TW200819470A - Microparticle, process for producing microparticle, and, loaded with the microparticle, resin composition and optical film - Google Patents

Microparticle, process for producing microparticle, and, loaded with the microparticle, resin composition and optical film Download PDF

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Publication number
TW200819470A
TW200819470A TW096130695A TW96130695A TW200819470A TW 200819470 A TW200819470 A TW 200819470A TW 096130695 A TW096130695 A TW 096130695A TW 96130695 A TW96130695 A TW 96130695A TW 200819470 A TW200819470 A TW 200819470A
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Taiwan
Prior art keywords
particles
amine
mass
resin
ahddub
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TW096130695A
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Chinese (zh)
Inventor
Kenji Shimizu
Miwako Tominaga
Shinji Takasaki
Shin-Ichi Horo
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Nippon Catalytic Chem Ind
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Publication of TW200819470A publication Critical patent/TW200819470A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B7/00Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00654Controlling the process by measures relating to the particulate material
    • B01J2208/00672Particle size selection

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Graft Or Block Polymers (AREA)
  • Surface Treatment Of Optical Elements (AREA)

Abstract

Microparticles having the content of coarse particles exceeding the average particle diameter reduced to a low level; a process for producing such microparticles; and a resin composition containing the microparticles. The microparticles are characterized in that the content of coarse particles with a diameter of twice or more the average particle diameter is 1000 particles/0.5g or less. The process for producing the microparticles comprises the steps of wet classification of a microparticle dispersion liquid of 0.5 to 50 mass% solid content and 0.5 to 20 mass B-viscosity; drying and pulverization of the microparticles after the wet classification to thereby obtain powdery microparticles of 0.05 to 2 mass% water content; and dry classification of the powdery microparticles.

Description

200819470 , * 九、發明說明: 【發明所屬之技術領域】 本發明係有關於高度地控制粒徑之微粒子,及使用此 之樹脂組成物。 【先前技術】 先刖,讓使用於各種用途之樹脂或樹脂組成物中含有 微粒子,提升該樹脂或樹脂組成物之物,欧或者有用性等之 嘗試。所關嘗試,在用於液晶顯示器(LCD),電漿顯示器面 板(潰),電致發光顯示器(ELD),透過型影幕及觸控面板 等之光學用途之光學樹脂材料亦被同樣地進行,例如,賦 予光擴散性,反射防止防眩性 万眩性之先學用樹脂薄膜(薄片, 板)’使用包含由有機暂好利 … 田w貝材枓或無機質材料所構成之微粒子 之光學用樹脂組成物作為原料。 ;、、、:而近年’於如上所述之影像顯 向越來越大書面化或含… 衣置之領域,有 之要Up / 行之傾向,對於周邊技術 =求亦“,詩微粒子,喊㈣行與其他材料(樹脂 或/、他的添加物)之親和性 、曰 杈开U粒子本身的機械特性 及先學特性之提升等各式各樣的研究。又,對用於 等光學用樹脂薄膜或液晶顯 ' 文為5亥 .,L 貝件用之間隔器之微+立; 加上上述要求特性,亦期望粒徑分布狹窄,粗大子, 量少。此係由於粒徑分布廣, 、、/大叔子之含 間隔器時,難以將液θ兴、作為液晶顯示元件之 難以將液晶之膜厚均勾地保持—定 子’會在薄膜表面產生損傷,或而粗大粒 直接視涊到該當微粒 2226-9085-PF;Ahddub 5 200819470 .. 子,而成為降低影像顯示裝置之顯示品質之原因。例如, =示用於光學用途之微粒子之專利文獻1,記載根據該 虽议粒子之製造法,可得按照所期望的用途之粒徑者以粒 度分布極為銳利的狀態。又,於專利讀卜4,由粗大粒 子會降低顯示裝置之顯示品質,光學薄膜之缺點之原因之 觀點,減低具有超過既定之平均粒徑之尺寸之粒徑之粒子 :量之微粒子之製造方法(專利文獻2),提案有在於使用 :u粒子之則’對膠或分散液狀態之微粒子進行乳過遽處理 去除粗大粒子之方法(專利文獻3及4)。 [專利文獻1]日本特開2004_3〇7644號公報 [專利文獻2]日本特開2002-1 66228號公報 [專利文獻3]日本特開2005-309399號公報 [專利文獻4]曰本特開2〇〇4_1 91 956號公報 【發明内容】 但疋,如專利文獻i,於微粒子之合成階段,現實上 難以高度地控制粒徑分布,又,亦如專利文獻W所指摘, 粒徑分布即使管理在較佳 社孕乂彳土的乾圍,有大大地脫離平均粒徑 之粗大粒子時,會產生顯示 丁 口口貝之降低,或於光學薄膜產 生缺點。因此,減少粗大粒 里之要求,由提升視認性及 生產性之觀點有變的更高_ 層之傾向,以上述專利文獻2〜4 之技術,難以得到充分滿足所關要求之微粒子。 本發明,係著眼於上述情形完成者,其目的在於提供, 減低脱離最佳粒徑之粗大粒子之含㈣低水準之微粒子, 2226-9085-PF;Ahddub 6 200819470 及所關彳政粒子之製造方、、去 物 以及包含該微粒子之樹脂組成 "解決上述課題之本發明之微粒子,其要旨係在於具有 平均粒禮2倍以上之粒徑之粗大粒子為ι〇〇〇個以下 者。上述微粒子,以包含有機高分子骨架與聚石夕氧烧骨架 之有機質無機質複合體為佳。 〃 本發明之微粒子之製造方法,其特徵在於包含 分級固形分濃度0.5,質量%,B型黏度〇5〜2〇mPa.*s、之 微粒子分散液之步驟;將濕式分級後之微粒子,乾燥,粉 碎為水分含$ 〇· 05~2質量%之粉體微粒子之步驟;乾式八 級上述粉體微粒子之步驟。如此地,藉由將具有特定= 之原料(微粒子分散液,粉體),以組合濕式分級及乾式分 級之方法處理,可更力右4 更加有效地減低粒徑脫離合適範圍之 大粒子或微小粒子。 ;本么月亦包含.包含上述微粒子之樹脂組成物, 以及包含該當樹脂組成物之塗布用組成物,於基材上条布 該塗布用組成物而得之光學薄膜(光擴散薄膜,防眩薄膜 等,於表面具有凹凸形狀之薄膜)。 本毛明之U粒子’係將粒徑脫離合適範圍之粗大粒子 之含量減低於低水準者。又’根據本發明法,則亦可與減 絲控脫離合適範圍之粗大粒子的同時減低微小粒子之含 量。因此’由包含本發明之粒子之樹脂組成物所得之成形 品,可認為難以產生來自粗大粒子之缺點。又,由於亦可 減低微小粒子含量’故可認為亦不會阻礙樹脂本身之透明 2226-9085-PF;Ahddub 7 200819470 * 性。本發明之微粒子,特別適於光學用樹脂組成物,由該 树月曰組成物所得之光擴散薄膜、防眩性薄膜,然後,包含 本發明之微粒子之光擴散板,係顯示優良的光學特性者。 【實施方式】 本發明之微粒子,其特徵在於:具有平均粒徑之2倍 以上之粒徑之粗大粒子為1 000個/〇 5g以下者。 / 士上所述於用於光學領域之微粒子,含有粒徑脫離 合適乾圍之粗大粒子,則於薄膜表面產生損傷,或有容易 視認該當微粒子之虞。特別是,根據本發明者們之研究, 確涊於使用之微粒子存在具有平均粒徑之2倍以上粒徑之 微粒子(增加)時,上述現象變的顯著。具有平均粒徑之2 倍以上之粒徑之粗大粒子以5〇〇個/〇52以下為佳,以 们/0.5g以下更佳,進一步以1〇〇個/〇.5^以下為佳,以 50個/ 0· 5g以下最佳。 * 再者,粗大粒子量在於上述範圍内,並且具有平均粒 徑之2·5倍以上之粒徑之粗大粒子數在5〇個/〇 5g以下 者’用於光學用途時’由於更難產生來自粗大粒子之不良 而佳。以30個/〇.5§以下更佳,進一步以1〇個/〇 “以下 為佳。又,本發明之微粒子,以減少具有平均粒徑之1 以下之粒徑之微小粒子數者為佳。含有多量所關微小粒 子,則將該當微粒子詩光學用途(例如設於各種影像顯示 裝置之影像顯示面之光擴散薄膜、反射防止防眩性薄膜等) 時,有降低透明性或亮度之虞。因此,具有平均粒徑之ι/2 2226-9085-PF;Ahddub 8 200819470 以下之粒么之楗小粒子以1〇體積%以下為佳, 以下更佳。 〖to f貝/〇 再者’本發明之微粒子之平均粒徑 惟一一佳,以"。”更佳,進一;=’ t佳。平均粒徑在於上述範圍内時,用於例如,光學:: 日守,可得可發揮€良的光擴散性或面發光性(亮度)等之有 利的效果。平均粒徑過小時, 八 虿丨牛低對成為媒體之樹脂之 虞,過大時,有無法得到充分的光擴散效果之虞。 二:’粒度分布測定,平均粒徑,以及,上述微小粒子之 3 I,係使/利用庫爾特原理之精密粒度分布敎裝置(例 如’貝克曼庫爾特貝克曼庫爾特社製「如出n200819470, * IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to fine particles which are highly controlled in particle size, and a resin composition using the same. [Prior Art] First, an attempt is made to contain fine particles in a resin or a resin composition used for various purposes, and to enhance the properties of the resin or resin composition, and to be useful or useful. At the same time, optical resin materials for optical applications such as liquid crystal displays (LCDs), plasma display panels (cracks), electroluminescent displays (ELD), transmissive screens, and touch panels are similarly performed. For example, a resin film (sheet, plate) for imparting light diffusibility and anti-glare glare resistance is used for opticals containing microparticles composed of organic temporary materials... A resin composition is used as a raw material. ;,,,: In recent years, the image as described above has become more and more written or contains... In the field of clothing, there is a tendency to Up/Way, for the surrounding technology = seeking, "Poetry, Shouting (four) lines with other materials (resin or /, his additives), a wide range of research on the mechanical properties of the U particles themselves and the improvement of the pre-study characteristics. Also, for iso-optics It is made of resin film or liquid crystal. The text is 5 hai., the spacer for the L-shell is micro+ vertical; plus the above required characteristics, it is also expected that the particle size distribution is narrow, coarse and small, and the amount is small. When the spacers are widely used in the wide, and/or uncles, it is difficult to hold the liquid as a liquid crystal display element, and it is difficult to keep the thickness of the liquid crystal in a uniform manner. The stator will cause damage on the surface of the film, or the coarse particles may be directly observed. In the case of the microparticles 2226-9085-PF; Ahddub 5 200819470 . . , it is a cause of reducing the display quality of the image display device. For example, Patent Document 1 showing microparticles for optical use, according to the particle Manufacturing method, available according to The particle size distribution of the intended use is extremely sharp in particle size distribution. Moreover, in the patent reading 4, the coarse particles will reduce the display quality of the display device, and the disadvantage of the optical film is reduced, and the average particle size is reduced. Particles of the particle size of the size of the diameter: The method for producing the fine particles (Patent Document 2) is proposed to use a method of removing the coarse particles by the emulsion treatment of the fine particles in the state of the gel or the dispersion. Patent Document 3 and 4) [Patent Document 1] Japanese Laid-Open Patent Publication No. JP-A-2005-309399 [Patent Document 3] JP-A-2005-309399 (Patent Document 3) 4] 曰本特开2〇〇4_1 91 956 [Invention] However, as in Patent Document i, it is difficult to highly control the particle size distribution in the synthesis stage of fine particles, and also, as in the patent document W According to the fingering, even if the particle size distribution is managed in the dry circumference of the better pregnant soil, there is a large particle which is largely separated from the average particle size, which may cause a decrease in the mouth opening or a lack of optical film. Therefore, it is difficult to obtain fine particles which sufficiently satisfy the requirements of the above-mentioned patent documents 2 to 4, from the viewpoint of improving the visibility and productivity from the viewpoint of improving the visibility of the coarse particles. The present invention has been made in view of the above circumstances, and its object is to provide a method for reducing the inclusion of coarse particles of optimum particle size (IV) low-level particles, 2226-9085-PF; Ahddub 6 200819470 and the manufacturer of the related particles. And the composition of the resin and the resin composition containing the fine particles. The fine particles of the present invention which solve the above-mentioned problems are those in which the coarse particles having a particle diameter of 2 times or more of the average particle size are ι or less. The fine particles are preferably an organic-inorganic composite containing an organic polymer skeleton and a polyoxo-oxygen skeleton.制造 The method for producing fine particles of the present invention, characterized by comprising a step of grading a solid concentration of 0.5, a mass%, a B-type viscosity 〇 5 to 2 〇 mPa.*s, and a fine particle dispersion; The step of drying and pulverizing the powder microparticles containing water in an amount of from 〇·5 to 2% by mass; and the step of drying the above-mentioned powder microparticles in eight grades. In this way, by processing the raw material (fine particle dispersion, powder) having specific = in combination with wet classification and dry classification, it is possible to more effectively reduce the particle size from the large particle of the appropriate range or Tiny particles. The present invention also includes an optical film comprising the above-mentioned fine particles and a coating composition comprising the resin composition, and an optical film (light-diffusion film, anti-glare) obtained by coating the coating composition on a substrate. A film or the like having a concavo-convex shape on the surface). The U particles of the present invention reduce the content of coarse particles having a particle size out of the appropriate range to a low level. Further, according to the method of the present invention, the amount of fine particles can be reduced while the wire is controlled to be separated from the coarse particles of a suitable range. Therefore, it is considered that the molded article obtained from the resin composition containing the particles of the present invention is difficult to produce defects from coarse particles. Moreover, since the content of fine particles can also be reduced, it is considered that the transparency of the resin itself is not hindered. 2226-9085-PF; Ahddub 7 200819470 * Sex. The fine particles of the present invention are particularly suitable for an optical resin composition, a light-diffusing film obtained from the sap composition, an anti-glare film, and then a light-diffusing sheet comprising the fine particles of the present invention, which exhibits excellent optical characteristics. By. [Embodiment] The fine particles of the present invention are characterized in that the coarse particles having a particle diameter of twice or more the average particle diameter are 1 000 pieces/〇 5 g or less. / The microparticles used in the field of optics, which contain coarse particles with a particle size that deviates from the appropriate dry circumference, cause damage on the surface of the film, or it is easy to visualize the defects of the particles. In particular, according to the study by the present inventors, it is confirmed that the above phenomenon becomes remarkable when fine particles having a particle diameter of twice or more the average particle diameter are present (increased). The coarse particles having a particle diameter of 2 or more times the average particle diameter are preferably 5 Å / 〇 52 or less, more preferably 0.5 g or less, and further preferably 1 〇〇 / 〇 5 以下 or less. It is best to use 50 / 0. 5g or less. * In addition, when the amount of coarse particles is within the above range, and the number of coarse particles having a particle diameter of 2.5 times or more of the average particle diameter is 5 〇 / 〇 5 g or less, 'when used for optical use' is more difficult to produce. Bad from coarse particles and good. More preferably, it is preferably 30 or less. 5 § or less, and further preferably 1 〇 / 〇 "The following is preferable. Further, the fine particles of the present invention are preferably used to reduce the number of fine particles having an average particle diameter of 1 or less. When a large amount of the fine particles are contained, the transparency or brightness is reduced when the microparticles are used for optical purposes (for example, a light-diffusing film provided on the image display surface of various image display devices, an anti-glare film for reflection prevention, etc.). Therefore, the average particle diameter of ι/2 2226-9085-PF; Ahddub 8 200819470 or less granules of granules is preferably 1% by volume or less, more preferably the following. 〖to f 贝 /〇再者' The average particle size of the microparticles of the present invention is only a good one, preferably "." better, further; When the average particle diameter is within the above range, for example, optical:: day-to-day, it is advantageous in that it can exhibit good light diffusibility or surface luminescence (brightness). When the average particle size is too small, the yak low is a resin for the media, and when it is too large, there is a possibility that sufficient light diffusion effect cannot be obtained. 2: 'Particle size distribution measurement, average particle size, and 3 I of the above-mentioned fine particles, which is a precision particle size distribution device using the Coulter principle (for example, 'Beckman Coulter Beckman Coulter Co., Ltd.' Such as n

測定,以體積基率算出。 J 本發明之微粒子之形狀’並無特別限定,例如,球狀, 十狀板狀,鱗片狀,粉碎狀,偏狀,蠢闕狀及金平糖狀 ^特別是’用於光學用途時(用於光學用樹脂組成物等 、一球狀或接近大致真球之形狀,長粒捏對其短粒徑 之比率為1 Q〜〗 ,·2之粑圍,且粒徑之變動係數為1〇%以下 為佳。 上述本發明之微粒子’係將具有既定水分含量、真比 重、容積比重、及粒徑之粉體微粒子乾式分級而得者。 旦。供於上述乾式分級之粉體粒子,水分含量為〇 〇5〜2質 含水量過多時’於分級時’所關水分有作為結著劑之 子相互凝聚’另—方面,含水量過少時,由於 θ因靜電使粒子相互凝聚,於任一情形均使分級精度變低 9 2226-9085-PF;Ahddub 200819470 而有增加粗大粒子之俩A » 、 之彳員向。水分含量只要在上述範圍,則 由於粒子不易凝聚,# 7 、 Κ故可將分級操作圓滑地進行。又,真 比重以1〜1. 25g/ml、交乒4 4 奋積比重以〇· 1〜lg/ml、平均粒徑以 1〜5 0 /z m為佳。粉體與私z a 士 从粒子之真比重過小時,由於難以產 生口粒彷大小之離心力或因風力之阻抗差而使分級精度變 低之1*月形。真比重過大時,_於需要很大的設備與動力而 不么又’奋積比重過大時,由於需要很大的設備與動力 而不么,另-方面,過小時由於難以產生因粒徑大小差, 而有使分級精度變低之情形。粒徑過小時,粉體相互凝聚 強’無法得到良好的分散狀態而有使分級精度降低之情 形,過大時由於需要很大的設備與動力而不佳。The measurement was calculated at a volume basis rate. J The shape of the fine particles of the present invention is not particularly limited, and is, for example, a spherical shape, a scaly shape, a scaly shape, a pulverized shape, a slanted shape, a stupid shape, and a gold syrup type ^ particularly when used for optical purposes (for The optical resin composition or the like, a spherical shape or a shape close to a substantially true sphere, and the ratio of the long particle size to the short particle diameter is 1 Q to 〗 〖, and the variation coefficient of the particle diameter is 1%. The above-mentioned fine particles of the present invention are obtained by dry-grading powder fine particles having a predetermined moisture content, true specific gravity, bulk specific gravity, and particle diameter. The powder particles for the above-mentioned dry classification have moisture content. In the case of 〇〇5~2, when the water content is too large, the water to be closed at the time of classification is agglomerated as a binder. In addition, when the water content is too small, the particles are condensed by static electricity in any case. All of them make the classification accuracy lower 9 2226-9085-PF; Ahddub 200819470 and there is an increase in the coarse particles of the two A », the employee's direction. As long as the moisture content is in the above range, the particles are not easy to coagulate, #7, Grading operation smoothly In addition, the true specific gravity is 1~1. 25g/ml, and the ping-pong 4 4 has a specific gravity of 〇·1~lg/ml, and the average particle size is 1~5 0 /zm. Powder and private za When the true specific gravity of the particles is too small, it is difficult to generate a centrifugal force of the size of the mouth particles or a 1* moon shape which is lowered in accuracy due to the difference in the impedance of the wind. When the true specific gravity is too large, _ requires a large amount of equipment and power. However, when the proportion of the product is too large, it requires a lot of equipment and power, and on the other hand, it is difficult to produce a situation in which the classification accuracy is lowered due to the difficulty in particle size. In the hour, the powders are strongly agglomerated together. 'There is no good dispersion state and the classification accuracy is lowered. When it is too large, it is not good because of the large equipment and power required.

藉由濕式分級,使供於乾式分級之粉體粒子,及藉由 濕式分級而得之分散溶液之平均粒徑2倍以上之粗大粒子 之含量,於0.5g中20萬個以下為佳。以1〇萬個 :更佳,進-步以5萬制.5gw下為佳。只要含=;; 乾式分級之粉體粒子’及藉由濕式分級而得之分散溶液之 特定尺寸之粗大粒子數在於上述範圍内,則藉由進行乾式 分級,容易以高產率及/或高的分級處理速度得到粗大粒子 之含量少之微粒子而佳。 因此,水分含量、真比重、容積比重及粒徑以上述範 圍為佳,更佳的是,粉體微粒子之水分含量以〇.卜〇 5晰 ! %為佳,真比重以1〜1· 5g/ral為佳,容積比重以 0.3〜0.8§/1111為佳#,平均粒徑以2〜20//111為佳。 再者,上述所謂「含水量」,係以卡爾費雪水分計(例 2226-9085-PF;Ahddub 10 200819470 如平々產業株式會社製’水分測定裝置)測定之值。上述所 口月合積名度」,係將粉體於一定容積的容器中,以一定 狀態放入時之進入容器内之粉末之量以單位體積之質量表 不者’上述谷積 傾山度之值’係以粉末測試儀(h〇s〇kaw MICRON公司製)測定者。粉體微粒子之「真比重」,係將 粉體微粒子充填於一定容積之容器中,進一步將試料的空 隙完全以液體取代,由減去此時所需之液體之體積由容器 f 2容積之值,與充填於容器内之粉體微粒子之質量之關係 鼻出之值’以真比重測定祕,么丨 j疋祛G列如,株式會社SEISHIN企業 製)所測疋者±述粒徑之值,係藉由上述精密粒度分布測 定裝置(例如’貝克曼庫爾特公司製之「Multisizer-n」) 測定以體積基準之值。 於上述粉體微粒子之乾式分級,使用利用風力之氣流 分級裝置為佳。氣流分級裝置々 1 係利用耽流,將微粒子(粉 粒體請照粒度(粉粒體之粒徑、質量)分離之裝置(即, 藉由粒子所具有的慣性,即由氣流所受之阻力之平衡決定 飛行距離而分級)。通常,以僅使用筛或過渡器之分級裝 置’則回收之粒子之物+生,/ » r將依存所使用之篩之網眼或過 慮…遽效率,故為了得到所期望的物性,例如欲僅得 粒徑含於特定範圍之粒子’需要進行複數的分級操作。對 此,使用氣流分級裝置’則可同時去除粗大粒子與微小粒 子。 上述氣流分級裝置之分級機構並無特別限定。因此, 僅利用氣流者’具備對氣流賦予推力之旋轉轉子,或導風 2226-9085-PF;Ahddub 200819470 之導流板’利用該等複合的作用所產生的氣流者,再者, 亦可為組合該等與其他的分級手段(篩或篩網)。作為具體 的氣流分級裝置’可舉:DXF型(曰本Pneumatic工業:司 製)等之南精度氣流分級裝置;渦輪分級器(日清工程公司 製),ClassieKSEISHIN 公司製),TURB〇pLEX(註冊商標, H0S0KAW MICRON公司製)等具有分級轉子之旋轉轉子^氣 流分級裝置;Elbow-Jet(日鐵礦業公司製)等利用康達效應 之氣流分級裝置(Elbow-jet型分級機);乾式^ HIB0LTA(東洋 HITEC 公司製),乾式篩 bl〇wershifter (Y0UGR0P公司製)等之利用網之網眼之氣流分級裝置。該 等中,以高精度氣流分級裝置、旋轉轉子式氣流分級装置 及利用康達效應之氣流分級裝置,可有效地去除粗大粒子 而佳。 上述面精度氣流分級裝置,並無移動零件(可動的構 件)’藉由分散帶域及對分級帶域流入之氣體,產生高速旋 轉氣流,對供給裝置内之粒子賦予離心力,並且使之成對 賦予粒子之離〜力之阻力地藉由吸引風扇將空氣由分級帶 域排氣,藉由該離(、力與阻力之平衡由粒子分級為粗粉及 ㈣之裝置。旋轉轉子式氣流分級裝置,具備可自由旋轉 :圓筒級轉子),及由裝置外部對裝置内取入空氣之吸 孔口’猎由上述轉子之高速旋轉於裝置内產 給褒置内的粒子以渦流賦予離心力,另-方面,由吸氣口, "成為#〜力之阻力之空氣,藉由該離心力與阻力之平 衡,由粒子分級為粗粉與微粉之裝置。利用康達效應之氣 12 2226-9085-PF;Ahddub 200819470 流分級裝置,係利用,僅在其另一方面之側放置壁面,則 喷流會沿著該壁面流動之康達效應者,該震置,於任意位 置具備:將粒子與氣流(供給氣體)一起向裝置内喷出之射 出部’及將喷流導向分級室内(包含粒子)之康達阻塊,及 將粒子按照性狀(粗粉,細粉(目的物),微粉等)隔離之分 級邊緣。由上述射出部所喷出之噴流(包含粒子),將沿著 康達阻塊流動。此時作用於粒子之慣性力(作用於微小粒子 與粗大粒子之慣性力有差’❹Μ子會飛行較遠),藉由 流體阻抗之平衡,分級為粗大粒子與微小粒子。 於上述氣流式分級裝置之中,以利用康達效應之氣流 分級裝置(Elb〇W—Jet型分級機)為佳。使用該Eib〇w_jet 型分級機時,為提高分級精度,將供給氣體提高到建議氣 體壓之最大值為佳。再者’通常’供給氣體,係以。·卜 運轉,由提升分級精度之觀點建議以。一般,供給 氣體過高,則粗大粒子之飛行距離變長,碰撞正面的牆壁 彈回之粗大粒子混人細粉之可能性。但是,關於本發明之 微粒子’係如後所賴由濕式分級步驟之後,隸乾式分 級而得者’粗大粒子係以上述濕式分級步驟已去除某種: 度:故不會有粗大粒子因反彈而混入細粉。因&,可藉由 提高供給氣體提升分級精度。 又,作為分級邊緣使用纖細邊緣,亦對提升分級精度 為佳。如上述所述,分級邊緣,係、為按照性狀隔離粒子所 使用者,具有-端(粒子進入側)薄’隨著向他端變厚之樓 形形狀。又,其底剖面(於楔形具有較厚之一端)為略長方 2226-9085-PF;Ahddub 13 200819470 形具有特定之寬度。再者,分級邊緣之寬度,通常,設 °十成略等於包含粒子之喷流所流之流路寬度。在此,上述 截、’邊、、彖較通常使用之標準邊緣,將楔形斜面間短距離 地形成(特別是,在於底剖面部分為標準邊緣之約一半)。 纖細邊緣,通常,係用於防止處理有很強的帶電之粒子時, 將隹積於邊緣前端,而降低分級精度。藉由使用纖細 邊緣、,提升刀級精度之理由,加上上述纖細邊緣之目的(抑 制因粒子之堆積之分級精度之降低),可認為係由於較難發By the wet classification, the content of the coarse particles having an average particle diameter of 2 times or more of the powder particles for dry classification and the dispersion solution obtained by wet classification is preferably 200,000 or less in 0.5 g. . Take 1 million: Better, step-by-step is better than 50,000. 5gw. As long as the dry-classified powder particles' and the coarse-sized particles of a specific size of the dispersion solution obtained by wet classification are within the above range, it is easy to obtain high yield and/or high by performing dry classification. The classification processing speed is preferably obtained by using fine particles having a small content of coarse particles. Therefore, the moisture content, the true specific gravity, the specific gravity and the particle diameter are preferably in the above range, and more preferably, the moisture content of the powder particles is preferably 〇. 〇5 !! % is good, and the true specific gravity is 1 to 1·5 g. /ral is preferred, the volume specific gravity is preferably 0.3 to 0.8 §/1111, and the average particle diameter is preferably 2 to 20//111. In addition, the above-mentioned "water content" is a value measured by a Karl Fischer moisture meter (Example 2226-9085-PF; Ahddub 10 200819470, a moisture measuring device manufactured by Hiratsuka Kogyo Co., Ltd.). The above-mentioned "monthly integration" refers to the amount of powder entering the container when the powder is placed in a certain volume in a certain state, and the mass per unit volume is not the case. The value 'is measured by a powder tester (manufactured by h〇s〇kaw MICRON). The "true specific gravity" of the powder particles is obtained by filling the powder particles into a container of a certain volume, and further replacing the gap of the sample with a liquid, by subtracting the volume of the liquid required at this time from the volume of the container f 2 The value of the relationship with the quality of the powder particles filled in the container is measured by the true specific gravity, and the value of the particle diameter is measured by the true weight of the 疋祛 丨 j疋祛G column, manufactured by SEISHIN Co., Ltd. The value based on the volume is measured by the above-described precise particle size distribution measuring apparatus (for example, "Multisizer-n" manufactured by Beckman Coulter Co., Ltd.). In the dry classification of the above powder fine particles, it is preferred to use a gas flow classifying device using wind power. The airflow classifying device 々1 is a device that separates fine particles (particle size (particle size, mass) of powder particles) by turbulent flow (that is, the inertia of the particles, that is, the resistance by the airflow) The balance determines the flight distance and is classified.) Usually, the material of the particles recovered by using only the sieve or the transition device of the transition device, / » r will depend on the mesh of the sieve used or the efficiency of the sieve. In order to obtain desired physical properties, for example, it is desired to obtain only a plurality of particles having a particle diameter in a specific range, and a plurality of classification operations are required. For this, a gas flow classifying device can be used to simultaneously remove coarse particles and fine particles. The classification mechanism is not particularly limited. Therefore, only the airflower's rotary rotor that imparts thrust to the airflow, or the air guide 2226-9085-PF; the deflector of Ahddub 200819470' uses the airflow generated by the composite action Furthermore, it is also possible to combine these and other classification means (screen or screen). As a specific air classification device, it can be mentioned: DXF type (曰本Pneumatic industry: system) Such as the south precision airflow classifying device; the turbo classifier (manufactured by Nissin Engineering Co., Ltd.), TURB〇pLEX (registered trademark, manufactured by H0S0KAW MICRON Co., Ltd.), etc. Use of the airflow classification device (Elbow-jet type classifier) using the Coanda effect, such as the Jet (the Nippon Mining Co., Ltd.), the dry type HIB0LTA (made by Toyo HITEC Co., Ltd.), the dry type bl〇wershifter (made by Y0UGR0P company), etc. The mesh classification device of the mesh. Among these, the high-precision airflow classifying device, the rotary rotor type airflow classifying device, and the airflow classifying device using the Coanda effect can effectively remove coarse particles. In the above-described surface-accurate airflow classifying device, there is no moving part (movable member) that generates a high-speed swirling airflow by dispersing the band and the gas flowing into the stepped zone, imparting centrifugal force to the particles in the supply device, and pairing them By imparting resistance to the force of the particles, the air is exhausted from the grading zone by the suction fan, and the device is classified into coarse powder and (4) by the balance of the force and the resistance. The rotary rotor type airflow classifying device , with freely rotatable: cylindrical rotor), and a suction port for taking in air from the outside of the device. The particles that are produced by the high-speed rotation of the rotor in the device are vortexed to impart centrifugal force. - Aspect, by the suction port, " becomes the resistance of the air of the force, by the balance of the centrifugal force and the resistance, the particles are classified into a device of coarse powder and fine powder. Using the Coanda effect gas 12 2226-9085-PF; Ahddub 200819470 flow grading device, the use of the wall surface only on the other side, the jet will flow along the wall surface of the Kangda effector, the earthquake Provided at any position: an injection portion that ejects particles together with a gas stream (supply gas) into the device, and a Kangda block that directs the jet to the classification chamber (including particles), and the particles are in accordance with the properties (coarse powder) , fine powder (object), micronized, etc.) isolated graded edges. The jet (including particles) ejected by the above-described emitting portion flows along the Coanda block. At this time, the inertial force acting on the particles (which acts on the inertial force of the small particles and the coarse particles is too far away), and the particles are classified into coarse particles and fine particles by the balance of the fluid impedance. Among the above airflow classifying devices, a gas flow classifying device (Elb〇W-Jet type classifier) using the Coanda effect is preferred. When using this Eib〇w_jet type classifier, it is better to increase the supply gas to the maximum recommended gas pressure in order to improve the classification accuracy. Furthermore, the 'normal' supply of gas is used. · Bu operation, suggested by the viewpoint of improving the classification accuracy. Generally, if the supply gas is too high, the flying distance of the coarse particles becomes long, and the collision of the coarse particles of the wall colliding with the front surface is likely to be mixed with fine powder. However, the microparticles of the present invention are obtained by the dry classification step after the wet classification step, and the coarse particles are removed by the above-described wet classification step: Degree: there is no coarse particle Bounce back and mix in fine powder. Because &, the classification accuracy can be improved by increasing the supply gas. Further, the use of a slim edge as a graded edge is also preferable for improving the classification accuracy. As described above, the graded edge is a user who isolates the particles according to the trait, and has a - end (particle entry side) thin ' with a thickened shape toward the other end. Further, the bottom section (having a thicker one end in the wedge shape) is slightly rectangular 2226-9085-PF; and the Ahddub 13 200819470 has a specific width. Further, the width of the graded edge is generally set to be slightly equal to the width of the flow path through which the jet containing the particles flows. Here, the above-mentioned cut, 'edge, and 彖 are formed at a short distance between the wedge-shaped slantes than the standard edges which are generally used (in particular, the bottom section is about half of the standard edge). Slim edges, usually used to prevent the handling of highly charged particles, will accumulate at the leading edge of the edge, reducing the accuracy of the classification. By using the fine edges, the reason for improving the accuracy of the knife level, and the purpose of the above-mentioned slim edges (suppressing the reduction of the classification accuracy due to the accumulation of particles), it is considered to be difficult to transmit.

