PH12014501515B1 - Panel supporting mount - Google Patents

Panel supporting mount Download PDF

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Publication number
PH12014501515B1
PH12014501515B1 PH12014501515A PH12014501515A PH12014501515B1 PH 12014501515 B1 PH12014501515 B1 PH 12014501515B1 PH 12014501515 A PH12014501515 A PH 12014501515A PH 12014501515 A PH12014501515 A PH 12014501515A PH 12014501515 B1 PH12014501515 B1 PH 12014501515B1
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PH
Philippines
Prior art keywords
plate material
panel
strut
arm members
supporting mount
Prior art date
Application number
PH12014501515A
Other versions
PH12014501515A1 (en
Inventor
Okada Tadayoshi
Kaibara Hiroyuki
Original Assignee
Nippon Steel & Sumitomo Metal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Nippon Steel & Sumitomo Metal Corp filed Critical Nippon Steel & Sumitomo Metal Corp
Publication of PH12014501515B1 publication Critical patent/PH12014501515B1/en
Publication of PH12014501515A1 publication Critical patent/PH12014501515A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/12Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/65Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/70Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surface; with means for compensating mounting tolerances
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Rod-Shaped Construction Members (AREA)
  • Fencing (AREA)

Abstract

This panel support mounting comprises: a panel attachment lattice to which a panel is attached, the panel attachment lattice being configured from a plurality of beam members joined together in a lattice formation; a single support column erected on an installation surface; a bearer provided to the top end of the support column; and a plurality of arm members for supporting the panel attachment structure from below, the arm members being disposed so as to extend in a radial formation from the bearer when seen in a plan view, the bearing having a converging fixing member for converging the respective ends of the arm members to a single location and fixing the ends in place.

Description

[Document Type] Specification Fo J Co [Title of the Invention] PANEL SUPPORTING MOUNT 5 or [Technical Field of the Invention] I P3 23
[0001] IC
The present invention relates to a panel supporting mount which is installed on an installation surface while supporting a panel thereon.
Priority is claimed on Japanese Patent Application No. 2012-001482, filed’ on
January 6, 2012, and the contents of which are incorporated herein by reference. [Related Art]
[0002]
Recently, the practical applications for solar power generation which does not exhaust CO2 which is a main cause of global warming, have been increased. In general, in the solar power generation, a solar power generation panel (may also be referred to as a solar panel or a solar cell panel), in which a plurality of solar cells are arranged and piled-up in a plate shape, is used. In order to increase power generation efficiency using the solar power generation panel, a mount, which supports the solar power generation panel so as to face to the sun, is required.
[0003]
For example, in Patent Document 1, as a mount supporting a solar cell pancl (a solar power generation panel), a mount is disclosed which includes a mounting frame formed in a rectangular frame shape, mounting beams which are juxtaposed at regular intervals inside the mounting frame, and struts which are each joined to four corners of the mounting frame.
In this mount, the solar cell panel is mounted in a mounting space formed by the mounting frame and the mounting beams. The heights of front side struts arc different from the heights of rear side struts. Therefore, the mount can support the solar cell panel in a state where the solar cell panel inclines toward the sun. [Prior Art Document] [Patent Document] . [Patent Document 1] Japanese Unexamined Patent Application, First ;
Publication No. 2000-101123 [Disclosure of the Invention] [Problems to be Solved by the Invention]
In the mount disclosed in Patent Document 1 described above, at least four struts are required. In addition, it is necessary to prepare a plurality of reinforcing members with respect to each of four struts in order to secure the bonding strength between four struts and the mounting frame and to connect the struts and the mounting frame by using the reinforcing members. Accordingly, the mount disclosed in Patent
Document 1 has problems in which increased costs caused by an increase in the number of parts, and in which a construction period becomes long due to complication of an assembly work.
The present invention is made in consideration of the above-described problems, and an object thereof is to provide a panel supporting mount in which a reduction in cost and construction time can be realized. [Measures for Solving the Problem]
The present invention adopts the following measures to solve the above-
described problems and to achieve the related object.
(1) According to an aspect of the present invention, a panel supporting mount is provided which is installed on an installation surface while supporting a panel thereon, including: a panel mounting lattice that is configured by a plurality of beam members connected to each other in a lattice form, and that the panel is to be mounted; a single strut which is erected on the installation surface; a pedestal which is provided on an upper end of the strut; and a plurality of arm members which are disposed so as to radially extend from the pedestal in a plan view and which support the panel mounting lattice from below.
In addition, the pedestal includes a gathering-fixing member which gathers ends of each of the arm members in one place and fixes the ends of each of the arm members in the place.
(2) In the panel supporting mount according to (1), the pedestal may further include: a first plate material which is joined to the upper end of the strut in a state where an upper surface of the first plate material is orthogonal to a longitudinal direction of the strut; and a second plate material which is fastened to the first plate material by bolts directly, or is fastened to the first plate material by bolts while interposing spacers between the first plate material and the second plate material in a state where an upper surface of the second plate material is ortho gonal to the longitudinal direction of the strut.
In addition, the gathering-fixing member may be : provided on the upper surface of the second plate material. :
(3) In the panel supporting mount according to (2), the first plate material and the second plate material may be rectangular plate materials having the same dimensions. (4) In the panel supporting mount according to (2), the gathering-fixing member may include a plurality of third plate materials which are erected on the upper surface of the second plate material so as to intersect at one place each other; intersections of the plurality of the third plate materials may exist on an extended line of a central axis of the strut in a plan view; and the ends of each of the arm members may be joined to at least one of the plurality of the third plate materials. (5) In the panel supporting mount according to (1), the pedestal may further include: a position adjustment mechanism which is provided on the upper end of the strut; and a fourth plate material which is joined to an upper portion of the position adjustment mechanism in a state where an upper surface of the fourth plate material is orthogonal to the longitudinal direction of the strut.
