TW201029797A - Lens processing method and grinding device - Google Patents

Lens processing method and grinding device Download PDF

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Publication number
TW201029797A
TW201029797A TW099104274A TW99104274A TW201029797A TW 201029797 A TW201029797 A TW 201029797A TW 099104274 A TW099104274 A TW 099104274A TW 99104274 A TW99104274 A TW 99104274A TW 201029797 A TW201029797 A TW 201029797A
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TW
Taiwan
Prior art keywords
grinding
lens
grinding wheel
axis
rough
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Application number
TW099104274A
Other languages
Chinese (zh)
Inventor
Yoshiki Komatsu
Naoudo Mizumoto
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Nakamura Tome Precision Ind
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Publication of TW201029797A publication Critical patent/TW201029797A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/0031Machines having several working posts; Feeding and manipulating devices
    • B24B13/0037Machines having several working posts; Feeding and manipulating devices the lenses being worked by different tools, e.g. for rough-grinding, fine-grinding, polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/0043Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor the workpieces being deformed during the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/005Blocking means, chucks or the like; Alignment devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

Disclosed is a lens processing method and grinding device without using a centering device. A dual-spindle grinding machine that comprises a grinding wheel spindle installed with a grinding wheel for rough grinding and a grinding wheel spindle installed with a grinding wheel for fine grinding is used. A lens blank is mounted to a first dual-spindle grinding machine to carry out round and fine grinding operations on a first surface. Afterwards, the lens blank is transferred to a second dual-spindle grinding machine in order to use the second dual-spindle grinding machine to perform rough and fine grinding operations of a second surface and machining of an outer circumference. The retention rack of the first dual-spindle grinding machine is a retention rack of chuck structure, while the retention rack of the second dual-spindle grinding machine is a retention rack of suction structure. The second dual-spindle grinding machine uses the surface that has been subjected to fine grinding as a reference for holding the lens blank and carries out the rough and fine grinding operations of the second surface and the machining of the outer circumference under a condition of maintaining the holding state, so that centering of the lens blank can be realized through the machining of the outer circumference. Afterwards, polishing operations are performed on the first and second surfaces, and finally, cleaning of the polished lens is carried out.

Description

201029797 六、發明說明: 【發明所屬之技術領域】 本發明涉及透鏡的加工方法及磨削裝置,涉及適用於 透鏡加工的包括透鏡球面的粗磨工序、精磨工序抛光工 序及定心工序的上述方法及裝置。 【先前技術】 在透鏡的加工中’需要進行透鏡的兩個球面(以下稱 爲“第1面”和“第2面,,)各自的粗磨、精磨及拋光 ❿ (P〇lishing )、和定心(找中心)用的外周加工、以往, 为了進行这些加工而使用多台设备。即,通过以下工序進 行加工:利用粗磨机的杯形砂轮進行第1面和第2面的粗 磨’利用精磨机的磨粒盤卜皿)進行第1面和第 2面的精磨’利用抛光机的拋光盤進行第1面和第2面的 抛光’利用定心机進行外周加工,然后進行用于冲洗在外 周加工时使用的油性磨削液的清洗。 _ 粗磨一般利用被稱爲CG加工(球面展成加工)的方 法來進行。即,將透鏡坯料安裝在垂直方向的工件轴的上 知’將與透鏡述料的表面呈圓接觸(準確地講,按照從透 鏡周緣露出的圓進行接觸)的向下的杯狀砂輪(杯形砂輪) 安裝在砂輪軸的下端,該砂輪轴配合要磨削的透鏡表面的 曲率而傾斜。砂輪轴被定位爲使杯形砂輪與透鏡表面的接 觸圓正好通過透鏡的軸中心。然後,使工件軸和砂輪轴旋 轉’利用伺服電機對工件轴施加朝向上方的切削進給,通 過杯形砂輪相對透鏡表面的公轉與自轉的合成運動,對透 鏡球面進行展成加工。粗磨用的杯形砂輪採用粒度號爲1〇〇 3 201029797 〜350號左右的粒度的砂輪》 另一方面,精磨是將磨粒盤的球面轉印到透鏡上的加 工。即,將磨粒盤(黏貼了磨削用磨粒的盤狀工具)安裝 在被軸支承在擺動臺上的砂輪轴的下端,該磨粒盤具有與 將要加工的透鏡球面的曲率對應的球面,將已完成粗磨的 • 透鏡坯料安裝在工件軸的上端。然後,在使擺動台的擺動 中心與透鏡球面的曲率中心一致的狀態下,利用氣缸等以 一定壓力將透鏡表面按壓在磨粒盤上,通過砂輪軸的旋轉 φ 及往復擺動與工件轴的旋轉的合成運動,對透鏡的表面進 行磨削》 以在’透鏡述料的粗磨和精磨是利用單獨的設備分別 進行的’本申請的申請人提出了一種透鏡的球面磨削方法 及裝置(以下稱爲“雙轴磨削機,,)(專利文獻1 ),在 同一設備中設置粗磨用的砂輪軸和精磨用的砂輪轴,能夠 連續進行透鏡述料的粗磨和精磨。基於該方法的透鏡加工 是這樣進行的’利用安裝於雙軸磨削機的杯形砂輪和磨粒 ® 盤連績進行第1面的粗磨和精磨,然後使透鏡坯料翻轉, 連續進行第2面的粗磨和精磨,然後將透鏡坯料輸送到抛 光機上,利用拋光盤進行第彳面和第2面的拋光,然後將 透鏡坯料輸送到定心機上進行外周加工,然後將已完成加 工的透鏡輸送到清洗機上進行清洗。 根據使用了雙軸磨削機的上述方法進行的透鏡加工, 加工設備減少1台或2台,在設備之間的透鏡輸送也減少 1次或2次。並且,在將透鏡坯料安裝在輸送目標的設備 上時産生的定位誤差的産生機會也減少,所以能夠實現透 4 201029797 鏡加工的精度和生産性的提高。 關於在磨削時保持透鏡述料的透鏡保持架,公知有利 用爪把持透鏡达料的外周的卡盤構造、和真空吸附透鏡枉 料的下表面來進行保持的吸附構造。在後者的構造中,需 要使所吸附的透鏡达料不在保持架上打滑,但在透鏡柱料 的吸附面是僅進行了粗磨的面時,將産生真空泄漏,不能 獲得足夠的保持力,不能實現快速磨削。另一方面,在透201029797 6. Technical Field of the Invention The present invention relates to a lens processing method and a grinding apparatus, and relates to the above-described rough grinding process including a spherical surface of a lens, a polishing process of a fine grinding process, and a centering process, which are suitable for lens processing. Method and device. [Prior Art] In the processing of a lens, it is necessary to perform rough grinding, fine grinding, and polishing of two spherical surfaces of the lens (hereinafter referred to as "first surface" and "second surface"). For the peripheral processing for centering (finding center), conventionally, a plurality of devices have been used for performing these processes. That is, the processing is performed by the following steps: the first surface and the second surface are roughened by the cup grinding wheel of the rough mill. Milling 'Using the abrasive discs of the refiner' to grind the first and second faces' polishing of the first and second faces using a polishing disc of a polishing machine', using a centering machine for peripheral processing, and then Cleaning is performed for rinsing the oily grinding fluid used in peripheral processing. _ Rough grinding is generally performed by a method called CG machining (spherical surface forming). That is, the lens blank is mounted on the workpiece axis in the vertical direction. a downward cup-shaped grinding wheel (cup-shaped grinding wheel) that is in circular contact with the surface of the lens description (accurately, in contact with a circle exposed from the periphery of the lens) is mounted on the lower end of the grinding wheel shaft, the grinding wheel Shaft fit to grind The curvature of the lens surface is tilted. The grinding wheel axis is positioned such that the contact circle of the cup-shaped grinding wheel with the lens surface passes right through the axis center of the lens. Then, the workpiece axis and the grinding wheel axis are rotated 'Using the servo motor to apply the workpiece shaft upward Cutting feed, through the synthetic movement of the cup-shaped grinding wheel relative to the surface of the lens and the rotation of the lens, the spherical surface of the lens is formed and processed. The cup-shaped grinding wheel for coarse grinding uses a particle size of about 1〇〇3 201029797~350. Grinding wheel On the other hand, fine grinding is a process of transferring the spherical surface of the abrasive disc to the lens. That is, the abrasive disc (a disc-shaped tool to which the abrasive grains for grinding is attached) is mounted on the swinging table. At the lower end of the upper grinding wheel shaft, the abrasive disc has a spherical surface corresponding to the curvature of the spherical surface of the lens to be processed, and the lens blank that has been rough-machined is mounted on the upper end of the workpiece shaft. Then, the swing center of the oscillating table is In a state where the center of curvature of the spherical surface of the lens is uniform, the lens surface is pressed against the abrasive disk by a cylinder or the like at a certain pressure, and the rotation φ and the reciprocating oscillation of the grinding wheel shaft are performed. Synthetic motion with the rotation of the workpiece axis, grinding the surface of the lens" in the 'lens grinding and fine grinding of the lens material is performed separately using separate equipment'. The applicant of the present application proposed a spherical grinding of the lens. The cutting method and apparatus (hereinafter referred to as "biaxial grinding machine") (Patent Document 1), in which the grinding wheel shaft for rough grinding and the grinding wheel shaft for fine grinding are provided in the same equipment, the thickness of the lens can be continuously performed. Grinding and fine grinding. The lens processing based on this method is performed by the rough grinding and fine grinding of the first surface by the cup-shaped grinding wheel and the abrasive grain plate mounted on the two-axis grinding machine, and then the lens blank is turned over, and the continuous operation is performed. 2 surface rough grinding and fine grinding, then the lens blank is conveyed to the polishing machine, the polishing surface is used to polish the first side and the second side, and then the lens blank is conveyed to the centering machine for peripheral processing, and then the finished The processed lens is transported to a washing machine for cleaning. According to the lens processing by the above method using the two-axis grinding machine, one or two processing apparatuses are reduced, and the lens conveyance between the apparatuses is also reduced by one or two times. Further, the chance of occurrence of the positioning error generated when the lens blank is mounted on the apparatus for transporting the target is also reduced, so that the accuracy and productivity of the mirror processing can be improved. Regarding the lens holder that holds the lens description during grinding, it is known to use a chuck structure that grips the outer circumference of the lens material and an adsorption structure that holds the lower surface of the vacuum suction lens material. In the latter configuration, it is necessary that the adsorbed lens material does not slip on the holder, but when the adsorption surface of the lens column is a surface that is only rough-ground, a vacuum leak will occur, and sufficient holding force cannot be obtained. Fast grinding is not possible. On the other hand,

