TW201142199A - LED lamp or bulb with remote phosphor and diffuser configuration with enhanced scattering properties - Google Patents

LED lamp or bulb with remote phosphor and diffuser configuration with enhanced scattering properties Download PDF

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Publication number
TW201142199A
TW201142199A TW100107046A TW100107046A TW201142199A TW 201142199 A TW201142199 A TW 201142199A TW 100107046 A TW100107046 A TW 100107046A TW 100107046 A TW100107046 A TW 100107046A TW 201142199 A TW201142199 A TW 201142199A
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TW
Taiwan
Prior art keywords
light
diffuser
phosphor
lamp
led
Prior art date
Application number
TW100107046A
Other languages
Chinese (zh)
Inventor
Tao Tong
Ronan Letoquin
Bernd Keller
Eric Tarsa
Mark Youmans
Theodore Lowes
Nicholas W Medendorp Jr
De Ven Antony Van
Gerald Negley
Original Assignee
Cree Inc
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Publication date
Priority claimed from US12/848,825 external-priority patent/US8562161B2/en
Priority claimed from US12/889,719 external-priority patent/US9523488B2/en
Priority claimed from US12/975,820 external-priority patent/US9052067B2/en
Priority claimed from US13/018,291 external-priority patent/US8882284B2/en
Application filed by Cree Inc filed Critical Cree Inc
Publication of TW201142199A publication Critical patent/TW201142199A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

An LED lamp or bulb is disclosed that comprises a light source, a heat sink structure and an optical cavity. The optical cavity comprises a phosphor carrier having a conversions material and arranged over an opening to the cavity. The phosphor carrier comprises a thermally conductive transparent material and is thermally coupled to the heat sink structure. An LED based light source is mounted in the optical cavity remote to the phosphor carrier with light from the light source passing through the phosphor carrier. A diffuser dome is included that is mounted over the optical cavity, with light from the optical cavity passing through the diffuser dome. The properties of the diffuser, such as geometry, scattering properties of the scattering layer, surface roughness or smoothness, and spatial distribution of the scattering layer properties may be used to control various lamp properties such as color uniformity and light intensity distribution as a function of viewing angle.

Description

201142199 六、發明說明: 【發明所屬之技術領域】 本發明係關於固態燈及燈泡,且尤其係關於能夠產生全 向發射圖案的有效且可靠之基於發光二極體(LED)的燈及 燈泡。 本申請案主張以下各申請案之權利:2〇1〇年3月3曰申請 之美國臨時專利申請案第61/339,5 16號、2010年3月3曰申 請之美國臨時專利申請案第61/339,515號、2〇1〇年9月24曰 申請之美國臨時專利申請案第61/386,437號、2010年12月 19曰申請之美國臨時申請案第61/424,665號、2〇1〇年12月 19曰申請之美國臨時申請案第61/424,67〇號、2〇1 j年1月19 曰申請之美國臨時專利申請案第61/434,355號、2011年1月 23曰申請之美國臨時專利申請案第61/435,326號、2〇11年1 月24曰申請之美國臨時專利申請案第61/435,759號。本申 請案亦為以下申請案之部分接續申請案且主張其權利·· 2010年8月2日申請之美國專利申請案第12/848,825號、 2010年9月24日申請之美國專利申請案第12/889,719號及 2010年12月22曰申請之美國專利申請案第12/975 82〇號。 本發明係在政府支援下依據美國能源部第DE-FC26-08NT01577號合約進行。政府具有本發明中之特定權利。 【先前技術】 白熾燈或燈泡或基於燈絲之燈或燈泡通常用作家用設施 及商用設施之光源。然而’此等燈為效率極度低下之光 源,其多達95°/〇的輸入能量損失,主要以熱或紅外線能量 154496.doc 201142199 之形式。白熾燈之-個常見替代形式(所謂的緊凑勞光燈 (CFL))在將電力轉換為光方面更有效但要求使用有毒材 料"亥等有甘材料以及其各種化合物可造成慢性及急性中 毒且可導致環境污染。用於改良燈㈣泡之效率的一個解 決方案為使用固態器件(諸如,發光二極體(LED))而非金 屬燈絲來產生光》 發光二極體一般包含夾於摻雜類型相反之層之間的半導 體材料之一或多個作用層。當將偏壓施加於該等摻雜層上 時,電洞及電子注入於作用層中,在該等作用層中其重組 合以產生光。光係自作用層且自LED之各個表面發出。 為了在電路或其他相似配置中使用LED晶片,已知將 LED晶片封入於一封裝中以提供環境及/或機械保護、色彩 選擇、光聚焦及其類似者。LED封裝亦包括用於將LED封 裝電連接至外部電路的電導線、接點或跡線。在圖1中所 說明之典型LED封裝10中,借助於焊料結合或導電環氧樹 脂將單一 LED晶片12安裝於反射杯π上。一或多個線結合 11將LED晶片12之歐姆接觸連接至導線15A及/或15B,該 等導線可附接至反射杯13或與反射杯13形成一體》該反射 杯可填充有囊封劑材料16,該囊封劑材料16可含有諸如璃 光體之波長轉換材料。由LED發射之在第一波長下之光可 由磷光體吸收,該磷光體可回應地發射第二波長下之光。 接著將整個裝配件囊封於清澈保護樹脂14中,該保護樹脂 可模製成透鏡形狀以使自LED晶片12發射之光準直。雖然 反射杯13可在向上方向上導引光,但在光被反射時(亦 154496.doc 201142199 即,一些光歸因於實際反射器表面小於1〇〇0/〇之反射率而 可能被反射杯吸收)’光學損失可能發生。另外,熱滞留 可為封裝(諸如圖1中所展示之封裝10)之問題,因為可能難 以經由導線15A、15B提取熱。 圖2中所說明之習知LED封裝2〇可能更適合於可產生更 多熱之高功率操作。在LED封裝2〇中,一或多個Led晶片 22安裝至一載體(諸如,印刷電路板(pCB)載體、基板或子 基板23)上。安裝於子基板23上之金屬反射器24環繞lED晶 片22且反射由LED晶片22發射之光使光遠離封裝2〇。反射 器24亦提供對LED晶片22之機械保護。在LED晶片22上之 歐姆接觸與子基板23上之電跡線25 A、25B之間形成一或 多個線結合連接件27 ^接著以囊封劑26覆蓋所安裝之Led 晶片22,囊封劑26可提供對晶片之環境及機械保護同時亦 充當透鏡。金屬反射器24通常借助於焊料或環氧樹脂結合 而附接至載體。 可藉由包含一或多個磷光體之轉換材料塗佈LED晶片 (諸如’圖2之LED封裝20中所找到之LED晶片),其中該等 碟光體吸收LED光之至少一些。LED晶片可發射不同波長 之光’使得其發射來自LED及磷光體之光的組合。可使用 許多不同方法用磷光體塗佈LED晶片,其中一種合適方法 描述於美國專利申請案第11/656,759號及第11/899,790號 中,該等專利申請案為Chitnis等人之申請案且皆題為 「Wafer Level Phosphor Coating Method and Devices Fabricated Utilizing Method」。或者’可使用諸如電泳沈 154496.doc 201142199 積(EPD)之其他方法來塗佈LED,其中一合適之EPD方法描 述於 Tarsa 等人之題為「Close Loop Electrophoretic Deposition of Semiconductor Devices」之美國專利申請案 第 ll/473,089號中。 具有在附近或作為直接塗層之轉換材料的LED晶片已用 在各種不同封裝中,但遭遇到基於器件之結構的一些限 制。當破光體材料在LED蟲晶層上或附近(且在一些例子中 包含在LED上之保形塗層)時,磷光體可直接經受由晶片產 生之熱’該熱可使磷光體材料之溫度增加。另外,在此等 情況下’磷光體可經受來自LED之極高濃度或通量的入射 光。由於轉換過程通常並非1〇〇%有效,因此在磷光層中 產生與入射光通量成比例之過量熱。在接近於LED晶片之 緊凑磷光層中’此可導致磷光層中之實質溫度增加,因為 在小區域中產生大量之熱。當磷光體粒子嵌入於低熱導率 材料(諸如’聚矽氧)中時,此溫度增加可加劇,該低導熱 性材料不提供用於在磷光體粒子内產生之熱的有效耗散路 徑。此等升高之搡作溫度可造成磷光體及周圍材料隨著時 間過去而降級,以及造成磷光體轉換效率之降低及轉換色 彩之偏移。 亦已開發出利用固態光源(諸如,LED)結合與LED分離 或在LED遠端之轉換材料的燈。此等配置揭示於Tarsa等人 的題為「High Output Radial Dispersing Lamp Using a Solid State Light Source」的美國專利第 6,350,041號中。 此專利中所描述之燈可包含經由分離器將光透射至具有磷 154496.doc 201142199 光體之分散器的固態光源。該分散器可使光按照所要圖案 來分散及/或藉由經由構光體或其他轉換材料將該光之至 少一些轉換成不同波長來改變其色彩。在一些實施例中, 分離器使光源與分散器隔開足夠之距離,使得當光源载運 至内照明所必需之升高電流時,來自光源之熱將不傳遞至 分散器。額外之遠端磷光體技術描述於Negley等人的題為 「Lighting Device」之美國專利第7 614 759號中。 併有遠端磷光體之燈的一個潛在缺點為其可具有非所要 之視覺或審美特性。當燈並不產生光時,燈可具有與標準 愛迪生燈泡之典型白色或清激外觀不同的表面色彩。在一 些例子中,燈可具有黃色或橙色外觀,其主要由磷光體轉 換材料產生。可s忍為此外觀對於許多應用而言並非所要 的,在該等應用中當燈不照明時,其可造成關於周圍之建 築7L件之審美問題。此可對消費者對此等類型之燈的總體 接受度具有負面影響。 另外,與在轉換過程期間在磷光層中產生之熱可經由附 近之晶片或基板表面傳導或耗散的保形或鄰近磷光體配置 相比,遠端磷光體配置可受制於不充足之導熱熱耗散路 徑。在無有效之熱耗散通路的情況下,熱隔離之遠端磷光 體可遭文升兩之操作溫度,該升高之操作溫度在一些例子 中可甚至高於可比較的保形經塗佈層中之溫度。此情形可 抵消藉由相對於晶片將磷光體置放於遠端所達成的一些或 所有益處。換言之,相對於LED晶片之遠端磷光體置放可 減少或消除歸因於在操作期間在LED晶片内產生之熱的對 154496.doc 201142199 磷光層之直接生熱’但所得磷光體溫度減小可部分或全部 地歸因於在光轉換過程期間麟光層自身中產生之熱及缺少 用以耗散此所產生之熱的合適熱路徑而被抵消。 影響利用固態光源之燈的實施及接受度的另一問題與光 源自身發射之光的性質有關。為了製造基於led光源(及相 關聯轉換層)之有效燈或燈泡’通常希望將LED晶片或封裝 置放成共平面配置。此促進製造且可藉由允許使用習知生 產設備及製程而減少製造成本。然而,LED晶片之共平面 配置通常產生前向光強度概況(例如,朗伯概況)。此等光 束概況在固態燈或燈泡意欲替換習知燈(諸如,傳統白織 燈泡)之應用中通常並非所要的,習知燈具有更為全向之 光束圖案。雖然可能將LED光源或封裝安裝成三維配置, 但製造此等配置通常較困難且昂貴。 【發明内容】 本發明提供燈及燈泡,該等燈及燈泡大體上包含以下各 者之不同組合及配置:一光源、一或多種波長轉換材料、 相對於該光源分開定位或定位於遠端的多個區或層,及一 單獨擴散層。此配置允許製造有效、可靠且節省成本之燈 及燈泡’且甚至在使用由LED之一共平面配置組成的光源 之情況下,亦可提供一基本上全向發射圖案。另外,此配 置允許當燈不照明時為了美觀而遮蔽或隱蔽該等轉換區或 層之外觀。本發明之各種實施例可用以解決在製造適於直 接替換傳統白織燈泡之燈或燈泡的過程中的與利用有效固 態光源(諸如,LED)相關聯之許多困難。本發明之實施例 154496.doc 201142199 可經配置以適應所公認之標準大小的輪廓(諸如,屬於常 用燈(諸如,白熾燈泡)之彼等輪廓),藉此促進直接替換此 等燈泡。 本發明之實施例亦可包含具有位於該燈光源之遠端的一 轉換材料的各種配置,且可提供在該轉換材料及該光源之 上的擴散器,其中該等擴散器將來自該燈之光源及/或轉 換材料的光分散成一所要圖案,諸如在一檢視角範圍内幾 乎均勻之色彩及/或強度。 該擴散器之性質(諸如,幾何形狀、散射層之散射性 質、表面粗糙度或平滑度,及該等散射層性質之空間分 佈)可用以控制各種燈性質,諸如隨檢視角而變之色彩均 勻性及光強度分佈。該擴散器之幾何形狀及其他態樣可以 許多不同方式用以修改光束概況。舉例而言,肖由將擴散 益70件之「燈泡」部分延伸至其他燈特徵(諸如,散熱片 P刀)之輪廓之外,使得可自該燈後面看到該擴散器,從 而可將額外光導引至相對於該燈之垂直軸大於90。之角 度。用以散射光之粒子的性質及甚至燈泡及散射膜表面之 平滑度亦可對給定擴散器幾何形狀之發射概況具有強烈之 影響。 藉由具有在該光源之遠端的一轉換材料及擴散器,可將 升南之電信號施加至該光源’此可導致增加之光輸出但亦 可使光源在較高溫度下操作。該光源與轉換材料之間的距 離減少了該光源内產生之熱向碟光體或轉換層的傳遞。此 維持高轉換效率及可靠性,„使,!、W計數成為可能, I54496.doc •10· 201142199 從而導致較低製造成本…些實施例亦可包含允許與轉換 相關之熱有效料離開遠端轉換材料的特徵。該等擴散器 及轉換材料可具有不同形狀,且在—些實施例中,該兩者 之幾何形狀可協作以提供—所要燈發射圖案或均勻性。 根據本發明之固態燈的_實施例包含一基於咖之光源 及-與該LED光源隔開之遠端波長轉換材料。—擴散器配 置於該遠端波長轉換材料之遠端,其中該擴散器包含一幾 何形狀及光散射性質以將來自該LED光源及該波長轉換材 料之光分散成一實質上全向發射圖案。 根據本發明之固態燈的另一實施例包含一前向發射的基 於發光二極體(LED)光源及一與該LED光源隔開之遠端磷 光體。一擴散器配置於該遠端磷光體之遠端。該擴散器配 置有一散射材料,且亦經配置以提供來自該lED光源及該 遠端磷光體之光的一實質上均勻之燈發射圖案。 根據本發明之固態燈包含一基於LED之光源及一與該 LED光源隔開之二維遠端磷光體。一三維擴散器配置於該 遠端磷光體之遠端,其中該擴散器具有一形狀及變化之散 射性質》自该擴散器發射之光與自該遠端磷光體發射之光 相比具有在一角範圍内空間發射強度概況的減少之變化。 本發明之此等及其他態樣及優點將自以下詳細描述及附 圖變知·顯而易見’該等附圖藉助於實例說明本發明之特 徵。 【實施方式】 本發明係針對燈或燈泡結構之不同實施例,該等實施例 154496.doc 201142199 有效、可靠且節省成本,且在一些實施例中可提供來自方 向性發射光源(諸如,前向發射光源)之基本上全向發射圖 案。本發明亦針對使用固態發光器及遠端轉換材料(或磷 光體)以及遠端擴散元件或擴散器的燈結構。在一些實施 例中,擴散器不僅用以遮蔽磷光體以免燈使用者看到,且 亦可將來自冑端碟光體及/或燈之光源的《分散或重分佈 成所要發射圖案。在一些實施例中,擴散器圓頂可經配置 以將剛向發射圖案分散成可用於一般照明應用之更全向圖 、—擴散器可用於具有二維以及三維形狀之遠端轉換材料 ^實施例中,具有能夠將來自LED光源之前向發射轉換成 可與標準白熾燈泡相當之光束概況的特徵之組合。 本文中參考轉換材料、波長轉換材料、遠端磷光體、磷 光體、磷光層及相關術語來描述本發明。此等術語之使用 不應被理解為限制性的。應理解,術語遠端麟光體、鱗光 體或碟光層之使用意謂著包含所有波長轉換材料且同等地 適用於所有波長轉換材料。 燈之-些實施例可具有在光源之上且與光源間隔開之圓 頂形(或截頭球面形)三維轉換材料,及與轉換材料間隔開 且在轉換材料之上的圓頂形擴散器’使得燈展現出雙圓頂 結構。各個結構之間的空間可包含光混合腔室,該等光混 合腔室可不僅促進燈發射之分散且亦促進色彩均勾性。光 源與轉換材料之間的空間以及轉換材料之間的空間可充去 r昆合腔室。其他實施例可包含可形成額外混合腔室的: 外轉換材料或擴散器。圓頂轉換材料及圓頂形擴散器之·欠 154496.doc 201142199 序可不同,以使得一些實施例可具有在轉換材料内部之擴 散器,同時其間之㈣形成光混合腔室。此等配置僅為根 據本發明之許多不同轉換材料及擴散器配置中之少許。 根據本發明之一些燈實施例可包含具有-或多個LED晶 片或封裝之共平面配置的光源,丨中發光器係安裝於平坦 或平面表面上。在其他實施例中,led晶片可並非共平 面’諸如係在基座或其他三維結構上。共平面光源可降低 發光器配置之複雜性,使其製造更容易且更廉價。然而, 共平面光源傾向於主要在前向方向上(諸如,按朗伯發射 圖案)來發光。在不同實施例中’可希望發射模擬習知白 熾燈泡之光圖案的光圖帛,f知白熾燈、泡可在不同發射角 度提供幾乎均勻之發射強度及色彩均勻性。本發明之不同 實施例可包含可將發射圖案自非均句變換成在—檢視角範 圍内實質上均勻的特徵。 在些實施例中,-轉換層或區可包含一碟光體載體, 該磷光體載體可包含對於來自光源之光至少部分透明之導 熱材料及各自吸收來自光源之光且發射不同波長之光的至 少-磷光體材料。擴散器可包含一散射膜/粒子及相關聯 載體(諸如,玻璃外殼),且可用以散射或重定向由光源及/ 或磷光體載體發射之光的至少一些以提供所要光束概況。 在一些實施例中,根據本發明之燈可發射與標準白熾燈泡 相容之光束概況。 該擴散器之性質(諸如,幾何形狀、散射層之散射性 質、表面粗糙度或平滑度,及該等散射層性質之空間分 154496.doc -13- 201142199 佈)可用以控制各種燈性質,諸如隨檢視角而變之色彩均 勻性及光強度分佈。藉由遮蔽磷光體載體及其他内部燈特 徵’當該燈或燈泡不照明時,該擴散器提供一所要的總體 燈外觀。 可包括一散熱片結構,其可與光源熱接觸且與磷光體載 體熱接觸以便將在光源及磷光層内產生之熱耗散至環境 中。亦可包括電子電路以將電力提供至光源及提供其他能 力(諸如’調光等),且該等電路可包括用以將電力施加至 燈之構件(諸如,螺紋旋座等)。 燈之不同實施例可具有許多不同形狀及大小,其中一些 實施例具有可裝設至標準大小燈泡殼(諸如,如圖3中所展 示之A19大小燈泡殼30)中的尺寸。此使得燈尤其可用作習 知白熾燈或燈泡及螢光燈或燈泡之替換物,其中根據本發 明之燈享有由其固態光源提供的減少之能量消耗及長使用 壽命。根據本發明之燈亦可適應其他類型之標準大小輪 廓’包括(但不限於)A21及A23。 在一些實施例中,光源可包含固態光源,諸如不同類型 ,LED、LED晶片或LED封裝。在—些實施例中可使用 單-LED晶片或封裝,而在其他實施例中,可使用配置成 不同類型之陣列的多個LED晶片或封裝β||由使磷光體與 LED晶片熱隔離且具有良好熱耗散,可藉由較高電流位準 來驅動LED晶片而未料光體之轉換效率及其長期可靠性 造成有害效應。此可允許過激勵咖晶片以降低產生所要 發光通量所需之LED的數目的靈活性。此又可降低燈之複 154496.doc 201142199 雜性方面的成本。此等LED封裝可包含藉由可耐受升高之 發光通量之材料囊封的led或可包含未經囊封之LED。 在一些實施例中,光源可包含一或多個藍色發光LED’ 且磷光體載體中之磷光層可包含一或多種材料,該一或多 種材料吸收藍光之一部分且發射一或多個不同波長之光以 使得燈發射來自藍色led及轉換材料之白光組合。轉換材 料可吸收藍色LED光且發射不同色彩之光,包括(但不限 於)黃色及綠色。光源亦可包含發射不同色彩之光的不同 LED及轉換材料,以使得燈發射具有所要特性(諸如,色溫 及演色性)之光。 併有紅色及藍色LED晶片之習知燈可經受在不同操作溫 度及調光下的色彩不穩定性。此可歸因於紅色及藍色led 在不同溫度及操作功率(電流/電壓)下之不同行為以及隨著 時間過去之不同操作特性。此效應可經由實施主動控制系 統來稍微減輕,該主動控制系統可增加整個燈之成本及複 雜性。根據本發明之不同實施例可藉由使一具有相同類型 之發光器的光源與一遠端磷光體載體組合來解決此問題, 該遠端磷光體載體可包含多層磷光體,該多層磷光體經由 本文中所揭示之熱耗散配置而維持相對較冷。在一些實施 例中,遠端磷光體載體可吸收來自發光器之光且可重新發 射不同色彩之光,同時仍經歷磷光體的操作溫度減少時的 效率及可靠性。 磷光體元件與LED之分離提供增加的優點:更容易且更 一致之色彩分選。此可以許多種方式來達成。可將來自各 154496.doc -15- 201142199 種分選等級之LED(例如,來自各種分選等級之藍色led) 裝配到一起以達成可用在不同燈中的實質上波長均勻之激 發源。此等激發源可接著與具有實質上相同之轉換特性的 填光體載體組合以提供發射在所要分選等級内之光的燈。 另外’可製造眾多磷光體載體且可根據其不同轉換特性來 對其預先分選。不同碟光體載體可與發射不同特性之光源 組合以提供發射在目標色彩分選等級内之光的燈。 根據本發明之一些燈亦可藉由用反射表面來環繞光源提 供改良的發射效率。此藉由將自轉換材料重新發射之多數 光向光源反射回而導致增強之光子再循環。為了進一步增 強效率且提供所要發射概況’磷光層、載體層或擴散器之 表面可為平滑或散射的《在一些實施例中,載體層及擴散 器之内表面可光學平滑以促進全内反射行為,該全内反射 行為減少自磷光層向後導引之光(降頻轉換之光或散射光) 的量。此減少了可由燈之LED晶片、相關聯基板或燈内部 之其他非理想反射表面吸收的向後發射之光的量。 本文中參考某些貫施例來摇述本發明,但應理解,本發 明可以許多不同形式來體現且不應被理解為限於本文中所 陳述之實施例。詳言之,在下文關於具有呈不同組態之一 個或多個LED或LED晶片或LED封裝的某些燈來描述本發 明,但應理解’本發明可用於具有許多不同組態之許多其 他燈。根據本發明的以不同方式配置之不同燈的實例描述 於下文且描述於Le等人的美國臨時專利申請案第 61/435,759號中’該臨時專利申請案題為「s〇Ud State 154496.doc -16 - 201142199BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to solid-state lamps and bulbs, and more particularly to efficient and reliable LED-based lamps and bulbs capable of producing an omnidirectional emission pattern. This application claims the following claims: US Provisional Patent Application No. 61/339, No. 5, filed March 3, 2010, and US Provisional Patent Application No. 3, filed March 3, 2010 U.S. Provisional Patent Application No. 61/386, 437, filed on September 24, 2002, September 24, 2010, US Provisional Application No. 61/424,665, 〇1〇1曰U.S. Provisional Application No. 61/424, 67 No., January 19, 2001, filed on December 19, 美国, US Provisional Patent Application No. 61/434,355, January 23, 2011 U.S. Provisional Patent Application Serial No. 61/435,759, filed on Jan. 24, 2011. This application is also a continuation of the application of the following application and claims the rights of the US Patent Application No. 12/848,825, filed on Aug. 2, 2010, and U.S. Patent Application Serial No. U.S. Patent Application Serial No. 12/975,82, filed on Jan. 22, No. s. This invention was made with government support under Contract No. DE-FC26-08NT01577 of the United States Department of Energy. The government has certain rights in the invention. [Prior Art] Incandescent lamps or bulbs or filament-based lamps or bulbs are commonly used as light sources for domestic and commercial installations. However, these lamps are extremely low-efficiency light sources with input energy losses of up to 95°/〇, mainly in the form of heat or infrared energy 154496.doc 201142199. A common alternative to incandescent lamps (so-called compact floodlights (CFL)) is more efficient in converting electricity to light but requires the use of toxic materials, such as the gan materials and various compounds that can cause chronic and acute Poisoned and can cause environmental pollution. One solution for improving the efficiency of a lamp (four) bubble is to use a solid state device (such as a light emitting diode (LED)) instead of a metal filament to produce light. The light emitting diode generally comprises a layer sandwiched by a layer of opposite doping type. One or more active layers of semiconductor material. When a bias voltage is applied to the doped layers, holes and electrons are injected into the active layer where they recombine to produce light. The light system acts on the active layer and is emitted from each surface of the LED. In order to use LED wafers in circuits or other similar configurations, it is known to encapsulate LED wafers in a package to provide environmental and/or mechanical protection, color selection, light focusing, and the like. The LED package also includes electrical leads, contacts or traces for electrically connecting the LED package to an external circuit. In a typical LED package 10 illustrated in Figure 1, a single LED wafer 12 is mounted on a reflective cup π by means of a solder bond or a conductive epoxy. One or more wire bonds 11 connect the ohmic contacts of the LED wafer 12 to the wires 15A and/or 15B, which may be attached to or integral with the reflective cup 13. The reflective cup may be filled with an encapsulant Material 16, the encapsulant material 16 may contain a wavelength converting material such as a glazing body. Light emitted by the LED at the first wavelength can be absorbed by the phosphor, which responsively emits light at the second wavelength. The entire assembly is then encapsulated in a clear protective resin 14 which can be molded into a lens shape to collimate light emitted from the LED wafer 12. Although the reflector cup 13 can direct light in the upward direction, when the light is reflected (also 154496.doc 201142199, some light may be reflected due to the actual reflector surface being less than 1 〇〇 0 / 反射 reflectivity) Cup absorption) 'Optical loss can occur. Additionally, thermal stagnation can be a problem with packages such as package 10 shown in Figure 1, as it can be difficult to extract heat via wires 15A, 15B. The conventional LED package 2 illustrated in Figure 2 may be more suitable for high power operation that produces more heat. In the LED package 2, one or more Led wafers 22 are mounted on a carrier such as a printed circuit board (pCB) carrier, substrate or sub-mount 23. The metal reflector 24 mounted on the sub-substrate 23 surrounds the lED wafer 22 and reflects the light emitted by the LED wafer 22 to move the light away from the package 2''. Reflector 24 also provides mechanical protection for LED wafer 22. One or more wire bond connectors 27 are formed between the ohmic contacts on the LED wafer 22 and the electrical traces 25 A, 25B on the submount 23. The coated Led wafer 22 is then covered with an encapsulant 26, encapsulating The agent 26 provides environmental and mechanical protection to the wafer while also acting as a lens. Metal reflector 24 is typically attached to the carrier by means of solder or epoxy bonding. The LED wafers (such as the LED wafers found in the LED package 20 of Figure 2) can be coated by a conversion material comprising one or more phosphors, wherein the optical bodies absorb at least some of the LED light. The LED wafer can emit light of different wavelengths such that it emits a combination of light from the LED and the phosphor. LED wafers can be coated with phosphors in a number of different ways, one suitable method of which is described in U.S. Patent Application Serial No. 11/656,759, the entire disclosure of The title is "Wafer Level Phosphor Coating Method and Devices Fabricated Utilizing Method." Alternatively, LEDs can be coated using other methods such as electrophoresis 154496.doc 201142199 (EPD), one suitable EPD method is described in US Patent Application entitled "Close Loop Electrophoretic Deposition of Semiconductor Devices" by Tarsa et al. Case No. ll/473,089. LED wafers with conversion materials in the vicinity or as direct coatings have been used in a variety of different packages, but encountered some limitations based on the structure of the device. When the light-breaking material is on or near the LED worm layer (and in some cases a conformal coating on the LED), the phosphor can directly withstand the heat generated by the wafer. This heat can increase the temperature of the phosphor material. . Additionally, in these cases the phosphor can be subjected to incident light from very high concentrations or fluxes of the LED. Since the conversion process is typically not effective at 1%, excess heat is generated in the phosphor layer that is proportional to the incident light flux. In a compact phosphor layer close to the LED wafer, this can result in an increase in the substantial temperature in the phosphor layer because of the large amount of heat generated in the small region. This increase in temperature can be exacerbated when the phosphor particles are embedded in a low thermal conductivity material, such as 'polyfluorene oxide, which does not provide an effective dissipation path for the heat generated within the phosphor particles. These elevated temperatures can cause the phosphor and surrounding materials to degrade over time and cause a decrease in phosphor conversion efficiency and a shift in color conversion. Lamps that utilize solid state light sources (such as LEDs) in combination with LEDs or conversion materials at the distal end of the LED have also been developed. Such a configuration is disclosed in U.S. Patent No. 6,350,041 to the name of "High Output Radial Dispersing Lamp Using a Solid State Light Source" by Tarsa et al. The lamp described in this patent may comprise a solid state light source that transmits light through a separator to a disperser having a phosphor 154496.doc 201142199 light body. The disperser allows the light to be dispersed in a desired pattern and/or to change its color by converting the light to at least some different wavelengths via a light illuminator or other conversion material. In some embodiments, the separator separates the source from the disperser a sufficient distance such that when the source is carried to the elevated current necessary for internal illumination, heat from the source will not be transferred to the disperser. An additional remote phosphor technique is described in U.S. Patent No. 7,614,759, to the name of "Lighting Device" by Negley et al. One potential disadvantage of having a remote phosphor lamp is that it can have undesirable visual or aesthetic characteristics. When the light does not produce light, the light can have a different surface color than the typical white or clear appearance of a standard Edison light bulb. In some examples, the lamp may have a yellow or orange appearance that is primarily produced by a phosphor conversion material. This appearance is not desirable for many applications where it can cause aesthetic problems with the surrounding building 7L when the light is not illuminated. This can have a negative impact on the overall acceptance of these types of lamps by consumers. Additionally, the distal phosphor configuration can be subject to insufficient thermal heat transfer as compared to a conformal or adjacent phosphor configuration that can be conducted or dissipated through the nearby wafer or substrate surface during the conversion process. Dissipative path. In the absence of an effective heat dissipation path, the thermally isolated distal phosphor can be subjected to two operating temperatures, which in some instances may even be higher than comparable conformal coated. The temperature in the layer. This situation can offset some or all of the benefits achieved by placing the phosphor at the distal end relative to the wafer. In other words, the placement of the phosphor at the distal end relative to the LED wafer can reduce or eliminate the direct heat generation of the phosphor layer due to the heat generated in the LED wafer during operation, but the resulting phosphor temperature decreases. This may be partially or fully attributed to the heat generated in the smear layer itself during the light conversion process and the lack of a suitable thermal path to dissipate the heat generated thereby. Another problem affecting the implementation and acceptance of lamps utilizing solid state light sources is related to the nature of the light emitted by the source itself. In order to manufacture an effective lamp or bulb based on a led light source (and associated conversion layer), it is often desirable to place the LED wafer or package in a coplanar configuration. This facilitates manufacturing and can reduce manufacturing costs by allowing the use of conventional production equipment and processes. However, coplanar configurations of LED chips typically produce a forward light intensity profile (e.g., a Lambertian profile). Such beam profiles are generally undesirable in applications where solid state lights or light bulbs are intended to replace conventional lamps, such as conventional white woven bulbs, which have a more omnidirectional beam pattern. While it is possible to mount an LED light source or package in a three-dimensional configuration, it is often difficult and expensive to manufacture such configurations. SUMMARY OF THE INVENTION The present invention provides a lamp and a light bulb that generally comprise different combinations and configurations of a light source, one or more wavelength converting materials, separately positioned relative to the light source, or positioned at a distal end. Multiple zones or layers, and a single diffusion layer. This configuration allows for the manufacture of efficient, reliable and cost effective lamps and bulbs' and even in the case of a light source consisting of one coplanar configuration of LEDs, a substantially omnidirectional emission pattern can be provided. In addition, this configuration allows the appearance of the transition zones or layers to be obscured or concealed for aesthetic purposes when the lights are not illuminated. Various embodiments of the present invention can be used to address many of the difficulties associated with utilizing an effective solid state light source, such as an LED, in the manufacture of a lamp or bulb suitable for directly replacing a conventional white woven bulb. Embodiments of the present invention 154496.doc 201142199 may be configured to accommodate recognized standard sized contours (such as those belonging to conventional lights, such as incandescent light bulbs), thereby facilitating direct replacement of such light bulbs. Embodiments of the invention may also include various configurations having a conversion material at the distal end of the light source, and may provide a diffuser over the conversion material and the light source, wherein the diffusers will be from the lamp The light from the source and/or conversion material is dispersed into a desired pattern, such as an almost uniform color and/or intensity over a range of viewing angles. The properties of the diffuser, such as geometry, scattering properties of the scattering layer, surface roughness or smoothness, and spatial distribution of the properties of the scattering layers, can be used to control various lamp properties, such as uniform color over the viewing angle. Sex and light intensity distribution. The geometry and other aspects of the diffuser can be used to modify the beam profile in many different ways. For example, by extending the "bulb" portion of the diffusion benefit of 70 pieces beyond the outline of other lamp features (such as the heat sink P-knife), the diffuser can be seen from behind the lamp, thereby allowing additional The light is directed to greater than 90 with respect to the vertical axis of the lamp. The degree of angle. The nature of the particles used to scatter light and even the smoothness of the bulb and the surface of the diffusing film can also have a strong influence on the emission profile of a given diffuser geometry. By having a conversion material and a diffuser at the distal end of the source, an electrical signal of the south can be applied to the source' which can result in increased light output but also allows the source to operate at higher temperatures. The distance between the source and the conversion material reduces the transfer of heat generated within the source to the optical or conversion layer. This maintains high conversion efficiency and reliability, so that!, W counts are possible, resulting in lower manufacturing costs. Some embodiments may also include allowing the hot active material associated with the transition to leave the remote end. Features of the conversion material. The diffusers and conversion materials can have different shapes, and in some embodiments, the geometry of the two can cooperate to provide a desired lamp emission pattern or uniformity. The embodiment includes a coffee-based light source and a remote wavelength converting material spaced from the LED light source. The diffuser is disposed at a distal end of the distal wavelength converting material, wherein the diffuser comprises a geometric shape and light Scattering properties to disperse light from the LED source and the wavelength converting material into a substantially omnidirectional emission pattern. Another embodiment of a solid state lamp in accordance with the present invention includes a forward emitting, light emitting diode (LED) source And a distal phosphor separated from the LED light source. A diffuser is disposed at the distal end of the distal phosphor. The diffuser is configured with a scattering material and is also configured Providing a substantially uniform lamp emission pattern from the lED source and the remote phosphor. The solid state lamp according to the present invention comprises an LED based light source and a two dimensional remote phosphor separated from the LED source a three-dimensional diffuser disposed at a distal end of the distal phosphor, wherein the diffuser has a shape and varying scattering properties. Light emitted from the diffuser has a corner compared to light emitted from the remote phosphor Variations in the reduction of the spatial emission intensity profile in the range. These and other aspects and advantages of the present invention will become apparent from the following detailed description and the accompanying drawings. Modes The present invention is directed to different embodiments of a lamp or bulb structure that is efficient, reliable, and cost effective, and in some embodiments can provide from a directional emission source (such as a forward emitting source) a substantially omnidirectional emission pattern. The invention is also directed to the use of solid state illuminators and remote conversion materials (or phosphors) as well as remote diffusion elements or The lamp structure of the diffuser. In some embodiments, the diffuser not only shields the phosphor from being visible to the lamp user, but also disperses or redistributes the light source from the end of the disc and/or the lamp. The pattern is to be emitted. In some embodiments, the diffuser dome can be configured to disperse the just-emitting pattern into a more omnidirectional map that can be used for general lighting applications, and the diffuser can be used to have a two-dimensional and three-dimensional shape. In a conversion material embodiment, there is a combination of features capable of converting a front emission from an LED source into a beam profile comparable to a standard incandescent bulb. Reference herein is made to a conversion material, a wavelength converting material, a remote phosphor, a phosphor, Phosphor layers and related terms are used to describe the invention. The use of such terms is not to be construed as limiting. It should be understood that the term distal lenest, scale or dish is used to encompass all wavelength conversions. The material is equally applicable to all wavelength converting materials. Some embodiments of the lamp may have a dome-shaped (or frusto-spherical) three-dimensional conversion material over the light source and spaced apart from the light source, and a dome-shaped diffuser spaced apart from the conversion material and over the conversion material 'Let the lamp show a double dome structure. The spaces between the various structures may include light mixing chambers that not only promote dispersion of lamp emission but also promote color uniformity. The space between the light source and the conversion material and the space between the conversion materials can fill the cavity. Other embodiments may include an external conversion material or diffuser that may form an additional mixing chamber. The dome conversion material and the dome diffuser may be different so that some embodiments may have a diffuser inside the conversion material while (iv) forming a light mixing chamber therebetween. These configurations are only a few of the many different conversion materials and diffuser configurations in accordance with the present invention. Some lamp embodiments in accordance with the present invention may comprise a light source having a coplanar configuration of - or a plurality of LED wafers or packages mounted on a flat or planar surface. In other embodiments, the led wafer may not be coplanar' such as attached to a pedestal or other three dimensional structure. Coplanar light sources reduce the complexity of the illuminator configuration, making it easier and less expensive to manufacture. However, coplanar light sources tend to illuminate primarily in the forward direction, such as in a Lambertian emission pattern. In various embodiments, it may be desirable to emit a light pattern that mimics the light pattern of a conventional incandescent bulb, knowing that incandescent lamps, bubbles can provide nearly uniform emission intensity and color uniformity at different emission angles. Different embodiments of the invention may include transforming the emission pattern from a non-uniform sentence to a feature that is substantially uniform over a range of viewing angles. In some embodiments, the conversion layer or region may comprise a disk carrier, which may comprise a thermally conductive material that is at least partially transparent to light from the source and that each absorbs light from the source and emits light of a different wavelength. At least - a phosphor material. The diffuser can comprise a diffusing film/particle and associated carrier (such as a glass envelope) and can be used to scatter or redirect at least some of the light emitted by the source and/or the phosphor carrier to provide a desired beam profile. In some embodiments, a lamp in accordance with the present invention can emit a beam profile that is compatible with a standard incandescent light bulb. The properties of the diffuser, such as geometry, scattering properties of the scattering layer, surface roughness or smoothness, and the spatial distribution of the properties of the scattering layers, 154496.doc -13 - 201142199, can be used to control various lamp properties, such as Color uniformity and light intensity distribution as a function of inspection angle. By shielding the phosphor carrier and other internal light features, the diffuser provides a desired overall lamp appearance when the lamp or bulb is not illuminated. A heat sink structure can be included that is in thermal contact with the source and in thermal contact with the phosphor carrier to dissipate heat generated within the source and phosphor layer to the environment. Electronic circuitry may also be included to provide power to the light source and to provide other capabilities (such as 'dimming, etc.), and such circuitry may include components to apply electrical power to the lamp (such as a screw mount, etc.). Different embodiments of the lamp can have many different shapes and sizes, some of which have dimensions that can be mounted into a standard size bulb housing such as the A19 size bulb housing 30 as shown in FIG. This makes the lamp particularly useful as an alternative to conventional incandescent lamps or bulbs and fluorescent lamps or bulbs, wherein the lamp according to the present invention enjoys reduced energy consumption and long service life provided by its solid state light source. Lamps in accordance with the present invention may also accommodate other types of standard size profiles including, but not limited to, A21 and A23. In some embodiments, the light source can comprise a solid state light source, such as a different type, LED, LED wafer or LED package. Single-LED wafers or packages may be used in some embodiments, while in other embodiments, multiple LED wafers or packages β|| configured using different types of arrays may be used to thermally isolate the phosphor from the LED wafer and With good heat dissipation, LED chips can be driven by higher current levels without the harmful effects of the conversion efficiency of the light body and its long-term reliability. This may allow over-excitation of the coffee wafer to reduce the flexibility of the number of LEDs required to produce the desired luminous flux. This in turn can reduce the cost of the complex 154496.doc 201142199. Such LED packages may include LEDs that are encapsulated by a material that can withstand elevated luminous flux or may include unencapsulated LEDs. In some embodiments, the light source can include one or more blue light emitting LEDs and the phosphor layer in the phosphor carrier can comprise one or more materials that absorb one portion of the blue light and emit one or more different wavelengths The light is such that the lamp emits a combination of white light from the blue led and conversion material. The conversion material absorbs blue LED light and emits different colors of light, including (but not limited to) yellow and green. The light source can also include different LEDs and conversion materials that emit light of different colors such that the light emits light having desired characteristics such as color temperature and color rendering. Conventional lamps with red and blue LED chips can withstand color instability at different operating temperatures and dimming. This can be attributed to the different behavior of red and blue LEDs at different temperatures and operating powers (current/voltage) and different operating characteristics over time. This effect can be slightly mitigated by implementing an active control system that increases the cost and complexity of the entire lamp. This problem can be solved by combining a light source having the same type of illuminator with a remote phosphor carrier, which can comprise a plurality of phosphors via a different embodiment of the invention, via the multilayer phosphor The heat dissipation configuration disclosed herein remains relatively cold. In some embodiments, the distal phosphor carrier can absorb light from the illuminator and can re-emit light of different colors while still experiencing efficiency and reliability in reducing the operating temperature of the phosphor. The separation of the phosphor element from the LED provides an added advantage: easier and more consistent color sorting. This can be done in a number of ways. LEDs from each of the 154496.doc -15- 201142199 sorting grades (eg, blue LEDs from various sorting levels) can be assembled to achieve a substantially uniform wavelength source of excitation that can be used in different lamps. These excitation sources can then be combined with a fill carrier having substantially the same conversion characteristics to provide a lamp that emits light within the desired sorting level. In addition, a large number of phosphor carriers can be fabricated and pre-sorted according to their different conversion characteristics. Different disc carriers can be combined with light sources that emit different characteristics to provide a light that emits light within a target color sorting level. Some of the lamps in accordance with the present invention can also provide improved emission efficiency by surrounding the light source with a reflective surface. This results in enhanced photon recycling by reflecting most of the light re-emitted from the conversion material back toward the source. To further enhance efficiency and provide the desired emission profile, the surface of the phosphor layer, carrier layer or diffuser can be smooth or scattered. In some embodiments, the carrier layer and the inner surface of the diffuser can be optically smoothed to promote total internal reflection behavior. The total internal reflection behavior reduces the amount of light (downconverted or scattered light) that is directed backward from the phosphor layer. This reduces the amount of light that can be emitted back by the LED chip of the lamp, the associated substrate, or other non-ideal reflective surfaces inside the lamp. The invention is described herein with reference to certain embodiments, but it is understood that the invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. In particular, the invention is described below with respect to certain lamps having one or more LED or LED wafers or LED packages in different configurations, but it should be understood that the invention is applicable to many other lamps having many different configurations. . An example of a different lamp that is configured in a different manner in accordance with the present invention is described below and described in U.S. Provisional Patent Application Serial No. 61/435,759, the entire disclosure of which is incorporated herein by reference. -16 - 201142199

