RU2792763C2 - N.z. khismetov's device and method for obtaining food products of general and functional purposes - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: group of inventions is intended for obtaining a general and functional food product. The device for obtaining a food product of general or functional purpose contains three nodes located in three tiers on one frame and made of stainless steel for food production. Each node of the device is equipped with equipment for feeding raw materials, grinding and unloading them, configured in such a way that raw materials get from the first node to the second, and from the second to the third, thus ensuring deep processing of raw materials. In this case, the second unit contains equipment for supplying an aqueous solution of silver nanoparticles. The device allows to implement a method for obtaining a general or functional food product, in which raw materials are prepared by cleaning, washing, germinating grains of cereal seeds and nuts until sprouts of 1-2 mm appear, after which the germinated raw materials are fed into the first unit of the device, mixed with water in a ratio of 1:2 at a temperature of 20-30°C and crushed to obtain a paste-like mass. Then, with the help of screws, the mass is fed into the second unit, where an aqueous solution of silver nanoparticles is added in a ratio of 1:4 at a temperature of 60-68°C and the whole mass passes through the millstones. Then the pulp is separated and milk is obtained. The milk enters the third unit of the device, where it is mixed with chopped garlic at a temperature of 20-30°C.

EFFECT: proposed device and method for obtaining a general or functional food product provides an increase in the biological value of the product obtained and an improvement in taste characteristics.

2 cl, 1 dwg, 1 ex

Description

The field of technology to which the invention belongs

A complex group of inventions relates to the food industry and medicine, represents in the aggregate a device and production methods for obtaining protein-vitamin-mineral food products (let's call "Milk"), which can be used as independent products, and as the basis for products of various functional purposes with immunostimulating, antibacterial, antiviral properties used for nutrition and prevention of diseases, infections (including coronavirus). Products can be of various consistencies and shapes.

State of the art

Known methods for the preparation of various biological products (soy milk, oat milk, mixtures), in which the seeds are cleaned of impurities, washed in clean water, crushed. There are drinks obtained by grinding various crops and mixing them with water or by boiling, where there is a large loss of nutrients. Closest to the invention is a method for obtaining a food product from vegetable raw materials, which involves grinding vegetable raw materials, extraction with water, heat treatment and homogenization, while peeled pine nut kernels are used as vegetable raw materials. Grinding and extraction with water are carried out simultaneously at the ratio: peeled pine nut kernels and water 1:9-8:1, and the processes of homogenization and heat treatment are combined and carried out in a homogenizer at 65-80°C for 0.25-20.0 min at a pressure not lower than 5 MPa (RU 2031587 C1).

The disadvantage of this method is that with a rather complex manufacturing technology, the resulting product has an insufficiently high biological value.

Our technical task is provided by the device and methods proposed in the aggregate for obtaining general and functional food products.

The technical result of our invention consists in the development of a special device consisting of three nodes ("Bioprocessors") and methods for obtaining the "Milk" food product from germinated grains, nuts as an independent product, and as a basis for products of various functional purposes. The Milk product contains high-quality proteins (amino acids, peptides, nucleotides, nucleic acids), fatty acids, carbohydrates, vitamins, minerals.

"Milk" is treated with water or an aqueous solution of an antiseptic substance (silver nanoparticles); further, when mixing “Milk” with organic natural elements, we envelop the proteins with complex chemical compounds (aldehydes, esters, alcohols), we get a product with additional functional properties. The resulting food product can be intended for general nutrition, and also for the prevention of various diseases, infections (including coronavirus), acquires additional immunomodulatory, antioxidant, antiviral functional properties (let's call the product briefly - HNZ). Functional foods can be prepared with various natural elements, can be of different consistency and shape.

The HNZ product leads to the process of renewal of diseased cells and their replacement with healthy ones due to the organic matter of the grain, where the chemical composition is not distorted, balanced by nature, identical with the human body.

Disclosure of the essence of the invention

The invention consists of a "Device" and "Methods" for the purpose of obtaining a "Product" of food.

