TWI755638B - Transportation mechanism and automatic production system thereof - Google Patents
Transportation mechanism and automatic production system thereof Download PDFInfo
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- TWI755638B TWI755638B TW108137029A TW108137029A TWI755638B TW I755638 B TWI755638 B TW I755638B TW 108137029 A TW108137029 A TW 108137029A TW 108137029 A TW108137029 A TW 108137029A TW I755638 B TWI755638 B TW I755638B
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Abstract
Description
本發明關於一種運送機構,能夠在菇類太空包自動化生產系統中運送太空包的袋體,協助分站加工以進行菇類太空包的自動化生產。 The invention relates to a conveying mechanism, which can transport the bag body of the space bag in the automatic production system of mushroom space bags, and assist the sub-station processing to carry out the automatic production of mushroom space bags.
現行菇類栽培,大多採用太空包栽培,太空包的製作可參考TW397045號專利、CN1973604號專利以及CN104285676A號專利公開文獻所述,其係將菇類生長所需的各種原料充份混合均勻之後形成一填充料,取袋體,依序執行套袋、進料裝填、收口、上套環、上內塞等步驟,並可在進料裝填後增加壓實步驟,而能完成太空包自動化生產作業,太空包製作完成後,後續可以再經過高溫殺菌、植菌、出菇、採收及包裝等程序,栽培生產菇類產品,以供應市場需求。 The current mushroom cultivation mostly adopts the space bag cultivation. The production of the space bag can refer to the TW397045 patent, the CN1973604 patent and the CN104285676A patent publication. 1. Filling material, take the bag body, and sequentially perform the steps of bagging, feeding and filling, closing, upper collar, upper inner plug, etc., and a compaction step can be added after feeding and filling, so as to complete the automatic production of space bags , After the production of the space bag is completed, the subsequent procedures such as high-temperature sterilization, planting, fruiting, harvesting and packaging can be used to cultivate and produce mushroom products to supply market demand.
然而,上述專利文獻所記載的自動化生產機械,主要是以單一轉盤帶動袋體在多個工作站之間移動,在生產步驟複雜、工作站數量多的情況下,容易造成機械安裝空間過於侷促、緊湊的問題,不僅在組裝與維修機械時 造成困擾,於設計各工作站的機械時也容易因空間受限而提高設計、製造與組裝的困難度。 However, the automated production machines described in the above-mentioned patent documents mainly use a single turntable to drive the bag body to move between multiple workstations. When the production steps are complex and the number of workstations is large, it is easy to cause the machine installation space to be too cramped and compact. problems, not only when assembling and servicing machinery It causes trouble, and it is easy to increase the difficulty of design, manufacture and assembly due to limited space when designing the machinery of each workstation.
除上述機械之外,也有採用輸送帶串聯多部單站式機械以製作太空包者,例如TWI583600號、TWM559288號、TWM559306號及TWM559325號等專利記載者屬之,惟此類機械各站各自獨立,需以輸送帶進行串聯,機械佔地面積較廣,於實際生產太空包時仍多所不便。 In addition to the above machines, there are also those who use conveyor belts to connect multiple single-station machines to make space bags, such as those described in patents such as TWI583600, TWM559288, TWM559306, and TWM559325, but each station of such machines is independent of each other. , it needs to be connected in series with conveyor belts, and the machinery covers a wide area, which is still inconvenient in the actual production of space bags.
本發明目的其中之一,在於提供一種分站式的菇類太空包自動化生產機台,能在不過度放大機械佔地面積的情形下,保有一定的空間,供各站設計人員設計機械,並且可供維修或組裝人員移動進出。 One of the objectives of the present invention is to provide a sub-station automatic production machine for mushroom space bags, which can keep a certain space for designers of each station to design machinery without excessively enlarging the footprint of the machinery, and Can be moved in and out by maintenance or assembly personnel.
