JP5898982B2 - Grinding equipment - Google Patents

Grinding equipment Download PDF

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JP5898982B2
JP5898982B2 JP2012021945A JP2012021945A JP5898982B2 JP 5898982 B2 JP5898982 B2 JP 5898982B2 JP 2012021945 A JP2012021945 A JP 2012021945A JP 2012021945 A JP2012021945 A JP 2012021945A JP 5898982 B2 JP5898982 B2 JP 5898982B2
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grinding
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workpiece
wheel
holding
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JP2013158871A (en
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聡 山中
聡 山中
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Disco Corp
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本発明は、複数の研削手段を備え、複数の板状ワークに研削を施す研削装置に関する。   The present invention relates to a grinding apparatus that includes a plurality of grinding means and performs grinding on a plurality of plate-like workpieces.

板状ワークの研削工程では、複数の研削手段を備える研削装置によって研削が施されている。例えば、複数の研削手段を備える研削装置としては、板状ワークに粗研削を施す粗研削手段と、粗研削が施された板状ワークに仕上げ研削を施す仕上げ研削手段とを備えているものがある。そして、板状ワークに対して粗研削、仕上げ研削を順次実施し、板状ワークは所定の厚みに研削される(例えば、下記の特許文献1を参照)。   In the grinding process of the plate-like workpiece, grinding is performed by a grinding apparatus including a plurality of grinding means. For example, a grinding apparatus including a plurality of grinding means includes a rough grinding means for performing rough grinding on a plate workpiece and a finish grinding means for performing finish grinding on the plate workpiece subjected to the rough grinding. is there. Then, rough grinding and finish grinding are sequentially performed on the plate-like workpiece, and the plate-like workpiece is ground to a predetermined thickness (see, for example, Patent Document 1 below).

特開2011−131291号公報JP 2011-131291 A

しかしながら、上記のような研削装置において複数の板状ワークを継続して研削する際には、粗研削手段及び仕上げ研削手段を同時に作動させ並行して研削が行われるが、粗研削の方が仕上げ研削よりも板状ワークの研削量が多いため、粗研削の方が仕上げ研削よりも加工時間が長くなっている。そのため、粗研削手段の研削ホイールと仕上げ研削手段の研削ホイールとを交換するタイミングが同時になることは稀となっており、交換時期が異なることがほとんどである。それにもかかわらず、研削ホイール交換後のウォーミングアップ等を効率的に行うために、従来の研削装置においては、一つの研削手段の研削ホイールが交換時期となった時には、他の研削手段の使用可能な研削ホイールまでも同時に交換するため、極めて不経済である。また、研削ホイールの交換時期になる度に研削ホイールを交換するため、ホイール交換作業の作業頻度が多くなっている。   However, when continuously grinding a plurality of plate-like workpieces in the grinding apparatus as described above, rough grinding means and finish grinding means are simultaneously operated to perform grinding in parallel. Since the amount of grinding of the plate-like workpiece is larger than that of grinding, rough grinding requires a longer processing time than finish grinding. For this reason, it is rare that the timing of exchanging the grinding wheel of the rough grinding means and the grinding wheel of the finish grinding means is the same, and the exchange timing is almost always different. Nevertheless, in order to efficiently perform warming up after replacement of the grinding wheel, in the conventional grinding apparatus, when the grinding wheel of one grinding means comes to be replaced, other grinding means can be used. Since even the grinding wheel is replaced at the same time, it is extremely uneconomical. In addition, since the grinding wheel is replaced every time it is time to replace the grinding wheel, the frequency of wheel replacement work is increasing.

さらに、上記のように粗研削手段と仕上げ研削手段とでは、研削ホイールの交換するタイミングが同一となることがほとんどないため、研削ホイールの交換時に行う砥石の研削面を整えるドレッシングと、各研削手段の上下方向の動作原点を設定するセットアップと、研削装置の動作精度を維持させるためのウォーミングアップとを同時に行うことが困難となっており、作業時間が長くなり作業効率が低下してしまうという問題がある。   Further, as described above, the rough grinding means and the finish grinding means rarely have the same timing for exchanging the grinding wheel. Therefore, the dressing for adjusting the grinding surface of the grindstone performed at the time of exchanging the grinding wheel, and each grinding means It is difficult to simultaneously set up to set the operation origin in the vertical direction and warm up to maintain the operation accuracy of the grinding machine, resulting in a problem that the work time becomes longer and the work efficiency is lowered. is there.

本発明は、上記の事情に鑑みてなされたものであり、複数の研削手段を備える研削装置において、複数の研削手段における研削ホイールの交換時期を同期させることに発明の解決すべき課題を有している。   The present invention has been made in view of the above circumstances, and in a grinding apparatus including a plurality of grinding means, there is a problem to be solved by synchronizing the replacement times of the grinding wheels in the plurality of grinding means. ing.

本発明は、被加工物を保持面で保持し回転可能な保持手段と、該保持手段に保持された被加工物を研削する研削砥石が環状に配列された研削ホイールを備える研削手段と、該研削手段を該保持手段の該保持面に垂直な方向に研削送りして該保持面に接近させ、該研削砥石を該保持手段に保持された該被加工物に接触させ該被加工物の厚みを減じさせる研削送り手段と、該保持手段が複数配設され該保持手段を公転させる自転可能なターンテーブルとを備え、該ターンテーブルに配設される少なくとも3つの該保持手段のうち、少なくとも2つの該保持手段に保持されるそれぞれの被加工物について同時に研削加工を可能にする少なくとも2つの研削手段を備えるとともに、該2つの研削手段をそれぞれ研削送りする2つの研削送り手段を備える研削装置であって、該研削砥石による被加工物の加工により、該保持手段に保持される被加工物の厚みを減じさせるとともに、該研削砥石の消耗量を個々の研削手段を研削送りする個々の研削送り手段の研削送り位置に基づき個々に監視し、該研削送り手段に指定した研削ホイール交換位置に該研削送り位置が到達した時を研削ホイールの交換が必要な時期と判断する判断部と、該保持面に保持される被加工物を研削加工する毎に研削終了時の研削送り位置を記憶する記憶部と、該記憶部に記憶される複数の該研削送り位置を基に該研削ホイールの交換時期を予測する予測部と、該予測部で予測した個々の研削手段に取り付けられたそれぞれの研削ホイールの交換時期が同一時期となるよう該予測部の予測を基に該研削送り手段の研削送り量を算出する算出部と、該算出部による算出結果に基づき該2つの研削送り手段を制御してそれぞれの研削送り量を制御する制御手段と、を備える。 The present invention comprises a holding means capable of holding and rotating a work piece by a holding surface, a grinding means comprising a grinding wheel in which grinding wheels for grinding the work piece held by the holding means are arranged in an annular shape, The grinding means is ground and fed in a direction perpendicular to the holding surface of the holding means to approach the holding surface, and the grinding wheel is brought into contact with the workpiece held by the holding means, and the thickness of the workpiece A plurality of holding means and a turntable capable of revolving, wherein at least two of at least three holding means provided on the turntable are provided. one of together simultaneously with at least two grinding means to allow for grinding each of the workpiece held by the holding means comprises two grinding feed means for each grinding feed the two grinding means A grinding apparatus, the machining of the workpiece by the grinding grindstone, with causes reduce the thickness of the workpiece held by the holding means, for grinding feed individual grinding means consumption of the grinding grindstone individual A determination unit that individually monitors based on the grinding feed position of the grinding feed means and determines when the grinding wheel needs to be replaced when the grinding feed position reaches the grinding wheel exchange position designated for the grinding feed means; A storage unit that stores a grinding feed position at the end of grinding each time the workpiece held on the holding surface is ground, and the grinding wheel based on the plurality of grinding feed positions stored in the storage unit Of the grinding feed means based on the prediction of the prediction section so that the replacement time of each grinding wheel attached to each grinding means predicted by the prediction section is the same time. Grinding feed Comprising a calculation unit for calculating and control means for controlling each of the grinding feed amount by controlling the two grinding feed means based on the calculation result by the calculated output section, the a.

