TW200521579A - Bonding apparatus for display panel - Google Patents

Bonding apparatus for display panel Download PDF

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Publication number
TW200521579A
TW200521579A TW093130396A TW93130396A TW200521579A TW 200521579 A TW200521579 A TW 200521579A TW 093130396 A TW093130396 A TW 093130396A TW 93130396 A TW93130396 A TW 93130396A TW 200521579 A TW200521579 A TW 200521579A
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TW
Taiwan
Prior art keywords
light
liquid crystal
display panel
stage
crystal panel
Prior art date
Application number
TW093130396A
Other languages
Chinese (zh)
Other versions
TWI329770B (en
Inventor
Hiroaki Takahashi
Hiroyuki Kameda
Original Assignee
Ushio Electric Inc
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Publication date
Priority claimed from JP2003420024A external-priority patent/JP4148131B2/en
Priority claimed from JP2004087440A external-priority patent/JP4148171B2/en
Application filed by Ushio Electric Inc filed Critical Ushio Electric Inc
Publication of TW200521579A publication Critical patent/TW200521579A/en
Application granted granted Critical
Publication of TWI329770B publication Critical patent/TWI329770B/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13398Spacer materials; Spacer properties

Abstract

The subject of the invention is to provide a bonding apparatus of display panel capable of maintaining a prescribed distance between a liquid crystal panel and a light reflection member without making the liquid crystal panel bend down and disturbing reflected light incident on a sealing material even when a size or a shape of a picture profile is varied and a position of the sealing material is varied. A bonding apparatus for a display panel to bond two sheets of light transmitting substrates to each other is characterized in that the bonding apparatus is equipped with a stage 1 on which display panel members to be bonded to each other are mounted. The stage 1 is constituted of the followings: a base 11 having recessed parts to which vacuum is supplied; the light reflection member 13, which is mounted to cover the base 11, and has a plurality of through holes 14, 15 and a light reflection surface; and a plurality of spacers 16, 17, having vacuum suction holes 161 inserted into the through holes 14, 15.

Description

200521579 (1) 九、發明說明 【發明所屬之技術領域】 本發明是關於液晶面板等之顯示器面板之組裝工程中 ,利用光硬化型之密封劑貼合兩片光透過性基板之顯示器 面板的貼合裝置。 【先前技術】 通常,液晶畫面是由液晶面板和控制此之驅動器,及 自背面照明液晶面板的背光等所構成。液晶面板是藉由封 入液晶,並控制施加於此之電壓,使來自背光之光予以透 過或截斷而顯示畫面。 第6圖是表示液晶面板(彩色液晶面板)之一例的剖 面圖。 於同圖中,101是表示彩色濾光器基板,102是表示 TFT基板,103是表示彩色濾光器,104是表示黑矩陣, 105是表示電極,106是表示配向膜,107是表示液晶層 ,108是表示TFT元件(薄膜電晶體),109是表示密封 劑。爲了易於了解圖示,將圖中縱方向比橫方向極端擴大 〇 液晶面板基本上是由觀看畫像之側(表側)的彩色濾 光器基板]〇 1和反射側(背側)之TFT基板102的兩片 光透過性基板(通常雖然由玻璃基板所構成,但也有由透 明樹脂基板所構成之時)所構成。在彩色濾光器基板1〇1 上形成有被稱做黑矩陣104之遮光膜或彩色濾光器103等 _ .4 * 200521579 (2) 。在TFT基板102上,是形成有用以驅動液晶之驅動元 件’例如由TFT元件;! 08或透明導電膜所形成之液晶驅 動電極,及連接該些之配線。黑矩陣104是由鉻蒸鍍膜或 黑色樹脂所形成’在此,僅描畫出用以使來自背光之光不 漏出之蒙眼用的黑矩陣。 上述般之液晶面板之製造近年來採用被稱爲滴下工法 (One Drop Fill略稱爲O D F )之製造方法。並且,針對 滴下工法例如日本特開平9-73 096號公報中有揭示。 以下’使用第6圖針對滴下工法之工程予以說明。首 先’在2片玻璃基板中之一方的玻璃基板上,形成TFT 兀件1 0 8或液晶驅動電極,在另一方之玻璃基板1 〇 1上, 形成黑矩陣104或彩色濾光器1〇3。在一方之玻璃基板 • 102上,多數形成屬於紫外線硬化樹脂之寬】〜;!. 5 mm之密 封劑1 09的圍欄(以下,稱爲畫廓。該畫廓之部分爲所謂 的液晶畫面)。接著,在真空中將液晶滴下至上述之圍欄 中’積儲於其中。在該上方載置另一方之玻璃基板ι〇1, 於大氣壓下取出,對玻璃基板101之周圍密封劑照射紫外 線。其結果,密封劑1 09硬化,貼合(黏著)兩片玻璃基 板101、102。密封劑1〇9是兼做液晶層107之封口和兩 片玻璃基板1 01、102之黏著。並且,雖然無圖示,但在 兩片玻璃基板1 0 1、1 02之間,噴霧例如被稱爲間隔物之 球狀微粒子,以確保用以夾入液晶層1 07之間隔。黏著後 ’於每畫廓分割(切斷)基板,作爲電腦或電視等之顯示 畫面而被組裝。 5-200521579 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to a display panel assembly of a liquid crystal panel or the like, in which a light-curable sealant is used to attach two light-transmissive substrates to a display panel.合 装置。 The device. [Prior art] Generally, a liquid crystal screen is composed of a liquid crystal panel, a driver for controlling the liquid crystal panel, and a backlight that illuminates the liquid crystal panel from the back. The liquid crystal panel displays a picture by encapsulating liquid crystal and controlling the voltage applied thereto so that light from the backlight is transmitted or cut off. Fig. 6 is a cross-sectional view showing an example of a liquid crystal panel (color liquid crystal panel). In the same figure, 101 is a color filter substrate, 102 is a TFT substrate, 103 is a color filter, 104 is a black matrix, 105 is an electrode, 106 is an alignment film, and 107 is a liquid crystal layer. Reference numeral 108 indicates a TFT element (thin film transistor), and reference numeral 109 indicates a sealant. For easy understanding of the illustration, the vertical direction in the figure is extremely enlarged compared to the horizontal direction. The liquid crystal panel is basically a color filter substrate on the side (front side) where the image is viewed. 〇1 and a TFT substrate 102 on the reflective side (back side). The two light-transmitting substrates (usually composed of a glass substrate, but sometimes a transparent resin substrate) are used. A light-shielding film called a black matrix 104, a color filter 103, and the like are formed on the color filter substrate 101_.4 * 200521579 (2). On the TFT substrate 102, a driving element for driving liquid crystal is formed, for example, a TFT element; a liquid crystal driving electrode formed by a 08 or a transparent conductive film; and wirings connected to these. The black matrix 104 is formed of a chrome-evaporated film or a black resin. Here, only the black matrix for blindfolding is drawn so that light from the backlight does not leak out. In recent years, the above-mentioned liquid crystal panel has been manufactured using a manufacturing method called One Drop Fill (hereinafter abbreviated as O D F). The dripping method is disclosed in, for example, Japanese Patent Application Laid-Open No. 9-73 096. Hereinafter, the process of the dripping method will be described using FIG. 6. First, a TFT element 108 or a liquid crystal drive