Lamp」、於2〇11年1月24日申請且以引用的方式併入本文 中〇 下文參考一或多個LED來描述實施例,但應理解,此意 謂著包含LED晶片及LED封裝。該等組件可具有除所展示 之形狀及大小以外的不同形狀及大小,且可包括不同數目 個LED。亦應理解,下文所描述之實施例利用共平面光 源,但應理解,亦可使用非共平面光源。亦應理解,燈之 LED光源可包含一個或多個LED,且在具有一個以上lED 之實施例中,該等LED可具有不同之發射波長。類似地, 一些LED可具有鄰近或接觸之磷光層或區,而其他[ED可 具有鄰近的不同組成之磷光層抑或根本不具有磷光層。 本文中參考轉換材料來描述本發明,磷光層及磷光體載 體及擴散器在彼此之遠端。在此内容脈絡中,遠端係指彼 此間隔開及/或並未直接熱接觸。 亦應理解’當諸如層、區或基板之元件被稱作「在」另 - 7C件「上」肖’其可直接在另_元件上或亦可存在介入 元件。此外,諸如「内」'「外 「 J 上方」、丨下」、 「之下」及「下方」的相關術語及類似術語在本文中可用 以描述-層或另—區之關係。應理解,此等術語意欲涵蓋 諸圖中所描繪之定向以及器件之其他不同定向。 雖然在本文中可使用術語第一、 弟一4來描述各種元 件、組件、區、層及/或區段 此寺7L件、組件、區、 層及/或區段不應受此等術語限 J 此4術語僅用以區分 一元件、組件、區、層或區段與 „ . ^ η &、層或區段。因 154496.doc -17· 201142199 此’在不脫離本發明之教示的情況下,可將下文所論述之 第一元件、組件、區、層或區段稱為第二元件、組件、 區、層或區段。 本文中參考為本發明之實施例的示意性說明的橫截面圖 說明來描述本發明之實施例。因而,層之實際厚度可為不 同的,且預期到由於(例如)製造技術及/或公差而存在相對 於說明之形狀的差異。本發明之實施例不應被解釋為限於 本文中所說明之區之特定形狀,而是將包括由(例如)製造 而造成的形狀偏差。說明或描述為正方形或矩形之區將歸 因於正常製造公差而通常具有圓化或彎曲之特徵。因此, 圖中所說明之區本質上為示意性的且其形狀並不意欲說明 器件之區之精確形狀且並不意欲限制本發明之範嘴。 圖4展示根據本發明之燈50的一實施例,其包含具有光 學腔54之散熱片結構52,該光學腔54具有用於固持光源58 之平台56。雖然下文中參考光學腔來描述此實施例及一些 實施例,但應理解,可提供無光學腔之許多其他實施例。 此等實施例可包括(但不限於)光源在燈結構之平面表面上 或在基座上。光源58可包含許多不同發光器,其中所展示 之實施例包含一 LED。可使用許多不同之市售LED晶片或 LED封裝,包括(但不限於)可購自位於N〇nh Car〇iina,The application is hereby incorporated by reference in its entirety herein by reference in its entirety in its entirety in the the the the the the the the the the the the the The components can have different shapes and sizes than the shapes and sizes shown, and can include a different number of LEDs. It should also be understood that the embodiments described below utilize coplanar light sources, but it should be understood that non-coplanar light sources can also be used. It should also be understood that the LED light source of the lamp can include one or more LEDs, and in embodiments having more than one lED, the LEDs can have different emission wavelengths. Similarly, some LEDs may have phosphor layers or regions that are adjacent or in contact, while others [ED may have adjacent phosphor layers of different compositions or no phosphor layers at all. The invention is described herein with reference to a conversion material in which the phosphor layer and the phosphor carrier and diffuser are distal to each other. In this context, the distal ends are spaced apart from each other and/or are not in direct thermal contact. It will also be understood that when an element such as a layer, region or substrate is referred to as "in" another element, it may be directly on the other element or an intervening element. In addition, terms such as "inside", "outside", "below", "below" and "below" may be used herein to describe the relationship of -layer or another. It is to be understood that the terms are intended to encompass the orientations depicted in the drawings and the various aspects of the embodiments. Although the terms first, fourth, and fourth may be used herein to describe various elements, components, regions, layers, and/or sections, the 7L, components, regions, layers, and/or sections are not limited by these terms. J This 4 term is only used to distinguish one element, component, region, layer or section from „ . ^ η &, layer or section. 154496.doc -17· 201142199 this 'without departing from the teachings of the present invention In this case, the first element, component, region, layer or section discussed below may be referred to as a second element, component, region, layer or section. Reference is made herein to the schematic illustration of an embodiment of the invention. The cross-sectional illustrations are illustrative of embodiments of the present invention. Thus, the actual thickness of the layers can be varied, and variations in shape relative to the description are contemplated due to, for example, manufacturing techniques and/or tolerances. The examples should not be construed as being limited to the specific shapes of the regions illustrated herein, but will include variations in the shape resulting from, for example, manufacturing. The regions illustrated or described as square or rectangular will generally be attributed to normal manufacturing tolerances. Rounded or curved Therefore, the regions illustrated in the figures are illustrative in nature and their shapes are not intended to illustrate the precise shapes of the regions of the device and are not intended to limit the scope of the invention. Figure 4 shows a lamp 50 in accordance with the present invention. An embodiment comprising a heat sink structure 52 having an optical cavity 54 having a platform 56 for holding a light source 58. Although this embodiment and some embodiments are described below with reference to an optical cavity, it should be understood that Many other embodiments without optical cavities may be provided. Such embodiments may include, but are not limited to, a light source on a planar surface of a lamp structure or on a pedestal. Light source 58 may comprise a number of different illuminators, with the implementation shown Examples include an LED. Many different commercially available LED chips or LED packages can be used, including but not limited to, available at N〇nh Car〇iina.

