TW200408050A - Method and structure for a wafer level packaging - Google Patents

Method and structure for a wafer level packaging Download PDF

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Publication number
TW200408050A
TW200408050A TW92127988A TW92127988A TW200408050A TW 200408050 A TW200408050 A TW 200408050A TW 92127988 A TW92127988 A TW 92127988A TW 92127988 A TW92127988 A TW 92127988A TW 200408050 A TW200408050 A TW 200408050A
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Taiwan
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wafer
scope
application
item
light
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TW92127988A
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Chinese (zh)
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TWI222705B (en
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Dylan Yu
Gary Guan
Jolas Chen
Yi-Ming Chang
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United Microelectronics Corp
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Priority to TW92127988A priority Critical patent/TWI222705B/en
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Priority to JP2004164221A priority patent/JP4632694B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item

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  • Solid State Image Pick-Up Elements (AREA)

Abstract

A method and structure for a wafer level package is provided, which utilizes a plurality of spacer walls on a semiconductor wafer or a transparent substrate, which has the ability to decide the position of the sealant. As a result, the dimension of a device is decided by the position of the sealant and the spacer walls, therefore, shrinking the distance between the photosensitive zone and the sealant will enhance the gross dies after performing a die sawing process to the whole semiconductor wafer. In addition, the semiconductor process decides the height of the spacer walls so that the yield will be improved due to the fact that a uniformity of the gap, which is between the semiconductor wafer and the transparent substrate, and the width of sealant, will be controlled.

Description

200408050200408050

一、【發明所屬技術領域】 本發明係有關於一種晶 有關於一種在晶圓上或可透 框膠之晶圓級封裝之方法及 圓級封裝方法及結構,特別是 光基板上形成間隙壁牆及封閉 其結構。 二、【先前技術】 田ΐ年t,由於晶片之微電路的製作朝向高積集度發展 ,口此,"晶片構裝亦需具備有高功率、高密度、輕 製程。晶片構裝就是晶圓製造完成後,以塑穋:戈 料,”粒包在其中,以達保護晶粒,使晶粒不 文外界水氧及機械性損害之目的。晶片構裝主要之功能分 別有電旎傳送(P〇wer Distributi〇n)、訊號傳送( ’i^al>DlstribUti〇n)、熱的散失(Heat Dissipati〇n /、保。蔓支持(Protection and Support)。由於積體電 路之製程發展會影響積體電路封裝之技術,而現今電子產 ,的要求是輕薄短小及高的積集I,因此會使得積體電路 製程微細化,造成晶片内包含的邏輯線路增加,而進一步 使得晶片I/OCinput/output)腳數增加,而為配合這些需 求,產生了許多不同的封裝方式,例如,球柵陣列封一裝 (ball grid array,BGA)、晶片尺寸封裝(Chip Scau Package,CSP)、多晶片模組封裝(Multi Chip M〇duie package, MCM package)、覆晶式封裝(Flip Chip Package)、捲帶式封裝(Tape Carrier Package,TCp)及 晶圓級封裝(Wafer Level Package, WLP)等。1. [Technical field to which the invention belongs] The present invention relates to a wafer-level packaging method and a round-level packaging method and structure on a wafer or a transparent frame adhesive, especially to form a spacer on a light substrate. Wall and closed its structure. 2. [Previous Technology] Tian Tiannian, because the fabrication of microcircuits for chips is developing towards a high degree of integration, "chip fabrication also requires high-power, high-density, and lightweight processes. Wafer configuration is the completion of the wafer manufacturing process, with plastic: Ge material, "grains are enclosed in it to achieve the purpose of protecting the crystal grains, so that the crystal grains are not exposed to external water and oxygen and mechanical damage. The main functions of wafer fabrication There are electric transmission (P〇wer Distribution), signal transmission ('i ^ al > DlstribUti〇n), heat dissipation (Heat Dissipati〇n /, protection, protection and support). Due to the integration The development of the circuit manufacturing process will affect the technology of integrated circuit packaging. Today's electronic products require thin, short, and high integrated I. Therefore, the integrated circuit manufacturing process will be miniaturized, which will increase the number of logic circuits included in the chip. This further increases the number of chip I / OC input / output pins. In order to meet these needs, many different packaging methods have been generated, such as ball grid array (BGA), chip size package (Chip Scau Package) , CSP), Multi Chip Module Package (MCM package), Flip Chip Package, Tape Carrier Package (TCp), and wafer-level package Wafer Level Package, WLP) and so on.

200408050 五、發明說明(2) 不論以何種形 將晶圓分離成镯立曰,f方^ ’大部分的封裝方法都是 封裝是半導體封梦:後再完成封裳之程序。而晶圓級 片晶圓為封裝對急 趨勢,晶圓級封裝係以整 封裝標的’因4裝::::==是以單-晶片為 ,是一種高度整人的封括而在尚未切割晶圓之前完成 黏晶與打線等製二,女^技術,如此可省下填膠、組裝、 低人工成本與=製基板,因此可大量降 電鍍、檢測4:黏晶、銲線、封膠、檢切、印字、 Αϋ所第- A圖,第一 C圖係傳統封裝技術之示意圖。如第一 ι^,Γ主I先,提供一半導體晶圓101及一可透光基板 ’、牛V體晶圓1 0 1包含複數個晶粒(d i e ) 1 〇 3 ,更者 ,此複數個晶粒1 03係利用半導體製程以形成複數個微電 路於此晶粒1 〇 3上(圖上未示),接著,如第一 b圖所示,將 ,半導體晶圓1 〇丨上之每一晶粒i 〇3經由一晶片切割機切割 分離’以得到一複數個獨立之晶粒1 0 3,之後利用一枯晶 機之取放臂將此獨立之晶粒1 0 3放置於一半導體基板1 0 5上 並利用一環氧物(epoxy)(圖上未示)予以粘著。此半導體 基板1 0 5包含一邊框1 〇 7 ( b 〇 r d e r ),此邊框1 0 7係利用一特 定圖案之模版及半導體製程技術獲得,而由於粘晶(die mount)步驟係利用粘晶機將每一獨立之晶粒1〇3置放於半200408050 V. Description of the invention (2) Regardless of the shape, the wafer is separated into bracelets, and the f-side ^ 'most of the packaging methods are semiconductor packaging. The packaging is a semiconductor dream: the process of sealing is completed afterwards. While wafer-level wafers are a packaging trend, wafer-level packaging is based on the entire package label: because of 4 packaging :::: == is a single-wafer as a highly integrated encapsulation. Before die-cutting the wafer, complete the second and second technology such as die bonding and wire bonding, which can save glue filling, assembly, low labor costs, and substrate manufacturing, so it can greatly reduce electroplating and inspection 4: die bonding, wire bonding, sealing Gluing, cutting, printing, Αϋ the first-C, the first C is a schematic diagram of traditional packaging technology. For example, first, Γ, first, a semiconductor wafer 101 and a light-transmissive substrate are provided, and the cattle V-body wafer 101 includes a plurality of dies 1 0 3, and moreover, the plurality Each die 103 is formed by a semiconductor process to form a plurality of microcircuits on this die 103 (not shown in the figure). Then, as shown in the first figure b, the semiconductor wafer 1 Each die i 03 is cut and separated by a wafer cutting machine to obtain a plurality of independent die 103, and then the independent die 103 is placed in an The semiconductor substrate 105 is adhered by an epoxy (not shown). The semiconductor substrate 105 includes a bezel 107 (border). The bezel 107 is obtained by using a stencil with a specific pattern and semiconductor process technology, and because a die mount step uses a die attacher Place each independent grain 103 in half

