CN201012920Y - Upright solid material fermentation tank - Google Patents
Upright solid material fermentation tank Download PDFInfo
- Publication number
- CN201012920Y CN201012920Y CN 200720034485 CN200720034485U CN201012920Y CN 201012920 Y CN201012920 Y CN 201012920Y CN 200720034485 CN200720034485 CN 200720034485 CN 200720034485 U CN200720034485 U CN 200720034485U CN 201012920 Y CN201012920 Y CN 201012920Y
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- CN
- China
- Prior art keywords
- tank
- tray rack
- tank body
- container
- utility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
- C12M23/04—Flat or tray type, drawers
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/58—Reaction vessels connected in series or in parallel
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
- C12M41/22—Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/40—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
Abstract
The utility model provides a vertical solid material fermenter, including a pressure reduction valve, a tank cover, an inoculated tube, a jacket, an exhaust pipe and a tank. The utility mode is characterized in that the tank is provided with a lifting tray rack, the tray rack is connected with the inoculated tube with one end arranged outside the tank through an inoculated distribution tube, a tray for placing materials is arranged on the tray rack, the tray rack is provided with a distribution pipe below, the distribution pipe is provided with a container below, a heater is arranged at the bottom of the tank, and a water pipe is communicated with the container through the tank. The utility model has the advantages that the fermenter can produce steam for sterilization of solid materials and also cool for fermentation, plus good ventilation, thus achieving the purebred microbial cultural under aseptic conditions.
Description
One, technical field
The utility model relates to a kind of fermentation unit, especially a kind of vertical solid substances fermentor tank that is applicable to wine brewing, koji, biological fermentation, biotechnology aspect.
Two, background technology
Solid state fermentation Solid State Fermentation, promptly SSF claims solid fermentation again, is meant microorganism growth on the wet substratum of the solid that does not have or almost do not have free-water, breeding, metabolic fermenting process.Solid state fermentation have reduced investment, almost three-waste free discharge, liquid state fermentation such as energy consumption is low, yield is high, fermentation time is short, cost is low the characteristics that can't compare, thereby caused countries in the world scholars' extensive concern.Become just gradually and solve a kind of effective way that the energy consumption that current fermentation industry ran into is big, drop into problem such as high, that yield is low and environmental pollution is serious.
Existing solid state fermentation equipment still mainly adopts forms such as Da Chi, tray, rotating disk, with the sterilization and the fermenting process separate operation of material, adopt natural ventilation during the fermentation mostly, gnotobasis is difficult to control, living contaminants rate height, floor space is also bigger.
Three, summary of the invention
1, goal of the invention: must separate operation in order to solve existing fermentation unit sterilization and fermenting process, draw badly, deficiency such as gnotobasis is difficult to control, living contaminants rate height, occupation area of equipment are big, the utility model provides a kind of vertical solid substances fermentor tank, can produce steam in this fermentor tank, solid substances is sterilized, again can cooling and fermentation, and the well-ventilated has realized the purebred cultivation of microorganism under the aseptic condition.
2, technical scheme: a kind of vertical solid substances fermentor tank described in the utility model, comprise reducing valve, cover, inoculated tube, chuck, vapor pipe and tank body, it is characterized in that being equipped with in the described tank body tray rack of oscilaltion, tray rack is arranged on the outer inoculated tube of tank body by the inoculation distribution piping and an end mouth of pipe and is connected, the pallet of placing material is installed on the tray rack, the tray rack below is provided with the distribution piping that feeds sterile air, the distribution piping below is provided with container, well heater is installed in the tank body bottom, and water pipe communicates with container by tank body.
In order to observe the variation of temperature in the tank body, humidity and pressure, thereby the accurate whole process of control fermentation is installed in Hygrothermograph and pressure valve on the cover.
For can be more effective, the more stable water in the container be heated, well heater is electric far infrared heater.
Principle of work of the present utility model is: the pallet that will be placed with the solid substances placement is placed on the tray rack, tray rack is put by hoisting appliance and is placed in the fermentation tank body, cover seals tank body by hydraulic efficiency plant, water is input to the container from water pipe, by well heater the steam that water in the container adds thermogenesis is sterilized; Sterilization finishes the back and send sterile air by distribution piping to drum in the tank body, and aseptic cold water cements out the intravital hot water of jar by water pipe simultaneously; Feeding water coolant in the chuck cools to material, when material is cooled to leavening temperature, liquid spawn directly sprays to material from the inoculation distribution piping, and sterile air sprays to material by distribution piping from the tray rack bottom, thereby guarantee the required enough oxygen sources of microorganism growth, logical insulation water guarantees that microorganism growth is temperature required in the chuck, slings when jar intravital microorganism growth tray rack that will fill material by hoisting appliance that finishes at last, takes out the material that has fermented from pallet.