,、、上述乾式分級之粉體微粒子,以將固 0. 5〜50質量%、R刑私命π π 歐I 、 1站度〇· 5〜20mpa · s之微粒子分散液 =之後,㈣、_鍋佳„液之;、 、 ⑼貝里%為佳,β型黏度以0. 5〜l〇mpa · s 為佳。 s 供給濕式分級裝置之微粒子分散溶液之 場合或黏度高時,於分纺+ ^ ± 刀展度ν “間,或增加對篩網之負 何而使師網的網眼德,7Γΐ ju . j眼擴張而變大,有降低分級精度之 固形分濃度較0· 5質量%少日卑v 、 貝里/〇/ %,於分級需要長時間。 又’供於濕式分級之粒子, 大的相女物工人 千均粒徑之2倍粒徑 大的粗大粒子之含量少者為佳。具/ 2倍粒徑大的粗大粒子含量, 奴+均拉從之 丁 3里於〇.5g中以100萬個 佳。以50萬個/0.5更佳, 下為 佳。 步以204個/〇.5g以下為 上述微粒子分散液 亦可係將預先製造 之微粒子分散 2226-9085-PF;Ahddub 200819470 於分散媒體(水,有機溶劑等)者,微粒子係由後述之有機 聚合物或有機質無機質複合體材料所構成時,亦可直接使 用聚合反應後之反應液。又,亦可直接使用濕式製程所得 之微粒子分散液。 ' 可使用於上述微粒子分散液之濕式分級之裝置並益特 別限定,可舉使用過據器或筛之過遽裝置,利用離心:、' 慣性力之液體旋流裝置等。 f 作為具體的濕式分級裝置’可舉卡夾式過濾器(例如, me麵公司製,日本PAU公司製),利用離心力 分級之液體旋流(例如,觸工業公司製、㈤咖…公司 製)。 上述卡夾式過濾器亦可組合複數使用,例如,藉由 壽化降低營運成本為目的, 長 w 曰 丌了組合使用滿足要求之過減 精度之取終過濾器,及用於最 心赠态之延命之預過、、索 器。惟,最終過濾器之選定美集也 預過/慮 平均粒徑2倍之粒子之=可去除5",以上 ,則TECHN0 公司 。濾盗,由於具有 之遽材之厚度’及摺叠過滤器 :广被 週口作為取終過慮益。預過遽器之 、 質量%以上平均粒徑之3 ^ ’以可過濾50 L + 以上之粒子之型為佳。 上迷液體旋流裳置,以液體為媒體 # 體中之粒子藉由離心力分級、放於忒备液 錐)部分之裝置之情形,由該 ”有口同(或0 艸抑:八也、六 置W同部之接線方向供给 被粒子分散液,於該微粒子分 门仏、口 液Μ %轉流下降圓筒部之 2226-9085-PF/Ahddub 15 200819470 間’使粗大的粒子以離心ή 之作用向半徑方向移動向 & 内壁衝突,沿著該當内辟6壯 勒π Η同 π土向裝置下部落下之後,由 部回收。另一方面,微細 、下 曰 的粒子,將乗於產生於中央阳_、斥 上歼旋轉流向裝置上方移動 、寸近 怎4八41 動,由裝置上部回收微小的粒子。 濕式分級後之粒子,畀 卞 之條件,只要是滿h 燥、粉碎。乾燥、粉碎時 卜上返粉體微粒子之物性(水分人& 0.05〜2質量%、真比重卜 I水刀合$ L 25g/ilU、容積比重 0 1 〜lg/ml 粒徑卜5G“)者即可並無特別限定。 」1仏卜 本發明之微粒子,# # ’、乾式为級具有既定物性 粒子而得者,按照需要 们生之扣體被 是在粉體微粒子調整採他的分級手段,特別 之。即,作低水準之觀點而推薦 P 為件到本發明之微粒子之較户的制# 具有既定物性之科物;乂 土、I耘,可舉將 ” +子匇散液濕式分級,將渴 粒,乾無、粉碎之後,進-步乾式分級之繫程::由: 關製Γ可更有效率地得到具有平均粒捏:2」上:位 狀粗大粒子為100。個以上/ “上之粒 子。 下之本發明之微粒 2次’說明關於本發明之微粒子之構造及製造方法。 於本發明之微粒子之形態並、 聚合物、盔機皙# W …寸別限疋,可由有機 …、機貝材料、有機質無機質 成者。作為卜、+、士 、设σ材枓之任一所構 為上述有機聚合物,可舉使聚 烯酸甲酯、嘮r Ρ 乙稀、聚甲基丙 Λ乙~、聚丙烯、聚乙烯對芝_ 烯對苯二甲酴糾 了本一甲酸酯、聚丁 _ _9、聚硕 '聚碳酸酯、聚& k Sm胺#之線狀聚合 2226-9085—PF;Ahddub ^ 200819470 物;二乙烯基苯、已三烯、二乙烯基醚、二乙烯基砜、二 芳基曱醇、亞烷基二丙烯酸酯、募聚或聚烷二醇基二丙烤 酸酯、寡聚或聚烧二醇二甲基丙烯酸酯、亞烧基三丙烤酸 醋、亞烧基四丙烯酸酯、亞烧基三甲基丙烯酸酯、亞烧基 四甲基丙烯酸酯、亞烧基雙丙浠醯胺、亞烧基雙甲基丙烯 醯胺、兩末端丙烯酸變性聚丁二烯寡聚物等單獨或與其他 的聚合性單體聚合而得之網狀聚合物;由胺基化合物(例 如,苯併二聚氰二胺,密胺或尿素等)與甲醛之重縮合反應 而得之胺基樹脂所構成之有機聚合物。 作為有機質無機質複合材料,可舉(人)二氧化矽、氧化 紹、氧化鈦等之金屬氧化物、金屬氮化物、金屬硫化物、 金屬石反化物等之無機質微粒子,分散含有於有機樹脂中而 f之微粒子,或(B)(有機基)聚碎㈣,聚鈦氧料之金屬 仏鏈(包含「金屬-氧-金屬」鍵結之分子鏈)與有機分子 ==級禝合而成之微粒子,或甲基三甲氧基钱等之有 械基烧氧矽烷進行水解、人 〜 氧烧等之㈣彳, 應而付之聚甲基聚倍半石夕 子,或(C)包含以具有水解性矽烷基之矽 化合物作為原料之臂 7 1 , K矽虱烷與具有聚合性基(例如乙樣 基,(甲基)丙烯醯基箄乙烯 高分子骨架,及二聚合性單量體等反應而得之有機 作Α 來石礼烧骨架之有機質無機質複合材料。 鋁笨 ,+ 了牛例如,玻璃、二氧化矽、氧仆 鋁4。上述例示之 /虱化 材料所構成之微粒子1冑聚合物或有機質無機質複合 設計,又容易得到n 對較自由地進行微粒子之特性 ’、銳利的粒徑分布之粒子而佳。再者, 2226~9085-pF;Ahddub 200819470 由有機聚合物構成之微粒子之中,由胺基樹脂構成之有機 ,合物,以及薄片聚合法所得之有機聚合物粒子(對聚合性 單體全里之架橋性單體之比例為2〇質量%以上,以⑽質量 %以上更佳,進一步以5〇質量%以上為佳的粒子)為佳,由 有機質無機質複合材料構成之微粒子之中特別是以⑹為 佳。又,該等粒子,係於其合成過程硬化或架橋,難以有 機溶劑溶解、膨潤。因此,使用於形成後述之光擴散層、 防眩層之塗布用脂組成物時,即使與有機溶劑等同時使 用,由於粒子亚不容易變質,或產生粒徑之變化,故可充 分得到將粗大粒子減低於上述範圍内之效果而佳。 5亥專粒^子,以名^物JT v 1 、、粒子之合成時所得之粒子懸濁液之狀 您"f/、於濕式分級步驟萬私 „ , V為^。即由於容易得到平均粒徑之 倍以上之粗大粒子之含小 之矜、、气雕牡 里夕(例如,10〇萬個/〇.5g未滿) 質W… 乂如下說明之較佳的製法所得之有機 貝…、枝貝禝合材料所構成 擔取入^ 成之被粒子,胺基樹脂所構成之有 枝χΚ合物微粒子為佳。 又’上述粒子,粒徑之 度分布為基準Μ 2_τ;^數(以體積基準鼻出之粒 ,,,^ ^ 下為‘。以1〇%以下更佳。粒徑之 變動係數之值越小,妾 ^ ^ 日4 表不粒徑之離散越少,滿足上述範圍 知,由於容易減低含於洚式八 子之# + "·、式刀級、乾式分級步驟後之微粒 于之粗大粒子量而佳。 係萨由下、+.^ 在此,所謂粒徑之變動係數, 你稭由下述式所算出之值。 [數1] 粒徑之變動係數(%) = ( σ /¾ x j 00 2226-9085-PF;Ahddub 18 200819470 - 在此,σ係表示粒徑之標準偏差’x係表示平均粒徑。 於本發明,平均粒徑與粒徑之標準偏差,係使用上述 之精密粒度分布測定裝置(例如,貝克曼庫爾特公司製 「Multisizer-Il」)測定,以體積基準算出。 在此,說明由上述有機聚合物所構成之微粒子(胺基樹 脂),及有機質無機質複合材料所構成之微粒子(上述 (C)),其構造及製造方法。 f 〈胺基樹脂架橋粒子之製造方法〉 % 首先,說明關於由上述有機聚合物構成之微粒子之胺 基樹脂(胺基樹脂架橋粒子)之製造方法。 作為胺基樹脂架橋粒子之製造方法,可舉如下說明之 第1製造方法及第2製造方法。根據該等第i及第2製造 方法,於微粒子之合成階段,由於可控制粒徑,可若干抑 制粗大粒子之生成。因此,藉由將藉由該當製造方法所得 之胺基樹脂架橋粒子,附以上述關於本發明之得到微粒子 k 之製程,可容易地進行減低粒徑脫離合適範圍之粒子之含 量。首先,說明關於第丨製造方法。 -第1製造方法- 胺基樹脂架橋粒子之第1製造方法(以下,有單稱為 「第1製造方法」。),包含:藉由使胺基系化合物與曱醛 反應得到胺基樹脂前驅體之樹脂化步驟;將上述樹脂化步 驟所得之胺基樹脂前驅體於水系媒體中乳化得到胺基樹脂 前驅體之乳濁液之乳化步驟;及對上述乳化步驟所得之乳 濁液加入觸媒使乳化之胺基樹脂前驅體進行硬化反應,得 2226-9085-PF;Ahddub 19 200819470 到胺基樹脂架橋粒子之硬化步驟。 上述樹脂化步驟,係使胺基系化合物與甲醛反岸,生 成初期縮合反應物胺基樹脂前驅體之步驟 化合物與甲醛反應時之溶劑 ’、、、 土 ’、 θ ^ 便用水做為該樹脂化步驟 之“的貫施方法’較佳的可舉··對甲醛作成水溶液(福馬 林)之狀態者添加胺基系化合物 刃便之反應之方法,將三噁烷 或對甲盤添加於水,於水中產 丁座生甲醃地,周製之水溶液添加 ί 胺基系化合物使之反應之方法。其中,前者之方法,無須 甲搭水溶液之調製槽,又原料容易人手,故經濟性之點更 仫又&用任一方法之情形,樹脂化步驟,以習知之授 拌裝置等之攪拌下進行為佳。 、,於樹脂化步驟,作為出❹料使用之胺基系化合物, 並無特別限定,可舉例如,苯併三聚氰二胺(2,[二胺基 6苯基均二嗓)、壤己烧碳基三聚氰二胺、環己烯碳基三三 聚氰二胺及密料。該等之中,以具有三嗪環之胺基系: 合物更佳。特別是,苯併三聚氰二胺,由於具有苯環與2 们反應基故包含:聚氰:胺作為胺基系化合物時,生成 之胺基樹脂架橋粒子由於可撓性(硬度),耐污染性,耐熱 I*生耐/合剤性,耐藥品性優良而特別佳。上述胺基系化合 物,可單獨使用亦可併用2種以上。 於使用之胺基系化合物之全量中,上述之胺基系化合 物(苯併一 χκ氰一胺、環己烷碳基三聚氰二胺、環己烯碳基 二二聚氰二胺及密胺)所佔比例,合計以40質量%以上為 佳,以60質量%以上更佳,進一步以8〇質量%以上為佳, 2226~9085-PF;Ahddub 20 200819470 0 .以ι〇0質量%最佳。上述胺基系化合物之含量為40質量为 以上時,生成之胺基樹脂架橋粒子,將㈣熱性及耐溶劑 性優良者。 於樹脂化步驟使之反應之胺基系化合物與甲醛之莫耳 比(胺基系化合物(莫耳)/甲醛(莫耳)),以1/3·5〜1/;ι·5為 佳,以1/3.5〜1/1.8更佳,進一步以1/3.2〜1/2為佳。上 述莫耳比未滿1/3.5,則甲醛之未反應物有變多之虞,超 t 過1 /1 · 5日守,胺基系化合物之未反應物有變多之虞。 再者,在於準備樹脂化步驟時點之胺基系化合物及甲 醛之濃度,在不阻礙反應下,以高濃度為佳。具體而言, 將包含反應生成物之胺基樹脂前驅體之反應液於9 5〜9 8 之溫度範圍内之黏度調節·控制為2χ1(Γ2〜5. 5xl〇_2Pa · s (2 0〜55cP)之範圍内之濃度為佳。較佳的是,於後述之乳 化步驟,使乳濁液中的胺基樹脂前驅體之濃度成3〇〜6〇質 畺%之範圍内地,將反應液添加於乳化劑之水溶液或對反應 , 液添加乳化劑或乳化劑之水溶液之濃度即可。 因此,包含樹脂化步驟所得之胺基樹脂前驅體之反應 液於95〜98C之溫度範圍内之黏度,以2χ1〇-2〜5. 5χ1 〇_2pa · s(20 〜55cP)為佳,以 2.5χ1(Γ2 〜5.5xl〇-2pa· s(25 〜55cp)更 仫,進一步以 3·0χ102 〜5· 5xl〇-2pa · s(3〇 〜55cp)為佳。作 為上述黏度之測定方法,以可即時的把握反應的進行狀 悲,且可正確地看出該反應終點之使用黏度測定機之方法 取佳。作為如此之黏度測定機,可使用振動式黏度計 (MIVIITS日本公司製,製品名:MIVI6〇〇1)。該黏度計, 2226-9085-PF;Ahddub 21 200819470 具備常時振動之振動立 邛猎由將该振動部浸潰於反應液, 而▲該反應液之勒柯描^ 丄 _曰加而對振動部施加負荷,則將該負 何即時地換算為黏度表示。 、 /,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Split spinning + ^ ± knife spread ν "between, or increase the negative on the screen to make the net of the teacher network, 7Γΐ ju. j eye expands and becomes larger, there is a reduction in the classification accuracy of the solids concentration is greater than 0· 5 mass% less sunday v, Berry / 〇 / %, it takes a long time to grade. Further, it is a particle for wet classification, and a large phase female worker has a double particle diameter of 2 times the particle size of the large coarse particle. The content of coarse particles with a large particle size of 2 times, the slaves are all pulled from the Ding 3 in the 5 g of the 5 g. It is better to use 500,000/0.5, and the next is better. Steps of 204/〇.5g or less may be used to disperse the pre-manufactured fine particles 2226-9085-PF; Ahddub 200819470 in a dispersion medium (water, organic solvent, etc.), and the microparticles are organically polymerized as described later. When the material or the organic inorganic composite material is composed, the reaction liquid after the polymerization reaction may be used as it is. Further, the fine particle dispersion obtained by the wet process can also be used as it is. The apparatus for wet classification of the above-mentioned fine particle dispersion can be particularly limited, and a centrifugal device, a liquid swirling device of inertial force, or the like can be used. f As a specific wet type grading device, a clip-on filter (for example, manufactured by Memori Co., Ltd., manufactured by Japan PAU Co., Ltd.), which is classified by centrifugal force (for example, manufactured by Touch Industries, Inc., (5) coffee company... ). The above-mentioned clip-on filter can also be used in combination, for example, for the purpose of reducing the operating cost by the life-saving, and the combination of the final filter for satisfying the required over-accuracy, and for the most desirable state. Pre-existing, and cable. However, the selected filter of the final filter is also pre-empted / considering the average particle size of 2 times the particle = can be removed 5 ", above, TECHN0 company. Filter thieves, due to the thickness of the coffin' and the folding filter: widely used by Zhoukou as a last resort. It is preferable to pre-pass the 3 ^ ' of the average particle diameter of the mass % or more to filter particles of 50 L + or more. In the case where the liquid is swirling, and the liquid is used as the medium. The particles in the body are classified by centrifugal force and placed in the part of the preparation liquid cone, the "same mouth" (or 0 艸: eight also, In the direction of the wiring of the six parts of the W, the particle dispersion is supplied, and the coarse particles are centrifuged between the 2226-9085-PF/Ahddub 15 200819470 in the cylindrical portion of the microparticles. The action moves toward the radius toward the & inner wall, and is then recovered by the ministry after the lining of the 6 勒 π Η π 土 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 In the central yang _, the upper 斥 歼 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转 旋转The physical properties of the powder particles returned during drying and pulverization (water human & 0.05~2 mass%, true specific gravity, I water knife, $L 25g/ilU, volume specific gravity 0 1 ~ lg/ml, particle size, 5G") The present invention is not particularly limited. Sub, ## ', dry type has the established physical particles, according to the need to produce the button body is adjusted in the powder particles to collect his classification, in particular. That is, low-level view and recommend P For the purpose of the microparticles of the present invention, the system has a predetermined physical property; bauxite, I 耘, can be 〗 〖 + 匇 匇 匇 湿 湿 湿 湿 + + + + + + + + + + + + + + + + + + + + + + + - Step-drying grading system:: By: 关 Γ can be more efficiently obtained with average granules: 2": squamous coarse particles are more than 100. "Upper particles. The following particles of the invention 2 times' description of the structure and manufacturing method of the microparticles of the present invention. In the form of the microparticles of the present invention, the polymer, the helmet, and the outer layer of the microparticles can be composed of organic ..., machine materials, organic matter and inorganic substances. As the above-mentioned organic polymer, any of the above-mentioned organic polymers may be exemplified by polymethyl acrylate, 唠r 乙 ethylene, polymethyl propyl hydrazine, polypropylene, poly Ethylene on methene-p-benzoquinone corrected mono-formate, poly-butyl _ _9 Polycrystalline polycarbonate, poly & k Sm amine # linear polymerization 2226-9085-PF; Ahddub ^ 200819470; divinylbenzene, hexatriene, divinyl ether, divinyl sulfone, difang Base alcohol, alkylene diacrylate, polycondensation or polyalkylene glycol dipropionate, oligomeric or polyalkylene glycol dimethacrylate, propylene triacetate, sulphonate Tetraacrylate, alkylidene trimethacrylate, alkylidene tetramethacrylate, alkylene dipropionamide, alkylene bismethacrylamide, two-terminal acrylic polybutadiene a network polymer obtained by polymerizing a polymer or the like alone or in combination with another polymerizable monomer; a heavy condensation reaction of an amine compound (for example, benzodiacylamine, melamine or urea) with formaldehyde An organic polymer composed of an amine-based resin. Examples of the organic inorganic composite material include inorganic fine particles such as metal oxides such as cerium oxide, oxidized oxide, and titanium oxide, metal nitrides, metal sulfides, and metal carbides, and are dispersed and contained in the organic resin. a fine particle of f, or (B) (organic) poly (4), a metal ruthenium chain of polytitanium oxide (including a "metal-oxygen-metal" bonded molecular chain) and an organic molecule == grade Microparticles, or mechanically burned oxydecane such as methyltrimethoxy ketone for hydrolysis, human-oxygen or the like (iv), polymethylpoly-semi-sphagnum, or (C) contained to have hydrolysis The mercaptoalkyl group is used as a raw material for the arm 7 1 , K decane and a polymerizable group (for example, an ethyl group, a (meth) acrylonitrile ruthenium ethylene polymer skeleton, and a dimerizable monomer The organic inorganic composite material of the stone smelting skeleton is obtained. The aluminum stupid, + cattle, for example, glass, cerium oxide, oxygen servant aluminum 4. The above-mentioned exemplified / bismuth material composed of fine particles Material or organic matter inorganic composite It is also easy to obtain n particles which are more free to perform the characteristics of the fine particles, and a sharp particle size distribution. Furthermore, 2226~9085-pF; Ahddub 200819470 Among the fine particles composed of organic polymers, the amino resin The organic polymer particles obtained by the organic polymer compound and the sheet polymerization method (the ratio of the bridging monomer to the entire polymerizable monomer is 2% by mass or more, more preferably 10% by mass or more, further preferably 5) It is preferable that the particles having a mass % or more are preferable, and among the fine particles composed of the organic inorganic composite material, (6) is preferable. Further, the particles are hardened or bridged in the synthesis process, and it is difficult to dissolve and swell the organic solvent. Therefore, when it is used to form a coating fat composition for a light-diffusing layer or an anti-glare layer to be described later, even if it is used together with an organic solvent or the like, the particles are not easily deteriorated or the particle diameter is changed, so that it can be sufficiently obtained. It is better to reduce the coarse particles to less than the above range. 5 Hai special particles ^, the name JT v 1 , the particle suspension obtained when the particles are synthesized, you are "f/, In the wet grading step, the private „, V is ^. That is, because it is easy to obtain a larger particle than the average particle size, the size of the coarse particles is small, and the gas is carved (for example, 100,000/〇.5g is not full). The quality W... The organic shells obtained by the preferred method described below, the sticks and the like, are composed of the particles to be obtained, and the branched resin particles composed of the amine resin are preferred. 'The above particles, the degree of particle size distribution is based on the reference Μ 2_τ; ^ number (particles out of the nose on a volume basis,, ^ ^ under the '. More preferably 1% or less. The smaller the value of the coefficient of variation of the particle size , 妾^ ^ Day 4 The smaller the dispersion of the particle size, the above range is satisfied, because it is easy to reduce the amount of particles contained in the #+ "·, knife-level, dry classification step. And good.萨萨下下, +.^ Here, the coefficient of variation of the particle size, the value calculated by the following formula. [Number 1] The coefficient of variation (%) of the particle diameter = ( σ /3⁄4 xj 00 2226-9085-PF; Ahddub 18 200819470 - Here, the σ system indicates the standard deviation of the particle diameter 'x is the average particle diameter. In the invention, the standard deviation between the average particle diameter and the particle diameter is measured by using the above-described precise particle size distribution measuring apparatus (for example, "Multisizer-Il" manufactured by Beckman Coulter Co., Ltd.), and is calculated based on the volume. Fine particles (amine-based resin) composed of an organic polymer, and fine particles composed of an organic inorganic composite material (the above (C)), structure and production method thereof f "Production method of amine-based resin bridging particles> % First, description A method for producing an amine-based resin (amine-based resin bridging particles) of fine particles composed of the above-mentioned organic polymer. The method for producing the amine-based resin bridging particles includes the first production method and the second production method described below. In the first and second manufacturing methods, in the synthesis stage of the fine particles, since the particle diameter can be controlled, the formation of coarse particles can be suppressed in some cases. Therefore, by the manufacturing method The obtained amino-based resin bridging particles can be easily subjected to the above-described process for obtaining the fine particles k of the present invention, and the content of the particles having a particle diameter deviated from the appropriate range can be easily reduced. First, the second production method will be described. - First Manufacturing Method - The first production method of the amine-based resin bridging particles (hereinafter referred to as "the first production method"), comprising: a resinization step of obtaining an amine-based resin precursor by reacting an amine-based compound with furfural The emulsification step of emulsifying the amine-based resin precursor obtained by the above resination step in an aqueous medium to obtain an emulsion of the amine-based resin precursor; and adding the catalyst to the emulsion obtained by the emulsification step to emulsify the amine group The resin precursor is subjected to a hardening reaction to obtain a hardening step of 2226-9085-PF; Ahddub 19 200819470 to the amine resin bridging particles. The above resination step is to cause the amine group compound to react with formaldehyde to form an initial condensation reaction amine group. The step of the resin precursor, the solvent ',,, soil', θ ^ in the reaction with formaldehyde, is used as the "application" of the resination step. The method is preferably a method of adding a reaction of an amine-based compound to a state in which formaldehyde is used as an aqueous solution (formalin), and a trioxane or a para-plate is added to water to produce a squash in water. A method of reacting an amine-based compound with a lyophilized aqueous solution, wherein the method of the former does not require the preparation of an aqueous solution, and the raw material is easy to handle, so that the economical point is even more ambiguous. In the case of any of the methods, the resination step is preferably carried out under stirring with a conventional mixing device, etc., and the amine group-based compound used as the distillate in the resination step is not particularly limited, and for example, , benzo melamine (2, [diamino 6 phenyl hexamethylene), hexylene carbonate melamine, cyclohexene carbon tripolycyanamide and dense material. Among these, an amine group having a triazine ring is more preferred. In particular, benzo melamine diamine contains a benzene ring and a reactive group of 2, and contains: polycyanide: an amine as an amine-based compound, and the resulting amine-based resin bridging particles are resistant to flexibility (hardness). It is particularly good for pollution, heat resistance, I* resistance/combination, and excellent chemical resistance. These amine-based compounds may be used alone or in combination of two or more. Among the total amount of the amine-based compound to be used, the above-mentioned amine-based compound (benzo-indole cyano-cyanoamine, cyclohexane-carbon melamine, cyclohexene-carbon di-dicyanoimide and dense The proportion of the amine is preferably 40% by mass or more, more preferably 60% by mass or more, further preferably 8% by mass or more, and 2226 to 9085-PF; Ahddub 20 200819470 0. ι 〇 0% by mass optimal. When the content of the above-mentioned amine-based compound is 40 or more, the resulting amino-based resin bridging particles are excellent in (iv) heat resistance and solvent resistance. The molar ratio of the amine-based compound to formaldehyde in the resinification step (amine-based compound (mole) / formaldehyde (mole)), preferably 1/3·5~1/; ι·5 It is preferably 1/3.5 to 1/1.8, and further preferably 1/3.2 to 1/2. When the above molar ratio is less than 1/3.5, the unreacted matter of formaldehyde is more and more, and the super-t is over 1 / 1 · 5 days, and the unreacted substance of the amine-based compound is more and more. Further, the concentration of the amine-based compound and the formaldehyde at the time of preparing the resination step is preferably a high concentration without hindering the reaction. Specifically, the viscosity of the reaction liquid containing the amine-based resin precursor of the reaction product in the temperature range of 9 5 to 9 8 is adjusted to 2 χ 1 (Γ2 to 5. 5xl 〇 2Pa · s (2 0~ The concentration in the range of 55cP) is preferably. In the emulsification step described later, the concentration of the amine-based resin precursor in the emulsion is in the range of 3 〇 6 to 6 畺 %, and the reaction liquid is used. The concentration of the aqueous solution added to the emulsifier or the aqueous solution of the emulsifier or the emulsifier may be added to the reaction solution. Therefore, the viscosity of the reaction liquid containing the amino resin precursor obtained by the resinification step in the temperature range of 95 to 98 C is obtained. , 2χ1〇-2~5. 5χ1 〇_2pa · s(20 ~55cP) is better, with 2.5χ1 (Γ2~5.5xl〇-2pa·s (25~55cp) more 仫, further to 3·0χ102 〜 5·5xl〇-2pa · s (3〇~55cp) is preferred. As a method for measuring the viscosity described above, it is possible to immediately grasp the progress of the reaction, and it is possible to correctly see the viscosity measuring machine using the end point of the reaction. The method is preferable. As such a viscosity measuring machine, a vibrating viscometer (manufactured by MIVIITS Japan Co., Ltd.) can be used. Product Name: MIVI6〇〇1). The viscometer, 2226-9085-PF; Ahddub 21 200819470 The vibration with constant vibration is immersed in the reaction liquid by the vibrating part, and the ▲ When a load is applied to the vibrating portion, the load is immediately converted into a viscosity index.

