TW200809286A - Dry film for optical waveguide formation, optical waveguide, and process for producing the same - Google Patents

Dry film for optical waveguide formation, optical waveguide, and process for producing the same Download PDF

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Publication number
TW200809286A
TW200809286A TW96112731A TW96112731A TW200809286A TW 200809286 A TW200809286 A TW 200809286A TW 96112731 A TW96112731 A TW 96112731A TW 96112731 A TW96112731 A TW 96112731A TW 200809286 A TW200809286 A TW 200809286A
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Taiwan
Prior art keywords
optical waveguide
forming
photosensitive resin
resin composition
cladding layer
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TW96112731A
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Chinese (zh)
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Yukio Maeda
Fu-Jun Huang
Yuuichi Eriyama
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Jsr Corp
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0005Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
    • G03F7/001Phase modulating patterns, e.g. refractive index patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B6/13Integrated optical circuits characterised by the manufacturing method
    • G02B6/138Integrated optical circuits characterised by the manufacturing method by using polymerisation
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00Optical elements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Optical Integrated Circuits (AREA)

Abstract

A dry film from which an optical waveguide having high dimensional accuracy, satisfactory transmission characteristics, and excellent flex resistance can be easily produced in a short time. The dry film (1) comprises a base film (2), an uncured photosensitive resin composition layer (3), and a cover film (4) which have been superposed in this order. The photosensitive resin composition layer (3) comprises (A) a polymer comprising repeating units represented by the following formulae (1) and (2): (1) (2) (wherein R1 and R2 each independently is hydrogen or alkyl; R3 is (meth)acryloyl; X is a single bond or a divalent organic group; and Y is an unpolymerizable organic group), (B) a compound which contains a linear structure formed by the reaction of a polyol compound with a polyisocyanate compound and having urethane bonds repeatedly and has two to six (meth)acryloyl groups, (C) a compound having one or more ethylenically unsaturated groups per molecule, and (D) a photo-radical polymerization initiator.

Description

200809286 (1) 九、發明說明 【發明所屬之技術領域】 本發明係有關形成光波導用乾薄膜、光波導及其製造 方法。更詳細爲,係有關可以簡易製造步驟形成形狀精準 度高、傳送特性良好且抗彎曲性優良之光波導各部(包覆 層等)的乾薄膜,及使用該乾薄膜製造之光波導,以及該 光波導之製造方法。 【先前技術】 爲了迎接複合媒體時代的來臨,而要求光通信系統及 電腦之資訊處理大容量化及高速化的情形下,光傳送媒體 用之光波導受人注目。 該類光波導之代表物如石英系波導,一般係以下列步 驟製造。 (1 )利用火焰堆積法(FHD )及CVD法等方法,於矽 基板上由玻璃膜形成底部包覆層。 (2)於底部包覆層上形成折射率不同之無質薄膜後 ’利用反應性離子蝕刻法(RIE )將該薄膜製圖以形成芯 部分。 (3 )再以火焰堆積法形成上部包覆層。 但該類石英系波導之製造方法中需具備特殊製造裝置 ,且有製造時間較長等問題。 爲了解決該類問題曾提案使用層合基本薄膜、未硬化 之感光性樹脂組成物層而得的乾薄膜(亦稱爲乾薄膜光阻 -6 - (2) (2)200809286 劑等),製造光波導之方法。 例如,曾提案使用由基本薄膜及硬化後折射率不同之 至少2個感光性樹脂層所形成的乾薄膜光阻劑,形成光波 導之方法中,於基材上層合乾薄膜光阻劑後,使用描繪所 希望之光波導圖型的光照工具,以一定光量照射乾薄膜光 阻劑,將一定位置放射線硬化後,使用顯像劑去除未曝光 部分,而於芯層之上下部形成包覆層之光波導的方法(特 開平6-25 8 5 3 7號公報)。 比較先前石英系波導之製造方法,該方法因僅於基材 上層合乾薄膜光阻劑後,照射一定光量再顯像,故可以短 時間、低成本形成光波導。 但該方法所形成之光波導的側壁爲空氣會曝露芯層, 因此爲了保議光波導需以使用液狀光阻劑等之被覆層被覆 。故含有除了乾薄膜光阻劑外需備有液狀光阻劑等其他光 阻劑,及形成前述被覆層用之追加步驟的問題。 又曾提案具備,含有(a)具有羧基、聚合性基及其 他之有機基的聚合物,(b )分子中具有2個以上聚合性反 應基之化合物,及(c )放射線聚合引發劑的感光性樹脂 組成物所形成之層的乾薄膜(特開2 0 0 3 - 1 9 5 0 8 0號公報) 【發明內容】 發明之揭示 本發明者由上述提案得知,使用含有上述(a)至(c (3) (3)200809286 )成份之先前的乾薄膜(特開2003 _ 1 9 5 08 0號公報)可製 造形狀精準度高且傳送特性優良之光波導。 但使用該乾薄膜形成之光波導會以薄膜狀硬化物形態 呈現彎曲狀,故有破裂或斷裂之問題。 本發明爲了解決上述先前技術之問題,因此目的爲提 供能以簡易製造步驟形成形狀精準度高、傳送特性(波導 損失)良好且抗彎曲性優良之光波導的乾薄膜。 本發明者爲了解決上述課題經專心檢討後發現,使用 具備含有具特定化學構造之複數種成份的感光性樹脂組成 物所形成之層的乾薄膜,可以簡易製造步驟形成形狀精準 度高、傳送特性良好且抗彎曲性優良之光波導,而完成本 發明。 即,本發明係提供下列[1 ]至[1 1 ]項。 [1]一種形成光波導用乾薄膜,其特徵爲,層合基本薄 膜及未硬化之感光性樹脂組成物層而得的形成光波導用乾 薄膜中,上述感光性樹脂組成物層係由,含有下列(A ) 成份至(D )成份: (A)含有下列一般式(1)及(2)所示重覆單位之 聚合物, R1200809286 (1) Description of the Invention [Technical Field] The present invention relates to a dry film for forming an optical waveguide, an optical waveguide, and a method of manufacturing the same. More specifically, it relates to a dry film which can form various optical waveguide portions (cladding layers, etc.) having high shape accuracy, good transmission characteristics, and excellent bending resistance, and an optical waveguide manufactured using the dry film, and the like A method of manufacturing an optical waveguide. [Prior Art] In order to meet the advent of the era of the composite media and to increase the capacity and speed of information processing for optical communication systems and computers, optical waveguides for optical transmission media have attracted attention. Representatives of such optical waveguides, such as quartz-based waveguides, are generally manufactured in the following steps. (1) A bottom cladding layer is formed of a glass film on a ruthenium substrate by a method such as flame deposition (FHD) or CVD. (2) After forming a thin film having a different refractive index on the under cladding layer, the film was patterned by reactive ion etching (RIE) to form a core portion. (3) The upper cladding layer is formed by a flame deposition method. However, in the manufacturing method of such a quartz-based waveguide, a special manufacturing apparatus is required, and there is a problem that the manufacturing time is long. In order to solve such problems, it has been proposed to use a dry film (also referred to as a dry film photoresist-6 - (2) (2) 200809286 agent) which is obtained by laminating a base film or an uncured photosensitive resin composition layer. The method of optical waveguides. For example, it has been proposed to use a dry film photoresist formed of a base film and at least two photosensitive resin layers having different refractive indices after curing, and in the method of forming an optical waveguide, after laminating a dry film photoresist on a substrate, The dry film photoresist is irradiated with a certain amount of light by using an illumination tool that depicts a desired optical waveguide pattern, and after the radiation is hardened at a certain position, the unexposed portion is removed using a developer, and a coating layer is formed on the upper portion of the core layer. Method of optical waveguide (Japanese Patent Publication No. 6-25 8 5 3 7). The method for manufacturing a conventional quartz-based waveguide is described. This method is capable of forming an optical waveguide in a short time and at low cost because only a dry film resist is laminated on a substrate and irradiated with a certain amount of light to develop an image. However, since the side wall of the optical waveguide formed by the method exposes the core layer by air, it is necessary to cover the optical waveguide with a coating layer such as a liquid photoresist. Therefore, in addition to the dry film photoresist, other photoresists such as a liquid photoresist are required, and an additional step for forming the coating layer is required. Further, it has been proposed to contain (a) a polymer having a carboxyl group, a polymerizable group, and another organic group, (b) a compound having two or more polymerizable reactive groups in the molecule, and (c) a photosensitive polymerization initiator. SUMMARY OF THE INVENTION The present inventors have learned from the above proposal that the use includes the above (a). The conventional dry film of (c (3) (3) 200809286) has an optical waveguide having high shape accuracy and excellent transmission characteristics. However, the optical waveguide formed using the dry film exhibits a curved shape in the form of a film-like cured product, so that there is a problem of cracking or breaking. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems of the prior art, and it is therefore an object of the invention to provide a dry film which can form an optical waveguide having high shape accuracy, good transmission characteristics (waveguide loss) and excellent bending resistance in a simple manufacturing process. In order to solve the above problems, the inventors of the present invention have found that a dry film having a layer formed of a photosensitive resin composition containing a plurality of components having a specific chemical structure can be used in a simple manufacturing process to form a shape with high precision and transfer characteristics. The present invention is completed by an optical waveguide which is excellent and excellent in bending resistance. That is, the present invention provides the following items [1] to [1 1 ]. [1] A dry film for forming an optical waveguide, characterized in that the photosensitive resin composition layer is formed by forming a dry film for an optical waveguide obtained by laminating a base film and an uncured photosensitive resin composition layer. Contains the following components (A) to (D): (A) Polymers containing repeating units of the following general formulas (1) and (2), R1

I *-CH〇一C — · | (1)I *-CH〇一C — · | (1)

XX

I R3 200809286 ⑷ R2 ——CH2—C—— (2)I R3 200809286 (4) R2 ——CH2—C—— (2)

II

Y (式中,R1及R2各自獨立爲氫原子或碳數1至12之院基; R3爲(甲基)丙烯醯基;X爲單鍵或2價有機基;Y爲不具 聚合性之有機基), (B )多元醇化合物與聚異氰酸酯化合物反應生成之 ,含有重覆具有胺基甲酸乙酯鍵之直鏈構造,且具有2至6 個(甲基)丙烯醯基的化合物, (C )分子內具有1個以上乙烯性不飽和基之化合物, 及 (D)光自由基聚合引發劑 之感光性樹脂組成物所形成。 [2]如前項[1]之形成光波導用乾薄膜’其中上述一般 式(1 )爲下列一般式(3 )所示構造’ R1Y (wherein R1 and R2 are each independently a hydrogen atom or a carbon number of 1 to 12; R3 is a (meth) acrylonitrile group; X is a single bond or a divalent organic group; and Y is an organic having no polymerizability (B) a polyol compound formed by reacting a polyisocyanate compound with a linear structure having a urethane bond and having 2 to 6 (meth) acryloyl groups, (C) A compound having one or more ethylenically unsaturated groups in a molecule and a photosensitive resin composition of (D) a photoradical polymerization initiator. [2] The dry film for forming an optical waveguide of the above item [1] wherein the above general formula (1) is a structure represented by the following general formula (3)' R1

I ,CH2—C- ⑶ 〇I , CH2—C- (3) 〇

I c=oI c=o

I N-Η Z—R3 (式中,R1爲氫原子或碳數1至12之烷基;r3爲(甲基) (5) (5)200809286 丙烯醯基;W及Z各自獨立爲單鍵或2價有機基)。 [3] 如前項[1]或[2]之形成光波導用乾薄膜,其中以凝 膠滲透色譜法測定之聚苯乙烯換算的上述(B )成份之數 平均分子量爲1,000至100,000。 [4] 如前項[1]或[3]中任何一項之形成光波導用乾薄膜 ,其中上述(B)成份爲多元醇化合物、聚異氰酸酯化合 物及含羥基(甲基)丙烯酸酯之反應生成物。 [5] 如前項[1]或[4]中任何一項之形成光波導用乾薄膜 ,其中上述感光性樹脂組成物層之厚度爲1至200 // m。 [6] 如前項[1]或[5]中任何一項之形成光波導用乾薄膜 ,其中上述感光性樹脂組成物層的上述基本薄膜之相反側 表面上,層合被覆薄膜。 [7] —種光波導,其特徵爲,含有底部包覆層、芯部分 及上部包覆層之光波導中,至少底部包覆層及上部包覆層 係由前項[1]或[6]中任何一項之形成光波導用乾薄膜的感 光性樹脂組成物層之硬化物所形成。 [8] —種光波導,其特徵爲,含有底部包覆層、芯部分 及上部包覆層之光波導中,底部包覆層、芯部分及上部包 覆層中至少一方係由,前項[1 ]或[6 ]中任何一項之形成光 波導用乾薄膜的感光性樹脂組成物層之硬化物所形成,且 該硬化物所形成之部分以外的部分係由,同上述感光性樹 脂組成物層之(A )成份至(D )成份的液狀感光性樹脂 組成物之硬化物所形成。 [9] 一種光波導,其特徵爲,上述底部包覆層、芯部分 -10- (6) (6)200809286 及上部包覆層係由,前項[1]或[6]中任何一項之形成光波 導用乾薄膜的感光性樹脂組成物層之硬化物所形成,且上 述芯部分之折射率均比上述底部包覆層及上部包覆層之折 射率大0.1 %以上。 [1〇] —種光波導之製造方法,其特徵爲,含有底部包 覆層、芯部分及上部包覆層之光波導的製造方法中,係包 含形成底部包覆層之步驟、形成芯部分之步驟及形成上部 包覆層之步驟,且至少形成底部包覆層之步驟及形成上部 包覆層之步驟爲,包含對前項[1]或[6]中任何一項之形成 光波導用乾薄膜的感光性樹脂組成物層進行光照射而硬化 之步驟。I N-Η Z—R3 (wherein R1 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms; r3 is a (methyl) (5) (5) 200809286 acrylonitrile group; and W and Z are each independently a single bond. Or a divalent organic group). [3] The dry film for forming an optical waveguide according to the above [1] or [2], wherein the polystyrene-converted polystyrene-equivalent (B) component has an average molecular weight of 1,000 to 100,000. [4] The dry film for forming an optical waveguide according to any one of [1], wherein the component (B) is a reaction of a polyol compound, a polyisocyanate compound, and a hydroxyl group-containing (meth) acrylate. Things. [5] The dry film for forming an optical waveguide according to any one of [1] or [4] wherein the photosensitive resin composition layer has a thickness of from 1 to 200 // m. [6] The dry film for forming an optical waveguide according to any one of [1] or [5] wherein the coated film is laminated on the opposite side surface of the base film of the photosensitive resin composition layer. [7] An optical waveguide characterized in that, in the optical waveguide including the bottom cladding layer, the core portion and the upper cladding layer, at least the bottom cladding layer and the upper cladding layer are from the foregoing item [1] or [6] Any of the hardened materials forming the photosensitive resin composition layer of the dry film for optical waveguides. [8] An optical waveguide characterized in that, in an optical waveguide including a bottom cladding layer, a core portion and an upper cladding layer, at least one of a bottom cladding layer, a core portion and an upper cladding layer is used in the preceding paragraph [ a cured product of a photosensitive resin composition layer for forming a dry film for an optical waveguide according to any one of [1] or [6], wherein a portion other than the portion formed by the cured product is composed of the above-mentioned photosensitive resin A cured product of the liquid photosensitive resin composition of the component (A) to the component (D) is formed. [9] An optical waveguide characterized in that the bottom cladding layer, the core portion -10 (6) (6) 200809286 and the upper cladding layer are any one of the above items [1] or [6]. The cured portion of the photosensitive resin composition layer of the dry film for optical waveguide is formed, and the refractive index of the core portion is larger than the refractive index of the under cladding layer and the upper cladding layer by 0.1% or more. [1] A method for producing an optical waveguide, characterized in that, in the method for manufacturing an optical waveguide including a bottom cladding layer, a core portion, and an upper cladding layer, a step of forming a bottom cladding layer is formed to form a core portion And the step of forming the upper cladding layer, and the step of forming at least the bottom cladding layer and the step of forming the upper cladding layer, comprising the step of forming the optical waveguide for any of the above [1] or [6] The photosensitive resin composition layer of the film is subjected to light irradiation to be hardened.

[11]一種光波導之製造方法,其特徵爲,含有底部包 覆層、芯部分及上部包覆層之光波導的製造方法係包含, 形成底部包覆層之步驟、形成芯部分之步驟及形成上部包 覆層之步驟,且形成底部包覆層之步驟、形成芯部分之步 驟及形成上部包覆層之步驟中至少一步驟爲,包含對前項 [1 ]或[6]中任何一項之形成光波導用乾薄膜的感光性樹脂 組成物層進行光照射而硬化之步驟,又形成上述感光性樹 脂組成物層光照射後硬化之部分以外的部分之步驟係包含 ,對含有同上述感光性樹脂組成物層之(A )成份至(D )成份的液狀感光性樹脂組成物進行光照射而硬化之步驟 〇 使用本發明之具有特定感光性樹脂組成物層的乾薄膜 ,可有效率以簡易製造步驟於短時間內製造形狀精準度高 -11 - (7) (7)200809286 、傳送特性(波導損失)良好且抗彎曲性優良之光波導。 實施發明之最佳形態 本發明之乾薄膜爲,層合聚對苯二甲酸乙二醇酯薄膜 等基本薄膜,及含有特定成份之未硬化的感光性樹脂組成 物層而得之物。 又本說明書中,「乾薄膜」係定義爲,至少具備感光 性樹脂組成物層之支持體用的基本薄膜,及層合於該基本 薄膜單面上之未硬化的感光性樹脂組成物層之薄膜。 下面將詳細說明構成本發明之乾薄膜的感光性樹脂組 成物用的(A )至(D )成份及其他任意成份。 [(A )成份] 本發明所使用之(A )成份爲’含有下列一般式(1 ) 及(2 )所示重覆單位之聚合物(例如無規聚合物)。 R1[11] A method of manufacturing an optical waveguide, characterized in that the method for manufacturing an optical waveguide including a bottom cladding layer, a core portion, and an upper cladding layer includes a step of forming a bottom cladding layer, a step of forming a core portion, and The step of forming an upper cladding layer, and the step of forming a bottom cladding layer, the step of forming a core portion, and the step of forming an upper cladding layer are at least one step comprising any one of [1] or [6] The step of forming a photosensitive resin composition layer for forming a dry film for an optical waveguide and curing it by light irradiation, and forming a portion other than the portion to be cured after light irradiation of the photosensitive resin composition layer includes The liquid photosensitive resin composition of the (A) component to the component (D) of the resin composition layer is cured by light irradiation, and the dry film having the specific photosensitive resin composition layer of the present invention can be used efficiently. The optical waveguide with good shape accuracy in a short period of time with a simple manufacturing step - 11 (7) (7) 200809286, excellent transmission characteristics (waveguide loss) and excellent bending resistance. BEST MODE FOR CARRYING OUT THE INVENTION The dry film of the present invention is obtained by laminating a base film such as a polyethylene terephthalate film or a layer containing an unhardened photosensitive resin composition of a specific component. In the present specification, the "dry film" is defined as a base film for a support having at least a photosensitive resin composition layer, and an unhardened photosensitive resin composition layer laminated on one surface of the base film. film. The components (A) to (D) and other optional components for the photosensitive resin composition constituting the dry film of the present invention will be described in detail below. [(A) component] The component (A) used in the present invention is a polymer (for example, a random polymer) containing a repeating unit represented by the following general formulas (1) and (2). R1

I —ch2—C- | (1)I —ch2—C- | (1)

XX

I R3 R2 -CH2一C- (2)I R3 R2 -CH2 -C- (2)

II

Y (式中,R1及R2各自獨立爲氫原子或碳數1至12之烷基; -12- (8) 200809286 R3爲(甲基)丙儲醯基;X爲單鍵或2價有機基;γ爲不具 有聚合性之有機基)。 一般式(1) 、 (2)中之R1及R2各自獨立爲氫原子或 碳數1至12之垸基,較佳爲氫原子或碳數1至5之院基,更 佳爲氫原子或甲基。 一般式(1 )所示重覆單位之較佳例示如,下列一般 式(3 )所示重覆單位。 -CH2 R1 I I •C 一 I 一 I W | I 〇 I I c= I =〇 I N— I -H 去一 R: (3) (式中,R1爲氫原子或碳數1至12之烷基;R3爲(甲基) 丙烯醯基;w及Ζ各自獨立爲單鍵或2價有機基)。 一般式(3)中之W(2價有機基)如’下列一般式( 4)所示構造或伸苯基等。Y (wherein R1 and R2 are each independently a hydrogen atom or an alkyl group having 1 to 12 carbon atoms; -12-(8) 200809286 R3 is a (meth) propyl storage group; X is a single bond or a divalent organic group; It is an organic group which does not have a polymerizability). R1 and R2 in the general formulae (1) and (2) are each independently a hydrogen atom or a fluorenyl group having 1 to 12 carbon atoms, preferably a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, more preferably a hydrogen atom or methyl. A preferred example of the repeating unit represented by the general formula (1) is as shown in the following general formula (3). -CH2 R1 II •C—I—IW | I 〇II c= I =〇IN— I -H To R: (3) (wherein R1 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms; R3 It is a (meth) acrylonitrile group; w and hydrazine are each independently a single bond or a divalent organic group). W (a divalent organic group) in the general formula (3) is a structure represented by the following general formula (4) or a phenyl group or the like.