第6頁 200408050 五、發明說明(3) 導體基板1 〇 5上,因此易發生獨立之晶粒1 〇 3掉落之情形, 而導致半導體晶圓101所能切割出的晶粒數(gross die)減 少’因此良率會降低。然後,執行一銲線(w i r e b ο n d )製 程’將每一獨立之晶粒1 0 3之電路訊號傳輸至外界,此銲 線製程包含將一金線1 0 9打線於此獨立之晶粒1 0 3上。 接著’如第一 C圖所示,在將每一獨立之晶粒1 〇 3粘著 並放置於半導體基板10 5上後,執行一封膠(Mold)製程, 係在邊框1 〇 7上塗佈一框膠i丨1並覆蓋一可透光基板11 3, 使半導體基板1 〇 5上之晶粒1 〇 3包覆著堅固之外殼,以防止 濕氣由外部侵入,並可有效的黏合上下兩基板。 另外一種框膠製程,係在薄膜液晶(TFT-LCD)顯示器 之製程中,將複數個間隙壁球(Spacer bal Is)(圖上未示) 隨機的與框膠1 1 1 (Sea lan〇混合,框膠11 1的用途是要讓 液晶面板中的上下兩層基板能夠緊密黏住,並且使面板中 的液晶分子與外界阻隔,而間隙壁球主要是提供上下兩層 基板的支撐,在上層之可透光基板11 3進行覆蓋及壓合時 ’此間隙壁球會形成一扁平狀,而由於此間隙壁球的大小 形狀不一’因此易造成框膠111之寬度控制不易,同時無 法維持上下兩片基板適當之間隙(G a p ),造成電場分布不 均的現象’進而影響液晶的灰階表現。且由於框膠1 Η為 高分子之材質,因此易與液晶起化學反應,或是在塗佈時 易溢入由包含一晶片1〇 3之顯示區(Sensor Area)内。為了Page 6 200408050 V. Description of the invention (3) On the conductive substrate 1 05, it is easy for the independent die 1 103 to fall, which leads to the number of grains that can be cut out of the semiconductor wafer 101 (gross die). ) 'So the yield will decrease. Then, a wireb process is performed to transmit the circuit signal of each independent die 103 to the outside. This wire-manufacturing process includes wire bonding a gold wire 109 to this separate die 1 0 3 on. Next, as shown in the first C diagram, after each independent die 103 is adhered and placed on the semiconductor substrate 105, a mold process is performed to coat the border 107. Distribute a frame adhesive i 丨 1 and cover a light-transmissive substrate 11 3, so that the crystal grains 10 on the semiconductor substrate 105 are covered with a solid shell to prevent moisture from invading from the outside and can be effectively bonded Upper and lower substrates. Another type of frame adhesive manufacturing process is to randomly mix a plurality of Spacer Bal Is (not shown in the figure) with the frame adhesive 1 1 1 (Sea lan〇) in the process of thin film liquid crystal (TFT-LCD) display. The purpose of the frame adhesive 11 1 is to make the upper and lower substrates in the liquid crystal panel adhere tightly and block the liquid crystal molecules in the panel from the outside. The gap squash ball mainly provides support for the upper and lower substrates. When the light-transmitting substrate 11 is covered and laminated, 'this gap squash will form a flat shape, and because the size and shape of this gap squash are not the same', it is easy to cause the width of the frame 111 to be difficult to control, and at the same time, it is impossible to maintain the two substrates Appropriate gaps (G ap) cause the phenomenon of uneven electric field distribution, which in turn affects the grayscale performance of the liquid crystal. And because the frame adhesive 1 is a polymer material, it is easy to chemically react with the liquid crystal, or when coating Easy to overflow into the display area (Sensor Area) containing a chip 103. In order to

第7頁 200408050 五、發明說明(4) 使框膠1 1 1與顯示區有較大之安全距離,即元件之尺寸( Di mens ion)不易縮小,一晶圓可切割出的晶粒數亦減少, 造成產率無法提昇。 在前述之傳統封裝製程或是薄膜液晶顯示器之製程中 ,因無法有效及準確地控制膠框的位置及寬度,因此,亟 待提供一種改良之封裝製程,以克服習知之封裝製程所面 臨之問題。 三、【發明内容】 本發明之一目的為提供一種晶圓級封裝方法及結構, 其係利用半導體製程來產生一間隙壁踏(Spacer Wa 1 1), 且藉由封閉框膠可置放於間隙壁牆之内側侧壁或外側側壁 ,而精確的控制封閉框膠之位置及範圍,因此,縮短封閉 框膠與顯示區之距離而進一步地控制元件之尺寸,使一晶 圓所產生之晶粒數增加,因而提高產能。 本發明之另一目的為提供一晶圓級封裝方法及結構, 其係利用半導體製程來產生一間隙壁牆(Spacer fall), 藉由精確地控制此間隙壁牆之高度可有效地維持半導體晶 圓及可透光基板間間隙之,勻性’且在執行半導體晶圓及 可透光基板之黏合時’可藉由間隙壁牆控制封閉框膠寬度 之穩定性而增加良率。Page 7 200408050 V. Description of the invention (4) Make the frame adhesive 1 1 1 have a large safety distance from the display area, that is, the size of the component (Di mens ion) is not easy to shrink, and the number of grains that can be cut out of a wafer is also Reduced, making it impossible to increase productivity. In the aforementioned conventional packaging process or thin film liquid crystal display process, since the position and width of the plastic frame cannot be effectively and accurately controlled, it is urgent to provide an improved packaging process to overcome the problems faced by the conventional packaging process. III. [Content of the Invention] One object of the present invention is to provide a wafer-level packaging method and structure, which uses a semiconductor process to generate a gap wall step (Spacer Wa 1 1), and can be placed in a closed frame adhesive The inner side wall or the outer side wall of the gap wall accurately controls the position and range of the sealant frame. Therefore, the distance between the sealant frame and the display area is shortened to further control the size of the component, so that the crystal produced by a wafer The number of grains increases, thus increasing productivity. Another object of the present invention is to provide a wafer-level packaging method and structure, which uses a semiconductor process to generate a gap wall (Spacer fall). The semiconductor crystal can be effectively maintained by accurately controlling the height of the gap wall The uniformity of the gap between the circle and the light-transmitting substrate 'and when performing the bonding of the semiconductor wafer and the light-transmitting substrate' can increase the yield by controlling the stability of the width of the closed frame adhesive through the gap wall.

第8頁 200408050 五、發明說明(5) 本發明之再一目的為提供一種晶圓級封裝方法及結構 ’其係利用半導體製程來產生一間隙壁牆,因此,在執行 半導體晶圓及可透光基板之貼合後,可預防外界之濕氣進 入顯示區對晶粒所產生之損害,且可有效地將内部產生之 熱排出於外部。 本發明之又一目的為提供一種晶圓級封裝方法及結構 ,其係以晶圓級封裝方法,利用整片晶圓與一可透光基板 貼合後,再對整片晶圓進行切割,因此可減少在半導體製 程過程中晶粒掉落及塵埃(Particle)掉落在晶粒上之機率 ’而提rlj其良率。 根據以上所述之目的’本發明提供一種晶圓級封裝方 法及結構,首先,提供一半導體晶圓及一可透光基板,其 中此半導體晶圓上包含複數個晶粒,且係利用半導體製程 形成複數個微電路於此複數個晶粒上。此半導體晶圓係包 含石夕(Si)或其他半導體材料,例如砷化鎵(GaAs)4磷化銦 (I nP ),而半導體晶圓上之複數個晶粒係包含一具有感光 效果之元件,此外,可透光基板係包含一具有光學鍍膜之 玻璃或石英’例如一抗反射 (Anti_Refection,AR)層、 一氧化銦錫(Indium Tin Oxide, ΙΤ0)導電層、一抗紅外 線(IR cut)層或一抗紫外光(uv cut)層。接著,在可透光 基板上沉積一介電層,例如一氧化矽層、一氮化矽層或一 高分子層,其中,此高分子層可包含聚醯亞胺(P〇lyimidePage 8 200408050 V. Description of the invention (5) Another object of the present invention is to provide a wafer-level packaging method and structure, which uses a semiconductor process to generate a gap wall. Therefore, the semiconductor wafer and transparent After the light substrates are bonded, damage to the crystal grains caused by external moisture entering the display area can be prevented, and heat generated internally can be effectively discharged to the outside. Another object of the present invention is to provide a wafer-level packaging method and structure. The wafer-level packaging method uses the entire wafer and a light-transmissive substrate to be bonded, and then cuts the entire wafer. Therefore, the probability of falling crystal grains and particles falling on the crystal grains during the semiconductor manufacturing process can be reduced, and the yield can be improved. According to the above-mentioned purpose, the present invention provides a wafer-level packaging method and structure. First, a semiconductor wafer and a light-transmissive substrate are provided, wherein the semiconductor wafer includes a plurality of dies and uses a semiconductor process. A plurality of microcircuits are formed on the plurality of grains. The semiconductor wafer system includes Shi Xi (Si) or other semiconductor materials, such as gallium arsenide (GaAs) 4 indium phosphide (I nP), and the plurality of crystal grains on the semiconductor wafer system includes a photosensitive element In addition, the light-transmissive substrate includes a glass or quartz with an optical coating, such as an anti-reflective (AR) layer, an indium tin oxide (ITO) conductive layer, and an infrared cut (IR cut) Layer or a UV cut layer. Next, a dielectric layer, such as a silicon oxide layer, a silicon nitride layer, or a polymer layer, is deposited on the light-transmissive substrate. The polymer layer may include polyimide (Polyimide).