本発明では、研削砥石により保持手段に保持される被加工物の厚みを減じさせるとともに、研削砥石の消耗量を個々の研削手段を研削送りする個々の研削送り手段の研削送り位置で個々に監視し、研削送り手段に設定した研削ホイール交換位置に研削送り位置が到達した時を研削ホイールの交換が必要な時期と判断することができる。また、被加工物を研削加工する毎に研削送り位置を記憶し、記憶される複数の研削送り位置に基づいて研削ホイールの交換時期を予測し、交換時期を予測した複数の研削ホイールの交換時期が同一時期となるように各研削送り手段の研削送り量を算出することで、複数の研削手段に備える研削ホイールの交換時期を同期させることができる。そして、研削ホイールの交換時期を同期させることで、研削ホイールに取り付けられた砥石の研削面を整え研削性能を改善させるドレッシングと、砥石とチャックテーブルの保持面とが接触する原点位置を検出するセットアップと、研削装置の精度を維持するためのウォーミングアップとを同時に行わせることができ、作業時間の短縮が可能となる。   In the present invention, the thickness of the work piece held by the holding means by the grinding wheel is reduced, and the consumption amount of the grinding wheel is individually monitored at the grinding feed position of the individual grinding feed means for grinding and feeding the individual grinding means. Then, when the grinding feed position reaches the grinding wheel exchange position set in the grinding feed means, it can be determined that the grinding wheel needs to be replaced. In addition, each time the workpiece is ground, the grinding feed position is stored, the replacement time of the grinding wheel is predicted based on the plurality of stored grinding feed positions, and the replacement time of the plurality of grinding wheels is predicted. By calculating the grinding feed amount of each grinding feed means so that they are at the same time, it is possible to synchronize the exchange times of the grinding wheels provided in the plurality of grinding means. A setup to detect the origin position where the grinding wheel and the holding surface of the chuck table come in contact with the dressing that improves the grinding performance by adjusting the grinding surface of the grinding wheel attached to the grinding wheel by synchronizing the replacement time of the grinding wheel And warming up for maintaining the accuracy of the grinding apparatus can be performed at the same time, and the working time can be shortened.

複数の研削手段を備える研削装置を示す斜視図である。It is a perspective view showing a grinding device provided with a plurality of grinding means. 研削ホイール交換時期を同期させるための制御手段が接続された研削装置の部分断面図である。It is a fragmentary sectional view of the grinding device to which the control means for synchronizing a grinding wheel exchange time was connected. 粗研削手段及び仕上げ研削手段の研削送り量を制御する状態を示す研削装置の部分断面図である。It is a fragmentary sectional view of the grinding device which shows the state which controls the grinding feed amount of rough grinding means and finish grinding means. 砥石の消耗と研削送り位置との関係を模式的に示す説明図である。It is explanatory drawing which shows typically the relationship between the consumption of a grindstone, and a grinding feed position.

図1に示す研削装置1は、粗研削手段4と仕上げ研削手段5とを備え、被加工物である板状ワークに対して粗研削及び仕上げ研削を施す研削装置である。研削装置1には、Y軸方向に伸びる装置ベース2の上面に板状ワークを収容、仮置き、搬送、研削及び洗浄する各種装置がそれぞれ配設されている。以下に、研削装置1の構成について説明する。   A grinding apparatus 1 shown in FIG. 1 includes a rough grinding means 4 and a finish grinding means 5, and is a grinding apparatus that performs rough grinding and finish grinding on a plate-like workpiece that is a workpiece. The grinding device 1 is provided with various devices for receiving, temporarily placing, conveying, grinding and cleaning a plate-like workpiece on the upper surface of the device base 2 extending in the Y-axis direction. Below, the structure of the grinding apparatus 1 is demonstrated.

図1に示すように、研削装置1は、板状ワークを保持し回転可能な保持手段10と、板状ワークに粗研削を施す粗研削手段4と、粗研削手段4によって粗研削が施された板状ワークに仕上げ研削を施す仕上げ研削手段5と、粗研削手段4をZ軸方向に研削送りする研削送り手段7と、仕上げ研削手段5をZ軸方向に研削送りする第二の研削送り手段8と、を備えている。   As shown in FIG. 1, the grinding apparatus 1 is provided with a holding means 10 that can hold and rotate a plate-like workpiece, a rough grinding means 4 that performs rough grinding on the plate-like workpiece, and a rough grinding means 4 that performs rough grinding. Finish grinding means 5 for performing finish grinding on the plate-shaped workpiece, grinding feed means 7 for grinding and feeding the rough grinding means 4 in the Z-axis direction, and second grinding feed for grinding and feeding the finish grinding means 5 in the Z-axis direction And means 8.

図1に示すように、装置ベース2の上面には、ターンテーブル3が配設され、ターンテーブル3の上面に少なくとも3つの保持手段10が配設されている。ターンテーブル3の中心には、ターンテーブル3を自転させるための回転軸9が配設されており、回転軸9を中心としてターンテーブル3を自転させることができる。ターンテーブル3の自転により、3つの保持手段10を公転させ、板状ワークの着脱が行われる領域である着脱領域Bと、粗研削手段4及び仕上げ研削手段5による研削が行われる領域である研削領域Cとの間を順次移動させることができる。   As shown in FIG. 1, a turntable 3 is disposed on the upper surface of the apparatus base 2, and at least three holding means 10 are disposed on the upper surface of the turntable 3. A rotation shaft 9 for rotating the turntable 3 is disposed at the center of the turntable 3, and the turntable 3 can be rotated about the rotation shaft 9. By rotating the turntable 3, the three holding means 10 are revolved, and an attachment / detachment area B where the plate-like workpiece is attached / detached, and a grinding where the rough grinding means 4 and the finish grinding means 5 perform grinding. The area C can be moved sequentially.

