TW200401167A - Positive photosensitive coating composition, preparation method of positive photosensitive resin and pattern-forming method - Google Patents
Positive photosensitive coating composition, preparation method of positive photosensitive resin and pattern-forming method Download PDFInfo
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200401167 玖、發明說明 _ ....... ., . .... . (發明說明應敘明:發明所屬之技術領域 '先前技術、內容 '實施方式及圖式簡單說明) (一) 發明所屬之技術領域 本發明係有關一種運轉安定性優異、導體映像形成之 信賴性高的光阻劑’特別是適於作爲印刷電路基板製造用 蝕刻光阻劑之正型感光性塗料組成物,以及有關一種使用 該正型感光性塗料組成物之印刷電路基板等之圖案形成方 法。 (二) 先前技術 電子機器等使用的印刷電路基板係主要是在表面上具 有導體層之絕緣基板上藉由篩網印刷的圖案印刷法、或利 用使用感光性乾性薄膜之微影術形成的電路圖案之減層法 製造。 最近,印刷電路基板伴隨高密度化、高精度化,進行 電路圖案之微細化。其次,可對應於該要求之製造方法, 提案有利用正型感光性電沈積光阻劑的方法。 上述正型感光性電沈積光阻劑所使用的正型感光性塗 料組成物係爲使含有異氰酸酯之單體共聚物的異氰酸酯加 成感光性物質及苯甲酸製得(參照特願2000 - 056264號)。 該正型感光性塗料組成物因曝光呈現對鹼顯像液而言之曝 光部與未曝光部的溶解性差,藉此可以顯像。然而’使感 光性物質之加成量增加時會有感度降低的問題’反之’使 加成量減少時雖感度提高、惟對鹼顯像液之溶解性差不充 200401167 分 '致使圖案形成形降低的問題。 (三)發明內容 本發明目的係爲係開發一種高感度且鹼顯像液溶解性 差充分的正型感光性塗料組成物及使用該塗料組成物之圖 案形成方法。 【發明之揭示】 本發明人等爲解決習知的問題時,再三深入硏究的結 果發現藉由在特定的正型感光性樹脂中配合酚樹脂、酚衍 生物、或兒茶酚衍生物,可以保持感度且提高圖案形成性 ,遂而完成本發明。 換言之,本發明係有關 1 . 一種正型感光性塗料組成物,其特徵爲對1 00重量份在 一分子中含有下述通式(1 )所示改性醌二疊氮基磺胺胺 爲構造單位,使該構造單位在1公斤樹脂中含有0.1〜0.9 莫耳之濃度,且在1公斤樹脂中含有0.2〜4.0莫耳濃 度之下述通式(2)所示構造單位之正型感光性樹脂而言 配合1〜50重量份至少一種選自於酚樹脂、酚衍生物及 兒茶酚衍生物之成分, 通式(1 )200401167 发明 、 Explanation of the invention _ ........,.... (The description of the invention should state: the prior art, the embodiment of the prior art, the content, and the simple description of the drawings) (1) FIELD OF THE INVENTION The present invention relates to a photoresist having excellent operation stability and high reliability in formation of a conductor image, and is particularly a positive-type photosensitive coating composition suitable for use as an etching photoresist for the manufacture of printed circuit boards. It also relates to a pattern forming method for a printed circuit board or the like using the positive photosensitive paint composition. (2) The printed circuit board used in the prior art electronic equipment is mainly a circuit formed by a screen printing method or an lithography using a photosensitive dry film on an insulating substrate having a conductive layer on the surface. Manufacture of patterns by subtractive layers. Recently, printed circuit boards have been miniaturized with increasing density and accuracy. Next, a manufacturing method corresponding to this requirement is proposed, and a method using a positive-type photosensitive electrodeposition photoresist is proposed. The positive photosensitive coating composition used for the positive photosensitive electrodeposition photoresist is prepared by adding an isocyanate of an isocyanate-containing monomer copolymer to a photosensitive substance and benzoic acid (see Japanese Patent Application No. 2000-056264). ). This positive-type photosensitive coating composition exhibits poor solubility in the exposed portion and the unexposed portion of the alkali developing solution due to exposure, whereby development can be performed. However, 'the sensitivity will decrease when the additive amount of the photosensitive substance is increased.' Conversely, although the sensitivity will be increased when the additive amount is decreased, the solubility of the alkali developer will not be sufficient. The problem. (3) Summary of the Invention The object of the present invention is to develop a positive photosensitive coating composition with high sensitivity and poor solubility in an alkali developer, and a pattern forming method using the same. [Disclosure of the Invention] When the present inventors and the like intensively studied to solve a conventional problem, they found that by blending a phenol resin, a phenol derivative, or a catechol derivative with a specific positive photosensitive resin, The present invention can complete the invention while maintaining sensitivity and improving pattern formation. In other words, the present invention relates to 1. A positive-type photosensitive coating composition characterized in that 100 parts by weight contains a modified quinonediazidesulfonamide represented by the following general formula (1) in a molecule. The unit is such that the structural unit contains a concentration of 0.1 to 0.9 mol in 1 kg of resin and a concentration of 0.2 to 4.0 mol in 1 kg of resin. For the resin, 1 to 50 parts by weight of at least one component selected from the group consisting of a phenol resin, a phenol derivative, and a catechol derivative is formulated, and the general formula (1)
-7 - 200401167 (其中,Rl係表示氣原子 '直鏈或支㈣基、芳香 族烴基、或脂環族烴基) 通式(2) 【化4】-7-200401167 (wherein R1 represents a gas atom 'linear or branched fluorenyl group, aromatic hydrocarbon group, or alicyclic hydrocarbon group) General formula (2) [Chemical formula 4]
R3 一 NR3 a N
(其中,R2、1^3係各表示氫原子、直鏈或支鏈烷基、 芳香族烴基、或脂環族烴基)。 2. —種圖案形成方法,其特徵爲包含 (1 )在基板上塗覆如上述1項之正型感光性塗料組成物 ,形成正型感光性塗膜之步驟, (2 )直接或經由圖案光罩使該正型感光性塗膜曝光的步 驟, (3 )以鹼性顯像液除去曝光部之塗膜以形成圖案的步驟 〇 3. —種圖案形成方法,其特徵爲 (1 )在基板上塗覆如上述1項之正型感光性塗料組成物 ,形成正型感光性塗膜之步驟, (2 )直接或經由圖案光罩使該正型感光性塗膜曝光的步 驟, (3 )以鹼性顯像液除去曝光部之塗膜以形成圖案的步驟 ~ 8 - 200401167 (4 )使曝光的導電性被膜或金屬板表面蝕刻的步驟’ (5 )除去圖案上之光阻塗膜的步驟。 4 ·如上述2或3項之圖案形成方法,其中使如上述1項之 感光性塗料組成物藉由電沈積塗覆於具有導電性皮膜之 基板或金屬板上。 (四)實施方式 首先,詳細說明有關本發明之正型感光性塗料組成物 〇 本發明之正型感光性塗料組成物,其特徵爲對1 00重 量份如上述之正型感光性樹脂而言配合1〜50重量份至少 —種選自於酚樹脂、酚衍生物、及兒茶酚衍生物(以下簡稱 爲「酚系成分」)之成分。其次,說明有關構成正型感光性 樹脂之各成分。 型感光件樹脂 正型感光性樹脂成分係爲在一分子中含有上述通式(!) 所示改性醌二疊氮基磺胺胺爲構造單位,使該構造單位在 1公斤樹脂中含有0.1〜0.9莫耳之濃度,且在1公斤樹脂 中含有C.2〜4.0莫耳濃度之上述通式(2)所示構造單位的 正型感光性樹脂。 該樹脂之感光性基濃度沒有特別的限制,惟就感光性 、顯像性、塗覆作業性等點而言在丨公斤樹脂固體成分中 改性I* 一疊氮擴胺構造單位之含量爲〇 · 1〜〇 . 9莫耳較佳、 更佳者爲0.2〜0.5莫耳。 200401167 於通式(1 )所示改性醌二疊氮磺胺感光基中,R,爲一價 有機基。R,爲直鏈或支鏈烷基包含甲基、乙基、正丙基、 異丙基等。而且,h爲芳香族烴基包含苯基、甲苯基、二 甲苯基等。另外,R,爲脂環族烴基包含環己基等。 改性醌二疊氮磺胺感光性基在1公斤樹脂中含有〇 . 1 . 〜0.9莫耳、較佳者爲0.2〜0.5莫耳。若含量小於〇.1莫 耳時感光性、顯像性等之性能不佳,而若大於0 . 9莫耳時 感度降低。 於通式(2 )所示構造單位中,R2及R3爲一價有機基。r2 | 及R3例如與上述R,相同的直鏈或支鏈烷基、芳香族烴基、 及脂環族烴基。 通式(2)所示構造單位在1公斤正型感光性樹脂(固體 成分)中含有0.2〜4.0莫耳 '較佳者爲0.6〜1.5莫耳。若 含量小於0 · 2莫耳時鹼溶解性不佳,而若大於4 . 〇莫耳時 耐鹼性不佳。 本發明使用的正型感光性樹脂只要是具有上述構成者 即可,沒有特別的限制,可使用習知物。 · 該正型感光性樹脂例如包含使醌二疊氮磺胺(以下稱爲 感光性基)以及在一分子內具有胺基與羧基之化合物(以下 稱爲胺基酸化合物)藉由下述步驟(I )、( I I )、或(丨丨丨)加成 於樹脂中者。 步驟(I ): (1 )使含具有含異氰酸酯基之聚合性乙烯基的不飽和彳生單 體之不飽和單體游離基共聚合。 -10 — 200401167 (2 )然後’使含羥基之醌二疊氮化合物藉由胺甲酸酯化反 應加成。 (3 )然後,使胺基酸化合物以尿素化反應加成予以製造。 步驟(I I ): (1 )使含羥基之醌二疊氮化合物藉由胺甲酸酯化反應加成 、且使胺基酸化合物藉由尿素化反應加成於具有含異 氰酸酯基之聚合性乙烯基之不飽和單體,形成各官能 性單體。 (2)然後,使含有(1)合成的單體之聚合性不飽和單體游離 基共聚合予以製造。 步驟(I I I ) ·· (1 )使含羥基之醌二疊氮化合物藉由胺甲酸酯鍵結加成、 且使胺基酸化合物藉由尿素鍵結加成於具有含異氰酸 酯基之聚合性乙烯基的不飽和單體形成各官能性單體。 (2 )然後,使具有(1 )所得單體與含異氰酸酯基之聚合性乙 烯基的單體、以及視其所需其他的單體游離基共聚合。 (3 )然後,藉由使胺基酸化合物藉由尿素化反應加成予以 製造。 而且,爲使上述製造步驟(i)(2)中與含羥基之二疊氮 化合物反應、於製造步驟(1 )( 3 )中與胺基酸化合物反應、 或製造步驟(11)(1)中含經基之一 β氮化合物及胺基酸化合 物反應、或製造步驟(111)(2)中與胺基酸化合物反應時使 用的含異氰酸酯基之乙烯基單體’例如下述所示者。 200401167 通式(3 ) CH2二 c: /R4(Wherein, R2 and 1 ^ 3 each represent a hydrogen atom, a linear or branched alkyl group, an aromatic hydrocarbon group, or an alicyclic hydrocarbon group). 2. A pattern forming method, characterized in that it comprises (1) a step of applying a positive photosensitive coating composition as described in 1 above on a substrate to form a positive photosensitive coating film, and (2) directly or via a pattern light A step of exposing the positive photosensitive coating film, (3) a step of removing the coating film of the exposed portion with an alkaline developing solution to form a pattern, a pattern forming method, characterized in that (1) the substrate is A step of applying a positive photosensitive coating composition as described in the above item 1 to form a positive photosensitive coating film, (2) a step of exposing the positive photosensitive coating film directly or via a pattern mask, (3) using Step of removing the coating film of the exposed portion with an alkaline developer to form a pattern ~ 8-200401167 (4) Step of etching the exposed conductive film or metal plate '(5) Step of removing the photoresist coating film on the pattern . 4. The pattern forming method according to the above item 2 or 3, wherein the photosensitive coating composition according to the above item 1 is applied to a substrate or a metal plate having a conductive film by electrodeposition. (IV) Embodiment First, the positive photosensitive coating composition of the present invention will be described in detail. The positive photosensitive coating composition of the present invention is characterized by 100 parts by weight of the positive photosensitive resin as described above. 1 to 50 parts by weight is blended with at least one component selected from a phenol resin, a phenol derivative, and a catechol derivative (hereinafter simply referred to as a "phenol-based component"). Next, each component constituting the positive photosensitive resin will be described. The positive photosensitive resin component of the photosensitive resin is a structural unit containing a modified quinonediazide sulfaminamide represented by the general formula (!) In one molecule, and the structural unit contains 0.1 to 1 kg of resin. A positive-type photosensitive resin having a concentration of 0.9 mol and containing 1 to 2 mol of the structural unit represented by the above-mentioned general formula (2) in a concentration of C.2 to 4.0 mol. The concentration of the photosensitive group of the resin is not particularly limited, but the content of the modified I * azide diammine structural unit in the solid content of 丨 kg of resin in terms of photosensitivity, developability, and coating workability is 0. 1 to 0.9 Moore is more preferred, and 0.2 to 0.5 Moore is more preferred. 200401167 In the modified quinonediazide sulfonamide photosensitive group represented by the general formula (1), R is a monovalent organic group. R is a linear or branched alkyl group including methyl, ethyl, n-propyl, isopropyl and the like. Further, h is an aromatic hydrocarbon group including phenyl, tolyl, xylyl, and the like. R is an alicyclic hydrocarbon group including cyclohexyl and the like. The modified quinonediazide sulfonamide photosensitive group contains 0.1 to 0.9 moles, preferably 0.2 to 0.5 moles, in 1 kg of resin. If the content is less than 0.1 mol, the performance of photosensitivity and developability is not good, and if it is more than 0.9 mol, the sensitivity is reduced. In the structural unit represented by the general formula (2), R2 and R3 are monovalent organic groups. R2 | and R3 are, for example, the same as the above-mentioned R, a linear or branched alkyl group, an aromatic hydrocarbon group, and an alicyclic hydrocarbon group. The structural unit represented by the general formula (2) contains 0.2 to 4.0 moles of 1 kg of the positive-type photosensitive resin (solid content), and more preferably 0.6 to 1.5 moles. If the content is less than 0.2 mol, the alkali solubility is not good, and if it is more than 4.0 mol, the alkali resistance is not good. The positive-type photosensitive resin used in the present invention is not particularly limited as long as it has the above-mentioned constitution, and conventional materials can be used. · The positive-type photosensitive resin includes, for example, a quinonediazide sulfonamide (hereinafter referred to as a photosensitive group) and a compound having an amine group and a carboxyl group (hereinafter referred to as an amino acid compound) in one molecule by the following steps ( I), (II), or (丨 丨 丨) added to the resin. Step (I): (1) Copolymerizing an unsaturated monomer radical containing an unsaturated monomer having an isocyanate group-containing polymerizable vinyl group. -10 — 200401167 (2) Then, the hydroxy-containing quinone diazide compound is added by a urethane reaction. (3) Then, the amino acid compound is produced by addition reaction with a urea reaction. Step (II): (1) Adding a hydroxy-containing quinone diazide compound through a urethanation reaction and adding an amino acid compound through a urea reaction to a polymerizable ethylene having an isocyanate group Unsaturated monomers of various groups form various functional monomers. (2) Then, a polymerizable unsaturated monomer containing the synthesized monomer (1) is copolymerized with a free radical to produce it. Step (III) (1) Addition of a hydroxy-containing quinonediazide compound via a urethane bond, and addition of an amino acid compound via a urea bond to a polymerizable polymer having an isocyanate group Vinyl unsaturated monomers form various functional monomers. (2) Then, the monomer having (1) obtained is copolymerized with an isocyanate group-containing polymerizable vinyl group monomer and other monomer free radicals as necessary. (3) Then, it is produced by adding an amino acid compound to a urea reaction. Further, in order to react the hydroxyl group-containing diazide compound in the above-mentioned production steps (i) (2), react with an amino acid compound in the production steps (1) (3), or the production step (11) (1) Isocyanate group-containing vinyl monomers used when a β nitrogen compound and an amino acid compound which are one of the vial groups are reacted or reacted with an amino acid compound in the manufacturing steps (111) (2) are as follows. . 200401167 General formula (3) CH2 di c: / R4
