PL114606B1 - Method of manufacturing laminated foils and apparatus therefor - Google Patents

Method of manufacturing laminated foils and apparatus therefor Download PDF

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Publication number
PL114606B1
PL114606B1 PL1978210033A PL21003378A PL114606B1 PL 114606 B1 PL114606 B1 PL 114606B1 PL 1978210033 A PL1978210033 A PL 1978210033A PL 21003378 A PL21003378 A PL 21003378A PL 114606 B1 PL114606 B1 PL 114606B1
Authority
PL
Poland
Prior art keywords
web
foil
polyolefin
heated
heating
Prior art date
Application number
PL1978210033A
Other languages
English (en)
Other versions
PL210033A1 (pl
Original Assignee
Assj Can Ab
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Filing date
Publication date
Application filed by Assj Can Ab filed Critical Assj Can Ab
Publication of PL210033A1 publication Critical patent/PL210033A1/pl
Publication of PL114606B1 publication Critical patent/PL114606B1/pl

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3656—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a layer of a multilayer part to be joined, e.g. for joining plastic-metal laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3644—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
    • B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
    • B29C65/368—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic with a polymer coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83415—Roller, cylinder or drum types the contact angle between said rollers, cylinders or drums and said parts to be joined being a non-zero angle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91431—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • B29C66/91643—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile
    • B29C66/91645—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile by steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B29C66/91935—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined lower than said fusion temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0036—Heat treatment
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B29C66/91413—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account the parts to be joined having different temperatures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/06—PE, i.e. polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00—Metals, their alloys or their compounds
    • B32B2311/20—Zinc
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/12—Paper, e.g. cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/04—Polyethylene
    • B32B2323/043—HDPE, i.e. high density polyethylene

Description

Przedmiotem wynalazku jest sposób wytwarza¬ nia folii laminowanej metoda ciagla, w którym wstege termotopliwej folii .polietylenowej o sto¬ sunkowo znacznej grubosci laczy sie ze wstega materialu wlóknistego majacego zdolna do lacze¬ nia powierzchnie np. zawierajaca zywice poliety¬ lenowa.Przedmiotem wynalaziku jest równiez urzadze¬ nie 'do wytwarzania folii laminowanej.Sipasoby laczenia materialów o powierzchniach z tworzyw sztucznych sa • znane. W oipiisie paten¬ towymi RFN nr 1779124 .opisano metode 'laminowa¬ nia iprzez laczenie ze soba dwóch folii, z których co najmniej jedna zaopatrzona jest w warstwe polimeru termoplastycznego. Folie przechodza mie¬ dzy dwoma ogrzewanymi walcami laczac sie pod ich naciskiem, przy czym jedna z folii przechodzi równiez przez ogrzewana laznie znajdujaca sie powyzej tych walców. Stosowano kapiel o tempe¬ raturze 8'0—100°C tzn. o takiej samej temperatu¬ rze jaka mialy walce. Celem dla