RU2016105679A - Способ получения деталей из композитного материала путем пропитки композицией с низкой температурой плавления - Google Patents
Способ получения деталей из композитного материала путем пропитки композицией с низкой температурой плавления Download PDFInfo
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- RU2016105679A RU2016105679A RU2016105679A RU2016105679A RU2016105679A RU 2016105679 A RU2016105679 A RU 2016105679A RU 2016105679 A RU2016105679 A RU 2016105679A RU 2016105679 A RU2016105679 A RU 2016105679A RU 2016105679 A RU2016105679 A RU 2016105679A
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- preform
- carbon
- boron
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- 239000000203 mixture Substances 0.000 title claims 10
- 238000002844 melting Methods 0.000 title claims 3
- 230000008018 melting Effects 0.000 title claims 3
- 239000002131 composite material Substances 0.000 title claims 2
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000000034 method Methods 0.000 claims 13
- 239000000463 material Substances 0.000 claims 8
- 239000012071 phase Substances 0.000 claims 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 6
- 229910052799 carbon Inorganic materials 0.000 claims 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 4
- 239000000835 fiber Substances 0.000 claims 4
- 239000011159 matrix material Substances 0.000 claims 4
- 229920000642 polymer Polymers 0.000 claims 4
- 239000002296 pyrolytic carbon Substances 0.000 claims 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 3
- 229910052796 boron Inorganic materials 0.000 claims 3
- 239000000919 ceramic Substances 0.000 claims 3
- 238000000280 densification Methods 0.000 claims 3
- 238000005470 impregnation Methods 0.000 claims 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 3
- 229910052581 Si3N4 Inorganic materials 0.000 claims 2
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims 2
- 229910052732 germanium Inorganic materials 0.000 claims 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims 2
- 229910052759 nickel Inorganic materials 0.000 claims 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims 2
- 229910052580 B4C Inorganic materials 0.000 claims 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims 1
- 229920000049 Carbon (fiber) Polymers 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000004917 carbon fiber Substances 0.000 claims 1
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 238000005056 compaction Methods 0.000 claims 1
- 239000006260 foam Substances 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000011282 treatment Methods 0.000 claims 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims 1
- 239000012808 vapor phase Substances 0.000 claims 1
- 238000009941 weaving Methods 0.000 claims 1
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Claims (17)
1. Способ получения детали из композиционного материала, причем способ включает этапы:
- получения упрочненной волокнистой заготовки, причем волокна заготовки являются углеродными или керамическими волокнами и покрыты граничной фазой,
- получения упрочненной и частично уплотненной волокнистой заготовки, причем частичное уплотнение включает образование первой матричной фазы на граничной фазе в результате химической пропитки из паровой фазы, и
- продолжения процесса уплотнения волокнистой заготовки путем пропитки пропиточной композицией, содержащей по меньшей мере кремний и по меньшей мере один другой элемент, способный снижать температуру плавления пропиточной копозиции до значения меньше или равного 1150°C.
2. Способ по п. 1, где пропиточная композиция включает никель, и массовая доля никеля в указанной композиции составляет от 50% до 75%.
3. Способ по п. 1, где пропиточная композиция включает германий, где массовая доля германия в указанной композиции составляет от 89% до 98%.
4. Способ по п. 2, где пропиточная композиция, наряду с указанным элементом, способным снижать температуру плавления пропиточной композиции до значения меньше или равного 1150°C, включает менее 10 мас.% по меньшей мере одного из следующих элементов: алюминий и бор.
5. Способ по п. 1, где волокнистая заготовка сделана из углеродных волокон или волокон карбида кремния (SiC).
6. Способ п. 1, где волокнистая заготовка сформирована из волокнистой структуры, выполненной как неразъемная деталь путем трехмерного или многослойного тканья или из нескольких двумерных пластов волокон.
7. Способ по п. 1, где граничная фаза сформирована из по меньшей мере одного слоя одного из следующих материалов: пиролитический углерод (PyC), углерод, легированный бором (BC), и нитрид бора (BN).
8. Способ по п. 7, где первая матричная фаза содержит по меньшей мере один слой материала, выбранного из по меньшей мере одного из следующих материалов: самовосстанавливающийся материал, нитрид кремния (Si3N4) и карбид кремния (SiC).
