TW201036809A - Single-sheet pressurization and bubble removing device - Google Patents

Single-sheet pressurization and bubble removing device Download PDF

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Publication number
TW201036809A
TW201036809A TW98112052A TW98112052A TW201036809A TW 201036809 A TW201036809 A TW 201036809A TW 98112052 A TW98112052 A TW 98112052A TW 98112052 A TW98112052 A TW 98112052A TW 201036809 A TW201036809 A TW 201036809A
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Taiwan
Prior art keywords
plate
air
pressure
groove
gas
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TW98112052A
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Chinese (zh)
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TWI391237B (en
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Yi-Fan Zhang
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Century Display Shenxhen Co
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Publication of TWI391237B publication Critical patent/TWI391237B/en

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Abstract

The present invention provides a single-sheet pressurization and bubble removing device which comprises a first plate and a second plate, in which the first plate and the second plate are respectively formed with a first slot and a second slot thereon. The second plate is coupled to a moving unit, whereby when the moving unit drive the second plate to mate the first plate, the first and second slots together form an enclose space. The second plate has an upper surface forming at least one air inlet hole, and the second slot that is formed in a lower surface of the second plate forms a plurality of air outlet holes. The air inlet hole and the air outlet holes communicate with each other through air passages. At least one air-pressure piston compressor coupled to the second plate contains air therein. Exhaust valves of the air-pressure piston compressors are set in communication with the air inlet hole. When a workpiece is placed in the first slot, the moving unit causes the second plate to mate the first plate to accommodate the workpiece in the enclosed space. Then, the air-pressure piston compressors pump the air contained therein into the enclosed space to put the workpiece in a high-temperature and high-pressure environment in order to remove tiny air bubble contained in the workpiece.

Description

201036809 六、發明說明: 【發明所屬之技術領域】 本發明係一種單片式加壓脫泡裝置,其係特別關於一種於遮光部 中設置透光孔,並將框膠設於透光孔中,以提升框膠與彩色濾光片基 板接觸面積的的單片式加壓脫泡裝置。 【先前技術】 ο 請參照第1圖,偏光片2位於偏光片基板上,其中偏光片2的貼 附面3為真空貼附面,液晶面板6為制程中已貼合的彩色濾光片基板 和薄膜電晶體基板,利用機械手臂4將液晶面板6搬運至貼附處後, 偏光片2以真空吸附方式附著於液晶面板6之彩色濾光片基板或薄膜 電晶體基板之一,並以滾筒8將偏光片2壓平,常因滾筒8(R〇Her) 之本身的真圓度,難以達到絕對水準(即不夠圓),而且在偏光片2上 之感壓膠(pressure sensitive adhesives,PSA)難免會有小範圍缺膠的 狀況發生,故常有細微小氣泡10產生於偏光片與彩色渡光片基板(或 薄膜電晶體基板)間,先前技術解決這些小氣泡1〇的方式係以升溫加 壓的方式將這些小氣泡去除(去除:達到目視看不見的程度)。 先前技術目前的解決方缺通過加壓脫泡機12加^加縣實現 〇 前技術_加溫的村’主要將偏光片2貼附面 膠划啦祕“打散,,氣泡)。加壓的目的,狀將這些細微的 曰^^ί (浴解} ’並且更緊密的_於彩色據光片基板或薄膜電 ί trr/*PSA本身受到壓力時黏度也會隨之增強。請一併 ^ 機構示意圖,先前 在槽體14中尚有加熱謂及回流風扇 ί際18保持槽體14維持均勻的溫度。在 ^ - f 時,需先累積—定數量的待加确19 (有問題的 有人送入槽體14中進行處理,處理—抵有問題的面板約末半 胃有問_面板的數量不足時必須等到—定的數量後,才能送 201036809 入槽艘14巾進行加工。這對於在實際得生產過程巾頗為不便。 首先這種加舰賴12錄不會設置在偏光_丨_近,無論 是以人力或機器自動傳送到加壓脫泡機12,皆需要額外的時間成本。 再者必V貝累積-定數量之有問題面板後方能進行處理,對於廠商在 時間成本的掌控上更為不易。 為此’本發明提出-種單片式加壓脫泡裝置,以解決上述缺失。 【發明内容】 Η目主要目的在提供—種單片式加壓脫泡裝置,其係與偏光 ’即時發現有問題的面板時,即利用單片式加壓脫泡裝 路明·相較於絲技術賴等待―定的數量方能進行處理,本 發明能有效掌控時間成本。 板,加壓脫泡裝置,其係包括第一板及第二 元連接* 7 〃別設有第—槽及第二槽,第二板係與移動單 元驅使第二板與第-板連接後,第-槽與第二槽將 第二有上表面係有至少—進氣孔’位於第二板下表面之 通。