In addition, the gathering-fixing member may be provided on the upper surface of the fourth plate material; and the position adjustment mechanism may have a mechanism capable of adjusting a position of the fourth plate material in the longitudinal direction of the strut, and a position of the fourth plate material in a direction which is orthogonal to the longitudinal direction of the strut.
(6) In the panel supporting mount according to (5), the gathering-fixing member may include a plurality of fifth plate materials which are erected on the upper surface of the fourth plate material so as to intersect at one place each other; i intersections of the plurality of the fifth plate materials may exist on an extended line of a central axis of the strut in a plan view; and the ends of each of the arm members may be joined to at least one of the plurality of the fifth plate materials. (7) In the panel supporting mount according to any one of (1) to (6), the panel mounting lattice may be supported by the arm members from below so that the panel is to be inclined to the installation surface. (8) In the panel supporting mount according to any one of (1) to (6), the installation surface may be the ground, and a lower portion of the strut may be directly ; embedded in the ground. (9) In the panel supporting mount according to (8), the strut may be a steel pipe pile in which a cross-sectional shape orthogonal to a longitudinal direction of the steel pipe pile is circular or polygonal, an H-steel pipe, or a steel sheet pile. ; (10) In the panel supporting mount according to any one of (1) to (6), the beam members may include: a plurality of first support beams which are directly supported by the plurality of the arm members so as to be parallel to each other at regular intervals; and a plurality of second support beams which each are ortho gonal to : the first support beams and are constructed between the adjacent first support beams so as to be parallel to each other at regular intervals.
In addition, a lower surface of the panel may be to be supported by the second support beams.
(11) In the panel supporting mount according to (10), the first support beams and the second support beams may be steel materials having a shape capable of being joined in a state where the first support beams and the second support beams come into surface contact each other. (12) In the panel supporting mount according to (10), the first support beams and the second support beams may be joined to each other by bolt fastening. (13) In the panel supporting mount according to any one of (1) to (6), each of the arm members may be a steel material having a closed cross section or an opened cross section as a cross section which is orthogonal to a longitudinal direction of the arm member. [Effects of the Invention]
According to the panel supporting mount described in (1), since a configuration, in which a panel mounting lattice that a panel is to be mounted is supported by a plurality of arm members radially extending from a single strut, is adopted, reduction of the number of parts and simplification of the assembly work can berealized. As a result, a cost reduction, and a shortening of a construction period can be realized.
In addition, when the arm members are joined to the strut directly, large loads are locally added to the strut from the arm members, and portions of the strut which are joined to the arm members are deformed partially. As a result, there is a possibility : that the strut is bent. However, according to the panel supporting mount described in (1), since ends of each of the arm members are gathered and fixed in one placeon a pedestal which is provided on an upper end of the strut, it is possible to disperse gathered load to the whole cross section of the strut uniformly and to burden the whole cross section with the gathered load. Therefore, rigidity of the whole panel supporting mount can be increased efficiently. >
According to the panel supporting mount described in (2), in a factory and the : like, the panel mounting lattice, the arm members, the gathering-fixing member, and the second plate material can be assembled integrally as a panel mounting unit beforehand. That is, a construction method, in which the mount is completed by fastening the second plate material of the panel mounting unit to the first plate material by using bolts after the first plate material is joined to the upper end of the strut which is erected on the installation surface by the field work, can be adopted. Therefore, improvement of the construction efficiency (that is, shortening of the construction period) can be realized.
In addition, when the second plate material is fastened to the first plate material by bolts while interposing spacers between the first plate material and the second plate material, a height position of the panel mounting lattice (that is, a height position of the panel) can be adjusted in the field.
According to the panel supporting mount described in (3), when a worker fastens the second plate material of the panel mounting unit by using bolts to the first plate material which is joined to the upper end of the strut, the worker can easily recognize correct mounting direction of the panel mounting unit. Therefore, the : construction efficiency can be further improved. In other words, it is possible to prevent the panel from being fixed in a state where the panel faces an incorrect direction.
In this case, for example, it is preferable to form bolt holes on the first plate material and the second plate material so that the panel mounting unit (that is, the panel) faces the correct direction when the second plate material is fastened to the first plate material by using bolts in a state where the first plate material and the second plate material overlap each other completely.
According to the panel supporting mount described in (4), ends of each of the arm members can be easily fixed by simple configuration in a state where ends of each of the arm members are gathered in one place on the pedestal (second plate material).
Therefore, reduction of the number of parts, and a shortening of a construction period can be further realized. ;
According to the panel supporting mount described in (5), by the field work, it is possible to adjust a position of the fourth plate material in a longitudinal direction of the strut, and a position of the fourth plate material in a direction which is orthogonal to the longitudinal direction of the strut. That is, it is possible to adjust the three- dimensional position of the panel in the field.
Such a position adjustment function is particularly effective in a case where it is necessary to arrange a plurality of the panel supporting mounts orderly so as to be adjacent to each other.
According to the panel supporting mount described in (6), ends of each of the arm members can be easily fixed by simple configuration in a state where ends of each of the arm members are gathered in one place on the pedestal (fourth plate material).
Therefore, reduction of the number of parts and construction time can be further ; realized.
According to the panel supporting mount described in (7), for example, in a case where the panel is a solar power generation panel, it is possible to support the solar power generation panel in a state where the solar power generation panel can receive light of the sun most effectively in the field.
According to the panel supporting mount described in (8), it is not necessary to make a concrete foundation on the installation surface (in this case, the ground) in order to erect the strut. Therefore, reduction of cost and construction time can be further realized.
