RU41671U1 - CONveyor line for the production of cellular concrete - Google Patents

Abstract

The utility model relates to the production of building products and can be used for the manufacture of cellular concrete by vibration molding. The conveyor line, including the main and additional transport routes located on them in the technological sequence, stations for preparing the mixture, pouring and vibroforming the aerated concrete mass, holding, stripping, "cutting the array, reloading, autoclaving and disassembling, characterized in that it is additionally equipped with vibration forming, holding posts and dismantling of arrays installed parallel to the main transport path, and additional transport paths are mounted perpendicular to the main path, with In this case, one ground path with a transfer bridge is located in front of the molding station, another hinged path with a preparation and pouring mold installed on it is located above the vibroforming stations, and the hinged transport path located behind the cutting station with a transfer and dismantler installed on it is equipped with a multi-position trolley, delivered with the ability to move along the ground path under the parser and transferr, mounted with the possibility of movement along the hinged path.

Description

The utility model relates to the production of building products and can be used for the manufacture of cellular concrete by vibration molding.

Known conveyor line for the manufacture of aerated concrete products (injection molding), including transport routes, processing stations for filling molds with a mixture, holding arrays, formwork and assembling molds, cutting arrays, reloading, picking autoclaves, disassembling finished products and transportation.

The disadvantage of the conveyor line is the need for significant areas for aging arrays molded from mixtures containing an increased amount of mixing water, as well as increased metal consumption of the mold park for aging arrays to the required strength of raw material for stripping and cutting / 1 /.

Closest to the proposed technical solution is a conveyor line for the manufacture of cellular concrete products, containing the main transport path for moving forms and additional transport paths, with transfer trolleys and pushers installed on the first path parallel to the main path, as well as filling stations located in the technological sequence and molding aerated concrete mass, aging, formwork, cutting massif, autoclaving / 2 /.

The disadvantage of this known line is not high enough performance due to the low utilization of equipment and operational reliability.

The technical result of the proposed technical solution is to increase productivity, operational reliability.

The technical result is achieved by the conveyor line, which includes the main and additional transport routes located on them in the technological sequence, the posts for preparing the mixture, pouring and vibroforming the cellular concrete mass, holding, stripping, cutting the massif, shifting, autoclaving and disassembling, characterized in that it additionally equipped with posts for vibroforming, holding and stripping, arrays installed parallel to the main transport route, and

additional transport paths are mounted perpendicular to the main path, with one ground path with a transfer bridge located in front of the molding post, another hinged path with a cooking and pouring mold installed on it located above the vibroforming posts, and a mounted transport path located behind the cutting post with it is a translator and a dismantler, it is equipped with a multi-position trolley delivered with the ability to move along the ground path under the dismantler and a remounter mounted with the possibility of movement of the hinged track.

Figure 1 shows the conveyor line for the manufacture of cellular concrete products.

The conveyor line for the manufacture of cellular concrete products contains a transverse ground transport path 1 with a transmission bridge 2 installed on it, a mixer 3 mounted on a transverse mounted path 4, longitudinal parallel to each other main 5 and additional 6 transport paths with vibration molding posts 7 placed on them in the form 8, including formwork 9 and pallet 10, holding station 11, transverse hinged transport path 12, with a formwork post 13 and a formwork 14 placed on it, an assembly post 15 forms 8, a longitudinal ground the second transport path 16 with cutting stations 17, the transverse transport path 18 with a transferr 19 from the cutting carriage 20 to the autoclave carriage 21 and a multi-position carriage 22, which can be moved along the ground path 23 onto the export paths 24 and a parser 25 mounted above multi position trolley 22 s

the possibility of movement along the hinged path 18, the longitudinal land path 26 for returning the pallets 10 freed from the array to the assembly station of forms 15 and the transmission bridge 27 for feeding the cut mass on the pallet 10 to the autoclave 28.