3, beneficial effect: (1) solid substances is sterilization in tank body, cooling, inoculation, fermentation directly, not only stopped living contaminants, and operation of equipment is convenient; (2) finish steam in the solid substances fermentor tank and produce, solve the required steam of sterilization, reduced equipment total investment expenses and equipment energy consumption, this microorganism product innovation research to medium-sized and small enterprises and R﹠D institution of colleges and universities will be played very large pushing effect; (3) in the microbial growth reproductive process, by the variation of air pressure, solid substances is played fluffing action, help the supply of oxygen; Help microbial growth, shortened fermentation period, improved productivity; (4) the utility model is also applicable to the production of thread thalline.
Four, description of drawings
Fig. 1 is a structural representation of the present utility model.
Five, embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
This vertical solid substances fermentor tank comprises Hygrothermograph 1, reducing valve 2, cover 3, inoculated tube 4, chuck 5, pallet 6, journal stirrup 7, venting port 8, container 9, well heater 10, water pipe 11, inlet mouth 12, distribution piping 13, tray rack 14, hydraulic efficiency plant 15, tensimeter 16, vapor pipe 17 and tank body 18.Tank body 18 is airtight fixing vertical tank body, top cover 3 usefulness flanges and hydraulic efficiency plant 15 are connected with tank body 18, cover 3 is opened by hydraulic efficiency plant 15, Hygrothermograph 1, reducing valve 2, tensimeter 16 and vapor pipe 17 are installed on the cover 3, Hygrothermograph 1 communicates with tank body 18 by cover 3, shows the variation of temperature and humidity in the tank body; Tensimeter 16 is used for showing that the tank body internal pressure changes in the fermenting process; Two journal stirrups 7 are installed in the both sides of tank body respectively symmetrically, are used for supporting tank body 18.Chuck 5 is around wrapping tank wall, and inoculated tube 4 one ends communicate with the external world by tank body 18, and the other end takes detachable quick-connection type to be connected with the inoculation distribution piping.Be welded with the tray rack guide rail in the tank body, hoisting appliance is installed on the guide rail, the pallet 6 that is installed on the tray rack 14 is realized oscilaltion by hoisting appliance, tray rack 14 every layer the inoculation distribution piping all is installed; Tray rack 14 belows are provided with the distribution piping 13 that connects with tank body, the container 9 that distribution piping 13 belows are provided with, container 9 bottom outer walls, be that tank body bottom outer wall is equipped with electric far infrared heater 10, venting port 8 and inlet mouth 12 are arranged on the well heater outer wall symmetrically, and water pipe 11 communicates with container by electric far infrared heater 10.The detailed process that realizes solid state fermentation is: earlier the solid substances that mixes is tiled on 780 * 870 * 40 the pallet, by hoisting appliance, the tray rack 14 that will be fully loaded with material as electric block is placed in the fermentor tank, cover 3 seals tank body by hydraulic efficiency plant 15, water is input to the tank body bottom container 9 from water pipe 11, connect electric far infrared heater 10, the steam that utilizes electric far-infrared heating water generates is directly to sterilizing in the tank body, sterilization finishes the back and send freezing air to lower the temperature to well heater by inlet mouth 12 drum in electric far infrared heater 10, send sterile air by drum in 13 pairs of tank bodies of distribution piping, aseptic cold water cements out the intravital hot water of jar by water pipe 11 simultaneously; Feeding water coolant in the chuck 5 cools to the intravital material of jar, when material is cooled to leavening temperature, liquid spawn directly sprays to material through the inoculation distribution piping again by inoculated tube 4, sterile air then sprays to material by distribution piping from the tray rack bottom, thereby guarantee the required enough oxygen sources of microorganism growth, logical insulation water guarantees that microorganism growth is temperature required in the chuck, sling when jar intravital microorganism growth tray rack that to fill material by hoisting appliance that finishes at last after after a while, take out the material that has fermented from pallet.
