TW200302872A - Low-carbon free cutting steel - Google Patents
Low-carbon free cutting steel Download PDFInfo
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- TW200302872A TW200302872A TW092102006A TW92102006A TW200302872A TW 200302872 A TW200302872 A TW 200302872A TW 092102006 A TW092102006 A TW 092102006A TW 92102006 A TW92102006 A TW 92102006A TW 200302872 A TW200302872 A TW 200302872A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/13—Modifying the physical properties of iron or steel by deformation by hot working
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Abstract
Description
200302872 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係有關於,不含鉛,並具有優於習知鉛易切鋼 及倂用鉛與其它易切元素之複合易切鋼的切削性及熱加工 性之低碳易切鋼。 【先前技術】 向來,不須極高強度時爲提升軟質小型零件之生產力 ,係使用切削性優之鋼材,所謂易切鋼。最爲所知的易切 鋼係添加大量S以藉MuS改質切削性之硫易切鋼,添加 Pb之鉛易切鋼,及倂含S及Pb之複合易切鋼。尤以含 Pb之易切鋼,切屑切斷性優,有助於延長工具壽命。爲 更改善切削性,有含Te (碲)、Bi (鉍)等之易切鋼。這 些已大量使用於包括汽車零件、電腦週邊設備零件之機電 設備零件、模具等各種機械零件。 近年來,藉切削機械之性能提升,切削工作速率已有 提升。然而用作如上零件材質之鋼材,仍期待其高速切削 加工時之切削性提升。 鋼材之切削性,連同有利於延長工具壽命之切削性, 切屑之離斷性,即切屑處理性受到重視。該切屑處理性因 係加工線自動化所不可或缺,乃生產力提升上所必要。 鉛易切鋼及倂用鉛及其它切削性改善元素之複合易切 鋼’已係上述切削性之最優者。但是,含鉛之鋼材其製程 中須有龐大排氣設備。又,環保上禁用鉛之呼聲高,隨之 -6- (2) (2)200302872 不含鉛的易切鋼乃深受期待。 爲回應上述企盼,有取代鉛易切鋼,於低碳硫易切鋼 增加S含量,增加鋼中Mn S量以改善切削性之技術等的 提議。但是,S含量之增加導致鋼的熱加工性之惡化。又 ,即如高S易切鋼在切削速率1 5 0米/分鐘以上之所謂高 速切削時,亦缺工具壽命之延長效果,不得匹敵鉛易切鋼 之切削性。 曰本專利特開2000- 3 1 97 5 3號公報揭示,含超過 0.4%之S,MnS加多,不添加Pb之低碳硫系易切鋼。如 此之鋼雖可見某程度之工具壽命改善,但高速切削加工時 該效果小。又,該鋼在工具壽命以及切削性上之重要因子 的切屑處理性並未改善,性能上與習知硫易切鋼相差不多 〇 特開昭50- 209 1 7號公報揭示含C0.5%以下,S0.3 至0·75% ,TiO.l至0.5% ,其Ti量不超過S量之硫易 切鋼。該鋼主要係用硫化鐵,添加T i以於硫化鐵中固溶 Ti及Μη,改善切削性之物。但是,該鋼之C含量如其實 施例所述,係在〇.24%以上。該公報中絲毫不見有關 C 0 . 1 9%以下之低碳鋼中控制硫化物之組成形態以獲格外 的切削性之記載。又,雖以固溶適量Ti及Μη之硫化鐵 爲主體以圖切削性之改善,但相較於後敘的本發明之低碳 系易切鋼、複合易切鋼,切削性仍屬不足。又再,上述公 報所揭示之鋼,因硫化鐵的組成難以控制且不得充分之熱 加工性,連續鑄造設備等之製造上困難,不實用。 -7- (3) 200302872 特開平〇9- 5 3 1 47號報揭示,含C: 0.01至0.2% ,200302872 (1) Description of the invention [Technical field to which the invention belongs] The present invention relates to a free-cutting steel that is lead-free and superior to conventional free-cutting steel, and composite free-cutting steel with lead and other free-cutting elements. Low-carbon free-cutting steel with machinability and hot workability. [Previous technology] Conventionally, in order to improve the productivity of soft small parts when extremely high strength is not required, steels with excellent machinability are used, so-called free-cutting steels. The best-known free-cutting steels are sulfur free-cutting steel with a large amount of S to modify machinability, lead free-cutting steel with Pb, and composite free-cutting steel containing S and Pb. Especially free-cutting steel with Pb has excellent chip cutting performance, which helps to extend the tool life. To improve machinability, free-cutting steels containing Te (tellurium) and Bi (bismuth) are available. These have been widely used in various mechanical parts including automotive parts, computer peripheral equipment parts, electromechanical equipment parts, molds and so on. In recent years, with the improvement of cutting machine performance, the cutting work rate has increased. However, the steel used as the material of the above parts is still expected to improve its machinability during high-speed cutting. The machinability of steel, along with the machinability that is helpful to extend the life of the tool, and the chip breakability, that is, chip handling, are valued. This chip handling is indispensable for the automation of processing lines and is necessary for productivity improvement. Lead free-cutting steel and composite free-cutting steel with lead and other machinability improving elements are already the best of the above-mentioned machinability. However, lead-containing steels must have large exhaust equipment in the manufacturing process. In addition, the call for the prohibition of lead in environmental protection is high, and -6- (2) (2) 200302872 free-cutting steel without lead is highly anticipated. In response to the above-mentioned expectations, there are proposals to replace lead free-cutting steel, increase the S content in low-carbon sulfur free-cutting steel, and increase the amount of Mn S in the steel to improve machinability. However, an increase in the S content deteriorates the hot workability of the steel. In addition, when high-speed free-cutting steel is called high-speed cutting at a cutting speed of more than 150 meters per minute, it also lacks the extension effect of tool life, and must not match the machinability of lead free-cutting steel. Japanese Patent Laid-Open No. 2000- 3 1 97 5 3 discloses that low-carbon and sulfur-free free-cutting steels containing more than 0.4% of S, more MnS, and no Pb are added. Although the steel can be seen to have improved tool life to some extent, this effect is small during high-speed cutting. In addition, the chip has no improvement in chip handling, which is an important factor in tool life and machinability, and its performance is similar to that of the conventional sulfur free-cutting steel. JP-A-Sho 50-209 1 7 discloses that it contains C0.5%. Below, sulfur free-cutting steel with S0.3 to 0.75% and TiO.l to 0.5% with Ti content not exceeding S content. This steel is mainly made of iron sulfide, and Ti is added to solid-solve Ti and Mn in the iron sulfide to improve the machinability. However, the C content of this steel is more than 0.24% as described in the actual examples. In this bulletin, there is no record about controlling the composition and morphology of sulfides in low-carbon steels with C 0.19% or less to obtain exceptional machinability. In addition, although iron sulfide with a proper amount of solid solution Ti and Mn is mainly used to improve the machinability, compared with the low-carbon free-cutting steel and composite free-cutting steel of the present invention described later, the machinability is still insufficient. Furthermore, the steel disclosed in the aforementioned publication is difficult to control due to the composition of the iron sulfide and insufficient hot workability, and it is difficult to manufacture continuous casting equipment and the like, which is not practical. -7- (3) 200302872 Japanese Patent Publication No. 09- 5 3 1 47 revealed that C: 0.01 to 0.2%,
Si: 0.10 至 0.60°/。 ,Μη: 0.5 至 1.75°/。 ,Ρ: 0.005 至 0.15% ,S: 0.15 至 0.40% ,Ο (氧):0.001 至 0.010% ,Ti: 0.0005 至 0.020% ,N: 0.003 至 0.03% ,以超硬工Si: 0.10 to 0.60 ° /. , Mη: 0.5 to 1.75 ° /. , P: 0.005 to 0.15%, S: 0.15 to 0.40%, O (oxygen): 0.001 to 0.010%, Ti: 0.0005 to 0.020%, N: 0.003 to 0.03%, with super hard work
具之切削性優的易切鋼。使組成在該範圍,可某程度改善 工具壽命,但因Ti量之上限低於0.02% ,不僅不得充分 之工具壽命,連同工具壽命受重視之優良切屑處理性亦無 法確保。 特開 2001- 107182 號公報,同 152281、 152282 及 1 5 228 3號各公報揭示,主要成分係C:不及 0.05% , Μικ 0.1 至 4.0% ,S :超過 0. 1 5 至 0.5% ,Cr:不及 0.5% ,Ti: 0.003 至 0.3°/。 ,:B: 0.003 至 0.004% 之鋼。 該鋼係於硫化物之周圍偏析B以提升切屑處理性,並使C 不及0.05%以改善切削性之易切鋼。但是,由於C不足 0.0 5 %切削中起掀裂表面惡化,不得充分之切削性。Free-cutting steel with excellent machinability. If the composition is in this range, the tool life can be improved to some extent, but because the upper limit of the amount of Ti is less than 0.02%, not only the tool life cannot be sufficient, but also the excellent chip handleability that attaches importance to the tool life cannot be ensured. Japanese Patent Application Laid-Open No. 2001-107182, as disclosed in 152281, 152282, and 1 5 228 3, the main components are C: less than 0.05%, Μκ 0.1 to 4.0%, S: more than 0.1 5 to 0.5%, Cr: Less than 0.5%, Ti: 0.003 to 0.3 ° /. : B: 0.003 to 0.004% steel. This steel is a free-cutting steel that segregates B around sulfides to improve chip handling, and makes C less than 0.05% to improve machinability. However, since C is less than 0.05%, the chipping surface is deteriorated during cutting, and sufficient machinability cannot be obtained.