盆ϊ該等氣胸t且該等進氣孔_氣流通道與該等出氣孔連 由廠;提二加埶:A I缩機的進氣閥與一空⑹原連通,該空氣源係 薇房k供的域侧清潔魏空氣(CDA)。 塞壓缩=的氣壓活塞壓縮機預設有氣體,該等氣壓活 氣孔連通。當待加工物放置於第-槽中, 使第—板與第—板連接,同時通過進氣孔通入料妙 煉空氣,迦由蛾級觀孔私騎/糸乾 氣壓活塞壓縮機將其中氣 物處__間中’再利用 的環境,以去除待/; 了私士 在閉二間,讓待加工物處於高溫高壓 置係與偏光片貼片“接,。本發明之單片式加壓脫泡裝 加壓脫泡裝置進行處w 寺發有問題的面板時,即利用單片式 ’較於先避技術必須等待一定的數量方能進 201036809 行處理,、或是必須額外花費許多時間耗費於搬運有問題的面板至傳統 之加壓脫泡機處,本發明能有效掌控時間成本。 底下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭解本 發明之目的、技術内容、特點及其所達成之功效。 【實施方式】 為能詳細說明本發明之單片式加壓脫泡裝置,請參照第3圖。本 -;昇面板框膠黏著度的結構包括第—板22,其上表面係有一第 一槽4’第一板22的上表面之週緣處設有一第一環,第一槽以 Ο 耐材料另外第—板22的材料可為耐熱财壓材料或是塑 〇膠機。在本實施财,耐熱耐壓㈣係為鋼者。 有-:Π,於第一板22的上方’第一板22與第二板26之間 面之週缘處4一t%的下表面係有一第二槽28,第二板26的下表 广6,第二槽28的材係耐熱耐壓材料,另外 第-板26的材料可為耐熱耐壓材料或 熱_材㈣糊者。 在本實施例中’耐 一個移動單元3〇與第二 接 26移動,移動單心可 $移係控制第二板 第二板26接觸後,第一槽立移Α距離使第一板22與 〇 44及第★ 與第一槽28形成一密閉空間,第一環 * 向上位移A距離,使得第二板26與^^後^可再將第二板26 壓縮機34重新抽回氣體。 板2刀離’並使氣壓活塞 34係=本實施例中,每一氣壓活塞壓縮機 廉房提供的清潔乾焊賴>,Ζ ^壓活塞®縮機34 +預設有氣敢(由 進氣孔33 中塞壓縮機34的排氣間與該等 “閉工間中°其中,依據上述結構 5 201036809 之單片式加壓脫泡裝置20係與一偏光片貼片機連接。 本發明之單片式加壓脫泡裝置2〇係針對一待加工物36進行處 理,待加工物36係為一液晶面板,其結構包括薄膜電晶體基板38、 位於薄膜電晶趙基板38上方之彩色渡光片基板4G、位於薄膜電晶體 基板38與彩色濾光片基板4〇之間的液晶層,以及分別貼附於薄膜電 晶體基板38及彩色渡光片40基板上之偏光片42。由於偏光片们貼 附於薄膜f晶體基板38歧祕縣#基板4Q時有可誠現不必要 的氣泡’本發明藉由單片式加壓脫泡裝置2〇來去除待加工物中不 必要的氣泡。 繼續說明本發明麟加功36纽的林,請-併參鮮5圖〜 第9圖;利用單片式加壓脫泡裝置2〇對待加工物36進行加工時,係 先將待加工物36放置於第二槽28中,驅使移動單元3〇使得第二板 26向下位移八距離,同時通過第二板26的進氣孔33吸入廉房提供 的清潔乾燥氣體’經由該等出氣孔噴出,直到第一板22與第二板% 2接觸並形成㈣空間’並且該密閉空間中充滿大量壓縮空氣。此 時待加工物36條於㈣空間巾,織氣驗塞壓職%中的氣體 、=排氣職出,氣體從該第二板26上表面之進氣孔於,沿著上述 通道B流動,並從出氣孔32流出,並充滿於賴空間中,該 =間的纽被_卿,賴空_的溫度和壓力捕升高,因此 佩於—高溫高壓的環境中,藉由在高溫高壓的環境下, 第-杯二了物36中的微小氣泡。完成後’再利用移動單元30將 第一板26向上位移A距離,使得第二 =塞壓勵將氣艘重新抽回售明之單第片^ 脫泡』=連Ϊ署罐現有問題的面板時,即利用單片式加廢 :力==須許多時曙於搬運有問 之加壓脫、域處,本發明能有效掌控時間成本。 唯上所述者僅為本發明之較佳實施例而已,並非用來限定本 201036809 發明實施之範圍。故即凡依本發明申請範圍所述之形狀、構造、特徵 及精神所為之均等變化或修飾’均應包括於本發明之申請專利範圍内。 【圖式簡單說明】 第1圖係先前技術之貼付貼光片於面板之示意圖。 第2圖係先前技術之加壓脫泡機之結構示意圖。 第3圖係本發明之單片式加壓脫泡裝置之結構示意圖。 第4圖係本發明之單片式加魏泡裝置之部分結構剖面圖。 第5圖〜第9 _本發明之單片式加壓脫泡裝置之實施示意圖。 【主要元件符號說明】 0 2偏光片 3貼附面 4機械手臂 6液晶面板 8滾筒 10氣泡 12加壓脫泡機 14槽體 16加熱器 ❹ 18回流風扇 19待加工物 20加壓脫泡裝置 22第一板 24第一槽 26第二板 28第二槽 30移動單元 32出氣孔 201036809 33進氣孔 34氣壓活塞壓縮機 36待加工物 38薄膜電晶體基板 40彩色濾光片基板 42偏光片 44第一環 46第二環201036809 VI. Description of the Invention: [Technical Field] The present invention relates to a one-piece pressure defoaming device, which is particularly related to a light-transmitting hole disposed in a light-shielding portion, and the frame glue is disposed in the light-transmitting hole A one-piece pressure degassing device for improving the contact area between the frame glue and the color filter substrate. [Prior Art] ο Refer to FIG. 1 , the polarizer 2 is located on the polarizer substrate, wherein the attaching surface 3 of the polarizer 2 is a vacuum attaching surface, and the liquid crystal panel 6 is a color filter substrate that has been bonded in the process. And the thin film transistor substrate, after the liquid crystal panel 6 is transported to the attaching portion by the robot arm 4, the polarizing plate 2 is vacuum-adhered to one of the color filter substrate or the thin film transistor substrate of the liquid crystal panel 6, and is used as a roller 8 flattening the polarizer 2, often due to the roundness of the drum 8 (R〇Her) itself, it is difficult to reach an absolute level (ie, not round enough), and the pressure sensitive adhesives (PSA) on the polarizer 2 It is inevitable that there will be a small range of lack of glue. Therefore, fine bubbles 10 are often generated between the polarizer and the color light-receiving substrate (or thin film