鏡定心機中,㈣具有圓環狀邊緣的上下料架來夾住並 保持兩面被抛光加工後的透鏡坯料。 【專利文獻1】日本特開2006_ 297520號公報 【發明内容】 本發明的課題是提供一種不需要定心機的透鏡加工方 法及磨削裝置’由此簡化從透鏡加卫中的粗磨到清洗已完 成拋光的透鏡的加卫卫序,減少使用設備的種類從而實 現透鏡加工中的生産性的提高和設備成本的降低。 在包括本發明的加工方法的透鏡加工中,在進行透鏡 述料的帛1 φ的粗磨和精磨後,切換設備來進行帛2面的 粗磨和精磨及外周加卫(m ,然後進行第1面和第2 面的抛光’最後進行已完成拋光的魏的清洗。 利用2台雙 在包括本發明的加工方法的透鏡加工中 —^ 軸磨削機、拋光機和清洗機,進行從粗磨到已抛光透鏡的 月的透鏡加工。不使用定心機。首先,將透鏡链料安裝 在第1雙轴磨削機上,進行第]φ的粗磨和精磨,接著將 透鏡坯料輸送到第2雙轴磨削機上,利用帛2雙軸磨削機 進行第2面的粗磨、精磨及外周加卫。]雙轴磨削機的 5 201029797 透鏡保持架是卡盤構造的保持架,帛 保持架是吸附構造的保持架。卡 '的透鏡 ^ 卞盤構造的保持架且古崎执 充分承受第1面的粗磨的趣料保 镇缸月 中,祜噁糾力仅故加, 在第2雙軸磨削機 中被吸附在保持架上的透鏡^ 以能夠確保透鏡坯料與保持架之間的氣密性,处 受第2面的粗磨的充分的坯料保持力。 仔此承 在利用第2雙軸磨削機進行的本發明的加工方法中, 參 =:第2面的磨削和外周加工(定…透鏡 链枓的第1面已經完成精磨,笛 於廢“你“㈣磨第2雙轴磨削機把該已完成 ==作爲基準來保持透餘料,在料該保持狀態的 二:Γ第2面的粗磨、精磨及外周加工,所以能夠通 加工實現透軌料的定心。帛2面的粗磨和精磨 : 該順序進行,但外周加卫可以在任何階段進行。 :般’在第2面的精磨之後進行外周加工。外周加工能夠 ^用粗磨用的杯形砂輪的外筒面進行,但也可以把砂輪轴 設爲三轴’將外周加工專用的砂輪安裝在第3砂輪轴上進 行外周加工。 * 、。束在第2雙轴磨削機的加工的透鏡坯料被輸送到 =光,’、進仃帛i面和第2面的抛光’最後利用清洗機清 '已π成加工的透鏡。最後工序是使用水性加工液的抛 光’所以能夠簡化清洗工序。 上述加工方法中的第2雙轴磨削機具有:旋轉工件軸 ,透鏡保持架,其安裝在旋轉工件轴1的前端,以使透 鏡球面的曲率$心位於其旋轉中心轴線上的方式來吸附並 '、持該球面,相互平行的多個旋轉砂輪軸其與所述前端 6 201029797 相對,在其相對端上安裝工具保持架;χ㈣台 旋轉砂輪轴或旋轉工錄1沿與該旋轉砂輪轴的軸向交: 的方向移動’擺動台’其使旋轉砂輪轴或旋轉工件轴 :過=述旋轉中心轴線上設定的擺動…的與該旋轉 中心轴線以及X移動台的移動方向正交的轴擺動移動 台,其使所述前端和所述擺動中心、p接近和離開;和㈣ 器’其控制該Z移動台和X移動A的In the mirror centering machine, (4) the upper and lower loading frames with annular edges are used to clamp and hold the lens blanks after polishing on both sides. [Patent Document 1] JP-A-2006-297520 SUMMARY OF THE INVENTION An object of the present invention is to provide a lens processing method and a grinding device that do not require a centering machine, thereby simplifying the rough grinding from the lens cleaning to the cleaning. The finishing of the polished lens is completed, and the type of equipment used is reduced to achieve productivity improvement in lens processing and reduction in equipment cost. In the lens processing including the processing method of the present invention, after the rough grinding and fine grinding of the 述1 φ of the lens description, the apparatus is switched to perform the rough grinding and fine grinding of the 帛2 surface and the outer circumference (m, then Performing the polishing of the first side and the second side 'The final cleaning of the finished polishing. Using two sets of lens processing in the lens processing including the processing method of the present invention - the shaft grinding machine, the polishing machine and the washing machine Lens processing from rough grinding to polished lens. No centering machine is used. First, the lens chain is mounted on the first two-axis grinding machine for rough grinding and fine grinding of the first φ, followed by lens blank It is conveyed to the 2nd twin-axis grinding machine, and the 面2 twin-axis grinding machine performs rough grinding, fine grinding and outer circumference of the second surface.] 5 of the double-axis grinding machine 2010 29797 Lens holder is the chuck structure The cage, the crucible cage is the cage of the adsorption structure. The lens of the card is the holder of the tray structure and the Gusaki is fully capable of withstanding the rough grinding of the first side. Therefore, the lens that is attracted to the holder in the second biaxial grinding machine It is sufficient to ensure the airtightness between the lens blank and the holder, and to receive sufficient blank holding force for rough grinding of the second surface. In the processing method of the present invention by the second double-axis grinding machine,参=: grinding and peripheral processing of the 2nd surface (fixing the first side of the lens chain 已经 has been finished grinding, flute in the waste "you" (four) grinding the 2nd axis grinding machine takes the completed == as the benchmark In order to keep the remaining material, the coarse grinding, fine grinding and peripheral processing of the second surface of the second state of the holding state are carried out, so that the centering of the rail material can be realized by machining. The rough grinding and fine grinding of the surface of the second surface: This sequence is carried out, but the outer circumference can be carried out at any stage. The general processing is performed after the second surface is finished. The outer circumference processing can be performed by the outer cylinder surface of the rough grinding cup wheel, but it is also possible The grinding wheel shaft is set to three axes. The grinding wheel dedicated to the outer peripheral machining is attached to the third grinding wheel shaft for peripheral processing. * The lens blank processed in the second double-axis grinding machine is conveyed to = light, ', Polishing the surface of the 仃帛i surface and the second surface 'finally using the cleaning machine to clear the lens that has been π processed. The second step of the above-described processing method includes a rotating workpiece shaft and a lens holder attached to the front end of the rotating workpiece shaft 1 so that the lens is polished by using the polishing of the aqueous processing liquid. The curvature of the spherical surface is located on the central axis of its rotation to adsorb and 'hold the spherical surface, and a plurality of rotating grinding wheel shafts parallel to each other are opposite to the front end 6 201029797, and a tool holder is mounted on the opposite end thereof; χ (4) The rotary grinding wheel shaft or the rotary machining 1 moves in the direction of the axial direction of the rotating grinding wheel shaft: the "swinging table" which rotates the grinding wheel shaft or rotates the workpiece shaft: the oscillation of the set rotation axis The rotation center axis and the axis of movement of the X moving table are orthogonal to each other, the axis swings the moving stage, which causes the front end and the swing center, p to approach and leave; and (4) the device 'which controls the Z moving table and the X moving A of

