201127954 六、發明說明： 【發明所屬之技術領域】 本發明係有關於-種有益真菌自動化量產系統，尤指—種使培 養基質之固態發酵可以具備發酵乾燥—體化功能以及可以達到自 動化模組量產的規模者。 【先前技術】 按習知微生物技射，可_有益的賴微生物，使受f發酵而 產生對應的酵素’進而可應用於各種技術領域。例如以木料作為受質， 並使用木«(Tridioderma spp.)進行發酵所產生之纖維酵素可用於 纖維染整。以牧草作為受質’並以木黴菌進行發_產生之酵素則可 應牧草處職增加齡泌乳量。而_黑顧财建立微生物殺蟲 劑’以應用於生物農藥。201127954 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to an automated mass production system for beneficial fungi, in particular to a solid fermentation of a culture medium which can have a fermentation drying-body function and can achieve an automation mode Group size production. [Prior Art] According to the conventional microbial technique, it is possible to use a microorganism which is fermented by f to produce a corresponding enzyme, which is further applicable to various technical fields. For example, fiber enzymes produced by wood as a substrate and fermented with wood «Tridioderma spp. can be used for fiber dyeing. Enzymes that use forage as a substrate and are produced by Trichoderma can be used to increase the age of lactation. And _ black Gucai established a microbial insecticide' to apply to biological pesticides.
目前所知微生物發酵的方式有液態發酵法及_、發酵法，其中固 態發酵法具有產量高、成本低，故大多數業者都採關態發酵^。目 前國内外固體發酵技術關株不同，難以有統—之技術，以固體發酵 ^養木黴g的研_發現，培養基_厚度及培養魏的濕度為 發酵成功與否的至要_，#發酵槽内部相對濕度高、含水量高時， ，無法排除多餘水分，g種產孢科全，培養歸的厚奴高了即使 j槽内#送入空氣，木黴菌仍會因為氧氣量不及而發育不良，由 於^產與卫業生產雜之_發酵槽構造較為複雜的緣故，所以在 將產量放大時，會有熱移除_、g料受機械攪拌破壞、必須減少 [Si 201127954 生為于* 4柯以縣化、量化生產以及人力成本考量等缺失產 發酵技術大致可分為下職種方式： 工歸=·其料目前最廣及的培養技術，但是其仍然以人 容量為^/仰婦人力，生產量也受到—定關，太空包的 為2八斤、衣—大小而定’袋子愈大通氣量愈差，產量約為lkg，產量若 1工翻動^^目鱗度的祕而無法生長。太^包麟方式則是以 八， 天約—次)為主。濕度控制方面則利用出口處排出多餘水 因此愈大包展排水愈不易。太空包滅菌方式則是以人工分裝至 空包後麵培養溫度，幻新以上料產生發賴。而接種方式則 疋知用搖動均勻的方式來接種真菌。 上述制結構雖然具有於生產過程較料污染，且施以小包裝接 錄易均1優點’惟，健具有生魏贿耗費人力、無法建立大 里的自動化I產規模而使產量受舰伽及大量生產散齡易等缺失 的產生。 (2)直立式發酵槽：其產量約1〇〇吆(受限於培養基質厚度），攪拌 方式為機1上下翻堆的方式，濕度控糊以加水來㈣，且底層 >、有排水裝置’目而水分較祕失。滅财式貞㈣紐濕式滅菌由 i Jc刀不會堆積’所以滅過菌基質含水量低。培養溫度係以冷空氣注 入方式來控溫，於接種真菌時會使邊緣較不易均句的現象產生。 上述習用結構之代表性專利前案如本國專利第M350554號『通濕氣 怪溫固態發酵槽』、第紐3678號『非固定式_發酵裝置』以及中國 201127954 大陸新型專利第CN2440819Y『平床式生物深層固態發酵反應裝置』， 該等習用結構雖然具有賴、溫等自動調節設備、具有排水設備以避 免滅菌及培養過程中基質糊化以及可以降低發酵溫度等優點，惟，其 仍然有水份容易散失、培養過程需補充水分、且接種較不易均勻以及 大量培養受到培養基質厚度雜财料缺失生，況且其並無大 規模自動化設備的相關機構建置，以致該習結構的產量會受到一定的 限制，因而無法以工業化的規模來大量生產。 ⑶队式發酵槽：其產量_〜咖公斤，無排水設備，培養後期會 因太過潮濕而無法產孢’攪拌方式為度旋轉式機器翻堆，濕度控制 則以喷霧加水控财式為之’由於無排核置的緣故，所以水分不易 排出，滅龄式暇以統濕絲滅g，所财分易留在槽體内，因 此，滅菌粗意基雜化情形，培養溫度卿冷空氣注人方式來控溫， 於接種真菌時會使邊緣較不易均勻的現象產生。 上述習用結構之代表性專利前案如本國專利第_侧號『微生物 培養设備』，該習用結構雖然具有恒濕、溫等之自動控制設備及編 度旋轉式機H翻轉舰，_财水分不綠失、獅較為均勾以 及原地滅囷等優點’惟，其並無排水設備’所以基質會在滅菌及培養 過程中糊化’而且槽翻為無㈣搞產生積水的情事。再者，該習 用結構軸設備比較成熟’在發_程中，顧、溫控、通氣、授摔、 加濕等操作相對容易’可以進行連續的工廠化生產，發酵原料體積最 大^達到百倾，但是批木黴抱，況且其並無大規模自動 化叹備的相關機構建置，以致該習結構的產量會受到一定的限制，因 [Si 5 201127954 '而無法以工業化的規模來大量生產。 " ⑷蚊魏：其容量視鮮大柄定，產量每_2公;η盤子愈 大產量愈高，解決厚度的問題，但較耗人力），其培養基質厚度為_ 故不需翻動，濕度控刪以覆蓋塑膠袋或紗布防止水分散失，培養後 期从工翻動方式來排水。_方式肢基質先滅g，之後在無菌操 作堂以人:η方式將基質平舖在盤子上，且薄層發酵熱較錄失，其接 種方式則以搖動均勻方式來接種真菌。 • 上述習用結構之代表性專利前案如本國專利第Μ53207號『量產固 態發酵盤』所示’其係為目前所知最佳的木黴菌生產方法，係利用盤 式的方式培養’不但可以克縣養基厚度所造成的發制題，同時克 服太空包生產產量受限的瓶頸，因而具有薄層不需要翻動、熱較易散 失以及接種較柄料優點。惟，盤式發酵法仍有歸人力問題而受 JPF制而且無法原地滅菌，而且盤式發酵法大多未使用自動化生產 監測監控系統，造成工人勞動強度大，滅菌困難、容易染菌、難於控 鲁制溫度以及濕度等製程上的諸多缺失產生。 另有-種習用結構如中國大陸專利細⑽觀號『固態發酵罐』 所示，其包含兩個可以透過空氣和水且疊層排列的支撐板模件，空氣 Κ,’.、法從側面透過，培養基質設在支撐板模件上，在每個支撐板模 件安震-個冷卻裝置，發酵罐再以一蓋子關閉。 ★上^峨術之中，賴具有培養基質接種、自動冷卻及濕氣供 應等功ι ’惟，其並無針對纽成分如氧氣、酸_值及二氧化碳進 仃刀析與回饋調即氣體成分等功能設置，加上該習用結構亦無照度控 201127954 ’制之相關設置，因此，該_結構較無法提供有利於培養基質 -光照控制，以及有利於培養基質發酵與乾燥的密閉環境空間，況且 其並無大規模自動化設備__構建置，以致該躲構的產量 到一定的限制’因而無法収業化的規模來大量生產，故而該習用I 構仍然有再改良的必要性。 自用、、、° 【發明内容】 :發明之主要目的’在於提供一種採用盤式固態發酵法以針對 月卜自用結構無法建構出—種自動化設備以擴大產量的缺失進行改 善’不僅具有模組式發酵與乾燥一體化設計，而且可以 測監控批量生產功能，使得培養基質之固態發酵製程可以達至^ 二可藉由鮮化_度、溫度、凝賴度等監控下， 、* °σ貝了以達到最佳化’藉以達到商業運轉的規模，因而 提=赌組化餘、可依客戶訂單來產製、驗發酵與乾燥周期以 減心Γ㈣人力資源、敎人為_、發酵底物可以原位滅菌、 白各、無菌生產、整體控溫、加濕以及可以連續生產以實現 自動化控制等特點。 業 置、魏本發縣狀技術手㈣包括—培養基質供應裝 达裝置、一第二輸送裝置、一滅菌手段、-裝填手段、 =依序她轉酵|置、—料手段、—粉碎手段及一包 ^養養基懸麵置供應培養歸，第—輸送裝置將 1基=輸送至裝填手段，另以滅菌手段將淺盤預先滅菌後，並利 輸送褒置輸送淺盤，再利用裝填手段培養基質裝填於各淺盤 201127954 内’復利取送手段將織有培養基f贼盤送人發料置内以進 行發酵及乾燥，完成發酵及乾燥後利用取送手段將淺盤連同择 養基質取至第二輸送裝置，動_二輸送裝置將培養基質敎 粉碎手段及包料段，崎行鱗及包裝，進岐成有益真菌自動 化量產作業。 【實施方式】 %丞不筏術特徵 二參看第U所示，本發明主要係採用盤式固態發酵法以 、’十對月】述t用結構無法建構出一種自動化設備以擴大產量的缺失進 行改善，不僅具有模組式發酵與乾燥一體化設計，而且可以達 到監測監控批量生產功能，使得培養基質㈤之固態發酵製程 可輯到自槪量產賴，並可藉由標準㈣濕度、溫度、風速及照 度等&控下’使製程與發酵品質可以達到最佳化，藉以達到商業運轉 =規核，因而具有—體模組化製程、可依客戶訂單來產製、縮短發酵 >二乾燥周期以提升產量、發酵底物可以原位滅菌、無菌生產、整體控 溫、加濕以及可以連續生產以實現工業自動化控制等特點。 ❼看帛、七騎不，為達成上财效，本發明基本技術特徵 係包括一培養基曾你_廡# n、 逆輸送裝置⑽、—第二輸 1的發_一滅菌手段(4〇)、一裝填手段(5〇)、複數個依序排列 二酵裝置（60)、-取送手段⑽、一粉碎手段⑽)及一包衷 奴（81)，以培養基質供應裝置⑽供應培養基質利用第一輸 裝置⑽將培養基質⑽輸送至裝填手段⑽，另以朗手段⑽ [S] 201127954 將淺盤（1)預先滅菌後，並利用第二輸送裝置（30)輸送淺盤（1)，再 利用裝填手段(50)將培養基質（la)裝填於各淺盤内，復利用取送 手段(70)將充填有培養基質（la)的淺盤（1)送入發酵裝置（6〇)内以 進行發酵及乾燥，完成發酵及乾燥後利用取送手段（7〇)將淺盤 (1)連同培養基質（la)取至第二輸送裝置（3〇)，並利用第二輪送 裝置（30)將培養基質（la)送至粉碎手段(8〇)及包裝手段(81)，以進 行粉碎及包裝，進而完成有益真菌自動化量產作業。其中滅菌手 籲#又(40)的具體實把例可以一種高溫蒸汽機，粉碎手段（8〇)則是—種 粉碎機，而包裝手段(81)則是一種包褒機。 貳·本發明具體實施例 2.1培養基質的實施 請參看第-、三圖所示，本發明有益真菌可以是一種木徽菌、 白僵菌、黑僵菌、趟菌、紅槽菌或是冬蟲夏草，再由培養基質供應 ，置⑽將上述g種之-的有益真菌與基f (例如稻米）先做液 _悲發酵’再與-培養源（如稻穀）混合，而可生成上述的培養基 質(la)，並透過第—輸钱置⑽將鱗基f㈤依序裝填在複數 個淺盤（1)内。而且為避免過度_拌導致抑㈣體生長和產抱等問 題產生以及增透氣效果，本發明培養基質⑽於淺盤⑴内的裝填厚 度約為3〜4公分。 