9. Способ по п. 8, где первая матричная фаза содержит по меньшей мере один слой самовосстанавливающегося материала, выбранного из тройной системы Si-B-C и карбида бора B4C.
10. Способ по п. 1, где первая матричная фаза содержит несколько слоев самовосстанавливающегося материала, чередующихся с одним или несколькими слоями материала, выбранного из пиролитического углерода (PyC), углерода, легированного бором (BC), и керамического материала, не содержащего бора.
11. Способ по п. 1, который включает, после частичного уплотнения волокнистой заготовки и перед уплотнением волокнистой заготовки путем пропитки пропиточной композицией, этап модификации поровой системы волокнистой заготовки, осуществляемый путем одной из следующих обработок:
- диспергирования в заготовке порошка по меньшей мере одного из следующих материалов: карбид кремния (SiC), нитрид кремния (Si3N4), углерод (C), бор (B), карбид бора (B4C) и карбид титана (TiC);
- введения в заготовку керамической или углеродной фазы путем пропитки указанной заготовки полимером, и пиролиз указанного полимера;
- введение в заготовку углеродной или керамической пены путем пропитки указанной заготовки полимером, и пиролиз указанного полимера.
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FR1357238 | 2013-07-23 | ||
FR1357238A FR3008968B1 (fr) | 2013-07-23 | 2013-07-23 | Procede de fabrication de pieces en materiau composite par impregnation a basse temperature de fusion |
PCT/FR2014/051821 WO2015011371A1 (fr) | 2013-07-23 | 2014-07-15 | Procédé de fabrication de pièces en matériau composite par imprégnation a basse température de fusion |
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RU2016105679A true RU2016105679A (ru) | 2017-08-29 |
RU2668431C2 RU2668431C2 (ru) | 2018-10-01 |
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US (1) | US10011902B1 (ru) |
EP (1) | EP3024801B1 (ru) |
JP (1) | JP2016527173A (ru) |
CN (1) | CN105408288A (ru) |
BR (1) | BR112016001230A2 (ru) |
CA (1) | CA2919590A1 (ru) |
FR (1) | FR3008968B1 (ru) |
RU (1) | RU2668431C2 (ru) |
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FR3045598B1 (fr) | 2015-12-21 | 2018-01-12 | Centre National De La Recherche Scientifique | Procede de fabrication d'une ceramique a partir d'une reaction chimique |
WO2018037617A1 (ja) | 2016-08-25 | 2018-03-01 | 株式会社Ihi | セラミックス基複合材料及びその製造方法 |
US9931818B1 (en) * | 2017-04-05 | 2018-04-03 | General Electric Company | Method for forming CMC article |
FR3080373B1 (fr) * | 2018-04-19 | 2020-05-08 | Safran Ceramics | Procede de fabrication d'une piece en materiau composite |
WO2019220057A1 (fr) * | 2018-05-15 | 2019-11-21 | Safran | Procede de fabrication d'une piece cmc |
CN109095929B (zh) * | 2018-08-28 | 2021-06-08 | 北京天宜上佳高新材料股份有限公司 | 一种碳陶刹车盘制备方法 |
US20220055955A1 (en) * | 2020-08-19 | 2022-02-24 | Rolls-Royce High Temperature Composites Inc. | Method of making a ceramic matrix composite that exhibits moisture and environmental resistance |
FR3115295B1 (fr) * | 2020-10-16 | 2023-05-12 | Safran Ceram | Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC |
CN112457020B (zh) * | 2020-11-23 | 2022-04-12 | 航天特种材料及工艺技术研究所 | 一种多功能超高温陶瓷基复合材料及其制备方法 |
FR3133624B1 (fr) | 2022-03-21 | 2024-03-15 | Safran Ceram | Installation de densification mixte de préformes poreuses |
US20240044260A1 (en) * | 2022-08-05 | 2024-02-08 | Raytheon Technologies Corporation | Ceramic matrix composite article and method of making the same |
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US5015540A (en) | 1987-06-01 | 1991-05-14 | General Electric Company | Fiber-containing composite |
US4944904A (en) | 1987-06-25 | 1990-07-31 | General Electric Company | Method of obtaining a fiber-containing composite |
