TW201008661A - Glue dispensing method and glue dispensing machine with tolerance correction function - Google Patents

Glue dispensing method and glue dispensing machine with tolerance correction function Download PDF

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Publication number
TW201008661A
TW201008661A TW97132718A TW97132718A TW201008661A TW 201008661 A TW201008661 A TW 201008661A TW 97132718 A TW97132718 A TW 97132718A TW 97132718 A TW97132718 A TW 97132718A TW 201008661 A TW201008661 A TW 201008661A
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Taiwan
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dispensing
fixture
center
glue
unit
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TW97132718A
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Chinese (zh)
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TWI367787B (en
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Jin-De Fang
Da-Ren Wang
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Evest Corp
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Abstract

A glue dispensing method with tolerance correction function comprises the steps of: a step (A), acquiring a tolerance distance, in a X-Y plane, of a rotation center of a jig and a center of an article to be dispensed with glue which is clamped by the jig; a step (B), moving a glue dispensing gun to a corrected position for dispensing glue; a step (C), rotating the article to be dispensed with glue in the X-Y plane by the jig, the glue dispensing gun being rotated from the corrected position about the original position for dispensing glue with a radius which is the tolerance distance on the X-Y plane and synchronizing with rotation of the jig while dispensing glue.

Description

201008661 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種點膠方法以及點膠機,特別是指 一種具有誤差校正功能的點膠方法以及可執行該點膠方法 的點膠機。 【先前技術】 圖1為台灣早期公開號200808459號的一種點膠機組i ,包含一治具11以及一位於治具丨丨上方的點膠搶丨2,點 β 膠搶12具有一搶嘴121,該點膠機組丨是用以對一手機鏡 頭13進行點膠。 手機鏡頭13包括一鏡頭外筒131以及一嵌設在鏡頭外 筒131内的鏡片132,進行點膠時,手機鏡頭13是夾持在 治具11上,治具11會帶動手機鏡頭13轉動,使點膠搶12 沿著鏡片141外緣與鏡頭外筒131的内壁之間進行點膠。 如圖2所示,進行點膠時,理想狀況是手機鏡頭13的 中心130 (圖中三角形頂角處)與治具u的旋轉中心ιι〇 ( © 圖中央的小圓圓心)重合,點膠搶12的槍嘴121才能完全 沿著鏡片132外緣進行點膠。 近年來,由於手機鏡頭13的尺寸有越來越小的趨勢, 在加工精確度的要求上也越來越高,如圖3所示,當手機 鏡頭13夾持在治具11上,而手機鏡頭13的中心13〇與治 具11的中心110不相重合而有誤差距離產生時即使誤差 量不大,由於手機鏡頭13的尺寸較小,在治具Η帶動手機 鏡頭13旋轉而進行點膠的過程中,也會造成點膠搶I]的 201008661 槍嘴121時而移到鏡頭外筒13ι外,時而移到鏡片132上 ’而使黏膠無法確實點在鏡片Π2的周緣。 【發明内容】 因此’本發明之目的,即在提供一種在點膠過程中可 隨時進行誤差校正的點膠方法以及執行該點膠方法的點膠 機。 於是,本發明具有誤差校正功能的點膠方法包含以下 步驟: 步驟(A ):取得一治具之旋轉中心以及夾持於該治具 之一待點膠件的中心在χ_γ平面的誤差距離。 步驟(Β):使一點膠搶位移至一校正後點膠位置。 步驟(C ):使該治具帶動該待點膠件於該χγ平面旋 轉,且該點膠槍由該校正後點膠位置以一原始點膠位置為 中k、該誤差距離為半徑與該治具之旋轉同步於該χ γ平 面上位移並且點膠。 本發明具有誤差校正功能的點膠機用以對一待點膠件 點膠,該待點膠件具有一中心,該點膠機包含一機台一 治具、一影像辨識模組、一點膠搶以及一控制模組。 該治具設置於該機台並具有一旋轉中心,該治具用以 夹持該待點膠件並受驅動該待點料旋#。該影像辨識模 組用以取得該治具的旋轉中心與該待點膠件之中心於χ γ 平面上的誤差距離。該點膠搶設置於該機台位於該治具上 方並可受獎動相對於該治具位移並點膠。該控制模組用以 控制該點膠搶之位移,使該點膠搶於該治具帶動該待點膠 201008661 件旋轉時以一原始點膠位置為中心、以該誤差距離為半徑 於該χ-γ平面上與該治具同步旋轉。 本發明透過取得治具的旋轉中心與待點膠件的中心的 誤差距離之後’再利用該誤差距離計算治具每轉一個單位 角度點膠槍的才父正量,實際上就是讓點膝槍以該誤差距 賴著待點膠件的中心繞治具旋轉中心的旋轉同步位移, 便可解決點膠誤差的問題。 【實施方式】 ® 冑關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之一個較佳實施例的詳細說明中將可 清楚的呈現。 參閱圖4〜圖8,本發明具有誤差校正功能的點膠機2 的一個較佳實施例包含一機台21、設置在機台21上的二組 點膠機組22以及一控制模組2〇,由於兩組點膠機組的 L構相同’在以下的說明當中,僅以其中—組點膠機組Μ 與該控制模組20的配合做介紹。 ❹ 每一組點膠機組22包括設置在機台21上的二個治具 23、二組分別設置在每一治具23與機台21之間的驅動機 構25、一組移動平台模組24以及一支點膠搶27、一組影 , 像辨識模組26,且點膠搶27具有一點膠針頭271。 治具23用以夾持一待點膠件4並且具有一旋轉中心 231,在本實施例中,待點膠件4為手機鏡頭,其包括一鎳 頭外筒41以及嵌設在鏡頭外筒41内的鏡片42,且待點繆 件4更包括一中心40,在本實施例中,所指的中心4〇即為 7 201008661 鏡頭外筒41的軸心。 驅動機構25係用以驅動治具23繞旋轉中心231轉動 ,藉此帶動待點膠件4旋轉,並且在待點膠件4旋轉的過 程中,由點膠搶27對待點膠件4進行點膠,在本實施例中 ,驅動機構25為馬達。 在本實施例中,移動平台模組24包括一可受驅動沿Y 轴位移的Y轴平台242、一設置在Y轴平台242並可受驅 動沿X轴位移的X轴平台241,以及一設置在X軸平台 241並且可受驅動沿Z軸位移的Z轴平台243,在本實施例 中,移動平台模組24的三轴平台241、242、243都是透過 馬達驅動滾珠導螺桿、再由滾珠導螺桿配合滑塊以及滑軌 帶動平台241、242、243位移的方式。 影像辨識模組26包括一取像單元261以及一辨識軟體 262,在本實施例中,取像單元261為一台CCD攝影機,辨 識軟體262則安裝在一電腦主機(圖未示)。