I c=〇 〇 (4) 200809286 Ο) (式中,R4爲伸甲基或碳數2至8之伸烷基) 一般式(3)中之Z(2價有機基)如, 式中,η爲1至8之整數)等。 一般式(2)中之Υ如,下列一般式( 苯基、環狀醯胺基、吡啶基等。 (式中,R5爲具有碳數1至20之直鏈狀、支 鏈之基)。 (Α)成份之聚苯乙烯換算的重量平均 2,000 至 100,000,又以 5,000 至 100,000 爲佳 至70,000,特佳爲10,000至50,000。該値未 低組成物之黏度,而使製作乾薄膜時難形成 光性樹脂組成物層。該値超過100,0⑽時含 黏度,而使製作乾薄膜時感光性樹脂組成物 等缺點。 (A )成份之製造方法如,於溶劑中使 之自由基聚合性化合物與(b )成份(對應· 自由基聚合性化合物)自由基聚合後,對所 鏈的羥基附加(C )具有(甲基)丙烯醯氧 的方法。 下面將說明該方法所使用之化合物(a ) _(CH2) n-〇-( 5)所示構造、 鏈狀或環狀碳 分子量較佳爲 ,更佳爲8,0 0 0 達5,〇 〇 〇時會降 :一定厚度之感 有增加組成物 f之塗佈性變差 (a )具有羥基 一般式(2 )之 :得共聚物之支 基之異氰酸酯 至(c)。 -14- (10) (10)200809286 化合物(a )(具有羥基之自由基聚合性化合物)爲 ,該化合物中之羥基與化合物(c )中之異氰酸酯基( -N = C = 0)反應後,將所得支鏈部分含有胺基甲酸乙酯鍵 (-NH-COO -)及來自化合物(c)之(甲基)丙烯醯氧基 的構成單位導入成份(A )用之物。 化合物(a)如,2-羥基乙基(甲基)丙烯醯基、2-羥 基丙基(甲基)丙烯醯基、4-羥基丁基(甲基)丙烯醯基 、羥基甲基(甲基)丙烯醯基、4-羥基環己基(甲基)丙 烯醯基等。 化合物(a )可一種單獨或二種以上組合使用。 (A)成份中之化合物(a)含有率較佳爲3至80質量 %,更佳爲7至60質量%,特佳爲10至40質量%。 該含有率未達3質量%時易使硬化不足。該含有率超過 80質量%時將難調整折射率。 化合物(b )(對應一般式(2 )之構造的化合物)之 主要使用目的爲,適度控制(A )成份之機械特性及折射 率。 化合物(b)如,甲基(甲基)丙烯酸酯、乙基(甲 基)丙烯酸酯、異丙基(甲基)丙烯酸酯、η-丁基(甲基 )丙烯酸酯、sec-丁基(甲基)丙烯酸酯、t-丁基(甲基 )丙烯酸酯等(甲基)丙烯酸烷酯類;二環戊烷基(甲基 )丙烯酸酯、環己基(甲基)丙烯酸酯等(甲基)丙烯酸 與環狀烴化合物之酯類;苯基(甲基)丙烯酸酯、苄基( 甲基)丙烯酸酯、〇 -苯基苯酚縮水甘油醚(甲基)丙烯酸 -15- (11) (11)200809286 酯、p -枯基苯氧基乙二醇丙烯酸酯等(甲基)丙烯酸芳基 酯類;三溴苯酚乙氧基(甲基)丙烯酸酯、2,2,3 -三氟甲 基(甲基)丙烯酸酯、2,2,3,3 -四氟丙基(甲基)丙烯酸 酯、1H,1H,5H-八氟戊基(甲基)丙烯酸酯、全氟辛基乙 基(甲基)丙烯酸酯等鹵化(甲基)丙烯酸酯類;苯乙烯 、α -甲基苯乙烯、m-甲基苯乙烯、p-甲基苯乙烯、乙烯 基甲苯、p-甲氧基苯乙烯等芳香族乙烯類;1,3-丁二烯、 異戊二烯、1,4-二甲基丁二烯等共軛二烯烴類;丙烯腈、 甲基丙烯腈等含腈基聚合性化合物;丙烯醯胺、甲基丙烯 醯胺等含醯胺鍵聚合性化合物;乙酸乙烯等脂肪族乙烯類 等。 其中較佳爲,二環戊烷基(甲基)丙烯酸酯、甲基( 甲基)丙烯酸酯、η-丁基(甲基)丙烯酸酯、苯乙烯、α-甲基苯乙烯等。 化合物(b )可一種單獨或二種以上組合使用。 (A )成份中之化合物(b )含有率較佳爲15至92質量 %,更佳爲25至84質量%,特佳爲35至7 8質量%。 該含有率未達1 5質量%時將難調整折射率。該含有率 超過9 2質量%時易使硬化不足。 化合物(c)(具有(甲基)丙烯醯氧基之異氰酸酯 )如,2-甲基丙烯氧基乙基異氰酸酯、N-甲基丙烯醯基異 氰酸酯、甲基丙烯氧基甲基異氰酸酯、2 -丙烯氧基乙基異 氰酸酯、N-丙烯醯基異氰酸酯、丙烯氧基甲基異氰酸酯等 -16- (12) (12)200809286 (A)成份中之化合物(c)含有率較佳爲5至80質量 %,更佳爲9至60質量%,特佳爲12至45質量%。 該含有率未達5質量%時易使硬化不足。該含有率超過 80質量%時將難調整折射率。 (A )成份可另含有一般式(1 )及(2 )所未記載之 構成單位。導入該類構成單位之化合物(以下稱爲化合物 (d))如,鳥來酸二乙酯、富鳥酸二乙酯、衣康酸二乙 酯等二羧酸二酯類;氯乙烯、偏氯乙烯等含氯聚合性化合 物等。(A )成份中之化合物(d )含有率較佳爲0至20質 量%,更佳爲〇至1 0質量%。 (A )成份之製造過程中,化合物(C )之加成反應時 可添加熱聚合禁止劑、保存安定劑、硬化觸媒等各種添加 劑。 熱聚合禁止劑之添加目的爲,抑制熱產生聚合反應。 熱聚合禁止劑如,焦掊酣、苯醌、氫@1、甲燃藍、tert-丁 基兒茶酚、一苄醚、甲氧基苯酚、戊醌、戊氧基氫醌、n-丁基苯酚、苯酚、氫醌-丙醚等。 保存安定劑如,2,6_二-卜丁基-P-甲酚、苯醌、p-甲苯 醌、p-二甲苯醌、苯基-α -萘基胺等。 硬化觸媒如,二月桂酸二丁基錫、二月桂酸二辛基錫 、二油酸二丁基錫、二乙酸二丁基錫、四甲氧基鈦、四乙 氧基鈦等。 此等各種添加劑之合計添加量對化合物(a )至(c ) 之合計量1〇〇質量份一般爲1〇質量份以下,較佳爲5質量份 -17- (13) (13)200809286 以下。 製造(A )成份時,化合物(a )、化合物(b )及必 要時使用之化合物(d )進行自由基聚合時可使用之溶劑 如,甲醇、乙醇、乙二醇、二乙二醇、丙二醇等醇類;四 氫呋喃、二噁烷等環狀醚類;乙二醇-甲醚、乙二醇-乙醚 、乙二醇二甲醚、乙二醇二乙醚、二乙二醇-甲醚、二乙 二醇·乙醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二 醇乙基甲醚、丙二醇-甲醚、丙二醇-乙醚等多價醇之烷醚 類;乙二醇乙醚乙酸酯、二乙二醇乙醚乙酸酯、丙二醇乙 醚乙酸酯、丙二醇-甲醚乙酸酯等多價醇之烷醚乙酸酯類 ;甲苯、二甲苯等芳香族烴類;丙酮、甲基乙基酮、甲基 異丁基酮、環己酮、4 -羥基-4-甲基-2-戊酮、二丙酮醇等 酮類;乙酸乙酯、乙酸丁酯、乳酸乙酯、2-羥基丙酸乙酯 、2-羥基-2-甲基丙酸乙酯、2-羥基-2-甲基丙酸乙酯、乙 氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、 3 -甲氧基丙酸甲酯、3 -甲氧基丙酸乙酯、3_乙氧基丙酸乙 酯、3 -乙氧基丙酸甲酯等酯類。 其中較佳爲環狀醚類、多價醇之烷醚類、多價醇之烷 醚乙酸酯類、酮類、酯類等。 又製造(A )成份時,化合物(c )之加成反應用溶劑 爲分子內具有羥基之物時,會使化合物(c )與溶劑起反 應而不宜。因此化合物(c )之加成反應用溶劑較佳爲, 不具羥基之物。不具羥基之溶劑如,前述自由基聚合用溶 劑中不具羥基之物。 -18- (14) 200809286 又製造(A)成份用之自由基聚合用觸媒可 自由基聚合引發劑。自由基聚合引發劑如,2,2’ 丁腈、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶 甲氧基-2,4-二甲基戊腈)等偶氮化合物;過氧化 氧化月桂醯、卜丁基過氧化三甲基乙酸酯、1,1’ 基過氧基)環己烷等有機過氧化物;及過氧化氫 氧化物作爲自由基聚合引發劑時,可組合還原劑 還原型引發劑用。 上述方法所得之(A )成份的玻璃化溫度較 以上1 5 0 °C以下。此時玻璃化溫度係由,一般所 示掃描熱量計(DSC )定義。(A )成份之玻璃 達2CTC時,將難於基本薄膜上形成感光性樹脂組 或感光性樹脂組成物層發黏,而使基板上層合乾 作業性變差等而不宜。又相反地(A )成份之玻 超過1 50 °C時,會使乾薄膜之感光性樹脂組成物 脆化,而使基板層合乾薄膜時之密合性變差。 [(B )成份] (B )成份爲,多元醇化合物與聚異氰酸酯 之,含有重覆具有胺基甲酸乙酯鍵之直鏈構造 至6個(甲基)丙烯醯基之化合物。 (B )成份如,多元醇化合物、聚異氰酸酯 含羥基(甲基)丙烯酸酯反應而得。 (B )成份之製造方法如,下列製法1至4。 使用一般 -偶氮雙異 丨氮雙(4-^苯釀、過 -雙(t-丁 等。以過 作爲氧化 佳爲2 0 °C 使用之差 化溫度未 成物層, 薄膜時之 璃化溫度 層變硬及 反應生成 且具有2 化合物與 -19- (15) (15)200809286 製法1 : 一起添加多元醇化合物、聚異氰酸酯化合物 及含羥基(甲基)丙烯酸酯進行反應之方法。 製法2 :多元醇化合物與聚異氰酸酯化合物反應後, 再與含羥基(甲基)丙烯酸酯反應之方法。 製法3:聚異氰酸酯化合物與含羥基(甲基)丙烯酸 酯反應後,再與多元醇化合物反應之方法。 製法4 :聚異氰酸酯化合物與含羥基(甲基)丙烯酸 酯反應後,再與多元醇化合物反應,最後與含羥基(甲基 )丙烯酸酯反應之方法。 製法1至4中又以製法2至4易控制分子量分布而爲佳。 (1 )多元醇化合物 本發明的(B )成份原料之一多元醇化合物爲,分子 內具有2個以上羥基之化合物。該類化合物如,芳香族聚 醚多元醇、脂肪族聚醚多元醇、脂環族聚醚多元醇、聚酯 多元醇、聚碳酸酯多元醇、聚己內酯多元醇等。 其中又以使用含環氧構造之聚醚多元醇化合物可更進 一步提升基板與光波導之接著性爲佳。 芳香族聚醚多元醇如,雙酚A之環氧乙烷附加二醇、 雙酚A之環氧丙烷附加二醇、雙酚A之環氧丁烷附加二醇 、雙酚F之環氧乙烷附加二醇、雙酚F之環氧丙烷附加二醇 、雙酚F之環氧丙烷附加二醇、氫醌之環氧化物附加二醇 、萘醌之環氧化物附加二醇等。市售品如,尤尼歐DA700 、DA1000 (以上日本油脂公司製)等。 -20- (16) (16)200809286 脂肪族聚醚多元醇如,環氧乙烷、環氧丙烷、環氧丁 烷、四氫呋喃、2 -甲基四氫呋喃、3 -甲基四氫呋喃、取代 四氫呋喃、氧雜環丁烷、取代氧雜環丁烷、四氫吡喃及 氧雜環庚烷(oxepane)中所選出至少1種之化合物開環( 共)聚合所得之物等。具體例如,聚乙二醇、1,2-聚丙二 醇、1,3-聚丙二醇、聚四甲二醇、1,2-聚丁二醇、聚異丁 二醇、環氧丙烷及四氫呋喃之共聚物多元醇、環氧乙烷及 四氫呋喃之共聚物多元醇、環氧乙烷及環氧丙烷之共聚物 多元醇、四氫呋喃及3 -甲基四氫呋喃之共聚物多元醇、環 氧乙烷及1,2-環氧丁烷之共聚物多元醇等。 脂環族聚醚多元醇如,氫化雙酚A之環氧乙烷附加二 醇、氫化雙酚A之環氧丙烷附加二醇、氫化雙酚A之環氧 丁烷附加二醇、氫化雙酚F之環氧乙烷附加二醇、氫化雙 酚F之環氧丙烷附加二醇、氫化雙酚F之環氧丁烷附加二醇 、二環戊二烯之二羥甲基化合物、三環癸烷二甲醇等。 脂肪族聚醚多元醇及脂環族聚醚多元醇之市售品如, 尤尼歇DC1100、尤尼歇DC 1 800、尤尼歇DCB1100、尤尼 歇DCB 1 800 (以上爲曰本油脂公司製);PPTG4000、 PPTG2000 、 PPTG1000 、 PTG2000 、 PTG3000 、 PTG650 、 PTGL2000、PTGL 1 000 (以上爲保土谷化學公司製); EXENOL4020 、 EXENOL3 020 、 EXENOL2020 、 EXENOL 1 020 (以上爲旭硝子公司製);PBG3 000、 PBG2000、PBG1000、Z3001 (以上爲第一工業製藥公司製 );ACCLAIM 2200、3201、4200、6300、8200 (以上爲 -21 - (17) (17)200809286 住化拜耳公司製);NPML-2002、3002、4002、8002 (以 上爲旭硝子公司製)等。 聚酯多元醇如,乙二醇、聚乙二醇、丙二醇、聚丙二 醇、四甲二醇、聚四甲二醇、1,6-己二醇、新戊二醇、 1,4-環己烷二甲醇、3-甲基-1,5-戊二醇、1,9-壬二醇、2-甲基-1,8·辛二醇等多價醇,與酞酸、間苯二酸、對苯二酸 、馬來酸、富馬酸、己二酸、癸二酸等多價酸反應而得之 聚酯多元醇等。市售品如,克拉波?-2010、?厘1?八、?〖八-Α、ΡΚΑ-Α2、ΡΝΑ-2 0 0 0等(以上爲克拉雷公司製)。 聚碳酸酯多元醇如,1,6-己烷聚碳酸酯等。市售品如 ,DN-980、981、982、983 (以上爲日本聚胺基甲酸乙酯 公司製)、PLACCEL-CD205、CD-983、CD220 (以上爲泰 歇爾化學工業公司製)、PC-8000 (美國PPG公司製)等。 聚己內酯多元醇如,ε-己內酯與乙二醇、聚乙二醇 、丙二醇、聚丙二醇、四甲二醇、聚四甲二醇、U·聚丁 二醇、1,6-己二醇、新戊二醇、1,4-環己烷二甲醇、丁 二醇等二醇反應而得之聚己內酯二醇等。市售品如, PLACCCEL205 、 205AL 、 212 、 212AL 、 220 、 220AL (以 上爲泰歇爾化學工業公司製)等。 其他本發明可使用之多元醇化合物如,己二醇、丙二 醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、新戊二醇、 1,4-環己烷二甲醇、聚/3-甲基-3-戊內酯、羥基末端聚丁 二醇、羥基末端氫化聚丁二醇、箆麻油改性多元醇、聚二 甲基矽氧烷之末端二醇化合物、聚二甲基矽氧烷卡必醇改 -22- (18) (18)200809286 性多元醇等。 前述多元醇化合物中較佳爲,聚丙二醇、環氧乙烷/ 環氧丙烷共聚合二醇、環氧乙烷/1,2-環氧丁烷共聚合二醇 、環氧丙烷/四氫呋喃共聚合二醇,更佳爲環氧乙烷/1,2-環氧丁烷共聚合二醇。 多元醇化合物之數平均分子量較佳爲4⑽至1〇,〇〇〇, 更佳爲1,000至8,000,最佳爲1,500至5,000。該數平均分 子量未達400時,會提升硬化物之常溫及低溫的楊氏率, 而難得到充分抗彎曲性。又數平均分子量超過1 0,000時會 提升組成物黏度,而使基材被覆組成物時之塗佈性變差。 (2 )聚異氰酸酯化合物 本發明的(B )成份原料之一聚異氰酸酯化合物爲, 分子內具有2個以上異氰酸酯基之化合物。該類化合物如 ,2,4-伸甲苯基二異氰酸酯、2,6-伸甲苯基二異氰酸酯、 1,3-伸二甲苯基二異氰酸酯、1,4-伸二甲苯基二異氰酸酯 、1,5-萘二異氰酸酯、m-伸苯基二異氰酸酯、p-伸苯基二 異氰酸酯、3,3’_二甲基-4,4’-二苯基甲烷二異氰酸酯、 4,4’-二苯基甲烷二異氰酸酯、3,3’-二甲基伸苯基二異氰酸 酯、4,4’-伸聯苯基二異氰酸酯、1,6·己烷二異氰酸酯、異 佛爾酮二異氰酸酯、伸甲基雙(4-環己基異氰酸酯)、 2,2,4·三甲基六伸甲基二異氰酸酯、1,4 -六伸甲基二異氰酸 酯、雙(2 -異氰酸酯乙基)富馬酸酯、6·異丙基-1,3 -苯基 二異氰酸酯、4-二苯基丙烷二異氰酸酯、賴胺酸二異氰酸 -23- (19) 200809286 酯、氫化二苯基甲烷二異氰酸酯、氫化伸二甲 酸酯、四甲基伸二甲苯基二異氰酸酯等二異氰 等。 其中較佳爲,氫化伸二甲苯基二異氰酸酯 二異氰酸酯、2,2,4三甲基六伸甲基二異氰酸酯 異氰酸酯化合物可單獨使用或2種以上倂用。 (3)含羥基(甲基)丙烯酸酯 本發明的(B )成份原料之一含羥基(甲 酯爲,分子內具有羥基及(甲基)丙烯醯基之 類化合物如,2 -羥基乙基(甲基)丙烯酸酯、 (甲基)丙烯酸酯、2-羥基丁基(甲基)丙烯 基-3-苯氧基丙基(甲基)丙烯酸酯、4-羥基丁 丙烯酸酯、2-羥基烷基(甲基)丙烯醯基磷酸 環己基(甲基)丙烯酸酯、6-羥基己基(甲基 、新戊二醇-(甲基)丙烯酸酯、三羥甲基丙 )丙烯酸酯、三羥甲基乙烷二(甲基)丙烯酸 醇三(甲基)丙烯酸酯、二季戊四醇五(甲基 等。又如烷基縮水甘油醚、烯丙基縮水甘油醚 基(甲基)丙烯酸酯等含縮水甘油基化合物與 烯酸之加成反應所得的化合物。 其中較佳爲,2 -羥基乙基(甲基)丙烯酸 丙基(甲基)丙烯酸酯等。 本發明構成(B )成份用之各原料的添加 苯基二異氰 酸酯化合物 、異佛爾酮 等。此等聚 基)丙烯酸 化合物。該 2-羥基丙基 酸酯、2 -羥 基(甲基) 酯、4-羥基 )丙烯酸酯 烷二(甲基 酯、季戊四 )丙烯酸酯 、縮水甘油 (甲基)丙 酯、2-羥基 比率如,對 -24- (20) (20)200809286 含經基(甲基)丙燒酸酯1莫耳之多元醇化合物爲0.5至2 莫耳,聚異氰酸酯化合物爲1至2.5莫耳。 本發明之(B )成份的數平均分子量(凝膠滲透色譜 儀測定之聚苯乙烯換算値)較佳爲1,0 0 0至1 0 0,0 0 0,更佳 爲3,000至60,000,特佳爲5,000至30,000。數平均分子量 未達1,000時,感光性樹脂組成物層之硬化物(例如包覆 層)將難得到充分抗彎曲性。又數平均分子量超過 1 00,000時會使感光性樹脂組成物之黏度過高,而使基本 薄膜上塗佈感光性樹脂組成物以形成組成物層時之塗佈性 變差。 本發明之組成物中(B )成份添加量對(A )成份1 0 0 重量份較佳爲10至100質量份,更佳爲20至80質量份,特 佳爲30至70質量份。該量未達10質量份時,感光性樹脂組 成物之硬化物(例如包覆層)將無法得到充分抗彎曲性, 該量超過1 00重量份時對(A )成份之相溶性會變差,而使 感光性樹脂組成物層之硬化物(例如包覆層)表面產生粗 糙膜,故無法得到充分透明性。 [(C )成份] (C )成份爲,分子內具有1個以上乙烯性不飽和基之 化合物。 該乙燒性不飽和基如,(甲基)丙嫌醯基、乙烯基等 〇 (C)成份之分子量較佳爲未達2,000’更佳爲未達 -25- (21) (21)200809286 1,000。又(C )成份之O.IMPa的沸點較佳爲130°c以上。 分子內具有2個以上乙烯性不飽和基之(C )成份較佳 如,分子內具有2個以上(甲基)丙烯醯基及/或乙烯基且 分子量未達1,〇〇〇之化合物。 此時分子內之乙烯性不飽和基可全部爲丙烯醯基、甲 基丙烯醯基、乙烯基中任何一種,或丙烯醯基及甲丙烯醯 基、丙烯醯基及乙烯基、甲基丙烯醯基及乙烯基中任何二 種之組合基,或丙烯醯基、甲基丙烯醯基及乙烯基之三種 組合基。 分子內具有2個(甲基)丙烯醯基之(甲基)丙烯酸 酯如,乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基) 丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、1,4-丁二醇二 (甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新 戊二醇二(甲基)丙烯酸酯、三(2-羥基乙基)三聚異氰 酸酯二(甲基)丙烯酸酯、雙(羥基甲基)三環癸烷二( 甲基)丙烯酸酯、雙酚A之環氧乙烷或環氧丙烷加成物的 二醇之二(甲基)丙烯酸酯、氫化雙酚A之環氧乙烷或環 氧丙烷加成物的二醇之二(甲基)丙烯酸酯、雙酚A之二 縮水甘油醚附加(甲基)丙烯酸酯的環氧(甲基)丙烯酸 酯、聚氧化烯烴化雙酚A之二丙烯酸酯、9,9-雙[4- ( 2-丙 儲醯氧基乙氧基)苯基]荀等。 分子內具有3個以上(甲基)丙烯醯基之(甲基)丙 烯酸酯如,具有3個以上羥基之多價醇以酯鍵結3莫耳以上 (甲基)丙烯酸的化合物,例如三羥甲基丙烷三(甲基) -26- (22) (22)200809286 丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、三羥甲基丙烷 三氧化乙基(甲基)丙烯酸酯、三(2 -羥基乙基)三聚異 氰酸酯三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯 酸酯等。 又可使用主鏈具有聚醚、聚酯之聚醚丙烯酯低聚物、 聚酯丙烯酯低聚物或聚環氧丙烯酯低聚物。 分子內具有1個(甲基)丙烯醯基之(甲基)丙烯酸 酯如,二甲基胺基乙基(甲基)丙烯酸酯、丙烯醯嗎啉、 二甲基丙烯醯胺、二乙基丙烯醯胺、二異丙基丙烯醯胺、 二丙酮丙烯醯胺、二丁氧基甲基(甲基)丙烯醯胺、N-乙 烯基吡咯烷酮、N-乙烯基己內醯胺、異冰片基(甲基)丙 烯酸酯、二環戊二烯丙烯酸酯、二環戊烷基(甲基)丙烯 酸酯、二環戊烯氧基乙基(甲基)丙烯酸酯、3-羥基-1-金 剛基(甲基)丙烯酸酯、甲基(甲基)丙烯酸酯、乙基( 甲基)丙烯酸酯、η-丁基(甲基)丙烯酸酯、異丁基(甲 基)丙烯酸酯、環己基(甲基)丙烯酸酯、異戊基(甲基 )丙烯酸酯、異辛基(甲基)丙烯酸酯、月桂基(甲基) 丙烯酸酯、硬脂酿(甲基)丙烯酸酯、苄基(甲基)丙烯 酸酯、二環戊二烯基(甲基)丙烯酸酯、三環癸基(甲基 )丙烯酸酯、2 -丙烯醯基環己基琥珀酸、四氫糠基(甲基 )丙烯酸酯、2 -羥基-3-苯氧基丙基(甲基)丙烯酸酯、丁 氧基乙基(甲基)丙烯酸酯、烷醇(碳數1至8)之環氧乙 烷加成物的醇之(甲基)丙烯酸酯、苯酚之環氧乙烷加成 物的醇之(甲基)丙烯酸酯、ρ-枯基苯酚之環氧乙烷加成 -27- (23) (23)200809286 物的醇之(甲基)丙烯酸酯、壬基苯酚之環氧乙烷加成物 的醇之(甲基)丙烯酸酯、〇-苯基苯酚縮水甘油醚(甲基 )丙烯酸酯、2 -羥基乙基(甲基)丙烯酸酯、2 -羥基丙基 (甲基)丙烯酸酯、2 -羥基丁基(甲基)丙烯酸酯、2 -甲 氧基乙基(甲基)丙烯酸酯、2 -乙氧基乙基(甲基)丙烯 酸酯、4 -羥基丁基(甲基)丙烯酸酯、2 -苯氧基乙基(甲 基)丙烯酸酯、乙基卡必醇(甲基)丙烯酸酯、2 -乙基己 基(甲基)丙烯酸酯、3-羥基環己基丙烯酸酯、三溴苯酚 乙氧基(甲基)丙烯酸酯、2,2,2 -三氟甲基(甲基)丙烯 酸酯、2,2,3,3 -四氟丙基(甲基)丙烯酸酯、ih,1H,5H -八 氟戊基(甲基)丙烯酸酯、全氟辛基乙基(甲基)丙烯酸 酯等。 此等之市售品如,尤匹曼-UV SA1002、SA2007 (以 上爲三菱化學公司製)、比斯可#150、#155、#160、#190 、#192、#195、#23 0、#215、#260、#295、#3 00、#3 3 5 HP 、#3 60、#400、#65 0、#700、3F、3FM、4F、8F、8FM、 2-MTA、2-ETA、V-MTG、3PA、GPT、HEA、ΗΡΑ、4-ΗΒΑ、ΑΙΒ、ΙΟΑΑ、LA、STA、(以上爲大阪有機化學工 業公司製)、光酯 M、E、NB、IB、EH、ID、L、L-7、TD 、L-8、S、1 30MA、04 IMA、CH、THF、BZ、PO、IB-X、 HO、HOP、HOA、HOP-A、HOB、DM、DE、HO-MS、EG 、2EG、1.4BG、1.6HX、1.9ND、1.10DC、TMP、G-101P 、G-201P、BP-2EM、BP-4EM、BP-6EM、MTG、BO、BC 、3EG、4EG、9EG、14EG、NP、FM-108、G-201P、光丙 -28- (24) (24)200809286 嫌酸酯 IO-A、HOB-A、TMP-3EO-A、FA-108、ΙΑΑ、L-A 、S-A、BO-A、EC-A、MTG-A、130A、DPM-A、PO-A、 P-200A、NP-4EA、NP-8EA、THF-A、IB-XA、HOA、 HOP-A、M-600A、Η O A - M S、3 E G - A、4 E G - A、9 E G - A、 14EG-A、NP-A、MPD-A、1 · 6 Η X - A、B E P G - A、1 · 9 N D - A、 MOD-A、DCP-A、BP-4EA、BP-4PA、BP-10EA、TMP-A、 TMP-6EO-3A、PE-3A、PE-4A、DPE-6A、BA-104、BA-134 (以上爲共榮社化學公司製)、KAYARAD MANADA 、HX-220、HX-620、R-551、R - 7 1 2、R _ 6 0 4、R · 6 8 4、 PET-30、GPO- 3 03、TMPTA、DPHA、D-310、D-3 3 0、 DPCA-20、-30、-60、-120(以上爲日本化學公司製)、 艾洛尼 M208、M210 > M215、M220、M240 > M305、M309 、M310、M3 1 5、M3 2 5、M400、M 1 200、M6100、M6200 、M6250、M7100、M8 03 0、M8 060、M8100、M8 5 3 0、 M8560、M9050 (以上爲東亞合成公司製)、NK酯#401P 、NK酯A-BPEF、NK酯A-CMP-1E (以上爲新中村化學工 業公司製)、紐弗隆BR-31(以上爲第一工業製藥公司製 )、里波吉VR-77、-60、-90 (上爲昭和高分子公司製) 、Ebecryl81 、 83 、 600 、 629 、 645 、 745 、 754 、 767 、 701 、75 5、705、770、800、8 05、810、83 0、450、1 83 0、 1870 (以上爲泰歇爾UCB司製)、光束組575、551B、 5 20H、102 (以上爲荒川化學公司製)、艾庫曼HA、HM (以上爲出光興產公司製)等。 (C )成份可一種單獨或二種以上組合使用。 -29- (25) (25)200809286 (C)成份之添加量對(A)成份100質量份較佳爲5至 1〇〇質量份,更佳爲10至70質量份,特佳爲15至50質量份 。該量未達5質量份時,形成光波導時會使目的物光波導 之形狀精準度變差,該量超過100質量份時對(A)成份之 相溶性會變差,而使硬化物表面產生粗糙膜。 [(D )成份] (D )成份爲,以光照射可產生能聚合乙烯性不飽和 基之活性種(自由基種)的光自由基聚合引發劑。 該光係指,如紅外線、可視光線、紫外線及X線、電 子線、α線、Θ線、r線般電離放射線。 光自由基聚合引發劑如,乙醯苯、乙醯苯苄縮酮、1-羥基環己基苯基酮、2,2-二甲氧基-2-苯基乙醯苯、咕噸酮 、芴酮、苯醛、芴、蒽醌、三苯基胺、咔唑、3·甲基乙醯 苯、4-氯二苯甲酮、4,4’-二甲氧基二苯甲酮、4,4’-二胺基 二苯甲酮、米蚩酮、苯并異丙醚、苯偶因乙醚、苄基二甲 縮酮、1- (4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、噻噸酮、二乙基噻噸酮、 2-異丙基噻噸酮、2-氯噻噸酮、2-甲基-1-[4-(甲基硫基) 苯基]-2-嗎啉基-丙烷-1-酮、2,4,6_三甲基苯醯二苯基膦氧 化物、雙(2,6-二甲氧基苯醯)2,4,4-三甲基戊基膦氧化物 等。 光自由基聚合引發劑之市售品如,Irgacurel84、369 、651、5 00、819、907、784、295 9、CGI 1 700、CGI1750 -30- (26) (26)200809286 、CGI11850、CG24-61、Darocurlll6、1173 (以上爲吉巴 斯公司製)、Luc irinTPO、TPO-L (以上爲BASF公司製) 、尤貝庫P36 ( UCB公司製)等。 光自由基聚合引發劑可一種單獨或二種以上組合使用 〇 本發明之感光性樹脂組成物中(D )成份的含有率較 佳爲0.1至10質量%,更佳爲0.2至5質量%。該含有率未達 0.1質量%時將無法充分硬化,而使光波導之傳送特性產生 問題。又該含有率超過10質量%時可能對光聚合引發劑之 長期傳送特性有不良影響。 本發明之上述光聚合引發劑可添加光增敏劑。倂用光 增敏劑時可更有效吸收光等能量線。 光增敏劑如,噻噸酮、二乙基噻噸酮及噻噸酮之衍生 物;蒽醌、溴蒽醌及蒽醌之衍生物;蒽、溴蒽及蒽衍生物 :茈及芘衍生物;咕噸酮、噻噸酮及噻噸酮之衍生物;香 豆素及香豆素酮等。光增敏劑之種類可因應光聚合引發劑 之種類選擇。 本發明之樹脂組成物除了前述(A )至(D )成份外 ,必要時於無損本發明之樹脂組成物的特性範圍內,例如 可添加分子內具有1個聚合性反應基之化合物、高分子樹 脂(例如環氧樹脂、丙烯酸樹脂、聚醯胺樹脂、聚醯胺醯 亞胺樹脂、胺基甲酸乙酯樹脂、聚丁二烯樹脂、聚氯丁二 烯樹脂、聚醚樹脂、聚酯樹脂、苯乙烯-丁二烯嵌段共聚 物、石油樹脂、二甲苯樹脂、酮樹脂、纖維素樹脂、氟系 -31 - (27) (27)200809286 聚合物、聚矽氧烷系聚合物)等。 又必要時可添加各種添加劑,例如防氧化劑、紫外線 吸收劑、光安定劑、矽烷偶合劑、塗面改良劑、熱聚合禁 止劑、塗平劑、表面活性劑、著色劑、保存安定劑、可塑 劑、滑劑、塡料、無機粒子、防老化劑、改良潤濕性、防 靜電劑等。 該防氧化劑如,IrganoxlOlO 、 1035 、 1076 、 1222 (以 上爲吉巴斯公司製)、Antigene P、3C、FR、史密來(住 友化學工業公司製)等。紫外線吸收劑如Tiniivin P、234 、320、326、327、328、329、213 (以上爲吉巴斯公司製 )、Seesorbl02 、 103 、 110 、 501 、 202 、 712 、 704 (以上 爲西普洛化成公司製)等。光安定劑如,Tinuvin 292、 144、62 2 1^(以上爲吉巴斯公司製)、撒諾爾1^770 (三 共公司製)、8\1111丨5〇1:13丁]\/[-061(住友化學工業公司製) 等。矽烷偶合劑如,r -胺基丙烷三乙氧基矽烷、r -锍基 丙基三甲氧基矽烷、7-甲基丙烯氧基丙基三甲氧基矽烷 等,市售品如SH6062、SZ6030 (以上爲東雷島公司製) 、KBE903、60 3、403 (以上爲信越化學工業公司製)等 。塗面改良劑如二甲基矽氧烷聚醚等聚矽氧烷添加劑,市 售品如DC-57、DC-190 (以上爲島可尼公司製)、SH-28PA > SH-29A > SH-30PA、SH-190(以上爲東雷島公司製 )、KF351、KF352、KF353、KF354 (以上爲信越化學工 業公司製)、L-700 、 L-7002 、 L-7500 、 FK-024-90 (以上 爲曰本尤尼卡公司製)等。 -32- (28) (28)200809286 調製感光性樹脂組成物時可以常法混合攪拌前述各成 份。 下面將參考圖面說明本發明之乾薄膜。圖!爲,本發 明之乾薄膜一例的模式剖面圖,圖2爲,使用本發明之乾 薄膜的光波導製造方法一例之流程圖。 圖1中’本發明之乾薄膜1爲,依序層合基本薄膜2, 感光性樹脂組成物層3及覆蓋薄膜4而得之物。 基本薄膜2之材料如,聚對苯二甲酸乙二醇酯、聚萘 二甲酸乙二醇酯等。就透光性觀點,基本薄膜2較佳爲透 明物。 基本薄膜2之厚度就作爲感光性樹脂組成物層3之支持 物用的機械強度,及節省材料成本等觀點,較佳爲5至5 0 0 //m,更佳爲10至300//m,特佳爲12至100//m。 基本薄膜2使用乾薄膜1時,爲了易由感光性樹脂組成 物層3之硬化物剝離,必要時可對接觸感光性樹脂組成物 層3之表面進行表面處理。表面處理之方法如,塗佈聚矽 氧烷系離模劑。 感光性樹脂組成物層3之厚度係對應該組成物層3所形 成的芯部分及包覆層之厚度,一般爲1至200//m。 感光性樹脂組成物層3爲未硬化之感光性樹脂組成物 。感光性樹脂組成物層3爲,形成於基本薄膜2上具有一定 厚度,且具有可加壓變形之塑性的層。 覆蓋薄膜4爲,必要時設置之零件。因此本發明之乾 薄膜可僅由基本薄膜及感光性樹脂組成物層形成。 -33- (29) (29)200809286 覆蓋薄膜4之材料如,聚丙烯、聚乙烯、聚對苯二甲 酸乙二醇酯等。 覆蓋薄膜4之厚度並無特別限制,一般爲5至1〇〇 # m。 覆蓋薄膜4使用於乾薄膜丨時爲了易由感光性樹脂組成 物層3之硬化物剝離,必要時可對接觸感光性樹脂組成物 層3之表面進行表面處理。表面處理之方法如,塗佈聚矽 氧烷系離模劑。 於基本薄膜2上形成感光性樹脂組成物層3之方法如, 將感光性樹脂組成物直接塗佈於基本薄膜2上之方法,或 將感光性樹脂組成物溶解於有機溶劑中,以旋塗法、浸漬 法、噴霧法、棒塗法、輥塗法、幕塗法、照相凹版印刷法 、絲網印製法及噴墨法等方法塗佈後,使用乾燥機等飛散 溶劑之方法。 此時之有機溶劑可使用前述調製(A )成份之共聚物 時所使用的有機溶劑,特佳爲沸點8 0至1 6 0 °C範圍內可均 勻溶解各成份之物。此等有機溶劑可單獨或2種以上混合 使用。飛散有機溶劑時之溫度條件較佳爲3 0至1 5 (TC,更 佳爲5 0至1 4 0 °C。 有機溶劑之添加量對前述(A )至(D )成份合計量 1〇〇質量份較佳爲10至150質量份。又乾燥後殘留之有溶劑 量,對飛散有機溶劑後之感光性樹脂組成物及有機溶劑合 計量100質量份較佳爲20質量份以下。 又必要時本發明之乾薄膜中,可於基本薄膜上層合2 層以上前述感光性樹脂組成物層。 -34- (30) (30)200809286 其次將參考圖2說明使用本發明之乾薄膜製造光波導 的方法之一例。 本發明之光波導37的製造方法係包含,於基板10上形 成底部包覆層16之步驟(圖2中之(a)至(e)),及形 成芯部分27之步驟(圖2中之(f)至(i)),及形成上部 包覆層36之步驟(圖2中之(j)至(m))。 本發明係此等3步驟中,形成底部包覆層1 6之步驟, 形成芯部分27之步驟及形成上部包覆層3 6之步驟中至少1 步驟爲,使用具有前述感光性樹脂組成物之乾薄膜,形成 硬化物(底部包覆層1 6等)之步驟。又此時不使用前述乾 薄膜形成的其他部分(底部包覆層16、芯部分27或上部包 覆層36)較佳爲,由液狀含有前述(A)至(D)成份之 感光性樹脂組成物形成。 但圖2爲,底部包覆層16、芯部分27及上部包覆層36 全爲使用乾薄膜形成之實施形態例。 又形成底部包覆層16、芯部分27及上部包覆層36之各 部分所調製的感光性樹脂組成物,簡易上可各自稱爲底層 用組成物、芯用組成物及上層用組成物。又具有底層用組 成物、芯用組成物及上層用組成物所形成之感光性樹脂組 成物層的乾薄膜可各自稱爲,底層用乾薄膜、芯用乾薄膜 及上層用乾薄膜。 (1 )調製感光性樹脂組成物及製作乾薄膜 下層用組成物、芯用組成物及上層用組成物之各自成 -35- (31) (31)200809286 份組成係依據,底部包覆層16、芯部分27及上部包覆層36 之各部分的折射率關係符合光波導所要求之條件而定。具 體上可於調製具有適當折射率差之2種或3種感光性樹脂組 成物後,以能賦予折射率最高硬化膜之感光性樹脂組成物 爲芯用組成物,及以其他感光性樹脂組成物爲底層用組成 物及上層用組成物。 該底層用組成物及上層用組成物於經濟上、製造管理 上較佳爲同一感光性樹脂組成物。 底層用組成物、芯用組成物及上層用組成物中至少一 種爲,以上述方法塗佈於基本薄膜上作爲乾薄膜之感光性 組成物層用。即,可採用(i )僅使用前述薄膜形成芯部 分,且以液狀感光性樹脂組成物形成底部包覆層及上部包 覆層之方法,(Π )使用乾薄膜形成底部包覆層及芯部分 ,且以液狀感光性樹脂組成物形成上部包覆層之方法,( iii )使用乾薄膜形成底部包覆層、芯部分及上部包覆層之 方法,(iv )使用乾薄膜形成底部包覆層及上部包覆層, 且以液狀感光性樹脂組成物形成芯部分之方法等。 (2 )準備基板 首先如圖2之(a)所示準備具有平坦表面之基板10。 基板1 〇之種類並無特別限制,例如可使用矽基板、玻璃基 板、玻璃環氧樹脂、聚醯亞胺基板等。 (3 )形成底部包覆層之步驟 -36- (32) (32)200809286 其爲,於基板10之上面形成底部包覆層16之步驟。具 體上如圖2之(b)所示,準備底層用乾薄膜11 (基本薄膜 1 2、感光性樹脂組成物層1 3及覆蓋薄膜1 4所形成之物)後 ’由底層用乾薄膜1 1剝離覆蓋薄膜1 4,再以感光性樹脂組 成物層1 3之側爲下且面朝向基板1 〇上面之狀態,層合基本 薄膜12及感光性樹脂組成物13所形成之層合物(圖2之(c ))。其後必要時可預烤,以形成底層用薄膜。將光(紫 外線)1 5照射於該底層用薄膜上,硬化後於基板1 〇上形成 感光性樹脂組成物層1 3之硬化物的底部包覆層1 6 (圖2之 (d ))。形成底部包覆層1 6後必要時可進行加熱處理( 後烤),再剝離基本薄膜1 2,得基板1 〇上形成底部包覆層 16之層合物(圖2之(e))。 此時之乾薄膜1 1的層合方法(復印方法)如,使用常 壓熱輥壓合法、真空熱輥壓合法、真空熱加壓壓合法等壓 合方法,施加適當熱及壓力下復印至基板1 0上之方法。 對基本薄膜1 2及感光性樹脂組成物層1 3所形成的層合 物(圖2之(c ))進行預烤之目的爲,促進硬化及去除殘 存溶劑,故以50至15 0°C之溫度進行。 形成底部包覆層1 6時之光1 5的照射量並無特別限制, 但以使用波長200至3 90nm、亮度1至5 0 0 mW/cm2之光,以 照射量10至5,000 mJW/cm2照射曝光爲佳。 照射用之光1 5的種類可爲,可視光、紫外線、紅外線 、X線、α線、;5線及r線,特佳爲紫外線。又所使用之 光照射裝置較佳如,高壓水銀燈、低壓水銀燈、鹵素燈、 -37- (33) (33)200809286 等離子燈等。又形成底部包覆層16之步驟較佳爲,對薄膜 全面照射光線,使全體硬化。 曝光後又以進行能充分硬化塗膜全面之加熱處理(後 烤)爲佳。該加熱條件會因感光性樹脂組成物之添加組成 、添加劑種類等而異,但一般可爲30至200 °C,較佳爲50 至1 5 0 C下’例如5分鐘至3小時之加熱條件。 又形成底部包覆層之步驟中的預烤條件、光照射量、 種類及光照射裝置等,後述形成芯部分之步驟及形成上部 包覆層之步驟可相同。 (4 )形成芯部分之步驟 其爲,於底部包覆層16之上面形成芯部分27的步驟。 具體上如圖2之(f)所示,準備芯用乾薄膜21 (基本薄膜 22、感光性樹脂組成物層23及覆蓋薄膜24所形成之物)後 ,由芯用乾薄膜2 1剝離覆蓋薄膜24,再以感光性樹脂組成 物層23之側爲下且朝向底部包覆層16上面之狀態,層合基 本薄膜2 2及感光性樹脂組成物層2 3所形成之層合物(圖2 之(g ))。