図1に示すように、装置ベース2のY軸方向前部には、加工前の板状ワークを収容するカセット15Aと加工後の板状ワークを収容するカセット15Bとが配設されている。カセット15A及びカセット15Bの近傍には、加工前の板状ワークをカセット15Aから搬出するとともに加工後の板状ワークをカセット15Bへ搬入する搬送ロボット16が配設されている。   As shown in FIG. 1, a cassette 15 </ b> A that houses a plate-shaped workpiece before processing and a cassette 15 </ b> B that stores a plate-shaped workpiece after processing are disposed at the front in the Y-axis direction of the apparatus base 2. In the vicinity of the cassette 15A and the cassette 15B, a transport robot 16 is provided for carrying out the plate-shaped workpiece before processing from the cassette 15A and loading the plate-shaped workpiece after processing into the cassette 15B.

搬送ロボット16の可動領域には、加工前の板状ワークが載置され一定の位置に位置決めされる仮置き手段17と、加工後の板状ワークを洗浄する洗浄手段19とが配設されている。仮置き手段17の近傍には、仮置き手段17に仮置きされた板状ワークを保持手段10に搬入する搬送アーム18Aが配設されている。また、洗浄手段19の近傍には、加工後の板状ワークが保持された保持手段10から洗浄手段19に板状ワークを搬入する搬送アーム18Bが配設されている。   In the movable region of the transfer robot 16, a temporary placement means 17 on which a plate-shaped workpiece before processing is placed and positioned at a fixed position, and a cleaning means 19 for cleaning the plate-shaped workpiece after processing are arranged. Yes. In the vicinity of the temporary placing means 17, a transport arm 18 </ b> A for carrying the plate-like workpiece temporarily placed on the temporary placing means 17 into the holding means 10 is disposed. Further, in the vicinity of the cleaning unit 19, a transfer arm 18 </ b> B that carries the plate-shaped workpiece into the cleaning unit 19 from the holding unit 10 that holds the processed plate-shaped workpiece is disposed.

図2に示すように、保持手段10は、板状ワークWを保持するチャックテーブル100と、チャックテーブル100に連結された回転軸101とを備えている。チャックテーブル100は、板状ワークWを吸引保持する保持部102を有しており、保持部102の表面は、板状ワークWが載置され保持される保持面103となっている。チャックテーブル100及び回転軸101の中央部分には吸引孔104が形成されている。吸引孔104は、回転軸101の下部に連結された吸引源105に連通している。そして、吸引源105から発生する吸引力が、吸引孔104を通じ保持部102に伝達され、保持面103において板状ワークWを吸引保持することができる。   As shown in FIG. 2, the holding means 10 includes a chuck table 100 that holds the plate-like workpiece W, and a rotating shaft 101 that is connected to the chuck table 100. The chuck table 100 has a holding unit 102 that sucks and holds the plate-like workpiece W, and the surface of the holding unit 102 is a holding surface 103 on which the plate-like workpiece W is placed and held. A suction hole 104 is formed in the central portion of the chuck table 100 and the rotating shaft 101. The suction hole 104 communicates with a suction source 105 connected to the lower part of the rotating shaft 101. The suction force generated from the suction source 105 is transmitted to the holding unit 102 through the suction hole 104, and the plate-like workpiece W can be sucked and held on the holding surface 103.

図2に示すように、回転軸103は、ベルト106を介してモータ107に接続されており、モータ107の駆動により、回転軸103を回転させるとともにチャックテーブル100を回転させることができる。   As shown in FIG. 2, the rotation shaft 103 is connected to a motor 107 via a belt 106, and the rotation of the rotation shaft 103 and the chuck table 100 can be rotated by driving the motor 107.

図1に示す研削装置1の装置ベース2のY軸方向後部には、コラム6A及びコラム6Bが並列して配設されており、コラム6Aの前側において第一の研削送り手段7を介して粗研削手段4が配設され、コラム6Bの前側において第二の研削送り手段8を介して仕上げ研削手段5が配設されている。   A column 6A and a column 6B are arranged in parallel at the rear part of the apparatus base 2 of the grinding apparatus 1 shown in FIG. 1 in parallel with each other, and are roughened via the first grinding feed means 7 on the front side of the column 6A. Grinding means 4 is provided, and finish grinding means 5 is provided via a second grinding feed means 8 on the front side of the column 6B.

粗研削手段4は、鉛直方向の軸心を有し回転可能なスピンドル40と、スピンドル40を回転可能に支持するスピンドルハウジング41と、スピンドル40の上端に接続されスピンドル40を回転させるモータ42と、スピンドル40の下端にマウンタ43を介して装着された粗研削ホイール44とから構成され、粗研削ホイール44の下部には環状に固着された粗研削用の砥石45を備えている。粗研削手段4においては、モータ42がスピンドル40を回転させることにより研削ホイール44を同方向に回転させることができる。   The rough grinding means 4 includes a spindle 40 that has a vertical axis and is rotatable, a spindle housing 41 that rotatably supports the spindle 40, a motor 42 that is connected to the upper end of the spindle 40 and rotates the spindle 40, A rough grinding wheel 44 is mounted on the lower end of the spindle 40 via a mounter 43, and a rough grinding wheel 45 fixed in a ring shape is provided at the lower part of the rough grinding wheel 44. In the rough grinding means 4, the grinding wheel 44 can be rotated in the same direction by rotating the spindle 40 with the motor 42.

第一の研削送り手段7は、回動可能なボールネジ70と、ボールネジ70の上端に接続されたサーボモータ71と、ボールネジ70の下端に配設されボールネジ70を回動可能に支持する軸受け部72と、ボールネジ70と平行に配設された一対のガイドレール73と、粗研削手段4をZ軸方向に研削送りする移動基台74とを備えている。移動基台74の一方の面にスピンドルハウジング41が固定され、他方の面の中央部分には、ナット構造が形成されており、当該ナット構造にボールネジ70が螺合している。そして、サーボモータ71の駆動により、ボールネジ70を回動させ、移動基台74をZ軸方向に移動させるとともに粗研削手段4をZ軸方向に昇降させることができる。   The first grinding feed means 7 includes a rotatable ball screw 70, a servo motor 71 connected to the upper end of the ball screw 70, and a bearing 72 that is disposed at the lower end of the ball screw 70 and rotatably supports the ball screw 70. And a pair of guide rails 73 arranged in parallel with the ball screw 70 and a moving base 74 for grinding and feeding the rough grinding means 4 in the Z-axis direction. The spindle housing 41 is fixed to one surface of the moving base 74, and a nut structure is formed at the center of the other surface, and a ball screw 70 is screwed into the nut structure. Then, by driving the servo motor 71, the ball screw 70 can be rotated to move the moving base 74 in the Z-axis direction, and the coarse grinding means 4 can be moved up and down in the Z-axis direction.

