TW201142214A - Enhanced color rendering index emitter through phosphor separation - Google Patents

Enhanced color rendering index emitter through phosphor separation Download PDF

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Publication number
TW201142214A
TW201142214A TW100107038A TW100107038A TW201142214A TW 201142214 A TW201142214 A TW 201142214A TW 100107038 A TW100107038 A TW 100107038A TW 100107038 A TW100107038 A TW 100107038A TW 201142214 A TW201142214 A TW 201142214A
Authority
TW
Taiwan
Prior art keywords
light
phosphor
lamp
led
conversion material
Prior art date
Application number
TW100107038A
Other languages
Chinese (zh)
Inventor
Tao Tong
Ronan Letoquin
Bernd Keller
James Ibbetson
Gerald Negley
Original Assignee
Cree Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/848,825 external-priority patent/US8562161B2/en
Priority claimed from US12/889,719 external-priority patent/US9523488B2/en
Priority claimed from US12/975,820 external-priority patent/US9052067B2/en
Priority claimed from US13/028,863 external-priority patent/US9275979B2/en
Application filed by Cree Inc filed Critical Cree Inc
Publication of TW201142214A publication Critical patent/TW201142214A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Abstract

LED packages, and LED lamps and bulbs, are disclosed that are arranged to minimize the CRI and efficiency losses resulting from the overlap of conversion material emission and excitation spectrum. In different devices having conversion materials with this overlap, the present invention arranges the conversion materials to reduce the likelihood that re-emitted light from a first conversion materials will encounter the second conversion material to minimize the risk of re-absorption. In some embodiments this risk is minimized by different arrangements where there is separation between the two phosphors. In some embodiments this separation results less than 50% of re-emitted light from the one phosphor passing into the phosphor where it risks re-absorption.

Description

201142214 六、發明說明: 【發明所屬之技術領域】 本發明係關於固態燈及燈泡,且尤其係關於經由不同磷 光體組件之分離而具有增強之演色性指數(CRI)的有效率 且可靠之基於發光二極體(LED)的燈及燈泡。 本申晴案主張以下各申請案之權利:2〇1〇年3月3曰申請 之美國臨時專利申請案第61/339,516號、2010年3月3曰申 請之美國臨時專利申請案第61/339,515號、2〇1〇年9月24曰 申睛之美國臨時專利申請案第61/386,437號、2〇1〇年12月 19曰申請之美國臨時申請案第61/424 665號、2〇1〇年12月 19曰_請之美國臨時申請案第61/424 67〇號、2〇11年1月19 曰申請之美國臨時專利申請案第61/434,355號、2〇11年1月 23曰申請之美國臨時專利申請案第61/435,326號、2〇11年1 月24日申請之美國臨時專利申請案第61/435,759號。本申 清案亦為以下申請案之部分接續申請案且主張其權利: 2010年8月2曰申請之美國專利申請案第12/848,825號、 2〇1〇年9月24日申請之美國專利申請案第12/889 719號及 2010年12月22曰申請之美國專利申請案第12/975 82〇號。 【先前技術】 白織燈或燈泡或基於燈絲之燈或燈泡通常用作家用設施 及商用設施之光源。然而,此等燈為效率極度低下之光 源’其多達95。/。的輸入能量損失,主要以熱或紅外線能量 之形式。與白織燈相比,小型螢光燈在將電力轉換成光方 面更有效’但要求使用有毒材料(諸如’ ,使得當棄置該 154497.doc 201142214 等燈時此等有毒材料可污染環境,包括地下水源。用於改 良燈或燈泡之效率的一個解決方案為使用固態器件(諸 如,發光二極體(LED))而非金屬燈絲來產生光。 發光一極體一般包含夾於摻雜類型相反之層之間的半導 • 體材料之一或多個作用層。當將偏壓施加於該等摻雜層上 • 肖,電洞及電子注人於作用層中,在該等作用層中其重組 合以產生光。自作用層且自LED之所有表面發射光。 為了在電路或其他相似配置中使用LED晶片,已知將 LED晶片封入於一封裝中以提供環境及/或機械保護、色彩 選擇、光聚焦及其類似者。LED封裝亦包括用於將LED封 裝電連接至外部電路的電導線、接點或跡線。在圖1中所 說明之典型LED封裝10中,借助於焊料結合或導電環氧樹 脂將單一 LED或LED晶片12安裝於反射杯13上。一或多個 線結合11將LED晶片12之歐姆接觸連接至導線15A及/或 15B ’該等導線可附接至反射杯13或與反射杯13形成一 體。該反射杯可填充有囊封劑材料16,該囊封劑材料16可 含有諸如磷光體之波長轉換材料。由LED發射之在第一波 長下之光可由磷光體吸收,該磷光體可回應地發射第二波 長下之光。接著將整個裝配件囊封於清澈保護樹脂14中, • 該保護樹脂可模製成透鏡形狀以使自LED晶片12發射之光 準直°雖然反射杯13可在向上方向上導引光,但在光被反 射時(亦即,一些光歸因於實際反射器表面小於1〇0%之反 射率而可能被反射杯吸收),光學損失可能發生。另外, 熱滯留可為封裝(諸如圖1中所展示之封裝10)之問題,因為 154497.doc 201142214 可能難以經由導線15A、15B提取熱。 圖2中所說明之習知LED封裝20可能更適合於可產生更 多熱之高功率操作。在LED封裝20中’一或多個LED 22安 裝至一載體(諸如,印刷電路板(PCB)載體、基板或子基板 23)上。安裝於子基板23上之金屬反射器24環繞LED晶片22 且反射由LED 22發射之光使光遠離封裝20。反射器24亦提 供對LED 22之機械保護。在LED晶片22上之歐姆接觸與子 基板23上之電跡線25A、25B之間形成一或多個線結合連 接件27。接著以囊封劑26覆蓋所安裝之LED 22,囊封劑26 可提供對晶片之環境及機械保護同時亦充當透鏡。囊封劑 26亦可包含一或多個轉換材料(例如,磷光體),該一或多 個轉換材料吸收來自LED晶片之光且重新發射具有不同光 波長的光。來自封裝20之總發射可為來自LED 22之光與自 轉換材料重新發射之光的組合。金屬反射器24通常藉助於 焊料或環氧樹脂結合而附接至載體。 亦可藉由包含一或多個磷光體之轉換材料塗佈LED(諸 如,圖2之LED封裝20中所找到之LED),其中該等磷光體 吸收LED光之至少一些。LED可發射不同波長之光’使得 其發射來自LED及磷光體之光的組合。可使用許多不同方 法用磷光體塗佈LED ’其中一種合適方法描述於美國專利 申請案第11/656,759號及第11/899,790號中’該等專利申請 案為Chitnis等人之申請案且皆題為「Wafer Level Phosphor201142214 VI. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to solid state lamps and bulbs, and more particularly to an efficient and reliable basis for enhanced color rendering index (CRI) via separation of different phosphor assemblies. Light-emitting diode (LED) lamps and bulbs. The application for the following applications is as follows: US Provisional Patent Application No. 61/339,516, filed March 3, 2010, and US Provisional Patent Application No. 61/ filed March 3, 2010 U.S. Provisional Patent Application No. 61/386, 437, No. 61/424, 665, filed on September 24, 2012 December 19, 2010 _ _ US Provisional Application No. 61/424 67 、, January 19, 2011 曰 Application for US Provisional Patent Application No. 61/434,355, January 23, 2011 U.S. Provisional Patent Application Serial No. 61/435,326, filed on Jan. 24, 2011, which is incorporated herein by reference. This application is also part of the following application and claims its rights: US Patent Application No. 12/848,825, filed on August 2, 2010, and US Patent Application, September 24, 2010 U.S. Patent Application Serial No. 12/975, filed on Dec. 12/ 889 719, filed Dec. [Prior Art] White woven lamps or bulbs or filament-based lamps or bulbs are commonly used as light sources for domestic and commercial installations. However, these lamps are extremely low-efficiency sources of light as much as 95. /. The input energy loss is mainly in the form of heat or infrared energy. Compared to white woven lamps, small fluorescent lamps are more effective at converting electricity into light 'but require the use of toxic materials (such as 'so that when lamps such as 154497.doc 201142214 are discarded, such toxic materials can pollute the environment, including Groundwater source. One solution for improving the efficiency of a lamp or bulb is to use solid-state devices, such as light-emitting diodes (LEDs) instead of metal filaments to produce light. Luminous ones generally contain the opposite type of doping. One or more active layers of the semiconductor material between the layers. When a bias voltage is applied to the doped layers, XI, holes and electrons are injected into the active layer, in the active layers Recombining to produce light. Self-acting layers and emitting light from all surfaces of the LED. In order to use LED wafers in circuits or other similar configurations, it is known to encapsulate LED wafers in a package to provide environmental and/or mechanical protection, Color selection, light focusing, and the like. The LED package also includes electrical leads, contacts or traces for electrically connecting the LED package to an external circuit. In the exemplary LED package 10 illustrated in Figure 1, by means of A single LED or LED wafer 12 is mounted on the reflective cup 13 by a bonded or conductive epoxy. One or more wire bonds 11 connect the ohmic contacts of the LED wafer 12 to the wires 15A and/or 15B 'The wires can be attached To the reflective cup 13 or integral with the reflective cup 13. The reflective cup may be filled with an encapsulant material 16, which may contain a wavelength converting material such as a phosphor. The LED is emitted at a first wavelength. Light can be absorbed by the phosphor, which responsively emits light at a second wavelength. The entire assembly is then encapsulated in a clear protective resin 14, and the protective resin can be molded into a lens shape to enable self-LED wafer 12 Emission of light collimation ° Although the reflector cup 13 can direct light in the upward direction, it may be reflected when the light is reflected (ie, some of the light is less than 1〇0% of the reflectivity of the actual reflector surface) Cup absorption), optical loss may occur. Additionally, thermal retention may be a problem with packages such as package 10 shown in Figure 1, as 154497.doc 201142214 may be difficult to extract heat via wires 15A, 15B. Habit The LED package 20 may be more suitable for high power operation that can generate more heat. In the LED package 20 'one or more LEDs 22 are mounted to a carrier (such as a printed circuit board (PCB) carrier, substrate or submount 23) The metal reflector 24 mounted on the submount 23 surrounds the LED wafer 22 and reflects the light emitted by the LED 22 to move the light away from the package 20. The reflector 24 also provides mechanical protection of the LED 22. Ohms on the LED wafer 22. One or more wire bond connectors 27 are formed in contact with the electrical traces 25A, 25B on the submount 23. The mounted LEDs 22 are then covered with an encapsulant 26 which provides an environment for the wafer and Mechanical protection also acts as a lens. Encapsulant 26 can also include one or more conversion materials (e.g., phosphors) that absorb light from the LED wafer and re-emit light having different wavelengths of light. The total emission from package 20 can be a combination of light from LED 22 and light re-emitted from the self-converting material. Metal reflector 24 is typically attached to the carrier by means of solder or epoxy bonding. LEDs (e.g., LEDs found in LED package 20 of Figure 2) may also be coated by a conversion material comprising one or more phosphors, wherein the phosphors absorb at least some of the LED light. The LEDs can emit light of different wavelengths such that they emit a combination of light from the LEDs and the phosphor. The LEDs can be coated with phosphors in a number of different ways. One of the suitable methods is described in U.S. Patent Application Serial No. 11/656,759, the entire disclosure of which is incorporated herein by reference. For Wafer Level Phosphor