其後必要時可預烤以形成芯用薄膜。 其次對該芯用薄膜上面,以介有一定形成圖型手段( 例如具有一定光圖型之光罩2 6 )照射光(紫外線)2 5 (圖 2之(h ))。結果可僅使構成芯用薄膜之感光性樹脂組成 物層23照射到光的部位硬化,而其他部分未硬化。其後剝 離基本薄膜22,自顯像處理以去除未硬化部分,可於底部 包覆層16上形成製圖後硬化膜所形成之芯部分27 (圖2之 -38 - (34) (34)200809286 (i) ) ° 又預烤、光照射等條件同形成底部包覆層時。 接著爲了更進一步硬化芯部分27,可使用熱板或烤箱 等加熱裝置,例如以3 0至1 5 0。(:之溫度後烤5至1 8 0分鐘。 圖2之(h )中,依據一定圖型照射光線之方法非限定 爲’使用透光部及非透光部之光罩的方法,例如可爲下列 所示a至c之方法。 a.利用液晶顯示裝置之原理,依據一定圖型以電光學 性形成手段’形成透光領域及不透光領域所構成光罩像之 方法。 b·使用多數光行聚集之導光零件,對應一定圖型於介 有光纖下對該導光零件照射光線之方法。 c ·掃描雷射光或透鏡、鏡面等聚光性光學系所得之收 聚性光線的同時進行照射之方法。 該類依據一定圖型進行圖型曝光而選擇性硬化之薄膜 ’可利用硬化部分及未硬化部分之溶解性差異進行顯像處 理。因此圖型曝光後去除未硬化部且殘存硬化部分的結果 可形成芯部分2 7。 顯像處理用之顯像液可使用有機溶劑。有機溶劑如, 丙酮、甲酮、乙酮、異丙酮、乳酸乙酯、丙二醇-甲醚乙 酸酯、甲基戊基酮、甲基乙基酮、環己酮、丙二醇-甲醚 等。 顯像時間一般爲3 0至6 0 0秒。所採用之顯像方法可爲 盛液法、浸漬法、淋浴顯像法等已知方法。顯像後可直 -39- (35) 200809286 接風乾去除有機溶劑,以形成圖型狀薄膜。 (5 )形成上部包覆層 其爲,於底部包覆層16及芯部分27之上面形成底 覆層36,以完成光波導37之步驟。具體上如圖2之(j 示,準備上層用乾薄膜31 (基本薄膜32、感光性樹脂 物層3 3及覆蓋薄膜3 4所形成之物)後,由上層用乾薄 剝離覆蓋薄膜3 4,再以感光性樹脂組成物層3 3之側爲 且面朝向底部包覆層16及芯部分27上面之狀態,層合 薄膜32及感光性樹脂組成物層33所形成之層合物(圈 (k ))。其後必要時可預烤以形成上層用薄膜。以 紫外線)3 5照射該上層用薄膜,硬化後於底部包覆層 芯部分27之上面形成感光性樹脂組成物層3 3之硬化物 部包覆層3 6 (圖2之(1 ))。形成上部包覆層3 6後必 可進行加熱處理(後烤),再剝離基本薄膜3 2,可得 導37 (圖2之(m))。 又預烤、光照射及後烤等條件同形成底部包覆層日: 另外可以具有同本發明乾薄膜用之感光性樹脂組 的成份組成之液狀感光性樹脂組成物,取代圖2所示 中乾薄膜1 1、2 1、3 1中任何一種或二種。 此時較佳爲,使用旋塗法、浸漬法、噴霧法、棒 、輥塗法、幕塗法、照相凹版印刷法、絲網印製法、 法等任何方法塗佈底層用組成物、芯用組成物或上層 成物後’乾燥或預烤以形成薄膜,其後照射光線,必 部包 )所 組成 膜3 1 下方 基本 3 2之 光( 16及 的上 要時 光波 成物 方法 塗法 噴墨 用組 要時 -40- (36) (36)200809286 再後烤。 使用液狀感光性樹脂組成物時,照射光線之方法較佳 爲,使用波長200至450 nm、亮度1至500 mW/cm2之光線, 以照射量1 〇至5,0 0 0 m J / c m2照射曝光。光種類及照射裝置 如,上述形成底部包覆層之步驟所列舉之物。 使用液狀感光性樹脂組成物時,形成底部及上部包覆 層之步驟中的後烤條件,會因感光性樹脂組成物之成份組 成等而異,一般可爲30至200°C,較佳爲50至170°C,更佳 爲80至15 0 °C下,例如加熱5分鐘至3小時。又形成芯部分 之步驟中的後烤條件可爲30至200°C,較佳爲50至150°C下 5至180分鐘。實施後烤可得硬度及耐熱性優良之硬化物( 底部包覆層、芯部分、上部包覆層)。 圖2之(m)所示光波導37爲,薄膜狀光波導(波導薄 膜)之剖分剖面。其係由,基板1 〇上固著底部包覆層1 6, 於底部包覆層16上面形成具有特定寬度之芯部分27,再於 芯部分27及底部包覆層16上面層合形成上部包覆層36所構 成。又芯部分27係埋設於形成光波導37外形之底部包覆層 16及上部包覆層36中。 底部包覆層16、芯部分27及上部包覆層36之厚度並無 特別限制,例如可設定爲,底部包覆層16之厚度爲1至200 //m,芯部分27之厚度爲3至200//m,上部包覆層36之厚 度(上部包覆層36之上面與芯部分27之上面的間距)爲1 至 20 0 // m 〇 芯部分27之寬度並無特別限制,例如可爲1至200 // m -41 - (37) (37)200809286 芯部分27之折射率需大於底部包覆層16及上部包覆層 36的折射率。例如對波長400至1,600 nm之光線較佳爲, 芯部分27之折射率爲1.420至1.650,底部包覆層16及上部 包覆層36之折射率爲1.400至1.648,且芯部分27之折射率 至少均比2個包覆層1 6及3 6之折射率大0.1 %。 【實施方式】 下面將以實施例更具體說明本發明。 [1 .準備材料] 準備以下之材料作爲(A )至(D )成份。 [(A )成份] 調製例1 以氮取代附乾冰/甲醇回流之燒瓶後,加入聚合引發 劑2,2 -偶氮雙異丁腈3g、有機溶劑丙二醇-甲基醚乙酸酯 1 1 5g,攪拌至聚合引發劑溶解。其次加入羥基乙基甲基丙 烯酸酯20g、—環戊烷基甲基丙烯酸酯3〇g、苯乙烯25^及 η-丁基丙®酸醋25g,開始緩緩攪拌。接著將溶液溫度升 至80 C β ‘度下聚合6小時後,將二月桂酸二_n_丁基錫 0’13g 2’6_— + 丁基甲酚〇.〇5§加入所得溶液中,攪拌 日寸保‘方、60 C以下同時滴入2·甲基丙烯氧基乙基異氰酸酯 23.7 g 口束滴液後6〇。〇下反應5小時,得支鏈具有甲基丙 -42- (38) (38)200809286 烯基之聚合物溶液。其後將反應生成物滴入大量己烷中使 反應生成物凝固。將凝固物再溶解於同質量之四氫呋喃後 ,以大量己烷再度凝固。重覆進行3次該再溶解-凝固操作 後,以40 °C真空乾燥所得凝固物48小時,得目的物共聚物 調製例2 以氮取代附乾冰/甲醇回流器之燒瓶後,加入聚合引 發劑2,2’-偶氮雙異丁腈3g、有機溶劑乳酸乙酯150g,攪拌 至聚合引發劑溶解。其次加入甲基丙烯酸20g、二環戊烷 基甲基丙烯酸酯30g、苯乙烯25g及n-丁基丙烯酸酯25g, 開始緩緩攪拌。接著將溶液溫度升至8(TC,該溫度下聚合 6小時後,將3,4-環氧環己基甲基丙烯酸酯10.5g、四丁基 銨溴化物〇.8g、p-甲氧基苯酚O.lg加入所得溶液中,80°〇 下攪拌7小時後,得支鏈具有丙烯基之聚合物溶液。其後 將反應生成物滴入大量己烷中使反應生成物凝固。將凝固 物再溶解於同質量四氫呋喃後,以大量己烷再度凝固。重 覆進行3次該再溶解-凝固操作後,以40 °C真空乾燥所得凝 固物48小時,得目的物共聚物A-2。 調製例3 以氮取代附乾冰/甲醇回流器之燒瓶後,加入聚合引 發劑2,2’-偶氮雙(2,4-二甲基戊腈)1.5§、有機溶劑丙二 醇-甲基醚乙酸酯11 5 g,攪拌至聚合引發劑溶解。其次加 -43- (39) 200809286 入經基乙基甲基丙烯酸酯20g、二環戊烷基甲基丙嫌酸酯 2 5g、甲基甲基丙烯酸酯4〇§及n-丁基丙烯酸酯l5g,開始 緩緩攪拌。接著將溶液溫度升至7 0 °C,該溫度下聚合6小 時後’將二月桂酸二-n_ 丁基錫0.12g、2,6-二+ 丁基_p-甲 酸〇.〇5g加入所得溶液中,攪拌時保溫於60°C以下滴入厂甲 基丙稀氧基乙基異氰酸酯23· 7g。結束滴液後6(rc下反應5 小時’得支鏈具有甲基丙烯基之聚合物溶液。其次將反應 生成物滴入大量己烷中使反應生成物凝固。將凝固物再溶 解於同質量之四氫呋喃後,以大量己烷再度凝固。重覆進 行3次該再溶解-凝固操作後,4 〇 °C下真空乾燥所得凝固物 4 8小時,得目的物共聚物八-3。 調製例4 以氮取代附乾冰/甲醇回流器之燒瓶後,加入聚合引 發劑2,2’_偶氮雙(2,4-二甲基戊腈)lg、有機溶劑乳酸乙 酯150g ’攪拌至聚合引發劑溶解。其次加入甲基丙烯酸酯 2 0g、二環戊烷基甲基丙烯酸酯25g、甲基甲基丙烯酸酯 3 5g及η-丁基丙烯酸酯20g,開始緩緩攪拌。接著將溶液溫 度升至70 °C,該溫度下聚合6小時後,將3,4-環氧環己基甲 基丙烯酸酯31.4g、四丁基銨溴化物2.2g、p -甲氧基苯酚 O.lg加入所得溶液中,80 °C下攪拌7小時後,得支鏈具有 丙烯基之聚合物溶液。其後將反應生成物滴入大量己烷中 喃操 呋固 氫凝 四· 之 量 質 同 於 解行 溶進 再覆 物重 固 。 凝固 將凝 〇 度 固再 凝烷 物己 成量 生大 應以 反, 使後 解 溶 再 該 次 -44- (40) 200809286 作後,40 °C下真空乾燥所得凝固物48小時,得目的物共# 物 A - 4。 製造共聚物A-1至A-4用之前述原料名及添加量如表1 所示。 表1 單位:g Α-1 Α-2 Α-3 Α-4 一 gb am 單體 羥基乙基甲基丙烯酸酯 20 20 - 甲基丙烯酸 20 - 20__ 二環戊烷基丙烯酸酯 30 30 25 苯乙烯 25 25 - -一 η-丁基丙烯酸酯 25 25 15 20 _ 甲基甲基丙烯酸酯 擊 40 35 2-甲基丙烯氧基乙基異氰酸酯 23.7 雌 23.7 - 賦予反應性成份 3,4-環氧環己基甲基丙烯酸酯 - 10.5 - 31.4 [(B )成份] 將異佛爾酮二異氰酸酯13.6質量份、數平均分子量 2,000之聚丙二醇81.7質量份、2,6-二-t-丁基-ρ·甲酚〇·〇1質 量份加入備攪拌機之反應容器中,冷卻至5至1 0 °C後,攪拌 下再加入二月桂酸二-η-丁基錫0.05質量份。調整保溫於30 °C以下攪拌2小時,再升溫至5 (TC攪拌2小時。其後滴入2-羥 基乙基丙烯酸酯4.7質量份(以上合計量100質量份),結 束滴液後50至70°C下反應1小時。當殘留異氰酸酯爲0.1質量 %以下時結束反應,得化合物B-1。 [(C )成份] -45- (41) (41)200809286 三羥甲基丙烷三丙烯酸酯(O.IMPa之沸點:315°C ’大 阪有機化學工業公司製) 三溴苯酚乙氧基丙烯酸酯(熔點:約50 °C,第一工業 製藥公司製,紐佛隆BR-31 ) 四氟丙基丙烯酸酯(沸點:l〇6°C /21 kPa,大阪有機化 學工業公司製,比斯可4F)I c=〇〇(4) 200809286 Ο) (wherein R4 is a methyl group or a C 2 to 8 alkyl group). The Z (divalent organic group) in the general formula (3) is as defined above, η is an integer from 1 to 8) and the like. In the general formula (2), for example, the following general formula (phenyl group, cyclic decylamino group, pyridyl group, etc. (wherein R5 is a linear or branched group having a carbon number of 1 to 20). The (Α) component has an average weight of 2,000 to 100,000 in terms of polystyrene, preferably 5,000 to 100,000 to 70,000, and particularly preferably 10,000 to 50,000. This is not a low viscosity of the composition, making it difficult to form a dry film. The photosensitive resin composition layer has a viscosity of more than 100,0 (10) and a disadvantage of a photosensitive resin composition when a dry film is formed. (A) A method for producing a component, such as a radical polymerizable compound in a solvent After radical polymerization of the component (b) (corresponding to a radical polymerizable compound), (C) a method of adding (meth) propylene oxime to the hydroxyl group of the chain. The compound used in the method (a) will be described below. _(CH2) n-〇-(5) The molecular weight of the structure, chain or cyclic carbon is preferably, more preferably 8,0 0 to 5, and it will fall when 〇〇〇: a certain thickness Increasing the coating property of the composition f is deteriorated (a) having a hydroxyl group of the general formula (2): obtaining a copolymer a branched isocyanate to (c). -14- (10) (10) 200809286 Compound (a) (a radical polymerizable compound having a hydroxyl group) is a hydroxyl group in the compound and an isocyanate group in the compound (c) ( -N = C = 0) After the reaction, the obtained branched moiety contains a urethane bond (-NH-COO -) and a constituent unit derived from the (meth) propylene methoxy group of the compound (c) is introduced into the component. (A) For example, compound (a) is, for example, 2-hydroxyethyl (meth) acrylonitrile, 2-hydroxypropyl (meth) acrylonitrile, 4-hydroxybutyl (meth) propylene hydride A hydroxymethyl (meth) acrylonitrile group, a 4-hydroxycyclohexyl (meth) acryl fluorenyl group, etc. The compound (a) may be used alone or in combination of two or more. (A) A compound in the component (a) The content of the content is preferably from 3 to 80% by mass, more preferably from 7 to 60% by mass, particularly preferably from 10 to 40% by mass. When the content is less than 3% by mass, the curing is insufficient. The content exceeds 80% by mass. It is difficult to adjust the refractive index at %. The main purpose of the compound (b) (the compound corresponding to the structure of the general formula (2)) is moderate. The mechanical properties and refractive index of the component (A). Compound (b) such as methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, η-butyl (meth)acrylic acid ester, sec-butyl (meth) acrylate, alkyl (meth) acrylate such as t-butyl (meth) acrylate; dicyclopentanyl (meth) acrylate, An ester of (meth)acrylic acid such as cyclohexyl (meth) acrylate and a cyclic hydrocarbon compound; phenyl (meth) acrylate, benzyl (meth) acrylate, fluorenyl-phenylphenol glycidyl ether ( Methyl)acrylic acid-15-(11) (11)200809286 ester, p-cumylphenoxyethylene glycol acrylate, etc. (aryl) (meth) acrylate; tribromophenol ethoxy (meth) acrylate Ester, 2,2,3-trifluoromethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, 1H, 1H, 5H-octafluoropentyl (A Halogenated (meth) acrylates such as acrylates, perfluorooctylethyl (meth) acrylates; styrene, α-methylstyrene, m-methylphenyl Aromatic vinyl such as ene, p-methylstyrene, vinyltoluene or p-methoxystyrene; 1,3-butadiene, isoprene, 1,4-dimethylbutadiene, etc. a conjugated diene; a nitrile group-containing polymerizable compound such as acrylonitrile or methacrylonitrile; a guanamine-containing polymerizable compound such as acrylamide or methacrylamide; or an aliphatic vinyl such as vinyl acetate. Among them, preferred are dicyclopentanyl (meth) acrylate, methyl (meth) acrylate, η-butyl (meth) acrylate, styrene, α-methyl styrene and the like. The compound (b) may be used alone or in combination of two or more. The content of the compound (b) in the component (A) is preferably from 15 to 92% by mass, more preferably from 25 to 84% by mass, particularly preferably from 35 to 78% by mass. When the content is less than 15% by mass, it is difficult to adjust the refractive index. When the content is more than 92% by mass, the hardening is likely to be insufficient. Compound (c) (isocyanate having (meth) propylene oxime) such as 2-methacryloxyethyl isocyanate, N-methyl propylene decyl isocyanate, methacryloxymethyl isocyanate, 2 - Propylene oxyethyl isocyanate, N-propylene decyl isocyanate, propylene oxymethyl isocyanate, etc. -16- (12) (12) 200809286 The content of the compound (c) in the component (A) is preferably from 5 to 80 %, more preferably from 9 to 60% by mass, particularly preferably from 12 to 45% by mass. When the content is less than 5% by mass, the hardening is insufficient. When the content exceeds 80% by mass, it is difficult to adjust the refractive index. The component (A) may further contain constituent units not described in the general formulas (1) and (2). a compound in which such a constituent unit is introduced (hereinafter referred to as a compound (d)), such as dicarboxylic acid diesters such as diethyl amenodiate, diethyl avulmonate or diethyl itaconate; vinyl chloride, partial A chlorine-containing polymerizable compound such as vinyl chloride. The content of the compound (d) in the component (A) is preferably from 0 to 20% by mass, more preferably from 10% to 10% by mass. In the production process of the component (A), various additives such as a thermal polymerization inhibiting agent, a storage stabilizer, and a curing catalyst may be added during the addition reaction of the compound (C). The purpose of the addition of the thermal polymerization inhibitor is to suppress the heat generation polymerization reaction. Thermal polymerization inhibitors such as pyrolysis, benzoquinone, hydrogen@1, methyl blue, tert-butylcatechol, monobenzyl ether, methoxyphenol, amyloid, pentyloxyhydroquinone, n-butyl Phenolic, phenol, hydroquinone-propyl ether and the like. The stabilizer is preserved, for example, 2,6-di-b-butyl-P-cresol, benzoquinone, p-toluene, p-xylene, phenyl-α-naphthylamine and the like. The curing catalyst is, for example, dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin dioleate, dibutyltin diacetate, titanium tetramethoxide, titanium tetraethoxide, and the like. The total amount of the various additives added to the total amount of the compounds (a) to (c) is usually 1 part by mass or less, preferably 5 parts by mass or less, -17-(13) (13) 200809286 or less. . When the component (A) is produced, a solvent which can be used in the radical polymerization of the compound (a), the compound (b) and, if necessary, the compound (d), such as methanol, ethanol, ethylene glycol, diethylene glycol or propylene glycol And other alcohols; cyclic ethers such as tetrahydrofuran and dioxane; ethylene glycol-methyl ether, ethylene glycol-diethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol-methyl ether, two Alkenyl ethers of polyvalent alcohols such as ethylene glycol, diethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, propylene glycol methyl ether, propylene glycol-ethyl ether; Alkenyl ether acetates of polyvalent alcohols such as diethyl ether acetate, diethylene glycol diethyl ether acetate, propylene glycol diethyl ether acetate, propylene glycol-methyl ether acetate; aromatic hydrocarbons such as toluene and xylene; acetone; Ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol; ethyl acetate, butyl acetate, ethyl lactate, Ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropanoate, ethyl 2-hydroxy-2-methylpropanoate, ethyl ethoxyacetate, ethyl hydroxyacetate, 2- Methyl 3-methylbutanoate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, ethyl 3-ethoxypropionate, methyl 3-ethoxypropionate Esters. Among them, preferred are cyclic ethers, alkyl ethers of polyvalent alcohols, alkyl ether acetates of polyvalent alcohols, ketones, esters and the like. When the component (A) is produced, when the solvent for the addition reaction of the compound (c) is a compound having a hydroxyl group in the molecule, the compound (c) is not preferred to react with the solvent. Therefore, the solvent for the addition reaction of the compound (c) is preferably a compound having no hydroxyl group. The solvent having no hydroxyl group is, for example, a solvent having no hydroxyl group in the solvent for radical polymerization. -18- (14) 200809286 A catalyst-free radical polymerization initiator for radical polymerization for (A) component. Radical polymerization initiators such as 2,2' butyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-isomethoxy-2,4-dimethyl An azo compound such as valeronitrile; an organic peroxide such as oxidized laurel, butyl peroxytrimethylacetate or 1,1'-peroxy)cyclohexane; and a peroxide hydroxide In the case of a radical polymerization initiator, a reducing agent-reducing initiator may be used in combination. The glass transition temperature of the component (A) obtained by the above method is lower than the above 150 °C. The glass transition temperature at this time is defined by a general scanning calorimeter (DSC). When the glass of the component (A) is 2 CTC, it is difficult to form a photosensitive resin group or a photosensitive resin composition layer on the base film, and it is not preferable to make the laminate work on the substrate poor in workability. On the other hand, when the glass of the component (A) exceeds 150 °C, the photosensitive resin composition of the dry film is embrittled, and the adhesion of the substrate to the dry film is deteriorated. [(B) component] The component (B) is a polyol compound and a polyisocyanate, and contains a compound having a linear structure having a urethane bond to 6 (meth) fluorenyl groups. (B) A component such as a polyol compound or a polyisocyanate containing a hydroxyl group (meth) acrylate is obtained by a reaction. (B) The manufacturing method of the component is as follows, the following Processes 1 to 4. The use of general-azobisisoindole nitrogen double (4-benzene benzene, over-double (t-butyl, etc.) is used as a poor temperature for the oxidation of 20 ° C, the thickness of the film, the film The temperature layer is hardened and the reaction is formed and has a compound of 2, and -19-(15) (15) 200809286 Process 1 : a polyol compound, a polyisocyanate compound, and a hydroxyl group-containing (meth) acrylate are added to react. a method in which a polyol compound is reacted with a polyisocyanate compound and then reacted with a hydroxyl group-containing (meth) acrylate. Process 3: a polyisocyanate compound is reacted with a hydroxyl group-containing (meth) acrylate, and then reacted with a polyol compound. Method 4: A method in which a polyisocyanate compound is reacted with a hydroxyl group-containing (meth) acrylate, then reacted with a polyol compound, and finally reacted with a hydroxyl group-containing (meth) acrylate. The molecular weight distribution is preferably controlled to 4. (1) Polyol Compound The polyol compound of the component (B) of the present invention is a compound