仕上げ研削手段5は、鉛直方向の軸心を有し回転可能なスピンドル50と、スピンドル50を回転可能に支持するスピンドルハウジング51と、スピンドル50の上端に接続されスピンドル50を回転させるモータ52と、スピンドル50の下端にマウンタ53を介して装着された仕上げ研削ホイール54とから構成され、仕上げ研削ホイール54の下部には環状に固着された仕上げ研削用の砥石55を備えている。仕上げ研削手段5においては、モータ52がスピンドル50を回転させることにより仕上げ研削ホイール54を同方向に回転させることができる。   The finish grinding means 5 has a vertical spindle 50 that can rotate, a spindle housing 51 that rotatably supports the spindle 50, a motor 52 that is connected to the upper end of the spindle 50 and rotates the spindle 50, A finish grinding wheel 54 is mounted on the lower end of the spindle 50 via a mounter 53, and a finish grinding wheel 55 fixed in an annular shape is provided below the finish grinding wheel 54. In the finish grinding means 5, the finish grinding wheel 54 can be rotated in the same direction when the motor 52 rotates the spindle 50.

第二の研削送り手段8は、回動可能なボールネジ80と、ボールネジ80の上端に接続されたサーボモータ81と、下端にボールネジ80を回動可能に支持する軸受け部82と、
ボールネジ80と平行に配設された一対のガイドレール83と、仕上げ研削手段5をZ軸方向に研削送りする移動基台84とを備えている。移動基台84の一方の面にスピンドルハウジング81が固定され、他方の面の中央部分には、ナット構造が形成されており、当該ナット構造にボールネジ80が螺合している。そして、サーボモータ81の駆動により、ボールネジ80を回動させ、移動基台84を移動させるとともに仕上げ研削手段5をZ軸方向に昇降させることができる。
The second grinding feed means 8 includes a rotatable ball screw 80, a servo motor 81 connected to the upper end of the ball screw 80, a bearing portion 82 that rotatably supports the ball screw 80 at the lower end,
A pair of guide rails 83 disposed in parallel with the ball screw 80 and a moving base 84 for grinding and feeding the finish grinding means 5 in the Z-axis direction are provided. A spindle housing 81 is fixed to one surface of the movable base 84, and a nut structure is formed at the center of the other surface, and a ball screw 80 is screwed into the nut structure. Then, by driving the servo motor 81, the ball screw 80 can be rotated to move the moving base 84, and the finish grinding means 5 can be moved up and down in the Z-axis direction.

図2では、共通の構造を有する粗研削手段4及び仕上げ研削手段5並びに第一の研削送り手段7及び第二の研削手段8を図示しており、第一の研削送り手段7を構成するサーボモータ71及び第二の研削送り手段8を構成するサーボモータ81は、制御手段11に接続されており、粗研削手段4及び仕上げ研削手段5のZ軸方向の位置は、制御手段11によって制御される。また、粗研削用の砥石45に含まれる砥粒と仕上げ研削用の砥石55に含まれる砥粒とは粒径が異なるため、両砥石は消耗の度合いが異なり、加工時間も異なるため、粗研削ホイール44と仕上げ研削ホイール54とでは交換の時期が異なる。そのため、第一の研削送り手段7のサーボモータ71及び第二の研削送り手段8のサーボモータ81には、粗研削ホイール44の交換時期と仕上げ研削ホイール54の交換時期とを同期させるために、制御手段11には、第一の研削送り手段7及び第二の研削送り手段8による粗研削手段4及び仕上げ研削手段5のZ軸方向の研削送り量を制御する機能も有している。   FIG. 2 shows the rough grinding means 4 and the finish grinding means 5 having the common structure, the first grinding feed means 7 and the second grinding means 8, and the servo constituting the first grinding feed means 7. The servo motor 81 that constitutes the motor 71 and the second grinding feed means 8 is connected to the control means 11, and the positions of the rough grinding means 4 and the finish grinding means 5 in the Z-axis direction are controlled by the control means 11. The Further, since the abrasive grains contained in the grinding wheel 45 for rough grinding and the abrasive grains contained in the grinding stone 55 for finish grinding have different particle sizes, both the grinding stones have different degrees of wear and different processing times. The time of replacement differs between the wheel 44 and the finish grinding wheel 54. Therefore, in order to synchronize the replacement timing of the rough grinding wheel 44 and the replacement timing of the finish grinding wheel 54 in the servo motor 71 of the first grinding feed means 7 and the servo motor 81 of the second grinding feed means 8, The control means 11 also has a function of controlling the grinding feed amount in the Z-axis direction of the rough grinding means 4 and the finish grinding means 5 by the first grinding feed means 7 and the second grinding feed means 8.

制御手段11は、第一の研削送り手段7、第二の研削送り手段8の研削送り位置P2に基づき、砥石45、55の消耗量をそれぞれ監視する。この研削送り位置P2は、図示の例では、ボールネジ70、80と移動基台74、84のナット構造との螺合部分である位置基準部20の高さ位置である。   The control means 11 monitors the amount of wear of the grindstones 45 and 55 based on the grinding feed position P2 of the first grinding feed means 7 and the second grinding feed means 8, respectively. In the illustrated example, the grinding feed position P2 is a height position of the position reference portion 20 which is a screwed portion between the ball screws 70 and 80 and the nut structures of the moving bases 74 and 84.

砥石45、55が消耗すると、砥石45、55の下面である研削面45a、55aが上昇するため、これに対応して粗研削手段4及び仕上げ研削手段5の研削送り量を消耗量分だけ大きくする必要がある。一方、研削送り手段7、8にはホイール交換位置P1を指定しておく。そして、砥石45、55の消耗によって研削送り位置P2がホイール交換位置P1に接近していき、研削ホイール交換位置P1に研削送り位置P2が到達した時を粗研削ホイール44及び仕上げ研削ホイールの交換が必要な時期と判断する。かかる判断は、制御手段11に備えた判断部110によって行われる。   When the grindstones 45, 55 are consumed, the grinding surfaces 45a, 55a, which are the lower surfaces of the grindstones 45, 55, rise, and accordingly, the grinding feed amount of the rough grinding means 4 and the finish grinding means 5 is increased by the consumption amount. There is a need to. On the other hand, the wheel exchange position P1 is designated for the grinding feed means 7 and 8. The grinding feed position P2 approaches the wheel exchange position P1 due to the wear of the grindstones 45 and 55, and when the grinding feed position P2 reaches the grinding wheel exchange position P1, the rough grinding wheel 44 and the finish grinding wheel are exchanged. Judgment is necessary. Such a determination is performed by the determination unit 110 provided in the control unit 11.