第9頁 200408050Page 9 200408050

行 罩 一顯气®於广介電層上沉積-光阻層,並對此光阻展勃 針:人程以暴露出其介電層,然後,以此光阻/為来 ,對此介電層執行蝕刻製程, 2丨層為先 成複數個包含介電層之η ^ 取後,將光阻層剝除以形 間隙壁牆之=牆結構於可透光基板上,此 複數個晶粒之位置及幾何彤圯狀係參考半導體晶圓上之 曰赦之η ί t 狀,Λ間隙壁牆之尺寸略小於 :V ’且八各何形狀可為臂狀物,其位置可位於對 立之兩側或環繞於四周形成一 、對 可為L形。 矩灯次四方形之形狀,亦或A mask is used to deposit a photoresist layer on a wide dielectric layer, and the photoresist is stretched: the process exposes the dielectric layer, and then the photoresist is used as the photoresist. The electrical layer is subjected to an etching process. The 2 丨 layer is formed into a plurality of η ^ including a dielectric layer, and the photoresist layer is stripped to form a gap wall. The wall structure is on a light-transmissive substrate. The position and geometric shape of the particles refer to the ηt shape on the semiconductor wafer. The size of the Λ gap wall is slightly smaller than: V ', and the shape of the eight corners can be an arm, and its position can be opposite. The two sides or the surroundings form a pair, which may be L-shaped. Rectangular shape, or

在上述之顯影製程中,係利用半導體晶圓上之之 ::ί ^參考圖案,並利用一自動框膠機將-封閉框膠3 佈並緊鄰於複數個間隙壁牆之外側側壁或内側側壁,此圭 閉框膠係可選自環氧樹脂(ep〇xy)膠、紫外線膠(υν Adhesive)膠或熱溶(thermo-plastic)膠。然後,將此可 透光基板覆蓋於半導體晶圓上,並使半導體晶圓上之複凄 個晶粒對準於可透光基板上之複數個間隙壁牆,以完成在 封裴之程序。 上述之晶圓級封裝方法及結構’亦可以半導體晶圓作 為基板,在此半導體晶圓上形成間隙壁牆及封閉框膠之結 構。此外,亦可於半導體晶圓或可透光基板上形成一間隙 壁牆之結構,而於相對應之另一半導體晶圓或可透光基板 上形成封閉框膠,並進行與前述相同之封裝程序。In the development process described above, the reference pattern on the semiconductor wafer is used: ί ^ and an automatic frame adhesive machine is used to close and close the frame adhesive 3 cloth next to the outer or inner side walls of the plurality of gap walls. The closed frame rubber system can be selected from epoxy resin, UV adhesive, or thermo-plastic adhesive. Then, the light-transmissive substrate is covered on the semiconductor wafer, and the plurality of crystals on the semiconductor wafer are aligned with the plurality of gap walls on the light-transmissive substrate to complete the process of sealing. The above-mentioned wafer-level packaging method and structure can also use a semiconductor wafer as a substrate, and a structure of a gap wall and a closed frame adhesive can be formed on the semiconductor wafer. In addition, a gap wall structure can also be formed on a semiconductor wafer or a light-transmissive substrate, and a closed frame glue can be formed on a corresponding other semiconductor wafer or a light-transmissive substrate, and the same packaging as described above can be performed. program.

第10頁 200408050 五、發明說明(7) 四、【實施方式】 接下來是本發明的詳細說明,下述說明中對製程與結 構之描述並不包括製作的完整流程。本發明所沿用的現有 技藝’在此僅做重點式的引用,以助本發明之闡述。 本發明之内容可經由下述之第一較佳實施例與其相關 圖示(第二A圖至第二f圖)的闡述來揭示。首先,參閱第二 A圖,分別提供一半導體晶圓2 〇 〇及一可透光基板2 〇 3,此 半導體晶圓2 0 0係包含一半導體材料,例如矽(s丨)、磷化 銦(InP)或砷化鎵(GaAs)等。每一半導體晶圓2 0 0上係包含 複數個具有適當形狀彼此緊鄰之晶粒2 〇 1 (d i e ),例如矩形 或四方形’此每一晶粒2 〇 1係包含具有感光效果之元件, 例如’互補性氧化金屬半導體影像感測器(CM〇s image sensor)、石夕基液晶(Liquid Crystal on Silicon,LCoS) 、電何耗合元件(Charge Coupled Device,CCD)等,即每 一晶粒2 0 1具有一可感光區域(未以圖示)。此外,於複數 個晶粒2 0 1上包含複數個微電路的製作(未以圖示),更者 ’母一複數個晶粒2 0 1之一側或於相對立之兩側包含複數 個焊墊201A(B〇nding Pads),例如一鋁銲墊,以作為半導 體晶圓2 0 0完成封裝製程並執行一切割程序後與另一基板 做電性連結之焊接點,此銲墊2 0 1 A係利用化學氣相沉積或 物理氣相沉積之方式形成。另外,可透光基板2 〇 3包含一 光學鍍膜2 0 3 A,例如一具有優良導電特性之透明氧化銦錫Page 10 200408050 V. Description of the invention (7) IV. [Embodiment] The following is a detailed description of the present invention. The description of the process and structure in the following description does not include the complete process of production. The prior art techniques used in the present invention are only cited in detail here to help explain the present invention. The content of the present invention can be disclosed through the following description of the first preferred embodiment and its related diagrams (second A to second f). First, referring to the second diagram A, a semiconductor wafer 2000 and a light-transmissive substrate 200 are provided. The semiconductor wafer 2000 includes a semiconductor material, such as silicon (s 丨), indium phosphide. (InP) or gallium arsenide (GaAs). Each semiconductor wafer 2000 includes a plurality of dies 2 (die) having a proper shape next to each other, such as a rectangle or a square. Each of these dies 2 includes a light-sensitive element, For example, 'Complementary Oxide Metal Semiconductor Image Sensor (CM0s image sensor), Liquid Crystal on Silicon (LCoS), Charge Coupled Device (CCD), etc. The grain 2 0 1 has a photosensitive area (not shown). In addition, the fabrication of multiple microcircuits is included on the plurality of grains 201 (not shown), and moreover, one side of the mother grains 2 01 or the opposite sides includes a plurality of microcircuits. 201A (Bonding Pads), such as an aluminum pad, is used as a soldering point for the semiconductor wafer 2000 to complete the packaging process and perform a cutting process to electrically connect to another substrate. This pad 20 1 A is formed by chemical vapor deposition or physical vapor deposition. In addition, the light-transmissive substrate 2 0 includes an optical coating 2 0 3 A, such as a transparent indium tin oxide with excellent conductive properties.

第11頁 200408050 五、發明說明(8) (Indium Tin Oxide, ΙΤ0)層或一抗反射層 '一抗紅外線 (IR cut)層、一抗紫外光(UV cut)層。 接著,參閱第二B圖,首先,提供一可透光基板203, 例如一石英或一玻璃基板,在可透光基板20 3上包含一光 學鍍膜層2 0 3A,接著,在此光學鍍膜層2 03 A上沉積一介電 層205,此介電層20 5之材質可為氧化石夕、氮化石夕或一高分 子薄膜(例如聚醯亞胺),此介電層2 0 5係可利用化學氣相 沉積法(Chemical Vapor Deposition, CVD)之方式形成。 接著,如第二C圖所示,在此介電層20 5上塗佈一光阻 層2 0 7,並利用曝光、顯影及蚀刻等半導體製程得到一間 隙壁牆結構2 0 9。此間隙壁牆2 0 9之形成係經由下列之步驟 :首先,執行一曝光製程,將一具有特定圖案之光罩(圖 上未示)以圖案轉移之方式將此圖案轉移至光阻層2 〇 7上。 接著’對此已曝光之光阻層20 7進行曝光後烘烤(postPage 11 200408050 V. Description of the invention (8) (Indium Tin Oxide, ITO) layer or an anti-reflection layer 'an infrared cut (IR cut) layer, an ultraviolet cut (UV cut) layer. Next, referring to FIG. 2B, first, a light-transmissive substrate 203, such as a quartz or a glass substrate, is provided. The light-transmissive substrate 20 3 includes an optical coating layer 203A, and then, the optical coating layer is provided. A dielectric layer 205 is deposited on 2 03 A. The material of the dielectric layer 20 5 may be oxidized stone, nitrided stone, or a polymer film (such as polyimide). The dielectric layer 205 may Formed by chemical vapor deposition (Chemical Vapor Deposition, CVD). Next, as shown in FIG. 2C, a photoresist layer 207 is coated on the dielectric layer 205, and a gap wall structure 209 is obtained by using semiconductor processes such as exposure, development, and etching. The formation of the gap wall 209 is performed by the following steps: First, an exposure process is performed, and a photomask (not shown in the figure) with a specific pattern is transferred to the photoresist layer 2 by pattern transfer. 〇7 上. Then ’post-exposure bake this exposed photoresist layer 20 7 (post

