、三(2, 6-二曱氧基苯基)膦等 膦類等公知者。此等係詳細記載於曰本特開平9-325494號 公報。 作為使通式(4)所示的多元羧酸化合物與通式(3)所示 323095 12 201202276 的具有環氧基的(甲其λ τ卷)丙烯酸酯化合物反應而製造通式(6) 择,於社&聚〇性雙鍵的(曱基)丙烯酸醋樹脂時的反應溫 =1 ^ 加至U〇°C的範圍,更佳為40至130°C。製造 時:、雨彳的S有聚合性雙鍵的(甲基)丙稀酸醋樹脂 通式(4)所示的多 » 罗金 " " 通式⑹所示的含有tr合物的裝人比例’可在調整前述 酸價及硬化性的目的性雙鍵的(甲基)丙歸酸醋樹月旨的 多元竣酸化合物中::’而作任意變更。此時’相對於該 (曱基)丙鱗通f3)所示的具有環氧基的 50莫耳%,〇的衣氧基的裝入比例,較佳為1〇至 此外,在以通:f :莫耳%。 丙烯酸酉旨樹脂的全部槿杰所,的含有聚合性雙鍵的(甲基) 單位數可在調整酸價及硬和作為1〇",各構成 較佳者分別為:通式(1^==的下’而作任意變更, 成單位k為20至70 ;通式C2、基)丙稀酸酿化合物的構 的構成單位1為10至5{f;加^7^的(甲基)㈣酸化合物 基的(甲基)丙烯酸酯化合物式⑶所示的具有環氧 比上述範圍多,則恐怕會發生聚合==二至若 =物的密著性與硬度降低的問題。此外吏 固多,則硬化物的吸水率變高, 右比上述範 溶解性降低的問題。此外,m若比且二發生:有機溶劑的 的體積收縮變大,而會發生與基板的: = :硬化時 平坦性惡化的問題。並且,通式f 低或表面的 式(6)所示的含有聚合性雙鍵 323095 13 201202276 的(甲基)丙稀酸酿樹脂的平均分子量,較佳為1〇,_ 100, 000。平均分子量若小於前述範圍時,恐怕會使密 降低。此外,在平均分子量大於前述範圍時,則恐怕 硬化性降低。 尺 本發明的熱硬化性樹脂組成物的樹脂成分,只要包含 通式(6)所示的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂= 為必須成分即可,關於通式(6)的樹脂以外的成分,可^樹 脂成分,亦可為溶劑或填充材等非樹脂成分。在此,樹脂 成分意指藉由聚合或硬化而成為樹脂的成分,可列舉如藉 由光或熱而聚合或硬化的環氧樹脂、丙烯酸系樹脂等。^ 外,樹爿a成分中,除了樹脂以外,包含低聚物、單體。 為了活用作為熱硬化性樹脂組成物的特徵,而含有下 述的(i)、(ii)、(iii)及(iv)作為必須成分。換句話說, 包含下述的(i)、(ii)、(iii)及(iv)作為必須成分: (i) 含有聚合性雙鍵的(甲基)丙烯酸酯樹脂、 (ii) 上述含有聚合性雙鍵的(曱基)丙烯酸酯樹脂以外 者’而至少具有1個聚合性雙鍵的聚合性化合物、 (iii) 熱聚合起始劑、以及 (iv) 矽烷偶合劑。 此中,關於作為(ii)成分的至少具有1個聚合性雙鍵 的聚合性化合物,首先,可列舉如(ii-a)至少具有1個聚 合性雙鍵的聚合性單體,例如可例示如:(曱基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯等具有羥基的單體; 或新戊四醇三丙稀酸酯(pentaerythritol triacrylate) 14 323095 201202276 與六亞曱基二異氰酸酯(hexamethylene diisocyanate)的 加成物、二新戊四醇五丙烯酸酯(dipentaerythritol pentaacry late)與六亞曱基二異氰酸自旨的加成物等胺酉旨 (甲基)丙烯酸酯類(urethane (meth)acrylate);乙二醇二 (甲基)丙稀酸酯、二乙二醇二(曱基)丙烯酸酯、三乙二醇 二(甲基)丙烯酸酯、四乙二醇二(曱基)丙烯酸酯、四亞曱 二醇二(曱基)丙烯酸酯、三羥曱基丙烷三(曱基)丙烯酸 酯、三羥甲基乙烷三(曱基)丙烯酸酯、新戊四醇二(曱基) 丙烯酸酯、新戊四醇三(曱基)丙烯酸酯、新戊四醇四(曱基) 丙稀酸酯、二新戊四醇四(曱基)丙稀酸酯、二新戊四醇六 (甲基)丙烯酸酯、甘油(甲基)丙烯酸酯等多元醇的(曱基) 丙烯酸酯類,而可使用其1種或2種以上。 此外,除了上述(ii-a)以外,關於(ii-b)至少具有1 個聚合性雙鍵的聚合性低聚物或樹脂成分(惟,(i)的構造 者除外),可列舉如:雙酚A型環氧樹脂的環氧基丙烯酸 酯、雙酚苐型環氧樹脂的環氧基丙烯酸酯、酚酚醛清漆型 (phenol novolac type)環氧樹脂的環氧基丙烯酸酯、環氧 基聚石夕氧樹脂(epoxy silicone resin)的環氧基丙烯酸醋 等環氧基(曱基)丙烯酸系樹脂;雙酚A型環氧樹脂的環氧 基丙烯酸酯與酸酐(acid anhydride)的反應物、雙酚第型 環氧樹脂的環氧基丙烯酸酯與酸酐的反應物、酚酚醛清漆 型環氧樹脂的環氧基丙烯酸酯與酸酐的反應物、環氧基聚 石夕氧樹脂的環氧基丙烯酸酯與酸酐的反應物等環氧基(甲 基)丙烯酸樹脂的酸酐改性樹脂;聚(鄰苯二甲酸二烯丙酯) 15 323095 201202276 (poly(diallyl phthalate))、聚(二乙烯基苯)等含有烯丙 基(allyl)或乙烯基(vinyl)的樹脂。此等化合物可使用其 1種或2種以上。 作為(Π)成分的至少具有1個聚合性雙鍵的聚合性化 合物,可使用上述(ii-a)所列舉者與(ii-b)所列舉者的任 一方,亦可將兩者併用。將所列舉者與所列 舉者併用時,(ii-a)及(ii-b)的比例,可在對由本發明之 熱硬化性樹脂組成物硬化而成之硬化物賦予透明性、耐光 性、耐候性、耐熱性、平坦性、表面硬度、密著性等之目 的下,而作任意變更,成分及成分(ii_b)的重量比 例[(ii-a)/(ii-b)]較佳為20/80至70/30。在此,在製成 用以得到重視表面硬度的硬化物的熱硬化性樹脂組成物 時,上述(ιι-a)較佳為使用胺酯(曱基)丙烯酸酯類、或多 元醇的(曱基)丙烯酸酯類。此外,在製成用以得到兼具透 明性與低產氣性的硬化物的熱硬化性樹脂組成物時,上述 (ii-b)較佳為使用下述通式(7)所示的雙酚a型環氧樹脂 的環氧(曱基)丙烯酸酯與酸酐的反應物、雙酚第型環氧樹 脂的環氧(甲基)丙稀酸醋與酸針的反應物等雙驗型環氧樹 脂的環氧(甲基)㈣㈣與酸酐的反應物。在此,上迷的 低產氣性係意指將本發明的熱硬化⑽驗成物硬化而得 的硬化物在經加熱時的重量減少,為例如濾色片用保護 膜、硬塗材、有機裝置用密封材等表面保護材料的信賴性 的指標之一。 323095 16 201202276(H represents a hydrogen atom or a fluorenyl group. R2 represents a hydrocarbon group having 1 to 20 carbon atoms, and may also contain an etheric oxygen atom or an amino phthalate bond in the interior thereof. R3 represents a carbon 11 323095 201202276 number 2 to 10 A divalent hydrocarbon group, p represents a number of 〇 or 1. k, l, m represent an arbitrary integer). In the epoxy group-containing (meth) acrylate compound represented by the formula (3), Rs represents a divalent hydrocarbon group having 2 to 10 carbon atoms. Examples of such a hydrocarbon group include an ethyl group (6: 716116), a 1,2-propyl group, a 1,4-butylene group, a 1,6-extension group, etc., preferably an ethyl group, a 1,2- Propylene, or 1,4-butylene. p represents the number of 0 or 1. When a (meth) acrylate compound having an epoxy group represented by the formula (3) is reacted with a part of a carboxyl group in the polyvalent carboxylic acid compound represented by the formula (4), the solvent to be used, The reaction conditions such as a catalyst are not particularly limited, but a solvent having a boiling point higher than the reaction temperature is preferably used as a reaction solvent. As such a solvent, for example, ethyl cellosolve acetate may be used. Ethylene glycol butyl (cellosolve acetate) such as butyl (cellosolve) solvent or diglyme, ethyl carbi to 1 acetate a high-boiling ether or vinegar-based solvent such as butyl carbitol acetate, propylene glycol mono-methyl ether acetate, methyl lactate or butyl acetate, or a cyclohexane A ketone-based solvent such as a ketone or diisobutyl ketone. Further, as the catalyst to be used, for example, tetraethylammonium bromide, vaporized triethylbenzoquinone, and the like, triphenylphosphine, tris(2,6-dimethoxyphenyl) can be used. A well-known person such as a phosphine such as a phosphine. These are described in detail in Japanese Patent Laid-Open No. Hei 9-325494. The general formula (6) is produced by reacting a polyvalent carboxylic acid compound represented by the formula (4) with an epoxide group-containing (meth) λ τ roll acrylate compound represented by the formula (3): 323095 12 201202276 The reaction temperature = 1 ^ in the case of Yushe & polyfluorene double-bonded (fluorenyl) acrylate resin is added to the range of U 〇 ° C, more preferably 40 to 130 ° C. At the time of manufacture: (S) of the (M) acrylic acid vinegar resin having a polymerizable double bond in the rain, and the Tr-containing compound represented by the formula (6) The ratio of the loading ratio can be arbitrarily changed in the polybasic phthalic acid compound of the (meth) propyl sulphate of the above-mentioned acid value and the curable target double bond. At this time, the ratio of the epoxy group having 50 mM of the epoxy group shown in the above-mentioned "fluorenyl group" is preferably 1 Torr to the other. f : Mole%. The number of (meth) units containing a polymerizable double bond in all of the acrylic resin resins can be adjusted by adjusting the acid value and hardness as 1〇", and each composition is preferably: (1^ </ RTI> arbitrarily change == in the unit of k, the unit k is from 20 to 70; the constituent unit of the formula of the formula C2, the base of the acrylic acid brewing compound is 10 to 5{f; (4) Acid compound-based (meth) acrylate compound The epoxy group represented by the formula (3) has a larger epoxy resin than the above range, and there is a fear that polymerization == two to the problem that the adhesion and hardness of the material are lowered. Further, when the solid content is large, the water absorption rate of the cured product becomes high, and the right side has a lower solubility than the above. Further, if m occurs, the volume shrinkage of the organic solvent becomes large, and the problem of deterioration in flatness with the substrate: = : hardening occurs. Further, the average molecular weight of the (meth)acrylic resin-containing resin having a polymerizable double bond 323095 13 201202276 represented by the formula (6) having a low general formula f or a surface is preferably 1 〇, _ 100, 000. If the average molecular weight is less than the above range, the density may be lowered. Further, when the average molecular weight is larger than the above range, the hardenability may be lowered. The resin component of the thermosetting resin composition of the present invention may contain a (meth) acrylate resin containing a polymerizable double bond represented by the formula (6) as an essential component, and the formula (6) The component other than the resin may be a resin component or a non-resin component