2· 2培養基質供應裝置的實施 1參看第-、七圖所示’本發明培養基質供應裝置⑽於一種 具體實施财，係包含―稻穀供應裝置⑴）、-稻榖發泡冷卻裝置 201127954 (12) 、一可供有益真菌之菌苗及基質置入而發酵的液態發酵裝置 (13) 及一混合裝置（14)，稻穀發泡冷卻裝置（12)則包括一發泡機 (120)及一冷卻桶（121)，用以將該稻穀經發泡處理後進行冷卻， 混合裝置（14)將有益真菌之菌苗、基質與稻穀混合，使有益真 囟之菌苗接種在該稻穀上以生成一足量的培養基質（la)。 2. 3第一輪送裝置 請參看第一、二圖所示，本發明第一輸送裝置（2〇)主要係為輸 鲁送培養基質（la)以裝填在淺盤（1)内而設置，培養基質供應裝置（1〇) 與第一輸送裝置（20)連接，此第一輸送裝置（2〇)包含第一輸送管 (21) 第一輸送管（22)及一第二輸送管（23) ’且第一輸送裝置(20) 更包括一可以作為上述混合裝置（14)的泵浦（14a)，第一輸送管（21) —端連通於稻榖發泡冷卻裝置（12)，另端連通於泵浦Q4a)之其一輸 入口，第一輸送管（22)—端連通於液態發酵裝置（13),另端連通於 泵浦（14a)之另一輸入口，第三輸送管（23)—端與泵浦（14a)之輸送 ♦ 口連通’另端則為培養基質（la)的出料口（230)。 請參看第一、二圖所示，上述裝填手段（50)的具體實施例可以 包括有一般的流體控制閥（52)、一用以使淺盤（1；)震動的震動手段 (53)及一對應出料口（230)以供淺盤（1)置放裝填的工作檯（51)，且 震動式馬達主要使淺盤（1)内的培養基質（la)得以平均分散，進而讓 培養基質（la)的厚度能夠更為均勻。 2. 4第二輸送裝置 請參看第一、二圖及第七圖所示，本發明係於淺盤（1)裝填培養 201127954 基質（la)的區域設有一對應出料口（230)的工作檯(51)，且為達到淺 ，盤（1)自動化輸送之目的，本發明第二輸送裝置（3〇)係包含一動力源 及一受動力源帶動的輸送帶（31)，此輸送帶（31)可自工作檯（51)前 端繞經各發酵箱（61)與粉碎包裝區而回繞至工作檯（51)後端，以 形成一輸送淺盤（1)的迴圈。且為達到淺盤（1)殺菌之目的，係於第 -輸送裝置(3G)上佈置有滅菌手段(4〇) ’用以對已取出培養基質（⑷ 的淺盤（1)進行高温殺菌，而滅菌手段的具體實施例可以是一種高溫 _蒸氣機，或是紅外線殺菌機。 請參看第五、六騎示，本發明環境監控·⑽主要係對發At present, the methods of microbial fermentation include liquid fermentation method and fermentation method. The solid fermentation method has high yield and low cost, so most of the producers adopt the fermentation method. At present, the solid fermentation technology at home and abroad is different, it is difficult to have a unified technology, the solid fermentation of Trichoderma sp. g. _ found that the medium _ thickness and the humidity of the culture Wei is the success of the fermentation _, # fermentation When the relative humidity inside the tank is high and the water content is high, the excess water cannot be removed. The spores of the g species are all grown, and the thick slaves of the culture are high. Even if the air is sent into the j tank, the Trichoderma will still develop due to the amount of oxygen. Poor, due to the complicated structure of the production and the production of the health industry, the structure of the fermentation tank is complicated, so when the output is enlarged, there will be heat removal, and the material will be destroyed by mechanical agitation, and it must be reduced [Si 201127954 was born in * 4 Ke's missing fermentation fermentation technology such as county, quantitative production and labor cost considerations can be roughly divided into the following types of work: Gonggui = · The most widely cultivated technology of the material, but it still takes the human capacity as ^ / Yang woman Force, the production volume is also subject to - fixed, space bag is 2 8 kg, clothing - size depends on the bag, the greater the ventilation, the lower the output, the output is about lkg, the output can not be transferred if the work is difficult Growing. The method of too ^ Bao Lin is based on eight, about days - times). In terms of humidity control, the outlet is used to discharge excess water, so the larger the package, the easier it is to drain. The space bag sterilization method is to manually dispense the temperature to the culture temperature behind the empty bag. Inoculation methods know that the fungus is inoculated in a uniform manner. Although the above-mentioned structure has the advantage of contamination in the production process, and the advantages of the small package is easy to accept, the health of the company has a labor burden, and it is impossible to establish the scale of the automation I in Dali. The production of lost age is easy to produce. (2) Upright fermentation tank: its output is about 1 〇〇吆 (subject to the thickness of the culture medium), the mixing method is the way the machine 1 is turned up and down, the humidity control paste is added with water (4), and the bottom layer > The device's water is more secret.灭 贞 四 (4) New wet sterilization by i Jc knife will not accumulate 'so the bacteria substrate has low water content. The culture temperature is controlled by the cold air injection method, and the phenomenon of the edge is less likely to be uniform when the fungus is inoculated. The representative patents of the above-mentioned conventional structures are as shown in the national patent No. M350554 "passing the moisture-temperature solid-state fermentation tank", No. 3678 "non-fixed_fermentation device" and China 201127954 mainland new patent CN2440819Y "flat bed type organism" Deep solid-state fermentation reaction device, although these conventional structures have the advantages of self-regulating equipment such as Lai, temperature, etc., have drainage facilities to avoid sterilization, and the substrate gelatinization during the cultivation process can reduce the fermentation temperature, etc., but still have water easily. Loss, culture process needs to add water, and the inoculation is not easy to be uniform and a large number