因此,本發明提供一種運送機構,用以將多數用於製備太空包之袋體逐批從一上袋位置移送至一出袋位置,該運送機構包含第一輸送組、第二輸送組與遞送裝置。第一輸送組具有複數個套設部,該些套設部能沿一第一輸送路徑巡迴移動,該第一輸送路徑途經該上袋位置與一下袋位置,使該些套設部能於該上袋位置套接該些袋體,並將該些袋體逐批移動後放置於該下袋位置。第二輸送組具有複數個保持部,該些保持部能沿一第二輸送路徑巡迴移動,該第二輸送路徑途經一入袋位置與該出袋位置,使該些保持部能接收該些袋體,並將該些袋體從該入袋位置逐批移動後放置於該出袋位置。遞送裝置位於該下袋位置的下方並且朝向該入袋位置延伸,該些袋體被該第一輸送組移動放置於該下袋位置後承載於該遞送裝置上,以供沿該遞送裝置移動至該入袋位置。 Therefore, the present invention provides a transport mechanism for transferring most of the bags used for preparing space bags from a bag loading position to a bag discharging position one by one, the transport mechanism includes a first conveying group, a second conveying group and a delivery group device. The first conveying group has a plurality of sleeved parts, and the sleeved parts can move along a first conveying path. The first conveying path passes through the upper bag position and the lower bag position, so that the sleeved parts can move in the The upper bag position is sleeved with the bag bodies, and the bag bodies are moved batch by batch and placed at the lower bag position. The second conveying group has a plurality of holding parts, and the holding parts can move iteratively along a second conveying path. The second conveying path passes through a bag-in position and a bag-out position, so that the holding parts can receive the bags The bag bodies are moved from the bag-in position batch by batch and placed in the bag-out position. The delivery device is located below the lower bag position and extends toward the bag entry position, and the bag bodies are moved and placed at the lower bag position by the first conveying group and then carried on the delivery device for moving along the delivery device to The bag entry position.
藉此,本發明的運送機構可供組裝於太空包自動化生產系統中,利用運送機構將待加工的太空包運送至各個工作站進行加工,兼顧體積與易於設計、組裝與維修的特點。有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之實施例的詳細說明中,將可清楚的呈現。 Thereby, the transport mechanism of the present invention can be assembled in an automatic production system of space bags, and the space bags to be processed are transported to each workstation for processing by the transport mechanism, taking into account the characteristics of volume and ease of design, assembly and maintenance. The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the drawings.
S1:第一輸送路徑 S1: The first conveying path
S2:第二輸送路徑 S2: Second conveying path
11:第一輸送組 11: The first conveying group
111:轉盤 111: Turntable
112:第一驅動單元 112: The first drive unit
113:開孔 113: Opening
114:套接座 114: socket seat
115:袋口夾爪組 115: Pocket gripper set
116:夾爪驅動單元 116: Gripper drive unit
12:第二輸送組 12: The second conveying group
121:旋轉座 121: Rotary seat
122:第二驅動單元 122: Second drive unit
123:連接座 123: Connector
124:保持部驅動單元 124: Holder drive unit
125:夾持組 125: Clamping group
126:夾持驅動單元 126: Clamping drive unit
127:護板 127: Guard
13:遞送裝置 13: Delivery device
131:承載台 131: Bearing platform
132:承載驅動單元 132: Bearing drive unit
133:延伸台 133: Extension table
512:撥動件 512: toggle
5121、5122:套環座 5121, 5122: collar seat
513:撥動驅動單元 513: Toggle drive unit
514:上移動器 514: Upper Mover
515:下移動器 515: Lower Mover
52:架體 52: Frame
53:套環夾持組 53: Collar clamping group
531:驅動單元 531: Drive unit
54:升降架 54: Lifting frame
541:傳動件 541: Transmission parts
542:驅動單元 542: Drive unit
543:配重塊 543: Counterweight
55:第一夾爪組 55: The first jaw group
551:樞軸 551: Pivot
56:第一夾爪驅動單元 56: The first jaw drive unit
561:頂桿 561: Ejector
57:第二夾爪組 57: The second jaw group
571:樞軸 571: Pivot
572:連桿組 572: Connecting rod group
573:連接板 573: Connection board
58:第二夾爪驅動單元 58: Second jaw drive unit
134:推送器 134: Pusher
135:推送驅動單元 135: Push drive unit
2:上袋機構 2: Pocketing mechanism
3:填料機構 3: Filling mechanism
4:壓實機構 4: Compaction mechanism
5:套環機構 5: Collar mechanism
51:套環供料組 51: Ring feeding group
511:震動供料器 511: Vibration feeder
5111:料桶 5111: Drum
5112:輸送道 5112: Conveyor Road
5113:供料出口 5113: Feed export
581:頂桿 581: Ejector
6:上蓋機構 6: Upper cover mechanism
7:整列機構 7: Assemble the organization
71、72:品質檢測單元 71, 72: Quality inspection unit
73:回收區 73: Recycling Area
8:裝籃機構 8: Basket loading mechanism
81:籃子 81: Basket
91:袋體 91: bag body
92:套環 92: Collar
第1圖為本發明實施例自動化生產系統的示意圖。 FIG. 1 is a schematic diagram of an automated production system according to an embodiment of the present invention.