藉由使胺基系化合物與甲·於水中(於水系媒體中)反 應可传所明初期縮合物之胺基樹脂前驅體。反應溫度, 以了即日化握反應之進行狀g,可正確地看出該反應終點 地,以95〜98〇C之溫度範圍内為佳。然後,胺基系化合物 人曱2醛之反應,係當反應液之黏度成為 2xl〇_2〜5· 5x10、· 範圍内之時點,藉由進行將該反應 =冷卻等之操作使之結束即可。藉此,可得包含胺基樹脂 刖驅體之反應液。再者’反應時間,並無特別限定者。 士於树1曰化步驟所得之胺基樹脂前驅體,以構成該胺基 樹脂前驅體之來自胺基系化合物之構造單位與來自甲醛之 構k單位之莫耳比(來自胺基系化合物之構造單位(莫耳)/ 來自甲盤之構造單位(莫耳)),以1/3.5〜1/L5為佳,以 1/3.5〜1/1.8更佳,進一步1/3·2〜1/2為佳。上述莫耳比 為上述範圍内,則可得粒度分布狹窄的粒子。 胺基樹脂前驅體,通常,對丙酮或二噁烷、曱醇、乙 醇、異丙醇、丁醇、醋酸乙酯、醋酸丁酯、曱基溶纖劑、 乙基溶纖劑、甲乙酮、曱苯、對甲笨等之有機溶劑可溶, 對水實質上不溶。 於第1製造方法,藉由調製包含上述胺基樹脂前驅體 之反應液之樹脂化步驟之反應液之黏度較低,可使最終的 所得之胺基樹脂架橋粒子之粒徑小。但是,反應液之黏度 22 2226-9085-PF;Ahddub 200819470 未滿2x10 2pa · s時場合,或者超過5· 5xi〇_2pa · s時,有 難以得到最終的粒徑大致整齊(粒度分布狹窄)之胺基樹脂 架橋粒子之情形。即,反應液之黏度未滿2x1 (T2Pa · s(20cP) ’則後述之乳化步驟所得之乳濁液缺乏安定性。因 此,於硬化步驟使胺基樹脂前驅體硬化 基樹脂架橋粒子肥大化,或使粒子相互凝聚之虞丄:: 制胺基樹脂架橋粒子粒徑,有成為粒度分布廣的胺基樹脂 架橋粒子之虞。又,乳濁液之缺乏安定性時,於每一(每一 批)製造,胺基樹脂架橋粒子之粒徑(平均粒徑)變化,而有 於製品產生離散之虞。另—方面,反應液之黏度超過 5x10 Pa s(55cP) ’則對用於後述之乳化步驟之高速攪 摔機等所施加的負荷過大,使其剪力降低,故有無法充分 授拌使反應液(使之乳濁)之虞。因此,難以控制最終所得 之胺基樹脂架橋粒子之粒徑,有成為粒度分布廣的胺基樹 脂架橋粒子之情形。因此’在於樹腊化步”驟,預先將反應 液調整於上述黏度範圍為佳。 >乳化步II ’係將藉由樹脂化步驟所得之胺基樹脂前驅 編匕調製胺基樹脂前驅體之乳濁液之步驟。在於胺基樹 ^前㈣乳化’使用例如’可構成保護膠體之乳化為佳, 斗寸別疋冑用可構成保護膠體之水溶性聚合物所構成之乳 化劑為佳。 作為上述乳化劑,可使用例如,聚乙稀基醇,魏基甲 基、截維素,滞酸納,聚丙烯酉曼,水溶性聚丙稀酸鹽,聚乙 稀基π比略琳酮等。兮笙q1 】寺忒荨礼化劑,可將全量溶解於水以水溶 2226'9085-PF;Ahddub 23 200819470 液之狀態使用,亦可蔣 划八,、,ϊ _ 將其^部分以水溶液之狀態使用,將 殘餘以原來的狀態(例如粉體狀,顆粒狀,液狀等)使用。 於上所例不之乳化劑之中,考慮乳濁液之安定性,與觸媒 之相互作用寺’則以聚乙烯基醇更佳。聚乙稀基醇,可為 完全名化物,亦可為部分息化物。又,聚乙稀基醇之聚合 度,並無特別限定者。 乳化劑之使用量,對於上述樹脂化步驟所得之胺基樹 脂前驅體⑽質量部,以卜3〇質量部為佳,卜5質量部更 佳。該使用量偏離上述範圍則,有缺乏乳濁液之安定性之 虞。又,對胺基樹脂前驅體之乳化劑之使用量越多,所生 成之粒子之粒徑有變小之傾向。 乂於乳化步驟,例如,於乳化劑之水溶液,使胺基樹脂 兩驅體濃度(即,固形分道痒、 口心刀/辰度)成30〜60質量%之範圍内地添 加上述樹脂化步驟所得之反應液之後,以5〇〜1〇〇。〇之溫度 範圍内使之乳濁為佳。以60~10(rc更佳,進一步以7〇〜95 °c為佳。乳化劑之水溶液之濃度,並無特別限定者,只要 使胺基樹脂前驅體之濃度調節於上述範圍内之濃度即可。 胺基樹脂前《之濃度未滿3G質量% ’則有降低胺基樹脂 架橋粒子之生產性之於’超過6G質量%,則有所得胺基樹 脂架橋粒子肥大化’或粒子相互凝聚之虞,使胺基樹脂架 橋粒子工之&制4的困有冑所得胺基樹脂架橋粒 子之粒度分布變廣之虞。 於乳化步驟,作為授拌手段,使用可更強力地授摔上 述胺基樹脂前驅體與乳化劑之水溶液之裝置(具有高剪力 2226-9085-PF;Ahddub 24 200819470 之農置)為佳。作為具體的攪拌裝置,可舉例 攪拌機,均質儀,TK均質儀(特殊機化工業(株)紫)H = 分散儀,甚原研磨機((株)甚原製作所製),高 = 混合器 ((株 MZUMJ FOOD MACHINARY 製),靜態-貝儀 ((株)N0Rm〇 Co· Ud 製)等。 〜、 於乳化步驟,以樹脂化步驟所得之胺基樹脂前驅體, 促進乳化至既定之粒徑為佳。再者,既定之粒徑, f 得最終所期望的粒徑之胺基樹脂架橋粒子地適宜 可。具體而言,藉由適宜考慮容器或攪拌翼之種類 速度、授拌時間、乳化溫度等,乳化之胺基樹月旨前驅體之 平均粒徑成〇."0“地進行乳化為佳,以。.5〜2。“更 佳,進一步以卜5 "為佳。籍由如此地使胺基樹脂前驅體 札化為上述粒徑範圍,可將胺基樹脂架橋粒子之 於所期望的範圍。 工制 在於第1製造方法,為了確實地防止最終胺基樹脂年 橋粒子強固地凝聚,按照需要,可於上述乳化步驟後對所 得乳濁液添加無機粒子。作為無機粒子,具體而言,可舉 例如’二氧化石夕微粒子,氧化錯微粒子,銘粉,氧化紹凝 膠,氧化錦凝膠等’其中由容易入手之點,以二氧化石夕微 粒子為t。無機粒子之比表面積以10〜400m2/g為佳,以 〜35〇mvg更佳,進一步以30〜3〇〇m7g為佳。無機粒子之 粒徑以0.2…下更佳’以下更佳,進一步以 〇. 05 // m以下為佳。比表面積或粒徑為上述範圍内,則於 防止最終所得胺基樹脂架橋粒子強固地凝聚,可發揮更佳 25 2226-9085~PF/Ahddub 200819470 的效果。 於乳濁液添加盔機初工* _ _ 〃、、钺粒子之方法,並無特別限定,具體 而吕’可舉例如,將益幽 、 f…、枝粒子以原來的狀態(粒子狀)添加 之方法,或將皋機|、 ’、子以水为散之分散液之狀態添加之方 法專。對乳濁液之I機 、, 心…、钺粒子之添加量,對含於乳濁液之胺 基树月日如驅體1 〇 Q曾旦立 貝里部,以H0質量部為佳,以2~28 質量部更佳,進一步 3〜2 5貝量部為佳。未滿1質量部, 則可充分地防止最故辦# 、、、斤传之基樹脂架橋粒子強固地凝聚 之虞’超過30質量部拉 * 、 守’有產生只有無機粒子之凝聚物之 虞。又,添加無機粒子眸 ^ τ之授拌方法,使用上述之具有高 '' 方法可使無機粒子強固地固著於胺基樹脂粒 子之點為佳。 於硬化步驟,藉由對上述乳化步驟所調製之乳濁液加 入觸媒(詳言之,硬化觸媒),進行乳化之胺基樹脂前驅體 之硬化反應(將胺基樹脂前驅體以乳濁狀態使之硬化)生成 胺基樹脂架橋粒子(詳言之,胺基樹脂架橋粒子之懸濁液)。 作為上述觸媒(硬化觸媒)以酸觸媒為佳。作為酸觸 媒,可使用鹽酸,硫酸,磁辦楚♦成说 夕牛酉夂4之礦酸;該等礦酸之銨鹽; 磺醯胺酸、苯石备酸,斟田免#说 對甲本磺酸,月桂基苯磺酸等之磺酸 類;鄰苯二甲酸酸,菜田分 甲酉欠,酉曰酉文,丙酸,柳酸等有機酸。 上述例示之酸觸媒之中,於 於更化速度之點以礦酸為佳,再 者’對裝置之腐食性,以使用声萨 Μ便用礦酸呀之安全性等之點,以 硫酸更佳。又’作為上述觸媒使用硫酸時,例如,較使用 月桂基苯石黃酸時’最終所得之胺基樹脂架橋粒子較不易變 2226-9085-PF;Ahddub 26 200819470 可併用 色’又耐溶劑性高而佳。該等酸觸媒僅使用1種亦 2種以上。 上述觸媒之使用量,對由上述乳化步驟所得 < 孔濁液 中的胺基樹脂前驅體100質量部,以〇· ;1〜5暂旦 貝里部為佳, 以〇. 3〜4· 5質量部更佳,進一步以〇· 5〜4. 0質量部為俨 觸媒之使用量超過5質量部,則會破壞乳濁狀能 八也,而有粒 子相互凝聚之虞,未滿〇·丨質量部,則有反應需要長時間, 或硬化不十分之虞。又,同樣地,上述觸媒之使用量,對 作為原料化合物使用之胺基系化合物1莫耳以〇⑽2莫耳 以上為佳,以0.005莫耳以上更佳,進一步以〇〇1〜〇1、莫 耳為佳。觸媒之使用量對於胺基系化合物丨莫耳未滿 莫耳,則有於反應需要長時間,或硬化不十分之慮。 於硬化步驟之硬化反應,係將反應溶液(乳濁液),以 15(常溫)〜8(TC為佳,卩2〇〜抓更佳,進一步以3㈣代 為佳,至少保持1小時之後,以㈣或加壓下,卩60〜15〇 C為佳,以6 0〜1 3 0承/土 、知 μ C更佳,進一步以6〇〜loot為佳的範圍 之溫度進行為佳。硬化反應之反應溫度,未滿6『C,則硬 化並未充分進行’有降低所得之胺基樹脂架橋粒子之耐溶 劑性或耐熱性之虞。另一 c . 方面’反應溫度超過1 5 〇。〇時, 需要強固的加屬反庫、, 一 汉應益,亚不經濟。硬化反應之終點, 由取樣或目視判斷即可。 又,硬化反應之反應時間並無特 別限定。 ,、、 硬化步驟,於攪挫 +下進行為佳,作為攪拌手段,只要 使用習知之攪拌裝置即 戈 了。於硬化步驟,使乳濁狀態之胺 2226-9085-PF;Ahddub 27 200819470 基樹脂w驅體硬化而之胺基樹脂架橋粒子之平均粒徑,為 〇· 1〜20/z m為佳,以〇· 5~20// m更佳,進一步以卜5# m為 佳。 、、 於第1製造方法’亦可包含於胺基樹脂前驅體之乳濁 液或胺基樹脂架橋粒子之懸濁液,添加將染料溶解於水而 成之水溶液之著色步驟。 於第1製造方法,亦可設將包含上述硬化步驟所得之 胺基樹脂架橋粒子之懸濁液進行中和之中和步驟。中和步 驟,取好在上述硬化步驟,作為硬化觸媒使用硫酸等酸觸 媒時進行。藉由進行中和步驟,可去除上述酸觸媒(具體而 胺基樹脂架橋粒子如熱時之胺基樹脂架橋粒子之變色(例 如,變色成黃色)。 ^ 一 ,一 一口狀麥例伽%備粒 子之懸濁液之ΡΗ為5以上,使之為㈣更佳。該懸濁液 ^ ΡΗ未滿5時,由於酸觸媒殘留故在於後述之加熱步驟 等:有使胺基樹脂架橋粒子變色之情形。藉由上述中和使 «濁液之pH調節為上述範圍内,得到硬度高,耐溶劑性 或对熱性優良,且不會變色之胺基樹脂架橋粒子。作 使用於中和步驟之中和劑,可舉例如,鹼性物質為The amine-based resin precursor of the initial condensate can be transferred by reacting the amine-based compound with water in water (in an aqueous medium). The reaction temperature is as follows in the progress of the reaction, and the end point of the reaction can be accurately seen, preferably in the temperature range of 95 to 98 〇C. Then, the reaction of the amine-based compound human quinone 2 aldehyde is carried out by the operation of the reaction = cooling, etc., when the viscosity of the reaction liquid is within the range of 2xl 〇 2 to 5 · 5x10, can. Thereby, a reaction liquid containing an amine-based resin oxime body can be obtained. Further, the reaction time is not particularly limited. The amine-based resin precursor obtained in the step of deuteration, to form the molar ratio of the structural unit derived from the amine-based compound and the k-unit derived from formaldehyde to the precursor of the amine-based resin (from the amine-based compound) Construction unit (mole) / structural unit (mole) from A disk, preferably 1/3.5~1/L5, preferably 1/3.5~1/1.8, further 1/3·2~1/ 2 is better. When the molar ratio is within the above range, particles having a narrow particle size distribution can be obtained. Amine-based resin precursor, usually, for acetone or dioxane, decyl alcohol, ethanol, isopropanol, butanol, ethyl acetate, butyl acetate, thiol cellosolve, ethyl cellosolve, methyl ethyl ketone, hydrazine It is soluble in organic solvents such as benzene and paraben, and is substantially insoluble in water. In the first production method, the viscosity of the reaction liquid of the resinization step of preparing the reaction liquid containing the precursor of the above-mentioned amine resin is low, so that the particle diameter of the finally obtained amino resin bridged particles can be made small. However, when the viscosity of the reaction liquid is 22 2226-9085-PF; when Ahddub 200819470 is less than 2x10 2pa · s, or when it exceeds 5·5xi〇_2pa · s, it is difficult to obtain a final uniform particle size (small particle size distribution). The case of the amine-based resin bridging particles. That is, the viscosity of the reaction liquid is less than 2x1 (T2Pa · s (20cP)', and the emulsion obtained by the emulsification step described later lacks stability. Therefore, the amino resin precursor hardening-based resin bridging particles are enlarged in the curing step. Or the particles that agglomerate each other:: The particle size of the amine-based resin bridging particles has the advantage of being an amine-based resin bridging particle having a wide particle size distribution. Moreover, when the emulsion lacks stability, each (each Manufactured in batches, the particle size (average particle size) of the amine-based resin bridging particles changes, and there is a dispersion in the product. On the other hand, the viscosity of the reaction liquid exceeds 5×10 Pa s (55 cP), which is used for the latter. The load applied by the high-speed pulverizer or the like in the emulsification step is too large, so that the shearing force is lowered, so that the reaction liquid (which is opaque) cannot be sufficiently mixed. Therefore, it is difficult to control the finally obtained amine-based resin bridging particles. The particle size may be a case of an amine-based resin bridging particle having a wide particle size distribution. Therefore, it is preferable to adjust the reaction liquid to the above-mentioned viscosity range in advance in the "waxing step". >Emulsification step II' will be Resin The step of preparing the amine-based resin precursor precursor to prepare the emulsion of the amine-based resin precursor by the step of preparing the emulsion of the protective colloid by using, for example, 'using, for example, ' can constitute an emulsion of the protective colloid. An emulsifier composed of a water-soluble polymer for protecting a colloid is preferred. As the above emulsifier, for example, a polyethylene glycol, a weiji methyl group, a crocetin, a sodium sulphate, a polypropylene yttrium, a water-soluble polypropylene can be used. Acid salt, polyethylene π piracetone, etc. 兮笙q1 】 Temple ritual agent, can dissolve the whole amount in water with water soluble 2226'9085-PF; Ahddub 23 200819470 liquid state, can also be used Draw eight, ,, ϊ _ Use the part as an aqueous solution, and use the residue in the original state (for example, powder, granule, liquid, etc.). Among the emulsifiers mentioned above, consider The stability of the emulsion and the interaction with the catalyst are better with polyvinyl alcohol. The polyethylene glycol can be a full name or a partial compound. In addition, the polyethylene glycol The degree of polymerization is not particularly limited. Use of an emulsifier The mass portion of the amine-based resin precursor (10) obtained in the above resination step is preferably a mass portion of the material, and a mass portion of the material is preferably 5. If the amount of use deviates from the above range, there is a lack of stability of the emulsion. Further, the more the amount of the emulsifier used for the amine-based resin precursor, the smaller the particle size of the generated particles tends to be smaller. In the emulsification step, for example, in the aqueous solution of the emulsifier, the amine-based resin is The concentration of the body (that is, the solid parting itching, the core knife/length) is added in the range of 30 to 60% by mass, and the reaction liquid obtained by the above resination step is added to a temperature range of 5 〇 to 1 〇〇. It is preferable to make it turbid in the range of 60 to 10 (r is more preferable, and further preferably 7 to 95 ° C. The concentration of the aqueous solution of the emulsifier is not particularly limited as long as the concentration of the amine resin precursor is made. It is sufficient to adjust the concentration within the above range. In the case where the concentration of the amine-based resin is less than 3 G mass%, the productivity of the amine-based resin bridging particles is lowered to 'more than 6 G mass%, and the resulting amine-based resin bridging particles are enlarged' or the particles are agglomerated together. The particle size distribution of the amine-based resin bridging particles which are trapped in the amine-based resin bridging agent & In the emulsification step, as a means for imparting a mixture, a device which can more strongly impart an aqueous solution of the above-mentioned amine-based resin precursor and an emulsifier (having a high shear force of 2226-9085-PF; Ahddub 24 200819470) is preferably used. As a specific stirring device, a mixer, a homogenizer, a TK homogenizer (Special Machine Chemicals Co., Ltd.) H = a disperser, a very original grinder (manufactured by Shirahara Seisakusho Co., Ltd.), a high = mixer (for example) (manufactured by MZUMJ FOOD MACHINARY), static-beat (manufactured by N0Rm〇Co·Ud), etc. ~, in the emulsification step, the amino resin precursor obtained by the resination step promotes emulsification to a predetermined particle size Further, it is preferable that the predetermined particle diameter, f is the amino resin bridge bridging particle of the final desired particle size. Specifically, by considering the speed of the container or the stirring blade, the mixing time, and the emulsification The temperature, etc., the average particle size of the emulsified amine-based precursor is 〇."0" emulsification is better, to .5~2. "Better, further with Bu 5 " is better. By setting the amine-based resin precursor to the above-described particle diameter range, the amine-based resin bridging particles can be in a desired range. The first production method is in order to reliably prevent the final amine-based resin from bridging the particles. Cohesion, as needed, In the emulsification step, inorganic particles are added to the obtained emulsion. Specific examples of the inorganic particles include 'the dioxide fine particles, the oxidized fine particles, the powder, the oxidized gel, the oxidized nylon gel, and the like. From the point of easy entry, the silica fine particles are t. The specific surface area of the inorganic particles is preferably 10 to 400 m 2 /g, more preferably 〜35 〇 mvg, and further preferably 30 to 3 〇〇m 7 g. The particle size is preferably 0.2 or less, more preferably 〇. 05 // m or less. When the specific surface area or particle diameter is within the above range, the final obtained amino resin bridging particles are prevented from strongly agglomerating. The effect of 25 2226-9085~PF/Ahddub 200819470 can be better. The method of adding the helmet to the emulsion * _ _ 〃, 钺 particles is not particularly limited, specifically Yiyou, f..., the method in which the branches are added in the original state (particle form), or the method of adding the state of the dispersion of the machine to the machine, and the water is dispersed. , heart..., the amount of 钺 particles added, The amine-based tree contained in the emulsion is like the body 1 〇Q Zeng Dan Li Baili, preferably the H0 mass part, preferably 2~28 mass parts, further 3~2 5 parts volume is better If the mass part is less than 1 part, it can fully prevent the strongest agglomeration of the resin bridge bridging particles of the most prescribing #,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Further, the method of adding the inorganic particles 眸^τ is preferably carried out by using the above method having a high '' method for strongly fixing the inorganic particles to the amine-based resin particles. In the hardening step, by emulsifying the above The emulsion prepared by the step is added to a catalyst (in detail, a hardening catalyst), and the emulsified amine-based resin precursor is hardened (the amine resin precursor is hardened in an opaque state) to form an amine-based resin. Bridging particles (in detail, a suspension of amine resin bridging particles). As the catalyst (curing catalyst), an acid catalyst is preferred. As the acid catalyst, hydrochloric acid, sulfuric acid, magnetic chu zhi into the mineral acid of the yak 酉夂 4; the ammonium salt of the mineral acid; sulfinic acid, benzoate acid, 斟田免# A sulfonic acid such as a sulfonic acid or a lauryl benzene sulfonic acid; a phthalic acid; a vegetable acid such as a phthalic acid, a vegetable, a vinegar, a propionic acid, a salicylic acid, or the like. Among the above-mentioned acid catalysts, it is preferable to use mineral acid at the point of speeding up, and further, to the rot of the device, to use the safety of the mineral acid, such as the use of soda, to sulfuric acid. Better. In addition, when sulfuric acid is used as the above catalyst, for example, when the use of lauryl benzoic acid is used, the resulting amine-based resin bridging particles are less likely to change 2226-9085-PF; Ahddub 26 200819470 can be used in combination with color and solvent resistance. High and good. These acid catalysts may be used alone or in combination of two or more. The amount of the above-mentioned catalyst used is preferably from the mass fraction of the amine-based resin precursor in the turbid liquid obtained by the above-mentioned emulsification step, and is preferably 〇·1 to 5, and 暂. 3 to 4 · 5 mass parts are better, and further, the mass of the 质量·5~4. 0 mass part is more than 5 mass parts, which will destroy the opaque energy, and the particles will condense together. 〇·丨 Quality Department, it takes a long time to react, or hardening is not very difficult. Further, in the same manner, the amount of the catalyst used is preferably 胺(10) 2 mol or more for the amine-based compound 1 used as the raw material compound, more preferably 0.005 mol or more, and further 〇〇1 to 〇1. Moer is better. When the amount of the catalyst used is less than that of the amine-based compound, the reaction takes a long time, or the hardening is not very serious. In the hardening reaction of the hardening step, the reaction solution (emulsion) is preferably 15 (normal temperature) ~ 8 (TC is better, 卩 2 〇 ~ better grasp, further preferably 3 (four) generation, at least 1 hour later, (4) Under pressure, 卩60~15〇C is better, and it is better to use 60~1 3 0 bearing/soil, knowing μ C, and further preferably in the range of 6〇~loot. Hardening reaction When the reaction temperature is less than 6 "C, the hardening is not sufficiently performed", and the solvent resistance or heat resistance of the obtained amine-based resin bridging particles is lowered. The other c. The reaction temperature exceeds 15 〇. At the time, it is necessary to strengthen the anti-banking, one Han should benefit, and the Asian economy. The end of the hardening reaction can be judged by sampling or visual observation. Moreover, the reaction time of the hardening reaction is not particularly limited. It is preferred to carry out the stirring and the lowering, as a stirring means, as long as the conventional stirring device is used. In the hardening step, the turbid amine 2226-9085-PF; Ahddub 27 200819470 base resin w is hardened. The average particle size of the amine-based resin bridging particles is 〇·1 20/zm is preferred, preferably 〇·5~20//m, further preferably 卜5#m. 、,, in the first manufacturing method, may also be included in the emulsion or amine of the amine resin precursor. The coloring step of the aqueous solution of the resin bridged particles is added to the coloring step of dissolving the dye in water. In the first manufacturing method, the suspension containing the amine resin bridging particles obtained by the hardening step may be carried out. And a neutralization step. The neutralization step is carried out in the above-mentioned hardening step, using an acid catalyst such as sulfuric acid as a hardening catalyst. By performing a neutralization step, the above acid catalyst can be removed (specifically, an amine resin bridge is bridged). The discoloration of the amine-based resin bridging particles when the particles are hot (for example, discoloration into yellow). ^ The 悬 of the suspension of the granules of the granules is more than 5, making it (4) better. When the suspension is less than 5, the acid catalyst remains in the heating step described later, etc., in which the amine resin bridging particles are discolored. The neutralization is used to adjust the pH of the liquid to the above range. High hardness, solvent resistance or heat resistance Liang, without discoloration amino resin bridging particles. For use in the step of neutralizing agent and includes, for example, a basic substance is

為该驗性物質,可皇上 F 貝了舉例如,碳酸納或氫氧化納、氫氧化鉀、 氰,惟其中以容易操作夕墅上,、,斤— 土 _ 作之點’以風氧化納為佳,可良好地 使用虱氧化納水溶液。可僅 上。 1皇使用δ亥荨1種亦可併用2種以 2226-9085-PF;Ahddub 28 200819470 於第1製造方法,亦可設由硬化步驟後或中和步驟後 所仵之月女基树脂架橋粒子之懸濁液,&出該胺基樹脂架橋 粒子之分離步驟。 作為由懸濁液取出胺基樹脂架橋粒子之方法(分離方 法)’可舉濾別之方法或使用離心分離機等之分離機之方法 作為簡便的方法,i無特別限[通常習知之分離方法均 可使用。 再者,由懸濁液取出後之胺基樹脂架橋粒子,按照需 要’亦可以水等清洗。 於第1製造方法,將經由分離步驟取出之胺基樹脂架 橋粒子’ α 130〜1 90 C之溫度加熱之加熱步驟進行為佳。 猎由進行加熱步驟,可去除附著於胺基樹脂架橋粒子之水 分及殘存之自由的(未反應的)曱醛,且可進一步促進胺基 树月曰木橋粒子内之縮合(架橋)。上述加熱溫度較工3。。。低 時,無法充分地促進胺基樹脂架橋粒子内之縮合(架橋), 有無法提升胺基樹脂架橋粒子之硬度、耐溶劑性及耐熱性 之虞,超過19(TC時,所得之胺基樹脂架橋粒子有變色之 虞。即使是進行上述中和步驟之情形,加熱溫度在上述溫 度範圍外時之影響相同。由可提升所得之胺基樹脂架橋粒 子之諸特性(硬度、耐溶劑性、耐熱性、耐變色性)之觀點, 於進订中和步驟n,使胺基肖脂架橋粒子之加熱溫度在 於上述範圍内為佳。 在於加熱步驟之加熱方法,並無特別限定者,只要使 用通常習知之加熱方法即可。加熱步驟,只要例如,胺基 2226-9085-PF;Ahddub 29 200819470 樹脂架橋粒子之合^盡 之階段 ’、成3質量%以下(以2質量%以下更佳 又二 13可。又,加熱時間,並無特別限定。 於弟1製造方法所得之胺基樹脂架橋粒子,係將此由 上述乳化時之水系拔雕八Μ ^刀離乾燥、粉碎之後,亦可將所得 ㈠物分散於懸濁液者’供於濕式及乾式分級步驟。又, 硬化步驟後之懸濁液(包含硬化步驟後,經由中和步驟所得 /蜀液等’供於分離步驟之任意懸濁液)供於濕式分級亦 係本發明法較佳的態樣。將濕式分級後之懸濁液,借由於 上述刀離步驟’按照f要進行加熱步驟之後,乾燥、粉碎, 得到水分含量〇_。5〜2質量%之粉體微粒子,將此供於乾式 分級步驟為佳。 其乂 ’說明關於胺基樹脂架橋粒子之第2製造方法。 -第2製造方法一 「々胺基樹脂架橋粒子之第2製造方法(以下,有單稱為 第2製造方法」之情形。),係藉由使胺基系化合物與甲 醛反應而得之胺基樹脂前驅體,於水系媒體中與界面活性 劑混合,#由於該混合液添加觸媒使上述胺基樹脂前驅體 於上述水系媒體中粒子化析出之後,將上述胺基樹脂架橋 粒子由上述水系媒體分離乾燥,粉碎所得乾燥物之方法。 於第2製造方法,亦與第J製造方法同樣地,採用樹 脂化步驟,於該當樹脂化步驟使胺基系化合物與甲醛反應 生成胺基樹脂前驅體,於第2製造方法,藉由採用使樹脂 化步驟所得之胺基樹脂前驅體於水系媒體中與界面活性劑 混合之混合步驟,採用於包含該胺基樹脂前驅體與界面= 2226~9085~PF;Ahddub 30 200819470 性劑之混合液加入觸媒以胺基樹脂前驅體之硬化進行粒子 化及析出’得到胺基樹脂架橋粒子之硬化·粒子化步驟之 點,與第1製造方法不同。 於第2製造方法,藉由在水溶液狀態開始胺基樹脂前 驅脰之硬化容易調製粒徑小的胺基樹脂架橋粒子(例如,平 均粒從為〇·1〜50//m)。 再者,作為使用於第2製造方法之胺基系化合物,滿 j後述之水混和性之程度地適宜設定其種類及組成比為 仏例如,可與福馬林反應生成水溶性之胺基樹脂前驅體 之胺基系化合物作為必須為佳。 又’以樹脂化步驟所得之胺基樹脂前驅體以水溶性為 仏於第2製造方法使用之界面活性劑,係使用於對胺基 樹脂前驅體之水㈣_予水親和性者,於該當界面活性 劑’不包含用於第i製造方法之乳化劑。For the test substance, for example, sodium carbonate or sodium hydroxide, potassium hydroxide, cyanide, etc., in which it is easy to operate on the villa,,,,,, Preferably, the aqueous solution of cerium oxide is well used. Can only be on. 1 Emperor uses δ 荨 荨 1 type can also be used in combination with 2 kinds of 2226-9085-PF; Ahddub 28 200819470 In the first manufacturing method, it can also be set after the hardening step or after the neutralization step, the female-based resin bridging particles The suspension, & the separation step of the amine-based resin bridging particles. As a method of separating the amine-based resin bridging particles from the suspension (separation method), a method of filtering or a separator using a centrifugal separator or the like can be used as a simple method, and i is not particularly limited [a conventionally known separation method) Can be used. Further, the amine-based resin bridging particles taken out from the suspension may be washed with water or the like as needed. In the first production method, it is preferred to carry out a heating step of heating the temperature of the amino resin bridged particles 'α 130 to 1 90 C taken out through the separation step. By performing a heating step, the moisture attached to the amine-based resin bridging particles and the remaining free (unreacted) furfural can be removed, and the condensation (bridging) in the particles of the amine tree eucalyptus bridge can be further promoted. The above heating temperature is higher than that of work 3. . . When it is low, the condensation (bridge) in the bridging agent of the amine resin cannot be sufficiently promoted, and the hardness, solvent resistance, and heat resistance of the amine-based resin bridging particles cannot be improved. When the ratio exceeds 19 (TC, the obtained amino-based resin) The bridging particles have discoloration. Even in the case of the above neutralization step, the influence of the heating temperature outside the above temperature range is the same. The characteristics of the obtained amine-based resin bridging particles (hardness, solvent resistance, heat resistance) can be improved. From the viewpoint of the property and the discoloration resistance, it is preferred that the heating temperature of the amine-based Schausal bridging particles is within the above range in the preparation and the step n. The heating method in the heating step is not particularly limited as long as it is usually used. The heating method may be any. For example, the amine group 2226-9085-PF; Ahddub 29 200819470 resin bridging particles are combined in the stage ', and are 3 mass% or less (more preferably 2% by mass or less) Further, the heating time is not particularly limited. The amine-based resin bridging particles obtained by the manufacturing method of Yudi 1 are drawn from the water system in the above emulsification. After drying and pulverization, the obtained (I) may be dispersed in the suspension for the wet and dry classification steps. Further, the suspension after the hardening step (including the hardening step, after the neutralization step) The liquid or the like "any suspension for the separation step" for wet classification is also a preferred aspect of the method of the present invention. The wet-graded suspension is subjected to the above-mentioned knife-off step After the heating step, it is dried and pulverized to obtain powder fine particles having a water content of 5% to 2% by mass, which is preferably used for the dry classification step. The second method for producing the amine resin bridging particles will be described. - Second Production Method - "The second production method of the amide-based resin bridging particles (hereinafter, referred to simply as the second production method)" is an amine obtained by reacting an amine-based compound with formaldehyde. a base resin precursor mixed with a surfactant in an aqueous medium, #, after the mixture is added to the mixture to cause the amino resin precursor to be particle-formed in the aqueous medium, the amine resin bridging particles are A method in which the medium is separated and dried, and the obtained dried product is pulverized. In the second production method, similarly to the Jth production method, a resination step is employed in which the amine-based compound is reacted with formaldehyde to form an amine-based resin precursor. In the second manufacturing method, by using a mixing step of mixing the amine-based resin precursor obtained by the resination step with an surfactant in an aqueous medium, the precursor comprising the amine-based resin and the interface = 2226 to 9085 ~PF; Ahddub 30 200819470 The mixture of the catalysts is added to the catalyst to form particles and precipitate by hardening of the amine resin precursor. The point of obtaining the curing and particle-forming step of the amine resin bridging particles is different from that of the first production method. In the second production method, the amine-based resin bridging particles having a small particle diameter are easily prepared by starting the curing of the amino resin precursor in an aqueous solution state (for example, the average particle size is from 〇1 to 50//m). In addition, as the amine-based compound to be used in the second production method, the type and composition ratio of the water-mixing property described later in the following paragraphs are appropriately set, for example, and can be reacted with formalin to form a water-soluble amino resin precursor. The amine compound of the body is preferably as necessary. Further, the amine-based resin precursor obtained by the resination step is a surfactant which is used in the second production method in water solubility, and is used in water (IV) for the amino resin precursor, and is suitable for water affinity. The surfactant ' does not contain the emulsifier used in the i-th manufacturing process.