Durham之Cree,Inc.的LED晶片或LED封裝。應理解可提 供無光學腔之燈實施例,其中在此等其他實施例中led係 以不同方式來安裝。以實例說明,光源可安裝至燈中之平 面表面’或可提供用於固持LED之基座。 154496.doc -18- 201142199 可使用許多不同之已知安裝方法及材料將光源58安裝至 平台56,其中來自光源58之光自空腔54之頂部開口發射 出。在一些實施例中,光源58可直接安裝至平台56,而在 其他實施例中,可將光源包括於子基板或印刷電路板 (PCB)上’接著將該子基板或印刷電路板(pcB)安裝至平台 56。平台56及散熱片結構52可包含用於將電信號施加至光 源58的導電路徑,其中該等導電路徑中之一些為導電跡線 或電線。平台56之部分亦可由導熱材料製成,且在一些實 施例中,在操作期間產生之熱可散佈至平台且接著散佈至 散熱片結構。 散熱片結構52可至少部分包含導熱材料,且可使用許多 不同之導熱材料,包括不同金屬(諸如,銅或鋁)或金屬合 金。銅可具有高達400 W/m-k或更多之熱導率。在一些實 施例中,散熱片可包含高純度鋁’高純度鋁在室溫下可具 有約210 W/m-k之熱導率。在其他實施例中,散熱片結構 可包含具有約200 W/m-k之熱導率的壓鑄銘。散熱片結構 52亦可包含諸如散熱.鰭片6G之其他熱耗散特徵,該等豆他 熱耗散特徵增加散熱片《表面積以促進更有效地耗散^環 境中。在-些實施例中,散熱鰭片6〇可由熱導率高於散熱 片之剩餘部分的材料製成。在所展示之實施例中,以大體 上水平定向來展示鰭片6〇,但應理解,在其他實施例中, 鰭片可具有垂直或成角度定向。在另外其他實施例中,散 …片可包3主動冷部70件(諸如,風扇)以降低燈内之對流 熱阻。在-些實施例中,自料體載體之熱耗散係經由對 154496.doc •19- 201142199 流熱耗散與經由散熱片結構52之傳導的組合來達成。不同 熱耗散配置及結構描述於T〇ng等人的美國專利申請案第 61/339,516號中’該美國專利申請案題為「led LampDurham's Cree, Inc. LED chip or LED package. It will be appreciated that lamp embodiments without optical cavities may be provided in which the LEDs are mounted in different ways in these other embodiments. By way of example, the light source can be mounted to a flat surface in the lamp&apos; or a susceptor for holding the LED can be provided. 154496.doc -18- 201142199 Light source 58 can be mounted to platform 56 using a number of different known mounting methods and materials, with light from source 58 being emitted from the top opening of cavity 54. In some embodiments, light source 58 can be mounted directly to platform 56, while in other embodiments, the light source can be included on a sub-substrate or printed circuit board (PCB) 'and then the sub-substrate or printed circuit board (pcB) Installed to platform 56. Platform 56 and heat sink structure 52 can include conductive paths for applying electrical signals to light source 58, wherein some of the conductive paths are conductive traces or wires. Portions of the platform 56 may also be made of a thermally conductive material, and in some embodiments, heat generated during operation may be spread to the platform and then spread to the fin structure. The fin structure 52 can comprise at least a portion of a thermally conductive material, and a plurality of different thermally conductive materials can be used, including different metals (such as copper or aluminum) or metal alloys. Copper can have a thermal conductivity of up to 400 W/m-k or more. In some embodiments, the heat sink may comprise high purity aluminum &apos; high purity aluminum having a thermal conductivity of about 210 W/m-k at room temperature. In other embodiments, the fin structure may comprise a die cast with a thermal conductivity of about 200 W/m-k. The heat sink structure 52 may also include other heat dissipation features such as heat dissipation fins 6G that increase the heat sink "surface area to promote more efficient dissipation in the environment. In some embodiments, the heat sink fins 6 can be made of a material having a thermal conductivity higher than the remainder of the heat sink. In the illustrated embodiment, the fins 6〇 are shown in a generally horizontal orientation, although it should be understood that in other embodiments, the fins may have a vertical or angled orientation. In still other embodiments, the sheet may contain 3 active cold sections 70 (such as a fan) to reduce the convective thermal resistance within the lamp. In some embodiments, the heat dissipation from the feed carrier is achieved via a combination of heat dissipation at 154496.doc • 19-201142199 and conduction through the fin structure 52. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

Incorporating Remote Phosphor with Heat Dissipation Features and Diffuser Element」,亦讓與給Cree,Inc 且以 引用的方式併入本文中。 反射層53亦可包括在散熱片結構52上,諸如,在光學腔 54之表面上。在不具有光學腔之彼等實施例中,可包括在 光源周圍之反射層。在一些實施例中,表面可塗佈有對由 光源58及/或波長轉換材料發射之光(「燈光」)的燈可見波 長具有約75%或更多之反射率的材料,而在其他實施例 中’該材料對燈光可具有約85%或85%以上之反射率。在 另外其他實施例中’材料對燈光可具有約95%或95%以上 之反射率。 散熱片結構52亦可包含用於連接至電源(諸如,連接至 不同電插座)之特徵。在一些實施例中,散熱片結構可包 含用以裝設於習知電插座中之類型的特徵。舉例而言,散 熱片結構可包括用於安裝至標準螺紋旋座之特徵,該特徵 可包含可擰緊至螺紋旋座中的螺紋部分。在其他實施例 中’散熱片結構可包括標準插塞且電插座可為標準插口, 或散熱片結構可包含GTj24底座單元,或散熱片結構可為 夹片且電插座可為接納並保持夾片的插座(例如,如許多 登光燈中所使用)。此等僅為散熱片結構及插座之選項中 的少許’且亦可使用安全地將電自插座遞送至燈5〇的其他 154496.doc •20· 201142199 配置。根據本發明之燈可包含電源供應器或電力轉換單 元,該電源供應器或電力轉換單元可包含驅動器以允許燈 泡由AC線路電壓/電流供電及提供光源調光能力。在一些 實施例中’電源供應器可包含使用非隔離之準諧振返驰拓 撲之離線恆定電流LED驅動器。LED驅動器可裝設於燈 内’且在一些實施例中,LED驅動器可包含小於25立方公 分之體積,而在其他實施例中,LED驅動器可包含約20立 方公分之體積。在一些實施例中,電源供應器可為非可調 光的,但成本較低。應理解,所使用之電源供應器可具有 不同拓撲或幾何形狀,且亦可為可調光的。 包括在空腔54之頂部開口之上的磷光體載體62,且包括 在磷光體載體62之上的圓頂形擴散器76。在所展示之實施 例中,磷光體載體覆蓋整個開口,且空腔開口展示為圓形 的且4光體載體62為圓盤。應理解,空腔開口及碗光體載 體可為許多不同形狀及大小。亦應理解,磷光體載體62可 不覆蓋整個空腔開口。如下文進__步描述,擴散器76經配 置以將來自填光體載體及/或LED之光分散成所要燈發射圖 案’且可包含許多不同形狀及大小,此視其所接收之光及 所要燈發射圖案而定。 可將根據本發明之鱗光體載體的實施例特徵化為包含一 轉換材料及導熱透光材料’但應理解,亦可提供不導熱之 填光體載體。該透糾料可對於自光源娜射之光透明, 且該轉換材料應為吸收來自光源之波長之光且重新發射不 同波長之光的_ °在所展示之實施例中,導熱透光材料 154496.doc 201142199 包含一載體層64,且轉換材料包含磷光體載體上之磷光層 66 ^如下文進一步描述,不同實施例可包含導熱透光材料 及轉換材料之許多不同配置。 當來自光源58之光被磷光層66中之磷光體吸收時,光在 各向同性方向上被重新發射,其中約50〇/。之光係向前發射 且50°/〇之光係向後發射至空腔54中。在具有保形碟光層之 先前LED中,向後發射之光之顯著部分可被導引回至LED 中且光逃逸之可能性受LED結構之提取效率限制。對於一 些LED,提取效率可為約70%,因此自轉換材料導引回至 LED中之光的某百分比可能損失。在根據本發明之具有遠 端磷光體組態之燈中,LED位於空腔54之底部處的平台56 上’向後之磷光體光中之較高百分比的光撞擊空腔之表面 而非LED。對此等表面塗佈以反射層53增加了反射回至磷 光層66(在磷光層66處,光可自燈發射)中之光之百分比。 此等反射層53允許光學腔使光子有效地再循環,且增加燈 之發射效率。應理解,反射層可包含許多不同材料及結 構,包括(但不限於)反射金屬或多層反射結構(諸如,分佈 式Bragg反射器)。在不具有光學腔之彼等實施例中,亦可 包括在LED周圍之反射層。 載體層64可由具有0.5 W/m-k或0.5 W/m-k以上之熱導率 的許多不同材料製成’諸如石英、碳化矽(Sic)(熱導率為 〜12〇 W/m-k)、玻璃(熱導率為1(M 4 w/mk)或藍寶石(熱 導率為〜40 W/m-k)。在其他實施例中,載體層以可具有大 於1.0 W/m-k之熱導率,而在其他實施例中,其可具有大 154496.doc •22- 201142199 於5.0 W/m-k之熱導率》在另外其他實施例中,載體層64 可具有大於10 W/m-k之熱導率。在一些實施例中,載體層 可具有在1.4 W/m-k至10 W/m-k之範圍内的熱導率。碟光 體載體亦可視所使用之材料而具有不同厚度,其中合適之 厚度範圍為0.1 mm至10 mm或10 mm以上。應理解,亦γ 視用於載體層之材料之特性而使用其他厚度。材料應厚得 足以針對特定操作條件提供足夠的橫向散熱。大體而言, 材料之熱導率愈高,材料可能愈薄,同時仍提供必要 耗散。不同因素可影響使用哪種載體層材料,不同因素包 括(但不限於)成本及對光源光之透明度。一些材料亦可能 更適合於較大直徑’諸如玻璃或石英。藉由在較大直徑之 載體層上形成磷光層且接著將載體層單切(singulati〇n)成 較小載體層,此等材料可提供降低之製造成本。 許多不同磷光體可用於磷光層66中,其中本發明特別適 應於發射白光之燈。如上文所描述,在一些實施例中,光 源58可為基於LED之光源且可發射藍色波長光譜之光。填 光層可吸收一些藍光且重新發射黃光。此情形允許燈發射 藍光與黃光之白光組合。在一些實施例中,藍色LED光可 由使用市售YAG:Ce填光體之黃色轉換材料來轉換,但使 用由基於(Gd,Y)3(Al,Ga)5012:Ce系統(諸如,Y3Al5〇12:Ce (YAG))之磷光體製成之轉換粒子’可能獲得全範圍之寬廣 黃光光譜發射。可用於在與基於藍色發光LEd之發光器一 起使用時產生白光的其他黃色碟光體包括(但不限於):Incorporating Remote Phosphor with Heat Dissipation Features and Diffuser Element, is also incorporated herein by reference to Cree, Inc. Reflective layer 53 can also be included on heat sink structure 52, such as on the surface of optical cavity 54. In embodiments that do not have an optical cavity, a reflective layer around the source can be included. In some embodiments, the surface may be coated with a material having a reflectance of about 75% or more of the visible wavelength of the light emitted by the source 58 and/or the wavelength converting material, while in other implementations In the example, the material may have a reflectivity of about 85% or more for the light. In still other embodiments, the material may have a reflectance of about 95% or more for the light. The heat sink structure 52 may also include features for connection to a power source, such as to a different electrical outlet. In some embodiments, the heat sink structure can include features of the type for mounting in conventional electrical sockets. For example, the heat sink structure can include features for mounting to a standard threaded seat that can include a threaded portion that can be screwed into the threaded seat. In other embodiments, the heat sink structure may comprise a standard plug and the electrical socket may be a standard socket, or the heat sink structure may comprise a GTj24 base unit, or the heat sink structure may be a clip and the electrical socket may receive and hold the clip Sockets (for example, as used in many dens lights). These are only a few of the options for the heat sink structure and sockets' and can be used to safely deliver electricity from the outlet to the other 154496.doc •20· 201142199 configuration. A lamp in accordance with the present invention may include a power supply or power conversion unit that may include a driver to allow the lamp to be powered by the AC line voltage/current and to provide source dimming capability. In some embodiments, the power supply can include an off-line constant current LED driver using a non-isolated quasi-resonant flyback topology. The LED driver can be mounted within the lamp&apos; and in some embodiments, the LED driver can comprise less than 25 cubic centimeters of volume, while in other embodiments, the LED driver can comprise a volume of about 20 cubic centimeters. In some embodiments, the power supply can be non-dimmable, but at a lower cost. It should be understood that the power supplies used may have different topologies or geometries and may also be dimmable. A phosphor carrier 62 is included over the top opening of the cavity 54 and includes a dome shaped diffuser 76 over the phosphor carrier 62. In the illustrated embodiment, the phosphor carrier covers the entire opening, and the cavity opening is shown as being circular and the 4-light carrier 62 is a disk. It should be understood that the cavity opening and the bowl carrier can be of many different shapes and sizes. It should also be understood that the phosphor carrier 62 may not cover the entire cavity opening. As described hereinafter, the diffuser 76 is configured to disperse light from the fill carrier and/or LED into a desired lamp emission pattern 'and can include many different shapes and sizes, depending on the light it receives and It depends on the light emission pattern. The embodiment of the scale carrier according to the present invention can be characterized as comprising a conversion material and a thermally conductive light transmissive material&apos; but it will be understood that a thermally non-conductive filler carrier can also be provided. The dimming material may be transparent to light from the source, and the conversion material shall be light that absorbs light from the wavelength of the source and re-emits light of different wavelengths. In the illustrated embodiment, the thermally conductive light transmissive material 154496 .doc 201142199 includes a carrier layer 64, and the conversion material comprises a phosphor layer 66 on the phosphor carrier. As further described below, various embodiments may include many different configurations of thermally conductive light transmissive materials and conversion materials. When light from source 58 is absorbed by the phosphor in phosphor layer 66, the light is re-emitted in an isotropic direction, of which about 50 Å. The light is emitted forward and the 50°/〇 light is emitted back into the cavity 54. In previous LEDs with a conformal disc layer, a significant portion of the back-emitting light can be directed back into the LED and the likelihood of light escaping is limited by the extraction efficiency of the LED structure. For some LEDs, the extraction efficiency can be about 70%, so a certain percentage of the light that is directed back into the LED from the conversion material can be lost. In a lamp having a remote phosphor configuration in accordance with the present invention, the LED is located on the platform 56 at the bottom of the cavity 54. A higher percentage of the rearward phosphor light strikes the surface of the cavity rather than the LED. The surface coating with the reflective layer 53 increases the percentage of light that is reflected back to the phosphor layer 66 (at the phosphor layer 66, the light can be emitted from the lamp). These reflective layers 53 allow the optical cavity to effectively recirculate photons and increase the emission efficiency of the lamp. It should be understood that the reflective layer can comprise a number of different materials and structures including, but not limited to, reflective metal or multilayer reflective structures such as distributed Bragg reflectors. In embodiments that do not have an optical cavity, a reflective layer around the LED can also be included. Carrier layer 64 may be made of many different materials having a thermal conductivity of 0.5 W/mk or more, such as quartz, tantalum carbide (Sic) (thermal conductivity ~12 〇 W/mk), glass (heat) The conductivity is 1 (M 4 w/mk) or sapphire (thermal conductivity is ~40 W/mk). In other embodiments, the carrier layer may have a thermal conductivity greater than 1.0 W/mk, while in other implementations In an example, it may have a thermal conductivity of 154496.doc • 22- 201142199 at 5.0 W/mk. In still other embodiments, the carrier layer 64 may have a thermal conductivity greater than 10 W/mk. In some embodiments The carrier layer may have a thermal conductivity in the range of from 1.4 W/mk to 10 W/mk. The disc carrier may also have different thicknesses depending on the material used, with a suitable thickness ranging from 0.1 mm to 10 mm. Or more than 10 mm. It should be understood that γ also uses other thicknesses depending on the properties of the material used for the carrier layer. The material should be thick enough to provide sufficient lateral heat dissipation for specific operating conditions. In general, the higher the thermal conductivity of the material The thinner the material may be, while still providing the necessary dissipation. Different factors can influence which carrier layer to use. Materials, different factors include, but are not limited to, cost and transparency to source light. Some materials may also be more suitable for larger diameters such as glass or quartz by forming a phosphor layer on a larger diameter carrier layer and then The carrier layer is singulating into smaller carrier layers which provide reduced manufacturing costs. A number of different phosphors can be used in the phosphor layer 66, wherein the invention is particularly adapted to emit white light lamps. Description, in some embodiments, light source 58 can be an LED-based light source and can emit light of a blue wavelength spectrum. The fill layer can absorb some of the blue light and re-emit yellow light. This situation allows the lamp to emit blue light in combination with white light. In some embodiments, the blue LED light can be converted by a yellow conversion material using a commercially available YAG:Ce filler, but using a system based on (Gd, Y) 3 (Al, Ga) 5012: Ce (such as Y3Al5) 〇12: Ce (YAG)) phosphor-converted particles 'may achieve a full range of broad-spectrum spectral emission. Can be used to produce white light when used with blue-emitting LEd-based illuminators Other yellow discs include (but are not limited to):

Tb3-xREx012:Ce(TAG) ; RE=Y、Gd、La、Lu ;或 154496.doc -23- 201142199Tb3-xREx012: Ce(TAG); RE=Y, Gd, La, Lu; or 154496.doc -23- 201142199

Sr2-x.yBaxCaySi〇4:Eu 〇 磷光層亦可配置有_個以上磷光體,該一個以上磷光體 混合於磷光層66中抑或作為載體層64上之第二磷光層。在 一些實施例中,該兩個磷光體中之每一者可吸收LED光且 可重新發射不同色彩之光。在此等實施例中,可將來自該 兩個磷光層之色彩組合以用於達成具有不同白色色調之較 咼CRI白色(暖白色)。此情形可包括可與來自紅色碟光體 之光組合的上文之來自黃色磷光體之光。可使用不同紅色 磷光體,包括:The Sr2-x.yBaxCaySi〇4:Eu 磷 phosphor layer may also be provided with more than one phosphor, the one or more phosphors being mixed in the phosphor layer 66 or as the second phosphor layer on the carrier layer 64. In some embodiments, each of the two phosphors can absorb LED light and can re-emit light of a different color. In such embodiments, the colors from the two phosphor layers can be combined for achieving a 咼CRI white (warm white) with a different white hue. This situation may include light from the yellow phosphor above that may be combined with light from a red dish. Different red phosphors can be used, including:

SrxCa】.xS:Eu ’ Y,Y=鹵化物;SrxCa].xS:Eu y, Y=halide;

CaSiAlN3:Eu ;或 Sr2.yCaySi04:Eu 其他磷光體可用以藉由將實質上所有光轉換成一特定色 彩而產生彩色發光。舉例而言,以下鱗光體可用以產生綠 光:CaSiAlN3:Eu; or Sr2.yCaySi04:Eu Other phosphors can be used to produce colored illumination by converting substantially all of the light into a particular color. For example, the following scales can be used to produce green light:

SrGa2S4:Eu ;SrGa2S4: Eu;

Sr2-yBaySi〇4:Eu ;或 SrSi2〇2N2:Eu。 下文列出一些額外的適合用作碳光層66之轉換粒子的鱗 光體,但可使用其他磷光體。每一磷光體展現在藍色及/ 或UV發光光譜中之激勵’提供一所要峰值發光,具有有 效率的光轉換,且具有可接受之斯托克位移(Stokes shift): 黃色/綠色 154496.doc •24· 201142199 (Sr,Ca,Ba)(Al,Ga)2S4:Eu2+Sr2-yBaySi〇4:Eu; or SrSi2〇2N2:Eu. Some additional scales suitable for use as conversion particles for the carbon layer 66 are listed below, although other phosphors may be used. Each phosphor exhibits an excitation in the blue and/or UV luminescence spectrum that provides a desired peak luminescence with efficient light conversion and an acceptable Stokes shift: yellow/green 154496. Doc •24· 201142199 (Sr,Ca,Ba)(Al,Ga)2S4:Eu2+

Ba2(Mg,Zn)Si2〇7:Eu2+Ba2(Mg,Zn)Si2〇7:Eu2+

Gd〇 46Sr〇.3iAl123〇xF 1.38-Eu 〇 06 (Bai.x.ySrxCay)Si〇4:EuGd〇 46Sr〇.3iAl123〇xF 1.38-Eu 〇 06 (Bai.x.ySrxCay)Si〇4:Eu