第2圖為本發明實施例中運送機構的俯視示意圖。 FIG. 2 is a schematic top view of the conveying mechanism in the embodiment of the present invention.
第3圖為本發明實施例中運送機構的側視示意圖。 FIG. 3 is a schematic side view of the conveying mechanism in the embodiment of the present invention.
第4圖為本發明實施例中套環機構的側視示意圖。 FIG. 4 is a schematic side view of the collar mechanism in the embodiment of the present invention.
第5圖為本發明實施例中套環供料組的俯視示意圖。 FIG. 5 is a schematic top view of the collar feeding group in the embodiment of the present invention.
第6圖至第8圖為本發明實施例中套環供料組的連續動作示意圖。 Fig. 6 to Fig. 8 are schematic diagrams of the continuous operation of the collar feeding group in the embodiment of the present invention.
第9圖為本發明實施例中套環機構的夾爪示意圖。 FIG. 9 is a schematic diagram of the clamping jaws of the collar mechanism in the embodiment of the present invention.
第10圖至第17圖為本發明實施例中運送機構的連續動作示意圖。 Fig. 10 to Fig. 17 are schematic diagrams showing the continuous operation of the conveying mechanism in the embodiment of the present invention.
以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本發明。有關本發明之前述及其它技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚地呈現。值得一提的是,以下實施例中所提到的耦接、電性連接,代表元件間可以直接或間接、有線或無線的方式傳遞電訊號、磁訊號以及命令訊號等電性能量資料,或是元件間可以直接或間接驅動 的方式驅動。因此,使用的連接用語是用以說明,而非對本發明加以限制。此外,在下列各實施例中,相同或相似的元件將採用相同或相似的標號。 The directional terms mentioned in the following embodiments, such as: up, down, left, right, front or rear, etc., are only for referring to the directions of the attached drawings. Accordingly, the directional terms used are illustrative and not limiting of the present invention. The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. It is worth mentioning that the coupling and electrical connection mentioned in the following embodiments mean that electrical energy data such as electrical signals, magnetic signals and command signals can be transmitted between components directly or indirectly, wired or wirelessly, or It is possible to drive directly or indirectly between components way of driving. Accordingly, the linking terms used are intended to illustrate, but not to limit, the invention. Furthermore, in the following embodiments, the same or similar elements will be given the same or similar reference numerals.