之胺基樹脂前驅體滴皮亩 菔屑水直到產生白濁之水之滴下量對;^ 縮合物之質量%(以下,將此稱為水混和度。)表示,心 大,表不水親和性越高。再者,於第2製造方法較佳自 基樹脂前驅體之水混和度為im以上。於水混和心 1 0 0 %之胺基樹脂前驅體, 篮則即使如何分散於含有界面7 劑之水性液中,r?能带士、 、曰 ,、此形成粒徑相對較大的不均一的贵 液’最終所得之球狀微粒子 ^ 丁難以成為均一的粒徑者(粒石 布較廣)。 一 於混合步驟 將藉由樹脂化步 驟所得之胺基樹脂前驅 31 2226-9085-PF;Ahddub 200819470 "於水系媒μ中以授拌等與界面活性劑混合,調製混合液。 作為上述界面活性劑,可使用例如,陰離子性界面活 性劑,陽離子性界面活性劑,非離子性界面活性劑,兩性 界面活性劑等所有的界面活性劑,特別是陰離子性界面活 性劑或非離子性界面活性劑或者該等之混合物為佳。 作為陰離子性界面活性劑,可使用如月桂基石黃酸銅、 桂基石黃酸鉀等之驗金屬烧基磺酸驗金屬鹽;如月桂基石黃酸 Γ銨等之烷基磺酸銨;月桂基聚二醇醚磺酸鈉鹽;磺離氨酸 鈉;如砜化石臘烴之鹼金屬鹽、砜化石臘烴之銨鹽等之烷 基磺酸酸鹽;如月桂酸鈉、三乙醇胺油酸酯、三乙醇胺松 曰s文s曰等之月曰肪酸鹽;月桂基苯磺酸鈉、鹼酚羥乙烯之鹼 金屬硫酸鹽等之烷基丙烯基磺酸鹽;高烷基萘磺酸鹽;萘 石?、敲私馬林鈿合物;二烷基磺酸琥珀酸鹽;聚氧乙烯烷基 磺酸i旨鹽;聚氧乙烯烷基丙烯基磺酸鹽鹽等,作為非離^ 性界面活性劑,可使用聚氧乙缔院基鍵;聚氧乙稀院基丙 、,烯基醚;山梨醇脂肪酸醋;聚氧乙烯山梨醇脂肪酸§旨;甘 油之早月桂酸等之脂肪酸單甘油酯;聚氧乙烯氧丙烯共聚 合物;乙烯氧化物與脂肪屬胺,醯胺或酸之縮合生成物等。 界面活性劑之使用量,對上述樹脂化步驟所得之胺基 樹脂珂驅體100質量部,以〇.〇1〜1〇質量部之範圍為佳。 未滿0.01質量部則有無法得到胺基樹脂架橋粒子之安定 的懸濁液之情形,又,超過10質量部,則於上述懸濁液產 生不必要的起泡,或有對最終所得之胺基樹脂架橋粒子之 物性造成不良影響之情形。 2226~9085-PF;Ahddub 32 200819470 於混合步驟’例如,於辰 於界面活性劑之水溶液,使 樹脂前驅體之濃度(即,固开彡八 、 口形分濃度)成3〜25質量%之範圍 内地,於添加上述樹脂化步驟 乂哪所侍之反應液後,混合為佳。 此時’界面活性劑之水溶液 文之/辰度,並無特別限定者,只 要是可將胺基樹脂前驅體之澧 、 之/辰度调即為上述範圍内之濃度 即可。上述胺基樹脂前驅體 ,聪之/辰度未滿3質量%未滿,則有 降低胺基樹脂架橋粒子之降供 之降低之虞,超過25質量%,則有 所得之胺基樹脂架橋粒子肥大化,或粒子相互凝聚之虞, 由於無法控制胺基樹脂架橋粒子之粒徑,故有成為粒度分 布廣的胺基樹脂架橋粒子之虞。 作為在混合步驟之攪拌方法,口 /、要刼用一般的攪拌方 法即可,例如,盤渦輪、葉片讲鈐 ""~輪、法“爾型、螺旋Μ都 及多段翼等之擾拌翼授拌之方法等為佳。 ί 於弟2製造方法,為防止悬 ^ 止取終所得之胺基樹脂架橋粒 子強固地凝聚,按照需要亦 、、 受亦了於混合步驟後對所得混合 液添加無機粒子。關於無機粒 口 % , 丁汉具添加方法等,可同 地使用於上述之第1製造方法之說明。 取 於硬化.粒子化步驟,對上述 、 < 口步驟所調製之混八 液加入觸媒(詳言之硬化觸媒), ° ;進仃胺基樹脂前驅體之硬 化反應及其粒子化,生成胳其料 成胺基树月日架橋粒子(詳言之,胺其 樹脂架橋粒子之懸濁液)。 土 以觸媒為佳。作為酸觸 去所例不者同樣者,於第 10〜18之烷基之烷基苯磺 作為上述觸媒(硬化觸媒), 媒’可較佳地使用於第1製造方 2製造方法,特別是,具有碳數 2226~9085-PF;Ahddub 33 200819470 酸酸為佳。具有碳數1〇]8之院基之燒基苯石黃酸,係於上 述初期縮合物之胺基樹脂前驅體之水性液中,發揮特 界面活性能,生成硬化樹脂之安定的懸濁液。具體::: 可舉7如癸基苯石黃酸,月桂基苯續酸,十四炫基苯石黃酸,’ 十六炫基苯石黃酸,十八院基苯石黃酸等。可僅使用 種亦可併用2種以上。 、 上述觸媒之使用量,對由上述混合步驟所得之混合液 中之胺基樹月旨前驅體100質量部,以〇 .卜2〇質量部為卜 以0.5〜1〇質量部更佳,進一步卩卜1〇質量部為佳。”上土述 觸媒之使用量,只要是低於上述範圍之少量,則於縮合硬 化需要長時間,又,無法得到胺基樹脂架橋粒子之安定的 懸濁液,有最終只能得到包含多量凝聚粗 態之虞。又’以超過上述範圍之多量’則於生成之懸濁液 中之胺基樹脂架橋粒子中,分配必要以上的上述院基苯錯 酸等之觸媒’結果’胺基樹脂架橋粒子被可塑化而容易於 縮合硬化中產生粒子間之凝聚或融著,最終有無法得到具 有均勻的粒徑之胺基樹脂架橋粒子之虞。 又’同樣地,作為上述觸媒之使用量,作為原料化合 物使用之胺基系化合物!莫耳以。_5莫耳以上為佳,以 〇.〇°2莫耳以上更佳,進-步以U05〜0.05莫耳為佳。觸 媒之使用量,對胺基系化合物!莫耳未滿q._5莫耳,則 於反應需要長時間,或有硬化不十分之虞。 於硬化.粒子化步驟之硬化反應及粒子化,係於胺基 樹脂前驅體之混合液加入上述觸媒’於攪拌下,保持於〇 222 6-908 5-PF;Ahddub 34 200819470 t:之低溫至加…orc以上之高溫之中的適切的 可。於上述觸媒之添加方法並無特別限制,可適宜選ς 硬化反應之終點,只要藉由取樣或目視判斷即可。又/ 化反應之反應時間並無特別限定。硬化反應: 升溫為阶或其以上之溫度保持_定時_完結,== 一疋需要以商溫之硬化’即使於低溫短時間,Ρ、要有硬化 成懸濁液中之胺基樹脂架橋粒子不會以甲醇或 程度即可。 y /闰之 硬化·粒子化步驟,以通常習知之攪拌裝置等之攪拌 下賴佳。較佳的胺基樹脂架橋粒子之平均粒徑,係與 於第1製造方法之硬化步驟之胺基樹脂架橋粒子之粒 徑相同。 ’ 於第2製造方法,可包含:進行包含以上述硬化步驟 所得之胺基樹脂架橋粒子之懸濁液之中和之_和步驟。關 於中和步驟之pH之範圍或中和劑之種類等之詳細,可使用 與第1製造方法相同之說明。 / 1第2製造方法,於硬化.粒子化步驟後或中和步驟 後所得之胺基樹脂架橋粒子之懸濁液,亦可設取出該胺基 樹脂架橋粒子之分離步驟。再者,於第2製造方法,由懸 濁液分離取出胺基樹脂架橋粒子,將硬化所得之胺基樹月^ 架橋粒子由混合步驟之水系媒體分離取出。由懸濁液取出 胺基樹脂架橋粒子之方法(分離方法),可使用與第丨製造 方法相同的方法。 於第2製造方法,將經由分離步驟取出之胺基樹脂架 2226-9085-PF;Ahddub 35 200819470 橋粒子卩1 3 0 1 9 0 C之溫度加熱之加熱步驟進行為佳。 作為加熱步驟之條件,可使用與第i製造方法之加熱步驟 相同之條件。 於第2裝仏方法所得之胺基樹脂架橋粒子,係將此由 上述混合步驟時或硬化·粒子化步驟時之水系媒體分離, 乾餘、粉碎之後,將所得之粉碎物與溶劑混合成懸濁液, 將此濕式分級,分離,乾燥後,乾式分級為佳。將經過上 述硬化,粒子化步驟後之懸濁液士中和步驟/水洗步驟 之懸濁液,供給於濕式及乾式分級為佳。濕式分級後,將 按照需要經由加熱步驟乾燥、粉碎成水分含量 貝量%之粉體絲子之後,乾式分級為佳。 =,說明由有機質無機質複合材料所構成之 C上述(C))之構造及製造方法。 丁 之微粒子之聚八方…胜4有機質無機質複合材料 濁聚人、薄二特別限定’可使用乳化聚合、懸 …專片“、凝膠聚合等之習知 有機高::二:二含有:作為有機質部分之 之物; 乍為…、祛貝邛分之聚矽氧烷骨羊 之叔子。該複合體粒子,係於分子内呈 …成 架中之至少、U碳原子,直接 _夕^幾向分子骨 :原子之有機…之形態(化學鍵結二τ骨架中之 的形態,藉由聚電骨架中 ,。作為具體 一,使 __二子二架 、准的網路構造之形態為佳。上 @木構成 有械鬲分子骨架,為具 2226-9〇85-PF;Ahddub 36 200819470 有侧鏈者、具有分枝構造者、再者亦可為具有架橋構造者。 形成該骨架之有機高分子之分子量、組成、構造及有無官 能基等,並無特別限定。作為上述有機高分子,可為例如, 遥自由(曱基)丙稀酸樹脂’聚苯乙烯及聚烯烴等之乙烯基 高分子,尼龍等之聚醯胺,聚亞醯胺,聚酯,聚醚,聚氨 酉曰,聚尿素,聚碳酸酯,酚樹脂,密胺樹脂,以及,尿素 樹脂所組成之群之至少1個為佳。 作為有機高分子骨架之形態,由可適度地控制複合體 粒子之硬度之理由,下述式(1)所表示之反覆單位構成之主 鏈之高分子(所謂乙烯基系高分子)為佳: 聚矽氧烷骨架,係定義為下述式(2)所表示之矽氧烷單 位連續地化學鍵結,構成網狀構造之網路化合物: (2)The amine-based resin precursor drops the amount of swarf water until the amount of white turbid water is dropped; ^ the mass of the condensate (hereinafter, referred to as water mixing degree), the heart is large, and the water is not affinitive The higher. Further, in the second production method, the water mixture degree from the base resin precursor is preferably im or more. In the water-mixed core 100% amino-based resin precursor, even if the basket is dispersed in the aqueous liquid containing the interface agent, the r? band can be used, and the 曰, which forms a relatively large particle size. The spheroidal microparticles that are finally obtained are difficult to be uniform particle size (grain stone cloth is wider). In the mixing step, the amine-based resin precursor obtained by the resinification step is used, and the mixed solution is prepared by mixing with a surfactant in a water-based medium. As the above surfactant, for example, an anionic surfactant, a cationic surfactant, a nonionic surfactant, an amphoteric surfactant, or the like, in particular, an anionic surfactant or a nonionic surfactant can be used. Sexual surfactants or mixtures of these are preferred. As the anionic surfactant, a metal salt of a metal sulfonate such as ammonium lauryl sulphate or potassium cinnamate; an ammonium alkyl sulfonate such as ammonium laurate; Sodium polysulfonate sulfonate; sodium sulfonate; an alkyl sulfonate such as an alkali metal salt of a sulfone fossil wax, an ammonium salt of a sulfone fossil wax; or a sodium laurate, triethanolamine oleic acid Ester, triethanolamine, pine sulphate, sulphate, etc.; alkyl sulphonate; sodium alkyl benzene sulfonate; alkali methacrylate sulfonate; Salt; naphthalene?, knocking marlin chelate; dialkylsulfonic acid succinate; polyoxyethylene alkylsulfonate i salt; polyoxyethylene alkyl propenyl sulfonate salt, etc. ^ Sexual surfactant, can use polyoxyethylene conjugated base bond; polyoxyethylene propylene base, alkenyl ether; sorbitol fatty acid vinegar; polyoxyethylene sorbitol fatty acid § purpose; glycerin early lauric acid, etc. Fatty acid monoglyceride; polyoxyethylene oxypropylene copolymer; condensation of ethylene oxide with fatty amine, guanamine or acid Things and so on. The amount of the surfactant to be used is preferably in the range of 100 parts by mass of the amine-based resin oxime body obtained by the above-mentioned resinification step. In the case of less than 0.01 parts by mass, there is a case where a suspension of the stability of the amine-based resin bridging particles is not obtained, and if it exceeds 10 parts by mass, unnecessary foaming occurs in the suspension or there is an amine obtained finally. The situation in which the physical properties of the resin bridging particles cause adverse effects. 2226~9085-PF; Ahddub 32 200819470 In the mixing step 'for example, in the aqueous solution of the surfactant, the concentration of the resin precursor (ie, the solid concentration, the mouth-shaped concentration) is in the range of 3 to 25% by mass. In the interior, it is preferred to add the reaction solution after the addition of the above resinization step. In this case, the aqueous solution of the surfactant is not particularly limited, and it is only necessary to adjust the concentration of the amine-based resin precursor to the concentration within the above range. In the above-mentioned amine-based resin precursor, if the Cong/Chen degree is less than 3% by mass, the reduction of the supply of the amine-based resin bridging particles is reduced, and if it exceeds 25% by mass, the obtained amine-based resin bridging particles are obtained. In the case of hypertrophy or aggregation of particles, since the particle size of the amine-based resin bridging particles cannot be controlled, there is a problem that the amine-based resin bridging particles having a wide particle size distribution are available. As a stirring method in the mixing step, the mouth/and the general stirring method may be used, for example, a disk turbine, a blade, a quotation, a wheel, a method, a spiral, a multi-segment, and the like. The mixing method of the mixing wing is preferred. ί Yu Di 2 manufacturing method, in order to prevent the agglomeration of the amine-based resin bridging particles obtained by the suspension, the mixing is carried out as needed, and the mixing is performed after the mixing step. The inorganic particles are added to the liquid. The inorganic particle percentage %, the Dinghan method, and the like can be used in the same manner as in the above first production method. The hardening and particle formation steps are performed on the above-mentioned < The mixed eight liquid is added with a catalyst (detailed hardening catalyst), °; the hardening reaction of the precursor of the hydrazine-based resin and its granulation, to form a chelating material into an amine-based tree bridging particle (in detail, amine The suspension of the resin bridging particles. The soil is preferably a catalyst. As the acid is not the same, the alkylbenzenesulfonate of the alkyl group 10 to 18 is used as the catalyst (hardening catalyst). , medium 'is preferably used in the first manufacturer 2 The preparation method, in particular, has a carbon number of 2226 to 9085-PF; Ahddub 33 200819470 is preferably a acid acid. The base group having a carbon number of 1 〇 8 is an alkyl group based on the amine group of the above initial condensate. In the aqueous liquid of the resin precursor, a special interfacial activity energy is exerted to form a stable suspension of the hardening resin. Specifically:: 癸, for example, fluorenyl benzoic acid, lauryl benzoic acid, tetradecyl benzene Retinoic acid, 'hexadecyl benzoic acid, 18-yard benzoic acid, etc.. It is also possible to use only two or more kinds of the above-mentioned catalysts. The amount of the above-mentioned catalyst is obtained by the above mixing step. The mass of the amine-based precursor in the mixed liquid is 100 mass parts, and the quality part is preferably 0.5 to 1 〇. The quality part is better, and further the quality part is better.” The amount of use is not less than the above range, and it takes a long time for the condensation hardening, and the suspension of the stability of the amine-based resin bridging particles cannot be obtained, and finally, only a large amount of agglomerated coarse state can be obtained. Further, in the case where the amount exceeds the above-mentioned range, the catalyst of the above-mentioned phenolic acid or the like is distributed in the amine resin bridging particles in the resulting suspension, and the amine resin bridging particles are plasticized. On the other hand, it is easy to cause aggregation or fusion between particles in condensation hardening, and finally, it is impossible to obtain an amine-based resin bridging particle having a uniform particle diameter. In the same manner, as the amount of the catalyst used, an amine-based compound used as a raw material compound! Moer. _5 Moore is better than 〇.〇°2 Moore is better, and the step-by-step is U05~0.05 Mo. The amount of catalyst used, for amine based compounds! Mohr is less than q._5 Mo, it takes a long time to react, or there is no hardening. In the hardening reaction and the particle formation step, the hardening reaction and the particle formation are carried out in a mixture of the amine-based resin precursors, and the above-mentioned catalyst is added under stirring to be maintained at 〇222 6-908 5-PF; Ahddub 34 200819470 t: It is suitable for the high temperature of the above orc. The method of adding the above-mentioned catalyst is not particularly limited, and the end point of the hardening reaction can be appropriately selected, and it can be judged by sampling or visual observation. Further, the reaction time of the reaction is not particularly limited. Hardening reaction: Temperature is raised to the order or above. _ Timing_End, == One time requires hardening at the commercial temperature' Even at low temperatures for a short period of time, it is necessary to harden the amine-based resin bridging particles in the suspension. Will be in methanol or to the extent. y / 闰 The hardening and particle-forming step is carried out by stirring with a conventional stirring device or the like. The average particle diameter of the preferred amine-based resin bridging particles is the same as that of the amine-based resin bridging particles in the hardening step of the first production method. The second manufacturing method may include: performing a step of neutralizing a suspension containing the amine-based resin bridging particles obtained by the above-mentioned hardening step. The details of the pH range of the neutralization step or the type of the neutralizing agent can be the same as in the first production method. / 2nd manufacturing method, the suspension of the amine-based resin bridging particles obtained after the hardening, the particle-forming step or after the neutralization step may be a separation step of taking out the amine-based resin bridging particles. Further, in the second production method, the amine resin bridging particles are separated and removed from the suspension, and the amino group-branched particles obtained by the hardening are separated and taken out from the aqueous medium in the mixing step. The method (separation method) of taking out the amine-based resin bridging particles from the suspension can be carried out in the same manner as the second method. In the second production method, it is preferred to carry out the heating step of heating the temperature of the amine-based resin holder 2226-9085-PF taken out through the separation step; Ahddub 35 200819470 bridge particles 卩1 3 0 1 9 0 C. As the conditions of the heating step, the same conditions as those of the heating step of the i-th manufacturing method can be used. The amine-based resin bridging particles obtained by the second mounting method are separated from the aqueous medium at the time of the mixing step or the hardening/particle-forming step, and after drying and pulverizing, the obtained pulverized material is mixed with a solvent to be suspended. Turbid liquid, this wet type is classified, separated, and dried, and dry classification is preferred. It is preferable to supply the suspension of the suspension liquid neutralization step/water washing step after the hardening and the particle formation step to wet and dry classification. After the wet classification, the dry classification is preferably carried out after drying and pulverizing the powder into a powder having a moisture content of 8% by a heating step. =, the structure and manufacturing method of C (C)) composed of an organic inorganic composite material. Dingzhi's granules are gathered in all directions... Sheng 4 organic matter inorganic composite materials turbid poly, thin two special limited 'use emulsion polymerization, suspension... special film, gel polymerization, etc. Known organic high:: two: two contain: as The substance of the organic matter; the scorpion is the scorpion of the scorpion scorpion. The composite particle is in the molecule, at least in the frame, U carbon atom, direct _ 夕 ^ To the molecular bone: the form of the atomic organic (the form of the chemical bond between the two tau skeletons, by the polyelectron skeleton, as a specific one, the shape of the __ two sub-frames, the quasi-network structure is better. @木 constitutes a mechanical skeleton, which is 2226-9〇85-PF; Ahddub 36 200819470 has a side chain, has a branching structure, and can also be a bridge structure. The molecular weight, composition, structure, presence or absence of a functional group, and the like are not particularly limited. The organic polymer may be, for example, a vinyl group such as a poly(meth)acrylic resin, polystyrene or a polyolefin. Molecular, nylon, etc. At least one of a group consisting of polyamine, polyester, polyether, polyurethane, polyurea, polycarbonate, phenol resin, melamine resin, and urea resin is preferred as the organic polymer skeleton. In the form of a polymer which is capable of appropriately controlling the hardness of the composite particles, a polymer having a main chain of a repeating unit represented by the following formula (1) (so-called vinyl polymer) is preferred: a polyoxyalkylene skeleton It is defined as a network compound in which the units of the oxirane represented by the following formula (2) are continuously chemically bonded to form a network structure: (2)

Si一〇 θ構成聚石夕氧炫骨架之Si〇2之量,對於複合體粒子之重 量以〇:1〜25質量%為佳…,質量更佳。聚矽氧烷骨架 中之Si(X#在於上述範圍,則容易控制複合體粒子之硬 度。又,未滿0.1質量%’則粒子之柔軟性或彈力性降低, 對樹脂組成物施加外部應力時有產生破壞粒子内部等之不 適之虞,超過上述範圍_’粒子與樹脂之密著性降低,有 2226-9085-PF;Ahddub 37 200819470 • 使樹脂組成物巾的粒子容易脫落之虞。再者,構成聚石夕氧 烷骨架之Si〇2之量’係藉由測定粒子於空氣等氧化性氣氛 中以80(TC以上的溫度煅燒之前後之質量所求之質量百分 率 °Si 〇 θ constitutes the amount of Si 〇 2 of the polyoxo oxy-skeleton skeleton, and the weight of the composite particles is preferably 1: 1 to 25% by mass. The quality is better. Si in the polyoxane skeleton (X# is in the above range, and it is easy to control the hardness of the composite particles. Further, when it is less than 0.1% by mass, the softness or elasticity of the particles is lowered, and when external stress is applied to the resin composition, It is less than the above range _'The adhesion between the particles and the resin is lowered, and there is 2226-9085-PF; Ahddub 37 200819470 • The particles of the resin composition fabric are easily peeled off. The amount of Si〇2 constituting the polyoxetane skeleton is determined by measuring the mass percentage of the particles in an oxidizing atmosphere such as air at a mass of 80 or more before and after calcination.

i 上述複合體粒子·係藉由光電子分光法所求之該粒子 表面之碳原子數與矽原子數之比(表面原子數比(c/si))以 1·〇 1.0x10,在用於調合於樹脂時與該樹脂之密著性優良 之點而佳。上述表面原子數比(C/Si)未滿1.0未滿,則有 降低與樹脂之密著性於,超㉟uxl()4時,有降低粒子之 术权性或彈力性,對樹月旨、组成物施加外部應、力曰寺有產生破 壞粒子内部等之不適之虞。 上述複合體教子,可H甘 上 、 了對於其硬度或破壞強度等各個機 械的特性,藉由適宜_芥 又化來矽虱烷骨架部分或有機高分子 骨架部分之比例意調節。 在於上述複合體粒子之聚石夕氧烧骨架,係以具有水解 性基之矽化合物之水解縮合反應而得為佳。 作為/、有水解性之矽化合物,並無特別限定,可舉例 如,下述通式⑻所表示之矽化合物及其衍生物等: R’ mSiX4-m (3) (在此,R ’係表于彳登& 1 、、自由可具有取代基之烷基、丙 基、方烧基及不飽和脂月方始甘 曰肪無基所組成之群之至少1種基,χ 係表示選自由氫氧基、、户今 兀乳基及醯氧基所組成之群之至少 1種之基,m係表示由。至3之整數。)。 以上述通式(3)表示石夕化合物,並無特別限定,例如, 2226-9085-PF/Ahddub 38 200819470 f" 作為m = 0者’可舉四甲氧基石夕烧、四乙氧基石夕烧、四異丙 氧基矽烷、四丁氧基矽烷等之4官能性矽烷;作為1者, 可舉甲基二曱氧基石夕烧、甲基三乙氧基石夕烧、乙基三甲氧 基石夕烧、乙基二乙氧基石夕:):完、己基三甲氧基石夕烧、癸基三 曱氧基矽烷、苯基三甲氧基矽烷,节基三甲氧基矽烷、萘 基二曱氧基矽烷、曱基三乙醯氧基矽烷、p 一(3,4 —環氧基 %己基)乙基二曱氧基矽烷、3-縮水甘油醚氧丙基三曱氧基 矽烷、乙烯基三曱氧基矽烷、3一(曱基)丙烯醯氧丙基三甲 氧基矽烷,3, 3, 3-三氟丙基三甲氧基矽烷等之3官能性矽 烧;作為m = 2者,可舉二甲基二甲氧基石夕烧、三甲基二乙 氧基石夕烧、二乙醯氧基二甲基石夕烧、二苯基石夕烧二醇等之 2官能性職;作為m=3者,可教 甲基乙氧基矽烷、三甲基矽醇等之i官能性矽烷等。 # :等巾上述通式⑶中,具有m為1之構造,X為甲 氧基或乙氧基,折射率為1 qn 1 巧丁手马1·30〜1·60之矽烷化合物,由於 Γ適於光學料之折射率之有機質無«複合體粒子而 “具體而言,可舉甲基三甲氧基石夕 烧、3-(甲基)丙烯酿氧丙 甲乳基石夕 Τ乳I矽烷、冷—(3 4 基環己基)乙基三甲氧基石夕烧、3 衣年飞 烷等。 3,3’3 —二氟丙基三甲氧基矽 上述通式⑶表示之石夕化合物之衍 …舉例如,X之—部以叛 :二別限 化合物之基所取代之化合物,或將上::基專可形成聲合 解而得之低縮合物等一、煶化合物部分水 2226-9085-PF;Ahddub 39 200819470 具有水解性之石夕化合物,可僅使用1種亦可適宜組合 2種以上使用。於上述通式(3),僅使化合物 及其何生物作為原料時,無法得到複合體粒子。 ▲上述複合體粒子,聚石夕氧院骨架,於分子内具有有機 尚分子骨架中之至少1個碳原子直接鍵結於石夕原子之有機 石夕原子形態之情形,作為具有上述水解性之石夕化合物,需 要使用具有包含可形成有機高分子骨架之聚合性反應基之 / 有機基者’做為該反應基,可舉例如,自由基聚合性基、 氧基、氧基及胺基等。 作為含有上述自由基聚合性基之有機基,可舉例如, 下述通式(4)’(5)及(6)表示之自由基聚合性基等: CH2 = C(~Ra) —CO〇Rb— ⑷i The composite particle is obtained by photoelectron spectroscopy, and the ratio of the number of carbon atoms on the surface of the particle to the number of germanium atoms (surface atomic ratio (c/si)) is 1·〇1.0×10, which is used for blending. It is preferable in that the resin is excellent in adhesion to the resin. When the ratio of the surface atomic number (C/Si) is less than 1.0, the adhesion to the resin is lowered. When the ratio is 35 lux (4), the weight of the particles or the elasticity is lowered. When the composition is applied to the outside, the force of the temple may cause discomfort such as damage to the interior of the particle. The above-mentioned composite teachings can be adjusted for the mechanical properties of the hardness or the breaking strength, and the ratio of the decane skeleton portion or the organic polymer skeleton portion can be adjusted by appropriate singulation. The polyoxo-oxygen skeleton of the composite particles is preferably a hydrolysis condensation reaction of a hydrazine compound having a hydrolyzable group. The hydrolyzable hydrazine compound is not particularly limited, and examples thereof include an anthracene compound represented by the following formula (8), a derivative thereof, and the like: R' mSiX4-m (3) (here, R ' is a And at least one group of a group consisting of a radical, an alkyl group having a substituent, a propyl group, a aryl group, and an unsaturated lipid group, wherein the group is selected from the group consisting of At least one of a group consisting of a hydroxyl group, a mercapto group, and a decyloxy group, and m is an integer from 3 to 3. The compound of the above formula (3) is not particularly limited, and for example, 2226-9085-PF/Ahddub 38 200819470 f" as m = 0, it can be mentioned as tetramethoxy zebra, tetraethoxy shi a tetrafunctional decane such as triisopropoxy decane or tetrabutoxy decane; and as one of them, methyl dimethoxy oxycarbazide, methyl triethoxy sulphur, and ethyl trimethoxy sulphate Eki, Ethyl Ethoxylate:: Finish, hexyltrimethoxy zephyr, decyltrimethoxy decane, phenyltrimethoxydecane, benzyltrimethoxydecane, naphthyldioxyloxy Decane, decyltriethoxydecane, p-(3,4-epoxy%hexyl)ethyldimethoxyoxydecane, 3-glycidyloxypropyltrimethoxy decane, vinyl triterpene 3-functional oxime of oxydecane, 3-mono(indenyl) propylene oxypropyltrimethoxy decane, 3, 3, 3-trifluoropropyltrimethoxydecane; as m = 2, Bifunctionality of dimethyldimethoxy zephyr, trimethyldiethoxy zebao, diethoxycarbonyl dimethyl sulphur, diphenyl sulphuric diol As the m = 3, i-functional decane such as methyl ethoxy decane or trimethyl decyl alcohol can be taught. #:等巾 In the above formula (3), the structure having m is 1, X is a methoxy group or an ethoxy group, and the refractive index is 1 qn 1 矽 手 手 1 1·30~1·60 decane compound, due to Γ The organic substance suitable for the refractive index of the optical material is not «composite particles", specifically, methyltrimethoxy zephyr, 3-(meth) propylene oxypropyl propyl methacrylate, decane, cold —(3 4 Cyclohexyl)ethyltrimethoxy oxalate, 3 hexanin, etc. 3,3′3 —Difluoropropyltrimethoxy fluorene represented by the above formula (3) For example, the compound of X is replaced by a compound that is replaced by a compound of the second compound, or a low condensate which can be formed by a combination of:: a group, a hydrazine compound, a part of water 2226-9085-PF ; Ahdub 39 200819470 The hydrolyzable compound of the smectite can be used alone or in combination of two or more. In the above formula (3), when only the compound and its organism are used as raw materials, composite particles cannot be obtained. ▲The above composite particles, the poly-stone compound, have at least 1 of the organic molecular skeleton in the molecule. In the case where a carbon atom is directly bonded to the atomic form of the organic stone of the Shixia atom, as the above-mentioned hydrolyzable compound, it is necessary to use an organic group having a polymerizable reactive group capable of forming an organic polymer skeleton. Examples of the reactive group include a radical polymerizable group, an oxy group, an oxy group, an amine group, and the like. The organic group containing the radical polymerizable group may, for example, be represented by the following formula (4)' (5) and (6) represent radical polymerizable groups, etc.: CH2 = C(~Ra) - CO〇Rb— (4)