According to the panel supporting mount described in (9), since a general steel material which is driven into the ground is used as the strut, procurement cost of ; the material can be reduced. :
According to the panel supporting mount described in (10), the panel supporting mount having high rigidity can be obtained by the minimum number of parts. Therefore, the reduction of cost and construction time can be further realized. :
According to the panel supporting mount described in (11) or (12), the rigidity of the panel supporting mount can be further enhanced.
According to the panel supporting mount described in (13), the panel support strength which is obtained by the arm members can be further enhanced. [Brief Description of the Drawing]
FIG. 1 is a perspective view showing an overall configuration of a panel supporting mount according to an embodiment of the present invention.
FIG. 2 is a front view of the panel supporting mount.
FIG. 3 is a plan view of the panel supporting mount.
FIG. 4 is a side view of the panel supporting mount.
FIG. 5 is a perspective view showing an overall configuration of a pedestal provided in the panel supporting mount.
FIG. 6 is a front view of the pedestal.
FIG. 7 is a plan view of the pedestal.
FIG. 8 is a side-view of the pedestal. :
FIG. 9 is a side view showing an overall configuration of a pedestal (a pedestal including a position adjustment mechanism in three-axis directions) according to an modification.
FIG. 10 is a plan view of the position adjustment mechanism provided on the pedestal according to the modification.
FIG. 11 is a D-D arrow cross-sectional view of the position adjustment mechanism illustrated in FIG. 10.
FIG. 12 is a view showing a cross-sectional shape of a second support beam used in Example. [Embodiments of the Invention]
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing an overall configuration ofa panel supporting mount 1 according to the present embodiment. FIG. 2 is a front view (a view when viewed from an A direction in FIG 1) of the panel supporting mount 1.
FIG. 3 is a plan view (a view when from a B direction in FIG. 1) of the panel supporting mount 1. FIG. 4 is a side view (a view when from a C direction in FIG. 1) of the panel supporting mount 1.
As shown in FIGS. 1 to 4, the panel supporting mount 1 according to the present embodiment is a mount which is installed on the ground G (installation surface) while supporting a solar power generation panel P thereon as a panel, for example. Moreover, as shown in FIG. 1, a direction orthogonal to the ground G is set to a Z axis direction, and two directions which are orthogonal to the Z axis and are orthogonal to each other on the same plane are set to an X axis direction and a Y axis direction. The A direction is parallel to the Y axis direction, the B direction is parallel to the Z axis direction, and the C direction is parallel to the X axis direction.
The panel supporting mount 1 includes: a panel mounting lattice 10 which is configured to have a plurality of beam members (a first support beam 11 and a second support beam 12 described below) joined in a lattice shape and on which the solar power generation panel P is mounted; a single strut 20 which is erected on the ground :
G; a pedestal 30 which is provided on an upper end of the strut 20; and a plurality of (four in the present embodiment) arm members 40 which are disposed so as to radially :
BN extend from the pedestal 30 and which support the panel mounting lattice 10 from below.
The beam members which constitute the panel mounting lattice 10, include a plurality of (two in the present embodiment) the first support beams 11 (11a and 11b) which are directly supported by the arm members 40 so as to be parallel to each other at a regular interval, and a plurality of (four in the present embodiment) the second support beams 12 (12a, 12b, 12c, and 12d) which are orthogonal to the first support beams 11 and are constructed between the adjacent first support beams 11 so as to be parallel to each other at regular intervals.
The solar power generation panel P is attached to the panel mounting lattice 10 so that a lower surface of the panel P is supported by the second support beam 12.
The number, the dimensions, the materials, and the like of the first support beam 11 and the second support beam 12 may be appropriately determined according to the size, the number of sheets, or the like of the solar power generation panel P which is attached to the panel mounting lattice 10.
Moreover, preferably, the first support beam 11 and the second support beam 12 are steel having a shape in which the beams 11 and 12 can be joined in a state where the beams come into surface contact each other. Accordingly, rigidity of the panel mounting lattice 10 can be increased. For example, as the first support beam 11, when steel (square steel) is used in which a cross-sectional shape orthogonal to a longitudinal direction of the beam 11 is rectangular, and as the second support beam 12, when steel is used in which a cross-sectional shape orthogonal to a longitudinal
Co oo direction of the beam 12 is trapezoid, hexagonal, or rectangular, high rigidity of the panel mounting lattice 10, simplification of an assembling work, and reduction of construction time can be achieved. Of course, the first support beam 11 and the second support beam 12 are not limited to the steel.
Moreover, for example, preferably, the first support beam 11 and the second support beam 12 are joined to each other by bolt fastening using connecting fittings such as L-shaped metal fittings (the connecting fittings are not necessarily necessary).
Accordingly, the rigidity of the panel mounting lattice 10 can be increased, and assembly workability can be improved. Of course, the first support beam 11 and the second support 12 may be joined using other joining methods such as welding.
In addition, when the panel mounting lattice 10 is viewed in a plan view, preferably, the first support beams 11 are positioned at symmetrical positions to each other (that is, line symmetrical positions) while interposing a first center line L1 of the panel mounting lattice 10 therebetween (refer to FIG. 3). That is, preferably, the first support beams 11a and 11b are disposed at positions having equal distances from the first center line L1. Moreover, when the panel mounting lattice 10 is viewed in a plan view, the first center line L1 is a straight line orthogonal to the second support beam 12 ata center position in the longitudinal direction of the second support beam 12.
In addition, when the panel mounting lattice 10 is viewed in a plan view, preferably, the second support beams 12 are positioned at symmetrical positions to : each other while interposing a second center line 12 of the panel mounting lattice 10 therebetween (refer to FIG. 3). That is, preferably, the second support beams 12a and
Lo . : 12d are disposed at positions having equal distances from the second center line L2, and the second support beams 12b and 12c are disposed at positions having equal distances from the second center line L2. Moreover, when the panel mounting lattice 10 is viewed in a plan view, the second center line L2 is a straight line orthogonal to the first support beam 11 at a center position in the longitudinal direction of the first support beam 11.