Exposure Bake)之程序,以減輕駐波(Standing wave)現 象的產生。然後,進行一顯影製程,將已曝光之光阻層 20 7去除以暴露出部分介電層20 5,之後,以未被移除之光 阻層2 0 7為一光罩,利用濕式蝕刻或乾式蝕刻之方式,例 如,氫氟酸水溶液(Hydrof luoric Ac id)之濕式蝕刻方 式’電毅钱刻(Plasma Etching)或反應性離子餘刻 (Reactive I〇n Etch,RIE)之乾式蝕刻方式,將此被暴露 出之介電層20 5及其下之光學鍍膜層2〇3A移除,最後,剝Exposure Bake) procedure to reduce the standing wave phenomenon. Then, a developing process is performed to remove the exposed photoresist layer 20 7 to expose a part of the dielectric layer 20 5, and then use the unremoved photoresist layer 2 07 as a photomask and use wet etching. Or dry etching, for example, wet etching of hydrofluoric acid (Hydrofluoric Ac id) wet etching method 'Plasma Etching' or Reactive Ion Etch (RIE) dry etching Way, remove the exposed dielectric layer 20 5 and the optical coating layer 203A below it, and finally, peel

第12頁 200408050Page 12 200408050

五、發明說明(9) 除(s t r i p )未被移除之光阻層2 〇 7铉泌上、 209於可透光基板203上,如第二所成一間隙壁牆結構 係包含介電層205及光學鍍膜層2〇3Α,不此間隙壁牆209 度係決定於間隙壁牆2 0 9之材質,一般而j隙壁牆2 0 9之高 數十微米(mi crometer)。 而° ’南度為0·1至 再者,間隙壁騰2 0 9之位置、幾何形狀盘 201之可感光區域的位置、尺寸與幾何开;寸可根據晶粒 間隙壁牆209之位置、幾何形狀與尺=狀而定。更者, 位置、尺寸與幾何形狀而定。在本發亦可根據晶粒2〇1的 隙壁牆2 0 9具有一臂狀(arm)幾何形^,之\實施例中,間 或連續或部份連續的單位結構排列成3疋以若干獨立 。上述之臂狀的間隙壁牆2〇9可參考位’^曰(arm)幾何形狀 之兩側邊,尺寸則略小於晶粒之邊 ;立2 0 1上相對立 間隙壁牆2_幾何形狀可與半導體Y另一實施^列中, = = 狀相似,尺寸則= 長保留右干間距供後續之用。要說明的 Κ牆!0上之了位上:何形狀與尺寸並不限於上述V施例0 ,皆不脫離本發明範圍。 距離者,例如L型等 200408050 五、發明說明(10) 壁 形成一寬度小於1 〇 〇 〇糌丰古命 ^ 91 , _。微未 间度小於200微米之封閉框 膠2 1 1,此封閉框膠2 Π夕从所π &四 1之材貝可為裱氧樹脂膠、紫外線膠 或熱熔膠寻#,而所選用夕λ 、用之封閉框膠211之姑皙儀決定於 間隙壁踏2 0 9之材質,例如,Μ险后““之材買倚、疋於 .w l取於;n; w j如間隙壁牆2 0 9為一高分子薄膜 時,例如聚Sa亞胺,可遗田, 為姑以七此从a _ 用固化(curing)速度快及無須加 熱特性之紫外線膠;而去門旭 $摇卩主π π抑义 田間隙壁牆20 9為氧化物及氮化物 溥膜時,可格配則述任何材質之框膠。V. Description of the invention (9) The photoresist layer 2 that has not been removed is stripped, 209 is placed on the light-transmitting substrate 203, and a gap wall structure formed as described in the second includes a dielectric layer 205. And optical coating layer 203A, the 209 degree of the gap wall is determined by the material of the gap wall 209, which is generally tens of micrometers (j cr gap wall). And ° 's south is from 0.1 to more, the position of the gap wall 209, the position, size, and geometry of the photosensitive area of the geometry disc 201; the inch can be based on the position of the grain gap wall 209, Geometry depends on shape. What's more, it depends on the location, size and geometry. In the present invention, it is also possible to have an arm geometry ^ according to the gap wall 209 of the crystal grains 201. In the embodiment, the unit structure that is continuous or partially continuous is arranged to 3 疋 to Several independent. The above-mentioned arm-shaped gap wall 2009 can be referred to the two sides of the arm geometry, and the size is slightly smaller than the grain edge; the gap wall 2_geometry on the stand 2 0 1 It can be similar to the semiconductor Y in another embodiment, the = = shape is similar, and the size is = long. The right-to-dry distance is reserved for subsequent use. It is to be noted that the K wall! 0 is in place: what shape and size are not limited to the above-mentioned V embodiment 0, without departing from the scope of the present invention. Distance, for example, L-shaped, etc. 200408050 V. Description of the invention (10) The wall is formed with a width less than 100%. Ancient times ^ 91, _. Closed frame adhesive 2 1 1 with a micro-interval of less than 200 microns. This closed frame adhesive 2 can be used for mounting epoxy resin glue, ultraviolet glue or hot melt glue. The material used for selecting λ λ and the closed frame rubber 211 is determined by the material of the gap wall 209. For example, after the M insurance, "" the material is bought and relied on. Wl taken from; n; wj such as the gap wall When the wall 2 0 9 is a polymer film, such as poly Saimide, it can be used as a UV curing adhesive with fast curing speed and no heating characteristics. When the main π π yintian gap wall 20 9 is an oxide or nitride 溥 film, the frame adhesive of any material can be specified.

,由於形成間隙壁牆2 0 9之位置可根據每一晶粒2 〇丨或晶 粒上之可感光區域之尺寸大小,且封閉框膠2丨丨緊鄰 (ad join)間隙壁牆2 0 9之内側側壁或外側側壁,因此封閉 框膠211之位置可被控制,且可有效地縮短一晶粒2〇1之顯 示區(可感光區域)與封閉框膠2丨丨之距離,進而增加一晶 圓所彳f到之晶粒數以提高其產能。接著,對封閉框膠2 1 1 執行一固化製程’例如一紫外光或熱製程固化程序,之後 ’利用一研磨製程(grindingprocess)研磨位於可透光基 板2 0 3上之封閉框膠2 11。接著,將一包含複數個晶粒2 〇 1 之半導體晶圓20 0覆蓋在可透光基板20 3上,且對準位於可 透光基板2 0 3上之複數個間隙壁牆2 0 9,使得每一晶粒2 0 1 均可位於間隙壁牆2 0 9之結構内,再藉由封閉框膠2 11將半 導體晶圓2 0 0及可透光基板2 0 3貼合,以完成本發明之晶圓 級封裝程序。 由於本發明係利用半導體製程來形成間隙壁牆2 0 9,Because the position of the gap wall 2 0 9 can be determined according to the size of each grain 2 0 丨 or the photosensitive area on the grain, and the closed frame 2 2 1 adjoins the gap wall 2 9 9 The inner side wall or the outer side wall, so the position of the closed frame rubber 211 can be controlled, and the distance between the display area (photosensitive area) of a die 201 and the closed frame rubber 2 can be effectively shortened, thereby increasing a The number of dies in the wafer is increased to increase its production capacity. Next, a curing process' such as an ultraviolet or thermal curing process is performed on the sealant 2 1 1, and then the sealant 2 11 on the light-transmissive substrate 2 03 is ground using a grinding process. Next, a semiconductor wafer 200 including a plurality of crystal grains 201 is covered on the light-transmitting substrate 20 3 and aligned with a plurality of gap walls 20 9 on the light-transmitting substrate 230. So that each die 2 01 can be located in the structure of the gap wall 2 0 9, and then the semiconductor wafer 2 0 0 and the light-transmissive substrate 2 3 are bonded by the sealant 2 11 to complete the present invention. Invented wafer-level packaging process. Since the present invention uses a semiconductor process to form the gap wall 209,