electrode is formed on one of the two glass substrates, and a black matrix 104 or a color filter 103 is formed on the other glass substrate 101. . On one of the glass substrates • 102, most of them have the width of UV-curable resin] ~;!. A 5 mm sealant 1 09 fence (hereinafter, referred to as a frame. The portion of the frame is a so-called liquid crystal screen) . Then, the liquid crystal was dropped into the above-mentioned fence in a vacuum and stored therein. The other glass substrate ιο1 was placed thereon, taken out under atmospheric pressure, and the sealant around the glass substrate 101 was irradiated with ultraviolet rays. As a result, the sealant 109 is cured, and the two glass substrates 101 and 102 are bonded (adhered). The sealant 109 serves as the seal of the liquid crystal layer 107 and the adhesion of the two glass substrates 101 and 102. In addition, although not shown, spherical fine particles called spacers are sprayed between the two glass substrates 101 and 102 to secure a space for sandwiching the liquid crystal layer 107. After the adhesion, the substrate is divided (cut) at each frame and assembled as a display screen of a computer or a television. 5-

V 200521579 (3) 第7圖是表示貼合兩片玻璃基板1 〇 1、1 02之液晶面 板的圖式。 如同圖所示般,在兩片玻璃基板101、102之間夾有 密封劑而所形成之液晶面板上,形成有多數(同圖中爲4 面)的畫廓。然後,塗布密封劑使可包圍各畫廓,並可覆 蓋該密封劑地形成黑矩陣104。 第8圖是表示放大第6圖所示之液晶面板之密封劑 109附近之構造的圖式。 φ 如同圖所示般,密封劑109是以500 // m〜1mm左右之 寬度成爲在黑矩陣104之下方。因此,即使自形成有黑矩 陣104之基板側執行光照射,密封劑1〇9也成爲黑矩陣 ‘ 1 04之陰影,殘留無法硬化之部分。但是,因製程上之情 · 況不同等,也有要求自形成有黑矩陣104之彩色濾光器基 板1 〇 1側予以光照射而執行貼合之情形。V 200521579 (3) Fig. 7 is a diagram showing a liquid crystal panel where two glass substrates 101 and 102 are bonded together. As shown in the figure, on the liquid crystal panel formed by sandwiching a sealant between two glass substrates 101 and 102, a large number (four faces in the same figure) are formed. Then, a sealant is applied so as to surround each contour, and a black matrix 104 is formed so as to cover the sealant. Fig. 8 is a diagram showing a structure in the vicinity of the sealant 109 of the liquid crystal panel shown in Fig. 6 in an enlarged manner. φ As shown in the figure, the sealant 109 is below the black matrix 104 with a width of about 500 // m to 1 mm. Therefore, even if light irradiation is performed from the substrate side on which the black matrix 104 is formed, the sealant 109 becomes a shadow of the black matrix ‘104, and a portion that cannot be hardened remains. However, depending on the manufacturing process and conditions, there may be a case where it is required to irradiate light from the side of the color filter substrate 101 where the black matrix 104 is formed to perform bonding.

自形成有黑矩陣之基板側執行光照射,執行液晶面板 之貼合的先行技術,所知的有以下2件。 H 日本專利第2828403號是揭示透過貼合基板之光,是 被配置在夾著液晶面板而與光照射部相向之位置上的光反 射構件所反射,藉由該反射光自黑矩陣之反對側而被照射 至密封劑而予以硬化。 再者,日本專利特開200 3 -2 07 7 90號公報是揭示使光 照射部傾斜,對液晶面板照射來自傾斜之光’硬化成爲黑 矩陣之陰影部分的密封劑’並且也利用來自被配置在與夾 著液晶面板而與光照射部相向之位置上之光反射構件的反 -6 - 200521579 (4) 射光,硬化密封劑。 〔專利文獻1〕日本專利第2 82 8403號 〔專利文獻2〕日本特開2003-207790號公報 【發明內容】 如上述公報所示般,若利用來自被配置在夾著液晶面 板而與光照射部相項之位置上的光反射構件之反射光,雖 然可以有效率硬化成爲黑矩陣之陰影部分的密封劑,但是 則有以下之問題。 第9圖是用以說明被記載於上述公報上之密封劑硬化 方法之問題點的圖式。 如同圖所示般,藉由光反射面所反射之光,被照射至 黑矩陣104下方之密封劑1〇9時,若光反射面和液晶面板 之間隔過窄,反射光則無法到達接近液晶107之後方的密 封劑109。另外,若間隔太寬,反射光通過寬度1〜1.5 mm 之密封劑過多,而使液晶部分也照射到光。液晶1 07因當 照射強紫外線時,引起特性變化,故以儘量減少紫外線之 照射爲佳。 因此,爲了使來自光反射面之反射光適當對密封劑予 以照射,必須在對光反射面具有適當間隔之範圍下,保持 液晶面板,必須在光反射面和液晶面板之間設置間隔設定 構件。該間隔設定構件必須注意以下所示之點。 (I )執行貼合之液晶面板是具有比1 m更大的此寸 ,且越來越朝向大型化。另外,因執行貼合之兩片玻璃基 ..7 - 200521579 (5) 板爲薄,故若僅支持四角或四邊,中央部則變成特別彎, 無法保持面板下面至光反射面爲止之間隔,故在四角或四 邊以外之部分,也須藉由間隔設定構件予以支持,需要保 持一定之手段。 (2 )貼合裝置是需要對應於畫廓大小不同之各種顯 示器面板之貼合處理。即是,被形成於所處理之面板上之 畫廓大小或形狀有各種變化。當畫廓之大小或形狀變化時 ’密封劑之位置也隨之變化。因此,間隔設定構件必須爲 即使密封劑之位置爲變化之時,亦可不妨礙射入至密封劑 之反射光者。 (3 )並且,液晶面板是必須保持固定,使不會在光 照射時因振動等而引起位置偏移,脫離光之照射區域, 本發明之目的是如上述般,提供使液晶面板不彎曲, 將液晶面板全區域相於對光反射面保持規定間隔,即使畫 廓之大小或形狀變化,密封劑之位置變化,間隔設定構件 也不會妨礙射入至密封劑之反射光,並且可以固定保持液 晶面板’於紫外線照射中,不會發生因振動而使液晶面板 自紫外線之照射區域脫離的顯示器面板的貼合裝置。 爲了解決上述課題,該發明是屬於將在兩片光透過性 基板之一方形成遮光部,並在上述兩片光透過性基板間夾 入紫外線硬化型密封劑和液晶而成爲一體形狀的顯示器面 板’載置在載物台上,對該顯示器面板,自形成有上述遮 光部之側照射紫外線,並使上述紫外線硬化型密封劑予以 硬化’而貼合上述兩片光透過性基板之顯示器面板的貼合 "8 200521579 (6) 裝置,其特徵爲: 載置上述顯示器面板之載物台是由具有供給真空之凹 部的基台;被設置在該基台上,具有多數貫通孔,表面爲 光反射面之光反射構件;和被插入於該光反射構件,具有 真空吸著孔之多數間隔物所構成,經由該間隔物將顯示器 面板載置在上述載物台上。 再者,載置上述顯示器面板之載物台,表面是由光反 射面所構成,在該光反射面上設置有多數光透過性之間隔 物,經由該間隔物將顯示器面板載置在上述載物台上。 並且,在上述載物台上形成有多數真空吸著孔,並在 上述光透過性之間隔物上形成有連通於該真空吸著孔的貫 通孔。 〔發明效果〕 若依據申請專利第1項所記載之發明,可以使顯示器 面板保持整個全區域不彎曲,再者,即使畫廓之大小或形 狀變化,並因準備間隔物位置不同之多數反射構件,而使 密封劑之位置變化之時,亦可變更成不妨礙由反射構被反 射而射入至密封劑之反射光的位置,並且可以固定保持顯 示器面板,於紫外線照射中,不會因振動而使顯示器移動 ’造成脫離紫外線之照射區域。 若依據申請專利第2項所記載之發明,則與申請專利 第1項相同,可以使顯示器面板整個全區域保持不彎曲, 再者’即使在畫廓之大小或形狀變化,且密封劑之位置變 -9 ~ 200521579 (7) 化之時,因間隔物爲光透過性,故依據該間隔物不會妨礙 自反射面反射而射入至密封劑之反射光。 若依據申請專利第3項所記載之發明,除了可達到與 申請專利第2項所記載之發明相同之效果外,因顯示器面 板被載物台吸著支撐,故於紫外線照射中,不會因振動而 使顯示器移動,造成脫離紫外線之照射區域。 【實施方式】 使用第1圖至第3圖說明本發明之第1實施形態。 第1圖是表示本實施形態所涉及之顯示器面板的貼合 裝置之構成的剖面圖。 於同圖中,1爲表示載物台,11爲表示構成載物台1 之基台,12爲表示被設置在基台11之供給真空的真空供 給凹部,13爲表示被設置在基台11上用以反射光的光反 射板,1 4爲表示被設置在對應於光反射板1 3之真空供給 凹部1 2之位置上的多數個貫通孔,1 5爲表示被設置在不 對應於光反射板1 3之真空供給凹部1 2的多數孔,1 6爲 表示被嵌合於貫通孔14,自光反射板13具有規定高度, 並具有當作間隔物發揮機能之真空吸著孔1 6 1的吸著銷, 17爲表示被嵌合於孔15,自光反射板13具有規定高度, 揮發當作間隔物之機能的銷,2位表示液晶面板(顯示器 面板),2 1爲表示構成液晶面板之彩色濾光器基板,2 2 爲表示構成液晶面板2之TFT基板,23爲表示被充塡在 基板2〗、22間之液晶,24爲表示封止液晶23,同時黏著 -10 ^ 200521579 (8) 基板21、22的紫外線硬化型密封劑,25爲表示被塗布在 彩色濾光器基板2 1之下面的液晶2 3和紫外線硬化型密封 劑24之境界區域的黑矩陣,3爲表示用以防止紫外線不 被照射至液晶面板2之部分,例如畫廓內之液晶或tft 基板電路兀件的遮光掩模,4爲表示紫外線照射部,4 1爲 表不放射紫外線之燈,4 2爲表示將來自燈4 1之光反射至 載物台1側之鏡。 並且,本實施例中,燈4 1是使用棒狀之高壓水銀燈 或鹵素燈。棒狀燈是爲了可以一起照射液晶面板之全面, 僅將對應於工作物之長度的棒狀燈,並列對應於工作之寬 度的條數。 如第1圖所示般·,執行貼合之液晶面板2是將形成有 .黑矩陣2 5之彩色濾光器基板2 1朝向紫外線照射部4側, 將TFT基板22朝向載物台1側而載置於載物台1上。被 載置於載物台1上之液晶面板2,是被放置在安裝於光反 射板1 3上之多數吸著銷1 6及銷1 7上。依據該些銷1 6、 1 7,光反射板1 3和液晶面板2是被保持規定間隔。來自 紫外線照射部4之紫外線一部分是被照射至自黑矩陣25 露出之紫外線硬化型密封劑24上,雖然硬化此,但是殘 留之大部分被光反射板1 3反射,被照射至塗布於黑矩陣 25之下方的紫外線硬化型密封劑24上。 第2圖是表示第1圖所示之載物台1之詳細構成的圖 式。 如同圖所示般,載物台1基本上是由基台11;被設 -11 - 200521579 (9) 置在基台11上之光反射板安裝在光反射板13上之 吸著銷1 6及銷1 7所構成。 基台11爲成爲載物台1之基座的部分,在基台11之 四角上,溝狀之真空供給凹部1 2是朝向基台1 1之中央形 成細長狀。在該真空供給凹部1 2上連接有用以保持固定 執行貼合之液晶面板2的無圖示真空線路,實行供給真空 〇 光反射板13是厚度約爲2mm之薄板狀構件,被設置 在基台11之表面使可覆蓋上述基台11之真空供給凹部 1 2,以固定螺絲等與基台固定。