Coating Method and Devices Fabricated Utilizing Method」。 或者,可使用諸如電泳沈積(EPD)之其他方法來塗佈 154497.doc • 6 - 201142214 LED,其中一合適之EPD方法描述於Tarsa等人之題為 「Close Loop Electrophoretic Deposition of Semiconductor Devices」之美國專利申請案第u/473,089號中。 亦已開發利用具有轉換材料之固態光源(諸如,LED)的 燈’該轉換材料與LED分離或位於LED之遠端。此等配置 揭示於Tarsa等人的題為「High Output Radial Dispersing Lamp Using a Solid State Light Source」的美國專利第 6,3 50,041號中。此專利中所描述之燈可包含將光透射穿過 分離器至具有磷光體之分散器的固態光源。該分散器可使 光按所要圖案分散,及/或藉由經由墙光體轉換光中之至 少一些光而改變光之色彩。在一些實施例中,分離器使光 源與分散器隔開足夠之距離,使得當光源載運室内照明所 必需之升高電流時,來自光源之熱將不傳遞至分散器。額 外之遠端磷光體技術描述於Negley等人的題為「Lighting Device」之美國專利第7,614,759號中。 上文所描述的經塗佈之LED、LED封裝及固態燈可利用 一種以上類型之轉換材料(諸如,磷光體)以產生所要之總 體發射溫度及CRI。該等磷光體中之每一者可吸收來自 LED之光且重新發射一不同光波長之光。此等習知配置中 之一些可利用與一紅色磷光體組合的一綠色/黃色磷光 體’其中此等磷光體通常吸收藍色LED光且分別發射綠光/ 黃光及紅光。重新發射之光可與藍色LED光組合以產生所 要發射特性。 此等習知配置通常在一個位置處將不同磷光體混合到一 154497.doc 201142214 起,諸如在LED塗層、LED封裝囊封劑或燈遠端磷光體 中。將碌光體混合到一起的一個缺點為不同峨光體之發射 光譜與激勵光譜之間可存在顯著「串擾」或r重疊」,此 可負面地影響組合之發射光的CRI及發射效率。圖3展示曲 線圖3 0,曲線圖3 0展示可混合到一起的習知鱗光體之發射 及激勵特性的一實例。第一曲線圖30展示紅色磷光體激勵 光譜32、綠色磷光體發射光譜34,及紅色發射光譜36»第 二曲線圖40展示相同紅色鱗光體發射激勵光譜32、黃色碟 光體發射光譜42,及相同紅色磷光體發射光譜36。有陰影 之重疊區38、44展示綠色發射光譜34與黃色發射光譜42的 與紅色激勵光譜32重疊的部分。此重疊可導致經轉換之黃 色/綠色填光體光被紅色峨光體「再吸收」。此將黃光/綠光 的本該有助於總體發射之一部分轉換成紅光。在使用此等 填光體來產生來自LED及碟光體之白光組合的照明組件 中’再吸收在CIE曲線圖之黑體曲線上使所得白光失真, 使得黃光/綠光峰值發射可偏移至紅光,且紅光峰值可偏 移至藍光。此可導致總體發射之CRI減少》亦存在與磷光 體吸收及發射過程相關聯的一些效率損失,且經由紅色鱗 光體再吸收黃光/綠光而重複此過程導致額外效率損失。 【發明内容】 本發明係針對LED封裝以及LED燈及燈泡,該等LED封 裝以及LED燈及燈泡經配置以最小化由轉換材料發射光譜 與激勵光譜之重疊產生的CRI及效率損失。在具有具此重 疊之轉換材料的不同器件中,本發明配置轉換材料以減少 154497.doc 201142214 自第一轉換材料重新發射之光將碰到第二轉換材料的可能 性以最小化再吸收的風險。在一些實施例中,此風險由不 同配置最小化’其中該兩個磷光體之間存在分離。 根據本發明之固態燈的一實施例包含一 LED及一第一轉 換材料。該燈進一步包含一與該第一轉換材料間隔開的第 二轉換材料’其中來自該LED之光穿過該第二轉換材料。 該第二轉換材料進行波長轉換並重新發射該LED光中之至 少一些’其中自該第二磷光體重新發射之該光的5〇%以下 傳遞至該第一轉換材料中。 根據本發明之固態燈的另一實施例包含複數個LED及在 該等LED中之至少一者上的一紅色磷光體。該紅色磷光體 經配置’以使得來自該等LED中之至少一者的光穿過該紅 色磷光體。該燈亦包含與該等LED隔開且在該等LED之上 的黃色磷光體或綠色磷光體,其中來自LED之光亦穿過黃 色磷光體或綠色磷光體》 根據本發明之固態燈的再一實施例包含一具有一第一磷 光體塗層的LED ’其中該第一磷光體吸收自該LED發射之 光中的一些且重新發射一不同波長之光。該燈亦包含一與 該第一磷光體隔開的第二磷光體,其中來自該led之光穿 過s亥第二填光體。該led光中之至少一些被該第二填光體 吸收且重新發射一各別不同波長之光。自該第二磷光體重 新發射之光的發射光譜與該第一磷光體之激勵光譜重疊, 且其中來自該第二磷光體之大部分光不會碰到該第一磷光 體。 154497.doc ·9· 201142214 本發明之此等及其他態樣及優點將自以下詳細描述及附 圖變得顯而易見,該等附圖藉助於實例說明本發明之特 徵。 【實施方式】 本發明係針對利用多種轉換材料產生所要總體發射特性 的固態燈、燈泡及led封裝之不同實施例,其中該等轉換 材料分離以減少發射光譜與激勵光譜重疊之影響。本發明 之一些實施例係針對固態燈,該等固態燈經配置成藉由以 消除或減少兩個分離的磷光體組件之間的再吸收(相互作 用)之方式來利用該兩個組件磷光體而產生具有暖色溫之 白光。此可導致暖白光之發射,其CRI顯著高於再吸收未 得到解決之彼等配置(諸如,將不同磷光體混合的配置)的 CRI。 藉由提供該兩個磷光體之間的實體分離以最小化該兩者 之間的相互作用或串擾來最小化再吸收。亦即,該分離減 少來自第一磷光體之與該第二磷光體相互作用的光量,從 而減少或消除第二填光體之再吸收。此又減少此再吸收可 能經歷的CRI色彩偏移。 在一些實施例中’該第一磷光體可重新發射一波長之 光’該波長之光不與該第二磷光體之激勵光譜重疊以使得 自該第一磷光體重新發射之光穿過該第二磷光體而無被第 二磷光體吸收之風險。然而,該第二磷光體之發射光譜可 能發射至少部分與該第一磷光體之激勵光譜重疊的光。在 來自第二磷光體之光穿過第一磷光體的配置中,可存在來 154497.doc -10· 201142214 自第二填光體之光被第一磷光體再吸收的風險。磷光體之 分離最小化了碰到第一磷光體的重新發射之光的量,藉此 最小化可被第一碟光體再吸收的光量。為了允許來自第一 磷光體之光穿過第二磷光體,在一些實施例中,可包含使 得第一磷光體之發射光譜不與第二磷光體之激勵光譜重疊 的材料。 在一些實施例中’第二磷光體可包含一吸收藍光且重新 發射黃光/綠光的黃色/綠色磷光體,且第一磷光體可包含 吸收藍光且發射紅光的紅色磷光體,其中黃色/綠色磷光 體之發射光譜與紅色碳光體之激勵光譜重疊。此等實施例 以一方式來提供第一磷光體與第二磷光體之間的分離,該 方式最小化黃色/綠色磷光體發射將碰到紅色磷光體的機 會,且因此重新發射之黃光/綠光很少有機會被紅色磷光 體再吸收。與混合之磷光體配置相比,磷光體分離導致具 有車父南CRI及較高磷光體效率之總體燈或封裝發射。 該分離可採用許多不同形式,該等形式可提供第一磷光 體與第二鱗光體之間的φ擾的不同減少^在—些實施例 中,該分離可包含在LED晶片上之單獨層,其中每一層為 該等麟光體中之不同者。該等單獨層可彼此堆疊,或可包 含在該LED上之並排層。雖然與混合實施例相比,此配置 的串擾量’但由於兩個磷光體之接近性, 某程度之串擾仍存在。 在其 之遠端 他實施例中m中之—者可提供於另一碌光體 ,且此可採用許多不同形式。在—些實施例中,該 154497.doc •11- 201142214 或多個LED之上的保形塗 填光體之遠端,諸如呈在 等磷光體中之一者可包含在一 層,且該第二磷光體可在第一 LED之上的圓頂之形狀。此配置藉由進一步減少自第二磷 光體發射之光會碰到第一磷光體的機會來更進一步減少第 一磷光體與第二磷光體之間的串擾的機會。 在另外其他實施例中,可藉由將第一磷光體配置於一 LED之上(諸如,在LED封裝中)謂第二鱗光體配置於一 LED之上(在其自有封裝幻來進一步減少串擾之可能性。 該等封裝可相對於彼此來配置,以使得自第—封裝中之第 -碟光體重新發射的光不發射至第二封裝上,使得第一封 裝與第二封裝之間無機會發生串擾。在一些實施例中,發 光器可彼此鄰近地配置,使得其發射組合為總燈光,但係 以使得其不彼此照射的方式來配置。有許多其他配置可提 供磷光體之間的此等不同程度之分離。 存在可由本發明提供的其他優點,包括(但不限於)成本 節省S於峨光體中之—者係保形塗佈於上的分離而 。’在保形塗層中通常使用較少磷光體。因此,更昂貴之 磷光體可用於保形塗層。舉例而言,類似YAG:Ce3+的公認 之兴色碌光體具有極低成本,但相比之下紅色填光體(諸 如’典型之摻Eu紅色碟光體)可昂貴得多。藉由將紅色鱗 光體作為保形塗層來塗覆,減少了每—系統所需之更昂貴 磷光體的量,所得結果為成本節省。 此配置之另優點為使該等碟光體中之至少一者在遠端 可導致與所有碟光體皆在led晶片上之燈相比較高的填光 154497.doc -12- 201142214 體效率。增強效率之—方式為經由在發光器與遠端填光體 之間的空間中形成的光學腔效應。相較於具有在晶片上之 磷光體塗層的實施例,藉由遠端—光體組態,在^計高度 反射之工腔方面亦可具有更多靈活性。具有遠端鱗光體亦 可存在熱學益處。遠端磷光體可與發熱之晶片熱隔離’從 而導致磷光體材料之較少熱抑制。第三個益處為磷光體材 料之較少光學抑制。對於一些磷光體,其量子效率隨穿過 磷光體材料之光通量密度增高而下降。藉由具有遠端磷光 體,穿過磷光體之通量密度可減少,藉此減少光學抑制。 熱抑制及光學抑制之減少可導致隨時間過去更穩定之光輸 出(甚至在高操作溫度下仍如此)。 本文中參考特定貫施例來描述本發明,但應理解,本發 明可以許多不同形式來體現且不應被解釋為限於本文中所 闡述之實施例。詳言之,在下文關於具有呈不同組態之一 個或多個LED或LED晶片或LED封裝的特定LED封裝或燈 來也述本發明,但應理解,本發明可用於具有許多不同組 態之許多其他燈。根據本發明的以不同方式配置之不同燈 的實例描述於下文且描述於L e等人的美國臨時專利申請案 第61/435,759號中,該臨時專利申請案題為「s〇Ud stateCoating Method and Devices Fabricated Utilizing Method". Alternatively, other methods such as electrophoretic deposition (EPD) can be used to coat 154497.doc • 6 - 201142214 LEDs, one suitable EPD method is described in Tarsa et al. entitled "Close Loop Electrophoretic Deposition of Semiconductor Devices" Patent application No. u/473,089. A lamp utilizing a solid state light source (such as an LED) having a conversion material has also been developed which is separate from the LED or located at the distal end of the LED. Such a configuration is disclosed in U.S. Patent No. 6,3,50,041, to the name of "High Output Radial Dispersing Lamp Using a Solid State Light Source" by Tarsa et al. The lamp described in this patent can include a solid state light source that transmits light through a separator to a diffuser having a phosphor. The diffuser allows the light to be dispersed in a desired pattern and/or to change the color of the light by converting at least some of the light through the wall. In some embodiments, the separator separates the light source from the disperser a sufficient distance such that when the source carries the elevated current necessary for illumination in the room, heat from the source will not be transferred to the disperser. The additional distal phosphor technology is described in U.S. Patent No. 7,614,759, to the name of "Lighting Device" by Negley et al. The coated LEDs, LED packages, and solid state lamps described above may utilize more than one type of conversion material, such as a phosphor, to produce the desired overall emission temperature and CRI. Each of the phosphors can absorb light from the LED and re-emit light of a different wavelength of light. Some of these conventional configurations may utilize a green/yellow phosphor combined with a red phosphor, wherein such phosphors typically absorb blue LED light and emit green/yellow and red light, respectively. The re-emitted light can be combined with the blue LED light to produce the desired emission characteristics. Such conventional configurations typically mix different phosphors at a location to a 154497.doc 201142214, such as in an LED coating, an LED encapsulant, or a lamp distal phosphor. One disadvantage of mixing the phosphors together is that there can be significant "crosstalk" or r-overlap between the emission spectrum and the excitation spectrum of the different phosphors, which can negatively affect the CRI and emission efficiency of the combined emitted light. Figure 3 shows a graph 30, which shows an example of the emission and excitation characteristics of conventional scales that can be mixed together. The first graph 30 shows the red phosphor excitation spectrum 32, the green phosphor emission spectrum 34, and the red emission spectrum 36»the second graph 40 shows the same red scale emission excitation spectrum 32, yellow disc emission spectrum 42, And the same red phosphor emission spectrum 36. The shaded overlap regions 38, 44 show the portion of the green emission spectrum 34 that overlaps the red excitation spectrum 32 with the yellow emission spectrum 42. This overlap can cause the converted yellow/green fill light to be "resorbed" by the red phosphor. This would have yellow/green light that would have helped convert one part of the overall emission into red light. In the illumination assembly using these fills to produce a combination of white light from the LED and the optical body, 'resorbing the black light on the CIE plot to distort the resulting white light so that the yellow/green peak emission can be shifted to Red light, and the red peak can be shifted to blue light. This can result in a reduction in CRI for overall emissions. There are also some efficiency losses associated with phosphor absorption and emission processes, and repeating this process via red scales to reabsorb yellow/green light results in additional efficiency losses. SUMMARY OF THE INVENTION The present invention is directed to LED packages and LED lamps and bulbs that are configured to minimize CRI and efficiency losses resulting from the overlap of the emission spectrum and the excitation spectrum of the conversion material. In a different device having this overlapping conversion material, the present invention configures the conversion material to reduce the likelihood that light re-emitted from the first conversion material will encounter the second conversion material to minimize the risk of re-absorption. . In some embodiments, this risk is minimized by different configurations 'where there is separation between the two phosphors. An embodiment of a solid state light in accordance with the present invention includes an LED and a first conversion material. The lamp further includes a second conversion material ' spaced apart from the first conversion material, wherein light from the LED passes through the second conversion material. The second conversion material undergoes wavelength conversion and re-emits at least some of the LED light' wherein less than 5% of the light re-emitted from the second phosphor is transferred into the first conversion material. Another embodiment of a solid state light in accordance with the present invention includes a plurality of LEDs and a red phosphor on at least one of the LEDs. The red phosphor is configured' such that light from at least one of the LEDs passes through the red phosphor. The lamp also includes a yellow phosphor or a green phosphor separated from the LEDs and over the LEDs, wherein light from the LEDs also passes through the yellow phosphor or green phosphor. An embodiment includes an LED having a first phosphor coating wherein the first phosphor absorbs some of the light emitted from the LED and re-emits light of a different wavelength. The lamp also includes a second phosphor spaced from the first phosphor, wherein light from the led passes through the second fill. At least some of the led light is absorbed by the second fill and re-emits a different wavelength of light. The emission spectrum of the newly emitted light from the second phosphorescent body overlaps with the excitation spectrum of the first phosphor, and wherein most of the light from the second phosphor does not hit the first phosphor. These and other aspects and advantages of the present invention will be apparent from the description and appended claims appended claims. [Embodiment] The present invention is directed to different embodiments of solid state lamps, bulbs, and led packages that utilize a plurality of conversion materials to produce desired overall emission characteristics, wherein the conversion materials are separated to reduce the effects of overlapping the emission spectrum and the excitation spectrum. Some embodiments of the present invention are directed to solid state lamps that are configured to utilize the two component phosphors by eliminating or reducing resorption (interaction) between two separate phosphor components. It produces white light with a warm color temperature. This can result in the emission of warm white light with a CRI that is significantly higher than the CRI of reconfigurable configurations that are not addressed, such as configurations that mix different phosphors. Resorption is minimized by providing physical separation between the two phosphors to minimize interaction or crosstalk between the two. That is, the separation reduces the amount of light from the first phosphor that interacts with the second phosphor, thereby reducing or eliminating reabsorption of the second filler. This in turn reduces the CRI color shift that this reabsorption can experience. In some embodiments 'the first phosphor can re-emit a wavelength of light' the light of the wavelength does not overlap with the excitation spectrum of the second phosphor such that light re-emitted from the first phosphor passes through the first The diphosphide is not at risk of being absorbed by the second phosphor. However, the emission spectrum of the second phosphor may emit light that at least partially overlaps the excitation spectrum of the first phosphor. In the configuration in which light from the second phosphor passes through the first phosphor, there may be a risk that 154497.doc -10· 201142214 light from the second fill is reabsorbed by the first phosphor. The separation of the phosphor minimizes the amount of re-emitted light that hits the first phosphor, thereby minimizing the amount of light that can be reabsorbed by the first optical body. In order to allow light from the first phosphor to pass through the second phosphor, in some embodiments, a material may be included that causes the emission spectrum of the first phosphor to not overlap the excitation spectrum of the second phosphor. In some embodiments, the 'second phosphor may comprise a yellow/green phosphor that absorbs blue light and re-emits yellow/green light, and the first phosphor may comprise a red phosphor that absorbs blue light and emits red light, wherein yellow The emission spectrum of the /green phosphor overlaps with the excitation spectrum of the red carbon. These embodiments provide separation between the first phosphor and the second phosphor in a manner that minimizes the chance that the yellow/green phosphor emission will encounter the red phosphor, and thus re-emit yellow light/ Green light rarely has a chance to be reabsorbed by red phosphors. Phosphor separation results in an overall lamp or package emission with a car's south CRI and higher phosphor efficiency compared to a mixed phosphor configuration. The separation can take many different forms, which can provide different reductions in the φ disturbance between the first phosphor and the second scale. In some embodiments, the separation can comprise a separate layer on the LED wafer. Each of these layers is a different one of the linings. The individual layers may be stacked on one another or may be included in a side-by-side layer on the LED. Although the crosstalk amount of this configuration is compared to the hybrid embodiment, a certain degree of crosstalk still exists due to the proximity of the two phosphors. At the far end of it, in the embodiment m, one can be provided in another, and this can take many different forms. In some embodiments, the distal end of the conformal coating on the 154497.doc •11-201142214 or the plurality of LEDs, such as one of the phosphors, may be included in the layer, and the The diphosphide can be in the shape of a dome above the first LED. This configuration further reduces the chance of crosstalk between the first phosphor and the second phosphor by further reducing the chance that light emitted from the second phosphor will hit the first phosphor. In still other embodiments, the second phosphor can be disposed over an LED by arranging the first phosphor over an LED (such as in an LED package) (in its own package illusion further) Reducing the possibility of crosstalk. The packages may be configured relative to each other such that light re-emitted from the first-disc in the first package is not emitted onto the second package, such that the first package and the second package There is no chance of crosstalk occurring. In some embodiments, the illuminators can be configured adjacent to one another such that their emissions are combined into a total light, but are configured in such a way that they do not illuminate each other. There are many other configurations that can provide phosphors. Separation of such varying degrees of existence. There are other advantages that may be provided by the present invention, including, but not limited to, cost savings S in the phosphor - the conformal coating is applied to the separation. Less phosphors are typically used in coatings. Therefore, more expensive phosphors can be used for conformal coatings. For example, a well-known color-like phosphor like YAG:Ce3+ has very low cost, but red Filling body Such as 'typically em-doped red discs' can be much more expensive. By coating the red scale as a conformal coating, the amount of more expensive phosphor required per system is reduced, and the result is Cost savings. Another advantage of this configuration is that at least one of the discs at the far end can result in a higher fill light than all of the discs on the led wafer 154497.doc -12- 201142214 Body efficiency. The efficiency is enhanced by the optical cavity effect formed in the space between the illuminator and the distal fill. Compared to the embodiment with the phosphor coating on the wafer, by the distal end - Light body configuration, can also have more flexibility in the highly reflective working chamber. There is also a thermal benefit in having a remote scale. The remote phosphor can be thermally isolated from the heated wafer, resulting in phosphorescence. Less thermal inhibition of bulk material. A third benefit is less optical inhibition of the phosphor material. For some phosphors, the quantum efficiency decreases as the luminous flux density through the phosphor material increases. By having a remote phosphor Through the phosphor The flux density can be reduced, thereby reducing optical suppression. The reduction in thermal inhibition and optical suppression can result in a more stable light output over time (even at high operating temperatures). This article is described with reference to specific examples. The invention, but it should be understood that the invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. In particular, the following is directed to one or more LEDs or LEDs having different configurations. The invention is also described in terms of a particular LED package or lamp for a wafer or LED package, but it should be understood that the invention is applicable to many other lamps having many different configurations. Examples of different lamps configured in different ways in accordance with the present invention are described below. And in the U.S. Provisional Patent Application Serial No. 61/435,759, the entire disclosure of which is incorporated herein by reference.