特開2001- 294976號公報揭示含C: 0.02至0.15% ,Μη: 0.3 至 1.8% ,S: 0.2 至 0.5% ,並含 Ti: 0.1 至 0.6%及0.1至0.6% 之至少1種,且Ti+ Zr在0.3 至0.6% ,而 (Ti+ Zr) /S在1 . 1至1 . 5之易切鋼。該鋼 具上述組成,加熱等生成高變形阻力的T i、Z r之硫化物 ,機械各向異性、切削性改善。但是,高變形阻力之硫化 物,切削時難得硫化物之擬似滑潤效果,切削阻力高,切 削性改善效果有限。 -8- (4) (4)200302872 【發明內容】 發明所欲解決之課題 本發明之課題在提供,不含鉛(Pb),並具當前鉛 易切鋼及含鉛及其它切削性改善元素之複合添加易切鋼以 上的切削性,且熱加工性優之低碳硫易切鋼。 用以解決課題之手段 本發明人等爲改善實質上不含Pb之低碳硫易切鋼之 切削性,詳細考察添加Ti所致介質形態與切削性之關係 ,結果獲得以下新知。 ① C含量宜在0.05至0.19% 。 ② 上述C含量之鋼中,Μη與S之原子比滿足Mn/S-1之條件,且於不超過S含量(質量% )之範圍含Ti時JP 2001-294976 discloses that C: 0.02 to 0.15%, Mn: 0.3 to 1.8%, S: 0.2 to 0.5%, and at least one of Ti: 0.1 to 0.6% and 0.1 to 0.6%, and Ti + Free-cutting steel with Zr in the range of 0.3 to 0.6% and (Ti + Zr) / S in the range of 1.1 to 1.5. This steel has the above-mentioned composition, and generates sulfides of Ti and Zr with high deformation resistance by heating and the like, and improves mechanical anisotropy and machinability. However, for sulfide with high deformation resistance, it is difficult to obtain a quasi-slip effect of sulfide during cutting. The cutting resistance is high and the effect of improving machinability is limited. -8- (4) (4) 200302872 [Summary of the Invention] Problems to be Solved by the Invention The subject of the present invention is to provide lead-free (Pb) -free steel with current lead free-cutting steel and lead-containing and other machinability improving elements. It is a low-carbon and sulfur free-cutting steel with a combination of cutting properties above free-cutting steel and excellent hot workability. Means for Solving the Problems The present inventors have studied the relationship between the shape of the medium and the machinability due to the addition of Ti in order to improve the machinability of low-carbon sulfur free-cutting steel that does not substantially contain Pb. As a result, the following new knowledge was obtained. ① The C content should be 0.05 to 0.19%. ② In the steel with the above C content, the atomic ratio of Mη and S satisfies the conditions of Mn / S-1, and when Ti is contained in a range not exceeding the S content (mass%)
,大部份之硫化物並非Ti硫化物亦非硫化鐵,而係Mn S 〇Most of the sulfides are not Ti sulfide or iron sulfide, but Mn S.
③ 如上述②之組成範圍內,Ti幾不固溶於MnS中, Μη · Ti硫化物,即無 (Mn,Ti) S之形成。於是,MnS 係以有別於Ti硫化物、Ti碳硫化物之相存在。該Ti系介 質(硫化物、碳硫化物)大多以Μ n S中之內含形態存在 c③ As in the composition range of ② above, Ti is hardly dissolved in MnS, and Mn · Ti sulfide, that is, no (Mn, Ti) S is formed. Therefore, MnS exists in a phase different from Ti sulfide and Ti carbon sulfide. Most Ti-based media (sulfides, carbon sulfides) exist in the form contained in M n S. c
④ 上述③之形態下有MnS及Ti系介質存在之鋼材, 在高速切削下切削性優。即,例如於1 00米/分鐘以上之 高速旋削,Mn S附著於工具表面,並形成硬質層狀之TiN 。因該TiN對工具之保護,相較於當前切削性最優之JIS (5) (5)200302872 SUM22L至24L之複合易切鋼,亦可得遠爲更優之工具壽 命。又’於上述規定範圍內添加T i,生成微細硫化物, 個數增加。這些硫化物在切削中成爲應力集中源,助長龜 裂之傳播,相較於目前之硫易切鋼、與Pb之複合易切鋼 ’同時可得優良之切屑處理性。又再,該鋼之熱加工性全 無問題’以連續鑄造設備等製造時不起任何故障,實用性 〇 本發明係基於上述見解,對上述合金成分以外之成分 亦詳細探討其作用效果,其要旨即下述(1)至(4)之 易切鋼。 (1) 其特徵爲:以質量%計,含C : 0.0 5至〇 . 1 9, Μη: 0.4 至 2.0% ,S: 0.21 至 1.0% ,T i: 0.0 3 至 〇. 3 0 % ,Si: 1.0% 以下,p: 〇 〇〇1 至 〇.3°/〇 ,A1: 0.2% 以下,〇 (氧):0.0010 至 〇 05 0% 及 N: 0.000 1 至 0.0200% ,餘爲④ In the form of ③ above, steels with MnS and Ti-based media are excellent in machinability under high-speed cutting. That is, for example, at a high-speed rotation of 100 m / min or more, Mn S adheres to the surface of the tool and forms a hard layered TiN. Because of the protection of TiN for tools, compared with the current JIS (5) (5) 200302872 SUM22L to 24L composite free-cutting steel with the best machinability, it can also have far better tool life. Moreover, if Ti is added within the above-mentioned predetermined range, fine sulfides are formed, and the number is increased. These sulfides become a stress concentration source during cutting, which promotes the propagation of cracks. Compared with current sulfur free-cutting steel and composite free-cutting steel with Pb, it also has excellent chip handling properties. Furthermore, there is no problem with the hot workability of the steel. 'It does not have any trouble when it is manufactured by continuous casting equipment and the like, and it is practical. The present invention is based on the above-mentioned findings, and also explores the effects of components other than the alloy components in detail. The gist is the free-cutting steel of (1) to (4) below. (1) It is characterized by C: 0.05 to 0.19, Mn: 0.4 to 2.0%, S: 0.21 to 1.0%, T i: 0.03 to 0.30%, Si : 1.0% or less, p: 0.000 to 0.3 ° / 〇, A1: 0.2% or less, 〇 (oxygen): 0.0010 to 0.05 0% and N: 0.000 1 to 0.0200%, the balance is
Fe及雜質;Ti及s之含量滿足下述①式,Μη與S之原子 比滿足下述②式,且鋼中含有內含T i硫化物或/及T i碳 硫化物之Mn S的低碳易切鋼。Fe and impurities; the content of Ti and s satisfies the following formula ①, the atomic ratio of Mη and S satisfies the following formula ②, and the steel contains Mn S containing Ti sulfide or / and Ti carbon sulfide Carbon free-cutting steel.
