TW200306213A - Nonwoven web with improved adhesion and reduced dust formation - Google Patents
Nonwoven web with improved adhesion and reduced dust formation Download PDFInfo
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- TW200306213A TW200306213A TW92100281A TW92100281A TW200306213A TW 200306213 A TW200306213 A TW 200306213A TW 92100281 A TW92100281 A TW 92100281A TW 92100281 A TW92100281 A TW 92100281A TW 200306213 A TW200306213 A TW 200306213A
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/12—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/06—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/10—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained by reactions only involving carbon-to-carbon unsaturated bonds as constituent
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- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4334—Polyamides
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43825—Composite fibres
- D04H1/43828—Composite fibres sheath-core
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/06—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Multicomponent Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
200306213 、 A7 .......... B 7 五、發明說明(!) ' [發明所屬之領域] 本發明係有關於以乾鋪與濕鋪製得之非織造織物,可 使用於尿布、失禁用墊片、衛生棉、與其他液體吸收墊片, 特別疋,這些墊片一般包括黏結劑與木漿,或其他吸收材 5 料。製作適合的非織造織物供做這些用途時,於其黏結劑 與吸收材料間需有良好的黏合性,更明確地,本發明係有 關於一種具有改良黏合性之非織造織物,其基於有增黏劑 存在於黏結劑中。增黏劑包括:松香、松香酯類、與以萜烯 為基質、以糊椒烯為基質、與以碳水化合物為基質之化合 10 物。具有增黏劑之黏結劑亦可選擇地包含一種黏合促進 劑,通常為接枝聚烯類,與一種增強劑,通常為粉末形態 之非活性無機化合物。 〜 11 [先前技術]200306213, A7 ......... B 7 V. Description of the invention (!) '' [Field of invention] The present invention relates to nonwoven fabrics made by dry laying and wet laying, which can be used in Diapers, incontinence pads, sanitary napkins, and other liquid-absorbent pads. In particular, these pads generally include adhesives and wood pulp, or other absorbent materials. When making suitable non-woven fabrics for these purposes, good adhesion between the adhesive and the absorbent material is needed. More specifically, the present invention relates to a non-woven fabric with improved adhesion. The adhesive is present in the adhesive. Tackifiers include: rosin, rosin esters, compounds with terpenes as the matrix, piperylene as the matrix, and compounds with the carbohydrate as the matrix. The adhesive with a tackifier may optionally include an adhesion promoter, usually a grafted polyolefin, and a reinforcing agent, usually an inactive inorganic compound in a powder form. ~ 11 [Prior art]
5 1A 經濟部智慧財產局員工消費合作社印製 ο 2 非織造織物,特別是丟棄式形態之吸收物品,如··丟棄 式尿布,於市場中甚受喜愛,然而,這些產品仍有需要改 進之處,尤其是其黏合性,例如··於製造過程中、加工成物 品時、與使用時,令其不會鬆散。在本發明之前,已知可 由吸收劑(木漿與選擇地至多25重量%超吸收聚合物,SAP) 與一種黏結劑,如:二組份纖維或低熔體聚合物纖維,生成 現有之非織造物,這些現有之組成物包含約10重量%黏結 劑與約80至90重量%吸收劑。 口 製造這些非織造織物時,首先將木漿(與選擇地SAp) 與黏結劑混合,隨後將此組成物置入一加熱區中,令聚合 3 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公爱)~ ------— 200306213 五、發明說明(2 經濟部智慧財產局員工消費合作社印製 0 5 0 112 A7 B7 物之低熔融材料,或二組份纖維之低熔融材料,能予熔融, 並且塗覆於大部份木漿纖維(與任何選擇地SAp)之至少一 口P伤上而後將組成物置入一冷卻區,使較低溶融之黏結 劑材料能夠固化,因此可將木漿(與選擇地SAp)黏結成單 一的織物結構。 選擇地可加入其他的纖維,如:其他的合成纖維或天然 纖維,以達成所欲之其他特性,例如··低密度、高透氣性、 耐壓縮,與液體吸收速率。5 1A Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 Non-woven fabrics, especially absorbent articles in disposable form, such as disposable diapers, are very popular in the market, however, these products still need to be improved In particular, its adhesiveness, for example, during the manufacturing process, processing into articles, and use, so that it will not loosen. Prior to the present invention, it was known that existing non-wovens can be formed from absorbents (wood pulp and optionally up to 25% by weight superabsorbent polymer, SAP) and a binder, such as two-component fibers or low-melt polymer fibers. Woven fabrics, these existing compositions contain about 10% by weight binder and about 80 to 90% by weight absorbent. When manufacturing these nonwoven fabrics, firstly mix wood pulp (with selected SAp) with a binder, and then place the composition in a heating zone to polymerize the paper. The paper size applies the Chinese National Standard (CNS) A4 specification ( 210x297 public love) ~ -------- 200306213 V. Description of the invention (2 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 0 5 0 112 A7 B7 low-melting material, or two-component fiber low-melting material Can be pre-melted and coated on at least one mouth of most wood pulp fibers (with any selected SAp), and then put the composition into a cooling zone, so that the lower-melting adhesive material can be cured, so it can be cured. Wood pulp (with selected SAp) is bonded into a single fabric structure. Optionally, other fibers, such as other synthetic fibers or natural fibers, can be added to achieve other desired characteristics, such as low density and high air permeability. Resistance, compression resistance, and liquid absorption rate.
Hansen等人於美國專利5,981,41〇中揭示:將二組份纖 維與纖維素纖維,如:木漿纖維或棉纖維,摻合,以產生一 種非織造織物,可使用於如:丟棄式尿布。Hansen et al., U.S. Patent No. 5,981,41, disclose that blending two component fibers with cellulose fibers, such as wood pulp fibers or cotton fibers, to produce a nonwoven fabric that can be used in, for example, disposable diapers. .