Rb係表示可具有取代 (在此,Ra係表示氫原子或甲基 基之碳數1〜20之2價有機基。) CH2 = C ( -Rc) ~ (5) (在此’ RC係表示氫原子或甲基 CH2 = C(-Rd) —(6)Rb represents a divalent organic group which may have a substitution (here, the Ra system represents a hydrogen atom or a methyl group having a carbon number of 1 to 20). CH2 = C (-Rc) ~ (5) (herein the RC system is represented by Hydrogen atom or methyl CH2 = C(-Rd) —(6)

Re係表示可以具有取 (在此,Rd係表示氳原子或甲基 代基之碳數1〜20之2價有機基。)。 作為3有上述通式(4)之自由基聚合性基之有機基,可 舉例如,、丙歸酿氧基及甲基丙烯氧基等,具有該有機基之 述t ^ (3)之矽化合物,可舉例如,7 -甲基丙烯氧基丙 土甲氧基矽夂、r -甲基丙烯氧基丙基三乙氧基矽烷、^ 一 丙烯醯氧丙基r田与* —甲虱基矽烷、丙烯醯氧丙基三乙氧基矽 2226-9085-PF;Ahddub 40 200819470 ,Χί τ甲基丙烯氧基丙基三乙醯氧基矽烷、γ -甲基丙烯 氧基乙氧基丙基二甲氧基石夕烧(或’亦稱為,―三曱氧基石夕 烷基丙基万-甲基丙烯氧基乙基鱗甲基丙稀氧^丙 基甲基二甲氧基矽烷、r:甲基丙烯氧基丙基甲基二乙氣基 石夕烧u賴氧丙基甲基二甲氧基㈣等。可僅使用二 等之1種亦可併用2種以上。 乂 作為含有上述通式⑸之自由基聚合性基之有機基,可 舉例如,乙烯基、異丙烯基等,具有該有機基之上述通式 ⑺之矽化合物,可舉例如,乙烯基三甲氧基石夕烷、乙烯基 ^乙氧基石夕烷、乙烯基三乙醯氧基石夕烷、乙烯基甲基二甲 氧基矽烷、乙烯基甲基二乙氧基矽烷、乙烯基甲基二乙醯 氧基石夕院等。可僅使用該等之1種亦可併用2種以上。作 為含有上述通式⑻之自由基聚合性基之有機基,可舉例 如’ h烯基或乙烯基苯基、異料基或異丙烯基苯基等, 具㈣有機基之上料式(3)之㈣合物,可舉例如,卜 己烯基三甲氧基矽烷、卜 佈基二乙虱基矽烷' 1-辛烯基 三甲氧基矽烷、1—癸烯基三甲氣 τ虱基矽烷、r -三甲氧基矽烷The Re system may have a divalent organic group having a carbon number of 1 to 20, wherein R is a deuterium atom or a methyl group. Examples of the organic group having a radical polymerizable group of the above formula (4) include, for example, an alkoxy group and a methacryloxy group, and the organic group is described as t ^ (3). The compound may, for example, be a 7-methacryloxypropyl methoxy fluorene, an r-methyl propyleneoxypropyl triethoxy decane, a propylene oxypropyl propyl field and a * formazan. Base alkane, propylene oxypropyl triethoxy hydrazone 2226-9085-PF; Ahddub 40 200819470 , Χί τ methacryloxypropyltriethoxy decane, γ-methacryloxy ethoxy propyl Dimethoxy zeoxime (or 'also known as - trioxane oxalyl propyl methacrylate - methacryloxyethyl fluorenyl propyl propyl propyl propyl dimethyl methoxy decane, r: methacryloxypropylmethyl ethane ketone sulphate, lysyloxypropylmethyldimethoxy (tetra), etc., may be used alone or in combination of two or more. The organic group of the radical polymerizable group of the formula (5) may, for example, be a vinyl group, an isopropenyl group or the like, and the oxime compound of the above formula (7) having the organic group may, for example, be ethylene. Trimethoxy-oxetane, vinyl ethoxylate, vinyl triethoxy oxetane, vinyl methyl dimethoxy decane, vinyl methyl diethoxy decane, vinyl methyl The above-mentioned one type may be used alone or two or more types may be used in combination. The organic group containing the radical polymerizable group of the above formula (8) may, for example, be an 'h-alkenyl group or a vinyl group. a phenyl group, a hetero-substyl group or an isopropenylphenyl group, etc., having a (iv) organic group-based compound (4), and, for example, a hexenyltrimethoxydecane or a bromide-diethyl fluorenyl group. Decane '1-octenyltrimethoxydecane, 1-decenyltrimethyl τ-decyl decane, r-trimethoxydecane

暴丙基乙稀基甲惫I ^ 一 τ虱基矽烷基癸酸乙烯基酯、對三 甲氧基石夕烧基苯乙稀(對苯乙 - 烯基二甲虱基矽烷)、1-己烯 基甲基二甲氧基矽烷、卜己、说 匕烯基甲基二乙氧基矽烷等。可 僅使用該等之丨種亦可併用2種以上。 作為具有含有環氧基之有機基之石夕化合物,可舉例 如,3-縮水甘油醚氧丙基二 土 —甲乳基矽烷、3-縮水甘油醚氧 土 土 —乙乳基矽烷、3'缩水甘油醚氧丙基三乙氧基矽 41 2226-9085~PF;Ahddub 200819470 烷、冷-(3, 4-環氧基環己基)乙基三甲氧基矽烷等。可僅使 用該等之1種亦可併用2種以上。具有含有氫氧基之有機 基之矽化合物,例如,3_縮水甘油醚氧丙基三甲氧基矽烷 專....…了僅使...用..该等之.1..種亦...可併.用...2.種...以.上。 作為具有含有胺基之有機基之矽化合物,可舉例如, N-点(胺基乙基)r—胺基丙基甲基二曱氧基矽烷 '"(胺 基乙基)τ-胺基丙基三曱氧基矽烷、"(胺基乙基)厂 胺基丙基三乙氧基矽烷、[胺基丙基三曱氧基矽烷、卜 胺基丙基三乙氧基㈣、N_苯基r—胺基丙基三曱氧基石夕 烷等。可僅使用該等之丨種亦可併用2種以上。 又,含於上述複合體粒子之有機高分子骨帛,可由例 如’ 1)上述⑦化合物,與水解性基,㈣含有可形成自由 基聚合性基或環氧基等之有機高分子骨架之聚合性反應基 之有機基時,卜1)於石夕化合物之水解縮合反應後聚合之二 法,或卜2)於具有石夕化合物之水解縮合反應所得之聚石夕氧 烧骨架之粒子,吸收自由基聚合性單體、具有環氧基之單 體、具有氫氧基之單體及具有胺基之單體等之具有聚合性 反應基之聚合性單體後,使之聚合之方法得到。又,2)上 述發化合物,不含具有可形成自由基聚合性基、環氧基、 :乳基、《等有機高分子骨架之聚合性反應基之有機基 典力、:、有精由矽化°物之水解縮合反應而得之聚矽氧烷 二术之粒子(M梦氧絲子所構成之種粒子,以下亦稱為 …烧粒子),吸收自由基聚合性單體、具有環氧基之單 體、具有氮氧基之單體及具有胺基之單體等之具有聚合性 2226-9085-PF;Ahddub 42 200819470 反應基之聚合性單體後,使之聚合反應而得。Propyl propyl carbazide I ^ 虱 虱 矽 矽 alkyl decanoic acid vinyl ester, p-trimethoxy oxalate styrene (p-phenylethyl alkenyl dimethyl decyl decane), 1-hexene Methyl dimethoxy decane, hexyl, decenyl methyl diethoxy decane, and the like. Only two or more types may be used in combination with these types. Examples of the compound having an epoxy group-containing organic group include 3-glycidyloxypropyl sulphate-methyl decyl decane, 3-glycidyl ether oxy-soil-ethyl decyl decane, and 3'. Glycidyloxypropyltriethoxyphosphonium 41 2226-9085~PF; Ahddub 200819470 alkane, cold-(3,4-epoxycyclohexyl)ethyltrimethoxydecane, and the like. These may be used alone or in combination of two or more. An anthracene compound having an organic group containing a hydroxyl group, for example, 3-glycidyloxypropyltrimethoxydecane, is only used for ..... ... can and use... 2. kind of... to. As the hydrazine compound having an organic group having an amine group, for example, N-dots (aminoethyl)r-aminopropylmethyldimethoxy decane '" (aminoethyl) τ-amine Propyl trimethoxy decane, "(aminoethyl) plant aminopropyl triethoxy decane, [aminopropyltrimethoxy decane, amidylpropyl triethoxy (tetra), N-phenyl r-aminopropyltrimethoxy oxetane and the like. Only two or more kinds of these may be used in combination. Further, the organic polymer skeleton contained in the composite particles may, for example, be a polymer of the above-mentioned 7 compound and a hydrolyzable group, and (4) an organic polymer skeleton capable of forming a radical polymerizable group or an epoxy group. When the organic group of the reactive group is used, 1) the second method of polymerization after the hydrolysis condensation reaction of the Shixi compound, or 2) the particle of the poly-stone-oxygen skeleton obtained by the hydrolysis condensation reaction of the Shishi compound, absorption A method of polymerizing a polymerizable monomer having a polymerizable reactive group such as a radical polymerizable monomer, a monomer having an epoxy group, a monomer having a hydroxyl group, and a monomer having an amine group. Further, 2) the above-mentioned hair compound does not contain an organic base group having a polymerizable reactive group capable of forming a radical polymerizable group, an epoxy group, a lactide group, or the like, and is: a particle of polyoxazane obtained by hydrolysis and condensation reaction of the substance (particles composed of M-moon oxygen, hereinafter also referred to as "burned particles"), absorbing radical polymerizable monomer, having an epoxy group A polymerizable monomer having a polymerizable 2226-9085-PF or a Ahddub 42 200819470 reactive group, such as a monomer, a monomer having a nitrogenoxy group, and a monomer having an amine group, is obtained by polymerization.

如上所述,複合體粒子,可為a)聚矽氧烷骨架係於分 子内具有矽原子直接化學鍵結於有機高分子骨架中至少\ 個碳原子之有機來原子之形態(化學鍵結型),亦可為上)於 分子内不具有如此之有機矽原子之形態(ίρΝ型),並無特 別限定,例如,如上述卜丨)與聚矽氧烷骨架一起得到有'機 局分子骨架時,得到具有a)之形態之複合體粒子,如上述 2)時,得到具有b)之形態之複合體粒子。又,如上述 與聚矽氧烷骨架一起得到有機高分子骨架時,可得具有人 併上述a)與b)之形態之複合體粒子。 口 机上述卜Z)或2)之方法,可吸收於具有聚矽氧烷骨加 之粒子之自由基聚合性單體,係以自由基聚合性乙烯基: 體作為必須之單體成分為佳。作為上述自由基聚合性二 基單體,可舉例如,於分子内至少含冑1個以上乙稀性不 飽和基之化合物’即其種類等並無特別限定,可按 望之複合體粒子之物性適宜選澤。可僅使用’ 可併用2種以上。 〈1種亦 例如,踝水性 來口性乙婦基單肢7 π1 取 矽氧烷骨架之粒子吸收上述單體成分時,由於可將:: 體成分以乳化分散之安定的乳膠生成而得而佳。又二 自由基聚合性乙稀基單體,亦可使用架橋性單 :、 橋性單體,則可容易地調節所得複合體粒子之_特= 又’亦可提升複合體微粒子之耐 可舉乙二醇二甲基丙稀酸醋、三經甲基丙 丞内洸二甲基丙烯酸 222 6-9085~PF;Ahddub 43 200819470 酯、1,6-己 使用亦可併用2種以上。 作為製造上述複合體粒子之方法,較佳的可舉包含後 要,可於水解、縮合步驟後,聚人 來口步驟Μ,包含使之吸收 聚合性單體之吸收步驟(上述丨 ㈠及2)之情形)。再者,用 於水解、縮合步驟之矽化合物, 加M i + a 非與可構成聚矽氧烷骨 木構仏之要素,一併具有構成有機 r , 0Λ 钺间刀子骨架之要素者時 C柢2)之情形),以上述吸收步驟Α 步驟之取人此,.. 為#、須’於接續該吸收 /驟之ΧΚ 5步驟形成有機高分子骨架。 上述水解、縮合步驟,係將上 之溶劑中進行水解使之縮聚合 °物’於包含水 驟,可得具有聚權骨架之粒子=二步驟,。藉由該步 與縮聚合,可採用一次,分段,連續f兀立粒子)。水解 使之水解、縮聚合,作為觸媒 土 〜之方去。於 乙醇胺,”基銨氫氧化物,驗金艾=氨:尿素、 屬氫氧化物等之鹼性觸媒。 土類金 於包含上述水之溶劑中,於水或 溶劑。作為有機溶劑,可舉例如,甲醇 &gt;、以外可含有有機 正丁醇、異丁醇、第二丁醇、第三丁醇、異丙醇、 丙二醇、1&gt;4—丁二醇等之醇類;丙 戍醇、乙二醇、 醋酸乙酯等之酯類;異辛烷脂環己烷等乙酮等之酮類; 苯之甲苯等之芳香烴類等。誃箄寺之(環)石臘烴類; x、 口j單獨倍 以上。 之用亦可併用2種 44 2226-9085-PF;Ahddub 200819470 於水解、縮合步驟,亦可併用陰離子性、陽離子性、 非離子性之界面活性劑,或聚乙烯基醇、聚乙烯基吼咯琳 明寺之高分子分散劑。該等可單獨使用亦可併用2種以上。 水解及縮合,可將成為原料之上述石夕化合物,與包含 觸媒或水及有機溶劑之溶劑混合之後,以溫度ο]。。”, 以0销為佳,攪拌30分〜刚小時而進行。又’亦可於 解、縮合反應至所期望之程度製造粒子之後,將此 作為種(種)粒子,於及麻备 于於反應糸進一步矽化合物使該種粒子成 食。 户粒子’其重量平均分子量以25(M 0000為 更佳。重量平均分子量在於上述範圍内, 内,產=Γ聚合性單體之吸收速度高,可抑制於系 社果Ρ 收而殘存之聚合性單體之粗大粒子, 上^仔後合體粒子(供於乾式分級)之平均粒徑2户以 之粗大粒子之含量,或,微 ° 子。再者,藉由將該複合體粒子…=低的複合體粒 吸收步驟,二:Γ的…高的產率得到。 邱如上所述地,按昭 為必須步驟之情形,及可奇' 化合物有應作 步驟,只要是在聚石夕氧貌粒子之:^之^形。上述吸收 在之狀態進行者即並無特別限定。^吏聚合性單體存 氧貌粒子之溶劑中加入聚合性單體,亦可散聚石夕 體之溶劑中加入聚石夕氧貌粒子。 二^聚合性單 散聚矽氧烷粒子 則者,於預先分 中加入聚合性單體為佳,再者, 2226-9〇85-PF;Ahddub ^ 200819470 :將以水解、縮合步驟所得之聚矽氧烷粒子由反應液(聚 每7氧知》粒子分勒、、^ j、 月文/夜)取出地,於該反應液加入聚合性單體之 方法’可使步驟不複雜,❿生產性優良而佳。 再者’於吸收步驟,係於上述聚砍氧烷粒子之構造中 吸收上述聚合性單體,惟使聚合性單體吸收可迅速地進行 也°又疋來矽氧烷粒子及聚合性單體之各個濃度,或上述 聚嫩與聚合性單體之混合比,混合之處理方法、手段, 混合時之溫度或時間’混合後之處理方法、手段等,於該 條件之下進行為佳。 乂 /等i卞件,根據使用之聚矽氧烷粒子或聚合性單體之 種颂等’適宜考慮其必要性即可。又,該等條件僅使用1 種亦可合併2種以上使用。 於上述吸收步驟,聚合性單體之添加量,對作為聚石夕 氧烷粒子之原料使用之矽化合物之質量 〜膽為佳。鳴⑽更佳,進十G.5侧為佳^ 以1〜15倍特別佳。添加量未滿上述範圍時,$石夕氧烧粒子 之聚合性單體之吸收量變少,有難以得到生成之複合體粒 子之機械特性之情形’超過上述範圍時,有難以將添加之 聚合性單體完全吸收於聚石夕氧烧粒子之傾向’而由於未吸 收之聚合性單體殘存,於後之聚合階段產生粒子間凝聚, 或有容易產生來自未吸收之聚合性單體之粗大粒子之虞。 於上述吸收步驟,聚合性單體之添加之時機’並:特 別限定,可將該聚合性單體一口氣添加,亦可分為數次添 加’亦可以任意速度供給。又,在於加入聚合性單體,可 2226-9085-PF;Ahddub 46 200819470 僅添加聚合性單體,亦可 Κ Ό性早體之溶液,惟將聚 合性單體預先以乳化劑使之乳化分散之狀態加入聚石夕氧烧 粒子,由於可更有效地進行對聚石夕氧烧粒子之吸收而佳。 上述乳化劑並無特別限定,你| 4 士 ^ 心例如有,陰離子性界面活 性劑、離子性界面活性劑、非 、 卩離子性界面活性劑、兩性界 面活性劑、鬲分子界面活性劑、 1月〗於分子中具有1個以上可 聚e之碳-碳不飽和鍵結之聚合 k 口『生界面活性劑等。豆中,陰 離子性界面活性劑、離子性界面活性劑,由於可使聚石夕氧 k粒或:收聚合性單體之聚石夕氧烷粒子,聚合物微粒 子之为散狀悲安定化而佳。該 , 茨寺礼化劑,可僅使用1種亦 可併用2種以上。 上述乳化劑之使用量,盔牿 …、寺別限疋者,具體而言,對 上述斌合性單體之總質量以〇 所旦〇/击从 上貝為佳,以0· 05〜8 貝罝/更佳,進一步以卜5質 旦I戈η ηι μ 、里/為佺。上述乳化劑之使用 里未滿0· 01貝量%時,有盔法 、忐侍到女定的聚合性單體之乳 化刀放物之f月形,超過1 〇質| ,^ ^ 貝里以可,有併發乳化聚合等副 反應之虞。關於上述乳化分散, 你1 π W 通吊’將上述聚合性單體 與乳化劑一起使用均質儀戍护 我次起9波均質儀等於水中使之成 乳濁狀態為佳。 &gt; r使I风 又,將聚合性單體以乳化劑 口口棘—所曰± 礼化刀放4 ’對於聚合性 早體之質置使用〇. 3〜1〇倍 或水浴性有機溶劑為佳。作 為上述水/谷性有機溶劑,可舉 ^ 田 , 乙醇、異丙醇、正丁 醇、異丁醇、第二丁醇、第三 ^ _ 醇、戊醇、乙二醇、丙二 醇、,4 —丁一醇等之醇類;丙_、甲 甲乙_專之酮類;醋酸 2226-9085-PF;Ahddub 4 7 200819470 乙酯等之酯類等。 上述吸收步驟,係以0〜60°C之溫度範圍,邊攪拌進行 5分〜720分p气治 刀间马佺。該等條件,根據使用之聚矽氧烷粒子 或承口性單體之種類等,適宜設定即可,談等條件可僅採 用1種,或者合併2種以上。 ;收v驟’關於判斷單體成分是否被聚石夕氧烧粒子 吸收,你ί 士 π ~Τ 士人 ;’加入單體成分之前及吸收階段終了後,As described above, the composite particles may be a) a polyoxyalkylene skeleton in a form in which a ruthenium atom is directly chemically bonded to an organic atom of at least one carbon atom in the organic polymer skeleton (chemical bonding type), Further, it may be a form in which no such organic ruthenium atom is present in the molecule ( ίρΝ type), and is not particularly limited. For example, as described above, when a polymethane skeleton is obtained together with a polymethane skeleton, When the composite particles having the form of a) are obtained, as in the above 2), composite particles having the form of b) are obtained. Further, when the organic polymer skeleton is obtained together with the polyoxyalkylene skeleton, a composite particle having a form of the above and a) and b) can be obtained. The method of the above-mentioned Z) or 2) can be absorbed by a radical polymerizable monomer having particles of a polyoxyalkylene skeleton, and a radical polymerizable vinyl: is preferable as a monomer component. The radically polymerizable diradical monomer is, for example, a compound having at least one or more ethylenically unsaturated groups in the molecule, that is, the type thereof, and the like, and the like, and the like, and the composite particles can be expected to be used. Physical properties are suitable for selection. It can be used alone or in combination of two or more. <1> For example, when the particles of the oxime skeleton are absorbed by the particles of the sulfonate skeleton, the particles of the oxime skeleton can be obtained by emulsification and dispersion of the latex. good. Further, a radically polymerizable ethylenic monomer, or a bridging single: or a bridged monomer, can easily adjust the obtained composite particles to further improve the resistance of the composite fine particles. Ethylene glycol dimethyl acrylate vinegar, trimethyl methacrylate dimethyl methacrylate 222 6-9085~PF; Ahddub 43 200819470 ester, 1,6-hexene may be used in combination of two or more. The method for producing the composite particles described above preferably includes a step of absorbing the polymerizable monomer after the hydrolysis and condensation steps, and the absorption step (the above-mentioned 丨(1) and 2) ))) Further, the ruthenium compound used in the hydrolysis and condensation step, when M i + a is not combined with the element which can constitute the polyoxetane bone structure, together with the elements constituting the organic r, 0Λ inter-turner skeleton, C In the case of 柢2), the organic polymer skeleton is formed by the above-mentioned absorption step , step, which is #, 须' subsequent to the absorption/step ΧΚ 5 step. The above hydrolysis and condensation steps are carried out by hydrolyzing the solvent in the above solvent to reduce the polymerization of the particles, and containing the water, to obtain particles having a polycondensation skeleton = two steps. By this step and the condensation polymerization, it is possible to use one-time, segmentation, continuous f-standing particles). Hydrolysis, hydrolysis, condensation polymerization, as a catalyst soil ~ to go. In ethanolamine, "alkali ammonium hydroxide, gold AI = ammonia: urea, hydroxide, etc. alkaline catalyst. Soil gold in water containing the above water, in water or solvent. As an organic solvent, For example, methanol &gt;, alcohols other than organic n-butanol, isobutanol, second butanol, third butanol, isopropanol, propylene glycol, 1 &gt;4-butanediol; And esters such as ethylene glycol and ethyl acetate; ketones such as ethyl ketone such as isooctane alicyclohexane; aromatic hydrocarbons such as toluene of benzene; and paraffin hydrocarbons of 誃箄 Temple; x, mouth j alone or more. It can also be used together with two kinds of 44 2226-9085-PF; Ahddub 200819470 in the hydrolysis, condensation step, can also be used together with anionic, cationic, nonionic surfactant, or polyethylene A polymer dispersing agent of a base alcohol or a polyvinyl phthalocyanine. These may be used singly or in combination of two or more kinds. Hydrolysis and condensation may be used as a raw material for the above-mentioned compound, and containing a catalyst or water and organic After the solvent of the solvent is mixed, the temperature is ο].", preferably 0 pin, stirring 30 The minutes are just after hours. Further, after the particles are produced by dissolving and condensing the reaction to a desired degree, the particles are seeded, and the mixture is further prepared into a reaction product to further feed the particles. The particles of the households have a weight average molecular weight of 25 (M 0000 is more preferable. The weight average molecular weight is in the above range, and the absorption rate of the polymerizable monomer is high, and the polymerization remaining in the system can be suppressed. The coarse particles of the monomer, the average particle size of the composite particles (for dry classification), the content of the coarse particles of 2 households, or the micro-particles. Furthermore, by the composite particles...= The low complex granule absorption step, the second: Γ ... high yield is obtained. Qiu as described above, according to the case of the necessary steps, and the singular compound should be used as a step, as long as it is in the oxygen The shape of the particle: ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ In addition, it is preferable to add a polymerizable monomer in advance, and further, 2226-9〇85-PF; Ahddub ^ 200819470: The polyaluminoxane particles obtained by the hydrolysis and condensation steps are separated from the reaction liquid (polymerization The method of adding a polymerizable monomer to the reaction liquid per 7 oxygen-producing particles, and the method of adding a polymerizable monomer to the reaction liquid can make the step uncomplicated, and the productivity is excellent and good. In the absorption step, the polymerizable monomer is absorbed in the structure of the polycaxane particles, but the concentration of the polymerizable monomer can be rapidly progressed, and the respective concentrations of the oxane particles and the polymerizable monomer are further increased. Or the mixing ratio of the above-mentioned polynuclear and polymerizable monomer, the mixing treatment method and means, the temperature or time of mixing, the treatment method and means after mixing, etc., preferably under the conditions. 乂/等i卞It is sufficient to consider the necessity depending on the type of the polyoxane particles or the polymerizable monomer to be used. Further, these conditions may be used alone or in combination of two or more. In the above absorption step, The amount of the polymerizable monomer to be added is preferably about the mass of the ruthenium compound used as the raw material of the polyoxan oxide particles. The sound is better (10), the side of the 10 G.5 is better, and the ratio is preferably 1 to 15 times. When the amount added is less than the above range, $石夕氧烧颗粒的The absorption amount of the conjugate monomer is small, and it is difficult to obtain the mechanical properties of the produced composite particles. When the content exceeds the above range, it is difficult to completely absorb the added polymerizable monomer to the poly-stone oxy-fired particles. Since the unabsorbed polymerizable monomer remains, interparticle coagulation occurs in the subsequent polymerization stage, or coarse particles of the unabsorbed polymerizable monomer are easily generated. In the above absorption step, the addition of the polymerizable monomer is carried out. Timing 'and: particularly limited, the polymerizable monomer can be added in one breath, or can be divided into several additions 'can also be supplied at any speed. Also, the addition of polymerizable monomer can be 2226-9085-PF; Ahddub 46 200819470 The polymerizable monomer may be added only to the solution of the sputum precursor, but the polymerizable monomer is added to the polyoxo oxy-fired particles in a state in which the emulsifier is emulsified and dispersed in advance, since the poly stone can be more efficiently carried out. The absorption of oxy-fired particles is good. The above emulsifier is not particularly limited, and for example, an anionic surfactant, an ionic surfactant, a non-ionic surfactant, an amphoteric surfactant, a quinone molecular surfactant, Month is a polymerization k-portion of a carbon-carbon unsaturated bond having one or more polymerizable e in the molecule. In the bean, the anionic surfactant and the ionic surfactant are used to make the polysulfide particles or the polyoxosilane particles of the polymerizable monomer, and the polymer microparticles are scattered and stable. good. In the case of the cultivating agent, it is possible to use only one type or two or more types. The amount of the above emulsifier used, the helmet 牿 ..., the temple is limited, in particular, the total mass of the above-mentioned merging monomer is preferably 〇 〇 〇 / hit from the upper shell, preferably 0· 05~8 Begonia / better, further to the 5 quality Dan Igo η ηι μ, Li / 佺. When the above-mentioned emulsifier is used in a range of less than 0.01% by volume, there is a shape of the emulsified knife of the polymerizable monomer of the helmet method, and the amount of the emulsifier is more than 1 〇 quality | , ^ ^ Berry Yes, there are side reactions such as concurrent emulsion polymerization. Regarding the above emulsification dispersion, you can use the above-mentioned polymerizable monomer together with the emulsifier to homogenize the emulsifier and disperse. The 9-wave homogenizer is equal to the water to make it opaque. &gt; r to make the wind wind, the polymerizable monomer as an emulsifier mouth spine - 曰 礼 礼 礼 4 4 For the texture of the polymerized early body 〇. 3~1〇 times or water bath organic solvent It is better. Examples of the water/gluten organic solvent include ethanol, isopropanol, n-butanol, isobutanol, second butanol, third alcohol, pentanol, ethylene glycol, and propylene glycol. - alcohols such as butanol; propyl ketone, methyl ketone ketone ketone; acetic acid 2226-9085-PF; Ahddub 4 7 200819470 esters such as ethyl ester. The above absorption step is carried out at a temperature range of 0 to 60 ° C, and stirring is carried out for 5 minutes to 720 minutes. These conditions may be appropriately set depending on the type of the polyoxyalkylene oxide particles or the mouth-bearing monomer to be used, and the like may be used alone or in combination of two or more. [Receiving v] Regarding whether the monomer component is absorbed by the polysulfide particles, you are π ~Τ士人; before adding the monomer component and after the end of the absorption phase,

猎由顯微鏡觀察粒子,纟易地確認因單體成分之吸收而粒 徑變大而判斷。 水S步驟,係使聚合性反應基聚合反應,得到具有 機高分子骨架之粒子之步驟。具體而言,作為石夕化:物 2有含有聚合性反應基之錢基者時,係使該有機基 抓口 (生反應基聚合形成有機高分子骨架之步驟,經過吸丨 步驟時,使具有吸收之聚合性反應基之聚合性單體聚合: 成有機高分子骨架之步驟’該當於雙方時可以任一反應: 可成為形成有機高分子骨架之步驟。 —聚合反應,可於水解縮合步驟或吸收步驟之途中〗 :,,亦可於任-或雙方之步驟後進行,並無特別限定,, 2 於T解縮合步驟後(進行吸收步驟時場合係於吸收^ 聚合反應並無特別限定,例如··使用 劑使用自由基聚合起j =之方法,照射紫外線或放射線之方法;加熱之方法等 均可採用。上述自由基聚合起始劑, 1 、 , …、备別限定,較{ 」举例如,過硫酸鉀等之過硫酸鹽、 W虱化氳、過醋酸 2226-9085 -PF/Ahddub 48 200819470 過氧化苯甲醉贫田姑 鄰 m 過氧化月桂酿、鄰氣過氧化苯曱酿、 外丨τ乳基過氧化笨 0 ^ , 三丁美 m 3,5,5 —二甲基己醯過氧化物、第 土^虱-2-乙基己酸 一一 一 醯過氧㈣m第/二了基過錢物、苯甲 異丁猜^氮m以之過氧化物系起始劑類;偶氮雙 腈)、2,2,-偶氣雔/ 2 —偶氮雙(2~甲基丁 戊腈)等之、2’2’ ~偶氮雙(2,4 —二甲基異 戊腈)4之偶氮糸化合物 單猶# 4荨自由基聚合起始劑,可 早獨使用亦可併用2種以上。 上述自由基聚合起始南丨 由 θ 體之她^ (始狀,料上述聚合性單 般之…貝里,以〇· 〇〇1質 %〜1〇質旦。土 、 20貝$ %為佳,以0.01質量 /0 1 u貝里%更佳,進一 自由A取人連Λ十 乂 乂 0·1貝〜5質量%為佳。上述 S田i承δ起始劑之佶用旦 土、斗η .j使用里,未滿0.001質量%時,有聚合 性早體之聚合度盔法上 另承σ 又…、沄上升之情形。關於上 始劑對上述溶劑之加入方 …起 開妒前人胃 “、、特別限疋,於最初(反應 间始刚)將全量加入之方 4 由基聚合起始劑與聚合性 早體一起乳化分散態樣,於 喂人叔&amp;早體被吸收後將自由基 “起始劑加入之態樣);於最初加入一部八,將…“ 锖征仏决上 口 ^刀,將剩下的連 者°之方法;或,斷斷續續地脈衝添加之方法;或 者,組合該等之手法等,先前習知之手法均採用。 上述自由基聚合時之反^^When the particles were observed by a microscope, it was confirmed that the particle diameter became large due to absorption of the monomer component. The water S step is a step of polymerizing a polymerizable reactive group to obtain particles having an organic polymer skeleton. Specifically, when Shihwa Chemical Co., Ltd. has a money base containing a polymerizable reactive group, the organic base is gripped (the step of polymerizing the reactive group to form an organic polymer skeleton, and when the sucking step is performed, Polymerizable monomer polymerization having an absorbing polymerizable reactive group: a step of forming an organic polymer skeleton, which can be either a reaction between the two: a step of forming an organic polymer skeleton. - a polymerization reaction, which can be carried out in a hydrolysis condensation step Or in the middle of the absorption step: ,, may be carried out after the steps of any or both, and is not particularly limited, 2 after the T decondensation step (the absorption reaction step is not particularly limited in the case of performing the absorption step) For example, a method of using a radical polymerization by a method of radical polymerization, a method of irradiating ultraviolet rays or radiation, a method of heating, etc. may be employed. The above-mentioned radical polymerization initiator, 1 , , ..., For example, persulfate such as potassium persulfate, strontium strontium bromide, peracetic acid 2226-9085 -PF/Ahddub 48 200819470 benzoic acid benzoate, poor glutinous rice, o-peroxide, laurel, benzoic acid Brewing, external 丨 乳 乳 过 过 过 0 ^ , 三丁美 m 3,5,5 - dimethyl hexanone peroxide, earth 虱 虱 乙基 乙基 乙基 乙基(4) m/di-base-based benzoic acid-based benzoic acid-based initiators; azobisnitrile), 2,2,-dioxane/ 2-azobis ( 2~methylbutyralonitrile, etc., 2'2' ~ azobis(2,4-dimethylisovaleronitrile) 4 azo hydrazine compound 犹 # # 4 荨 radical polymerization initiator, It is also possible to use two or more types in combination with the above-mentioned radical polymerization. The above-mentioned radical polymerization starts from the θ-body of the ruthenium (the initial shape, the above-mentioned polymerizable single-like...Berry, 〇· 〇〇1%%~1〇 Quality Dan. Earth, 20% $% is better, with 0.01 mass / 0 1 u Berry% better, into a free A to take people ten thousand 0. 1 shell ~ 5 mass% is better. The above S Tian i In the case of the use of the δ starter, the use of the argon and the hopper η.j, when the amount is less than 0.001% by mass, the polymerization degree of the polymerizable early body is further increased by the σ and the 沄. The agent adds to the above-mentioned solvent...from the former stomach, and especially to the most Initially (reacting from the beginning of the reaction), the total amount of the added 4 is emulsified and dispersed together with the polymeric early starter, and the free radical "starting agent is added after the parental &amp; early body is absorbed. In the first place, the first part will be added to the squad, and the method of adding the remaining ones; or the method of intermittently adding pulses; or, combining these methods, etc. Previously used methods are used. The above radical polymerization is reversed ^^