爲了使光反射板1 3上面 可效果佳反射紫外線,使用藉由電解硏磨或化學硏磨表面 而完成亮度之鋁,或是執行白防蝕鋁處理後之材料。當使 用白防蝕鋁處理之反射板時,反射光多成爲散亂光成分。 於光反射板1 3上打開有用以安裝使光反射板1 3和液 晶面板2之間隔保持一定之多數吸著銷1 6和銷1 7的孔。 其中,對應於基台1 1之真空供給凹部1 2之位置的孔爲貫 通孔1 4,在此,插入具有真空吸著孔1 6 1之吸著銷1 6。 不供給真空至被設置在不對應於設置在基台1 1上之真空 供給凹部1 2之位置的銷1 7。因此,插入銷1 7之孔1 5因 若決定銷1 7之位置即可,故即使不爲貫通孔亦可。當然 在相1 7即使無真空吸著孔亦可,即使使用吸著銷1 6取代 銷1 7亦可。 在光反射板1 3上安裝吸著銷1 6之位置,是因應執行 貼合之液晶面板2之密封劑24之位置而所設置。即是, • 12, 200521579 (10) 設置在不妨礙射入至不照射到紫外線之畫廓內側(有液晶 部分)之密封劑24之反射光的位置上。 吸著銷1 6是具有用以載置液晶面板2之平面,並使 成爲規定高度之頭部,和插入光反射板1 3之貫通孔1 4的 首部。再者,設置有自頭部貫通首部之真空吸著孔1 6 1。 吸著銷1 6及銷1 7之材質最佳爲耐熱性、強度、彎曲 彈性率優良之被稱爲工程塑膠的樹脂,具體而言使用聚醚 醚酮材料(稱爲PEEK材)。 吸著銷1 6及銷1 7之頭部之高度,即是自液晶面板2 下面至光反射板13爲止之距離是藉由實驗而求出事先適 合之尺寸。即是,改變液晶面板2和光反射板1 3之距離 執行密封劑24之硬化實驗,使被塗布於黑矩陣25之陰影 上的密封劑24可成爲最適合硬化之高度。若依據藉由幾 個畫廓圖案實驗之結果,可知液晶面板2下面和光反射板 13之間隔最適合爲2mm〜8mm之範圍(最佳爲大約4mm )° 並且’吸著銷1 6是如第3圖所示般,將吸著銷〗6首 部插入至光反射板1 3之貫通孔1 4,自背面側固定。銷1 7 也相同。 於第1圖及第2圖中,爲了執行液晶面板之貼合,首 先’將安裝有吸著銷1 6及銷1 7之光反射板1 3載置在光 反射板1 3上’以固定螺絲固定。接著,當供給真空至基 台1 1之真空供給凹部1 2時,真空供給凹部1 2則被減壓 ’真空被供給至吸著銷16之真空吸著孔1 6 1上。當在吸 -13- 200521579 (11) 著銷1 6及銷1 7上載置執行貼合的液晶面板2時,依據被 供給至吸著銷1 6之貫通孔1 4之真空,液晶面板2是被固 定保持在希著銷1 6上。吸著銷1 6以外之銷1 7藉由自重 可防止液晶面板2彎曲,自液晶面板2下面與光反射板 1 3保持一定間隔。之後,藉由紫外線照射部4照射紫外 線。 若依據本實施形態之發明,安裝有吸著銷1 6及銷1 7 之光反射板1 3是因應執行貼合之液晶面板2之大小或密 封劑24之位置,事先準備改變配置吸著銷1 6及銷1 7之 位置者。依此,可以因應所處理之液晶面板之大小或密封 劑24之位置而予以交換,其結果,可以對應於各種液晶 面板(顯示器面板)之貼合。 使用第4圖及第5圖說明本發明之第2及第3實施形 態。 第4圖是表示本實施形態所涉及之顯示器面板之貼合 裝置之構成的剖面圖。 於同圖中,1爲表示載物台’11爲表示構成載物台1 之基台’ 1 8爲表示被連接於光照射時用以吸著保持液晶 (顯示器面板)面板2之真空線路7而供給真空的真空吸 著孔,11a爲表示反射被形成在基台11上之光的光反射 面’ 10爲表不被連接於光反射面11a,由自光反射面iia 具有規定高度之多數個合成石英玻璃等所構成之光透過性 間隔物’ 1 9是表示與載物台1之真空吸著孔1 8連通,被 形成在用以真空吸著載置於上部之液晶面板2之上述間隔 ~ 14 ^ 200521579 (12) 物1 0上的貫通孔’ 2爲表示液晶面板,2 1爲表示 晶面板2之彩色濾光器基板,2 2爲表示構成液晶 之TFT基板,23爲表示被充塡於基板21、22間之 2_4爲表示封口液晶2 3 ’並且黏著基板2 1、2 2的紫 化型密封劑’ 2 5爲表示被形成在彩色濾光器基板: 面之液晶2 3和紫外線硬化型密封劑2 4之境界區域 矩J車,3爲表示用以防止紫外線不被照射至液晶面 部分’例如畫廓內之液晶或TF T基板電路元件的 模,4爲表示紫外線照射部,4 1爲表示放射以與長 正交之方向的剖面圖所示之紫外線之燈,4 2爲表 自燈4 1之光反射至載物台丨側之鏡,6爲表示因 面板2之大小或形狀,切換供給真空至載物台1所 空吸著孔1 8的電磁閥,7爲表示真空線路。 並且,載物台1之光反射面1 1 a即使以鋁等之 作基台11,並硏磨該表面亦可。再者,即使在基会 載置反射光之金屬板等亦可。再者,被設置於載物 真空吸著孔1 8爲了盡量減少影響反射的光,以將 數量限於最小限爲佳。 再者,被設置在載物台1之間隔物1 0是依據 性之黏著劑(例如,矽系黏著劑)而被安裝,所安 隔物1 0之數量或間隔是因應所處理之液晶面板的 重量而所設定。 再者’燈4 1是使用棒狀之高壓水銀燈或鹵素 狀燈是爲了可以一起照射液晶面板之全面,僅將對 構成液 面板2 液晶, 外線硬 2 1之下 上的黑 板2之 遮光掩 邊方向 示將來 應液晶 欲之真 金屬製 ί 1 1上 台 1 之 尺寸及 光透過 裝之間 大小或 燈。棒 應於工 ^ 15- 200521579 (13) 作物之長度的棒狀燈,並列對應於工作之寬度的條數。 再者,於上述說明忠,雖然針對使用遮光掩模3予以 說明,但是也有不使用遮光掩模照射光之時。於此時,被 形成於彩色濾光器基板2 1之彩色濾光器是成爲取代遮光 掩模。 第5圖是表示構成第4圖所示之載物台1及間隔物 1 〇之詳細構成圖。如同圖所示般,在載物台1之基台1 1 之表面的光反射面1 1 a設置有多數間隔物1 0,該間隔物 10上形成有與上述載物台1之真空吸著孔10連通的貫通 孔1 9。該些間隔物1 0是如上述所示般,藉由光透過性之 黏著劑被安裝於基台11之光反射面11a上。 先準備多數間隔物1 0,配合載物台1之真空吸著孔 1 8和間隔物之貫通孔1 9之孔位置而安裝於載物台1表面 上。安裝是使用紫外線透過性之黏接劑。安裝間隔物1 0 之數量或間隔是配合液晶面板2之大小或重量,設定成不 產生彎曲。 再者,間隔物1 0之高度,即是從液晶面板2下面到 載物台1之光反射面11a爲止之距離,是藉由實驗而求出 事先適合之此寸。即是,改變液晶面板2和光反射面1 1 a 之間隔而執行密封劑2 4之硬化實驗,使被塗布於黑矩陣 25之陰影上的密封劑24可成爲最適合硬化之高度。若依 據藉由幾個畫廓圖案實驗之結果,可知液晶面板2下面和 光反射面】la之間隔最適合爲2mm〜8mm之範圍(最佳爲 大約4 m m )。 -16- 200521579 (14) 載物台1之光反射面lla,因將藉由該光反射面lla 所反射之光,照射置黑矩陣25下之紫外線硬化型密封劑 2 4,使該密封劑2 4予以硬化’故以無不反射光之部分或 段差等,影響反射光之光量或光路之部分爲佳。因此,需 要將設置在載物台1表面之真空吸著孔1 8限於所需之最 小限。 再者,固定間隔物1 〇至載物台1表面,由上述理由 ,可知不爲嵌入段差或真空吸著,是藉由具有紫外線透過 性之黏著劑所固定。 並且,作爲所使用之黏著劑所知的有已在市面上販賣 例如電氣化學工業株.式會社製作的硬鎖定OP/UV等。如 此之黏著劑是使用於玻璃或眼鏡的光學透鏡或玻璃製的展 .示台之黏接等。 真空吸著孔1 8是配合所吸著之液晶面板2之大小而 被分成多數群,自被分歧成各群之真空線路7供給真空。 於第5圖中,如虛線所示般,若爲小液晶面板2,則如第 4圖所示,將電磁閥A接通,僅供給真空至載物台丨之中 央附近之真空吸著孔1 8。再者,如虛線所示般,若爲大 液晶面板2 ’則第4圖所示般,將電磁閥a和電磁閥B之 雙方接通’將真空供給至全體之真空吸著孔18。 接著,針對本實施形態所涉及知顯示器面板之貼合裝 置予以說明。 如第4圖所示般,執行貼合之液晶面板2是將形成有 黑矩陣2 5之彩色濾光器基板2 1朝向紫外線照射部4側, -17 ^ 200521579 (15) 將TFT基板22朝向載物台1側而載置於載物台1上。被 載置於載物台1上之液晶面板2,是被放置在安裝於光反 射面1 1 a上之多數光透性的間隔物2上。依據多數間隔物 1 〇 ’液晶面板2是被保持不彎曲,且自液晶面板2下面與 光反射面1 1 a保持規定間隔。 當自真空線路7供給真空至載物台1時,經由載物台 1之真空吸著孔1 8,真空被供給至間隔物1 〇之貫通孔1 9 〇 依據被供給至間隔物1 0之貫通孔1 9之真空,液晶面 板2是被保持固定於間隔物丨〇上。間隔物1 〇因是藉由黏 著劑而被固定至載物台1上,故液晶面板2是經由間隔物 10而被固定於載物台1上。 自紫外線照射部4使密封劑24硬化之紫外光是朝向 液晶面板2照射。紫外線照射部4所照射之光爲擴散光, 於所照射之光上也多含有對執行貼合之液晶面板2,即是 對載物台1之光反射面1 1 a傾斜射入之成分。 並且,如上所述之遮光掩模3也有不使用之情形。 自紫外線照射部4對液晶面板2傾斜射入之紫外線, 一部分是被照射至自黑矩陣2 5突出的紫外線硬化型密封 劑24,雖然硬化此,但是殘留之大部分是通過被形成在 液晶面板2上之畫廓和畫廓之間,以經由或不經由光透過 性之間隔物1 0而射入光反射板1〗a,因應射入角度而被 反射,並被照射至被塗布在黑矩陣2 5之下方的紫外線硬 化型密封劑2 4,硬化紫外線硬化型密封劑2 4。 -18- 200521579 (16) 如上述般,因間隔物1 0具有光透過性,故即使間隔 物1 0與紫外線硬化型密封劑24之位置重疊,也不造成陰 - 影’依據載物台1之光反射面1 1 a而所反射之光,是被照 射至紫外線硬化型密封劑2 4上。 【圖式簡單說明】 第1圖是表示本發明之第1實施形態所涉及之顯示器 面板的貼合裝置之構成的剖面圖。 φ 第2圖是表示第1圖所示之載物台1之詳細構成的圖 式。 第3圖是表示將吸著銷首部插入光反射板13之貫通 _ 孔,自背面側固定之狀態的剖面圖。 . 第4圖是表示本發明之第2及第3實施形態所涉及之 顯示器面板的貼合裝置之構成的剖面圖。 第5圖是表示第5圖所示之載物台1之詳細構成的圖 式。 φ 第6圖是表示液晶面板(彩色液晶面板)之一例的剖 面圖。 第7圖是表示貼合兩片玻璃基板1 〇 1、1 02之液晶面 板的圖式。 第8圖是表示放大第4圖所示之液晶面板之密封劑 109附近之構造的圖式。 第9圖是用以說明以往技術之密封劑之硬化方法之問 題點的圖式。 -19- 200521579 (17) 【主要元件符號說明】 1 :載物台 1 1 :基台 1 2 :真空供給凹部 1 3 :光反射板 1 4 :貫通孔 1 5 :孔 1 6 :吸著銷 _ 1 6 1 :真空吸著孔 1 7 :銷 1 〇 :間隔物 k 1 1 a :光反射面 - 1 8 :真空吸著孔 1 9 :貫通孔 2 :液晶面板(顯示器面板) 21 :彩色濾光器基板 # 2 2: T F T基板 2 3 :液晶 2 4 :紫外線硬化型密封劑 2 5 :黑矩陣 3 :遮光掩模 4 :紫外線照射部 41 :燈 42 :鏡 -20The following two techniques are known as advance techniques for performing light irradiation from a substrate side on which a black matrix is formed and performing lamination of a liquid crystal panel. H Japanese Patent No. 2828403 discloses that the light transmitted through the bonded substrate is reflected by a light reflecting member disposed at a position facing the light irradiating part with the liquid crystal panel interposed therebetween, and the reflected light is from the opposite side of the black matrix. It is irradiated with the sealant and hardened. Furthermore, Japanese Patent Laid-Open No. 200 3 -2 07 7 90 discloses that the light irradiating portion is tilted, and the liquid crystal panel is irradiated with light from the tilt to 'curing a sealant which is hardened to become a shadow portion of the black matrix'. Anti-6-200521579 of a light reflecting member facing a light irradiating part with a liquid crystal panel sandwiched therebetween (4) Light is irradiated and the sealant is hardened. [Patent Document 1] Japanese Patent No. 2 82 8403 [Patent Document 2] Japanese Patent Application Laid-Open No. 2003-207790 [Summary of the Invention] As described in the above-mentioned publication, when a light source is