的擺動位置。通過在工動:的移動位置以及擺動台 4過在工具保持架中的一方安裳粗磨用的砂 明’在另-方安裝精磨用的砂輪,能夠進行透鏡迷料的粗 磨、精磨以及透敎心用的外周磨削,而不需要在同一設 備上切換把持透鏡坯料。 安裝在工件軸1的前端的透鏡保持架的吸附部,與設 於工件轴1的轴心的通孔連通,並通過該通孔與安裝在工 件軸1的下端部的旋轉接料通,還與和該旋轉接頭連接 的真工源連it ’從該真线向透鏡料架提供用於吸附透 鏡坯料的真空壓力。 在安裝於雙轴磨削機的精磨用的砂輪採用與透鏡球面 進行圓接觸的杯形砂輪時’ #磨用㈣砂輪的磨損較大。 因此,優選設置校正砂輪的磨損的校正單元。冑校正能夠 通過在控制器中登記校正移動單元來實現,該校正移動單 π把作爲砂輪的㈣量而v給定的常數設,把所述旋轉 工件軸與旋轉砂輪轴形成的夾角設爲㊀,使x移動台和z 移動台分別移動按照△)<=Mxtane、Δζ=Atx】/cose而運算 出的(Δχ) 、(Δζ)來進行校正。 在本發明中,在磨削透鏡链料的第彳面時,把持透鏡 7 201029797 保掊:镑卜周…利用能夠承受粗磨時加工的反作用力的力來 磨的第科在磨削第2面時,通過吸附來保持完成精 的第面,利用能夠承受第2面的粗磨時加工的反作用 力的力來保持透鏡迷料。根據本發明,能约在同 進行透鏡坯料的第? Λ 科的第2面的粗磨、精磨及外周加工,能夠利 用一口設備進行透鏡㈣的第2面的磨削和定心。 、: ^元成精磨加工已基本形成球面形狀的第1面 春2二Γ附保# ’來進行第2面的磨削’所以如果在第2面 、彳加工時在保持透鏡坯料的吸附的狀態下進行外周加 則成爲疋心加工。gp ’利用具有圓環狀的邊緣以及加 工成與該面相同形狀的支承面的吸附保持架保持著透鏡迷 料的完成精磨的面來進行第2面的磨削加工,所以透鏡側 和保持架側的面形狀沒有誤差,面粗經度也較小,所以能 :防止吸附保持架的真空壓力的泄漏,獲得牢靠的保持 力,同時能夠在磨削階段實現精度較高的定心加工。 % ㈣本發明,在加工透鏡時,不需要定心機,而且能 夠簡化完成加工的透鏡的清洗機的結構乃至動作,能夠降 低設備成本。並且,減少設備之間的透鏡注料的輸送和把 夺刀換的-人數,實現縮短工序帶來的加工效率的提高。另 外,在第2雙軸磨削機中,把完成精磨的第,面作爲基準 來保持透鏡链料,不需要把持切換,即能夠把第2面的粗 磨、精磨及作爲定心加工的外周加工作爲_系列的加工來 進行’所以能夠實現高精度的透鏡加工。並且,也能夠防 止由—於在透鏡达料的設備切換乃至保持切換時産生的定位 不良而産生不合格品。 8 201029797 【實施方式】The swing position. It is possible to perform rough grinding and fine polishing of the lens by installing the grinding wheel for grinding in the other side of the tool holder in the moving position of the moving motion and the swinging table 4 in the tool holder. Grinding and peripheral grinding for the heart, without the need to switch the holding lens blank on the same device. The suction portion of the lens holder attached to the front end of the workpiece shaft 1 communicates with a through hole provided in the axial center of the workpiece shaft 1, and passes through the through hole and the rotary feed member attached to the lower end portion of the workpiece shaft 1, and The vacuum source connected to the rotary joint is supplied with a vacuum pressure for adsorbing the lens blank from the positive line to the lens holder. When the grinding wheel for fine grinding installed in the two-axis grinding machine uses a cup-shaped grinding wheel that is in circular contact with the spherical surface of the lens, the wear of the grinding wheel is large. Therefore, it is preferable to provide a correction unit that corrects the wear of the grinding wheel. The 胄 correction can be realized by registering a correction moving unit in the controller, the correction movement unit π is set as a constant of the (four) amount of the grinding wheel and v, and the angle formed by the rotating workpiece shaft and the rotating grinding wheel shaft is set to one. The x mobile station and the z mobile station are respectively corrected by (Δχ) and (Δζ) calculated by Δ) <=Mxtane, Δζ=Atx]/cose. In the present invention, when the first surface of the lens chain is ground, the lens 7 201029797 is protected: the pound is used to grind the second section by the force capable of withstanding the reaction force of the rough grinding process. In the case of the surface, the finished first surface is held by adsorption, and the lens is held by the force that can withstand the reaction force during the rough grinding of the second surface. According to the present invention, it is possible to perform the first lens blank in the same manner. Grinding and centering of the second side of the lens (4) can be performed by a single device using coarse grinding, fine grinding and peripheral processing on the second side of the cymbal. , : ^ 元 元 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精 精In the state of the outer circumference, it becomes a core processing. Gp 'The grinding surface of the second surface is maintained by the adsorption holder having the annular edge and the support surface processed into the same shape as the surface, so that the lens side and the holding are performed. There is no error in the shape of the surface on the side of the rack, and the surface has a small roughness. Therefore, it can prevent leakage of the vacuum pressure of the adsorption holder, obtain a firm holding force, and achieve high-precision centering processing in the grinding stage. (4) According to the present invention, when the lens is processed, the centering machine is not required, and the structure and even the operation of the cleaning machine for the lens to be processed can be simplified, and the equipment cost can be reduced. Further, the reduction in the processing efficiency of the shortening process can be achieved by reducing the amount of lens injection between the devices and the number of people who can change the tool. Further, in the second biaxial grinding machine, the lens chain is held on the basis of the surface on which the finish grinding is completed, and the second surface rough grinding, fine grinding, and centering processing can be performed without switching the grip. The peripheral processing is performed as a processing of the _ series, so that high-precision lens processing can be realized. Further, it is also possible to prevent a defective product from being generated due to a positioning failure occurring when the device for switching the lens is switched or even switched. 8 201029797 [Embodiment]