如圖8所示,取 像單元261設置在X轴平台241,點膠搶27設置在Z軸平 台243上,並且可受移動平台模組24帶動沿X轴、Y軸或 Z轴位移,且透過驅動X轴平台241在Y轴平台242上位 移,可使取像單元261或點膠搶27對應到治具23的上方 〇 控制模組20包括一控制單元201及一計算單元202, 本實施例中,控制模組20為一轴控卡,控制單元201為該 軸控卡中的一轴控1C,用以控制驅動治具23旋轉的驅動機 構以及控制驅動移動平台模組24之各平台241、242、243 201008661 • 位移的馬達,計算單元202為燒錄在控制模組2G的一微控 制器(Microcontr〇】Ier Unh,縮寫為Mcu)内的計算程^ ’實際上’軸控卡中也可以只有控制單元2(n,而將計算單 元202另外燒錄在電腦主機的一微處理器中。 參閱圖10,本發明具有誤差校正功能的點谬方法的較 #實施例係利用前述的點朦機執行,該方法包含以下步驟 步驟5!:取得治具23之旋轉中心231以及爽持於該户 G 具23之待點膠件4的中心40的誤差距離。請配合參閱圖7 圖8 ® 1G、圖u ’進行點膠時,將待點膠件*夹置在 …具23上,並且驅動χ軸平台241位移,使取像單元π! 位移至待點膠件4的正上方,利用取像單元261取得治具 23與待點膠件4的俯視影像(即在χ_γ平面上 、 接著,將該影像傳輸至辨識軟體262,由辨識軟艘262測出 影像中治具23的旋轉中心231與待點膠件4的中心4〇之 間的誤差距離D。 0 步驟52 :使點膠搶27位移至-校正後點膠位置。配人 參閱圖7、圖9、圖m,由於理論上,待點膠件4的 +心40應與治具23的旋轉中心231重合而點膠搶27是 '被移到-原始點膠位置A (如圖U中標示A處)並且開始 進行點膠,但由於待點膠件4的中心4〇與治具Η的旋轉 中〜231產生誤差的關係,因此,必須校正點膠搶η移至 一校正後點膠位置’如圆u中點膠針頭271所示的位置, 方可正確地進行點膠。 201008661 因此,在步驟51中辨識軟體262取得的誤差距離d, 係傳輸至控制模組20的計算單元2〇2中,以供計算單元 202依據下列公式計算出一 χ轴校正量及一 丫轴校正量疋 dx -办一 cos(y41 + N) sin(^l + ^) 8Ϊη(^1 + ΛΓ)Τ〇Λ:-£^' sin(^l + 7V)J[〇^-cy cy201008661 IX. Description of the Invention: [Technical Field] The present invention relates to a dispensing method and a dispensing machine, and more particularly to a dispensing method with an error correction function and a dispensing machine capable of performing the dispensing method . [Prior Art] Fig. 1 is a dispensing unit i of Taiwan Early Publication No. 200608459, which comprises a jig 11 and a dispensing robbing 2 located above the jig, and the point β colloid 12 has a robbing 121 The dispensing unit is used to dispense a lens 13 of a mobile phone. The lens of the mobile phone 13 includes a lens outer cylinder 131 and a lens 132 embedded in the outer lens casing 131. When dispensing, the mobile phone lens 13 is clamped on the jig 11, and the fixture 11 drives the mobile phone lens 13 to rotate. The dispensing squeegee 12 is dispensed between the outer edge of the lens 141 and the inner wall of the lens outer cylinder 131. As shown in Fig. 2, when dispensing, the ideal condition is that the center 130 of the mobile phone lens 13 (at the top corner of the triangle in the figure) coincides with the rotation center of the jig u (the center of the small circle in the center of the figure), and dispenses. The muzzle 121 of the grab 12 can be dispensed completely along the outer edge of the lens 132. In recent years, as the size of the mobile phone lens 13 is getting smaller and smaller, the processing accuracy is also getting higher and higher, as shown in FIG. 3, when the mobile phone lens 13 is clamped on the jig 11, and the mobile phone The center 13 of the lens 13 does not coincide with the center 110 of the jig 11 and the error amount is small when the error distance is generated. Since the size of the lens 13 of the mobile phone is small, the lens of the mobile phone 13 is rotated to perform dispensing. In the process, it will also cause the 201008661 nozzle of the rubber to grab the I] and move to the lens outer tube 13ι, and then move to the lens 132', so that the glue can not be exactly on the periphery of the lens Π2. SUMMARY OF THE INVENTION Therefore, it is an object of the present invention to provide a dispensing method which can perform error correction at any time during dispensing and a dispenser which performs the dispensing method. Therefore, the dispensing method with error correction function of the present invention comprises the following steps: Step (A): obtaining the rotation center of a jig and the error distance of the center of the glue to be glued on the χ_γ plane. Step (Β): Displace a bit of glue to a corrected dispensing position. Step (C): causing the fixture to rotate the to-be-applied component in the χγ plane, and the dispensing gun has the original dispensing position as a medium k, the error distance is a radius The rotation of the jig is displaced in parallel with the γ γ plane and dispensed. The dispenser with error correction function is used for dispensing a glued component, the glued component has a center, and the dispenser comprises a machine, a fixture, an image recognition module, and a point Glue grab and a control module. The jig is disposed on the machine and