Rn «η〇Γ, ^ 汉應,皿度以40~l〇(TC為佳,以 50〜80 C更佳。反應温度過低 | 口度有恶法充分地上升 49 2226-9085-PF;Ahddub 200819470 之機械特性之傾向 另一方 而有難以得到聚合物微粒子 面’反應溫度過高時,右於聲人士 才有於水合中容易發生粒子間的凝聚 之傾向。再者,上述自由某聚人士 田巷♦口%之反應時間只要按照使 用之聚合起始劑之種類適宜變更即可,通常,以5〜6 00分 鐘為佳,以1Q〜3⑼分鐘更佳。反應時間過短時,有聚合度Rn «η〇Γ, ^ Han should, the degree is 40~l〇 (TC is better, 50~80 C is better. The reaction temperature is too low | The mouth has a bad method to rise sufficiently 49 2226-9085-PF; Ahddub 200819470 The tendency of the mechanical properties of the other side is difficult to obtain the polymer particle surface. When the reaction temperature is too high, the person who is right in the right is likely to have a tendency to coagulate between the particles during hydration. Furthermore, the above-mentioned free person The reaction time of the channel ♦ port % can be appropriately changed according to the type of the polymerization initiator to be used, and it is usually 5 to 600 minutes, preferably 1 to 3 minutes (9 minutes). When the reaction time is too short, there is polymerization. degree

無法充分地上升之情形,及麻昧R 月I 汉應日寸間過長時,有容易於粒子 間發生凝聚之傾向。 於本發明,可於聚合步驟後,將包含所得之聚合物微 粒子之調製液直接,或者,將有機溶劑蒸心包含水及/ 或醇之分散媒取代之後,供給上述濕式分級步驟,又,亦 可將生成之聚合物微粒子單離、乾燥之後,分散於水及/ 或有機溶劑後,供於濕式分級步驟。 本發明之微粒子,由於係降低了粗大粒子及微小粒子 之含量,粒度分布狹窄者,故有用於光學用途,例如,用 於LCD等之光擴散薄片或導光板,或者,用於含於pDp、 E L顯示器及觸控面板等之光學用樹脂之光擴散劑或防黏合 劑等之添加劑等。當然,以可良好地用於該等光學用途以 外之各種薄膜用之防黏合劑等。 關於本發明之樹脂組成物,係包含本發明之微粒子及 透明膠合劑樹脂之樹脂組成物。如上所述本發明之微粒 子,不僅粗大粒子之含量微小粒子之含量亦抑制於極低的 水準,故適合用於光學用途。 上述樹脂組成物中的微粒子之含量,可按照用途或所 期望的光學特性適宜決定即可,用於光學用途之情形,則 2226-9085-PF;Ahddub 50 200819470 對膠合劑樹脂組成物1 〇 〇質量部以1質量部以上,3⑽餅 量部以下為佳。以2質量部以上更佳,進—步以5質:: 以上為佳’以20。質量部以下更佳,進一步以Η。質量部 以下為佳。微粒子之含量過多時,有降低光學用構件之強 度之虞,過少時,有難以得到期待藉由添加微粒子之效果 (光擴散性等)之情形。 含於本發明樹脂組成物之透明膠合劑樹脂,並盔特別 限定,於該當領域可使用作為膠合劑樹脂者均可使用'。例 如’(I)使用本發明之樹脂組成物形成之構件,將本發明之 樹脂組成物本身成形為板狀、薄片狀等所期望之㈣者時 (即,將膠合劑樹脂作為板狀、薄片狀成形體之基材樹脂: 情形),作為透明樹脂,可舉聚對苯二甲酸二乙醋或聚萃酸 二乙醋等之聚S旨樹脂、丙烯酸樹脂、聚苯乙烯樹脂、聚碳 酸醋樹脂、㈣石風樹脂、聚氨酉旨系樹脂、聚石風樹脂、聚= t脂、聚甲基戊烯樹脂、聚趟剩樹脂、(甲基)丙烯腈系樹 月曰、聚丙烯樹脂等之聚烯煙樹脂、原冰片婦系樹脂,非曰 :::::脂、聚醯胺樹脂、聚亞醯胺樹脂、及一 又,(Π)構件,係於預先準備之板狀或薄片狀等之基 材表面’將本發明之樹脂組成物積層(塗層,層壓等)等使 之一體化者時,作A、#叫π人 ,J寺使 :、、、透月膠a劑樹脂,可使用與上述,人 ::樹脂相同樣者,可舉例如,丙稀酸樹脂、I丙稀樹脂: :乙烯基醇樹脂、聚醋酸乙烯基樹脂、聚苯乙烯樹脂、聚 氯乙稀基樹脂、石々构 人 石夕树脂、及聚氨酯樹脂、聚酯樹脂等。 2226-9085-PF;Ahddub 51 200819470 本發明之樹脂組成物,於上述微粒子及透明膠合劑樹 脂以外,只要是在不損及本發明之效果之範圍,按照需要 亦可包含其他的成分。作為其他的成 &gt;,可舉例如,為提 高耐光性或耐uv性等之物牲、硬化劑、架橋劑、各種添加 月]或女疋剎及難燃劑、氧化防止劑、紫外線吸收劑。該等 可僅使用1種亦可併用2種以上。When it is not possible to rise sufficiently, and when the length of the day is too long, there is a tendency to cause aggregation between particles. In the present invention, after the polymerization step, the preparation liquid containing the obtained polymer microparticles may be directly or after the organic solvent vaporization core contains water and/or an alcohol dispersion medium, and then supplied to the above wet classification step, and The resulting polymer microparticles may be isolated, dried, and then dispersed in water and/or an organic solvent for use in a wet classification step. Since the fine particles of the present invention have a reduced particle size and fine particle content and a narrow particle size distribution, they are used for optical applications, for example, for light diffusion sheets or light guide plates for LCDs, or for inclusion in pDp, An optical diffusing agent such as an EL display or a touch panel, or an additive such as an anti-adhesive agent. Of course, it is an anti-adhesive agent or the like which can be suitably used for various films other than such optical applications. The resin composition of the present invention is a resin composition comprising the fine particles of the present invention and a transparent binder resin. As described above, the fine particles of the present invention are suitable for optical applications because not only the content of the coarse particles but also the content of the fine particles is suppressed to an extremely low level. The content of the fine particles in the above resin composition may be appropriately determined depending on the use or desired optical characteristics, and in the case of optical use, 2226-9085-PF; Ahddub 50 200819470 for the binder resin composition 1 〇〇 The mass portion is preferably 1 part by mass or more, and 3 parts by size or less. It is better to use 2 mass parts or more, and 5 steps in quality:: above is better than 20. The quality department is better than the following, and further Η. Quality Department The following is better. When the content of the fine particles is too large, there is a case where the strength of the optical member is lowered. When the content is too small, it is difficult to obtain an effect (light diffusibility or the like) by which fine particles are expected to be added. The transparent binder resin contained in the resin composition of the present invention is particularly limited in its helmet, and can be used as a binder resin in the field. For example, '(I) a member formed of the resin composition of the present invention, when the resin composition of the present invention is formed into a desired shape (4) such as a plate shape or a flake shape (that is, a binder resin is used as a plate or a sheet) Base resin of the molded article: In the case of a transparent resin, a polysuccinic resin such as polyethylene terephthalate or polyacetic acid diethyl acetonate, an acrylic resin, a polystyrene resin, or a polycarbonate may be used. Resin, (4) Stone Wind Resin, Polyurethane Resin, Poly石 Resin, Poly = t Grease, Polymethylpentene Resin, Poly Residual Resin, (Meth) Acrylonitrile Tree, Polypropylene Resin Polyoxynene resin, raw borneol maternity resin, non-曰::::: fat, polyamide resin, polyamidamine resin, and one, (Π) member, in a pre-prepared plate or When the resin composition of the present invention is laminated (coating, laminating, etc.) or the like to be integrated, the A and # are called π people, and the J temple is made of: The a-resin resin may be the same as the above-mentioned human::resin phase, and may, for example, be an acrylic resin or an I-acrylic tree. :: Vinyl alcohol resins, polyvinyl acetate resins, polystyrene resins, poly vinyl chloride-based resin, stone 々 mutant human stone Xi resin, and a polyurethane resin, a polyester resin or the like. 2226-9085-PF; Ahddub 51 200819470 The resin composition of the present invention may contain other components as needed in addition to the fine particles and the transparent binder resin as long as the effects of the present invention are not impaired. Other examples include, for example, a substance, a curing agent, a bridging agent, various additions, or a flame retardant, an oxidation inhibitor, and an ultraviolet absorber for improving light resistance or uv resistance. . These may be used alone or in combination of two or more.

由本發明之樹脂組成物可得之成形體,由於係於上述 膠口剤树脂中分散、固定本發明之微粒子之成形體,故係 為具備優良的光擴散性或光透過性等之光學特性者。因 此,本發明之樹脂組成物,適合用於 構㈣件之原料。再者,由有效地活用來自上述 之楗粒子之優良的光擴散性或光透過性之觀點,設置於各 種影像顯示裝置之前面,防止外光或室内照明機器照入使 影像的顯示鮮明之反射防止防眩性薄膜,或於影像顯示裝 置内’將由光源之光均勻地擴散於影像顯示面4光擴散薄 膜或光擴散板等之光學用構件。 、上述光子用構件之形狀,並不限於薄膜狀(薄片狀)或 板狀’亦可成形為柱體、錐體、球等,所期望之形狀者。 再者二由確保優良的光擴散效果、防眩效果(抑制光的正反 射稭由使之擴散之防眩效果)之觀點,於《學用構件之表 面,形成來自上述本發明之微粒子之凹凸為佳。 例如,上述光學用構件,係如光擴散薄膜,或反射防 止防眩薄膜之薄膜狀(以τ,稱為「光學薄 時,作為其形態,可舉具有面狀部分,至少於一部二 2226-9085-PF;Ahddub 52 200819470 藉由透明踢合兩丨内_ ^ Η知固定光擴散粒 之形態。例如,⑴將構成樹脂組成物之機能層) 身作成板狀或薄片狀等之基材樹脂,二=劑樹脂本 之形態(光擴散板等)… 物所構成之層,一體化之形 H )上相脂組成 表面凹凸薄膜,…“ : 4膜,防眩性薄膜等 寻胰先擴散板等)等。上述π), 態之情形,由於粒子约八~ (11)之任一形 故可… 固定在透明膠合劑樹脂中, 故了每揮優良的光學特性。 再者’上述所謂「具有面狀部分」,係一般而 學構件之形狀為板狀、薄片狀或者如薄膜狀地,具二2 :積白t擴政之大體上平坦的表面部分(包含於表面形成有 :二凹凸之情形)成為其形狀之主要構成要素,於本發明 亚非限U所關態樣’即使並非 帘贴夕3 ! 文傅取晋常,只要在其 y &gt;、-部分具有大體上平坦的表面部分即可。 作為製造上述⑴之形態之光學構件之方法,可舉將本 發明樹脂組成物’以習知之押出機溶融混練押出成形為薄 片狀板狀及薄膜狀之方法。此時,按照需要,為提高耐 光性或耐m生等之物性,亦可於上述樹脂組成物加入各種 添加劑或安定劑及難燃劑等之添加物成形。為得光學特性 句的成开乂體’上述樹脂組成物,預先,於透明膠合劑樹 月曰中此σ、为散本發明之微粒子為佳。又,同樣地,上述 添加物亦可與樹脂組成物混合。 作為得到上述(π)之形態之光學構件之方法,可舉於 2226-9085-PF/Ahddub 53 200819470 預先準備之基材表面,積芦 、㈢ 务明之樹脂組成物所構成之 層之方法。積層方法,並盔转 — 、 …特別限疋,較佳的可例示塗布 法、或澆鑄法等。作為冷右 ^ 乍為土布法,只要將含有上述樹脂組成 物而成之塗布甩組成物塗布 二A 足基材即可。本發明之樹脂組 成物,亦可直接使用作為 女 呷用組成物,使用將上述樹脂 組成物,分散、溶解於水、或於 A有钱/谷劑(例如,甲醇、乙醇、 異丙醇等醇系溶劑;乙二醇、 ^ 丙一醇專之酮系溶劑;醋酸 乙S曰寻之g旨糸溶劑;及甲贫 J及甲本、對甲苯等芳香烴等)所調製之 塗布用組成物為佳。基妯,、,— 基材亚無特別限定,可較佳地使用 例如,聚烯烴系樹脂薄膜、耳 、 艰®日系樹脂薄膜、聚碳酸g旨系 樹脂薄膜等,先前習知之益&amp; 、 …、色透明的樹脂薄膜。作為具體 的塗布方法,可舉反向冷爲 土 &amp;法,凹版法,狹缝塗佈法,雙 輥法,及喷灑塗層法等習知之積層方法。 塗布後’按照需要將含於塗布膜中之溶劑乾燥後,使 塗布膜固化形成樹脂組成物層。再者,確保耐熱性、耐候 性之觀點’由樹脂組成物所箠 斤構成之層,使含於該樹脂組成 物之膠合劑樹脂硬化或者架橋為佳。 藉由上述方法形成之本發明之樹脂組成物(或者塗布 用组成物)所構成之層之膜厚,並無特別限定,上述光擴散 薄膜之情形,係由樹脂组赤铷播&gt; 、 曰、、且成物構成之層(光擴散層)之膜厚 以3 0 // ra以下,防眩性薄膜卜 寻胰之Jf形,由樹脂組成物所構成 之層(防眩層)之膜厚以2 〇 U // m以下,光擴散板之厚度以 劃^以下為佳。先前,厚度薄時,難以顯現充分的光 擴散性或光透過性,惟使用本發明之微粒子或者樹脂組成 222 6-9085-PF;Ahddub 54 200819470 勿則即使厚度薄亦可發揮極為優良的光擴散性及光透過 性。再者’上述光擴散薄膜及防眩性薄膜膜厚之值,係表 不包含積層於基材上之樹脂組成物之層(即,錢散層、防 眩層)之厚度’並不包含基材之厚度。The molded article obtained by the resin composition of the present invention is a molded article obtained by dispersing and fixing the fine particles of the present invention in the above-mentioned rubber resin. Therefore, it is an optical property having excellent light diffusibility or light transmittance. . Therefore, the resin composition of the present invention is suitable for use as a raw material for the (four) member. Further, it is provided in front of various image display devices from the viewpoint of effectively utilizing excellent light diffusibility or light transmittance from the above-described ruthenium particles, and prevents external light or indoor illumination device from being reflected to make the display of the image sharply reflected. The anti-glare film is prevented from being uniformly diffused by the light source in the image display device to the optical member such as the light-diffusing film or the light-diffusing sheet of the image display surface 4. Further, the shape of the photonic member is not limited to a film shape (sheet shape) or a plate shape, and may be formed into a cylinder, a cone, a ball, or the like, and a desired shape. Furthermore, from the viewpoint of ensuring an excellent light diffusing effect and an anti-glare effect (the anti-glare effect of suppressing the specular reflection of light from diffusing), on the surface of the learning member, the unevenness of the microparticles from the above-described present invention is formed. It is better. For example, the optical member is a film such as a light-diffusing film or a reflection-preventing anti-glare film (when τ is called "optical thinness", as a form thereof, it may have a planar portion, at least one part 2226. -9085-PF; Ahddub 52 200819470 By means of transparent kicking, the shape of the fixed light diffusing particles is known. For example, (1) the functional layer constituting the resin composition) is used as a substrate such as a plate or a sheet. Resin, two = agent resin form (light diffusing plate, etc.)... The layer formed by the object, the integrated shape H) the upper phase fat composition surface uneven film, ... " : 4 film, anti-glare film, etc. Diffusion plate, etc.). In the case of the above π), the state of the particles is about eight to (11), and it can be fixed in the transparent adhesive resin, so that excellent optical characteristics per wave are obtained. Furthermore, the above-mentioned "having a planar portion" is generally a shape of a plate, a sheet or a film, and has a substantially flat surface portion (including surface). Formed with: two concavities and convexities) as the main constituent elements of the shape, in the aspect of the invention of the Asian and African limits U, even if it is not the curtain stickers 3! Wen Fu takes Jin Chang, as long as it is in its y &gt;, - part It is sufficient to have a substantially flat surface portion. As a method of producing the optical member in the form of the above (1), a method in which the resin composition of the present invention is melted and kneaded by a conventional extruder into a sheet-like plate shape and a film shape can be mentioned. In this case, in order to improve the physical properties such as light resistance or m-resistance, it is also possible to form an additive such as various additives, stabilizers, and flame retardants in the above resin composition. In order to obtain the above-mentioned resin composition of the optical property sentence, it is preferable that the sigma of the present invention is in the form of a fine particle of the present invention. Further, similarly, the above additive may be mixed with the resin composition. The method of obtaining the optical member in the form of the above (π) is a method of forming a layer composed of a resin composition prepared in advance on the surface of the substrate prepared by 2226-9085-PF/Ahddub 53 200819470. The lamination method, and the helmet rotation, ... are particularly limited, and a coating method, a casting method, or the like is preferably exemplified. The cold right ^ is a soil cloth method, and the coated ruthenium composition containing the above resin composition may be applied to the second A substrate. The resin composition of the present invention may be used as a composition for a female genus, and the resin composition may be used by dispersing or dissolving the resin composition in water or in A/money (for example, methanol, ethanol, isopropyl alcohol, etc.). Alcohol-based solvent; ethylene glycol, ^ propyl alcohol-specific ketone solvent; acetic acid B 曰 之 之 g ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; Things are better. The base material, and the base material are not particularly limited, and for example, a polyolefin resin film, an ear, a hard resin film, a polycarbonate resin film, or the like can be preferably used, and the prior art benefits and/or ..., a transparent resin film. As a specific coating method, a reverse laminating method such as a soil &amp; method, a gravure method, a slit coating method, a twin roll method, and a spray coating method can be mentioned. After the application, the solvent contained in the coating film is dried as needed, and then the coating film is cured to form a resin composition layer. Further, the viewpoint of ensuring heat resistance and weather resistance is preferably a layer composed of a resin composition, and the binder resin contained in the resin composition is cured or bridged. The film thickness of the layer composed of the resin composition (or coating composition) of the present invention formed by the above method is not particularly limited, and in the case of the above-mentioned light-diffusing film, it is broadcasted by a resin group and 曰; And the film thickness of the layer (light-diffusion layer) of the composition is 3 0 // ra or less, the anti-glare film is JF-shaped, and the film of the layer (anti-glare layer) composed of the resin composition The thickness is less than 2 〇U // m, and the thickness of the light diffusing plate is preferably below. In the past, when the thickness was thin, it was difficult to exhibit sufficient light diffusibility or light transmittance, but the composition of the present invention was used to form the 216 6-9085-PF; Ahddub 54 200819470. Even if the thickness is thin, excellent light diffusion can be exhibited. Sex and light transmission. Further, the value of the thickness of the light-diffusing film and the anti-glare film is such that the thickness of the layer of the resin composition (that is, the bulk layer and the anti-glare layer) which does not include the resin composition laminated on the substrate does not include a base. The thickness of the material.

本’X明之臧粒子’將粗大粒子之含量亦至於極低的水 準,又加上粒度分布銳利,於塗布用組成物中亦不容易發 生膨潤等變質而為化學性安定的微粒子,故在如上所述之 光學構件(光擴散薄膜、防眩性薄膜、光擴散板等),可形 成均勻而微細的凹凸。因此,使用本發明之微粒子而得之 光擴散薄膜、防眩性薄膜及光擴散板等之光學構件,不容 易產生來自粗大粒子之局部的漏光’或成為外觀上的不適 之光學性異物。又,由於亦可藉由控制本發明之微粒子之 平均粒徑,調整光學特性,故適合用於光學用途。 【實施例】 以下,舉實施例更具體地說明本發明,惟本發明原本 :並不受限於下述實施例者,可於適合前.後述之趣旨之 範圍適當地加以變更實施’肖等均包含於本發明之技術範 圍。再者,若無特別提及,有將質量部以「部 以「%」表示之情形。 微粒子之製造 製造例1 (聚矽氧烷微粒子) 於具備冷卻裝置、溫度計及滴入口之反應器,放入去 離子水280部,25%氨水5部及甲醇12〇部之混合溶液,於 混合溶液之㈣下,㈣人σ,投人厂甲基丙埽氧義丙 55 2226~9085-PF;Ahddub 200819470 基三甲氧基矽烷4〇部,以溫度3。 丙基三甲氧η 又dUC進仃甲基丙烯氧基 合反應2小時,調製_ ^粒子之懸濁液。再者,此時所得之聚石夕氧燒粒子之重 里平均分子量為^ y 體)。 便用之矽化合物之約7量 22,另以與上述者不同的反應器2,將苯乙烯彻部, 衣 V 6 5 ) 3 部,险雛;m -2-. x 卩&amp;離子性界面活性劑αΑ 1G,第—工業公 二 及去離子水40°部以均質儀,於室溫下(25。〇 扎化分散15分鐘,調製乳膠(單體溶液)。 、由上述聚石夕氧絲子之懸濁液調製開始,於2小時後 '由添加7 —甲基丙烯氧基丙基三甲氧基矽烷至2小時 後由反應$ 1之滴人口添加上述乳膠。持續攪拌1小時, 择認聚梦氧縣子吸收單體成分後,對此添 3500部,於筒裔今π _ 声丁爪 、火孔矹下,將反應溶液昇溫至65〇C,以65 + 2〇Γ 保持2小時,谁;^自;# 由基戍&amp;反應’得到聚合物粒子( 質無機質複合體粒子)分散液。分散於分散液中之聚合物粒 子之平均粒從為10· 1从m,分散液之Β型|占度(Β型黏度計, 株式曰社東厅、計器製)為3.8mPa · s,固形分濃度為1〇 量%。 貝 製造例2〜7(聚矽氧烷粒子) 將聚矽氧烷粒子原料,自由基聚合性單體種,及使用 表1以外’以與製造例1同樣地,調製聚合物粒 子刀政液。再者,聚矽氧烷粒子懸濁液、於調製之去離子 2226~9085-PF;Ahddub 56 200819470 水、歹醇、界面活性劑之量,係按照各製造例之條件 調整。 及 [聚合物粒子平均粒徑,粗大粒子量測定] 將上述製造例所得之聚合物粒子分散液固液分離,將 乾燥 '聚合物粒子。· 5g分散於去離子水⑽g調製聚合物 粒子刀放液,使用精密粒度分布測定裝置(製品名 Multisizer-II」,貝克曼庫爾特株式會社製),進行聚 合物粒子粒徑之測定,以體積基準算出平均粒徑。 也 再者3於聚合物粒子分散液中的粗大粒子(具有平均 粒拴之2倍以上之粒徑之粗大粒子)之量之測定,係如下進 行。 调製使乾燥之聚合物粒子〇.5g分散於甲醇100g之聚 口物粒子分散溶液(黏度:3mPa .s,固形分濃度:〇.5質 $%),使用具有平均粒徑之L75〜2倍之網眼之筛網(錄 衣東厅、製耘服務株式會社製),及於過濾中使用具備過濾 漏斗之抽氣過濾裝置,以減壓下進行過爐。接著,將殘留 於篩網上之粒子以掃描式電子顯微鏡(SEM,「s—35〇〇n」, 曰立製作所製,加速電壓:25kv)觀察,以目視數平均粒徑 之2倍以上之粗大粒子之個數。再者,觀察,係以倍率2〇〇 倍,觀察全視野。結果,於表i中,以「&gt;平均徑χ2」表示。 又’具有平均粒徑2 · 5倍以上之粒徑之粗大粒子量 時’使用具有平均粒徑之2· 25〜2· 5倍之網眼之篩網以外, 以與上述程序同樣進行。結果,於表丨中,以「&gt;平均徑χ2·5」 表示。 2226-9085-PF;Ahddub 200819470 [S i 〇2含量] 异出對使用之聚合物 於烺燒爐裝置中,將聚合物粒子 氛下)煅燒,將生成之灰分作為S i 〇2, 粒子之質量之Si 〇2之比例。 [固形分濃度] 聚合物粒子之固形分濃度,係將聚合 Q物粒子分散溶液 〇· 5g,120°cx20分(真空中)乾燥,以殘留 π珀之固形分之質量 對聚合物粒子分散液之質量之比例作為固形分濃度。、In the 'X Mingzhi 臧 particles', the content of the coarse particles is also extremely low, and the particle size distribution is sharp, and the coating composition is not prone to swelling and the like, and is chemically stable, so in the above The optical member (light-diffusion film, anti-glare film, light-diffusing sheet, etc.) can form uniform and fine irregularities. Therefore, an optical member such as a light-diffusing film, an anti-glare film, or a light-diffusing sheet obtained by using the fine particles of the present invention does not easily cause light leakage from a part of coarse particles or an optical foreign matter which is uncomfortable in appearance. Further, since the optical characteristics can be adjusted by controlling the average particle diameter of the fine particles of the present invention, it is suitable for optical use. [Examples] Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the following examples, and may be appropriately modified and implemented in a range suitable for the purpose of the following description. All are included in the technical scope of the present invention. In addition, unless otherwise mentioned, there is a case where the quality part is expressed as "%". Production Example 1 of Microparticles (Polyoxirane Microparticles) In a reactor equipped with a cooling device, a thermometer, and a drip inlet, a mixed solution of 280 parts of deionized water, 5 parts of 25% ammonia water, and 12 parts of methanol was mixed. Under the solution (4), (4) human σ, injecting the plant methyl propyl oxyhydrazine 55 2226 ~ 9085-PF; Ahddub 200819470 methoxy trimethoxy decane 4 ,, to the temperature 3. Propyltrimethoxy η and dUC were further reacted with methacryloxy for 2 hours to prepare a suspension of _ ^ particles. Further, the weight average molecular weight of the poly-stone-fired particles obtained at this time is ^ y). The amount of the compound used is about 7 and 22, and in the reactor 2 different from the above, the styrene is partially, and the V 6 5 ) 3 part is dangerous; m -2-. x 卩 & ionic The surfactant αΑ 1G, the first industrial chemical and the deionized water 40° were homogenized at room temperature (25. The mixture was dispersed for 15 minutes to prepare a latex (monomer solution). The suspension preparation of the oxygen filaments was started, and after 2 hours, the above latex was added from the population of the reaction amount of 1 by adding 7-methacryloxypropyltrimethoxydecane to 2 hours. Stirring was continued for 1 hour. After selecting the monomer component of Jumeng County, 3500 parts were added, and the reaction solution was heated to 65〇C under the π _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2 hours, who; ^ from; # from the base amp & reaction 'to obtain polymer particles (quality inorganic composite particles) dispersion. The average particle size of the polymer particles dispersed in the dispersion from 10. 1 from m, The | type of the dispersion|distribution (Β-type viscometer, manufactured by Dongsha, Ltd.) was 3.8 mPa·s, and the solid concentration was 1%. Production Example 2 to 7 (Polyoxalate Particles) A polymer particle knife solution was prepared in the same manner as in Production Example 1 except that the polysiloxane oxide particle material, the radical polymerizable monomer species, and the use of Table 1 were used. Further, the polypyroxysilane particle suspension, the prepared deionized 2226~9085-PF; Ahddub 56 200819470 The amount of water, sterol, and surfactant was adjusted according to the conditions of each manufacturing example. Measurement of the average particle diameter of the particles and the amount of the coarse particles. The polymer particle dispersion obtained in the above Production Example was subjected to solid-liquid separation, and the dried polymer particles were dispersed in deionized water (10 g) to prepare a polymer particle knife discharge liquid. The particle size distribution measuring apparatus (product name: Multisizer-II, manufactured by Beckman Coulter Co., Ltd.) measures the particle diameter of the polymer particles, and calculates the average particle diameter on a volume basis. Further, 3 is in the polymer particle dispersion. The measurement of the amount of the coarse particles (the coarse particles having a particle diameter of 2 times or more of the average particle size) was carried out as follows. Preparation was carried out to disperse the dried polymer particles 〇. 5 g of the polydisperse particles dispersed in 100 g of methanol. The solution (viscosity: 3 mPa.s, solid content concentration: 〇.5 mass%), and a mesh having a mesh size of L75 to 2 times the average particle size (manufactured by Toei East Hall, Co., Ltd.), And using a suction filter device equipped with a filter funnel for filtration, and performing the furnace under reduced pressure. Then, the particles remaining on the sieve are scanned by an electron microscope (SEM, "s-35〇〇n", 曰The number of the coarse particles which were twice or more the visual average particle diameter was observed by the production facility, and the acceleration voltage was 25 kV. Further, the observation was carried out at a magnification of 2 times and the entire field of view was observed. As a result, in Table i, it is represented by "&gt; mean diameter χ2". Further, when the amount of coarse particles having a particle diameter of 2 · 5 or more of the average particle diameter is used, the same procedure as the above procedure is carried out except that a mesh having a mesh size of 2 · 25 to 2 · 5 times the average particle diameter is used. As a result, in the table, "&gt; average diameter χ2·5" is indicated. 2226-9085-PF; Ahddub 200819470 [S i 〇 2 content] The polymer used in the crucible furnace device is calcined under the atmosphere of the polymer particles, and the generated ash is taken as S i 〇 2, the particle The ratio of the mass of Si 〇2. [Solid component concentration] The solid content concentration of the polymer particles is obtained by dispersing the polymerized Q particle dispersion solution 〇·5g, 120°cx20 minutes (in vacuum), and the mass of the solid particles of the residual π pe to the polymer particle dispersion. The ratio of the mass is taken as the solid concentration. ,