—〇一CnH2n—NCO (其中’ R4係爲氫原子或甲基,n係爲1〜S之整數) 所示單體’例如二異氰酸酯(甲基)丙烯酸乙酯等。 通式(4 ) 【化6】 /R5-〇-CnH2n-NCO (wherein 'R4 is a hydrogen atom or a methyl group, and n is an integer of 1 to S) The monomers shown are, for example, diisocyanate (meth) acrylate and the like. Formula (4) [Chemical Formula 6] / R5
(其中’ R5係爲氫原子或甲基,n係爲1〜8之整數, 係爲氫原子或碳數1〜5之直鏈或支鏈烷基,R6係爲與上述 1^相同的直鏈或支鏈烷基、適當選自於碳數1〜5者) 所示單體,例如m -丙烯基- 〇c,α -二甲基苄基異氰酸酯 等。 通式(5 ) 【化7】(Where 'R5 is a hydrogen atom or a methyl group, n is an integer of 1 to 8, is a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms, and R6 is the same straight line as the above 1 ^ A chain or branched alkyl group, suitably selected from the group consisting of 1 to 5 carbon atoms, such as m-propenyl-oc, α-dimethylbenzyl isocyanate, and the like. General formula (5) [Chemical formula 7]
G—〇一CnH2n~〇H 200401167 (其中,I係爲氫原子或甲基,n係爲i〜8之整數) 所示含經基之(甲基)丙烯酸酯系單體1莫耳與二異氰 酸酯化合物1莫耳反應所得的單體。 上述通式(5 )所示單體例如2 _羥乙基(甲基)丙烯酸酯 、2 -羥丙基(甲基)丙烯酸酯、4 _羥丁基(甲基)丙烯酸酯等 〇 此外’二異氰酸酯化合物例如六伸甲基二異氰酸酯或 二甲基六伸甲基二異氰酸酯之脂肪族二異氰酸酯類;加氫 之伸二甲苯基二異氰酸酯或異佛爾酮二異氰酸酯之脂環狀 脂肪族二異氰酸酯類;伸甲苯基二異氰酸酯或4,4 二苯 基甲院二異氰酸酯之芳香族二異氰酸類之有機二異氰酸醋 本身、或此等各有機二異氰酸酯與多元醇、與低分子鼍聚 酯樹脂或水等之加成物、或如上述之各有機二異氰酸酯間 之環化聚合物、以及異氰酸酯•縮二脲等。 於此等之中以具有2個反應性不同的異氰酸酯之伸甲 苯基二異氰酸酯、異佛爾酮二異氰酸酯、甲基環己烷-2,4_ 二異氰酸酯、間伸二甲苯基二異氰酸酯、1,3 -二異氰酸_ 甲基環己烷等爲宜。 上述含異氰酸酯之乙烯基單體與含羥基之醌二疊氮化; 合物之反應,例如於惰性有機溶劑中對1莫耳含異氰酸酉旨 之乙烯基單體而言以約1莫耳含羥基之醌二疊氮在室溫、 80°C(較佳者爲60°C)下保持0.5〜20小時予以進行。該反 應藉由以紅外線光譜分析、測定在2 2 5 0 c ηΓ 1附近異氰酸酯 基之吸收,可以監視。此處所使用的溶劑可使用與異氰酸 -13- 200401167 醋基及羥基不反應的惰性有機溶劑,例如酮系、酯系、芳 香族系、脂肪族系、醚系等之溶劑。此等之溶劑於反應後 可取代醇系水性溶劑作爲脫溶劑。而且,上述含異氰酸酯 基之乙烯基單體與含羥基之醌二疊氮反應所得的單體化合 物可以與具有鹽形成性官能基之不飽和單體共聚合。 上述製造步驟(I ) ( 3 )、( I I ) ( 1 )、( I I I ) ( 3 )中使用的胺 基酸化合物例如下述通式(6 )所示者。 通式(6 ) NHR8G—〇 一 CnH2n ~ 〇H 200401167 (where I is a hydrogen atom or a methyl group, and n is an integer from i to 8) The (meth) acrylic acid ester-containing monomer shown in the formula 1 mole and two Monomer obtained by 1 mole reaction of isocyanate compound. Monomers represented by the general formula (5) include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, etc. Diisocyanate compounds such as aliphatic diisocyanates of hexamethylene diisocyanate or dimethylhexamethylene diisocyanate; alicyclic aliphatic diisocyanates of hydrogenated ditolyl diisocyanate or isophorone diisocyanate Type; phenylmethyl diisocyanate or aromatic diisocyanate of 4,4 diphenyl methyl diisocyanate itself, or each of these organic diisocyanates and polyols, and low molecular weight polymerization Additives such as ester resins and water, or cyclic polymers between organic diisocyanates as described above, and isocyanates and biurets. Among these are tolyl diisocyanate, isophorone diisocyanate, methylcyclohexane-2,4-diisocyanate, m-xylylene diisocyanate, 1,3 with two isocyanates with different reactivity. -Diisocyanate_methylcyclohexane is preferred. The reaction of the isocyanate-containing vinyl monomer and hydroxyl-containing quinone diazide; for example, in an inert organic solvent, about 1 mole of isocyanate-containing vinyl monomer The hydroxy-containing quinone diazide in the ear is performed at room temperature and 80 ° C (preferably 60 ° C) for 0.5 to 20 hours. This reaction can be monitored by infrared spectrum analysis and measurement of the absorption of isocyanate groups in the vicinity of 2 2 5 0 c ηΓ 1. As the solvent used herein, an inert organic solvent that does not react with isocyanate and hydroxy groups of 13-200401167, such as ketone, ester, aromatic, aliphatic, ether, and the like can be used. These solvents can replace alcohol-based aqueous solvents as desolvents after the reaction. Further, the monomer compound obtained by reacting the isocyanate group-containing vinyl monomer and the hydroxy group-containing quinonediazide may be copolymerized with an unsaturated monomer having a salt-forming functional group. Examples of the amino acid compound used in the production steps (I) (3), (I I) (1), and (I I I) (3) are shown by the following general formula (6). Formula (6) NHR8
(其中,R8係爲氫原子、碳數1〜15(較佳者爲1〜5、 更佳者爲1 )、亦可爲支鏈之烷基、芳香族烴基、之環族烴 基,R9係爲氫、碳數1〜15、亦可爲支鏈之烷基、或羥基 等。而且’胺基之取代基例如間位、鄰位或對位。r9係爲 適當選自於與上述I相同的直鏈或支鏈烷基的碳數丨〜15 者。此外’ R8係爲適當選自於與上述I相同的直鏈或支鏈 院基的碳數1〜1 5者、及芳香族烴基、脂環族烴基) 該物之具體例如對胺基苯甲酸、間甲基胺基苯甲酸等 〇 上述製造步驟(1)(1)中含有含異氰酸酯之單體的單體 -14- 200401167 共聚合反應,通常在惰性有機溶劑中使單體之 偶氮雙甲氧基丁腈、苯甲醯基過氧化物等之游 起始劑存在下,在約8 0〜1 5 0 °C下約反應1〜2 0 行。適當的有機溶劑具有溶解性、且限制於不 。作爲電沈積塗料使用時以親水性有機溶劑爲 溶劑例如二乙二醇二甲醚、二丙二醇二甲醚等 基乙酮、環己酮等之酮系、二甲基碳酸酯、二 、丙烯基碳酸酯等之碳酸酯系、N-甲基吡咯烷 系。 於上述製造步驟(1)(2)中,與含異氰酸酯 的含羥基之醌二疊氮反應係在錫系觸媒存在下、 °C(較佳者爲約50〜80°C)下持續進行約30分鐘 較佳者爲1〜2小時。 上述製法(1)(3)、(111)(3)中,與含異氰 反應的胺基酸化合物的反應約在20〜1 00°C、較1 〜8 0 °C下持續進行反應約2〜1 0小時、較佳者;i 〇 上述製法(11)(1)、(111)(1)中,含異氰酸 基單體與感光性基反應係在錫系觸媒存在、約 較佳者約爲50〜80°C)下、持續進行反應約30 時 '較佳者爲1〜2小時。 於上述製法(I I )( 1 )中,含異氰酸酯基之乙 胺基酸化合物反應係在錫系觸媒存在、約20〜 者爲約50〜80°C)下持續進行反應約30分鐘〜 混合物在有 離基聚合性 小時予以進 含活性氫者 宜。該有機 之酸系、甲 乙基碳酸酯 酮等之醯胺 之樹脂反應 約20〜1〇〇 〜3小時、 酸酯之樹脂 ί圭者約爲4 0 S 3〜4小時 醋基之乙嫌 2 0 〜1 0 〇 〇C ( 分鐘〜3小 烯基單體與 1 0 0 °c (較佳 3小時、較 200401167 {:±ι者爲1〜2小時。 以上述製法所得的含羧基之感光性丙烯酸樹脂單體的 配口比例沒有特別的限制’對i公斤樹脂而言配合Q. i〜0 · 9 耳I 一疊基、且對丨公斤樹脂而言配合〇·2〜莫耳羥 基。藉由該製法可得的含羧基之感光性丙烯酸樹脂的分子 量,以數平均分子量約爲1〇〇〇〜1〇〇,〇〇〇、較佳者爲3,〇〇〇 〜50,〇〇〇 〇 〆樹脂之羧基濃度小於〇 . 2莫耳時,於顯像步驟中對 曝光邰之顯像液而言溶解性不充分,無法形成映像。另外 ,—般而言不易使樹脂中和、溶解或分散於水中,無法製 得安定的電沈積塗料浴。而且,對1公斤樹脂而言大於4 . 〇 莫耳時’於顯像步驟中對未曝光部之顯像液而言耐溶解性 降低、不充分’無法形成映像。而且’電沈積塗覆時塗覆 效率(庫倫回收量)容易降低,且所得的光阻膜表面上容易 產生水跡等之塗膜異常情形。 該樹脂之感光性濃度沒有特別的限制,就感光性、顯 像性、塗覆作業性而言對1公斤樹脂固體成分而言改性醌 二疊氮磺胺構造單位之含量爲〇 . 1〜〇 . 9莫耳、特別是〇 . 2 〜〇 · 5莫耳較佳。 脸·_..系成分: 本發明所使用的酚系成分係爲提高對未曝光部塗膜之 顯像液而言耐溶解性使用,即抑制對顯像液之耐溶解性的 添加劑,在不會降低感度下可形成映像形成性優異的圖案 -16- 200401167 酚系成分之酚樹脂例如聚乙烯基酚、乙烯基酚與其他 丙燒酸單體之共聚物、酹醛淸漆樹脂等。該酚樹脂以在1 公斤樹脂中含有4〜9 · 4莫耳酚性羥基較佳。 此外’酣衍生物、及兒茶酚衍生物可使用習知者,特 別是如4’ 4’’ 5-三羥基-2,3’,5,-三甲基二苯基甲烷之 2核體酚類、2,6 -雙(2’ 4 -二羥基苯甲基)-4 -甲基酚、雙 [4 -羥基- 3- (4 -羥基-2-甲基苯甲基)_5 —甲基苯基]甲烷、雙 [4 -羥基- 3- (2 -經基-5-甲基苯甲基)_5_甲基苯基]甲院、雙 [4 -羥基- 3- (2 ’ 4 -二羥基苯甲基)_5 -甲基苯基]甲烷之直鏈 狀酚類、雙(4,5-二羥基-2-甲基苯基)苯基甲烷、雙(4,5- 二羥基-2-甲基苯基)-3’ 4 -二羥基苯基甲烷之放射狀酚類 〇 酚系成分之分子量以數平均分子量約爲500〜100, 〇〇〇 、較佳者爲1,000〜20,000。 