第一圖是示意地表示基於本發明的方法的透鏡的加工 工序的-例的圖。在第一时,表示利用精磨用杯形砂輪 進行第1面和第2面的精磨,利用粗磨用杯形砂輪進行外 周加工的方式。在圖中,1Ga表示第]雙軸磨削機,_ 表不第2雙軸磨削機,2〇表示拋光機,3〇表示清洗機,4 表示透鏡坯料,4a表示透鏡坯料的第,面,牝表示透鏡 坯料的第2.面’ 4c表示透鏡坯料的外周,3a表示粗磨用 杯形砂輪,3b表示精磨用杯形砂輪,12a表示第,雙軸磨 肖!機1 0a的卡盤構造的坯料保持架(以下稱冑“卡盤”), 2b表不第2雙轴磨削機1〇b的吸附構造的坯料保持架(以 下稱爲“吸附保持架,,)。 透鏡坯料4首先以第1面4a朝上的方式,被安裝在 ^雙轴❹m伽的卡盤12a上,進行第1s4a = .(第-圖(a))和精磨(第一圖(b))。然後第, =已、·!精磨過的透軌料以帛2面朝上的方式,被安裝在 2雙軸磨削機10b的吸附保持架12b上,進行第2面4b :粗磨(第—圖(c))和精磨(第-圖(d)),接著, 維持吸附保持架12b對透鏡堪料的保持的狀態下,與利 用粗磨用杯形砂輪3a料筒面對透鏡外周側面的磨削加 )H樣’利用粗磨用杯形砂輪3a的前端 =外周端面的磨削加工(第一圖⑴)。上述的透鏡外 周側面的磨削加工r Λ,^ (第一圖(Ο)在結果上成爲該透鏡 的疋心加工。 由第2雙軸磨削機! 0b加工後的透鏡坯料被輸送到拋 9 201029797 光機20’利用以往公知的方法進行第1面和第2面的抛光, 透鏡的加工結束。完成加工的透鏡被從抛光機2〇輸送到 清洗機30,將抛光機20的加工液沖洗掉。另外,清洗機 30在第一圖中是獨立的設備’但也可以附屬設置在拋光機 20上’該情況時,不需要從拋光機20向清洗機3〇的輸 送。 第一圖所示的各個設備中,拋光機20和清洗機3〇能 夠使用以往公知的設備。在專利文獻1中記述了利用磨粒 ® 盤進行精磨的雙軸磨削機。在第一圖中示例了利用杯形砂 輪進行精磨的雙軸磨削機,下面,參照表示其側視圖的第 二圖說明粗磨和精磨都利用杯形砂輪來進行的雙軸磨削機 的一例。 在第二圖中,1表示工件轴,n表示工件轴彳驅動用 的電動機’ 12a、12b表示設於工件轴1前端(上端)的 透鏡保持架,13表示軸支承工件轴彳的升降臺方向移 動台)。23表示繞擺動中心p擺動的擺動台,21表示設 於擺動台23上的引導器,22表示沿著引導器21移動的χ 移動台(X方向移動台)。兩個砂輪轴25a、25b相互平 行地軸支承在X移動台22上。引導器21沿著與這兩個砂 輪軸25a、25b正交的方向設置。 如第二圖所示’第1雙軸磨削機1〇a的透鏡保持架12a 疋具有把持透鏡坯料4的外周4c的爪31的卡盤構造的保 持架8 如第四至六圖所示’第2雙轴磨削機i〇b的透鏡保持 架12|3是具有吸附完成精磨的第1面4a的吸附部32a、 201029797 32 b、32c的吸附構造的保持架。其中’第四圖所示的吸附 保持架把其吸附部32a設爲與完成精磨的第1面4a相同 的形狀,有時也在該吸附部32a上黏貼使用了摩擦係數較 咼的材質的片狀塾片33。另一方面,第五圖所示的吸附保 持架12b的構造是把吸附部32b的周緣部34b加工成與完 成精磨的第1面4a的周緣部相同的形狀,使中央部分形 成爲作爲吸附部(真空積存部)32b的較淺的凹部。並且, 第六圖所示的吸附保持架12b是具有支承第1面4a的周 © 緣部的圓環狀邊緣34c的構造,該圓環狀邊緣的内側成爲 吸附部32c。吸附部的中央的孔35與設於工件轴’的轴心 處的通孔連通,並通過安裝在該工件軸下端的未圖示的旋 轉接頭與真空源連通。 關於第四和五圖所示的吸附保持架12b的支承面 32a、34b,優選在安裝吸附保持架12b的第2雙轴磨削機 的砂輪軸25b上安裝立銑刀,並在控制器5中登記支承面 加工用的程序來進行數控加工。根據這種方法能夠獲得 ⑩具有支承面32a、34b的吸附料架i2b,這些支承面與 兀成精磨的第1面4a沒有間隙地緊密接觸,能夠獲得可 以承受強力磨削和高速磨削的較高的保持力。 再參照第二圖,在砂輪軸25a、25b的下端 件保持架的軸端)設有工具保持架29a、咖,在_個工 八保持木29a上安裝粗磨用的粗磨用杯形砂輪3a,在另一 個工具保持架29b上安裝精磨用杯形砂輪3b。砂輪轴驅動 用的電動機26a、26b與各個砂輪軸25a、25b連接。 杯形砂輪3a、3b是使要加I的透鏡达料的表面與砂 201029797 輪沿著以砂輪的旋轉中心軸爲中心的圓弧進行接觸的砂 輪。粗磨用杯形砂輪3a是砂輪粒度的粒度號爲1〇〇〜350 號的杯形砂輪’精磨用杯形砂輪3b是砂輪粒度的粒度號 爲1 500〜2500號的杯形砂輪。 在精磨之後的拋光中進行的透鏡表面的加工餘量(通 過加工被削掉的透鏡表面的光軸方向的厚度)是1〇〜5〇μηιThe first drawing is a view schematically showing an example of a processing step of a lens by the method of the present invention. In the first case, the first surface and the second surface are ground by the cup grinding wheel for fine grinding, and the outer surface is processed by the cup grinding wheel for rough grinding. In the figure, 1Ga denotes a second biaxial grinding machine, _ denotes a second biaxial grinding machine, 2 denotes a polishing machine, 3 denotes a washing machine, 4 denotes a lens blank, and 4a denotes a lens blank,牝 indicates that the second surface '4c of the lens blank indicates the outer circumference of the lens blank, 3a indicates a cup-shaped grinding wheel for rough grinding, 3b indicates a cup-shaped grinding wheel for fine grinding, and 12a indicates a card for the first, two-axis grinding machine 10a. A blank holder for a disc structure (hereinafter referred to as "chuck"), and 2b a blank holder for the adsorption structure of the second biaxial grinding machine 1〇b (hereinafter referred to as "adsorption holder"). Lens blank 4 First, the first surface 4a faces upward, and is mounted on the chuck 12a of the double-axis ❹m gamma, and performs the first s4a = . (p - (a)) and fine grinding (first (b)) Then, the first, =, ·! finely grounded traverse material is mounted on the adsorption holder 12b of the 2 biaxial grinding machine 10b with the 帛2 face up, and the second surface 4b: rough grinding (Fig. (c)) and fine grinding (Fig. (d)), and then, in the state in which the adsorption holder 12b is maintained in the state of the lens, the cylinder is faced with the cup-shaped grinding wheel 3a for rough grinding. Grinding of the outer peripheral side of the mirror plus H-type 'Using the front end of the cup-shaped grinding wheel 3a for rough grinding = grinding of the outer peripheral end surface (first figure (1)). Grinding of the outer peripheral side surface of the above lens r Λ, ^ ( In the figure, the result is the centering of the lens. The second biaxial grinding machine is used. The lens blank after processing is transferred to the throwing 9 201029797. The optical machine 20' performs the first surface by a conventionally known method. And the polishing of the second surface, the processing of the lens is completed. The finished lens is transported from the polishing machine 2 to the cleaning machine 30, and the processing liquid of the polishing machine 20 is washed away. In addition, the cleaning machine 30 is independent in the first figure. The apparatus 'but can also be attached to the polishing machine 20'. In this case, no delivery from the polishing machine 20 to the cleaning machine 3 is required. Among the various devices shown in the first figure, the polishing machine 20 and the cleaning machine 3〇 A conventionally known apparatus can be used. Patent Document 1 describes a two-axis grinding machine that performs fine grinding using an abrasive disc. In the first figure, a two-axis grinding machine that performs fine grinding using a cup-shaped grinding wheel is exemplified. Hereinafter, reference is made to the second diagram showing a side view thereof. An example of a two-axis grinding machine that uses a cup-shaped grinding wheel for grinding and fine grinding. In the second figure, 1 denotes a workpiece axis, and n denotes a motor for driving the workpiece shaft ' 12a, 12b denotes a workpiece shaft 1 a front end (upper end) lens holder, 13 denotes a lifting table direction moving table for supporting the workpiece axis 。. 23 denotes an oscillating table that swings around the swing center p, 21 denotes a guide provided on the oscillating table 23, and 22 denotes an edge The moving table (X-direction moving table) on which the guide 21 moves. The two grinding wheel shafts 25a, 25b are axially supported on the X moving table 22 in parallel with each other. The guide 21 is orthogonal to the two grinding wheel shafts 25a, 25b. Direction setting. As shown in the second figure, the lens holder 12a of the first biaxial grinding machine 1A has a retainer 8 having a chuck structure for gripping the claws 31 of the outer periphery 4c of the lens blank 4, as shown in Figs. 4 to 6 The lens holder 12|3 of the second biaxial grinding machine i〇b is a holder having an adsorption structure of the adsorption portions 32a and 201029797 32b and 32c of the first surface 4a on which the finish grinding is completed. In the adsorption holder shown in the fourth figure, the adsorption portion 32a is formed in the same shape as the first surface 4a on which the finish grinding is performed, and a material having a relatively low friction coefficient may be adhered to the adsorption portion 32a. Sheet cymbal 33. On the other hand, the structure of the adsorption holder 12b shown in FIG. 5 is such that the peripheral edge portion 34b of the adsorption portion 32b is processed into the same shape as the peripheral portion of the first surface 4a on which the finish grinding is completed, and the central portion is formed to be adsorbed. a shallow recess of the portion (vacuum reservoir) 32b. Further, the adsorption holder 12b shown in Fig. 6 has a structure that supports the annular edge 34c of the peripheral edge portion of the first surface 4a, and the inside of the annular edge serves as the adsorption portion 32c. The hole 35 at the center of the adsorption portion communicates with a through hole provided at the axial center of the workpiece shaft ', and communicates with a vacuum source through a rotary joint (not shown) attached to the lower end of the workpiece shaft. Regarding the bearing faces 32a, 34b of the adsorption holder 12b shown in the fourth and fifth figures, it is preferable to mount the end mill on the grinding wheel shaft 25b of the second twin-axis grinding machine to which the adsorption holder 12b is attached, and at the controller 5 The program for processing the bearing surface is registered for CNC machining. According to this method, it is possible to obtain 10 absorbing material holders i2b having bearing surfaces 32a, 34b which are in close contact with the first surface 4a of the honed fine grinding without gaps, and can be obtained to withstand strong grinding and high-speed grinding. Higher retention. Referring again to the second figure, a tool holder 29a and a coffee cup are provided at the shaft end of the lower end holder of the grinding wheel shafts 25a, 25b, and a cup grinding wheel for rough grinding is mounted on the _ individual eight holding wood 29a. 3a, a fine grinding cup wheel 3b is attached to the other tool holder 29b. The motors 26a and 26b for driving the grinding wheel shaft are connected to the respective grinding wheel shafts 25a and 25b. The cup-shaped grinding wheels 3a, 3b are wheels in which the surface of the lens material to be added I is brought into contact with the sand of the sand 201029797 along an arc centered on the central axis of rotation of the grinding wheel. The cup-shaped grinding wheel 3a for rough grinding is a cup-shaped grinding wheel having a grain size of 1 to 350 in the size of the grinding wheel. The cup-shaped grinding wheel 3b for fine grinding is a cup-shaped grinding wheel having a grain size of 1 500 to 2500. The machining allowance of the lens surface in the polishing after the finish grinding (the thickness in the optical axis direction of the lens surface which is cut off by the processing) is 1 〇 5 5 〇 μη