Lamp」、於2011年1月24曰申請,且以引用的方式併入本文 中。 燈之不同實施例可具有許多不同形狀及大小,其中一些 實施例具有可裝設至標準大小燈泡殼(諸如,A19大小燈泡 殼)中的尺寸。此使得該等燈特別可用作習知白熾燈或燈 154497.doc -13· 201142214 泡及螢光燈或燈泡之替換物,其中根據本發明之燈經歷由 其固態光源提供的減少之能量消耗及長壽命。根據本發明 之燈亦可適應其他類型之標準大小輪廓,包括(但不限 於)A21 及 A23。 下文之實施例係參考一或多個LED進行描述,但應理 解,此情形意欲涵蓋LED晶片及LED封裝》組件可具有除 所展示之彼等形狀及大小之外的不同形狀及大小,且可包 括不同數目個LED。 本文中參考轉換材料、磷光體、磷光層及相關術語來描 述本發明。此等術語之使用不應被理解為限制性的。應理 解,術語磷光體或磷光層之使用意謂著涵蓋所有波長轉換 材料且同等地適用於所有波長轉換材料。 亦應理解,燈之光源可包含一個或多個LED、LED晶片 或LED封裝,且在具有一個以上1^£)、LED晶片或led封 裝之實施例中,該等LED、LED晶片或LED封裝可具有不 同之發射波長》雖然下文中參考磷光體轉換材料來描述本 發明,但應理解,可使用許多其他轉換材料。本文中參考 轉換材料來描述本發明,磷光層位於彼此之遠端。在此内 容脈絡中,遠端係指彼此間隔開及/或並未直接熱接觸。 亦參考LED晶片來描述本發明,但應理解,此可涵蓋led 及LED封裝。 亦應理解,當諸如層、區或基板之元件被稱作「在」另 元件上」時,其可直接在另一元件上或亦可存在介入 元件。此外,諸如 内」、「外」、「上」、「上方 、「下」' 154497.doc •14· 201142214 「之下」及「下方」的相關術語及類似術語在本文中可用 以描述一層或另一區之關係。應理解,此等術語意欲涵蓋 除諸圖中所描繪之定向以外的器件之其他不同定向。 本文中參考紅色發光磷光體來描述磷光體,但應理解, 此可包括光譜中接近於紅色之其他色彩,諸如橙色。填光 體亦被描述為發黃色光的’但此亦可包含綠色發光填光 體。 雖然在本文中可使用術語第一、第二等來描述各種元 件、組件、區、層及/或區段,但此等元件、組件、區、 層及/或區段不應受此等術語限制。此等術語僅用以區分 一元件、組件、區、層或區段與另一區、層或區段。因 此,在不脫離本發明之教示的情況下,可將下文所論述之 第一元件、組件、區、層或區段稱為第二元件、組件、 區、層或區段。 本文中參考為本發明之實施例的示意性說明的橫截面圖 說明來描述本發明之實施例。因而,層之實際厚度可為不 同的,且預期到由於(例如)製造技術及/或公差而存在的相 對於說明之形狀的差異。本發明之實施例不應被解釋為限 於本文中所說明之區之特定形狀,而是將包括由於(例如) 製造而造《的形狀偏ϋ。說明或描述為正方形或矩形之區 將通常歸因於正常製造公差而具有圓化或彎曲之特徵。因 此’圖中所說明之區本質上為示意性的且其形狀並不意欲 說明器件之區之精麵狀且衫意欲限制本發明之範鳴。 圖4展示根據本發明之燈4〇的一實施例,燈祁包含安裝 154497.doc 201142214 至載體44上之複數個LED晶片42 ’載體44可包含印刷電路 板(PCB)載體、基板或子基板。載體44可包含用於將電信 號施加至LED晶片42的互連之電跡線(未圖示)。[ED晶片 42中之每一者可包含LED 46, LED 46具有在其上之第一 填光體材料48之保形塗層。可利用發射許多不同色彩之光 的許多不同之市售LED,且可使用許多不同磷光體材料, 諸如下文列出之材料中之一者。在一些實施例中,LED可 包含一習知藍色發光LED,且該轉換材料可包含一紅色磷 光體’該紅色磷光體吸收來自LED之藍光中之至少一些且 重新發射紅光。在所展示之實施例中,紅色構光體經配置 以僅轉換來自LED晶片之藍光的一部分,以使得led晶片 發射藍光及紅光兩者。藉由允許藍光之一部分穿過紅色碟 光體,使得LED晶片42無需在紅色磷光體飽和的情況下操 作。此可允許LED晶片42以較高發射效率來操作。在其他 實施例中,紅色磷光體可經配置以藉由將基本上所有藍光 轉換成紅光來在飽和狀態下操作,以使得LED晶片發射實 質上紅光。 包括第二磷光體50’第二磷光體5〇在1^1)晶片42之上且 與LED晶片42間隔開,以使得來自]led晶片42之光中之至 少一些光穿過第二磷光體5〇。第二磷光體5〇應為吸收來自 LED晶片42之波長之光且重新發射不同波長之光的類型。 在所展示之實施例中,第二磷光體呈圓頂形狀位於LED晶 片之上,但應理解,第二磷光體可採用許多不同形狀及大 小(諸如,圓盤或球體第二磷光體可呈磷光體載體之形 154497.doc 201142214 式,其經特徵化為包含黏合劑中之轉換材料,但亦可包含 導熱之載體及透光材料。配置有導熱材料之磷光體描述於 2010年3月3日申請的且題為「LED Lamp Inc〇rp〇ratingLamp, filed on January 24, 2011, and incorporated herein by reference. Different embodiments of the lamp can have many different shapes and sizes, some of which have dimensions that can be mounted into a standard size bulb housing, such as an A19 size bulb housing. This makes these lamps particularly useful as alternatives to conventional incandescent lamps or lamps 154497.doc -13· 201142214 bubble and fluorescent lamps or bulbs, wherein the lamp according to the invention experiences reduced energy consumption provided by its solid state light source And long life. Lamps in accordance with the present invention can also accommodate other types of standard size profiles including, but not limited to, A21 and A23. The following embodiments are described with reference to one or more LEDs, but it should be understood that this scenario is intended to encompass that LED wafers and LED package components can have different shapes and sizes than those shown and can be different. Includes a different number of LEDs. The invention is described herein with reference to conversion materials, phosphors, phosphor layers, and related terms. The use of such terms should not be construed as limiting. It should be understood that the use of the term phosphor or phosphor layer is meant to encompass all wavelength converting materials and equally applicable to all wavelength converting materials. It should also be understood that the light source of the lamp may comprise one or more LEDs, LED wafers or LED packages, and in embodiments having more than one of the LED chips or led packages, the LEDs, LED chips or LED packages There may be different emission wavelengths. Although the invention is described below with reference to phosphor conversion materials, it should be understood that many other conversion materials may be used. The invention is described herein with reference to a conversion material having phosphor layers located distal to each other. In this context, the distal ends are spaced apart from each other and/or are not in direct thermal contact. The invention is also described with reference to LED wafers, but it should be understood that this can encompass both LED and LED packages. It will also be understood that when an element such as a layer, a layer, or a substrate is referred to as "on" another element, it can be directly on the other element or the intervening element can also be present. In addition, terms such as "inside", "outside", "upper", "upper" and "lower" '154497.doc •14· 201142214 "under" and "below" may be used to describe a layer or The relationship between another district. It is to be understood that the terms are intended to encompass other different orientations of the device in addition to the orientation depicted in the Figures. Phosphors are described herein with reference to red luminescent phosphors, but it should be understood that this may include other colors in the spectrum that are close to red, such as orange. The fill film is also described as yellowish light 'but this may also include a green luminescent fill. Although the terms first, second, etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections are not to be limit. The terms are only used to distinguish one element, component, region, layer or section from another. The first element, component, region, layer or section discussed below may be referred to as a second element, component, region, layer or section, without departing from the teachings of the invention. Embodiments of the invention are described herein with reference to the cross- Thus, the actual thickness of the layers can be varied, and differences in shape relative to the description due to, for example, manufacturing techniques and/or tolerances are contemplated. The embodiments of the present invention should not be construed as being limited to the particular shapes of the regions described herein, but rather to include a shape that is made by, for example, manufacturing. Areas illustrated or described as square or rectangular will have rounded or curved features that are typically attributed to normal manufacturing tolerances. The area illustrated in the drawings is therefore illustrative in nature and its shape is not intended to illustrate the precise nature of the area of the device and is intended to limit the scope of the invention. 4 shows an embodiment of a lamp 4 according to the present invention, the lamp housing comprising a plurality of LED chips 42 mounted on 154497.doc 201142214 to carrier 44. The carrier 44 may comprise a printed circuit board (PCB) carrier, substrate or sub-substrate. . Carrier 44 may include electrical traces (not shown) for applying electrical signals to the interconnects of LED wafers 42. Each of the ED wafers 42 can include an LED 46 having a conformal coating of a first fill material 48 thereon. Many different commercially available LEDs that emit light of many different colors can be utilized, and many different phosphor materials can be used, such as one of the materials listed below. In some embodiments, the LED can comprise a conventional blue light emitting LED, and the conversion material can comprise a red phosphor. The red phosphor absorbs at least some of the blue light from the LED and re-emits red light. In the illustrated embodiment, the red illuminator is configured to convert only a portion of the blue light from the LED wafer such that the LED wafer emits both blue and red light. By allowing a portion of the blue light to pass through the red dish, the LED wafer 42 does not need to operate with the red phosphor saturated. This may allow the LED wafer 42 to operate with higher emission efficiency. In other embodiments, the red phosphor can be configured to operate in a saturated state by converting substantially all of the blue light to red light such that the LED wafer emits substantially red light. A second phosphor 50' second phosphor 5 is included over the wafer 42 and spaced apart from the LED wafer 42 such that at least some of the light from the ]led wafer 42 passes through the second phosphor 5〇. The second phosphor 5 should be of a type that absorbs light from the wavelength of the LED chip 42 and re-emits light of a different wavelength. In the illustrated embodiment, the second phosphor is in the shape of a dome above the LED wafer, but it should be understood that the second phosphor can take a variety of different shapes and sizes (such as a disk or a second phosphor of the sphere) Phosphor carrier shape 154497.doc 201142214, which is characterized as comprising a conversion material in the binder, but may also comprise a thermally conductive carrier and a light transmissive material. Phosphors with a thermally conductive material are described on March 3, 2010 Application for the day and titled "LED Lamp Inc〇rp〇rating