Ti (質量)/s (質量。/〇 ) < 1 .........①Ti (mass) / s (mass./〇) < 1 ......... ①
Mi n/S^l .........② (2) 其特徵爲:上述 (1)之成分以外,更含選自Mi n / S ^ l ......... ② (2) It is characterized in that in addition to the components of (1) above, it is further selected from
Se: 0.001 至 0.01% ,Te: 0.001 至 0.01% ,Bi: 0.0 〇 5 g 0.3% ,Sn: 0.00 5 至 〇 3% ,C a : Ο . Ο Ο Ο 5 至 Ο . Ο 1 % ,Mg: 0.0 0 0 5至0.01%以及稀土元素:0_〇〇〇5至0.01%所成群 之〗種或2種以上,滿足上述①式及②式之低碳硫易切鋼 -10- (6) (6)200302872 (3) 其特徵爲:上述 (I)之成分以外,含選自Cu: 0.0 1 至 1 . 〇 % ,N i: 0.0 1 至 2.0 % ’ C r : 〇 . 〇 1 至 2.5 % ,Se: 0.001 to 0.01%, Te: 0.001 to 0.01%, Bi: 0.0 〇5 g 0.3%, Sn: 0.00 5 to 〇3%, Ca: 〇. Ο Ο Ο 5 to 〇. 〇 1%, Mg: 0.0 0 0 5 to 0.01% and rare earth elements: 0 or 0 to 5 to 0.01% of the group or two or more kinds, which meet the above formulas ① and ② of low-carbon and sulfur free-cutting steel -10- (6 ) (6) 200302872 (3) It is characterized in that in addition to the component (I) above, it is selected from the group consisting of Cu: 0.0 1 to 1.0%, Ni: 0.0 1 to 2.0% 'Cr: 〇. 〇1 to 2.5%,
Mo: 0.01 至 1.0% ,V: 0,005 至 0.5% 以及 Nb: 0.00 5 至 0.1%所成群之1種或2種以上,滿足上述①式及②式之 低碳硫易切鋼。 (4) 其特徵爲:上述 (1)之成分以外,更含選自S: 0.001 至 0.01% ,Te: 0.001 至 0.01% ,Bi: 0.005 至 0.3% ,Sn: 0.005 至 0.3% ,Ca: 0.0005 至 0.01% ,Mg: 0.0005至0.01%以及稀土元素:0.0005至0.01%所成群 之1種或2種以上,及選自Cu: 0.01至1.0% ,Ni: 0.01 至 2.0°/。 ,Cr: 0.0 1 至 2.5% ,Mo: 0.01 至 1.0% ,V: 0.005至0.5% 以及Nb: 0.005至0.1%所成群之1種或2 種以上,滿足上述①式及②式之低碳硫易切鋼。 上述 (1)至 (4)之易切鋼,其Si含量宜係不及 〇 . 1質量% 。 發明之實施形態Mo: 0.01 to 1.0%, V: 0,005 to 0.5%, and Nb: 0.00 5 to 0.1%. One or two or more groups, which satisfy the above-mentioned formulas ① and ② of low-carbon and sulfur free-cutting steel. (4) It is characterized in that in addition to the components of (1) above, it also contains S: 0.001 to 0.01%, Te: 0.001 to 0.01%, Bi: 0.005 to 0.3%, Sn: 0.005 to 0.3%, and Ca: 0.0005. To 0.01%, Mg: 0.0005 to 0.01% and rare earth elements: 0.0005 to 0.01% of one or two or more groups, and selected from Cu: 0.01 to 1.0%, Ni: 0.01 to 2.0 ° /. , Cr: 0.0 1 to 2.5%, Mo: 0.01 to 1.0%, V: 0.005 to 0.5%, and Nb: 0.005 to 0.1% of one or more of the groups, which satisfy the above-mentioned low-carbon formulas ① and ② Sulfur free-cutting steel. The Si content of the free-cutting steels (1) to (4) above should preferably be less than 0.1% by mass. Embodiment of the invention
1 ·有關內含Ti硫化物或/及Ti碳硫化物之MnS 本發明之一大特徵係,含「內含Ti硫化物或/及Ti 碳硫化物之Μ n S」。 丁i可微量固溶於MnS中以(Mn,Ti) S存在,而甶 於MnS中固溶之Ti乃微量之故,該硫化物實質上係Mn S 。另一方面,有經成與如此之]VlnS明顯不同,甶 TiS或 -11 - (7) 2003028721 · MnS containing Ti sulfide or / and Ti carbon sulfide A major feature of the present invention is that it contains "Mn n S containing Ti sulfide or / and Ti carbon sulfide". Butanite can be dissolved in MnS in a trace amount as (Mn, Ti) S, and Ti dissolved in MnS is in a trace amount. The sulfide is essentially MnS. On the other hand, there is warfare and this] VlnS is significantly different, 甶 TiS or -11-(7) 200302872
Ti4C2S2之化學式所表的Ti硫化物或Ti碳硫化物之 。這些大多係與MnS淸楚相分離存在於MnS中。 如上形態的硫化物之存在,可由切取自鋼材之微 的ΕΡΜΑ (電子束微分析儀)、EDX (能量分散型X-分析裝置)等作面分析及定量分析加以確認。 第1圖係後敘表1中Νο.3鋼之硫化物以ΕΡΜΑ 分析之結果。(a)係一介質,(b)至(d)示其介 有Ti、Μη及S存在。 由這些圖知,Ti硫化物或Ti碳硫化物係存在於 化物之周圍附近,以圍繞MnS之形式存在等,共存 態多樣。連同如此之一 MnS,Ti硫化物或/及Ti碳硫 係相分離而存在,且一硫化物中MnS所占面積比 5 0%之硫化物,於本發明中定義爲「內含Ti硫化斗 及Ti碳硫化物之MnS」。 內含於一 MnS中之Ti硫化物及Ti碳硫化物之 及面積比率,可藉上述ΕΡΜΑ或EDX確認。又,鋼 「內含Ti硫化物或/及Ti碳硫化物之MnS」亦可藉 確認,其個數可予測出。視野中測出之多數個換算成 平方毫米之個數,其平均値在10個/平方毫米以上者 削性優。 切削含有其內含Ti硫化物及/或Ti碳硫化物之 的鋼時,軟質Mn S具有被切材料與工具接觸面之擬 滑作周,於工具表面形成TiN而保護工具。亦即應係 削中與被切材料接觸之工具表面連同MnS有Ti硫化 存在 試片 射線 作面 質中 一硫 在形 化物 率在 勿或/ 組成 中之 同法 每1 ,切 MnS 似潤 ,切 物、 -12- (8) (8)200302872Ti4C2S2 is the chemical formula of Ti sulfide or Ti carbon sulfide. These are mostly separated from MnS, and exist in MnS. The existence of the sulfide in the above form can be confirmed by surface analysis and quantitative analysis by cutting the micro-EPMA (electron beam microanalyzer), EDX (energy dispersive X-analyzer) from the steel. Figure 1 is the result of EPA analysis of sulfide of No. 3 steel in Table 1 below. (A) is a medium, and (b) to (d) show the presence of Ti, Mn, and S. From these figures, it can be seen that Ti sulfides or Ti carbon sulfides are present in the vicinity of the compounds, exist in the form of surrounding MnS, and the like, and have various coexistence states. Together with such one of the MnS, Ti sulfide or / and Ti carbon-sulfur phase separation and existence, and a sulfide in a sulfide accounted for 50% of the area ratio of MnS, in the present invention is defined as "Ti-containing sulfur bucket And MnS of Ti carbon sulfide ". The total area ratio of Ti sulfide and Ti carbon sulfide contained in a MnS can be confirmed by the above EPMA or EDX. In addition, the steel "MnS containing Ti sulfide or / and Ti carbon sulfide" can also be confirmed, and its number can be measured. The majority measured in the visual field is converted to the number of square millimeters, and the average value is more than 10 per square millimeter. When cutting steel containing Ti sulfide and / or Ti carbon sulfide, soft Mn S has a pseudo slipperiness of the contact surface between the material being cut and the tool, forming TiN on the surface of the tool to protect the tool. That is to say, the surface of the tool that is in contact with the material being cut together with MnS has Ti sulfide in the test piece rays as the surface quality. The sulfur formation rate is not in the same or / composition. Cut, -12- (8) (8) 200302872