固形分濃度(%)=[殘留之固形分質量/聚合物粒子分散 液質量]xlOOSolid content concentration (%) = [residual solid mass / polymer particle dispersion quality] xlOO

[容積比重] 以粉末測試儀(H0S0KAW MICRON公司製)測定。 [水分含量] 將粉碎粒子0 · 5g作為測定試料,使用卡爾費雪水分計 (平產業株式會社製)測定。 [重量平均分子量] 重量平均分子量,係使用凝膠滲透層析(GPC, 「HLC-8120GPC」,T0S0株式會社製),藉由以下測定條件 測定。再者,測定試料,係使固形分濃度成0 · 8%地將試料 以四氳呋喃(THF)稀釋調製。 管柱:TSKgelG5000HXL-TSKgel 2000HXL(TOSO 株式會 社製)[Volume specific gravity] Measured by a powder tester (manufactured by H0S0KAW MICRON). [Moisture content] The pulverized particles were measured and measured using a Karl Fischer moisture meter (manufactured by Hirohime Kogyo Co., Ltd.). [Weight average molecular weight] The weight average molecular weight was measured by gel permeation chromatography (GPC, "HLC-8120GPC", manufactured by TOS Corporation) under the following measurement conditions. Further, the sample was measured by diluting the sample with tetrahydrofuran (THF) so that the solid content concentration was 0·8%. Pipe column: TSKgel G5000HXL-TSKgel 2000HXL (manufactured by TOSO Corporation)

管柱溫度:25°C 沖提液:THF 2226-9085-PF;Ahddub 58 200819470 幫浦:L6 000 (株式會社日立製作所製) 流量:1. Oml/min 檢侧:R1 Model 504(GLScience 株式會社製) 試料濃度:0· 8% 標準試料·校正曲線:標準聚苯乙烯(TSK標準聚苯乙 烯,T0S0株式會社製),使用Mw=500〜1 00000 0之13樣品 之校正曲線。 [表1] 聚矽氡烷粒子原料 自由基聚合性 乙烯基單體 聚合物粒子分散液 聚合物粒子 固形分 濃度 Β型黏度 粗大粒子含量(個/0.5g) 平均 粒子徑 Si〇2 含量 &gt;平均徑x2 &gt;平均徑x2. 5 製造例1 r-曱基丙烯醯氧丙基 三甲氧基矽烷 ° 苯乙烯 400部 10 質量% 3. 5mPa · s &gt;10000個 &gt;200 個 10.1 β\ίί 3 質量% 製造例2 7-丙烯醯氧丙基 三乙氧基矽烷 11 曱基丙烯酸丁酯70部 二丙稀酸150^ 1,6-己二醇酯 20 質量% 3. 8mPa · s &gt;10000 個 &gt;200 個 6.1 /zm 5 質量% 製造例3 對苯乙烯基 100部 三f氧基矽烷 二乙烯苯 250部 3 質量% 3. ImPa · s &gt;10000 個 &gt;200 個 6. 9//m 10 質量% 製造例4 r-甲基丙烯醯氧丙基^ 40部 三乙氧基矽烷 曱基丙烯酸 1Γ:η^ „ 150 部 環己酯 二乙烯苯 150部 15 質量% 3. 8mPa · s &gt;10000 個 &gt;200 個 3. 7/zm 3 質量% 製造例5 r-甲基丙烯醯氧丙基 三曱氧基矽烷 甲基丙烯酸丁酯400部 3 質量% 3. ImPa · s &gt;10000 個 &gt;200 個 25. 2/zm 6 質量% 製造例6 對苯乙稀基100^ 三甲氧基矽烷 甲基丙烯酸甲酯60部 20 質量% 3.8mPa · s &gt;10000 個 &gt;200 個 4. m 24 質量% 製造例7 r-甲基丙烯醯氧丙基,nA 40部 三乙氧基矽烷 甲基丙_議部 環己酯 二甲基丙稀酸細 乙二醇酯 10 質量% 3. 4mPa · s &gt;10000 個 &gt;200 個 12. 5gm 1.5 質量% 實施例1 將製造例1所得之聚合物粒子分散液,以網眼20 // m 之不銹鋼製金屬網分級(濕式分級步驟)。接著,將濕式分 級後之聚合物粒子分散液藉由自然沈降固液分離。將所得 濾餅以去離子水及甲醇清洗之後,藉由以1 〇〇°C真空乾燥5 小時,得到粒子凝聚而成之乾燥物。藉由粉碎該乾燥物得 到粉碎粒子(產率9 9質量%)。 59 2226-9085-PF;Ahddub 200819470 此時所得之粉碎粒 ln , 于為谷積比重〇.7g/cm3,粒# 10.1/^,水分含量0 5質量%以下。 將所得粉碎粒子投入高精度氣流分 日本Pneumatic工鞏公制md ^」, …口衣)’猎由調節高速旋轉氣流及吸 引吹乳賦予粉碎粒子之離心 反 之粉㈣MM 85 f H 平衡分級,對供給 五本 貝里%侍到微粒子(乾式分級步驟)。 ’此時由聚合物粒子分散液之微粒子之產率為84質量 實施例2 2與實施例1同樣的步驟,由製造例2所得之聚合物 々子分散溶液調製粉碎粒子(產率99 f量%)。此時所得 碎粒子,為容積比重〇.7 /cm3 &quot; 0.5質量%以下。 10·^,水分含量 接著,將所得粉碎粒子投入旋轉轉子式分級裝置 L ™)PLEX_P」,咖KAWMIG觸株式會社製), 錯由分級轉子之旋轉速度與吸氣口所供給之线Η予粉碎 粒子之離心力與效力之平衡進行分級,對供給之粉碎粒子 以產率85質量%得到微粒子(乾式分級步驟)。再者,此時 由聚合物粒子分散液之微粒子之產率為84質量%。 實施例3 以與實施例1同樣地,由製造例3所得之聚合物粒子 分散液調製粉碎粒子(容積比重〇 7g/cm3,粒徑 水分含量0.5質量%以下,產率99質量%)。 將該粉碎粒子,投入旋轉轉子式氣流分級裝置(「渦輪 2226-9085~PF;Ahddub 60 200819470 分級器TC—15」,日清工程公 ^ 速度盥歿$ ^ 司衣),猎由分級轉子之旋轉 、皮/、及乳口所供給之空 之平衡進行分級,對供給粉碎=碎^之離心力與效力 粒子(乾丈纽 料抑工 此日t由聚合物粒子分散液之 诞粒子之產率為84質量%。 t刀欣展之 實施例4 以與實施例1同楛妯 ^ ^ 4J αν 7 ,由製造例3所得聚合物粒子分 月文液调製粉碎粒子(容積比 于刀 分含…質量%以下,產率:9;—徑心 將該粉碎粒子, rElbow-JetEJ-l5 康達式氣流分級裝置(使用 5kgf_,, 」,曰鐵礦業株式會社製,供給氣體: bkgf纖細邊緣),藉 々 氣之效力之平衡進R予微粒子之慣性力與吸引吹 0/r , 、仃刀級,對供給粉碎粒子以產率85質量 /侍到微粒子。再去,&amp; η士、 ^ 守由聚合物粒子分散液之微粒子之 產率為84質量%。 實施例5 以與實施例1同揭沾半 ψ. , ν ^ ν驟,由製造例4所得之聚合物 粒子/ 刀散溶液調製粉碎粒 〇 „ 丁、合積比重〇· 7g/cm ,粒徑 3.7//Π1’水分含量q.5暂旦 •貝里%以下,產率99質量%)。 接著’將所得粉碎I; 才子’才又入精度氣流分級機(「DFX5 罜」’日本Pneumatic工豐八1…、 菓公司製),藉由調節高速旋轉氣 k及吸引吹氣賦予粉碎粒 子之離心力與阻力之平衡進行分 級,對供給之粉碎粒子r $ 產率8 8質量%得到微粒子(乾式分 級步驟)。再者,此時由 了田來合物粒子分散液之微粒子之產率 2226-9085-PF;Ahddub 61 200819470 為87質量%。 實施例6 以與實施例!同樣的步驟,由製造例5所得之聚 t 〇. 7g/cm3 , 25.2&quot;':水分含量〇·5質量%以下,產率99質量%)。 接著’將所得粉碎粒子,投入轉轉子式分級Column temperature: 25 ° C Eluent: THF 2226-9085-PF; Ahddub 58 200819470 Pump: L6 000 (manufactured by Hitachi, Ltd.) Flow rate: 1. Oml/min Inspection side: R1 Model 504 (GLScience Co., Ltd. Preparation) Sample concentration: 0·8% Standard sample and calibration curve: Standard polystyrene (TSK standard polystyrene, manufactured by T0S0 Co., Ltd.), and a calibration curve of 13 samples of Mw=500 to 00000 0 was used. [Table 1] Polydecane particle raw material Radical polymerizable vinyl monomer polymer particle dispersion liquid particle solid concentration concentration Β type viscosity coarse particle content (pieces / 0.5 g) Average particle diameter Si 〇 2 content &gt; Average diameter x2 &gt; average diameter x2. 5 Production Example 1 r-mercapto propylene oxypropyltrimethoxy decane ° styrene 400 parts 10% by mass 3. 5 mPa · s &gt; 10000 &gt; 200 10.1 β\ Ίί 3 mass % Production Example 2 7-Propoxypropoxypropyltriethoxydecane 11 Butyl methacrylate 70 parts of diacrylic acid 150^ 1,6-hexanediol 20% by mass 3. 8 mPa · s &gt ; 10000 &gt; 200 6.1 / zm 5 mass % Manufacturing Example 3 p-styrene-based 100 trifoxydecane divinylbenzene 250 parts 3 mass% 3. ImPa · s &gt; 10000 &gt; 200 6. 9//m 10% by mass Production Example 4 r-Methyl propylene oxime propyl group 40 40 parts triethoxy decane methacrylic acid 1 Γ: η ^ „ 150 parts of cyclohexyl divinyl benzene 150 parts 15% by mass 3. 8 mPa · s &gt; 10000 &gt; 200 3. 7 / zm 3 mass % Manufacturing Example 5 r-Methyl propylene oxiranyl propyl decyl decyl methacryl 400 parts of butyl ester 3% by mass 3. ImPa · s &gt; 10000 &gt; 200 25. 2 / zm 6 mass % Production example 6 Phenylvinyl group 100 ^ Trimethoxy decane methyl methacrylate 60 20 Mass % 3.8 mPa · s &gt; 10000 &gt; 200 4. 4 24% by mass Manufacturing Example 7 r-Methyl propylene oxime propyl, nA 40 parts triethoxy decane methyl propyl _ Cyclohexyl ester 10% by mass of dimethyl propylene glycol fine ester 3. 4 mPa · s &gt; 10000 &gt; 200 12. 5 gm 1.5% by mass Example 1 The polymer particle dispersion obtained in Production Example 1 was used as a net Eye 20 / m m stainless steel metal mesh classification (wet classification step). Next, the wet classified polymer particle dispersion is separated by solid precipitation solid solution. The obtained filter cake is washed with deionized water and methanol. Thereafter, the mixture was dried under vacuum at 1 ° C for 5 hours to obtain a dried product obtained by agglomerating particles. The pulverized particles were obtained by pulverizing the dried product (yield 99% by mass). 59 2226-9085-PF; Ahddub 200819470 The pulverized grain ln obtained at this time is 〇.7g/cm3, grain # 10.1/^, moisture content 0 5 mass% Next. The obtained pulverized particles are put into a high-precision airflow sub-divided by Japan Pneumatic Gonggong metric md ^", ... mouth coat) 'hunting by adjusting the high-speed rotating airflow and attracting the blown milk to impart pulverized particles to the centrifugal powder (4) MM 85 f H balance grading, supply five Ben Berry% served on the microparticles (dry classification step). At this time, the yield of the fine particles of the polymer particle dispersion was 84 mass. The same procedure as in Example 1 was carried out, and the pulverized particles were prepared from the polymer raft dispersion solution obtained in Production Example 2 (yield of 99 f) %). The crushed particles obtained at this time have a volume specific gravity of 7.7 /cm3 &quot; 0.5% by mass or less. 10·^, moisture content, the obtained pulverized particles are put into a rotary rotor type classification device L TM) PLEX_P", manufactured by KAWMIG Touch Co., Ltd., and the rotation speed of the classifying rotor and the line supplied by the suction port are pulverized. The balance between the centrifugal force and the efficiency of the particles was classified, and fine particles were obtained for the supplied pulverized particles at a yield of 85% by mass (dry classification step). Further, the yield of the fine particles from the polymer particle dispersion at this time was 84% by mass. Example 3 In the same manner as in Example 1, the pulverized particles (volume specific gravity 〇 7 g/cm 3 , particle diameter moisture content: 0.5% by mass or less, yield: 99% by mass) were prepared from the polymer particle dispersion obtained in Production Example 3. The pulverized particles are put into a rotary rotor type gas flow classifying device ("turbine 2226-9085~PF; Ahddub 60 200819470 classifier TC-15", Nissin engineering public speed 盥殁 $ ^ 司衣), hunting by graded rotor The balance of the air supplied by the rotation, the skin, and the nipple is graded, and the centrifugal force and the effective particle of the supply pulverization = crushing (the dry dying material inhibits the production of the particle of the polymer particle dispersion Example 4 was carried out in the same manner as in Example 1 by using the polymer particles obtained in Production Example 3 to prepare pulverized particles by volume fraction. 5% by mass, yield: 9; - Diameter of the pulverized particles, rElbow-JetEJ-l5 Kangda type air flow classifying device (using 5kgf_,,", manufactured by Nippon Mining Co., Ltd., supplying gas: bkgf slender edge ), by the balance of the effectiveness of helium, the inertial force of R to the microparticles and the suction blow 0/r, the boring grade, the supply of pulverized particles in the yield of 85 mass / serve the microparticles. Go, &amp; ^ The yield of microparticles from the polymer particle dispersion is 84 mass Example 5 In the same manner as in Example 1, the polymer particles/knife powder obtained in Production Example 4 were used to prepare a pulverized granule 丁 、, a specific gravity 〇·7 g/cm, Particle size 3.7//Π1' moisture content q.5 temporary Daniel/Berry% or less, yield 99% by mass). Then 'will smash the obtained I; talented person' into the precision airflow classifier ("DFX5 罜"' Japan Pneumatic Industrial Co., Ltd., manufactured by Seiko Co., Ltd., by adjusting the balance between the centrifugal force and the resistance of the pulverized particles by adjusting the high-speed rotating gas k and the suction blowing, and obtaining the fine particles by supplying the pulverized particles r $ yield of 8 8 mass%. (Dry classification step). Further, at this time, the yield of the fine particles of the chlorinated particle dispersion was 2226-9085-PF; and Ahddub 61 200819470 was 87% by mass. Example 6 The same procedure as in Example! The poly t 〇. 7 g/cm 3 , 25.2 &quot; ': moisture content 〇 · 5 mass % or less, yield 99% by mass) obtained in Production Example 5. Then, the obtained pulverized particles are put into a rotator type classification.

(r TURBO PLEX 100ATP, , H〇S〇KAW MICRON =轉子之旋轉速度與吸氣口所供給之空氣賦予粉碎 離&quot;力與效力之平衡進行分級,對供給粉碎粒子之 得到微粒子(乾式分級步驟)。再者,此時: 物粒子分散液之微粒子之產率為8 4質量%。 實施例7 以與實施例1同樣的步驟,由製造例6所得之,入 水分含量〇,5質量%以下’產率99質量^ 八/㈣㈣子’投人旋轉轉子式氣流分《置(「⑴ 分級器丁C-15 I ,a &amp; H 渴4 ’月工私公司製),藉由分級轉子之旌_ 了給之空氣賦予粉碎粒子之離心力與幻 粒子(::=^ 微粒子之產率為85心者,此時由聚合物粒子分散心 實施例8 :由與實施例】同樣的步驟’由製造例 物粒子分散溶液 &lt; 永合 周4粉碎粒子(容積比重〇.7g/cm3,粒徑 2226-9085&gt;PF;Ahddub 62 200819470 12.5#m,水分含量〇 將兮·貝量%以下,產率ΘΘ質詈以 將该粉碎粒子 貝里/0)。 (厂Elbow-JetEJ-1 5」, 入康達式氣流分級裝置 ,使用纖細邊緣),*曰鐵礦業株式會社製,供給氣體: 引吹氣之效力之平衡進J八周即供給破粒子之慣性力及吸 85質量%得到微粒子。=級,以對供給粉碎粒子之產率 微粒子之產率為84質量%。’此時由聚合物粒子分散液之 比較例1 將製造例1所得之聚合 之不銹鋼製金屬網分級〔、'晶十乂 j眼Μ//Π1 c心、式分級步驟)。接著,使 '晶六 級後之聚合物粒子分散液蕻άA4 者使濕式刀 自錢降㈣分離。將得濾 餅以去離子水及甲醇清洗之 復猎甶以100 c真空乾燥5 小日守,得到粒子凝聚而成之齡 ...iv λ &lt;草乙知物。藉由粉碎該乾燥物得 到粉碎粒子。 τ 比較例2 將製這例2所得之聚合物粒子分散液,以網眼2 #爪 之不銹鋼製金屬網分級之後,進一步以卡夾式過濾器(曰本 PALL公司製,商品名「摺折· PrOFILE ρϋγΐϋγ5〇〇」通 過處理(濕式分級步驟)。接著,以與比較例丨同樣的程序 進行聚合物粒子之分離、清洗、乾燥,藉由將所得乾燥物 粉碎得到粉碎粒子。 比較例3 將製造例5所得之聚合物粒子分散液,以網眼4 〇 # m 之不錄鋼製金屬網分級(濕式分級步驟)。接著,以與比較 63 2226~9〇85-.pF;Ahddub 200819470 例1同樣的程序進行聚合物粒子之分離、&amp; 4 /月洗、乾燥,藉 由將所得乾燥物粉碎得到粉碎粒子。 於表2表示對實施例1〜8及比較例1 q * J 1 d之分級處理之 内容,關於所得微粒子及粉I粒子之評仕έ士田 抬Λ、'α果。再者,各 評估方法,如下。 [微粒子之平均粒徑、粗大粒子量之測定] 將上述實施例,比較例所得微粒子〇 τ υ· 分散於甲醇(r TURBO PLEX 100ATP, , H〇S〇KAW MICRON = the rotation speed of the rotor and the air supplied by the suction port give the pulverization away from the balance of force and effectiveness, and the obtained particles are supplied to the pulverized particles (dry classification step) Further, at this time, the yield of the fine particles of the particle dispersion was 84% by mass. Example 7 The same procedure as in Example 1 was carried out, and the moisture content was 〇, 5% by mass. The following 'yield 99 mass ^ eight / (four) (four) sub-investment rotary rotor type air flow sub-" (" (1) classifier D C-15 I, a & H thirsty 4 'month industrial company), by graded rotor After that, the centrifugal force and the illusion particles of the pulverized particles are given to the air (::== the yield of the microparticles is 85, and at this time, the polymer particles are dispersed. Example 8: the same steps as in the embodiment] From the production example particle dispersion solution &lt; Yonghe Week 4 pulverized particles (volume specific gravity 〇.7g/cm3, particle size 2226-9085&gt;PF; Ahddub 62 200819470 12.5#m, moisture content 〇 兮 贝 贝 贝 , , , Rate ΘΘ 詈 to the pulverized particles Berry / 0). (Factory Elbow-JetEJ-1 5", into the Kangda-type airflow classifying device, using the slim edge), *Nippon Mining Co., Ltd., the supply of gas: the balance of the effectiveness of the blowing gas into the J-eight weeks to supply the inertial force of the broken particles and absorb 85 mass % obtained fine particles. = grade, the yield of the fine particles obtained by supplying the pulverized particles was 84% by mass. 'At this time, the polymerized stainless steel metal mesh obtained in Production Example 1 was classified by Comparative Example 1 of the polymer particle dispersion. [, 'crystal 乂 j j Μ Π Π c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c The shovel washed with deionized water and methanol was dried under vacuum at 100 c for 5 hours, and the age at which the particles were agglomerated was obtained. iv λ &lt; grass berry. The pulverized particles were obtained by pulverizing the dried product. τ Comparative Example 2 The polymer particle dispersion obtained in the above Example 2 was classified into a stainless steel metal mesh of mesh 2 # claw, and further, a card type filter (manufactured by Sakamoto PALL Co., Ltd., trade name "folded" · PrOFILE ρϋγΐϋγ5〇〇" by processing (wet Then, the polymer particles were separated, washed, and dried in the same manner as in Comparative Example, and the obtained dried product was pulverized to obtain pulverized particles. Comparative Example 3 The polymer particle dispersion obtained in Production Example 5 was used. The mesh of the metal mesh of the mesh 4 〇# m is classified (wet classification step). Next, the polymer particles are subjected to the same procedure as in the comparison of 63 2226~9〇85-.pF; Ahddub 200819470. Separation, &amp; 4 / month washing, drying, and pulverizing the obtained dried product to obtain pulverized particles. Table 2 shows the contents of the classification treatment of Examples 1 to 8 and Comparative Example 1 q * J 1 d, and the obtained fine particles and powder I particles were evaluated by Shishi Shida, "α". Furthermore, the evaluation methods are as follows. [Measurement of Average Particle Diameter and Amount of Coarse Particles of Microparticles] The microparticles 〇 τ υ· obtained in the above examples and comparative examples were dispersed in methanol.

10 0g調製聚合物粒子分散液,使用精宓物 顶山桩度分布測定裝置 (製品名「Multisizer-Il」’貝克曼庫爾特株式會社製), 進行粒徑之測定,以體積基準算出平均粒徑。 粗曰大粒子1(具有平均粒徑之2倍以上之粒徑之粗大粒 子)之量之測定,係如下進行。將與上述平均粒徑之測定同 樣地調製之微粒子分散溶液(黏度·· 3mpa · S,固形分濃产· 。.5刚’以具有平均粒徑之&quot;5〜2倍之網眼 製’東京製程服務株式會社),及於過㈣使用具備過滤漏 斗之抽器過濾裝置,於減壓下進行過濾。 接著’將殘留於篩網上之粒子使用掃描式電子顯微鏡 (SEM,「S-35_」,日立製作所製,加速電麼:腿), 以20。倍觀察全視野,以目視數平均粒徑之2倍以上之粗 大粒子之個數(個/〇· 5g)。 再者具有平均粒;^ 2. 5 #以上t粒徑之粗大粒子量 (粗大粒子2)之情形,使料有平均粒徑之2 25~2 5倍之 網眼之篩網以外,與上述程序同樣地進行。 [微小粒子量之測定] 2226-9085-pF;Ahddub 64 200819470 將實施例及比較例所得之微粒子0 · 5 g分散於去離子 水1 0Og調製微粒子分散液使用,精密粒度分布測定裝置 (製品名「Multisizer-II」,貝克曼庫爾特株式會社製), 進抒粒徑及乎均粒徑之測定(體積基準)。基於測定結果, 算出具有平均粒徑之小數點下1位四捨五入而得之數值之 1 /2以下之粒徑之微粒子之體積%,將所得之值作為微小粒 子量。 [表2] 聚合物粒子 分散液 分級處理之内容 平均 粒徑 (μπι) 濕式步驟後之 粗大粒子 (個/0· 5g) 粗大粒子(個/0.5g) 微小粒子 (體積%) 製品產率 (質量W 濕式步驟 乾式步驟 粗大粒子1 粗大粒子2 實施例1 製造例1 網目20/zm篩 高精度氣流分 級裝置 10 3. 5萬個 500個 45個 8 84 實施例2 製造例2 網目20 # m篩 旋轉轉子式氣 流分級裝置1 6 6萬個 25個 10個 9 84 實施例3 製造例3 網目20 μ m篩 旋轉轉子式氣 流分級裝置2 6.8 4萬個 10個 3個 9 84 實施例4 製造例3 網目20 μ m篩 康達式氣流分 級裝置 6.8 4萬個 10個 2個 9 84 實施例5 製造例4 網目20 // m篩 高精度氣流分 級裝置 3.7 8萬個 800個 15個 2 87 實施例6 製造例5 網目100#m篩 旋轉轉子式氣 流分級裝置 25.1 8萬個 80個 10個 2 84 實施例7 製造例6 網目20/zm篩 旋轉轉子式氣 流分級裝置2 4.2 7萬個 120個 5個 2 85 實施例8 製造例7 網目20/zm篩 康達式氣流分 級裝置 12.4 3萬個 400個 4個 3 89 比較例1 製造例1 網目20//m篩 - 10.1 3. 5萬個 &gt;10000 個 &gt;200 個 &gt;10 99 比較例2 製造例2 網目20/zm篩, 及過濾器 - 6.1 4萬個 &gt;10000 個 &gt;200 個 &gt;10 98 比較例3 製造例5 網目200/zm篩 - 25.2 6萬個 &gt;10000 個 &gt;200 個 &gt;10 99 表2中,「旋轉轉子式氣流分級裝置1」係表示使用 HOSOKAW MICRON 株式會社製之「TURBO PLEX 100ATP」, 「旋轉轉子式氣流分級裝置2」係使用日清工程公司製之 「渦輪分級器TC-1 5」。又,「粗大粒子1」,係具有平均 粒徑2倍以上之粒徑之粒子之個數(個/〇· 5g),「粗大粒子 2」,係指具有平均粒徑2. 5倍以上之粒徑之粒子之個數(個 65 2226-9085-PF;Ahddub 200819470 、 /0.5g),「製品產率」,係對供給於實施例及比較例分級 步驟之粒子之總吳星’經由分級步驟回收之微粒子之合計 質量之比例之意思。 製造例8 (胺基樹脂架橋獻子) 於具備冷卻線、溫度計、及滴入口之反應器,放入密 胺75部’苯併二聚氰二胺75部,濃度37%之福馬林290 部及派度1 0%之碳酸鈉水溶液1 · 1 6部,調製胺基樹脂前驅 體形成用混合物。邊攪拌混合物升溫為8 5 °C之後,以該溫 ' 度保持1 · 5小時,得到初期縮合物。另外,將溶解非離子 系界面活性劑之EMULGEN(註冊商標)43〇(花王株式會社, 聚氧乙烯油基酯)7· 5部溶解於去離子水2455部調製界面 活性劑溶液,保持於5 0 °C,於攪拌下,對此投入上述初期 縮合物’得到胺基樹脂前驅體之乳濁液。於該乳濁液投入 5%月桂基苯磺酸水溶液90部,以70〜90°C之溫度縮合,使 之硬化,得到包含胺基樹脂架橋粒子之懸濁液。 ( 製造例9,1 〇 (胺基樹脂架橋粒子) 將胺基系化合物,福馬林之使用量變更為表3所示之 量以外與製造例8同樣地調製包含胺基樹脂架橋粒子之懸 濁液。 表3] 聚合物粒子 平均徑 分散液 固形分 分散液 B型黏度 分散液中的粗大粒子 (個/0.5g) &gt;平均徑x2 &gt;平均徑x2 5~ 製造例8 密胺 75部 苯併 胍胺 75部 37% 福馬林 290部 8. 5//m 9. 5質量% 1. 5mPa · s &gt;10000 個 &gt;200 個 製造例9 60部 90部 250部 2. 0//m 9質量% 1. 4mPa * s &gt;10000 個 &gt;200 個 製造例10 100部 — 250部 13.1 // m 8. 9質量% 1. 3mPa · s &gt;10000 個 &gt;200 個 製造例11 (聚苯乙烯粒子) 2226-9085-PF;Ahddub 66 200819470 衊 將苯乙烯50部、乙二醇二甲基丙烯酸酯50部、重氮 系聚合起始劑(V-65,和光純藥工業公司製)5部、第三丁 基氢醌0. 5部、月桂基硫酸鈉0. 5部及去離子水1 00部混 合、攪摔使之乳化,得到聚合性單量體之水分散液。 於具備冷卻線、溫度計及滴入口之反應器,將粒徑1 // m 之單分散聚苯乙烯乳膠(固形分濃度5%)40部添加分散於 去離子水200部,將該薄片粒子之水分散體昇溫為65°C, 將上述聚合性單量體之水分散液之全量,及聚乙稀基醇之 2%水溶液200部花5小時連續滴入。滴入終了後,昇溫為 8 5 °C,進一步保持於該溫度3小時,得到包含聚苯乙烯粒 子之懸濁液。 製造例1 2 (聚苯乙烯粒子) 如表4所示,變更自由基聚合性單體之組合,適宜調 整單分散聚苯乙烯乳膠(粒徑:0. 6// m(製造例12), 0. 7//m(製造例13))之添加量以外,以與製造例11同樣 , 地,調整聚苯乙烯乳膠微粒子分散溶液。 表4] 自由基聚合性單體 聚合物粒子 平均徑 分散液 固形分 分散液 B型粘度 分散液中的粗大粒子 (個/0. 5g) &gt;平均徑x2 &gt;平均徑x2. 5 製造例11 苯乙烯 50部 二曱基丙烯酸 乙二醇酯 50部 - - 40// m 22.3質量% 3. 8mPa · s M00G0 個 &gt;200 個 製造例12 苯乙烯 60部 甲基丙烯酸曱酯 20部 二曱基丙烯酸 乙二醇酯 20部 6. 5/zm 18.8質量% 3. 5mPa · s &gt;10000 個 &gt;200 個 製造例13 苯乙烯 40部 二乙烯苯 15部 丙烯酸丁酯 45部 9. 3//m 17.5質量% 3. OmPa · s &gt;10000 個 &gt;200 個 實施例9 將製造例3所得之聚合物分散液,以組合複數卡夾式 過濾器所構成(預過濾器1 : HC-75,預過濾器2 : HC-2 5, 2226-9085-PF;Ahddub 67 200819470 取終過濾器:SLP300,均R〇KITECHN〇公司製 處理(濕式分級步驟)。 幻者進仃過據 士〜7及甲醇清洗 :子:到粒子凝聚而成之乾燥物。藉由粉碎該乾燥物得到 f' 此時所得之粉碎微粒子,容積比重G.7g/em3,粒後 • # m水分含$ 〇· 5質量%以下,產率97質量%。 、,將此投人康達式氣流分《置(Elbow-IetE】-15,日辦100 g of the polymer particle dispersion was prepared, and the particle size was measured using a fine sap-top load distribution measuring apparatus (product name "Multisizer-Il" - Beckman Coulter Co., Ltd.), and the average was calculated on a volume basis. Particle size. The measurement of the amount of the coarse large particles 1 (coarse particles having a particle diameter of twice or more the average particle diameter) was carried out as follows. The fine particle dispersion solution prepared in the same manner as the above measurement of the average particle diameter (viscosity · 3 mpa · S, solid content concentration · .5 just 'with a mesh size of 5 to 2 times the average particle size' Tokyo Process Service Co., Ltd., and (4) Filtering under reduced pressure using a pumping device equipped with a filter funnel. Then, the particles remaining on the sieve were subjected to a scanning electron microscope (SEM, "S-35_", manufactured by Hitachi, Ltd., Accelerating electricity: legs) to 20. When the total field of view is observed, the number of coarse particles (number / 〇 · 5 g) which is twice or more the average number of particles is visually observed. Further, there is an average particle; ^ 2. 5 # or more of the particle size of the coarse particle (coarse particle 2), the material having an average particle diameter of 2 25 to 25 times the mesh of the mesh, and the above The program proceeds in the same way. [Measurement of the amount of fine particles] 2226-9085-pF; Ahddub 64 200819470 The fine particles 0·5 g obtained in the examples and the comparative examples were dispersed in 100 μg of deionized water to prepare a fine particle dispersion, and the precise particle size distribution measuring device (product name) "Multisizer-II", manufactured by Beckman Coulter Co., Ltd.), measurement of particle size and average particle size (volume basis). Based on the measurement results, the volume % of the fine particles having a particle diameter of 1 / 2 or less of a value obtained by rounding off one point of the average particle diameter was calculated, and the obtained value was defined as the amount of fine particles. [Table 2] Content of the polymer particle dispersion fractionation treatment average particle size (μπι) coarse particles after the wet step (unit / 0 · 5g) coarse particles (piece / 0.5g) fine particles (% by volume) product yield (Quality W Wet Step Dry Steps Large Particles 1 Large Particles 2 Example 1 Manufacturing Example 1 Mesh 20/zm sieve high-precision airflow classifying device 10 3. 50,000 500 45 8 84 Example 2 Manufacturing Example 2 Mesh 20 # m sieve rotary rotor type airflow classifying device 1 6 6 60 25 10 9 8 Example 3 Manufacturing example 3 mesh 20 μ m sieve rotary rotor type airflow classifier 2 6.8 4 million 10 3 9 84 Examples 4 Manufacturing Example 3 Mesh 20 μ m sieve Kangda type airflow classifying device 6.8 40 10 pieces 2 2 9 84 Example 5 Manufacturing example 4 Mesh 20 // m sieve high-precision airflow classifying device 3.7 8800 800 15 2 87 Example 6 Manufacturing Example 5 Mesh 100#m sieve rotary rotor type gas flow classifying device 25.1 80 80 pieces 10 pieces 2 84 Example 7 Production example 6 Mesh 20/zm sieve rotary rotor type gas flow classifying device 2 4.2 7 million 120 5 5 8 Examples 8 Manufacturing Example 7 Mesh 20/zm sieve Kangda Airflow classifying device 12.4 3 400 400 4 3 Comparative Example 1 Manufacturing Example 1 Mesh 20//m sieve - 10.1 3. 5 000 &gt; 10000 &gt; 200 &gt; 10 99 Comparative Example 2 Manufacturing Example 2 Mesh 20/zm sieve, and filter - 6.1 4 million &gt; 10000 &gt; 200 &gt; 10 98 Comparative Example 3 Manufacturing Example 5 Mesh 200/zm sieve - 25.2 60 000 &gt; 10000 &gt; 200 &gt;10 99 In the table 2, the "rotating rotor type airflow classifying device 1" is a "TURBO PLEX 100ATP" manufactured by HOSOKAW MICRON Co., Ltd., and the "rotary rotor type airflow classifying device 2" is manufactured by Nissin Engineering Co., Ltd. Turbine classifier TC-1 5". Further, "coarse particle 1" is the number of particles having a particle diameter of twice or more the average particle size (number / 〇 · 5g), and "coarse particle 2" means The number of particles having an average particle diameter of 2.5 times or more (65 2226-9085-PF; Ahddub 200819470, /0.5g), "product yield", is a step of grading supplied to the examples and comparative examples. The meaning of the ratio of the total mass of the particles of the total amount of particles recovered by the classification step. Production Example 8 (Amine-based resin bridging) In a reactor equipped with a cooling line, a thermometer, and a drip inlet, 75 parts of melamine 75 parts of benzodiacyanamide, and 37% of formalin having a concentration of 37% were placed. And a 1% to 16 parts of a 10% aqueous sodium carbonate solution was prepared to prepare a mixture for forming an amine-based resin precursor. After the mixture was stirred to a temperature of 85 ° C, the mixture was maintained at this temperature for 1.5 hours to obtain an initial condensate. In addition, EMULGEN (registered trademark) 43 〇 (Kao Co., Ltd., polyoxyethylene oleyl ester) 7.5 in which a nonionic surfactant is dissolved is dissolved in 2,455 parts of deionized water to prepare a surfactant solution, and is kept at 5 At 0 ° C, the above initial condensate was charged with stirring to obtain an emulsion of an amine-based resin precursor. 90 parts of a 5% aqueous solution of laurylbenzenesulfonic acid was added to the emulsion, and the mixture was condensed at a temperature of 70 to 90 ° C to be hardened to obtain a suspension containing the amine-based resin bridging particles. (Production Example 9, 1 〇 (Amino Resin Bridging Particles) The suspension containing the amine-based resin bridging particles was prepared in the same manner as in Production Example 8 except that the amount of the amine-based compound and the amount of the fumarline was changed to the amount shown in Table 3. Table 3] Aggregate particles in the B-type viscosity dispersion of the polymer particle average diameter dispersion solid dispersion (g/0.5 g) &gt; average diameter x2 &gt; average diameter x2 5~ Production Example 8 Melamine 75 Benzoamide 75 parts 37% Formalin 290 parts 8. 5 / / m 9. 5 mass% 1. 5mPa · s &gt; 10000 > 200 manufacturing examples 9 60 parts 90 parts 250 parts 2. 0 / / m 9 mass% 1. 4 mPa * s &gt; 10000 &gt; 200 manufacturing examples 10 100 parts - 250 parts 13.1 // m 8. 9 mass% 1. 3 mPa · s &gt; 10000 &gt; 200 manufacturing example 11 (Polystyrene particles) 2226-9085-PF; Ahddub 66 200819470 50 50 parts of styrene, 50 parts of ethylene glycol dimethacrylate, diazo-based polymerization initiator (V-65, and Wako Pure Chemical Industries, Ltd.) 5 parts, 3, butyl hydroquinone 0.5 part, sodium lauryl sulfate 0. 5 parts and 1 part of deionized water are mixed, emulsified and emulsified to obtain a polymerizable single body Dispersing liquid. In a reactor equipped with a cooling line, a thermometer, and a drip inlet, 40 parts of a monodisperse polystyrene latex (solid content concentration: 5%) having a particle diameter of 1 / m is dispersed and dispersed in 200 parts of deionized water. The temperature of the aqueous dispersion of the flake particles was raised to 65 ° C, and the total amount of the aqueous dispersion of the polymerizable monomer and the 200% of the 2% aqueous solution of the polyvinyl alcohol were continuously dropped for 5 hours. The temperature was raised to 85 ° C, and the temperature was maintained at this temperature for 3 hours to obtain a suspension containing polystyrene particles. Production Example 1 2 (Polystyrene Particles) As shown in Table 4, the radical polymerizable monomer was changed. In the same manner as in Production Example 11, except that the amount of the monodisperse polystyrene latex (particle diameter: 0.6/m (Production Example 12), 0.7/m (Production Example 13)) was appropriately adjusted. Ground, adjust the polystyrene latex microparticle dispersion solution. Table 4] Radical polymerizable monomer polymer particles average diameter dispersion solid dispersion liquid B coarse dispersion particles (number / 0. 5g) &gt; average Diameter x2 &gt; average diameter x 2. 5 Production Example 11 Styrene 50 parts of ethylene glycol dimercaptoacrylate 50 parts - - 40 / / m 22.3 mass% 3. 8mPa · s M00G0> 200 manufacturing examples 12 styrene 60 parts of methacrylate methacrylate 20 parts of ethylene glycol dimethacrylate 20 parts 6. 5 / Zm 18.8 mass% 3. 5 mPa · s &gt; 10000 &gt; 200 manufacturing examples 13 styrene 40 parts divinylbenzene 15 parts butyl acrylate 45 parts 9. 3 / / m 17.5 mass % 3. OmPa · s &gt; 10000 &gt; 200 Example 9 The polymer dispersion obtained in Production Example 3 was composed of a combined multiple clip filter (prefilter 1: HC-75, pre-filter 2: HC-2 5, 2226-9085-PF; Ahddub 67 200819470 Final filter: SLP300, both R〇KITECHN〇 company processing (wet classification step). The illusionist enters the genus ~7 and methanol cleaning: sub: the dry matter that is condensed by the particles. The pulverized fine particles obtained at this time were obtained by pulverizing the dried product, and the volume specific gravity was G.7 g/em3, and the rear surface of the granules contained # 〇·5 mass% or less, and the yield was 97% by mass. , put this investment in the Kangda-style airflow into "Elbow-IetE"-15, day office