Claims (2)
1. a vertical solid substances fermentor tank comprises reducing valve (2), cover (3), inoculated tube (4), chuck (5), vapor pipe (17) and tank body (18), it is characterized in that being equipped with in the described tank body (18) tray rack (14) of oscilaltion, tray rack (14) is arranged on the outer inoculated tube (4) of tank body by the inoculation distribution piping and an end mouth of pipe and is connected, the pallet (6) of placing material is installed on the tray rack (14), tray rack (14) below is provided with the distribution piping (13) that feeds sterile air, distribution piping (13) below is provided with container (9), well heater (10) is installed in tank body (18) bottom, and water pipe (11) communicates with container (9) by tank body (18).
2. a kind of vertical solid substances fermentor tank according to claim 1 is characterized in that: Hygrothermograph (1) and tensimeter (16) are installed on the described cover (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200720034485 CN201012920Y (en) | 2007-02-13 | 2007-02-13 | Upright solid material fermentation tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200720034485 CN201012920Y (en) | 2007-02-13 | 2007-02-13 | Upright solid material fermentation tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201012920Y true CN201012920Y (en) | 2008-01-30 |
Family
ID=39024706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200720034485 Expired - Fee Related CN201012920Y (en) | 2007-02-13 | 2007-02-13 | Upright solid material fermentation tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201012920Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103343156A (en) * | 2013-07-09 | 2013-10-09 | 中国科学院广州能源研究所 | Method and device for producing fuel ethanol by solid state fermentation of fiber raw materials |
| CN103695294A (en) * | 2013-12-20 | 2014-04-02 | 中粮生物化学（安徽）股份有限公司 | Microorganism solid-state culture system |
| CN103695293A (en) * | 2013-12-20 | 2014-04-02 | 中粮生物化学（安徽）股份有限公司 | Method for performing microbial solid culture by using microbial solid culture device |
| CN104611169A (en) * | 2014-12-31 | 2015-05-13 | 贵州省轻工业科学研究所 | Automatic yeast making inoculation machine |
| CN105154318A (en) * | 2015-10-08 | 2015-12-16 | 上海理工大学 | Combined liquid fermentation shallow slot component and fermentation device thereof |
| CN106747752A (en) * | 2017-03-09 | 2017-05-31 | 北京市农林科学院 | A kind of compost fermentation tank |
| CN107142199A (en) * | 2017-06-06 | 2017-09-08 | 温州市伯泰机械科技有限公司 | Automatic koji machine |
| CN107750827A (en) * | 2017-11-16 | 2018-03-06 | 佛山市高明区生产力促进中心 | A kind of intelligent edible fungus liquid culture tank |
-
2007
- 2007-02-13 CN CN 200720034485 patent/CN201012920Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103343156A (en) * | 2013-07-09 | 2013-10-09 | 中国科学院广州能源研究所 | Method and device for producing fuel ethanol by solid state fermentation of fiber raw materials |
| CN103343156B (en) * | 2013-07-09 | 2015-09-23 | 中国科学院广州能源研究所 | A kind of cellulose raw material solid state fermentation produces the method and apparatus of alcohol fuel |
| CN103695294A (en) * | 2013-12-20 | 2014-04-02 | 中粮生物化学（安徽）股份有限公司 | Microorganism solid-state culture system |
| CN103695293A (en) * | 2013-12-20 | 2014-04-02 | 中粮生物化学（安徽）股份有限公司 | Method for performing microbial solid culture by using microbial solid culture device |
| CN103695294B (en) * | 2013-12-20 | 2015-08-19 | 中粮生物化学（安徽）股份有限公司 | Microorganism solid-state culture system |
| CN103695293B (en) * | 2013-12-20 | 2015-12-09 | 中粮生物化学（安徽）股份有限公司 | A kind of method using microbe in solid state culture apparatus to carry out microbe in solid state cultivation |
| CN104611169A (en) * | 2014-12-31 | 2015-05-13 | 贵州省轻工业科学研究所 | Automatic yeast making inoculation machine |
| CN105154318A (en) * | 2015-10-08 | 2015-12-16 | 上海理工大学 | Combined liquid fermentation shallow slot component and fermentation device thereof |
| CN106747752A (en) * | 2017-03-09 | 2017-05-31 | 北京市农林科学院 | A kind of compost fermentation tank |
| CN107142199A (en) * | 2017-06-06 | 2017-09-08 | 温州市伯泰机械科技有限公司 | Automatic koji machine |
| CN107750827A (en) * | 2017-11-16 | 2018-03-06 | 佛山市高明区生产力促进中心 | A kind of intelligent edible fungus liquid culture tank |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080130 |