transistor substrate), and the prior art solves the problem of these small bubbles. These small bubbles are removed in a pressurized manner (removed: to the extent that they are invisible). The current solution of the prior art lacks the pressure of the degassing machine 12 plus the county to achieve the pre-existing technology _ heating the village 'mainly polarized film 2 attached to the surface of the glue to secrete "break up, bubble". The purpose is to increase the viscosity of these subtle 曰^^ί (bath solutions}' and the tighter _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ^ Schematic diagram of the mechanism, previously there is heating in the tank 14 and the return fan. The 18 keeps the tank 14 to maintain a uniform temperature. In ^-f, it is necessary to accumulate a certain amount to be added 19 (problematic Someone is sent to the tank 14 for processing, and the treatment - the panel with the problem is about half of the stomach. If the number of panels is insufficient, it must wait until the number is set before sending the 201036809 into the tank for processing. In practice, the production process towel is quite inconvenient. First of all, the addition of the ship to the 12 is not set in the polarized _ _ _ near, whether it is automatically transferred to the pressure deaerator 12 by manpower or machine, it requires additional time cost Again, V-Bay accumulation - a fixed number of problematic panels can be rear The processing of the line is more difficult for the manufacturer to control the time cost. To this end, the present invention proposes a single-piece pressurized defoaming device to solve the above-mentioned defects. [Summary of the Invention] The main purpose of the project is to provide a single type. The sheet type pressure degassing device, which is capable of immediately detecting a problematic panel when polarized light is used, that is, by using a single-piece pressure-type defoaming device, it can be processed in comparison with the silk technology. The invention can effectively control the time cost. The plate, the pressure degassing device, comprises a first plate and a second element connection; 7 a first slot and a second slot are provided, and the second plate and the mobile unit drive the first After the second plate is connected to the first plate, the first groove and the second groove are connected to the second upper surface with at least the air inlet hole being located at the lower surface of the second plate. The basin has the pneumatic chest and the air intake The hole_air flow channel is connected to the air outlets; the second air enthalpy: the intake valve of the AI reducer is connected to an empty (6) original, and the air source is the cleaned air (CDA) of the domain side provided by Weifang k. Compressed = pneumatic piston compressor is pre-configured with gas, which is connected to the air vent. When it is to be processed The object is placed in the first trough, so that the first plate is connected with the first plate, and the air is passed through the air inlet hole to feed the air, and the gas is placed by the moth-level observation hole private riding/drying pneumatic piston compressor. __Intermediate 'reuse of the environment to remove the waiting /; the private person in the closed two, let the object to be processed in the high temperature and high pressure system and the polarizer patch "connected. The monolithic pressure release of the present