of cultures are lacking in the thickness of the culture medium, and there is no related equipment for large-scale automation equipment, so that the output of the structure will be subject to certain Restricted, so it cannot be mass produced on an industrial scale. (3) Team-type fermentation tank: its output _~ coffee kg, no drainage equipment, it will be too moist to produce spores in the later stage of cultivation, 'mixing method is rotating machine type turning, humidity control is sprayed with water control type Because of the fact that there is no row of cores, the water is not easy to be discharged, and the aging-type cockroaches use the wet wire to eliminate g, and the wealth is easy to remain in the tank. Therefore, the sterilization is coarse and the base is mixed, and the culture temperature is cold. The air injection method is used to control the temperature, and when the fungus is inoculated, the edge is less likely to be uniform. The representative patent case of the above-mentioned conventional structure is as in the national patent No. _ side number "microbial culture equipment", although the conventional structure has automatic control equipment such as constant humidity and temperature, and a rotary rotary machine H flip ship, The advantages of non-green loss, lions are more hooked, and in situ cockroaches. However, there is no drainage device, so the matrix will be gelatinized during sterilization and cultivation, and the trough will be turned into nothing (4) to create water. In addition, the conventional structural shaft equipment is relatively mature. In the process of sending, the operation of temperature control, ventilation, ventilation, humidification, etc. is relatively easy, and continuous factory production can be carried out. The volume of the fermentation raw material is the largest. However, the approval of Trichoderma, and its lack of large-scale automated sighing related machine construction, so that the output of the structure will be limited, due to [Si 5 201127954 'can not mass production on an industrial scale. " (4) Mosquito Wei: its capacity is determined by fresh handle, the yield is _2 gong; the larger the η plate is, the higher the yield is, the problem of thickness is solved, but the manpower is more), the thickness of the culture medium is _, so there is no need to turn, humidity Control the deletion to cover the plastic bag or gauze to prevent the water from dispersing, and drain from the worker's turning mode after the training. The _ method limb matrix first extinguishes g, and then the substrate is tiled on the plate in a sterile operation hall in the human: η manner, and the thin layer fermentation heat is less recorded, and the seeding method is inoculated with the fungus in a uniform manner. • The representative patent case of the above-mentioned conventional structure is as shown in the national patent No. 53207 “Production solid-state fermentation tray”, which is the best known method for producing Trichoderma, which is cultivated by means of a disc. Kexian County raises the problem caused by the thickness of the foundation, and at the same time overcomes the bottleneck of the production of space bag production, so it has the advantages that the thin layer does not need to be flipped, the heat is easy to be lost, and the inoculation is better. However, the disc fermentation method is still subject to human resources and is not sterilized by JPF, and most of the disc fermentation methods do not use automated production monitoring and monitoring systems, resulting in labor intensity, difficulty in sterilization, easy staining, and difficulty in controlling. Many defects in the process of temperature and humidity are produced. Another kind of conventional structure is shown in the Chinese patent (10), the "solid fermenter", which consists of two support plate modules that can be arranged through a stack of air and water, air enthalpy, '. Through, the culture medium is set on the support plate module, and each of the support plate modules is shocked and cooled, and the fermenter is closed by a cover. ★In the middle of the surgery, Lai has the functions of culture inoculation, automatic cooling and moisture supply. However, it does not have any ingredients such as oxygen, acid value and carbon dioxide. The function setting, plus the custom structure, does not control the relevant settings of the 201127954 system. Therefore, the _ structure is less able to provide a confined environment space that is conducive to the quality of the culture medium and the fermentation and drying of the culture medium. There is no large-scale automation equipment __ build, so that the production of the hide to a certain limit 'and thus the scale of mass production to mass production, so the custom I structure still has the need for