having two or more hydroxyl groups in the molecule. The compound is, for example, an aromatic polyether polyol, an aliphatic polyether polyol, an alicyclic polyether polyol, a polyester polyol, a polycarbonate polyol, a polycaprolactone polyol, or the like. The epoxy structure of the polyether polyol compound can further improve the adhesion between the substrate and the optical waveguide. Aromatic polyether polyol such as bisphenol A ethylene oxide additional diol, bisphenol A propylene oxide Additional diol, butyl phenol A butylene oxide addition diol, bisphenol F ethylene oxide addition diol, bisphenol F propylene oxide addition diol, bisphenol F propylene oxide addition diol, Hydroquinone epoxide added diol, naphthoquinone epoxide added diol, etc. Commercial products such as Unio DA700, DA1000 (manufactured by Nippon Oil & Fats Co., Ltd.), etc. -20- (16) (16) 200809286 Aliphatic polyether polyols such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, 2-methyltetrahydrofuran, 3-methyltetrahydrofuran, substituted tetrahydrofuran, oxetane, substituted oxygen heterocycle At least one of the selected ones of butane, tetrahydropyran and oxepane The compound obtained by ring-opening (co)polymerization, etc. Specifically, for example, polyethylene glycol, 1,2-polypropylene glycol, 1,3-polypropylene glycol, polytetramethylene glycol, 1,2-polybutylene glycol, Polyisobutylene glycol, copolymer polyol of propylene oxide and tetrahydrofuran, copolymer polyol of ethylene oxide and tetrahydrofuran, copolymer polyol of ethylene oxide and propylene oxide, tetrahydrofuran and 3-methyltetrahydrofuran Copolymer polyol, copolymer copolymer of ethylene oxide and 1,2-butylene oxide, etc. Cycloaliphatic polyether polyol, such as hydrogenated bisphenol A, ethylene oxide additional diol, hydrogenation double Propylene oxide propylene diol, hydrogenated bisphenol A butylene oxide addition diol, hydrogenated bisphenol F ethylene oxide addition diol, hydrogenated bisphenol F propylene oxide addition diol, hydrogenation double A butylene oxide addition diol of phenol F, a dihydroxymethyl compound of dicyclopentadiene, tricyclodecane dimethanol, or the like. Commercial products such as eugenyl DC1100, unicorn DC 1 800, unicorn DCB1100, and unicorn DCB 1 800 (such as sakamoto oil company) are commercially available as aliphatic polyether polyols and alicyclic polyether polyols. System); PPTG4000, PPTG2000, PPTG1000, PTG2000, PTG3000, PTG650, PTGL2000, PTGL 1 000 (above is Baotu Valley Chemical Co., Ltd.); EXENOL4020, EXENOL3 020, EXENOL2020, EXENOL 1 020 (above is Asahi Glass Co., Ltd.); PBG3 000 , PBG2000, PBG1000, Z3001 (above is the first industrial pharmaceutical company); ACCLAIM 2200, 3201, 4200, 6300, 8200 (above - 21 - (17) (17) 200809286 by the Bayer company); NPML-2002 , 3002, 4002, 8002 (above is manufactured by Asahi Glass Co., Ltd.). Polyester polyols such as ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, tetramethyl glycol, polytetramethylene glycol, 1,6-hexanediol, neopentyl glycol, 1,4-cyclohexane Polyvalent alcohols such as alkyl dimethanol, 3-methyl-1,5-pentanediol, 1,9-nonanediol, 2-methyl-1,8-octanediol, and the like, and citric acid, isophthalic acid A polyester polyol obtained by reacting a polyvalent acid such as terephthalic acid, maleic acid, fumaric acid, adipic acid or sebacic acid. Commercial products such as, Clappo? -2010,? PCT 1? VIII? 〖八-Α, ΡΚΑ-Α2, ΡΝΑ-2 0 0 0, etc. (above is Claret). Polycarbonate polyols such as 1,6-hexane polycarbonate and the like. Commercial products such as DN-980, 981, 982, 983 (above are manufactured by Japan Polyurethane Co., Ltd.), PLACCEL-CD205, CD-983, CD220 (above, manufactured by Taychel Chemical Industry Co., Ltd.), PC -8000 (made by PPG, USA). Polycaprolactone polyols such as ε-caprolactone and ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, tetramethyl glycol, polytetramethylene glycol, U·polybutylene glycol, 1,6- A polycaprolactone diol obtained by reacting a diol such as hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol or butanediol. Commercial products such as PLACCCEL205, 205AL, 212, 212AL, 220, and 220AL (manufactured by Tachel Chemical Industry Co., Ltd.) and the like. Other polyol compounds usable in the present invention, such as hexanediol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, 1,4- End of cyclohexanedimethanol, poly/3-methyl-3-valerolactone, hydroxyl terminated polytetramethylene glycol, hydroxyl terminated hydrogenated polybutanediol, castor oil modified polyol, polydimethyloxane The diol compound, polydimethyl siloxane carbitol, -22-(18) (18) 200809286 polyhydric alcohol, and the like. Preferred among the above polyol compounds are polypropylene glycol, ethylene oxide/propylene oxide copolymerized diol, ethylene oxide/1,2-butylene oxide copolymerized diol, and propylene oxide/tetrahydrofuran copolymerization. The diol is more preferably an ethylene oxide/1,2-butylene oxide copolymerized diol. The number average molecular weight of the polyol compound is preferably from 4 (10) to 1 Torr, more preferably from 1,000 to 8,000, most preferably from 1,500 to 5,000. When the number average molecular weight is less than 400, the Young's ratio of the hardened material at normal temperature and low temperature is increased, and it is difficult to obtain sufficient bending resistance. When the average molecular weight exceeds 10,000, the viscosity of the composition is increased, and the coating property when the substrate is coated with the composition is deteriorated. (2) Polyisocyanate compound The polyisocyanate compound which is one of the raw materials of the component (B) of the present invention is a compound having two or more isocyanate groups in the molecule. Such compounds are, for example, 2,4-tolyl diisocyanate, 2,6-tolyl diisocyanate, 1,3-extended xylylene diisocyanate, 1,4-extended xylylene diisocyanate, 1,5-naphthalene Diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 4,4'-diphenylmethane Isocyanate, 3,3'-dimethylphenylene diisocyanate, 4,4'-extended biphenyl diisocyanate, 1,6 hexane diisocyanate, isophorone diisocyanate, methyl bis (4 -cyclohexyl isocyanate), 2,2,4·trimethylhexamethylene diisocyanate, 1,4-hexamethylene diisocyanate, bis(2-isocyanateethyl)fumarate, 6·isopropyl Base-1,3-phenyldiisocyanate, 4-diphenylpropane diisocyanate, lysine diisocyanate-23-(19) 200809286 ester, hydrogenated diphenylmethane diisocyanate, hydrogenated dicarboxylate, Diisocyanide such as tetramethylxylylene diisocyanate. Among them, hydrogenated xylylene diisocyanate diisocyanate and 2,2,4 trimethylhexamethylene diisocyanate isocyanate compounds are preferably used singly or in combination of two or more. (3) Hydroxy-containing (meth) acrylate One of the raw materials of the component (B) of the present invention contains a hydroxyl group (the methyl ester is a compound having a hydroxyl group and a (meth) acrylonitrile group in the molecule, for example, a 2-hydroxyethyl group. (Meth) acrylate, (meth) acrylate, 2-hydroxybutyl (meth) propylene-3-phenoxypropyl (meth) acrylate, 4-hydroxybutyracrylate, 2-hydroxyl Alkyl (meth) propylene decyl phosphate cyclohexyl (meth) acrylate, 6-hydroxyhexyl (methyl, neopentyl glycol - (meth) acrylate, trimethylol propyl) acrylate, trihydroxyl Methyl ethane di(meth)acrylic acid alcohol tri(meth) acrylate, dipentaerythritol penta (methyl group, etc., such as alkyl glycidyl ether, allyl glycidyl ether (meth) acrylate, etc. A compound obtained by an addition reaction of a glycidyl compound with an olefinic acid, preferably a 2-hydroxyethyl (meth) acrylate (meth) acrylate or the like. Addition of a raw material to a phenyl diisocyanate compound, isophorone, etc. Acrylic compound. 2-hydroxypropyl acid ester, 2-hydroxy (methyl) ester, 4-hydroxy) acrylate alkane (methyl ester, pentaerythritol) acrylate, glycidyl (meth) propyl ester , 2-hydroxyl ratio, for example, -24- (20) (20) 200809286 containing a trans (meth) propionate 1 mol polyol compound is 0. 5 to 2 moles, polyisocyanate compound is 1 to 2. 5 moles. The number average molecular weight of the component (B) of the present invention (polystyrene equivalent enthalpy measured by gel permeation chromatography) is preferably from 1,0 0 0 to 1,0 0,0 0, more preferably from 3,000 to 60,000. Good for 5,000 to 30,000. When the number average molecular weight is less than 1,000, it is difficult to obtain sufficient bending resistance of a cured product (e.g., a coating layer) of the photosensitive resin composition layer. When the average molecular weight exceeds 1,000,000, the viscosity of the photosensitive resin composition is too high, and the coating property when the photosensitive resin composition is coated on the base film to form a composition layer is deteriorated. The amount of the component (B) to be added in the composition of the present invention is preferably 10 to 100 parts by mass, more preferably 20 to 80 parts by mass, particularly preferably 30 to 70 parts by mass, per 100 parts by weight of the component (A). When the amount is less than 10 parts by mass, the cured product (for example, the coating layer) of the photosensitive resin composition may not have sufficient bending resistance, and when the amount exceeds 100 parts by weight, the compatibility with the component (A) may be deteriorated. Further, a rough film is formed on the surface of the cured product (for example, the coating layer) of the photosensitive resin composition layer, so that sufficient transparency cannot be obtained. [(C) component] The component (C) is a compound having one or more ethylenically unsaturated groups in the molecule. The ethylenically unsaturated group, such as a (meth) propyl sulfhydryl group, a vinyl group, etc., has a molecular weight of preferably less than 2,000 Å and more preferably less than -25 - (21) (21) 200809286 1,000. And (C) component O. The boiling point of IMPa is preferably 130 ° C or more. The component (C) having two or more ethylenically unsaturated groups in the molecule is preferably a compound having two or more (meth)acryl fluorenyl groups and/or a vinyl group in the molecule and having a molecular weight of less than 1, fluorene. At this time, the ethylenically unsaturated group in the molecule may be all of propylene fluorenyl group, methacryl fluorenyl group, vinyl group, or propylene fluorenyl group and propylene fluorenyl group, acryl fluorenyl group and vinyl group, methacryl fluorene group. a combination of any two of a base and a vinyl group, or a combination of an acryloyl group, a methacryloyl group and a vinyl group. a (meth) acrylate having two (meth) acrylonitrile groups in the molecule, such as ethylene glycol di(meth) acrylate, tetraethylene glycol di(meth) acrylate, polyethylene glycol bis ( Methyl) acrylate, 1,4-butanediol di(meth) acrylate, 1,6-hexanediol di(meth) acrylate, neopentyl glycol di(meth) acrylate, three ( 2-hydroxyethyl)trimeric isocyanate di(meth)acrylate, bis(hydroxymethyl)tricyclodecane di(meth)acrylate, bisphenol A ethylene oxide or propylene oxide adduct Di(meth)acrylate of diol, hydrogenated bisphenol A, ethylene oxide or propylene oxide adduct, di(meth)acrylate of diol, bisphenol A diglycidyl ether addition ( Epoxy (meth) acrylate of methyl) acrylate, diacrylate of polyoxyalkylene bisphenol A, 9,9-bis[4-(2-propionyloxyethoxy)phenyl] Hey. a (meth) acrylate having three or more (meth) acrylonitrile groups in the molecule, such as a compound having three or more hydroxyl groups, and a compound having 3 mol or more (meth)acrylic acid ester bonded thereto, for example, trihydroxyl Methylpropane tris(methyl) -26- (22) (22) 200809286 acrylate, pentaerythritol tri(meth) acrylate, trimethylolpropane triethyl methacrylate, tris(2 - Hydroxyethyl)trimeric isocyanate tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, and the like. Further, a polyether propylene ester oligomer having a polyether, a polyester, a polyester acrylate oligomer or a polyoxypropylene acrylate oligomer may be used. a (meth) acrylate having one (meth) acrylonitrile group in the molecule, such as dimethylaminoethyl (meth) acrylate, propylene morpholine, dimethyl methacrylate, diethyl Acrylamide, diisopropylacrylamide, diacetone acrylamide, dibutoxymethyl (meth) acrylamide, N-vinyl pyrrolidone, N-vinyl caprolactam, isobornyl (Meth) acrylate, dicyclopentadienyl acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, 3-hydroxy-1-adamantyl (Meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, η-butyl (meth) acrylate, isobutyl (meth) acrylate, cyclohexyl (A Acrylate, isoamyl (meth) acrylate, isooctyl (meth) acrylate, lauryl (meth) acrylate, stearin (meth) acrylate, benzyl (methyl) Acrylate, dicyclopentadienyl (meth) acrylate, tricyclodecyl (meth) acrylate, 2-propene Mercaptocyclohexyl succinic acid, tetrahydroindenyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, butoxyethyl (meth) acrylate, alkanol Alcohol (meth) acrylate of ethylene oxide adduct (carbon number 1 to 8), alcohol (meth) acrylate of phenol ethylene oxide adduct, ρ-cumylphenol Ethylene Oxide Addition -27- (23) (23) 200809286 Alcohol (meth) acrylate, nonyl phenol ethylene oxide adduct alcohol (meth) acrylate, hydrazine - Phenylphenol glycidyl ether (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2 -methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-phenoxyethyl (methyl) Acrylate, ethyl carbitol (meth) acrylate, 2-ethylhexyl (meth) acrylate, 3-hydroxycyclohexyl acrylate, tribromophenol ethoxy (methyl) propyl Ethyl ester, 2,2,2-trifluoromethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, ih, 1H, 5H - octafluoropentyl (Meth) acrylate, perfluorooctylethyl (meth) acrylate, and the like. Such commercially available products are, for example, Uppiman-UV SA1002, SA2007 (above is Mitsubishi Chemical Corporation), Bisko #150, #155, #160, #190, #192, #195, #23 0, #215,#260,#295,#3 00,#3 3 5 HP, #3 60, #400, #65 0, #700, 3F, 3FM, 4F, 8F, 8FM, 2-MTA, 2-ETA , V-MTG, 3PA, GPT, HEA, ΗΡΑ, 4-ΗΒΑ, ΑΙΒ, ΙΟΑΑ, LA, STA, (above is Osaka Organic Chemical Industry Co., Ltd.), photo ester M, E, NB, IB, EH, ID, L, L-7, TD, L-8, S, 1 30MA, 04 IMA, CH, THF, BZ, PO, IB-X, HO, HOP, HOA, HOP-A, HOB, DM, DE, HO- MS, EG, 2EG, 1. 4BG, 1. 6HX, 1. 9ND, 1. 10DC, TMP, G-101P, G-201P, BP-2EM, BP-4EM, BP-6EM, MTG, BO, BC, 3EG, 4EG, 9EG, 14EG, NP, FM-108, G-201P, light C -28- (24) (24)200809286 Authinates IO-A, HOB-A, TMP-3EO-A, FA-108, ΙΑΑ, LA, SA, BO-A, EC-A, MTG-A, 130A , DPM-A, PO-A, P-200A, NP-4EA, NP-8EA, THF-A, IB-XA, HOA, HOP-A, M-600A, Η OA - MS, 3 EG - A, 4 EG - A, 9 EG - A, 14EG-A, NP-A, MPD-A, 1 · 6 Η X - A, BEPG - A, 1 · 9 ND - A, MOD-A, DCP-A, BP- 4EA, BP-4PA, BP-10EA, TMP-A, TMP-6EO-3A, PE-3A, PE-4A, DPE-6A, BA-104, BA-134 (above is produced by Kyoeisha Chemical Co., Ltd.), KAYARAD MANADA, HX-220, HX-620, R-551, R - 7 1 2, R _ 6 0 4, R · 6 8 4, PET-30, GPO- 3 03, TMPTA, DPHA, D-310, D-3 3 0, DPCA-20, -30, -60, -120 (above is manufactured by Nippon Chemical Co., Ltd.), Iloni M208, M210 > M215, M220, M240 > M305, M309, M310, M3 1 5, M3 2 5, M400, M 1 200, M6100, M6200, M6250, M7100, M8 03 0, M8 060, M8100, M8 5 3 0, M8560, M90 50 (above is made by East Asia Synthetic Co., Ltd.), NK Ester #401P, NK Ester A-BPEF, NK Ester A-CMP-1E (above is New Nakamura Chemical Industry Co., Ltd.), and Newflon BR-31 (above the first) Industrial pharmaceutical company), Liboji VR-77, -60, -90 (made by Showa Polymer Co., Ltd.), Ebecryl81, 83, 600, 629, 645, 745, 754, 767, 701, 75 5, 705 , 770, 800, 8 05, 810, 83 0, 450, 1 83 0, 1870 (above is the Taischer UCB system), beam group 575, 551B, 5 20H, 102 (above is Arakawa Chemical Co., Ltd.), Akuman HA, HM (above is produced by Idemitsu Kosan Co., Ltd.). The components (C) may be used alone or in combination of two or more. -29- (25) (25)200809286 (C) The amount of the component added is preferably 5 to 1 part by mass, more preferably 10 to 70 parts by mass, even more preferably 15 to 100 parts by mass of the component (A). 