酚系成分之添加量對1 00重量份正型感光性樹脂而言 以1〜5 0重量份較佳。若小於1重量份時未曝光部之顯像 液溶解性不充分,無法製得良好的圖案形成性。若大於5 0 重量份時酚系成分之遮光效果大、光阻膜之光透過性降低 、成爲曝光部殘膜之原因,且感度降低。 本發明之正型感光性塗料組成物可藉由配合上述正型 感光性樹脂及酚系成分製造,視其所需可配合增感劑、染 料、溶劑、中和劑、塡充劑、及其他添加劑等。 而且,本發明之正型感光性塗料組成物,可使用作爲 在上述正型感光性樹脂及酚系成分之配合物中配合正型感 -17- 200401167 光性樹脂用驗性中和劑’且分散於水中之水性正型感光性 塗料組成物。而且,該物可使用作爲陰離子電沈積用正型 感光性塗料組成物。 該中和劑例如單乙醇胺 '二乙醇胺、三乙醇胺等之鏈 院醇胺類;單乙胺、二乙胺、三乙胺、三甲胺、二異丁胺 等之烷胺類;二甲基胺基乙醇胺等烷基鏈烷醇胺類;環己 胺等之脂環族胺類;苛性鈉、苛性鉀等之鹼金屬氫氧化物 ;銨等’此等可單獨使用或作爲混合物使用。 於本發明中爲更提高水溶化、或水分散化的電沈積塗 料之流動性時可加入親水性溶劑,例如異丙醇、正丁醇、 第3 -丁醇、甲氧基乙醇、乙氧基乙醇、丁氧基乙醇 '乙二 醇二甲醚、二乙二醇、甲醚、二噚烷、四氫呋喃等。此等 之親水性溶劑對1 0 0重量份電沈積塗料組成物而言通常可 使用100重量份以下。而且,爲使被塗物之塗覆量增多時 可加入疏水性溶劑、例如甲苯、二甲苯等之石油系溶劑; 甲基乙酮、甲基異丁酮等之酮類;醋酸乙酯、醋酸丁酯等 之酯類;2 -乙基己醇 '苯甲醇等之疏水性醇類;乙二醇二 丁醚、二乙二醇二丁醚、丙二醇苯醚等之疏水性醚類等. 此等疏水性溶劑之使用量對丨00重量份電沈積塗料組成物 之固體成分而言通常爲3〇g量份·以下。 另視其所需配合除上述外之樹脂,可適當調整電沈積 塗料、另可添加染料或顔料等。 本發明之正型感光性塗料組成物可使用於習知之用途 ,例如微影術關係之用途。 -18- 200401167 其次,說明有關本發明之圖案形成方法。 本發明之圖案形成方法,其特徵爲包含 (1 )在基板上塗覆如上述之正型感光性塗料組成物,形成 正型感光性塗膜之步驟, (2 )直接或經由圖案光罩使該正型感光性塗膜曝光的步驟 > (3 )以鹼性顯像液除去曝光部之塗膜以形成圖案的步驟。 而且,亦包含一種圖案形成方法,其特徵爲 (1 )在基板上塗覆如上述之正型感光性塗料組成物,形成 正型感光性塗膜之步驟, (2)直接或經由圖案光罩使該正型感光性塗膜曝光的步驟 (3 )以鹼性顯像液除去曝光部之塗膜以形成圖案的步驟, (4 )使曝光的導電性被膜或金屬板表面蝕刻的步驟, (5 )除去圖案上之光阻塗膜的步驟。 於上述(1 )之步驟中基板例如貼銅之積層板(印刷電路 基板等)等之具有導電性皮膜的基板等。 而且,塗覆例如可藉由電沈積塗覆、輥塗覆、噴霧塗 覆、簾幕塗覆、浸漬塗覆等予以塗覆。 上述電沈積塗覆係藉由以印刷配線基板作爲陽極浸漬 於電沈積塗覆浴中(浴固體成分濃度:3〜3 0重量%)中,最 高外加電壓20〜400V下直流電流通電進行。通電時間爲30 秒〜5分鐘。電沈積塗覆後,自電沈積浴引取被塗物予以 水洗後,使電沈積塗膜中所含的水分以熱風等除去。 200401167 正型感光性塗料組成物之塗覆膜厚在乾燥膜厚爲1〜 ΙΟΟμηι、較佳者爲3〜20μιη。上述電沈積塗覆外之塗覆方法 ’亦可以塗覆後使塗面以熱風等乾燥,除去溶劑、水等以 形成塗膜。 上述(2 )步驟係在以(1 )步驟所形成的正型感光性塗膜 面上直接或經由圖案光罩(照片正型)照射可視光線、紫外 線等之活性光線予以曝光。曝光所使用的活性光線爲具有 3 00〜450nm波長之光線。此等光源例如太陽光、水銀燈、 Μ氣燈、電弧燈等。活性光線之照射通常爲50〜8〇〇rajcm-2 ’於本發明中爲減低感光性基濃度時在3〇〜3〇〇mJcm.2之 範圍內進行。 上述(3)步驟之顯像處理通常藉由在塗膜面上噴上稀鹼 水’洗淨塗膜之感光部分予以進行。稀鹼水通常可使用與 pH値8〜12之苛性鈉、苛性鉀、矽酸鈉、碳酸鈉、銨水等 塗膜中具有的游離羧酸中和,可賦予水溶性之習知者。 於上述(4)步驟中藉由顯像處理露出基板上之銅箔部分 (非電路部分)再藉由例如使用三氯化鐵水溶液等一般触刻 處理予以除去。然後’電路圖案上未曝光部分藉由乙基溶 纖劑、乙基溶纖劑乙酸酯等之溶纖劑系溶劑;甲苯、二甲 苯等芳香族烴系溶劑:甲基乙酮、甲基異丁酮等之酮系溶 劑;醋酸乙酯、醋酸丁酯等之醋酸酯系溶劑;三氯乙烷等 之氯系溶劑’或使用陰離子性電沈積塗料時,可藉由pH値 1 1以上之苛性鈉水溶液、苛性鉀水溶液等予以溶解除去, 在基板上形成印刷電路。 -20- 200401167 [發明之效果] 本發明之正型感光性塗料組成物,可在由該物所形成 的正型感光性塗膜面上藉由照射可視光線、紫外線等之活 性光線照射曝光’經曝光的部分之萘醌二夔氮化合物,由 於經由乙烯酮形成羧酸,可藉由鹼水溶液等之顯像液顯像 處理予以除去,另外藉由未曝光部之萘醒二疊氮部分形成 且對鹼顯像液 所配合的酚系成分與氫鍵、可維持其構造 (3)所形成的光阻劑 效果。 具有耐溶解性。結果,藉由步驟(丨)〜 可發揮形成微細的高解像度圖案之顯著 【實施例】 於下述中藉由實施例等更具體地說明本發明。「份」 及「%」以重量爲基準。本發明不受此等所限制。 有關下述化學物質使用下述簡稱。此等之內容如下所 述。 IEM:異氰基乙基甲基丙烯酸酯 DNFDG :二丙二醇二甲醚 ADVN ·· 2,2’-偶氮雙(2,4-二甲基戊勝) NAU-8 : 1 ’ 2-萘醒-2-二疊氮-5-磺酸甲基·Ν_(2-經 基乙基)醯胺(東洋合成股份有限公司製) ΝΜΡ ·· Ν -甲基-2 -比咯烷酮 DBTDL :二丁基錫二月桂酸酯 ΡΑΒΑ :對胺基苯甲酸 200401167 在氮氣氣流下、在4 口燒瓶中加入3 3 5份DMFDG且予 以攪拌,昇溫至1 1 7 °c後,在3小時內滴入 苯乙烯 6 0份 甲基丙烯酸甲酯 1 5 0份 正丁基丙烯酸酯 1 1 5份 正丁基甲基丙烯酸.酯 33份 異氰基乙基甲基丙烯酸酯142份 ADVN 17 份 之混合物,然後在3小時內滴入45份ADVN、1 80份DMFDG 之混合物,保持1小時。使溫度降至6 0 °C後,加入8 5份NAU - 8 、:125 份 DMFDG、130 份 NMP 並攪拌 1 小時,加入 500PPM DBTDL 且另攪拌1小時。然後,加入85份PABA、70份DMFDG、15 份NMP並攪拌4小時’製得樹脂固體成分52%、加德納黏 度Z3Z4之正型感光性樹脂溶液。所得樹脂之酸價(K〇Hmg/g 、以下相同)爲5 1、DNQ濃度(二偶氮萘醌莫耳濃度、以下 相同)爲0.40莫耳/公斤、數平均分子量爲2〇7〇〇。 製造例2 在氮氣氣流下、在4 口燒瓶中加入3 3 5份DMFDG且予 以攪拌,昇溫至1 1 7 t後,在3小時內滴入 苯乙烯 60份 甲基丙烯酸甲酯 1 50份 正丁基丙_酸酯 丨丨M分 正丁基甲基丙烯酸酯 40份 異氰基乙基甲基丙烯酸酯135份(Wherein R8 is a hydrogen atom, carbon number 1 to 15 (preferably 1 to 5, more preferably 1), branched alkyl group, aromatic hydrocarbon group, cyclic hydrocarbon group, and R9 series It is hydrogen, a carbon number of 1 to 15, may be a branched alkyl group, or a hydroxyl group, etc. Furthermore, the substituent of the 'amino group is, for example, meta, ortho or para. R9 is appropriately selected from the same as I The number of carbon atoms of the straight or branched chain alkyl group is from 15 to 15. In addition, the R8 is a carbon number of 1 to 15 appropriately selected from the same linear or branched chain group as the above I, and an aromatic hydrocarbon group. (Cycloaliphatic hydrocarbon group) Specific examples of the substance include, for example, p-aminobenzoic acid, m-methylaminobenzoic acid, etc. The monomer containing an isocyanate-containing monomer in the above manufacturing step (1) (1) -14-200401167 Total For polymerization, the monomers such as azobismethoxybutyronitrile, benzamidine peroxide, etc. are usually present in an inert organic solvent at about 80 to 150 ° C. Reactions are 1 to 20 lines. Appropriate organic solvents are soluble and are not limited. When used as an electrodeposition coating, a hydrophilic organic solvent is used as the solvent, for example, ethyl ketones such as diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, and ketones such as cyclohexanone, dimethyl carbonate, di, and propenyl. Carbonate and other carbonate-based, N-methylpyrrolidine-based. In the above manufacturing steps (1) and (2), the reaction with the isocyanate-containing hydroxyl-containing quinone diazide is continuously performed in the presence of a tin-based catalyst at ° C (preferably about 50 to 80 ° C). About 30 minutes is preferably 1 to 2 hours. In the above production methods (1), (3), (111) and (3), the reaction with the isocyanate-containing amino acid compound is continued at about 20 to 100 ° C, and the reaction is continuously performed at about 1 to 80 ° C. 2 to 10 hours, preferably; i 〇 In the above production methods (11) (1), (111) (1), the reaction between the isocyanate-containing monomer and the photosensitive group is in the presence of a tin-based catalyst. It is preferably about 50 to 80 ° C), and the reaction is continued for about 30 hours. In the above-mentioned production method (II) (1), the reaction of the ethylamino acid compound containing an isocyanate group is continued in the presence of a tin-based catalyst (about 20 to about 50 to 80 ° C) for about 30 minutes to the mixture It is advisable to add active hydrogen when the radical polymerizability is small. The organic acid type, methylamine carbonate, and other resins such as ammonium amine have a reaction time of about 20 to 100 to 3 hours, and the acid ester resin is about 40 to 3 to 4 hours. 0 to 10 〇〇C (minutes to 3 small alkenyl monomers and 100 ° C (preferably 3 hours, 200401167 {: ± 1 is 1 to 2 hours. The carboxyl group containing photosensitive obtained by the above method) There is no particular limitation on the formulation ratio of the acrylic resin monomer. For i kg of resin, Q. i ~ 0. 