請參閱第1圖,為本實施例一菇類太空包自動化生產系統的示意圖,自動化生產系統包含運送機構、上袋機構2、填料機構3、壓實機構4、套環機構5、上蓋機構6、整列機構7與裝籃機構8,其中,上袋機構2、填料機構3、壓實機構4、套環機構5與上蓋機構6分別排列於運送機構周圍,由運送機構在上袋機構2套接獲得製備太空包用的袋體,即待加工的太空包,將袋體運送而依序移動於填料機構3、壓實機構4、套環機構5與上蓋機構6之間,進行相對應的填料、壓實、套環與上蓋等加工工序,加工完成後再將太空包運送至整列機構7,由整列機構7將太空包整列,再由裝籃機構8將太空包裝籃送出。
Please refer to FIG. 1 , which is a schematic diagram of an automated production system for mushroom space bags in this embodiment. The automated production system includes a transport mechanism, a bag-up
請參閱第2圖與第3圖,運送機構包含第一輸送組11、第二輸送組12與遞送裝置13。
Please refer to FIG. 2 and FIG. 3 , the conveying mechanism includes a first conveying
第一輸送組11包括轉盤111、第一驅動單元112與多個套設部。轉盤111呈水平架設,周圍環形排列設置有八個開孔113,並以每兩個開孔113為一組,將轉盤111周緣區分為四個分區,四個分區的位置分別是上袋位置、填料位置、壓實位置與下袋位置,恰分別與第1圖及第2圖所示的上袋機構2、填料機構3、壓實機構4與遞送裝置13等機構與裝置的位置對應,在本創作其他可能的實施例中,轉盤表面的分區數量則可依實際需要對應的工作站數量調整之,且每一分區的開孔數量亦可改為一個、三個或其他數量。第一驅動單元112連接於轉盤111,且第一驅動單元112具有動力單元以及傳動單元,舉例而言,動力單元可以是馬達,傳動單元可以是齒輪箱或凸輪組,使第一驅動單元112能間歇性地帶動轉盤111,令轉盤111每次轉動90度,將各個開孔113沿圓形的第一輸送路徑S1移動,依序經過上袋位置、填料位置、壓實位置與下袋位置,再移動至上袋位置而
巡迴移動。套設部安裝固定於轉盤111,套設部的數量有八組而與開孔對應,每一套設部包括套接座114與袋口夾爪組115,並可進一步包括夾爪驅動單元116,套接座114為環形座體,套接座114固定於轉盤111並位於開孔113周緣,套接座114自開孔113周緣向下延伸,而可供上袋機構2將用於製備太空包的袋體91套接於套接座114。袋口夾爪組115固定於轉盤111並位於套接座114周圍,夾爪驅動單元116連接於袋口夾爪組115,夾爪驅動單元116例如是馬達螺桿組或氣壓缸,能伸縮移動以帶動袋口夾爪組115開闔移動,以朝向套接座114夾持或釋放袋體91,其中需特別說明的是,為避免圖式中的各零件互相重疊干擾而導致圖式過於複雜,將第2圖與第3圖中的部分重複零件予以簡略,而僅有繪示局部數量的袋口夾爪組115與夾爪驅動單元116。除本實施例所示套設部之具體結構之外,如將套設部改為如TW397045號專利中所述的袋口固定模與夾合爪,或者改為如CN1973604號專利所述的夾袋夾與夾頭拉簧,亦屬可行。
The first conveying
第二輸送組12包括旋轉座121、第二驅動單元122、數個連接座123、數個保持部驅動單元124與多個保持部。旋轉座121呈水平架設,相似於轉盤111與第一驅動單元112,第二驅動單元122連接於旋轉座121而能帶動旋轉座121以90度為單位間歇性地轉動,旋轉座121的高度低於轉盤111,可供袋體91放置、承載於旋轉座121上,連接座123與保持部驅動單元124計有四組,成組地設置於旋轉座上,四個保持部驅動單元124呈圓形排列設置,並且呈放射狀向外延伸,連接座123則分別設置於保持部驅動單元124,並且位於保持部驅動單元124的外側,保持部驅動單元124例如是氣壓桿或馬達螺桿組,能伸縮移動以帶動連接座123移動。保持部的數量計有八個,與套設部的數量對應且為連接座123數量的兩倍,保持部以兩個為一組設置於連接座123,其中,各保持部包括夾持組125與夾持驅動單元126,夾持驅動單元126連接於夾持組125而能帶動該夾持組125開闔
移動。保持部可進一步包括護板127,護板127與夾持組125一同排列而圍構出圓柱形的夾持空間,以供將太空包的袋體91夾持、保持於其中。當第二驅動單元122帶動旋轉座121轉動時,會帶動保持部驅動單元124、連接座123、夾持驅動單元126、夾持組125與護板127一同轉動,使保持部與夾持組125及護板127圍構的夾持空間沿圓形的第二輸送路徑S2巡迴移動,而能依序於入袋位置、套環位置、上蓋位置與出袋位置之間移動,恰分別與第1圖及第2圖所示的遞送裝置13、套環機構5、上蓋機構6與整列機構7等裝置與機構的位置對應,並能自出袋位置繼續移動至入袋位置;其中,該下袋位置與該入袋位置之水平距離不為零。
The second conveying