50 parts by mass. When the amount is less than 5 parts by mass, the shape of the optical waveguide of the object is deteriorated when the optical waveguide is formed. When the amount exceeds 100 parts by mass, the compatibility with the component (A) is deteriorated, and the surface of the cured product is deteriorated. A rough film is produced. [(D) component] The component (D) is a photoradical polymerization initiator which generates an active species (radical species) capable of polymerizing an ethylenically unsaturated group by irradiation with light. The light refers to, for example, infrared rays, visible light, ultraviolet rays, and X-rays, electron rays, alpha rays, ridge wires, and r-line ionizing radiation. Photoradical polymerization initiators such as acetophenone, acetophenone ketal, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-2-phenyl acetophenone, xanthone, hydrazine Ketone, benzaldehyde, hydrazine, hydrazine, triphenylamine, carbazole, 3-methylethyl benzene, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4, 4'-Diaminobenzophenone, Michler's ketone, Benzene isopropyl ether, Benzene ether, Benzyl dimethyl ketal, 1-(4-isopropylphenyl)-2-hydroxy-2 -methylpropan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, thioxanthone, diethylthioxanthone, 2-isopropylthioxanthone, 2- Chlorothenoxone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-propan-1-one, 2,4,6-trimethylbenzoquinone A phosphine oxide, bis(2,6-dimethoxybenzoquinone) 2,4,4-trimethylpentylphosphine oxide or the like. Commercial products of photoradical polymerization initiators such as Irgacurel 84, 369, 651, 5 00, 819, 907, 784, 295 9 , CGI 1 700, CGI 1750 -30- (26) (26) 200809286, CGI 11850, CG24- 61. Darocurlll6, 1173 (above is Gibbs Co., Ltd.), Luc irin TPO, TPO-L (above, BASF), and Yubeku P36 (made by UCB). The photoradical polymerization initiator may be used singly or in combination of two or more. The content of the component (D) in the photosensitive resin composition of the present invention is preferably 0. 1 to 10% by mass, more preferably 0. 2 to 5 mass%. The content rate is less than 0. When it is 1% by mass, it will not be sufficiently hardened, and the transmission characteristics of the optical waveguide will be problematic. Further, when the content exceeds 10% by mass, the long-term transport characteristics of the photopolymerization initiator may be adversely affected. The photopolymerization initiator of the present invention may be added with a photosensitizer. When using a light sensitizer, it can absorb energy lines such as light more effectively. Photosensitizers such as thioxanthone, diethylthioxanthone and thioxanthone derivatives; derivatives of ruthenium, bromine ruthenium and osmium; ruthenium, bromine ruthenium and osmium derivatives: ruthenium and osmium derivatives a derivative of xanthone, thioxanthone and thioxanthone; coumarin and coumarinone. The kind of the photosensitizer can be selected depending on the kind of the photopolymerization initiator. The resin composition of the present invention may contain, in addition to the above components (A) to (D), the properties of the resin composition of the present invention, for example, a compound having a polymerizable reactive group in the molecule, and a polymer. Resins (such as epoxy resin, acrylic resin, polyamide resin, polyamide amide resin, urethane resin, polybutadiene resin, polychloroprene resin, polyether resin, polyester resin) , styrene-butadiene block copolymer, petroleum resin, xylene resin, ketone resin, cellulose resin, fluorine-31 - (27) (27) 200809286 polymer, polyoxyalkylene polymer) . If necessary, various additives such as an antioxidant, a UV absorber, a light stabilizer, a decane coupling agent, a coating surface modifier, a thermal polymerization inhibiting agent, a coating agent, a surfactant, a coloring agent, a preservation stabilizer, and a plasticizer may be added. Agents, slip agents, tanning materials, inorganic particles, anti-aging agents, improved wettability, antistatic agents, and the like. The antioxidants are, for example, IrganoxlOlO, 1035, 1076, 1222 (manufactured by Gibbs Co., Ltd.), Antigene P, 3C, FR, Smithica (manufactured by Sumitomo Chemical Co., Ltd.), and the like. UV absorbers such as Tiniivin P, 234, 320, 326, 327, 328, 329, 213 (above made by Gibbs), Seesorbl02, 103, 110, 501, 202, 712, 704 (above the above) Company system) and so on. Light stabilizers such as Tinuvin 292, 144, 62 2 1^ (above made by Gibbs Co., Ltd.), Sanur 1^770 (made by Sankyo Co., Ltd.), 8\1111丨5〇1:13 D]\/[- 061 (manufactured by Sumitomo Chemical Industries, Ltd.). A decane coupling agent such as r-aminopropane triethoxy decane, r-mercaptopropyltrimethoxydecane, 7-methacryloxypropyltrimethoxydecane, etc., and commercially available products such as SH6062, SZ6030 ( The above are manufactured by Toray Island Co., Ltd., KBE903, 60 3, 403 (above, Shin-Etsu Chemical Co., Ltd.). A coating modifier such as a polyoxyxane additive such as dimethyloxane polyether, and a commercially available product such as DC-57, DC-190 (above, manufactured by Shico Co., Ltd.), SH-28PA > SH-29A &gt ; SH-30PA, SH-190 (above is made by Toray Island), KF351, KF352, KF353, KF354 (above, Shin-Etsu Chemical Co., Ltd.), L-700, L-7002, L-7500, FK-024 -90 (The above is manufactured by Sakamoto Unika Co., Ltd.). -32- (28) (28) 200809286 When the photosensitive resin composition is prepared, the above components can be mixed and stirred in a usual manner. The dry film of the present invention will be described below with reference to the drawings. Figure! Fig. 2 is a schematic cross-sectional view showing an example of a dry film of the present invention, and Fig. 2 is a flow chart showing an example of a method for producing an optical waveguide using the dry film of the present invention. In Fig. 1, the dry film 1 of the present invention is obtained by sequentially laminating a base film 2, a photosensitive resin composition layer 3, and a cover film 4. The material of the base film 2 is, for example, polyethylene terephthalate, polyethylene naphthalate or the like. The base film 2 is preferably a transparent material from the viewpoint of light transmittance. The thickness of the base film 2 is preferably from 5 to 50,000 / m, more preferably from 10 to 300 / / m, as the mechanical strength for the support of the photosensitive resin composition layer 3, and the material cost saving. , especially good for 12 to 100 / / m. When the dry film 1 is used as the base film 2, the surface of the photosensitive resin composition layer 3 may be surface-treated in order to be easily peeled off from the cured product of the photosensitive resin composition layer 3. The surface treatment method is, for example, coating a polyoxyalkylene-based release agent. The thickness of the photosensitive resin composition layer 3 is a thickness of the core portion and the cladding layer which are formed corresponding to the composition layer 3, and is generally from 1 to 200 / / m. The photosensitive resin composition layer 3 is an uncured photosensitive resin composition. The photosensitive resin composition layer 3 is a layer formed on the base film 2 to have a certain thickness and having plasticity that can be press-deformed. The cover film 4 is a part that is provided as necessary. Therefore, the dry film of the present invention can be formed only of the base film and the photosensitive resin composition layer. -33- (29) (29) 200809286 The material of the cover film 4 is, for example, polypropylene, polyethylene, polyethylene terephthalate or the like. The thickness of the cover film 4 is not particularly limited and is generally 5 to 1 〇〇 #m. When the cover film 4 is used for a dry film, it is easily peeled off from the cured product of the photosensitive resin composition layer 3, and if necessary, the surface of the photosensitive resin composition layer 3 may be surface-treated. The surface treatment method is, for example, coating a polyoxyalkylene-based release agent. A method of forming the photosensitive resin composition layer 3 on the base film 2, for example, a method of directly applying a photosensitive resin composition onto the base film 2, or dissolving the photosensitive resin composition in an organic solvent to spin coating After coating by a method such as a method, a dipping method, a spray method, a bar coating method, a roll coating method, a curtain coating method, a gravure printing method, a screen printing method, or an inkjet method, a method of scattering a solvent using a dryer or the like is used. In the organic solvent at this time, the organic solvent used in the preparation of the copolymer of the component (A) may be used, and it is particularly preferable to uniformly dissolve the components in the range of from 80 to 160 °C. These organic solvents may be used singly or in combination of two or more kinds. The temperature condition in the case of dispersing the organic solvent is preferably from 30 to 15 (TC, more preferably from 50 to 140 ° C. The amount of the organic solvent added is the total amount of the above components (A) to (D). The amount of the solvent is preferably from 10 to 150 parts by mass, and the amount of the solvent remaining after drying is preferably 20 parts by mass or less based on 100 parts by mass of the total amount of the photosensitive resin composition and the organic solvent after the scattering of the organic solvent. In the dry film of the present invention, two or more layers of the photosensitive resin composition layer may be laminated on the base film. -34- (30) (30) 200809286 Next, the production of an optical waveguide using the dry film of the present invention will be described with reference to FIG. An example of the method of manufacturing the optical waveguide 37 of the present invention comprises the steps of forming the bottom cladding layer 16 on the substrate 10 ((a) to (e) in Fig. 2), and the step of forming the core portion 27 ( (f) to (i) of Fig. 2, and the step of forming the upper cladding layer 36 ((j) to (m) in Fig. 2). In the third step of the present invention, the bottom cladding layer is formed. The step of forming a core portion 27 and the step of forming the upper cladding layer 36 are at least one step of using The dry film of the photosensitive resin composition forms a step of forming a cured product (bottom cladding layer 16, etc.), and other portions formed by the aforementioned dry film are not used at this time (bottom cladding layer 16, core portion 27 or upper package) The coating layer 36) is preferably formed of a photosensitive resin composition containing the above components (A) to (D) in liquid form. However, Fig. 2 shows the bottom cladding layer 16, the core portion 27, and the upper cladding layer 36. An example of the formation of a dry film is used. The photosensitive resin composition prepared by forming each of the bottom cladding layer 16, the core portion 27, and the upper cladding layer 36 can be simply referred to as a composition for the underlayer, The core composition and the composition for the upper layer. The dry film of the photosensitive resin composition layer formed of the composition for the bottom layer, the composition for the core, and the composition for the upper layer may be referred to as a dry film for the bottom layer or a core. Dry film and dry film for upper layer. (1) Preparation of photosensitive resin composition and composition for dry film lower layer composition, core composition and composition for upper layer -35- (31) (31) 200809286 Based on the bottom cladding layer 16, The refractive index relationship of each portion of the core portion 27 and the upper cladding layer 36 is determined by the conditions required for the optical waveguide. Specifically, after preparing two or three kinds of photosensitive resin compositions having appropriate refractive index differences, The photosensitive resin composition capable of imparting the highest refractive index film is a core composition, and the other photosensitive resin composition is a composition for the underlayer and a composition for the upper layer. The composition for the underlayer and the composition for the upper layer are economical. Preferably, the same photosensitive resin composition is used for the upper layer and the manufacturing management. At least one of the composition for the bottom layer, the composition for the core, and the composition for the upper layer is applied to the base film by the above method as a photosensitive composition of the dry film. Used for the layer. That is, (i) a method of forming a core portion using only the above-mentioned film, and forming a bottom cladding layer and an upper cladding layer with a liquid photosensitive resin composition, (Π) forming a bottom cladding layer and a core using a dry film a method of forming an upper cladding layer with a liquid photosensitive resin composition, (iii) a method of forming a bottom cladding layer, a core portion, and an upper cladding layer using a dry film, and (iv) forming a bottom package using a dry film. A method of forming a core portion by a liquid photosensitive resin composition, a coating layer and an upper cladding layer. (2) Preparation of substrate First, a substrate 10 having a flat surface was prepared as shown in Fig. 2(a). The type of the substrate 1 is not particularly limited, and for example, a ruthenium substrate, a glass substrate, a glass epoxy resin, a polyimide substrate, or the like can be used. (3) Step of forming a bottom cladding layer - 36 - (32) (32) 200809286 This is a step of forming a bottom cladding layer 16 on the substrate 10. Specifically, as shown in FIG. 2(b), after the dry film 11 for the bottom layer (the basic film 1 2, the photosensitive resin composition layer 13 and the cover film 14 are formed), the dry film 1 for the bottom layer is used. 1. The cover film 14 is peeled off, and the laminate formed of the base film 12 and the photosensitive resin composition 13 is laminated in a state in which the side of the photosensitive resin composition layer 13 is downward and the surface faces the upper surface of the substrate 1 ( (c)) of Figure 2. Thereafter, it may be pre-baked as necessary to form a film for the underlayer. Light (ultraviolet) 15 is irradiated onto the film for the underlayer, and after hardening, a bottom cladding layer 16 of a cured product of the photosensitive resin composition layer 13 is formed on the substrate 1 (Fig. 2 (d)). After the bottom cladding layer 16 is formed, heat treatment (post-baking) may be performed as necessary, and then the base film 12 is peeled off to form a laminate of the bottom cladding layer 16 on the substrate 1 (Fig. 2(e)). At this time, the lamination method (copying method) of the dry film 11 is performed by using a normal pressure hot roll pressing method, a vacuum hot roll pressing method, a vacuum hot pressing method, or the like, and applying appropriate heat and pressure to copy to The method on the substrate 10 . The laminate formed of the base film 12 and the photosensitive resin composition layer 13 (Fig. 2(c)) is prebaked for the purpose of promoting hardening and removing residual solvent, so that it is 50 to 150 °C. The temperature is carried out. The irradiation amount of the light 15 when the bottom cladding layer 16 is formed is not particularly limited, but an irradiation dose of 10 to 5,000 mJW/cm 2 is used with light having a wavelength of 200 to 3 90 nm and a luminance of 1 to 50,000 mW/cm 2 . Irradiation exposure is preferred. The type of the light for illumination 15 can be visible light, ultraviolet light, infrared light, X-ray, alpha line, or 5-line and r-line, and particularly preferably ultraviolet light. Further, the light irradiation device used is preferably a