invention When the blister pressurization defoaming device is used to carry out the problematic panel of the temple, the single-chip type must wait for a certain amount before entering the 201036809 line, or it must take extra time to spend. The present invention can effectively control the time cost when carrying the problematic panel to the conventional pressure deaerator, and the purpose and technology of the present invention are more easily understood by the detailed description of the specific embodiments in conjunction with the accompanying drawings. Content, characteristics and the effects achieved. [Embodiment] In order to explain in detail the one-piece pressure degassing apparatus of the present invention, please refer to Fig. 3. The structure of the lining frame adhesive degree includes a first plate 22 having a first groove 4' on the upper surface thereof. A first ring is disposed at a periphery of the upper surface of the first plate 22, and the first groove is made of a material resistant to the material. In addition, the material of the first plate 22 may be a heat-resistant financial material or a plastic melter. In this implementation, the heat and pressure resistance (4) is steel. There is -: Π, above the first plate 22, at the periphery of the surface between the first plate 22 and the second plate 26, a lower groove is provided with a second groove 28, the lower plate of the second plate 26 The material of the second groove 28 is a heat-resistant and pressure-resistant material, and the material of the first plate 26 may be a heat-resistant pressure-resistant material or a heat-resistant material (four) paste. In the present embodiment, 'the movement of one of the moving unit 3'' and the second joint 26 is moved, and after the moving single center can move the second board 26 to the second board 26, the first slot moves the distance so that the first board 22 is The first 44 and the second groove 28 form a closed space, and the first ring * is displaced upward by the A distance, so that the second plate 26 and the second plate 26 can re-extract the gas from the second plate 26 compressor 34. The plate 2 is separated from the 'and the pneumatic piston 34 system = in this embodiment, the clean dry welding provided by the low pressure piston of each pneumatic piston compressor>, the pressure piston + reducer 34 + pre-set gas In the intake port 33, the exhaust between the compressor 34 and the "closed work chamber" are connected to a polarizer mounter according to the above-described structure 5 201036809. The monolithic pressure degassing device 2 of the invention is processed for a workpiece 36, and the workpiece 36 is a liquid crystal panel, and the structure thereof comprises a thin film transistor substrate 38, which is located above the thin film electro-crystal substrate 38. The color light guide substrate 4G, a liquid crystal layer between the thin film transistor substrate 38 and the color filter substrate 4, and a polarizer 42 attached to the substrate of the thin film transistor substrate 38 and the color light guide sheet 40, respectively. Since the polarizers are attached to the thin film f crystal substrate 38, the secret substrate #4, there is an unnecessary bubble. The present invention eliminates unnecessary processing by the single-piece pressure degassing device 2 The bubble continues. Explain the Lin of the invention of the Lin Jiagong 36 New Zealand, please - and participate