遞送裝置13位於轉盤111及下袋位置的下方並且朝向旋轉座121及入袋位置延伸,以供從下袋位置承接袋體,再將袋體遞送至入袋位置,更詳細地說,遞送裝置13包括承載台131、承載驅動單元132、延伸台133、推送器134與推送驅動單元135。承載台131位於轉盤111的下方,而下袋位置位於承載台131上,承載驅動單元132連接於承載台,承載驅動單元132例如是馬達螺桿組,能驅動承載台131升降移動,從而能將承載台131移動上升,承接套接於套設部的袋體,再將承載台131移動下降復位。延伸台133位於承載台131與旋轉座121之間,並且銜接於承載台131與旋轉座121,以供袋體在承載台131、延伸台133與旋轉座121之間拖曳移動。推送器134與推送驅動單元135位於轉盤111下方,並且位於承載台131遠離延伸台133的一側,推送驅動單元135連接於推送器134而能驅動推送器134移動,使推送器134朝向延伸台133與旋轉座121移動。
The
請參考第1圖,上袋機構2設置於轉盤111的一側且用以根據一袋長裁切一袋體,上袋機構2並將袋體套設於位於上袋位置的套設部,上袋機構2與將袋體套設於套設部的具體方式,可以參考TW397045號專利中關於封切裝置、袋口固定模與夾合爪的相關敘述,或者可以參考CN1973604號專利中關於裝袋箱、
旋轉步進黏袋組件、步進黏袋組件、黏貼膠帶、張口頭、套袋頭、夾袋夾與夾頭拉簧的相關敘述。填料機構3用以將一填充料填入位於填料位置的袋體,可以參考例如TW397045號專利的入料管的相關敘述,或參考CN1973604號專利的料斗與汽缸的相關敘述。壓實機構4是用以將位於壓實位置的袋體內的填充料壓實,可以參考例如TW397045號專利中的圈圍裝置、直推氣缸與錘桿的相關敘述,或參考CN109168986A號專利公開文獻中的壓料裝置與抱袋裝置的相關敘述。
Please refer to FIG. 1, the bag-up
套環機構5是用以將位於套環位置的袋體束口,並且將套環套合於袋體,請參考第1圖與第4圖,套環機構5包括套環供料組51、架體52、套環夾持組53、升降架54、第一夾爪組55、第一夾爪驅動單元56、第二夾爪組57與第二夾爪驅動單元58。請參考第4圖與第5圖,套環供料組51包括震動供料器511、撥動件512、撥動驅動單元513、兩組上移動器514與兩組下移動器515。震動供料器511具有料桶5111,利用震動供料的原理,將料桶中的套環92經由輸送道5112逐個送出至供料出口5113。撥動件512可移動地設置於供料出口5113,撥動件512具有兩個套環座5121、5122,套環座5121的位置與供料出口5113相對,而可容納供料出口5113供應的套環,請參考第6圖與第7圖,撥動驅動單元513連接於撥動件512並可帶動撥動件512往復橫移,從而改變套環座5121、5122的位置,使兩個套環座5121、5122移動而輪流與供料出口5113相對,並將容納於套環座5121或5122的套環橫向移動。兩組上移動器514與兩組下移動器515分列於供料出口5113的兩側,在其中一個套環座5121移動至供料出口5113時,另一套環座5122則恰移動至其中一組上移動器514處,上移動器514與下移動器515各自具有驅動單元,如第8圖所示,使上移動器514能將套環推動移動至下移動器515,而下移動器515則能將套環推動移動至套環夾持組53。
The
架體52架設於旋轉座121上方,套環夾持組53可升降移動地設置於架體52並且位於套環位置的上方,套環夾持組53能接收被下移動器515移動後的套環92,套環夾持組53還具有驅動單元531,而能夠帶動套環92升降移動。升降架54可移動地設置於架體52,並且由鏈條或皮帶等可撓性傳動件541連接於驅動單元542與配重塊543,而能受驅動升降移動。請參考第4圖與第9圖,其中第9圖為第一夾爪組55、第一夾爪驅動單元56、第二夾爪組57與第二夾爪驅動單元58的側面及45度斜角側面示意圖,第一夾爪組55與第二夾爪組57分別藉由樞軸551、571及連桿組572設置於升降架54。第一夾爪驅動單元56固定於升降架54,第一夾爪驅動單元56具有向下延伸的頂桿561,頂桿561扣接於第一夾爪組55,而使第一夾爪驅動單元56能驅動頂桿561升降移動,從而驅動第一夾爪組55開闔移動。第二夾爪驅動單元58固定於第一夾爪驅動單元56,第二夾爪驅動單元具有向上延伸的頂桿581,使第一夾爪驅動單元的頂桿561與第二夾爪驅動單元的頂桿581一上一下而分別指向相反方向,頂桿581藉連接板573連接於連桿組572,而使第二夾爪驅動單元58能驅動頂桿581升降移動,從而驅動第二夾爪組57開闔移動。
The
請參考第1圖,上蓋機構6是用以將太空包的蓋體組裝、蓋闔於位於上蓋位置的袋體,太空包的蓋體亦可稱塞柱,能與套環緊配合而將袋體夾抵於蓋體與套環之間,從而將袋體的袋口蓋闔,完成太空包的製作,上蓋機構的具體結構可以是如CN109168987A號專利公開文獻中的震動盤與套蓋機構,或者是CN104285676A號專利公開文獻中的內塞安裝板、內塞震動盤、內塞電磁震動器、水平和豎直汽缸組件與定位頭。
Please refer to Figure 1, the