Ba2Si04:Eu2+ 紅色Ba2Si04: Eu2+ red

Lu2〇3 :Eu3 + (Sr2.xLax)(Ce1.xEux)04Lu2〇3 :Eu3 + (Sr2.xLax)(Ce1.xEux)04

Sr2Ce1.xEux04Sr2Ce1.xEux04

Sr2-xEuxCe〇4Sr2-xEuxCe〇4

SrTi03:Pr3+,Ga3+SrTi03: Pr3+, Ga3+

CaAlSiN3:Eu2+CaAlSiN3: Eu2+

Sr2Si5N8:Eu2+ 可使用不同大小之填光體粒子,包括(但不限於)在1〇奈 米(nm)至30微米(μιη)或30微米(μιη)以上之範圍内的粒子。 在散射及混合色彩方面,較小粒子大小通常比較大之粒子 更佳,以提供更均勻之光。與較小粒子相比較,較大粒子 通常在轉換光方面更有效率,但發射較不均勻之光。在一 些實施例中,構錢可在黏合劑中提供於構光層66中,且 磷光體亦可具有在黏合劑中的不同濃度或負載之磷光體材 料。典型濃度在30重量%至7〇重量%之範圍内。在一實施 例中,磷光體濃度為約65重量 里里/〇’且較佳均勻地分散於整 個遠端磷光體中。磷光眉以 _ , 九層66亦可具有具不同轉換材料及不 同濃度之轉換材料的不同區。 154496.doc -25- 201142199 =同材料可用於黏合劑,其中材料較佳在固化之後堅固 且實質上在可見波長光譜内為透明的。合適材料包括聚矽 氧、環氧樹脂、玻璃、無機玻璃、介電質、bcb、聚酿 胺、聚合物及其混成物,其中較佳材料為W氧(此係由 於聚矽氧在高功率led中之高透明度及可靠性卜合適之基 於苯基及曱基之聚矽氧可自D〇w® Chemical購得。可使用 許多不同的固化方法來使黏合劑固化,此視諸如所使用之 黏合劑之類型的不同因素而定。不同固化方法包括(但不 限於)熱固化、紫外線(UV)固化、紅外線(IR)固化或空氣固 化。 可使用不同製程來塗覆磷光層66’不同製程包括(但不 限於)旋塗、濺鍵、印刷、粉末塗佈、電泳沈積(EpD)、靜 電沈積以及其他。如上文所提及,碌光層66可連同黏合劑 材料一起塗覆,但應理解,不要求黏合劑。在另外其他實 施例中’可分別地製造磷光層66且接著將磷光層66安裝至 载體層64。 在一實施例中,可將磷光體-黏合劑混合物喷塗或分散 於載體層64之上,接著使黏合劑固化以形成磷光層66。在 此等實施例中之一些實施例中,可將磷光體-黏合劑混合 物噴塗、傾注或分散至經加熱之載體層64上或之上,以使 得當磷光體黏合劑混合物接觸載體層64時,來自載體層64 之熱散佈至黏合劑中且使黏合劑固化。此等製程亦可包括 磷光體-黏合劑混合物中之溶劑,該溶劑可使混合物液化 且降低混合物之黏度,從而使得混合物可更適合於噴塗。 154496.doc • 26· 201142199 可使用許多不同溶劑,包括(但不限於)曱苯、苯、二甲笨 (zylene)或可自Dow corning⑧購得之〇8 2〇,且可使用不同 濃度之溶劑。當將溶劑-磷光體-黏合劑混合物喷塗或分散 於經加熱之載體層64上時,來自載體層64之熱使溶劑蒸 發,其中載體層之溫度影響溶劑蒸發之迅速程度。來自載 體層64之熱亦可使混合物中之黏合劑固化,從而在載體層 上留下固定的磷光層。可將載體層64加熱至許多不同溫 度,此視所使用之材料及所要之溶劑蒸發及黏合劑固化速 度而定。合適之溫度範圍為9〇充至150。(:,但應理解,亦 可使用其他溫度。各種沈積方法及系統描述於D〇n〇fri〇等 人之題為「Systems and Methods for Application 〇f 〇ptical Materials to Optical Elements」之美國專利申請公開案第 2010/0155763號中,而且該公開案亦已讓與給Cree Inc。 填光層66可具有許多不同厚度,此至少部分視碟光體材 料之濃度及待由磷光層66轉換的所要光量而定。根據本發 明之磷光層可以高於30%之濃度位準(磷光體負載)來塗 覆。其他實施例可具有高於50%之濃度位準,而在另外其 他實施例中,濃度位準可高於60%。在一些實施例中,麟 光層可具有在10微来至1〇〇微米之範圍内的厚度,而在其 他實施例中’磷光層可具有在40微米至50微米之範圍内的 厚度。 上文所描述之方法可用以塗覆相同或不同磷光體材料的 多個層,且可使用已知遮蔽製程在載體層之不同區域中塗 覆不同磷光體材料》上文所描述之方法提供針對磷光層66 154496.doc •27- 201142199 之某種厚度控制,但對於甚至更大之厚度控制,可使用已 头方法來研磨磷光層以降低墙光層66之厚度或整平整個層 之上的厚度。此研磨特徵提供附加之優點:能夠產生在 CIE色度圖上之單一分選等級内發射的燈。分選大體上為 此項技術中已知的且意欲確保提供給終端客戶之LED或燈 發射在可接受之色彩範圍内的光。可測試該等LED或燈並 按色彩或亮度來將該等LED或燈分類成不同分選等級(在此 項技術中大體上稱作分選)^每一分選等級通常含有來自 個色彩及亮度群組之LED或燈’且通常係由一分選等級 碼來識別。可藉由色度(色彩)及發光通量(亮度)來分類白 色發光LED或燈。對鱗光層之厚度控制藉由控制由填光層 轉換之光源光之量而在產生發射在目標分選等級内之光的 燈之方面提供較大控制。可提供具有相同厚度之磷光層66 的多個磷光體載體62 ^藉由使用具有實質上相同發光特性 之光源58’可製造具有幾乎相同發射特性之燈,該等發射 特性在一些例子中可屬於一單一分選等級内。在一些實施 例中,燈發光屬於自CIE圖上之點的標準偏差内,且在一 些實施例中’該標準偏差包含小於1 〇·步階(丨〇_step)麥克亞 當橢圓(McAdams ellipse)。在一些實施例中,燈之發光屬 於以CIEXy(0.313,0.323)為中心之4-步階麥克亞當橢圓 内。 可使用不同的已知方法或材料(諸如,導熱結合材料或 熱油脂)將磷光體載體62安裝及結合於空腔54中之開口之 上。習知的導熱油脂可含有諸如氧化鈹及氮化鋁之陶瓷材 154496.doc -28- 201142199 料’或諸如膠質銀之金屬粒子。在其他實施例中,可使用 導熱器件(諸如,夾钳機構、螺絲或熱黏著劑)將峨光體載 體安裝於開口之上,從而將磷光體載體62緊緊地固持至散 熱片結構,以使熱導率最大化。在一實施例中,使用具有 約100 μιη之厚度及k=0.2 w/m-k之熱導率的熱油脂層。此 配置提供用於使熱自磷光層66耗散之有效導熱路徑。如上 文所提及,可提供無空腔之不同燈實施例,且除了在空腔 之開口之上外’鱗光體載體亦可以許多不同方式來安裝。 在燈50之操作期間,磷光體轉換加熱集中於磷光層66 中,諸如集中於磷光層66之中心中,大多數LED光在磷光 層66之中心彳里擊磷光體载體62且穿過磷光體載體62。載體 層64之導熱性質使此熱在橫向上朝向磷光體載體α之邊緣 散佈,如由第一熱流70展示。在該等邊緣處熱穿過熱油脂 層且進入散熱片結構52中,如藉由第二熱流72展示在散 熱片結構52中,熱可有效率地耗散至環境中。 如上文所論述,在燈5〇中,平台56與散熱片結構Μ可熱 連接或耗合。此輕合配置導致磷^體載體62與彼光源沿 △ P刀“用用於耗散熱之導熱路徑。來自光源Μ的穿過平 口 56之熱(如由第三熱流74展示)亦可散佈至散熱片結構 磷光體载體62流人至散熱片結構^之熱亦可流入 ==中。如下文進一步描述,在其他實施例中,磷光 光源54可具有用於耗散熱之單獨的導熱路徑’ 八中此等早獨路徑被稱作「解耦」。 應理解’除了圖4令所展示之實施例之外,磷光體載體 154496.doc •29- 201142199 可以許多不同方式來配置。磷光層可在載體層之任一表面 上或可混合於載體層中。磷光體載體亦可包含可包括於磷 光層或載體層上或混合於磷光層或載體層中之散射層。亦 應理解’磷光體及散射層可不覆蓋載體層之整個表面,且 在一些實施例中,轉換層及散射層可在不同區域中具有不 同濃度。亦應理解,磷光體載體可具有不同粗糙度或形狀 之表面以增強透過磷光體載體之發射。 如上文所提及’擴散器經配置以將來自磷光體載體及 LED之光分散成所要燈發射圖案,且可具有許多不同形狀 及大小。在一些實施例中,擴散器亦可配置於磷光體載體 之上以當燈不發光時遮蔽磷光體載體。擴散器可具有用以 賦予貫質上白色外觀的材料以當燈不發光時賦予燈泡白色 外觀。 擴散器的至少四個屬性或特性可用以控制燈5 〇之輸出光 束特性。第一個屬性或特性為獨立於磷光層幾何形狀的擴 散器幾何形狀。第二個屬性或特性為關於磷光層幾何形狀 的擴散器幾何形狀》第三個屬性或特性為擴散器散射性 質,包括散射層之性質及擴散器表面之平滑度/粗糙度。 第四個屬性或特性為表面上擴散器之分佈(諸如,散射之 有意不均勻性)。此等屬性允許控制(例如)軸向發射光相對 於「側向」發射光(〜90。)且亦相對於「高角度」(&gt;〜13〇。) 之比率。此等屬性亦可不同地應用,此視磷光體載體及光 源之幾何形狀及由磷光體載體及光源發射之光的圖案而 定。 154496.doc 201142199 對於二維磷光體載體及/或光源(諸如,圖4中所展示之彼 等)而言’所發射之光大體上為前向的(例如,朗伯)。對於 此等實施例’上文所列出之屬性可提供將前向發射圖案分 散成寬廣光束強度概況。第二屬性及第四屬性之變化可特 別適用於由前向發射概況達成寬廣光束全向發射。 對於三維磷光體載體(下文更詳細描述)及三維光源,在 發射不被其他燈表面(諸如,散熱片)阻擋的條件下,所發 射之光在大於90。時可已具有顯著發射強度。結果,上文 所列出之擴散器屬性可用以提供對來㈣光體載體及光源 之光束概況的進一步調整或微調,使得其更接近地匹配所 要輸出光束強度、色彩均勻性、色點等。在一些實施例 中,可調整光束概況以實質上匹配來自習知白熾燈泡之輸 出° 就上文關於獨立於磷光體幾何形狀之擴散器幾何形狀的 第一個屬性而論,在光係自擴散器表面均勻地發射的彼等 實施例中,相對於側向90。)且相對於「高角度」 (&gt;〜130°)指「向前」(軸向上或〜〇。)之光的量可極其取決於 當自彼角度檢視時擴散器之橫截面積。圖5展示根據本發 明之咼窄擴散器80的一實施例,其具有小的二維磷光體載 體81。其特徵在於當沿第一檢視角82在軸向上檢視時具有 圓形區域及當沿第二檢視角84自側面檢視時具有較大區 域。相應地’此擴散器將具有相對於「側向」發射之較低 轴向光發射。若散熱片或其他光阻擋特徵存在於擴散器之 底座處’則增加擴散器之高度可增加向後或高角度發射之 154496.doc 31 201142199 量。 圆6展示根據本發明之擴散器90的另一實施例,其特別 適用於均勻全向發射,此視共平面光源及或磷光體載體Μ 之發射圖案而定。擴散器90具有幾乎均勻之球面幾何形 狀’其提供當自所有角度檢視時幾乎恆定之橫截面積。此 促進·均勻或幾乎全向的發射強度。 就第二個屬性:關於磷光體載體幾何形狀之擴散器幾何 形狀而論,圖7展示經配置的擴散器100之另一實施例,其 特別適用於通常提供前向或朗伯發射圖案之二維磷光體載 體及共平面LED光源。擴散器100為長橢圓形的且具有窄 頸102。藉由將光源及/或磷光體載體置放於擴散器!⑽之 底座處,原本自該源導引至前向角的光歸因於擴散器表面 之散射性質而將會被「截獲」且導引至較高角或側向 (〜90 )。三維光源及磷光體载體亦可發生此效應但可能 具有較少效應。在此等三維實施例中之一些實施例中,擴 散器可能不需要頸特徵,而可更多地採用球體形狀。 圖8為展示來自二維磷光體載體及共平面咖光源之前 向或朗伯發射圖案112的一實施例的曲線圖丨丨〇。發射圖案 114展示在由線112表示之發射圖案穿過擴散器(如圖7中所 展示)後的燈發射圖案。圖案114展示抽向上(〜〇。)發射強度 減〆而側向上(〜9〇 )之發射顯著較高。此反映了與前向 發射圖案112相比更均勻之發射圖案。 ,上文所列出之第三個屬性:擴散器散射性質而論,擴 散器之不同實轭例可包含由不同材料(諸如,玻璃或塑膠) 154496.doc -32- 201142199 製成之载體及一或多個散射膜、層或區。散射層可使用上 文參考磷光層之沈積而描述的方法來沈積且可包含粒子之 密集充填。散射粒子亦可包括於黏合劑材料中,該黏合劑 材料可與上文參考與鱗光層一起使用之黏合劑描述的點合 劑材料相同。散射粒子層可具有不同濃度之散射粒子,此 視應用及所使用之材料而定。散射粒子濃度之合適範圍為 〇,〇1%至0.2%,但應理解’濃度可更高或更低。在一些實 施例中,濃度可低至ο·%。亦應理解,散射粒子層在不 同區中可具有不同濃度之散射粒子。對於—些散射粒子, 可能存在歸因於較高濃度之吸收而產生的損失之增加。因 此’可選擇散射粒子之濃度以便維持可接受損失數字,而 同時分散光以提供所要發射圖案。 散射粒子可包含許多不同材料,包括(但不限於 一氧化梦; 高嶺土; 氧化辞(ΖηΟ); 氧化釔(Υ2〇3); 二氧化鈦(Ti〇2); 硫酸鋇(BaS04); 氧化鋁(Al2〇3); 熔融二氧化矽(Si02); 煙霧狀二氧化矽(Si〇2); 氮化鋁; 玻璃微珠; 154496.doc -33- 201142199 二氧化锆(Zr02); 碳化矽(SiC); 氧化钽(Ta05); 氮化矽(Si3N4); 氧化鈮(Nb205); 氮化硼(BN);或 磷光體粒子(例如,YAG:Ce、B〇s:E;) 可使用I各種材料組合或相㈣料之不同形式之組合的 一種以上散射材料來達成特定散射效應。 散射層可位於擴散器之内表面、外表面上,或可混合於 載體中。散射層之載體的表面可光學平滑或粗糙。散射層 可由膜或粒子構成,諸如黏附至載體之表面的二氧化矽或 高嶺土粒子中粒子之間具有空氣。散射層亦可包含黏 合劑基質層(諸如,二氧化矽、鋁等之膜)中之粒子、矽中 之粒子。該層可喷塗至載體之内表面或外表面上,或載體 自身可含有散射粒子。可模製成擴散器之形狀的散射膜的 一個貫例為可購自FusionOptix,Inc·的膜。 大體上,散射材料或粒子之特徵可在於入射於粒子上之 光自其原始路線重定向的程度。在個別粒子之情況下,較 大粒子將傾向於米氏(Mie)散射,從而導致光之方向的相 對較少改變。較小粒子傾向於瑞利(Reyleigh)散射,從而 導致在與粒子相互作用之後光的方向之大改變及光的基本 上均勻或各向同性之分佈。由粒子構成之膜可以類似方式 來表現。可使用各種各樣之表面特徵及/或散射粒子,其 154496.doc -34- 201142199 效果由吸收(愈低愈好)及與周圍基質/環境之折射率差異 (較大差異產生更有效之散射)來判定。 擴散器表面之平滑度可歸因於全内反射(TIR)效應而用 以影響向後朝向磷光體載體之光源導引之光的量。平滑之 内表面可導致TIR且使原本朝向該源導引之光重定向。相 對照地,粗縫之内表面不展示此效應。向後朝向其他内部 燈表面之源重定向的光可被吸收,從而導致減少之燈效 率。向後朝向鱗光層散射之光可導致增加的降頻轉換之量 且因此歸因於擴散器而導致燈之色溫或色點的偏移。然 而,高程度之反向散射亦可藉由產生「燈光箱」效應而改 良均勻性,在該「燈光箱」效應中光係在擴散器内部散 射,從而導致擴散器表面上之更均勻分佈、及燈發射之光 束概況的更均勻之色點及強度分佈。Sr2Si5N8:Eu2+ may use filler particles of different sizes including, but not limited to, particles in the range of from 1 nanometer (nm) to 30 micrometers (μm) or more than 30 micrometers (μm). In terms of scattering and mixing colors, smaller particles are usually better for larger particles to provide a more uniform light. Larger particles are generally more efficient at converting light than smaller particles, but emit less uniform light. In some embodiments, the build-up may be provided in the light-guiding layer 66 in the adhesive, and the phosphor may also have different concentrations or loads of phosphor material in the adhesive. Typical concentrations range from 30% to 7% by weight. In one embodiment, the phosphor concentration is about 65 weights per mile and is preferably evenly dispersed throughout the distal phosphor. The phosphorescent eyebrows can be _ , and the nine layers 66 can also have different zones with different conversion materials and conversion materials of different concentrations. 154496.doc -25- 201142199 = The same material can be used for the adhesive, wherein the material is preferably strong after curing and substantially transparent in the visible wavelength spectrum. Suitable materials include polyfluorene oxide, epoxy resin, glass, inorganic glass, dielectric, bcb, polyamine, polymer and their mixtures, of which the preferred material is W oxygen (this is due to the high power of polyoxyl High transparency and reliability in led Suitable phenyl and sulfhydryl-based polyfluorenes are commercially available from D〇w® Chemical. Many different curing methods can be used to cure the adhesive, such as used. Different curing factors include, but are not limited to, thermal curing, ultraviolet (UV) curing, infrared (IR) curing, or air curing. Different processes can be used to coat the phosphor layer 66' different processes. These include, but are not limited to, spin coating, splash bonding, printing, powder coating, electrophoretic deposition (EpD), electrostatic deposition, and others. As mentioned above, the light layer 66 can be coated with the binder material, but should It is understood that no binder is required. In yet other embodiments, the phosphor layer 66 can be separately fabricated and then the phosphor layer 66 can be mounted to the carrier layer 64. In one embodiment, the phosphor-binder mixture can be sprayed. Dispersing over the carrier layer 64, the binder is then cured to form the phosphor layer 66. In some of these embodiments, the phosphor-binder mixture can be sprayed, poured or dispersed onto the heated carrier layer. 64 on or above 64 such that when the phosphor binder mixture contacts the carrier layer 64, heat from the carrier layer 64 is dispersed into the binder and the binder is cured. These processes may also include phosphor-binder mixtures. a solvent that liquefies the mixture and reduces the viscosity of the mixture, making the mixture more suitable for spraying. 154496.doc • 26· 201142199 Many different solvents can be used including, but not limited to, toluene, benzene, dimethyl Zylene or commercially available from Dow Corning 8 and may use different concentrations of solvent. When the solvent-phosphor-binder mixture is sprayed or dispersed on the heated carrier layer 64, The heat of the carrier layer 64 evaporates the solvent, wherein the temperature of the carrier layer affects the extent to which the solvent evaporates. The heat from the carrier layer 64 also cures the binder in the mixture, thereby A fixed phosphor layer is left on the body layer. The carrier layer 64 can be heated to a number of different temperatures depending on the materials used and the desired solvent evaporation and adhesive cure rate. Suitable temperatures range from 9 to 150. (:, but it should be understood that other temperatures may also be used. Various deposition methods and systems are described in U.S. Patent Application entitled "Systems and Methods for Application 〇f 〇ptical Materials to Optical Elements" by D〇n〇fri〇 et al. Publication No. 2010/0155763, and the disclosure has also been assigned to Cree Inc. The fill layer 66 can have a number of different thicknesses depending, at least in part, on the concentration of the disc material and the desired amount of light to be converted by the phosphor layer 66. The phosphor layer according to the present invention can be coated at a concentration level higher than 30% (phosphor load). Other embodiments may have a concentration level above 50%, while in other embodiments, the concentration level may be above 60%. In some embodiments, the phosphor layer can have a thickness in the range of 10 micrometers to 1 micrometer, while in other embodiments the phosphor layer can have a thickness in the range of 40 micrometers to 50 micrometers. The methods described above can be used to coat multiple layers of the same or different phosphor materials, and can be coated with different phosphor materials in different regions of the carrier layer using known masking processes. Layer 66 154496.doc • 27- 201142199 Some thickness control, but for even greater thickness control, the method can be used to grind the phosphor layer to reduce the thickness of the wall layer 66 or to level the thickness over the entire layer. . This abrasive feature provides the added advantage of being able to produce a lamp that emits within a single sorting level on the CIE chromaticity diagram. Sorting is generally known in the art and is intended to ensure that the LEDs or lamps provided to the end customer emit light in an acceptable range of colors. The LEDs or lamps can be tested and sorted into different sorting levels by color or brightness (generally referred to as sorting in the art). ^ Each sorting level typically contains colors and The LEDs or lights of the brightness group' are typically identified by a sorting level code. White LEDs or lamps can be classified by chromaticity (color) and luminous flux (brightness). The thickness control of the scale layer provides greater control over the generation of the light that emits light within the target sorting level by controlling the amount of source light converted by the fill layer. A plurality of phosphor carriers 62 having phosphor layers 66 of the same thickness may be provided. By using light sources 58' having substantially the same light-emitting characteristics, lamps having substantially the same emission characteristics may be fabricated, which may be in some examples Within a single sorting level. In some embodiments, the lamp illumination is within a standard deviation from a point on the CIE map, and in some embodiments 'the standard deviation comprises less than 1 〇 step (丨〇_step) McAdams ellipse . In some embodiments, the illumination of the lamp is within a 4-step MacAdam ellipse centered at CIEXy (0.313, 0.323). Phosphor support 62 can be mounted and bonded to the opening in cavity 54 using a different known method or material, such as a thermally conductive bonding material or thermal grease. Conventional thermal greases may contain ceramic materials such as yttria and aluminum nitride 154496.doc -28- 201142199 or metal particles such as colloidal silver. In other embodiments, a phosphor carrier can be mounted over the opening using a thermally conductive device such as a clamping mechanism, a screw or a thermal adhesive to hold the phosphor carrier 62 tightly to the heat sink structure to Maximize thermal conductivity. In one embodiment, a thermal grease layer having a thickness of about 100 μηηη and a thermal conductivity of k = 0.2 w/m-k is used. This configuration provides an effective thermally conductive path for dissipating heat from the phosphor layer 66. As mentioned above, different lamp embodiments without cavities can be provided, and the scale carrier can be mounted in many different ways except on the opening of the cavity. During operation of the lamp 50, phosphor conversion heating is concentrated in the phosphor layer 66, such as concentrated in the center of the phosphor layer 66, most of which strikes the phosphor carrier 62 in the center of the phosphor layer 66 and passes through the phosphorescence. Body carrier 62. The thermally conductive nature of the carrier layer 64 causes the heat to spread laterally toward the edge of the phosphor carrier a, as exhibited by the first heat stream 70. Heat is passed through the thermal grease layer at the edges and into the fin structure 52, as shown by the second heat flow 72 in the heat sink structure 52, and heat can be efficiently dissipated into the environment. As discussed above, in the lamp 5, the platform 56 is thermally coupled or consuming with the heat sink structure. This lightweight configuration results in the phosphor carrier 62 and the source being "sprayed" by the ΔP knife with a thermally conductive path for dissipating heat. The heat from the source Μ through the flat opening 56 (as shown by the third heat flow 74) can also be spread to The heat of the fin structure phosphor carrier 62 flowing into the fin structure may also flow into ==. As further described below, in other embodiments, the phosphor source 54 may have a separate thermally conductive path for dissipating heat. These early independence paths in the Eighth Middle School are called "decoupling." It should be understood that the phosphor carrier 154496.doc • 29- 201142199 can be configured in many different ways, in addition to the embodiment shown in FIG. The phosphor layer can be on either surface of the carrier layer or can be mixed in the carrier layer. The phosphor support may also comprise a scattering layer which may be included on the phosphor layer or carrier layer or mixed in the phosphor layer or carrier layer. It should also be understood that the phosphor and scattering layer may not cover the entire surface of the carrier layer, and in some embodiments, the conversion layer and the scattering layer may have different concentrations in different regions. It should also be understood that the phosphor support may have surfaces of different roughness or shape to enhance transmission through the phosphor support. As mentioned above, the diffuser is configured to disperse light from the phosphor carrier and LED into the desired lamp emission pattern and can have many different shapes and sizes. In some embodiments, the diffuser can also be disposed over the phosphor carrier to shield the phosphor carrier when the lamp is not emitting light. The diffuser can have a material to impart a translucent white appearance to impart a white appearance to the bulb when the lamp is not illuminated. At least four properties or characteristics of the diffuser can be used to control the output beam characteristics of the lamp 5 。. The first attribute or characteristic is the diffuser geometry that is independent of the phosphor layer geometry. The second property or property is the diffuser geometry for the phosphor layer geometry. The third property or property is the diffuser scattering properties, including the properties of the scattering layer and the smoothness/roughness of the diffuser surface. The fourth attribute or characteristic is the distribution of the diffuser on the surface (such as the intentional inhomogeneity of the scattering). These attributes allow control of, for example, the ratio of axially emitted light relative to "lateral" emitted light (~90.) and also relative to "high angle" (&gt;~13〇.). These properties can also be applied differently depending on the geometry of the phosphor carrier and the light source and the pattern of light emitted by the phosphor carrier and the light source. 154496.doc 201142199 For a two-dimensional phosphor carrier and/or light source (such as those shown in Figure 4), the emitted light is substantially forward (e.g., Lambertian). The attributes listed above for these embodiments can provide for the dispersion of the forward emission pattern into a broad beam intensity profile. Variations in the second and fourth properties may be particularly useful for achieving a broad beam omnidirectional emission from the forward emission profile. For a three-dimensional phosphor carrier (described in more detail below) and a three-dimensional source, the emitted light is greater than 90 under conditions where the emission is not blocked by other lamp surfaces, such as heat sinks. It can already have a significant emission intensity. As a result, the diffuser properties listed above can be used to provide further adjustment or fine adjustment of the beam profile of the (IV) light body carrier and source such that it more closely matches the desired output beam intensity, color uniformity, color point, and the like. In some embodiments, the beam profile can be adjusted to substantially match the output from a conventional incandescent bulb. As discussed above with respect to the first property of the diffuser geometry independent of the phosphor geometry, self-diffusion in the light system In the embodiments in which the surface of the device is uniformly emitted, it is 90 with respect to the lateral direction. And the amount of light referred to as "forward" (axially or ~〇.) relative to "high angle" (&gt;~130°) may depend extremely on the cross-sectional area of the diffuser when viewed from the other side. Figure 5 shows an embodiment of a narrow diffuser 80 in accordance with the present invention having a small two-dimensional phosphor carrier 81. It is characterized by having a circular area when viewed in the axial direction along the first inspection viewing angle 82 and a larger area when viewed from the side along the second inspection viewing angle 84. Accordingly, the diffuser will have a lower axial light emission relative to the "lateral" emission. If the heat sink or other light blocking feature is present at the base of the diffuser, increasing the height of the diffuser increases the amount of 154496.doc 31 201142199 emitted backwards or at a high angle. Circle 6 shows another embodiment of a diffuser 90 in accordance with the present invention that is particularly suitable for uniform omnidirectional emission, depending on the emission pattern of the coplanar source and or the phosphor carrier. The diffuser 90 has an almost uniform spherical geometry&apos; which provides an almost constant cross-sectional area when viewed from all angles. This promotes uniform or nearly omnidirectional emission intensity. With regard to the second attribute: regarding the diffuser geometry of the phosphor carrier geometry, Figure 7 shows another embodiment of the configured diffuser 100 that is particularly suitable for providing a forward or Lambertian emission pattern. Dimensional phosphor carrier and coplanar LED source. The diffuser 100 is oblong and has a narrow neck 102. Place the light source and / or phosphor carrier on the diffuser! At the base of (10), the light originally directed from the source to the forward angle will be "intercepted" by the scattering properties of the diffuser surface and directed to a higher angle or lateral direction (~90). Three-dimensional light sources and phosphor carriers can also have this effect but may have fewer effects. In some of these three-dimensional embodiments, the diffuser may not require a neck feature, but may be more spherical in shape. Figure 8 is a graph showing an embodiment of a forward or Lambertian emission pattern 112 from a two-dimensional phosphor carrier and a coplanar coffee source. The emission pattern 114 shows the lamp emission pattern after the emission pattern represented by line 112 passes through the diffuser (as shown in Figure 7). The pattern 114 shows a pumping up (~〇.) emission intensity minus a side up (~9〇) emission is significantly higher. This reflects a more uniform emission pattern compared to the forward emission pattern 112. In the third attribute listed above: diffuser scattering properties, different yoke examples of diffusers may comprise vectors made of different materials (such as glass or plastic) 154496.doc -32- 201142199 And one or more scattering films, layers or regions. The scattering layer can be deposited using the methods described above with reference to the deposition of the phosphor layer and can comprise dense packing of particles. The scattering particles may also be included in the binder material which may be the same as the dot material described above with reference to the binder used with the scale layer. The scattering particle layer can have different concentrations of scattering particles depending on the application and the materials used. A suitable range of scattering particle concentration is 〇, 〇1% to 0.2%, but it should be understood that the concentration may be higher or lower. In some embodiments, the concentration can be as low as ο.%. It should also be understood that the scattering particle layer may have different concentrations of scattering particles in different regions. For some scattering particles, there may be an increase in loss due to absorption at a higher concentration. Thus the concentration of the scattering particles can be selected to maintain an acceptable loss figure while dispersing the light to provide the desired emission pattern. The scattering particles may comprise a number of different materials including (but not limited to, Oxidation Dream; Kaolin; Oxidation (ΖηΟ); Cerium Oxide (Υ2〇3); Titanium Dioxide (Ti〇2); Barium Sulfate (BaS04); Alumina (Al2) 〇3); molten cerium oxide (SiO 2 ); smoky cerium oxide (Si 〇 2); aluminum nitride; glass microbeads; 154496.doc -33- 201142199 zirconia (Zr02); lanthanum carbide (SiC) Cerium oxide (Ta05); tantalum nitride (Si3N4); niobium oxide (Nb205); boron nitride (BN); or phosphor particles (for example, YAG:Ce, B〇s:E;) Combining one or more scattering materials of different combinations of phases or phases to achieve a specific scattering effect. The scattering layer may be located on the inner surface, the outer surface of the diffuser, or may be mixed in the carrier. The surface of the carrier of the scattering layer may be optical Smooth or rough. The scattering layer may be composed of a film or particles, such as cerium oxide or kaolin particles adhered to the surface of the carrier, having air between the particles. The scattering layer may also comprise a binder matrix layer (such as cerium oxide, aluminum, etc.). Particles in the film), particles in the sputum. It may be sprayed onto the inner or outer surface of the carrier, or the carrier itself may contain scattering particles. One example of a scattering film that can be molded into the shape of a diffuser is a film available from FusionOptix, Inc. In general, A scattering material or particle may be characterized by the extent to which light incident on the particle is redirected from its original path. In the case of individual particles, larger particles will tend to scatter Mie, resulting in relative direction of light. Less change. Smaller particles tend to Reyleigh scattering, resulting in a large change in the direction of light and a substantially uniform or isotropic distribution of light after interaction with the particles. The film composed of particles can be similar Ways to express. A wide variety of surface features and / or scattering particles can be used, 154496.doc -34- 201142199 effect by absorption (lower and better) and refractive index difference with surrounding matrix / environment (large difference More efficient scattering. The smoothness of the diffuser surface can be attributed to the total internal reflection (TIR) effect to affect the light directed toward the source of the phosphor carrier. Smoothing the inner surface can cause TIR and redirect light that would otherwise be directed toward the source. In contrast, the inner surface of the crevice does not exhibit this effect. Light redirected back toward the source of other internal lamp surfaces can be absorbed , resulting in reduced lamp efficiency. Light scattered back toward the scale layer can result in an increased amount of down-conversion and thus a shift in color temperature or color point of the lamp due to the diffuser. However, a high degree of Scattering can also improve uniformity by creating a "lightbox" effect in which the light system scatters inside the diffuser, resulting in a more even distribution on the diffuser surface and a beam profile of the lamp emission. A more uniform color point and intensity distribution.