また、制御手段11には、チャックテーブル100の保持部102に保持される板状ワークWを研削する毎にその研削終了時の研削送り位置P2を記憶する記憶部111と、記憶部111に記憶される複数の研削送り位置P2を基に粗研削ホイール44及び仕上げ研削ホイール54の交換時期を予測する予測部112と、予測部112で予測した粗研削ホイール44の交換時期が図1に示す仕上げ研削ホイール54の交換時期と同一時期となるように予測部112の予測を基に第一の研削送り手段7又は第二の研削送り手段8の研削送り量を算出する算出部113と、を備えている。   The control means 11 stores a storage unit 111 that stores a grinding feed position P2 at the end of the grinding each time the plate-like workpiece W held by the holding unit 102 of the chuck table 100 is ground, and stores it in the storage unit 111. The prediction unit 112 that predicts the replacement time of the rough grinding wheel 44 and the finish grinding wheel 54 based on the plurality of grinding feed positions P2 and the replacement time of the rough grinding wheel 44 predicted by the prediction unit 112 are shown in FIG. A calculation unit 113 that calculates the grinding feed amount of the first grinding feed unit 7 or the second grinding feed unit 8 based on the prediction of the prediction unit 112 so as to coincide with the replacement time of the grinding wheel 54. ing.

図2に示す判断部110は、板状ワークWを粗研削及び仕上げ研削する際に、粗研削手段4及び仕上げ研削手段5の研削送り位置P2を個々に認識し、それぞれの研削送り位置P2がホイール交換位置P1に達するか否かを監視する。一方、記憶部111は、保持部102に保持される板状ワークWを研削加工が終了するごとに、粗研削手段4及び仕上げ研削手段5の研削送り位置P2を記憶する。   The judgment unit 110 shown in FIG. 2 individually recognizes the grinding feed positions P2 of the rough grinding means 4 and the finish grinding means 5 when the plate-like workpiece W is roughly ground and finish ground. It is monitored whether or not the wheel replacement position P1 is reached. On the other hand, the storage unit 111 stores the grinding feed position P2 of the rough grinding unit 4 and the finish grinding unit 5 each time the grinding of the plate-like workpiece W held by the holding unit 102 is completed.

予測部112は、記憶部111に記憶されるデータに基づき、一枚の板状ワークWの研削で生じる砥石の消耗量の平均値を割り出し、板状ワークWの研削枚数との関係で、研削送り位置P2がホイール交換位置P1に到達する時期を予測することができる。   Based on the data stored in the storage unit 111, the prediction unit 112 calculates an average value of the amount of wear of the grindstone that occurs when grinding one plate-like workpiece W, and grinds it in relation to the number of grinding of the plate-like workpiece W. The time when the feed position P2 reaches the wheel exchange position P1 can be predicted.

算出部113は、予測部112の予測結果に基づき、粗研削ホイール44の交換時期と仕上げ研削ホイール54の交換時期とが同一のタイミングとなるのに必要なZ軸方向の研削送り量を算出することができる。   The calculation unit 113 calculates a grinding feed amount in the Z-axis direction that is necessary for the replacement timing of the rough grinding wheel 44 and the replacement timing of the finish grinding wheel 54 to be the same timing based on the prediction result of the prediction unit 112. be able to.

以下においては、まず、研削装置1による研削工程について説明する。
図1に示す搬送ロボット16は、カセット15Aから加工前の板状ワークを取り出し、仮置き手段17に搬送する。仮置き手段17に仮置きされた板状ワークは、搬送アーム18Aにより着脱領域Bに位置するチャックテーブル100の保持面101に載置される。
In the following, first, the grinding process by the grinding apparatus 1 will be described.
The transport robot 16 shown in FIG. 1 takes out a plate-shaped workpiece before processing from the cassette 15 </ b> A and transports it to the temporary placement means 17. The plate-like workpiece temporarily placed on the temporary placing means 17 is placed on the holding surface 101 of the chuck table 100 located in the attachment / detachment region B by the transfer arm 18A.

図2に示すように、チャックテーブル100の保持面101に板状ワークWが載置された後、吸引源105から発生する吸引力が吸引孔104を通じて保持部102に伝達される。   As shown in FIG. 2, after the plate-like workpiece W is placed on the holding surface 101 of the chuck table 100, the suction force generated from the suction source 105 is transmitted to the holding unit 102 through the suction hole 104.

保持部102に伝達された吸引力により、板状ワークWが保持面103において吸引保持される。また、モータ107を駆動させ、ベルト106を介して回転力が回転軸101に伝達される。そして、回転軸101の回転によりチャックテーブル100を矢印A方向に回転させる。   The plate-like workpiece W is sucked and held on the holding surface 103 by the suction force transmitted to the holding unit 102. Further, the motor 107 is driven, and the rotational force is transmitted to the rotary shaft 101 via the belt 106. Then, the chuck table 100 is rotated in the direction of arrow A by the rotation of the rotating shaft 101.

図1及び図2に示すターンテーブル3は、回転軸9の回転により矢印A方向に自転して板状ワークWが保持されたチャックテーブル100を粗研削手段4及び仕上げ研削手段5の下方に順次移動させる。   The turntable 3 shown in FIGS. 1 and 2 sequentially rotates the rotating shaft 9 in the direction of the arrow A and sequentially holds the chuck table 100 holding the plate-like workpiece W below the rough grinding means 4 and the finish grinding means 5. Move.

チャックテーブル100が粗研削手段7の下方に位置づけられると、第一の研削送り手段7を作動させる。サーボモータ71の駆動によりボールネジ70を回動させ、粗研削手段4をZ軸方向に所定の研削送り量で下降させる。粗研削手段4を下降させつつ、図1に示すモータ42を駆動させ、粗研削ホイール44を矢印A方向に回転させる。   When the chuck table 100 is positioned below the rough grinding means 7, the first grinding feed means 7 is operated. The ball screw 70 is rotated by driving the servo motor 71, and the rough grinding means 4 is lowered by a predetermined grinding feed amount in the Z-axis direction. While lowering the coarse grinding means 4, the motor 42 shown in FIG. 1 is driven to rotate the coarse grinding wheel 44 in the direction of arrow A.

粗研削ホイール44が回転中の板状ワークWに接触すると、図2に示す粗研削ホイール44の砥石45が板状ワークWを押圧しながら所定の厚みに至るまで粗研削する。粗研削が終了した後、回転軸9の回転によりターンテーブル3を矢印A方向に自転させ、チャックテーブル3を仕上げ研削手段5の下方に移動させる。そして、粗研削がなされた板状ワークWに対し、仕上げ研削手段5により上記の粗研削手段4と同様の動作で仕上げ研削が施される。板状ワークWが所定の厚みに仕上げられた時点で仕上げ研削が終了する。   When the rough grinding wheel 44 comes into contact with the rotating plate-like workpiece W, the grindstone 45 of the rough grinding wheel 44 shown in FIG. After the rough grinding is completed, the turntable 3 is rotated in the direction of arrow A by the rotation of the rotating shaft 9, and the chuck table 3 is moved below the finish grinding means 5. Then, the finish grinding means 5 performs finish grinding on the plate-like workpiece W subjected to the rough grinding by the same operation as the above rough grinding means 4. When the plate-like workpiece W is finished to a predetermined thickness, finish grinding is finished.