Ti碳硫化物之附著,並藉切削中之摩擦溫度上升,此等 Ti硫化物與環境氣體中之N (氮)反應,形成厚數微米至 數十微米之層狀硬質TiN。其存在可於切削完後碳系污物 (油分等)以Αι*噴濺等去除之工具表面,以AES (奧格電 子分光分析)' ΕΡΜΑ作面分析及點分析確認。 以如上方法探查可知,層狀TiN膜之表面積約存在於 被切材料與工具之接觸面積的1 0至8 0 % ,其餘部份或 有MnS、Fe附著,或係無附著物之工具原表面。如此形 成於工具表面之硬質TiN膜對工具之保護效果大,提升工 具之耐摩損性,延長其壽命。該工具壽命之改善效果,遠 大於硫易切鋼、含Pb之複合易切鋼。 本發明鋼中「內含Ti硫化物或/及Ti碳硫化物之 MnS」以外,MnS、Ti硫化物及Ti碳硫化物係以微細之 介質存在。亦即,所有介質個數顯著之多,成爲切削時產 生的切削中之應力集中點,有助於傳播龜裂故亦提升切屑 離斷性。 如上調整鋼之組成,可使鋼中有「內含Ti硫化物及/ 或Ti碳硫化物之MnS」存在。而爲使該MnS安定存在, 宜於鑄造後以1 〇 〇 〇 °C以上夠高之溫度加熱,充分保持後 鍛造,或以同高溫作常化熱處理。 2 .限定化學組成之理由 以下說明本發明中限定化學組成之理由。而,成分含 量之%指質量% 。 -13- (9) (9)200302872 C : 0 0.5 至 0 . 1 9 % C係對鋼之切削性大有影響之重要元素。重視切削性 的用途之鋼材者,C含量超過0.1 9 %時鋼材之強度變高 切削性變差。但是,C含量不及0.0 5 %時,鋼材過軟, 切削中產生掀裂,反而促進工具磨損且切屑處理性惡化。 因而限定C於0.05至0. 19%之範圍。而爲得更佳之切削 ~ 性,C量之更恰當範圍係0.0 5至0 . 1 7 % 。The adhesion of Ti carbon sulfide, and the friction temperature during cutting increases, and these Ti sulfides react with N (nitrogen) in the ambient gas to form a layered hard TiN with a thickness of several micrometers to several tens of micrometers. Its existence can be confirmed on the surface of the tool after the carbon-based dirt (oil content) is removed by Ai * splatter, etc., and analyzed by AES (Auger Electron Spectroscopy) 'ΕΡΜΑ. It can be known from the above method that the surface area of the layered TiN film is about 10 to 80% of the contact area between the material being cut and the tool. The remaining part may have MnS, Fe attached, or the original surface of the tool without attachments. . The hard TiN film formed on the surface of the tool in this way has a large protection effect on the tool, improves the abrasion resistance of the tool, and extends its life. The tool life improvement effect is far greater than sulfur free-cutting steel and Pb-containing composite free-cutting steel. Except for "MnS containing Ti sulfide or / and Ti carbon sulfide" in the steel of the present invention, MnS, Ti sulfide, and Ti carbon sulfide exist in a fine medium. That is, the significant number of all media becomes the stress concentration point in cutting generated during cutting, which helps to propagate cracks and also improves chip breakability. By adjusting the composition of the steel as described above, "MnS containing Ti sulfide and / or Ti carbon sulfide" can be present in the steel. In order to make the MnS stable, it is suitable to heat it at a sufficiently high temperature above 1000 ° C after casting, keep it fully forged, or perform normal heat treatment at the same high temperature. 2. Reasons for Limiting Chemical Composition The reasons for limiting the chemical composition in the present invention will be described below. In addition, the% of the component content refers to% by mass. -13- (9) (9) 200302872 C: 0 0.5 to 0.19% C is an important element that has a great influence on the machinability of steel. For steels where the machinability is important, the strength of the steel will increase when the C content exceeds 0.1 9%, and the machinability will deteriorate. However, when the C content is less than 0.05%, the steel material is too soft, and cracks occur during cutting. On the contrary, the tool wear is promoted and the chip handleability is deteriorated. Therefore, C is limited to the range of 0.05 to 0.19%. For better machinability, the more appropriate range of C amount is 0.0 5 to 0.17%.
Mn:0.40 至 2.0% · Μη及S係形成硫化合物系介質而大大影響切削性之 重要元素。不足0.40%時其硫化物絕對量不足,不得如 意之切削性。又若超過2 . 〇% ,則因鋼材強度上升,切削 阻力變高,工具壽命亦降低。又再,切削阻力之減降,工 具壽命之提升,切刷處理性之提升,熱加工性之改善上, 其與S量之關係亦屬重要。即,其量須能滿足原子比 Mn/S - 1之關係。而,爲切實獲致這些性能,Μη含量以 0.6至1 . 8爲佳。 φ S : 0.2 1 至 1 . 0 % S係連同Μη或Ti形成硫化物、碳硫化物,可改善切 、 削性之必要添加元素。尤以MnS之切削性提升效果更係 - 隨其產生量而提升。但是,不及0.21%時不得足量之硫 化物系介質,不得如意之切削性。通常,S之含量超過 0.35 %時,鋼之熱加工性變差,於鋼塊中央部產生S偏 析,引發鍛造時之斷裂。但是’若維持本發明所規定之組 成,可無妬此之弊病,S含量上限可提高至].〇% 。考慮 -14- (10) 200302872 製造時之良率,則S含量之較佳上限爲〇 . 7 ο % 。Mn: 0.40 to 2.0% · Mn and S are important elements that form sulfur compound-based media and greatly affect machinability. When it is less than 0.40%, the absolute amount of sulfide is insufficient, and the desired machinability cannot be achieved. If it exceeds 2.0%, the strength of the steel increases, the cutting resistance increases, and the tool life decreases. In addition, the reduction of cutting resistance, the improvement of tool life, the improvement of cutting brush handling, and the improvement of hot workability are also important in relation to the amount of S. That is, the amount must satisfy the relationship of the atomic ratio Mn / S-1. In order to achieve these properties, the Mη content is preferably 0.6 to 1.8. φ S: 0.2 1 to 1.0% S is a necessary additive element for forming sulfides and carbon sulfides together with Mn or Ti, which can improve cutting and machinability. In particular, the machinability improvement effect of MnS is more-it increases with the amount of production. However, if it is less than 0.21%, a sufficient amount of sulfide-based medium shall not be used, and the machinability shall not be as intended. Generally, when the S content exceeds 0.35%, the hot workability of the steel is deteriorated, S segregation occurs in the central portion of the steel block, and fracture during forging occurs. However, if the composition stipulated in the present invention is maintained, the disadvantages of jealousy can be eliminated, and the upper limit of the S content can be increased to 1.0%. Considering -14- (10) 200302872 yield at the time of manufacture, a preferable upper limit of the S content is 0.7 ο%.
Ti: 0.03 至 0.30%Ti: 0.03 to 0.30%
Ti係連同S、C形成Ti硫化物或Ti碳硫化物 含於Mn S之形態存在,而改善鋼之切削性及熱加 因此,係本發明鋼中之重要必須元素。Ti比Μη更 成硫化物,因以內含在Mn S中之狀態存在,可得 之充分改善效果。不及0.0 3 %時該效果不足。另 ,若T i超過0.3 0 %則硬質τ i硫化物或T i碳硫化 化物多,切削阻力升高,切削性劣化。更佳之Ti 限爲0 . 1 0 % 。Ti together with S and C forms Ti sulfide or Ti carbon sulfide, and the form contained in Mn S exists to improve the machinability and heat addition of steel. Therefore, it is an important essential element in the steel of the present invention. Ti is a more sulfide than Mη, and since it exists in a state of being contained in Mn S, a sufficient improvement effect can be obtained. The effect is insufficient at less than 0.0 3%. On the other hand, if T i exceeds 0.3 0%, there will be more hard τ i sulfide or Ti carbon sulfide, the cutting resistance will increase, and the machinability will deteriorate. A more preferable Ti limit is 0.10%.