整列機構7例如是輸送帶,是用以接收來自於整列位置的袋體,即製作完成的太空包,將太空包輸送移動至裝籃機構8,較佳者,整列機構7可具有
數個品質檢測單元71、72,執行例如重量測量、光學影像檢測等品質檢測步驟,並將符合或不符合預設特定條件的袋體撿出,放置於回收區73。
The aligning
裝籃機構8是用以接收整列機構7送給的袋體,並將袋體依一定數量與排列方式裝入籃子81並送出,以便於後續搬運輸送,裝籃機構8的的具體結構可以參考例如CN109168987A號專利公開文獻中的裝框機構之相關敘述。
The
請參考第1圖至第3圖,利用上述裝置,本實施例自動化生產系統能夠進行菇類太空包之自動化生產,使用者可預先將製作太空包使用的原物料,包含袋體、填充料、套環及蓋體分別裝入上袋機構2、填料機構3、套環機構5及上蓋機構6,即可啟動自動化生產系統,袋體先由上袋機構2套接於位於轉盤111上的上袋位置的套接座114,並由袋口夾爪組115夾持而將袋體保持套接於套接座114,轉盤111轉動90度而將袋體由上袋位置移動至填料位置,填料機構3將填充料填入位於填料位置的袋體,轉盤111再轉動90度而將袋體由填料位置移動至壓實位置,壓實機構4向下擠壓而將袋體內的填充料壓實,轉盤111再轉動90度後將袋口夾爪組115釋放,使袋體91移動至下袋位置。
Please refer to Figures 1 to 3. Using the above-mentioned device, the automated production system of this embodiment can automatically produce mushroom space bags. The collar and the cover are respectively installed in the bag-up
請參考第5圖與第10圖,袋體91移動至下袋位置時,承載驅動單元132可驅動承載台131移動上升而緊鄰於袋體91的底面,袋口夾爪組釋放而停止夾持袋體,使袋體91受到自身重量以及填充料的重量影響而下落,承載放置於承載台131上,承載驅動單元132再驅動承載台131移動下降復位,如第11圖所示,將袋體移動至下袋位置。請參考第12圖與第13圖,承載台131下降復位後,推送驅動單元135驅動推送器134朝向旋轉台121移動,使推送器134推抵袋體91移動,將袋體91由下袋位置滑動至延伸台133上的中間位置,推送驅動單元135再將推送器134反向移動復位。
Please refer to FIG. 5 and FIG. 10. When the
請參考第14圖與第15圖,袋體91被移動至中間位置後,保持部驅動單元124可帶動連接座123與保持部移動而靠近袋體91,保持部中的夾持驅動單元126預先驅動夾持組125張開,並於靠近袋體91後夾合,如第16圖所示,可將袋體91夾持於夾持組125與護板127一同圍構的夾持空間中。請參考第17圖,保持部驅動單元124隨後帶動保持部反向移動復位,即可夾持而將袋體91從中間位置移動至入袋位置。
Please refer to FIG. 14 and FIG. 15. After the
請參考第1圖與第4圖,袋體91移動至入袋位置後,旋轉座121能轉動90度而將保持部與袋體91移動至套環位置,執行套環步驟。第一夾爪驅動單元56驅動第一夾爪組55夾合,第二夾爪驅動單元58驅動第二夾爪組57張開,升降架54移動而帶動第一夾爪組55、第一夾爪驅動單元56、第二夾爪組57與第二夾爪驅動單元58移動下降,使第一夾爪組55穿過套環夾持組53上的套環92並穿入袋體91的袋口,隨後驅動第二夾爪組57夾合及第一夾爪組55張開,使袋體91的袋口呈波浪狀交叉夾持於第一夾爪組55與第二夾爪組57的各個夾爪之間,再將第一夾爪組55夾合且第二夾爪組57張開,即可利用第一夾爪組55的夾爪與袋體91之間的摩擦力,將袋體91束合夾持於第一夾爪組55的四個夾爪之間,套環夾持組53帶動套環92移動下降並套過第一夾爪組55,使套環92套合於第一夾爪組55所夾持的袋體,再驅動第一夾爪組55張開並由升降架54帶動第一夾爪組55下降壓抵袋體91的袋口,使袋口反折至套環的外側周圍,再依序將升降架54、第一夾爪組55、第二夾爪組57與套環夾持組53移動復位,完成袋體91的套環步驟。
Referring to Figures 1 and 4, after the
袋體91完成套環步驟後,旋轉座121再轉動90度而將位於套環位置的袋體91移動至上蓋位置,上蓋機構6將蓋體蓋合於袋體,旋轉座再轉動90度而將袋體由上蓋位置移動至出袋位置,保持部驅動單元124驅動帶動連接座123與保持部移動,將袋體由旋轉座121上的出袋位置移動至整列裝置7的輸送帶上,再
驅動夾持組張開並由保持部驅動單元將保持部移動復位,將袋體91放置於整列裝置7中,袋體91隨後即可由整列裝置移送至裝籃機構8裝入籃子並送出。
After the
其中值得一提的是,為確保自動化生產過程順暢,可以在袋體輸送路徑中的各個位置安裝檢測器,檢測袋體是否確實移動至各個預定位置或各個預定位置是否確實有袋體,舉例而言,可在延伸台上的中間位置周圍設置檢測器,可於袋體未正確出現於中間位置時產生警示訊息,提醒使用者檢查是否有袋體意外掉落於承載台131或轉盤111周圍。