którego jedna z folii prowadzono przez kapiel wodna bylo wlacza¬ nie malej ilosci wilgoci do laminatu, aby zapobiec jego wysuszaniu sie i lamliwosci. Sposób ten nie nadaje sie do laminowania folii polietylenowych, a zwlaszcza grubych folii z polietylenu o wysokiej gestosci, gdyz nie mozna ogrzac folii do wymaga¬ nej temperatury w krótkim czasie pozostawania w lazni lub pomiedzy walcami.W opisie patentowym RFN nr 1911425 dotycza¬ cym laminowania cienkich folii 'polietylenowych z zastosowaniem ciepla 1 cisnienia podano,, ze ci¬ snienie nalezy stosowac przez znaczny okres cza- 5 su, np. przez co najmniej 15 minut, co oznacza, ze sposólb nie moze 'byc wykorzystany w metodzie ciaglej, przy której czas wywierania cisnienia jest niezmiernie krótki. W opisie patentowym RFN nr 1161679 opisano sposób laczenia razem dwóch folii o róznych temperaturach topnienia. Folie 10 poddawane byly obróbce rozciagajacejm w celu zo¬ rientowania struktury krystalicznej w jednym lub dwóch kierunkach, po czym laczono je ze soba z zastosowaniem ciepla. Sposobu tego nie mozna by¬ lo wykorzystac, gdy folie byly ciagniete ze szpul. 15 W opisie patentowym Stanów Zjednoczonych Am. nr 3400972 opisano sposób laczenia dwóch folii bez uzycia spoiwa luib ogrzewania. Laminowa¬ nie folii osiagano przez kompletne wycisniecie •po¬ wietrza z powierzchni granicznych miedzy dwoma 20 foliami tak, aby uzyskac wiazanie molekularne.Sposób ten wymagal stosowania absolutnie ideal¬ nych powierzchni folii i nie mozna go bylo stoso¬ wac dla folii zwyklych a w zadnym przypadku dla folii stosunkowo grubych i sztywnych. 25 W opisie patentowym RFN nr 195&8&1 opisano sposób laczenia na goraco dwóch folii iprzez za¬ stosowanie dwóch zespolów ogrzewajacych na po¬ wierzchniach przesuwajacych sie folii. Grzejni¬ ków tego typu nie imoizna jednakze bylo istosowac j3 na przesuwajacej sie wstedze polioiefiny, zwlasz* 114 6063 114 606 4 cza na folii grubej,, poniewaz ilosc ciepla zaabsor¬ bowanego przez folie nie wystarczala do zlaczenia jednej folii z lepka powierzchnia drugiej folii,, zas jesli sie folii pcliolefiinowej dostarczylo dostate¬ czna ilosc ciepla alby folie mogly sie polaczyc, .to stawala sie ona talk slaiba, ze nastepowalo jej wiotczenie i zrywala sie.W opisie patentowym RFN nr 1,1133537 opisano urzadzenie, w którym ogrzewanie folii prowadzo¬ no przy uzyciu dwóch zespolów grzewczych bez¬ posrednio dzialajacych na powierzchnie folii. Je¬ dnakze efekt grzania toyl zibyt maly aby gruba fo¬ lia poliolefincwa polaczyla sie z folia o lepkiej powierzchni. Znane z opisu patentowego EiFN nr 1504154 urzadzenie do laczenia folii równiez wyposazone bylo w elementy grzewcze zainstalo¬ wane na drodze folii ze szpul do miejsca lacze¬ nia z druga folia.Jak wynika ze stanu techniki dla utworzenia laminatu, wstege cienkiej folii zywicy policlefino'- wej, takiej jak polietylen o wysokiej gestosci, mozna ibylo z powodzeniem polaczyc z ciensza wstega na iprzyklad materialu wlóknistego takie¬ go jak papier siarczanowy majacy powierzchnie pokryta zywica policletfincwa przez doprowadzenie tej powierzchni do .stanu 'kleistego luib stopione¬ go i zlaczenie ze soba materialów. Normalnie wstege ma-terialu wlóknistego spryskiwano do gru¬ bosci na przyklad 0,02 mm, warstewka tworzywa sztucznego topniejacego pod wjplywem cie¬ pla. Takie postepowanie bylo nai ogól zadawalajace, gdy temperatura wstegi folii odpo¬ wiadala temperaturze pokojowej lub byla niezna¬ cznie 'wyzsza* pod warunkiem, ze grulbosc wstegi folii (byla mniejsza od okolo 0,02 mm. Jesli gru¬ bosc wstegi folii byla wieksza od tej wartosci, wiazanie w pewnych