Si: 1.0% 以下Si: 1.0% or less
Si係脫氧元素,可調整鋼中之氧量。但是, 量超過1.0 °/〇則鋼之熱加工性惡化,又,因鐵素體 溶強化切削阻力變大,切削性變差。因此,Si含 雖係1.0% ,但以控制在不及0.1°/。爲更佳。而爲 Si含量宜在0.001%以上,但實質上係0 (零)% 如後敘之以A1添加等調整鋼中之氧量於適當範圍 切削性之劣化。 P: 0.00 1 至 0.3% P若超過〇 . 3 %則助長鋼塊之偏析,並使熱加 化。因此,含量上限爲〇. 3 % 。另一方面,因P係 切削性效果之元素,爲得該效果’下限爲0 · 0 〇 1 % 之p含量在〇. 〇 1至〇 . 1 5 % 。 A1: 0.2% 以下 ,以內 工性。 易於形 切削性 一方面 物等硫 含量上 若其含 相之固 量上限 脫氧, 時,若 ,可無 工性劣 具改善 。較佳 -15- (11) (11)200302872 A1係用作強效脫氧元素,可含至〇.2% 。但脫氧而 形成之氧化物因係硬質,A1含量若超過〇.2%則大量形 成硬質氧化物,切削性惡化。較佳者爲0 · 1 °/。以下。而上 述之Si即可充分脫氧時,可不必添加A1,其含量可實質 爲〇 (零)% 。 〇 (氧):0.0010 至 0.05% 使鋼中含適量之氧時,該氧固溶於MnS中,可防壓 延時MnS之延伸,縮小機械性質之各向異性。並有助於 切削性及熱加工性之改善,有效防止S之偏析。因此,宜 含氧0.00 10%以上。但是若超過0.05%則有熔製時導致 耐火物劣損等之缺點。故上限爲0.05% 。爲恰當獲致上 述效果,較佳範圍係〇 . 〇 〇 5至0.0 2 % 。 N: 0.0001 至 0.0200% N可以連同 A卜Ti形成硬質氮化物,這些氮化物可 使晶粒微細化。該效果於N含量在0.0 00 1 %以上時顯現 。若此等氮化物大量存在則切削性變差,且切削工具之磨 損變大,爲於本發明鋼之切削時在工具表面形成TiN以保 護工具,鋼中有某程度的氮化物量時,其切削性可不惡化 。但是若N量超過0.0 2 0 0 %則該效果低。爲得更長之工 具壽命,以〇 . 〇 1 5 〇 %以下爲佳。爲更延長工具壽命時可 定在0.0 1 0 0 %以下。 本發明鋼之一係,上述成分以外,其餘爲F e及雜質 〇 本發明之另一係,上述成分以外,含下述第一群之元 -16- (12) (12)200302872 素或/及第二群元素之1種以上的鋼。 第~群元素係由Se、Te、Bi、Sn、Ca、Mg及稀土元 素所成,這些可更改善鋼之切削性。第二群元素係由C u 、Ni、Cr、Mo、V及Nb所成,此等可改善鋼之機械性質 〇Si is a deoxidizing element that can adjust the amount of oxygen in steel. However, when the amount exceeds 1.0 ° / 0, the hot workability of the steel is deteriorated, and the cutting resistance is increased due to the ferrite solution strengthening, and the machinability is deteriorated. Therefore, although the Si content is 1.0%, it is controlled to be less than 0.1 ° /. For the better. The content of Si should be more than 0.001%, but it is essentially 0 (zero)%. As described later, the amount of oxygen in the steel is adjusted to an appropriate range to reduce the machinability. P: 0.00 1 to 0.3% When P exceeds 0.3%, it promotes segregation of the steel ingots and heat addition. Therefore, the upper limit of the content is 0.3%. On the other hand, due to the element of the P-based machinability effect, in order to obtain the effect 'lower limit, the content of p is from 0.001 to 0.15%. A1: 0.2% or less, within the workability. Easy to shape Machinability On the one hand, if the upper limit of the solid content in the sulfur content of the material is deoxidized, then, if it can, the workability can be improved. -15- (11) (11) 200302872 A1 is used as a powerful deoxidizing element, and can be contained to 0.2%. However, the oxide formed by deoxidation is hard, and if the A1 content exceeds 0.2%, a large amount of hard oxide is formed, and the machinability is deteriorated. The preferred value is 0 · 1 ° /. the following. When Si can be sufficiently deoxidized, A1 need not be added, and its content can be substantially 0 (zero)%. 〇 (Oxygen): 0.0010 to 0.05% When the appropriate amount of oxygen is contained in the steel, the oxygen is dissolved in MnS to prevent compression and delay the extension of MnS and reduce the anisotropy of mechanical properties. It also helps to improve machinability and hot workability, and effectively prevents segregation of S. Therefore, it should be more than 0.00 10% oxygen. However, if it exceeds 0.05%, there are disadvantages that the refractory is damaged during melting. Therefore, the upper limit is 0.05%. In order to properly obtain the above-mentioned effects, a preferred range is from 0.05 to 0.02%. N: 0.0001 to 0.0200% N can form hard nitrides along with Ti and these nitrides can make the grains finer. This effect is exhibited when the N content is more than 0.001%. If these nitrides are present in a large amount, the machinability will be deteriorated, and the wear of the cutting tool will be increased. In order to protect the tool by forming TiN on the surface of the tool during the cutting of the steel of the present invention, Machinability does not deteriorate. However, if the amount of N exceeds 0.0 2 0 0%, the effect is low. In order to obtain a longer tool life, it is preferable that it is not more than 0.015%. In order to extend the tool life more, it can be set below 0.0 100%. One of the steels of the present invention, the rest of which is Fe and impurities in addition to the above components. The other system of the present invention, in addition to the above components, contains the following first group of elements -16- (12) (12) 200302872 Prime or / And steel of one or more elements of the second group. The first group element is composed of Se, Te, Bi, Sn, Ca, Mg, and rare earth elements. These can further improve the machinability of steel. The second group of elements is made of Cu, Ni, Cr, Mo, V, and Nb, which can improve the mechanical properties of steel.
Se: 0.001 至 0.01% ,Te: 0.001 至 〇 · 0 1 〇/〇Se: 0.001 to 0.01%, Te: 0.001 to 〇 · 0 1 〇 / 〇
Se 及 Te,連同 Μη 生成 Mn (S,Se)或 Mn (S’ Te) ,係可改善切削性之元素。各若不及0 . 〇 〇 1 %則效果不彰 ,另一方面,若S e、T e均超過0.0 1 %則不僅其效果飽和 ,不經濟且熱加工性變差。Se and Te, together with Mn, form Mn (S, Se) or Mn (S 'Te), elements that improve machinability. If each is less than 0.01%, the effect will be inferior. On the other hand, if both S e and T e exceed 0.0 1%, the effect will not only be saturated, but it will be uneconomical and the hot workability will deteriorate.
Bi: 0.005 至 0.3% ,Sn: 0.005 至 0.3 % B i及S η係低熔點金屬介質而於切削時發揮潤滑效果 ,改善切削性。該效果在各爲0.00 5%以上時顯著。但是 ’若其含量各超過〇 . 3 %時不僅效果飽和,熱加工性亦惡 化。Bi: 0.005 to 0.3%, Sn: 0.005 to 0.3% B i and S η are low-melting-point metal media, which exhibits a lubricating effect during cutting and improves machinability. This effect is remarkable when each is 0.00 5% or more. However, if the contents exceed 0.3% each, not only the effect is saturated, but the hot workability is also deteriorated.
Ca: 0.0005 至 0.01% ,Mg: 0.0005 至 0.01%Ca: 0.0005 to 0.01%, Mg: 0.0005 to 0.01%
Ca及Mg因對鋼中之S、氧的親和力大,與其形成硫 化物或氧化物之同時固溶於MnS中,以 (Mn,Ca) S、 (Μη,Mg) S存在。又,以此等氧化物爲生長核而Mn S結 晶,故有控制MnS之延長的效果。如此,Ca及Mg因可 控制硫化物形態改善切削性,必要時可予添加。爲切實獲 致該效果,C a、M g宜各含 0.0 0 0 5 % 以上。但若超過 0.0 1 °/〇則效果飽和。又,C a及M g之添加良率均低,爲 提高含量須大量添力:],製造成本上不佳。因此,含量上限 -17- (13) (13)200302872 各爲0.0 1 % 。 稀土元素:0 · 0 〇 〇 5至〇 〇 i % 稀土元素係分類爲鑭系之元素群。其添加時,通常係 用以其爲主要成分之網狀金屬等。本發明中稀土元素含量 係以稀土元素中之1種或2種以上元素之合計含量表示。 稀土元素連同S及氧形成硫化物或氧化物之同時,控制硫 化物之形態提升切削性。爲切實獲致該效果宜含0.000 5 % 以上。但是若含量超過〇 . 〇丨%則不僅效果飽和,因如同 Ca及Mg’添加產率低,大量含有並不經濟。 C u : 0.0 1 至 1 . 〇 %Ca and Mg have a high affinity for S and oxygen in steel, and simultaneously dissolve in MnS with the formation of sulfides or oxides. Ca and Mg exist as (Mn, Ca) S, (Mn, Mg) S. In addition, since these oxides serve as growth nuclei and Mn S crystallizes, there is an effect of controlling the extension of MnS. In this way, Ca and Mg can be added to control the morphology of sulfide to improve machinability if necessary. In order to achieve this effect, Ca and M g should each contain more than 0.05%. However, if it exceeds 0.0 1 ° / 〇, the effect is saturated. In addition, the addition yields of C a and M g are both low. To increase the content, a large amount of effort is needed:], and the manufacturing cost is not good. Therefore, the upper limit of the content -17- (13) (13) 200302872 is each 0.01%. Rare earth elements: 0. 005 to 0. 0%. Rare earth elements are classified as lanthanide element groups. When it is added, it is usually a reticulated metal, etc., which is the main component. The content of the rare earth element in the present invention is expressed by the total content of one or more elements of the rare earth element. Rare earth elements, together with S and oxygen, form sulfides or oxides while controlling the morphology of sulfides to improve machinability. In order to achieve this effect, it should contain more than 0.000 5%. However, if the content exceeds 0.001%, not only the effect is saturated, but because Ca and Mg 'are added at low yields, it is not economical to contain a large amount. Cu: 0.0 1 to 1.0%
Cu可提升鋼之可淬性。爲得該效果宜含〇 . 〇〗%以上 。但若含量超過1 . 0 %則鋼之熱加工性變差,並導致切削 性下降。Cu can improve the hardenability of steel. In order to obtain the effect, it should preferably contain more than 0.00%. However, if the content exceeds 1.0%, the hot workability of the steel is deteriorated and the machinability is reduced.