has a center of rotation for clamping the glue to be dispensed and being driven by the tow. The image recognition module is configured to obtain an error distance between a center of rotation of the fixture and a center of the component to be glued on a γ γ plane. The dispensing device is disposed on the machine table above the jig and can be displaced and dispensed relative to the jig. The control module is configured to control the displacement of the dispensing glue, so that the dispensing glue robs the fixture to drive the glue to be dispensed 201008661, and the original dispensing position is centered, and the error distance is the radius. - The gamma plane rotates synchronously with the fixture. After obtaining the error distance between the center of rotation of the jig and the center of the glue to be glued, the invention uses the error distance to calculate the positive amount of the glue gun per unit angle of the jig, which is actually a knee shot. With the error distance, the problem of dispensing error can be solved by the synchronous displacement of the center of the glue to be rotated around the center of the fixture. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention. Referring to Figures 4 to 8, a preferred embodiment of the dispenser 2 having an error correction function of the present invention comprises a machine table 21, two sets of dispensing units 22 disposed on the machine table 21, and a control module 2 Since the L-structures of the two sets of dispensing units are the same, 'in the following description, only the combination of the------------------------------------ ❹ Each set of dispensing units 22 includes two jigs 23 disposed on the machine table 21, two sets of driving mechanisms 25 respectively disposed between each jig 23 and the machine table 21, and a set of mobile platform modules 24 And a glue grab 27, a set of shadows, like the identification module 26, and the dispensing grab 27 has a little glue needle 271. The jig 23 is used to hold a dispensing member 4 and has a center of rotation 231. In this embodiment, the dispensing member 4 is a mobile phone lens, which includes a nickel outer tube 41 and a lens barrel. The lens 42 in the 41, and the to-be-obtained member 4 further includes a center 40. In the present embodiment, the center 4〇 is the axis of the 7 201008661 lens outer cylinder 41. The driving mechanism 25 is used to drive the jig 23 to rotate about the rotation center 231, thereby driving the glue to be dispensed 4 to rotate, and in the process of rotating the glue member 4, the dispensing member 4 is treated by dispensing. In the present embodiment, the drive mechanism 25 is a motor. In the present embodiment, the mobile platform module 24 includes a Y-axis platform 242 that can be driven to move along the Y-axis, an X-axis platform 241 that is disposed on the Y-axis platform 242 and can be displaced along the X-axis, and a setting. In the X-axis platform 241 and can be driven by the Z-axis platform 243 displaced along the Z-axis, in the present embodiment, the three-axis platforms 241, 242, 243 of the mobile platform module 24 are driven by the motor to drive the ball lead screw, and then The ball lead screw cooperates with the slider and the manner in which the slide rails move the platforms 241, 242, and 243. The image recognition module 26 includes an image capturing unit 261 and an identification software 262. In the embodiment, the image capturing unit 261 is a CCD camera, and the recognition software 262 is mounted on a computer host (not shown). As shown in FIG. 8, the image capturing unit 261 is disposed on the X-axis platform 241, and the dispensing block 27 is disposed on the Z-axis platform 243, and can be displaced along the X-axis, the Y-axis or the Z-axis by the moving platform module 24, and By displacing the X-axis platform 241 on the Y-axis platform 242, the image capturing unit 261 or the dispensing block 27 can be corresponding to the upper side of the jig 23. The control