Fujiwara等人於美國專利5,994,244中揭示一種非織 造織物,其包括纖維素類之纖維,如:絨毛木漿與低熔體纖 維,可用於製造丟棄式尿布與其他物品。其亦揭示:將無機 顆粒(如—氧化鈦)加至乙烯-丙浠酸|旨-馬來酐護套之二組 份紡紗結合長絲中,此顆粒可於紡紗時降低長絲之黏合 性,使得到較均勻之織物。 適合的一組份纖維可參見Tabor等人之美國專利 4,950,541,與Tabor等人之美國專利5,372,885,二者皆併 入本文供參考,這些專利揭示使用一種低熔體之馬來酸或 馬來酐接枝聚乙烯。 美國專利5,126,201中,Shiba等人揭示:將二氧化鈦同 時加至二組份黏結劑纖維之蕊心與護套中,以改良非織造 織物之切割效率,二氧化鈦於蕊心中之數量大於15%,較 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐)Fujiwara et al., U.S. Patent No. 5,994,244, discloses a non-woven fabric comprising cellulose-based fibers, such as fluff pulp and low-melt fibers, which can be used to make disposable diapers and other articles. It also reveals that: adding inorganic particles (such as titanium oxide) to the two-component spinning-bonded filaments of ethylene-propionic acid | purpose-maleic anhydride sheath, this particles can reduce the filaments during spinning Adhesiveness makes for a more uniform fabric. Suitable component fibers can be found in US Patent No. 4,950,541 to Tabor et al. And US Patent No. 5,372,885 to Tabor et al., Both of which are incorporated herein by reference. These patents disclose the use of a low-melt maleic acid or maleic anhydride. Grafted polyethylene. In U.S. Patent No. 5,126,201, Shiba et al. Disclosed that titanium dioxide was simultaneously added to the core and sheath of the two-component binder fiber to improve the cutting efficiency of the nonwoven fabric. The amount of titanium dioxide in the core was greater than 15%. Applicable to China Paper Standard (CNS) A4 (210x297 mm)
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五、發明說明(3) 消 10 15 20 佳者為護套中不含二氡化钬闲 低黏合性。 乳化欽口為護套中之二氧化鈦會降V. Description of the invention (3) Consumer 10 15 20 The best is that the sheath does not contain dioxin and has low adhesion. Emulsification of titanium dioxide in the sheath will decrease
Mats⑽等人於日本專利㈣2_169718中揭示聚稀護 套聚i曰磁心之二組份纖維,護套中包含〇3至ι〇%益機顆 粒(以二氧化欽為較佳)者,其織物可獲得較佳的柔軟度與 不透明度,此專利顯示,添加無機顆粒會降低 :: 強度。 [發明内容] 如前所述,這些非織造織物技術上仍有需要改善其黏 合性,本發明係對這些現有非織造織物產品加以改良,、特 別是’本發明藉使用-種增黏劑以改善黏合性,增黏劑包 括:松香、松香酯類、與以萜烯為基質、以糊椒烯為基質、 與以碳水化合物為基質之化合物。 本發明係有關於二組份纖維或低熔體聚合物纖維,與 增黏劑,藉以製造一種具有改良黏合性之黏結劑。二組份 纖維包含一高熔融部份與一低熔融部份,低熔融部份含有 增黏劑,若使用低熔融纖維(代替二組份纖維),其同樣地 包含增黏劑,增黏劑被認為充當黏合促進劑,將吸收性材 料較佳地結合在一起,使成為單一織物。低熔體聚合物纖 維或二組份纖維之低熔融部份界定為”低熔體基質”。 就最廣義而言,本發明包括一種含有增黏劑之黏結劑 纖維,黏結劑纖維可為二組份纖維或為典型的低熔體聚合 物纖維,低熔體基質包含增黏劑,含有增黏劑之黏結劑纖 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 200306213 A7 B7 五、發明說明(4 ) 維可選擇地包含-種黏合促進劑與—種增強劑。 、就最廣義而言,本發明織物包括黏結劑纖維,其包含 增黏劑與一種吸收劑,此吸收劑可為合成或天然者。 就最廣義而言,本發明亦包括一種織物,其包含約5 至約25重量%黏結劑纖維,與約75至95重量%吸收劑, 吸收劑可為-種天然吸收劑,或為—種超吸收聚合物,或 為此二者之組合。以低熔體基質為基準,黏結劑_纖維包含 低於約40重量%之增黏劑。 ο 11 5 11 經濟部智慧財產局員工消費合作社印製 ο 2 [實例方式] 適合的吸收劑為天然或合成吸收劑,合成吸收劑主要 習知為超吸收聚合物(SAP),吸收劑包括75至95重量%織 物。天然吸收劑為親水性材料,例如\纖維素纖維、木漿磨 裹、棉、棉短絨、與再生纖維素纖維,如:嫘縈,或其混合 物’較佳者為木漿磨裹,價廉並且容易獲得。 使用天然吸收劑之吸收墊可能無法於所有的環境下提 供適當的液體吸收,而且天然吸收劑體積甚大,因此許多 吸收墊使用相對少量的SAP,此因SAP之花費遠較天然吸 收劑之花費為高,以SAP取代部份的天然吸收劑可減小墊 之整體體積,與/或提供超級的液體吸收。 於此所使用之,,超級吸收聚合物,,或”SAP”一詞,係指 一種可水泡脹、通常為非水溶性之材料,可吸收之水量至 少約為其重量之1 〇倍,意欲約為20倍,較佳者約為5〇 倍或更多。超級吸收聚合物可由有機材料生成,其可包括 計 線 本紙張尺度適用中國國家標準(〇NS)A4規格(210x297公釐) 200306213 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明說明(5) 天然材料,如:瓊酯、果膠、與古阿樹膠,以及合成材料, 如:合成水凝膠聚合物。合成水凝膠聚合物包括如:羧基甲 基纖維素、聚丙烯酸之鹼金屬鹽類、聚丙烯醯胺、聚乙烯 醇、乙烯馬來酐共聚物、聚乙烯醚、羥基丙基纖維素、聚 5 乙烯嗎啉酮、乙烯磺酸之聚合物與共聚物、聚丙烯酸酯、 聚丙烯醯胺、聚乙烯吡啶、與類同物。其他適合的聚合物 包括:水解的丙烯腈接枝澱粉、丙烯酸接枝澱粉、與異丁烯 馬來酐共聚物、與其混合物。較佳之水凝膠聚合物為些微 父聯,以得到實質上不溶於水之材料,交聯可藉如:輻射或 10 共彳貝、離子性、凡得瓦爾力、或氫鍵之結合。適合的材料 可得自各販售廠商,如:陶氏化學公司、聯盟膠體公司、與 Stockhausen公司。超級吸收聚合物之形態可為:顆粒、薄 片、纖維、桿狀、薄膜、或任意的許多幾何形態。 本發明之黏結劑纖維可為一種低熔體纖維形態或為一 15 種二組份纖維形態,二組份纖維之低熔體部份包括與低熔 體纖維相同的材料,較佳之本發明黏結劑纖維為二組份纖 維。黏結劑纖維具有平均長度自約3至約75毫米,較佳的 黏結劑纖維具有於1與10間之登尼爾。低熔體基質可為聚 烯,如:聚乙烯(PE)、聚丙烯(PP)、聚丁烯、或其混合物。 20 適合的聚乙烯可為:高密度聚乙烯(HDPE)、中密度聚乙稀 (MDPE)、低密度聚乙烯(LDPE)、直鏈低密度聚乙烯 (LLDPE)、超低密度聚乙烯(ULDPE),或其混合物,製造 這些聚乙烯,可使用齊格勒-那塔或金屬雙環戊二烯絡合物 催化劑。或者,低熔體基質可為一種低熔融聚酯,如:聚丁 7 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ297公蝥)" ------------Mats⑽ et al., In Japanese Patent No. 2_169718, disclose that the sheath is made of two-component fibers with a magnetic core, and the sheath contains 0 to 10% organic particles (preferably dioxin is preferred). The fabric may be To obtain better softness and opacity, this patent shows that the addition of inorganic particles reduces the: strength. [Summary of the Invention] As mentioned above, there is still a technical need to improve the adhesion of these nonwoven fabrics. The present invention is to improve these existing nonwoven fabric products, in particular, the present invention uses a tackifier to To improve adhesion, tackifiers include: rosin, rosin esters, and compounds with terpenes as the matrix, pipexene as the matrix, and carbohydrates as the matrix. The invention relates to a two-component fiber or a low-melt polymer fiber, and a tackifier, so as to manufacture a bonding agent with improved adhesion. The two-component fiber contains a high-melting portion and a low-melting portion. The low-melting portion contains a tackifier. If a low-melting fiber (instead of a two-component fiber) is used, it also contains a tackifier and a tackifier. It is believed to act as an adhesion promoter, which binds the absorbent materials together to form a single