such as a solvent or a filler. Here, the resin component means a component which becomes a resin by polymerization or hardening, and examples thereof include an epoxy resin or an acrylic resin which is polymerized or cured by light or heat. ^ In addition, the component of the tree a contains oligomers and monomers in addition to the resin. In order to utilize the characteristics of the thermosetting resin composition, the following (i), (ii), (iii) and (iv) are contained as essential components. In other words, the following (i), (ii), (iii), and (iv) are included as essential components: (i) (meth) acrylate resin containing a polymerizable double bond, (ii) the above-mentioned polymerization-containing A polymerizable compound having at least one polymerizable double bond, (iii) a thermal polymerization initiator, and (iv) a decane coupling agent other than a (fluorenyl) acrylate resin having a double bond. Here, as the polymerizable compound having at least one polymerizable double bond as the component (ii), first, a polymerizable monomer having at least one polymerizable double bond (ii-a), for example, may be exemplified. Such as: (mercapto) 2-hydroxyethyl acrylate, 2-hydroxypropyl (meth) acrylate and other monomers having a hydroxyl group; or pentaerythritol triacrylate 14 323095 201202276 and Liu Ya An adduct of hexamethylene diisocyanate, an adduct of dipentaerythritol pentaacry late and a hexamethylene diisocyanate, and an amine (meth)acrylic acid Urethane (meth)acrylate; ethylene glycol di(meth)acrylate, diethylene glycol di(mercapto)acrylate, triethylene glycol di(meth)acrylate, tetraethylene Alcohol bis(indenyl) acrylate, tetramethylene glycol bis(indenyl) acrylate, trishydroxypropyl propane tris(decyl) acrylate, trimethylolethane tris(decyl) acrylate, new Pentaerythritol bis(indenyl) acrylate, neopentyl alcohol three ( Mercapto) acrylate, pentaerythritol tetrakis(mercapto) acrylate, dipentaerythritol tetrakis(mercapto) acrylate, dipentaerythritol hexa(meth) acrylate, glycerol A (mercapto) acrylate of a polyhydric alcohol such as a methyl acrylate may be used alone or in combination of two or more. Further, in addition to the above (ii-a), the (i-b) polymerizable oligomer or resin component having at least one polymerizable double bond (except for the structure of (i)) may, for example, be as follows: Epoxy acrylate of bisphenol A type epoxy resin, epoxy acrylate of bisphenol fluorene type epoxy resin, epoxy acrylate of phenol novolac type epoxy resin, epoxy group An epoxy (acrylic) acrylate resin such as epoxy acrylate or the like; a reactant of an epoxy acrylate of an bisphenol A epoxy resin and an acid anhydride a reaction of an epoxy acrylate of an bisphenol type epoxy resin with an acid anhydride, a reaction of an epoxy acrylate of an phenol novolak type epoxy resin with an acid anhydride, and an epoxy of an epoxy polyoxo resin An acid anhydride modified resin of an epoxy (meth)acrylic resin such as a reactant of an acrylate and an acid anhydride; poly(diallyl phthalate) 15 323095 201202276 (poly(diallyl phthalate)), poly(diethylene Base benzene), etc. containing allyl or ethylene Vinyl resin. These compounds may be used alone or in combination of two or more. As the polymerizable compound having at least one polymerizable double bond as the (Π) component, either one of the above-mentioned (ii-a) and (ii-b) may be used, or both may be used in combination. When the exemplified ones are used together with the exemplified ones, the ratio of (ii-a) and (ii-b) can impart transparency and light resistance to the cured product obtained by curing the thermosetting resin composition of the present invention. The weight ratio [(ii-a)/(ii-b)] of the component and the component (ii_b) is preferably arbitrarily changed for the purpose of weather resistance, heat resistance, flatness, surface hardness, adhesion, and the like. 20/80 to 70/30. Here, in the case of producing a thermosetting resin composition for obtaining a cured product having a surface hardness, the above (Io-a) is preferably an amine ester (mercapto) acrylate or a polyol (曱) Base) acrylates. Further, in the case of producing a thermosetting resin composition for obtaining a cured product having both transparency and low gas yield, the above (ii-b) is preferably a bisphenol represented by the following formula (7). A double-type epoxy such as a reaction of an epoxy (mercapto) acrylate of an epoxy resin with an acid anhydride, a reaction of an epoxy (meth) acrylate with a bisphenol type epoxy resin, and an acid needle A reaction of an epoxy (methyl) (tetra) (iv) resin with an acid anhydride. Here, the low gas-producing system of the present invention means that the cured product obtained by hardening the thermosetting (10) test material of the present invention has a reduced weight when heated, and is, for example, a protective film for a color filter, a hard coated material, or an organic One of the indicators of the reliability of a surface protective material such as a sealing material for a device. 323095 16 201202276
-y H02c C〇2H-y H02c C〇2H
(7 (惟,各自獨立地表示氫原子或甲基1表 ⑻所示的雙_環氧_所衍生的雙賴射物7=式 4價的紐殘基。Z表示氫原子或下述 基。a為1至50的數) 的取代(7 (only, each independently represents a hydrogen atom or a double-radical 7 derived from a double-epoxy group represented by the table (8)), and a new residue of the formula 4, wherein Z represents a hydrogen atom or a group below. .a is a substitution of 1 to 50)
(惟’ R5、R6、R7及R8各自獨立地表示氫原子、碳數工至 的烷基、鹵原子或苯基。X表示_c〇一、 -S 腾、,-、卿、一。 (9 9-fluorene-diyl)或直接鍵結。b表示〇至15 —?-.2H)q (9) (惟’ L表示2或3價的羧酸殘基。q為1或2)。 成分(i)與成分(ii)的調配重量比例[(i)/(ii)],較佳 為5/95至60/40,更佳為5/95至50/50。若(i)的含有聚 合性雙鍵的(曱基)丙烯酸酯樹脂的調配比例為少,則硬化 後的硬化物會發生脆化的問題。相對地,若(i)的含有聚合 性雙鍵的(曱基)丙稀酸酯樹脂的調配比例比上述範圍多, 則恐怕會有使樹脂中所占的硬化性官能基的比例變少而使 交聯構造的形成不充分的問題。 323095 17 201202276 此外,成分(i i i)的熱聚合起始劑,可使用例如:過氧 化苯曱醯(benzoyl peroxide)、過氧化月桂醯、二(過氧化 第三丁基)六氫對苯二曱酸酯、過氧化第三丁基-2-乙基己 酸酯、1, 1-過氧化第三丁基-3, 3, 5-三曱基環己烷等有機過 氧化物;偶氮雙異丁晴(azobisisobutyronitrile)、偶氮 雙-4-曱氧基-2,4-二曱基戊腈、偶氮雙環己酮-1-曱腈、偶 氮二苯曱醯、2, 2-偶氮雙(1-乙醯氧基-1-苯基乙烷)等偶氮 化合物;過硫酸鉀、過硫酸銨等水溶性觸媒及過氧化物或 過硫酸鹽與還原劑所組合成的氧化還原觸媒等通常可使用 於陽離子聚合者。成分(iii)的熱聚合起始劑,可考慮本發 明的熱硬化性樹脂組成物的保存安定性或硬化物的形成條 件而選擇。 (iii)成分的熱聚合起始劑的使用量,相對於含有聚合 性雙鍵的(曱基)丙烯酸酯樹脂[成分(i)]及此外的至少具 有1個聚合性雙鍵的聚合性化合物[成分(ii)]的合計,成 分(iii)的重量比例{(iii)/[(i + ii)]}較佳為〇〇〇〇5至 〇 · 2 ’更佳為〇 · 〇 〇 〇 5至0. 1。聚合起始劑的調配比例若為 少,則聚合速度變慢而硬化性降低。反之,若過多,則本 發明的熱硬化性樹脂組成物中的成分(i)及成分(ii)的比 例減少,硬杷物的強度降低。 此外,成分(iv)的矽烷偶合劑,可列舉例如:3_縮水 甘油氧基丙基三曱氧基矽烷 (3-glycidoxypropyltrimethoxysi lane)、3-縮水甘油氧基 丙基三乙氧基矽烧 323〇95 18 201202276 (3-glycidoxypropyltriethoxysi lane)、2-(3, 4-環氧基環 己基)乙基三甲氧基矽烷等環氧類;3-丙烯醯氧基丙基三甲 氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷 (3-methacryloxypropyltrimethoxysilane)、3-曱基丙、烯 醯氧基丙基三乙氧基矽烷 (3-methacryloxypropyltriethoxysi lane)等(甲基)丙締 酸酯類;乙烯基三甲氧基矽烷(vinyl trimethoxysilane)、乙烯基三乙氧基矽烧(vinyl triethoxysilane)、對-苯乙烯基三曱氧基矽烷等乙烯基化 合物;3-異氰酸基丙基三甲氧基矽烷、3_異氰酸基丙基三 乙氧基矽烧等異氱酸酯類;3-腺基丙基三曱氧基矽烧 (3-ureidopropyltrimethoxysilane)、3-脲基丙基三乙氧 基石夕烧等醯基脲(ureide)等石夕烧偶合劑。 成分(iv)的石夕烧偶合劑的使用量,於本發明的熱硬化 性樹脂組成物中,較佳為〇.丨至2〇重量%,更佳為〇· 5至 10重量%。 含有成分(i)的含有聚合性雙鍵的(甲基)丙烯酸酯樹 脂、成分(ii)的至少具有丨個聚合性雙鍵的聚合性化合 物、成分(iii)的熱聚合起始劑、及成分(iv)石夕烧偶合劑作 為必須成77的熱硬化性樹脂組成物,亦可因應所需而溶解 於溶劑’或雛各種添加劑喊用。彳㈣話說,當本發明 丙二醇等醇類;α —或点-結品 醇 ^硬化㈣脂组成物用於濾、色片等時,較佳為在上述必 須成为以外亦❹溶劑。