module 20 includes a control unit 201 and a computing unit 202. In the example, the control module 20 is a shaft control card, and the control unit 201 is a shaft control 1C of the axis control card, and is used for controlling the driving mechanism for driving the rotation of the jig 23 and controlling each platform of the mobile platform module 24 241, 242, 243 201008661 • Displacement motor, calculation unit 202 is a calculation program in a microcontroller (Microcontr〇) Ier Unh (abbreviated as Mcu) programmed in the control module 2G ^ 'actually' axis control card There may be only the control unit 2 (n, and the computing unit 202 is additionally burned in a microprocessor of the computer host. Referring to FIG. 10, the embodiment of the point method of the present invention having the error correction function utilizes the foregoing. The point is executed, the method includes the following steps: Step 5 !: Obtain the error distance of the rotation center 231 of the jig 23 and the center 40 of the to-be-adhesive member 4 of the household G. Please refer to Fig. 7 Fig. 8 ® 1G, Fig. u' for dispensing. The component to be dispensed is placed on the tool 23, and the axis platform 241 is driven to be displaced, so that the image capturing unit π! is displaced directly above the component to be dispensed 4, and the fixture 23 is used to obtain the fixture 23 and The top view image of the dispensing member 4 (i.e., on the χ γ plane, then the image is transmitted to the recognition software 262, and the center of rotation 231 of the jig 23 and the center of the component to be dispensed 4 are detected by the identification soft boat 262. The error distance between 〇 is D. 0 Step 52: Displace the dispensing 27 to the position after the correction. Refer to Figure 7, Figure 9, Figure m, because theoretically, the + heart of the adhesive 4 40 should coincide with the center of rotation 231 of the jig 23 and the glue grab 27 is 'moved to the original dispensing position A (as indicated by A in Figure U) and the dispensing begins, but due to the dispensing of the glue 4 There is an error relationship between the center 4〇 and the rotation of the fixture 〜231. Therefore, it is necessary to correct the dispensing η to move to a corrected dispensing position 'such as the circle u point The position shown by the needle 271 can be correctly dispensed. 201008661 Therefore, the error distance d obtained by the recognition software 262 in step 51 is transmitted to the calculation unit 2〇2 of the control module 20 for the calculation unit. 202 calculates an axis correction amount and an axis correction amount 疋dx according to the following formula - do one cos(y41 + N) sin(^l + ^) 8Ϊη(^1 + ΛΓ)Τ〇Λ:-£^' Sin(^l + 7V)J[〇^-cy cy

其中,[CX,cy]為治具23的旋轉中心231座標,[〇x〇y] 為待點谬件4的中心40座標,A1為治具23尚未旋轉單位 角度之前的角度值,N則為單位角度,前兩者是透過辨識軟 體262由影像取得,後兩者則是透過控制單元2〇1取得, 且假設原始點膠位置A的座標為[pxpy],而計算所得的 [dx,dy]即為點膠搶27由於誤差距離D的產生而所需被校正 的X轴校正量與Y轴校正量,且須注意的是,在點膠搶27 一開始被驅動移到校正後點膠位置的該次計算中,由於此 時治具23尚未開始轉動,因此,上示公式中的單位角度N 值係為0。 因此,當取像單元261取得治具23與待點膠件4的影 像後,控制單元201即透過馬達驅動χ轴平台241移開取❹ 像單元261,同時依據X軸校正量與γ轴校正量,使點膠 搶27移到校正後點膠位置(即[pX+dx,py+dy]),即為可正 確進行點膠的位置。 步驟53 :使治具23帶動待點膠件4於X-Y平面旋轉 ,且點膠搶27由校正後點膠位置以原始點膠中心a為中心 、誤差距離D為半徑與治具23之旋轉同步於X-Y平面上位 移並且點膠。配合參閱圖7與圖U,當點膠搶27被移至校 10 201008661 二膠:,治具23開始帶動待點膠件4旋 :;声2= 一個單位角度(此處所指的單位角度有可能 位角Λ 端視設定而訂),計算軟體2G2即依據單Where [CX, cy] is the coordinates of the center of rotation 231 of the jig 23, [〇x〇y] is the coordinate of the center 40 of the element 4 to be clicked, and A1 is the angle value before the fixture 23 has not rotated the unit angle, N For the unit angle, the first two are obtained from the image through the recognition software 262, and the latter two are obtained through the control unit 2〇1, and the coordinates of the original dispensing position A are assumed to be [pxpy], and the calculated [dx, Dy] is the X-axis correction amount and the Y-axis correction amount that need to be corrected due to the generation of the error distance D, and it should be noted that after the