Remote Phosphor With Heat Dissipation Features」之美國 臨時專利申請案第61/339,5 16號中,該申請案以引用的方 式併入本文中。在第二磷光體以圓頂形式形成之情況下, 在LED晶片42與第二磷光體50之間形成一開放空間。 在其他實施例中,囊封劑可形成或安裝於LED晶片42之 上,且第二磷光體50可形成或沈積為在囊封劑之頂面上的 層。囊封劑可採用許多不同形狀,且在所展示之實施例 中,囊封劑為圓頂形。在具有囊封劑之另外其他實施例 中’第二磷光體50可以層形式形成於囊封劑内,或形成於 囊封劑之區中。 許多不同磷光體可用於根據本發明之不同實施例中,其 中所展示之實施例中的第二磷光體包含吸收來自led晶片 之藍光且發射買光之磷光體。許多不同碟光體可用於黃色 轉換材料(包括市售YAG:Ce磷光體如上文所論述,來自 LED晶片之藍光的一部分穿過第一(紅色)磷光體而不被轉 換。來自LED B曰片42之藍光及紅光穿過第二碟光體,在第 二磷光體中,藍光之一部分被轉換成黃光。藍光之一部分 亦可與來自LED晶片42之紅光一起穿過第二磷光體。因 此’燈發射為藍光、紅光及黃光之組合的光,其中一此實 施例發射具有所要色溫之暖白光組合。 來自LED晶片42之藍光亦可被提供全範圍之寬廣黃色光 154497.doc -17- 201142214 譜發射的許多其他磷光體轉換。除了上文所提及之 YAG:Ce之外,此等轉換材料可由基於 (Gd,Y)3(Al,Ga)5012:Ce系統之填光體製成。可用於在與基 於藍色發光LED之發光器一起使用時產生白光的其他黃色 磷光體包括(但不限於):The "U.S. Provisional Patent Application Serial No. 61/339,5, the entire disclosure of which is incorporated herein by reference. In the case where the second phosphor is formed in the form of a dome, an open space is formed between the LED wafer 42 and the second phosphor 50. In other embodiments, an encapsulant can be formed or mounted over the LED wafer 42, and the second phosphor 50 can be formed or deposited as a layer on the top surface of the encapsulant. The encapsulant can take a number of different shapes, and in the embodiment shown, the encapsulant is dome shaped. In still other embodiments having an encapsulating agent, the second phosphor 50 may be formed in the form of a layer in the encapsulant or in the region of the encapsulant. A number of different phosphors can be used in various embodiments in accordance with the present invention, wherein the second phosphor of the embodiment shown therein comprises a phosphor that absorbs blue light from the LED wafer and emits light. Many different discs can be used for yellow conversion materials (including commercially available YAG:Ce phosphors. As discussed above, a portion of the blue light from the LED wafer passes through the first (red) phosphor without being converted. From the LED B wafer The blue and red light of 42 passes through the second phosphor, and in the second phosphor, a portion of the blue light is converted into yellow light. One portion of the blue light may also pass through the second phosphor together with the red light from the LED wafer 42. Therefore, the lamp emits light of a combination of blue light, red light and yellow light, one of which emits a warm white light combination having a desired color temperature. The blue light from the LED chip 42 can also be provided with a wide range of wide yellow light 154497.doc - 17- 201142214 Many other phosphor conversions for spectral emission. In addition to the YAG:Ce mentioned above, these conversion materials can be filled with light based on the (Gd,Y)3(Al,Ga)5012:Ce system. Other yellow phosphors that can be used to produce white light when used with illuminators based on blue-emitting LEDs include, but are not limited to:

Tb3-xREx〇i2:Ce(TAG); RE=Y、Gd、La、Lu ;及 Sr2-x_yBaxCaySi〇4:Eu 〇 第二璃光體50亦可配置有混合到一起之一個以上黃色戍 綠色發光磷光體,或第二磷光體可包含黃色或綠色發光碟 光體之一個以上層。 LED晶片42上之第一磷光體48可包含許多不同之市售磷 光體,諸如可吸收來自LED晶片之藍光及紅光的摻恥紅色 填光體。可使用其他紅色發光磷光體,包括·Tb3-xREx〇i2:Ce(TAG); RE=Y, Gd, La, Lu; and Sr2-x_yBaxCaySi〇4:Eu 〇The second glaze 50 can also be configured with more than one yellow 戍 green illuminating The phosphor, or the second phosphor, may comprise more than one layer of a yellow or green luminescent disc. The first phosphor 48 on the LED wafer 42 can comprise a number of different commercially available phosphors, such as a blush-filled red fill that absorbs blue and red light from the LED wafer. Other red luminescent phosphors can be used, including

SfxCai-xSrEu ’ Y ; γ=鹵化物;SfxCai-xSrEu ‘ Y ; γ=halide;

CaSiAlN3:Eu ;或 Sr2-yCaySi〇4:Eu 可使用不同大小之峨光體粒子,包括(但不限於)在1〇夺 米㈣)至30微米(㈣或3〇微米(㈣以上之範圍内的粒子。 在散射及混合色彩方面,較小粒子大小通常比較大◎ + 更佳’以提供更均句之光。與較小粒子相比較,較大粒子 通常在轉換光方面更有效率’但發射較不均勻之光。在一 一實施例中,第-及/或第二碟光體可提供於黏合劑令, 且麟光體亦可具有在黏合财的不同濃度或負载之碟光體 154497.doc 201142214 材料〜型濃度在3〇重量%至7〇重量%之粒子濃度範圍 内。在-實_巾,第—及第二料體之磷錢濃度為約 65重量/。’且較佳均勻地分散。第—及第二麟光體亦可形 成於具有具不同轉換材料及不同濃度之轉換材料的不同區 的層中。 虽礙光體提供於黏合劑中時,可使用不同材料,其中材 料較佳在固化之後堅固且實質上在可見波長光譜内為透明 的。合適材料包括聚矽氧、環氧樹脂、玻璃、無機玻璃、 介電質、BCB、聚酿胺、聚合物及其混成物,其中較佳材 料為聚矽氧(此係由於聚矽氧在高功率LED中之高透明度及 可罪性)。合適之基於苯基及甲基之聚矽氧可自D〇w⑧ Chermcal購得。可使用許多不同的固化方法來使黏合劑固 化,此視諸如所使用之黏合劑之類型的不同因素而定。不 同固化方法包括(但不限於)熱固化、紫外線(uv)固化、紅 外線(IR)固化或空氣固化。 可使用不同製程來塗覆第一及第二磷光體48、5〇,不同 製程包括(但不限於)旋塗、濺鍍、印刷、粉末塗佈、電泳 沈積(EPD)及靜電沈積以及其他。各種沈積方法及系統描 述於 Donofrio 等人之題為「Systems and Methods for Application of Optical Materials to Optical Elements」之美 國專利申請公開案第2010/0155763號中,而且該公開案亦 讓與給Cree,Inc.且該公開案之全部内容併入本文中。如上 文所提及,磷光層48可連同黏合劑材料一起塗覆,但應理 解,不要求黏合劑。在另外其他實施例中,可單獨地以圓 154497.doc 201142214 頂形式製造第二磷光體且接著將第二磷光體安裝至載體44 且安裝於LED晶片42之上。 亦可結合如以下申請案中所描述之擴散器使用燈:題為 「LED Lamp With Remote Phosphor and Diffuser Configuration」、以引用的方式併入本文中的美國臨時專 利申請案第61/339,515號。此申請案亦描述第二磷光體或 填光體載體之許多不同形狀及大小,該等形狀及大小亦可 用於本文中所描述之發明的實施例中。 或者,可結合磷光體使用散射材料,其中一種此散射材 料包含散射粒子。散射粒子亦可包括於黏合劑材料中,該 黏合劑材料可與上文參考與第一及第二磷光體一起使用之 黏合劑所描述的彼等黏合劑材料相同。可提供不同濃度之 散射粒子,濃度視應用及所使用之材料而定。合適之散射 粒子濃度範圍為0.01。/。至0.2%,但應理解,濃度可更高或 更低。在一些實施例中,濃度可低達〇 〇〇1%。亦應理解, 在不同區中可具有不同濃度之散射粒子。對於一些散射粒 子,可能存在歸因於較高濃度之吸收而產生的損失之增 =。因此,可選擇散射粒子之濃度以便維持可接受損失^ 字’而同時使光分散以提供所要發射圖案。 散射粒子可包含許多不同材料,包括(但不限於)·· 一氧化發; 高嶺土; 氧化鋅(ZnO); 氧化釔(Y2〇3); 154497.doc -20· 201142214 二氧化鈦(Ti02); 硫酸鋇(BaS04); 氧化鋁(A1203); 熔融二氧化矽(Si〇2); 煙霧狀二氧化矽(Si02); 氮化鋁; 玻璃微珠; 二氧化锆(Zr02); 碳化矽(SiC); 氧化鈕(Ta05); 氮化矽(Si3N4); 氧化鈮(Nb205); 氮化硼(BN);或 填光體粒子(例如,YAG:Ce, BOSE) 可使用呈各種材料組合或相同材料之不同形式之組合的 一種以上散射材料來達成特定散射效應。散射粒子可在燈 中之許多不同位置中。 燈40亦可包含在載體44之不被lED晶片42覆蓋的表面上 的反射材料/層56。反射層56允許燈4〇有效率地再循環光 子’且增加燈之發射效率。向載體發射回之光被反射材料/ 層56反射’以使得吸收被減少且光可有助於來自燈之有用 發射。應理解,反射層56可包含許多不同材料及結構,包 括(但不限於)反射金屬或多層反射結構(諸如,分佈式 Bragg反射器)。亦應理解’ LED之表面以及第一及第二填 154497.doc •21- 201142214 光體可經成形或紋理化以增強光提取。 在操作期間,將電信號施加至燈40,從而使LED晶片42 内之LED發射穿過第一磷光體48的藍光》藍色LED光之一 部分被紅色磷光體48吸收且重新發射為紅光。藍光之一部 分亦穿過紅色第一磷光體48而不被轉換,使得LED晶片42 發射紅光及藍光兩者。來自LED晶片42之光發射穿過第二 磷光體50,在第二磷光體50中來自LED光之藍光的至少— 部分被轉換成黃光,且在一些實施例中,來自LED晶片42 之光的一部分穿過第二磷光體50而不被轉換。如上文所提 及’此情形允許燈發射藍光、紅光及黃光之白光組合。 當來自LED晶片之光的藍色分量被第二填光體5〇吸收 時,其在所有方向上重新發射。在所展示之實施例中,由 於填光體粒子吸收藍光,因此向前重新發射黃光且發射出 燈外,且向LED晶片發射回。向LED晶片42發射回之光可 碰到LED晶片42上之第一碌光體48。如上文所提及,許多 紅色碟光體之激勵光譜與許多黃色/綠色磷光體之發射光 s普重疊,因此向LED晶片42發射回的來自第二墙光體之 光有被第一磷光體吸收之風險。此被吸收之黃光可被重新 發射為紅光,此可導致總體燈發射之色彩偏移。藉由如燈 40中所展不般使第二填光體50間隔開(而非將填光體混 合)’第二填光體光將碰到第一墙光體之機會極大地減 少。來自第二蛾光體50之黃光的多數發射路徑將不會碰到 第一磷光體且將不會有再吸收之風險。向LED晶片42發射 回之多數光被反射離開載體44上之反射層,使得其可有助 154497.doc •22· 201142214 於來自燈之有用發射。 在-些實施例中H光體與第—磷光體隔開以使得 第二碟光體重新發射之光的5G%以下碰到第—鱗光體或傳 遞至第-4光體中’而在其他實施例中,罐以下碰到第 -碌光體或傳遞至第,光射。在另外其他實施例中, 第二磷光體光之25%以下碰到第一磷光體,而在其他實施 例中’ 10%以下碰到第一磷光體。 根據本發明之不同燈可按許多不同方式用許多不同特徵 及材料來配置。圖5展示根據本發明之燈7〇的另一實施 例’燈70具有與圖4中所展示且上文所描述之燈4〇類似的 許多特徵及組件,且以大致相同之方式來操作。對於類似 特徵及組件,使用相同參考數字,應理解燈4〇之描述同等 適用於此實施例或下文之使用相同參考數字的其他實施 例0 燈70包括各自安裝於一載體44上的多個LED晶片42,其 中LED晶片42中之每一者包含由紅色第一磷光體48塗佈的 藍色發光LED。載體44的未被覆蓋之表面亦可包含一反射 層56。燈70包括在LED晶片之上的第二磷光體72,第二磷 光體72以與上文所描述之第二磷光體5〇大致相同之方式來 配置。然而’在此實施例中,第二磷光體5〇包含吸收藍光 且重新發射綠光的鱗光體材料。舉例而言,以下構光體可 用以產生綠光:CaSiAlN3:Eu; or Sr2-yCaySi〇4:Eu can use different sizes of phosphor particles, including (but not limited to) in the range of 1 〇 m (4) to 30 microns ((4) or 3 〇 microns ((4)) Particles. In terms of scattering and blending colors, smaller particles are usually larger ◎ + better' to provide more uniform light. Larger particles are usually more efficient at converting light than smaller particles. The light is emitted in a non-uniform manner. In one embodiment, the first and/or second optical bodies may be provided with a binder, and the spheroids may also have a different concentration or load of the light body. 154497.doc 201142214 The material-type concentration is in the range of particle concentration ranging from 3% by weight to 7% by weight. The concentration of the phosphorus in the -, the first and second bodies is about 65 weight /. Preferably, the first and second spheroids are formed in layers having different regions of different conversion materials and different concentrations of conversion materials. Although the barrier is provided in the adhesive, different materials may be used. Where the material is preferably strong after curing and substantially It is transparent in the wavelength spectrum. Suitable materials include polyfluorene oxide, epoxy resin, glass, inorganic glass, dielectric, BCB, polyamine, polymer and their blends. The preferred material is polyfluorene (this) Due to the high transparency and sinfulness of polyoxyl oxide in high power LEDs, suitable polyphenylene oxides based on phenyl and methyl groups are commercially available from D〇w8 Chermcal. Many different curing methods can be used to bond The curing of the agent depends on different factors such as the type of adhesive used. Different curing methods include, but are not limited to, thermal curing, ultraviolet (uv) curing, infrared (IR) curing or air curing. Different processes can be used. To coat the first and second phosphors 48, 5, different processes including, but not limited to, spin coating, sputtering, printing, powder coating, electrophoretic deposition (EPD), and electrostatic deposition, among others, various deposition methods and The system is described in US Patent Application Publication No. 2010/0155763, entitled "Systems and Methods for Application of Optical Materials to Optical Elements" by Donofrio et al., and the disclosure The disclosure of Cree, Inc. and the entire contents of this disclosure is incorporated herein. As mentioned above, the phosphor layer 48 can be coated with a binder material, but it should be understood that no binder is required. In an example, the second phosphor can be fabricated separately in the form of a circle 154497.doc 201142214 and then the second phosphor can be mounted to the carrier 44 and mounted over the LED wafer 42. It can also be combined as described in the following application. A diffuser uses a lamp: U.S. Provisional Patent Application Serial No. 61/339,515, which is incorporated herein by reference. This application also describes many different shapes and sizes of the second phosphor or filler carrier, which shapes and sizes can also be used in the embodiments of the invention described herein. Alternatively, a scattering material may be used in conjunction with the phosphor, one of which contains scattering particles. The scattering particles may also be included in the binder material which may be the same as the binder materials described above with reference to the binders used with the first and second phosphors. Different concentrations of scattering particles are available, depending on the application and the materials used. Suitable scattering particle concentrations range from 0.01. /. To 0.2%, but it should be understood that the concentration can be higher or lower. In some embodiments, the concentration can be as low as 〇 1%. It should also be understood that different concentrations of scattering particles may be present in different zones. For some scattering particles, there may be an increase in loss due to absorption at a higher concentration. Thus, the concentration of the scattering particles can be selected to maintain an acceptable loss while dispersing the light to provide the desired emission pattern. The scattering particles may comprise a number of different materials including, but not limited to, oxidized hair; kaolin; zinc oxide (ZnO); yttrium oxide (Y2〇3); 154497.doc -20· 201142214 titanium dioxide (Ti02); barium sulfate (BaS04); Alumina (A1203); Molten cerium oxide (Si〇2); Asahi dioxide (Si02); Aluminum nitride; Glass beads; Zirconium dioxide (Zr02); Oxide button (Ta05); tantalum nitride (Si3N4); niobium oxide (Nb205); boron nitride (BN); or filler particles (eg, YAG: Ce, BOSE) can be used in various material combinations or the same material More than one combination of different forms of scattering material to achieve a particular scattering effect. The scattering particles can be in many different locations in the lamp. Lamp 40 can also include a reflective material/layer 56 on the surface of carrier 44 that is not covered by lED wafer 42. The reflective layer 56 allows the lamp 4 to efficiently recycle photons' and increase the emission efficiency of the lamp. Light emitted back to the carrier is reflected by the reflective material/layer 56' such that absorption is reduced and light can contribute to useful emission from the lamp. It should be understood that reflective layer 56 can comprise a number of different materials and structures including, but not limited to, reflective metal or multilayer reflective structures such as distributed Bragg reflectors. It should also be understood that the surface of the LED and the first and second fills 154497.doc • 21- 201142214 can be shaped or textured to enhance light extraction. During operation, an electrical signal is applied to the lamp 40 such that a portion of the blue LED light emitted by the LEDs within the LED wafer 42 that passes through the first phosphor 48 is absorbed by the red phosphor 48 and re-emitted into red light. A portion of the blue light also passes through the red first phosphor 48 without being converted, causing the LED wafer 42 to emit both red and blue light. Light from LED wafer 42 is emitted through second phosphor 50, at least a portion of the blue light from the LED light in second phosphor 50 is converted to yellow light, and in some embodiments, light from LED wafer 42 A portion of it passes through the second phosphor 50 without being converted. As mentioned above, this situation allows the lamp to emit a combination of white light of blue, red and yellow light. When the blue component of the light from the LED wafer is absorbed by the second filler 5, it is re-emitted in all directions. In the embodiment shown, since the filler particles absorb blue light, the yellow light is re-emitted forward and emitted out of the lamp and emitted back to the LED wafer. Light emitted back to the LED wafer 42 can strike the first phosphor 48 on the LED wafer 42. As mentioned above, the excitation spectrum of many red discs overlaps with the emission of many yellow/green phosphors, so that the light from the second wall that is emitted back to the LED wafer 42 has the first phosphor Risk of absorption. This absorbed yellow light can be re-emitted into red light, which can result in a color shift in the overall lamp emission. The second filler 50 is spaced apart (as opposed to mixing the filler) as shown by the lamp 40. The opportunity for the second fill light to encounter the first wall is greatly reduced. Most of the emission paths from the yellow light of the second moth 50 will not hit the first phosphor and there will be no risk of reabsorption. Most of the light that is emitted back to the LED wafer 42 is reflected off the reflective layer on the carrier 44, so that it can help 154497.doc • 22· 201142214 for useful emissions from the lamp. In some embodiments, the H-light body is spaced apart from the first phosphor such that less than 5 G% of the light that is re-emitted by the second dish strikes the first scale or is transmitted to the -4th light body. In other embodiments, the tank is hit below the first-light body or transmitted to the first, light-emitting. In still other embodiments, less than 25% of the second phosphor light hits the first phosphor, while in other embodiments ' 10% or less encounters the first phosphor. Different lamps in accordance with the present invention can be configured in a number of different manners using a number of different features and materials. Figure 5 shows another embodiment of a lamp 7A in accordance with the present invention. The lamp 70 has many of the features and components similar to those shown in Figure 4 and described above, and operates in substantially the same manner. For similar features and components, the same reference numerals are used, it should be understood that the description of the lamp is equally applicable to this embodiment or other embodiments using the same reference numerals below. The lamp 70 includes a plurality of LEDs each mounted on a carrier 44. Wafers 42, wherein each of the LED wafers 42 comprises a blue light emitting LED coated by a red first phosphor 48. The uncovered surface of carrier 44 may also include a reflective layer 56. The lamp 70 includes a second phosphor 72 over the LED wafer, the second phosphor 72 being configured in substantially the same manner as the second phosphor 5 描述 described above. However, in this embodiment, the second phosphor 5 〇 contains a squama material that absorbs blue light and re-emits green light. For example, the following light bodies can be used to generate green light:

SrGa2S4:Eu ;SrGa2S4: Eu;

Sr2.yBaySi04:Eu ; 154497.doc •23- 201142214Sr2.yBaySi04:Eu; 154497.doc •23- 201142214

SrSi2〇2N2:Eu ; 摻雜有Ce3+之Lu3A150丨2 ; 摻雜有 Eu2+之(Ca,Sr,Ba)Si202N2 ; CaSc2〇4:Ce3+ ;及 (Sr,Ba)2Si04:Eu2、 ’但發射藍光、紅 組合可產生為具有 燈70以與燈4〇大致相同之方式來操作 光及綠光之組合。在一些實施例中,此 所要溫度的暖白色光的燈發射。 除了上文所列出之磷光體之外,下文列出可用作第一或 第二磷光體的-些額外的合適磷光體。每一磷光體展現在 藍色及/或UV發射光譜中之激勵,提供一所要峰值發射, 具有有效率的光轉換’且具有可接受之斯托克位移(St〇kes shift): 黃色/綠色 (Sr,Ca,Ba)(Al,Ga)2S4 :Eu2+ Ba2(Mg,Zn)Si207:Eu2+SrSi2〇2N2:Eu; Lu3A150丨2 doped with Ce3+; (Ca,Sr,Ba)Si202N2 doped with Eu2+; CaSc2〇4:Ce3+; and (Sr,Ba)2Si04:Eu2, but emit blue light The red combination can be produced as a combination of light and green light having a lamp 70 in substantially the same manner as the lamp 4A. In some embodiments, the warm white light of the desired temperature is emitted. In addition to the phosphors listed above, some additional suitable phosphors that can be used as the first or second phosphor are listed below. Each phosphor exhibits excitation in the blue and/or UV emission spectrum, providing a desired peak emission with efficient light conversion' and an acceptable Stokes shift: yellow/green (Sr,Ca,Ba)(Al,Ga)2S4 :Eu2+ Ba2(Mg,Zn)Si207:Eu2+

GdowSro nAluOxF, 38:Eu2+0 06 (Ba,.x.ySrxCay)Si04:EuGdowSro nAluOxF, 38:Eu2+0 06 (Ba,.x.ySrxCay)Si04:Eu

Ba2Si04:Eu2+ 紅色 LU2O3 :Eu3 + (Sr2.xLax)(Ce1.xEux)〇4Ba2Si04:Eu2+ Red LU2O3 :Eu3 + (Sr2.xLax)(Ce1.xEux)〇4