(微米)。如果精磨的表面粗糙度和透鏡的曲率誤差超過 拋光時的加工餘量的範圍,則加工出來的透鏡成爲不合格 品。因此,需要通過精磨進行超微級的表面粗糙度的加工, 爲此需要使用粒度號約爲1500〜2500號的妙輪。 另一方面,這種粒度號較高(粒度較細)的砂輪與粒 度號較低的粗磨用的砂輪(1〇〇〜35〇號左右)相比,非 常容易磨損。雖然根據砂輪和透鏡的材質而不同,但在一 個透鏡的加工中的磨損量達到〇5微米級別。在採用杯形 砂輪的CG加工中,如果砂輪磨才員,則加工後的透鏡表面 的曲率半徑增大。因此,必須校正砂輪與透鏡述料的相對 位置關係,以使由於砂輪的磨損而加工出來的透鏡的曲雍 半徑達到允許的精度内。 ’(micron). If the surface roughness of the finish and the curvature error of the lens exceed the range of the machining allowance during polishing, the processed lens becomes a defective product. Therefore, it is necessary to perform ultra-fine surface roughness processing by fine grinding, and it is necessary to use a fine wheel having a grain size of about 1500 to 2500. On the other hand, such a grinding wheel having a higher grain size (smaller grain size) is more likely to be worn than a grinding wheel having a lower grain size (about 1 to 35 angstroms). Although it differs depending on the material of the grinding wheel and the lens, the amount of wear in the processing of a lens reaches the level of 〇 5 μm. In the CG machining using the cup-shaped grinding wheel, if the grinding wheel is worn, the radius of curvature of the processed lens surface increases. Therefore, the relative positional relationship between the grinding wheel and the lens material must be corrected so that the radius of the curvature of the lens machined by the wear of the grinding wheel is within the permissible precision. ’

中 方 X 隹霄施例的裝置中,爲了進行該校正,在控制| 登記了表示每預定的加工個數下的杯形砂_ 3的砂 向的磨損量At的表54 . 衣第七圖)、和使用該Δί表 移動台22和升降臺13的校正量的計算式,In the apparatus of the Chinese X 隹霄 embodiment, in order to perform the correction, Table 54 indicating the amount of wear At of the sand direction of the cup sand _ 3 per predetermined number of processing is registered in the control | And the calculation formula of the correction amount of the mobile station 22 and the lifting platform 13 using the Δί table,

Δχ = AtxtanB △ Z = Atx 1 /c〇s0。 第七圖所不的表㈣損量Δί的表54是減安裝了新 12 201029797 的精磨用杯型砂輪3b後的透鏡的加工數量5、10、15..., 例如按照3 (單位微米)、2 7、2 5…這樣、測試在加工 此引的5個透鏡期間産生的砂輪的砂輪轴方向的磨損量m 而得到的。 返回第二圖’工件轴1被轴支承在由框架2引導著升 降自如的升降臺13上,與該升降臺爲一體的托架14旋合 在由Z軸伺服電機1 7驅動的Z轴進給絲桿1 8上。擺動台 23由B轴飼服電機37驅動著進行擺動。X移動台22旋 ® 合在進給絲桿28上’該進給絲桿28由安裝在擺動台23 上的X轴伺服電機27驅動著旋轉^ 5表示控制這些伺服 電機的數控裝置,51、52和53表示伺服放大器,19表示 Z軸伺服電機1 7的電流撢制器。 下面,說明利用第二圖所示的裝置進行透鏡的磨削加 工的工序。首先,把安裝了粗磨用杯型砂輪3a的砂輪軸25a 通過擺動台23的擺動中心P的位置設定在χ移動台22的 移動原點,使擺動台23傾斜爲對應待磨削的透鏡球面的 _ 曲率的角度θ’把X移動台22的位置設定在粗磨用杯型砂 輪3a與透鏡球面的接觸圓通過透鏡的光轴的位置,把與 磨削量對應的工件轴1的磨削完成位置設定在z軸的原 點。並且,把透鏡坯料4安裝在透鏡保持架12上,通過 工件軸1的旋轉而形成的粗磨用杯型砂輪3a的公轉、和 砂輪軸25a的旋轉而形成的粗磨用杯型砂輪3a的自轉, 進行由透鏡保持架12保持的透鏡培料4的球面展成。 接著,把砂輪軸25a通過擺動台23的擺動中心p的 位置設定在X移動台22的移動原點,使擺動台23傾斜爲 13 201029797 對應待磨削的透鏡球面的曲率的角度Θ,把X移動台22的 位置設定在杯型砂輪3b與透鏡球面的接觸圓通過透鏡光 軸的位置(第八圖中的Q1),把與磨削量對應的工件軸1 的磨削元成位置设定在Z軸的原點。並且,通過工件轴1 的旋轉而形成的杯型砂輪3b的公轉、和砂輪轴25a的旋 轉而形成的杯型砂輪3b的自轉,進行由透鏡保持架12保 持的完成粗磨的透鏡坯料4的精磨。 在杯型砂輪3b由於透鏡的磨削而磨損了磨損量At時, ® 杯型砂輪3b與透鏡球面的接觸圓偏離通過透鏡光轴的位 置(第八圖中的Q2) »因此,在把精磨用杯型砂輪3b更 換爲新的砂輪時,對計數校正定時的計數器進行重設,每 當基於上述方法的透鏡的加工數量達到5、1〇、15…時, 參照所登記的表讀取At,使精磨時的X移動台22和升降 臺13移動根據上式運算得到的Αχ和az。 通過該校正動作,如第八圖所示’校正由於杯型砂輪 的Δί的磨損而産生的透鏡坯料4與杯型砂輪3b的接觸圓 在X方向的偏移Δχ、和在Z方向的偏移Δζ,磨損後的杯型 砂輪3b與透鏡球面的接觸圓回歸到通過透鏡光轴的位置 (第八圖中的Q3),因磨損造成的透鏡表面的曲率的誤 差和透鏡的厚度的誤差都得到校正。 在此’說明利用杯型砂輪進行精磨的方法的優點。在 以往的透鏡加工中’利用磨粒盤進行精磨。但是,磨粒盤 是在與要加工的透鏡球面的曲率配合的曲面(加工凸透鏡 時爲凹曲面)基板上黏貼了多個較小的砂輪板的構造,所 以每當要加工的透鏡表面的曲率變化時,必須更換爲對應 14 201029797 該曲率的磨粒盤 磨粒盤。 需要針對要加 工的每種透鏡準備專用的 與此相對,在採用杯型砂輪的π加工(球面展成加 工)中,通過改變杯型砂輪的旋轉中心轴相對透鏡光轴的 角度θ,_對要加工的透鏡表面的曲率,所以能夠利 用-種杯型砂輪進行曲率不同的多種透鏡表面的加工。Δχ = AtxtanB Δ Z = Atx 1 /c〇s0. Table 54 of Table 7 (4) Loss Δί is the number of processed lenses 5, 10, 15... after 3 mm of the grinding wheel type 3b of the new 12 201029797, for example, in accordance with 3 (units: micron) ), 2 7 , 2 5 ... In this way, the amount of wear m in the direction of the grinding wheel axis of the grinding wheel generated during the processing of the five lenses of the lead is measured. Returning to the second figure, the workpiece shaft 1 is pivotally supported on a lifting platform 13 guided by the frame 2, and the bracket 14 integrated with the lifting table is screwed into the Z-axis driven by the Z-axis servo motor 17. Give the screw to the rod 18. The oscillating table 23 is driven by the B-axis feed motor 37 to swing. The X moving table 22 is screwed onto the feed screw 28. The feed screw 28 is driven by the X-axis servo motor 27 mounted on the oscillating table 23 to rotate the motor to indicate the numerical control device for controlling these servo motors. 52 and 53 denote servo amplifiers, and 19 denotes a current clamp of the Z-axis servo motor 17. Next, a process of grinding the lens by the apparatus shown in Fig. 2 will be described. First, the position of the grinding wheel shaft 25a on which the rough grinding cup type grinding wheel 3a is attached is set at the moving origin of the swaying table 22 by the position of the swing center P of the oscillating table 23, so that the oscillating table 23 is inclined to correspond to the spherical surface to be ground. The angle θ of the curvature θ' sets the position of the X moving stage 22 to the position where the contact circle of the rough grinding cup type grinding wheel 3a and the spherical surface of the lens passes through the optical axis of the lens, and grinds the workpiece shaft 1 corresponding to the grinding amount. The completion position is set at the origin of the z-axis. Further, the lens blank 4 is attached to the lens holder 12, and the rough grinding cup type grinding wheel 3a formed by the rotation of the workpiece shaft 1 and the rough grinding cup type grinding wheel 3a formed by the rotation of the grinding wheel shaft 25a are formed. Rotation, the spherical surface of the lens culture material 4 held by the lens holder 12 is developed. Next, the position of the grinding wheel shaft 25a through the swing center p of the oscillating table 23 is set at the moving origin of the X moving table 22, and the oscillating table 23 is tilted to an angle of 13 201029797 corresponding to the curvature of the spherical surface of the lens to be ground, 把 X The position of the moving table 22 is set at a position where the contact circle of the cup-shaped grinding wheel 3b and the spherical surface of the lens passes through the optical axis of the lens (Q1 in the eighth figure), and the grinding element position of the workpiece shaft 1 corresponding to the grinding amount is set. The origin of the Z axis. Further, the rotation of the cup-shaped grinding wheel 3b formed by the rotation of the workpiece shaft 1 and the rotation of the cup-shaped grinding wheel 3b formed by the rotation of the grinding wheel shaft 25a perform the rough-grinding lens blank 4 held by the lens holder 12. fine grinding. When the cup-shaped grinding wheel 3b wears the amount of wear At due to the grinding of the lens, the contact circle of the cup-shaped grinding wheel 3b with the spherical surface of the lens deviates from the position passing through the optical axis of the lens (Q2 in the eighth figure). When the grinding cup type grinding wheel 3b is replaced with a new grinding wheel, the counter for counting correction timing is reset, and each time the number of processing of the lens based on the above method reaches 5, 1, 〇, 15..., the reading is performed with reference to the registered table. At, the X moving table 22 and the lifting table 13 at the time of fine grinding are moved by Αχ and az obtained by the above formula. By this correcting action, as shown in FIG. 8 'corrects the offset Δχ of the contact circle of the lens blank 4 and the cup-shaped grinding wheel 3b due to the wear of the cup-shaped grinding wheel Δί in the X direction, and the shift in the Z direction Δζ, the contact circle of the worn cup-shaped grinding wheel 3b and the spherical surface of the lens is returned to the position passing through the optical axis of the lens (Q3 in the eighth figure), and the error of the curvature of the lens surface and the error of the thickness of the lens are obtained by the wear. Correction. Here, the advantages of the method of performing fine grinding using a cup type grinding wheel will be described. In the conventional lens processing, fine grinding is performed using an abrasive disc. However, the abrasive disc is a structure in which a plurality of smaller grinding wheel plates are adhered to a curved surface that matches the curvature of the spherical surface of the lens to be processed (a concave curved surface when the convex lens is processed), so the curvature of the surface of the lens to be processed each time. When changing, it must be replaced with an abrasive disc abrasive disc corresponding to the curvature of 14 201029797. It is necessary to prepare a specific one for each lens to be processed. In the π machining (spherical surface forming process) using the cup type grinding wheel, by changing the angle θ of the rotation center axis of the cup type grinding wheel with respect to the optical axis of the lens, _ The curvature of the lens surface to be processed, so that it is possible to perform processing of various lens surfaces having different curvatures using a cup type grinding wheel.