dispensing 27 is driven to the corrected point In this calculation of the glue position, since the jig 23 has not started to rotate at this time, the unit angle N value in the above formula is 0. Therefore, after the image capturing unit 261 obtains the image of the jig 23 and the component to be dispensed 4, the control unit 201 moves the image capturing unit 261 through the motor driving the yoke platform 241, and simultaneously corrects the y-axis according to the X-axis. The amount, so that the dispensing grab 27 is moved to the corrected dispensing position (ie [pX+dx, py+dy]), which is the position where the dispensing can be performed correctly. Step 53: The fixture 23 is driven to rotate the glue member 4 in the XY plane, and the glue grab 27 is synchronized with the rotation of the jig 23 by the offset position of the original dispensing center a with the error distance D as the center. Displace and dispense on the XY plane. Referring to Figure 7 and Figure U, when the glue grab 27 is moved to the school 10 201008661 two glue:, the fixture 23 starts to drive the glue to be rotated 4; sound 2 = a unit angle (the unit angle referred to here has Possible bit angle 订 end view setting), calculation software 2G2 is based on

知及誤差距離^次透過上示公切料J ❹Knowing the error distance ^ times through the public cut J ❹

量及γ軸校正量,而點膠搶27即被依據治具2 轉一個單㈣度N後所計算㈣χ軸校正量及校正量 又驅動位移’此治具23每轉單位角度N即計算並使點膠搶 27位移補正X轴校正量及μ校正量的動作係直到治具η 帶動待點膠件4旋轉一周後,使點膠㈣亦相對於鏡片42 外緣與鏡頭外筒41内壁之__區域轉—圈點膠作 業即完成。 需注意的疋,在上不公式中,下一次計算所取的Μ角 度值’即為上-次的Α1+Ν的角度值,換句話說在每一次 的計算當中,Α1即被累加上一個單位角度Ν。 總而。之,在冶具23帶動待點膠件4旋轉並且點膠搶 ^進行點膠的過程中,透過計算單元2G2配合誤差距離D 計算出校正的位移量,以供點膠搶27可隨著治具23的旋 轉而同步進行位置校正並且進行點膝。 故透過上述方法,便可讓即使治具23的旋轉中心231 與待點膠件4的中心4〇之間產生誤差距離D的情況下點 膠搶27依舊⑥完成點膠作業而不產生點膠誤差 。且如圖11 所不,整體來看,當治具23帶動待點膠件4旋轉一周後, 點膠搶4校正後的位移執跡便形同以原始點膠位置a為中 心、誤差距離D為半徑旋轉了一周。 11 201008661 且如圖9所示,在本實施例中,點膠搶27的設置是使 其點膠針頭271傾斜一角度,以避免當點膠搶27受驅動往 下位移鄰近待點膠件",容易與待點膠件4產生干涉而 讓點膠針頭271較難以伸人鏡片42外緣與鏡頭外筒41内 壁之間的角落處。 總而言之,本發明是透過取得治具23的旋轉中心231 與待點膠件4的中心40之間的誤差距離D,再利用該誤差 距離D計算當治具23旋轉一個單位角度的時候,點膠槍27 需要跟著偏移的位移量,形成當治具23帶動待點膠件4旋 轉時,點膠搶27是隨著待點膠件4的中心4〇繞治具23旋 轉中心231的旋轉同步位移’讓點膠搶27與待點膠件*的 中心40之間的距離是相對不動的,即可解決點膠產生誤差 的問題。 綜上所述,本發明透過上述方法’補償當待點膠件4 的中心40與、冶具23的旋轉中心、231產生誤差時點膠搶 27所需跟著偏移的位移4 ’便可解決如習知㈣點膠搶12 無法正確點在鏡片132周緣的問題。 惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是習知台灣早期公開號200808459號的一種點膠 機組的立體圖; 12 201008661 、 圖2是治具與手機鏡頭無誤差時的點膠示意圖; 圖3是治具與手機鏡頭產生誤差時的點膠示意圖; 圖4是本發明具有誤差校正功能的點膠機的一個較佳 實施例的立體圖; 圖5是該較佳實施例另一個角度的立體圖; 圖6是該較佳實施例的局部放大圖; 圖7是該較佳實施例的一元件方塊圖; 圖8是取像單元位移至治具上方的平面視圖, ® 圖9疋點膠搶位移至治具上方的平面視圖; 〇疋本發明具有誤差校正功能的點膠方法的一個較 佳實施例的步驟流程圖;以及 圖11是治具與手機鏡頭產生誤差時,經校正的點膠示 ❷ 13 201008661The amount and the γ-axis correction amount, and the glue grab 27 is calculated according to the fixture 2 after a single (four) degree N (4) the axis correction amount and the correction amount drive the displacement 'this fixture 23 per revolution unit angle N is calculated and The operation mechanism of correcting the X-axis correction amount and the μ correction amount by the 27-displacement of the dispensing glue until the fixture η drives the dispensing member 4 to rotate for one week, so that the dispensing (4) is also opposite to the outer edge of the lens 42 and the inner wall of the lens outer cylinder 41. The __ area turn-circle dispensing operation is completed. Note that in the above formula, the value of the Μ angle taken in the next calculation is the angle value of 上1+Ν of the upper-order, in other words, in each calculation, Α1 is added and one is added. Unit angle Ν. In total. In the process of the tool 23 driving the glue member 4 to rotate and dispensing the glue to perform the dispensing process, the corrected displacement amount is calculated through the calculation unit 2G2 with the error distance D, so that the glue can be grabbed 27 with the fixture. The rotation of 23 is performed in synchronization with the position correction and the knee is performed. Therefore, by the above method, even if an error distance D is generated between the rotation center 231 of the jig 23 and the center 4 of