I. First technical result: constructive implementation of the device and

The functional purpose of the parts of the device is as follows: the device on the same frame has three nodes ("Bioprocessors"), which are located sequentially one after another, possibly in the same row or in the form of the letter "G", or there may be other options.

The essence of the invention is illustrated by the block diagram of the device shown in figure 1.

1. "Bioprocessor No. 1" with an auger performs the function of grinding sprouted grains, nuts or other raw materials in an aqueous medium using knives to obtain a pasty mass.

The mechanism has the following components and parts:

Tank (1), drive mechanism (2), vertical shaft (3), anti-chop cap (4), knives (5), unloading louver auger (6), electric drive (7). The crushed mass is transferred with the help of a screw to the "Bioprocessor No. 2", which is located below.

2. "Bioprocessor No. 2" is designed to open protein membranes. The resulting paste-like mass is passed through stone millstones and an organic solution "Milk" is obtained, where it is simultaneously mixed with an antimicrobial inorganic solution (for example, a solution of silver nanoparticles). In "Bioprocessor No. 2" an aqueous solution of silver nanoparticles in a ratio of 1:4 is fed portionwise to the crushed paste-like raw material. The whole mass passes through the millstones and we get the organic solution "Milk" with antimicrobial properties, the cake comes out separately.

In "Bioprocessor No. 2" "Milk" is separated from the cake, the cake is transferred by the collector to the dishes, and the "Milk" is drained into a separate container. "Bioprocessor No. 2" consists of the following parts: a container for raw materials (9), a body of a bioprocessor (10), a pipe for supplying an aqueous solution of silver nanoparticles (8), a filter (11), a nozzle (12), a dialer drive (13), nozzle (14), burr drive (15), top burrs (16), knurled burrs (17), raw material guides (18).

3. With the help of a pump, “Milk” enters the “Bioprocessor No. 3” with a disk device, where natural elements are fed from above (for example, phytoncide - garlic), where protein particles pass through channel disks, where they are enveloped by particles of natural elements. "Bioprocessor No. 3" consists of the following parts: container for "Milk" (19), guide (20), body of the bioprocessor (21), mesh (22), nozzle (23), drive (24), upper steel disk (25 ), a rotating disc with notches (26), a nozzle for finished products (27). The device is made of stainless food steel intended for food production.

The environment of the working bodies of the device is organic solutions and acidic fats. The purpose of the "Device", consisting of three "Bioprocessors" in aggregate, is to obtain functional "products" of food with certain properties.

II. Second technical result: methods of implementation

On the invented device, we obtain an organic product in several ways: grinding, processing with inorganic antibacterial substances, mixing and enveloping proteins with natural elements (phytoncides). The method is carried out as follows.

The device consists of three nodes ("Bioprocessors"). We use several methods.

1. "Bioprocessor No. 1" provides a method for cutting and transferring the crushed mass to the "Bioprocessor No. 2".

On the "Bioprocessor No. 1" with knives, we grind the germinated grain, nuts with water in a ratio of 1: 2, at a temperature of 20-30 ° C - we get a crushed organic paste-like mass, which is transferred with the help of augers to the "Bioprocessor No. 2", which is located below .

2. "Bioprocessor No. 2" provides a method for opening protein membranes using water or an aqueous solution of an antiseptic substance (silver nanoparticles) and obtaining an organic solution with nutrients, where starch is converted into glucose and maltose, fats into fatty acids.

In "Bioprocessor No. 2", water or an aqueous solution of an antiseptic substance - silver nanoparticles in a ratio of 1:4, at a temperature of 60-68°C is supplied in portions to the crushed pasty raw material. The whole mass passes through the millstones and we get the organic solution "Milk" with antimicrobial properties, the cake comes out separately (fiber and more). At the same time, vitamins are synthesized, auxins, phytoharmones develop, we get "Milk" with antimicrobial properties.

3. "Bioprocessor No. 3" provides for a method of enveloping the protein particles of the "Milk" organic solution with natural elements (phytoncides) in a certain ratio, depending on the specific element, at a temperature of 20-30°C.