in the fresh 5 Figure 9: When the workpiece 36 is processed by the one-piece pressure degassing device 2, the workpiece 36 is first placed in the second tank 28 to drive the moving unit 3 to make the second plate 26 downward. Displacement of eight distances while simultaneously sucking through the air intake holes 33 of the second plate 26 into the clean and dry gas provided by the low-cost room, through which the first plate 22 is in contact with the second plate % 2 and forming a (four) space' and The confined space is filled with a large amount of compressed air. At this time, the object to be processed 36 is in the (4) space towel, the gas in the weaving gas is inspected, and the gas is discharged from the upper surface of the second plate 26 Then, flowing along the above-mentioned channel B, and flowing out from the air outlet 32, and filled in the space, the temperature of the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In the environment, the microbubbles in the first cup are in the environment of high temperature and high pressure. After completion, the first unit 26 is displaced upward by A distance, so that the second = plug pressure will be The gas ship re-sucks back the single piece of the sale of the product ^ Defoaming = the existing problem of the canister When the board is used, the single-chip type of waste is used: the force== is required to be carried out in many cases, and the present invention can effectively control the time cost. Only the above is only the preferred method of the present invention. The scope of the invention is not limited to the scope of the invention, and the equivalents or modifications of the shapes, structures, features and spirits described in the scope of the present invention should be included in the scope of the patent application of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a prior art pressure-applied defoaming machine. Fig. 3 is a schematic view of a prior art pressurized deaerator. Schematic diagram of the structure of the pressurized degassing device. Fig. 4 is a partial sectional view showing the structure of the monolithic plus-weapon device of the present invention. Fig. 5 to Fig. 9 are schematic views showing the implementation of the one-piece pressure degassing apparatus of the present invention. [Main component symbol description] 0 2 polarizer 3 attachment surface 4 robot arm 6 liquid crystal panel 8 drum 10 bubble 12 pressure defoaming machine 14 tank 16 heater ❹ 18 reflow fan 19 to be processed 20 pressure defoaming device 22 first plate 24 first groove 26 second plate 28 second groove 30 moving unit 32 air outlet 201036809 33 air inlet hole 33 air pressure piston compressor 36 to be processed 38 thin film transistor substrate 40 color filter substrate 42 polarizer 44 first ring 46 second ring

Claims (1)

,201036809 七、申請專利範圍: 1· 一種單片式加壓脫泡裝置,包括: 一第一板,其上表面係有一第一槽; 一^^ ’位魏第—板的上方,該第二板的下表面係有一第二 門二二ί與該第二板接觸時’該第一槽與該•二槽形成一密 2Β “第―板的上表面具有至少—進氣孔,該第二板下表面 =第設有複數錢孔’該進氣孔触出氣孔連通; 二:f:塞壓縮機,與該第二板連接,該等氣壓活塞壓縮機中 ❹ 預^有氣體’該等氣壓活塞_機_氣_該等進氣孔連通; 以及 If該第二板連接,該移動單元係控制該第二板移動, 使侍*亥第一板與該第一板連接或分離。 2.=====式加壓脫泡裝置’其中該氣壓活 繼繼,嫩空氣源 4·==第1項所述之單片式加壓脫泡裝置,其嫩氣源 〇 係扼供加熱過的一清潔乾燥空氣。 5. 纖㈣4項所述之單料加壓舰裝置,其中該第二槽 拉置Γ待加工物時’利用該移動單元使得該第二板與該第一板連 同B、。亥第一槽的隨孔噴射該清雜齡氣,此時該待加工物 ^該密敝^ ’於該料縣塞麵鑛其巾的氣體經由該等 2孔壓入該⑽空間後,該待加工物處於—高溫高壓的環境中, 以達成去除該待加工物中的微小氣、包。 6. =請專利範圍第5項所述之單片式加壓舰裝置,其中 物至少包括: 一薄膜電晶體基板; 1色濾光>i基板’位於該薄膜電晶體基板上;以及 201036809 一組偏光片,位於該彩色濾光片基板及該薄膜電晶體基板上。 