溶劑可列舉例如 正丙醇、異丙醇、乙 哔乙醇 323095 19 201202276 醇(terpineol)等萜稀(terpene)類;丙酮、曱基乙基酮、 環己酮、N-曱基-2-0 比洛唆酮(N-methyl-2-pyrrolidone) 等酮類;曱苯、二甲苯、四曱基苯等芳香族烴類;乙二醇 趟(cellosolve)、乙二醇甲 iKmethyl cellosolve)、乙二 醇乙醚、卡必醇、曱基卡必醇、乙基卡必醇、丁基卡必醇、 丙二醇單曱醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二 醇單乙醚、二丙二醇二曱醚、三乙二醇單曱醚、三乙二醇 單乙醚等二元醇醚類;乙酸乙酯、乙酸丁酯、乳酸乙酯、 乙二醇醚乙酸酯、乙二醇乙醚乙酸酯、乙二醇丁醚乙酸酯、 卡必醇乙酸酯、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、 丙二醇單曱醚乙酸酯、丙二醇單乙醚乙酸酯等酯類,藉由 使用此等溶劑並溶解、混合,可得到均勻的溶液狀組成物。 為了具有塗布性等必要特性,此等溶劑亦可使用2種以上。 此外’可於本發明的熱硬化性樹脂組成物中因應所需 而調配硬化促進劑、塑化劑、填充材、溶劑、均染劑 (leveling agent)、消泡劑等添加劑。其中,塑化劑可列 舉如鄰苯二曱酸二丁酯(dibutyl phthlate)、鄰苯二曱酸 二辛酯、磷酸三曱苯酯(tricresyl phosphate)等。填充材 可列舉如玻璃纖維、氧化矽(silica)、雲母、氧化鋁 (alumina)等。此外,消泡劑和均染劑則可列舉例如矽 (silicon)系、氟系、丙烯酸系的化合物。 本發明的熱硬化性樹脂組成物,於去除溶液的固體成 分(固體成分中包含硬化後成為固體成分的單體)中,期望 其成分(i)的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂、成分 323095 20 201202276 少具有1個聚合性雙鍵的聚合性化合物及成分 (二)的熱聚合起始劑的合計為7G重量%以上,較成刀 更佳為包含90重量%以上。溶劑的量雖依目摔的 度而有所變化’但相對於全體量,較重 的範圍。 重1% 本發明的熱硬化性樹脂組成物中,除了上述成 的含有聚合性雙鍵的(甲基)丙烯酸㈣ 至少具有1絲合性雙鍵㈣合性化合物以外成3= :熱而t合或硬化的其它的樹脂成分。作為其它的樹脂成 f交佳為⑺具有2個以上的環氧基的環氧樹 合物,可列舉如3,3,,5,5,_四甲基妨―聯笨2 (3,3 ,5,5 -tetramethyl-4,4,-biphenol)型環氧樹脂、雙 酴A型環氧樹脂、㈣g型環氧樹脂、紛祕清漆型環氧 樹脂、3, 4-環氧環己烯基甲基_3,,4,_環氧環己稀紐醋、 2’2-雙(經基甲基)-卜丁_1,2_環氧基_4_(2_環氧乙烷 基(oxiranyl))環己細成物,縣絲魏樹脂等。藉由 添加此等環氧樹脂,可設計成滿足各用途的硬化物的必要 特性的組成物’例如’相對於若欲提升硬化物的表面硬度 則會使與基板的密著性降低的—般傾向,藉由使用本發明 的組成物,即可確保必須的表面硬度,並可發揮充分的密 著性。此外,例如從賦予耐候性、耐紐、财熱性的觀點 來看,較佳為環氧基聚矽氧樹脂等聚矽氧化合物,可因應 用途而作物理性質的設計。關於與此精脂成分的併用, 期望以使所得到的硬化物(塗膜)不產±渾濁的方式而均句 323095 21 201202276 地相溶’本發明發現域成分⑴的含絲合時鍵的(曱 基)丙稀酸_脂與此等樹脂成分的最適當的混合比例由 此而可抑制硬化物(塗膜)的渾濁。 此外,本發明的塗膜(硬化物),可藉由例如 硬化性樹脂組成物塗布於預定的基板等並乾燥後,再 加熱’使其硬化而得到。 接下來,關於使用熱硬化性樹脂組成物的塗膜(硬化物、 =方法’於以下說明其-例。首先,於基板等的表面 上塗布熱硬化性樹脂組成物後,進行第i階段的烘烤以使 溶劑蒸發,並且以第2階段的供烤促進熱聚合反應,而形 成硬化物》 …將熱硬化性樹脂組成物塗布於基板時,除了公知的溶 液浸潰法、喷霧法以外,亦可採用使用親式塗布機、地坪 塗布機(Land⑽te〇、旋轉器(spinner)的方法等任〆方 法。藉由此等方法,塗布為所期望的厚度後,以供烤去除 溶劑並促進熱聚合反應,藉此而形成硬化物。帛丨階段的 烘烤是藉由以㈣、加熱板等進行之加熱、真空乾燥或组 合此等而進行。第1階段的供烤中的加熱溫度及加熱時 間,可因應所使用的溶劑作適宜地選擇,例如以8()至12〇 °C的溫度進行1至20分鐘。第2階段_烤,例㈣15〇 至300°C的溫度進行10至120分鐘。 形成硬化物時所使㈣基板,可馨例如玻璃 、透明 薄膜(例如聚碳酸酯、聚對苯二甲酸乙二醋 (polyethyleneterephthalate)、聚醚颯等日)等。此外,亦 323095 22 201202276 可因應所需,於此等基板施加以石夕烧偶合劑等而進行的二 品處理、電敷處理、離子覆鑛(i〇n plating)、濺參、 反應法、真空蒸鐘等適宜的前處理❶此外,當然亦可^ 與上述說明的内容不同的程序而得到硬化物。 (實施例) 以 ,根據通式(6)所示的含有聚合性雙鍵的(曱義) 丙烯酸酯樹脂的合成例等,對本發明作更進一步的詳細說 明。而且’本發明不侷限於此等合成例等的範圍。此外, 以下的合成例的樹脂的評價,只要未特別限定,即如下述 進行。 [固體成分濃度] 根據使合成例(及比較合成例)中所得到的樹脂溶液 (包含反應生成物和含有聚合性雙鍵的(曱基)丙烯酸酯樹 脂的狀況)lg含浸於玻璃過濾器[重量:WD(g)],進行秤量 [W/g)],然後以16(TC加熱2小時後的[WXg)],依下式而 求得。 1 固體成分濃度(重量%)=1〇〇><(评2-1())/(1嘈(〇 [環氧當量] 使樹脂溶液溶解於二噚烷(dioxane)後,加入漠化四乙 基銨的乙酸溶液,使用電位差滴定裝置(平沼製作所股份有 限公司製造’商品名稱COM-1600)並以1/10N〜過氣酸溶液 滴定而求得。 [酸價] 使樹脂溶液溶解於二噚烷,使用電位差滴定骏置(平沼 323095 23 201202276 製作所股份有限公司製造,商品名稱COM-1600)並以1/ 10N-KOH水溶液滴定而求得。 [分子量] 使用凝膠滲透層析儀(GPC)(T0S0H股份有限公司製的 HLC-8220GPC,溶媒:四氫呋喃,管柱:TSKgel SuperH-2000 (2 支HTSKgel Super H-3000C1 支)+ TSKgel Super H-4000 (1 支HTSKgel Super-H5000(l 支)(T0S0H 股份有限公司 製),溫度:40°C,速度:0.6ml/分鐘)進行測定,以標準 聚苯乙烯(T0S0H股份有限公司製’ PS-〇lig〇mer kit)換算 值而求得重量平均分子量(Mw)的值。 此外,於合成例及比較合成例所使用的代號係如下所 述。 MAA :曱基丙烯酸 MMA:曱基丙稀酸曱酯(methyl methacrylate) CHMA :甲基丙稀酸環己酯(cyclohexyl methacrylate) GMA:曱基丙烯酸縮水甘油酯(glycidyl methacrylate) AIBN :偶氮雙異丁腈(azobisisobutyronitrile) TPP:三苯基膦(triphenylphosphine) DMDG :二乙二醇二曱醚 [合成例1](Rightly, 'R5, R6, R7 and R8 each independently represent a hydrogen atom, an alkyl group to which a carbon number is bonded, a halogen atom or a phenyl group. X represents _c〇1, -S 腾, -, 卿, 一. 9 9-fluorene-diyl) or direct bond. b represents 〇 to 15 —?-.2H)q (9) (only 'L represents a 2 or 3 carboxylic acid residue. q is 1 or 2). The compounding weight ratio [(i)/(ii)] of the component (i) to the component (ii) is preferably 5/95 to 60/40, more preferably 5/95 to 50/50. When the proportion of the (fluorenyl) acrylate resin containing a polymerizable double bond (i) is small, the cured product after hardening has a problem of embrittlement. In contrast, when the proportion of the (fluorenyl) acrylate resin containing a polymerizable double bond in (i) is more than the above range, there is a fear that the proportion of the curable functional group in the resin is reduced. A problem that the formation of the crosslinked structure is insufficient. 323095 17 201202276 Further, as the thermal polymerization initiator of the component (iii), for example, benzoyl peroxide, laurel peroxide, and di(t-butylperoxide) hexahydrop-benzoquinone can be used. Organic peroxides such as acid esters, tert-butyl-2-ethylhexanoate peroxide, 1, 1-butyl-1-butyl-3,3,5-trimethylcyclohexane; azobis Azobisisobutyronitrile, azobis-4-decyloxy-2,4-dimercapto valeronitrile, azobiscyclohexanone-1-indene nitrile, azodibenzoquinone, 2, 2-couple An azo compound such as nitrogen bis(1-acetoxy-1-phenylethane); a water-soluble catalyst such as potassium persulfate or ammonium persulfate; and an oxidation of a peroxide or a persulfate combined with a reducing agent Reducing catalysts and the like can generally be used for cationic polymerization. The thermal polymerization initiator of the component (iii) can be selected in consideration of the storage stability of the thermosetting resin composition of the present invention or the formation conditions of the cured product. (iii) The amount of the thermal polymerization initiator used as the component, the (mercapto) acrylate resin (component (i)) containing a polymerizable double bond, and the polymerizable compound having at least one polymerizable double bond In the total of the component (ii), the weight ratio of the component (iii) {(iii)/[(i + ii)]} is preferably 〇〇〇〇5 to 〇· 2 'better 〇· 〇〇〇 5 to 0.1. When the proportion of the polymerization initiator is small, the polymerization rate is slow and the hardenability is lowered. On the other hand, when the amount is too large, the ratio of the component (i) and the component (ii) in the thermosetting resin composition of the present invention is reduced, and the strength of the hard product is lowered. Further, the decane coupling agent of the component (iv) may, for example, be 3-glycidoxypropyltrimethoxysi lane or 3-glycidoxypropyltriethoxysulfonate 323. 〇95 18 201202276 (3-glycidoxypropyltriethoxysi lane), epoxy such as 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane; 3-propenyloxypropyltrimethoxydecane, 3- (meth)propionate such as 3-methacryloxypropyltrimethoxysilane, 3-mercaptopropylpropyl, 3-methacryloxypropyltriethoxysi lane Vinyl trimethoxysilane, vinyl triethoxysilane, vinyl compound such as p-styryl tridecyloxydecane; 3-isocyanatopropyltrimethyl Isodecanoic acid esters such as oxydecane, 3-isocyanatopropyltriethoxysulfonate; 3-ureidopropyltrimethoxysilane, 3-ureidopropyltri A sulphur coupling agent such as ureide such as ethoxylate. The amount of the sulphur coupling agent to be used in the component (iv) is preferably from 〇.