fabric. The low-melt polymer fiber or the low-melt portion of a two-component fiber is defined as a "low-melt matrix". In the broadest sense, the present invention includes a binder fiber containing a tackifier. The binder fiber may be a two-component fiber or a typical low-melt polymer fiber. The low-melt matrix contains a tackifier and contains a tackifier. Adhesive fiber The paper size is in accordance with Chinese National Standard (CNS) A4 (210x297 mm) 200306213 A7 B7 V. Description of the invention (4) The dimension can optionally include one kind of adhesion promoter and one kind of enhancer. In the broadest sense, the fabric of the present invention includes a binder fiber that includes a tackifier and an absorbent, which may be synthetic or natural. In the broadest sense, the present invention also includes a fabric comprising from about 5 to about 25% by weight binder fibers, and from about 75 to 95% by weight absorbent. The absorbent can be a natural absorbent or a Superabsorbent polymer, or a combination of both. Based on the low-melt matrix, the binder_fiber contains less than about 40% by weight of a tackifier. ο 11 5 11 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 [Example method] Suitable absorbents are natural or synthetic absorbents. Synthetic absorbents are mainly known as superabsorbent polymers (SAP). The absorbent includes 75 To 95% by weight fabric. Natural absorbents are hydrophilic materials, such as cellulose fibers, wood pulp mill wrap, cotton, cotton linters, and regenerated cellulose fibers, such as: 嫘 萦, or a mixture of them. Cheap and easy to obtain. Absorbent pads using natural absorbents may not provide adequate liquid absorption in all environments, and natural absorbents are very large. Therefore, many absorbent pads use relatively small amounts of SAP. The cost of SAP is much higher than the cost of natural absorbents. High, the natural absorbent replaced by SAP can reduce the overall volume of the pad and / or provide super liquid absorption. As used herein, a superabsorbent polymer, or the term "SAP", refers to a material that is swellable and is generally water-insoluble. The amount of water that can be absorbed is at least about 10 times its weight. About 20 times, preferably about 50 times or more. Superabsorbent polymers can be produced from organic materials, which can include paper and paper sizes that apply Chinese National Standard (0NS) A4 specifications (210x297 mm) 200306213 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention ( 5) Natural materials, such as agar esters, pectins, and guar gum, and synthetic materials, such as synthetic hydrogel polymers. Synthetic hydrogel polymers include, for example: carboxymethyl cellulose, alkali metal salts of polyacrylic acid, polypropylene amidamine, polyvinyl alcohol, ethylene maleic anhydride copolymer, polyvinyl ether, hydroxypropyl cellulose, poly 5 Polymers and copolymers of vinylmorpholinone, ethylenesulfonic acid, polyacrylates, polyacrylamide, polyvinylpyridine, and the like. Other suitable polymers include: hydrolyzed acrylonitrile grafted starch, acrylic acid grafted starch, copolymers with isobutylene maleic anhydride, and mixtures thereof. Preferred hydrogel polymers are micro-parents to obtain materials that are substantially insoluble in water. Cross-linking can be achieved by, for example, radiation or 10-coupling, ionicity, van der Waals force, or hydrogen bonding. Suitable materials are available from various vendors such as The Dow Chemical Company, Alliance Colloids, and Stockhausen. The superabsorbent polymer may be in the form of particles, sheets, fibers, rods, films, or any number of geometrical forms. The binder fiber of the present invention may be in the form of a low-melt fiber or a form of 15 two-component fibers. The low-melt portion of the two-component fiber includes the same material as the low-melt fiber. The agent fiber is a two-component fiber. The binder fibers have an average length of from about 3 to about 75 mm. Preferred binder fibers have deniers between 1 and 10. The low-melt matrix can be a polyolefin, such as polyethylene (PE), polypropylene (PP), polybutene, or a mixture thereof. 20 Suitable polyethylenes can be: high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), ultra low density polyethylene (ULDPE ), Or a mixture thereof, to make these polyethylenes, Ziegler-Natta or metal dicyclopentadiene complex catalysts can be used. Alternatively, the low-melt matrix can be a low-melt polyester, such as: polybutylene. This paper is sized to the Chinese National Standard (CNS) A4 (210 x 297 mm). &Quot; ----------- -
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五、發明說明(6 ) 5V. Description of the invention (6) 5
ο 1Xο 1X