1枚の板状ワークWが仕上げ研削された後、図1に示すターンテーブル3は、矢印A方向に自転し、板状ワークWを保持するチャックテーブル100を着脱領域Bに移動させる。着脱領域Bに移動された後、搬送アーム18Bは、板状ワークWを洗浄手段19に移動させる。そして、洗浄手段19が作動して板状ワークWに付着した研削屑が洗浄される。洗浄された板状ワークWは、搬送ロボット16によってカセット15Bに収容される。   After one plate-like workpiece W is finish-ground, the turntable 3 shown in FIG. 1 rotates in the direction of arrow A, and the chuck table 100 holding the plate-like workpiece W is moved to the attachment / detachment region B. After being moved to the attachment / detachment region B, the transfer arm 18 </ b> B moves the plate-like workpiece W to the cleaning means 19. And the washing | cleaning means 19 act | operates and the grinding | polishing waste adhering to the plate-shaped workpiece W is wash | cleaned. The cleaned plate-like workpiece W is accommodated in the cassette 15B by the transfer robot 16.

次に、板状ワークWを研削する際に、制御手段11によって粗研削ホイール44及び仕上げ研削ホイール54の交換時期を同期させるための制御手順について図3及び図4を参照しながら説明する。なお、研削装置1による板状ワークWの研削前には、図4に示すように、セットアップと称される工程を実施してチャックテーブル100の保持面103と砥石45及び砥石55の研削面とが接触する時の位置基準部20の高さ位置を原点とし、そのZ軸座標値を制御手段11に設定しておく。また、加工前の板状ワークWの厚みも制御手段11に設定しておく。   Next, a control procedure for synchronizing the replacement timing of the rough grinding wheel 44 and the finish grinding wheel 54 by the control means 11 when the plate-like workpiece W is ground will be described with reference to FIGS. Before the grinding of the plate-like workpiece W by the grinding apparatus 1, as shown in FIG. 4, a process called setup is performed, and the holding surface 103 of the chuck table 100, the grinding surfaces of the grindstone 45 and the grindstone 55, The height position of the position reference unit 20 at the time of contact is set as the origin, and its Z-axis coordinate value is set in the control means 11. Further, the thickness of the plate-like workpiece W before processing is also set in the control means 11.

図3に示すように、粗研削手段4の下方に板状ワークWが保持されたチャックテーブル100が位置づけられた後、第一の研削送り手段7を作動させると、ボールネジ70の回動により粗研削手段4がZ軸方向に下降し、粗研削手段4の研削送り位置P2もZ軸方向に移動する。   As shown in FIG. 3, after the chuck table 100 holding the plate-like workpiece W is positioned below the rough grinding means 4, when the first grinding feed means 7 is operated, the ball screw 70 is rotated to rotate roughly. The grinding means 4 descends in the Z-axis direction, and the grinding feed position P2 of the rough grinding means 4 also moves in the Z-axis direction.

粗研削手段4によって板状ワークWを粗研削する際、制御手段11による制御の下で、第一の研削送り手段7によるZ軸方向の研削送りが制御される。研削中は、例えば図示しない高さゲージを用いて板状ワークWの厚さを測定し、板状ワークWが所定の厚さに形成されるまで研削送りを行うことで、砥石45の消耗に対応して研削送り量を調整することができる。   When the plate-like workpiece W is roughly ground by the rough grinding means 4, the grinding feed in the Z-axis direction by the first grinding feed means 7 is controlled under the control of the control means 11. During grinding, for example, the thickness of the plate-like workpiece W is measured using a height gauge (not shown), and grinding feed is performed until the plate-like workpiece W is formed to a predetermined thickness. Correspondingly, the grinding feed amount can be adjusted.

判断部110は、板状ワークWの研削中における粗研削手段4の研削送り位置P2を認識し、板状ワークWが所定の厚さに形成された時に、研削送り位置P2がホイール交換位置P1に到達したか否かを監視する。そして、研削時に研削送り位置P2がホイール交換位置P1に到達しなかった場合は、その研削送り位置P2を記憶部111に記憶させる。その後、他の板状ワークを順次研削し、同様の判断及び記憶を行う。   The determination unit 110 recognizes the grinding feed position P2 of the rough grinding means 4 during grinding of the plate workpiece W, and when the plate workpiece W is formed to a predetermined thickness, the grinding feed position P2 is the wheel exchange position P1. Monitor whether or not When the grinding feed position P2 does not reach the wheel replacement position P1 during grinding, the grinding feed position P2 is stored in the storage unit 111. Thereafter, other plate-like workpieces are sequentially ground, and the same determination and storage are performed.

予測部112では、記憶部111に順次記憶されていく研削送り位置P2のデータに基づき、粗研削ホイール44の交換時期を予測する。具体的には、例えば記憶部111に記憶された複数のデータから1枚の板状ワークWの研削時に生じる砥石45の消耗量の平均値を求め、研削送り位置P2とホイール交換位置P1との間の距離をこの平均値で割ることにより、研削送り位置P2がホイール交換位置P1に達するまでの板状ワークWの研削枚数を求める。例えば、図4に示すように、1枚目の板状ワーク研削終了時の砥石45の厚さがT1でその時の研削送り位置がP2、2枚目の板状ワーク研削終了時の砥石45の厚さがT2でその時の研削送り位置がP2’、3枚目の板状ワーク研削終了時の砥石45の厚さがT3でその時の研削送り位置がP2’’=P1である場合は、研削送り位置P2がホイール交換位置P1に達するまでの板状ワークWの研削枚数が3枚であり、こうして求めた研削枚数だけ研削を行った時点を、研削ホイール44の交換時期とする。   The prediction unit 112 predicts the replacement time of the rough grinding wheel 44 based on the data of the grinding feed position P2 sequentially stored in the storage unit 111. Specifically, for example, an average value of the amount of wear of the grindstone 45 generated when grinding one plate-like workpiece W is obtained from a plurality of data stored in the storage unit 111, and the grinding feed position P2 and the wheel exchange position P1 are determined. By dividing the distance between them by this average value, the number of ground workpieces W until the grinding feed position P2 reaches the wheel replacement position P1 is obtained. For example, as shown in FIG. 4, the thickness of the grindstone 45 at the end of the first plate-like workpiece grinding is T1, the grinding feed position at that time is P2, and the grindstone 45 at the end of the second plate-like workpiece grinding of the grindstone 45 If the thickness is T2 and the grinding feed position at that time is P2 ′, the thickness of the grindstone 45 at the end of the third plate-like workpiece grinding is T3 and the grinding feed position at that time is P2 ″ = P1. The number of grinding of the plate-like workpiece W until the feed position P2 reaches the wheel exchange position P1 is 3, and the time when grinding is performed for the number of grinding obtained in this way is the time for exchanging the grinding wheel 44.