Sr2Cei.xEux04Sr2Cei.xEux04

Sr2-xEuxCe04 154497.doc •24· 201142214Sr2-xEuxCe04 154497.doc •24· 201142214

SrTi03:Pr3+,Ga3 +SrTi03: Pr3+, Ga3 +

CaAlSiN3:Eu2+CaAlSiN3: Eu2+

Sr2Si5N8:Eu2+ 圖ό為展示具有混合磷光體之燈與如上文所描述具有分 離鱗光體之類似燈的發射特性的比較的曲線圖8 〇。第一發 射光譜82係針對具有分離之紅色磷光體及綠色磷光體的 燈’其中該光谱展示在藍色、綠色及紅色波長光譜中之峰 值。第二發射光譜84係針對具有混合之紅色磷光體及綠色 破光體的類似燈’且展示與分離之光譜82相比較的藍光峰 值之減少及偏移’以及紅光峰值之偏移。該兩種磷光體之 總體填光體轉換效率大致相同(分離之42.5%對混合之 46.1%),但CRI為分離之磷光體的約88 5對混合磷光體組 態的78.5。 圖7展示根據本發明之燈ι〇〇的再一實施例,燈1〇〇包含 發射不同色彩之光以產生所要燈發射的不同LED晶片之組 合。燈100包含安裝於載體1〇4上之Led晶片102,其中載 體與上述載體44類似。該載體可具有覆蓋其介於led晶片 102之間的表面的反射層1〇5。[ED晶片102可包含一起可 產生燈發射之所要紅光及藍光分量的紅色發光led晶片 106及藍色發光LED晶片1〇8。紅色LED晶片106可包含如上 文所描述由紅色磷光體112塗佈之LED 110,其中LED 11〇 之一些實施例發射藍光且紅色磷光體112吸收藍光中之至 少一些且重新發射紅光。在一些實施例中,紅色磷光體 112可經配置以吸收實質上所有藍色led光,而在其他實 154497.doc •25· 201142214 施例中,紅色磷光體112可經配置以僅吸收藍光之一部 分。 類似於上述實施例,包括在LED晶片1 〇2之上且與LED晶 片102間隔開的第二罐光體114,其中第二峨光體包含吸收 藍光且重新發射黃光的填光體。在操作期間,來自LED晶 片之紅光及藍光穿過第二磷光體,在第二磷光體中,藍光 中之一些被轉換成黃光。燈1〇〇發射藍光、紅光及黃光之 白光組合。如上文所描述,红色磷光體與黃色磷光體之間 的分離最小化紅色磷光體將再吸收來自第二磷光體之黃光 的風險。 圖8展示根據本發明之另一燈130,燈130類似於燈1〇〇。 代替具有黃色發光之第二磷光體,燈130具有綠色發光之 第二磷光體132,該第二磷光體132吸收來自其LED晶片 102之藍光中的一些以使得該燈發射藍光、紅光及綠光之 白光組合。 如上文所提及’根據本發明之燈可按許多不同方式用許 多不同碳光體材料來配置。圖9展示根據本發明之燈140的 另一實施例,如上文所描述,燈140包含安裝至載體144的 LED晶片,142 »然而,在此實施例中,LED晶片包含具有黃 色第一磷光體148之保形塗層的藍色發光LED 146。第一磷 光體148吸收來自LED 146之光中的至少一些且重新發射黃 光。第二磷光體150呈LED晶片142之上的圓頂形式且包含 紅色填光體。來自LED晶片142之藍光(及黃光)穿過第二鱗 光體150,在第二磷光體150中,藍色LED光中之至少一些 154497.doc •26· 201142214 被第二磷光體吸收且重新發射為紅光。燈140發射藍光、 黃光及紅光之白光組合。 圖10展示根據本發明之燈160的再一實施例,燈160具有 安裝於載體164上之LED晶片162,其中LED晶片162中之每 一者包含一 LED 166及綠色第一磷光體168之一保形塗層。 來自LED 166中之每一者的至少一些藍光穿過第一磷光體 168且被轉換成綠光’使得led晶片162中之每一者發射綠 光及藍光。藍色(及綠色)LED光穿過第二圓頂形第二紅色 磷光體170 ^ LED光中之至少一些在第二磷光體處被轉換 成紅光’其中燈160發射藍光、紅光及綠光之白光組合。 圖Π展示根據本發明之燈i 80的再一實施例,燈丨8〇包含 安裝至載體184的藍色發光LED晶片182。代替保形塗佈於 LED晶片182上,第一紅色磷光體186以圓頂形式提供於 LED晶片182之上,其中來自LED晶片182之光穿過第一磷 光體186,在第一磷光體186中,該光中之至少一些被轉換 成紅光。包括以圓頂形式位於第一磷光體186之上的第二 綠色磷光體188,其中來自第一磷光體186之紅光及來自 LED晶片182之藍光穿過第二磷光體188,在第二磷光體 188中,s亥光中之至少一些被轉換成綠光。該燈發射藍 光、紅光及綠光之白光組合。第二磷光體188展示於第一 鱗光體186上Μ旦應理解,第一填光體186與第二磷光體 188之間可存在空間’且可按不同次序來提供該等鱗光 體,諸如在内部具有綠色礙光體且在外部具有紅色鱗光 體。 154497.doc •27- 201142214 圖12展示根據本發明之燈190的另一實施例,燈19〇具有 在載體194上的藍色發光LED晶片192。該燈包括紅色及綠 色磷光體,其中所展示之磷光體處於磷光體圓頂196之不 同區中。在所展示之實施例中,紅色第一磷光體198在圓 頂之頂部部分上,且綠色第二磷光體2〇〇在圓頂196之下部 邛刀上。來自led晶片之藍光穿過第一及第二磷光體部分 198、200,在該等磷光體部分中,至少一些lEd光被分別 轉換成紅光及綠光。該燈發射藍光、紅光及綠光之白光組 合。應理解’其他實施例可包含以不同方式配置之磷光體 的不同區。圖9至圖12中所展示之燈中之每一者可包含在 載體上之反射層,如上文所描述。 如上文所提及’燈及其鱗光體可根據本發明按許多不同 方式配置。圖13展示燈250之再一實施例,燈250之LED晶 片252安裝於光學腔254内。類似上述實施例,LED晶片 252可包含由第一磷光體258塗佈之LED 256,且在一些實 施例中’ LED 256發射藍光,且第一磷光體為吸收藍色 LED光中之至少一些且重新發射紅光的紅色磷光體。在此 實施例中,紅色磷光體僅吸收來自LED之藍光之一部分, 使得LED晶片252發射紅光及藍光。 LED晶片252可安裝至類似於上文所描述之載體的載體 260,且在所展示之實施例中,LED晶片252及載體260可 安裝於光學腔254内。在其他實施例中,光學腔可在LED 晶片周圍安裝至載體。如上文所描述,載體260在其介於 LED晶片252之間的暴露表面上可具有反射層262,且光學 154497.doc -28- 201142214 腔254可具有反射表面264以重定向光至光學腔254之頂部 開口外。 第一鱗光體266配置於光學腔254之開口之上,且在所展 示之實施例中’第二磷光體266為平面形狀。然而,應理 解’第一攝光體可採用許多不同形狀,包括(但不限於)圓 頂或球體。類似於上述實施例,第二磷光體266可包含吸 收來自LED晶片252之光並發射不同色彩之光的碟光體。 在所展示之實施例中’第二磷光體266包含上文所描述的 吸收藍光且重新發射黃光之黃色鱗光體中之一者。類似上 述貫施例’來自LED晶片252之藍光及紅光穿過第二填光 體266’在第二填光體2 66中,藍光中之至少一些光被黃色 磷光體吸收且被重新發射為黃光◎燈25〇可發射藍光、紅 光及黃光之白光組合。 LED晶片252與第二磷光體266之間的分離極大地減少來 自第二磷光體266之黃光將傳遞至紅色第一磷光體258中的 機會。類似上述實施例,此減少了黃光將被紅色第一磷光 體吸收且被重新發射為紅光的可能性。 圖14展示根據本發明之燈280的另一實施例,燈28〇具有 與燈2 5 0相同之許多特徵。然而,在此實施例中,第二填 光體282包含吸收來自LED晶片之藍光中的一些且重新發 射綠光的綠色發光磷光體。在操作中,燈28〇發射來自 LED晶片之藍光及紅光與來自第二磷光體之綠光的白光組 合,其中第一磷光體之間的分離導致第一磷光體對綠光之 再吸收最小化。 154497.doc -29- 201142214 不同實施例可組合不同照明濃度之照明分量以達成所要 之目‘色彩及溫度。圖15為展示綠色照明分量與紅色照明 分量之不同組合的CIE圖290,該等照明分量在黑體曲線上 約3000 k處組合。組合1(c〇mb 1}在其發射光譜中具有最低 •表色77量且因此,该光谱需要較大紅色部分來達成所要 色彩及溫度。組合2(comb 2)具有最大綠色分量且因此具 有最低紅色分量,而組合3(c〇mb 3)具有中點之紅色分量 及綠色分量。 圖16展示根據本發明之燈3〇〇的另一實施例,燈3〇〇具有 安裝至載體304之藍色LED晶片302,其中LED晶片302配置 於具有反射表面308之光學腔306内。第一磷光體310及第 二磷光體312提供於光學腔306之平面形狀的開口中,但彼 此鄰近地配置,其中第一紅色磷光體3 1〇覆蓋該開口之約 一半,且第一綠色(或黃色)麟光體312覆蓋光學腔開口之剩 餘部分。來自LED晶片302之藍光穿過磷光體310及312, 在磷光體310及312中,其一部分被分別轉換成紅光及綠 光。燈300發射藍光、紅光及綠光之白光組合。應理解, 磷光體可按許多不同區配置來配置,且亦可以層形式提供 於彼此之上》 圖1 7展示根據本發明之燈320的另一實施例,燈320具有 安裝至載體324之藍色LED晶片322,其中LED晶片322配置 於光學腔326内。平面紅色第一磷光體328配置於光學腔 326之開口之上,且第二綠色(或黃色)磷光體33〇以圓頂形 式配置於第一磷光體之上。LED光穿過第一及第二磷光 154497.doc -30- 201142214 體其中至少一些LED光被轉換,以使得燈32〇發射藍 光、紅光及綠光之白光組合。 圖18展不根據本發明之燈34〇之另一實施例,燈34〇類似 於圖17中所展示之燈32〇般配置。然@,在此實施例中, 第一綠色磷光體342以球體形式配置於第一磷光體344之 上’其中此球體形狀促進第二磷光體光按更全向之圖案來 重新發射。詳言之’其可促進來自第二磷光體342之光的 向下發射。 圖19及圖20展示根據本發明之燈35〇之另一實施例,燈 3 50類似於以下申請案中所展示及描述之彼等燈:年3 月3日申請的且題為「Lamp Whhph〇sph〇r andSr2Si5N8:Eu2+ Figure 8 is a graph showing a comparison of the emission characteristics of a lamp with a hybrid phosphor and a similar lamp with a separate scale as described above. The first emission spectrum 82 is directed to a lamp having a separate red phosphor and a green phosphor' wherein the spectrum exhibits peak values in the blue, green and red wavelength spectra. The second emission spectrum 84 is for a similar lamp' having a mixed red phosphor and green light-breaking body' and exhibits a decrease in blue peak value and offset' and a shift in red light peak as compared to the separated spectrum 82. The overall fill conversion efficiency of the two phosphors was approximately the same (42.5% of the separation versus 46.1% of the mixture), but the CRI was 78.5 for the 88 5 pairs of mixed phosphors of the separated phosphor. Figure 7 shows yet another embodiment of a lamp 〇〇 according to the present invention, the lamp 1 〇〇 comprising a combination of different LED chips that emit light of different colors to produce the desired lamp. The lamp 100 includes a Led wafer 102 mounted on a carrier 1 4, wherein the carrier is similar to the carrier 44 described above. The carrier may have a reflective layer 1〇5 covering its surface between the LED wafers 102. [ED wafer 102 may include a red light emitting LED wafer 106 and a blue light emitting LED wafer 1 8 which together produce the desired red and blue light components of the lamp emission. Red LED wafer 106 may comprise LED 110 coated by red phosphor 112 as described above, wherein some embodiments of LED 11A emit blue light and red phosphor 112 absorbs at least some of the blue light and re-emits red light. In some embodiments, the red phosphor 112 can be configured to absorb substantially all of the blue led light, while in other embodiments 154497.doc • 25· 201142214, the red phosphor 112 can be configured to absorb only blue light. portion. Similar to the above embodiment, a second can 114 is disposed over the LED wafer 1 〇 2 and spaced apart from the LED wafer 102, wherein the second phosphor comprises a fill that absorbs blue light and re-emits yellow light. During operation, red and blue light from the LED wafer passes through the second phosphor, and in the second phosphor, some of the blue light is converted to yellow light. The lamp 1 〇〇 emits a combination of white light of blue light, red light and yellow light. As described above, the separation between the red phosphor and the yellow phosphor minimizes the risk that the red phosphor will reabsorb the yellow light from the second phosphor. Figure 8 shows another lamp 130 in accordance with the present invention, the lamp 130 being similar to the lamp 1A. Instead of a second phosphor having yellow illumination, the lamp 130 has a second phosphor 132 that emits green light, the second phosphor 132 absorbing some of the blue light from its LED wafer 102 such that the lamp emits blue, red and green White light combination of light. As mentioned above, the lamp according to the invention can be configured in many different ways with a number of different carbonaceous materials. 9 shows another embodiment of a lamp 140 in accordance with the present invention. As described above, the lamp 140 includes an LED wafer mounted to the carrier 144, 142. However, in this embodiment, the LED wafer includes a yellow first phosphor. 148's conformal coated blue LED 146. The first phosphor 148 absorbs at least some of the light from the LED 146 and re-emits yellow light. The second phosphor 150 is in the form of a dome above the LED wafer 142 and contains a red fill. The blue light (and yellow light) from the LED wafer 142 passes through the second scale body 150. In the second phosphor 150, at least some of the blue LED light 154497.doc • 26· 201142214 is absorbed by the second phosphor and Re-emitted as red light. Lamp 140 emits a combination of white light of blue, yellow, and red light. 10 shows a further embodiment of a lamp 160 having a lamp wafer 160 mounted on a carrier 164, wherein each of the LED chips 162 includes an LED 166 and one of the green first phosphors 168. Conformal coating. At least some of the blue light from each of the LEDs 166 passes through the first phosphor 168 and is converted to green light' such that each of the LED wafers 162 emits green and blue light. Blue (and green) LED light passes through the second dome-shaped second red phosphor 170 ^ at least some of the LED light is converted to red light at the second phosphor 'where the lamp 160 emits blue light, red light, and green White light combination of light. Illustrating a further embodiment of a lamp i 80 in accordance with the present invention, the lamp housing 8A includes a blue light emitting LED chip 182 mounted to a carrier 184. Instead of conformally coating the LED wafer 182, a first red phosphor 186 is provided over the LED wafer 182 in the form of a dome, wherein light from the LED wafer 182 passes through the first phosphor 186 at the first phosphor 186. At least some of the light is converted to red light. A second green phosphor 188 is disposed over the first phosphor 186 in the form of a dome, wherein red light from the first phosphor 186 and blue light from the LED wafer 182 pass through the second phosphor 188, in the second phosphor In body 188, at least some of the s-lights are converted to green light. The lamp emits a combination of white, blue and green light. The second phosphor 188 is shown on the first scale 186. It should be understood that there may be a space between the first fill 186 and the second phosphor 188 and the scales may be provided in a different order. For example, there is a green light-blocking body inside and a red scale body on the outside. 154497.doc • 27- 201142214 Figure 12 shows another embodiment of a lamp 190 according to the present invention having a blue illuminated LED chip 192 on a carrier 194. The lamp includes red and green phosphors in which the phosphors are shown in different regions of the phosphor dome 196. In the illustrated embodiment, the red first phosphor 198 is on the top portion of the dome and the green second phosphor 2 is on the lower portion of the dome 196. The blue light from the led wafer passes through the first and second phosphor portions 198, 200, in which at least some of the lEd light is converted into red and green light, respectively. The lamp emits a combination of white light in blue, red and green light. It should be understood that other embodiments may include different regions of phosphors that are configured in different ways. Each of the lamps shown in Figures 9 through 12 can include a reflective layer on the carrier, as described above. As mentioned above, the lamps and their scales can be configured in many different ways in accordance with the present invention. Figure 13 shows yet another embodiment of a lamp 250 in which the LED wafer 252 of the lamp 250 is mounted. Like the above-described embodiments, LED wafer 252 can include LED 256 coated by first phosphor 258, and in some embodiments 'LED 256 emits blue light, and the first phosphor absorbs at least some of the blue LED light and Re-emitting red light red phosphor. In this embodiment, the red phosphor absorbs only a portion of the blue light from the LED such that the LED chip 252 emits red and blue light. The LED die 252 can be mounted to a carrier 260 similar to the carrier described above, and in the illustrated embodiment, the LED die 252 and carrier 260 can be mounted within the optical cavity 254. In other embodiments, the optical cavity can be mounted to the carrier around the LED wafer. As described above, the carrier 260 can have a reflective layer 262 on its exposed surface between the LED dies 252, and the optical 154497.doc -28- 201142214 cavity 254 can have a reflective surface 264 to redirect light to the optical cavity 254 Outside the top opening. The first scale 266 is disposed over the opening of the optical cavity 254, and in the illustrated embodiment the second phosphor 266 is planar. However, it should be understood that the first photoreceptor can take many different shapes including, but not limited to, a dome or a sphere. Similar to the above embodiment, the second phosphor 266 can include a dish that absorbs light from the LED wafer 252 and emits light of a different color. In the illustrated embodiment, the second phosphor 266 comprises one of the yellow scales that absorb blue light and re-emit yellow light as described above. Similar to the above-described embodiment, the blue light from the LED chip 252 and the red light pass through the second filler 266' in the second filler 2 66, at least some of the blue light is absorbed by the yellow phosphor and re-emitted as Huang Guang ◎ 25 灯 light can emit blue light, red light and yellow light white light combination. The separation between the LED wafer 252 and the second phosphor 266 greatly reduces the chance that yellow light from the second phosphor 266 will be transferred into the red first phosphor 258. Similar to the above embodiment, this reduces the likelihood that yellow light will be absorbed by the red first phosphor and re-emitted into red light. Figure 14 shows another embodiment of a lamp 280 in accordance with the present invention having a plurality of features similar to lamp 250. However, in this embodiment, the second fill 282 includes a green luminescent phosphor that absorbs some of the blue light from the LED wafer and re-emits green light. In operation, lamp 28A combines blue and red light from the LED wafer with white light from the green phosphor of the second phosphor, wherein separation between the first phosphors results in minimal re-absorption of green light by the first phosphor Chemical. 154497.doc -29- 201142214 Different embodiments can combine illumination components of different illumination concentrations to achieve the desired 'color and temperature. Figure 15 is a CIE diagram 290 showing different combinations of green illumination components and red illumination components that are combined at approximately 3000 k on the black body curve. Combination 1 (c〇mb 1} has the lowest • color 77 amount in its emission spectrum and therefore, the spectrum requires a larger red portion to achieve the desired color and temperature. Combination 2 (comb 2) has the largest green component and therefore has The lowest red component, and the combination 3 (c〇mb 3) has a red component and a green component of the midpoint. Figure 16 shows another embodiment of a lamp 3〇〇 according to the present invention having a lamp 3〇〇 mounted to the carrier 304 The blue LED wafer 302, wherein the LED wafer 302 is disposed in the optical cavity 306 having the reflective surface 308. The first phosphor 310 and the second phosphor 312 are provided in the planar shaped opening of the optical cavity 306, but are disposed adjacent to each other. Wherein the first red phosphor 31 covers about half of the opening, and the first green (or yellow) lining 312 covers the remainder of the optical cavity opening. The blue light from the LED wafer 302 passes through the phosphors 310 and 312 In the phosphors 310 and 312, a portion thereof is converted into red light and green light, respectively. The lamp 300 emits a combination of white light of blue light, red light, and green light. It should be understood that the phosphor may be configured in many different zone configurations, and Can also The form is provided on top of each other. Figure 17 shows another embodiment of a lamp 320 in accordance with the present invention having a blue LED wafer 322 mounted to a carrier 324, wherein the LED wafer 322 is disposed within the optical cavity 326. The first phosphor 328 is disposed over the opening of the optical cavity 326, and the second green (or yellow) phosphor 33 is disposed in a dome form over the first phosphor. The LED light passes through the first and second phosphors. 154497.doc -30- 201142214 wherein at least some of the LED light is converted such that the lamp 32A emits a combination of white light of blue, red and green light. Figure 18 shows another embodiment of a lamp 34 according to the present invention, The lamp 34 is configured similarly to the lamp 32 shown in Fig. 17. However, in this embodiment, the first green phosphor 342 is disposed in a spherical form on the first phosphor 344, wherein the shape of the sphere is promoted. The second phosphor light is re-emitted in a more omnidirectional pattern. In particular, it can promote downward emission of light from the second phosphor 342. Figures 19 and 20 show another lamp 35 according to the present invention. In one embodiment, the lamp 3 50 is similar to the following application Shown and described by them light: On March 3 application and entitled "Lamp Whhph〇sph〇r and