Ni: 0.01 至 2.0%Ni: 0.01 to 2.0%
Ni具藉固溶強化提升鋼的強度之效果,並且提升可 淬性、韌性之效果。爲切實獲致該效果,含量宜在0.01% 以上。但若超過2.0%則導致切削性及熱加工性之惡化。Ni has the effect of improving the strength of steel by solid solution strengthening, and the effect of improving hardenability and toughness. To achieve this effect, the content should be above 0.01%. However, if it exceeds 2.0%, machinability and hot workability deteriorate.
Cr: 0.0 1 至 2.5%Cr: 0.0 1 to 2.5%
Cr具改善鋼的可淬性之效果。爲得該效果宜含0.01% 以上,而超過2.5 %則切削性惡化。Cr has the effect of improving the hardenability of steel. In order to obtain this effect, 0.01% or more should be contained, and more than 2.5%, the machinability deteriorates.
Mo: 0.01 至 1.0%Mo: 0.01 to 1.0%
Mo有使鋼的組織微細化’改善韌性之效果。爲切實 獲致該效果,含量宜在〇. 〇 1 %以上。但若超過1 · 〇 °/°則 效果飽和,鋼之製造成本上升。 -18- (14) 200302872 V: 0.00 5 至 0.5% ,Nb: 0.00 5 至 0· 1% V及Nb析出成微細之氮化物、碳氮化物, 強度。爲切實獲致該效果,含量宜各在0.00 5% 若V超過0.5% ,Nb超過0.1% 時,上述效拜 形成過多之氮化物、碳化物,切削性惡化。 3 .有關①式及②式Mo has the effect of miniaturizing the microstructure of steel 'and improving its toughness. To achieve this effect, the content should be above 0.01%. However, if it exceeds 1.0 ° / °, the effect is saturated and the manufacturing cost of steel increases. -18- (14) 200302872 V: 0.00 5 to 0.5%, Nb: 0.00 5 to 0.1% V and Nb precipitate into fine nitrides and carbonitrides, strength. In order to achieve this effect, the content should be 0.00 5% each. If V exceeds 0.5% and Nb exceeds 0.1%, the above-mentioned effect forms excessive nitrides and carbides, and the machinability deteriorates. 3. About ① and ②
Ti含量及S含量須滿足①式之理由如下。The reason why the Ti content and the S content must satisfy the formula (1) is as follows.
Ti如上述連同C及S形成Ti硫化物或Ti 。該傾向大如Μη硫化物之生成傾向。Ti之效果 藉Ti系介質,切削時於工具表面形成TiN,以 壽命。而T i硫化物、T i碳硫化物係變形阻力大 硬介質。因此,Ti含量高於S含量之組成下, 成量變少,Ti硫化物、Ti碳硫化物變成主體, 具與被切削材料間不得硫化物之擬似潤滑效果, 遽然上升。切削阻力上升則不只工具壽命縮短, 材料時有產生被切削材料之振動等缺失。 滿足上述之①式,即調整「Ti (質量% ) /S 」成小於1,Ti硫化物、Ti碳硫化物不成爲主要 硫化物之主體即爲MnS。此時,無如上的Ti硫 碳硫化物成爲主要硫化物時所生之切削阻力上升 可提升工具壽命、切屑處理性。 Μη與S之原子比須滿足②式之理由如下。 S係可於熱鍛造時引發斷裂之元素,若維 提高鋼之 以上,但 飽和,且 碳硫化物 :如上述, ,提升工具 於MnS之 MnS之生 切削時工 切削阻力 切削細徑 (質量% ) 硫化物5 :化物、Ti 等缺失, 持原子比 -19- (15) (15)200302872 Μ η / S — 1之組成’則S以Μ η硫化物結晶,不造成熱加工 性之不良影響。Ti forms Ti sulfide or Ti together with C and S as described above. This tendency is as large as the tendency of Mn sulfide formation. Effect of Ti With Ti-based media, TiN is formed on the surface of the tool during cutting to achieve longevity. On the other hand, Ti sulfide and Ti carbon sulfide are hard media with large deformation resistance. Therefore, under the composition where the Ti content is higher than the S content, the amount decreases, and Ti sulfide and Ti carbon sulfide become the main body, which has a pseudo-lubricating effect of non-sulfide between the material to be cut and suddenly rises. Increasing cutting resistance not only shortens the life of the tool, but also causes defects such as vibration of the material being cut. If the above formula (1) is satisfied, "Ti (mass%) / S" is adjusted to be less than 1, and Ti sulfide and Ti carbon sulfide do not become the main body of sulfide, that is, MnS. At this time, the cutting resistance generated when the Ti sulfocarbon sulfide becomes the main sulfide as described above can increase tool life and chip handling. The reason why the atomic ratio of Mn to S must satisfy the formula (2) is as follows. S is an element that can cause fracture during hot forging. If the dimension is higher than steel, but saturated, and carbon sulfide: As mentioned above, increase the cutting resistance of the tool during the cutting of MnS and MnS. ) Sulfide 5: Compounds, Ti, etc. are absent, and the atomic ratio is -19- (15) (15) 200302872 M η / S — 1 ', then S crystallizes as M η sulfide, which does not cause adverse effects on hot workability. .