obszarach laminatu Ibylo zlej jakosci, natomiast przy grubosci przekraczajacej okolo 0,07 imm wiazanie w ogóle nie nastepowalo.Problem wiazania jest szczególnie powazny, gdy stosuje sie tworzywo typu poliolefiny o wysokiej gestosci w odniesieniu do folii i ewentualnie rów¬ niez, w odniesieniu do powleczenia na wstedze wlóknistej. Polietylen o wysokiej gestosci wytwa¬ rzany przy stosunkowo niskich ¥ cisnieniach w obecnosci ikatalizatora, zawiera czastki o lancu¬ chach tylko z nielicznymi odgalezieniami boczny¬ mi. Polietylen o wysokiej gestosci jest 'stosunkowo sztywny i bardzo odporny, na (przyklad,, na oleje i rozpuszczalniki. Powoduje to, ze laminaty za¬ wierajace folie z polietylenu o wysokiej gestosci sa konsekwentnie stosowane w ogromnie wielu dziedzinach. Dotychczas nie mozna (bylo wykorzys¬ tac dobrych wlasnosci tego tworzywa ze wzgledu na trudnosci zwiazane z laczeniem sie wstegi folii wykonanej z takiego tworzywa sztucznego ze wistega wlóknista luib inna stosiunkowo gruba fo¬ lia, gdy laczenie ze soba olbu materialów wiinno byc przeprowadzone szybko, na iprzyklad przy szybkosci Gy5 m/s. Cisnienie potrzebne ido zlacze¬ nia dwóch folii normalnie wytwarzane jest przez ?nacisk walców a zatem przy walcach o bardzo du¬ zych srednicach, przeciag czasu przez który obie wstegi musialy byc w kontakcie z walcami, otyli czas wywierania nacisku jest bardzo króltki.Przyczyna, dla której wstega (polietylenu o wy- sokiej gestosci o grubosci przekraczajacej okolo 0,02 mm i temperaturze odpowiadajacej tempera¬ turze pokojowej nie jest zdolna do przywarcia do stopionej warstwy polietylenu lub warstwy dowol¬ nej innej poliolefiny, jak sie przypuszcza wynika z pewnej bezwladnosci czasteczki, która wyraza sie niezdolnoscia warstwy do topnienia dopóki nie przeminie ipewien okres czasu od zastosowania grzania warstwy oraz tym, ze czas reagowania zwieksza sie z gruboscia folii tworzywa sztuczne¬ go. 'Gdy folie o malej grubosci,, na przyklad 0,01 mm przyciska sie do stopionej warstwy wstegi wlóknistej o temperaturze, na przyklad 130°C cie¬ plo zostaje przekazane z powleczenia do folii two¬ rzywa sztucznego i ze wzgledu na mala grubosc- powoduje topnienie laminarne, w wyniku którego dwie wstegi wiaza sie ze soba w czasie wywiera¬ nia cisnienia. Jednakze, jezeli na stopione powle¬ czenie naklada sie gruba folie polietylenowa; któ¬ rej temperatura odpowiada temperaturze pokojo¬ wej, czas reagowania -czasteczek folii jest tak dlu¬ gi i ilosc potrzebnego ciepla. jest tak: duza, ze nie nastepuje topnienie w czasie wywierania cisnienia i w rezultacie nie jest mozliwe uzyskanie wiaza¬ nia.Problem wystepowania pewnej bezwladnosci czasteczek polietylenu, przy laczeniu ze soba dwóch powleczonych wsteg wlóknistych próbowa¬ no rozwiazac przez stapianie powleczen dwóch wsteg wlóknistych i nastepnie przyciskanie ich do siebie. Tecnnika] ta nie moze byc jednakze stoso¬ wana przy nakladaniu wstegi folii tworzywa sztu¬ cznego na powleczona wstege wlóknista, poniewaz grzanie wsteg tworzywa sztucznego, na przyklad plomieniem gazowym,, tuz przed strefa wiazania z materialem wlóknistym powoduje, ze folia z tworzywa sztucznego przypala sie lub mieknie w takim zakresie, ze nie mozna jej ciagnac z walca magazynowego. Mimo, ze grzanie plomieniem ga¬ zowym lub innym odpowiednim zródleim ciepla tuz przed strefa wiazania nie jest teoretycznie wy¬ kluczone, dlugi czas reagowania grubego poliety¬ lenu o wysokiej gestosci wymagal bedzie, dla uzyskania zwiazania dwóch materialów razem bardzo powolnego przesuwania wsteg, zas taki proces nie bedzie interesujacy z przemyslowego punktu