5 1X 經濟部智慧財產局員工消費合作社印製 ο 2 歸、苯二甲酸酯(PBT)、或聚三伸甲基對苯二甲酸酯 (PTT) ’ 一種低炼融共聚酯,如:PET之共聚物,與其共聚 之共單體,如:適合的二醇組份,選自:1,4_環己烷二曱醇、 1,2-丙二醇、丙二醇、M_丁二醇、2,2_二甲基丙 :醇、1,6-己二醇、1,2-環己烷二醇、14-環己烷二醇、 %己烷二曱醇、丨,3-環己烷二甲醇,與鏈中包含一個或多 個氧原子之二醇,如:二乙二醇、三乙二醇、二丙二醇、三 丙一醇,或其混合物;或為一個或多個除對苯二曱酸外之二 ,,(脂肪族、脂環族、或芳族二羧酸)如:間笨二曱酸、^ %己烷二羧酸、L3-環己烷二羧酸、琥珀酸、戊二酸、已 二酸、癸二酸、1,12-十二垸二酸、2,6_蒸二賴、二苯甲 酸,或其混合物。 二組份纖維之形態可為低㈣部份緊鄰高溶融部份, 如:並肩排列之結構,或為一種護套_蕊心之結構,其護套 為低熔融組份,與蕊心為高熔融組份,高熔融部份可選自 聚稀類,如:聚己稀、聚丙、烯、與聚丁稀;聚酿類,如聚乙 烯對苯二甲酸醋(PET)、聚丁浠對苯二甲酸酿、聚乙稀萘酸 醋’與類同物;聚醯胺類,如:尼龍6、尼龍66;聚丙稀酸醋 類,如:聚甲基丙烯酸酯、$甲基丙烯酸甲酯、與類同物; 及其混合物與共聚物。於適合的二組份纖輯體中之低炫 融部份,其溫度比所謂之高熔融部份至少約低5它。 適合的二組份纖維具有一低熔融部份,i包括約$至 約75重量%之二組份纖維,其餘為聽融部份,若使用如 -種50-50二組份纖維做為黏結劑纖維,5〇重量。狀5 1X Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 Polyethylene terephthalate, phthalate (PBT), or polytrimethylene terephthalate (PTT) '' A low-melting copolyester, such as : A copolymer of PET, a comonomer with which it is copolymerized, such as: a suitable diol component, selected from: 1,4-cyclohexanediethanol, 1,2-propylene glycol, propylene glycol, M-butanediol, 2,2-Dimethylpropanol: Alcohol, 1,6-hexanediol, 1,2-cyclohexanediol, 14-cyclohexanediol,% hexanediethanol, 1,3-cyclohexane Alkanedimethanol, and diols containing one or more oxygen atoms in the chain, such as: diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, or a mixture thereof; or one or more In addition to phthalic acid, (aliphatic, cycloaliphatic, or aromatic dicarboxylic acid), such as: m-dibenzoic acid, ^% hexanedicarboxylic acid, L3-cyclohexanedicarboxylic acid, amber Acids, glutaric acid, adipic acid, sebacic acid, 1,12-dodecanedioic acid, 2,6-diazeptasine, dibenzoic acid, or mixtures thereof. The shape of the two-component fiber can be a low-lying part next to a high-melting part, such as a side-by-side structure, or a sheath_Ruixin structure, whose sheath is a low-melting component, and the core is high. Melt components, high-melt parts can be selected from poly-ethylene, such as: polyhexylene, polypropylene, olefin, and polybutylene; poly-vinyl, such as polyethylene terephthalate (PET), polybutylene terephthalate Phthalic acid, polyvinyl naphthalate, and the like; polyamines, such as: nylon 6, nylon 66; polypropylene vinegars, such as: polymethacrylate, $ methacrylate , And analogs; and mixtures and copolymers thereof. The temperature of the low-melting portion of a suitable two-component fiber is at least about 5 ° lower than the so-called high-melting portion. A suitable two-component fiber has a low-melting portion, i includes about $ to about 75% by weight of the two-component fiber, and the rest is a hearing-melting portion. If a 50-50 two-component fiber is used for bonding, Agent fiber, 50 weight. shape
t 200306213 Α7 ' Β7 五、發明說明(7) 融部份為低熔體基質,其具有低於約40重量%之增黏劑(具 有或未具有黏合促進劑、或增強劑、或其混合物),與50 重量%之高熔融部份可為PET。 暫且不論其他組份,適合的二組份纖維為如:聚乙烯/ 5 聚丙烯、聚乙烯/聚酯(特別是聚乙烯對苯二甲酸酯)、聚乙 烯/尼龍、聚酯/PET、PBT /PET、PTT /PET,及其混合物, 以使用聚乙烯/聚酯纖維,如:LLDPE/PET,或聚乙烯/聚丙 烯,如:LLDPE/PP,為較佳。當二組份纖維之低溶融部份 與高熔融部份皆包含聚烯類時,高熔融聚烯必須具有較低 1〇 熔融聚烯至少高於5°C之熔點。 經濟部智慧財產局員工消費合作社印製 增黏劑包括:松香、松香酯類、與以玆烯為基質、以糊 椒烯為基質、與以碳氩化合物為基質之化合物。已商品化 以松香為基質之增黏劑習知為:Hercules公司出品之Foral 85、伊士曼化學公司出品之Permalyn 2085、或美孚艾克森 i 5 化學公司出品之Escorez 5400。已商品化以萜烯為基質之 增黏劑為:亞利桑那化學公司出品之Zonarez、Zonatac與 Nirez。已商品化以糊椒烯為基質之增黏劑為:Hercules公司 出品之Picotac與Hercotac。已商品化以碳氫化合物為基質 之增黏劑為:艾克森美孚化學公司出品之Escorez 5400。較 2〇 佳之增黏劑為松香酯,並以松油松香之甘油酯為最佳。增 黏劑以包含約0.1至約40重量%之低熔體基質為較佳,以 0.5至10為更佳,並以1至5 %為最佳。 除增黏劑外亦可選擇地使用黏合促進劑,如:以馬來酸 或馬來酐(ΜΑΗ)接枝之聚烯類,其於接枝至聚烯後皆轉化 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 200306213 A7 B7 五、發明說明(8 ) 10 15 經濟部智慧財產局員工消費合作社印製 20 成諕ίό酸或琥珀酐,加入ΜΑΗ之較佳接枝程度為1〇重量 %(藉滴定)。乙烯-丙烯酸共聚物,及此與前述接枝聚烯類 之組合物亦適合用做黏合促進劑。已商品化以馬來酐接枝 之聚乙烯’習知為:陶氏化學公司出品之ASPUN樹脂。已 商品化之乙烯-丙烯酸共聚物為··杜邦公司出品之Byne 2022、Bynol 21E533 與 FusabondMC 190D,及艾克森美孚 公司出品之Escor酸三聚物。以低熔體基質之重量為基 準’乙烯-丙烯酸共聚物之含量約1至約2〇重量。/。,以 至15重量%為較佳。接枝聚烯黏合促進劑之用量為:以低 熔體基質之重量為基準,所添加馬來酸或馬來酐之量為約 0·05重里%至約2重量%,以〇·ι至重量%為較佳。 除增黏劑與選擇地黏合促進劑外,亦可選擇地使用增 強劑,增強劑可包括下者之任一種:二氧化鈦、滑石、矽石 明蓉、碳酸鈣、氧化鈣、鎂、與其他氧化物,以二氧化鈦 為較佳。增強劑於聚合物中之用量,以低熔體基質之重量 為基準,為約(Μ至约i %。為於聚合物中達到良好的分 散性與良好的紡紗性,顆粒尺寸於@ 〇〇4至約5微米之範 圍,以於0.05至2微米之範圍為較佳。 當製得含有增黏劑、與任何黏合促進劑、與任何增強 =之低溶縣質後,較佳者為將母料摻合至低㈣基質 中’再依習知技藝將其熔體紡紗製成纖維。 ▲本發明織物可藉乾鋪或濕鋪法製得,乾鋪織物之製 ^可使用线鋪設法、梳理法、石權石法、或隨機梳理 法。空氣鋪設織物之產生,可將纖維加至—空 計 線 械張尺度剌規“⑵Qx297公髮 200306213 、 A7t 200306213 Α7 'Β7 V. Description of the invention (7) The melting part is a low-melt matrix with less than about 40% by weight of a tackifier (with or without an adhesion promoter, or a reinforcing agent, or a mixture thereof) , And 50% by weight of the high melting part can be PET. Regardless of other components, suitable two-component fibers are such as: polyethylene / 5 polypropylene, polyethylene / polyester (especially polyethylene terephthalate), polyethylene / nylon, polyester / PET, PBT / PET, PTT / PET, and mixtures thereof are preferably polyethylene / polyester fibers, such as: LLDPE / PET, or polyethylene / polypropylene, such as: LLDPE / PP. When both the low-melting portion and the high-melting portion of the two-component fiber contain polyenes, the high-melting polyene must have a lower 10 melting polyene having a melting point of at least 5 ° C. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Commercialized tackifiers based on rosin are known as: Foral 85 from Hercules, Permalyn 2085 from Eastman Chemical, or Escorez 5400 from Mobil Exxon i 5 Chemical. Commercially available terpene-based tackifiers are: Zonarez, Zonatac, and Nirez from Arizona Chemical Company. Commercially available tackifying agents based on piperylene are: Picotac and Hercotac from Hercules. Commercially available hydrocarbon-based tackifiers are Escorez 5400 from ExxonMobil Chemical. A better tackifier than 20 is rosin ester, and the glyceride of pine oil rosin is the best. The tackifier is preferably a low-melt matrix containing about 0.1 to about 40% by weight, more preferably 0.5 to 10, and most preferably 1 to 5%. In addition to tackifiers, you can also choose to use adhesion promoters, such as: polyenes grafted with maleic acid or maleic anhydride (ΜΑΗ), which are converted after grafting to polyene Standard (CNS) A4 specification (210x297 mm) 200306213 A7 B7 V. Description of invention (8) 10 15 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 20% acid or succinic anhydride, and a better degree of grafting with MAA 10% by weight (by titration). Ethylene-acrylic acid copolymers and the composition with the aforementioned grafted polyolefins are also suitable as adhesion promoters. The polyethylene which has been commercialized with maleic anhydride is known as: ASPUN resin produced by The Dow Chemical Company. Commercialized ethylene-acrylic acid copolymers are: Bye 2022, Bynol 21E533 and Fusabond MC 190D from DuPont, and Escor acid terpolymers from ExxonMobil. Based on the weight of the low-melt matrix, the content of the 'ethylene-acrylic copolymer is about 1 to about 20 weight. /. It is more preferably 15% by weight. The amount of grafted polyene adhesion promoter is: based on the weight of the low-melt matrix, the amount of maleic acid or maleic anhydride added is about 0.05% by weight to about 2% by weight, and % By weight is preferred. In addition to tackifiers and selective adhesion promoters, enhancers can also be optionally used. The enhancers can include any of the following: titanium dioxide, talc, silica satin, calcium carbonate, calcium oxide, magnesium, and other oxides. Titanium dioxide is preferred. The amount of reinforcing agent in the polymer is about (M to about i%) based on the weight of the low-melt matrix. In order to achieve good dispersibility and good spinnability in the polymer, the particle size is @ 〇 The range of 〇4 to about 5 micrometers, and preferably the range of 0.05 to 2 micrometers. When a low-solubility grade containing a tackifier, any adhesion promoter, and any reinforcement = is prepared, the better is The masterbatch is blended into a low-density matrix, and then its melt-spun yarn is made into fibers according to conventional techniques. ▲ The fabric of the present invention can be prepared by dry-laying or wet-laying, and the dry-laying fabric can be laid by thread Method, carding method, stone right method, or random carding method. When air-laid fabrics are produced, fibers can be added to the air-to-air gauge scale rules. "Qx297 Gongfa 2003306213, A7
5 ο 11 5 11 經濟部智慧財產局員工消費合作社印製 ο 2 、可將纖維均勻地混合,而後沉積於網之表面。梳理法 將纖維結合或排序,使成平行的直線,而將毛束分開成^ 個別的纖維。石權石法以類似梳理法將纖維結合,隨後將 、…口之纖維連結,以生成織物,並可將多層織物重疊以增 至所欲之重量。隨機梳理法係使用離心力將纖維拋至織 中,故纖維具有隨機之方位,亦可生成多層織物以獲得所 欲之織物重Ϊ,其後將乾鋪組份結合在一起。濕鋪織物可 使用一種修飾的製紙法製造,其中纖維懸浮於水中,將其 輕輕地傾倒至一網上,予以乾燥,而後結合在一起。 織物之結合係使用一種黏結纖維,如前述之低熔體聚 合物纖維或二組份纖維。纖維之織物(黏結纖維與吸收劑) 可使用加熱法將其結合在一起,加熱結合係將黏結纖維以 下法予以熔融:於烘箱(熱空氣、輻射、或微波)中、或加熱 之壓延輥、或藉超音波能量。隨後將織物冷卻,可使、熔融 的黏結纖維固化,至此,織物已具有足夠硬度之結構,可 用做吸收墊之組份。 織物之製造係使用乾鋪或濕鋪技術,僅需將黏結劑纖 維(低熔體聚合物纖維或二組份纖維,或二者)與吸收纖維 (具有或未具有SAP)混合,混合吸收劑與黏結劑纖維時, 織物總量中需有約5至約25重量%之黏結劑纖維,其餘主 要為吸收劑。本發明之織物組成物可予以層疊,直至其重 S於母平方公尺約為2〇至約500公克(gsm)之範圍,以約 50至約250 gsm為較佳。隨後可將織物切割成各種長度與 寬度,以供終端用途之應用,亦即,開窗式窗帘、牙醫圍 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 200306213 A7 B7 五、發明說明(10) 兜、眼罩、尿布、失禁用墊片、衛生棉、傷口敷墊、空氣 過濾器、液體過濾器、與織布,如:窗帘、寢具、或枕頭。 測試程序 5 織物之乾強度係依照TAPPI測試方法T498 om-88予 以測定。對於MD(機器方向)與CD(橫越方向)之織物強度 皆於一 25·4χ 203.2毫米之長條上測定,使用Instron 1122 測試機器。測試係於起始距離為127毫米與速度為每分鐘 304.8毫米下進行,強度單位以公克/25毫米予以報導。 1〇 結合指數為機器方向與橫越方向強度乘積之平方根。 粉塵測定係使用一塊127 X 127毫米之織物,切割成 25.4 X 25.4毫米之樣品,將樣品置入一絨毛纖維化機器 中,施加100 PSI之空氣氣流至樣品共300秒鐘,再使用 一過濾器收集鬆脫之纖維(粉塵),其重量損耗之百分率以 15 粉塵百分率予以報導。 實例 經濟部智慧財產局員工消費合作社印製 於下列實例中製備各種二組份纖維,其蕊心為0.55 IV PET與護套為各種組成物。二組份纖維包括一 50/50蕊心/ 2〇 護套,護套主要為LLDPE,LLDPE為得自陶氏化學公司 之Aspun XU 61800.34(Dow 34),其包含10重量%添加之 ΜΑΗ。於纖維紡紗前,先將預摻合之添加物(增黏劑、黏 合促進劑、與增強劑)與護套聚合物予以混合,增黏劑先與 40%濃縮之護套聚合物預摻合,於紡紗與拉長後,將二組 12 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) A7 200306213 _B7_· 五、發明說明(11) 份纖維切割成6毫米長度。 織物包括12重量%二組份纖維與88重量%木漿,所 使用之木漿種類為Waco 416,實例(如各表所示)中所使用 增黏劑、黏合促進劑、與增強劑之百分率,係以低熔體基 5 質之重量為基準。 