Mn /S不及1時,若Ti及S含量調整成不滿足上述 ①式,則生成T i系硫化物,亦可改善熱加工性。但是此 時如上述切削阻力增大,造成工具壽命短縮等之缺失。又 再,Mn /S不及1時,若使Ti含量不超過s含量,即滿 足上述①式而不滿足②式時,介質主體即係於Mn S及TiS 多固溶有F e S之硫化物。這些硫化物因多有F e S之固溶, 鋼之熱加工性惡化,以連續鑄造法等製造時操作條件難以 控制。 【實施方式】_ 實施例 表1及表2之組成的試驗鋼,用高頻感應爐熔鑄,製 作直徑22〇毫米,15〇公斤之鋼塊。爲安定生成「內含Ti 硫化物或/及Ti碳硫化物之MnS」,於高至1 200 °c之溫 度加熱這些鑄塊保持2小時以上後,於1 000 °C以上作最 終鍛造,空冷 (AC)得直徑65毫米之圓棒。保持該圓棒 於9 5 0 °C 1小時作空冷 (AC)常化。 200302872 6)When Mn / S is less than 1, if the Ti and S contents are adjusted so as not to satisfy the above-mentioned formula (1), Ti-based sulfides are formed, and hot workability can also be improved. However, at this time, the above-mentioned cutting resistance increases, resulting in a lack of shortened tool life and the like. Furthermore, when Mn / S is less than 1, if the Ti content does not exceed the s content, which satisfies the above formula ① but not ②, the main body of the medium is sulfide in which Mn S and TiS are more solid-dissolved with F e S . Since these sulfides have a solid solution of F e S in many cases, the hot workability of the steel is deteriorated, and it is difficult to control the operating conditions during manufacturing such as continuous casting. [Embodiment] _ Example The test steels with the composition of Tables 1 and 2 were cast by a high-frequency induction furnace to produce steel blocks of 22 mm in diameter and 150 kg in diameter. In order to stably generate "MnS containing Ti sulfide or / and Ti carbon sulfide", these ingots are heated at a temperature of up to 1 200 ° c for more than 2 hours, and finally forged at more than 1 000 ° C, air-cooled (AC) A round rod with a diameter of 65 mm was obtained. Keep the round bar at 95 ° C for 1 hour for air cooling (AC) normalization. 200302872 6)
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5 9 rNl寸 § 6e ooe Li 9i ST 寸£ s Vi h: R -22- (18) (18)200302872 (1)介質組成形態之考察 上述鍛伸材相當於Df/4 (Df係鍛伸材之直徑)部份 由縱剖面方向切取顯微觀察試片,硏磨後以ΕΡΜΑ及 EDX作面分析及定量分析。結果,No.1至No.29之鋼, 確認內含Ti硫化物或及/Ti碳硫化物之MnS平均有1〇個/ 平方毫米以上存在。 (2)切削性之考察 · 鍛造得之圓棒外切至60毫米0後供作切削試驗。而 若因熱加工性差於鍛造中產生裂縫者,隨即保持於950 °C 1小時予以常化,空冷 (AC)後切削至60毫米0作爲 測試材。 切削性試驗係用未施以TiN被覆處理之JIS P類超硬 工具進行。切削係乾式(無潤滑油)之旋削,其條件係切 削速率:1 50米/分鐘,移行:0. 1 0毫米/轉,切深:2毫米 上述條件下旋削3 0分鐘後,測定切削工具之平均側 面磨損量 (VB)。而30分鐘以內平均側面磨損量達200 ” 微米以上之測試材,隨即測定當時之平均側面磨損量 - (VB)。又,以平均側面磨損量(VB)達1〇〇微米之時間 爲工具壽命指標加以評估。試驗當中耐磨損性優,磨損極 慢測試材不足者則由旋削時間-工具磨損曲線迴歸算出平 均側面磨損量 (VB)達 1 00微米之時間。又切屑處理性 係採取2 0 0個以上排出切屑中之具代表性者,稱重後算出 -23- (19) (19)200302872 每單位重量之個數作評估。 (3)熱加工性之評估 熱加工性評估係如下進行。即,爲模擬使用連續鑄造 設備之製造條件,同上述製作1 5 0公斤鋼塊,以近於表面 部之Di/8 (Di係鋼塊直徑)位置爲中心,由鋼塊高度方向 採取直徑1 0毫米、長度1 3 0毫米之高溫拉伸試片。這些 於固定間隔1 10毫米直接通電加熱至1 250 °C,保持5分 鐘後,以1 〇 °C /秒之冷卻速率冷卻至1 1 00 °C,再保持 1 0秒後,以應變速率1 ”秒作拉伸試驗。此時測定斷裂 部之收縮評估熱加工性。 以上試驗結果列於表3及表4。又,第2圖示切屑處 理性與工具壽命之關係’第3圖示熱拉伸試驗之收縮値與 工具壽命之關係。 -24- (20)200302872 表3 鋼 No. 收縮 (% ) 30分鐘後工具磨損量 (微米) VB= 100微米 到達時間 (分鐘) 切屑處理性 (個數/克) 1 65.8 21 179* 15 2 55.2 35 110 12 3 54.8 32 1 81 * 16 4 56.9 35 117 17 5 58.8 29 119 21 6 52.7 38 109 15 7 56.7 35 1 16 14 8 55.8 41 101 18 9 57.7 44 94 13 10 61.0 42 1 08 12 11 57.8 38 111 11 12 63.2 34 121 15 13 61.5 39 96 14 14 60.6 39 94 13 15 52.1 27 128 23 16 56.9 25 1 56 11 17 52.0 26 135 13 18 59.7 29 1 39 19 19 53.4 24 155 16 20 55.9 28 130 17 21 52.1 42 1 02 , 15 22 50.4 35 113 15 23 63.6 44 91 14 24 65.8 38 97 13 25 54.9 45 90 18 26 58.8 40 93 17 27 53.8 39 95 14 28 57.6 36 1 02 14 29 54.3 39 90 18 +表因測試材不足.由工具磨損曲線迴歸算出 -25- (21)200302872 表4 鋼 No. 收縮 (% ) 3 0分鐘後 工具磨損量 (微米) VB = 100微米切屑處理性 備註 到達時間(個數/克) (分鐘) 30 47.8 97 36 9 31 49.6 99 30 8 32 55.4 1 65 17 1 33 51.8 210 (20分鐘) 9 6 34 45.4 68 72 10 35 54.4 90 39 2 36 64.2 72 69 15 37 52.8 93 36 12 38 67.9 89 38 14 39 57.5 1 04 29 7 40 65.3 138 20 5 41 5.1 39 1 02 5 鍛造中龜裂 42 4.3 48 61 9 鍛造中龜裂 43 65.7 205 (20分鐘) 8 10 44 13.6 103 28 18 鍛造中龜裂 45 52.0 245 (1 5分鐘) 7 13 46 55.3 205 (20分鐘) 9 17 47 54.7 275 (15分鐘) 6 10 -26- (22) (22)200302872 表2之鋼No.3〇及3 1係複合易切鋼,鋼No.3係硫易 切鋼,係當前切削性最優之鋼(相當於JIS SUM23L或 SUM 23)。由表3、表4及第2圖可知,與這些比較,本 發明鋼具有格外優良之工具磨損抑制效果。又,鋼No. 1 至29之本發明的鋼於鍛造時一槪無龜裂發生,以連續鍛 造設備等模擬實際之製造的高溫拉伸試驗之收縮,如表3 所示,係與複合易切鋼、硫易切鋼同等以上,實用中無任 何問題。 另一方面,如鋼No. 30至47之有任一條件超出本發 明規定者,其熱壓延、工具壽命、切屑處理性之至少其一 比本發明鋼差。而,鋼No. 41及42因Μη及S不滿足上 式②式,熱加工性差。 發明效果 本發明之易切鋼不只不含Pb,具有優於習知鉛易切 鋼及複合易切鋼任一之切削性。該鋼之熱加工性亦優,可 用連續鑄造法低價製造。因此,適用作各種機械零件之材 質。 【圖式簡單說明】 第1圖係本發明鋼中觀察到的內含T i硫化物及/及T i 碳硫化物之Μη S以ΕΡΜΑ分析的結果。 第2圖係本發明鋼(鋼Ν 〇. 1至2 9)及比較鋼(鋼 Ν 〇 . 3 0至4 7 )的切屑處理性與工具壽命之關係圖。 -27- (23)200302872 第3圖係本發明鋼(鋼No. 1至29)及比較鋼(鋼 No.3 0至47)之熱延性試驗中的收縮與工具壽命之關係圖 鷂5 9 rNl inch § 6e ooe Li 9i ST inch £ s Vi h: R -22- (18) (18) 200302872 (1) Investigation of the composition of the medium The above forged and stretched material is equivalent to Df / 4 (Df series forged and stretched material (Diameter) part of the microscopic observation test piece was cut from the longitudinal section direction, after honing, EPMA and EDX for surface analysis and quantitative analysis. As a result, in the steels No. 1 to No. 29, it was confirmed that MnS containing Ti sulfide or / Ti carbon sulfide contained 10 or more per square millimeter on average. (2) Examination of machinability · The forged round bar was cut out to 60 mm and used for cutting test. However, if the hot workability is inferior to that caused by cracking during forging, it is then maintained at 950 ° C for 1 hour to be normalized. After air cooling (AC), it is cut to 60 mm 0 as the test material. The machinability test was performed using a JIS P-type superhard tool without TiN coating. Cutting is dry (no lubricant). The conditions are cutting rate: 150 m / min, movement: 0.10 mm / rev, cutting depth: 2 mm. After 30 minutes of spinning under the above conditions, the cutting tool is measured. The average side wear (VB). For a test material with an average side wear amount of 200 ”microns or more within 30 minutes, the average side wear amount at that time-(VB) was measured. The time taken for the average side wear amount (VB) to reach 100 μm was used as the tool life. The index is evaluated. In the test, the abrasion resistance is excellent, and the wear is very slow. If the test material is insufficient, the time of the average side wear (VB) of 100 micrometers is calculated from the regression of the turning time-tool wear curve. Representatives of more than 0 discharged chips are calculated after weighing -23- (19) (19) 200302872 per unit weight for evaluation. (3) Evaluation of hot workability The evaluation of hot workability is as follows That is, in order to simulate the manufacturing conditions using continuous casting equipment, a 150-kilogram steel block was manufactured in the same manner as above, with the diameter of the Di / 8 (Di-based steel block diameter) position near the surface as the center, and the diameter taken from the height of the steel block Ten-millimeter high-temperature tensile test pieces with a length of 130 mm. These are directly heated at a fixed interval of 10 mm to 1 250 ° C, and after holding for 5 minutes, they are cooled to 1 at a cooling rate of 10 ° C / sec. 1 00 ° C, rewarranty After 10 seconds, at a strain rate of 1 "s for the tensile test. At this time, the shrinkage of the fractured portion was measured to evaluate the hot workability. The above test results are shown in Tables 3 and 4. The second graph shows the relationship between chip processing and tool life. The third graph