irradiated with light from a liquid crystal panel placed between Although the reflected light of the light reflecting member at the position of the phase term can be hardened effectively as a sealant for the shadow portion of the black matrix, it has the following problems. Fig. 9 is a diagram for explaining the problems of the sealant hardening method described in the aforementioned publication. As shown in the figure, when the light reflected by the light reflecting surface is irradiated to the sealing agent 10 below the black matrix 104, if the distance between the light reflecting surface and the liquid crystal panel is too narrow, the reflected light cannot reach the liquid crystal 107. Following the sealant 109. In addition, if the interval is too wide, the reflected light passes through a sealant having a width of 1 to 1.5 mm, and the liquid crystal portion is also irradiated with light. Since the LCD 1 07 changes its characteristics when it is irradiated with strong ultraviolet rays, it is better to minimize the exposure to ultraviolet rays. Therefore, in order to properly irradiate the sealant with the reflected light from the light reflecting surface, it is necessary to hold the liquid crystal panel within a range having a proper distance from the light reflecting surface, and a gap setting member must be provided between the light reflecting surface and the liquid crystal panel. This interval setting member must pay attention to the following points. (I) The liquid crystal panel to be bonded has a size larger than 1 m, and it is becoming larger and larger. In addition, since the two glass substrates for lamination .. 7-200521579 (5) are thin, if only four corners or four sides are supported, the central part becomes particularly curved, and the interval between the bottom of the panel and the light reflecting surface cannot be maintained. Therefore, the part other than the four corners or four sides must also be supported by the interval setting member, and certain means must be maintained. (2) The laminating device requires laminating processing corresponding to various display panels with different drawing sizes. That is, there are various variations in the size or shape of the contours formed on the panel being processed. When the size or shape of the outline changes, the position of the sealant also changes. Therefore, the interval setting member must be a member that does not interfere with the reflected light incident on the sealant even when the position of the sealant is changed. (3) Moreover, the liquid crystal panel must be kept fixed so as not to be displaced due to vibration or the like when irradiated with light, and separated from the area irradiated by light. The object of the present invention is to provide the liquid crystal panel without bending as described above. The entire area of the liquid crystal panel is kept at a predetermined interval from the light-reflecting surface. Even if the size or shape of the outline changes, and the position of the sealant changes, the interval setting member does not hinder the reflected light incident on the sealant, and can be fixedly held. The liquid crystal panel is a bonding device for a display panel that does not detach the liquid crystal panel from the ultraviolet irradiation area due to vibration during ultraviolet irradiation. In order to solve the above problems, the invention is a display panel in which a light-shielding portion is formed on one of two light-transmitting substrates, and an ultraviolet curable sealant and a liquid crystal are sandwiched between the two light-transmitting substrates. The display panel is placed on a stage, and the display panel is irradiated with ultraviolet rays from the side where the light-shielding portion is formed, and the ultraviolet-curable sealant is cured. (8) 200521579 (6) device, characterized in that: the stage on which the display panel is placed is a base having a recess for supplying vacuum; the base is provided on the base with a large number of through holes and the surface is light A light reflecting member on the reflecting surface; and a plurality of spacers inserted into the light reflecting member and having vacuum suction holes, and the display panel is placed on the stage via the spacers. The surface of the stage on which the display panel is placed is composed of a light reflecting surface, and a plurality of light-transmitting spacers are provided on the light reflecting surface. The display panel is placed on the stage through the spacer. On the stage. A plurality of vacuum suction holes are formed in the stage, and a through hole is formed in the light-transmitting spacer to communicate with the vacuum suction holes. [Effects of the Invention] According to the invention described in the first patent application, the entire area of the display panel can be kept from bending. Furthermore, even if the size or shape of the outline changes, and a large number of reflecting members with different spacer positions are prepared. When changing the position of the sealant, it can also be changed to a position that does not prevent the reflected light from being reflected by the reflective structure and incident on the sealant. It can also hold the display panel in a fixed position. And moving the display 'causes it to escape from the ultraviolet irradiation area. According to the invention described in the second patent application, the same as the first patent application, the entire area of the display panel can be kept unbent. Furthermore, even if the size or shape of the outline changes, and the position of the sealant (-9) 200521579 (7) When the spacer is light-transmissive, the spacer will not hinder reflection from the reflective surface and will reflect the reflected light into the sealant. According to the invention described in the patent application No. 3, in addition to achieving the same effect as the invention described in the patent