In the panel mounting lattice 10 having the line symmetrical structure, a weight balance in all directions with an intersection between the first center line L1 and the second center line L2 as the center is improved. Accordingly, a continuous and stable support of the panel mounting lattice 10 (that is, the solar power generation panel P) can be easily performed by the minimum parts such as the single strut 20 described below and four arm members 40 extending from the strut 20.
The panel mounting lattice 10 described above is supported by the arm members 40 from below so that the solar power generation panel P inclines with respect to the ground G (refer to FIG. 4). The inclination angle of the solar power ] generation panel P with respect to the ground G may be set to an angle (for example, 0 to 30°) at which the sunlight can be efficiently received according to a region in which the panel supporting mount 1 is installed.
For example, the strut 20 is a steel pipe pile in which a cross-sectional shape orthogonal to the longitudinal direction of the strut is circular, and is erected on the ground G immediately below the panel mounting lattice 10. Here, when viewed in a plan view, preferably, a center point (a point at which the first center line L1 intersects with the second center line L2) of the panel mounting lattice 10 exits on an extension line of a center axis of the strut 20 (refer to FIG. 3).
In this way, the central axis of the strut 20 coincides with the center point of the panel mounting lattice 10, and thus, as described above, the continuous and stable support of the panel mounting lattice 10 having an improved weight balance can be easily performed. However, in a design and a construction of the panel supporting mount, it is difficult for the central axis of the strut 20 to coincide with the center point of the panel mounting lattice 10 completely. Therefore, the central axis of the strut 20 should coincide with the center point of the panel mounting lattice 10 within an allowable range (tolerance).
Moreover, as the present embodiment, when an installation surface of the panel supporting mount 1 is the ground G, preferably, lower portion of the strut 20 is directly embedded in the ground (refer to FIGS. 2 and 4). Accordingly, it is not necessary to provide a concrete foundation for fixing the strut 20 on the ground surface or in the ground. Of course, it is not necessarily necessary to directly embed the strut in the ground, and according to the situation, the concrete foundation for fixing the strut 20 may be provided. 20
Moreover, the strut 20 is not limited to the steel pipe piles having the circular shape described above, and may be a steel pipe pile having a polygonal cross-sectional shape, an H-steel pipe, a steel sheet pile, or the like. In this way, since the steel generally embedded in the ground is used as the strut 20, provision costs of the members can be decreased. Of course, the strut 20 is not limited to the above- described steel.
The pedestal 30 is provided on the upper end of the strut 20, and includes a gathering-fixing member 31 (the details of the gathering-fixing member will be described below with reference to FIGS. 5 to 8) which gathers ends of each of four arm members 40 in one place and which fixes the ends of each of four arm members 40 in the place. Four arm members 40 (41, 42, 43, and 44) are disposed so as to radially extend from the gathering-fixing member 31 of the pedestal 30 in a plan view, and support the panel mounting lattice 10 from below.
Specifically, among four arm members 40, two arm members 41 and 42 are connected to the first support beam 11a by using a jointing method which is welding, bolt fastening, or the like. Other two arm members 43 and 44 are connected to the first support beam 11b by using a jointing method which is welding, bolt fastening, or the like. That is, the first support beam 11a is supported by the arm members 41 and 42 in a state where the first support beam 11a is inclined. The first support beam 11b is supported by the arm members 43 and 44 in a state where the first support beam 11b ; is inclined. Thereby, the panel mounting lattice 10 (that is, the solar power generation panel P) is supported in a state where the panel mounting lattice 10 is inclined (refer to
FIG. 4).
It is preferable that each of the arm members 40 is a steel material having a closed cross section (for example, a polygonal shape section such as a square shape section) or an opened cross section (for example, a groove shape section, a C-shape section, a hat shape section, and the like) as a cross section which is orthogonal to a longitudinal direction of the arm member 40. In addition, the hat shape section indicates a cross section including: a pair of side wall portions opposite to each other; a connecting wall portion which connects ends of the side wall portions to each other; and flange portions which extend from the other ends of the side wall portions in opposite directions. Of course, the arm members 40 are not limited to the above- described steel.
Hereinafter, the details of the pedestal 30 will be described with reference to
FIGS. 5to 8.
FIG. 5 is a perspective view showing an overall configuration of the pedestal 30. FIG. 61s a front view (a view when viewed from the A direction in FIG. 5) of the pedestal 30. FIG. 7 is a plan view (a view when viewed from the B direction in FIG. 5) of the pedestal 30. FIG. 8 is a side view (a view when viewed from the C direction in FIG. 5) of the pedestal 30.
The pedestal 30 includes: a first plate material 32 which is joined to the upper end of the strut 20 in a state where an upper surface of the first plate material 32 is orthogonal to a longitudinal direction of the strut 20; and a second plate material 33 which is fastened to the first plate material 32 by bolts while interposing spacers 34 between the first plate material 32 and the second plate material 33 in a state where an upper surface of the second plate material 33 is orthogonal to the longitudinal direction of the strut 20, in addition to the gathering-fixing member 31.
Preferably, the first plate material 32 is joined to the upper end of the strut 20 by a strong joining method such as welding, but may be joined by other joining methods. The second plate material 33 is fastened to the first plate material 32 by four bolts 35. However, when height adjustment is unnecessary, the spacers 34 may
Dberemoved. In addition, when considering the following reason, it is preferable that the first plate material 32 and the second plate material 33 are rectangular plate materials having the same dimensions. Of course, the shape of the first plate material 32, the shape of the second plate material 33, the dimensions of the first plate material 32, and the dimensions of the second plate material 33 are not limited to the above- described shape and dimensions.