The principle of operation of "Bioprocessor No. 3" to obtain a CNS product is to envelop the particles of an organic solution with natural elements (phytoncides) under the mechanical influence of disks rotating against each other in a horizontal position at a certain temperature, pressure in the vessel and a given rotational speed, we get the "Product" a specific destination.

III. The third technical result: using the device proposed in the aggregate and the developed methods, we obtain an organic product as an independent product, and as a basis for products of various functional purposes.

The product of various consistency is a composition consisting of the following ingredients: sprouted grains, nuts; water or an aqueous solution of antiseptic substances (silver nanoparticles); natural elements (phytoncides).

Content and structure of the composition and ingredients.

1. Structure and content of raw materials.

The raw materials are germinated grain, nuts, which are processed on the device proposed by us; a product called “Milk” is obtained, which is preserved with an aqueous solution of silver nanoparticles or other substances, i.e. we obtain an organic solution with an inorganic preservative and then we envelop the protein organic substances contained in the product with natural phytoncides (garlic), elements for a specific purpose.

The grain contains all the necessary elements for the full life of a person, and it is an easily digestible food without burdening the human body. During grain germination, proteins begin to break down into amino acids, which are partially assimilated, partially decomposed further into nucleotides, which, in turn, are decomposed into a base that lies on the nature of genes, i.e. heals the human gene. A diseased gene can become healthy by changing the base.

Plant proteins are molecular machines; they are the building blocks and weapons of the living cell. Proteins carry genetic information. Proteins reinforce membranes, maintain the structure of cells and tissues.

During germination, starch and fats are decomposed. As a result, we create a "bank" of elementary useful microformations necessary for the normal development of the body. Enzymes appear in cells that monitor the normal state of genes and troubleshoot. They contribute to the removal or restoration of defective cells, molecules and atoms. We need only healthy, high-quality material in the right quantity and the right proportions. All damaged DNA can be repaired.

We propose a device that grinds the germinated grain, while breaking the membrane (sac) of the protein, simultaneously pushing out of the sac amino acids (a group of nucleic acids, amino acids - peptides, nucleotides) with minerals and fatty acids, vitamins.

This method makes it possible to obtain a food product - an organic high-molecular solution - "Milk", living food, which gives vital energy to the germination, control energy and heals the body's genes.

“Milk” is an ideal “fuel” for the human body, food that has absorbed solar energy, a battery of “solar vitamins”, a fuel in which everything superfluous burns and the body becomes able to fight infections and destructive forces from the outside.

The use of "Milk" is especially important when an unknown infection is surrounded by a person. At this time, long-term use of "Milk" is necessary. This, in fact, like a medicine, helps the internal cleansing fire to burn out almost everything superfluous that is unnecessary to the body and melt defective cells into new, hardened and full-fledged ones.

The composition of the grain is identical with the human body and the grain is a life-giving force, nourishing our body with healing living energy, transmits restoration information, cleanses and harmonizes the energy of our body. The grain does not heal, but participates in all processes, various reactions of the body and heals, restores the entire body. When using "Milk", the body is freed from spending a lot of energy on unnecessary expenses (for the breakdown of animal proteins, carbohydrates, the production of vitamins, amino acids). And all the energy of the body goes to the restoration of cells and genes. At the same time, information is provided on the correct distribution of proteins, vitamins, minerals, sugars, fatty acids, which cannot interfere with all the processes that should occur in the human body.

2. Structure and content of silver nanoparticles.

When the body fights against an unknown infection, no matter how good food we give, instant protein contamination can occur as soon as the product enters the human oral cavity, and any product will only serve as an infection enhancer in the human body.

To avoid it, we must initially isolate our milk product (especially amino acids), treat it with an antiviral, antimicrobial substance.

Known, for example, a method of purification and disinfection of water according to the patent of the Russian Federation N 2125973, 1997, according to which chemical reagents are used to disinfect water: chlorine, ozone, acid, alkali, fluorine. To suppress the microflora to the desired levels, a certain amount of the dissolved reagent is introduced into the circulating water. This method, although it makes it possible to disinfect water, however, when it is used, a large amount of volatile organohalogen compounds with carcinogenic properties is formed, which excludes the possibility of its use for fine purification of drinking water.