application No. 2, since the display panel is supported by the stage, it is not affected by ultraviolet radiation. Vibration causes the display to move, leaving the area irradiated by ultraviolet rays. [Embodiment] A first embodiment of the present invention will be described with reference to Figs. 1 to 3. Fig. 1 is a cross-sectional view showing the configuration of a bonding device for a display panel according to this embodiment. In the same figure, 1 is a stage, 11 is a base constituting the stage 1, 12 is a vacuum supply recess provided in the base 11 to supply a vacuum, and 13 is a base provided in the base 11. A light reflecting plate for reflecting light on the upper side, 14 indicates a plurality of through-holes provided at positions corresponding to the vacuum supply recesses 12 of the light reflecting plate 13, and 15 indicates a position provided not corresponding to light. Most of the holes in the vacuum supply recess 12 of the reflecting plate 13 are fitted into the through-holes 14 and 16. The self-reflecting plate 13 has a predetermined height and has vacuum suction holes 16 functioning as spacers. The absorption pin 17 is a pin which is fitted into the hole 15 and the self-reflecting plate 13 has a predetermined height and volatilizes the function of a spacer. The two digits indicate a liquid crystal panel (display panel) and the two digits indicate a composition. The color filter substrate of the liquid crystal panel, 2 2 is a TFT substrate constituting the liquid crystal panel 2, 23 is a liquid crystal filled between the substrate 2 and 22, and 24 is a liquid crystal 23 sealed, and at the same time -10 ^ 200521579 (8) UV-curable sealants for substrates 21 and 22, 25 for the table The black matrix of the boundary region of the liquid crystal 2 3 and the ultraviolet curable sealant 24 coated on the lower side of the color filter substrate 2 1, 3 is a part to prevent ultraviolet rays from being irradiated to the liquid crystal panel 2, such as a picture frame The light-shielding mask of the liquid crystal or tft substrate circuit element inside, 4 is the ultraviolet irradiation part, 41 is the lamp that does not emit ultraviolet rays, and 42 is the light reflecting the light from the lamp 41 to the side of the stage 1. mirror. Further, in the present embodiment, the lamp 41 is a high-pressure mercury lamp or a halogen lamp using a rod shape. In order to illuminate the entire surface of the liquid crystal panel together, the rod-shaped lamps are only aligned with the number of rod-shaped lamps corresponding to the length of the work. As shown in FIG. 1, the bonded liquid crystal panel 2 is formed with a black matrix 25 and a color filter substrate 2 1 facing the ultraviolet irradiation part 4 side, and the TFT substrate 22 facing the stage 1 side. Instead, it is placed on the stage 1. The liquid crystal panel 2 placed on the stage 1 is placed on the majority of the absorbing pins 16 and 17 mounted on the light reflecting plate 13. According to these pins 16 and 17, the light reflecting plate 13 and the liquid crystal panel 2 are maintained at a predetermined interval. Part of the ultraviolet rays from the ultraviolet irradiation section 4 is irradiated onto the ultraviolet-curable sealant 24 exposed from the black matrix 25. Although hardened, most of the remaining light is reflected by the light reflecting plate 13 and irradiated to the black matrix 25 below the UV-curable sealant 24. Fig. 2 is a view showing a detailed configuration of the stage 1 shown in Fig. 1. As shown in the figure, the stage 1 is basically composed of the base 11; it is set to -11-200521579 (9) the light reflecting plate placed on the base 11 and the suction pin 16 mounted on the light reflecting plate 13 And pins 1 to 7. The base 11 is a portion that becomes the base of the stage 1. On the four corners of the base 11, groove-shaped vacuum supply recesses 12 are formed in an elongated shape toward the center of the base 11. A vacuum line (not shown) of the liquid crystal panel 2 for holding and performing bonding is connected to the vacuum supply recess 12 to perform vacuum supply. The light reflecting plate 13 is a thin plate-like member having a thickness of about 2 mm and is provided on a base. The surface of 11 allows the vacuum supply recess 12 which can cover the base 11 to be fixed to the base with fixing screws or the like. In order to reflect the ultraviolet rays on the light reflecting plate 1 to 3, it is possible to use aluminum whose brightness is achieved by electrolytic honing or chemical honing, or a material which has been subjected to white anti-corrosion aluminum treatment. When a reflection plate treated with white anti-corrosion aluminum is used, the reflected light often becomes a scattered light component. A hole is formed in the light reflecting plate 13 for mounting a plurality of suction pins 16 and 17 to keep the distance between the light reflecting plate 13 and the liquid crystal panel 2 constant. Among them, the hole corresponding to the position of the vacuum supply recessed portion 12 of the base 11 is a through-hole 14, and here, a suction pin 16 having a vacuum suction hole 16 is inserted. Vacuum is not supplied to the pins 17 provided at positions which do not correspond to the vacuum supply recesses 12 provided on the base 11. Therefore, the hole 15 for inserting the pin 17 may be determined by the position of the pin 17 and may not be a through hole. Of course, it is also possible to use a suction pin 16 instead of the pin 17 in the phase 17 even if there is no vacuum suction hole. The position where the absorbing pin 16 is mounted on the light reflecting plate 13 is set in accordance with the position of the sealant 24 of the liquid crystal panel 2 to be bonded. That is, • 12, 200521579 (10) It is installed at a position that does not prevent the reflected light from entering the sealant 24 which does not impinge on the inner side of the frame that does not