這樣’在本發明的透鏡加工方法中,優選利用杯型砂 輪進行精磨的方法’但在利用磨粒盤進行精磨削的透鏡加 工中,也能夠採用本發明的方法。作爲該情況時的第,和 第2雙軸磨削们0a、10b,例如可以採用專利文獻^提 出的球面磨削裝置。並且,在上述的示射,利用粗磨用 杯型砂輪進行成爲定心加工的透鏡坯料的外周加工,但也 可以使用砂輪轴爲3個的雙軸磨削機,在3個砂輪軸上分 別安裝粗磨用杯型砂輪、精磨用杯型砂輪和外周加工用砂 輪,並利用專用的砂輪進行外周加工,該方法也是一種很 好的方法》 下面,具體說明有關利用上述實施例記述的杯型砂輪 進行透鏡坯料的精磨時的砂輪磨損的校正。在以往的粗磨 中,按照下面所述進行基於粗磨用杯型砂輪的磨損的誤差 校正。即,定期地或者在每預定個數的透鏡加工後抽取被 加工後的透鏡’按照第九圖所示’利用測定緣的直徑L已 知的環狀的台61和觸頭62夾持完成粗磨的透鏡坯料4, 利用千分尺測定厚度h(光軸方向的高度,在圖中示出了 表面和背面的高度),將該測定值與校對規(基準透鏡) 的值的偏差輸入磨削裝置的控制器。控制器按照預先登記 15 201029797 的預定的運算式運算校正量,並校正砂輪軸相對於工件軸 的角度θ,以抵消因砂輪的磨損造成的曲率半徑R的誤差。 但是’在將該校正方法適用於精磨用杯型砂輪的磨損 時’將産生下述問題。第一,精磨甩砂輪的磨損與粗磨用 砂輪的磨扣相比要大很多,所以爲了進行其校正需要頻繁 地進行透鏡的抽樣檢I,導致操作者的作業負擔非常大。 第二’在砂輪的磨·損量較大時,必須也對透鏡的中心 厚度的誤差進行校正,但上述以往的校正是只對工件的曲 ® 率半徑的校正’冑要另外對工件中心厚度進行其它校正。 第二’在砂輪轴相對工件轴的角度0的校正中,砂輪 的磨彳貝形狀與加工結束時的透鏡表面的曲面形狀不一致, 因此如果像以往那樣調整砂輪軸的角度θ來進行校正,透 鏡表面與砂輪的接觸點將偏移(砂輪與透鏡表面的接觸線 偏離以砂輪的旋轉中心爲中心的圓弧),産生被加工後的 透鏡表面不會成爲球面等問題。這些問題是因爲精磨用杯 型砂輪的磨損量遠遠大於粗磨用杯型砂輪的磨損量而導致 ❹的。 上述問題能夠按照下面所述進行解決。即,根據砂輪 及要加工的透鏡的類型,通過試驗加工預先計測其加工量 (加工個數或加工時間)與砂輪磨損量之間的關係,將兩 者的關係式或表示兩者的關係的表預先登記在控制器5 中。並且,在每預定個數或每預定時間的透鏡加工後,參 照該運算式或表,估測待預測的砂輪的磨損量(砂輪軸方 向的磨損尺寸)At。然後,使X移動台22移動按照幻 xtanG運算得到的Δχ,使升降臺的移動量Δζ移動按照△之〜 16 201029797 △tx1/c〇S0運算得到的Az,由此對該估測的磨損量At進行 校正。校正方向如第一圖所示,是使磨損後的砂輪與透鏡 球面的接觸圓通過利用磨損的砂輪磨削的透鏡的中心W的 方向》 通過採用上述方案,能夠頻繁地自動進行因磨損較大 的精磨用杯型砂輪的磨損而需要的校正,不必煩擾操作者 手動校正’並且也能夠避免因校正操作使得被加工的球面 的形狀不穩定的現象。另外,根據上述校正,能夠同時校 鲁正因砂輪磨損造成的透鏡表面的曲率的誤差、和中心部的 透鏡厚度的誤差這雙方,能夠使用磨損較大的杯型砂輪進 行加工精度要求較高的精磨。 即’在上述實施例的透鏡坯料的精磨中,完成粗磨的 透鏡坯料4被保持在升降位置被數控(NC)控制的工件軸 1的前端,利用在被設於擺動台23上的χ移動台22軸支 承的砂輪轴25a、25b中的一個、且與工件轴j的前端相 對的砂輪軸(在上述的實施例中爲砂輪轴25b)上的旋轉 ® 砂輪,對完成粗磨的透鏡坯料4進行精磨。其中,擺動台 23繞通過所述工件軸彳的轴心的擺動中心p的擺動角度 被數字控制,X移動台22在砂輪軸25a、25b的軸正交的 方向上的移動位置被數控(NC)控制。在上述精磨中,所 述鉍轉砂輪是與要加工的透鏡的表面呈圓接觸的砂輪,其 使用粒度號爲1500〜2500號的杯型砂輪3b,使所述砂輪 軸傾斜爲對應待磨削的透鏡球面的曲率的角度,在將父移 動台22的位置設定在砂輪3b與透鏡球面的接觸圓通過透 鏡的光輛中心的位置的狀態下,通過工件軸彳的旋轉和砂 17Thus, in the lens processing method of the present invention, a method of performing fine grinding using a cup type grinding wheel is preferred. However, the method of the present invention can also be employed in lens processing for fine grinding using an abrasive disc. In this case, for example, a spherical grinding device proposed in the patent document can be used as the second biaxial grinding 0a and 10b. Further, in the above-described display, the outer peripheral processing of the lens blank to be centered is performed by the rough grinding cup type grinding wheel. However, a three-axis grinding machine having three grinding wheel shafts may be used, and the three grinding wheel shafts may be respectively used. It is also a good method to install a cup type grinding wheel for rough grinding, a cup type grinding wheel for fine grinding, and a grinding wheel for peripheral processing, and to perform peripheral processing using a dedicated grinding wheel. Hereinafter, the cup described in the above embodiment will be specifically described. The grinding wheel corrects the wear of the grinding wheel when the lens blank is refined. In the conventional rough grinding, the error correction based on the wear of the cup type grinding wheel for rough grinding was performed as follows. That is, the processed lens is extracted periodically or after every predetermined number of lens processings, as shown in the ninth figure, the ring-shaped stage 61 and the contact 62, which are known by the diameter L of the measuring edge, are clamped to be thick. The ground lens blank 4 is measured by a micrometer (the height in the optical axis direction, the height of the surface and the back surface is shown), and the deviation of the measured value from the value of the proof gauge (reference lens) is input to the grinding device. Controller. The controller calculates the correction amount in accordance with a predetermined arithmetic expression of 15 201029797 in advance, and corrects the angle θ of the grinding wheel shaft with respect to the workpiece axis to cancel the error of the radius of curvature R caused by the wear of the grinding wheel. However, the following problems will occur when the correction method is applied to the wear of the cup grinding wheel for fine grinding. First, the wear of the fine grinding wheel is much larger than that of the grinding wheel of the grinding wheel. Therefore, in order to perform the calibration, the sampling of the lens is frequently performed, resulting in an operator's heavy work load. The second 'when the grinding wheel wears a large amount of damage, the error of the center thickness of the lens must also be corrected, but the above conventional correction is only the correction of the curvature radius of the workpiece'. Make other corrections. In the second correction of the angle 0 of the grinding wheel axis with respect to the workpiece axis, the shape of the grinding wheel of the grinding wheel does not match the curved surface shape of the lens surface at the end of the machining. Therefore, if the angle θ of the grinding wheel axis is adjusted as usual to correct the lens, the lens is corrected. The contact point between the surface and the grinding wheel is offset (the line of contact between the grinding wheel and the lens surface is offset from the arc centered on the center of rotation of the grinding wheel), and the surface of the lens after machining does not become a spherical surface. These problems are caused by the fact that the wear amount of the cup grinding wheel for refining is far greater than the wear amount of the cup grinding wheel for rough grinding. The above problems can be solved as described below. That is, according to the type of the grinding wheel and the lens to be processed, the relationship between the machining amount (the number of machining or the machining time) and the wear amount of the grinding wheel is measured in advance by the test processing, and the relationship between the two or the relationship between the two is expressed. The table is pre-registered in the controller 5. Further, after each predetermined number or every predetermined time of lens processing, the wear amount of the grinding wheel to be predicted (wearing dimension of the grinding wheel axis direction) At is estimated by referring to the arithmetic expression or table. Then, the X moving table 22 is moved by Δχ obtained by the magic xtanG operation, and the moving amount Δζ of the lifting table is moved by Az calculated by Δ~16 201029797 Δtx1/c〇S0, thereby estimating the amount of wear. At performs correction. The correction direction is as shown in the first figure, which is a direction in which the contact circle of the worn grinding wheel and the spherical surface of the lens passes through the center W of the lens ground by the worn grinding wheel. By adopting the above-described scheme, the wear can be frequently performed frequently due to the large wear. The refining requires correction for the wear of the cup-shaped grinding wheel without disturbing the operator's manual correction' and also avoids the phenomenon that the shape of the processed spherical surface is unstable due to the correcting operation. Further, according to the above correction, both the error of the curvature of the lens surface caused by the wear of the grinding wheel and the error of the lens thickness of the center portion can be simultaneously corrected, and the cup type grinding wheel having a large wear can be used to perform the machining precision requirement. fine grinding. That is, in the refining of the lens blank of the above embodiment, the rough-polished lens blank 4 is held at the front end of the workpiece shaft 1 controlled by the numerical control (NC) at the lifting position, and is utilized on the yoke provided on the oscillating table 23. A rotating® grinding wheel on one of the grinding wheel shafts 25a, 25b axially supported by the moving table 22 and opposite to the front end of the workpiece axis j (the grinding wheel shaft 25b in the above embodiment), the lens for the rough grinding The blank 4 is subjected to fine grinding. Wherein, the swinging table 23 is digitally controlled around the swinging angle of the pivot center p passing through the axis of the workpiece axis, and the moving position of the X moving table 22 in the direction orthogonal to the axes of the grinding wheel shafts 25a, 25b is numerically controlled (NC) )control. In the above fine grinding, the grinding wheel is a grinding wheel in circular contact with the surface of the lens to be processed, and the cup type grinding wheel 3b having a grain size of 1500 to 2500 is used, so that the grinding wheel shaft is inclined to be corresponding to be ground. The angle of the curvature of the spherical surface of the lens is set such that the position of the parent moving table 22 is set at a position where the contact circle of the grinding wheel 3b and the spherical surface of the lens passes through the center of the light of the lens, and the rotation of the workpiece shaft and the sand 17