widzenia.Celem wynalazku bylo opracowanie nowego i -uzytecznego sposobu laminowania stosiunkowo grubej wstegi folii majacej powierzchnie z (Dofli- olefiny. Sposób bazuje na technice, w której cza¬ steczki na dlugo przed polaczeniem ze soba ma¬ terialów zostaja jakby pobudzone luib uaktywnio¬ ne w sposób taki, ze beda natychmiast reagowaly na cieplo stosowane do topienia tworzyw sztucz¬ nych,- niezaleznie od grubosci folii.Wedlug wynalazku sposób wytwarzania folii la¬ minowanej metoda ciagla, w którym wstege top¬ niejacej pod wplywem ciepla folii polietylenowej pobierana z urzadzenia zasilajacego przez odwija- nie z zapasowej szpuli podgrzewa sie i laczy przez wywarcie cisnienia ze wstega zdolna do wiazania zawierajaca warstwe wlóknista papierowa i war¬ stwe poliolefiriowa, podgrzana do stanu kleistosci, 10 15 20 25 30 35 40 45 50 55 605 114 606 6 polega na tym, ze wstege poliolefinowa przed od¬ winieciem jej z zapasowej szpuli i odebraniem- z urzadzenia zasilajacego ogrzewa sie do temperatu¬ ry przejsciowej, 'nizszej od temperatury topnienia poliolefiny. Na oigól wstege z polietylenu niskocis- nieniowego ogrzewa sie do temperatury przejscio¬ wej odpowiadajacej 50^-05% temperatury topnie¬ nia poliolefiny.Urzadzenie do wytwarzania folii laminowanej metoda ciagla skladajace sie z mrizadzen zasilaja- cych z elementami do odwijania folii ze szpul, elementów do podgrzewania zdolnej do wiazania wstegi., elementów do prowadzenia folii oraz pary walców do sprasowania wstegi ipoliolefinowej ze wstega zdolna do wiazania, wedlug wynalazku ma przyporzadkowane urzadzeniu zasilajacemu urza¬ dzenie ogrzewajace folie przed odwinieciem jej ze szpuli.Wynalazek wyjasniono ponizej w nawiazaniu do zalaczonego schematycznego rysunku, którego po¬ jedyncza figura ilustruje przyklad wykonania urzadzenia do prowadzenia sposobu.Na figurze zilustrowano kabine lufo komore 17 grzewcza, której wszystkie sciany sa izolowane za pomoca materialu izolacyjnego 18. Kabina 17 ma drzwi (nie pokazane), przez które walec ma¬ gazynowy moze ibyc wkladany do i wyjmowany z tej kabiny. W kabinie 17 umieszczony jest ele¬ ment grzewczy 19, którym moze byc elektryczny element grzewczy do ogrzewania, wnetrza kabiny do pozadanej temiperatury. Temperatura moze byc nastawiana za pomoca termostatu 20 umieszczone¬ go na zewnatrz kabiny. Przed uzyciem walec 1 magazynowy z folia tworzywa sztucznego umiesz¬ cza sie w ogrzewanej kabinie i .nastawia sie tem¬ perature wnetrza kabiny za pomoca termostatu 20 w taki sposób, ze wnetrze kabiny ma temperature nizsza od temiperatury topnienia tworzywa sztucz¬ nego i korzystnie nastawiona ,na temperature od¬ powiadajaca 50—70% temperatury topnienia tego materialu. Walec 1 magazynowy pozostaje w ka¬ binie dopóty, az caly material folii osiagnie w za¬ sadzie temperature kabiny 17, na przyklad L14°C dla grubej <0,i2 mm) folii z polietylenu o wysokiej gestosci. Tuz przed momentem laczenia jednej wstegi folii z nastepna wstega, która moze byc wstega wlóknista, ogrzany walec 1 magazynowy wyjmuje .sie z kabiny i montuje w urzadzeniu do laminowania. Ogrzany walec 1 magazynowy za¬ wiera wstege 2 tworzywa sztucznego', która na przyklad jest wstega z polietylenu o wysokiej ge¬ stosci. Wstega przeznaczona do zlaczenia ze wste¬ ga 2 dla utworzenia laminatu nawinieta jest na walec 3 magazynowy, przy czyim w zilustrowanym wykonaniu jest to wstega 4 papieru,, na przyklad z papieru siarczanowego. Powierzchnia wstegi 4 papieru po stronie przeciwnej od srodka walca 3 magazynowego powleczona jest warstwa tworzywa sztucznego, na przyklad warstwe polietylenu o wysokiej gestosci.Wstege