9 ear I stack, and for 丨 kg of resin, 0.2 ~ Molar hydroxyl group. The molecular weight of the carboxyl group-containing photosensitive acrylic resin obtainable by the production method is a number average molecular weight of about 10,000 to 100,000, and more preferably 3,000 to 50,000. When the carboxyl group concentration of the 〇〇〆 resin is less than 0.2 mol, the developing solution of the exposure 邰 in the developing step is not sufficiently soluble to form an image. In addition, it is generally not easy to neutralize, dissolve or dissolve the resin. Dispersed in water, a stable electrodeposition coating bath cannot be made. Moreover, it is larger than 4.0 mol for 1 kg of resin. At the ear, the image formation of the image was not able to form an image due to the "resistance to the developing solution of the unexposed part in the developing step being reduced and insufficient", and the coating efficiency (coulomb recovery amount) during electrodeposition coating was likely to decrease, and the obtained The surface of the photoresist film is prone to coating film abnormalities such as water marks. The photosensitive concentration of the resin is not particularly limited. In terms of photosensitivity, developability, and coating workability, it is 1 kg of resin solid content. The content of the modified quinonediazide sulfonamide structural unit is from 0.1 to 0.9 moles, especially from 0.2 to 0.5 moles. Face .... Ingredients: Phenol used in the present invention The component is used to improve the solubility resistance of the developing solution of the coating film of the unexposed part, that is, the additive that suppresses the solubility resistance of the developing solution, and can form a pattern with excellent image formation without reducing sensitivity. 16- 200401167 Phenol resins with phenolic components such as polyvinyl phenol, copolymers of vinyl phenol and other propionic acid monomers, acetaldehyde resins, etc. The phenol resin contains 4 to 9 in 1 kg of resin. 4 Mol phenolic hydroxyl group is preferred. Substances and catechol derivatives can be used as known, in particular, such as 4 '4' '5-trihydroxy-2,3', 5, -trimethyldiphenylmethane dinuclear phenols, 2 , 6-bis (2 '4-dihydroxybenzyl) -4-methylphenol, bis [4-hydroxy-3 (4-hydroxy-2-methylbenzyl) _5 —methylphenyl] Methane, bis [4-hydroxy-3 (2-hydroxy-5-methylbenzyl) _5_methylphenyl] methylamine, bis [4-hydroxy-3 (2'4-dihydroxybenzene) Methyl) _5-methylphenyl] methane linear phenols, bis (4,5-dihydroxy-2-methylphenyl) phenylmethane, bis (4,5-dihydroxy-2-methyl) Phenyl) -3 '4-dihydroxyphenylmethane Radial phenols. The molecular weight of the phenol-based component is about 500 to 100,000, preferably 1,000 to 20,000. . The addition amount of the phenol-based component is preferably 1 to 50 parts by weight based on 100 parts by weight of the positive photosensitive resin. If it is less than 1 part by weight, the solubility of the developer in the unexposed portion is insufficient, and good pattern formation properties cannot be obtained. If it is more than 50 parts by weight, the light-shielding effect of the phenol-based component is large, the light transmittance of the photoresist film is reduced, it is the cause of the residual film in the exposed portion, and the sensitivity is reduced. The positive-type photosensitive coating composition of the present invention can be manufactured by blending the above-mentioned positive-type photosensitive resin and phenol-based component, and can be compounded with a sensitizer, a dye, a solvent, a neutralizing agent, an extender, and others as needed. Additives, etc. In addition, the positive photosensitive coating composition of the present invention can be used as a neutralizing agent for a positive resin in a complex of the above-mentioned positive photosensitive resin and a phenol component. An aqueous positive photosensitive coating composition dispersed in water. This material can be used as a positive photosensitive coating composition for anion electrodeposition. The neutralizers are, for example, monoethanolamine, diethanolamine, triethanolamine, and the like; alkylamines such as monoethylamine, diethylamine, triethylamine, trimethylamine, and diisobutylamine; and dimethylamine. Alkyl alkanolamines such as ethanolamine; cycloaliphatic amines such as cyclohexylamine; alkali metal hydroxides such as caustic soda and caustic potassium; ammonium and the like; these can be used alone or as a mixture. In the present invention, in order to improve the fluidity of the water-solubilized or water-dispersible electrodeposition coating, a hydrophilic solvent may be added, such as isopropanol, n-butanol, 3-butanol, methoxyethanol, and ethoxylate. Ethyl alcohol, butoxyethanol 'ethylene glycol dimethyl ether, diethylene glycol, methyl ether, dioxane, tetrahydrofuran and the like. These hydrophilic solvents are usually used in an amount of 100 parts by weight or less for 100 parts by weight of the electrodeposition coating composition. In addition, in order to increase the coating amount of the coating object, a hydrophobic solvent such as toluene, xylene and other petroleum solvents can be added; ketones such as methyl ethyl ketone and methyl isobutyl ketone; ethyl acetate and acetic acid Esters such as butyl ester; hydrophobic alcohols such as 2-ethylhexanol 'benzyl alcohol; hydrophobic ethers such as ethylene glycol dibutyl ether, diethylene glycol dibutyl ether, propylene glycol phenyl ether, etc. The amount of the isotropic solvent used is usually 30 g parts or less to the solid content of the electrodeposition coating composition. Depending on the resins required in addition to the above, the electrodeposition coating can be adjusted appropriately, and dyes or pigments can be added. The positive photosensitive coating composition of the present invention can be used for conventional applications, such as lithography applications. -18- 200401167 Next, a pattern forming method according to the present invention will be described. The pattern forming method of the present invention is characterized by including (1) a step of applying a positive-type photosensitive coating composition as described above on a substrate to form a positive-type photosensitive coating film, and (2) directly or through a pattern mask. Step of exposing positive photosensitive coating film> (3) A step of removing a coating film of an exposed