the adhesive member 4, the dispensing operation is still completed 6 without dispensing. error. And as shown in Fig. 11, as a whole, when the jig 23 drives the glue component 4 to rotate for one week, the displacement track after the glue correction 4 is shaped to be centered on the original dispensing position a, and the error distance D Rotated for a radius for a week. 11 201008661 and as shown in FIG. 9 , in the embodiment, the setting of the dispensing grab 27 is such that the dispensing needle 271 is inclined at an angle to avoid when the dispensing grab 27 is driven downward to move adjacent to the dispensing piece &quot ; it is easy to interfere with the adhesive member 4 to make the dispensing needle 271 more difficult to extend at the corner between the outer edge of the lens 42 and the inner wall of the lens outer cylinder 41. In summary, the present invention is to obtain the error distance D between the center of rotation 231 of the jig 23 and the center 40 of the component to be dispensed 4, and then use the error distance D to calculate the dispensing when the jig 23 rotates by one unit angle. The gun 27 needs to follow the displacement amount of the offset, and when the jig 23 drives the rotation of the glue member 4, the glue grab 27 is synchronized with the rotation of the center 231 of the center of the glue member 4 around the rotation center 231 of the jig 23 The displacement 'allows the distance between the glue grab 27 and the center 40 of the glue piece* to be relatively immobile, and the problem of dispensing error can be solved. In summary, the present invention compensates for the offset of the displacement of the center 40 of the adhesive member 4 and the center of rotation of the tool 23, 231 when the error occurs. Conventional (4) Dispensing 12 can not correctly point to the problem of the periphery of the lens 132. The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a dispensing unit of the prior art Taiwan Patent Publication No. 200608459; 12 201008661, Fig. 2 is a schematic view of dispensing when the jig and the mobile phone lens have no error; FIG. 4 is a perspective view of a preferred embodiment of the dispenser having the error correction function of the present invention; FIG. 5 is a perspective view of another angle of the preferred embodiment; FIG. Figure 7 is a block diagram of the component of the preferred embodiment; Figure 8 is a plan view of the image taking unit displaced to the top of the fixture, ® Figure 9: Dispersion of the dispensing to the top of the fixture A plan view of a preferred embodiment of the dispensing method of the present invention having an error correction function; and FIG. 11 is a corrected dispensing indication when the jig and the lens of the mobile phone are in error ❷ 13 201008661

【主要元件符號說明】 2 ....... …·點膠機 243 ..·· •••Z轴平台 4 ....... •…待點膠件 25…… …驅動機構 20…… •…控制模組 27…… …點膠槍 201… •…控制單元 271 ···· …點膠針頭 202… •…計算單元 26…… …影像辨識模組 21…… •…機台 261 · ·· …取像單元 22…… •…點膠機組 262 ···· …辨識軟體 23…… •…治具 40…… …中心 231… •…旋轉中心 41…… …鏡頭外筒 24…… •…移動平台模組 42…… …鏡片 241… ••••X轴平台 D....... …誤差距離 242… ···· Y軸平台 51〜53. …步驟[Description of main component symbols] 2 ....... ...· Dispenser 243 ..··•••Z-axis platform 4 ....... •...Determination of glue parts 25...... drive mechanism 20... •...control module 27.........dispensing gun 201... •...control unit 271 ····· Dispensing needle 202... •...calculating unit 26... Image recognition module 21... Table 261 · ···Image capture unit 22...•...Dispensing unit 262 ····· Identification software 23... •... Fixture 40... Center 231... •...Rotation center 41... 24... •...Mobile platform module 42... Lens 241... ••••X-axis platform D....... ...error distance 242... ···· Y-axis platform 51~53. ...Steps

1414

Claims (1)