papieru 4 ciagnie sie z walca 3 magazy¬ nowego nad walcem luznym 5 i stamtad do walca luznego 6. Wstega papieru rozciaga sie od walca luznego 6 do dalszego walca luznego 8. W zilu7 strowanym wykonaniu, miedzy dwoma luznymi walcami 5 i 6 umieszczone sa dwa elementy grze¬ wcze 9 i 10 zasilane energia ze zródla energii 11.Elementy grzewcze 9 i 1© moga zawierac elektry¬ czne elementy oporowe ogrzewane do czerwonego 5 zaru, lub moga zawierac palniki gazowe. Cieplo dostarczane jest równomiernie do powierzchni wstegi 4 papieru, badz tez elementy 9 i 10 i war¬ stwa tworzywa sztucznego umieszczone sa naprze¬ ciw siebie po drugiej stronie wstegi (papieru i w l0 ten sposób doprowadza sie je do stanu kleistego.Chociaz mozliwe jest stosowanie grzania bezpo¬ srednio na powleczenie z tworzywa sztucznego, korzystnie jest ogrzewac powleczenie poprzez wste¬ ge papieru, gdyz w ten sposób akuimiuluje sie ^ wieksza ilosc ciepla.Ciepla wstega 2 folii tworzywa sztucznego (prze¬ chodzi pod luznym walcem 12 i stamtad nad wste* ga papieru 4 na luzny walec 8. Poniewaz powie¬ rzchnia wstegi papieru 4 naprzeciw wstegi two- 20 rzywa sztucznego jest bardzo goraca, na przyklad ma temperature 150°C, i powleczenie jest stopio¬ ne, uzyskuje sie dobry kontakt dla wymiany cie¬ pla miedzy obiema wstegami i cieplo przechodzi do wstegi 2 folii z masy zawierajacej wstege pa- 25 pieru i jego powleczenie. Chociaz nie pokazano, powleczenie na wstedze papieru 4 jest ciagle i po¬ krywa cala powierzchnie wstegi.Wstega 2 folii, która owinieta na walcu 1 ma¬ gazynowym ma temperature na przyklad 50—1(20°C 30 w zaleznosci od grubosci wsitegi folii, która ma w zasadzie taka sama temperature gdy dociera do stacji wywierania cisnienia 8* 13 jest w takim sta¬ nie, ze czasteczki w materiale reaguja natychmiast wymieniajac cieplo ze wstega papieru 4 i jego po- 3g wleczeniem. Warstwa laminarna po stronie zwró¬ conej do wstegi papieru zaczyna zatem natych¬ miast topniec i laczy sie z powleczeniem na wste¬ dze papieru 4.Próby praktyczne wykazaly, ze gdy poczatkowa 40 temperatura folii tworzywa sztucznego wynosi w przyblizeniu 108°C, otrzymuje sie doskonale wia¬ zanie obu materialów nawet gdy wstega folii za¬ wiera polietylen o wysokiej gestosci o grubosci 0,1'25 mm i porusza isie z szybkoscia 1 m/s. 45 Po zlaczeniu ze soba obu wsteg przepuszcza sie je pTzez urzadzenie do nawijania lub bezposred¬ nio do dalszego przerobu.Jesli z jakichkolwiek powodów laminowanie ma byc przeprowadzone w sposób nie ciagly wygodnie 50 bedzie umiescic wokolo walca 1 folii boks grzew¬ czy lub podobne urzadzenie w urzadzeniu do la¬ minowania zapobiegajac przez to spadkowi tempe¬ ratury do niepozadanego poziomu. Talki boks grze¬ wczy 21 przedstawiony jest na figurze. 55 W przypadku jesli wstepne ogrzewanie walca 1 nie jest wystarczajace mozliwe jest dodanie ko¬ niecznej dodatkowej energii cieplnej do folii przez, na przyklad, grzanie walca 12 do takiej tempera¬ tury, ze folia 2 opuszczajaca walec 12 uzyskuje 60 odpowiednia temperature dla doskonalego polacze¬ nia .sie z wstega 4.Ponadto nalezy zwrócic uwage, ze folia 2 two¬ rzywa sztucznego (sama moze byc laminatem. Na r przyklad folia moze byc arkuszem folii alumiinio- 65 wej na która nalozona jest warstwa tworzywa114 606 8 sztucznego wyzej wymienionego typu. Folia alumi¬ niowa jest w 'tym przypadku oczywiscie umiejsco¬ wiona na stronie warstwy tworzywa sztucznego nie przeznaczonej do zetkniecia ze wstega 4. Cie¬ plo .potrzebne do doprowadzenia folii tworzywa sztucznego do odpowiedniej 'temperatury moze byc dostarczone przez pole elektryczne tworzace pra¬ dy wirowe