portion with an alkaline developing solution to form a pattern. Furthermore, it also includes a pattern forming method, which is characterized by (1) applying a positive photosensitive coating composition as described above on a substrate to form a positive photosensitive coating film, and (2) directly or through a pattern mask. The step of exposing the positive photosensitive coating film (3) a step of removing the coating film of the exposed portion with an alkaline developer to form a pattern, (4) a step of etching the surface of the exposed conductive film or metal plate, (5) Step of removing the photoresist coating film on the pattern. In the step (1), the substrate is, for example, a substrate having a conductive film such as a copper-clad laminated board (printed circuit board, etc.). The coating can be applied by, for example, electrodeposition coating, roll coating, spray coating, curtain coating, dip coating, or the like. The electrodeposition coating is performed by immersing a printed wiring board as an anode in an electrodeposition coating bath (bath solid content concentration: 3 to 30% by weight), and energizing with a direct current at a maximum applied voltage of 20 to 400V. The power-on time is 30 seconds to 5 minutes. After the electrodeposition coating, the object to be coated is drawn from the electrodeposition bath and washed with water, and then the water contained in the electrodeposition coating film is removed by hot air or the like. 200401167 The coating film thickness of the positive photosensitive coating composition is 1 to 100 μm in dry film thickness, preferably 3 to 20 μm in dry film thickness. The coating method other than the above-mentioned electrodeposition coating may be followed by drying the coated surface with hot air or the like, and removing the solvent and water to form a coating film. The above step (2) is to expose active light rays such as visible light and ultraviolet rays directly or through a patterned mask (photo positive type) on the surface of the positive-type photosensitive coating film formed in step (1) for exposure. The active light used for the exposure is light having a wavelength of 300 to 450 nm. Such light sources are, for example, sunlight, mercury lamps, M gas lamps, arc lamps, and the like. Irradiation with active light is usually 50 to 800rajcm-2 '. In the present invention, in order to reduce the concentration of the photosensitive group, it is performed in the range of 30 to 300mJcm.2. The developing process in the above step (3) is usually performed by spraying dilute alkali water 'on the coating film surface to clean the photosensitive portion of the coating film. Dilute alkaline water can usually be neutralized with caustic soda, caustic potassium, sodium silicate, sodium carbonate, ammonium water and other free carboxylic acids in the coating film, pH 値 8 ~ 12, which can impart water solubility to those skilled in the art. In the step (4) described above, the copper foil portion (non-circuit portion) on the substrate is exposed by the development process and then removed by a general etching process such as using an aqueous ferric chloride solution. Then, the unexposed part of the circuit pattern is a cellosolve solvent such as ethyl cellosolve, ethyl cellosolve acetate; aromatic hydrocarbon solvents such as toluene and xylene: methyl ethyl ketone, methyl Ketone solvents such as isobutyl ketone; acetate solvents such as ethyl acetate and butyl acetate; chlorine solvents such as trichloroethane; or when using an anionic electrodeposition coating, pH ≥ 1 1 can be used A caustic soda aqueous solution, a caustic potassium aqueous solution, etc. are dissolved and removed to form a printed circuit on a substrate. -20- 200401167 [Effect of the invention] The positive-type photosensitive coating composition of the present invention can be exposed to active light rays such as visible light and ultraviolet rays on the positive-type photosensitive coating film surface formed by the object. The exposed naphthoquinonediazepine compound can form carboxylic acid through ketene, and can be removed by developing solution such as alkaline aqueous solution. In addition, it can be formed by the naphthalene azide in the unexposed area. In addition, the photoresist effect formed by the phenolic component and hydrogen bond in the alkali developing solution can be maintained while maintaining the structure (3). With resistance to dissolution. As a result, the remarkable effect of forming a fine high-resolution pattern can be exhibited through steps (丨). [Examples] The present invention will be described more specifically with reference to examples and the like in the following. "Parts" and "%" are based on weight. The invention is not limited by these. The following abbreviations are used for the following chemical substances. These are described below. IEM: Isocyanoethyl methacrylate DNDDG: Dipropylene glycol dimethyl ether ADVN ·· 2,2'-Azobis (2,4-dimethylpentamyl) NAU-8: 1 '2-naphthalene -2-Diazide-5-sulfonic acid methyl · N_ (2-Ethylethyl) amidamine (manufactured by Toyo Sangyo Co., Ltd.) NM ·· Ν -methyl-2 -pyrrolidone DBTDL: two Butyltin dilaurate PABA: p-aminobenzoic acid 200401167 In a 4-neck flask, add 3 3 5 parts of DFDDG under a nitrogen gas stream and stir. After raising the temperature to 1 17 ° c, add styrene dropwise over 3 hours. 60 parts of methyl methacrylate 150 parts of n-butyl acrylate 1 15 parts of n-butyl methacrylate. 33 parts of isocyanoethyl methacrylate 142 parts of ADVN 17 parts of the mixture, and then in 3 hours A mixture of 45 parts of ADVN and 180 parts of DFDDG was added dropwise into the mixture and kept for 1 hour. After reducing the temperature to 60 ° C, add 85 parts of NAU-8, 125 parts of DMFDG, 130 parts of NMP and stir for 1 hour, add 500PPM DBTDL and stir for another hour. Then, 85 parts of PABA, 70 parts of DFDDG, and 15 parts of NMP were added and stirred for 4 hours' to obtain a positive-type photosensitive resin solution having a resin solid content of 52% and a Gardner viscosity of Z3Z4. The acid value (KOHmg / g, the same below) of the obtained resin was 51. The DNQ concentration (diazonaphthoquinone mole concentration, the same below) was 0.40 mole / kg, and the number average molecular weight was 20.7. . Production Example 2 In a 4-necked flask, 3, 3 and 5 parts of DFDDG were added and stirred under a nitrogen gas flow, and the temperature was raised to 1 17 t. Then, 60 parts of styrene and 150 parts of methyl methacrylate were added dropwise within 3 hours. Butyl propionate 丨 丨 M fraction n-butyl methacrylate 40 parts isocyanoethyl methacrylate 135 parts