礦業株式會社製,供A α、''° «I體.5kgf,纖細邊緣使用), 調節賦予微粒子之慣w ★ rt3 ,, 错由 與吸引吹氣之阻力之平衡分級 對1、給之粉碎粒子以產率89曾吾G/彳曰糾八如 (乾式分級步驟)。 革89 一到分級之微粒子 實施例1 〇 以與實施例9同 水分含量1.0質量%以下、々/⑽’粒徑8.5//m, 貝里/〇以下,產率96質量%)。 Ή粒子’投入高精度氣流分級機(DFX5型,日 pneumat以業公司阻力製),藉㈣節高速旋 ::粉碎粒子之離心力與吸引吹氣之阻力之平衡分級之, :供給之粉碎粒子以產…量%得到分級之微粒子(乾 式分級步驟)。 年乙 貫施例11 以與實施例9同 I v驟’由製造例11所得之聚合物分 2226-9085-PF;Ahddub 沾 200819470 政冷液凋製粉碎微粒子(容積比 水分含量0 5質曰e/ , ,粒徑4.0/zm, 5貝罝%以下,產率打質量%)。 將該粉碎粒子,投入旋 級器TC-15,日生 „ 寻子式軋流分級裝置(渦輪分 氣口所供洛之工 m土之旋轉速度與羞 、、口之工瑕^賦予粉碎粒 行分級,斟说从 丁艾離心力與效力之平衡進 、,、6之粉碎粒子以產率 粒子(乾式分級步驟)。 旱85貝㈣付到分級之微 實施例1 2 以與實施例!同樣的方法 散溶液調製粉碎微粒子 &quot;0所…合物分 ⑴“,水分含量」”上積…物3 ’粒徑 ·〇貝里/〇以下,產率99質量%)。 將所传粉碎微粒子广、 (Elbow~JetFT-1 R 、 又式氣流分級裝置 ’曰鐵礦業株式會社努 纖細邊緣使用),藉㈣節分 1 mw, 供給之空氣賦予粉碎粒子之離轉子之旋轉速度與吸氣口所 級,對供給之料粒子、力與效力之平衡進行分 (乾式分級步驟)。 85質量%得到分級之微粒子 實施例13 以與實施例1同樣的方 散溶液調製粉碎微粒子(…衣造例9所得之聚合物分 水分含量以下,二匕重。.6…,粒徑2_。“, 產率99質量%)。 將所得粉碎微粒子於 &amp;、, 曰本一1C工業…广精度氣流分級機咖型, 粉碎粒子之離心力與吸引;)」错由調節高速旋轉氣流職予 乳之阻力之平衡進行分級,對 2226-9085-PF;Ahddub 69 200819470 • 供給之粉碎粒子以產率8〇 實施例14 里^到分級之微粒子。 以與實施例1同樣的方 ^ I造例1 2所得之聚人铷/ 散涎液調製粉碎微粒子(衮_ + &amp; 口物入 水分含量0 π曰f (令積比重〇.μ 水刀3里〇·5質以下,產率99質量%)。 將所得粉碎微粒子投入 / 17 1 U 康達式氣流分級梦署 ⑽㈣仙-15,日_業株式會 ,及衣置 纖細邊緣使用),藉由分級轉子之旋轉速产盘t體·_, 之空乳賦予粉碎粒子之灕、、 研t、、、、口 …t、… 與效力之平衡進行分級,對 仏、、、口之如碎粒子以產率 丁 與 貝里%仔到分級之微粒子。 貫施例15 以與實施例1同樣的方 I I^例1 3所得之命人‘八 散溶液調製粉碎微粒子( 來“k刀 r χ A (奋積比重0.7g/cni3,粒徑q 水分含量〇· 5質量τ 立* y. 3// m , 心乂下,產率99質量%)。 將所得之粉碎微粒子投入旋法 (渦輪分級器TC-15,日、、主制、 刀、、及衣置 ,ώ k 月長製)’藉由分級轉子之# μ 速度與吸氣口所供給 轉子之%轉 口心工亂賦予粉碎粒子 之平衡進行分級m 1 寸十之離心力與效力 對t、給之粉碎粒子以產 分級之微粒子。 座旱83處量%得到 比較例4 以與實施例!同樣的方法,製造例 散溶液調製粉碎微粒 于來合物分 卞(今和比重〇· 7g/cm3,粒經 水分含量0.5質量%以π 文 · ^ β m ^ 、里下,產率99質量%)。 將所得之粉辟μ ^ ~喊粒子投入康達式氣流分級裝置 2226-9085-PF;Ahddub 200819470Made by Mining Co., Ltd., for A α, '° ° «I body. 5kgf, used for slim edges), adjust the habit of imparting microparticles w ★ rt3 ,, the wrong balance with the resistance of the suction blow, the crush The particles were obtained in a yield of 89 granules (dry grading step). Leather 89 to fractionated fine particles Example 1 〇 In the same manner as in Example 9, the moisture content was 1.0% by mass or less, the 々/(10)' particle diameter was 8.5/m, and the yield was 96% by mass. Ή particles 'input high-precision airflow classifier (DFX5 type, day pneumat company resistance system), by (four) section high-speed rotation:: the balance between the centrifugal force of the pulverized particles and the resistance of the suction blowing,: the pulverized particles supplied The % yield was obtained by fractionation of the fine particles (dry classification step). In the same manner as in Example 9, the polymer obtained in Production Example 11 was divided into 2226-9085-PF; Ahddub was immersed in 200819470, and the granules were pulverized (volume ratio moisture content 0 5 曰e / , , particle size 4.0 / zm, 5 罝% or less, the yield hits the mass%). The pulverized particles are put into the cyclone TC-15, and the sheng „ 子 式 轧 轧 ( ( ( 寻 寻 寻 寻 寻 寻 寻 寻 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮 涡轮斟 斟 从 从 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心 离心The powder solution is prepared by pulverizing the fine particles &quot;0; (1) ", moisture content"" on the product 3 'particle size · 〇 里 〇 / 〇 ,, yield 99% by mass). (Elbow~JetFT-1 R, the type of airflow classifying device 'Used by the fine fiber edge of Nippon Mining Co., Ltd.), by means of (4) minutes 1 mw, the supplied air imparts the rotational speed of the pulverized particles to the rotor and the level of the suction port. The balance of the particles, force and potency of the feed material is divided (dry classification step). 85 mass% of the obtained fine particles are obtained. Example 13 The pulverized fine particles are prepared by the same dispersion solution as in the first embodiment (... Polymer moisture content Hereinafter, the weight is .6..., the particle size is 2%. ", the yield is 99% by mass. The obtained pulverized microparticles are classified into &amp;, 曰本一1C industry...wide precision airflow classifier coffee type, centrifugal force and attraction of pulverized particles;)" The error is adjusted by adjusting the balance of the resistance of the high-speed rotary airflow to the milk, to 2226 -9085-PF; Ahddub 69 200819470 • The pulverized particles supplied were granulated in a yield of 8 〇 in Example 14. The pulverized fine particles were prepared by the same method as that of Example 1 in the form of a polypethane/divergent solution obtained by the example 1 2 (衮_ + &amp; mouth material into the moisture content 0 π曰f (the product specific gravity 〇. μ water knife) 3 〇··5 or less, the yield is 99% by mass.) The obtained pulverized fine particles are put into / 17 1 U Kangda-style airflow grading dreams (10) (four) xian-15, day _ industry-type meeting, and the slim edge of the clothes are used) By grading the rotor of the rotating speed of the production tray t body · _, the empty milk gives the pulverized particles, the research, the t, the, the mouth ... t, ... and the balance of the effectiveness of the classification, for the 仏,,, The crushed particles are in the yield of diced and Berry to the fractionated microparticles. Example 15 The pulverized microparticles were prepared by the same method as the one obtained in the same manner as in Example 1 (the eight-dispersed solution) (to k knife r χ A (the cumulative specific gravity 0.7 g / cni3, particle size q moisture content) 〇·5 mass τ 立* y. 3// m , under heart palpitations, yield 99% by mass.) The obtained pulverized fine particles are put into a spinning method (turbo classifier TC-15, day, main system, knife, and Clothing, ώ k month length system) 'by the graded rotor # μ speed and the suction of the rotor supplied by the rotor, the entanglement of the pulverized particles to the balance of the pulverized particles to classify m 1 inch ten centrifugal force and effectiveness on t, give The pulverized particles were used to produce fractionated microparticles. The amount of drought was 83%. Comparative Example 4 In the same manner as in Example!, a sample solution was prepared to prepare pulverized particles in the bismuth fraction (present and specific gravity 〇·7 g/cm3). , the grain moisture content is 0.5% by mass to π text·^ β m ^ , and the yield is 99% by mass. The obtained powder is injected into the Kangda-type airflow classifying device 2226-9085-PF; Ahddub 200819470

JetEJ 15’曰鐵礦業株式會社 纖細邊緣使用),藉由分級轉子之 之空氣賦予粉碎粒子之 &amp;度與吸氣口所供給 供认m斗fr尽 ^人效力之平衡進行分級,對 、,、,粒子以產率7 5質量I得到分級之+ 比較例5 刀、及之故粒子。 未騎濕式分級以外以與實施同樣的方法,製造 &quot;/所广之聚合物分散溶液調製粉碎微粒子(容積比重 〇·樹,粒徑6.9“,水分含量。5質 : 將所得之粉碎微粒子投入旋轉轉子 (渦輪分級器TC-15,曰清工程梦:八“分級裝置 狂I )猎由分級轉子夕始絲 速度與吸氣口所供於之处^ 之平街、… '賦予粉碎粒子之離心力與效力 之千衡進仃分級,對供給之粉碎粒子以產率9 分級之微粒子(乾式分級1回目)。之後,反脅π、寸到 分級步驟,對#紙之粉碎f立子以η “同樣的乾式 之h粒子以產率90質量%得到 被粒子(乾式分級2回目)。 &lt; 將於實^列9〜13及比較例4之分級處理 办 所得之微粒子及粉體粒子之評估結果示於表5 關於 評估方法係,如上所述。 ,各 2226-9085-PF;Ahddub 71 200819470 [表5] 聚合物粒子 分散液 分級處理内容 平均粒徑 (μιη) 濕式步驟後之 粗大粒子1 (個/0.5g) 粗大粒子(個/0· 5g ) 微小粒子 (體積%) 製品產率 (質量%) 濕式步驟 乾式步驟 粗大粒子1 粗大粒子2 比較例4 製造例12 網目40 // m篩 EJ-15 6.5 7.5萬個 1200 個 850個 8 74 實施例9 製造例3 卡夾式過濾器 HC75/HC25/SLP300 EJ-15 6.9 1.5萬個 10個 2個 8 86 實施例10 製造例8 卡夾式過濾器 HC150/HC75/SLP400 DXF5 8.5 3萬個 200個 25個 8 83 實施例11 製造例11 卡夾式過濾器 HC50/HC25/SLP200 TC-15 4.0 3萬個 90個 6個 9 82 實施例12 製造例10 網目20 // m篩 EJ-15 8.9 3.5萬個 20個 5個 8 84 實施例13 製造例9 卡夾式過濾器 HC50/HC25/SLP200 DXF5 2.0 4.5萬個 250個 30個 3 79 實施例14 製造例12 網目20 // m篩 EJ-15 6.5 4. 5萬個 10個 3個 8 86 實施例15 製造例13 網目20 y m篩 TC-15 9.3 3萬個 50個 15個 7 82 比較例5 製造例3 無 TC-15 (2回) 6.9 12萬個 2000 個 1100 個 7 81 再者,比較例5,係作為分級步驟將乾式分級反覆2 次之例。只有反覆乾式分級,並無法充分地去除粗大粒子。 又,藉由反覆乾式分級,製品產率有降低之傾向,可知僅 以乾式分級難以得到工業的製品產率。 實施例1 6防眩薄膜之製造 將於實施例1、9、1 0及比較例4所得之各樹脂粒子3 質量部與甲苯20質量部充分攪拌混合。於該當混合液,加 入丙烯酸系電離放射線硬化樹脂40質量部,光聚合起始劑 (Ciba Speciality Chemicals 公司製,「IRGACURE(註冊 商標)907」)2質量部,甲乙酮23質量部,乙二醇單丁酯2 質量部,及平滑劑(BYK公司製,BYK320),充分地攪拌調 製塗工液。 於厚度80 // m之三醋酸纖維素薄膜(富士軟片公司 製,「FUJITAC(註冊商標)」)單面,將該當塗工液以棒塗 佈機塗布。將所得之塗布膜以80°C乾燥機乾燥之後,使用 高壓水銀燈照射300mJ/cm2之紫外線使樹脂成分硬化製造 72 2226-9085-PF/Ahddub 200819470 防眩薄膜。 於各防眩薄膜之背面黏貼黑色的薄膜,由該當薄膜分 離⑼之位置投影1〇_cd/m2之螢光燈,將其反射像之; ^^ ^^ ^ ^ ^60 〇·無法辨別螢光燈之輪麼。 χ ·可明確地辨別螢光燈之輪廓。 又,關於各防眩薄膜,使用攝影測定器(SUGA試 株式會社製’版_,及寬度G.5_之光栅,遵照JIS K7105測定透過鮮明度(像鮮明度)。 再者將各防眩薄膜,黏貼於連接個人電腦之液晶監 視器U5英时XGA,m_TN方式,正面亮度:35〇_2, 正面對比:3〇0對},表面AG:無)之表面,將文字暈狀態 以下述基準評估。結果示於表6。 Ο:文字之輪廓並沒有暈。 X:文字之輪廓有暈,可感到很強的不舒服。JetEJ 15's use of the fine edge of the 曰Ri Mining Co., Ltd., by classifying the sum of the pulverized particles by the air of the grading rotor and the balance of the effectiveness of the venting of the ventilating port. The particles were fractionated in a yield of 75 mass I + Comparative Example 5 Knife, and the resulting particles. In the same manner as in the practice of the wet classification, the polymer dispersion solution was prepared to prepare the pulverized fine particles (volume specific gravity 〇·tree, particle diameter 6.9", moisture content. 5 quality: the obtained pulverized fine particles Put into the rotating rotor (turbo classifier TC-15, Minqing engineering dream: eight "grading device mad I" hunting by the graded rotor eve silk speed and the location of the suction port ^ Zhiping Street, ... 'giving crushed particles The centrifugation force and the efficiency of the grading are graded, and the pulverized particles are supplied with a fraction of 9 in the yield (dry classification 1 reticle). After that, the anti-shock π, inch to the grading step, the smashing of the paper is η "The same dry type h particles were obtained as particles by a yield of 90% by mass (dry classification of 2 reticle). &lt; Evaluation of the fine particles and powder particles obtained by the classification treatment of the columns 9 to 13 and Comparative Example 4 The results are shown in Table 5 for the evaluation method system, as described above. , each 2226-9085-PF; Ahddub 71 200819470 [Table 5] Polymer particle dispersion fractionation treatment content average particle diameter (μιη) coarse particles after the wet step 1 (piece / 0.5g) Large particles (number / 0 · 5g ) Small particles (% by volume) Product yield (% by mass) Wet step Dry step Large particles 1 Large particles 2 Comparative Example 4 Manufacturing example 12 Mesh 40 // m sieve EJ-15 6.5 7.5 10,000 850 8 74 Example 9 Manufacturing Example 3 Clip Filter HC75/HC25/SLP300 EJ-15 6.9 15,000 10 2 8 8 Example 10 Manufacturing Example 8 Clip Filter HC150/ HC75/SLP400 DXF5 8.5 330,000 200 25 8 8 Example 11 Manufacturing Example 11 Clamp filter HC50/HC25/SLP200 TC-15 4.0 30,000 90 6 9 8 Example 12 Manufacturing Example 10 Mesh 20 // m sieve EJ-15 8.9 35,000 20 5 8 84 Example 13 Manufacturing Example 9 Clip filter HC50/HC25/SLP200 DXF5 2.0 45,000 250 30 3 79 Example 14 Manufacturing example 12 Mesh 20 // m sieve EJ-15 6.5 4. 5 million 10 3 8 8 Example 15 Manufacturing Example 13 Mesh 20 ym sieve TC-15 9.3 3 000 50 15 7 82 Comparative Example 5 Manufacturing Example 3 No TC-15 (2 times) 6.9 120,000 2000 1100 7 81 Again, Comparative Example 5 is an example of repeating the dry classification twice as a classification step. Only the dry classification is repeated, and the coarse particles cannot be sufficiently removed. Further, by repeating the dry classification, the product yield tends to decrease, and it is understood that it is difficult to obtain an industrial product yield by dry classification alone. Example 1 Production of Antiglare Film The mass portions of each of the resin particles 3 obtained in Examples 1, 9, 10 and Comparative Example 4 were sufficiently stirred and mixed with 20 parts by mass of toluene. 40 parts of the acrylic ionizing radiation-curable resin, a photopolymerization initiator ("IRGACURE (registered trademark) 907", manufactured by Ciba Speciality Chemicals Co., Ltd.), 2 mass parts, methyl ethyl ketone 23 mass parts, ethylene glycol single The mass fraction of butyl ester 2 and a smoothing agent (BYK320, manufactured by BYK Co., Ltd.) were sufficiently stirred to prepare a coating liquid. The coating liquid was coated on a single coat with a thickness of 80 // m of a cellulose acetate film ("Fujita Co., Ltd.", "Fujita Co., Ltd."). After the obtained coating film was dried in a dryer at 80 ° C, the resin component was hardened by irradiating ultraviolet rays of 300 mJ/cm 2 with a high pressure mercury lamp to produce an antiglare film of 72 2226-9085-PF/Ahddub 200819470. A black film is adhered to the back surface of each anti-glare film, and a fluorescent lamp of 1 〇 cd/m2 is projected from the position of the film separation (9), and is reflected by the image; ^^ ^^ ^ ^ ^ 60 〇 · Unrecognizable What about the light wheel? χ · The outline of the fluorescent lamp can be clearly distinguished. In addition, each of the anti-glare films is made of a photometric measuring instrument (a version of __ and a width G.5_ made by SUGA Co., Ltd.), and the transmission clarity (image sharpness) is measured in accordance with JIS K7105. The film is adhered to the LCD monitor U5 connected to the personal computer, XGA, m_TN mode, front brightness: 35〇_2, front contrast: 3〇0 pairs}, surface AG: none), the text is halo state as follows Benchmark assessment. The results are shown in Table 6. Ο: The outline of the text is not dizzy. X: The outline of the text is dizzy and can feel very uncomfortable.

^表6可知,使用貫施例1、9及1 〇之粒子而得之防 眩薄膜,均為具有優良的防眩性,以及視認性(沒有文字暈) 者。另—方面,使用超過平均粒徑2倍之粗大粒子量較多 的比較例4之粒子所製造之防眩薄膜,雖具有防眩性,含 [表6] 73 2226-9085-PF;Ahddub 200819470 於防眩薄膜之粗大粒子有如透鏡之作用 大粒子於薄膜表面產生損傷,結果,文字;起因於該當粗 予欠的難以視認者。 [產業上之可利性] 本發明之微粒子,係減低粒徑脫 Θ 工4舛丨ΛΛ I 7 口通扼圍之粗大粒 子或4小的粒子之含量於低水準者。 孚制、生夕欠絲上 — 口此,使用所關微粒 子衣k之各種光學用薄膜或薄片(防 為潯片,光擴散薄膜 等),可認為不易產生來自粗大粒子之 &lt;缺點,或來自微小粒 子之透明性降低者。又,由於在面内 ^叫Μ形成均勻的凹凸,故 可認為係可發揮優良的光學特性(例 4 7 I方眩性或光擴散性) 者。 【圖式簡單說明 無0 【主要元件符號說明】 2226-9085-PF;Ahddub 74In Table 6, it is understood that the antiglare film obtained by using the particles of Examples 1, 9, and 1 has excellent antiglare properties and visibility (no text halo). On the other hand, the antiglare film produced by using the particles of Comparative Example 4 having a larger amount of coarse particles having a larger average particle diameter than two times has antiglare properties, and contains [Table 6] 73 2226-9085-PF; Ahddub 200819470 The coarse particles of the anti-glare film act as a lens, and the large particles cause damage on the surface of the film. As a result, the text is caused by the hard-to-see who is difficult to see. [Industrial Applicability] The fine particles of the present invention are those having a reduced particle size, a coarse particle or a small particle of 4, which is a low level. In the case of the use of the various optical films or sheets (anti-battering, light-diffusing film, etc.) of the microparticles k, it is considered that it is not easy to produce the disadvantages of coarse particles. The transparency from the fine particles is reduced. Further, since it is uniform in the surface, it is considered to have excellent optical characteristics (for example, singularity or light diffusibility). [Simple description of the diagram No 0 [Description of main component symbols] 2226-9085-PF; Ahddub 74

Claims (1)

200819470 十、申請專利範圍: =種微粒子’其特徵在於:具有平均粒徑之2倍以 上之粒徑之粗大粒子為1 000個/〇 5g以下。 2_如申請專利範圍第1項所述的忾粒子,甘Λ 機質複合體。 月卞一夕爾架之有機質無 3· —種微粒子之製造方法,萝 I&amp;申凊專利範圍第1項 或2所述的微粒子者, 其特徵在於包含: =式分級固形分濃度。.5,質量%,B型黏度 • 5〜20mPa · s之微粒子分散液之步驟; 所曰將濕式分級後之微粒子,乾燥、粉碎成水分含量 貝里%之粉體微粒子之步驟;及 乾式分級上述粉體微粒子之步驟。 —4·-種樹脂組成物,其特徵在於:包含申請專利範圍 第1或2項所述的微粒子。 々.一種塗布馳絲,其特徵在於··包含巾請專利範 圍第4項所述的樹脂組成物。 6·-種光學薄膜,其特徵在於:將申請專利範圍第$ 項所述的塗布用組成物塗布於基材上而得者。 7·如申請專利範圍第6項所述的光學薄膜,其中用於 作為光擴散薄膜。 、 8·如申請專利範圍第6項所述的光學薄膜,其中用於 作為防眩薄膜。 2226~9085-PF;Ahddub 75 200819470 七、指定代表圖: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明:無。 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 無0 2226-9085-PF;Ahddub 4200819470 X. Patent application scope: = Seed microparticles' is characterized in that the coarse particles having a particle diameter of more than 2 times the average particle diameter are 1 000 / 〇 5 g or less. 2_ 忾 忾 , , , , , , , , , , , , , , , , , , , The organic matter of the moon 卞 夕 3 3 3 · 种 种 种 种 种 萝 萝 萝 萝 萝 I I I I I I I I I I I I I I I I 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 .5, mass %, B type viscosity • 5 to 20 mPa · s of the fine particle dispersion step; the step of drying the wetted fine particles, the steps of drying and pulverizing the fine particles into a moisture content of Berry%; and dry The step of classifying the above-mentioned powder fine particles. And a resin composition comprising the fine particles according to claim 1 or 2.涂布. A coated filament, characterized in that it comprises a resin composition according to item 4 of the patent application. An optical film of the invention, which is obtained by applying the coating composition according to claim No. of claim to a substrate. 7. The optical film of claim 6, wherein the optical film is used as a light diffusing film. 8. The optical film of claim 6, wherein the optical film is used as an anti-glare film. 2226~9085-PF; Ahddub 75 200819470 VII. Designated representative map: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: None. 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: No 0 2226-9085-PF; Ahddub 4
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