further improvement. Self-use,,, ° [Summary]: The main purpose of the invention is to provide a modular solid-state fermentation method for the construction of a self-contained structure that cannot be constructed to improve the lack of production. Fermentation and drying integrated design, and can monitor the mass production function, so that the solid-state fermentation process of the culture medium can reach 2, can be monitored by fresh _ degree, temperature, coagulation, etc., * °σ 贝In order to achieve the optimal 'to achieve the scale of commercial operation, so the gambling group can be reduced, can be produced according to customer orders, the fermentation and drying cycle to reduce the heart (four) human resources, deaf people _, fermentation substrate can be Position sterilization, white, aseptic production, overall temperature control, humidification and continuous production to achieve automatic control. Industry, Wei Benfa County-like technical hand (four) including - culture medium supply assembly device, a second delivery device, a sterilization means, - filling means, = sequentially her transfer of yeast | set, - means, - crushing means and The feeding and maintenance foundation suspension is supplied to the culture, and the first conveying device transports the 1 base = to the filling means, and the platter is pre-sterilized by means of sterilization, and the conveying tray is transported by the sputum, and then the filling medium is used. The quality is filled in each platter 201127954. 'The compound feeding method will be woven with the medium f thief plate to send the hair to the inside for fermentation and drying. After the fermentation and drying, the shallow tray is taken together with the selection substrate. The second conveying device, the moving _ two conveying device, the medium smashing means and the packing section, the squash scale and the packaging, and the smashing into a beneficial fungus automatic mass production operation. [Embodiment] % 丞 特征 特征 特征 参看 参看 参看 参看 参看 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征 特征Improvement, not only has modular fermentation and drying integrated design, but also can achieve monitoring and monitoring of mass production functions, so that the solid state fermentation process of the culture medium (5) can be compiled to self-produced production, and can be controlled by standard (4) humidity, temperature, Wind speed and illuminance, etc., enable the process and fermentation quality to be optimized, so as to achieve commercial operation = regulation, thus having a body-modular process, which can be produced according to customer orders, shortening fermentation > The drying cycle is used to increase the yield, the fermentation substrate can be sterilized in situ, aseptically produced, the overall temperature control, humidification and continuous production to achieve industrial automation control. In order to achieve the financial effect, the basic technical features of the present invention include a medium, a _庑# n, a reverse conveying device (10), a second transmission 1 sterilizing means (4 〇) , a filling means (5 〇), a plurality of sequential two fermentation devices (60), a feeding means (10), a pulverizing means (10), and a squid (81), and supplying the culture substrate with the culture medium supply device (10) The culture medium (10) is transported to the filling means (10) by the first transport device (10), and the shallow tray (1) is pre-sterilized by the Lang apparatus (10) [S] 201127954, and the shallow tray (1) is transported by the second transport device (30). Then, the culture medium (la) is loaded into each shallow tray by means of a filling means (50), and the shallow tray (1) filled with the culture medium (la) is fed to the fermentation apparatus by means of a feeding means (70). The fermentation is carried out and dried, and after the fermentation and drying are completed, the shallow tray (1) is taken together with the culture medium (la) to the second conveying device (3〇) by means of the feeding means (7〇), and the second round is used. The device (30) sends the culture medium (la) to the pulverizing means (8 〇) and the packaging means (81) for pulverization and packaging, and further Beneficial fungi into automated production operations. Among them, the specific example of the sterilization hand-off # (40) can be a high-temperature steam engine, the pulverizing means (8 〇) is a pulverizer, and the packaging means (81) is a wrapping machine.