實例15 ο 11 5 11 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ο 2. The fibers can be evenly mixed and then deposited on the surface of the net. The carding method combines or sorts the fibers into parallel lines, and separates the hair bundles into individual fibers. The stone right stone method combines fibers in a similar carding method, and then connects the fibers in the mouth to create a fabric, and multiple layers of fabric can be overlapped to increase the desired weight. The random carding method uses centrifugal force to throw the fibers into the weaving, so the fibers have a random orientation. It can also generate multiple layers of fabric to obtain the desired fabric weight, and then combine the dry-laying components together. Wet-laid fabrics can be made using a modified papermaking process in which the fibers are suspended in water, poured gently onto a web, dried, and then bonded together. The fabric is bonded using a binder fiber such as the aforementioned low-melt polymer fiber or two-component fiber. The fabric of the fiber (bonding fiber and absorbent) can be combined by heating method. The heating bonding system will melt the bonding fiber by the following methods: in an oven (hot air, radiation, or microwave), or a heated calender roll, Or borrow ultrasound energy. The fabric is then cooled to solidify the molten fusing fibers. At this point, the fabric has a sufficiently rigid structure and can be used as a component of an absorbent pad. Fabrics are manufactured using dry-laying or wet-laying techniques. Only the binder fibers (low-melt polymer fibers or two-component fibers, or both) and absorbent fibers (with or without SAP) are mixed and the absorbent is mixed. In the case of binder fibers, about 5 to about 25% by weight of binder fibers are required in the total fabric, and the rest is mainly an absorbent. The fabric composition of the present invention may be laminated until its weight S is in the range of about 20 to about 500 grams (gsm), preferably about 50 to about 250 gsm. The fabric can then be cut into a variety of lengths and widths for end-use applications, that is, window curtains, dentist paper, and paper standards that apply to Chinese National Standard (CNS) A4 (210 X 297 mm) 200306213 A7 B7 5. Description of the invention (10) Pockets, eye masks, diapers, incontinence pads, sanitary napkins, wound pads, air filters, liquid filters, and woven fabrics, such as curtains, bedding, or pillows. Test procedure 5 The dry strength of the fabric is determined in accordance with the TAPPI test method T498 om-88. For MD (machine direction) and CD (cross direction) fabric strengths were measured on a 25 · 4 × 203.2 mm strip, and the machine was tested using an Instron 1122. The test was performed at a starting distance of 127 mm and a speed of 304.8 mm per minute. The strength units are reported in grams per 25 mm. 10 The binding index is the square root of the product of the strength in the machine and transverse directions. Dust measurement is using a piece of 127 X 127 mm fabric, cut into 25.4 X 25.4 mm samples, put the samples in a fluff fiberizing machine, apply 100 PSI air flow to the samples for 300 seconds, and then use a filter Collecting loose fibers (dust), the percentage of weight loss is reported as 15% of dust. Examples Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics In the following examples, various two-component fibers were prepared, with a core of 0.55 IV PET and a sheath of various compositions. The two-component fiber includes a 50/50 core / 20 sheath. The sheath is mainly LLDPE. LLDPE is Aspun XU 61800.34 (Dow 34) from The Dow Chemical Company, which contains 10% by weight of MAP. Before fiber spinning, pre-blended additives (tackifiers, adhesion promoters, and reinforcing agents) are mixed with the sheath polymer, and the tackifier is pre-blended with the 40% concentrated sheath polymer After spinning and elongation, two sets of 12 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210x297 mm) A7 200306213 _B7_ · V. Description of the invention (11) Fibers are cut into 6 mm lengths. The fabric includes 12% by weight of two-component fiber and 88% by weight of wood pulp. The type of wood pulp used is Waco 416. The percentage of tackifier, adhesion promoter, and reinforcing agent used in the examples (as shown in the tables). , Based on the weight of the low-melt base 5 mass. Example 1
各種二組份纖維如表1所示,黏合促進劑為馬來酐接 枝之聚烯,得自陶氏化學公司之ASPUN XU 60769.07 1〇 (Dow07),乙烯-丙烯酸共聚物,得自杜邦公司之BYNEL 2022與得自艾克森美孚公司之ESCOR AT-325,增黏劑為 一種松油松香之甘油S旨,得自伊士曼化學公司之 PERMLYN 2085。 非織造織物係由這些二組份纖維使用濕鋪法製造,得 15 到之基礎重量為51公克/平方公尺。織物樣品於100°C乾 燥32秒,隨後置入熱空氣烘箱中15秒鐘使之結合,結合 指數顯示於表1,並與未含增黏劑之控制樣品相比較。 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 200306213 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(12) 表1 纖維 黏合促進劑,% 增黏劑,% 結合溫 度,。C 結合指數, 公克/25毫米 相對於控 制樣品,% 控制 樣品 Dow 07, 10% 無 135 250.9 1 Bynel 2022, 5% Permalyn, 5% 135 368.9 47.0 2 Escor AT 325, 5% Permalyn, 5% 135 285.4 13.8 3 Dow 07, 5% Permalyn, 5% 135 388.1 54.7 4 Escor AT 325, 8% Permalyn, 2% 135 281.1 12.0 此實例顯示:使用增黏劑與黏合促進劑,可具有改良之 10 抗張強度。 實例2 於此實例中,使用與實例1相同的方法製備濕鋪織物, 並且檢視黏合促進劑與增黏劑用量對織物強度之影響,其 15 二組份組成物與結合指數報導於表2,控制樣品為一種護 套,其未含黏合促進劑或增黏劑。 14 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 200306213 A7 B7 五、發明說明(13) 表2 纖維 黏合促進劑,% 增黏劑,% 結合溫 度,。C 結合指數, 公克/25毫米 相對於控 制樣品,% 控制 無 無 135 314.3 樣品 5 Dow 07, 5% 無 135 267.0 -15.0 6 Dow 07, 10% 無 135 339.7 8.1 7 無 Permalyn,5% 135 415.7 32.3 8 Dow 07, 5% Permalyn,5% 135 442.2 40.7 9 Dow 07, 10% Permalyn, 5% 135 412.5 31.2 10 無 Permalyn, 10% 135 422.3 34.4 控制 無 無 175 378.3 樣品 5 Dow 07, 5% 無 175 345.7 -8.6 6 Dow 07, 10% 無 175 401.6 62 7 無 Permalyn,5% 175 405.7 12 8 Dow 07, 5% Permalyn,5% 175 493.4 30.4 9 Dow 07, 10% Permalyn, 5% 175 492.9 30.3 10 無 Permalyn,10% 175 444.3 17.4 此實例顯示:僅使用增黏劑,而未使用黏合促進劑,即 15 可改良織物之結合指數。 