一方、粗研削手段4の粗研削と同時に、仕上げ研削手段5は、粗研削の施された板状ワークWの仕上げ研削も同時に行うため、制御手段11による制御の下で、第二の研削送り手段8による仕上げ研削手段5のZ軸方向の研削送りが行われる。そして、判断部110は、板状ワークWの研削中における仕上げ研削手段5の研削送り位置P2を認識し、図示しない高さゲージ等によって板状ワークWが所定の厚さに形成されたと判断された時に、研削送り位置P2がホイール交換位置P1に到達したか否かを監視する。そして、研削時に研削送り位置P2がホイール交換位置P1に到達しなかった場合は、その研削送り位置P2を記憶部111に記憶させる。その後、他の板状ワークを順次研削し、同様の判断及び記憶を行う。   On the other hand, the finish grinding means 5 simultaneously performs the finish grinding of the plate-like workpiece W subjected to the rough grinding simultaneously with the rough grinding of the rough grinding means 4, so that the second grinding feed is performed under the control of the control means 11. The grinding feed in the Z-axis direction of the finish grinding means 5 by means 8 is performed. Then, the determination unit 110 recognizes the grinding feed position P2 of the finish grinding means 5 during grinding of the plate-like workpiece W, and determines that the plate-like workpiece W is formed to a predetermined thickness by a height gauge or the like (not shown). It is monitored whether or not the grinding feed position P2 has reached the wheel exchange position P1. When the grinding feed position P2 does not reach the wheel replacement position P1 during grinding, the grinding feed position P2 is stored in the storage unit 111. Thereafter, other plate-like workpieces are sequentially ground, and the same determination and storage are performed.

予測部112では、記憶部111に記憶されたデータに基づき仕上げ研削ホイール54の交換時期を予測する。具体的には、粗研削時と同様に、例えば記憶部111に記憶された複数の研削送り位置のデータから1枚の板状ワークWの研削時に生じる砥石55の消耗量の平均値を求め、研削送り位置P2とホイール交換位置P1との間の距離をこの平均値で割ることにより、研削送り位置P2がホイール交換位置P1に達するまでの板状ワークWの研削枚数を求める。そして、こうして求めた研削枚数だけ研削を行った時点を、研削ホイール54の交換時期とすることができる。   The prediction unit 112 predicts the replacement time of the finish grinding wheel 54 based on the data stored in the storage unit 111. Specifically, as in the case of rough grinding, for example, an average value of the amount of wear of the grindstone 55 generated when grinding one plate-like workpiece W is obtained from data of a plurality of grinding feed positions stored in the storage unit 111, for example. By dividing the distance between the grinding feed position P2 and the wheel exchange position P1 by this average value, the number of sheets of the plate-like workpiece W to be ground until the grinding feed position P2 reaches the wheel exchange position P1 is obtained. Then, the time when the grinding is performed for the number of grindings thus obtained can be set as the replacement time of the grinding wheel 54.

算出部113は、予測部112によって予測された粗研削ホイール44及び仕上げ研削ホイール54の交換時期を同期させるために、粗研削手段4及び仕上げ研削手段5のZ軸方向の研削送り量を算出する。例えば、予測部112によって、粗研削ホイール44の交換時期が10枚の板状ワークWを継続して粗研削した時点と予測されたのに対し、仕上げ研削ホイール54の交換時期が20枚の板状ワークWを継続して仕上げ研削した時点と予測された場合、そのまま継続して研削を続行すると、粗研削ホイール44の方が交換回数が2倍になる。一方、粗研削ホイール44の交換時に仕上げ研削ホイール54も交換すると、あまり消耗していない仕上げ粗研削ホイール54を廃棄することになり、不経済である。そこで、粗研削手段4のZ軸方向の研削送り量を減らすことにより、板状ワークWを1枚粗研削するごとの砥石45の消耗量を減らす。   The calculation unit 113 calculates the grinding feed amount in the Z-axis direction of the rough grinding unit 4 and the finish grinding unit 5 in order to synchronize the replacement timing of the rough grinding wheel 44 and the finish grinding wheel 54 predicted by the prediction unit 112. . For example, while the prediction unit 112 predicted that the rough grinding wheel 44 was replaced at the time when ten plate-like workpieces W were continuously rough ground, the finish grinding wheel 54 was replaced at the time of 20 sheets. When it is predicted that the final workpiece W has been subjected to finish grinding, if the grinding is continued as it is, the rough grinding wheel 44 doubles the number of replacements. On the other hand, if the finish grinding wheel 54 is also replaced when the rough grinding wheel 44 is replaced, the finish rough grinding wheel 54 that is not very worn is discarded, which is uneconomical. Therefore, by reducing the grinding feed amount of the rough grinding means 4 in the Z-axis direction, the consumption amount of the grindstone 45 for each rough grinding of the plate-like workpiece W is reduced.

具体的には、算出部113は、例えば、粗研削ホイール44の交換時期が15枚の板状ワークWを継続して研削した時点となるように、粗研削の研削送り量を5割減らす。一方、仕上げ研削ホイール54の交換時期も15枚の板状ワークWを継続して研削した時点となるように、仕上げ研削の研削送り量を5割増やす。すなわち、粗研削ホイール44による粗研削の研削量を減らし、その分、仕上げ研削ホイール54による仕上げ研削の研削量を増やす。   Specifically, for example, the calculating unit 113 reduces the grinding feed amount of rough grinding by 50% so that the replacement time of the rough grinding wheel 44 is the time when 15 plate-like workpieces W are continuously ground. On the other hand, the grinding feed amount of finish grinding is increased by 50% so that the finish grinding wheel 54 is replaced at the time when the 15 plate-like workpieces W are continuously ground. That is, the amount of rough grinding by the rough grinding wheel 44 is reduced, and the amount of finish grinding by the finish grinding wheel 54 is increased accordingly.

制御手段11では、算出部113の算出結果に基づき、第一の研削送り手段7及び第二の研削送り手段8を制御し、それぞれの研削送り量を制御する。このような制御により、粗研削ホイール44の交換時期と仕上げ研削ホイール54の交換時期とが同期する。そして、両ホイールの交換時期が同期することで、砥石45及び砥石55の研削面を整えて研削性能を改善させるドレッシングと、砥石45及び砥石55の研削面とチャックテーブル100の保持面103とが接触するときの各研削手段の原点位置を検出するセットアップと、研削装置1の精度を維持させるためのウォーミングアップとを同時に行わせることができるため、作業時間の短縮が可能となる。   The control unit 11 controls the first grinding feed unit 7 and the second grinding feed unit 8 based on the calculation result of the calculation unit 113 to control the respective grinding feed amounts. By such control, the replacement time of the rough grinding wheel 44 and the replacement time of the finish grinding wheel 54 are synchronized. Then, by synchronizing the replacement times of the two wheels, the dressing that prepares the grinding surfaces of the grindstone 45 and the grindstone 55 to improve the grinding performance, the grinding surface of the grindstone 45 and the grindstone 55, and the holding surface 103 of the chuck table 100 are provided. Since the setup for detecting the origin position of each grinding means at the time of contact and the warm-up for maintaining the accuracy of the grinding apparatus 1 can be performed simultaneously, the working time can be shortened.