The conveyor line operates as follows. The cleaned and greased molds 8 are fed to the vibration forming posts 7. In the molds 8, from the mixer 3, placed on the transverse hinged path 4, the cellular concrete mixture is poured, and it swells under the influence of vibration. After expansion, molds 8 are fed to the transfer bridge 2 for feeding them to the longitudinal transport paths 5 and moving to the holding posts of the arrays 11. Then, after the required plastic strength has been set, mold 8 is fed to the transverse path 12 to the stripping station 13, where the stripper 14 is installed, which turns over form 8 and separates the pallet 10 from the formwork 9 and installs it on the cutting carriage 20 in a strictly fixed position, and the formwork 9 after cleaning moves to the assembly post 15. The form assembled by the formwork 14 is alternately set for transport nary paths - the main 5 and additional 6 and are fed to the vibration forming posts 7. The cutting trolley 20, together with the array, enters along the ground path 16 to the cutting station 17, where both horizontal, layered and vertical cutting of the array is carried out. The cut array is fed to the transverse transport path 18 to the transfer unit 19. The transfer unit 19 rearranges the array with the pallet 10 from the cutting cart 20 to the autoclave cart 21. Then, the autoclave cart 21 with the array is fed with the transfer bridge 26 to the autoclave 27. The arrays in the autoclave 27 are

pallets 10 are removed from the autoclave 27 by a transfer bridge 26 and fed onto a transverse hinged path 18 to the area of operation of the shifter 19. The multi-position trolley 22 is moved to the range of the parser 25 so that the array is located under the parser 25 in one of the defined positions for layer-by-layer separation of the array. At the same time, wooden pallets are laid on top of the free section of the multi-position trolley 22. After layer-by-layer separation of the array, the parser 25 raises it, and the trolley 22 is returned with the wooden pallets installed under the array and the parser 25 lowers it onto the wooden pallets. The first section of the trolley 22 extends the pallet 10 freed from the array onto the transport path 26 to return them to the assembly station of the mold 15. The second section of the trolley 22 is connected with the paths 24 for the export of finished products. At this time, on the first section of the trolley 22, the shifter 18 sets up another array with a pallet and the process is repeated.

The use of the proposed line for the manufacture of cellular concrete products will increase the line's productivity by placing perpendicular to the main path of the transport path for moving the mixer to the vibroforming posts, which creates conditions for placing several vibroforming posts in parallel with the main line and ensures the functioning of several vibroforming posts when using one mixer.

Joint use in the proposed line of a two-position trolley installed with the ability to move along the ground path under the parser and transferr, mounted with the possibility of movement along the hinged path

improves the operational reliability of the line due to the fact that interchangeable devices are installed in the line, if one of them fails, the other continues to work. For example, in case of failure of the chassis of the multi-position trolley, the dismantler will transport the array for disassembly; if the chassis of the dismantler fails, the multi-position trolley independently delivers the array for disassembly. In case of failure of the transferr, the dismantler can transport the array for disassembly.

The proposed conveyor line is for industrial use and can be used in the manufacture of cellular concrete products without any restrictions and special conditions.

Sources of information taken into account when compiling the materials:

1. German patent DE 19627019 A1 B 28 B 11/24 1988

2. A.S. No. 1708626 B 28 V 5/00, 1992

Claims (1)

The conveyor line, including the main and additional transport routes located on them in the technological sequence, stations for preparing the mixture, pouring and vibroforming the cellular concrete mass, holding, stripping, cutting the array, reloading, autoclaving and disassembling, characterized in that it is additionally equipped with vibration forming, holding posts and dismantling of arrays installed parallel to the main transport path, and additional transport paths are mounted perpendicular to the main path, with In this case, one ground path with a transfer bridge is located in front of the molding station, another hinged path with a preparation and pouring mold installed on it is located above the vibroforming stations, and the hinged transport path located behind the cutting station with a transfer and dismantler installed on it is equipped with a multi-position trolley, delivered with the ability to move along the ground path under the parser and transferr, mounted with the possibility of movement along the hinged path.