第14頁 200408050 五、發明說明(11) 平, 及時 度合 高貼 其之 制板 控基 的光 確透 精可 可及 , 圓 此晶 因體 ,基 者光 再透 〇 可 性及 勻圓 均晶 之體 隙導 間半 間衡 板平 基與 光撐 坦可由板 導透 半可 行及 進圓 在晶 ,體 以導 所半 , 帝 度控 支} Ξ 並距 1或 2 ( 膠度 框高 OH & 封間 於之 此良 1X 〇 其 2 度加膠 坦增框 平並閉 及,封 度性此 高定在 制穩合 控之混 地寬料 確膠材 精其球 於制壁 助控隙 有步間 亦一的 此進統 因可傳 亦需 明不 發因 本且 ) f 外率 可 以 所 中 感距 可全 入安 溢之 膠大 框較 之有 中需 法不 方域 裝區 封光 統感 傳可 止與 防膠。 可框能 並,產 ,此其 驟因高 步, 程中 製域進 少區, 減光離 提 而 在完成本發明之晶圓級封裝後,以此間隙壁牆2 0 9為 一切割道(Scribe Line),執行一切割(scri be)程序,例 如雷射切割、晶圓切割(Wafer Saw)等。在執行切割時, 係對整片半導體晶圓2 0 0進行切割以獲得複數個獨立之晶 粒2 0 1。當複數個晶粒2 0 1中之一側或於相對立之兩側包含 有複數個銲墊201 A時,以對此包含有複數個銲墊2〇1A之一 側的切割方式’係採用斜切方式,以使銲塾2 q 1 a被暴露出 並作為與外界電性連結之一接觸點。由於本發明係對半導 體晶圓2 0 0封裝完後再進行切割製程,因此,可縮短製造 時間,且可降低因在製程過程中發生晶片之掉落及減少塵 埃(p a r t i c 1 e )掉落在晶粒2 0 1上之機率,因此可有效地提 昇產品之良率。 200408050 五、發明說明(12) 第二F圖係輔助說明在第二E圖中,一半導體晶圓2 0 0 與一可透光基板2 0 3貼合情形之示意圖。 本發明之内容可經由下述之第二較佳實施例與其相關 圖示(第三A圖至第三E圖)的闡述來揭示。首先,參閱第三 A圖,分別提供一半導體晶圓3 0 0及一可透光基板3 0 3,此 半導體晶圓3 0 0係包含一半導體材料,例如矽、磷化銦或 砷化鎵等。每一半導體晶圓3 0 0上係包含複數個具有適當 形狀且彼此緊鄰之晶粒3 0 1,例如矩形或四方形,此每一 複數個晶粒3 0 1係包含具有感光效果之元件,例如,互補 性氧化金屬半導體影像感測器、石夕基液晶、電荷耦合元件 等’即每一晶粒3 0 1具有一可感光區域(未以圖示)。此外 ’於複數個晶粒3 0 1上包含複數個微電路的製作(未以圖示 )’更者’於每一複數個晶粒3 0 1之一側或於相對立之兩側 包含複數個焊墊3 0 1 A,例如一鋁銲墊,作為半導體晶圓 3 0 0完成封裝製程並執行一切割程序後與另一基板作電性 連結之焊接點,此銲墊3 0 1 A係利用化學氣相沉積或物理氣 相沉積之方式形成。另外,可透光基板3〇3上包含一光學 鍛膜3 0 3 A ’例如一具有優良導電特性之透明氧化銦錫 (Indium Tin Oxide, ΙΤ0)層、一抗反射層、一抗紅外線 (IR cut)層或一抗紫外光(UV cut)層。。 。 接著’參閱第三B圖,沉積一介電層305於此半導體晶 圓3 0 0上’其中此半導體晶圓3 〇 〇上包含複數個晶粒3 〇 1,Page 14 200408050 V. Description of the invention (11) Flat, timely and high-quality board control base light is indeed transparent and can be achieved, round the crystal body, the base light is re-transmissible, and the homogeneous and uniform crystal The body gap between the guide plate and the semi-balanced flat plate and the light support tank can be penetrated by the plate, which is semi-feasible and rounded into the crystal. The body is guided by the half, the emperor controls the branch} Ξ and is 1 or 2 The seal is good. 1X 〇 2 degrees plus glue to increase the frame flat and closed. The seal is high. The stability is controlled by mixing the wide materials. The glue is fine and the ball is used to make the wall. There are steps to follow, because it can be transmitted and you need to make sure that you do n’t have a problem, and) f The outside rate can be sensed, and the full-size plastic frame can be filled into the area. The light sense can be stopped and glue-proof. The frame can be combined and produced. This step is due to high steps, in-process manufacturing into a small area, dimming and lifting. After the wafer-level packaging of the present invention is completed, the gap wall 209 is used as a cutting path. (Scribe Line), execute a scribe procedure, such as laser cutting, wafer cutting (Wafer Saw), etc. When dicing is performed, the entire semiconductor wafer 2000 is diced to obtain a plurality of independent crystal grains 021. When one of the plurality of grains 201 or one of the opposite sides includes a plurality of pads 201 A, the cutting method for the side including the one of the plurality of pads 201A is used. Bevel cutting method, so that welding pad 2 q 1 a is exposed and serves as a contact point with the external electrical connection. Since the present invention is to perform a dicing process after the semiconductor wafer 200 is packaged, the manufacturing time can be shortened, and the chip falling and dust (partic 1 e) due to chip dropping during the manufacturing process can be reduced. The probability of the grains is 201, so the yield of the product can be effectively improved. 200408050 V. Description of the invention (12) The second F diagram is a schematic diagram for explaining the bonding situation of a semiconductor wafer 200 and a light-transmissive substrate 230 in the second E diagram. The content of the present invention can be disclosed through the following description of the second preferred embodiment and its related diagrams (third A to third E). First, referring to FIG. 3A, a semiconductor wafer 300 and a light-transmitting substrate 300 are provided. The semiconductor wafer 300 includes a semiconductor material, such as silicon, indium phosphide, or gallium arsenide. Wait. Each semiconductor wafer 300 includes a plurality of crystal grains 301 having a proper shape and being close to each other, such as a rectangle or a square. Each of the plurality of crystal grains 301 includes a light-sensitive element. For example, complementary metal-oxide semiconductor image sensors, Shi Xiji liquid crystals, charge-coupled devices, etc., that is, each grain 301 has a photosensitive area (not shown). In addition, 'the production of a plurality of microcircuits including a plurality of grains 3 0 1 (not shown)' more 'includes a plurality on one side of each plurality of grains 3 0 1 or on opposite sides Each pad 3 0 1 A, for example, an aluminum pad, is used as a soldering point for electrically connecting another substrate after the semiconductor wafer 300 completes the packaging process and performs a cutting process. This pad 3 0 A is Formed by chemical vapor deposition or physical vapor deposition. In addition, the light-transmissive substrate 3 includes an optical forging film 3 0 3 A ', such as a transparent Indium Tin Oxide (ITO) layer with excellent conductive properties, an anti-reflection layer, and an infrared resistance (IR cut) layer or a UV cut layer. . . Next, referring to FIG. 3B, a dielectric layer 305 is deposited on the semiconductor wafer 300. The semiconductor wafer 300 includes a plurality of grains 3101.