ADVN 17份 200401167 之混合物,然後在3小時內滴入45份ADVN、1 80份DMFDG 之混合物,保持1小時。使溫度降至60°C後,加入74份NAU-8 、1 1 6 份 DMFDG、1 28 份 NMP 並攪拌 1 小時,加入 5 00PPM DBTDL 且另攪拌1小時。然後,加入85份PABA、70份DMFDG、1 5 份NMP並攪拌4小時,製得樹脂固體成分5 1 %、加德納黏 度Z4之正型感光性樹脂溶液。所得樹脂之酸價爲5 2、DNQ 濃度爲0.35莫耳/公斤、數平均分子量爲22000。 製造例3 在氮氣氣流下、在4 口燒瓶中加入3 3 5份DMFDG且予 以攪拌,昇溫至1 1 7°C後,在3小時內滴入 苯乙烯 60份 甲基丙烯酸甲酯 150份 正丁基丙烯酸酯 1 1 5份 正丁基甲基丙烯酸酯 48份 異氰基乙基甲基丙烯酸酯127份 ADVN 25 份 之混合物,然後在3小時內滴入45份ADVN、1 80份DMFDG 之混合物’保持1小時。使溫度降至6 0 °C後,加入6 0份N A U - 8 、125份01\^00、130份_?並攪拌1小時,加入5〇〇??%03丁01 且另攪拌1小時。然後’加入8 5份PABA、7 0份DMFDG、1 5 份NMP並攪拌4小時’製得樹脂固體成分5 1 %、加德納黏 度Z3之正型感光性樹脂溶液。所得樹脂之酸價爲5丨、dNq 濃度爲0 _ 30莫耳/公斤、數平均分子量爲19〇〇〇。 製造例4 -23- 200401167 在氮氣氣流下、在4 口燒瓶中加入3 3 5份DMFDG且予 以攪拌,昇溫至1 1 7°C後,在3小時內滴入 苯乙烯 60份 甲基丙烯酸甲酯 1 5 0份 正丁基丙烯酸酯 1 1 5份 正丁基甲基丙烯酸酯 25份 異氰基乙基甲基丙烯酸酯 150份 ADVN 17 份 之混合物,然後在3小時內滴入45份ADVN、1 80份DMFDG ^ 之混合物,保持1小時。使溫度降至6 0 °C後’加入8 5份N A U - 8 、1 25 份 DMFDG、1 30 份 NMP 並攪拌 1 小時,力口入 5 0 OPPM DBTDL 且另攪拌1小時。然後,加入85份PABA、70份DMFDG、15 份NMP並攪拌4小時,製得樹脂固體成分50% '加德納黏 度Z3之正型感光性樹脂溶液。所得樹脂之酸價爲49、DNQ 濃度爲0.45莫耳/公斤、數平均分子量爲21000。 實施例1 對100重量份(固體成分)製造例】所示正型感光性樹 書 脂而言混合2 · 5重量份重量平均分子量4 〇 〇 〇、羥基價 (KOHmg/g)ll〇之酚酣It樹脂,加入對殘基而言Q.4〇當量 MDEA予以中和後,加入脫離子水使固體成分爲丨〇% ’製得 實施例1之電沈積塗料溶液。 實施例2〜1 〇 與實施例1相同地,以表丨所示配合比各製得實施例 2〜10之電沈積塗覆溶液。 實施例1 1 -24- 200401167 使製造例1所示正型感光性樹脂以表1所示配合比配 合酚樹脂,製得實施例1 1之液狀光阻劑。 比較例1 在製造例1所示正型感光性樹脂中加入對羧基而言 0.40當量MDEA予以中和後,加入脫離子水使固體成分爲10% ,製成電沈積塗覆溶液。 比較例2 對1 00重量份製造例1所示正型感光性樹脂而言混合 60重量份重量平均分子量40 00、羥基價(KOHmg/g)110之 酚酚醛樹脂,加入羧基而言0. 35當量MDEA予以中和後, 加入脫離子水使固體成分爲1 〇 %,製成電沈積塗覆溶液。 實施例1 2 對1 〇 〇重量份(固體成分)製造例1所示正型感光性樹 脂而言混合固體成分5 . 0重量份兒茶酚衍生物溶液3 3%雙(4 ’ 5-二羥基-2-甲基苯基)苯基甲烷/DMFDG,加入對羧基而 言0.40當量之MDEA予以中和後,加入脫離子水使固體成 分爲1 0 %,製得實施例1 2之電沈積塗覆溶液。 實施例1 3〜2 1 與實施例1 2相同地以表2所示配合比,各製得實施例 1 3〜2 1之電沈積塗覆溶液。 比較例3 以表2所示之配合比’製得各比較例3之電沈積塗覆 溶液。 試驗結果 25- 200401167 使印刷電線用鋼張積層板浸漬於實施例1〜1 〇 ' 1 2〜2 1 所示電沈積塗覆溶液作爲陽極,在浴溫35°c下使500Am-2 之直流電流通電6 5秒予以電沈積塗覆。使塗膜水洗 '在 9CTC下乾燥10分鐘以形成厚度8μιη之不具黏合性、平滑的 感光膜。 以實施例1 1所視光阻液塗覆於印刷配線用鋼張積層板 ,在9 0 °C下乾燥1 0分鐘以形成厚度8 μπι之不具黏合性、 平滑的感光膜。 然後,使正型薄膜以真空裝置密接於該塗面上,使用 10kw之超高壓水銀燈,兩面各照射300〇】m-2。其次’使曝 光部以1 %碳酸鈉水溶液洗出以進行顯像,水洗後以三氯化 鐵水溶液使銅箔蝕刻處理予以除去,然後藉由使未曝光部 以5%氫氧化鈉水溶液除去,製得圖案。此等之評估如表1 之結果。ADVN is a mixture of 17 parts 200401167, and then a mixture of 45 parts of ADVN and 180 parts of DFDDG is added dropwise over 3 hours and kept for 1 hour. After reducing the temperature to 60 ° C, add 74 parts of NAU-8, 116 parts of DMFDG, 1 28 parts of NMP and stir for 1 hour, add 5 00PPM DBTDL and stir for another hour. Then, 85 parts of PABA, 70 parts of DFDDG, and 15 parts of NMP were added and stirred for 4 hours to prepare a positive-type photosensitive resin solution having a resin solid content of 51% and Gardner viscosity Z4. The acid value of the obtained resin was 5 2. The DNQ concentration was 0.35 mol / kg and the number average molecular weight was 22,000. Production Example 3 In a 4-necked flask, 3, 3 and 5 parts of DFMDG were added and stirred under a nitrogen gas flow, and the temperature was raised to 17 ° C. Then, 60 parts of styrene and 150 parts of methyl methacrylate were added dropwise within 3 hours. Butyl acrylate 1 1 5 parts n-butyl methacrylate 48 parts isocyanoethyl methacrylate 127 parts ADVN 25 parts mixture, and then a mixture of 45 parts ADVN and 1 80 parts DFMDG was added dropwise over 3 hours' Hold for 1 hour. After the temperature was lowered to 60 ° C, 60 parts of N A U-8, 125 parts of 01 \ ^ 00, and 130 parts of ?? were added and stirred for 1 hour, 50000% 03but01 was added and stirred for another 1 hour. Then, "85 parts of PABA, 70 parts of DFDDG, 15 parts of NMP, and stirred for 4 hours" were prepared to obtain a positive photosensitive resin solution having a resin solid content of 51% and Gardner viscosity Z3. The obtained resin had an acid value of 5 丨, a dNq concentration of 0-30 mol / kg, and a number average molecular weight of 19,000. Manufacturing Example 4 -23- 200401167 Under nitrogen gas flow, 3, 3 and 5 parts of DFDDG were added to a 4-necked flask, and the mixture was stirred and heated to 1 17 ° C. Then 60 parts of styrene methyl methacrylate was added dropwise within 3 hours. Ester 150 parts of n-butyl acrylate 1 15 parts of n-butyl methacrylate 25 parts of isocyanoethyl methacrylate 150 parts of ADVN 17 parts of the mixture, then 45 parts of ADVN, 1 A mixture of 80 parts of DFDDG ^ was held for 1 hour. After lowering the temperature to 60 ° C, ‘85 parts of N A U-8, 1 25 parts of DMFDG, and 1 30 parts of NMP were added and stirred for 1 hour, and 50 OPPM DBTDL was vigorously added and stirred for another 1 hour. Then, 85 parts of PABA, 70 parts of DFDDG, and 15 parts of NMP were added and stirred for 4 hours to prepare a positive-type photosensitive resin solution having a resin solid content of 50% 'Gardner viscosity Z3. The obtained resin had an acid value of 49, a DNQ concentration of 0.45 mol / kg, and a number average molecular weight of 21,000. Example 1 For 100 parts by weight (solid content) of the production example], a positive photosensitive resinous resin was mixed with 2.5 parts by weight of a phenol having an average molecular weight of 4,000 and a hydroxyl value (KOHmg / g) of 110.酣 It resin, after adding Q.40 equivalents of MDEA to the residue to neutralize it, deionized water was added to make the solid content be 10%. 