FR3115295B1 - Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC - Google Patents

Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC Download PDF

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Publication number
FR3115295B1
FR3115295B1 FR2010628A FR2010628A FR3115295B1 FR 3115295 B1 FR3115295 B1 FR 3115295B1 FR 2010628 A FR2010628 A FR 2010628A FR 2010628 A FR2010628 A FR 2010628A FR 3115295 B1 FR3115295 B1 FR 3115295B1
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France
Prior art keywords
composite material
metal matrix
part made
manufacturing
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR2010628A
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English (en)
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FR3115295A1 (fr
Inventor
Eric Bouillon
Arnaud Delehouze
Yann Lepetitcorps
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre National de la Recherche Scientifique CNRS
Universite de Bordeaux
Safran Ceramics SA
Original Assignee
Centre National de la Recherche Scientifique CNRS
Universite de Bordeaux
Safran Ceramics SA
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Publication date
Application filed by Centre National de la Recherche Scientifique CNRS, Universite de Bordeaux, Safran Ceramics SA filed Critical Centre National de la Recherche Scientifique CNRS
Priority to FR2010628A priority Critical patent/FR3115295B1/fr
Priority to PCT/FR2021/051772 priority patent/WO2022079385A1/fr
Publication of FR3115295A1 publication Critical patent/FR3115295A1/fr
Application granted granted Critical
Publication of FR3115295B1 publication Critical patent/FR3115295B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10Formation of a green body
    • B22F10/18Formation of a green body by mixing binder with metal in filament form, e.g. fused filament fabrication [FFF]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1017Multiple heating or additional steps
    • B22F3/1021Removal of binder or filler
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • B22F3/15Hot isostatic pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1005Pretreatment of the non-metallic additives
    • C22C1/101Pretreatment of the non-metallic additives by coating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/02Pretreatment of the fibres or filaments
    • C22C47/04Pretreatment of the fibres or filaments by coating, e.g. with a protective or activated covering
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/14Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0408Light metal alloys
    • C22C1/0416Aluminium-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0433Nickel- or cobalt-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • C22C1/0458Alloys based on titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/04Light metals
    • C22C49/06Aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/10Refractory metals
    • C22C49/11Titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Products (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC Un procédé de fabrication d’une pièce en matériau composite à matrice métallique comprend : - une étape (S1) de réalisation de fibres courtes de carbure de silicium présentant une teneur en oxygène inférieure ou égale à 1% en pourcentage atomique, - une étape (S2) de dépôt d’un revêtement sur les fibres courtes de carbure de silicium, - une étape (S3) de préparation d’une matière première comprenant au moins les fibres courtes de carbure de silicium revêtues et une charge métallique, - une étape (S4) de mise en forme de la matière première, et - une étape (S5) de traitement thermique de la matière première de manière à obtenir une pièce en matériau composite à matrice métallique. Figure pour l’abrégé : Fig. 1.
FR2010628A 2020-10-16 2020-10-16 Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC Active FR3115295B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR2010628A FR3115295B1 (fr) 2020-10-16 2020-10-16 Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC
PCT/FR2021/051772 WO2022079385A1 (fr) 2020-10-16 2021-10-12 Procede de fabrication d'une piece en materiau composite a matrice metallique renforcee avec des fibres courtes en sic

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2010628A FR3115295B1 (fr) 2020-10-16 2020-10-16 Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC
FR2010628 2020-10-16

Publications (2)

Publication Number Publication Date
FR3115295A1 FR3115295A1 (fr) 2022-04-22
FR3115295B1 true FR3115295B1 (fr) 2023-05-12

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FR2010628A Active FR3115295B1 (fr) 2020-10-16 2020-10-16 Procédé de fabrication d’une pièce en matériau composite à matrice métallique renforcée avec des fibres courtes en SiC

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FR (1) FR3115295B1 (fr)
WO (1) WO2022079385A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230191528A1 (en) * 2021-12-22 2023-06-22 Spirit Aerosystems, Inc. Method for manufacturing metal matrix composite parts

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3401551B2 (ja) * 1997-07-11 2003-04-28 独立行政法人産業技術総合研究所 微細構造の制御された繊維を用いた繊維強化複合材料
JP2014040638A (ja) * 2012-08-22 2014-03-06 Kyoto Univ セラミックス繊維強化タングステン複合材料
FR3008968B1 (fr) * 2013-07-23 2016-12-09 Herakles Procede de fabrication de pieces en materiau composite par impregnation a basse temperature de fusion
FR3036409B1 (fr) 2015-05-21 2019-08-02 Safran Materiau composite a matrice metallique a base nickel et procede de fabrication d'un tel materiau composite
US20190322595A1 (en) * 2018-04-20 2019-10-24 United Technologies Corporation Nanolaminate fiber interface coatings for composites
US11434781B2 (en) * 2018-10-16 2022-09-06 General Electric Company Frangible gas turbine engine airfoil including an internal cavity

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Publication number Publication date
FR3115295A1 (fr) 2022-04-22
WO2022079385A1 (fr) 2022-04-21

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