w folii aluminiowej, tak zeby ogrzac ja a zateni i folie tworzywa sztucznego.Zastrzezenia patentowe 1. Sposób wytwarzania folii laminowanej, me¬ toda ciagla, w którym wstege termotopliwej folii polietylenowej pobierana z urzadzenia zasilajacego przez odwijanie z zapasowej szpuli podgrzewa sie i laczy przez wywarcie cisnienia ze wstega zdolna do wiazania i zawierajaca warstwe wlóknista pa¬ pierowa i warstwe poliotlefinowa, podgrzana do stanu kleiistoisci, znamienny tym, ze wstege poli- olefinowa przed odwinieciem jej z zapasowej szpu¬ li i odebraniem z urzadzenia zasilajacego ogrzewa sie do temperatury przejsciowej, nizszej od tem- 5 peratury topnienia paliolefiny. 2. Sposób wedlug zastrz. 1, znamienny tym, ze stosuje sie wstege, z polietylenu miskocisnieniowe- go, która ogrzewa sie do temperatury przejscio¬ wej odpowiadajacej 50—95% temperatury topnie- 10 nia poliolefiny. 3. Urzadzenie do wytwarzania folii laminowa¬ nej metoda ciagla skladajace sie z urzadzen zasi¬ lajacych z elementami do odwijamia folii ze szpul, elementów do podgrzewania zdolnej do wiazania 15 wstegi, elementów do prowadzenia folii oraz pary walców do sprasowania wstegi poliolefinowej ze wstega zdolna do wiazania, znamienne tym, ze ma przyporzadkowane urzadzeniu zasilajaceimu urza¬ dzenie (17) ogrzewajace wstege <2) polioletfinowa 20 przed odwinieciem jej ze szpuli (1).PIZGraf. KoszaLiin. D-&0I9 S5 A-4 Cena 45 zl PL PL PL PL

Claims (3)

1. Zastrzezenia patentowe 1. Sposób wytwarzania folii laminowanej, me¬ toda ciagla, w którym wstege termotopliwej folii polietylenowej pobierana z urzadzenia zasilajacego przez odwijanie z zapasowej szpuli podgrzewa sie i laczy przez wywarcie cisnienia ze wstega zdolna do wiazania i zawierajaca warstwe wlóknista pa¬ pierowa i warstwe poliotlefinowa, podgrzana do stanu kleiistoisci, znamienny tym, ze wstege poli- olefinowa przed odwinieciem jej z zapasowej szpu¬ li i odebraniem z urzadzenia zasilajacego ogrzewa sie do temperatury przejsciowej, nizszej od tem- 5 peratury topnienia paliolefiny.
2. Sposób wedlug zastrz. 1, znamienny tym, ze stosuje sie wstege, z polietylenu miskocisnieniowe- go, która ogrzewa sie do temperatury przejscio¬ wej odpowiadajacej 50—95% temperatury topnie- 10 nia poliolefiny.
3. Urzadzenie do wytwarzania folii laminowa¬ nej metoda ciagla skladajace sie z urzadzen zasi¬ lajacych z elementami do odwijamia folii ze szpul, elementów do podgrzewania zdolnej do wiazania 15 wstegi, elementów do prowadzenia folii oraz pary walców do sprasowania wstegi poliolefinowej ze wstega zdolna do wiazania, znamienne tym, ze ma przyporzadkowane urzadzeniu zasilajaceimu urza¬ dzenie (17) ogrzewajace wstege <2) polioletfinowa 20 przed odwinieciem jej ze szpuli (1). PIZGraf. KoszaLiin. D-&0I9 S5 A-4 Cena 45 zl PL PL PL PL
PL1978210033A 1977-10-04 1978-10-02 Method of manufacturing laminated foils and apparatus therefor PL114606B1 (en)

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GB2121353B (en) * 1982-05-28 1985-09-11 Eurobond Coatings Limited Laminating
DE3342678C2 (de) * 1983-11-25 1995-08-31 Held Kurt Verfahren und Vorrichtung zur kontinuierlichen Herstellung metallkaschierter Laminate
US4808459A (en) * 1987-09-16 1989-02-28 Collins & Aikman Corporation Carpet with polyvinylidene chloride latex tuft-lock adhesive coating
JPH0312267A (ja) * 1989-06-09 1991-01-21 Nordson Kk ホットメルト型粘着剤のパターンコーティング法
NL9000366A (nl) * 1990-02-15 1991-09-02 Beheersmaatschappij P Buitendi Werkwijze voor het hechten van een metalen plaatmateriaal aan een kern- of basisplaatmateriaal, alsmede een inrichting voor het uitvoeren van deze werkwijze.