'The electrodeposition coating solution of Example 1 was prepared. Examples 2 to 10 In the same manner as in Example 1, the electrodeposition coating solutions of Examples 2 to 10 were prepared at the mixing ratios shown in Table 丨. Example 1 1 -24- 200401167 The positive photosensitive resin shown in Production Example 1 was blended with a phenol resin at the compounding ratio shown in Table 1 to obtain a liquid photoresist of Example 11. Comparative Example 1 After adding 0.40 equivalents of MDEA to the carboxyl group to the positive photosensitive resin shown in Production Example 1, neutralized water was added, and deionized water was added to a solid content of 10% to prepare an electrodeposition coating solution. Comparative Example 2 For 100 parts by weight of the positive-type photosensitive resin shown in Production Example 1, 60 parts by weight of a weight average molecular weight of 40 00 and a phenolic novolac resin having a hydroxyl value (KOHmg / g) of 110 were added, and the carboxyl group was added to 0.35 After the equivalent of MDEA was neutralized, deionized water was added to make the solid content 10% to prepare an electrodeposition coating solution. Example 1 2 For 100 parts by weight (solid content) of the positive-type photosensitive resin shown in Production Example 1, 5.0 parts by weight of a catechol derivative solution 3 3% bis (4 '5-bis Hydroxy-2-methylphenyl) phenylmethane / DMFDG, after adding 0.40 equivalents of MDEA to the carboxyl group to neutralize it, deionized water was added to make the solid content 10%, and the electrodeposition of Example 12 was obtained. Coating solution. Examples 1 to 2 1 were prepared in the same manner as in Example 12 at the compounding ratios shown in Table 2 to prepare electrodeposition coating solutions of Examples 1 to 3 to 21. Comparative Example 3 An electrodeposition coating solution of each Comparative Example 3 was prepared at the mixing ratio 'shown in Table 2. Test result 25- 200401167 The steel laminate for printed wires was immersed in the electrodeposition coating solution shown in Examples 1 to 1 0 ′ 1 2 to 2 1 as an anode, and a 500 Am-2 direct current was applied at a bath temperature of 35 ° c. A current was applied for 6 to 5 seconds for electrodeposition coating. The coating film was washed with water and dried at 9CTC for 10 minutes to form a non-adhesive, smooth photosensitive film with a thickness of 8 μm. The photoresist liquid observed in Example 11 was applied to a steel laminate for printing and wiring, and dried at 90 ° C for 10 minutes to form a non-adhesive, smooth photosensitive film with a thickness of 8 μm. Then, the positive film was adhered to the coated surface with a vacuum device, and an ultra-high pressure mercury lamp of 10 kw was used, and both sides were irradiated with 300 m] -2. Next, the exposed portion was washed out with a 1% sodium carbonate aqueous solution for development, and after washing with water, the copper foil was etched with an aqueous solution of ferric chloride to remove it, and then the unexposed portion was removed with a 5% sodium hydroxide aqueous solution. Make a pattern. These evaluations are shown in Table 1.
-26- 200401167 表1 配合量(固體成分比) 評估結果 感光13 ί樹脂 酚樹脂* 製造例1 製造例2 製造例3 製造例4 A B C D 感度 畫線形成性 實施例 1 100.0 2.5 〇 〇 2 100.0 2.5 〇 〇 3 100.0 2.5 〇 〇 4 100.0 2.5 〇 〇 5 100.0 2.5 〇 〇 6 100.0 2.5 〇 〇 7 100.0 2.5 〇 〇 8 100.0 5.0 〇 〇 9 100.0 7.5 〇 〇 10 100.0 10.2 〇 〇 11 100.0 2.5 〇 〇 比較例 1 100.0 〇 X 2 100.0 60.0 X 〇-26- 200401167 Table 1 Compounding amount (solid content ratio) Evaluation results Photosensitivity 13 ί Resin phenol resin * Manufacturing example 1 Manufacturing example 2 Manufacturing example 3 Manufacturing example 4 ABCD Sensitivity line forming example 1 100.0 2.5 〇〇2 100.0 2.5 〇〇3 100.0 2.5 〇〇4 100.0 2.5 〇〇5 100.0 2.5 〇〇6 100.0 2.5 〇07 100.0 2.5 〇〇8 100.0 5.0 〇09 100.0 7.5 〇10 100.0 10.2 〇〇11 100.0 2.5 〇Comparative Example 1 100.0 〇X 2 100.0 60.0 X 〇
*酚樹脂 重量平均分子量 經基價(KOHmg / g ) A :酚淸漆樹脂 4000 110 B :甲酚酚醛淸漆樹脂 8800 120 (甲基對混合物) C:聚乙烯基酚樹脂 4200 460 D :聚乙烯基酚 4800 230 共聚合樹脂(苯乙烯共聚合)* The weight average molecular weight of phenol resin is based on the basic value (KOHmg / g) A: phenol resin lacquer 4000 4000 B: cresol novolac resin 8800 120 (methyl para-mixture) C: polyvinyl phenol resin 4200 460 D: poly Vinylphenol 4800 230 copolymer resin (styrene copolymerization)
200401167 表2 配合量(固體成分比) 評估結果 感光性樹脂 酚樹脂* 製造例1 製造例2 製造例3 製造例4 A B C D 感度 畫線形成性 實施例 12 100.0 5.0 〇 〇 13 100.0 5.0 〇 〇 14 100.0 5.0 〇 〇 15 100.0 5.0 〇 〇 16 100.0 5.0 〇 〇 17 100.0 — 5.0 〇 〇 18 —**———— 100.0 5.0 〇 〇 19 100.0 2,5 〇 〇 20 100.0 10.0 〇 〇 21 100.0 5.0 〇 〇 比較例 3 100.0 60.0 X 〇 *酚樹脂 A:雙(4’ 5-二羥基-2-甲基苯基)苯基甲烷 B: 4,4,5’-三羥基-2,3’,5,-三甲基二苯基甲烷 C :雙(4 -羥基-3-(2 -羥基-2-甲基苯甲基)-5 -甲基苯基)甲烷 D:雙(4 -羥基- 3- (4 -羥基-2-甲基苯甲基)-5 -甲基苯基)甲烷 評估結果 感度··使史頓法(譯音)製分級薄片(2 1段)重疊於塗膜 上’曝光後顯像,以其段數評估。感度佳者爲〇' 感度不 佳者爲X。 畫線形成性:使用線與空間圖案薄膜’曝光後顯像、 畫線狀態以光學及SEM觀察。畫線形成性佳者爲〇、不佳 200401167 者爲χ。 另外,使該電沈積塗覆浴在30°C下進行儲藏促進試驗 1個月後,觀察塗覆浴之外觀變化。結果,塗覆浴完全沒 有樹脂成分沉澱、凝聚等異常情形、係良好。另外,使用 進行該儲藏促進試驗之塗覆浴,乙與上述相同的方法作成 印刷電路板。結果,於實施例1〜1 0、1 2〜2 1中,與初期 相同、可得良好、鮮明圖案之印刷電路板。 (五)圖式簡單說明:無200401167 Table 2 Compounding amount (solid content ratio) Evaluation results Photosensitive resin phenol resin * Manufacturing Example 1 Manufacturing Example 2 Manufacturing Example 3 Manufacturing Example 4 ABCD Sensitivity Line Forming Example 12 100.0 5.0 〇〇13 100.0 5.0 〇〇14 100.0 5.0 〇〇15 100.0 5.0 〇〇16 100.0 5.0 〇〇17 100.0 — 5.0 〇〇18 — ** ———— 100.0 5.0 〇19 100.0 2, 5 〇〇20 100.0 10.0 〇〇21 100.0 5.0 〇〇 Comparative example 3 100.0 60.0 X 〇 * phenol resin A: bis (4 '5-dihydroxy-2-methylphenyl) phenylmethane B: 4,4,5'-trihydroxy-2,3', 5, -tri Methyldiphenylmethane C: bis (4-hydroxy-3- (2-hydroxy-2-methylbenzyl) -5 -methylphenyl) methane D: bis (4-hydroxy-3- 3- (4 -Hydroxy-2-methylbenzyl) -5 -methylphenyl) methane evaluation results. Sensitivity. · The superimposed graded sheet (21 steps) made by the Stern method (21 steps) was superimposed on the coating film. , Evaluated by its number of segments. A good sensitivity is 0 'A low sensitivity is X. Line-drawing formability: Using a line and space pattern film ', the image was developed after exposure, and the state of the line-drawing was observed by optics and SEM. Those with good line formation are 0, those with poor 200401167 are χ. In addition, the electrodeposition coating bath was subjected to a storage promotion test at 30 ° C. for one month, and then the appearance change of the coating bath was observed. As a result, the coating bath was completely free from abnormalities such as precipitation and agglomeration of resin components, and the coating system was good. A printed circuit board was prepared in the same manner as described above by using the coating bath subjected to the storage promotion test. As a result, in Examples 1 to 10 and 12 to 21, printed circuit boards having a good pattern and a good pattern were obtained in the same manner as in the initial stage. (V) Schematic description: None
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