第16頁 200408050 五、發明說明(13) 而此介電層3 0 5之材料可為氧化 膜(例如聚醯亞胺),接著, 鼠化矽或一高分子薄 層…,此介電層3。5;:光;; 積法之方式形成。 ,、可利用化學氣相沉 在介電層3 0 5上沉積_弁阳爲Q n 圖所示,,用曝光、顯影及蝕刻'等半“體g :二如f三C、 :::吉構309於半導體晶圓3〇〇上之每一複數二:::、 牛目對立的兩側。此間隙壁牆3 〇 9之形成係經由下列之 :驟:首A,執行-微影製程,將一具有特定圖案之光罩 圖上未示)以圖案轉移之方式將圖案轉移至光阻層上 ,接著,對此已曝光之光阻層30 7進行曝光後烘烤之程序 以減輕駐波現象的產生。然後,將已曝光之光阻層3 7 去除以暴露出部分介電層305,之後,以未被移除之光阻 層3 0 7為一光罩,利用濕式蝕刻或乾式蝕刻之方式,例如 ’氫氟酸水溶液(Hydrof luoric Ac id)之濕式蝕刻方式, 電漿蝕刻(Plasma Etching)或反應性離子蝕刻(Reactive I〇n Etch,RIE)之乾式蝕刻方式,將暴露出之介電層305 移除,最後,未被移除之光阻層3 0 7被剝除後,形成一閒 隙壁牆結構3 0 9於半導體晶圓3 0 0上之每一複數個晶粒3 0 1 表面上,例如相對立之兩邊,此間隙壁牆3 0 9係包含介電 層3 〇 5,而間隙壁牆3 0 9之高度係決定於間隙壁牆3 0 9之材 質,一般而言,其高度為〇·1至數十微米(micrometer)之 間〇Page 16 200408050 V. Description of the invention (13) The material of the dielectric layer 305 can be an oxide film (such as polyimide), and then, a siliconized rat or a thin polymer layer ... This dielectric layer 3.5;: Light ;; the formation of the product method. The chemical vapor deposition can be used to deposit on the dielectric layer 3 0__yang as shown in Q n, using exposure, development and etching 'and other half' body g: two such as f three C, ::: Each of the plurality of Geely 309 on the semiconductor wafer 300 :: ,, opposite sides of the bull head. The formation of this gap wall 3 09 is performed by the following steps: first: A, execute-micro In the film production process, a mask with a specific pattern is not shown.) The pattern is transferred to the photoresist layer by pattern transfer. Then, the exposed photoresist layer 307 is subjected to a post-exposure baking process to Reducing the occurrence of standing wave phenomenon. Then, the exposed photoresist layer 37 is removed to expose a part of the dielectric layer 305, and then the unresisted photoresist layer 3 07 is used as a photomask, and the wet method is used. Etching or dry etching methods, such as' hydrofluoric acid aqueous solution (Hydrofluoric Ac id) wet etching method, plasma etching (Plasma Etching) or reactive ion etching (Reactive Ion Etch, RIE) dry etching method , The exposed dielectric layer 305 is removed, and finally, the unremoved photoresist layer 3 7 is stripped to form a gap The wall structure 3 0 9 is on the surface of each of the plurality of grains 3 0 1 on the semiconductor wafer 300, for example, two opposite sides. The gap wall 3 0 9 includes a dielectric layer 3 05, and the gap The height of the wall 309 is determined by the material of the gap wall 309. In general, the height is between 0.1 and several tens of micrometers.

第17頁 200408050 五、發明說明(14) 再者,間隙壁牆30 9之位置、幾何形狀與尺寸可根據 晶粒3 0 1之可感光區域的位置、尺寸與幾何形狀而定。更 者,間隙壁牆3 0 9之位置、幾何形狀與尺寸亦可依據晶粒 3 0 1的位置、尺寸與幾何形狀而定。在本發明之一實施例 中,間隙壁牆3 0 9具有一臂狀(arm)幾何形狀,或是以若 干獨立或連續或部份連續的單位結構排列成臂狀(arm)幾 何形狀。上述之臂狀的間隙壁牆3 0 9可於晶粒3〇1上相對立 之兩側邊,尺寸則略小於晶粒之邊長。在另_實施例中, 隙壁牆3 0 9的幾何形狀可與晶粒的幾何形狀相似,尺寸則 略小於晶粒之周長以保留若干間距供後續之用。要說明'的 是,本發明之間隙壁牆3 0 9之位置與尺寸並不限於上1述實 施例所述,只要可利用半導體微影步驟製作,可作為平衡 並支撐可透光基板3 0 3與後續晶粒間之固定距離者/例如丨 型等,皆不脫離本發明範圍。 接著,如第三D圖所示,利用一自動框膠機,在此間 隙壁牆3 0 9之内側側壁或外側側壁形成一寬度小於丨〇〇〇^ 米,高度小於2 0 0微米之封閉框膠311,此封閉框膠311之 材質係可為環氧樹脂膠、紫外線膠或熱溶膠尊莖 〆守寻,而所選 用之封閉框膠3 1 1之材質係決定於間隙壁牆3 〇 9之材質,例 如,間隙壁牆3 0 9為一高分子薄膜時,例如聚酿亞胺 ',可 選用固化速度快及無須加熱特性之紫外線膠, a m虽間隙壁 牆3 0 9為軋化物及氮化物薄膜時,可搭配前述任何材質之Page 17 200408050 V. Description of the invention (14) Furthermore, the position, geometry and size of the gap wall 309 can be determined according to the position, size and geometry of the photosensitive area of the crystal grains 301. Furthermore, the position, geometry and size of the gap wall 309 can also be determined according to the position, size and geometry of the grain 301. In one embodiment of the present invention, the partition wall 309 has an arm-shaped geometry, or an arm-shaped geometric shape arranged in a unit structure that is independent or continuous or partially continuous. The above-mentioned arm-shaped gap wall 309 can be on opposite sides of the grain 3001, and the size is slightly smaller than the length of the side of the grain. In another embodiment, the geometry of the gap wall 309 may be similar to the geometry of the crystal grains, and the size is slightly smaller than the perimeter of the crystal grains to retain a certain distance for subsequent use. It should be noted that the position and size of the gap wall 3 0 9 of the present invention are not limited to those described in the above embodiment, as long as it can be fabricated by using the semiconductor lithography step, it can serve as a balance and support for the light-transmitting substrate 3 0 Those with a fixed distance between 3 and the subsequent grains, such as the shape, etc., do not depart from the scope of the present invention. Next, as shown in Figure 3D, an automatic frame glue machine is used to form a seal with a width of less than 丨 00 ^ m and a height of less than 200 microns on the inner side wall or the outer side wall of the gap wall 309. Frame rubber 311. The material of this closed frame rubber 311 can be epoxy resin, UV glue or hot melt. The material of the selected closed frame rubber 3 1 1 is determined by the partition wall 3 〇 9 material, for example, when the gap wall 3 0 9 is a polymer film, such as polyimide, UV glue with fast curing speed and no heating characteristics can be selected, although the gap wall 3 9 9 is rolled. And nitride films, can be used with any of the aforementioned materials

200408050 五、發明說明(15) 框膠。 由於形成間隙壁牆3 0 9之位置是根據每一晶粒3 0 1之尺 寸大小來決定,且封閉框膠3丨丨緊鄰間隙壁牆3 〇 9之内側側 壁或外側側壁,因此封閉框膠3丨丨之位置可被控制,而有 效地縮短包含一晶粒3 0 1之可感光區域與封閉框膠3丨1之距 離,進而增加一晶圓所得到之晶粒數以提高其產能。接著 ’封閉之框膠3 11執行一固化製程,例如一紫外光或熱製 程固化程序,之後,利用一研磨製程研磨位於半導體晶圓 300上之封閉框膠311’然後’覆蓋一包含光學鍍膜3〇3A之 可透光基板303於半導體晶圓3 0 0上,例如一玻璃或一石英 基板’並對^於半導體晶圓⑽上之複數個間隙壁牆結構、 309’使得母一晶粒301均可位於間隙壁牆3〇9之 Γ由;SIT1將二導體晶H 3〇°與可透光基板3。3貼200408050 V. Description of the invention (15) Frame rubber. Because the position of the gap wall 3 0 9 is determined according to the size of each grain 3 01, and the closed frame adhesive 3 丨 丨 is close to the inner or outer side wall of the gap wall 3 09, so the closed frame adhesive The position of 3 丨 丨 can be controlled, which effectively shortens the distance between the photosensitive area containing a die 3 01 and the sealant 3 丨 1, thereby increasing the number of die obtained from a wafer to increase its productivity. Next, the “closed frame adhesive 3 11” performs a curing process, such as a UV or thermal curing process, and then uses a grinding process to grind the closed frame adhesive 311 on the semiconductor wafer 300 ′ and then “covers an optical coating film 3 〇3A light-transmissive substrate 303 on the semiconductor wafer 300, such as a glass or a quartz substrate, and a plurality of gap wall structures on the semiconductor wafer, 309 'makes the mother a die 301 Both can be located at the Γ of the gap wall 3009; SIT1 pastes the two-conductor crystal H30 ° with the light-transmissive substrate 3.3

合,以完成本發明之晶圓級封裝葙& L 半導體製程來形成間隙壁牆309,因此於本發明係利用 間隙㈣309之高度及其平坦度,精確的控制其 圓及可透光基板之貼合時,可控制半導進订半導體晶 板間間” Γ::ν控制其膠= =二。,另:二 ^ 1々拉瞍艺Λ π 上r 步驟’且可防止傳統 封裝方法之框膠溢入可感先區域中,戶斤以,框膠與可感光 區域不需有較大之安全距離,因&,可增加其產能,To complete the wafer-level package 葙 & L semiconductor process of the present invention to form the gap wall 309. Therefore, in the present invention, the height of the gap 309 and its flatness are used to precisely control the circle and the transparent substrate. During lamination, semi-conductive can be controlled to order between semiconductor wafers. Γ :: ν controls its glue = = two., The other: two ^ 1々 拉 瞍 艺 Λ π on r step 'and can prevent the traditional packaging method The frame adhesive overflows into the sensitive area, and the households can avoid the need for a large safety distance between the frame adhesive and the photosensitive area. Because of &, the production capacity can be increased.