high pressure mercury lamp, a low pressure mercury lamp, a halogen lamp, a -37-(33) (33) 200809286 plasma lamp, or the like. Further, the step of forming the bottom cladding layer 16 is preferably such that the film is entirely irradiated with light to harden the whole. After the exposure, it is preferable to carry out a heat treatment (post-bake) which can fully cure the coating film. The heating condition varies depending on the composition of the photosensitive resin composition, the type of the additive, and the like, but it can be generally 30 to 200 ° C, preferably 50 to 150 ° C, for example, 5 minutes to 3 hours. . Further, the pre-baking condition, the amount of light irradiation, the type, and the light irradiation means in the step of forming the bottom cladding layer may be the same as the step of forming the core portion and the step of forming the upper cladding layer. (4) Step of forming a core portion This is a step of forming a core portion 27 on the bottom cladding layer 16. Specifically, as shown in FIG. 2(f), after preparing the core dry film 21 (the base film 22, the photosensitive resin composition layer 23, and the cover film 24), the core dry film 21 is peeled off and covered. The film 24 is laminated with the base film 22 and the photosensitive resin composition layer 23 in a state in which the side of the photosensitive resin composition layer 23 is downward and faces the upper surface of the bottom cladding layer 16 (Fig. 2 (g)). Thereafter, it may be pre-baked as necessary to form a film for a core. Next, the upper surface of the film for the core is irradiated with light (ultraviolet rays) 2 5 (Fig. 2 (h)) by means of a pattern forming means (for example, a photomask 6 6 having a certain pattern). As a result, only the photosensitive resin composition layer 23 constituting the core film is hardened to the portion where the light is irradiated, and the other portions are not cured. Thereafter, the base film 22 is peeled off, and the self-developing treatment is performed to remove the uncured portion, and the core portion 27 formed by the post-pattern hardened film can be formed on the bottom cladding layer 16 (Fig. 2 - 38 - (34) (34) 200809286 (i)) ° When pre-baking, light irradiation, etc. are the same as forming the bottom cladding layer. Next, in order to further harden the core portion 27, a heating means such as a hot plate or an oven may be used, for example, from 30 to 150. (: The temperature is baked for 5 to 180 minutes. In (h) of Fig. 2, the method of irradiating light according to a certain pattern is not limited to the method of using the light-transmitting portion and the non-light-transmitting portion, for example, For the methods shown in a to c below. a. By the principle of a liquid crystal display device, a method of forming a mask image in a light-transmitting field and an opaque field by means of electro-optical forming means according to a certain pattern is formed. b. A method of using a plurality of light-converging light-guiding parts to illuminate the light-guiding parts with a corresponding pattern. c. A method of simultaneously irradiating the collected light of the laser light, or a condensing optical system such as a lens or a mirror. This type of film which is selectively hardened by pattern exposure according to a certain pattern can be subjected to development processing by utilizing the difference in solubility between the hardened portion and the unhardened portion. Therefore, as a result of removing the unhardened portion after the pattern exposure and remaining the hardened portion, the core portion 27 can be formed. An organic solvent can be used as the developing solution for the development processing. The organic solvent is, for example, acetone, ketone, ethyl ketone, isopropanone, ethyl lactate, propylene glycol-methyl ether acetate, methyl amyl ketone, methyl ethyl ketone, cyclohexanone, propylene glycol-methyl ether or the like. The development time is generally 30 to 600 seconds. The development method to be employed may be a known method such as a liquid filling method, a dipping method, or a shower developing method. After the image is developed, it can be straight-39- (35) 200809286 to remove the organic solvent to form a patterned film. (5) Forming the upper cladding layer The step of forming the undercoat layer 36 on the bottom cladding layer 16 and the core portion 27 to complete the optical waveguide 37. Specifically, as shown in Fig. 2 (j, after the dry film 31 for the upper layer (the material formed by the base film 32, the photosensitive resin layer 3 3 and the cover film 34) is prepared, the cover film 3 4 is peeled off from the upper layer by dry thin film. The laminate formed by the laminated film 32 and the photosensitive resin composition layer 33 in a state in which the side of the photosensitive resin composition layer 3 3 faces the bottom cladding layer 16 and the core portion 27 (k)). Thereafter, it may be pre-baked to form a film for the upper layer. The film for the upper layer is irradiated with ultraviolet rays 3 5, and after hardening, a photosensitive resin composition layer 3 is formed on the surface of the bottom cladding core portion 27. The cured portion coating layer 36 (Fig. 2 (1)). After the upper cladding layer 36 is formed, it is necessary to carry out heat treatment (post-baking), and then peel off the base film 3 2 to obtain a guide 37 ((m) of Fig. 2). Further, conditions such as pre-baking, light irradiation, and post-baking are the same as forming the bottom coating layer. Further, a liquid photosensitive resin composition having the composition of the photosensitive resin group for the dry film of the present invention may be provided instead of FIG. Any one or two of the dry film 1 1 , 2 1 , and 3 1 . In this case, it is preferred to apply the composition for the underlayer or the core by any method such as spin coating, dipping, spraying, bar, roll coating, curtain coating, gravure printing, screen printing, or the like. After the composition or the upper layer is formed, it is 'dried or pre-baked to form a film, and then irradiated with light, and must be packaged.) The light of the film formed under the film 3 1 is substantially 3 2 (16 and the upper time wave method is applied by spraying) The ink set is required to be -40-(36) (36)200809286 and then baked. When using a liquid photosensitive resin composition, the method of irradiating light is preferably a wavelength of 200 to 450 nm and a brightness of 1 to 500 mW/ The light of cm2 is irradiated with an exposure amount of 1 〇 to 5,0 0 m J / c m2. The type of light and the irradiation device are as described above in the step of forming the bottom cladding layer. Composition using liquid photosensitive resin In the case of the material, the post-baking conditions in the step of forming the bottom and the upper cladding layer may vary depending on the composition of the photosensitive resin composition, and may generally be 30 to 200 ° C, preferably 50 to 170 ° C. More preferably, it is 80 to 150 ° C, for example, heating for 5 minutes to 3 hours. The post-baking condition in the step may be 30 to 200 ° C, preferably 5 to 180 minutes at 50 to 150 ° C. After the baking, a hardened material having excellent hardness and heat resistance (bottom cladding layer, core portion) can be obtained. The upper cladding layer. The optical waveguide 37 shown in (m) of FIG. 2 is a sectional cross section of the film-shaped optical waveguide (waveguide film), which is obtained by fixing the bottom cladding layer 6 on the substrate 1 A core portion 27 having a specific width is formed on the bottom cladding layer 16, and the upper cladding layer 36 is laminated on the core portion 27 and the bottom cladding layer 16. The core portion 27 is embedded in the optical waveguide 37. The thickness of the bottom cladding layer 16, the core portion 27 and the upper cladding layer 36 is not particularly limited. For example, the thickness of the bottom cladding layer 16 may be set to be 1 to 200 // m, the thickness of the core portion 27 is 3 to 200 / / m, and the thickness of the upper cladding layer 36 (the distance between the upper surface of the upper cladding layer 36 and the upper surface of the core portion 27) is 1 to 20 0 / / m The width of the core portion 27 is not particularly limited, and may be, for example, 1 to 200 // m -41 - (37) (37) 200809286 Refraction of the core portion 27 Must be greater than the refractive index of the bottom cladding layer 16 and the upper cladding layer 36. For example a wavelength of 400 to 1,600 nm is preferably light, the refractive index of the core portion 27 1. 420 to 1. 650, the bottom cladding layer 16 and the upper cladding layer 36 have a refractive index of 1. 400 to 1. 648, and the refractive index of the core portion 27 is at least greater than the refractive index of the two cladding layers 16 and 36. 1 %. [Embodiment] Hereinafter, the present invention will be more specifically described by way of examples. [1 . Preparation Materials] Prepare the following materials as (A) to (D). [(A) component] Preparation Example 1 After replacing the flask with dry ice/methanol reflux with nitrogen, 3 g of a polymerization initiator 2,2-azobisisobutyronitrile and an organic solvent propylene glycol-methyl ether acetate 1 15 g were added. Stir until the polymerization initiator dissolves. Next, 20 g of hydroxyethyl methacrylate, 3 g of cyclopentyl methacrylate, 25 g of styrene and 25 g of η-butyl propionate vinegar were added, and stirring was started slowly. Then, the temperature of the solution was raised to 80 C β. After polymerization for 6 hours, di-n-butyltin dilaurate 0'13g 2'6_- + butyl cresine was added. 〇 5 § Add to the obtained solution, stir the day to ensure that 'square, below 60 C while dropping 2 · methacryloxyethyl isocyanate. 7 g after the mouth drops are 6 〇. The reaction was carried out for 5 hours, and a polymer solution having a methyl propyl-42-(38) (38) 200809286 alkenyl group was obtained. Thereafter, the reaction product was dropped into a large amount of hexane to solidify the reaction product. After the coagulum was redissolved in tetrahydrofuran of the same mass, it was coagulated again with a large amount of hexane. After repeating the re-dissolution-solidification operation three times, the obtained coagulum was dried under vacuum at 40 ° C for 48 hours to obtain a target copolymer preparation example 2, and a flask in which a dry ice/methanol reflux vessel was replaced with nitrogen, and a polymerization initiator was added thereto. 3 g of 2,2'-azobisisobutyronitrile and 150 g of an organic solvent ethyl lactate were stirred until the polymerization initiator dissolved. Next, 20 g of methacrylic acid, 30 g of dicyclopentanyl methacrylate, 25 g of styrene, and 25 g of n-butyl acrylate were added, and stirring was started slowly. Then, the temperature of the solution was raised to 8 (TC, and after polymerization at this temperature for 6 hours, 3,4-epoxycyclohexyl methacrylate was added. 5g, tetrabutylammonium bromide. 8g, p-methoxyphenol O. After lg was added to the resulting solution and stirred at 80 ° C for 7 hours, a polymer solution having a propylene group branched was obtained. Thereafter, the reaction product was dropped into a large amount of hexane to solidify the reaction product. After the coagulum was redissolved in the same amount of tetrahydrofuran, it was coagulated again with a large amount of hexane. After repeating the re-dissolution-solidification operation three times, the obtained solid was dried under vacuum at 40 ° C for 48 hours to obtain a target copolymer A-2. Preparation Example 3 After replacing the flask with a dry ice/methanol reflux vessel with nitrogen, a polymerization initiator 2,2'-azobis(2,4-dimethylvaleronitrile) was added. 5 §, organic solvent propylene glycol-methyl ether acetate 11 5 g, stirred until the polymerization initiator dissolved. Next, add -43- (39) 200809286 into the base ethyl methacrylate 20g, dicyclopentanyl methyl propionate 25g, methyl methacrylate 4〇§ and n-butyl acrylate L5g, start stirring slowly. Then, the temperature of the solution was raised to 70 ° C, and after polymerization for 6 hours, the di-n-butyltin dilaurate was 0. 12g, 2,6-di+butyl-p-formate. 5 g of ruthenium was added to the obtained solution, and while stirring, it was kept at a temperature of 60 ° C or less and dropped into a catalyst of 3.7 mmol of methoxyethyl isocyanate. After the completion of the dropping, 6 (reaction at rc for 5 hours), a polymer solution having a methacryl group was branched. Next, the reaction product was dropped into a large amount of hexane to solidify the reaction product. The coagulum was redissolved in the same mass. After the tetrahydrofuran, the mixture was re-solidified with a large amount of hexane. The redissolution was repeated three times. After the coagulation operation, the coagulum was dried under vacuum at 4 ° C for 48 hours to obtain the target copolymer VIII-3. After replacing the flask with a dry ice/methanol refluxer with nitrogen, a polymerization initiator 2,2'-azobis(2,4-dimethylvaleronitrile) lg, an organic solvent ethyl lactate 150g was added, and the mixture was stirred until the polymerization initiator was added. Dissolved. Next, add 20 g of methacrylate, 25 g of dicyclopentanyl methacrylate, 35 g of methyl methacrylate and 20 g of η-butyl acrylate, and start stirring slowly. Then the temperature of the solution was raised to After polymerization at 70 ° C for 6 hours at this temperature, 3,4-epoxycyclohexyl methacrylate 31. 4g, tetrabutylammonium bromide 2. 2g, p-methoxyphenol O. After lg was added to the resulting solution and stirred at 80 ° C for 7 hours, a polymer solution having a propylene group branched was obtained. Thereafter, the reaction product was dropped into a large amount of hexane, and the amount of the solid solution was the same as that of the solution, and the re-solidification was repeated. Coagulation will solidify and re-condense the condensate. The amount of the condensate will be reversed. After the solution is dissolved, the solution will be dissolved again. -44- (40) 200809286 After drying, the coagulum is dried under vacuum at 40 °C for 48 hours. Total A #4. The above-mentioned raw material names and addition amounts for the production of the copolymers A-1 to A-4 are shown in Table 1. Table 1 Unit: g Α-1 Α-2 Α-3 Α-4 One gb am Monomer hydroxyethyl methacrylate 20 20 - Methacrylic acid 20 - 20__ Dicyclopentanyl acrylate 30 30 25 Styrene 25 25 - -1 η-butyl acrylate 25 25 15 20 _ methyl methacrylate hit 40 35 2-methacryloxyethyl isocyanate 23. 7 female 23. 7 - Reactive component 3,4-epoxycyclohexyl methacrylate - 10. 5 - 31. 4 [(B) ingredient] Isophorone diisocyanate 13. 6 parts by mass, number average molecular weight 2,000 polypropylene glycol 81. 7 parts by mass of 2,6-di-t-butyl-ρ·cresol 〇·〇1 parts by mass is placed in a reaction vessel equipped with a stirrer, cooled to 5 to 10 ° C, and then added with lauric acid under stirring Di-η-butyltin 0. 05 parts by mass. Adjust the heat to stir at 30 ° C for 2 hours, then raise the temperature to 5 (TC stir for 2 hours. Then add 2-hydroxyethyl acrylate 4. 7 parts by mass (100 parts by mass or more in total) was reacted at 50 to 70 ° C for 1 hour after the completion of the dropping. When the residual isocyanate is 0. When the amount is 1% by mass or less, the reaction is terminated to obtain a compound B-1. [(C) ingredients] -45- (41) (41)200809286 Trimethylolpropane triacrylate (O. The boiling point of IMPa: 315 ° C 'Osaka Organic Chemical Industry Co., Ltd.') Tribromophenol ethoxy acrylate (melting point: about 50 ° C, manufactured by Daiichi Kogyo Co., Ltd., Newfoundland BR-31) Tetrafluoropropyl acrylate Ester (boiling point: l〇6°C / 21 kPa, made by Osaka Organic Chemical Industry Co., Ltd., Biske 4F)