丨 to 2% by weight, more preferably from 5% to 10% by weight, based on the thermosetting resin composition of the present invention. a (meth) acrylate resin containing a polymerizable double bond of component (i), a polymerizable compound having at least one polymerizable double bond of component (ii), a thermal polymerization initiator of component (iii), and Ingredient (iv) The stone-lighting coupling agent is a thermosetting resin composition which must be 77, and may be dissolved in a solvent or a variety of additives as needed. In the case of the present invention, when an alcohol such as propylene glycol or an α- or a dot-form alcohol-hardening (tetra) lipid composition is used for filtration, coloring or the like, it is preferred to use a solvent other than the above. The solvent may, for example, be n-propanol, isopropanol, ethyl hydrazine ethanol 323095 19 201202276 alcohol (terpineol), etc.; terpene; acetone, mercaptoethyl ketone, cyclohexanone, N-mercapto-2-0 Ketones such as N-methyl-2-pyrrolidone; aromatic hydrocarbons such as toluene, xylene, tetradecylbenzene; ethylene glycol (cellosolve), ethylene glycol (iKmethyl cellosolve), Glycol diethyl ether, carbitol, decyl carbitol, ethyl carbitol, butyl carbitol, propylene glycol monoterpene ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol dioxime Diol ethers such as ether, triethylene glycol monoterpene ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, ethyl lactate, glycol ether acetate, ethylene glycol ethyl ether acetate , ethylene glycol butyl ether acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monoterpene ether acetate, propylene glycol monoethyl ether acetate, etc. The esters can be obtained by using these solvents, dissolving and mixing to obtain a uniform solution-like composition. These solvents may be used in combination of two or more kinds in order to have the necessary properties such as coating properties. Further, an additive such as a curing accelerator, a plasticizer, a filler, a solvent, a leveling agent, or an antifoaming agent may be blended in the thermosetting resin composition of the present invention as needed. Among them, the plasticizer may, for example, be dibutyl phthlate, dioctyl phthalate or tricresyl phosphate. Examples of the filler include glass fiber, silica, mica, alumina, and the like. Further, examples of the antifoaming agent and the leveling agent include a silicon-based, fluorine-based, and acrylic-based compound. In the thermosetting resin composition of the present invention, a polymerizable double bond-containing (meth)acrylic acid of the component (i) is desired in the solid component of the removal solution (the solid component contains a monomer which becomes a solid component after curing). The ester resin and the component 323095 20 201202276 The total amount of the polymerizable compound having one polymerizable double bond and the thermal polymerization initiator of the component (ii) is 7 G% by weight or more, and more preferably 90% by weight or more. The amount of the solvent varies depending on the degree of the drop, but it is a relatively heavy range with respect to the total amount. 1% by weight of the thermosetting resin composition of the present invention, in addition to the above-mentioned (meth)acrylic acid (tetra) containing a polymerizable double bond, having at least one linear double bond (tetra) compound, 3 = heat and t Other resin components that are combined or hardened. As another resin, it is preferable that (7) an epoxy eutectic having two or more epoxy groups, for example, 3, 3, 5, 5, _ tetramethyl may be associated with 2 (3, 3) , 5,5-tetramethyl-4,4,-biphenol) epoxy resin, double bismuth A type epoxy resin, (iv) g type epoxy resin, viscous varnish type epoxy resin, 3, 4-epoxycyclohexene Methyl 3,4,_epoxy cyclohexane vinegar, 2'2-bis(radiomethyl)-butin-1, 2_epoxy_4_(2_oxiranyl (oxiranyl)) cyclohexene fines, county silk Wei resin. By adding such an epoxy resin, a composition which can be designed to satisfy the necessary characteristics of the cured product of each use, for example, can be lowered in comparison with the surface hardness of the cured product to improve the adhesion to the substrate. With the tendency to use the composition of the present invention, it is possible to secure a necessary surface hardness and to exhibit sufficient adhesion. Further, for example, from the viewpoint of imparting weather resistance, Nike resistance, and heat recovery, a polyoxyxylene compound such as an epoxy polyoxyxylene resin is preferably used as a physical property for the purpose of use. In combination with the essential lipid component, it is desirable that the obtained cured product (coating film) does not produce ± turbidity and is uniformly 323095 21 201202276. The present invention finds that the domain component (1) contains a silky bond. The most suitable mixing ratio of the (mercapto) acrylic acid _ lipid to these resin components can thereby suppress the turbidity of the cured product (coating film). In addition, the coating film (cured material) of the present invention can be obtained by, for example, applying a curable resin composition to a predetermined substrate or the like, drying it, and heating it to cure it. Next, a coating film (cured material, = method) using a thermosetting resin composition will be described below. First, after applying a thermosetting resin composition on the surface of a substrate or the like, the i-stage is performed. Baking to evaporate the solvent, and to promote the thermal polymerization reaction in the second stage of the baking to form a cured product. When the thermosetting resin composition is applied to the substrate, in addition to the known solution dipping method and spraying method, Alternatively, a method using a pro-coater, a floor coater (Land (10) te 〇, a spinner, etc.) may be employed, and after coating to a desired thickness, the solvent may be removed for baking. The heat polymerization reaction is promoted to form a cured product. The baking in the 帛丨 stage is carried out by heating with (4), a hot plate, or the like, vacuum drying, or a combination thereof. The heating temperature in the first stage of the baking is performed. And the heating time can be suitably selected according to the solvent to be used, for example, 1 to 20 minutes at a temperature of 8 () to 12 ° C. The second stage - roasting, and (4) 15 to 300 ° C temperature 10 Up to 120 minutes. (4) The substrate can be made into a hardened material, such as glass, a transparent film (such as polycarbonate, polyethylene terephthalate, polyether oxime, etc.). In addition, 323095 22 201202276 can also be used. It is necessary to apply a suitable pretreatment such as a second product treatment, an electric coating treatment, an ion coating, a sputtering method, a reaction method, or a vacuum steaming, which are carried out by using a sulphur coupling agent or the like. Further, it is a matter of course that a cured product can be obtained by a procedure different from that described above. (Example) Synthesis of a (meth) acrylate resin containing a polymerizable double bond represented by the general formula (6) The present invention will be further described in detail, and the present invention is not limited to the scope of the synthesis examples and the like. The evaluation of the resin of the following synthesis examples is carried out as follows, unless otherwise specified. Component concentration] The resin solution (including the reaction product and the (fluorenyl) acrylate resin containing a polymerizable double bond) obtained in the synthesis example (and the comparative synthesis example) The glass filter [weight: WD (g)], weighed [W / g)], and then 16 (TC heated 2 hours [WXg)], according to the following formula. 1 Solid content concentration (weight %)=1〇〇><(Evaluation 2-1())/(1嘈(〇[epoxide equivalent]] After dissolving the resin solution in dioxane, it is added to the desert tetraethylammonium. The acetic acid solution was obtained by titration with a 1/10 N~peroxy acid solution using a potentiometric titration apparatus (manufactured by Hiranuma Co., Ltd., trade name: COM-1600). [Acid value] The resin solution was dissolved in dioxane, and used. The potentiometric titration was determined by the titration of 1/10 N-KOH aqueous solution (manufactured by Hirohuma 323095 23 201202276, manufactured by Seiko Co., Ltd., trade name: COM-1600). [Molecular weight] A gel permeation chromatography (GPC) (HLC-8220GPC manufactured by T0S0H Co., Ltd., solvent: tetrahydrofuran, column: TSKgel SuperH-2000 (2 HTSKgel Super H-3000C1) + TSKgel Super H-) 4000 (1 HTSKgel Super-H5000 (1) (T0S0H Co., Ltd.), temperature: 40 ° C, speed: 0.6 ml / min) was measured with standard polystyrene (T0S0H Co., Ltd. 'PS- The value of the weight average molecular weight (Mw) was determined by the conversion value of the 〇lig〇mer kit. The code used in the synthesis example and the comparative synthesis example is as follows. MAA: mercaptoacrylic acid MMA: mercaptoacrylic acid Methyl methacrylate CHMA: cyclohexyl methacrylate GMA: glycidyl methacrylate AIBN : azobisisobutyronitrile TPP: triphenylphosphine ( Triphenylphosphine) DMDG : diethylene glycol dioxime [synthesis example 1]
