RU2009120387A - Способ изготовления изделия из металлокерамических композиционных материалов - Google Patents

Способ изготовления изделия из металлокерамических композиционных материалов Download PDF

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RU2009120387A
RU2009120387A RU2009120387/02A RU2009120387A RU2009120387A RU 2009120387 A RU2009120387 A RU 2009120387A RU 2009120387/02 A RU2009120387/02 A RU 2009120387/02A RU 2009120387 A RU2009120387 A RU 2009120387A RU 2009120387 A RU2009120387 A RU 2009120387A
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ceramic
stage
metal
lightweight
insert
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Герт ЛИНДЕМАНН (DE)
Герт ЛИНДЕМАНН
Маттиас ЛЕОНХАРДТ (DE)
Маттиас ЛЕОНХАРДТ
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Роберт Бош ГмбХ (DE)
Роберт Бош Гмбх
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  • Chemical & Material Sciences (AREA)
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Abstract

1. Способ изготовления изделия из металлокерамических композиционных материалов, заключающийся в том, что !а) спеканием из исходного порошка, состоящего из керамических частиц с соотношением размеров от 1 до 10, изготавливают керамическую заготовку, которая имеет пористую структуру с диаметром пор от 0,5 до 10 мкм и с общей пористостью от 15 до 60% (стадия спекания), и ! б) изготовленную таким путем керамическую заготовку с пористой структурой пропитывают расплавленным металлом, представляющим собой чистый металл или сплав (стадия пропитки). ! 2. Способ по п.1, отличающийся тем, что в качестве расплавленного металла используют расплавленный легкий сплав, прежде всего алюминиевый сплав, и/или в качестве керамических частиц используют оксиды и/или нитриды и/или карбиды. ! 3. Способ по п.1 или 2, отличающийся тем, что к исходному порошку, состоящему из керамических частиц, добавляют порообразователи. ! 4. Изделие из металлокерамического композиционного материала, изготовленного способом по одному из пп.1-3. ! 5. Применение изготовленного способом по одному из предыдущих пунктов изделия из металлокерамического композиционного материала в качестве вставки для усиления облегченных деталей, прежде всего облегченных деталей, используемых в автомобилестроении. ! 6. Способ снабжения облегченной детали изготовленной способом по одному из предыдущих пунктов вставкой из металлокерамических композиционных материалов, отличающийся тем, что на стадии пропитки или по ее завершении выполняют стадию литья для изготовления облегченной детали. ! 7. Способ по п.6, отличающийся тем, что поверхность заливаемой в материал облегченной детали в�

Claims (10)

1. Способ изготовления изделия из металлокерамических композиционных материалов, заключающийся в том, что
а) спеканием из исходного порошка, состоящего из керамических частиц с соотношением размеров от 1 до 10, изготавливают керамическую заготовку, которая имеет пористую структуру с диаметром пор от 0,5 до 10 мкм и с общей пористостью от 15 до 60% (стадия спекания), и
б) изготовленную таким путем керамическую заготовку с пористой структурой пропитывают расплавленным металлом, представляющим собой чистый металл или сплав (стадия пропитки).
2. Способ по п.1, отличающийся тем, что в качестве расплавленного металла используют расплавленный легкий сплав, прежде всего алюминиевый сплав, и/или в качестве керамических частиц используют оксиды и/или нитриды и/или карбиды.
3. Способ по п.1 или 2, отличающийся тем, что к исходному порошку, состоящему из керамических частиц, добавляют порообразователи.
4. Изделие из металлокерамического композиционного материала, изготовленного способом по одному из пп.1-3.
5. Применение изготовленного способом по одному из предыдущих пунктов изделия из металлокерамического композиционного материала в качестве вставки для усиления облегченных деталей, прежде всего облегченных деталей, используемых в автомобилестроении.
6. Способ снабжения облегченной детали изготовленной способом по одному из предыдущих пунктов вставкой из металлокерамических композиционных материалов, отличающийся тем, что на стадии пропитки или по ее завершении выполняют стадию литья для изготовления облегченной детали.
7. Способ по п.6, отличающийся тем, что поверхность заливаемой в материал облегченной детали вставки из металлокерамического композиционного материала модифицируют для повышения прочности соединения с ним материала облегченной детали, в который заливается вставка.
8. Способ по п.6, отличающийся тем, что стадию пропитки и стадию литья объединяют в одну стадию, на которой заготовку пропитывают расплавленным металлом под давлением одновременно с литьем облегченной детали.
9. Способ по п.6, отличающийся тем, что керамическую заготовку помещают в литейной форме в то место, которое соответствует усиливаемому месту облегченной детали.
10. Способ по одному из пп.6-9, отличающийся тем, что после стадии литья выполняют стадию дисперсионного упрочнения, на которой облегченную деталь подвергают дисперсионному упрочнению путем закалки с охлаждением со скоростью, достаточно высокой для обеспечения метастабильного пересыщения используемого сплава возможно присутствующими в нем примесными атомами и достаточно низкой для предотвращения повреждения вставки из металлокерамического композиционного материала из-за теплового удара (стадия дисперсионного упрочнения).
RU2009120387/02A 2006-10-30 2007-09-11 Способ изготовления изделия из металлокерамических композиционных материалов RU2009120387A (ru)

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DE102006051200.6 2006-10-30
DE200610051200 DE102006051200A1 (de) 2006-10-30 2006-10-30 Verfahren zur Herstellung eines Körpers aus Metall-Keramik-Verbundwerkstoffen

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DE102010029782A1 (de) 2010-06-08 2011-12-08 Robert Bosch Gmbh Stromquellenkontaktierungsvorrichtung und Stromquelle mit Metallinfiltrierter Keramik
IT1401763B1 (it) * 2010-07-09 2013-08-02 Far Fonderie Acciaierie Roiale S P A Procedimento per la produzione di un elemento soggetto ad usura, elemento soggetto ad usura e struttura di aggregazione temporanea per la realizzazione di tale elemento soggetto ad usura
CN107000249A (zh) * 2014-10-20 2017-08-01 知识产权控股有限责任公司 陶瓷预制件和方法
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US11001914B2 (en) 2018-01-23 2021-05-11 Dsc Materials Llc Machinable metal matrix composite and method for making the same
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