There is also known a method of purification and disinfection of water according to the patent of the Russian Federation N 2098359, 1996, including the operations of water treatment with oxidizers based on chlorine and coagulants, subsequent settling and filtration, and when treating water, solutions containing hypochlorous acid as an oxidizing agent and aluminum chlorides are introduced into it.

This method, although it allows you to purify and disinfect water, however, does not exclude the rather high acidity of the water after its purification, which leads to corrosion of equipment and networks, prevents the use of this method for fine purification of drinking water, and is also not suitable for "Molochka", which is organic solution.

Having studied many preservatives, we found the most acceptable option - to protect our product with an aqueous solution of silver nanoparticles (patent 2618270 Egorova E.M.), iodine (patent 2203228 Konoplev G.V., 2003) or other substances.

Nanosilver is a kind of high purity colloidal biosilver with particle size in the nanometer range.

Using nanosilver, the lysozyme activity of blood serum is enhanced, thereby we effectively increase the body's resistance to infections, promote the speedy recovery and rehabilitation of the body. It has pronounced antibacterial properties. Nanosilver is capable of both destroying harmful bacteria and preventing their reproduction. Thus, we have an antiviral effect, help strengthen the immune system. The natural source of silver for humans is food and water. However, in modern refined food products, the silver content is negligible and clearly insufficient. The decrease in the share of silver in the usual diet was due to the use of modern intensive technologies for the production and processing of food, similar to what happened with other trace elements - biotics (selenium, zinc, copper, chromium), which are also necessary for good health.

Trace elements - biotics are involved in biochemical and physiological processes. By normalizing them, we increase the body's resistance to harmful agents and factors.

Silver nanoparticles are much more efficient and safer than silver ions. To create safe food products, medicines, or materials containing silver nanoparticles, it is necessary to obtain aqueous solutions of such nanoparticles that have high antimicrobial activity and, at the same time, sufficiently low toxicity to the human body. The safe use of nanoparticle solutions as an antimicrobial additive is ensured.

3. Structure and content of natural elements, functional food ingredients (phytoncides).

Functional food ingredient - a substance or a complex of substances of animal, vegetable, microbiological, mineral origin, similar substances that are identical to natural, as well as live microorganisms that are part of a functional food product and can have a beneficial effect on one or more physiological functions, metabolic processes in the human body with systematic use.

Phytoncides are volatile biologically active substances formed by plants that kill or inhibit the growth and development of bacteria, viruses, microscopic fungi by inhalation. Phytoncide is at the same time a stimulant for increasing the human immune system.

In the "Bioprocessor" the organic product "Milk", mixed with silver nanoparticles, is enveloped with natural elements (phytoncides).

Implementation of the invention

I. Structural implementation of the device for deep processing of grain.

II. Preparation of raw materials: cleaning, washing, germination of grains of cereal seeds and nuts according to the technology developed by us until sprouts of 1-2 mm appear.

III. On the "Bioprocessor No. 1" invented by us with knives, we grind the germinated grain, nuts in a ratio of 1: 2, at a temperature of 20-30 ° C - we get a crushed organic paste-like mass, which is transferred with the help of screws to the "Bioprocessor No. 2", which is located below .

IV. In "Bioprocessor No. 2", water or an aqueous solution of an antiseptic substance (silver nanoparticles) in a ratio of 1:4, at a temperature of 60-68°C, is supplied in portions to the crushed pasty raw material. The whole mass passes through the millstones and we get the organic solution "Milk" with antimicrobial properties, the cake comes out separately (fiber and more). There is a change in the moistened grain between the millstones of the mixture with water. By crushing in the aquatic environment, protein, vitamins pass into the water, and the fiber is separated and thrown out along the walls of the beam. From the liquid composition, a solution with organic nutrients and antimicrobial properties is obtained.