irradiate ultraviolet rays (the liquid crystal part). The suction pin 16 has a head portion having a flat surface on which the liquid crystal panel 2 is placed and having a predetermined height, and a head portion through which the light reflection plate 13 is inserted into the through hole 14. Furthermore, a vacuum suction hole 1 6 1 is provided which penetrates from the head to the head. The materials of the suction pins 16 and 17 are preferably resins called engineering plastics with excellent heat resistance, strength, and bending elasticity. Specifically, polyetheretherketone materials (called PEEK materials) are used. The heights of the heads of the absorbing pins 16 and 17 are the distance from the lower surface of the liquid crystal panel 2 to the light reflecting plate 13 and the dimensions suitable in advance are obtained through experiments. That is, the distance between the liquid crystal panel 2 and the light reflecting plate 13 is changed, and a hardening test of the sealant 24 is performed, so that the sealant 24 coated on the shadow of the black matrix 25 can be optimally hardened. According to the results of experiments with several contour patterns, it can be seen that the distance between the lower surface of the liquid crystal panel 2 and the light reflecting plate 13 is most preferably in the range of 2 mm to 8 mm (preferably about 4 mm) ° and the 'suction pin 16 is As shown in FIG. 3, the head of the suction pin 6 is inserted into the through hole 14 of the light reflecting plate 13 and fixed from the back side. The same applies to pins 1 7. In FIGS. 1 and 2, in order to perform the bonding of the liquid crystal panel, first, “the light reflecting plate 13 on which the absorbing pins 16 and the pins 17 are mounted is placed on the light reflecting plate 13” to be fixed. Fasten with screws. Next, when a vacuum is supplied to the vacuum supply recessed portion 12 of the base 11, the vacuum supply recessed portion 12 is decompressed 'and the vacuum is supplied to the vacuum suction hole 16 of the suction pin 16. When the liquid crystal panel 2 to be bonded is placed on the suction 13- 200521579 (11) with the pins 16 and 17 attached, the liquid crystal panel 2 is based on the vacuum supplied to the through holes 14 of the suction pins 16. It is fixed and held on the Greek pin 16. The pins 1 7 other than the suction pins 16 can prevent the liquid crystal panel 2 from bending by its own weight, and maintain a certain distance from the lower surface of the liquid crystal panel 2 and the light reflecting plate 1 3. Thereafter, ultraviolet rays are irradiated by the ultraviolet irradiation section 4. According to the invention of this embodiment, the light reflecting plate 13 with the absorbing pins 16 and 17 is installed in accordance with the size of the liquid crystal panel 2 to be bonded or the position of the sealant 24. It is necessary to change the arrangement of the absorbing pins in advance. 16 and pin 17 positions. According to this, it can be exchanged according to the size of the liquid crystal panel to be processed or the position of the sealant 24. As a result, it can correspond to the bonding of various liquid crystal panels (display panels). The second and third embodiments of the present invention will be described with reference to Figs. 4 and 5. Fig. 4 is a cross-sectional view showing the configuration of a bonding device for a display panel according to this embodiment. In the same figure, 1 indicates the stage '11 and the base constituting the stage 1 '. 1 8 indicates the vacuum circuit 7 for holding and holding the liquid crystal (display panel) panel 2 when it is connected to light irradiation. The vacuum suction hole for supplying vacuum, 11a is a light reflecting surface that reflects light formed on the base 11. '10 is a surface that is not connected to the light reflecting surface 11a. The self-light reflecting surface iia has a majority of a predetermined height. A light-transmitting spacer '19 made of a synthetic quartz glass or the like indicates that it communicates with the vacuum suction hole 18 of the stage 1 and is formed on the liquid crystal panel 2 placed on the upper part for vacuum suction. Interval ~ 14 ^ 200521579 (12) Through-holes in object 10 are 2 for liquid crystal panel, 21 for color filter substrate for crystal panel 2, 22 for TFT substrate constituting liquid crystal, and 23 for substrate. 2_4 filled between the substrates 21 and 22 represents a sealing liquid crystal 2 3 ′, and is a purifying sealant which adheres the substrates 2 1 and 2 2 ′ 2 5 represents a liquid crystal substrate formed on the surface of the color filter: 2 And UV-curable sealant 2 4 of the boundary area moment J car, 3 is used to indicate Ultraviolet rays are not irradiated to the liquid crystal surface portion. For example, the mold of liquid crystal or TF T substrate circuit elements in the outline, 4 is an ultraviolet irradiated part, and 41 is a cross-sectional view showing radiation in a direction orthogonal to the length. Ultraviolet lamp, 4 2 is a mirror reflecting the light from the lamp 41 to the side of the stage 丨, 6 is a switch to supply vacuum to the empty suction hole 1 of the stage 1 due to the size or shape of the panel 2 The solenoid valve, 7 is a vacuum circuit. The light reflecting surface 1 1 a of the stage 1 may be a base 11 made of aluminum or the like, and the surface may be honed. Furthermore, a metal plate or the like that reflects light may be placed on the foundation. Furthermore, the vacuum suction holes 18 provided in the carrier are preferably limited to a minimum number in order to minimize the influence of reflected light. In addition, the spacers 10 installed on the stage 1 are installed according to the adhesive (for example, a silicon-based adhesive), and the number or interval of the spacers 10 is set according to the liquid crystal panel to be processed. Weight. Moreover, the lamp 4 1 is a rod-shaped