於附有氮氣導入管及回流管的1000ml四口燒瓶中,裝 入曱基丙烯酸51.65g(〇.60mol)、曱基丙烯酸甲酯38. 44g (0.38mol)、曱基丙烯酸環己酯 36.33g(0.22mol)、AIBN 24 323095 201202276 5. 91g(0. 036mol)、及 DMDG 368g,於 80 至 85°C在氮氣氣 流下攪拌8小時使其聚合。並且,於燒瓶内裝入曱基丙烯 酸縮水甘油酯 39. 23g(0. 28mol)、TPP 1.44g(0· 0055rool)、 及2, 6-二-第三丁基-對甲酚0. 055g,於80至85°C攪拌16 小時,得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂(i)-l。 所得到的含有聚合性雙鍵的(曱基)丙烯酸酯樹脂的固體成 分濃度為32.0質量%,酸價(以固體成分換算)為llOmgKOH/ g,以GPC分析的Mw為18080。此外,從所得到的含有聚 合性雙鍵的(甲基)丙烯酸酯樹脂的IR測定,觀測到於1409 cm_1(乙烯基)、1186 cnf1(羧基)有波峰。由此,而確認了其 為具有聚合性雙鍵與羧基的含有聚合性雙鍵的(甲基)丙烯 酸酯樹脂。 [合成例2] 於附有氮氣導入管及回流管的1000ml四口燒瓶中,裝 入曱基丙稀酸51. 65g(0. 60mol)、曱基丙烯酸甲酯38. 44g (0.38mol)、曱基丙烯酸環己酯 36. 33g(0.22mol)、AIBN 7. 39g(〇.〇45mol)、及 DMDG 371g,於 80 至 85°C在氮氣氣 流下攪拌8小時使其聚合。並且,於燒瓶内裝入甲基丙烯 酸縮水甘油酯 39. 23g(0. 28mol)、TPP 1. 44g(0. 0055mol)、 及2,6-二-第三丁基-對曱酚〇.〇558,於80至85°(:攪拌 16小時,得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂(i) -2。所得到的含有聚合性雙鍵的(曱基)丙烯酸酯樹脂的固 體成分濃度為31.5質量%,酸價(以固體成分換算)為109 mgKOH/g,以GPC分析的Mw為14400。此外,從所得到的 25 323095 201202276 含有聚合性雙鍵的(曱基)丙烯酸酯樹脂的IR測定,觀測到 於1410〇11_1(乙烯基)、1185cin_1(羧基)有波峰。由此,而確 認了其為具有聚合性雙鍵與羧基的含有聚合性雙鍵的(甲 基)丙稀酸S旨樹脂。 [合成例3 ] 於附有氮氣導入管及回流管的1000ml四口燒瓶中,裝 入曱基丙稀酸51. 65g(0. 60mol)、甲基丙稀酸曱酯38. 44g (0.38mol)、曱基丙烯酸環己酯 36.34g(0.22mol)、AIBN 3. 35g(0· 020mol)、及 DMDG 363g,於 80 至 85°C在氮氣氣 流下攪拌8小時使其聚合。並且,於燒瓶内裝入曱基丙烯 酸縮水甘油酯 37. 53g(〇. 26mol)、TPP 1. 38g(0. 0053mol)、 及2,6-二-第三丁基-對曱酚0.053舀,於80至85°(:攪拌 16小時,得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂 (i)-3。所得到的含有聚合性雙鍵的(曱基)丙烯酸酯樹脂的 固體成分濃度為31.7質量%,酸價(以固體成分換算)為117 mgKOH/g,以GPC分析的Mw為28280。此外,從所得到的 含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的IR測定,觀測到 於1409〇11-1(乙烯基)、1185cm'1(羧基)有波峰。由此,而確 認了其為具有聚合性雙鍵與羧基的含有聚合性雙鍵的(甲 基)丙嫦酸醋樹脂。 [合成例4]In a 1000 ml four-necked flask equipped with a nitrogen gas introduction tube and a reflux tube, 51.65 g (〇.60 mol) of mercaptoacrylic acid, 38.44 g (0.38 mol) of methyl methacrylate, and 36.33 g of cyclohexyl methacrylate were charged. (0.22 mol), AIBN 24 323095 201202276 5. 91 g (0. 036 mol) and DMDG 368 g were polymerized by stirring at 80 to 85 ° C for 8 hours under a nitrogen stream. 055g,,,,,,,,, The mixture was stirred at 80 to 85 ° C for 16 hours to obtain a (fluorenyl) acrylate resin (i)-1 containing a polymerizable double bond. The obtained (fluorenyl) acrylate resin containing a polymerizable double bond had a solid content concentration of 32.0% by mass, an acid value (in terms of solid content) of 11 mgKOH/g, and a Mw of G80 of 18080. Further, from the IR measurement of the obtained (meth) acrylate resin containing a polymerizable double bond, a peak was observed at 1409 cm -1 (vinyl) and 1186 cnf1 (carboxyl). Thus, it was confirmed that the (meth) acrylate resin having a polymerizable double bond and a carboxyl group and having a polymerizable double bond was used. [Synthesis Example 2] In a 1000 ml four-necked flask equipped with a nitrogen gas introduction tube and a reflux tube, 51.65 g (0.60 mol), methyl methacrylate, 38.44 g (0.38 mol), 36. 33 g (0.22 mol) of hexyl methacrylate, AIBN 7.39 g (〇.〇45 mol), and 371 g of DMDG were polymerized by stirring at 80 to 85 ° C for 8 hours under a nitrogen stream. Further, the flask was charged with glycidyl methacrylate 39.23 g (0.28 mol), TPP 1.44 g (0.055 mol), and 2,6-di-t-butyl-p-phenolphthalein. 558, at 80 to 85° (: stirring for 16 hours to obtain a (fluorenyl) acrylate resin (i)-2 containing a polymerizable double bond. The obtained (fluorenyl) acrylate resin containing a polymerizable double bond The solid content concentration was 31.5% by mass, the acid value (calculated as solid content) was 109 mgKOH/g, and the Mw analyzed by GPC was 14,400. Further, from the obtained 25 323095 201202276 (polymerizable) double bond-containing (fluorenyl) acrylic acid In the IR measurement of the ester resin, it was observed that there were peaks in 1410〇11_1 (vinyl) and 1185cin_1 (carboxyl group), and it was confirmed that it was a polymerizable double bond-containing (methyl) having a polymerizable double bond and a carboxyl group. The acrylic acid S is a resin. [Synthesis Example 3] In a 1000 ml four-necked flask equipped with a nitrogen gas introduction tube and a reflux tube, a mercaptopropionic acid was added in an amount of 51.65 g (0.60 mol), bismuth methacrylate Ester 38. 44g (0.38mol), cyclohexyl methacrylate 36.34g (0.22mol), AIBN 3. 35g (0· 020mol), and DMDG 363g, at 80 The mixture was stirred at 85 ° C for 8 hours under a nitrogen stream, and the flask was charged with glycidyl methacrylate 37.53 g (〇. 26 mol), TPP 1.38 g (0.053 mol), and 2,6 -Di-t-butyl-p-nonylphenol 0.053 Torr at 80 to 85° (: stirring for 16 hours to obtain a (fluorenyl) acrylate resin (i)-3 containing a polymerizable double bond. The solid content of the (fluorenyl) acrylate resin having a double bond was 31.7% by mass, the acid value (in terms of solid content) was 117 mgKOH/g, and the Mw of GPC analysis was 28,280. Further, the obtained polymerization was contained. The IR measurement of the (meth) acrylate resin of the double bond was observed to have a peak at 1409 〇 11-1 (vinyl) and 1185 cm '1 (carboxyl group). Thus, it was confirmed that it had a polymerizable double bond. A (meth)propionic acid vinegar resin containing a polymerizable double bond with a carboxyl group. [Synthesis Example 4]