The gathering-fixing member 31 is provided on the upper surface of the second plate material 33. The gathering-fixing member 31 includes a plurality of (two in the present embodiment) third plate materials 31a and 31b which are erected on the upper surface of the second plate material 33 so as to intersect at one place each : other. The ends (opposite ends of ends connected to the first support beams 11) of each of the arm members 40 are joined to both surfaces of the third plate material 31a by a strong joining method such as welding.
Specifically, the arm members 41 and 43 are joined to two areas partitioned by the third plate material 31b on one surface of the third plate material 31a. The arm members 42 and 44 are joined to two areas partitioned by the third plate material 31b : on the other surface of the third plate material 31a. In addition, joints of the arm : members 40 are not limited to that. The arm members 40 may be joined to the third plate material 31b, or may be separately joined to both the third plate materials 31a and
Here, it is preferable that an intersection of two third plate materials 31a and 31b exists on an extended line of the central axis of the strut 20 in a plan view (refer to
FIG. 7). From this, as described above, the continuous and stable support of the panel mounting lattice 10 having an improved weight balance can be easily performed.
However, in a design and a construction of the panel supporting mount, it is difficult for the intersection of the third plate materials 31a and 31b to coincide with the central axis of the strut 20 completely. Therefore, the intersection of the third plate materials 31a and 31b should coincide with the central axis of the strut 20 within an allowable range (tolerance).
As described above, according to the panel supporting mount 1 of the present embodiment, since a configuration, in which the panel mounting lattice 10 that the solar power generation panel P is to be mounted is supported by four arm members 40 radially extending from the single strut 20, is adopted, reduction of the number of parts and simplification of the assembly work can be realized. Asa result, the cost reduction, and the shortening of the construction period can be realized.
In addition, when the arm members 40 are joined to the strut 20 directly, large loads are locally added to the strut 20 from the arm members 40, and portions of the strut 20 which are joined to the arm members 40 are deformed partially. As a result, there is a possibility that the strut 20 is bent. However, according to the panel supporting mount 1 of the present embodiment, since ends of each of the arm members 40 are gathered and fixed in one place on the pedestal 30 which is provided on the upper end of the strut 20, it is possible to disperse gathered load to the whole cross section of the strut 20 uniformly and to burden the whole cross section with the gathered load. Therefore, rigidity of the whole panel supporting mount 1 can be increased efficiently.
Additionally, according to the panel supporting mount 1 of the present embodiment, in a factory and the like, the panel mounting lattice 10, the arm members 40, the gathering-fixing member 31, and the second plate material 33 can be assembled integrally as a panel mounting unit beforehand. That is, a construction method, in which the mount is completed by fastening the second plate material 33 of the panel mounting unit to the first plate material 32 by using bolts after the first plate material 32 is joined to the upper end of the strut 20 which is erected on the installation surface (ground G) by the field work, can be adopted. Therefore, improvement of the construction efficiency (that is, the shortening of the construction period) can be realized.
In addition, the second plate material 33 is fastened to the first plate material 32 by bolts while interposing spacers 34 between the first plate material 32 and the second plate material 33. Thereby, a height position of the panel mounting lattice 10 (that is, a height position of the solar power generation panel P) can be adjusted in the field.
Additionally, according to the panel supporting mount 1 of the present embodiment, since the first plate material 32 and the second plate material 33 are rectangular plate materials having the same dimensions, when a worker fastens the second plate material 33 of the panel mounting unit by using bolts to the first plate material 32 which is joined to the upper end of the strut 20, the worker can easily i recognize correct mounting direction of the panel mounting unit. Therefore, the construction efficiency of the panel supporting mount 1 can be further improved. In other words, it is possible to prevent the solar power generation panel P from being fixed in a state where the solar power generation panel P faces an incorrect direction.
In this case, for example, it is preferable to form bolt holes on the first plate material 32 and the second plate material 33 so that the panel mounting unit (that is, the solar power generation panel P) faces the correct direction when the second plate material 33 is fastened to the first plate material 32 by using bolts in a state where the first plate material 32 and the second plate material 33 overlap each other completely.
Additionally, according to the panel supporting mount 1 of the present embodiment, ends of each of the arm members 40 can be easily fixed by simple configuration in a state where ends of each of the arm members 40 are gathered in one place on the pedestal 30. Therefore, the reduction of the number of parts, and the shortening of the construction period can be further realized.
Additionally, according to the panel supporting mount 1 of the present embodiment, since the strut 20 is embeded in the ground directly, it is not necessary to make a concrete foundation on the installation surface (in this case, the ground G) in order to erect the strut 20. Therefore, the cost reduction, and the shortening of the construction period can be further realized. _21-
As described above, one embodiment of the present invention is described.
However, the present invention is not limited to the embodiment, and for example, i may include the following modifications. (1) For example, in the embodiment, the configuration that the first support beams 11 are supported by the arm members 40 is exemplified. However, the second support beams 12 may be supported by the arm members 40. Moreover, both the first support beams 11 and the second support beams 12 may be supported by the arm members 40. (2) For example, in the embodiment, the case where the panel supporting mount 1 is installed on the ground G is exemplified. However, the present invention is not limited thereto, and may also be applied to a panel supporting mount which is installed on a roof of a house or a rooftop of a building. (3) For example, in the present embodiment, the panel supporting mount 1 which supports the solar power generation panel P is described as a panel. However, the present invention is not limited thereto, and may be applied to panel supporting ; mounts which support panels used in various uses such as a panel for weather observation, an antenna, a commercial signboard, or the like. . (4) For example, in the present embodiment, by interposing spacers 34 between the first plate material 32 and the second plate material 33 in the pedestal 30, the height position (the position in the Z axis direction) of the solar power generation panel P can be adjusted. However, a pedestal 50 capable of adjusting the position of :
the solar power generation panel P in three axis directions (X, Y, and Z) may be provided instead of the pedestal 30.