Diffuser Configurati〇n」之美國臨時專利申請案第 61/339,515號,及201〇年1〇月8日申請的且題為「:^〇11_ uniform Diffuser to Scatter Light Into Uniform Emission Pattern」之美國專利申請案第12/9〇1,4〇5號。該燈包含子 基板或散熱片352,以及圓頂形磷光體載體354及圓頂形擴 散器356。該燈亦包含LED 358,在此實施例中,LED 358 安裝於散熱片3 52之平面表面上,其中磷光體載體及擴散 器在LED晶片358之上。LED晶片358及磷光體載體354可包 含上文所描述之配置及特性中之任一者,諸如一些實施例 具有在LED晶片358上之第一磷光體及在磷光體載體354中 之第二磷光體’而其他實施例具有作為磷光體載體354之 部分的第一磷光體及第二磷光體。燈35〇可包含裝設於習 知電插座中之類型的安裝機構。在所展示之實施例中,燈 154497.doc 31 201142214 350包括用於安裝至標準螺紋旋座的螺紋部分36〇。類似上 述實施例’燈350可包括標準插塞且電插座可為標準插 口,或可包含GU24底座單元,或燈35〇可為夾片且電插座 可為接納並保持該夾片之插座(例如,如許多螢光燈中所 使用)。 根據本發明之燈可包含電源供應器或電力轉換單元,該 電源供應器或電力轉換單元可包含驅動器以允許燈泡由 AC線路電壓/電流供電且提供光源調光能力❶在_些實施 例中’電源供應器可包含使用非隔離之準諧振返馳拓撲之 離線值定電流LED驅動器。LED驅動器可裝設於燈35〇内 (諸如,裝設於本體部分362中),且在一些實施例中,lED 驅動器可包含小於25立方公分之體積,而在其他實施例 中,LED驅動器可包含約20立方公分之體積。在一些實施 例中’電源供應器可為非可調光的,但成本較低。應理 解所使用之電源供應器可具有不同拓撲或幾何形狀,且 亦可為可調光的。 本文中所描述之燈實施例可經配置以滿足能源部(D〇E) 能源之星定義的全向分佈準則,該等準則以引用的方式併 入本文中。此標準之由本文中所描述之燈滿足的一要求在 於:發射均勻性必須在〇。至135。檢視下的平均值之2〇0/〇 内,且在135。至180。發射區中,必須發射來自燈的總通量 的>50/〇,其中量測係在〇。、45。、90。方位角下進行。本文 中所描述之不同燈實施例亦可包含滿足D〇e能源之星標準 的A型修整LED燈泡。本發明提供有效率的、可靠的且節 154497.doc -32- 201142214 省成本的燈。在-些實施例t,整個燈可包含可快速且容 易地裝配之五個組件。 如上文所論述且圖16中所展示,磷光體载體之不同區可 =有不同類型之磷光體。在一些實施例中,此等不同區可 提供看似經圖案化之磷光體载體。圖21及圖22展示類似於 圖及圖20中所展示之燈35〇的額外燈實施例4〇〇、45〇。 。亥等燈亦包含子基板或散熱片352、圓頂形擴散器356、可 安裝於散熱片352之平面表面上的LED 358,其中擴散器 3 56在LED晶片358之上。在圖21中,包括在LED 3 58與擴 散器356之間的磷光體載體4〇2,且在圖22中,包括在led 358與擴散器356之間的磷光體載體452。該等晶片gw 及磷光體載體402、452可包含上文所描述之配置及特性中 之任一者。然而,在此等實施例中,磷光體載體4〇2、452 各自包含不同之第一及第二磷光體4〇4、4〇6,其中第一磷 光體及第二磷光體在不同區中。對於磷光體載體4〇2,第 W光體404覆蓋磷光體載體區域之大部分,而第二磷光 體以點形式配置於磷光體載體區域之其他部分上。總體碟 光體載體404看似圖案化有點。在其他實施例中,第—碟 光體可覆蓋整個磷光體載體,且第二磷光體可包含第一碟 光體上之點。 對於圖22中之磷光體載體452,第一磷光體404可覆蓋磷 光體載體之大部分,而第二磷光體4〇6可包含覆蓋磷光體 載體之其他部分的條帶。在另外其他實施例中,第—碟光 體404可覆蓋整個磷光體載體,且第二磷光體4〇6可按條帶 154497.doc •33· 201142214 圖案覆蓋第一碟光體。 此等圖案僅為可包括於根據本發明之磷光體載體上的許 多不同圖案中之一些。亦應理解,根據本發明之磷光體載 體可包含呈二維(例如’圓頂)或平面形狀之透明載體材 料,其中上文所描述之鱗光體係在透明載體之外表面或内 表面上,或在兩個表面上。上文所描述之圖案的部分亦可 在不同的間隔開之磷光體載體上。舉例而言,一個鱗光體 之點配置可在第一磷光體載體上,該第一磷光體載體與具 有其他填光體之第二麟光體載體間隔開。不同碌光體載體 可為平面的或三維的。 圖23展示根據本發明之燈460的再一實施例,燈46〇包含 具有綠色磷光體464之第一發光器封裝462及具有紅色磷光 體468之第一發光器封裝466。來自封裝464、466之發射為 定向的,使得幾乎所有來自該等發光器中之每一者的光皆 不落在其他發光器上。因此,來自綠色磷光體414之光將 不傳遞至紅色磷光體468中’在紅色磷光體468中,其有被 再吸收的風險。此類型之橫向分離提供可被再吸收之光量 的甚至更多減少,且藉此進一步減少再吸收可對燈之Cri 產生之負面影響。 圖24展示根據本發明之再一燈或顯示器48〇,該燈或顯 不器具有複數個藍色LED晶片482,其與包含複數個透射 燈/照明器具像素484之層隔開。每一像素484可包含分別 吸收來自LED晶片482之藍光且發射紅光及綠光的紅色或 綠色量子點或破光體486、488。擴散或反射材料49〇可配 154497.doc •34· 201142214 置於紅色磷光體486與綠色磷光體488之間且配置 素似之心減少㈣轉換器材料之間的相互作用或串 擾。在紅色磷光體與綠色磷光體之間提供分離,且可藉由 在磷光體之間包括擴散器或反射材料49〇來達成效率改 良。擴散器或反射材料可視情況而為不透明或半透明的且 幫助防止來自磷光體之光被另一磷光體再吸收。 參考具有與第一磷光體間隔開之第二磷光體(諸如,呈 圓頂形狀)之第一保形磷光體塗層來描述上述實施例中之 一些。應理解,可以除了圓頂之外的許多不同形狀來提供 第二磷光體,且可以圓頂形式提供一個以上之磷光體。舉 例而言,第一磷光體可以圓頂形式提供於該等led中之一 或多者之上,其中第二磷光體以圓頂形式提供於第一圓頂 之上。亦應理解,兩個以上磷光體可用於不同保形塗層中 或在不同圓頂配置中分離。亦應理解,該等磷光體中之一 或多者可包含一圓盤,該圓盤可與其他磷光體圓盤結合使 用或可與磷光體球體或圓頂結合使用。分離亦可包含平面 内像素化,諸如塗佈有不同材料(諸如,黃色及紅色磷光 體)之LED的平面内分離。亦可存在如上文所描述之平面内 封裝分離的許多變化。 雖然已參考本發明之特定較佳組態來詳細描述本發明, 仁其他型式係可能的。因此,本發明之精神及範疇不應限 於上文所描述之型式。 【圖式簡單說明】 圖1展示先前技術LED燈之一實施例的截面圖; 154497.doc -35- 201142214 圖2展示先前技術lEd燈之另一實施例的截面圖; 圖3為展示兩個磷光體之激勵光譜與發射光譜之間的重 疊的曲線圖; 圖4為根據本發明之燈之一實施例的截面圖; 圖5為根據本發明之燈之另一實施例的截面圖; 圖6為展示根據本發明之不同燈的發射光譜的曲線圖; 圖7為根據本發明之燈之另一實施例的截面圖; 圖8為根據本發明之燈之另一實施例的截面圖; 圖9為根據本發明之燈之另一實施例的載面圖; 圖丨〇為根據本發明之燈之另一實施例的截面圖; 圖11為根據本發明之燈之另一實施例的截面圖; 圖丨2為根據本發明之燈之另一實施例的截面圖; 圖13為根據本發明之燈之一實施例的截面圖,該燈包含 一光學腔; 圖14為根據本發明之燈之另一實施例的截面圖,該燈亦 包含一光學腔; 圖15為展示不同照明組合之CIE圖; 圖16為根據本發明之燈之另一實施例的截面圖,該燈亦 包含一光學腔; 圖17為根據本發明之燈之另一實施例的截面圖,該燈亦 包含一光學腔; 圖18為根據本發明之燈之另一實施例的截面圖,該燈亦 包含一光學腔;及 圖19為根據本發明之燈之另一實施例的正視圖; 154497.doc •36· 201142214 圖20為圖19中所展示之燈的分解圖; 圖21為根據本發明之燈之另一實施例的分解圖; 圖22為根據本發明之燈之再一實施例的正視圖; 圖23為根據本發明之燈之另一實施例的透視圖;及 圖24為根據本發明之燈或顯示器之一實施例的截面圖。 【主要元件符號說明】 10 典型LED封裝 11 線結合 12 LED晶片 13 反射杯 14 清澈保護樹脂 15A 導線 15B 導線 16 囊封劑材料 20 習知LED封裝 22 LED晶片 23 基板或子基板 24 金屬反射器 25A 電跡線 25B 電跡線 26 囊封劑 27 線結合連接件 30 曲線圖 32 紅色磷光體激勵光譜 154497.doc 201142214 34 36 38 40 42 44 46 48 50 56 70 72 80 82 84 100 102 104 105 106 108 110 154497.doc 綠色磷光體發射光譜 紅色發射光譜 有陰影之重疊區/綠色發射光譜與紅色激 譜重疊的部分 燈/第二曲線圖 LED晶片/黃色磷光體發射光譜 載體/有陰影之重疊區/黃色發射光譜與紅色 激勵光譜重疊的部分 發光二極體(LED) 第一磷光體材料 第二磷光體 反射材料/層 燈 第二磷光體 曲線圖 第一發射光譜 第二發射光譜 燈 LED晶片 載體 反射層 紅色發光LED晶片 藍色發光LED晶片 發光二極體(LED) -38- 201142214 112 紅色磷光體 114 第二磷光體 130 燈 132 第二磷光體 140 燈 142 LED晶片 144 載體 146 藍色發光LED 148 黃色第一磷光體 150 第二磷光體 160 燈 162 LED晶片 164 載體 166 發光二極體(LED) 168 綠色第一磷光體 170 第二圓頂形第二免 180 燈 182 LED晶片 184 載體 186 第一紅色磷光體 188 第二綠色磷光體 190 燈 192 藍色發光LED晶片 194 載體 154497.doc .39. 201142214 196 磷光體圓頂 198 紅色第一磷光體 200 綠色第二磷光體 250 燈 252 LED晶片 254 光學腔 256 發光二極體(LED) 258 第一磷光體 260 載體 262 反射層 264 反射表面 266 第二磷光體 280 燈 282 第二磷光體 290 CIE圖 300 燈 302 藍色LED晶片 304 載體 306 光學腔 308 反射表面 310 第一磷光體 312 第二磷光體 320 燈 322 藍色LED晶片 154497.doc -40- 201142214 324 載體 326 光學腔 328 平面紅色第一磷光體 330 第二綠色(或黃色)磷光 340 燈 342 第二綠色磷光體 344 第一磷光體 350 燈 352 子基板或散熱片 354 圓頂形磷光體載體 356 圓頂形擴散器 358 發光二極體(LED)/LED 360 螺紋部分 362 本體部分 400 額外燈實施例 402 磷光體載體 404 第一磷光體 406 第二磷光體 450 額外燈實施例 460 燈 462 第一發光器封裝 464 綠色磷光體 466 第二發光器封裝 468 紅色磷光體 154497.doc .41 - 201142214 480 燈或顯示器 482 藍色LED晶片 484 像素 486 紅色量子點或磷光體 488 綠色量子點或磷光體 490 擴散或反射材料 154497.doc -42-US Patent Application No. 61/339,515 to Diffuser Configurati〇n, and US Patent Application entitled ":^〇11_ uniform Diffuser to Scatter Light Into Uniform Emission Pattern" filed on January 8th, 201st, 2011 Case No. 12/9〇1, 4〇5. The lamp includes a submount or heat sink 352, as well as a dome shaped phosphor carrier 354 and a dome shaped diffuser 356. The lamp also includes an LED 358, which in this embodiment is mounted on a planar surface of the heat sink 352, with the phosphor carrier and diffuser above the LED die 358. LED wafer 358 and phosphor carrier 354 can comprise any of the configurations and characteristics described above, such as some embodiments having a first phosphor on LED wafer 358 and a second phosphor in phosphor carrier 354 The other embodiments have a first phosphor and a second phosphor that are part of the phosphor carrier 354. Lamp 35A can include a mounting mechanism of the type installed in conventional electrical outlets. In the illustrated embodiment, the lamp 154497.doc 31 201142214 350 includes a threaded portion 36〇 for mounting to a standard threaded seat. Like the above embodiment, the lamp 350 can include a standard plug and the electrical socket can be a standard socket, or can include a GU24 base unit, or the lamp 35 can be a clip and the electrical socket can be a socket that receives and holds the clip (eg, , as used in many fluorescent lights). A lamp according to the present invention may comprise a power supply or power conversion unit, which may include a driver to allow the light bulb to be powered by the AC line voltage/current and to provide a source dimming capability. In some embodiments The power supply can include an off-line constant current LED driver using a non-isolated quasi-resonant flyback topology. The LED driver can be mounted within the lamp 35A (such as in the body portion 362), and in some embodiments, the lED driver can comprise less than 25 cubic centimeters of volume, while in other embodiments, the LED driver can Contains a volume of approximately 20 cubic centimeters. In some embodiments the 'power supply can be non-dimmable, but at a lower cost. It should be understood that the power supplies used may have different topologies or geometries and may also be dimmable. The lamp embodiments described herein can be configured to meet the omnidirectional distribution criteria defined by the Energy Department (D〇E) Energy Star, which are incorporated herein by reference. One requirement that this standard meets by the lamps described herein is that the uniformity of emission must be at 〇. To 135. The average value under the view is 2〇0/〇 and is at 135. To 180. In the launch zone, the total flux from the lamp must be >50/〇, where the measurement is in 〇. 45. 90. Performed under azimuth. The different lamp embodiments described herein may also include Type A trim LED bulbs that meet the D〇e Energy Star standard. The present invention provides an efficient, reliable and cost effective lamp of 154497.doc -32 - 201142214. In some embodiments t, the entire lamp can include five components that can be assembled quickly and easily. As discussed above and illustrated in Figure 16, different regions of the phosphor support can have different types of phosphors. In some embodiments, such different regions can provide a seemingly patterned phosphor carrier. Figures 21 and 22 show additional lamp embodiments 4, 45, similar to the lamp 35 展示 shown in Figure 20 and Figure 20. . The lamp or the like also includes a sub-substrate or heat sink 352, a dome-shaped diffuser 356, and an LED 358 mountable on a planar surface of the heat sink 352, wherein the diffuser 356 is above the LED wafer 358. In Fig. 21, a phosphor carrier 4? 2 is included between the LED 358 and the diffuser 356, and in Fig. 22, a phosphor carrier 452 is included between the led 358 and the diffuser 356. The wafers gw and phosphor carriers 402, 452 can comprise any of the configurations and characteristics described above. However, in these embodiments, the phosphor carriers 4〇2, 452 each comprise different first and second phosphors 4〇4, 4〇6, wherein the first phosphor and the second phosphor are in different regions. . For the phosphor carrier 4〇2, the W-th body 404 covers most of the phosphor carrier region, and the second phosphor is disposed in dots on other portions of the phosphor carrier region. The overall disc light carrier 404 appears to be somewhat patterned. In other embodiments, the first optical body may cover the entire phosphor carrier, and the second phosphor may include dots on the first optical body. For the phosphor carrier 452 of Figure 22, the first phosphor 404 can cover a substantial portion of the phosphor carrier, while the second phosphor 4"6 can comprise a strip that covers other portions of the phosphor carrier. In still other embodiments, the first optical body 404 can cover the entire phosphor carrier, and the second phosphor 4〇6 can cover the first optical body in a strip pattern 154497.doc • 33· 201142214. These patterns are only some of the many different patterns that may be included on the phosphor carrier in accordance with the present invention. It should also be understood that the phosphor support according to the present invention may comprise a transparent support material in a two-dimensional (e.g., 'dome" or planar shape, wherein the scale system described above is on the outer or inner surface of the transparent support, Or on both surfaces. Portions of the patterns described above may also be on different spaced apart phosphor carriers. For example, a point arrangement of the scales can be on the first phosphor carrier, the first phosphor carrier being spaced apart from the second phosphor carrier having the other filler. Different phosphor carriers can be planar or three-dimensional. Figure 23 shows yet another embodiment of a lamp 460 in accordance with the present invention. The lamp 46A includes a first illuminator package 462 having a green phosphor 464 and a first illuminator package 466 having a red phosphor 468. The emissions from the packages 464, 466 are oriented such that almost all of the light from each of the illuminators does not fall on the other illuminators. Therefore, light from green phosphor 414 will not pass into red phosphor 468 'in red phosphor 468, which is at risk of being resorbed. This type of lateral separation provides an even greater reduction in the amount of light that can be reabsorbed, and thereby further reduces the negative impact that resorption can have on the Cri of the lamp. Figure 24 shows yet another lamp or display 48 in accordance with the present invention having a plurality of blue LED chips 482 spaced from a layer comprising a plurality of transmission lamp/illuminator pixels 484. Each pixel 484 can include red or green quantum dots or light-breaking bodies 486, 488 that absorb blue light from LED wafer 482 and emit red and green light, respectively. Diffusion or reflective material 49〇 can be matched 154497.doc •34· 201142214 Between red phosphor 486 and green phosphor 488 and configured with a similar heart reduction (iv) interaction or crosstalk between the converter materials. Separation is provided between the red phosphor and the green phosphor, and efficiency improvement can be achieved by including a diffuser or reflective material 49〇 between the phosphors. The diffuser or reflective material may be opaque or translucent, as appropriate, and help prevent light from the phosphor from being reabsorbed by another phosphor. Some of the above embodiments are described with reference to a first conformal phosphor coating having a second phosphor (e.g., in the shape of a dome) spaced apart from the first phosphor. It will be appreciated that the second phosphor may be provided in a number of different shapes than the dome and more than one phosphor may be provided in the form of a dome. For example, the first phosphor may be provided in the form of a dome on one or more of the LEDs, wherein the second phosphor is provided in a dome form over the first dome. It should also be understood that more than two phosphors can be used in different conformal coatings or separated in different dome configurations. It should also be understood that one or more of the phosphors may comprise a disk that may be used in conjunction with other phosphor disks or in combination with a phosphor sphere or dome. Separation can also include in-plane pixelation, such as in-plane separation of LEDs coated with different materials, such as yellow and red phosphors. There may also be many variations in the in-plane package separation as described above. Although the invention has been described in detail with reference to a particular preferred embodiment of the invention, other forms of the invention are possible. Therefore, the spirit and scope of the present invention should not be limited to the types described above. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a cross-sectional view of one embodiment of a prior art LED lamp; 154497.doc -35- 201142214 Figure 2 shows a cross-sectional view of another embodiment of a prior art LED lamp; Figure 3 shows two Figure 4 is a cross-sectional view of an embodiment of a lamp in accordance with the present invention; Figure 5 is a cross-sectional view of another embodiment of a lamp in accordance with the present invention; 6 is a graph showing an emission spectrum of different lamps according to the present invention; FIG. 7 is a cross-sectional view showing another embodiment of the lamp according to the present invention; and FIG. 8 is a cross-sectional view showing another embodiment of the lamp according to the present invention; Figure 9 is a cross-sectional view of another embodiment of a lamp in accordance with the present invention; Figure 11 is a cross-sectional view of another embodiment of a lamp in accordance with the present invention; Figure 11 is a view of another embodiment of a lamp in accordance with the present invention Figure 2 is a cross-sectional view of another embodiment of a lamp in accordance with the present invention; Figure 13 is a cross-sectional view of an embodiment of a lamp in accordance with the present invention, the lamp including an optical cavity; Figure 14 is in accordance with the present invention A cross-sectional view of another embodiment of the lamp, the lamp also includes Figure 15 is a cross-sectional view showing another embodiment of a lamp according to the present invention, the lamp also includes an optical cavity; Figure 17 is a lamp according to the present invention. Figure 1 is a cross-sectional view of another embodiment of a lamp according to the present invention, the lamp also includes an optical cavity; and Figure 19 is a lamp according to the present invention. Front view of another embodiment; 154497.doc • 36· 201142214 FIG. 20 is an exploded view of the lamp shown in FIG. 19; FIG. 21 is an exploded view of another embodiment of the lamp according to the present invention; FIG. Figure 23 is a perspective view of another embodiment of a lamp in accordance with the present invention; and Figure 24 is a cross-sectional view of one embodiment of a lamp or display in accordance with the present invention. [Main component symbol description] 10 Typical LED package 11 Wire bond 12 LED chip 13 Reflector cup 14 Clear protective resin 15A Wire 15B Wire 16 Encapsulant material 20 Conventional LED package 22 LED chip 23 Substrate or sub-substrate 24 Metal reflector 25A Electrical Trace 25B Electrical Trace 26 Encapsulant 27 Wire Bonded Connector 30 Curve 32 Red Phosphor Excitation Spectrum 154497.doc 201142214 34 36 38 40 42 44 46 48 50 56 70 72 80 82 84 100 102 104 105 106 108 110 154497.doc Green Phosphor Emission Spectroscopy Red Emission Spectroscopy Shaded Overlap/Green Emission Spectrum Partial Lamp with Red Spectral Overlap/Second Graph LED Wafer/Yellow Phosphor Emission Spectroscopy Carrier/Shaded Overlap/ Partial light-emitting diode (LED) with yellow emission spectrum overlapping with red excitation spectrum First phosphor material Second phosphor reflective material/layer lamp Second phosphor curve First emission spectrum Second emission spectrum lamp LED wafer carrier reflection Layer red LED chip blue LED chip light emitting diode (LED) -38- 201142214 112 Red phosphor 114 Second phosphor 130 Lamp 132 Second Phosphor 140 Lamp 142 LED Wafer 144 Carrier 146 Blue Illuminated LED 148 Yellow First Phosphor 150 Second Phosphor 160 Lamp 162 LED Wafer 164 Carrier 166 Light Emitting Diode (LED) 168 Green First Phosphor Body 170 second dome shaped second free 180 lamp 182 LED wafer 184 carrier 186 first red phosphor 188 second green phosphor 190 lamp 192 blue light emitting LED chip 194 carrier 154497.doc .39. 201142214 196 phosphor circle Top 198 Red First Phosphor 200 Green Second Phosphor 250 Lamp 252 LED Wafer 254 Optical Cavity 256 Light Emitting Diode (LED) 258 First Phosphor 260 Carrier 262 Reflecting Layer 264 Reflecting Surface 266 Second Phosphor 280 Light 282 Second phosphor 290 CIE diagram 300 Lamp 302 Blue LED wafer 304 Carrier 306 Optical cavity 308 Reflecting surface 310 First phosphor 312 Second phosphor 320 Lamp 322 Blue LED wafer 154497.doc -40- 201142214 324 Carrier 326 Optics Cavity 328 Plane Red First Phosphor 330 Second Green (or Yellow) Phosphor 340 Light 342 Second Green Phosphor 344 First phosphor 350 Lamp 352 Sub-substrate or heat sink 354 Dome-shaped phosphor carrier 356 Dome-shaped diffuser 358 Light-emitting diode (LED) / LED 360 Threaded portion 362 Body portion 400 Additional lamp embodiment 402 Phosphor carrier 404 First Phosphor 406 Second Phosphor 450 Additional Lamp Embodiment 460 Lamp 462 First Luminaire Package 464 Green Phosphor 466 Second Luminaire Package 468 Red Phosphor 154497.doc .41 - 201142214 480 Lamp or Display 482 Blue LED chip 484 pixels 486 red quantum dots or phosphors 488 green quantum dots or phosphors 490 diffusion or reflective material 154497.doc -42-