[(D )成份] 光自由基聚合引發劑(商品名「Irgacure 3 69」,吉 巴斯公司製) [(E )成份(有機溶劑)] 乳酸乙酯 丙二醇-甲醚乙酸酯 [2·製作乾薄膜] 依表2所示添加比率混合上述(a )成份(共聚物A -1 至A - 4 )及(B )至(E )成份,得均勻溶液。其次將所得 溶液旋塗於基本薄膜之聚對苯二甲酸乙二醇酯薄膜(膜厚 :5 0 // m )上,1 2 0 °C下乾燥1 0分鐘後,以常壓常溫輥將覆 盖薄fe之聚對苯二甲酸乙二醇酯薄膜(膜厚:25//m)壓 合於乾燥後之塗膜表面上,得感光性樹脂組成物層5 〇 # m 之心用乾薄膜J - 1至J - 4。又以同樣方法各自製作感光性樹 脂組成物層厚20 // m及70 // m之底層用及上層用乾薄膜。 -46- (42)200809286 ο τ *—ϊ 包覆層用 1 1 ο r-H 1 1 1 1 卜 寸 1 S Ί—Η 258 Ω\ 1 >—S 1 1 ο τ—Η 1 卜 1 1 1 寸 1 S 258 00 1 5 1 1 1 ο Η o 1 1 1 m I 406 卜 1 *—s 1 1 ο r-H 1 1 沄 1 1 1 m 1 OS 228 VO 1 1 1 Ο 1 1 1 1 m 1 s H 1 h 1 1 Ο τ-Η 1 1 1 1 m 1 tn C\ 284 寸 1 芯部分用 1 ο 1 1 r-H 1 1 1 m 200 1 t-H m 1 〇 1 1 1 1 1 1 1 m 1 m 1-H (N <N 1 ►—5 〇 1 1 1 1 1 1 cn 1 279 f—H 1 1—5 ο ▼—Η 1 1 1 1 1 1 cn 1 279 單位:質量份 τ—Η 1 < Α-2 Α-3 寸 1 < 1 CQ 三羥甲基丙烷三丙烯酸酯 紐伸隆BR—31 比斯可4F 二季戊四醇六丙烯酸酯 cn E? 乳酸乙酯 丙二醇一甲醚乙酸酯 成份A 成份B 成份c 成份D 成份E _ί life -47- (43) (43)200809286 [3 ·形成光波導] [實施例1] (a )形成底部包覆層 由底層用乾薄膜J-5 (感光性樹脂組成物層厚:20 // m )剝除覆蓋薄膜之聚對苯二甲酸乙二醇酯薄膜後,使用層 壓板以常溫常壓熱輥壓合法將乾薄膜J-5復印至矽基板表 面上。其次以波長3 5 6nm,亮度10mW/cm2之紫外線照射乾 薄膜J - 5所形成之膜1 0 0秒後光硬化。硬化後剝離基本薄膜 之聚對苯二甲酸乙二醇酯薄膜,再以1 5 (TC後烤該硬化膜i 小時,得厚2 0 // m之底部包覆層。 (b )形成芯部分 接著使用層壓板以常溫常壓熱輥壓合法,將預先剝除 覆蓋薄膜之聚對苯二甲酸乙二醇酯薄膜的芯用乾薄膜J-1 (感光性樹脂組成物層之厚度:5 0 // m )復印於底部包覆 層上’再介有具寬50# m之線狀圖的光罩,以波長365 nm ,亮度10 mW/cm2之紫外線照射乾薄膜J-1所形成之膜1〇〇 秒後膜硬化。其次剝離基本薄膜之聚對苯二甲酸乙二醇酯 薄膜,再將具有部分感光性樹脂組成物層硬化之膜的基板 浸漬於丙酮所形成之顯像液中,以溶解膜之未曝光部。其 後以150 °C,1小時條件進行後烤,形成具寬50 // m之線狀 圖的芯部分。 (c )形成上部包覆層 -48- (44) (44)200809286 接著以常壓熱輥壓合法(溫度:80 °C )將預先剝除覆 蓋薄膜之聚對苯二甲酸乙二醇酯薄膜的上層用乾薄膜J-5 (感光性樹脂組成物層之厚度:70 // m ),復印至具有芯 部分之底部包覆層上面,再以波長3 65nm,亮度10 mW/cm2之紫外線照射乾薄膜J-5所形成之膜100秒,其後剝 離基本薄膜之聚對苯二甲酸乙二醇酯薄膜,形成厚70//m (底部包覆層之上面與上部包覆層之上面的間距)之上部 包覆層。 [實施例2至6、比較例1至2] 除了依表3改變乾薄膜外,其他同實施例1形成光波導 [4·評估光波導] 以下列方法評估光波導(實施例1至6、比較例1至2 ) (1 )光波導之形狀精準度 對設計上之芯形狀(高50 // m X線寬50 // m ),實際形成 之芯部分的高與寬均具有50±5//m尺寸時爲「〇」,其他 爲「X」。 (2 )波導損失 由光波導的—端射入波長8 5 0 n m之光線後’決定另一 -49- (45) 200809286 贿射出之光里’再以消減法求取每單位長之波導損失。波 導損失爲〇·5 dB/cm以下時爲「〇」,超過〇5 dB/cm時爲 「V . 〇 (3 )抗彎曲性 製作底部包覆層高爲20//m、芯部分高爲50//m、芯 部分上面至上部包覆層上面之高爲20 // m的光波導後剝離 基板,得寬lcin、長10cm及厚90//m之波導薄膜。以溫度 23 t:,濕度50%之條件將該波導薄膜捲成半徑2mm之金屬 棒,此時未產生破裂或斷裂爲「°」,產生時爲「x」。 以上結果如表3所系。 -50- 200809286 £ 比較例2 卜 ηΛ r-H 卜 Ο 〇 X 比較例1 Γ Η; rn 5 Γγ Ο 〇 X 實施例6 Ο Ο r-H Η; Ο 〇 〇 實施例5 Q\ A >—Ϊ ! ηΛ Ο 〇 〇 |實施例4 〇〇 00 Η; Ο 〇 〇 實施例3 ►—a νο 从 Ο 〇 〇 實施例2 VO (N H; Ό Λ Ο 〇 〇 實施例1 A ^Τ) A Ο 〇 〇 蜜s 髮碥 芯部分 上部包覆層 荈侧 2J. 4W1 餐δ ^ Τ) 键i S ^ 波導損失 抗彎曲性 -51 - (47) (47)200809286 由表3得知,使用具有本發明特定感光性樹脂組成物 所形成之層的乾薄膜而形成之光波導(實施例1至6 ),芯 部分可具有高形狀精準度,且光學特性良好(波導損失少 ),又具有優良抗彎曲性。但以具有不歸屬於本發明之感 光性樹脂組成物所形成之層的乾薄膜,作爲光波導全體或 包覆層材料用而形成的光波導(比較例1至2 ),彎曲時會 產生破裂或斷裂,故抗彎曲性差。 【圖式簡單說明】 圖1爲,本發明之乾薄膜一例模式剖面圖。 圖2爲,本發明之光波導製造方法一例的流程圖。 【主要元件符號說明】 1 :乾薄膜 2 :基本薄膜 3 :感光性樹脂組成物層 4 :覆蓋薄膜 1 0 :基板 Π :底層用乾薄膜 1 2 :基本薄膜 1 3 :感光性樹脂組成物層 :覆蓋薄膜 1 5 :光(紫外線) 1 6 :底部包覆層 -52- (48) (48)200809286 21 :乾薄膜 22 :基本薄膜 23 :感光性樹脂組成物層 24 :覆蓋薄膜 25 :光(紫外線) 26 :光罩 27 :芯部分 3 1 :上層用乾薄膜 32 :基本薄膜 3 3 :感光性樹脂組成物層 34 :覆蓋薄膜 3 6 :上部包覆層 3 7 :光波導 -53-[(D) component] Photoradical polymerization initiator (trade name "Irgacure 3 69", manufactured by Gibbs Co., Ltd.) [(E) component (organic solvent)] Ethyl lactate propylene glycol-methyl ether acetate [2· Making a dry film] The above components (a) (copolymers A -1 to A - 4 ) and (B) to (E ) were mixed at a ratio shown in Table 2 to obtain a homogeneous solution. Next, the obtained solution was spin-coated on a polyethylene terephthalate film (film thickness: 50 // m) of a basic film, and dried at 110 ° C for 10 minutes, and then pressed at a normal temperature and normal temperature. A polyethylene terephthalate film (film thickness: 25 / / m) covered with a thin film is pressed on the surface of the dried coating film to obtain a photosensitive resin composition layer 5 〇 # m heart dry film J - 1 to J - 4. Further, in the same manner, a photosensitive resin composition layer having a layer thickness of 20 // m and 70 // m and a dry film for the upper layer were produced. -46- (42)200809286 ο τ *—ϊ For the cladding layer 1 1 ο rH 1 1 1 1 卜 inch 1 S Ί—Η 258 Ω\ 1 >—S 1 1 ο τ—Η 1 Bu 1 1 1 Inch 1 S 258 00 1 5 1 1 1 ο Η o 1 1 1 m I 406 Bu 1 *—s 1 1 ο rH 1 1 沄1 1 1 m 1 OS 228 VO 1 1 1 Ο 1 1 1 1 m 1 s H 1 h 1 1 Ο τ-Η 1 1 1 1 m 1 tn C\ 284 inch 1 core part 1 ο 1 1 rH 1 1 1 m 200 1 tH m 1 〇1 1 1 1 1 1 1 m 1 m 1 -H (N <N 1 ►—5 〇1 1 1 1 1 1 cn 1 279 f—H 1 1—5 ο ▼—Η 1 1 1 1 1 1 cn 1 279 Unit: mass τ—Η 1 &lt ; Α-2 Α-3 inch 1 < 1 CQ trimethylolpropane triacrylate Nexon BR-31 Bisko 4F dipentaerythritol hexaacrylate cn E? ethyl lactate propylene glycol monomethyl ether acetate component A Component B Component c Component D Component E _ί life -47- (43) (43) 200809286 [3 · Formation of optical waveguide] [Example 1] (a) Formation of a bottom coating layer from the bottom layer for dry film J-5 (sensitization) Resin composition layer thickness: 20 // m) After peeling off the film-coated polyethylene terephthalate film, using a laminate at normal temperature and normal pressure hot rolling The dry film J-5 was copied onto the surface of the ruthenium substrate, and then the film formed by the dry film J-5 was irradiated with ultraviolet rays having a wavelength of 356 nm and a luminance of 10 mW/cm 2 for 10 seconds, and then hardened. The polyethylene terephthalate film was baked at a temperature of 1 5 (TC for 1 hour to obtain a bottom cladding layer having a thickness of 20 // m. (b) forming a core portion and then using a laminate to Normal temperature and normal pressure hot roll pressing method, the core of the polyethylene terephthalate film which is previously stripped of the cover film is used for copying the dry film J-1 (thickness of the photosensitive resin composition layer: 50 // m) On the bottom cladding layer, a mask with a line width of 50# m is introduced, and the film formed by the dry film J-1 is irradiated with ultraviolet rays having a wavelength of 365 nm and a brightness of 10 mW/cm 2 for 1 second. Film hardening. Secondly, the base film of the polyethylene terephthalate film is peeled off, and the substrate having the film of the portion of the photosensitive resin composition layer is immersed in the developing solution formed by acetone to dissolve the film. Exposure section. Thereafter, it was post-baked at 150 ° C for 1 hour to form a core portion having a line shape of 50 / m in width. (c) Forming the upper cladding layer -48- (44) (44) 200809286 Next, the polyethylene terephthalate film of the cover film is peeled off in advance by a normal pressure hot rolling method (temperature: 80 ° C) The upper layer is dried with a dry film J-5 (thickness of the photosensitive resin composition layer: 70 // m), onto the bottom cladding layer having the core portion, and irradiated with ultraviolet rays having a wavelength of 3 65 nm and a luminance of 10 mW/cm 2 . The film formed by the film J-5 was dried for 100 seconds, and then the base film of the polyethylene terephthalate film was peeled off to form a thickness of 70/m (the upper surface of the bottom cladding layer and the upper cladding layer). Pitch) upper cladding. [Examples 2 to 6, Comparative Examples 1 to 2] The optical waveguides were formed in the same manner as in Example 1 except that the dry film was changed according to Table 3 [4. Evaluation optical waveguide] The optical waveguides were evaluated in the following manners (Examples 1 to 6, Comparative Examples 1 to 2) (1) The shape accuracy of the optical waveguide is the core shape of the design (height 50 / m X line width 50 / m), and the height and width of the core portion actually formed are 50 ± 5 //m size is "〇" and the others are "X". (2) Waveguide loss From the end of the optical waveguide, the light of the wavelength of 850 nm is determined to determine the other -49- (45) 200809286 in the light of the bribe. Then the loss of the waveguide per unit length is obtained by the subtraction method. When the waveguide loss is 〇·5 dB/cm or less, it is “〇”, and when it exceeds 〇5 dB/cm, it is “V. 〇(3) The bending resistance is 20//m, and the core height is 50//m, the optical waveguide with a height of 20 // m above the core portion to the upper cladding layer is peeled off the substrate, and a waveguide film having a width of lcin, a length of 10 cm and a thickness of 90/m is obtained. The temperature is 23 t: The waveguide film was wound into a metal rod having a radius of 2 mm under the condition of a humidity of 50%. At this time, no crack or break was caused to be "°", and when it was produced, it was "x". The above results are as shown in Table 3. -50- 200809286 £ Comparative Example 2 ηη rH Ο 〇X Comparative Example 1 Γ Η; rn 5 Γ γ Ο X Example 6 Ο Ο rH Η; Ο 〇〇 Example 5 Q\ A > - Ϊ ! ηΛ Ο 〇〇|Example 4 〇〇00 Η; Ο 〇〇 Example 3 ►—a νο From Ο 〇〇 Example 2 VO (NH; Ό Λ 〇〇 〇〇 Example 1 A ^Τ) A 〇〇 Honey s hair core part upper cladding layer side 2J. 4W1 meal δ ^ Τ) key i S ^ waveguide loss bending resistance -51 - (47) (47)200809286 It is known from Table 3 that the use of the specific sensitization of the present invention The optical waveguide (Examples 1 to 6) formed by the dry film of the layer formed of the resin composition can have high shape accuracy, good optical characteristics (less waveguide loss), and excellent bending resistance. However, the optical waveguide (Comparative Examples 1 to 2) formed as a whole of the optical waveguide or the cladding layer material having a dry film which is not a layer formed of the photosensitive resin composition of the present invention is cracked when bent. Or broken, so the resistance to bending is poor. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an example of a dry film of the present invention. Fig. 2 is a flow chart showing an example of a method of manufacturing an optical waveguide of the present invention. [Description of main components] 1 : Dry film 2 : Basic film 3 : Photosensitive resin composition layer 4 : Cover film 10 : Substrate Π : Dry film for underlayer 1 2 : Basic film 1 3 : Photosensitive resin composition layer : cover film 15 : light (ultraviolet light) 1 6 : bottom cover layer - 52 - (48) (48) 200809286 21 : dry film 22 : base film 23 : photosensitive resin composition layer 24 : cover film 25 : light (ultraviolet rays) 26: photomask 27: core portion 3 1 : dry film for upper layer 32: base film 3 3 : photosensitive resin composition layer 34: cover film 3 6 : upper cladding layer 3 7 : optical waveguide - 53-