201029797 輪軸25b的旋轉,對完成粗磨的透鏡坯料4進行精磨。 在上述的透鏡的精磨方法中’在數控裝置中登記表示 透鏡的加工量與砂輪的磨損量之間的關係的運算式或表示 該關係的表,在透鏡的連續加工時,在每預定的加:量後 參照該運算式或表’求出該時刻的砂輪的磨損量△卜使X 移動台22和工件軸的高度分別移動按照編_、心 = _/C〇se運算得到的Δζ,如此對所求出的磨損量以 進行校正,然後進行下一個透鏡的加工。 【圖式簡單說明】 第一圖疋表示本發明的加工方法的示意圖。 第一圖是表不本發明的磨削裝置的一例的側視圖。 第二圖是表示把持透鏡坯料的外周的透鏡保持架的一 例的截面側視圓。 第四圈是表示吸附並保持透鏡坯料的球面的透鏡保持 架的第1例的截面側視圖。 第五圖是表示吸附並保持透鏡坯料的球面的透鏡保持 架的第2例的截面側視圖β 第六圖是表示吸附並保持透鏡坯料的球面的透鏡保持 架的第3例的截面側視圖。 第七圖是表示示出了磨削個數與砂輪磨損量的關係的 表的示例圖。 第八圊是說明砂輪的磨損校正的原理的說明圖》 第九圖是表示透鏡球面的計測方法的一例的示意側視 18 201029797 【主要元件符號說明】 1工件轴 2框架 3a粗磨用杯形砂輪 4透鏡坯料 4b第2面 3b精磨用杯形砂輪 4a第1面 4c外周 5控制器 10a第1雙軸磨削機 10b第2雙轴磨削機 11電動機 12透鏡保持架 12a卡盤構造的透鏡保持架201029797 Rotation of the axle 25b to finish the rough grinding of the lens blank 4. In the above-described lens refining method, 'the arithmetic expression indicating the relationship between the processing amount of the lens and the wear amount of the grinding wheel or the table indicating the relationship is registered in the numerical control device, at the time of continuous processing of the lens, every predetermined After the amount is added, the amount of wear of the grinding wheel at this time is obtained by referring to the calculation formula or the table Δ, and the heights of the X moving table 22 and the workpiece axis are respectively moved by Δζ calculated by the knitting _, heart = _/C〇se, The amount of wear thus obtained is corrected so that the next lens is processed. BRIEF DESCRIPTION OF THE DRAWINGS The first figure 示意图 shows a schematic view of the processing method of the present invention. The first figure is a side view showing an example of the grinding apparatus of the present invention. The second drawing is a cross-sectional side view showing an example of a lens holder for holding the outer periphery of the lens blank. The fourth circle is a cross-sectional side view showing a first example of a lens holder that adsorbs and holds the spherical surface of the lens blank. Fig. 5 is a cross-sectional side view showing a second example of the lens holder that adsorbs and holds the spherical surface of the lens blank. Fig. 6 is a cross-sectional side view showing a third example of the lens holder that adsorbs and holds the spherical surface of the lens blank. Fig. 7 is a view showing an example of a table showing the relationship between the number of grindings and the amount of wear of the grinding wheel. The eighth diagram is an explanatory diagram for explaining the principle of the wear correction of the grinding wheel. The ninth diagram is a schematic side view showing an example of the method of measuring the spherical surface of the lens. 18 201029797 [Description of main component symbols] 1 The workpiece shaft 2 frame 3a is roughened by a cup shape Grinding wheel 4 lens blank 4b second surface 3b refining cup grinding wheel 4a first surface 4c outer circumference 5 controller 10a first biaxial grinding machine 10b second biaxial grinding machine 11 motor 12 lens holder 12a chuck structure Lens holder