7·如申請專利範圍第6項所述之單片式加壓脫泡裝置,其中該待加工 物中的微小氣泡係位於該彩色濾光片基板與該偏光片之間,或是位 於該薄膜電晶體基板與該偏光片之間。 8·如申請專利範園第1項所述之單片式加壓脫泡裝置,其中該第一槽 及該第一槽的材料係一耐熱耐壓材料。 9·如申請專利範圍第8項所述之單片式加壓脫泡裝置,其中該耐熱 壓材料係為鋼者。 10·如申請專利範圍第i項所述之單片式加壓脫泡裝置其㈣ 加壓脫泡裝置係與一偏光片貼片機連接。 、^ ^ 11 ·如申請專利範圍第i項所述之單片式加壓脫泡t置, 一 環設於該第-板的週緣上,—第二環設於該第二板的週緣上,該第 -環及該第二環係絲加強該密閉空_密閉程度。 人, 201036809 VII, the scope of application for patents: 1 · A single-piece pressure defoaming device, comprising: a first plate, the upper surface of which has a first groove; a ^ ^ ' position Wei Di - above the plate, the first The lower surface of the second plate is provided with a second door and a second door. When the second plate is in contact with the second plate, the first groove and the second groove form a dense 2". The upper surface of the first plate has at least an air inlet hole. The lower surface of the second plate = the first plurality of money holes are provided. The air inlet holes are connected to the air holes; the second: f: the plug compressor is connected to the second plate, and the gas piston compressor is pre-charged with gas. The air pressure piston_machine_gas_the same air inlet is connected; and If the second board is connected, the mobile unit controls the movement of the second board to connect or disconnect the first board from the first board. 2.===== type pressure degassing device 'where the air pressure is alive, the tender air source 4·== the one-piece pressure defoaming device described in item 1, the tender gas source system A clean dry air for heating. 5. The single-material pressurized ship device according to item 4, wherein the second groove is pulled when the workpiece is to be processed. The moving unit causes the second plate and the first plate to be sprayed with the clear hole of the first slot of the first slot. At this time, the workpiece to be processed is in the mine After the gas of the towel is pressed into the (10) space through the two holes, the object to be processed is in an environment of high temperature and high pressure to achieve removal of minute gas and bag in the object to be processed. The monolithic pressurized ship device of the present invention, wherein the object comprises at least: a thin film transistor substrate; a 1-color filter > i substrate 'on the thin film transistor substrate; and 201036809 a set of polarizers located in the color The monolithic pressure degassing device according to the sixth aspect of the invention, wherein the microbubbles in the object to be processed are located on the color filter substrate. Between the polarizer and the thin film transistor substrate and the polarizer. The single-plate pressure defoaming device according to claim 1, wherein the first groove and The material of the first groove is a heat-resistant pressure-resistant material. The one-piece pressure degassing device according to Item 8, wherein the heat-resistant pressure material is a steel. 10) The one-piece pressure degassing device according to the scope of claim i (4) The pressure defoaming device is connected to a polarizer mounter. ^ ^ 11 · The one-piece pressure defoaming t set according to item i of the patent application scope, a ring is disposed on the periphery of the first plate, - a second ring is disposed on a circumference of the second plate, and the first ring and the second ring wire reinforce the sealed air_tightness.
TW98112052A 2009-04-10 2009-04-10 Monolithic pressure deaeration device TWI391237B (en)

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