It is worth mentioning that, in order to ensure the smoothness of the automated production process, detectors can be installed at various positions in the bag conveying path to detect whether the bag body has indeed moved to each predetermined position or whether there is indeed a bag body at each predetermined position. For example, In other words, a detector can be arranged around the middle position on the extension table, and a warning message can be generated when the bag body does not appear in the middle position correctly, reminding the user to check whether a bag body accidentally falls around the support table 131 or the
此外需特別說明的是,本實施例的自動化生產系統於生產太空包時,是以一批次兩個進行生產,而於自動化生產系統中的各機構均為左右對稱或成組設置,如改以一批次一個或一批次三個進行生產時,各機構的具體構造應進行對應的適應性調整。 In addition, it should be noted that the automated production system of this embodiment produces two space bags in one batch, and each mechanism in the automated production system is left-right symmetrical or arranged in groups. When producing one batch of one or three batches, the specific structure of each institution should be adjusted accordingly.
在上述實施例中,袋體由轉盤與旋轉座轉動而進行移動,具有圓形的第一輸送路徑與第二輸送路徑,惟若改以可滑動的載台與軌道攜帶袋體移動,也可能具有其他非圓形形式的輸送路徑。 In the above embodiment, the bag body is moved by the rotation of the turntable and the rotating base, and has a circular first conveying path and a second conveying path. Conveying paths with other non-circular forms.
在上述實施例中,為避免袋體墜落於承載台的下袋位置時改變填充料的密度,而利用承載驅動單元帶動承載台上升承接袋體,然而,如不考慮填充料的密度,省略承載驅動單元而將承載台設置為固定不動者,甚或將承載台與延伸台合併連接為一體者,讓袋體直接下墜至承載台,亦無不可。 In the above-mentioned embodiment, in order to avoid changing the density of the filling material when the bag body falls to the lower bag position of the carrying platform, the carrying drive unit is used to drive the carrying platform to rise to receive the bag body. However, if the density of the filling material is not considered, the load bearing is omitted. It is also possible to set the carrying platform to be fixed by the driving unit, or even to combine and connect the carrying platform and the extension platform as a whole, so that the bag body can directly drop to the carrying platform.