high-pressure mercury lamp or a halogen-shaped lamp, so that it can illuminate the entire surface of the liquid crystal panel together. The direction indicates that the size of the true metal made of liquid crystal should be 1 1 1 on the stage 1 and the size or light between the light transmission equipment. Sticks 15-200521579 (13) The length of the rod-shaped lamp of the crop, and the number of bars corresponding to the width of the work. In addition, in the above description, although the use of the light-shielding mask 3 is described, there may be a case where the light is not irradiated with the light-shielding mask. At this time, the color filter formed on the color filter substrate 21 is used instead of the light-shielding mask. Fig. 5 is a detailed configuration diagram showing the stage 1 and the spacers 10 configured in Fig. 4. As shown in the figure, a plurality of spacers 10 are provided on the light reflecting surface 1 1 a of the surface of the base 1 1 of the stage 1, and the spacer 10 is formed with a vacuum suction on the stage 1. The holes 10 communicate with the through holes 19. The spacers 10 are mounted on the light reflecting surface 11a of the base 11 with a light-transmitting adhesive as described above. First, a plurality of spacers 10 are prepared, and they are mounted on the surface of the stage 1 in accordance with the positions of the vacuum suction holes 18 and the through holes 19 of the stage 1. For mounting, use an ultraviolet-transmitting adhesive. The number or interval of the mounting spacers 10 is set in accordance with the size or weight of the liquid crystal panel 2 so as not to cause bending. In addition, the height of the spacer 10, that is, the distance from the lower surface of the liquid crystal panel 2 to the light reflecting surface 11a of the stage 1, is determined by experiments to fit this inch in advance. That is, the hardening test of the sealant 24 is performed by changing the interval between the liquid crystal panel 2 and the light reflecting surface 1 1 a, so that the sealant 24 coated on the shadow of the black matrix 25 can be optimally hardened. According to the results of experiments with several contour patterns, it can be seen that the interval between the lower surface of the liquid crystal panel 2 and the light reflecting surface] la is most suitable for a range of 2 mm to 8 mm (preferably about 4 mm). -16- 200521579 (14) The light-reflecting surface 11a of the stage 1 will irradiate the light reflected by the light-reflecting surface 11a with the ultraviolet curing sealant 24 under the black matrix 25 to make the sealant 2 4 to be hardened ', so it is better to have no non-reflected light portion or step, etc., which affects the amount of light or the path of the reflected light. Therefore, it is necessary to limit the vacuum suction holes 18 provided on the surface of the stage 1 to the minimum required. In addition, from the reason described above, it is known that the fixed spacer 10 and the surface of the stage 1 are not fixed by the step difference or vacuum suction, but are fixed by an adhesive having ultraviolet permeability. In addition, known adhesives are commercially available, such as hard-locked OP / UV manufactured by Denka Kogyo Co., Ltd. and the like. Such adhesives are used for the bonding of optical lenses of glass or glasses or glass display stands. The vacuum suction holes 18 are divided into a plurality of groups in accordance with the size of the liquid crystal panel 2 to be sucked, and vacuum is supplied from the vacuum lines 7 divided into groups. In FIG. 5, as shown by the dotted line, if it is a small liquid crystal panel 2, as shown in FIG. 4, the solenoid valve A is turned on, and only vacuum is supplied to the vacuum suction hole near the center of the stage 丨1 8. Further, as shown in a dotted line, if the large liquid crystal panel 2 'is shown in FIG. 4, both of the solenoid valve a and the solenoid valve B are turned on' to supply a vacuum to the entire vacuum suction hole 18. Next, a bonding device for a known display panel according to this embodiment will be described. As shown in FIG. 4, the liquid crystal panel 2 to be bonded is such that the color filter substrate 2 1 on which the black matrix 25 is formed is directed toward the ultraviolet irradiation portion 4 side, and -17 200521579 (15) faces the TFT substrate 22. The stage 1 is placed on the stage 1 side. The liquid crystal panel 2 placed on the stage 1 is placed on a plurality of light-transmitting spacers 2 mounted on the light reflecting surface 1 1 a. According to the majority of the spacers 10 ', the liquid crystal panel 2 is held without being bent, and a predetermined distance is maintained from the lower surface of the liquid crystal panel 2 to the light reflecting surface 1 1a. When a vacuum is supplied from the vacuum line 7 to the stage 1, the vacuum is supplied to the through holes 19 of the spacer 1 through the vacuum suction holes 18 of the stage 1 according to the space supplied to the spacer 1 0. In the vacuum of the through hole 19, the liquid crystal panel 2 is held and fixed on the spacer. Since the spacer 10 is fixed to the stage 1 by an adhesive, the liquid crystal panel 2 is fixed to the stage 1 through the spacer 10. The ultraviolet light which hardens the sealant 24 from the ultraviolet irradiation section 4 is irradiated toward the liquid crystal panel 2. The light irradiated by the ultraviolet irradiation section 4 is diffused light, and the irradiated light also contains components which are obliquely incident on the light reflecting surface 1 1 a of the stage 1 to the liquid crystal panel 2 to be bonded. In addition, the light-shielding mask 3 described above may not be used. Part of the ultraviolet rays incident obliquely from the ultraviolet irradiation section 4 to the liquid crystal panel 2 is irradiated to the ultraviolet curing sealant 24 protruding from the black matrix 25. Although hardened, most