201008661 十、申請專利範固: 1· 一種=誤差校正功能的點料法包含以下步驟 步驟(A ):取得一治具 . 、走轉中心和夾持於該治具 待點膠件的中心在Χ_γ平面㈣差距離;以及 以及步驟⑻:使-點膠搶位移至-校正後點膠位置; ㈣⑷:使該治具帶動該待點膠件於該^平面 ❹ 置為中,且該點膝搶由該校正後卿位置以—原始點谬位 χπ平^、該誤差距離為半徑與該治具之旋轉同步於該 平面上位移並且點膠。 2.==範圍第1項所述之具有誤差校正功能的點 單位 \⑨5亥步驟(C)中,當該治具每旋轉一 & ’該點勝搶受驅動位移一 χ轴校正量及一 校正量。 # 請:利範圍第2項所述之具有誤差校正功能的點 二法,其中,該步驟(Β)係於該步驟(幻之後進行 差距^步驟(Μ中係透過一影像辨識模組取得該誤 於該步驟(C)中,係藉-計算單元依據該單 又及該誤差距離計算出該χ轴校正量及該Υ抽校正 〇 4. 請專利範圍第3項所述之具有誤差校正功能的點 其中’於該步驟(c)中’該計算單元係依據 △式计算出該X軸校正量及該丫軸校正量: 15 201008661 dxdy cos(Al + N) sin(^l + iV)T〇x-cc sin(^l + N) sin(^l + - 〇y + cy 其中,[cx,cy]為該治具的旋轉中心座冑,[〇x〇y]為該待 點膠件的中心座標,A1為該治具尚未旋轉單位角度之前 的角度值,N為該單位角度。 5. 依據申請專利範圍第4項所述之具有誤差校正功能的點 膠方法’其巾’於該步驟(B)巾,該校正後點膠位置 係取得該治具之旋轉中心及該待點膠件的中心後依據 該誤差距離計算所得。 6. 依射請專利範圍第5項所述之具有誤差校正功能的點 膠方法’其中,於該步驟(A)中,係藉—取像單元取 得該冶具與該待點膠件於χ γ平面之影像,再將該影像 傳輸至一辨識軟體以取得該誤差距離。 依據中請專利範圍第6項所述之具有誤差校正功能的點 a方法其中,於該步驟(C)中,該原始點膠位置係 5具的疑轉中,^與該待點膠件的中心重合時的預設 位置。 8 種具有誤差校正功能的點膠機,用以對一待點膠件點 膠,該待點膠件具有一中心,該點膠機包含: —機台; 一治具,設置於該機台並具有一旋轉中心,該治具 用以夾持該待點膠件並受驅動帶動該待點膠件旋轉; 一影像辨識模組,用以取得該治具的旋轉中心與該 待點膠件之中心於X_Y平面上的誤差距離; 16 201008661 點膠搶’汉置於該機台位於該治具上方並可受驅 動相對於該治具位移並點膠;以及 一控難組,^控制該點料之位移,使該點膠 該治具帶動該待點膠件旋轉時以-原始點膠位置為 中心、以該誤差距離為半徑於該χ_γ平面上與該治具同 步位移。 ,9·㈣中請專利範圍第8項所述之具有誤錄正功能的點 膠機’該影像辨識模組包括一取像單元及一辨識軟體, ® 胃取像單70用以取得該治具與該待點膠件於χ_γ平面之 影像,該辨識軟體用以依據該影像取得該誤差距離。 10.依據申請專利範圍第9項所述之具有誤差校正功能的點 膠機’其中’該控制模組包括一控制單元及一計算單元 :該計算單元用以當該治具旋轉一單位角度時,依據該 單位角度及該誤差距離計算一 χ轴校正量及一 γ轴校正 量,並且透過該控制單元控制該點膠搶位移該X軸校正 量與該Υ轴校正量。 ® 11.依據申請專利範圍第1G項所述之具有誤差校正功能的點 膠機,更包含一設置於該機台的移動平台模組,該取像 單元與該點膠搶設置於該移動平合模組,該控制單元係 透過控制該移動平台模組帶動該點膠搶位移。 12·依據申請專利範圍第1〇項所述之具有誤差校正功能的點 勝機’其中’該取像單元為一攝影機。 I3.依據申請專利範圍第1〇項所述之具有誤差校正功能的點 膠機’其中’該控制模組更包括一微控制器,該計算單 17 201008661 元為燒錄於該微控制器之計算程式,該控制單元為一軸 控ic。 14.依據申請專利範圍第13項所述之具有誤差校正功能的點 膠機,其中,該控制模組為一轴控卡。201008661 X. Applying for a patent: 1· A method of correction for the error correction function consists of the following steps (A): obtaining a fixture, moving the center and clamping the center of the fixture to be glued Χ _ γ plane (four) difference distance; and step (8): displacing the displacing to the position of the calibrated dispensing position; (4) (4): causing the fixture to drive the component to be dispensed in the plane, and the knee The position of the corrected post-clear position is - the original point position χ π flat ^, the error distance is the radius and the rotation of the jig is displaced in the plane and dispensed. 2.==The point unit with error correction function described in item 1 is in the step (C). When the fixture is rotated by one & 'the point wins the drive displacement, the axis correction amount and A correction amount. #请: The point two method with error correction function described in item 2 of the profit range, wherein the step (Β) is performed in the step (after the illusion, the gap is stepped (the middle is obtained by an image recognition module) In the step (C), the calculation unit calculates the axis correction amount and the pumping correction according to the single and the error distance. 4. The error correction function described in the third item of the patent scope is provided. The point in which the calculation unit calculates the X-axis correction amount and the axis correction amount according to the Δ formula: 15 201008661 dxdy cos(Al + N) sin(^l + iV)T 〇x-cc sin(^l + N) sin(^l + - 〇y + cy where [cx,cy] is the rotation center of the fixture, [〇x〇y] is the to-be-adhesive piece The center coordinate, A1 is the angle value before the fixture has not rotated the unit angle, and N is the unit angle. 5. The dispensing method with the error correction function according to the scope of claim 4 is 'the towel' Step (B) towel, the corrected dispensing position is obtained by taking the center of rotation of the jig and the center of the component to be dispensed The calculated distance is 6. The dispensing method with the error correction function described in item 5 of the patent scope is in which, in the step (A), the image taking unit is used to obtain the tool and the glue to be dispensed. The image of the γ γ plane is transmitted to an identification software to obtain the error distance. According to the method of point a with error correction function described in claim 6 of the patent application, in the step (C) The original dispensing position is a predetermined position in which the suspected transfer is 5, and coincides with the center of the to-be-adhesive member. 