贰·Specific embodiment of the present invention 2.1 Implementation of the culture substrate Please refer to the first and third figures, the beneficial fungus of the present invention may be a wood fungus, Beauveria bassiana, Beauveria bassiana, Fusarium, Red truffle or Cordyceps sinensis And then supplied by the culture substrate, and (10) the above-mentioned beneficial fungi and the base f (for example, rice) are firstly mixed with a culture source (such as rice) to form the above-mentioned culture medium. (la), and the squaring f(f) is sequentially loaded into a plurality of shallow discs (1) through the first-to-money setting (10). Further, in order to avoid the problem of over-mixing, the growth of the body and the production of the husk, and the effect of increasing the gas permeability, the loading medium (10) of the present invention has a packing thickness of about 3 to 4 cm in the shallow pan (1). 2. 2 Implementation of the culture medium supply device 1 Referring to the first and seventh figures, the culture medium supply device (10) of the present invention comprises a "rice supply device (1)) and a rice bran foam cooling device (201127954). 12) a liquid fermentation device (13) and a mixing device (14) for fermenting fungal vaccines and substrates, and the rice foam cooling device (12) comprises a foaming machine (120) and a cooling bucket (121) for cooling the rice after being foamed, and the mixing device (14) mixing the fungus-producing fungus, the substrate and the rice, and inoculating the beneficial fungus seedlings on the rice A sufficient amount of the culture substrate (la) is produced. 2. 3 First wheel transfer device Please refer to the first and second figures. The first conveying device (2〇) of the present invention is mainly provided for the transfer of the culture medium (la) to the shallow plate (1). The culture medium supply device (1〇) is connected to the first conveying device (20), and the first conveying device (2〇) comprises a first conveying pipe (21), a first conveying pipe (22) and a second conveying pipe ( 23) 'and the first conveying device (20) further comprises a pump (14a) as the mixing device (14), the first conveying pipe (21) being connected to the rice blasting foaming device (12). The other end is connected to one input port of the pump Q4a), the first conveying pipe (22) is connected to the liquid fermentation device (13), the other end is connected to the other input port of the pump (14a), and the third conveying is performed. The tube (23) is connected to the pump (14a) and the other end is the discharge port (230) of the culture medium (la). Referring to the first and second figures, the specific embodiment of the loading means (50) may include a general fluid control valve (52), a vibration means (53) for vibrating the shallow disc (1; A corresponding discharge port (230) is provided for the shallow tray (1) to place the loaded work table (51), and the vibration motor mainly distributes the culture medium (la) in the shallow tray (1) evenly, thereby allowing the medium to be The thickness of the substance (la) can be more uniform. 2. 4 second conveying device, as shown in the first, second and seventh figures, the invention is in the shallow disc (1) loading and cultivating the 201127954 matrix (la) area with a corresponding discharge port (230) work The second conveying device (3〇) of the present invention comprises a power source and a conveyor belt (31) driven by the power source for the purpose of achieving shallow, disk (1) automatic transportation. (31) The front end of the worktable (51) can be wound around the fermentation tank (61) and the pulverizing packaging area to the rear end of the table (51) to form a loop for conveying the shallow tray (1). In order to achieve the purpose of sterilizing the tray (1), a sterilization means (4〇) is disposed on the first conveying device (3G) for performing high-temperature sterilization on the tray (1) from which the culture medium has been taken out. The specific embodiment of the sterilization means may be a high temperature steam machine or an infrared sterilization machine. Please refer to the fifth and sixth riding instructions, the environmental monitoring of the present invention (10) is mainly for hair
…、’ ’ "一，日狀热《，所以發酵箱（61)内的溫度 控制在約Μ度左右，且由於培養基質⑽前三天需在較高濕度 的環境下發酵’所以發酵笳如从、、3 ώ..., ' ' " one, the heat of the day, so the temperature in the fermentation tank (61) is controlled at about Μ, and because the culture medium (10) needs to be fermented in a high humidity environment for the first three days, so the fermentation 笳Such as from,, 3 ώ