As shown in FIG. 9, the pedestal 50 according to this modification includes: a position adjustment mechanism 51 which is provided on the upper end of the strut 20; a fourth plate material 52 which is joined to an upper portion of the position adjustment mechanism 51 in a state where an upper surface of the fourth plate material 52 is orthogonal to the longitudinal direction of the strut 20; and a gathering-fixing member 53 which is provided on the upper surface of the fourth plate material 52.
FIG. 10 is a plan view of the position adjustment mechanism 51. FIG. 11isa
D-D arrow cross-sectional view of the position adjustment mechanism 51 illustrated in
FIG. 10. As shown in FIGS. 9 to 11, the position adjustment mechanism 51 includes: a first adjustment plate material 54 having a square shape; a second adjustment plate material 55 which is smaller than the first adjustment plate material 54 and has a square shape; four Z-direction adjustment washers 56; four Z-direction adjustment bolts 57; four Y-direction adjustment bolts 58; and four X-direction adjustment bolts 59.
The first adjustment plate material 54 is joined to the upper end of the strut 20 in a state where an upper surface of the first adjustment plate material 54 is orthogonal to the longitudinal direction (Z axis direction) of the strut 20. Preferably, the first adjustment plate material 54 is joined to the upper end of the strut 20 by a strong
Joining method such as welding, but may be joined by other joining methods. Among four edges of the first adjustment plate material 54, a pair of edges opposite each other is parallel to the X axis direction, and the other pair of edges opposite each other is parallel to the Y axis direction. In addition, first side plates 54-1, 54-2, 54-3, and 54- 4 having a shorter length than the edge of the first adjustment plate material 54 and having an equal length, are erected on the four edges of the first adjustment plate material 54.
Bolt holes 54a, 54b, 54c, and 54d which are long in the X axis direction are provided on portions which are near to four corners of the first adjustment plate material 54. Bolt holes 54-1a and 54-1b which are long in the X axis direction are provided on two places of the first side plate 54-1. Similarly, bolt holes 54-2a and 54- 2b which are long in the X axis direction are provided on two places of the first side plate 54-2.
On the other hand, bolt holes 54-3a and 54-3b which are long in the Y axis direction are provided on two places of the first side plate 54-3. Similarly, bolt holes 54-4a and 54-4b which are long in the Y axis direction are provided on two places of the first side plate 54-4.
The second adjustment plate material 55 is fastened to the first adjustment plate material 54 by bolts while interposing four Z-direction adjustment washers 56 between the the first adjustment plate material 54 and the second adjustment plate material 55 in a state where an upper surface of the second adjustment plate material 55 is orthogonal to the longitudinal direction of the strut 20.
Among four edges of the second adjustment plate material 55, a pair of edges opposite each other is parallel to the X axis direction, and the other pair of edges opposite each other is parallel to the Y axis direction. In addition, second side plates
55-1, 55-2, 55-3, and 55-4 having a shorter length than the edge of the second adjustment plate material 55 and having an equal length with respect to the side plates 54-1 to 54-4 of the first adjustment plate material 54, are erected on the four edges of the second adjustment plate material 55.
Bolt holes 55a, 55b, 55¢, and 55d which are long in the Y axis direction are provided on portions which are near to four corners of the second adjustment plate material 55. In a state where the center of the first adjustment plate material 54 coincides with the center of the second adjustment plate material 55 (hereinafter, this state will be designated as a reference position state), the bolt holes 54a, 54b, 54c, and 54d of the first adjustment plate material 54 intersect with the bolt holes 55a, 55b, 55c, and 55d of the second adjustment plate material 55 in a cross shape (refer to FIG. 10).
The Z-direction adjustment bolts 57 penetrate from the lower surface of the first adjustment plate material 54 to the upper surface of the second adjustment plate material 55 through the Z-direction adjustment washers 56 at each of four intersections of the bolt holes described above. Then the Z-direction adjustment bolts 57 are fixed by nuts (refer to FIG. 11).
Normal circular bolt holes 55-1a and 55-1b are respectively provided on two places of the second side plate 55-1. In the reference position state, the center position of the bolt hole 54-1a of the first side plate 54-1 coincides with the center position of the bolt hole 55-1a of the second side plate 55-1 in the X axis direction and the Z axis direction. Similarly, in the reference position state, the center position of the bolt hole 54-1b of the first side plate 54-1 coincides with the center position of the :
bolt hole 55-1b of the second side plate 55-1 in the X axis direction and the Z axis direction.
The first one of the Y-direction adjustment bolts 58 penetrates the bolt holes 54-la and 55-1a from the first side plate 54-1, and then is fixed by anut. The second one of the Y-direction adjustment bolts 58 penetrates the bolt holes 54-1b and 55-1b from the first side plate 54-1, and then is fixed by a nut.
Normal circular bolt holes 55-2a and 55-2b are respectively provided on two places of the second side plate 55-2. In the reference position state, the center position of the bolt hole 54-2a of the first side plate 54-2 coincides with the center position of the bolt hole 55-2a of the second side plate 55-2 in the X axis direction and the Z axis direction. Similarly, in the reference position state, the center position of the bolt hole 54-2b of the first side plate 54-2 coincides with the center position of the bolt hole 55-2b of the second side plate 55-2 in the X axis direction and the Z axis direction.
The third one of the Y-direction adjustment bolts 58 penetrates the bolt holes 54-2a and 55-2a from the first side plate 54-2, and then is fixed by anut. The fourth one of the Y-direction adjustment bolts 58 penetrates the bolt holes 54-2b and 55-2b from the first side plate 54-2, and then is fixed by a nut.