實例3 經濟部智慧財產局員工消費合作社印製 此實例使用依實例1製備之織物,以研究增黏劑用量 之影響,其二組份組成物與結合指數報導於表3,控制樣 2〇 品為一種護套,其包含5% Dow 07黏合促進劑。 15 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 200306213 A7 B7 五、發明說明(14) 表3 纖維 黏合促進劑,% 增黏劑,% 結合溫 度,。C 結合指數, 公克/25毫米 相對於控 制樣品,% 控制 樣品 Dow 07, 5% 無 135 210.1 11 Dow 07, 5% Permalyn 2085, 1% 135 337.7 60.8 12 Dow 07, 5% Permalyn 2085, 2.5% 135 346.3 64.8 13 Dow 07, 5% Permalyn 2085, 3.75% 135 352.6 67.8 14 Dow 07, 5% Permalyn 2085, 5% 135 401.6 91.2 控制 樣品 Dow 07, 5% 無 175 268.2 11 Dow 07, 5% Permalyn 2085, 1% 175 431.0 60.7 12 Dow 07, 5% Permalyn 2085? 2.5% 175 351.4 31.0 13 Dow 07, 5% Permalyn 2085, 3.75% 175 456.1 70.1 14 Dow 07, 5% Permalyn 2085, 5% 175 452.7 68.8 15 此實例顯示:僅使用1重量%之低量增黏劑,仍可大幅 地改良結合指數。 經濟部智慧財產局員工消費合作社印製 實例4 2〇 依實例1製備二組份纖維,將這些纖維與木漿進行空 氣鋪設,得到具有基礎重量為175公克/平方公尺之織物, 將織物通過一乾燥器,於140或175°C滯留15秒鐘之時 間,其二組份組成物與結合指數報導於表4,控制樣品為 一種護套,其包含10% Dow 07黏合促進劑。於此實例中, 16 本紙張尺度適用中國國家標準(CNS)A4規袼(210x297公釐) 200306213 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(15) 使用一種二氧化鈦增強劑,二氧化鈦係以35%之濃度與護 套聚乙烯(Dow34)進行預聚合。 表4 纖維 黏合促進 劑,% 增黏劑,% 二氧 化鈦, % 結合 溫度, °C 結合指數, 公克/25毫米 相對於 控制樣 品,% 控制 樣品 Dow 07, 10% 無 無 140 267.0 15 Dow 07, 5% Permalyn 2085, 2.5% 無 140 342.4 28.2 16 Dow 07, 5% Permalyn 2085, 2.5% 0.70 140 414.9 55.4 17 Dow 07, 5% Permalyn 2085, 2.5% 0.35 140 398.9 49.4 18 Dow 07, 5% Permalyn 2085, 5% 0.35 140 413.8 55.0 19 Dow 07, 5% Permalyn 2085? 5% 0.70 140 348.0 30.3 使用增強劑可改良結合指數。 空氣鋪設法之易生粉塵令人憂慮,控制樣品及試驗16 與19之織物於140°C結合,並進行粉塵測定,其結果顯示 於表5。 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) A7 200306213 B7 五、發明說明(l6) 表5 纖維 黏合促進劑, % 增黏劑,% 二氧化 鈦,% 結合溫 度,。C 粉塵,% 粉塵 減量 控制 樣品 Dow 07, 10% 無 無 140 7.95 16 Dow 07, 5% Permalyn 2085, 2.5% 0.70 140 6.45 18.9 17 Dow 07, 5% Permalyn 2085, 5% 0.70 140 6.96 12.5 包含增強劑之增黏劑可減少粉塵的生成。 因此,依本發明可明顯地提供一種含有增黏劑之黏結 劑纖維,與由其製得之織物,其可完全地達成前文設定之 目的、目標、與優點。將本發明連同其特殊實例加以解說 之際,顯然地,精於此方面技藝者對於前文之敘述,明顯 地可做許多的選擇、修飾、與變化,因此,所有的此種選 擇、修飾、與變化,皆被包括於本發明申請專利範圍附屬 項目之精義與廣義範圍中。 [圖式簡單說明] 無 經濟部智慧財產局員工消費合作社印製 _18 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐)The various two-component fibers are shown in Table 1. The adhesion promoter was maleic anhydride-grafted polyene, which was obtained from The Dow Chemical Company's ASPUN XU 60769.07 10 (Dow07). The ethylene-acrylic acid copolymer was obtained from DuPont. BYNEL 2022 and ESCOR AT-325 from Exxon Mobil Corporation. The viscosity enhancer is a glycerin S purpose of pine oil and rosin. It is available from PERMLYN 2085 of Eastman Chemical Company. The non-woven fabric is manufactured from these two-component fibers using a wet-laying method. The basis weight obtained is 15 g / m 2. The fabric samples were dried at 100 ° C for 32 seconds, and then placed in a hot air oven for 15 seconds to be combined. The binding index is shown in Table 1 and compared with the control sample without the thickener. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs of the Consumer Cooperatives The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210x297 mm) 200306213 A7 B7 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs of the Consumer Cooperatives of the Ministry of Economic Affairs 5. Description of the invention (12) Table 1 Fiber Adhesion promoter,% tackifier,% bonding temperature,. C binding index, g / 25mm relative to control sample,% control sample Dow 07, 10% without 135 250.9 1 Bynel 2022, 5% Permalyn, 5% 135 368.9 47.0 2 Escor AT 325, 5% Permalyn, 5% 135 285.4 13.8 3 Dow 07, 5% Permalyn, 5% 135 388.1 54.7 4 Escor AT 325, 8% Permalyn, 2% 135 281.1 12.0 This example shows that the use of tackifiers and adhesion promoters can have improved 10 tensile strength. Example 2 In this example, the same method as in Example 1 was used to prepare a wet-laid fabric, and the effect of the amount of adhesion promoter and tackifier on the strength of the fabric was examined. The two-component composition and binding index are reported in Table 2. The control sample was a sheath that did not contain adhesion promoters or tackifiers. 14 This paper size is in accordance with China National Standard (CNS) A4 (210x297 mm) 200306213 A7 B7 V. Description of the invention (13) Table 2 Fiber adhesion promoter,% thickener,% binding temperature. C binding index, g / 25mm relative to the control sample,% control no without 135 314.3 sample 5 Dow 07, 5% without 135 267.0 -15.0 6 Dow 07, 10% without 135 339.7 8.1 7 without Permalyn, 5% 135 415.7 32.3 8 Dow 07, 5% Permalyn, 5% 135 442.2 40.7 9 Dow 07, 10% Permalyn, 5% 135 412.5 31.2 10 Without Permalyn, 10% 135 422.3 34.4 Control None 175 378.3 Sample 5 Dow 07, 5% None 175 345.7 -8.6 6 Dow 07, 10% without 175 401.6 62 7 without Permalyn, 5% 175 405.7 12 8 Dow 07, 5% Permalyn, 5% 175 493.4 30.4 9 Dow 07, 10% Permalyn, 5% 175 492.9 30.3 10 without Permalyn 10% 175 444.3 17.4 This example shows that only using a tackifier and not using an adhesion promoter, that is, 15 can improve the binding index of the fabric. Example 3 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This example uses the fabric prepared according to Example 1 to study the effect of the amount of tackifier. The two-component composition and binding index are reported in Table 3 and the control sample is 20 Is a sheath containing 5% Dow 07 adhesion promoter. 