、-用以對各發酵箱（61)内提供濕度及 用以對各發酵箱（61)内提供照光控的照度控 控制裝置（621)，及—用 制裝置（622)。 同即的溫度控制裝置 風速§周郎的濕度/風速 201127954 2.6 RFID無線射頻辨識模組 凊參看第二、六圖所示’本發明環境監控模組更包括一 _無 線射頻辨識模組⑽）以及至少—對各培養絲㈤進行熱區影像 監控的紅外線熱相儀⑽）’ _無__賊_23)包含複數 個貼設在各淺盤⑴的RFID標籤⑽），及至少一用以讀取每一獅 標籤(嶋目㈣訊瞧讀取職5)，當培養基㈣a)之熱區影像 預^皿度而異$時，則以RFID讀取器（625)將淺盤上的r刚標 φ籤（624)寫入為不良品，或是將其他正常的淺盤⑴上的肌〇標鐵 (624)寫人為良品’以做為包额回_識的依據。 2. 7取送手段 請參看第四圖所示，本發明取送手段⑽之具體實施例，包含 有-導軌式縱移手段、一導軌式橫移手段、一升降手段、一旋轉手 段及-抓取手段。導軌式縱移手段先使取送手段(7〇)移至欲裝填的 發酵箱（61)。再依序進行以下各步驟：⑸以抓取手段⑽抓取第二 #輸送裝置（30)送來的淺盤⑴；⑹以升降手段驅使旋轉手段、抓取 手連同淺盤（1)升降；（c)導軌式橫移手段驅使升降手段、旋轉手 &抓取手段連同淺盤（1)橫移，進而將淺盤（1)送入發酵箱（Μ)内 的/、中層。藉由重複前述步驟(a)至（c)，便可將數個淺盤（1)依序 置入發酵箱（61)内各層。而後再以導執式縱移手段使取送手段（7〇) 再移至另一發酵箱（61)前，並進行重複前述步驟(a)至（c)的程序， 即可將每一發酵箱（61)都置滿淺盤（1)以進行發酵。本實施例中，加 设有旋轉手段，主要是因應第二輸送.裝置（3〇)兩側都設有發酵箱（61) Γ ·—· Ί L 3 ί 12 201127954 時’完成-側的發酵箱（61)填震淺盤⑴後，導執式縱移手段仍 動，只是利用旋轉手段將抓取手段旋轉一百八十度，再依前述步驟 (a)至⑹的程序’即可將另一側的發酵箱⑽都置滿淺盤⑴以進行 發酵。 /本發明取送手段⑽的一種更具體實施方式，導軌式縱移手段 係包括有二條平行並置的縱轨⑻，二縱執⑻係沿著第二輸送裝 置（30)路控而架設’並位於第二輸送裝置（3〇)的上方，而導軌式橫 φ移手段包括有-橫執⑽，橫轨⑽兩端分別利用一縱移軸手^ (720)而搭接在二縱執(71)上，藉縱移_手段⑽）可使橫執⑽ 得以沿著縱轨(71)做縱向的位移（其原理如同工廠中所使用的所謂 天車）’升降手段(73)包含-升降桿組(731)、一使升降桿組(731)頂 端搭接於橫軌（72)上的橫移驅動手段（730)及一用以使升降桿組 (731)底端升降的升降驅動手段(737)(其原理如同電螺桿），升降桿 組（731)底端連接旋轉手段(732)，藉橫移驅動手段(73〇)使升降桿組 籲（731)可沿著橫執(72)做橫向位移，同時使旋轉手段(732)沿著橫執 (72)做橫向位移，此旋轉手段（732)包含一固定在升降桿組（？31)底 端的固定盤（733)、一可轉動的設在固定盤（733)的轉盤（734)、一可 驅動該轉盤（734)相對固定盤（733)旋轉的旋轉驅動手段(738)，抓取 手段包括有一連接在轉盤（734)的延伸臂（735)，及至少一設在延伸 臂（735)上的夾爪（736)，夾爪（736)用以抓取該淺盤（1)至發酵箱 (61)置放。 參.本發明具體實施例的運作 [Si 13 201127954 I看帛、七圖所示，當欲進行培養基質⑽接種作業時， =先將有益真菌之菌苗及基質（例如米）置入在液態發酵裝置⑽ 以_進仃初步的發酵，再將稻穀放入一蒸汽機（⑸或是壓力銷 、行…煮再經發泡機（120)冷卻處理後送至混合裝置（⑷ ^以將上述g苗及基質與稻穀做1合接種，藉以生成一足 罝的培養基質（la);另一方面，可將各發酵箱（61)之腔室⑽） 内進行以紅外線或是高溫蒸汽，或是抽真空的方式進行滅菌。 • 赫看第-至四圖所示，此時可透過第一輸送裝置⑽)將培養 土質（la)輸达至第二輸送管（23)之出料口⑵〇)，並可在裝填手段 (50)的控制下將培養基f⑽依序裝填在錢盤⑴内，再以淺盤 擺放機（本圖示例中未示）將裝填有培養基質㈤的淺盤⑴放置在 =二輸送健⑽的輸送帶⑻上，由於第二輸送裝置⑽的輪送 ^(31)係繞經各發賴（61)且形成—前後連接的迴圈緣故，所以當 淺盤⑴到達發_⑽前時，則可由取送手段⑽將淺盤⑴堆: #取至置放架⑽上’同時可以依據欲置放位置高度來調整取送手段 (70)之升降手段⑽的高度’當置放架⑽各階層置滿淺盤⑴時， 則使旋轉手段(732)迴轉180度以抓取淺盤⑴至對向之發酵箱⑽ 内進行堆疊取送作業，並重覆上述步驟對下—個發酵箱（61)進行 相同的堆疊淺盤（1)作業，直到所有發酵箱（61)内疊滿淺盤（1)為止。 請參看第五、六圖所示，由於培養基質（la)在前三天為發酵期 而後三天則為乾燥期，於發酵期間培養基質（la)會散發出熱量，所 以發酵箱（61)⑽溫度需控制在約28〜3〇度左右，濕度則調控在百 m 14 201127954 为之5G左右的細；反之，在絲_濕度财、須雛在百分之η =圍：Γρ_控制在5〜7.5左右的範圍，另照度則依據 力士特來做調節，在-般的情況下則調節在25編、1麵 上述各步驟後1G天内即可完成培養基質⑽的發酵 ”乾紐作業，即可由取送手段⑽將 第二輸送裝置（3G)上，pi心、 日魏木⑽上取至 ^Πί\λ °^以依據欲置放位置高度來調整取送手 .=，則重覆上述步驟對下-個發酵箱⑽進行相同的淺盤⑴取 出作業，直到所有發酵箱（61)内淺盤 一 送裝置⑽將淺盤⑴輸送至 ’’、、°同時再由第二輸 將空的各絲n以一、，， 進行粉碎及包裝作業，最後 作業。/ —运至滅菌手段(40)中’以進行高溫蒸汽滅菌的 肆·結論 因此’藉由上述技術特徵的設置，本發明確 1.本發明在於係採㈣式目、^下特點. 與乾焊-發私’不僅具有模組式發酵 、乾知體化故计，而且可以達到監測監控 传培養基質之固態發酵製程可以達到自動 產1使 準化的濕度、溫度、風速及昭 產規模，並可藉由標 到最佳化。 控下’使製_發酵品質可以達 可依二業運轉的規模，因而具有-體模組化製程、 源、避免从1發=短發酵與乾燥職以提升產量、節省人力資 免人為木菌、發輪侧_、輸易And an illuminance control device (621) for providing humidity in each of the fermentation tanks (61) and for providing illumination control in each of the fermentation tanks (61), and a device (622). The same temperature control device wind speed § Zhou Lang's humidity / wind speed 201127954 2.6 RFID radio frequency identification module 凊 see the second and sixth figures 'The environmental monitoring module of the invention further includes a _ radio frequency identification module (10)) At least - the infrared thermal phaser (10) for the hot zone image monitoring of each culture wire (5) ' _ no _ _ _ _ 23 ) contains a plurality of RFID tags (10) attached to each platter (1), and at least one for reading Take each lion label (嶋目(四) 瞧 瞧 reading job 5), when the medium (4) a) hot area image pre-dish varies by $, then the RFID reader (625) will be on the shallow plate The standard φ sign (624) is written as a defective product, or the other platter (1) is written as a good product of the tendon standard (624) as the basis for the amount of the package. 2. 7 means for picking up, as shown in the fourth figure, the specific embodiment of the pick-and-place means (10) of the present invention comprises a rail-type longitudinal shifting means, a rail-type traverse means, a lifting means, a rotating means and - Grab the means. The rail-type longitudinal shifting means first moves the pick-up means (7〇) to the fermentation tank (61) to be filled. And then performing the following steps in sequence: (5) grasping the shallow disc (1) sent by the second # conveying device (30) by the grasping means (10); (6) driving the rotating means, the grasping hand and the shallow disc (1) by the lifting means; (c) The rail type traverse means drives the lifting means, the rotating hand & the gripping means together with the shallow disc (1) to traverse, and the shallow disc (1) is sent to the / middle layer in the fermentation tank (Μ). By repeating the foregoing steps (a) to (c), a plurality of shallow trays (1) can be sequentially placed in the layers in the fermentation tank (61). Then, the transfer means (7〇) is moved to the other fermentation tank (61) by the guide type longitudinal shifting means, and the procedures of the above steps (a) to (c) are repeated, and each fermentation can be carried out. The tank (61) is filled with shallow trays (1) for fermentation. In this embodiment, a rotating means is provided, mainly in response to the second conveying. The fermentation chamber (61) is provided on both sides of the device (3〇) Γ ··· Ί L 3 ί 12 201127954 'completed-side fermentation After the box (61) is filled with the shallow disc (1), the guide type longitudinal movement is still moving, but the rotation means is used to rotate