200408050 五、發明說明(16) 晶圓級封裝程序後,以此間隙 -切割程序,例如雷射切割、 ,對整片半導體晶圓3 0 0進行 粒3 0 1,當複數個晶粒3 0 1中之 有複數個銲墊3 0 1 A時,以對包 之切割方式,係採用斜切方式 作為與外界電性連結之一接觸 導體晶圓3 0 0封裝後,再進行 造時間,且可降低因在製程過 塵埃掉落在晶粒3 0 1上之機率 良率。 接著,在完成本發明之 壁牆3 0 9為一切割道,執行_ 晶圓切割等。在執行切割時 切割以獲得複數個獨立之晶 側或於相對立之兩側包含 含有複數個銲墊3 0 1 A之一側 以使銲墊3 0 1 A被暴露出以 。由於本發明係以完成半 切割製程,因此,可縮短製 私中發生晶粒之掉落及減少 因此可有效地提昇產品之 第三E圖係用來輔助說明在第三j)圖中,一半導體晶圓 3 0 0與一可透光基板303貼合情形之示意圖。 Μ 經由上述之第一及第二較佳實施例之說明後,可清楚 地了解到本發明亦有其他之實施方式,例如,其間隙^牆 結構可分別形成於一半導體晶圓或_可透光基板上,而其 封閉框膠亦可塗佈於所相對應之另一半導體晶圓或_可^ 光基板上,之後再進行一切割程序,以得到封裳完成之 一分離之獨立晶片。 、凡 由以上對本發明有關之較佳實施例之闡述,可 發明優點之一為形成一間隙壁牆結構,此間隙解本 •’T、主猶結構之 200408050200408050 V. Description of the invention (16) After the wafer-level packaging process, the gap-cutting process, such as laser cutting, is used to grain 3 0 1 of the entire semiconductor wafer 3 0 0, when a plurality of grains 3 0 When there are a plurality of pads 3 0 1 A in 1, the cutting method of the package is to use a bevel cutting method as one of the electrical connections with the outside to contact the conductor wafer 3 0 0, and then the manufacturing time is performed, and It can reduce the probability of yield due to dust falling on the grain 301 due to dust during the process. Then, after completing the present invention, the wall 309 is a dicing path, and wafer cutting is performed. When performing the cutting, the cutting is performed to obtain a plurality of independent crystal sides or the opposite sides include a side containing a plurality of pads 3 0 1 A so that the pads 3 0 A are exposed. Since the present invention is to complete the half-cutting process, it is possible to shorten the drop and decrease of the crystal grains in the production process. Therefore, the third E picture is used to help explain the third j) picture. A schematic diagram of the bonding situation of the semiconductor wafer 300 and a light-transmissive substrate 303. After the first and second preferred embodiments are described above, it can be clearly understood that the present invention also has other implementations. For example, the gap structure can be formed on a semiconductor wafer or transparent It can also be coated on the light substrate, and its sealant can also be coated on the corresponding other semiconductor wafer or light substrate, and then a cutting process is performed to obtain a separated independent wafer completed by the seal. According to the above description of the preferred embodiment of the present invention, one of the advantages of the invention is the formation of a gap wall structure. The gap solution • ’T, the main structure of 200408050

五、發明說明(17) 形成可精確地控制其封閉框膠之位置,進而控制元件之尺 寸,因此,可增加一晶圓在切割後所得到之晶粒數。此 外,藉由精確地控制此間隙壁牆之高度,因此,可控制半 導體晶圓及可透光基板間間隙之均勻性及框膠寬度之穩定 性,且係於進行半導體晶圓與可透光基板之貼合後再^ < 一切割製程,因此,可提高其產能。 丁 以上所述僅為本發明之較 發明之申請專利權利。同時以 域之專門人士應可明瞭及實施 揭露之精神下所完成的等效改 之申請專利範圍中。 佳實施例,並非用以限定本 上之私述對於熟知本技術領 :因此其他未脫離本發明所 變或修飾,均應包含在下述V. Description of the invention (17) The formation can precisely control the position of the sealing frame glue, and then control the size of the component. Therefore, the number of crystal grains obtained after dicing of a wafer can be increased. In addition, by precisely controlling the height of the gap wall, the uniformity of the gap between the semiconductor wafer and the light-transmittable substrate and the stability of the width of the sealant can be controlled. After the substrates are bonded together, a cutting process is performed, so that the productivity can be increased. D The above is only a patent application for the comparative invention of the present invention. At the same time, experts in the field should be able to understand and implement the scope of equivalent patent application under the spirit of disclosure. The preferred embodiment is not intended to limit the private description of this. For those familiar with the technical field: Therefore, other changes or modifications that do not depart from the present invention should be included in the following.

第21頁 200408050 圖式簡單說明 【圖示簡單說明】 第一 A圖至第一 C圖係傳統封裝技術製程各步驟相應之 半導體結構結面示意圖; 第二A圖至第二F圖係為根據本發明之一種晶圓極封裝 方法之一較佳具體實施例各步驟相應之半導體結構結面示 意圖,其間隙壁結構係形成於一可透光基板上;及 第三A圖至第三E圖係為根據本發明之一種晶圓極封裝 方法之另一較佳具體實施例各步驟相應之半導體結構結面 示意圖,其間隙壁結構係形成於一半導體晶圓上。 主要部分之代表符號 101 半導體晶圓 103 晶粒 105 半導體基板 107 邊框 109 金線 111 框膠 113 可透光基板 200 半導體晶圓 201 晶粒 201A 銲墊 203 可透光基板Page 21, 200408050 Brief description of the drawings [Simplified illustration of the drawings] Figures A to C are the schematic diagrams of the semiconductor structure corresponding to each step of the traditional packaging technology process; Figures A to F are based on A schematic diagram of a semiconductor structure junction surface corresponding to each step of a preferred embodiment of a wafer electrode packaging method of the present invention, wherein a spacer structure is formed on a light-transmissive substrate; and FIGS. 3A to 3E It is a schematic diagram of a semiconductor structure corresponding to each step of another preferred embodiment of a wafer electrode packaging method according to the present invention. The spacer structure is formed on a semiconductor wafer. Representative symbols of the main part 101

第22頁 200408050 圖式簡單說明 20 3A 光學鍍膜 205 介電層 207 光阻層 209 間隙壁牆 212 封閉框膠 300 半導體晶圓 301 晶粒 301A 銲墊 303 可透光基板 305 介電層 307 光阻層 309 間隙壁牆 311 封閉框膠 «Page 22 200408050 Brief description of the drawing 20 3A optical coating 205 dielectric layer 207 photoresist layer 209 gap wall 212 sealing frame 300 semiconductor wafer 301 die 301A pad 303 light-transmissive substrate 305 dielectric layer 307 photoresist Layer 309 Clearance wall 311 Closure «

第23頁Page 23

Claims (1)