AT397062B (de) * 1991-08-08 1994-01-25 Harald Dipl Ing Dr Schobermayr Verfahren zur herstellung von formkörpern aus einer mehrzahl orientierter kunststoffolien und anlage zur durchführung des verfahrens
DE4128002C2 (de) * 1991-08-23 1995-11-02 Dieter Schempp Armstütze
US20110024019A1 (en) * 2009-07-31 2011-02-03 Ged Integrated Solutions, Inc. Decorative transfer method and apparatus
US9352512B2 (en) 2011-04-13 2016-05-31 Ged Integrated Solutions, Inc. Flexible film heated roller
US8956496B2 (en) * 2011-06-14 2015-02-17 3M Innovative Properties Company Apparatus and methods for impinging a fluid on a substrate
WO2014084746A1 (en) 2012-11-28 2014-06-05 Zakłady Górniczo-Hutnicze "Bolesław"S.A. Method of obtaining zinc sulphate solution for electrowinning of zinc from selected waelz oxide of hydrometallurgical properties
CN113787742B (zh) * 2021-09-16 2024-04-05 福建中意铁科新型材料有限公司 一种铝镁锰合金屋面热塑聚烯烃防水卷材的制备方法

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NL302645A (pl) * 1962-12-26
GB1052949A (pl) * 1963-12-05
FR1481554A (fr) * 1965-05-28 1967-05-19 Ici Ltd Procédé de fabrication de stratifiés
US3322593A (en) * 1965-10-08 1967-05-30 Fmc Corp Method and apparatus for laminating films
GB1198801A (en) * 1966-07-19 1970-07-15 United Glass Ltd Production of Laminates
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FR1526330A (fr) * 1967-04-10 1968-05-24 G Convert Ets Procédé de collage de feuilles, films ou objets en polyoléfine sur différents supports
US3813315A (en) * 1968-12-18 1974-05-28 Valyi Emery I Method of laminating plastic to metal
US3660200A (en) * 1969-07-09 1972-05-02 Robert E Anderson Process for bonding preheated thermoplastic film to a dissimilar substrate
US3575762A (en) * 1969-09-23 1971-04-20 American Can Co Method of laminating an extruded thermoplastic film to a preheated thin metal foil web
US3630802A (en) * 1970-07-13 1971-12-28 Theodore J Dettling Method and apparatus for producing a coated substrate and a laminated product
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DE2822256B2 (de) 1980-07-24
CS209532B2 (en) 1981-12-31
IN149146B (pl) 1981-09-26
AU3658278A (en) 1979-12-06
ES470612A1 (es) 1979-09-01
NL7805986A (nl) 1979-04-06
DK215178A (da) 1979-04-05
PT68086A (en) 1978-06-01
JPS5455076A (en) 1979-05-01
DD136478A5 (de) 1979-07-11
BE868065A (fr) 1978-10-02
ZA782891B (en) 1979-05-30
HU178168B (en) 1982-03-28
SE402880B (sv) 1978-07-24
NO781778L (no) 1979-04-05
US4225376A (en) 1980-09-30
CA1119935A (en) 1982-03-16
PL210033A1 (pl) 1979-08-13
SU915788A3 (en) 1982-03-23
AR214573A1 (es) 1979-06-29
FR2405132A1 (fr) 1979-05-04
IT1095174B (it) 1985-08-10
FI781530A (fi) 1979-04-05
BR7803339A (pt) 1979-05-22
DE2822256A1 (de) 1979-04-05
GB1601491A (en) 1981-10-28
AU515881B2 (en) 1981-05-07
ES470601A1 (es) 1979-09-01
IT7824012A0 (it) 1978-05-30
EG13572A (en) 1982-03-31

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