US4889686A (en) | 1989-02-17 | 1989-12-26 | General Electric Company | Composite containing coated fibrous material |
FR2668477B1 (fr) | 1990-10-26 | 1993-10-22 | Propulsion Ste Europeenne | Materiau composite refractaire protege contre la corrosion, et procede pour son elaboration. |
FR2710635B1 (fr) | 1993-09-27 | 1996-02-09 | Europ Propulsion | Procédé de fabrication d'un matériau composite à interphase lamellaire entre fibres de renfort et matrice, et matériau tel qu'obtenu par le procédé. |
FR2732338B1 (fr) | 1995-03-28 | 1997-06-13 | Europ Propulsion | Materiau composite protege contre l'oxydation par matrice auto-cicatrisante et son procede de fabrication |
FR2741063B1 (fr) * | 1995-11-14 | 1998-02-13 | Europ Propulsion | Procede pour l'introduction dans des substrats poreux d'une composition en fusion a base de silicium |
FR2742433B1 (fr) | 1995-12-14 | 1998-03-13 | Europ Propulsion | Materiaux composites thermostructuraux avec renforts en fibres carbone ou revetues de carbone, ayant une resistance accrue a l'oxydation |
FR2757848B1 (fr) | 1996-12-27 | 1999-03-26 | Europ Propulsion | Preformes fibreuses gainees d'un revetement bn original, composites les incorporant et leurs preparations |
DE19711829C1 (de) * | 1997-03-21 | 1998-09-03 | Daimler Benz Ag | Verfahren zur Herstellung einer faserverstärkten Verbundkeramik |
CN1216830C (zh) * | 1999-07-23 | 2005-08-31 | M丘比德技术公司 | 碳化硅复合物材料及其制备方法 |
US7378362B2 (en) * | 2000-09-29 | 2008-05-27 | Goodrich Corporation | Boron carbide based ceramic matrix composites |
RU2194683C2 (ru) * | 2001-01-09 | 2002-12-20 | Федеральное государственное унитарное предприятие "Институт Термохимии" | Способ изготовления изделий из силицированного углеродного композиционного материала с переменным содержанием карбида кремния |
FR2851244B1 (fr) | 2003-02-17 | 2005-06-17 | Snecma Propulsion Solide | Procede de siliciuration de materiaux composites thermostructuraux et pieces telles qu'obtenues par le procede |
FR2869609B1 (fr) | 2004-05-03 | 2006-07-28 | Snecma Propulsion Solide Sa | Procede de fabrication d'une piece en materiau composite thermostructural |
FR2939430B1 (fr) * | 2008-12-04 | 2011-01-07 | Snecma Propulsion Solide | Procede pour le lissage de la surface d'une piece en materiau cmc |
US8714932B2 (en) * | 2008-12-31 | 2014-05-06 | General Electric Company | Ceramic matrix composite blade having integral platform structures and methods of fabrication |
JP2011011922A (ja) * | 2009-06-30 | 2011-01-20 | Hitachi Chem Co Ltd | カーボン/シリコンカーバイド系複合材料 |
US20120076927A1 (en) * | 2010-02-01 | 2012-03-29 | United States Government As Represented By The Secretary Of The Army | Method of improving the thermo-mechanical properties of fiber-reinforced silicon carbide matrix composites |
US8980435B2 (en) * | 2011-10-04 | 2015-03-17 | General Electric Company | CMC component, power generation system and method of forming a CMC component |
FR2983193B1 (fr) * | 2011-11-30 | 2014-05-09 | Snecma Propulsion Solide | Procede de fabrication de piece en materiau cmc |
US9523149B2 (en) * | 2013-03-14 | 2016-12-20 | Rolls-Royce Corporation | Rapid ceramic matrix composite production method |
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EP3024801B1 (fr) | 2019-09-25 |
BR112016001230A2 (pt) | 2017-09-05 |
FR3008968A1 (fr) | 2015-01-30 |
US10011902B1 (en) | 2018-07-03 |
CN105408288A (zh) | 2016-03-16 |
CA2919590A1 (fr) | 2015-01-29 |
FR3008968B1 (fr) | 2016-12-09 |
WO2015011371A1 (fr) | 2015-01-29 |
JP2016527173A (ja) | 2016-09-08 |
EP3024801A1 (fr) | 2016-06-01 |
RU2668431C2 (ru) | 2018-10-01 |
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