8 kinds of dispensing machines with error correction function for a dispensing component Dispensing, the dispensing component has a center, the dispenser comprises: a machine; a fixture disposed on the machine and having a center of rotation for holding the component to be dispensed The image recognition module is configured to obtain an error distance between the center of rotation of the fixture and the center of the glue to be glued on the X_Y plane; 16 201008661 The machine is located above the fixture and can be driven by the phase Displacement and dispensing of the fixture; and a control group, controlling the displacement of the material, so that the glue is driven by the fixture to rotate the position of the glue to be centered, the error is centered The distance is a radius that is synchronous with the fixture on the χ γ plane. The dispenser having the positive recording function described in item 8 of the patent scope of the invention is included in the image of the eighth aspect of the patent. A recognition software, the stomach image acquisition unit 70 is used to obtain an image of the fixture and the glue component on the χ γ plane, and the recognition software is used to obtain the error distance according to the image. 10. The dispenser having error correction function according to claim 9 of the patent application, wherein the control module comprises a control unit and a calculation unit: the calculation unit is configured to rotate the fixture by a unit angle And calculating an axis correction amount and a γ-axis correction amount according to the unit angle and the error distance, and controlling, by the control unit, the X-axis correction amount and the axis correction amount. ® 11. The dispenser with error correction function according to the scope of claim 1G of the patent application, further comprising a mobile platform module disposed on the machine, the image capturing unit and the dispensing device are disposed on the moving platform In combination with the module, the control unit drives the dispensing platform to control the displacement of the dispensing. 12. The clicker having the error correction function according to the first aspect of the patent application scope is wherein the image pickup unit is a camera. I3. The dispenser with error correction function according to the scope of claim 1 of the patent application, wherein the control module further comprises a microcontroller, and the calculation unit 17 201008661 is programmed in the microcontroller. Calculation program, the control unit is an axis control ic. 14. The dispenser of claim 13 wherein the control module is an axis control card. 1818
TW97132718A 2008-08-27 2008-08-27 Glue dispensing method and glue dispensing machine with tolerance correction function TW201008661A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI414091B (en) * 2011-01-12 2013-11-01 Advanced Optoelectronic Tech Dispenser manufacturing method of the led package
CN108674075A (en) * 2018-07-24 2018-10-19 东莞市柏锐智能科技有限公司 A kind of vision multistation point glue point drilling machine
CN116213198A (en) * 2023-05-04 2023-06-06 合肥同晶电子有限公司 Automatic dispensing system of crystal resonator

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111097660B (en) * 2019-11-01 2020-12-11 成都乐创自动化技术股份有限公司 Visual positioning deviation rectifying method based on rotary dispensing device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI414091B (en) * 2011-01-12 2013-11-01 Advanced Optoelectronic Tech Dispenser manufacturing method of the led package
CN108674075A (en) * 2018-07-24 2018-10-19 东莞市柏锐智能科技有限公司 A kind of vision multistation point glue point drilling machine
CN108674075B (en) * 2018-07-24 2023-09-05 东莞市柏锐智能科技有限公司 Visual multi-site glue point drilling machine
CN116213198A (en) * 2023-05-04 2023-06-06 合肥同晶电子有限公司 Automatic dispensing system of crystal resonator

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