於附有氮氣導入管及回流管的l〇〇〇ml四口燒瓶中’裝 入曱基丙烯酸51.65g(〇.60m〇l)、曱基丙烯酸曱酯38.44g (0.38mol)、曱基丙稀酸環己酯 36.34g(0.22mol)、AIBN 26 323095 201202276 2· 36g(0. 〇14mol)、及 DMDG 357g,於 80 至 85°C在氮氣氣 流下攪拌8小時使其聚合。並且,於燒瓶内裝入曱基丙烯 酸縮水甘油酯 35· 82g(0. 25mol)、TPP 1. 32g(0. 0050mol)、 及2,6-二-第三丁基-對甲酚0.053轻,於80至85。(:攪拌 16小時,得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂 (i)-4。所得到的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的 固體成分濃度為31. 7質量%,酸價(以固體成分換算)為120 mgKOH/g ’以GPC分析的Mw為44380。此外,從所得到的 含有聚合性雙鍵的(曱基)丙烯酸酯樹脂的IR測定,觀測到 於Mllcm、乙稀基)、ΙΙδδαιΓ1(鲅基)有波峰。由此,而確 認了其為具有聚合性雙鍵與羧基的含有聚合性雙鍵的(甲 基)丙稀酸酯樹脂。 [合成例5] 於附有氣氣導入管及回流管的1000ml四口燒瓶中,裝 入甲基丙稀酸63. 02g(0. 73mol)、曱基丙稀酸曱酯46. 86g (0. 47mol)、AIBN 5. 91g(0. 036mol)、及 DMDG 340g,於 80 至85°C在氮氣氣流下攪拌8小時使其聚合。並且,於燒瓶 内裝入甲基丙婦酸縮水甘油自旨46. 06g(0. 32mol)、TPP 1.70忌(0.0065111〇1)、及2,6-二_第三丁基-對曱盼 0.065运, 於80至85°C攪拌16小時,得到含有聚合性雙鍵的(曱基) 丙稀酸酯樹脂(i )-5。所得到的含有聚合性雙鍵的(曱基) 丙烯酸酯樹脂的固體成分濃度為32. 7質量%,酸價(以固體 成分換算)為146mgK0H/g,以GPC分析的Mw為16600。此 外’從所得到的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的 27 323095 201202276 IR測定,觀測到於1411cm_1(乙烯基)、1185CHT1(羧基)有波 峰。由此’而確認了其為具有聚合性雙鍵與羧基的含有聚 合性雙鍵的(曱基)丙稀酸g旨樹脂。 [合成例6] 於附有氮氣導入管及回流管的l〇〇〇ml四口燒瓶中,裝 入曱基丙烯酸56. 82g(0· 66mol)、曱基丙烯酸曱酯42. 05g (0· 42mol)、甲基丙烯酸環己酯 20. 19g(0. 12mol)、AIBN 5. 91g(0. 036mol)、及 DMDG 352g,於 80 至 85°C在氮氣氣 流下擾拌8小時使其聚合。並且,於燒槪内裝入甲基丙烯 酸縮水甘油酯 42. 65g(0. 30mol)、TPP 1. 57g(0. 0060mol)、 及2, 6-二-第三丁基-對曱酚〇. 〇6〇g,於go至85〇c攪拌 16小時’得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂(i) -6。所得到的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的固 體成分濃度為32.6質量%,酸價(以固體成分換算)為123 mgKOH/ g ’以GPC分析的Mw為16290。此外,從所得到的 含有聚合性雙鍵的(曱基)丙稀酸醋樹脂的I R測定,觀測到 於ΜΟΜιηΙ乙烯基)、(羧基)有波峰。由此,而確 遇了其為具有聚合性雙鍵與叛基的含有聚合性雙鍵的(甲 基)丙烯酸酯樹脂。 [合成例7 ] 於附有氮氣導入管及回流管的l〇〇〇ml四口燒瓶中,裝 入甲基丙烯酸44. 42g(0. 52mol)、曱基丙烯酸甲酯32. 44g (0.32mol)、甲基丙烯酸環己酯 60. 56g(0.36mol)、AIBN 5. 91g(0.036mol)、及 DMDG 375g,於 80 至 85ΐ在氮氣氣 323095 28 201202276 流下攪拌8小時使其聚合。並且,於燒瓶内裝入曱基丙烯 酸縮水甘油酯 35. 82g(〇· 25m〇1)、Tpp L 32g(〇 〇〇5〇m〇1)、 及2, 二-第三丁基-對曱酚0. 050g,於80至85°C攪拌 16小時’得到含有聚合性雙鍵的(曱基)丙烯酸酯樹脂(i) _7 °所得到的含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的固 體成分濃度為32.7質量%,酸價(以固體成分換算)為86 mgKOH/g ’以GPC分析的Mw為15370。此外,從所得到的 含有聚合性雙鍵的(甲基)丙烯酸酯樹脂的IR測定,觀測到 於1410 cm (乙烯基)、1186 cm-i(羧基)有波峰。由此,而 確s忍了其為具有聚合性雙鍵與羧基的含有聚合性雙鍵的 (曱基)丙烯酸酯樹脂。 (實施例1至2、比較例1至3) 接下來,根據關於熱硬化性樹脂組成物及其硬化物的 製造的實施例及比較例,對本發明作具體地說明,但本發 明不偈限於此等例子。在此’以後的實施例及比較例的熱 硬化性樹脂組成物及其硬化物在製造時所使用的原料及代 號係如下所述。 成分(i)-l :上述合成例1所得到的熱硬化性樹脂 成分(ι)-2 :上述合成例2所得到的熱硬化性樹脂 成分(i)-3 :上述合成例3所得到的熱硬化性樹脂 成分(i)-4 :上述合成例4所得到的熱硬化性樹脂 成分(ι)-5 :上述合成例5所得到的熱硬化性樹脂 成分(i)-6 :上述合成例6所得到的熱硬化性樹脂 成分(ι)-7 :上述合成例7所得到的熱硬化性樹脂 29 323095 201202276 成分(ii )-1 :新戊四醇三丙烯酸酯胺酯預聚物(共榮社 化學製造,商品名稱UA-306H) 成分(ii)-2 :雙酚苐塑環氧基二丙烯酸酯的酸酐加成 物的56.5質量%丙二醇單甲醚乙酸酯溶液(新日鐵化學製 造,商品名稱V-259ME;) 成分(ii)-3:笨乙烯/順丁烯二酸酐共聚物的甲基丙烯 酸2-羥基乙酯加成物(Mw=4350,酸價= 138mgK0H/g,固體 成分濃度72« 成分(ii)-4 :苯乙烯/順丁烯二酸酐共聚物的丙烯酸 2-經基乙酯加成物(Mw=4070,酸價=145mgK0H/g,固體成分 濃度55« 成分(i i i):熱聚合起始劑(日油製造,商品名稱NYPER BMT-K40) 成分(iv):矽烷偶合劑(3-異氰酸基丙基三乙氧基石夕 烷) 成分(v) : 3, 3’,5, 5’ -四曱基-4, 4’ -聯苯二酚型環氧樹 脂(Japan Epoxy Resin 製造,商品名稱 YX-4000H) 成分(vi):甲基丙烯酸苯曱酯/曱基丙烯酸共聚物 (Mw=10100,酸價=102mgKOH/g) 溶劑-1 :二乙二醇二曱醚 溶劑-2:丙二醇單甲醚乙酸酯 添加劑:表面活性劑(surfactant)(Dow Corning公司 製造,商品名稱FZ-2122) 此外,(vi)為不含有聚合性雙鍵且不含有環氧基等反 30 323095 201202276 應性官能基的樹脂成分。 . 將上述調配成分以表1所示的比例進行調配,調製成 實施例1至3及比較例1的熱硬化性樹脂組成物。並且, 表1中的數值皆表示重量份。 31 323095 201202276 [表1] 實施例1 實施例2 實施例3 實施例4 實施例5 成分(i) (0-1 (i)-2 (i)-3 (i)-4 (i)-5 22. 28 22. 63 18. 33 18. 33 17. 88 成分(i i) (ii)-l (ii)-l (ii)-l (ii)-1 (ii)-l 7. 72 7. 72 8. 72 8. 72 8. 72 成分(iii) 0. 19 0. 19 0. 04 0. 04 0. 04 成分(iv) 1. 49 1.49 0. 91 0. 91 0. 91 成分(v) 3. 53 3. 53 溶劑-1 64. 74 64. 39 59. 15 59. 15 59. 15 溶劑-2 12. 81 12. 81 13. 26 添加劑 0. 06 0. 06 0. 05 0. 05 0. 05 實施例6 實施例7 實施例8 實施例9 成分(i) (i)-6 (0-7 (0-1 (i)-l 17. 88 17. 88 4. 67 4. 70 成分(ii) (ii)-l (ii)-l (ii)-l (ii)-l 8. 72 8. 72 6. 73 3. 76 (ii)-2 (ii)-2 11. 91 14. 64 成分(iii) 0. 04 0. 04 0. 19 0. 17 成分(iv) 0. 91 0. 91 0. 94 0. 94 成分(V) 1. 50 溶劑-1 59. 15 59. 15 58. 8 58. 8 溶劑-2 13. 26 13. 26 16. 73 15. 47 添加劑 0. 05 0. 05 0. 03 0. 02 32 323095 201202276 [表2] 比較例1 比較例2 比較例3 成分(i) 成分(ii) (ii)-l (ii)-l (ii)-l 7. 72 7. 72 7. 72 (ϋ)-3 (ϋ)-4 9. 90 12. 96 成分(iii) 0. 19 0. 19 0. 19 成分(iv) 1.49 1.49 1.49 成分(V) 3. 53 3. 53 3. 53 成分(vi) 7. 13 溶劑-1 77. 12 74. 06 79.89 溶劑-2 添加劑 0. 06 0. 06 0. 06 [硬化物的作成] 將表1及表2所示的熱硬化性樹脂組成物,使用旋轉 塗布機(spin coater)於125mmxl25mm的玻璃基板上以使第 2階段烘烤後的膜厚成為1.3至的方式而進行塗 布,使用熱風乾燥機以90°C進行1分鐘的第1階段烘烤而 作成塗布板。然後,使用熱風乾燥機以230°C進行30分鐘 的第2階段烘烤,得到實施例1至9及比較例1至3的硬 化物(塗膜)。 關於上述所得到的實施例1至9及比較例1至3的由 熱硬化性樹脂組成物所構成的硬化物(塗膜),將評價其密 33 323095 201202276 著性及硬度等的結果表示於表2。此等的評價方法係如以 下所述。 臈厚: 使用觸針式段差形狀測定裝置(KLA-Tencor股份有限 公司製造,商品名稱P-10)進行測定。 密著性: 將於玻璃基板上作成的硬化物,於溫度121°C、濕度 100%、氣壓2atm的條件下放置5小時。並且,使用太佑機 材股份有限公司製造的Super Cutter Guide,將放置過的 硬化物切割成形成有100個正方形棋盤格者,在 棋盤格上貼附透明膠帶(cellophane tap)(NICHIBAN製造) 後’進行剝除膠帶的膠帶剝離試驗。棋盤格中的硬化物全 部無剝離的狀況為〇,棋盤格中的硬化物的未達1 /3剝離 的狀況為△,1/3以上剝離的狀況為x。 塗膜硬度1 : 將於玻璃基板上作成的硬化物,遵照JIS_K54〇〇的試 驗法,以使用鉛筆硬度試驗機施加1kg荷重時不會對塗膜 造成傷痕的最高的錯筆硬度表示。所使用的紹筆為「二菱In a l〇〇〇ml four-necked flask equipped with a nitrogen gas introduction tube and a reflux tube, 51.65 g (〇.60 m〇l) of methacrylic acid and 38.44 g (0.38 mol) of decyl acrylate were added. Dilute cyclohexyl ester 36.34 g (0.22 mol), AIBN 26 323095 201202276 2·36 g (0. 〇14 mol), and DMDG 357 g were polymerized by stirring at 80 to 85 ° C for 8 hours under a nitrogen stream. Further, the flask was charged with glycidyl methacrylate 35.82 g (0.25 mol), TPP 1.32 g (0.050 mol), and 2,6-di-t-butyl-p-cresol 0.053. From 80 to 85. (7) The solid content concentration of the (meth) acrylate resin containing a polymerizable double bond was 31. 7 The mass %, the acid value (calculated as solid content) was 120 mgKOH/g 'The Mw analyzed by GPC was 44,380. Further, from the IR measurement of the obtained (fluorenyl) acrylate resin containing a polymerizable double bond, it was observed. There are peaks in Mllcm, Ethyl) and ΙΙδδαιΓ1 (鲅). Thus, it was confirmed that it is a (meth) acrylate resin having a polymerizable double bond and a carboxyl group and having a polymerizable double bond. [Chemical Example 5] In a 1000 ml four-necked flask equipped with a gas introduction tube and a reflux tube, 63. 02 g (0.73 mol), decyl isopropyl acrylate 46. 86 g (0 47 mol), AIBN 5.91 g (0.336 mol), and DMDG 340 g were polymerized by stirring at 80 to 85 ° C for 8 hours under a nitrogen stream. Further, the flask was charged with methyl acetoacetate glycidol from the purpose of 46. 06 g (0.32 mol), TPP 1.70 bogey (0.0065111〇1), and 2,6-di-t-butyl group-to-bee 0.065 This was stirred at 80 to 85 ° C for 16 hours to obtain (mercapto) acrylate resin (i)-5 containing a polymerizable double bond. The solid content concentration of the obtained (fluorenyl) acrylate resin containing a polymerizable double bond was 32.7% by mass, the acid value (calculated as solid content) was 146 mgKOH/g, and the Mw of GPC analysis was 16,600. Further, from the measurement of 27 323095 201202276 IR of the obtained (meth) acrylate resin containing a polymerizable double bond, it was observed that there were peaks at 1411 cm_1 (vinyl) and 1185 CHT1 (carboxyl). From this, it was confirmed that it is a (mercapto)acrylic acid-containing resin having a polymerizable double bond and a carboxyl group and having a polymerizable double bond. [0. [0086] [0. [0086] [0] [0] [0·5······································· 42 mol), cyclohexyl methacrylate 20.19 g (0.12 mol), AIBN 5.91 g (0.336 mol), and DMDG 352 g were polymerized by stirring at 80 to 85 ° C for 8 hours under a nitrogen stream. Further, in the crucible, 45.6 g (0.30 mol), TPP 1.57 g (0.060 mol), and 2,6-di-t-butyl-p-phenolphthalein were charged. 〇6〇g, stirred at go to 85〇c for 16 hours to obtain a (fluorenyl) acrylate resin (i)-6 containing a polymerizable double bond. The solid content concentration of the obtained (meth) acrylate resin containing a polymerizable double bond was 32.6% by mass, and the acid value (in terms of solid content) was 123 mgKOH/g'. The Mw of GPC analysis was 16,290. Further, from the I R measurement of the obtained (fluorenyl) acrylic acid resin containing a polymerizable double bond, it was observed that there were peaks in the vinyl group and (carboxy group). Thus, it was confirmed that the (meth) acrylate resin having a polymerizable double bond and a repellent group had a polymerizable double bond. [Synthesis Example 7] In a l〇〇〇ml four-necked flask equipped with a nitrogen gas introduction tube and a reflux tube, 44.42 g (0.52 mol), methyl methacrylate 32. 