200408050 六、申請專利範圍 1 · 一種晶圓級圭 複數個晶粒 光區域; 複數個間隙 該可感光區域位 複數個封閉 數個封閉框膠緊 任一側壁(s i d e 一可透光基 2 ·如申請範圍第 之複數個間隙壁 3·如申請範圍第 之複數個間隙壁 4 ·如申請範圍第 之複數個間隙壁 5 ·如申請範圍第 之高分子薄膜係 6·如申請範圍第 之可透光基板之200408050 6. Scope of patent application1. A wafer-level light-emitting area of a plurality of grains; a plurality of gaps; the light-sensitive area; a plurality of closed areas; a plurality of closed frames; The plurality of spacers in the application scope 3 · As the plurality of spacers in the application scope 4 · The plurality of spacers 5 in the application scope · The polymer film system 6 in the application scope · The transparent in the application scope Of light substrate 裝之結構,包含: 彼此緊鄰,母一該複數個晶粒具有一可感 壁牆結構位於該複數個晶粒上,其中每一 於該複數個間隙壁牆結構之間; W Μ他妖卿r日祖上,其中每一該名 (adjoining)於每一該間隙壁牆結 ,1 1 η 鄰 wa 1 1 );及 板位於該複數個間隙壁牆結構上 牆結構之材質係為一氧化;e夕化物、。上述 1項所述之晶圓級封裝之結槿,* 丹 具中卜、+、 牆結構之材質係為一氮化發化物。上建 1項所述之晶圓級封裝之結構 牆結構之材質係為一高分子薄 其中上述 4項所述之晶圓級封裝之結構,其 包含一聚醯亞胺化物。 /、中上述 1項所述之晶圓級封裝之結構 材質為玻璃。 其中上述 200408050 六、申請專利範圍 7 .如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之封閉框膠材料係為一環氧樹脂膠。 8. 如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之封閉框膠材料係為一紫外線膠 9. 如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之封閉框膠材料係為一熱熔膠。 1 0 .如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之任一側壁係為一内側側壁。 11.如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之任一側壁係為一外側側壁。 1 2 .如申請範圍第1項所述之晶圓級封裝之結構,其中上述 之複數個間隙壁牆結構至少包含兩個單位結構。 1 3 .如申請範圍第1 2項所述之晶圓級封裝之結構,其中上 述之複數個間隙壁牆結構更包含位於該複數個晶粒上相對 立之兩邊。 1 4.如申請範圍第1 2項所述之晶圓級封裝之結構,其中上The installed structure includes: next to each other, the mother-the plurality of grains have a sensible wall structure on the plurality of grains, each of which is between the plurality of interstitial wall structures; On the ancestor, each of the names (adjoining) on each of the gap wall junctions, 1 1 η adjacent to wa 1 1); and the board is located on the plurality of gap wall structures, and the material of the wall structure is an oxidation; e 夕 物,. In the wafer-level package described in 1 above, the material of the wall structure is a nitrided compound. The structure of the wafer-level package described in item 1 above is made of a thin polymer. The structure of the wafer-level package described in item 4 above includes a polyimide. / 、 The structure of the wafer-level package described in 1 above is made of glass. Among them, the above-mentioned 200408050 6. Scope of patent application 7. The structure of the wafer-level package as described in item 1 of the application scope, wherein the above-mentioned closed frame adhesive material is an epoxy resin adhesive. 8. The structure of the wafer-level package according to item 1 of the application scope, wherein the above-mentioned closed frame adhesive material is a UV adhesive 9. The structure of the wafer-level package according to the application area, wherein the above The closed frame adhesive material is a hot melt adhesive. 10. The structure of the wafer-level package according to item 1 of the application scope, wherein any one of the above-mentioned side walls is an inner side wall. 11. The structure of the wafer-level package according to item 1 of the application scope, wherein any one of the side walls is an outer side wall. 12. The structure of the wafer-level package according to item 1 of the application scope, wherein the plurality of gap wall structures described above include at least two unit structures. 1 3. The structure of the wafer-level package as described in item 12 of the scope of application, wherein the plurality of gap wall structures further includes two opposite sides on the plurality of grains. 1 4. The structure of the wafer-level package as described in item 12 of the application scope, wherein the above 第25頁 200408050 六、申請專利範圍 述之複數個間隙壁牆結構更包含位於該複數個晶粒上相鄰 之兩邊。 1 5.如申請範圍第1項所述之晶圓級封裝之結構,其中上 述之複數個間隙壁牆結構更包含以複數個獨立之單位結構 排列成臂狀(arm)之幾何形狀。 1 6 .如申請範圍第1項所述之晶圓級封裝之結構,其中上 述之複數個間隙壁牆結構更包含以複數個連續之單位結構 排列成臂狀之幾何形狀。 1 7. —種晶圓級封裝之方法,包含: 提供一半導體晶圓,其中該半導體晶圓上包含複數個 晶粒; 沉積一介電層於該半導體晶圓上,並覆蓋該複數個晶 粒, 移除部分該介電層以形成複數個間隙壁牆結構於每一 該複數個晶粒表面上; 形成複數個封閉框膠緊鄰於該複數個間隙壁牆結構之 I任一側壁上;及 覆蓋一可透光基板於該半導體晶圓上。 1 8 .如申請範圍第1 7項所述之晶圓級封裝之方法,其中上 述之任一該複數個晶粒包含一具有可感光之區域。Page 25 200408050 VI. Scope of Patent Application The plurality of gap wall structures described above further include two adjacent sides on the plurality of grains. 1 5. The structure of the wafer-level package according to item 1 of the scope of application, wherein the plurality of gap wall structures further include geometric shapes arranged in an arm shape by a plurality of independent unit structures. 16. The structure of the wafer-level package according to item 1 of the scope of application, wherein the plurality of gap wall structures further includes a geometric shape arranged in an arm shape by a plurality of continuous unit structures. 1 7. A method for wafer-level packaging, comprising: providing a semiconductor wafer, wherein the semiconductor wafer includes a plurality of dies; depositing a dielectric layer on the semiconductor wafer, and covering the plurality of dies Grains, removing a part of the dielectric layer to form a plurality of gap wall structures on each of the plurality of grain surfaces; forming a plurality of closed frame adhesives adjacent to any one of the side walls of the plurality of gap wall structures; And covering a light transmissive substrate on the semiconductor wafer. 18. The method of wafer-level packaging as described in item 17 of the scope of application, wherein any one of the plurality of dies described above includes a light-sensitive area. 第26頁 200408050 六、申請專利範圍 1 9 .如申請範圍第1 7所述之晶圓級封裝之方法,其中上述 之移除部分該介電層步驟包含暴露出一可感光區域。 2 0 .如申請範圍第1 9所述之晶圓級封裝之方法,其中上述 之可感光區域更包含被任四個該複數個間隙壁牆結構所包 圍。 2 1.如申請範圍第1 7項所述之晶圓級封裝之方法,其中上 述之任一側壁係為一内側側壁。 2 2 .如申請範圍第1 7項所述之晶圓級封裝之方法,其中上 述之任一側壁係為一外側側壁。 2 3 .如申請範圍第1 7項所述之晶圓級封裝之方法,其中上 述之可透光基板之材質係為石英。 2 4. —種晶圓級封裝之方法,包含: 提供一半導體晶圓及一可透光基板,其中該半導體晶 圓上包含複數個晶粒, 沉積一介電層於該可透光基板上; 沉積一光阻層於該介電層上; 移除部分該光阻層以暴露出部分該介電層; 移除部分該暴露之介電層,係以該光阻層為一光罩,Page 26 200408050 6. Scope of Patent Application 19. The method of wafer-level packaging as described in scope 17 of the application, wherein the step of removing the dielectric layer includes exposing a photosensitive area. 20. The method of wafer-level packaging as described in the scope of application 19, wherein the above-mentioned photosensitive area further includes being surrounded by any four of the plurality of gap wall structures. 2 1. The method of wafer level packaging as described in item 17 of the scope of application, wherein any one of the side walls is an inner side wall. 2 2. The method of wafer level packaging as described in item 17 of the scope of application, wherein any one of the side walls is an outer side wall. 2 3. The method of wafer-level packaging as described in item 17 of the scope of application, wherein the material of the light-transmittable substrate is quartz. 2 4. A method for wafer-level packaging, including: providing a semiconductor wafer and a light-transmissive substrate, wherein the semiconductor wafer includes a plurality of dies, and depositing a dielectric layer on the light-transmissive substrate Depositing a photoresist layer on the dielectric layer; removing part of the photoresist layer to expose part of the dielectric layer; removing part of the exposed dielectric layer, using the photoresist layer as a photomask, 第27頁 200408050 六、申請專利範圍 以形成複數個間隙壁牆結構於該可透光基板上; 形成複數個封閉框膠緊鄰於該複數個間隙壁牆結構之 任一側壁上;及 覆蓋該半導體晶圓於該可透光基板上。 2 5 .如申請範圍第2 4項所述之晶圓級封裝之方法,其中上 述之移除部分該暴露之介電層步驟包含以該半導體晶圓之 該複數個晶粒為一參考圖案。Page 27, 200408050 6. Applying for a patent to form a plurality of gap wall structures on the light-transmissive substrate; forming a plurality of closed frame adhesives adjacent to any side wall of the plurality of gap wall structures; and covering the semiconductor A wafer is on the light-transmissive substrate. 25. The method for wafer-level packaging as described in item 24 of the scope of application, wherein the step of removing a part of the exposed dielectric layer includes using the plurality of dies of the semiconductor wafer as a reference pattern. 2 6 .如申請範圍第2 4項所述之晶圓級封裝之方法,其中上 述之任一側壁係為一内側側壁。 2 7 .如申請範圍第2 4項所述之晶圓級封裝之方法,其中上 述之任一側壁係為一外側側壁。 2 8 .如申請範圍第2 4項所述之晶圓級封裝之方法,其中上 述之任一該複數個晶粒包含一可感光區域。26. The method of wafer level packaging as described in item 24 of the scope of application, wherein any one of the side walls is an inner side wall. 27. The method of wafer level packaging according to item 24 of the scope of application, wherein any one of the side walls is an outer side wall. 28. The method of wafer level packaging according to item 24 of the scope of application, wherein any one of the plurality of dies mentioned above includes a photosensitive area. 第28頁Page 28
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