子曰立忭用, 立作用,則光將在擴散器之本體内四 的顯著部分與散射層 四處反彈,此可增強 154496.doc •35- 201142199 均勻發射。藉由形成散射膜較為透明之區(諸如,藉由使 此等區中之散射膜更薄或更平滑),有可能增加離開彼表 面之相對強度。在圖7中所展示之實施例中,離開頸區進 入側向光束方向的光之量可藉由在彼區中具有更薄或更平 滑之散射層而增加》 此等方式僅為此等屬性可以不同方式組合以提供所要發 射圖案的方式中之一些。該組合可導致可提供除了全向圖 案之外的許多不同燈發射圖案的許多不同形狀。圖9至圖 12展示可與根據本發明之燈中之二維載體磷光體(及如下 文所描述之三維磷光體)一起使用的一些額外擴散器形狀 及大小。圖9展示與圖7中所展示之實施例類似的且大體上 為具有較短之窄頸部分的球體形狀的擴散器13〇。擴散器 130之一實施例的尺寸展示於圖9中’其中亦展示圖ι〇至圖 12中之擴散器的尺寸。圖10展示具有較短頸且保留其大部 分球體形狀的擴散器140之另一實施例。圖丨丨展示不具有 頸區但保留其大部分球體形狀的擴散器i 5〇冬另—實施 例。圖12展示擴散器160之又一實施例,其中擴散器更多 地包含半球形形狀《此等形狀給發光器提供不同圖案及不 同等級之效率,如下文所描述且附圖中所展示。此等形狀 為擴散器可絲的|不盡之丨他㈣,且一些冑外形狀為 蘑菇形、子彈形、圓柱形、蛋形、橢圓形等。在其他實施 例中’擴散器可採取以下形狀:其在底座處較寬且至少經 由移離底座之一部分而變窄。此等實施例可採取底部寬於 頂部之形狀。 ' 154496.doc • 36 - 201142199 圖13至圖16為展示根據本發明之具有二維罐光體載體之 燈的發射特性的曲線圖,其中擴散器13〇配置於磷光體之 上以使得來自磷光體载體之光穿過擴散器。圖13及圖14展 示與不具有擴散器之燈相比且亦與標準General ElectHc 60W Extra Soft燈泡相比的燈之發射特性。圖15及圖“展 示自檢視角0。至180。之發射強度的變化。 圖17至圖20類似於圖13至圖16十之曲線圖且展示根據本 發明的亦具有二維磷光體載體的燈之發射特性,其中擴散 器140配置於磷光體載體之上。圖21至圖24亦類似於圖13 至圖16中之曲線圖且展示根據本發明的亦具有二維磷光體 載體的另一燈之發射特性,其中擴散器15〇配置於磷光體 載體之上。同樣,圖25至圖28亦類似於圖13至圖16申之曲 線圖且展示根據本發明的亦具有二維磷光體載體的另一燈 之發射特性,其中擴散器16〇配置於磷光體載體之上。 根據本發明之燈可包含除上域描述之彼㈣徵之外的 許多不同特徵。再次參看圖4,在彼等燈實施例中,空腔 54可填充有透明導熱材料以進—步增強燈之熱耗散。空腔 傳導材料可提供用於耗散來自光源58之熱的次要路徑。來 自光源之熱仍將經由平台56傳導,但亦可穿過空腔材料至 散熱片結構52。此情形將允許光源似較低操作溫度,但 對於磷光體載體62造成升高之操作溫度的危險。此配置可 用於許^同實施财,但特別適用於具有較高光源操作 =度之燈(與磷光體載體之操作溫度相比較)。此配置在可 光體㈣層之額外加熱的應用中允許更有效率地 154496.doc •37- 201142199 自光源散佈熱^ 如上文所論述’根據本發明之不同燈實施例可配置有許 多不同類型之光源。圖29展示燈210之另一實施例,燈21 〇 類似於上文所描述且在圖4中所展示之燈5〇。燈21〇包含具 有空腔214之散熱片結構212,空腔214配置有平台216以固 持光源218。碟光體載體220可包括於空腔214之開口之上 且至少部分覆蓋s玄開口。在此實施例中,光源21 8可包含 複數個LED ’該複數個LED配置於單獨LED封裝中或配置 於單一多LED封裝中之陣列中。對於包含單獨LED封裝之 貫施例’該等LED中之每一者可包含其自身之主要光學器 件或透鏡222。在具有單一多LED封裝之實施例中,單一 主要光學器件或透鏡224可覆蓋所有LED❶亦應理解,LED 及LED陣列可具有次要光學器件或可具備主要光學器件與 次要光學器件之組合。應理解,可提供無透鏡的LED,且 在陣列實施例中,該等LED中之每一者可具有其自身之透 鏡。類似燈50 ’散熱片結構及平台可配置有必要之電跡線 或電線以將電信號提供至光源218。在每一實施例中,發 光器可以不同的串聯及並聯配置耗接。在一實施例中,可 使用八個LED ’該八個LED藉由兩個電線而串聯連接至電 路板。可接著將該等電線連接至上文所描述之電源供應器 單元。在其他實施例中,可使用八個以上或八個以下 LED,且如上文所提及,可使用可自Cree,Inc.購得之When the child stands up, the light will bounce around the significant part of the diffuser body and the scattering layer, which can be enhanced by 154496.doc •35- 201142199 Uniform launch. By forming a relatively transparent region of the scattering film (e.g., by making the scattering film in such regions thinner or smoother), it is possible to increase the relative intensity away from the surface. In the embodiment shown in Figure 7, the amount of light exiting the neck region into the lateral beam direction can be increased by having a thinner or smoother scattering layer in the region. These are only such attributes. They can be combined in different ways to provide some of the ways in which the pattern is to be emitted. This combination can result in many different shapes that can provide many different lamp emission patterns in addition to the omnidirectional pattern. Figures 9 through 12 show some additional diffuser shapes and sizes that can be used with two-dimensional carrier phosphors (and three-dimensional phosphors as described below) in lamps according to the present invention. Figure 9 shows a diffuser 13A of a spherical shape similar to the embodiment shown in Figure 7 and generally having a shorter narrow neck portion. The dimensions of one embodiment of the diffuser 130 are shown in Figure 9 which also shows the dimensions of the diffuser from Figure ι to Figure 12. Figure 10 shows another embodiment of a diffuser 140 having a shorter neck and retaining the majority of its shape. The figure shows a diffuser that does not have a neck region but retains most of its sphere shape. Figure 12 illustrates yet another embodiment of a diffuser 160 in which the diffuser more includes a hemispherical shape. "These shapes provide different patterns and different levels of efficiency to the illuminator, as described below and shown in the drawings. These shapes are the diffuser's filaments, and the outer shape is mushroom-shaped, bullet-shaped, cylindrical, egg-shaped, elliptical, and the like. In other embodiments the diffuser can take the form that it is wider at the base and narrows at least by moving away from a portion of the base. These embodiments may take the shape of a bottom that is wider than the top. '154496.doc • 36 - 201142199 FIGS. 13 to 16 are graphs showing emission characteristics of a lamp having a two-dimensional can carrier according to the present invention, wherein a diffuser 13 is disposed over the phosphor such that it is from phosphorescence The light of the body carrier passes through the diffuser. Figures 13 and 14 show the emission characteristics of a lamp compared to a standard without a diffuser and also compared to a standard General Elect Hc 60W Extra Soft bulb. Figure 15 and Figure "showing the change in emission intensity from a self-test viewing angle of 0 to 180. Figures 17 to 20 are similar to the graphs of Figures 13 to 16 and show a two-dimensional phosphor carrier according to the invention. The emission characteristics of the lamp, wherein the diffuser 140 is disposed on the phosphor carrier. Figures 21 to 24 are also similar to the graphs in Figures 13 to 16 and show another one having a two-dimensional phosphor carrier in accordance with the present invention. The emission characteristics of the lamp, wherein the diffuser 15 is disposed on the phosphor carrier. Similarly, FIGS. 25 to 28 are similar to the graphs of FIGS. 13 to 16 and show a two-dimensional phosphor carrier according to the present invention. Another lamp emission characteristic in which the diffuser 16 is disposed above the phosphor carrier. The lamp according to the present invention may contain many different features in addition to the (4) signs described in the above domain. Referring again to Figure 4, In a lamp embodiment, the cavity 54 can be filled with a transparent thermally conductive material to further enhance the heat dissipation of the lamp. The cavity conductive material can provide a secondary path for dissipating heat from the source 58. Heat from the source Will still be conducted via platform 56, but also Passing through the cavity material to the fin structure 52. This situation will allow the source to resemble a lower operating temperature, but poses an increased operating temperature for the phosphor carrier 62. This configuration can be used to implement the implementation, but is particularly applicable. For lamps with higher light source operation = degree (compared to the operating temperature of the phosphor carrier). This configuration allows for more efficient 154496.doc •37- 201142199 self-light source in applications with additional heating of the photobody (four) layer Dispersion heat ^ As discussed above, different lamp embodiments in accordance with the present invention may be configured with many different types of light sources. Figure 29 shows another embodiment of lamp 210, which is similar to that described above and in Figure 4 The lamp is shown. The lamp 21A includes a heat sink structure 212 having a cavity 214, and the cavity 214 is configured with a platform 216 for holding the light source 218. The disk carrier 220 can be included over the opening of the cavity 214 and at least Partially covering the sinusoidal opening. In this embodiment, the light source 218 may comprise a plurality of LEDs. The plurality of LEDs are disposed in a separate LED package or in an array in a single multi-LED package. For inclusion of a separate LED package Each of these LEDs may include its own primary optics or lens 222. In embodiments with a single multi-LED package, a single primary optic or lens 224 may cover all LEDs and should also be understood The LEDs and LED arrays can have secondary optics or can be combined with primary optics and secondary optics. It should be understood that lensless LEDs can be provided, and in array embodiments, each of the LEDs There may be its own lens. A similar lamp 50' heat sink structure and platform may be configured with the necessary electrical traces or wires to provide an electrical signal to the light source 218. In each embodiment, the illuminators may be connected in series and in parallel. Configure the consumption. In one embodiment, eight LEDs can be used. The eight LEDs are connected in series to the circuit board by two wires. The wires can then be connected to the power supply unit described above. In other embodiments, more than eight or fewer LEDs may be used, and as mentioned above, may be purchased from Cree, Inc.