15 This paper size is in accordance with China National Standard (CNS) A4 (210x297 mm) 200306213 A7 B7 V. Description of the invention (14) Table 3 Fiber adhesion promoter,% thickener,% binding temperature. C binding index, g / 25mm relative to control sample,% control sample Dow 07, 5% none 135 210.1 11 Dow 07, 5% Permalyn 2085, 1% 135 337.7 60.8 12 Dow 07, 5% Permalyn 2085, 2.5% 135 346.3 64.8 13 Dow 07, 5% Permalyn 2085, 3.75% 135 352.6 67.8 14 Dow 07, 5% Permalyn 2085, 5% 135 401.6 91.2 Control sample Dow 07, 5% None 175 268.2 11 Dow 07, 5% Permalyn 2085, 1 % 175 431.0 60.7 12 Dow 07, 5% Permalyn 2085? 2.5% 175 351.4 31.0 13 Dow 07, 5% Permalyn 2085, 3.75% 175 456.1 70.1 14 Dow 07, 5% Permalyn 2085, 5% 175 452.7 68.8 15 This example shows : Using only a low amount of tackifier at 1% by weight can still significantly improve the bond index. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Example 4 2 Two-component fibers were prepared according to Example 1. These fibers were air-laid with wood pulp to obtain a fabric with a basis weight of 175 g / m 2. Pass the fabric through A dryer was held at 140 or 175 ° C for 15 seconds. Its two-component composition and binding index are reported in Table 4. The control sample was a sheath containing 10% Dow 07 adhesion promoter. In this example, 16 paper sizes are in accordance with Chinese National Standard (CNS) A4 (210x297 mm) 200306213 A7 B7 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (15) Using a titanium dioxide enhancer, Titanium dioxide was prepolymerized with sheathed polyethylene (Dow34) at a concentration of 35%. Table 4 Fiber adhesion promoter,% tackifier,% titanium dioxide,% bonding temperature, ° C bonding index, g / 25 mm relative to the control sample,% control sample Dow 07, 10% none without 140 267.0 15 Dow 07, 5 % Permalyn 2085, 2.5% None 140 342.4 28.2 16 Dow 07, 5% Permalyn 2085, 2.5% 0.70 140 414.9 55.4 17 Dow 07, 5% Permalyn 2085, 2.5% 0.35 140 398.9 49.4 18 Dow 07, 5% Permalyn 2085, 5 % 0.35 140 413.8 55.0 19 Dow 07, 5% Permalyn 2085? 5% 0.70 140 348.0 30.3 The use of enhancers can improve the binding index. The easy-to-generate dust of the air laying method is worrying. The samples and the fabrics of Tests 16 and 19 were combined at 140 ° C and the dust was measured. The results are shown in Table 5. This paper size applies to China National Standard (CNS) A4 (210x297 mm) A7 200306213 B7 V. Description of Invention (16) Table 5 Fiber adhesion promoter,% thickener,% titanium dioxide,% binding temperature. C Dust,% Dust reduction control sample Dow 07, 10% None None 140 7.95 16 Dow 07, 5% Permalyn 2085, 2.5% 0.70 140 6.45 18.9 17 Dow 07, 5% Permalyn 2085, 5% 0.70 140 6.96 12.5 Contains enhancer The thickening agent can reduce the generation of dust. Therefore, according to the present invention, it is obvious to provide a binder fiber containing a tackifier and a fabric made therefrom, which can completely achieve the objectives, goals, and advantages set forth above. When the present invention is illustrated with its specific examples, it is obvious that a person skilled in this field can obviously make many choices, modifications, and changes to the foregoing description. Therefore, all such choices, modifications, and changes Changes are included in the essence and broad scope of the appended items of the scope of patent application of the present invention. [Schematic description] None Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs _18 This paper size applies to China National Standard (CNS) A4 (210x297 mm)
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US10/137,141 US20030207639A1 (en) | 2002-05-02 | 2002-05-02 | Nonwoven web with improved adhesion and reduced dust formation |
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- 2002-05-02 US US10/137,141 patent/US20030207639A1/en not_active Abandoned
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2003
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- 2003-01-23 BR BR0300128A patent/BR0300128A/en not_active IP Right Cessation
- 2003-01-27 CN CN03103503A patent/CN1454954A/en active Pending
- 2003-01-29 KR KR1020030005825A patent/KR20040030183A/en not_active Application Discontinuation
- 2003-02-14 JP JP2003036144A patent/JP2003328232A/en active Pending
- 2003-04-28 DE DE2003612918 patent/DE60312918T2/en not_active Expired - Fee Related
- 2003-04-28 EP EP20030008859 patent/EP1359240B1/en not_active Expired - Fee Related
- 2003-04-28 DK DK03008859T patent/DK1359240T3/en active
Also Published As
Publication number | Publication date |
---|---|
TWI283184B (en) | 2007-07-01 |
DE60312918D1 (en) | 2007-05-16 |
EP1359240B1 (en) | 2007-04-04 |
US20030207639A1 (en) | 2003-11-06 |
JP2003328232A (en) | 2003-11-19 |
BR0300128A (en) | 2004-08-24 |
DE60312918T2 (en) | 2007-12-13 |
DK1359240T3 (en) | 2007-08-06 |
EP1359240A1 (en) | 2003-11-05 |
KR20040030183A (en) | 2004-04-09 |
CN1454954A (en) | 2003-11-12 |
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