In the "Bioprocessor No. 2" "Milk" is separated from the cake, the cake comes out of the upper part through the separator, and the "Milk" enters a separate container. The resulting organic solution from "Bioprocessor No. 2" goes into "Bioprocessor No. 3"

V. In the "Bioprocessor No. 3" the resulting "Milk" is enveloped in natural elements (phytoncide) at a temperature of 20-30 ° C, we get a ready-made functional drink with antimicrobial, immunostimulating properties (suspension) of CHNZ.

Bibliographic list

1. Baranova E.K. Structure and physico-chemical properties of radiation-generated nanostructured silver clusters and the mechanism of their bactericidal action in food media. Dissertation abstract. Russian University of Chemical Technology DI. Mendeleev. - Moscow, 2006. - 35 p.

2. Alabina N.M. Development of an industrial technology for the complex processing of garlic for the production of functional products. Dissertation abstract. VNIIKOP - Moscow, 2002.- 153 p.

3. RU 2031587 C1 1995

4. Baikhozhaeva B.U. Theoretical and experimental substantiation of obtaining safe food products for general and therapeutic and prophylactic purposes based on the use of grain and leguminous raw materials. Dissertation abstract. Moscow, 2003 - 48 p.

5. Ognev S.I. Amino acids, peptides and proteins. Moscow. Higher School, 2005 - 365 p.

6. Parin V.V. Fundamentals of biochemistry. - Moscow, Education, 2000 - 365 p.

7. Rezvapov A.G. Protein Chemistry. Moscow, 2002 - 307 p.

8. Musil Ya. Fundamentals of biochemistry of pathological processes. Moscow, 2005 - 430 p.

Description of the block diagram Figure 1

Bioprocessor №1

1. The body of the bioprocessor (capacity for raw materials).

2.Drive housing

3. Vertical shaft

4. Anti-kickback cap.

5. Knives.

6. Unloading auger with blinds.

7. Auger drive

Bioprocessor №2

8. Labor supply of an aqueous solution with silver nanoparticles

9. Capacity for raw materials.

10. Bioprocessor housing

11. Filter for separating "Milk" from cake

12. Nozzle with bagasse.

13. Dial drive.

14. Organic solution outlet nozzle

15. Millstone drive

16. Upper millstones

17. Rotating millstone with notches

18. Raw material guide.

Bioprocessor No. 3.

19. Container for phytoncides and "Milk"

20. Guide phytoncides and "Milk"

21. Bioprocessor housing

22. Grid for separation of fiber.

23. Nozzle for separation of fiber

24. Drive (electric motor).

25. Top disk steel.

26. Rotating notched disc.

27. Finished product exit nozzle HNZ.

Claims (2)

1. A device for obtaining a food product of general or functional purpose, characterized in that it contains three nodes located in three tiers on the same frame and made of stainless steel for food production, while the first node includes: a container (1), a drive mechanism ( 2), shaft (3) vertical, anti-chop cap (4), knives (5), auger (6) unloading shutters, electric drive (7), the second assembly includes: housing (10), container (9) for raw materials, guide (18) raw materials, a pipe (8) for supplying an aqueous solution of silver nanoparticles, a filter (11), a nozzle (12), a cake collector with a drive (13), a nozzle (14), an upper millstone (16), a rotating millstone (17) with notches, millstone drive (15), the third unit of the device includes: body (21), container (19) for milk, milk guide (20), mesh (22), nozzle (23), upper disk (25) steel, rotating disk (26) with notches, drive (24), nozzle (27) for the output of finished products. 2. The method of obtaining a food product of general or functional purpose using the device according to p. device node, mixed with water in a ratio of 1:2 at a temperature of 20-30°C and crushed to obtain a paste-like mass, which is fed into the second node using screws, where an aqueous solution of silver nanoparticles is added in a ratio of 1:4 at a temperature of 60 -68°C, where the entire mass passes through the millstones, then the cake is separated and milk is obtained, which enters the third unit of the device, where it is mixed with chopped garlic at a temperature of 20-30°C to obtain a general or functional food product.

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