12 b吸附構造的透鏡保持架 13升降臺(Z方向移動台) 14托架 17 Z轴伺服電機 1 8 Z轴進給絲桿 1 9電流控制器 20拋光機 22 X移動台 21引導器 X方向移動台)12 b adsorption structure lens holder 13 lifting table (Z direction moving table) 14 bracket 17 Z axis servo motor 1 8 Z axis feeding screw 1 9 current controller 20 polishing machine 22 X moving table 21 guide X direction Mobile station)

23擺動台 25b精磨用砂輪軸 26b電動機 28進給絲桿 29b工具保持架 31爪 32b吸附部 33片狀墊片 34c圓環狀邊緣 37 B軸伺服電機 52伺服放大器 25a粗磨用砂輪軸 26a電動機 27 X軸伺服電機 29a工具保持架 30清洗機 32a吸附部 32c吸附部 34b周緣部 3 5孔 51伺服放大器 53伺服放大器 19 201029797 54表 62觸頭23 oscillating table 25b grinding wheel shaft 26b motor 28 feeding screw 29b tool holder 31 claw 32b suction portion 33 sheet gasket 34c annular edge 37 B-axis servo motor 52 servo amplifier 25a coarse grinding wheel shaft 26a Motor 27 X-axis servo motor 29a Tool holder 30 Washer 32a Adsorption unit 32c Adsorption unit 34b Peripheral part 3 5 Hole 51 Servo amplifier 53 Servo amplifier 19 201029797 54 Table 62 contacts

Claims (1)

201029797 七、申請專利範圍: 1.-種透鏡的加工方法,其特徵在於 磨後的透㈣㈣第彳 肖把,·》束精 上的吸_姓μ 羊中保持在旋轉中心抽線 上的吸附保持架來吸附保持 捭的壯能πτ Α 任維持所通吸附保 持的狀態下’進行該透㈣料的帛2面的粗磨、 的精磨和該透鏡迷料的外周 利用粗磨用砂輪進行。 "第2面的粗磨201029797 VII. Patent application scope: 1. The processing method of a kind of lens, which is characterized by the penetration of the grinding after the grinding (4) (4) the first 彳 把, · 》 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸 吸The strong energy πτ Α of the adsorption holding 捭 is maintained in a state where the adsorption is maintained, and the rough grinding of the 帛2 surface of the permeable material is performed, and the outer periphery of the lens is performed by a grinding wheel for rough grinding. "The second side of the rough grinding 2. 如申請專利範圍第]項所述的透鏡的加工方法其 中’使用球面磨削機’該球面磨削機具有安裝了粗磨用杯 形砂輪的帛1旋轉砂輪軸、安裝了用於進行所述精磨的砂 輪的第2旋轉砂輪軸和安裝了所述吸附保持架的旋轉工件 軸,所述吸附保持架將精磨後的所述第彳面的曲率中心保 持在所述旋轉工件軸的旋轉中心軸線上。 3. 如申請專利範圍第2項所述的透鏡的加工方法,其 特徵在於,利用與要加工的透鏡坯料的表面呈圓接觸的杯 形砂輪進行所述第2面的精磨,所述杯形砂輪是粒度的粒 度號爲1 500〜2500號的砂輪。 4. 如申請專利範圍第2項所述的透鏡的加工方法,其 特徵在於,利用所述粗磨用砂輪進行所述透鏡坯料的外周 加工。 5.—種透鏡的磨削裝置,其具有: 旋轉工件轴; 透鏡保持架,其安裝在該旋轉工件轴的前端,使透鏡 球面的曲率中心位於其旋轉中心軸線上來吸附保持該球 面; 21 201029797 相互平行的多個旋轉砂輪軸,在其與所述前端相對的 相對端上安裝有工具保持架; X移動台,其使該旋轉砂輪轴或旋轉工件軸沿與該旋 轉砂輪軸交叉的方向移動; 擺動台,其使所述旋轉砂輪轴或旋轉工件軸繞擺動中 心軸擺動,該擺動中心轴通過在所述旋轉中心軸線上設定 的擺動中心P,並與該旋轉中心軸線以及所述X移動台的 移動方向正交; Ο z移動台,其使所述前端和所述擺動中心p接近或離 開;以及 控制器,其控制該Z移動台和所述X移動台的移動位 置以及所述擺動台的擺動位置, 通過在所述工具保持架中的一方安裝粗磨用砂輪,在 另一方安裝精磨用砂輪,能夠進行透鏡坯料球面的粗磨、 精磨以及用於定心的外周磨削。 6.如申請專利範圍5項所述的透鏡的磨削裝置,其中, ® 所述控制器具有校正移動單元,該校正移動單元把作爲砂 輪的磨損量而給出的常數設爲At,把所述旋轉工件軸與旋 轉砂輪轴形成的夾角設爲θ,使X移動台和Z移動台分別 移動按照 AxsAlxtane、Δζ= Atx1/cose運算出的 Δχ、Δζ 來 進行校正。 八、圖式·(如次頁) 222. The method for processing a lens according to the above-mentioned patent application, wherein the 'spherical grinding machine' has a 帛1 rotating grinding wheel shaft on which a rough grinding cup-shaped grinding wheel is mounted, and is installed for performing a second rotating grinding wheel shaft of the fine grinding wheel and a rotating workpiece shaft on which the adsorption holder is mounted, the adsorption holder holding a center of curvature of the finely ground surface of the grinding workpiece on the rotating workpiece shaft The center of rotation is on the axis. 3. The method of processing a lens according to claim 2, characterized in that the second surface is ground by a cup-shaped grinding wheel in circular contact with the surface of the lens blank to be processed, the cup The grinding wheel is a grinding wheel with a particle size of 1 500 to 2500. 4. The method of processing a lens according to claim 2, wherein the peripheral processing of the lens blank is performed by the grinding wheel for rough grinding. 5. A grinding device for a lens, comprising: a rotating workpiece shaft; a lens holder mounted on a front end of the rotating workpiece shaft such that a center of curvature of the spherical surface of the lens is located on a central axis of rotation thereof to adsorb and hold the spherical surface; 21 201029797 a plurality of rotating grinding wheel shafts parallel to each other, a tool holder mounted on an opposite end thereof opposite to the front end; an X moving table moving the rotating grinding wheel shaft or the rotating workpiece shaft in a direction crossing the rotating grinding wheel shaft An oscillating table that swings the rotating grinding wheel shaft or the rotating workpiece shaft about a swinging central axis that passes through a swing center P set on the rotation center axis, and moves with the rotation center axis and the X a moving direction of the stage is orthogonal; a z moving station that brings the front end and the swing center p close to or away from; and a controller that controls a moving position of the Z moving station and the X moving station and the swing The swing position of the table is installed by installing a grinding wheel for grinding on one of the tool holders and a grinding wheel for fine grinding on the other side. Rough grinding, fine grinding and grinding of the outer periphery for centering of the spherical lens blank. 6. The grinding device for a lens according to claim 5, wherein: the controller has a correction moving unit that sets a constant given as a wear amount of the grinding wheel to At, The angle between the rotating workpiece axis and the rotating grinding wheel axis is θ, and the X moving table and the Z moving table are respectively moved and corrected by Δχ and Δζ calculated by AxsAlxtane and Δζ=Atx1/cose. Eight, schema · (such as the next page) 22
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