LED,包括八個 XLamp® XP-E LED或四個 xLamp® xp_G LED »不同的單串LED電路描述於以下美國專利申請案 154496.doc -38- 201142199 中:van deVen等人之題為「c〇l〇r Control of Single String Light Emitting Devices Having Single String Color Control」之美國專利申請案第12/566 195號,及van de Ven 專人之題為「Solid State Lighting Apparatus with Compensation Bypass Circuits and Methods of Operation Thereof」之美國專利申請案第12/7〇4,73〇號,該兩個申請 案皆以引用的方式併入本文中。 在上文所描述之燈50及210中,光源與磷光體載體共用 用於耗散熱之熱路徑(稱作熱耦合)。在一些實施例中,若 用於峨光體載體與光源之熱路徑未熱連接(稱作熱解耦), 則磷光體載體之熱耗散可得以增強。 圖30展示根據本發明之燈3〇〇的又一實施例,其包含在 散熱片結構305内之光學腔302。類似上述實施例,亦可提 供無燈空腔之燈300,其中LED安裝於散熱片之表面上或 安裝於具有不同形狀的三維結構或基座結構上。基於平面 LED之光源304安裝至平台306,且磷光體載體308安裝至 空腔302之頂部開口,其中磷光體載體308具有上述特徵中 之任一特徵。在所展示之實施例中’磷光體載體3〇8可呈 平坦圓盤形狀且包含導熱透明材料及磷光層。磷光體載體 308可與如上文所描述之導熱材料或器件一起安裝至空 腔。空腔302可具有反射表面以增強發射效率,如上文所 描述。 來自光源304之光穿過磷光體載體308,在磷光體載體 3〇8中,該光之—部分由磷光體載體308中之磷光體轉換成 154496.doc •39- 201142199 不同波長之光。在一實施例中’光源304可包含藍色發光 LED,且磷光體載體308可包含如上文所描述之黃色磷光 體,該黃色填光體吸收藍光之一部分且重新發射黃光β燈 300發射LED光與黃色磷光體光之白光組合。類似上文, 光源304亦可包含發射不同色彩之光的許多不同led,且 填光體載體可包含其他填光體以產生具有所要色溫及演色 性之光。 燈300亦包含安裝於空腔302之上的成形之擴散器圓頂 310’該擴散器圓頂310包括諸如上文所列出之彼等擴散或 散射粒子的擴散或散射粒子。散射粒子可提供於可固化之 黏合劑中,該可固化之黏合劑係以大體圓頂形狀形成。在 所展示之實施例中,圓頂310安裝至散熱片結構3〇5,且在 與散熱片結構305相反之末端處具有放大部分。可使用如 上文所論述的不同黏合劑材料,諸如聚矽氧、環氧樹脂、 玻璃、無機玻璃、介電質、BCB、聚酿胺、聚合物及其混 成物。在一些實施例中,可將白色散射粒子用於具有白色 之圓頂,該圓頂隱藏光學时麟光體冑體⑽中之鱗光體 的色彩。此賦予整個燈_白色外觀,與碟光體之色彩相 比’該白色外觀大體上在視覺上更被消費者接受或更吸引 消費者。在-實施例中,擴散器可包括白色二氧化欽粒 子’白色二氧化鈦粒子可賦予擴散器圓頂31〇總體白色外 射 擴散器圓頂310可提供以下添加之優點: 之光按照更均勾圖案分佈。如上文所論述 使自光學腔發 ’來自光學腔 I54496.doc 201142199 的光可按知大體上朗伯圖案來發射,且圓頂3 i 〇 之形狀以及散射粒子之散射性質使光按照更全向發射圖案 自圓頂發射。經I程設計之圓頂可在不同區中具有不同濃 度之散射粒子或可經成形為特定發射圖案。在一些實施例 中^圓頂可經工程设計,使得來自燈之發射圖案遵照能 源部(DOE)能源之星定義的全向分佈準則。燈3⑻滿足的此 标準之要求在於:發射均勻性必須在0。至135。檢視下的 平均值之20%内;且來自燈的總通量的&gt;5%必須在丨35。至 18〇°發射區内發射,其中量測係在0。、45。、90。方位角下 進行。如上文所提及,本文中所描述之不同燈實施例亦可 包含滿足DOE能源之星標準的A型修整LED燈泡。本發明 提供有效率、可靠且節省成本之燈。在一些實施例中,整 個燈可包含可快速且容易地裝配之五個組件。 類似上述實施例’燈300可包含裝設於習知電插座中之 類型的安裝機構。在所展示之實施例中,燈3〇〇包括用於 安裝至標準螺紋旋座的螺紋部分3 12。類似上述實施例, 燈300可包括標準插塞且電插座可為標準插口,或電插座 可包含GU24底座單元,或燈300可為夾片且電插座可為接 納並保持該夾片之插座(例如,如許多螢光燈中所使用)。 如上文所提及,燈300之特徵中之一些之間的空間可被 虽作混合腔室’其中光源306與磷光體載體308之間的空間 包含第一光混合腔室。磷光體載體308與擴散器3 1〇之間的 空間可包含一第二光混合腔室,其中該混合腔室促進該燈 之均勻的色彩及強度發射。相同情況可適用於下文之具有 154496.doc -41· 201142199 不同形狀的碟光體載體及擴散器的實施例^在其他實施例 中,可包括形成額外混合腔室之額外擴散器及/或磷光體 載體,且擴散器及/或磷光體載體可以不同次序來配置。 根據本發明之不同燈實施例可具有許多不同形狀及大 小。圖31展示根據本發明之燈32〇的另一實施例,其類似 於燈300 ,且類似地包含散熱片結構325中之光學腔322, 其中光源324安裝至光學腔322中之平台326。類似上文, 散熱片結構無需具有料腔,且光源可提供於除了散熱片 結構之外的其他結構上。此等結構可包括具有光源之平面 表面或基座。磷光體載體328藉由熱連接件而安裝於空腔 開口之上。燈320亦包含安裝至散熱片結構325、在光學腔 之上的擴散器圓頂330 ^擴散器圓頂可由與上文所描述及 圖中所展示之擴散器圓頂310相同的材料製成,但在此 實施例中,圓頂310經成形為橢圓形或蛋形的以提供不同 之燈發射圖案,同時仍遮蔽來自磷光體載體328中之磷光 體的色彩。亦請注意,散熱片結構325與平台326為熱解耦 的。亦即,平台326與散熱片結構之間存在空間,使得其 不共用用於耗散熱之熱路徑。如上文所提及,與不具有解 搞之熱路控的燈相比’此可提供改良之自磷光體載體的熱 耗散。燈300亦包含用於安裝至螺紋旋座之螺紋部分332 ^ 圖32至圖34展示根據本發明之燈34〇的另一實施例,其 類似於圖31中所展示之燈320。燈340包含具有光學腔342 之散熱片結構345(其中光學腔342具有在平台346上之光源 344),及在光學腔之上的構光體載體348。燈進一步包 154496.doc •42- 201142199 含一螺紋部分352。燈340亦包括擴散器圓頂35〇,但在此 實施例中,擴散器圓頂在頂部經平坦化以提供所要發射圖 案’同時仍遮蔽磷光體之色彩。 燈340亦包含自光源344起的在光源344與散熱片結構 之間的界面層354 ^在一些實施例中,界面層可包含熱絕 緣材料,且光源344可具有促進熱自發光器耗散至光源之 基板之邊緣的特徵❶此情形可促進熱耗散至散熱片結構 345之外邊緣,在該等外邊緣處熱可經由散熱鰭片耗散。 在其他實施例中,界面層354可為電絕緣的,以使散熱片 結構345與光源344電隔離。可接著進行至光源之頂面之電 連接。 在上述實施例中,磷光體載體為二維的(或平坦/平面), =時光源中之LED為共平面的。然而,應理解,在其他燈 實施例中,碟光體載體可採用許多不同形狀,包括不同的 三維形狀。術語「三維」意欲意謂除了如上述實施例中所 展示的平面之外的任何形狀。圖35至圖38展示根據本發明 之三維磷光體載體之不同實施例,但應理解,該等磷光體 載體亦可採科多其他形狀^上文所論述,㈣光體吸 枚並重新發射光時,錢以各向同性方式發射,使得三維 鱗光體載體用以轉換來自光源之光且亦分散來自光源之 光。類似上述擴散器,+同形狀之三維載體層可以具有不 =特性之發射圖案來發射光’此部分視光源之發射圖案而 定。可接著使㈣器與磷光體載體之發射匹配以提供 燈發射圖案。 154496.doc -43· 201142199 圖35展示半球形形狀之填光體載體354,鱗光體載體354 包含半球形載體355及礙光層356。半球形載體355可由與 上文所描述之載體層相同的材料製成’且峨光層可由與上 文所描述之磷光層相同的材料製成,且散射粒子可如上文 所描述包括於載體及磷光層中。 在此實施例中,將磷光層356展示為在載體355之外表面 上,但應理解,磷光層可位於載體之内層上,與載體混 合’或以上三種情況之任何組合。在一些實施例中,在外 表面上具有鱗光層可使發射損失最小化。當發光器光被碗 光層356吸收時,光係全向發射,且一些光可向後發射並 被諸如LED之燈元件吸收^磷光層356亦可具有與半球形 載體355不同之折射率,使得自雄光層向前發射之光可被 自載體355之内表面反射回。此光亦可歸因於被燈元件吸 收而損失。在磷光層356位於載體355之外表面上的情況 下’向前發射之光不需要穿過載體355且將不會由於反射 而損失。向後發射之光將碰到載體之頂部,在該頂部處至 少一些光將反射回。此配置導致來自磷光層356的被發射 回至載體中的光之減少,在載體中,光可被吸收。 可使用上文所描述之相同方法中的許多方法來沈積磷光 層356。在一些例子中’載體355之三維形狀可能要求額外 步驟或其他製程以提供必要之覆蓋。在喷塗溶劑-磷光體· 黏合劑混合物的實施例中,可如上文所描述對載體加熱, 且可能需要多個喷嘴以提供在載體之上的所要覆蓋(諸 如’近似均勻覆蓋)。在其他實施例中,可使用較少喷 154496.doc • 44- 201142199 嘴,同時旋轉載體以提供所要覆蓋。類似上文,來自載體 355之熱可使溶劑蒸發且幫助固化黏合劑。 在另外的其他實施例中,可經由浸水製程(emersi〇n process)形成磷光層,藉此可在載體355之内表面或外表面 上形成填光層,但其特別適用於形成於内表面上◎載體 355可至少部分填充有黏附至載體之表面的磷光體混合 物’或以其他方式使載體355接觸磷光體混合物。可接著 自載體排出δ亥混合物,從而在表面上留下碟光體混合物 層,可接著使該磷光體混合物層固化。在一實施例中,混 合物可包含聚氧化乙稀(ΡΕΟ)及填光體。可填充載體且接 著將載體排空,從而留下ΡΕΟ-磷光體混合物層,可接著熱 固化該ΡΕ0-磷光體混合物層。ΡΕ0蒸發或被熱驅散,從而 留下磷光層。在一些實施例中,可塗覆黏合劑以進一步固 定磷光層’而在其他實施例中’磷光體可保留而無黏合 劑。 類似用以塗佈平面載體層之製程,此等製程可用於三維 載體中以塗覆可具有相同或不同的磷光體材料之多個鱗光 層。磷光層亦可塗覆於載體之内部與外部兩者上,且可具 有在載體之不同區中具有不同厚度的不同類型。在另外的 其他實施例中’可使用不同製程,諸如,對載體塗佈以璃 光體材料薄片,其可熱形成至載體。 在利用載體355之燈中’發光器可配置於載體之底座 處’以使得來自發光器之光向上發射且穿過載體355。在 一些實施例中,發光器可按大體上朗伯圖案發光,且載體 154496.doc -45· 201142199 可幫助使光按更均勻圖案分散β 圖36展不根據本發明之三維破光體載體357的另_實施 例’三維碳光體載體357包含子彈形載體咖及在載體之外 表面上的磷光層359。载體358與磷光層359可使用與上文 所描述之方法相同的方法由與上文所描述之材料相同材料 形成。不㈣狀之磷光體載體可與不同發光器_起使用以 提供所要的總體燈發射圖案。圖37展示根據本發明之三維 碳光體載體36G的又-實施例,三維碗光體載體細包含球 體形狀載體361及在載體之外表面上的碌光層362。載體 361與碗光層362可使用與上文所描述之方法相同的方法由 與上文所描述之材料相同材料形成。 圖38展示根據本發明之又一實施例磷光體载體刊],磷 光體載體363具有大體上球體形狀載體364以及窄頸部分 365。類似上述實施例,磷光體載體363包括在載體刊斗之 外表面上的磷光層366,磷光層366係由與上文所描述之材 料相同的材料製成且係使用與上文所描述之方法相同的方 法形成。在一些實施例中,具有類似於載體364之形狀的 磷光體載體可能在轉換發光器光及將來自光源的呈朗伯圖 案之光重新發射成更均勻之發射圖案方面更有效率。 具有固持LED之二維結構(諸如,基座)的實施例可提供 來自二維磷光體載體的更分散之光圖案。在此等實施例 中,LED可成不同角度而在磷光體载體内,使得與平面 LED光源相比,該等LED提供較不類似朗伯圖案的光發射 圖案。此可接著藉由三維磷光體載體進一步分散,其中分 154496.doc -46 - 201142199 散器微調燈之發射圖案。 圖39至圖41展示根據本發明之燈370之另一實施例,燈 370具有散熱片結構372、光學腔374、光源376、擴散器圓 頂378,及螺紋部分38〇 ^此實施例亦包含三維磷光體載體 382’三維磷光體載體382包括導熱透明材料及一磷光層。 三維磷光體載體3 82亦藉由熱連接件而安裝至散熱片結構 372。然而,在此實施例中,磷光體載體382為半球形的, 且發光器經配置以使得來自光源之光穿過磷光體載體 3 82,在磷光體載體382中,至少一些光被轉換。 磷光體載體382之三維形狀提供磷光體載體382與光源 376之間的自然分離。因此,光源376並不安裝於形成光學 腔的散熱片中之凹座中。實情為,光源376安裝於散熱片 結構372之頂面上,其中光學腔374係藉由磷光體載體382 與散熱片結構372之頂部之間的空間形成。此配置可允許 來自光學腔374之較少朗伯發射,因為不存在阻擋或重定 向側向發射之光學腔側面。 在利用用於光源376之藍色發光LED及黃色磷光體的燈 370之實施例中,磷光體載體382可呈黃色,且擴散器圓頂 378遮蔽此色彩,同時使燈光分散成所要發射圖案。在燈 3 70中,用於平台之傳導路徑與用於散熱片結構之傳導路 徑麵合,但應理解,在其他實施财,用於平台之傳導路 佐與用於散熱片結構之傳導路徑可解耗。 圖42展示根據本發明之燈39〇的一實施例,其包含如上 文所描述安裝於散熱片394上之八個LED光源392。發光器 154496.doc •47· 201142199 可以許多不同方式耦接到一起,且在所展示之實施例中係 串聯連接的。請注意,在此實施例中,發光器不安裝於光 學腔中’而是安裝於散熱片394之頂部平面表面上。圖43 展示圖42中所展示之燈39〇,其中圓頂形磷光體載體396安 裝於光源392之上。圖43中所展示之燈390可如圖44及圖45 中所展示般與擴散器398組合以形成燈分散之光發射。 圖46至圖49為展示根據本發明之具有圓頂形三維磷光體 載體之燈390的發射特性的曲線圖,其中擴散器398配置於 磷光體之上使得來自磷光體載體之光穿過擴散器。圖46及 圖47展示與不具有擴散器之燈相比且亦與標準GeneralLEDs, including eight XLamp® XP-E LEDs or four xLamp® xp_G LEDs » different single-string LED circuits are described in the following U.S. Patent Application Serial No. 154496.doc-38-201142199: van deVen et al. 〇l〇r Control of Single String Light Emitting Devices Having Single String Color Control, US Patent Application No. 12/566 195, and van de Ven, entitled "Solid State Lighting Apparatus with Compensation Bypass Circuits and Methods of Operation U.S. Patent Application Serial No. 12/7, the entire disclosure of which is hereby incorporated by reference. In the lamps 50 and 210 described above, the light source shares a thermal path (referred to as thermal coupling) for dissipating heat with the phosphor carrier. In some embodiments, if the thermal path for the phosphor carrier and the source is not thermally coupled (referred to as thermal decoupling), the heat dissipation of the phosphor carrier can be enhanced. Figure 30 shows a further embodiment of a lamp 3 according to the present invention comprising an optical cavity 302 within a heat sink structure 305. Similar to the above embodiments, a lampless cavity lamp 300 can also be provided, wherein the LEDs are mounted on the surface of the heat sink or mounted on a three dimensional structure or pedestal structure having a different shape. A planar LED based light source 304 is mounted to the platform 306 and a phosphor carrier 308 is mounted to the top opening of the cavity 302, wherein the phosphor carrier 308 has any of the features described above. In the illustrated embodiment, the phosphor carrier 3〇8 may be in the shape of a flat disk and comprise a thermally conductive transparent material and a phosphor layer. Phosphor carrier 308 can be mounted to the cavity together with a thermally conductive material or device as described above. Cavity 302 can have a reflective surface to enhance emission efficiency, as described above. Light from source 304 passes through phosphor carrier 308 where it is partially converted by the phosphor in phosphor carrier 308 into light of different wavelengths. In an embodiment, 'light source 304 can comprise a blue light emitting LED, and phosphor carrier 308 can comprise a yellow phosphor as described above that absorbs a portion of the blue light and re-emits the yellow light beta lamp 300 to emit the LED The light is combined with the white light of the yellow phosphor light. Like the above, light source 304 can also include a plurality of different LEDs that emit light of different colors, and the fill carrier can include other fills to produce light having a desired color temperature and color rendering. Lamp 300 also includes a shaped diffuser dome 310&apos; mounted on cavity 302. The diffuser dome 310 includes diffusing or scattering particles such as those diffusing or scattering particles listed above. The scattering particles can be provided in a curable adhesive which is formed in a generally dome shape. In the illustrated embodiment, the dome 310 is mounted to the heat sink structure 3〇5 and has an enlarged portion at the end opposite the heat sink structure 305. Different binder materials such as polyfluorene oxide, epoxy, glass, inorganic glass, dielectric, BCB, polyamine, polymers, and mixtures thereof, as discussed above, can be used. In some embodiments, the white scattering particles can be used with a white dome that hides the color of the scales in the optically-liminal body (10). This gives the entire lamp a white appearance that is comparable to the color of the disc. The white appearance is generally more visually acceptable to the consumer or more appealing to the consumer. In an embodiment, the diffuser may comprise white oxidized particles. The white titanium dioxide particles may be imparted to the diffuser dome 31. The overall white outer diffuser dome 310 may provide the following added advantages: The light follows a more uniform pattern distributed. As discussed above, the light from the optical cavity 'from the optical cavity I54496.doc 201142199 can be emitted in a substantially Lambertian pattern, and the shape of the dome 3 i 以及 and the scattering properties of the scattering particles cause the light to be more omnidirectional. The emission pattern is emitted from the dome. The I-designed dome can have different concentrations of scattering particles in different zones or can be shaped into a specific emission pattern. In some embodiments, the dome can be engineered such that the emission pattern from the lamp follows the omnidirectional distribution criteria defined by the Energy Source (DOE) Energy Star. The requirement for this standard met by lamp 3 (8) is that the emission uniformity must be zero. To 135. Within 20% of the average value under review; and >5% of the total flux from the lamp must be at 丨35. The emission is transmitted to the 18 〇° emission area, where the measurement system is at zero. 45. 90. Performed under azimuth. As mentioned above, the different lamp embodiments described herein may also include Type A trim LED bulbs that meet the DOE Energy Star standard. The present invention provides an efficient, reliable, and cost effective lamp. In some embodiments, the entire lamp can include five components that can be assembled quickly and easily. A lamp 300 similar to the above embodiment may comprise a mounting mechanism of the type installed in a conventional electrical socket. In the illustrated embodiment, the lamp 3A includes a threaded portion 312 for mounting to a standard threaded seat. Like the above embodiments, the lamp 300 can include a standard plug and the electrical socket can be a standard socket, or the electrical socket can include a GU24 base unit, or the lamp 300 can be a clip and the electrical socket can be a socket that receives and holds the clip ( For example, as used in many fluorescent lights). As mentioned above, the space between some of the features of the lamp 300 can be used as a mixing chamber&apos; where the space between the source 306 and the phosphor carrier 308 comprises a first light mixing chamber. The space between the phosphor carrier 308 and the diffuser 3 1〇 can include a second light mixing chamber that promotes uniform color and intensity emission of the lamp. The same applies to the following embodiments of a ray carrier and diffuser having different shapes of 154496.doc - 41 · 201142199. In other embodiments, additional diffusers and/or phosphors may be formed to form additional mixing chambers. The bulk carrier, and the diffuser and/or phosphor carrier can be configured in a different order. Different lamp embodiments in accordance with the present invention can have many different shapes and sizes. 31 shows another embodiment of a lamp 32A in accordance with the present invention, similar to lamp 300, and similarly includes an optical cavity 322 in heat sink structure 325, wherein light source 324 is mounted to platform 326 in optical cavity 322. Like the above, the heat sink structure does not need to have a cavity, and the light source can be provided on other structures than the heat sink structure. Such structures may include a planar surface or pedestal having a light source. Phosphor carrier 328 is mounted over the cavity opening by a thermal connector. Lamp 320 also includes a diffuser dome 330 mounted to the heat sink structure 325 above the optical cavity. The diffuser dome can be made of the same material as the diffuser dome 310 described above and illustrated in the figures. In this embodiment, however, dome 310 is shaped as an ellipse or egg to provide a different lamp emission pattern while still masking the color of the phosphor from phosphor carrier 328. Also note that the heat sink structure 325 and the platform 326 are thermally decoupled. That is, there is a space between the platform 326 and the heat sink structure such that it does not share a thermal path for dissipating heat. As mentioned above, this provides improved heat dissipation from the phosphor carrier as compared to lamps that do not have a thermally routed solution. Lamp 300 also includes a threaded portion 332 for mounting to a threaded seat. Figures 32 through 34 show another embodiment of a lamp 34A in accordance with the present invention, similar to lamp 320 shown in Figure 31. Lamp 340 includes a heat sink structure 345 having an optical cavity 342 (where optical cavity 342 has light source 344 on platform 346) and a light body carrier 348 over the optical cavity. The lamp further includes 154496.doc • 42- 201142199 with a threaded portion 352. Lamp 340 also includes a diffuser dome 35A, but in this embodiment, the diffuser dome is planarized at the top to provide the desired pattern&apos; while still obscuring the color of the phosphor. Lamp 340 also includes an interface layer 354 between light source 344 and the heat sink structure from light source 344. In some embodiments, the interface layer can comprise a thermally insulating material, and light source 344 can have a thermal self-illuminator dissipation to The features of the edges of the substrate of the light source may promote heat dissipation to the outer edges of the fin structure 345 where heat may be dissipated via the fins. In other embodiments, the interface layer 354 can be electrically insulating to electrically isolate the heat sink structure 345 from the light source 344. Electrical connection to the top surface of the source can then be made. In the above embodiments, the phosphor carrier is two-dimensional (or flat/planar), and the LEDs in the source are coplanar. However, it should be understood that in other lamp embodiments, the optical carrier can take many different shapes, including different three-dimensional shapes. The term "three-dimensional" is intended to mean any shape other than the plane as shown in the above embodiments. 35 to 38 show different embodiments of a three-dimensional phosphor carrier according to the present invention, but it should be understood that the phosphor carriers may also be in other shapes as described above. (4) Light body absorbing and re-emitting light The money is emitted in an isotropic manner such that the three-dimensional scale carrier is used to convert light from the source and also to disperse light from the source. Similar to the diffuser described above, the +-shaped three-dimensional carrier layer may have an emission pattern of a non-characteristic to emit light. This portion depends on the emission pattern of the light source. The emitter of the phosphor carrier can then be matched to provide a lamp emission pattern. 154496.doc -43· 201142199 FIG. 35 shows a hemispherical shaped filler carrier 354 comprising a hemispherical carrier 355 and a light blocking layer 356. The hemispherical carrier 355 can be made of the same material as the carrier layer described above and the phosphor layer can be made of the same material as the phosphor layer described above, and the scattering particles can be included in the carrier as described above and In the phosphor layer. In this embodiment, phosphor layer 356 is shown on the outer surface of carrier 355, but it should be understood that the phosphor layer can be located on the inner layer of the carrier, mixed with the carrier' or any combination of the three above. In some embodiments, having a scale layer on the outer surface minimizes emission losses. When the illuminator light is absorbed by the bowl light layer 356, the light system emits omnidirectionally, and some of the light can be emitted backwards and absorbed by a lamp element such as an LED. The phosphor layer 356 can also have a different refractive index than the hemispherical carrier 355, such that Light emitted from the male light layer forward can be reflected back from the inner surface of the carrier 355. This light can also be lost due to absorption by the lamp elements. In the case where the phosphor layer 356 is located on the outer surface of the carrier 355, the light emitted forward does not need to pass through the carrier 355 and will not be lost due to reflection. The light that is emitted backwards will hit the top of the carrier where at least some of the light will be reflected back. This configuration results in a reduction in light emitted from the phosphor layer 356 back into the carrier where light can be absorbed. Phosphor layer 356 can be deposited using many of the same methods described above. In some instances, the three-dimensional shape of the carrier 355 may require additional steps or other processes to provide the necessary coverage. In embodiments in which the solvent-phosphor-binder mixture is sprayed, the support can be heated as described above, and multiple nozzles may be required to provide the desired coverage (e.g., 'approximately uniform coverage') over the support. In other embodiments, a smaller spray 154496.doc • 44- 201142199 mouth can be used while rotating the carrier to provide the desired coverage. Similar to the above, the heat from the carrier 355 can evaporate the solvent and help cure the binder. In still other embodiments, the phosphor layer can be formed via an ink immersion process whereby a fill layer can be formed on the inner or outer surface of the carrier 355, but is particularly suitable for forming on the inner surface. The carrier 355 can be at least partially filled with a phosphor mixture adhered to the surface of the carrier or otherwise contact the carrier 355 with the phosphor mixture. The delta mixture can then be discharged from the support to leave a layer of the disc mixture on the surface which can then be cured. In one embodiment, the mixture may comprise polyethylene oxide (ruthenium) and a fill. The carrier can be filled and then evacuated to leave a layer of ruthenium-phosphor mixture which can then be thermally cured. ΡΕ0 evaporates or is dissipated by heat, leaving a phosphor layer. In some embodiments, a binder may be applied to further fix the phosphor layer&apos; while in other embodiments the phosphor may remain without an adhesive. Similar to the process for coating a planar carrier layer, such processes can be used in a three-dimensional carrier to coat a plurality of scale layers that can have the same or different phosphor materials. The phosphor layer can also be applied to both the interior and exterior of the carrier and can be of different types having different thicknesses in different regions of the carrier. In still other embodiments, different processes can be used, such as coating a carrier with a sheet of glazing material that can be thermally formed to the carrier. In a lamp utilizing the carrier 355, the illuminator can be disposed at the base of the carrier such that light from the illuminator is emitted upwardly and through the carrier 355. In some embodiments, the illuminator can illuminate in a substantially Lambertian pattern, and the carrier 154496.doc -45· 201142199 can help disperse the light in a more uniform pattern. FIG. 36 shows a three-dimensional light-breaking carrier 357 not in accordance with the present invention. Another embodiment of the three-dimensional carbon carrier 357 comprises a bullet-shaped carrier and a phosphor layer 359 on the outer surface of the carrier. Carrier 358 and phosphor layer 359 can be formed from the same materials as described above using the same methods as described above. A non-tetrazed phosphor carrier can be used with different illuminators to provide the desired overall lamp emission pattern. Figure 37 shows a further embodiment of a three-dimensional carbon support 36G according to the present invention. The three-dimensional bowl carrier finely comprises a sphere-shaped carrier 361 and a buffing layer 362 on the outer surface of the carrier. The carrier 361 and the bowl light layer 362 can be formed of the same material as described above using the same method as described above. Figure 38 shows a phosphor carrier according to yet another embodiment of the present invention. The phosphor carrier 363 has a substantially spherical shape carrier 364 and a narrow neck portion 365. Similar to the above embodiment, the phosphor carrier 363 includes a phosphor layer 366 on the outer surface of the carrier, the phosphor layer 366 being made of the same material as described above and using the method described above. The same method is formed. In some embodiments, a phosphor carrier having a shape similar to carrier 364 may be more efficient at converting illuminator light and re-emitting the Lambertian light from the source into a more uniform emission pattern. Embodiments having a two-dimensional structure of holding LEDs, such as a pedestal, can provide a more dispersed light pattern from a two-dimensional phosphor carrier. In such embodiments, the LEDs can be at different angles within the phosphor carrier such that the LEDs provide a light emission pattern that is less similar to the Lambertian pattern than a planar LED source. This can then be further dispersed by a three-dimensional phosphor carrier, wherein the 154496.doc -46 - 201142199 diffuser fine-tunes the emission pattern of the lamp. 39-41 show another embodiment of a lamp 370 in accordance with the present invention having a heat sink structure 372, an optical cavity 374, a light source 376, a diffuser dome 378, and a threaded portion 38. This embodiment also includes The three-dimensional phosphor carrier 382' three-dimensional phosphor carrier 382 comprises a thermally conductive transparent material and a phosphor layer. The three-dimensional phosphor carrier 382 is also mounted to the heat sink structure 372 by a thermal connector. However, in this embodiment, the phosphor carrier 382 is hemispherical and the illuminator is configured such that light from the source passes through the phosphor carrier 382 in which at least some of the light is converted. The three-dimensional shape of the phosphor carrier 382 provides a natural separation between the phosphor carrier 382 and the light source 376. Therefore, the light source 376 is not mounted in the recess formed in the heat sink of the optical cavity. In other words, the light source 376 is mounted on the top surface of the heat sink structure 372, wherein the optical cavity 374 is formed by the space between the phosphor carrier 382 and the top of the heat sink structure 372. This configuration may allow for less Lambertian emission from the optical cavity 374 because there is no side of the optical cavity that blocks or redirects the lateral emission. In an embodiment utilizing a light-emitting LED 370 for a light source 376 and a yellow phosphor, the phosphor carrier 382 can be yellow and the diffuser dome 378 shields the color while dispersing the light into the desired emission pattern. In the lamp 3 70, the conduction path for the platform is in contact with the conduction path for the heat sink structure, but it should be understood that, in other implementations, the conduction path for the platform and the conduction path for the heat sink structure may be Depletion. Figure 42 shows an embodiment of a lamp 39A in accordance with the present invention comprising eight LED light sources 392 mounted on a heat sink 394 as described above. The illuminators 154496.doc • 47· 201142199 can be coupled together in many different ways and are connected in series in the illustrated embodiment. Note that in this embodiment, the illuminator is not mounted in the optical cavity, but is mounted on the top planar surface of the heat sink 394. Figure 43 shows the lamp 39〇 shown in Figure 42, in which a dome shaped phosphor carrier 396 is mounted over the light source 392. The lamp 390 shown in Figure 43 can be combined with the diffuser 398 as shown in Figures 44 and 45 to form a light dispersion of the lamp. 46 to 49 are graphs showing emission characteristics of a lamp 390 having a dome-shaped three-dimensional phosphor carrier according to the present invention, wherein a diffuser 398 is disposed over the phosphor such that light from the phosphor carrier passes through the diffuser. . Figures 46 and 47 show the comparison with the lamp without the diffuser and also with the standard General