the gripping means by one hundred and eighty degrees, and then according to the procedures of the foregoing steps (a) to (6) The fermentation tank (10) on the other side is filled with shallow trays (1) for fermentation. A more specific embodiment of the present invention (10), the rail-type longitudinal displacement means comprises two parallel longitudinal rails (8), and the two longitudinals (8) are erected along the second conveying device (30). Located above the second conveying device (3〇), the rail-type transverse φ-shifting means includes a cross-arm (10), and the two ends of the cross-rail (10) are respectively overlapped by two longitudinal axes (720) in the two longitudinals ( 71) On, by the vertical movement _ means (10), the transverse (10) can be longitudinally displaced along the longitudinal rail (71) (the principle is like the so-called crane used in the factory) 'lifting means (73) contains - lifting a rod set (731), a traverse driving means (730) for overlapping the top end of the lifting rod set (731) on the cross rail (72), and a lifting driving means for lifting the bottom end of the lifting rod set (731) (737) (the principle is like an electric screw), the bottom end of the lifting rod set (731) is connected to the rotating means (732), and the traverse driving means (73 〇) enables the lifting rod set (731) to be along the horizontal (72) The lateral displacement is performed while the rotation means (732) is laterally displaced along the transverse (72). The rotation means (732) comprises a fixed end of the lifting rod set (?31). a fixed disk (733), a rotatable rotary disk (734) disposed on the fixed disk (733), and a rotary driving means (738) for driving the rotating disk (734) to rotate relative to the fixed disk (733), the grasping means The utility model comprises an extension arm (735) connected to the turntable (734), and at least one clamping jaw (736) disposed on the extension arm (735), the clamping jaw (736) is used for grasping the shallow tray (1) to ferment The box (61) is placed. Referring to the operation of the specific embodiment of the present invention [Si 13 201127954 I see 帛, seven figures, when the culture substrate (10) inoculation operation is to be carried out, the bacterin and the substrate (for example, rice) of the beneficial fungus are first placed in the liquid state. The fermentation device (10) is subjected to preliminary fermentation, and then the rice is placed in a steam engine ((5) or pressure pin, line... boiled and then cooled by a foaming machine (120) and sent to the mixing device ((4) ^ to g The seedlings and the substrate are inoculated with rice in combination to form a culture medium (la) of one foot; on the other hand, the chamber (10) of each fermentation tank (61) can be irradiated with infrared or high temperature steam, or Sterilization by vacuum. • As shown in the first to fourth figures, the culture soil (la) can be transported to the discharge port (2) of the second transfer pipe (23) through the first transfer device (10). The medium f(10) can be sequentially loaded into the tray (1) under the control of the filling means (50), and the shallow tray (1) filled with the culture medium (5) is placed in a shallow tray (not shown in the example). Placed on the conveyor belt (8) of the second conveyor (10), due to the rotation of the second conveyor (10) ^ (31) Circumventing each ray (61) and forming a loop that is connected to the front and rear, so when the platter (1) reaches the front of the _(10), the shallow disc (1) can be piled up by the take-off means (10): #取上上架架(10) 'At the same time, the height of the lifting means (10) of the pick-and-place means (70) can be adjusted according to the height of the position to be placed. When the platter (1) is filled at each level of the placing frame (10), the rotating means (732) is rotated 180 degrees to grasp Take the shallow tray (1) to the opposite fermentation tank (10) for stacking and taking the operation, and repeat the above steps to carry out the same stacked tray (1) operation for the next fermentation tank (61) until all the fermentation tanks (61) Stack the platter (1). Please refer to the fifth and sixth figures. Since the culture medium (la) is the fermentation period in the first three days and the drying period in the last three days, the culture medium (la) will emit heat during the fermentation, so the fermentation tank (61) (10) The temperature needs to be controlled at about 28~3〇, and the humidity is controlled at 100m 14 201127954 for 5G; otherwise, in the silk _ humidity, must be in η = 围 = Γρ_ control in The range of 5~7.5 or so, the other illuminance is adjusted according to Rexte. In the general case, the fermentation of the culture medium (10) can be completed within 1G within 25 days and 1 step. The second conveying device (3G) can be taken by the feeding means (10), and the pi heart and the Japanese Weimu (10) are taken to ^Πί\λ °^ to adjust the feeding hand according to the height of the position to be placed. The same shallow tray (1) removal operation is performed on the next fermentation tank (10) until the shallow tray one (10) in all the fermentation tanks (61) transports the shallow tray (1) to '', and at the same time, the second is empty. Each wire n is pulverized and packaged with one, and, and the final operation. / — transport to sterilization In the means (40), the enthalpy of the high temperature steam sterilization is concluded. The present invention is indeed provided by the above technical features. 