なお、粗研削ホイール44の交換時期と仕上げ研削ホイール54の交換時期とが完全に合致しなくても、例えば粗研削ホイールを3回交換するごとに仕上げ研削ホイールを1回交換するなど、何回かに1回のタイミングで交換時期が同期するようにしてもよい。   Even if the replacement time of the rough grinding wheel 44 and the replacement time of the finish grinding wheel 54 do not completely match, for example, every time the rough grinding wheel is replaced three times, the finish grinding wheel is replaced once. The replacement time may be synchronized at a single timing.

また、上記実施形態では、粗研削手段と仕上げ研削手段とを有する研削装置を例に挙げ手説明したが、研削手段は3つ以上ある場合もあり、また、同一の機能を有する研削手段を複数備えている場合もある。   In the above embodiment, a grinding apparatus having rough grinding means and finish grinding means has been described as an example, but there may be three or more grinding means, and a plurality of grinding means having the same function may be provided. There may be.

1:研削装置
2:装置ベース
3:ターンテーブル
4:粗研削手段 40:スピンドル 41:スピンドルハウジング
42:モータ 43:マウント 44:粗研削ホイール 45:砥石
5:仕上げ研削手段 50:スピンドル 51:スピンドルハウジング 52:モータ 53:マウント 54:仕上げ研削ホイール 55:砥石
6A,6B:コラム
7:第一の研削送り手段 70:ボールネジ 71:サーボモータ 72:軸受け部
73:ガイドレール 74:移動基台
8:第二の研削送り手段 80:ボールネジ 81:サーボモータ 82:軸受け部
83:ガイドレール 84:移動基台
9:回転軸
10:保持手段 100:チャックテーブル 101:保持面 102:保持部
103:回転軸 104:吸引孔 105:吸引源 106:ベルト 107:モータ
11:制御手段 110:判断部 111:記憶部 112:予測部 113:算出部
15A,15B:カセット
16:搬送ロボット
17:仮置き手段
18A:搬送アーム 18A 搬送アーム
19:洗浄手段
20:位置検出器
1: Grinding device 2: Device base 3: Turntable 4: Coarse grinding means 40: Spindle 41: Spindle housing 42: Motor 43: Mount 44: Coarse grinding wheel 45: Grinding wheel
5: Finish grinding means 50: Spindle 51: Spindle housing 52: Motor 53: Mount 54: Finish grinding wheel 55: Grinding wheel 6A, 6B: Column 7: First grinding feed means 70: Ball screw 71: Servo motor 72: Bearing part 73: Guide rail 74: Moving base
8: Second grinding feed means 80: Ball screw 81: Servo motor 82: Bearing portion 83: Guide rail 84: Moving base 9: Rotating shaft 10: Holding means 100: Chuck table 101: Holding surface 102: Holding portion 103: Rotating shaft 104: Suction hole 105: Suction source 106: Belt 107: Motor 11: Control unit 110: Determination unit 111: Storage unit 112: Prediction unit 113: Calculation unit 15A, 15B: Cassette 16: Transport robot 17: Temporary placement unit 18A: Transfer arm 18A Transfer arm 19: Cleaning means 20: Position detector

Claims (1)

被加工物を保持面で保持し回転可能な保持手段と、該保持手段に保持された被加工物を研削する研削砥石が環状に配列された研削ホイールを備える研削手段と、該研削手段を該保持手段の該保持面に垂直な方向に研削送りして該保持面に接近させ、該研削砥石を該保持手段に保持された該被加工物に接触させ該被加工物の厚みを減じさせる研削送り手段と、該保持手段が複数配設され該保持手段を公転させる自転可能なターンテーブルとを備え、該ターンテーブルに配設される少なくとも3つの該保持手段のうち、少なくとも2つの該保持手段に保持されるそれぞれの被加工物について同時に研削加工を可能にする少なくとも2つの研削手段を備えるとともに、該2つの研削手段をそれぞれ研削送りする2つの研削送り手段を備える研削装置であって、
該研削砥石による被加工物の研削により、該保持手段に保持される被加工物の厚みを減じさせるとともに、該研削砥石の消耗量を個々の研削手段を研削送りする個々の研削送り手段の研削送り位置に基づき個々に監視し、該研削送り手段に指定した研削ホイール交換位置に該研削送り位置が到達した時を研削ホイールの交換が必要な時期と判断する判断部と、
該保持面に保持される被加工物を研削加工する毎に研削終了時の研削送り位置を記憶する記憶部と、
該記憶部に記憶される複数の該研削送り位置を基に該研削ホイールの交換時期を予測する予測部と、
該予測部で予測した個々の研削手段に取り付けられたそれぞれの研削ホイールの交換時期が同一時期となるよう該予測部の予測を基に該研削送り手段の研削送り量を算出する算出部と、
該算出部による算出結果に基づき該2つの研削送り手段を制御してそれぞれの研削送り量を制御する制御手段と、
を備える研削装置。
A holding means capable of holding and rotating a workpiece by a holding surface, a grinding means comprising a grinding wheel in which grinding wheels for grinding the workpiece held by the holding means are arranged in an annular shape, and the grinding means Grinding to feed the grinding wheel in a direction perpendicular to the holding surface of the holding means to approach the holding surface and bring the grinding wheel into contact with the workpiece held by the holding means to reduce the thickness of the workpiece A plurality of holding means, and a turntable capable of revolving, wherein the holding means is revolved, and at least two of the holding means provided on the turntable. with the same time comprises at least two grinding means to allow for grinding for each workpiece held in a grinding apparatus comprising two grinding feed means for each grinding feed the two grinding means There,
Grinding of the workpiece by the grinding wheel reduces the thickness of the workpiece held by the holding means, and grinds the amount of consumption of the grinding wheel by the individual grinding feed means for grinding and feeding the individual grinding means. A determination unit that individually monitors based on the feed position and determines when the grinding wheel needs to be replaced when the grinding feed position reaches the grinding wheel exchange position designated in the grinding feed means;
A storage unit for storing a grinding feed position at the end of grinding each time the workpiece held on the holding surface is ground;
A prediction unit for predicting the replacement time of the grinding wheel based on the plurality of grinding feed positions stored in the storage unit;
A calculation unit that calculates the grinding feed amount of the grinding feed unit based on the prediction of the prediction unit so that the replacement time of each grinding wheel attached to each grinding unit predicted by the prediction unit is the same time;
Control means for controlling the two grinding feed units based on the calculation result by the calculation unit to control the respective grinding feed amounts;
A grinding apparatus comprising:
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