Electric 60W Extra Soft燈泡相比的該燈之發射特性。圖48 及圖49展示自檢視角0。至18〇。之發射強度的變化。 圖50至圖53類似於圖46至圖49中之曲線圖且展示根據本 發明的亦具有圓頂形三維磷光體載體的燈之發射特性,其 中如圖10中所示之擴散器140配置於磷光體載體之上。圖 54至圖57亦類似於圖46至圖49中之曲線圖且展示根據本發 明的亦具有圓頂形三維磷光體載體的另一燈之發射特性, 其中如圖11中所示的擴散器150配置於磷光體載體之上。 同樣’圖58至圖61亦類似於圖46至圖49中之曲線圖,且展 示根據本發明的亦具有圓頂形三維磷光體載體的另一燈之 發射特性’其中如圖12中所示的擴散器M0配置於磷光體 載體之上。 圖62主要包含cie圖,其展示上文所描述且圖42至圖61 中所展示之不同燈實施例的跨越檢視角之色彩變化。圖63 154496.doc •48- 201142199 展不擴散器400之另一實施例,其可用於經歷磷光體載體 光之沒漏(諸如,經由散熱片之邊緣)的彼等實施例中。擴 散器400之底座420可擴散經過此等邊緣之光。 圖64至圖66展示根據本發明之燈41〇之又一實施例。燈 410包含與上述圖39至圖41中所展示之燈37〇相同的特徵中 之冼多者。然而,在此實施例中,磷光體載體4丨2為子彈 形且以與上文所描述之磷光體載體之其他實施例幾乎相同 的方式起作用。應理解,此等形狀僅為在本發明之不同實 施例中磷光體載體可採用的不同形狀中之兩者。 圖67展示根據本發明之燈42〇之另一實施例燈42〇亦包 含具有光學腔424之散熱片422,光學腔424具有光源426及 磷光體載體428。燈420亦包含擴散器圓頂43〇及螺紋部分 432。然而,在此實施例中,光學腔424可包含單獨的套環 結構434’如圖68中所展示’可自散熱片422移除該套環結 構434。此情形提供了一單獨件,該單獨件可比整個散熱 片更容易地塗佈以反射材料。套環結構434可為有螺紋的 以與散熱片結構422中之螺紋配合。套環結構434可提供以 下添加之優點:可用機械方式將pCB向下夹緊至散熱片。 在其他實施例中’套環結構434可包含機械搭鎖器件而非 螺紋以便更易於製造。 如上文所提及’三料光體載體之形狀及幾何形狀可輔 助將發光器之發射圖案變換成另一更合意之發射圖案。在 -實施例中,三料光體載體之形狀及幾何形狀可輔助將 朗伯發射圖案改變成在不同角度下更均勻之發射圖案。分 154496.doc •49· 201142199 散器可接著進一步將來自磷光體載體之光變換成最終所要 發射圖案,而同時在光熄滅時遮蔽磷光體之黃色外觀。其 他因素亦可有助於發光器、磷光體載體及分散器組合產生 所要發射圖案的能力。圖69展示根據本發明之一燈實施例 的發光器佔據面積440、磷光體載體佔據面積442及分散器 佔據面積444的一實施例,磷光體載體佔據面積442及分散 器佔據面積444展示發光器440周圍的此等特徵之下邊緣。 除了此等特徵之實際形狀之外,此等特徵之邊緣之間的距 離D1及D2亦可影響磷光體載體及分散器提供所要發射圖 案的能力。可基於發光器之發射圖案來最佳化此等特徵之 形狀以及該等邊緣之間的距離以獲得所要燈發射圖案。 應理解,在其他實施例中,可移除燈之不同部分(諸 如,整個光學腔p使得套環結構4〗4可移除之此等特徵可 允許更容易地對光學腔塗佈以反射層,且亦可允許在光學 腔發生故障之情況下移除及替換光學腔。 根據本發明之燈可具有包含許多不同數目個led之光 源,其中一些實施例具有小於30個LED且在其他實施例中 具有小於20個LED。另外其他實施例可具有小於1〇個 LED,其中LED晶片愈少,燈光源之成本及複雜性大體上 愈低。在一些實施例中,被多個晶片光源覆蓋之面積可能 小=30 mm2,且在其他實施例中’該面積可能小於2〇 mm2。在另外其他實施例中,該面積可能小於ι〇 _2。根 據本發明之燈之一些實施例亦提供大於4 〇 〇流明之穩態光 輸出(lumen output),且在其他實施例中,提供大於6〇〇流 154496.doc -50· 201142199 月之穩態光輸出。在另外其他實施例中,燈可提供大於 咖流明之穩態光輸出。—些燈實施例可藉由燈之熱管理 特徵來提供此光輸出,該等熱㈣特徵允許燈觸摸起來保 持相對較冷。在-實施例中,燈之觸摸溫度保持小於 60 C,且在其他實施例中,燈之觸摸溫度保持小於5〇它。 在另外其他實施例中,燈之觸摸溫度保持小於4〇t&gt;c。 根據本發明之燈之一些實施例亦可以大於4〇流明/瓦特 之效率操作,且在其他實施例中’可以大於5〇流明/瓦特 之效率操作。在另外其他實施例中,燈可以大於55流明/ 瓦特操作。根據本發明之燈之一些實施例可產生具有大於 7〇之演色性指數(CRI)的光,且在其他實施例中,產生具 有大於80之CRI的光。在另外其他實施例中,燈可以大於 90之CRI操作。根據本發明之燈之一實施例可具有磷光 體,該等磷光體提供具有大於80之^幻的燈發射,及在@ 3000 K相關色溫(CCT)下的大於320流明/光學瓦特之流明 等效輻射(LER)。 根據本發明之燈亦可按照在〇。至135。檢視角下的平均值 之40。/。内的分佈發光’且在其他實施例中,該分佈可在相 同檢視角下之平均值之3〇〇/0内。另外其他實施例可具有為 相同檢視角下的平均值之20%的分佈(遵照能源之星規 格)。該等實施例亦可在135。至180。檢視角下發射大於總通 量之5%的光。 應理解’根據本發明之燈或燈泡可以除了上述實施例之 外的許多不同方式來配置。上述實施例係參考遠端磷光體 154496.doc •51 · 201142199 進行論述,但應理解,替代實施例可包含具有保形磷光層 之至少一些LED。此情形可特別適用於具有自不同類型之 發光器發射不同色彩之光的光源的燈。此等實施例另外可 具有上文所描述之特徵中之一些特徵或全部特徵。 圖70至圖85展示根據本發明配置之額外燈或燈泡實施 例。圖70展示燈450之一實施例,燈450包含平面子基板或 散熱片452 ’散熱片45 2之頂面上具有共平面led 45 4之陣 列。二維或非平面鱗光體載體456安裝至散熱片452在LED 454之上,其中LED 454與磷光體載體456之間具有空間。 包括在磷光體載體456之上的擴散器458,其中該兩者之間 具有空間。燈450及下文在圖71至圖85中所描述之實施例 的元件可具有與上述實施例中所描述之燈中的對應元件相 同的性質且可以與該等對應元件相同之方式來製造。在此 實施例中,磷光體載體456及擴散器458基本上為球面的, 其中擴散器45 8遮蔽磷光體載體456。 圖71為根據本發明之具有子基板或散熱片462的燈46〇之 另一實施例’其中共平面LED 464安裝至散熱片462且磷光 體載體466安裝於LED 464之上且與LED 464間隔開。擴散 器468安裝於磷光體載體466之上且與磷光體載體466間隔 開’其中該兩者再次為基本上球面的。在此實施例中,散 熱片462具有較大深度且在一實施例中可具有立方體形 狀。擴散器468安裝至散熱片462之側面,且磷光體載體 466安裝至散熱片462之頂面。圖72展示根據本發明之燈 470的另一實施例,燈470具有與圖71之燈460中所展示的 154496.doc •52· 201142199 散熱片、共平面LED及擴散器類似的散熱片472、共平面 LED 474及擴散器478。亦包括安裝至散熱片472之側面的 磷光體載體476。 圖73展示根據本發明之燈480的另一實施例,燈480類似 於圖71中之燈450且包含子基板或散熱片482,具有磷光體 載體486及擴散器488。燈480亦包含LED 484,在此實施例 中,該等LED 484安裝於具有成角度表面之基座489上,使 得LED 484並非共平面且可在不同方向上發光。圖74展示 根據本發明之燈490的另一實施例,燈490具有立方體形狀 之子基板或散熱片492、磷光體載體496及擴散器498。亦 包括LED 494,但在此實施例中,該等LED 494在散熱片 492之側面上使得LED 494在不同方向上發光。應理解, LED 494亦可在散熱片492之其他表面上,且磷光體496及 擴散器498可為球面形的或許多其他形狀(諸如,管形)。 圖75至圖77展示可配置為泛光燈之燈的不同實施例。圖 75展示燈500之一實施例,燈500具有安裝於外殼504之底 座處的共平面LED 5 02,外殼504具有可不透燈光且可為反 射性的側面505。磷光體載體506安裝於外殼504内在LED 502之上且與LED 502間隔開。擴散器508安裝至外殼在磷 光體載體506之上且與磷光體載體506間隔開。圖76展示根 據本發明之燈510的另一實施例,燈510類似於燈500,但 在此實施例中,LED 5 12安裝於基座514上,使得其並不共 平面。圖77展示根據本發明之燈520的另一實施例,燈520 類似於燈510,但具有安裝於LED 524之上的球面形磷光體 154496.doc 53- 201142199 載體522。 不同實施例可具有許多不同配置及形狀,且圖78展示包 含二維燈面板的燈530之另一實施例。LED 532安裝於具有 不透明/反射側面535之外殼534内。磷光體轉換器536及擴 散器538安裝至外殼534在LED 532之上且與LED 532間隔 開。圖79展示包含二維雙側發光面板/箱之燈540的另一實 施例。在此實施例中,LED 542可安裝於該箱之相對側上 以朝著彼此發光。磷光體載體544可在LED 542之邊緣上沿 該箱之長度延伸,且擴散器546沿該箱之長度延伸至外部 與磷光體載體544間隔開。圖80展示根據本發明之燈550的 又一實施例,燈550類似於燈540但在此實施例中為具有背 面反射器552的二維單側發光面板/箱》 圖8 1展示根據本發明之燈560之另一實施例,燈560類似 於圖79中所展示之燈540。然而,在此實施例中,磷光體 載體562及擴散器564為管形的,且可包含在LED 566之間 至少部分沿著磷光體載體之長度的波導或空氣。圖82展示 根據本發明之燈570的另一實施例,燈570類似於燈560, 但具有管形之磷光體載體572及擴散器574。在該實施例 中’燈570進一步包含在LED 578之間至少部分沿著磷光體 載體572之長度延伸的分級提取元件波導576。圖83展示根 據本發明之燈580的另一實施例,燈580亦類似於燈560, 但在此實施例中管形擴散器之一部分可包含反射器582。 圖84展示根據本發明之燈590的又一實施例,其包含二 維均勻光發射面板。共平面LED 592之陣列安裝於空腔或 154496.doc •54· 201142199 基板594之邊緣上。磷光體載體596安裝於LED 592之上且 與LED 592間隔開,且多擴散器層598安裝於磷光體載體之 上且與磷光體載體間隔開。基板594之底面可包含一反射 表面,藉由此配置,一面板光源在垂直於基板594之方向 上發射至少一些光。 圖85展示燈600之又一實施例,燈600可配置為類似於圖 75至圖77中之實施例的泛光燈。燈600包含具有不透明或 反射側面的外殼602,其中LED 604安裝於外殼602之底座 處。擴散器606亦安裝至外殼602且與LED 604間隔開。三 維波導608包括於外殼602中在LED 604與擴散器之間,其 中LED 604將光發射至波導608中。波導608之表面中之至 少一些由磷光體或磷光體載體610覆蓋,其中穿過波導之 LED光與磷光體608相互作用且被轉換。 如上文所提及,根據本發明之擴散器可具有不同區,該 等不同區散射及透射來自燈光源的不同量之光以獲得所要 燈發射圖案。再次參考圖7及圖9中所展示之擴散器形狀, 擴散器之不同區可具有具不同散射及透射性質的區以獲得 全向發射。圖86展示根據本發明之燈620的一實施例,燈 620包含擴散器621,其中擴散器之底座處的下部部分622 可具有與上部部分624不同之散射(反射)及透射性質。在此 實施例中,下部部分622反射穿過其之光的約20%且透射 約80%。上部部分624反射穿過其之光的80%且透射約 20%。圖87為展示改良之燈發射特性的曲線圖640,該等 改良之燈發射特性可藉由包含擴散器621及共平面光源以 154496.doc -55- 201142199 及平面或—維碟光體載體的燈所實現。頸狀幾何形狀之透 射可增加相對於轴向發射之光(〜q。)的側向導引(〜川。)之光 量。 圖88展不根據本發明之燈65〇的另一實施例,燈具有 形狀類似於圖6中所展示之擴散器90的擴散器652。擴散器 之底座處的下部部分654可具有與上部部分656不同之散射 (反射)及透射性質。在此實施例中,下部部分654反射穿過 二之光的約20°/。且透射約8〇%。上部部分656反射穿過其之 光的80/〇且透射約2〇%。圖89為展示改良之發射特性的曲 線圖660 $等改良之發射特性可藉由包含擴散器652及共 平面光源以及平面或二維磷光體載體的燈所實現。藉由增 加透射通過擴散器652之下部部分的光之量,有可能在將 平面(朗伯)光與幾乎球面之擴散器組合時達成幾乎類白熾 燈之強度分佈。亦可藉由修改厚度、散射粒子密度、粒子 大小或性質等,使得(例如)沈積於下部部分654上之散射層 的厚度小於沈積於上部部分656上之散射層的厚度來產生 此分佈。 雖然已參考本發明之特定較佳組態詳細描述本發明,但 其他型式係可能的。因此,本發明之精神及範疇不應限於 上文所描述之型式。 【圖式簡單說明】 圖1展示先前技術LED燈之一實施例的截面圖; 圖2展示先前技術LED燈之另一實施例的截面圖; 圖3展示A19替換燈泡之大小規格; 154496.doc •56- 201142199 圖4為根據本發明之燈之一實施例的截面圖; 圖5為根據本發明之燈之一實施例的側視圖; 圖6為根據本發明之燈之另一實施例的側視圖; 圖7為根據本發明之燈之又一實施例的側視圖; 圖8為展示根據本發明之燈之一實施例的發射特性的曲 線圖; 圖9為根據本發明之擴散器的側視圖; 圖10為根據本發明之另一擴散器的側視圖; 圖11為根據本發明之擴散器之另一實施例的側視圖; 圖12為根據本發明之又一擴散器的側視圖; 圖13至圖16為展示具有圖9中所展示之擴散器及圖30中 示意性展示之平坦遠端磷光體圓盤的燈之發射特性的曲線 圖; 圖17至圖20為展示具有圖1〇中所展示之擴散器及圖3〇中 示意性展示之平坦遠端磷光體圓盤的燈之發射特性的曲線 圖; 圖21至圖24為展示具有圖11中所展示之擴散器及圖3〇中 示意性展示之平坦遠端磷光體圓盤的燈之發射特性的曲線 TS3 ♦ 圓, 圖25至圖28為展示具有圖12中所展示之擴散器及圖3〇中 示意性展示之平坦遠端磷光體圓盤的燈之發射特性的曲線 圖, 圖29為根據本發明的燈之另一實施例的截面圖,該燈具 有一擴散器圓頂; 154496.doc -57· 201142199 圖3 0為根據本發明之燈之另一實施例的截面圖; 圖3 1為根據本發明的燈之另一實施例的截面圖,該产具 有一擴散器圆頂; 圖3 2為根據本發明的燈之另一實施例的透視圖,該燈具 有具不同形狀之擴散器圓頂; 圖33為圖32中所展示之燈的截面圖; 圖34為圖32中所展示之燈的分解圖; 圖35為根據本發明之三維磷光體載體之一實施例的截面 ISI · 圆, 圖36為根據本發明之三維磷光體載體之另一實施例的截 面圖; 圖37為根據本發明之三維磷光體載體之另一實施例的截 面圖; 圖3 8為根據本發明之三維構光體載體之另一實施例的截 面圖; 圖39為根據本發明之燈的另一實施例之透視圖’該燈具 有三維磷光體载體; 圖40為圖39中所展示之燈的截面圖; 圖41為圖39中所展示之燈的分解圖; 圖42為根據本發明之燈的一實施例之透視圖’該燈包含 散熱片及光源; 圖43為具有圓頂形磷光體載體的圖42中之燈的透視圖; 圖44為根據本發明之圓頂形擴散器之〆實施例的側視 圖; 154496.doc -58· 201142199 圖45為具有尺寸的圖44中所展示之圓頂形擴散器之實施 例的截面圖; 圖46至圖49為展示具有圖43中之球體形磷光體載體及圖 44及圖45中所展示之圓頂形擴散器的燈之發射特性的曲線 圖; 圖50至圖53為展示具有圖1〇中所展示之擴散器及圖43中 所展示之碌光體球體的燈之發射特性的曲線圖; 圖54至圖57為展示具有圖η中所展示之擴散器及圖43中 所展示之磷光體球體的燈之發射特性的曲線圖; 圖58至圖61為展示具有圖12中所展示之擴散器及圖43中 所展示之磷光體球體的燈之發射特性的曲線圖; 圖62為展示根據本發明之燈的跨檢視角之色彩分佈特性 的CIE色度圖; 圖63為根據本發明之擴散器之又一實施例的截面圖; 圖64為根據本發明之燈的另一實施例之透視圖,該燈具 有三維磷光體載體; 圖65為圖64中所展示之燈的截面圖; 圖66為圖64令所展示之燈的分解圖; 圖67為根據本發明之燈之另一實施例的截面圖; 圖68為根據本發明之套環空腔之一實施例的截面圖; 圖6 9為展示根據本發明之燈之一實施例的不同特徵之佔 據面積的示意圖; 圖70為根據本發明之燈之另一實施例的截面圖; 圖71為根據本發明之燈之另一實施例的截面圖; 154496.doc -59- 201142199 圖72為根據本發明之燈之另一實施例的截面圖; 圖73為根據本發明之燈之又一實施例的截面圖; 圖74為根據本發明之燈之另一實施例的俯視圖; 圖75為根據本發明之燈之泛光型實施例的截面圖; 圖76為根據本發明之泛光型燈之另一實施例的截面圖; 圖77為根據本發明之泛光型燈之另一實施例的截面圖; 圖7 8為根據本發明之燈之二維面板實施例的截面圖; 圖79為根據本發明之燈之另一二維面板實施例的截面圖; 圖80為根據本發明之燈之另一二維面板實施例的截面圖; 圖81為根據本發明之燈之管形實施例的截面圖; 圖82為根據本發明之燈之另一管形實施例的截面圖; 圖83為根據本發明之燈之另一管形實施例的截面圖; 圖84為根據本發明之燈之光發射面板實施例的截面圖; 圖85為根據本發明之燈之另一泛光實施例的截面圖; 圖86為根據本發明之燈之又一實施例的側視圖; 圖87為展示圖86中之燈的發射特性的曲線圖; 圖8 8為根據本發明之燈之又一實施例的側視圖;及 圖89為展示圖86中之燈的發射特性的曲線圖。 【主要元件符號說明】 10 典型LED封裝 11 線結合 12 LED晶片 13 反射杯 14 清澈保護樹脂 154496.doc -60- 201142199 15A 導線 16 囊封劑材料 20 習知LED封裝 22 LED晶片 23 基板或子基板 24 金屬反射器 25A 電跡線 25B 電跡線 26 囊封劑 27 線結合連接件 30 A19大小燈泡殼 50 燈 52 散熱片結構 53 反射層 54 光學腔 56 平台 58 光源 60 散熱鰭片 62 磷光體載體 64 載體層 66 磷光層 70 第一熱流 72 第二熱流 74 第三熱流 154496.doc •61 - 201142199 76 圓頂形擴散器 80 高窄擴散器 81 二維磷光體載體 82 第一檢視角 84 第二檢視角 90 擴散器 91 磷光體載體 100 擴散器 102 窄頸 110 展示來自二維磷光體載體及共平面led光 源之前向或朗伯發射圖案112的一實施例的 曲線圖 112 圖案 114 圖案 130 具有較短之窄頸部分的球體形狀的擴散器 140 具有較短頸且保留其大部分球體形狀的擴 散器 150 不具有頸區但保留其大部分球體形狀的擴 散器 160 擴散器 210 燈 212 散熱片結構 214 空腔 216 平台 154496.doc 62 · 201142199 218 光源 220 磷光體 222 主要光 224 單一主 300 燈 302 光學腔 304 光源 305 散熱片 306 平台 308 磷光體 310 成形擴 312 螺紋部 320 燈 322 光學腔 324 光源 325 散熱片 326 平台 328 磷光體 330 擴散器 332 螺紋部 340 燈 342 光學腔 344 光源 345 散熱片 結構 載體 散器圓頂 分 結構 載體 圓頂 分 結構 載體 學器件或透鏡 要光學器件或透鏡 154496.doc -63- 201142199 346 平台 348 磷光體載體 350 擴散器圓頂 352 螺紋部分 354 界面層 355 半球形載體 356 磷光層 357 三維磷光體載體 358 子彈形載體 359 磷光層 360 三維磷光體載體 361 球體形狀載體 362 填光層 363 磷光體載體 364 球體形狀載體 365 窄頸部分 366 磷光層 370 燈 372 散熱片結構 374 光學腔 376 光源 378 擴散器圓頂 380 螺紋部分 382 三維磷光體載體 154496.doc -64- 201142199 390 燈 392 LED光源 394 散熱片 398 擴散器 400 擴散器 410 燈 412 磷光體載體 420 底座 422 散熱片 424 光學腔 426 光源 428 磷光體載體 430 擴散器圓頂 432 螺紋部分 434 套環結構 440 發光器佔據面積 442 磷光體載體佔據面積 444 分散器佔據面積 450 燈 452 子基板或散熱片 454 共平面LED 456 三維或非平面磷光體 458 擴散器 460 燈 154496.doc 65- 201142199 462 子基板或散熱片 464 共平面LED 466 磷光體載體 468 擴散器 470 燈 472 散熱片 474 共平面LED 476 磷光體載體 478 擴散器 480 燈 482 子基板或散熱片 484 發光二極體(LED) 486 磷光體載體 488 擴散器 489 基座 490 燈 492 子基板或散熱片 494 發光二極體(LED) 496 磷光體載體 498 擴散器 500 燈 502 共平面LED 504 外殼 505 外殼側面 154496.doc •66- 201142199 506 磷光體載體 508 擴散器 510 燈 512 發光二極體(LED) 514 基座 520 燈 522 球面形磷光體載體 524 發光二極體(LED) 530 燈 532 發光二極體(LED) 536 磷光體轉換器 538 擴散器 540 燈 550 燈 560 燈 562 磷光體載體 564 擴散器 566 發光二極體(LED) 570 燈 572 磷光體載體 574 擴散器 576 分級提取元件波導 578 發光二極體(LED) 580 燈 154496.doc - 67 - 201142199 582 反射器 590 燈 592 共平面LED 594 基板 596 磷光體載體 598 多擴散器層 600 燈 602 外殼 604 發光二極體(LED) 606 擴散器 608 三維波導 610 磷光體或磷光體載體 620 燈 621 擴散器 622 下部部分 624 上部部分 640 曲線圖 650 燈 652 擴散器 654 下部部分 656 上部部分 660 曲線圖 D1 距離 D2 距離 154496.doc -68-The emission characteristics of the lamp compared to the Electric 60W Extra Soft bulb. Figures 48 and 49 show the self-view viewing angle 0. To 18 baht. The change in emission intensity. 50 to 53 are similar to the graphs of Figs. 46 to 49 and show the emission characteristics of a lamp having a dome-shaped three-dimensional phosphor carrier according to the present invention, wherein the diffuser 140 as shown in Fig. 10 is disposed at Above the phosphor carrier. 54 to 57 are also similar to the graphs of Figs. 46 to 49 and show the emission characteristics of another lamp having a dome-shaped three-dimensional phosphor carrier according to the present invention, wherein the diffuser as shown in Fig. 11 150 is disposed on the phosphor carrier. Similarly, FIGS. 58-61 are similar to the graphs of FIGS. 46-49, and show the emission characteristics of another lamp having a dome-shaped three-dimensional phosphor carrier according to the present invention, wherein as shown in FIG. The diffuser M0 is disposed above the phosphor carrier. Figure 62 primarily includes a cie diagram showing the color variations across the viewing angles of the different lamp embodiments described above and illustrated in Figures 42-61. Figure 63 154496.doc • 48- 201142199 Another embodiment of a non-diffuser 400 that can be used in embodiments that experience the absence of leakage of phosphor carrier light (such as via the edges of the heat sink). The base 420 of the diffuser 400 can diffuse light through the edges. Figures 64-66 show yet another embodiment of a lamp 41 according to the present invention. The lamp 410 contains many of the same features as the lamp 37A shown in Figures 39 through 41 above. However, in this embodiment, the phosphor carrier 4丨2 is bullet-shaped and functions in much the same manner as other embodiments of the phosphor carrier described above. It should be understood that these shapes are only two of the different shapes that the phosphor carrier can employ in various embodiments of the present invention. Figure 67 shows another embodiment of a lamp 42A in accordance with the present invention. The lamp 42A also includes a heat sink 422 having an optical cavity 424 having a light source 426 and a phosphor carrier 428. Lamp 420 also includes a diffuser dome 43 and a threaded portion 432. However, in this embodiment, the optical cavity 424 can include a separate collar structure 434' as shown in Figure 68. The collar structure 434 can be removed from the heat sink 422. This situation provides a single piece that can be coated with a reflective material more easily than the entire heat sink. The collar structure 434 can be threaded to mate with threads in the fin structure 422. The collar structure 434 provides the advantage of adding the pCB down to the heat sink mechanically. In other embodiments, the collar structure 434 can include a mechanical snap-on device rather than a thread for easier manufacture. As mentioned above, the shape and geometry of the triplet carrier can assist in transforming the emission pattern of the illuminator into another more desirable emission pattern. In an embodiment, the shape and geometry of the three-material carrier can assist in changing the Lambertian emission pattern to a more uniform emission pattern at different angles. The 154496.doc •49· 201142199 diffuser can then further transform the light from the phosphor carrier into the final desired emission pattern while obscuring the yellow appearance of the phosphor when the light is extinguished. Other factors may also contribute to the ability of the illuminator, phosphor carrier, and disperser to produce the desired pattern to be emitted. Figure 69 shows an embodiment of an illuminator footprint 440, a phosphor carrier footprint 442, and a diffuser footprint 444 in accordance with an embodiment of the lamp of the present invention. Phosphor carrier footprint 442 and diffuser footprint 444 show illuminators The edges below these features around 440. In addition to the actual shape of these features, the distances D1 and D2 between the edges of such features can also affect the ability of the phosphor carrier and disperser to provide the desired pattern to be emitted. The shape of the features and the distance between the edges can be optimized based on the emission pattern of the illuminator to obtain the desired lamp emission pattern. It should be understood that in other embodiments, different features of the removable lamp, such as the entire optical cavity p such that the collar structure 4 can be removed, may allow for easier coating of the optical cavity with a reflective layer. And may also allow removal and replacement of the optical cavity in the event of a malfunction of the optical cavity. A lamp according to the present invention may have a light source comprising a plurality of different numbers of LEDs, some embodiments having less than 30 LEDs and in other embodiments There are less than 20 LEDs in. Other embodiments may have less than 1 LED LEDs, where fewer LED dies, the cost and complexity of the lamp source is generally lower. In some embodiments, covered by multiple wafer sources The area may be small = 30 mm2, and in other embodiments 'this area may be less than 2 〇 mm2. In still other embodiments, the area may be less than ι〇_2. Some embodiments of the lamp according to the present invention also provide greater than 4 稳态 lumen steady state light output, and in other embodiments, provides a steady state light output greater than 6 turbulence 154496.doc -50 · 201142199 months. In still other embodiments, A steady state light output greater than the lumen can be provided. Some lamp embodiments can provide this light output by the thermal management features of the lamp, which allow the lamp to remain relatively cold when touched. In an embodiment, The touch temperature of the lamp remains less than 60 C, and in other embodiments, the touch temperature of the lamp remains less than 5 。. In still other embodiments, the touch temperature of the lamp remains less than 4 〇 t &gt; c. The lamp according to the present invention Some embodiments may also operate with efficiencies greater than 4 〇 lumens per watt, and in other embodiments 'can operate at greater than 5 〇 lumens per watt. In still other embodiments, the lamps can operate greater than 55 lumens per watt. Some embodiments of the lamp according to the present invention can produce light having a color rendering index (CRI) greater than 7 ,, and in other embodiments, produce light having a CRI greater than 80. In still other embodiments, the lamp can CRI operation greater than 90. One embodiment of the lamp according to the present invention may have phosphors that provide lamp emission with greater than 80 illusions and large at @3000 K correlated color temperature (CCT) 320 lumens/optical watt lumen equivalent radiation (LER). The lamp according to the invention may also be illuminated according to the distribution within 40% of the mean value of the observation angle 且 and in other embodiments The distribution may be within 3 〇〇/0 of the average of the same inspection angles. Other embodiments may have a distribution of 20% of the average value for the same inspection angle (in accordance with the Energy Star specification). For example, light of greater than 5% of the total flux can be emitted at a viewing angle of 135 to 180. It should be understood that the lamp or bulb according to the present invention can be configured in many different ways than the above embodiments. Reference is made to the remote phosphor 154496.doc • 51 201142199, but it should be understood that alternative embodiments may include at least some of the LEDs having a conformal phosphor layer. This situation is particularly applicable to lamps having light sources that emit light of different colors from different types of illuminators. These embodiments may additionally have some or all of the features described above. Figures 70 through 85 show additional lamp or bulb embodiments configured in accordance with the present invention. Figure 70 shows an embodiment of a lamp 450 comprising a planar sub-substrate or a heat sink 452&apos; on the top surface of the heat sink 45 2 having an array of coplanar LEDs 45 4 . A two-dimensional or non-planar scale carrier 456 is mounted to the heat sink 452 above the LED 454 with a space between the LED 454 and the phosphor carrier 456. A diffuser 458 is included over the phosphor carrier 456 with a space therebetween. The lamp 450 and the elements of the embodiments described below in Figures 71-85 may have the same properties as the corresponding elements of the lamp described in the above embodiments and may be fabricated in the same manner as the corresponding elements. In this embodiment, the phosphor carrier 456 and the diffuser 458 are substantially spherical, with the diffuser 45 8 shielding the phosphor carrier 456. 71 is another embodiment of a lamp 46 having a submount or heat sink 462 in which a coplanar LED 464 is mounted to a heat sink 462 and a phosphor carrier 466 is mounted over the LED 464 and spaced from the LED 464, in accordance with the present invention. open. A diffuser 468 is mounted over the phosphor carrier 466 and spaced apart from the phosphor carrier 466, wherein the two are again substantially spherical. In this embodiment, the heat sink 462 has a large depth and may have a cubic shape in one embodiment. A diffuser 468 is mounted to the side of the heat sink 462 and a phosphor carrier 466 is mounted to the top surface of the heat sink 462. Figure 72 shows another embodiment of a lamp 470 having a heat sink 472 similar to the 154496.doc • 52· 201142199 heat sink, coplanar LED, and diffuser shown in lamp 460 of Figure 71, in accordance with another embodiment of the present invention. Coplanar LED 474 and diffuser 478. Phosphor carrier 476 mounted to the side of heat sink 472 is also included. Figure 73 shows another embodiment of a lamp 480 in accordance with the present invention. Lamp 480 is similar to lamp 450 of Figure 71 and includes a submount or heat sink 482 having a phosphor carrier 486 and a diffuser 488. Lamp 480 also includes LEDs 484 which, in this embodiment, are mounted on a base 489 having an angled surface such that LEDs 484 are not coplanar and can illuminate in different directions. Figure 74 shows another embodiment of a lamp 490 in accordance with the present invention having a cube-shaped sub-substrate or fin 492, a phosphor carrier 496, and a diffuser 498. LED 494 is also included, but in this embodiment, the LEDs 494 cause the LEDs 494 to illuminate in different directions on the sides of the heat sink 492. It should be understood that the LED 494 can also be on other surfaces of the heat sink 492, and the phosphor 496 and diffuser 498 can be spherical or many other shapes (such as a tubular shape). Figures 75-77 show different embodiments of a lamp that can be configured as a floodlight. Figure 75 shows an embodiment of a lamp 500 having a coplanar LED 502 mounted at the base of a housing 504 having a side 505 that is opaque and reflective. Phosphor carrier 506 is mounted within housing 504 over LED 502 and spaced apart from LED 502. A diffuser 508 is mounted to the outer casing over the phosphor carrier 506 and spaced apart from the phosphor carrier 506. Figure 76 shows another embodiment of a lamp 510 in accordance with the present invention. Lamp 510 is similar to lamp 500, but in this embodiment, LED 5 12 is mounted to base 514 such that it is not coplanar. Figure 77 shows another embodiment of a lamp 520 in accordance with the present invention. Lamp 520 is similar to lamp 510 but has a spherical phosphor 154496.doc 53- 201142199 carrier 522 mounted over LED 524. Different embodiments may have many different configurations and shapes, and Figure 78 shows another embodiment of a lamp 530 that includes a two-dimensional light panel. The LED 532 is mounted within a housing 534 having an opaque/reflective side 535. Phosphor converter 536 and diffuser 538 are mounted to housing 534 above LED 532 and spaced from LED 532. Figure 79 shows another embodiment of a lamp 540 comprising a two-dimensional double-sided light panel/box. In this embodiment, LEDs 542 can be mounted on opposite sides of the box to illuminate toward each other. The phosphor carrier 544 can extend along the length of the box on the edge of the LED 542, and the diffuser 546 extends to the outside along the length of the box to be spaced apart from the phosphor carrier 544. Figure 80 shows a further embodiment of a lamp 550 according to the present invention, the lamp 550 being similar to the lamp 540 but in this embodiment a two-dimensional single-sided light-emitting panel/box having a back reflector 552. Figure 81 shows the invention in accordance with the present invention. In another embodiment of the light 560, the light 560 is similar to the light 540 shown in FIG. However, in this embodiment, the phosphor carrier 562 and diffuser 564 are tubular and may include a waveguide or air between the LEDs 566 at least partially along the length of the phosphor carrier. Figure 82 shows another embodiment of a lamp 570 in accordance with the present invention. Lamp 570 is similar to lamp 560 but has a tubular phosphor carrier 572 and diffuser 574. The lamp 570 in this embodiment further includes a graded extraction element waveguide 576 extending at least partially along the length of the phosphor carrier 572 between the LEDs 578. Figure 83 shows another embodiment of a lamp 580 in accordance with the present invention. Lamp 580 is also similar to lamp 560, but in this embodiment one portion of the tubular diffuser can include reflector 582. Figure 84 shows yet another embodiment of a lamp 590 in accordance with the present invention comprising a two dimensional uniform light emitting panel. An array of coplanar LEDs 592 is mounted on the edge of the cavity or 154496.doc •54· 201142199 substrate 594. Phosphor carrier 596 is mounted over LED 592 and spaced apart from LED 592, and multi-diffuser layer 598 is mounted over the phosphor carrier and spaced apart from the phosphor carrier. The bottom surface of the substrate 594 can include a reflective surface by which a panel light source emits at least some light in a direction perpendicular to the substrate 594. Figure 85 shows yet another embodiment of a lamp 600 that can be configured similar to the floodlights of the embodiment of Figures 75-77. Lamp 600 includes a housing 602 having an opaque or reflective side, with LED 604 mounted to the base of housing 602. Diffuser 606 is also mounted to housing 602 and spaced apart from LED 604. Three dimensional waveguide 608 is included in housing 602 between LED 604 and the diffuser, with LED 604 emitting light into waveguide 608. At least some of the surface of the waveguide 608 is covered by a phosphor or phosphor carrier 610, wherein the LED light passing through the waveguide interacts with the phosphor 608 and is converted. As mentioned above, the diffuser according to the present invention can have different zones that scatter and transmit different amounts of light from the lamp source to obtain the desired lamp emission pattern. Referring again to the shape of the diffuser shown in Figures 7 and 9, different regions of the diffuser can have zones of different scattering and transmission properties to achieve omnidirectional emission. 86 shows an embodiment of a lamp 620 in accordance with the present invention. The lamp 620 includes a diffuser 621, wherein the lower portion 622 at the base of the diffuser can have different scattering (reflecting) and transmissive properties than the upper portion 624. In this embodiment, the lower portion 622 reflects about 20% of the light passing therethrough and transmits about 80%. Upper portion 624 reflects 80% of the light passing therethrough and transmits about 20%. Figure 87 is a graph 640 showing improved lamp emission characteristics by means of a diffuser 621 and a coplanar source 154496.doc -55 - 201142199 and a planar or -dimensional disc carrier. The light is realized. The transmission of the neck-shaped geometry increases the amount of light relative to the lateral guidance (~q.) of the axially emitted light (~q.). Figure 88 shows another embodiment of a lamp 65A not according to the present invention having a diffuser 652 shaped similar to the diffuser 90 shown in Figure 6. The lower portion 654 at the base of the diffuser can have different scattering (reflecting) and transmissive properties than the upper portion 656. In this embodiment, the lower portion 654 reflects about 20°/ of the light passing through the two. And the transmission is about 8〇%. Upper portion 656 reflects 80/〇 of the light passing therethrough and transmits about 2%. Figure 89 is a graph showing improved emission characteristics. Improved emission characteristics can be achieved by a lamp comprising a diffuser 652 and a coplanar source and a planar or two dimensional phosphor carrier. By increasing the amount of light transmitted through the lower portion of the diffuser 652, it is possible to achieve an intensity distribution of almost incandescent lamps when combining planar (Lambertian) light with an almost spherical diffuser. This distribution can also be produced by modifying the thickness, scattering particle density, particle size or properties, etc., such that the thickness of the scattering layer deposited on the lower portion 654 is less than the thickness of the scattering layer deposited on the upper portion 656. Although the invention has been described in detail with reference to a particular preferred embodiment of the invention, other forms are possible. Therefore, the spirit and scope of the present invention should not be limited to the types described above. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a cross-sectional view of one embodiment of a prior art LED lamp; Figure 2 shows a cross-sectional view of another embodiment of a prior art LED lamp; Figure 3 shows the size specification of the A19 replacement lamp; 154496.doc 56- 201142199 Figure 4 is a cross-sectional view of one embodiment of a lamp in accordance with the present invention; Figure 5 is a side elevational view of one embodiment of a lamp in accordance with the present invention; Figure 6 is a further embodiment of a lamp in accordance with the present invention Figure 7 is a side elevational view of another embodiment of a lamp in accordance with the present invention; Figure 8 is a graph showing emission characteristics of an embodiment of a lamp in accordance with the present invention; Figure 9 is a view of a diffuser in accordance with the present invention. Figure 10 is a side elevational view of another diffuser in accordance with the present invention; Figure 11 is a side elevational view of another embodiment of a diffuser in accordance with the present invention; Figure 12 is a side elevational view of yet another diffuser in accordance with the present invention. 13 to 16 are graphs showing emission characteristics of a lamp having the diffuser shown in FIG. 9 and the flat distal phosphor disk schematically shown in FIG. 30; FIGS. 17 to 20 are diagrams showing The diffuser shown in 1〇 and Figure 3 A graph showing the emission characteristics of a lamp of a flat distal phosphor disk, schematically shown; FIG. 21 to FIG. 24 are diagrams showing a flat distal phosphor having the diffuser shown in FIG. 11 and schematically shown in FIG. The curve of the emission characteristics of the lamp of the disk TS3 ♦ circle, and FIGS. 25 to 28 show the emission characteristics of the lamp having the diffuser shown in FIG. 12 and the flat distal phosphor disk schematically shown in FIG. Figure 29 is a cross-sectional view of another embodiment of a lamp according to the present invention having a diffuser dome; 154496.doc -57· 201142199 Figure 30 is another embodiment of a lamp in accordance with the present invention Figure 3 is a cross-sectional view of another embodiment of a lamp according to the present invention having a diffuser dome; Figure 32 is a perspective view of another embodiment of a lamp in accordance with the present invention, The lamp has a diffuser dome of a different shape; Figure 33 is a cross-sectional view of the lamp shown in Figure 32; Figure 34 is an exploded view of the lamp shown in Figure 32; Figure 35 is a three-dimensional phosphor carrier in accordance with the present invention; Section ISI · circle of one embodiment, Figure 36 is a diagram according to the invention A cross-sectional view of another embodiment of a three-dimensional phosphor carrier; FIG. 37 is a cross-sectional view of another embodiment of a three-dimensional phosphor carrier in accordance with the present invention; and FIG. 38 is another embodiment of a three-dimensional photobody carrier in accordance with the present invention. Figure 39 is a perspective view of another embodiment of a lamp according to the present invention. The lamp has a three-dimensional phosphor carrier; Figure 40 is a cross-sectional view of the lamp shown in Figure 39; Figure 41 is Figure 39. Figure 42 is a perspective view of an embodiment of a lamp according to the present invention. The lamp includes a heat sink and a light source. Figure 43 is a lamp of Figure 42 having a dome shaped phosphor carrier. Figure 44 is a side elevational view of a dome embodiment of a dome shaped diffuser in accordance with the present invention; 154496.doc -58· 201142199 Figure 45 is an embodiment of a dome shaped diffuser shown in Figure 44 having dimensions FIG. 46 to FIG. 49 are graphs showing emission characteristics of a lamp having the spherical phosphor carrier of FIG. 43 and the dome-shaped diffuser shown in FIGS. 44 and 45; FIGS. 50 to 53 To demonstrate the diffuser shown in Figure 1 and in Figure 43 A graph showing the emission characteristics of a lamp of a light sphere; FIGS. 54-57 are graphs showing emission characteristics of a lamp having the diffuser shown in FIG. 7 and the phosphor sphere shown in FIG. 43; 58 to 61 are graphs showing emission characteristics of a lamp having the diffuser shown in Fig. 12 and the phosphor sphere shown in Fig. 43; Fig. 62 is a view showing the color of the cross-view angle of the lamp according to the present invention. CIE chromaticity diagram of distribution characteristics; Fig. 63 is a cross-sectional view showing still another embodiment of the diffuser according to the present invention; Fig. 64 is a perspective view of another embodiment of the lamp according to the present invention, the lamp having a three-dimensional phosphor carrier Figure 65 is a cross-sectional view of the lamp shown in Figure 64; Figure 66 is an exploded view of the lamp shown in Figure 64; Figure 67 is a cross-sectional view of another embodiment of the lamp in accordance with the present invention; A cross-sectional view of one embodiment of a collar cavity of the present invention; FIG. 69 is a schematic view showing the occupied area of different features of an embodiment of the lamp according to the present invention; and FIG. 70 is another embodiment of the lamp according to the present invention. Figure cross-sectional view; Figure 71 is a view of the present invention A cross-sectional view of another embodiment of a lamp; 154496.doc -59- 201142199 Figure 72 is a cross-sectional view of another embodiment of a lamp in accordance with the present invention; Figure 73 is a cross-sectional view of yet another embodiment of a lamp in accordance with the present invention Figure 74 is a plan view of another embodiment of a lamp in accordance with the present invention; Figure 75 is a cross-sectional view of a floodlight type embodiment of a lamp in accordance with the present invention; Figure 76 is another embodiment of a floodlight lamp in accordance with the present invention; Figure 77 is a cross-sectional view of another embodiment of a floodlight lamp in accordance with the present invention; Figure 7 is a cross-sectional view of a two-dimensional panel embodiment of a lamp in accordance with the present invention; Figure 2 is a cross-sectional view of another two-dimensional panel embodiment of a lamp in accordance with the present invention; Figure 81 is a cross-sectional view of a tubular embodiment of a lamp in accordance with the present invention; Figure 82 is a cross-sectional view showing another tubular embodiment of the lamp according to the present invention; Figure 83 is a cross-sectional view showing another tubular embodiment of the lamp according to the present invention; and Figure 84 is a light emission of the lamp according to the present invention; A cross-sectional view of a panel embodiment; Figure 85 is another flood of a lamp in accordance with the present invention Figure 86 is a side view showing still another embodiment of the lamp according to the present invention; Figure 87 is a graph showing the emission characteristics of the lamp of Figure 86; Figure 8 is a view of the lamp according to the present invention; A side view of an embodiment; and Fig. 89 is a graph showing the emission characteristics of the lamp of Fig. 86. [Main component symbol description] 10 Typical LED package 11 wire bond 12 LED chip 13 Reflector cup 14 Clear protective resin 154496.doc -60- 201142199 15A Wire 16 Encapsulant material 20 Conventional LED package 22 LED chip 23 Substrate or sub-substrate 24 Metal Reflector 25A Electrical Trace 25B Electrical Trace 26 Encapsulant 27 Wire Bonding Connector 30 A19 Size Bulb Shell 50 Lamp 52 Heatsink Structure 53 Reflective Layer 54 Optical Cavity 56 Platform 58 Light Source 60 Heat Sink 62 Phosphor Carrier 64 carrier layer 66 phosphor layer 70 first heat stream 72 second heat stream 74 third heat stream 154496.doc • 61 - 201142199 76 dome diffuser 80 high narrow diffuser 81 two-dimensional phosphor carrier 82 first viewing angle 84 second Viewing Angle 90 Diffuser 91 Phosphor Carrier 100 Diffuser 102 Narrow Neck 110 A graph 112 showing an embodiment of a forward or Lambertian emission pattern 112 from a two-dimensional phosphor carrier and a coplanar LED source 112 pattern 114 pattern 130 has The sphere-shaped diffuser 140 of the short narrow neck portion has a shorter neck and retains most of its sphere shape. The diffuser 160 does not have a neck region but retains most of its spherical shape. Diffuser 210 Lamp 212 Heat sink structure 214 Cavity 216 Platform 154496.doc 62 · 201142199 218 Light source 220 Phosphor 222 Main light 224 Single main 300 light 302 Optical cavity 304 Light source 305 Heat sink 306 Platform 308 Phosphor 310 Forming 312 Threading 320 Lamp 322 Optical cavity 324 Light source 325 Heat sink 326 Platform 328 Phosphor 330 Diffuser 332 Threaded part 340 Lamp 342 Optical cavity 344 Light source 345 Heat sink structure Carrier diffuser dome structure carrier dome structure carrier device or lens to optics or lens 154496.doc -63- 201142199 346 platform 348 phosphor carrier 350 diffuser dome 352 threaded portion 354 interface layer 355 hemispherical carrier 356 phosphor layer 357 three-dimensional phosphor carrier 358 bullet carrier 359 phosphor layer 360 three-dimensional phosphor carrier 361 sphere shape carrier 362 fill layer 363 phosphor carrier 364 sphere shape carrier 365 narrow neck portion 366 phosphor layer 370 lamp 372 heat sink structure 374Learning cavity 376 Light source 378 Diffuser dome 380 Threaded section 382 Three-dimensional phosphor carrier 154496.doc -64- 201142199 390 Lamp 392 LED light source 394 Heat sink 398 Diffuser 400 Diffuser 410 Lamp 412 Phosphor carrier 420 Base 422 Heat sink 424 Optical cavity 426 Light source 428 Phosphor carrier 430 Diffuser dome 432 Threaded portion 434 Collar structure 440 Illuminator footprint 442 Phosphor carrier footprint 444 Disperser footprint 450 Lamp 452 Sub-substrate or heat sink 454 Coplanar LED 456 3D Or non-planar phosphor 458 diffuser 460 lamp 154496.doc 65- 201142199 462 Sub-substrate or heat sink 464 Coplanar LED 466 Phosphor carrier 468 diffuser 470 lamp 472 heat sink 474 coplanar LED 476 phosphor carrier 478 diffuser 480 Lamp 482 Sub-Substrate or Heat Sink 484 Light Emitting Diode (LED) 486 Phosphor Carrier 488 Diffuser 489 Base 490 Lamp 492 Sub-Substrate or Heat Sink 494 Light Emitting Diode (LED) 496 Phosphor Carrier 498 Diffuser 500 Lamp 502 coplanar LED 504 housing 505 housing side 154496.d Oc •66- 201142199 506 Phosphor Carrier 508 Diffuser 510 Lamp 512 Light Emitting Diode (LED) 514 Base 520 Light 522 Spherical Phosphor Carrier 524 Light Emitting Diode (LED) 530 Light 532 Light Emitting Diode (LED ) 536 Phosphor Converter 538 Diffuser 540 Lamp 550 Lamp 560 Lamp 562 Phosphor Carrier 564 Diffuser 566 Light Emitting Diode (LED) 570 Lamp 572 Phosphor Carrier 574 Diffuser 576 Grading Extraction Element Waveguide 578 Light Emitting Diode ( LED) 580 Light 154496.doc - 67 - 201142199 582 Reflector 590 Light 592 Coplanar LED 594 Substrate 596 Phosphor Carrier 598 Multi-Diffuser Layer 600 Lamp 602 Housing 604 Light Emitting Diode (LED) 606 Diffuser 608 Three-Dimensional Waveguide 610 Phosphor or Phosphor Carrier 620 Lamp 621 Diffuser 622 Lower Section 624 Upper Section 640 Graph 650 Lamp 652 Diffuser 654 Lower Section 656 Upper Section 660 Curve D1 Distance D2 Distance 154496.doc -68-