Normal circular bolt holes 55-3a and 55-3b are respectively provided on two places of the second side plate 55-3. In the reference position state, the center position of the bolt hole 54-3a of the first side plate 54-3 coincides with the center position of the bolt hole 55-3a of the second side plate 55-3 in the Y axis direction and the Z axis direction. Similarly, in the reference position state, the center position of the bolt hole 54-3b of the first side plate 54-3 coincides with the center position of the bolt hole 55-3b of the second side plate 55-3 in the Y axis direction and the Z axis direction.
The first one of the X-direction adjustment bolts 59 penetrates the bolt holes 54-3a and 55-3a from the first side plate 54-3, and then is fixed by anut. The second one of the X-direction adjustment bolts 59 penetrates the bolt holes 54-3b and 55-3b from the first side plate 54-3, and then is fixed by a nut.
Normal circular bolt holes 55-4a and 55-4b are respectively provided on two places of the second side plate 55-4. In the reference position state, the center position of the bolt hole 54-4a of the first side plate 54-4 coincides with the center position of the bolt hole 55-4a of the second side plate 55-4 in the Y axis direction and the Z axis direction. Similarly, in the reference position state, the center position of the bolt hole 54-4b of the first side plate 54-4 coincides with the center position of the bolt hole 55-4b of the second side plate 55-4 in the Y axis direction and the Z axis direction.
The third one of the X-direction adjustment bolts 59 penetrates the bolt holes 54-4a and 55-4a from the first side plate 54-4, and then is fixed by anut. The fourth one of the X-direction adjustment bolts 59 penetrates the bolt holes 54-4b and 55-4b from the first side plate 54-4, and then is fixed by a nut.
As shown in FIG. 9, the fourth plate material 52 is joined by welding to upper portions of the second side plates 55-1 to 55-4 erected on the second adjustment plate material 55 in a state where the upper surface of the fourth plate material 52 is orthogonal to the longitudinal direction (Z axis direction) of the strut 20.
The gathering-fixing member 53 is provided on the upper surface of the fourth plate material 52. The gathering-fixing member 53 includes two fifth plate materials 53a and 53b which are erected on the upper surface of the fourth plate material 52 so as to intersect at one place each other in a cross shape. The ends of each of the arm members 40 are joined to both surfaces of the fifth plate material 53a by a strong joining method such as welding. Joints of the arm members 40 on the fifth plate material 53a are the same as the present embodiment described above. Therefore, the details of the joints of the arm members 40 on the fifth plate material 53a will be not described below.
According to the pedestal 50 having the configuration described above, the position of the fourth plate material 52 in the X axis direction can be adjusted by rotating the X-direction adjustment bolts 59, and the position of the fourth plate material 52 in the Y axis direction can be adjusted by rotating the Y-direction adjustment bolts 58. In addition, the position of the fourth plate material 52 in the Z axis direction can be adjusted by using or not using the Z-direction adjustment washers
That is, according to this modification, it is possible to adjust the three- dimensional position of the solar power generation panel P when the assembling work of the mount is performed in the field. Such the position adjustment function is particularly effective in a case where it is necessary to arrange a plurality of the panel supporting mounts 1 orderly so as to be adjacent to each other. Of course, the configuration of the position adjustment mechanism 51 is not limited to the configuration explained in the modification described above. [Example]
Next, Example of the present invention will be described. However, conditions in Example are condition examples adopted to confirm feasibility and effects of the present invention, and the present invention is not limited to the condition examples. In the present invention, various conditions can be adopted as long as the object of the present invention is achieved without departing from the gist of the present invention.
In Example, a panel in which a vertical length was 990 mm and a lateral length was 1650 mm was used as a solar power generation panel, 12 panels (3 columns x 4 rows in the lateral direction) per one module were attached to a panel mounting lattice. In Example, a wind pressure for a wind load design was set to 2400 N/mm?>.
Moreover, in Example, as the second support beam, a steel pipe (upper side: 100 mm, lower side: 40 mm, height: 75 mm, height of inclined side: 45 mm, and plate thickness: 1.6 mm) was used in which the cross-sectional shape orthogonal to the longitudinal direction was hexagonal as shown in FIG. 12.
Moreover, in Example, as the first support beam, a steel pipe (cross-sectional dimension: 125 mm x 75 mm, and plate thickness: 1.6 mm) was used in which the cross-sectional shape orthogonal to the longitudinal direction was a quadrangle (a rectangle).
Using the first support beams and the second support beams, a panel mounting lattice was manufactured in which a vertical length was 3100 mm and a lateral length was 3100 mm when viewed from a plan view.
In addition, in Example, as the strut, a steel pipe pile (diameter: 114.3 mm and plate thickness: 2.8 mm) was used in which the cross-sectional shape orthogonal to the longitudinal direction were circular.
In addition, in Example, as the arm member, a steel pipe (cross-sectional dimension: 50 mm x 50 mm, and plate thickness: 2.3 mm) was used in which the cross-sectional shape orthogonal to the longitudinal direction was a quadrangle.
In the field, using the above-described members, a panel supporting mount for supporting a solar power generation panel was assembled so that the inclination angle with respect to the ground was 10°.
It took 0.5 days per one module from an assembly start to construction completion. Since a general construction period (for example, in the case of Patent
Document 1) is 10 days, according to the present invention, it was confirmed that the construction period could be remarkably shortened. [Industrial Applicability] :
According to the present invention, a panel supporting mount can be provided in which the configuration and the assembling work are simple, the cost is low, the construction period is short, and the panel support strength is excellent. Therefore, according to the present invention, remarkable industrial effects can be expected.