of the remaining is formed on the liquid crystal panel. Between the picture 2 and the picture, the light reflecting plate 1 is incident on the light reflecting plate 1 with or without the light-transmitting spacer 10, and a is reflected in accordance with the incident angle, and is irradiated to the coated black UV curing sealant 24 under matrix 2 5 and UV curing sealant 24 under curing. -18- 200521579 (16) As mentioned above, the spacer 10 is light-transmissive, so even if the positions of the spacer 10 and the UV-curable sealant 24 overlap, it will not cause an overcast-shadow according to the stage 1. The light-reflecting surface 1 1 a and the reflected light are irradiated onto the ultraviolet-curable sealant 2 4. [Brief Description of the Drawings] Fig. 1 is a cross-sectional view showing a configuration of a bonding device for a display panel according to a first embodiment of the present invention. Fig. 2 is a view showing the detailed structure of the stage 1 shown in Fig. 1. FIG. 3 is a cross-sectional view showing a state where the head of the suction pin is inserted into the through hole of the light reflection plate 13 and is fixed from the back side. Fig. 4 is a cross-sectional view showing the structure of a bonding device for a display panel according to the second and third embodiments of the present invention. Fig. 5 is a view showing a detailed configuration of the stage 1 shown in Fig. 5. φ Figure 6 is a cross-sectional view showing an example of a liquid crystal panel (color liquid crystal panel). Fig. 7 is a view showing a liquid crystal panel in which two glass substrates 101 and 102 are bonded together. Fig. 8 is a view showing a structure in which the vicinity of the sealant 109 of the liquid crystal panel shown in Fig. 4 is enlarged. Fig. 9 is a diagram for explaining a problem of a hardening method of a conventional sealant. -19- 200521579 (17) [Description of main component symbols] 1: Stage 1 1: Base 1 2: Vacuum supply recess 1 1: Light reflecting plate 1 4: Through hole 1 5: Hole 16: Suction pin _ 1 6 1: Vacuum suction hole 17: Pin 1 〇: Spacer k 1 1 a: Light reflecting surface-1 8: Vacuum suction hole 1 9: Through hole 2: Liquid crystal panel (display panel) 21: Color Filter substrate # 2 2: TFT substrate 2 3: liquid crystal 2 4: ultraviolet curable sealant 2 5: black matrix 3: light-shielding mask 4: ultraviolet irradiation portion 41: lamp 42: mirror-20

Claims (1)

200521579 (1) 十、申請專利範圍 1.一種顯示器面板的貼合裝置,是屬於將在兩片光透 過性基板之一方形成遮光部,並在上述兩片光透過性基板 間夾入紫外線硬化型密封劑和液晶而成爲一體形狀的顯示 器面板’載置在載物台上,對該顯示器面板,自形成有上 述遮光.部之側照射紫外線,並使上述紫外線硬化型密封劑 予以硬化’而貼合上述兩片光透過性基板之顯示器面板的 貼合裝置,其特徵爲: 載置上述顯示器面板之載物台是由具有供給真空之凹 部的基台;被設置在該基台上,具有多數貫通孔,表面爲 光反射面之光反射構件;和被插入於該光反射構件,具有 真空吸著孔之多數間隔物所構成,經由該間隔物將顯示器 面板載置在上述載物台上。 2 · —種顯示器面板的貼合裝置,.是屬於將在兩片光透 過性基板之一方形成遮光部,並在上述兩片光透過性基板 間夾入紫外線硬化型密封劑和液晶而成爲一體形狀的顯示 器面板’載置在載物台上,對該顯示器面板,自形成有上 述遮光部之側照射紫外線,並使上述紫外線硬化型密封劑 予以硬化’而貼合上述兩片光透過性基板之顯示器面板的 貼合裝置,其特徵爲: 載置上述顯示器面板之載物台,表面是由光反射面所 構成’在該光反射面上設置有多數光透過性之間隔物,經 由該間隔物將上述顯示器面板載置在上述載物台上。 3 ·如申請專利第2項所記載之顯示器面板的貼合裝置 -21 - 200521579 (2) ,其中,在上述載物台上形成有多數真空吸著孔,且在上 述光透過性之間隔物上形成有連通於該真空吸著孔的貫通 孔。200521579 (1) X. Application for patent scope 1. A bonding device for a display panel is a light-shielding part in which one of two light-transmitting substrates is formed, and an ultraviolet curing type is sandwiched between the two light-transmitting substrates. A display panel integrated with a sealant and a liquid crystal is placed on a stage, and the display panel is irradiated with ultraviolet rays from the side where the light-shielding portion is formed, and the ultraviolet-curable sealant is cured. The bonding device for a display panel combining the two light-transmitting substrates is characterized in that: the stage on which the display panel is mounted is a base having a concave portion for supplying a vacuum; the base is provided on the base and has a majority The through hole has a light reflecting member whose surface is a light reflecting surface; and a plurality of spacers inserted into the light reflecting member and having vacuum suction holes, and the display panel is placed on the stage through the spacer. 2 · A bonding device for a display panel, which is formed by forming a light-shielding portion on one of two light-transmitting substrates, and sandwiching an ultraviolet curable sealant and a liquid crystal between the two light-transmitting substrates to form a unit. The display panel of the shape 'is placed on a stage, and the display panel is irradiated with ultraviolet rays from the side where the light-shielding portion is formed, and the ultraviolet-curable sealant is cured', and the two light-transmitting substrates are bonded together. The display panel bonding device is characterized in that: the stage on which the display panel is placed, the surface of which is composed of a light reflecting surface, and a plurality of light-transmitting spacers are provided on the light reflecting surface, and the space passes through the space. The display panel is placed on the stage. 3. The bonding device for a display panel according to item 2 of the application patent-21-200521579 (2), wherein a plurality of vacuum suction holes are formed on the stage, and the light-transmitting spacer is formed. A through hole is formed in the vacuum suction hole. -22--twenty two-
TW093130396A 2003-12-17 2004-10-07 Bonding apparatus for display panel TW200521579A (en)

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CN103323971B (en) * 2013-07-12 2015-09-02 深圳市华星光电技术有限公司 The method of laminating face glass and the vacuum attaching machine of use the method
US9892943B2 (en) 2013-07-12 2018-02-13 Shenzhen China Star Optoelectronics Technology Co., Ltd Method for laminating glass panels and vacuum lamination device using same

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CN107193409A (en) * 2016-03-14 2017-09-22 三星显示有限公司 The assemble method and display device of display device

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