RU2522516C2 - Apparatus for manufacture of dough goods with filling - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: invention relates to food industry. The apparatus for production of dough goods with filling contains units for preparation and movement of dough ribbons and filling portions and stamping drums with sliders and moulding cells equipped with piston mechanisms and ring lugs; additionally, the apparatus is equipped with a pneumatic system consisting of a compressor, a regulator of pressure and air flow, an ejection chamber, a manometer and a vacuummeter. Additionally, each moulding cell is equipped with a removable air-distribution diaphragm with round shape perforations with a diameter equal to 0.2 - 1.2 mm; the perforations number is assumed within the range of 3 - 9; the perforations are positioned symmetrical to the axial line of a moulding cell.

EFFECT: invention allows to enhance the apparatus operation effectiveness by way of usage of techniques duplicating the production process in the apparatus.

2 dwg

Description

The invention relates to the food industry, and in particular to systems for the manufacture of semi-finished products from dough with filling and similar in purpose, content and production technology of culinary products.

A device for the manufacture of semi-finished dough with filling according to the invention patent RU 2272410 C1, А21С 9/06 / Makarov A.P., Shamaev A.N., 03.27.2006, containing units for preparing and moving test tapes and portions of the filling and stamping drums with molding cells having a shape corresponding to the shape of the resulting semi-finished products.

However, the use of such a device is limited, since the required accuracy and strength of the connection of the edges of the semi-finished products is not fully ensured, the operation of the device is accompanied by a jam of the finished semi-finished products and the accumulation of excess waste.

Known methods for the preparation of ravioli according to the invention patent RU 2375875 C1, A21D 13/00, A23L 1/317, A21C 9/06 / Gavrilov A.Yu., Kupriy A.N., 12.20.2009, providing the production of multi-chamber products filled with filling different composition using stamping drums with molding cells, edge-forming nodes and other elements.

Known methods differ, however, in the excessive complexity of the structural design of the components and elements used in this case, and in the molding mode of three or more chamber products, they are technologically and economically unsuitable for use.

A device for preparing dough products with filling according to the certificate for utility model RU 39448 U1, А21С 9/06, А21С 11/00 / Kupriy A.N. et al., 08/10/2004, containing units for preparing and moving test tapes and fillings, stamping drums with sliders and molding cells equipped with piston mechanisms and ring protrusions.

Such a device allows the production of dough products with filling in a wide assortment, but it does not differ in the simplicity and reliability of the design and the variety of technological methods.

The objective of the invention is to increase the efficiency of the apparatus by using duplicating the production process technological methods.

This technical result is achieved by the fact that the apparatus for the production of dough with filling, containing units for preparing and moving dough tapes and portions of the filling and stamping drums with sliders and forming cells equipped with piston mechanisms and ring protrusions, is additionally equipped with a pneumatic system consisting of compressor, pressure and flow regulator, ejection chamber, discharge and suction ducts, pressure gauge and vacuum gauge, and each forming cell is equipped with cm air distribution diaphragm with round perforations with a diameter of 0.2 to 1.2 mm, the number of which is taken in the range from 3 to 9, arranged symmetrically to the axial line of each forming cell.

A diagram of the apparatus described is shown in figure 1, and figure 2 shows a General view of the air distribution diaphragm.

The composition of the claimed apparatus includes molding cells (1), piston mechanisms (2), sliders (3), the central unit (4) of each stamping drum (5), its shaft (6), the finished product (7), compressor (8) suction duct (9), vacuum gauge (10), air pressure and flow controller (11), ejection chamber (12), pressure gauge (13), discharge duct (14), air distribution diaphragm (15) with perforations (16) round . All of the above nodes, elements and parts of the apparatus are made of metal and belong to the well-known, individually manufactured, standard or mass-produced products, with the exception of the discharge and suction ducts (9) and (14), made of plastic or metal plastic.

The claimed device operates using two technological modes or in combination. In each of the modes, the test tape (T) and portions of the filling (H) are fed into the space between the forging drums rotating towards each other (5), the central nodes of which with the help of sliders (3) drive the piston mechanisms (2), which provide alternating formation the finished product (7) in the molding cells (1), including the connection and sealing of their edges. In the second technological mode, a pneumatic system comes into operation, consisting of a compressor (8), a pressure and flow regulator (11) of air, an ejection chamber (12), a discharge and suction ducts (14) and (9), a pressure gauge (13), a vacuum gauge (10) and a replaceable air distribution diaphragm (15) with round perforations (16). At the same time, due to the aerodynamic function of the ejector of the elevator type of the ejection chamber (12), the discharge duct (14) provides optimal conditions for the rapid displacement of the finished product (7) from the molding cell (1) operating at that moment during the operation “Finishing production and manufacturing of the finished product ". A suction duct (9) provides optimal conditions for the operative molding of the finished product (7) in another molding cell (1) that is currently active during the operation “Start and continue the formation of the finished product” (7). A special role in the distribution of air flows passing in the operating mode in the forming cells (1) in the direction of movement of the piston mechanism (2), that is, in the forward and reverse direction, is played by a replaceable air distribution diaphragm (15) located at the entrance to the opening of each molding cell (1) on the side of the slider (3). According to the results of laboratory and production tests, the optimal interval for a replaceable air distribution diaphragm (15) when choosing the number of round perforations (16) for various options for forming finished products (7) by their structure and composition is a numerical series from 3 to 9 with perforation diameter (16 ) from 0.2 to 1.2 mm, arranged in this case symmetrically to the axial line of each molding cell (1).

Claims (1)

Apparatus for the production of dough products with filling, containing units for preparing and moving dough tapes and portions of filling and stamping drums with sliders and molding cells equipped with piston mechanisms and ring protrusions, characterized in that the apparatus is additionally equipped with a pneumatic system consisting of a compressor, pressure and flow regulator, ejection chamber, discharge and suction ducts, pressure gauge and vacuum gauge, and each molding cell is equipped with a replaceable air spredelitelnoy diaphragm with perforations circular diameter of from 0.2 to 1.2 mm, the number of which is received in the range of from 3 to 9, arranged symmetrically with the axial line of the forming cell.

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