Claims (1)

201142214 七、申請專利範圍: 1. 一種固態燈,其包含: 一發光二極體(LED); 一第一轉換材料; 一第二轉換材料,其與該第一轉換材料隔開,其中來 自該LED之光穿過該第二轉換材料,其中該第二轉換材 料進行波長轉換且重新發射該LED光中之至少一些。 2. 如請求項1之燈,其中來自該LED之光穿過該第一轉換材 料,其中來自LED之該光中之至少一些被波長轉換且被 重新發射。 3. 如請求項1之燈,其中該第一轉換材料具有一與該第二 轉換材料之重新發射光譜重疊的激勵光譜。 4. 如請求項丨之燈,其中該第二轉換材料在該第一轉換材 料之上。 5. 如請求項丨之燈,其中該第二轉換材料包含在該第一轉 換材料之上的一圓頂。 6. 如請求項丨之燈,其中該第一轉換材料之發射光譜不與 該第二轉換材料之該激勵光譜重疊。 7. 如请求項丨之燈’其中該第一轉換材料吸收來自該led之 光且重新發射紅光。 8. 如清求項1之燈’其中該第二轉換材料吸收來自該LED之 光且重新發射黃光或綠光。 9. 如請求項1之燈,其進一步包含一光學腔。 10·如請求項1之燈’其中自該第二轉換材料重新發射之該 154497.doc 201142214 光的50%以下傳遞至該第一轉換材料中。 11. 如明求項1之燈’其中自該第二轉換材料重新發射之該 光的25%以下傳遞至該第—轉換材料中。 12. 如請求項1之燈,其發射來自包含該LED、該第-轉換材 料及該第二轉換材料之源中之至少兩者的光的一白光組 合。 13·如請求項丨之燈,其中該第二磷光體呈在該發光二極體 之上的一球體。 14·如請求項13之燈,其進一步包含一在該球體之上的擴散 器。 15. 如凊求項1之燈,其中該燈發射具有一遵照能源之星 (Energy Star)標準之發射圖案的光。 16. 如請求項1之燈,該燈經設定大小以適應一 Ai9大小輪 廓。 17. —種固態燈,其包含: 複數個發光二極體(LED); 一紅色磷光體’其在該等LED中之至少一者上,其中 來自該等LED中之該至少一者的光穿過該紅色磷光體;及 一黃色或綠色磷光體’其與該等LED分離且位於該等 LED之上,來自該等LED之光穿過該黃色或綠色鱗光 體。 18. —種固態燈,其包含: 一發光二極體(LED) ’其具有一吸收自該led發射之 該光中之一些且重新發射一不同波長之光的第一碟光體 154497.doc -2- 201142214 塗層;及 一第二磷光體,其與該第一磷光體隔開,其中來自該 LED之光穿過該第二鱗光體’該第二鱗光體吸收該LED 光中之至少一些且重新發射一各別不同波長之光,其中 自該第二磷光體重新發射之該光的發射光譜與該第一磷 光體之激勵光譜重疊,且其中來自該第二磷光體之光的 大部分不會碰到該第—碟光體。 154497.doc201142214 VII. Patent application scope: 1. A solid-state lamp comprising: a light-emitting diode (LED); a first conversion material; a second conversion material separated from the first conversion material, wherein Light from the LED passes through the second conversion material, wherein the second conversion material undergoes wavelength conversion and re-emits at least some of the LED light. 2. The lamp of claim 1 wherein light from the LED passes through the first conversion material, wherein at least some of the light from the LED is wavelength converted and re-emitted. 3. The lamp of claim 1, wherein the first conversion material has an excitation spectrum that overlaps with a re-emission spectrum of the second conversion material. 4. A lamp as claimed in claim 1, wherein the second conversion material is above the first conversion material. 5. A lamp as claimed in claim 1, wherein the second conversion material comprises a dome above the first conversion material. 6. The lamp of claim 1, wherein an emission spectrum of the first conversion material does not overlap the excitation spectrum of the second conversion material. 7. The lamp of claim </RTI> wherein the first conversion material absorbs light from the LED and re-emits red light. 8. The lamp of claim 1, wherein the second conversion material absorbs light from the LED and re-emits yellow or green light. 9. The lamp of claim 1 further comprising an optical cavity. 10. The lamp of claim 1 wherein less than 50% of the light of the 154497.doc 201142214 re-emitted from the second conversion material is transferred to the first conversion material. 11. The lamp of claim 1, wherein less than 25% of the light re-emitted from the second conversion material is transferred to the first conversion material. 12. The lamp of claim 1 which emits a white light combination from light comprising at least two of the LED, the first conversion material and the source of the second conversion material. 13. A lamp as claimed in claim 1, wherein the second phosphor is a sphere above the light emitting diode. 14. The lamp of claim 13 further comprising a diffuser above the sphere. 15. The lamp of claim 1, wherein the lamp emits light having an emission pattern that conforms to the Energy Star standard. 16. As claimed in item 1, the lamp is sized to accommodate an Ai9 size profile. 17. A solid state light comprising: a plurality of light emitting diodes (LEDs); a red phosphor 'on at least one of the LEDs, wherein light from at least one of the LEDs Passing through the red phosphor; and a yellow or green phosphor 'separating from the LEDs and above the LEDs, light from the LEDs passes through the yellow or green scale. 18. A solid state light comprising: a light emitting diode (LED) having a first optical body 154497.doc that absorbs some of the light emitted from the LED and re-emits light of a different wavelength -2- 201142214 a coating; and a second phosphor spaced apart from the first phosphor, wherein light from the LED passes through the second scale body 'the second scale body absorbs the LED light At least some and re-emitting a light of a different wavelength, wherein an emission spectrum of the light re-emitted from the second phosphor overlaps with an excitation spectrum of the first phosphor, and wherein light from the second phosphor Most of them will not touch the first-disc. 154497.doc
TW100107038A 2010-03-03 2011-03-02 Enhanced color rendering index emitter through phosphor separation TW201142214A (en)

Applications Claiming Priority (12)

Application Number Priority Date Filing Date Title
US33951510P 2010-03-03 2010-03-03
US33951610P 2010-03-03 2010-03-03
US12/848,825 US8562161B2 (en) 2010-03-03 2010-08-02 LED based pedestal-type lighting structure
US38643710P 2010-09-24 2010-09-24
US12/889,719 US9523488B2 (en) 2010-09-24 2010-09-24 LED lamp
US42466510P 2010-12-19 2010-12-19
US42467010P 2010-12-19 2010-12-19
US12/975,820 US9052067B2 (en) 2010-12-22 2010-12-22 LED lamp with high color rendering index
US201161434355P 2011-01-19 2011-01-19
US201161435326P 2011-01-23 2011-01-23
US201161435759P 2011-01-24 2011-01-24
US13/028,863 US9275979B2 (en) 2010-03-03 2011-02-16 Enhanced color rendering index emitter through phosphor separation

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI563207B (en) * 2014-07-16 2016-12-21 Playnitride Inc Optical assembly and optical module
US9634201B2 (en) 2012-05-14 2017-04-25 Koninklijke Philips N.V. Light emitting device with nanostructured phosphor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9634201B2 (en) 2012-05-14 2017-04-25 Koninklijke Philips N.V. Light emitting device with nanostructured phosphor
TWI596804B (en) * 2012-05-14 2017-08-21 皇家飛利浦電子股份有限公司 Light emitting device with nanostructured phosphor
US10347800B2 (en) 2012-05-14 2019-07-09 Lumileds Llc Light emitting device with nanostructured phosphor
US11031530B2 (en) 2012-05-14 2021-06-08 Lumileds Llc Light emitting device with nanostructured phosphor
TWI563207B (en) * 2014-07-16 2016-12-21 Playnitride Inc Optical assembly and optical module
US9732917B2 (en) 2014-07-16 2017-08-15 PlayNitride Inc. Optical assembly and optical module

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