Claims (1)

201142199 七、申請專利範圍·· 1. 一種固態燈,其包含: 一基於發光二極體(LED)之光源; 一遠端波長轉換材料,其與該LEE)光源隔開; 一擴散器,其在該遠端波長轉換材料之遠端,其中該 擴散器包含一幾何形狀及光散射性質以將來自該led光 源及該波長轉換材料之光分散成一實質上全向發射圖 案。 2. 如請求項1之固態燈,其中該擴散器幾何形狀包含在其 底座處之一頸β 3. 如請求項1之固態燈,其中該擴散器進一步包含一燈泡 部分》 4·如请求項1之固態燈,其中該等光散射性質包含非均勻 光散射性質。 5.如請求項丨之固態燈,其中該LED光源包含複數個共平面 LED ’且該遠端碳光體包含一實質上平面形狀。 6·如請求項1之固態燈,其中該LED光源包含複數個共平面 led 且該遠端填光體包含一實質上平面形狀,其中該 擴散器具有一下部部分,該下部部分比對應之上部部分 透射更多光。 7_如清求項1之固態燈’其中該LED光源包含複數個共平面 T FF) 且該遠端構光體包含一實質上平面形狀,其中該 擴散器包含一實質上球體形狀,該實質上球體形狀之— 不部部分比對應之上部部分透射更多光。 154496.doc 201142199 8·如咕求項1之固態燈,其中來自該基於LED之光源及該遠 端磷光體的發射係向前導引的。 9·如吻求項1之固態燈’其中來自該基於LED之光源及該遠 端磷光體之該發射係向前導引的,其中該擴散器具有一 下°卩部分’該下部部分比對應之上部部分透射更多光。 1〇.如凊求項1之固態燈,其中來自該基於LED之光源及該遠 端磷光體之該發射係向前導引的,其中該擴散器包含〆 實質上球體形狀’該實質上球體形狀之一下部部分比對 應之上部部分透射更多光。 11. 如凊求項1之固態燈,其中該遠端磷光體包含一三維形 狀’其中該擴散器包含一實質上球體形狀。 12. 如凊求項丨之固態燈,其中該遠端磷光體包含一三維形 狀,其中該擴散器包含一下部部分,該下部部分比對應 之上部部分透射更多光。 13 ·如晴求項丨之固態燈,其中該遠端磷光體包含一三維形 狀’其中該擴散器包含一實質上球體形狀,該實質上球 體形狀之一下部部分比對應之上部部分透射更多光。 14. 如請求項〗之固態燈,其中該遠端磷光體吸收來自該光 源之光並按一分散圖案來重新發射光,其中該擴散器包 含一球體形狀。 15. 如請求項1之固態燈,其中該擴散器包含一三維形狀, 該三維形狀具有相對於其他表面區透射更多光的表面 區。 16. —種固態燈,其包含: 154496.doc 201142199 一則向發射之基於發光二極體(led)之光源; 一遠端磷光體’其與該LED光源隔開; 一擴散器,其在該遠端磷光體之遠端,該擴散器配置 有一散射材料’該擴散器提供來自該led光源及該遠端 構光體之光的一實質上均勻之燈發射圖案。 17·如請求項16之固態燈,其中該擴散器具有一下部部分, 該下部部分比對應之上部部分透射更多光。 18. 如請求項16之固態燈,其中該擴散器包含一具有—散射 材料之燈泡。 19. 如請求項18之固態燈,其中該擴散器包含一散射膜、層 或區。 其中該擴散器包含一散射粒子 20.如請求項18之固態燈 層0 21.如請求項18之固態燈,其中該散射粒子層包含非均句散 射性質,具有更透明之-或多個區、平滑之一或多個 區、粗糖之一或多個區 22.如請求項2〇之固態燈, 粒子層的燈泡。 ’及/或具有各向同性散射性質。 其中該擴散器包含一具有一散射 23·如請求項22之固態燈’其中該畨鉍 甲忑散射粒子層係在該燈泡之 内表面或外表面上,或在該兩者上。 24.如請求項22之固態燈,其中噠埒 具甲·亥放射粒子層係在該燈泡 内。 25. 一種固態燈,其包含: 一基於發光二極體(LED)之光源; 154496.doc 201142199 一二維遠端磷光體,其與該LED光源隔開; 一三維擴散器,其在該遠端磷光體之遠端且具有一形 狀及變化之散射性質,使得自該擴散器發射之光與自該 遠端磷光體發射之光相比具有在一角範圍内空間發射強 26. 度概況的減少之變化。 如請求項25之固態燈,其進一步 器延伸超出該散熱片之邊緣。 包含一散熱片 該擴散 154496.doc201142199 VII. Patent Application Range·· 1. A solid state lamp comprising: a light source based on a light emitting diode (LED); a remote wavelength converting material separated from the LEE) light source; a diffuser At a distal end of the distal wavelength converting material, the diffuser includes a geometric shape and light scattering properties to disperse light from the LED source and the wavelength converting material into a substantially omnidirectional emission pattern. 2. The solid state light of claim 1 wherein the diffuser geometry comprises a neck at its base. 3. 3. The solid state light of claim 1, wherein the diffuser further comprises a bulb portion. A solid state light of 1, wherein the light scattering properties comprise non-uniform light scattering properties. 5. The solid state light of claim 3, wherein the LED light source comprises a plurality of coplanar LEDs&apos; and the distal carbon body comprises a substantially planar shape. 6. The solid state light of claim 1, wherein the LED light source comprises a plurality of coplanar leds and the distal fill body comprises a substantially planar shape, wherein the diffuser has a lower portion, the lower portion being corresponding to the upper portion Transmit more light. 7) The solid state lamp of claim 1, wherein the LED light source comprises a plurality of coplanar T FFs and the distal illuminator comprises a substantially planar shape, wherein the diffuser comprises a substantially spherical shape, the essence The shape of the upper sphere - the non-portion transmits more light than the corresponding upper portion. A solid state light according to claim 1, wherein the emission from the LED-based light source and the remote phosphor is directed forward. 9. The solid state light of claim 1, wherein the emission from the LED-based light source and the remote phosphor is forward-directed, wherein the diffuser has a lower portion, the lower portion corresponds to The upper portion transmits more light. 1. The solid state light of claim 1, wherein the emission from the LED-based light source and the remote phosphor is forward-directed, wherein the diffuser comprises a substantially spherical shape of the substantially spherical body One of the lower portions of the shape transmits more light than the corresponding upper portion. 11. The solid state light of claim 1, wherein the distal phosphor comprises a three-dimensional shape wherein the diffuser comprises a substantially spherical shape. 12. The solid state light as claimed in claim 1, wherein the distal phosphor comprises a three-dimensional shape, wherein the diffuser comprises a lower portion that transmits more light than the corresponding upper portion. 13. The solid state lamp of the present invention, wherein the distal phosphor comprises a three-dimensional shape, wherein the diffuser comprises a substantially spherical shape, and a lower portion of the substantially spherical shape transmits more than a corresponding upper portion Light. 14. The solid state light of claim 1 wherein the remote phosphor absorbs light from the light source and re-emits light in a dispersed pattern, wherein the diffuser comprises a spherical shape. 15. The solid state light of claim 1 wherein the diffuser comprises a three dimensional shape having a surface area that transmits more light relative to other surface areas. 16. A solid state light comprising: 154496.doc 201142199 a light source based on a light emitting diode (LED); a remote phosphor 'separated from the LED light source; a diffuser at At the distal end of the distal phosphor, the diffuser is configured with a scattering material that provides a substantially uniform lamp emission pattern of light from the LED source and the distal light body. 17. The solid state light of claim 16, wherein the diffuser has a lower portion that transmits more light than the corresponding upper portion. 18. The solid state light of claim 16 wherein the diffuser comprises a bulb having a scattering material. 19. The solid state light of claim 18, wherein the diffuser comprises a scattering film, layer or zone. Wherein the diffuser comprises a scattering particle 20. The solid state lamp layer of claim 18, wherein the scattering particle layer comprises a non-uniform scattering property having a more transparent - or a plurality of regions One or more zones, one or more zones of coarse sugar, 22. A solid state lamp of claim 2, a bulb of a particle layer. And/or has isotropic scattering properties. Wherein the diffuser comprises a solid state light having a scattering 23, such as claim 22, wherein the layer of the ruthenium ray scattering particles is on the inner or outer surface of the bulb, or both. 24. The solid state light of claim 22, wherein the layer of enamel radiation particles is within the bulb. 25. A solid state lamp comprising: a light source based on a light emitting diode (LED); 154496.doc 201142199 a two dimensional remote phosphor separated from the LED light source; a three dimensional diffuser at the far end The distal end of the phosphor and having a shape and varying scattering properties such that the light emitted from the diffuser has a spatial emission intensity in a range of angles compared to the light emitted from the distal phosphor. Change. The solid state lamp of claim 25, wherein the extender extends beyond the edge of the heat sink. Contains a heat sink, the diffusion 154496.doc
TW100107046A 2010-03-03 2011-03-02 LED lamp or bulb with remote phosphor and diffuser configuration with enhanced scattering properties TW201142199A (en)

Applications Claiming Priority (12)

Application Number Priority Date Filing Date Title
US33951510P 2010-03-03 2010-03-03
US33951610P 2010-03-03 2010-03-03
US12/848,825 US8562161B2 (en) 2010-03-03 2010-08-02 LED based pedestal-type lighting structure
US38643710P 2010-09-24 2010-09-24
US12/889,719 US9523488B2 (en) 2010-09-24 2010-09-24 LED lamp
US42467010P 2010-12-19 2010-12-19
US42466510P 2010-12-19 2010-12-19
US12/975,820 US9052067B2 (en) 2010-12-22 2010-12-22 LED lamp with high color rendering index
US201161434355P 2011-01-19 2011-01-19
US201161435326P 2011-01-23 2011-01-23
US201161435759P 2011-01-24 2011-01-24
US13/018,291 US8882284B2 (en) 2010-03-03 2011-01-31 LED lamp or bulb with remote phosphor and diffuser configuration with enhanced scattering properties

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104040716A (en) * 2012-01-17 2014-09-10 皇家飞利浦有限公司 Semiconductor light emitting device lamp that emits light at large angles
CN113196506A (en) * 2018-12-21 2021-07-30 昕诺飞控股有限公司 Filament lamp

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104040716A (en) * 2012-01-17 2014-09-10 皇家飞利浦有限公司 Semiconductor light emitting device lamp that emits light at large angles
CN104040716B (en) * 2012-01-17 2018-06-22 亮锐控股有限公司 With the light emitting semiconductor device lamp of wide-angle transmitting light
CN113196506A (en) * 2018-12-21 2021-07-30 昕诺飞控股有限公司 Filament lamp
CN113196506B (en) * 2018-12-21 2024-05-17 昕诺飞控股有限公司 Filament lamp

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