Claims (1)

(1) 200809286 十、申請專利範圍 1.一種形成光波導用乾薄膜,其爲層合基本薄膜及未 硬化之感光性樹脂組成物層而得的形成光波導用乾薄膜, 其特徵爲, 上述感光性樹脂組成物層爲,含有下列(A )成份至 (D )成份: (A) 含有下列一般式(1)及(2)所示重覆單位之 聚合物, R1 I ——ch2—C—— | (1) X I R3 R2 -CH2—C—— (2) I Y (式中,R1及R2各自獨立爲氫原子或碳數1至12之烷基, R3爲(甲基)丙烯醯基;X爲單鍵或2價有機基;Y爲不具 聚合性之有機基), (B) 多元醇化合物與聚異氰酸酯化合物反應生成之 ’含有重覆具有胺基甲酸乙酯鍵之直鏈構造,且具有2至6 個(甲基)丙烯醯基的化合物, (C )分子內具有1個以上乙烯性不飽和基之化合物, 及 -54- 200809286 (2) (D)光自由基聚合引發劑 之感光性樹脂組成物所形成。 2 .如申請專利範圍第1項之形成光波導用乾薄膜,其 中上述一般式(1)爲下列一般式(3)所示之構造, R1 -CH2—C W (3) I 〇 c=o N—Η Ζ—R3 (式中,R1爲氫原子或碳數1至12之烷基;R3爲(甲基) 丙烯醯基;W及Ζ各自獨立爲單鍵或2價有機基)。 3 ·如申請專利範圍第1或2項之形成光波導用乾薄膜, 其中以凝膠滲透色譜法測定的聚苯乙烯換算之上述(Β ) 成份的數平均分子量爲1,000至100,000。 4 ·如申g靑專利範圍第1至3項中任何1項之形成光波導 用乾薄膜,其中上述(Β)成份爲,多元醇化合物、聚異 氰酸酯化合物及含羥基(甲基)丙烯酸酯之反應生成物。 5 ·如申請專利範圍第1至4項中任何1項之形成光波導 用乾薄膜’其中上述感光性樹脂組成物層之厚度爲1至2〇〇 μ m。 6 ·如申請專利範圍第1至5項中任何1項之形成光波導 -55- 200809286 (3) 用乾薄膜,其中上述感光性樹脂組成物層之 的相反側表面上,層合覆蓋薄膜。 7. —種光波導,其特徵爲,含有底部包 及上部包覆層之光波導中,至少底部包覆層 係由,如申請專利範圍第1至6項中任何1項 用乾薄膜的感光性樹脂組成物層之硬化物所 8. —種光波導,其特徵爲,含有底部包 及上部包覆層之光波導中,底部包覆層、芯 覆層中至少一方係由,如申請專利範圍第1 項之形成光波導用乾薄膜的感光性樹脂組成 所形成,且該硬化物所形成之部分以外的部 同上述感光性樹脂組成物層之(A )成份至 液狀感光性樹脂組成物之硬化物所形成。 9. 一種光波導,其特徵爲,上述底部包 及上部包覆層係由,如申請專利範圍第1至 之形成光波導用乾薄膜的感光性樹脂組成物 形成,且上述芯部分之折射率均比上述底部 包覆層之折射率大0·1 %以上。 10. —種光波導之製造方法’其特徵爲 覆層、芯部分及上部包覆層之光波導的製造 含形成底部包覆層之步驟、形成芯部分之步 包覆層之步驟,且至少形成底部包覆層之步 包覆層之步驟爲’包含對如申請專利範圍第 1項之形成光波導用乾薄膜的感光性樹脂組 ,上述基本薄膜 覆層、芯部分 及上部包覆層 之形成光波導 形成。 覆層、芯部分 部分及上部包 至6項中任何1 物層之硬化物 分係由,含有 :(D )成份的 覆層、芯部分 6項中任何1項 層之硬化物所 包覆層及上部 ,含有底部包 方法中,係包 驟及形成上部 驟及形成底部 1至6項中任何 成物層進行光 -56- 200809286 (4) 照射而硬化之步驟。 11·一種光波導之製造方法,其特徵爲,含有底部包 覆層、芯部分及上部包覆層之光波導的製造方法中, 係包含形成底部包覆層之步驟、形成芯部分之步驟及 形成上部包覆層之步驟, 且形成底部包覆層之步驟,形成芯部分之步驟及形成 上部包覆層之步驟中至少1步驟爲,包含對如申請專利範 圍第1至6項中任何1項之形成光波導用乾薄膜的感光性樹 脂組成物層進行光照射而硬化之步驟, 又形成上述感光性樹脂組成物層光照射後硬化所得之 部分以外的部分之步驟中,係包含對含有同上述感光性樹 脂組成物層之(A )成份至(D )成份的液狀感光性樹脂 組成物進行光照射而硬化之步驟。 -57-(1) 200809286 X. Patent Application No. 1. A dry film for forming an optical waveguide, which is a dry film for forming an optical waveguide, which is obtained by laminating a base film and an uncured photosensitive resin composition layer, characterized in that The photosensitive resin composition layer contains the following components (A) to (D): (A) a polymer having a repeating unit represented by the following general formulas (1) and (2), R1 I - ch2 - C —— | (1) XI R3 R2 -CH2—C—— (2) IY (wherein R1 and R2 are each independently a hydrogen atom or an alkyl group having 1 to 12 carbon atoms, and R3 is a (meth) acrylonitrile group. X is a single bond or a divalent organic group; Y is an organic group having no polymerizability), (B) a polyol structure formed by reacting a polyhydric alcohol compound with a polyisocyanate compound, and having a linear structure having a repeating urethane bond, a compound having 2 to 6 (meth)acrylinyl groups, (C) a compound having one or more ethylenically unsaturated groups in the molecule, and -54-200809286 (2) (D) photoradical polymerization initiator The photosensitive resin composition is formed. 2. The dry film for forming an optical waveguide according to claim 1, wherein the above general formula (1) is a structure represented by the following general formula (3), R1 - CH2 - CW (3) I 〇 c = o N —Η Ζ—R3 (wherein R1 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms; R3 is a (meth)acryloyl group; and W and fluorene are each independently a single bond or a divalent organic group). 3. The dry film for forming an optical waveguide according to claim 1 or 2, wherein the number average molecular weight of the above (Β) component in terms of polystyrene measured by gel permeation chromatography is 1,000 to 100,000. 4. The dry film for forming an optical waveguide according to any one of items 1 to 3, wherein the (Β) component is a polyol compound, a polyisocyanate compound, and a hydroxyl group-containing (meth) acrylate. Reaction product. The dry film for forming an optical waveguide of any one of the above claims 1 to 4 wherein the photosensitive resin composition layer has a thickness of 1 to 2 μm. [6] The optical waveguide is formed as in any one of the first to fifth aspects of the patent application. -55-200809286 (3) A film is laminated on the opposite side surface of the photosensitive resin composition layer. 7. An optical waveguide characterized in that, in an optical waveguide comprising a bottom package and an upper cladding layer, at least the bottom cladding layer is sensitized by a dry film according to any one of claims 1 to 6 The optical waveguide of the resin composition layer is characterized in that, in the optical waveguide including the bottom package and the upper cladding layer, at least one of the bottom cladding layer and the core cladding layer is used as a patent application. In the first aspect, the photosensitive resin composition for forming the dry film for an optical waveguide is formed, and the portion other than the portion formed of the cured product is composed of the component (A) of the photosensitive resin composition layer to the liquid photosensitive resin. The hardened matter of the object is formed. An optical waveguide characterized in that the bottom package and the upper cladding layer are formed of a photosensitive resin composition for forming a dry film for an optical waveguide according to Patent Application No. 1 to the refractive index of the core portion. Both are greater than the refractive index of the bottom cladding layer by more than 0.1%. 10. A method of manufacturing an optical waveguide, characterized in that the manufacturing of the optical waveguide of the cladding, the core portion and the upper cladding layer comprises the steps of forming a bottom cladding layer, forming a step coating layer of the core portion, and at least The step of forming the step coating layer of the bottom cladding layer is a photosensitive resin group comprising the dry film for forming an optical waveguide according to the first aspect of the patent application, the basic film coating layer, the core portion and the upper cladding layer. An optical waveguide is formed. The coating, the core portion, and the hardened component of the upper portion of any of the six layers are composed of: a coating of (D) component, and a coating of a cured layer of any one of the core portions. And the upper portion, in the method comprising the bottom package, the step of forming the upper portion and forming any of the bottom layers 1 to 6 to perform the light-56-200809286 (4) irradiation and hardening step. 11. A method of manufacturing an optical waveguide, characterized in that the method for manufacturing an optical waveguide including a bottom cladding layer, a core portion, and an upper cladding layer includes a step of forming a bottom cladding layer, a step of forming a core portion, and The step of forming an upper cladding layer, and the step of forming a bottom cladding layer, the step of forming a core portion and the step of forming an upper cladding layer are at least one step, including any one of items 1 to 6 of the patent application scope The step of forming the photosensitive resin composition layer of the dry film for the optical waveguide by light irradiation and curing, and forming a portion other than the portion obtained by curing the photosensitive resin composition layer after light irradiation, includes The liquid photosensitive resin composition of the component (A) to the component (D) of the photosensitive resin composition layer is subjected to light irradiation to be cured. -57-
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KR101545038B1 (en) 2007-12-17 2015-08-17 히타치가세이가부시끼가이샤 Optical waveguide and method for manufacturing the same
CN101925840B (en) 2008-01-24 2012-12-26 日立化成工业株式会社 Resin composition for production of clad layer, resin film for production of clad layer utilizing resin composition, and optical waveguide and optical module each utilizing resin composition or resin film

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