shows the relationship between shrinkage in the thermal tensile test and tool life. -24- (20) 200302872 Table 3 Steel No. Shrinkage (%) Tool wear after 30 minutes (micron) VB = 100 micron arrival time (minutes) Chip handling (number / g) 1 65.8 21 179 * 15 2 55.2 35 110 12 3 54.8 32 1 81 * 16 4 56.9 35 117 17 5 58.8 29 119 21 6 52.7 38 109 15 7 56.7 35 1 16 14 8 55.8 41 101 18 9 57.7 44 94 13 10 61.0 42 1 08 12 11 57.8 38 111 11 12 63.2 34 121 15 13 61.5 39 96 14 14 60.6 39 94 13 15 52.1 27 128 23 16 56.9 25 1 56 11 17 52.0 26 135 13 18 59.7 29 1 39 19 19 53.4 24 155 16 20 55.9 28 130 17 21 52.1 42 1 02, 15 22 50.4 35 113 15 23 63.6 44 91 14 24 65.8 38 97 13 25 54.9 45 90 18 26 58.8 40 93 17 27 53.8 39 95 14 28 57.6 36 1 02 14 29 54.3 39 90 18 + Table Due to insufficient test materials. Calculated from the tool wear curve regression -25- (21) 200302872 Table 4 Steel No. Shrinkage (%) Tool wear after 30 minutes (microns) VB = 100 micron Chip handling remarks Reach time (number / G) (minutes) 30 47.8 97 36 9 31 49.6 99 30 8 32 55.4 1 65 17 1 33 51.8 210 (20 minutes 9 6 34 45.4 68 72 10 35 54.4 90 39 2 36 64.2 72 69 15 37 52.8 93 36 12 38 67.9 89 38 14 39 57.5 1 04 29 7 40 65.3 138 20 5 41 5.1 39 1 02 5 Cracking during forging 42 4.3 48 61 9 Cracking during forging 43 65.7 205 (20 minutes) 8 10 44 13.6 103 28 18 Cracking during forging 45 52.0 245 (1 5 minutes) 7 13 46 55.3 205 (20 minutes) 9 17 47 54.7 275 (15 minutes ) 6 10 -26- (22) (22) 200302872 Table 2 steel No. 30 and 3 1 series composite free-cutting steel, steel No. 3 series sulfur free-cutting steel, which is currently the best machinability steel (equivalent Based on JIS SUM23L or SUM 23). As can be seen from Tables 3, 4 and 2, the steel of the present invention has an extremely excellent tool wear suppressing effect compared with these. In addition, the steels of the present invention of steel Nos. 1 to 29 have no cracks at the time of forging, and the continuous high temperature tensile test to simulate actual manufacturing shrinkage is performed by continuous forging equipment and the like, as shown in Table 3. Cutting steel and sulfur free cutting steel are equal or more, without any problems in practice. On the other hand, if any one of the steel Nos. 30 to 47 exceeds the requirements of the present invention, at least one of the hot rolling, tool life, and chip handling properties is inferior to the steel of the present invention. However, Steel Nos. 41 and 42 have poor hot workability because Mη and S do not satisfy the above formula (2). EFFECT OF THE INVENTION The free-cutting steel of the present invention does not only contain Pb, but has better machinability than any one of conventional lead free-cutting steel and composite free-cutting steel. The steel is also excellent in hot workability and can be manufactured at low cost by the continuous casting method. Therefore, it is suitable for the material of various mechanical parts. [Brief Description of the Drawings] Figure 1 is the result of epma analysis of MηS containing Ti sulfide and / or Ti carbon sulfide observed in the steel of the present invention. Fig. 2 is a graph showing the relationship between chip handleability and tool life of the steel of the present invention (steel No. 0.1 to 2 9) and the comparative steel (steel No. 0.3 to 4 7). -27- (23) 200302872 The third figure is the relationship between shrinkage and tool life in the heat ductility test of the steel of the present invention (steel No. 1 to 29) and the comparative steel (steel No. 3 0 to 47) 鹞
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JP3918787B2 (en) * | 2003-08-01 | 2007-05-23 | 住友金属工業株式会社 | Low carbon free cutting steel |
JP4141405B2 (en) * | 2003-10-28 | 2008-08-27 | 大同特殊鋼株式会社 | Free-cutting steel and fuel injection system parts using it |
CN100447273C (en) * | 2003-12-01 | 2008-12-31 | 株式会社神户制钢所 | Low carbon composite free-cutting steel product excellent in roughness of finished surface and method for production thereof |
JP4516832B2 (en) * | 2004-11-26 | 2010-08-04 | 清仁 石田 | Free-cutting soft magnetic iron |
CN100430510C (en) * | 2006-01-24 | 2008-11-05 | 江苏华久特钢工具有限公司 | High-performance low-cost high speed steel |
JP2007289979A (en) * | 2006-04-23 | 2007-11-08 | Sanyo Special Steel Co Ltd | Method for producing cast slab or steel ingot made of titanium-added case hardening steel and the cast slab or steel ingot, and case hardening steel made of the cast slab or steel ingot |
JP4193998B1 (en) * | 2007-06-28 | 2008-12-10 | 株式会社神戸製鋼所 | Machine structural steel excellent in machinability and manufacturing method thereof |
TWI391500B (en) * | 2008-08-06 | 2013-04-01 | Posco | Eco-friendly pb-free free-cutting steel and manufacturing method thereof |
RU2503737C1 (en) * | 2012-08-06 | 2014-01-10 | Закрытое акционерное общество "Омутнинский металлургический завод" | Free-machining bismuth-containing steels |
CN103361563B (en) * | 2013-08-01 | 2016-01-20 | 上海材料研究所 | A kind of Cutting free high rigidity austenite nonmagnetic die steel and manufacture method thereof |
KR101536469B1 (en) * | 2013-12-24 | 2015-07-13 | 주식회사 포스코 | High manganese steel having excellent vibration damping ability and machinability |
CN104480409B (en) * | 2014-12-10 | 2017-05-03 | 无锡鑫常钢管有限责任公司 | 06Cr17Ni12Mo2Ti austenitic stainless steel pipe and production process thereof |
US10400320B2 (en) | 2015-05-15 | 2019-09-03 | Nucor Corporation | Lead free steel and method of manufacturing |
CN104947006A (en) * | 2015-07-01 | 2015-09-30 | 黄峰 | Catalyzing wire for fuel economizer and preparation method thereof |
EP3492615A4 (en) * | 2016-07-27 | 2019-12-25 | Nippon Steel Corporation | Steel for machine structures |
CN106834916A (en) * | 2016-12-09 | 2017-06-13 | 安徽宏翔自动化科技有限公司 | A kind of alloy of high-strength corrosion-resisting |
KR101889189B1 (en) * | 2016-12-22 | 2018-08-16 | 주식회사 포스코 | Ts 450mpa grade heavy guage steel sheet having excellent resistance to hydrogen induced cracking and method of manufacturing the same |
WO2018159617A1 (en) * | 2017-02-28 | 2018-09-07 | Jfeスチール株式会社 | Wire rod for cutting |
CN109023101B (en) * | 2018-09-21 | 2019-07-23 | 江西樟树市兴隆特殊钢有限公司 | A kind of nonmagnetic mould steel and preparation method thereof |
CN109778073B (en) * | 2019-02-20 | 2021-05-11 | 宝钢特钢长材有限公司 | Free-cutting steel for automobile synchronizer and preparation method thereof |
CN111075114A (en) * | 2019-12-27 | 2020-04-28 | 广西南宁三正工程材料有限公司 | Reinforcing mesh and preparation method thereof |
CN111876689B (en) * | 2020-09-08 | 2022-05-13 | 鞍钢股份有限公司 | Low-carbon selenium-containing free-cutting steel for instruments and manufacturing method thereof |
CN112795848B (en) * | 2021-03-22 | 2021-06-25 | 北京科技大学 | Free-cutting corrosion-resistant steel and preparation method thereof |
CN113073266A (en) * | 2021-03-26 | 2021-07-06 | 成都先进金属材料产业技术研究院股份有限公司 | 1150 MPa-grade high-strength free-cutting stainless steel and preparation method thereof |
CN114480963A (en) * | 2021-12-24 | 2022-05-13 | 鞍钢集团北京研究院有限公司 | Environment-friendly low-carbon low-sulfur bismuth-containing free-cutting steel |
CN114645217B (en) * | 2022-03-25 | 2023-02-28 | 宝武杰富意特殊钢有限公司 | Free-cutting steel and preparation method thereof |
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