在上述實施例中,遞送裝置是以推送器將袋體移動至延伸台上的中間位置,再由保持部移動至中間位置,將袋體從中間位置移動至入袋位置,然而,若省略推送器而由保持部將袋體從下袋位置移動至入袋位置,或省略保持部驅動單元而由推送器將袋體從下袋位置移動至入袋位置,均屬可行。 In the above embodiment, the delivery device uses a pusher to move the bag body to the middle position on the extension table, and then moves the bag body from the middle position to the bag-in position by the holding part. However, if the pusher is omitted It is feasible to use the holding part to move the bag body from the lower bag position to the bag insertion position, or to omit the holding part driving unit and use the pusher to move the bag body from the lower bag position to the bag insertion position.
在上述實施例中,自動化生產系統包含運送機構、上袋機構、填料機構、壓實機構、套環機構、上蓋機構、整列機構與裝籃機構,而能將袋體、填充料、套環及蓋體等太空包的原料製作成太空包後裝籃送出,惟若將其中除運送機構外的部分機構與生產步驟省略或調換順序,例如省略壓實機構而不執行壓實步驟,或省略上蓋機構而不蓋合蓋體,或以人力取代部分機構者,亦均屬可行的具體實施方式。 In the above-mentioned embodiment, the automated production system includes a conveying mechanism, a bag loading mechanism, a packing mechanism, a compacting mechanism, a collar mechanism, an upper cover mechanism, an alignment mechanism and a basket loading mechanism, and the bag body, filling material, collar and The raw materials of the space bag, such as the cover body, are made into space bags and then sent to the basket. However, if some of the mechanisms and production steps other than the transport mechanism are omitted or the order is changed, for example, the compaction mechanism is omitted and the compaction step is omitted, or the upper cover is omitted. Mechanisms without covering the cover, or replacing part of the mechanism with manpower, are also feasible specific implementations.
綜上所述,本實施例所提供的自動化生產系統可以在不過度放大佔地面積的情形下,供連接多部加工機構對製作太空包的袋體進行加工,各工作站之間亦可保留一定的空間以供人員進出或進行維修、組裝,具有良好的基礎架構,有助於進行機械設備的設計開發及製造組裝。惟以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 To sum up, the automated production system provided in this embodiment can be used to connect multiple processing mechanisms to process the bag body for making the space bag without excessively enlarging the floor space, and a certain amount of space can be reserved between the workstations. The space for personnel to enter and exit or for maintenance and assembly, with a good infrastructure, is conducive to the design, development, manufacturing and assembly of mechanical equipment. However, the above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
S1:第一輸送路徑S1: The first conveying path
S2:第二輸送路徑S2: Second conveying path
11:第一輸送組11: The first conveying group
111:轉盤111: Turntable
112:第一驅動單元112: The first drive unit
113:開孔113: Opening
114:套接座114: socket seat
115:袋口夾爪組115: Pocket gripper set
116:夾爪驅動單元116: Gripper drive unit
12:第二輸送組12: The second conveying group
121:旋轉座121: Rotary seat
122:第二驅動單元122: Second drive unit
123:連接座123: Connector
124:保持部驅動單元124: Holder drive unit
125:夾持組125: Clamping group
126:夾持驅動單元126: Clamping drive unit
127:護板127: Guard
13:遞送裝置13: Delivery device
131:承載台131: Bearing platform
132:承載驅動單元132: Bearing drive unit
133:延伸台133: Extension table
134:推送器134: Pusher
135:推送驅動單元135: Push drive unit
91:袋體91: bag body
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CN206900810U (en) * | 2017-07-06 | 2018-01-19 | 沧州市华海顺达粮油调料有限公司 | A kind of pulvis automatic production line |
TWI648201B (en) * | 2018-07-31 | 2019-01-21 | 竑記企業有限公司 | Automatic machine of filling fungi container bag |
TWM590144U (en) * | 2019-10-15 | 2020-02-01 | 翔元自動化機械有限公司 | Automated production system and conveying mechanism thereof |
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