1. The present invention resides in the method of "fourth" and "lower". It not only has modular fermentation, dry body and physical calculation, but also can achieve the monitoring and monitoring of the culture medium. The solid state fermentation process can achieve the automatic production of 1 to normalize the humidity, temperature, wind speed and scale of production, and by standard To optimize the control system, the quality of the fermentation can reach the scale of the operation of the second industry, so it has a body-modulated process, source, avoiding from 1 hair = short fermentation and drying to increase production and save manpower. Capital exemption for wood fungus, hair wheel side _, lose
15 LSI 201127954 正體控、缩短發酵周期以增加產量以及可以連續生產以實現 動化控制等特點。 〃 3. 道⑽本發叫用缝式固態發酵方式生產，可以避免過度的鱗 、P制菌體生長和麵制題產生，並可提親氣的效果。 之專=戶Γ ’：為本發明之一可行實施例’並非用以限定本發明 為之‘變化列Γ項所述之内容、特徵以及其精神而 謹請 约 明所具體界雜請求奴、轉，未級_物品，=實= 與進步性，已符合_縣，雜法衫提㈣請/、實用性 局依法核予專利，轉縣Φ請人合法之權益。 【圖式簡單說明】 第-圖係本發本_之運作示意圖。 第二圖係第二wA區塊之放大示意圖。 第一圖係本發明培養基質之發酵與乾燥示意圖。 ⑩第四®縣發日轉4取送手段之俯視示意圖。 第五圖係本發明發酵箱之外觀示意圖。 第六圖係本發明環境監鋪組之㈣示意圖。 第七圖係本發明生產控制之流程示意圖。 【主要元件符號說明】 (la)培養基質 (11)稻榖供應裝置 (120)發泡機 (1)淺盤 (10)培養基質供應裝置 (12)稻穀發泡冷卻裝置 (621)濕度/風速控制裝置 (623)RFID無線射頻辨識模組 (625)RFID讀取器 (63)置放架 201127954 ‘（121)冷卻桶 -(14)混合裝置 (15)蒸汽機 (21)(22)(23)第一、二 (30)第二輸送裝置 (40)滅菌手段 (51)工作檯 鲁（53)震動手段 (61) 發酵箱 (62) 環境監控模組 • (71)縱執 (720)第一導執手段 (730)橫移驅動手段 (732)旋轉手段 (734)轉盤 (736)夾爪 (738)旋轉驅動手段 (81)包裝手段 (13)液態發酵裝置 (14a)泵浦 (20)第一輸送裝置 三輸送管（230)出料口 (31)輸送帶 (50)裝填手段 (52)流體控制閥 (60)發酵裝置 (610)腔室 (620)溫度控制裝置組 (622)照度控制裝置 (624)RFID 標籤 (626)紅外線熱相儀 (70)取送手段 (72) 橫執 (73) 升降手段 (731)升降桿組 (733)固定盤 (735)延伸臂 (737)升降驅動手段 (80)粉碎手段 1715 LSI 201127954 The body is controlled, shortens the fermentation cycle to increase production, and can be continuously produced to achieve dynamic control. 〃 3. Road (10) This hair is produced by slit solid-state fermentation, which can avoid excessive scale, P-cell growth and surface preparation, and can improve the affinity. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Turn, no grade _ items, = real = and progressive, has been in line with _ county, miscellaneous shirts (four) please /, the practicability bureau issued a patent according to law, transfer to the county Φ invite people legal rights. [Simple description of the diagram] The first diagram is a schematic diagram of the operation of this publication. The second figure is an enlarged schematic view of the second wA block. The first figure is a schematic diagram of fermentation and drying of the culture substrate of the present invention. 10 fourth-level county-level daily transfer 4 take-off means. The fifth drawing is a schematic view of the appearance of the fermentation tank of the present invention. The sixth figure is a schematic diagram of (4) of the environmental monitoring group of the present invention. The seventh figure is a schematic flow chart of the production control of the present invention. [Description of main components] (la) Culture medium (11) Rice bran supply device (120) Foaming machine (1) Shallow tray (10) Culture medium supply device (12) Rice foam cooling device (621) Humidity / wind speed Control device (623) RFID radio frequency identification module (625) RFID reader (63) placement rack 201127954 '(121) cooling bucket - (14) mixing device (15) steam engine (21) (22) (23) First, second (30) second conveyor (40) sterilization means (51) workbench Lu (53) vibration means (61) fermentation tank (62) environmental monitoring module • (71) vertical (720) first Guide means (730) traverse drive means (732) rotation means (734) turntable (736) jaws (738) rotary drive means (81) packaging means (13) liquid fermentation apparatus (14a) pump (20) A conveying device three conveying pipe (230) discharge port (31) conveyor belt (50) loading means (52) fluid control valve (60) fermentation device (610) chamber (620) temperature control device group (622) illuminance control Device (624) RFID tag (626) Infrared heat phase meter (70) Pickup means (72) Crossbar (73) Lifting means (731) Lifting bar set (733) Fixed plate (735) Extension arm (737) Lifting drive Means (80) shredding means 17