44 g (0.32 mol) was charged. ), cyclohexyl methacrylate 60.56 g (0.36 mol), AIBN 5.91 g (0.036 mol), and DMDG 375 g were polymerized by stirring at 80 to 85 Torr under a nitrogen gas 323095 28 201202276 for 8 hours. Further, the flask was charged with glycidyl methacrylate 35.82 g (〇·25m〇1), Tpp L 32g (〇〇〇5〇m〇1), and 2, di-t-butyl-p-quinone Phenol 0. 050 g, stirred at 80 to 85 ° C for 16 hours to obtain a (meth) acrylate resin containing a polymerizable double bond-containing (fluorenyl) acrylate resin (i) _7 ° containing a polymerizable double bond The solid content concentration was 32.7% by mass, and the acid value (in terms of solid content) was 86 mgKOH/g'. The Mw analyzed by GPC was 15,370. Further, from the IR measurement of the obtained (meth) acrylate resin containing a polymerizable double bond, peaks were observed at 1410 cm (vinyl) and 1186 cm-i (carboxyl). Thus, it is confirmed that it is a (fluorenyl) acrylate resin having a polymerizable double bond and a carboxyl group and having a polymerizable double bond. (Examples 1 to 2, Comparative Examples 1 to 3) Next, the present invention will be specifically described based on examples and comparative examples regarding the production of a thermosetting resin composition and a cured product thereof, but the present invention is not limited thereto. These examples. The materials and codes used in the production of the thermosetting resin composition and the cured product of the subsequent examples and comparative examples are as follows. Component (i)-l: thermosetting resin component (I)-2 obtained in the above Synthesis Example 1: thermosetting resin component (i)-3 obtained in the above Synthesis Example 2: obtained in the above Synthesis Example 3 Thermosetting Resin Component (i)-4: Thermosetting Resin Component (I)-5 obtained in Synthesis Example 4: Thermosetting Resin Component (i)-6 obtained in Synthesis Example 5: Synthesis Example 6 obtained thermosetting resin component (I)-7: thermosetting resin obtained in the above Synthesis Example 29 323095 201202276 Component (ii)-1: Pentaerythritol triacrylate ester prepolymer (total Rongshi Chemical Manufacturing, trade name UA-306H) Ingredient (ii)-2: 56.5 mass% propylene glycol monomethyl ether acetate solution of an anhydride adduct of bisphenol oxime epoxy diacrylate (Nippon Steel Chemical Co., Ltd. Manufactured, trade name V-259ME;) Ingredient (ii)-3: 2-hydroxyethyl methacrylate adduct of a stupid ethylene/maleic anhydride copolymer (Mw=4350, acid value = 138 mg K0H/g, Solid content concentration 72« Component (ii)-4: Acrylic acid 2-thioethyl ester adduct of styrene/maleic anhydride copolymer (Mw=4070, acid value=14 5mgK0H/g, solid concentration 55« Ingredient (iii): Thermal polymerization initiator (manufactured by Nippon Oil, trade name NYPER BMT-K40) Ingredient (iv): decane coupling agent (3-isocyanatopropyltriethyl) Oxygen oxane) Component (v) : 3, 3', 5, 5' - tetradecyl-4, 4'-biphenyldiol type epoxy resin (manufactured by Japan Epoxy Resin, trade name YX-4000H) (vi): phenyl decyl methacrylate / methacrylic acid copolymer (Mw = 10100, acid value = 102 mg KOH / g) Solvent - 1 : diethylene glycol dioxime ether solvent - 2: propylene glycol monomethyl ether acetate Additive: Surfactant (manufactured by Dow Corning Co., Ltd., trade name FZ-2122) Further, (vi) is a resin component which does not contain a polymerizable double bond and does not contain an epoxy group such as an anti-30 323095 201202276 functional group. The above-mentioned compounding components were blended in the proportions shown in Table 1, and the thermosetting resin compositions of Examples 1 to 3 and Comparative Example 1 were prepared. The numerical values in Table 1 are all parts by weight. 31 323095 201202276 [Table 1] Example 1 Example 2 Example 3 Example 4 Example 5 Ingredient (i) (0-1 (i)-2 (i)-3 (i)-4 ( i)-5 22. 28 22. 63 18. 33 18. 33 17. 88 Ingredient (ii) (ii)-l (ii)-l (ii)-l (ii)-1 (ii)-l 7. 72 7. 72 8. 72 8. 72 8. 72 Composition (iii) 0. 19 0. 19 0. 04 0. 04 0. 04 Composition (iv) 1. 49 1.49 0. 91 0. 91 0. 91 Composition (v) 3. 53 3. 53 Solvent-1 64. 74 64. 39 59. 15 59. 15 59. 15 Solvent-2 12. 81 12. 81 13. 26 Additive 0. 06 0. 06 0. 05 0 05 0. 05 Example 6 Example 7 Example 8 Example 9 Ingredient (i) (i)-6 (0-7 (0-1 (i)-l 17. 88 17. 88 4. 67 4. 70 Ingredients (ii) (ii)-l (ii)-l (ii)-l (ii)-l 8. 72 8. 72 6. 73 3. 76 (ii)-2 (ii)-2 11. 91 14. 64 Composition (iii) 0. 04 0. 04 0. 19 0. 17 Composition (iv) 0. 91 0. 91 0. 94 0. 94 Composition (V) 1. 50 Solvent-1 59. 15 59. 15 58. 8 58. 8 Solvent-2 13. 26 13. 26 16. 73 15. 47 Additive 0. 05 0. 05 0. 03 0. 02 32 323095 201202276 [Table 2] Comparative Example 1 Comparative Example 2 Comparative Example 3 Ingredients (i) Ingredients (ii) (ii)-l (ii)-l (ii)-l 7. 72 7. 72 7. 72 (ϋ)-3 (ϋ)-4 9. 90 12. 96 Ingredients (iii) 0. 19 0. 19 0. 19 Ingredients Iv) 1.49 1.49 1.49 Ingredient (V) 3. 53 3. 53 3. 53 Ingredient (vi) 7. 13 Solvent-1 77. 12 74. 06 79.89 Solvent-2 Additive 0. 06 0. 06 0. 06 [Cure Preparation of the material] The thermosetting resin composition shown in Tables 1 and 2 was applied to a glass substrate of 125 mm x 25 mm using a spin coater so that the film thickness after the second baking was 1.3. On the other hand, the coating was carried out, and the first stage baking was performed at 90 ° C for 1 minute using a hot air dryer to prepare a coated sheet. Then, the second stage baking was carried out at 230 ° C for 30 minutes using a hot air dryer to obtain the hard coats (coating films) of Examples 1 to 9 and Comparative Examples 1 to 3. The cured product (coating film) composed of the thermosetting resin composition of Examples 1 to 9 and Comparative Examples 1 to 3 obtained above was evaluated as a result of evaluating the properties and hardness of 33 323095 201202276. Table 2. These evaluation methods are as follows. Thickness: The measurement was carried out using a stylus type step shape measuring device (manufactured by KLA-Tencor Co., Ltd., trade name P-10). Adhesion: A cured product prepared on a glass substrate was allowed to stand under the conditions of a temperature of 121 ° C, a humidity of 100%, and a gas pressure of 2 atm for 5 hours. In addition, using the Super Cutter Guide manufactured by Taiyo Machinery Co., Ltd., the placed hardened material is cut into 100 square checkers, and a cellophane tap (made by NICHIBAN) is attached to the checkerboard. Tape stripping test for stripping tape. The state in which the hardened material in the checkerboard is not peeled off is 〇, the condition of the hardened material in the checkerboard is less than 1 / 3 peeling is Δ, and the condition of 1/3 or more peeling is x. Coating film hardness 1: A cured product prepared on a glass substrate, according to the test method of JIS_K54, is expressed by the highest erroneous hardness which does not cause scratches on the coating film when a load of 1 kg is applied using a pencil hardness tester. The used pen is "Two-way