[Brief Description of the Reference Symbols] 1: panel supporting mount 10: panel mounting lattice 11 (11a and 11b): first support beam 12 (11a, 11b, 11c, and 11d): second support beam 20: strut 30: pedestal 31: gathering-fixing member 31a and 31b: third plate material 32: first plate material 33: second plate material 34: spacer 35: bolt 40 (41, 42, 43, and 44): arm member 50: pedestal 51: position adjustment mechanism 52: fourth plate material 53: gathering-fixing member 53a and 53b: fifth plate material 54. first adjustment plate material 535: second adjustment plate material 56: Z-direction adjustment washer ] 57: Z-direction adjustment bolt 58: Y-direction adjustment bolt
59: X-direction adjustment bolt
P: solar power generation panel

Claims (10)

  1. CLAIMS:
    I. A panel supporting mount which is installed on an installation surface while bo : on supporting a panel thereon, comprising: a panel mounting lattice that is configured by a plurality of beam members connagied oT 14/ P3 23 to each other in a lattice form, and that the panel is to be mounted; a single strut which is erected on the installation surface; BN a pedestal which is provided on an upper end of the strut; and EAL a plurality of arm members which are disposed so as to radially extend from th pedestal in a plan view, and which support the panel mounting lattice from below, wherein the pedestal includes: a first plate material which is joined to the upper end of the strut in a state where an upper surface of the first plate material is orthogonal to a longitudinal direction of the strut; a second plate material which is fastened to the first plate material by bolts directly, or is fastened to the first plate material by bolts while interposing spacers between the first plate material and the second plate material in a state where an upper surface of the second plate material is orthogonal to the longitudinal direction of the strut; and a gathering-fixing member which is provided on the upper surface of the second plate material, and gathers ends of each of the arm members in one place and fixes the ends of each of the arm members in the place, wherein the gathering-fixing member includes a plurality of third plate materials which are erected on the upper surface of the second plate material so as to intersect at one place each other, wherein intersections of the plurality of the third plate materials exist on an extended line of a central axis of the strut in a plan view, and wherein the ends of each of the arm members are joined to at least one of the plurality of the third plate materials.
  2. 2. The panel supporting mount according to claim 1, wherein the first plate material and the second plate material are rectangular plate materials having the same dimensions.
    )
  3. 3. A panel supporting mount which is installed on an installation surface in a state : where a panel is supported, comprising: a panel mounting lattice that is configured by a plurality of beam members connected to each other in a lattice form, and that the panel is to be mounted; a single strut which is erected on the installation surface; : a pedestal which is provided on an upper end of the strut; and a plurality of arm members which are disposed so as to radially extend from the pedestal in a plan view, and which support the panel mounting lattice from below, wherein the pedestal includes: : a gathering-fixing member which gathers ends of each of the arm members in onc ; place and fixes the ends of each of the arm members in the place; a position adjustment mechanism which is provided on the upper end of the strut: and a fourth plate material which is joined to an upper portion of the position adjustment mechanism in a state where an upper surface of the fourth plate material is orthogonal to the longitudinal direction of the strut, : wherein the gathering-fixing member is provided on the upper surface of the fourth plate material; and the position adjustment mechanism has a mechanism capable of adjusting a position of the fourth plate material in the longitudinal direction of the strut, and a position of the fourth plate material in a direction which is orthogonal to the longitudinal direction of the strut.
  4. 4. The panel supporting mount according to claim 3, wherein the gathering-fixing member includes a plurality of fifth plate materials which are erected on the upper surface of the fourth plate material so as to intersect at once place each other; intersections of the plurality of the fifth plate materials exist on an extended linc of a central axis of the strut in a plan view; and the ends of each of the arm members are joined to at least one of the plurality of ] the fifth plate materials.
  5. 5. The panel supporting mount according to any one of claims 1 to 4, ] wherein the panel mounting lattice is supported by the arm members from below so that the panel is to be inclined to the installation surface. _34-
  6. 6. The panel supporting mount according to any one of claims | to 4, wherein the installation surface is the ground, and a lower portion of the strut is directly embedded in the ground. .
  7. 7. The panel supporting mount according to any one of claims | to 4. wherein the beam members include: a plurality of first support beams which are directly supported by the plurality of the arm members so as to be parallel to each other at regular intervals: and a plurality of second support beams which each are orthogonal to the first support beams and are constructed between the adjacent first support beams so as to be parallel to each other at regular intervals, wherein a lower surface of the panel is to be supported by the second support beams.
  8. 8. The panel supporting mount according to claim 7, wherein the first support beams and the second support beams are steel materials having a shape capable of being joined in a state where the first support beams and the : second support beams come into surface contact each other.
  9. 9. The panel supporting mount according to claim 8, wherein the first support beams and the second support beams are joined to cach other by bolt fastening.
  10. 10. The panel supporting mount according to any one of claims 1 to 4. wherein each of the arm members is a steel material having a closed cross section or an opened cross section as a cross section which is orthogonal to a longitudinal direction ] of the arm member.
PH12014501515A 2012-01-06 2014-06-30 Panel supporting mount PH12014501515A1 (en)

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JP6255195B2 (en) * 2013-09-12 2017-12-27 株式会社藤原設備 Support for solar panel mount
JP2015055111A (en) * 2013-09-12 2015-03-23 株式会社藤原設備 Support body for solar battery panel pedestal
JP6284796B2 (en) * 2014-03-20 2018-02-28 公益財団法人鉄道総合技術研究所 Slope stabilization method for soil and earthquake resistance
KR102455207B1 (en) * 2020-11-04 2022-10-14 단국대학교 천안캠퍼스 산학협력단 Pipe for culvert type ecological passage and culvert type ecological passage assembly using the same for amphibians

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