Hi-uni」。在此’本評價是以作為對於塗膜表面的橫向力(刮 擦)的耐性的指標而實施。 塗膜硬度2 : 將於玻璃基板上作成的硬化物,使用微小膜硬度計 (Fischer Instruments 製造 ’ HM2000)進行測定。壓頭使 用維氏壓頭(Vickers indenter)’將^"以^的荷重以 323095 34 201202276 0. 25mN/sec的負重速度進行負重’在保持荷重1秒後,取 除荷重,並測定馬氏硬度(Martens hardness)(依據ISO 14577)。此處所述的馬氏硬度意指以荷重-進入深度曲線所 算出的硬度,當馬氏硬度為65N/丽2以上時評價為〇,未達 65N/mm2至60N/mm2以上時評價為△’未達60N/nmi2時評價 為X。在此,本評價是以作為對於塗膜表面的縱向力(壓入) 的耐性的指標而實施。 穿透率: 將於玻璃基板上作成的硬化物,使用穿透率計(日本電 色工業製造,商品名稱Spectro Photometer SD5000)測定 穿透率,於波長400nm的穿透率為95%以上時評價為〇, 未達95%至95%以上時評價為△,未達90%時評價為x。 耐熱變色性: 將於玻璃基板上作成的硬化物,使用熱風乾燥機以230 °C進行3小時加熱乾燥處理。並且’將加熱乾燥處理後的 硬化物使用穿透率計(日本電色工業製造,商品名稱Hi-uni". Here, this evaluation was carried out as an index of resistance to lateral force (scratch) on the surface of the coating film. Coating film hardness 2: A cured product prepared on a glass substrate was measured using a microfilm hardness meter (manufactured by Fischer Instruments 'HM2000). The indenter uses a Vickers indenter's load to load the load with a load of 323095 34 201202276 0. 25mN/sec. After holding the load for 1 second, the load is removed and the Markov is measured. Martens hardness (according to ISO 14577). The Martens hardness referred to herein means the hardness calculated by the load-entry depth curve, and is evaluated as 〇 when the Martens hardness is 65 N/L 2 or more, and △ when it is less than 65 N/mm 2 to 60 N/mm 2 or more. 'It is evaluated as X when it is less than 60N/nmi2. Here, the evaluation was carried out as an index of resistance to the longitudinal force (pressing in) of the surface of the coating film. Transmittance: A cured product prepared on a glass substrate, and the transmittance was measured using a transmittance meter (manufactured by Nippon Denshoku Industries Co., Ltd., trade name Spectro Photometer SD5000), and evaluated when the transmittance at a wavelength of 400 nm was 95% or more. For 〇, it is evaluated as △ when it is less than 95% to 95% or more, and when it is less than 90%, it is evaluated as x. Heat-resistant discoloration property: A cured product prepared on a glass substrate was heat-dried at 230 ° C for 3 hours using a hot air dryer. And 'The cured product after the heat drying treatment is a transmittance meter (manufactured by Nippon Denshoku Industries Co., Ltd., trade name)
Spectro Photometer SD5000)測定穿透率,於波長 4〇〇nm 的穿透率為95%以上時評價為〇’未達95%至95%以上時評 價為△,未連90%時評價為X。 耐熱膜厚: 在測定於玻璃基板上作成的硬化物的膜厚[Li( 後’使用熱風乾燥機以230°C進行3小時加熱乾燥處理。 並且,測定加熱乾燥處理後的硬化物的膜厚[L2(//m)]。以 下式求得加熱乾燥處理前後的硬化物的膜厚變化率,对熱 323095 35 201202276 膜厚為90%以上時評價為〇,未達90%時評價為χ。 耐熱膜厚(%)=1〇〇x(L2-Li)/Li 產氣性: 將於玻璃基板上作成的硬化物以刮刀(scraper)等削 切,將所得到的粉末狀硬化物4至6mg的熱重量損失以示 差熱重測定裝置(TG/DTA)(SII股份有限公司製造, EXSTER6000)進行測定。測定條件是在大氣下,以120°C進 行30分鐘的前處理後’以230°C保持2小時。產氣性是根 據重量減少率進行評價’重量減少率越小則為低產氣性越 良好。重量減少率是由加熱前後的重量減少而算出,重量 減少率未達5%時評價為◎’ 5%以上而未達1〇%時評價為 〇,10%以上而未達15%時評價為八,15%以上時評價為X。 323095 36 201202276 —表3] 實施例1 實施例2 實施例3 實施例4 實施例5 熱硬化性樹脂 (i) -l (ii) -l (i) -2 (ii) -l ⑴-3 (ii)-l (i) -4 (ii) -l (i) -5 (ii) -l 膜厚(em) 1.5 1. 5 1.5 1. 5 1.5 密著性 〇 〇 〇 〇 〇 塗膜硬度1 4H 4H 4H 4H 4H 塗膜硬度2 〇 〇 〇 〇 〇 穿透率 〇 〇 〇 〇 〇 耐熱變色性 〇 〇 〇 〇 〇 耐熱膜厚 〇 〇 〇 〇 〇 產氣性 〇 〇 〇 〇 〇 實施例6 實施例7 實施例8 實施例9 熱硬化性樹脂 (i)-6 (i)-7 (i)-l (i)-l (ii)-l (ii)-l (ii)-l (ii)-l (ii)-2 (ii)-2 膜厚(/z m) 1.5 1. 5 1.5 1.5 密著性 〇 〇 〇 〇 塗膜硬度1 4H 4H 4H 4H 塗膜硬度2 〇 〇 〇 〇 穿透率 〇 〇 〇 〇 耐熱變色性 〇 〇 〇 〇 耐熱膜厚 〇 〇 〇 〇 產氣性 〇 〇 ◎ ◎ 37 323095 201202276 [表4] 比較例1 比較例2 比較例3 熱硬化性樹脂 (ii)-l (ii)-3 (ii)-l (ii)-4 (ϋ)-1 膜厚(以m) 1.5 1.5 1. 5 密著性 〇 Δ 〇 塗膜硬度1 3H 3H 3H 塗膜硬度2 Δ Δ X 穿透率 〇 〇 Δ 耐熱變色性 〇 〇 Δ 耐熱膜厚 〇 〇 Δ 產氣性 Δ Δ △ 如上述表3及表4的結果所示,實施例1至9的硬化 物的各種性能優良,特別是相較於比較例1至3,其兼具 密著性及塗膜硬度,並且,可形成具有高穿透率的硬化物。 換句話說,可瞭解到本發明可提供具有透明性、耐光性、 耐候性、耐熱性、表面硬度、密著性、低產氣性的硬化膜。 (產業上的可利用性) 本發明的熱硬化性樹脂組成物係藉由對具有透明性、 耐候性、耐光性、耐熱性的(曱基)丙烯酸酯樹脂賦予聚合 性雙鍵,而可形成密著性、表面硬度優良的硬化物。因此, 可適合作為彩色液晶顯示裝置、彩色傳真機(color facsimile)、影像傳感器(image sensor)等的各種顯示元 件,或濾色片保護膜材料,或者是有機半導體等的有機裝 38 323095 201202276 置的保護層、密封材、接著劑使用。 【圖式簡單說明】 無。 【主要元件符號說明】 無。 39 323095The Spectro Photometer SD5000) was measured for transmittance, and when the transmittance at a wavelength of 4 〇〇 nm was 95% or more, it was evaluated as 〇 when the 〇' was less than 95% to 95% or more, and when it was not 90%, it was evaluated as X. Heat-resistant film thickness: The thickness of the cured product prepared on the glass substrate was measured [Li (after 'heat-drying at 230 ° C using a hot air dryer for 3 hours). Further, the film thickness of the cured product after the heat drying treatment was measured. [L2 (//m)] The following formula determines the film thickness change rate of the cured product before and after the heat drying treatment, and evaluates to 〇 when the film thickness of heat 323095 35 201202276 is 90% or more, and 评价 when it is less than 90%. Heat-resistant film thickness (%) = 1 〇〇 x (L2-Li) / Li Gas-generating property: The cured product prepared on the glass substrate is cut by a scraper or the like, and the obtained powdery cured product 4 is obtained. The thermal weight loss to 6 mg was measured by a differential thermal weight measuring device (TG/DTA) (manufactured by SII Co., Ltd., EXSTER 6000) under the conditions of a pretreatment of 30 minutes at 120 ° C under the atmosphere. °C was maintained for 2 hours. The gas-producing property was evaluated based on the weight reduction rate. The smaller the weight reduction rate, the better the low gas-producing property. The weight reduction rate was calculated from the weight loss before and after heating, and the weight reduction rate was less than 5%. When the evaluation is ◎' 5% or more and less than 1%%, the evaluation is 〇, 10 When it is less than 15%, it is evaluated as eight, and when it is 15% or more, it is evaluated as X. 323095 36 201202276 - Table 3] Example 1 Example 2 Example 3 Example 4 Example 5 Thermosetting resin (i) - l (ii) -l (i) -2 (ii) -l (1)-3 (ii)-l (i) -4 (ii) -l (i) -5 (ii) -l film thickness (em) 1.5 1. 5 1.5 1. 5 1.5 Adhesive 〇〇〇〇〇 coating hardness 1 4H 4H 4H 4H 4H coating hardness 2 〇〇〇〇〇 penetration rate 〇〇〇〇〇 heat discoloration 〇〇〇〇〇 Heat-resistant film thickness 〇〇〇〇〇 gassing 〇〇〇〇〇 Example 6 Example 7 Example 8 Example 9 Thermosetting resin (i)-6 (i)-7 (i)-l (i) -l (ii)-l (ii)-l (ii)-l (ii)-l (ii)-2 (ii)-2 Film thickness (/zm) 1.5 1. 5 1.5 1.5 Adhesion 〇〇〇 〇 coating film hardness 1 4H 4H 4H 4H coating film hardness 2 〇〇〇〇 transmittance 〇〇〇〇 heat resistance 〇〇〇〇 heat resistant film thickness 〇〇〇〇 gas production 〇〇 ◎ ◎ 37 323095 201202276 [Table 4] Comparative Example 1 Comparative Example 2 Comparative Example 3 Thermosetting Resin (ii)-1 (ii)-3 (ii)-l (ii)- 4 (ϋ)-1 Film thickness (in m) 1.5 1.5 1. 5 Adhesion 〇Δ 〇Coat film hardness 1 3H 3H 3H Film hardness 2 Δ Δ X Penetration 〇〇Δ Heat discoloration 〇〇Δ Heat resistance Film thickness 〇〇Δ gas-producing property Δ Δ Δ As shown in the results of Tables 3 and 4 above, the cured products of Examples 1 to 9 were excellent in various properties, particularly in comparison with Comparative Examples 1 to 3, Adhesion and film hardness, and a cured product having high transmittance can be formed. In other words, it is understood that the present invention can provide a cured film having transparency, light resistance, weather resistance, heat resistance, surface hardness, adhesion, and low gas yield. (Industrial Applicability) The thermosetting resin composition of the present invention can be formed by imparting a polymerizable double bond to a (fluorenyl) acrylate resin having transparency, weather resistance, light resistance, and heat resistance. A cured product excellent in adhesion and surface hardness. Therefore, it can be suitably used as various display elements such as a color liquid crystal display device, a color facsimile, an image sensor, or a color filter protective film material, or an organic device such as an organic semiconductor 38 323095 201202276 Use of protective layer, sealing material and adhesive. [Simple description of the diagram] None. [Main component symbol description] None. 39 323095
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